Hangcha R Series 16T Parts Manual
Hangcha R Series 16T Parts Manual
Hangcha R Series 16T Parts Manual
Parts Catalogue
3
4
5
C 2013 03 4
I N F O R M AT I O N
.This catalogue collects all of the parts (components)in series of 14t-18t Internal Combustion Counterbalanced Forklift Truck.
.Looking up methods:
) First looking up the series number of the part (component) in the drawings of the assembly, in which the part (component) is in the catalogue and then
the codes of the drawing and standard of the part (the component) in terms of the series number.
) No noted are all of the same parts and components otherwise they should be noted in case of difference.
. Model, series Number, code Number of drawing and quantity should be given when ordering the spare parts.
. It is recommended to use the parts and components made by us for ideal the service and maintenance.
. We reserve the right of the change of the truck in construction for improving our products without notice. For the details of changes, please consult with
sales department of Hangcha Group Co., ltd.
VI. Clear indications of time are given about the accessories’ change,e.g.,“—2013.02” means this accessory was used until 2013.02 “2013.02—” means
this accessory is used from 2013.02 on.
I DRIVING SYSTEM
II STERRING SYSTEM
V CONTROL SYSTEM
VI HYDRAULIC SYSTEM
LIFTING SYSTEM
CAB
HANGCHA GROUP CO., LTD.
400-884-7888
88
0571-88926666 85191983
0571-85131772 311305
www.zjhc.cn [email protected]
1
1-1
Fig.1 Driving system All models of truck
D81PL488-NLB 3WG-171
1-A
1-B
A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
1
E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25
Fig.1 Driving system
I CPCD160-AW25-12
1 G160-104000-G00 24
Nut
12.00-24-20PR
2 GB2981-91 4
Tyre 12.00-24-20PR
3 G160-103000-000 4
Wheel rim assy
4 D81PL488-NLB-G00 1 Except I
Drive axle
- D81PL488-NLB-G01 1 I
Drive axle
5×40
5 GB91-86 8
Pin 5×40
24
6 GB97.1-85 8
Washer 24
M24
7 GB6178-86 8
Nut M24
M20
8 GB6178-86 2
Nut M20
4×36
9 GB91-86 2
Pin 4×36
10 G161-100002-000 2
Washer
10
11 GB93-87 16
Washer 10
M10×35
12 GB70-85 4
Bolt M10×35
13 3WG-171-G00 1
Transmission
M10×35
14 GB5783-86 12
Bolt M10×35
1-1
A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
1
E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25
Fig.1 Driving system
I CPCD160-AW25-12
15 G160-102000-000 1
Support
16 CB-2204-2-G00 2
Anti-vibration pad assy
17 G160-100004-000 2
Washer
18 G160-100006-000 2
Bolt
20
19 GB93-87 4
Washer 20
20 G160-100007-000 4
Bolt
O 30×2.65
21 GB3452.1-82 2
O-ring 30×2.65
22 G160-100005-000 2
Connector
25 37
23 G160-100009-W00 1 A B C D G H
Rubber pipe 25 37
25 37
- G161-100004-W00 1 E F
Rubber pipe 25 37
25
- G168-100003-000 1 I
Rubber pipe 25
40
24 Q672-40-G00 4 A B
Clamp 40
40
- Q672-35-G00 4 E F
Clamp 40
40
- Q672-38-G00 4 C D G H
Clamp 40
- G168-100001-000 1 I
Clamp
1-2
A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
1
E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25
Fig.1 Driving system
I CPCD160-AW25-12
25 G161-100001-000 2 Except I
Pipe
- GX160-100010-000 2 I
Connector
26 G160-100002-000 2 Except I
Nut
24
- JB982-77 2 I
Washer 24
25 37
27 G160-100008-W00 1 A B C D G H
Rubber pipe 25 37
25 37
- G161-100003-W00 1 E F
Rubber pipe 25 37
25
- G168-100002-000 1 I
Rubber pipe 25
M12
28 GB6170-86 16
Nut M12
29 G160-101000-000 1 A B E F
Transmission axle
- G163-101000-000 1 C D G H I
Transmission axle
12
30 GB93-87 6
Washer 12
31 G160-100003-000 8
Bolt
32 0501.323.154 1
Pressure filter
M12×25
33 GB5783-86 1 I
Bolt M12×25
1-3
1-4
Part Steering system
1
Fig.1 Steering axle All models of truck 2-1
2
Fig.2 Steering cylinder A B E F -2007.07 2-5
3
A B E F 2007.07- 2-6
Fig.3 Steering cylinder
4
C D G H I 2-7
Fig.4 Steering cylinder
5
A B E F 2-10
Fig.5 Steering tyre
6
C D G H I 2-11
Fig.6 Steering tyre
7
Fig.7 Steering device All models of truck 2-12
2-A
A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
1
E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25
Fig.1 Steering axle
I CPCD160-AW25-12
1 G160-220001-000 20
Nut
2 G160-221000-000 2 A B E F
Steering tyre assy
- G163-221000-000 2 C D G H I
Steering tyre assy
3 G160-220002-000 20
Bolt
M6×12
4 GB5783-86 8
Bolt M6×12
6
5 GB93-87 24
Washer 6
6 G160-220003-000 2
End cover
7 G160-220004-000 2
Gasket
M100×2
8 GB812-88 4
Nut M100×2
100
9 GB858-88 2
Washer 100
32022
10 GB/T297-94 2
Bearing 32022
11 G160-220005-000 2
Steering hub
32026
12 GB/T297-94 2
Bearing 32026
SD160×200×16
13 HG4-692-67-G00 2
Oil seal SD160×200×16
14 G160-222000-000 1 A B E F
Left steering knuckle
2-1
A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
1
E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25
Fig.1 Steering axle
I CPCD160-AW25-12
- G163-222000-000 1 C D G H I
Left steering knuckle
15 G160-220020-001 2
Screw
14
16 GB93-87 2
Washer 14
51314
17 GB/T301-95 2
Bearing 51314
18 G160-220009-000 2
Dust sleeve
19 G160-220014-000 2
Adjust shim
NK70/35
20 GB/T5801-94 8
Bearing NK70/35
21 G160-220016-000 2
Sleeve
22 G160-220007-000 6
Seal ring
23 G160-220022-000 4
Plate
24 G160-220006-001 4
Cover plate
M6×16
25 GB5783-86 16
Bolt M6×16
45°M10×1
26 GB1153-89 10
Grease cup 45°M10×1
27 G160-220008-000 2
Sleeve
28 G160-220015-001 2
Pin
2-2
A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
1
E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25
Fig.1 Steering axle
I CPCD160-AW25-12
33 G160M300-000002-000 2
Plate
34 G160-220013-000 1
Front pin shaft
35 G160-220017-000 1
Washer
36 G160-223000-000 1 A B E F
Steering axle body
- G163-223000-000 1 C D G H
Steering axle body
- G168-221000-000 1 I
Steering axle body
37 G160-226000-000 1 A B E F
Right steering knuckle
- G163-225000-000 1 C D G H I
Right steering knuckle
38 G160-220019-000 1
Adjust shim
39 G160-220018-000 1
Down pin shaft
40 G160-224000-000 1 A B E F -2007.07
Steering cylinder
2-3
A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
1
E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25
Fig.1 Steering axle
I CPCD160-AW25-12
- G160-224000-001 1 A B E F 2007.07-
Steering cylinder
- G163-224000-000 1 C D G H
Steering cylinder
- G168-222000-000 I
Steering cylinder
M10×20
41 GB5783-86 4
Bolt M10×20
10
42 GB93-87 4
Washer 10
43 G160-225000-000 2
Pin shaft
44 G160-220010-000 2
Sleeve
GE30ES-2RS
45 GB9163-90 4
Bearing GE30ES-2RS
A B C D
46 G160-220011-000 2
Tie-rod bar E F G H
- G168-220001-000 2 I
Tie-rod bar
47 G160-220012-000 2
Sleeve
48 G160-227000-000 2
Pin shaft
M16×1.5
49 GB6171-86 2
Nut M16×1.5
M16×1.5×90
50 GB5786-86 2
Nut M16×1.5×90
I
51 G160-220021-000 2
Snap plate Except I
2-4
A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
1
E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25
Fig.1 Steering axle
I CPCD160-AW25-12
2-5
2 G160-224000-000
A CPCD140-W2 B CPCD160-W2 E CPCD140-W25 F CPCD160-W25 -2007.07
Fig.2 Steering cylinder G160-224000-000
4 G160-224100-W00 2
Guide bush
O 100×5.3
5 GB3452.1-82 2
O-ring 100×5.3
M8×16
6 GB77-85 2
Screw M8×16
7 G160-224200-W00 1
Body cylinder
8 G160-224004-W00 2
Bush
D110
9 PT0301100-T46NA-G00 1
Ring D110
10 G160-224003-W00 1
Piston
11 G160-224002-W00 1
Ring
6
12 GB308-89 43
Steel ball 6
13 G160-224001-W00 1
Piston rod
2-6
3 G160-224000-001
A CPCD140-W2 B CPCD160-W2 E CPCD140-W25 F CPCD160-W25 2007.07-
Fig.3 Steering cylinder G160-224000-001
4 G160-224100-W01 2
Guide bush
O 120×5.7
5 GB1235-76 2
O-ring 120×5.7
M8×16
6 GB77-85 2
Screw M8×16
7 G160-224200-W01 1
Body cylinder
8 G160-224004-W01 2
Bush
D120
9 PT0301200-T46NA-G00 1
Ring D120
10 G160-224003-W01 1
Piston
11 G160-224002-W01 1
Ring
6
12 GB308-89 43
Steel ball 6
13 G160-224001-W01 1
Piston rod
2-7
4 G163-224000-000 C CPCD180-W2 D CPCD160-AW2 G CPCD180-W25 H CPCD160-AW25
Fig.4 Steering cylinder G163-224000-000 I CPCD160-AW25-12
4 G163-224100-W00 2 C D G H
Guide bush
- G163-224002 2 I
Guide bush
O 120×5.7
5 GB1235-76 2
O-ring 120×5.7
M8×16
6 GB/T77-2000 2
Screw M8×16
7 G163-224200-W00 1 C D G H
Body cylinder
- G168-222100 1 I
Body cylinder
8 G163-224004-W00 2 C D G H
Bush
- G163-222002 2 I
Bush
D120
9 PT0301200-T46NA-G00 1 C D G H
Ring D120
D120
- GS55044-1200 I
Ring D120
2-8
4 G163-224000-000 C CPCD180-W2 D CPCD160-AW2 G CPCD180-W25 H CPCD160-AW25
Fig.4 Steering cylinder G163-224000-000 I CPCD160-AW25-12
10 G163-224003-W00 1 C D G H
Piston
- G163-224004
Piston
1 I
11 G163-224002-W00 1 C D G H
Ring
- G163-224005
Ring
1 I
6
12 GB308-89 43 C D G H
Steel ball 6
6.0000G100b
- GB308-89
Steel ball 6
46 I
13 G163-224001-W00 1 C D G H
Piston rod
- G168-222001 1 I
Piston rod
8545
14 SF-1 8545 2 I
Bush 8545
2-9
5 G160-221000-000
A CPCD140-W2 B CPCD160-W2 E CPCD140-W25 F CPCD160-W25
Fig.5 Steering tyre G160-221000-000
1 G160-221102-000 1
Wheel rim 1,2
1,2 as a whole
2 G160-221103-000 1
Spoke
12.00-20-20PR
3 GB2982-91 1
Steering tyre 12.00-20-20PR
4 G160-221101-000 1
Snap ring 4,5 1,2
4,5 and 1,2 pairing
5 G160-221104-000 1
Lock ring
2-10
6 G163-221000-000 C CPCD180-W2 D CPCD160-AW2 G CPCD180-W25 H CPCD160-AW25
Fig.6 Steering tyre G163-221000-000 I CPCD160-AW25-12
1 G163-221100-000 1
Wheel rim
- G163-221200-000 1
Wheel rim Solid tyre
12.00-20-20PR
2 GB2982-91 1
Steering tyre 12.00-20-20PR
12.00-20
- GB/T10823-1996 1
Steering tyre 12.00-20 Solid tyre
2-11
A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
7
E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25
Fig.7 Steering device
I CPCD160-AW25-12
1 G160-211000-000 1
Steering wheel assy
2 2QD-210001 1
Nut
16
3 GB93-87 1
Washer 16
M10×25
4 GB5783-86 4
Bolt M10×25
10
5 GB93-87 4
Washer 10
M12×55
6 GB5783-86 4
Bolt M12×55
12
7 GB93-87 4
Washer 12
M12
8 GB6170-86 4
Nut M12
2-12
Part Dynamic system
1
A B C D 3-1
Fig.1 Drive system
2
Fig.2 Drive system E F G H 3-2
3
I 3-3
Fig.3 Drive system
4
A B C D 3-4
Fig.4 Air inlet system
5
E F G H 3-6
Fig.5 Air inlet system
6
I 3-8
Fig.6 Air inlet system
7
A B C D E F G H 3-10
Fig.7 Exhaust system
8
I 3-11
Fig.8 Exhaust system
9
A B C D 3-13
Fig.9 Cooling system
10
E F G H 3-15
Fig.10 Cooling system
11
I 3-18
Fig.11 Cooling system
3-A
Item Description Serial No. Page
12
A B C D 3-21
Fig.12 Fuel system
13
E F G H 3-23
Fig.13 Fuel system
14
I 3-25
Fig.14 Fuel system
15
Fig.15 Engine mount E F G 3-28
3-B
1
A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
Fig.1 Dynamic system
1 6BTA5.9-C185-G00 1
Diesel engine
2 G160-310000-000 1
Air inlet system
3 G160-330000-000 1
Cooling system
4 G160-320000-000 1
Exhaust system
5 G160-300002-000 2
Limited block
M10×80
6 GB5783-86 4
Bolt M10×80
10
7 GB93-87 8
Washer 10
8 G160-301000-000 1
Fan assy
9 G160-300001-000 1
Fan shim
10
10 GB96-85 4
Washer 10
M10×40
11 GB5782-86 4
Bolt M10×40
12 G160-340000-000 1
Engine fuel system
LC9020
13 3937743 1
Oil filter LC9020
FF9110
14 3925274 1
Fuel filter FF9110
FF9110
15 3903640 1
Fuel filter FF9110
3-1
2
E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25
Fig.2 Dynamic system
1 QSB6.7-C190-G00 1
Diesel engine
2 G161-310000-000 1
Air inlet system
3 G161-330000-000 1
Cooling system
4 G161-320000-000 1
Exhaust system
M10×80
5 GB5783-86 4
Bolt M10×80
10
6 GB93-87 4
Washer 10
10
7 GB97.1-85 4
Washer 10
660
8 G161-301000-G00 1
Fan 660
9 G161-350000-000 1
Engine mount
10 G161-340000-000 1
Engine fuel system
LF9136
11 3937736 1
Oil filter LF9136
FF9541
12 3978040 1
Fuel filter FF9541
3-2
3
I CPCD160-AW25-12
Fig.3 Dynamic system
1 QSB6.7-C190-G00 1
Diesel engine
2 G168-310000-000 1
Air inlet system
3 G168-320000-000 1
Exhaust system
4 G168-330000-000 1
Cooling system
5 G160-300002-000 2
Limited block
M10×40
6 GB5782-86 4
Bolt M10×40
10
7 GB93-87 4
Washer 10
10
8 GB96-85 4
Washer 10
9 G168-340000-000 1
Engine fuel system
3-3
4
A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
Fig.4 Air inlet system
2 G160-310001-000 1
Air inlet rubber pipe
3 G160-310005-000 2
Clip
M8×25
4 GB5783-86 2
Bolt M8×25
5 G160-310002-000 2
Clip
6 G160-310003-000 1
Support
7 G160-310004-000 1
Air inlet rubber pipe
145
8 Q672-145-G00 1
Clamp 145
M10
9 GB6170-86 4
Nut M10
10
10 GB93-87 8
Washer 10
10
11 GB97.1-85 8
Washer 10
12 G160-311000-000 1
Air cleaner assy
13 AF25270 1
Outer filter paper
14 AF25271 1
Inner filter paper
M10×30
15 GB5783-86 8
Bolt M10×30
3-4
4
A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
Fig.4 Air inlet system
16 G160-312000-000 2
Clip
M8
17 GB6170-86 2
Nut M8
8
18 GB93-87 2
Washer 8
3-5
5
E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25
Fig.5 Air inlet system
2 G161-310001-000 1
Air inlet rubber pipe
3 G160-311000-000 1
Air cleaner assy
M8×25
4 GB5783-86 2
Bolt M8×25
5 G160-310002-000 2
Clip
6 G160-310003-000 1
Support
7 G160-310004-000 1
Air inlet rubber pipe
145
8 Q672-145-G00 1
Clamp 145
M10
9 GB6170-86 4
Nut M10
10
10 GB93-87 8
Washer 10
10
11 GB97.1-85 8
Washer 10
12 G160-310005-000 2
Hoop
13 AF25270 1
Outer filter paper
14 AF25271 1
Inner filter paper
15 G160-312000-000 2
Hoop
3-6
5
E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25
Fig.5 Air inlet system
17 G161-310003-000 1
Connect pipe
T 92
18 G161-310100-G00 2
T-clamp 92
19 G161-310002-000 1
Connect pipe
M8
20 GB6170-86 2
Nut M8
8
21 GB93-87 2
Washer 8
3-7
6
I CPCD160-AW25-12
Fig.6 Air inlet system
2 G168-310001-000 1
Air inlet rubber pipe
M8
3 GB6170-86 2
Nut M8
8
4 GB93-87 2
Washer 8
M8×25
5 GB5783-86 2
Bolt M8×25
6 G160-310002-000 2
Clip
7 G160-310003-000 1
Support
8 G160-310004-000 1
Air inlet rubber pipe
145
9 Q672-145-G00 1
Clamp 145
10 G160-310005-000 2
Clip
11 G160-311000-000 1
Air cleaner assy
11-1 AF25271 1
Inner filter paper
11-2 AF25270 1
Outer filter paper
12 G160-312000-000 2
Clip
M10×30
13 GB5783-86 8
Bolt M10×30
3-8
6
I CPCD160-AW25-12
Fig.6 Air inlet system
3-9
7 A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
Fig.7 Exhaust system E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25
1 G160-324000-000 1
Hoop
2 G160-321000-000 1 A B C
Exhaust pipe
- G161-321000-000 1 E F G
Exhaust pipe
M10×25
3 GB5783-86 2
Bolt 10×25
10
4 GB93-87 2
Washer 10
10
5 GB96-85 2
Washer 10
6 G160-325000-000 1
Clip
7 G160-323000-000 1
Exhaust pipe
8 G160-322000-000 1 A B C
Muffler assy
- G161-322000-000 1 E F G
Muffler assy
M12
9 GB6170-86 4
Nut M12
10 G160-320001-000 1
Shim
12
11 GB93-87 12
Washer 12
M12×45
12 GB5783-86 4
Bolt M12×45
M12×30
13 GB5783-86 8
Bolt M12×30
3-10
8
I CPCD160-AW25-12
Fig.8 Exhaust system
1 G168-320003-000 1
Muffler left bracket
76
2 G168-325000-000 5
Clamp 76
3 G168-320002-000 1
Muffler right support
M10×20
4 GB5783-86 6
Bolt 10×20
10
5 GB93-87 8
Washer 10
6 G168-320001-000 1
Muffler left support
M10
7 GB6170-86 2
Nut M10
M10×30
8 GB5783-86 2
Bolt 10×30
9 G168-322000-000 1
Exhaust pipe
12
10 GB93-87 2
Washer 12
M12×30
11 GB5783-86 2
Bolt M12×30
12 G168-320007-000 1
Adjusting plate
13 G168-320006-000 1
Exhaust pipe support
14 G168-324000-000 1
Exhaust pipe
M10×25
15 GB5783-86 4
Bolt 10×25
3-11
8
I CPCD160-AW25-12
Fig.8 Exhaust system
18 G168-320005-000 1
Back plate
19 G168-323000-000 1
Exhaust pipe
20 G168-320004-000 1
Muffler right bracket
21 G168-321000-000 1
Muffler assy
80
22 G168-326000-000 3
Clamp 80
3-12
9
A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
Fig.9 Cooling system
2 G160-334000-000 1
Tank assy
8
3 GB93-87 4
Washer 8
M8
4 GB6170-86 4
Nut M8
25 37
5 G160-330009-W00 1
Rubber pipe 25 3
40
6 Q672-40-G00 2
Clamp 40
7 G160-330003-000 1
Connector
8 16
8 G160-330008-W00 1
Rubber pipe 8 16
18
9 Q672-18-G00 4
Clamp18
10 G160-331000-000 1
Radiator assy
11 G161-332000-000 1
Oil radiator assy
M14
12 GB6178-86 2
Nut M14
3.2×30
13 GB91-86 2
Pin 3.2×30
14
14 GB96-85 2
Washer 14
15 G160-330004-000 4
Rubber shim
3-13
9
A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
Fig.9 Cooling system
16 G160-330008-000 2
Shim
17 G161-330003-000 2
Bolt
M12×40
18 GB5783-86 2
Bolt M12×40
12
19 GB93-87 2
Washer 12
12
20 GB96-85 2
Washer 12
21 G160-330006-000 2
Fixed board
22 G160-330007-000 2
Stud
14
23 GB93-87 2
Washer14
24 G160-332000-000 1
Fan shroud assy
60
25 Q672-60-G00 3
Clamp 60
26 G160-330002-000 1
Rubber pipe
75
27 Q672-75-G00 1
Clamp 75
28 G160-330001-000 1
Rubber pipe for water inlet
8 16
29 G160-330010-W00 1
Rubber pipe 8 16
30 G161-330004-000 2
Shim
3-14
10
E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25
Fig.10 Cooling system
2 G161-330001-000 1
Rubber pipe
3 G161-331000-000 1
Radiator assy
4 G161-332000-000 1
Oil radiator assy
3.2×30
5 GB91-86 2
Pin 3.2×30
M14
6 GB6178-86 2
Nut M14
14
7 GB96-85 2
Washer 14
10
8 GB93-87 4
Washer 10
10
9 GB97.1-85 4
Washer 10
M10
10 GB6170-86 4
Nut M10
11 G161-330004-000 2
Shim
12 G160-330004-000 4
Rubber shim
13 G160-330008-000 2
Shim
14 G161-330003-000 2
Bolt
M12×40
15 GB5783-86 4
Bolt M12×40
3-15
10
E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25
Fig.10 Cooling system
18 G160-330006-000 2
Fixed board
19 G160-330007-000 2
Stud
14
20 GB93-87 2
Washer14
68
21 Q672-68-G00 1
Clamp 68
22 G161-330002-000 1
Rubber pipe for water outet
75
23 Q672-75-G00 1
Clamp 75
M10×25
24 GB5783-86 4
Bolt M10×25
40
25 Q672-40-G00 4
Clamp 40
26 G161-330005-000 1
Rubber pipe
27 G161-330100-000 1
Rubber pipe
28 G161-330008-000 1
Rubber pipe
29 G160-330003-000 1
Connector
18
30 Q672-18-G00 2
Clamp18
3-16
10
E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25
Fig.10 Cooling system
3-17
11
I CPCD160-AW25-12
Fig.11 Cooling system
1 G168-330007-000 1
Connecting tube
75
2 Q672-75-G00 1
Clamp 75
3 G168-330002-000 1
Rubber pipe
68
4 Q672-68-G00 1
Clamp 68
40
5 Q672-40-G00 4
Clamp 40
6 G168-330003-000 1
Rubber pipe
7 G168-330100-000 1
Rubber pipe
8
8 GB97.1-85 2
Washer 8
8
9 GB93-87 2
Washer 8
M8×15
10 GB5783-86 2
Bolt M8×15
11 G168-330004-000 1
Rubber pipe
12 G160-330003-000 1
Connector
13 G161-330003-000 2
Bolt
14
14 GB96-85 2
Washer 14
15 G160-330008-000 2
Shim
3-18
11
I CPCD160-AW25-12
Fig.11 Cooling system
16 G160-330004-000 4
Rubber shim
17 G161-330004-000 2
Shim
M14
18 GB6178-86 2
Nut M14
3.2×30
19 GB91-86 2
Pin 3.2×30
M10×70
20 GB5783-86 2
Bolt M10×70
10
21 GB96-85 6
Washer 10
22 GR501-330200-000 4
Rubber shim
10
23 GB93-87 22
Washer 10
M10
24 GB6170-86 2
Nut M10
M10×25
25 GB5783-86 22
Bolt M10×25
10
26 GB97.1-85 16
Washer 10
27 G168-330005-000 2
Platen
28 G168-332000-000 1
Radiator left bracket
29 G168-330006-000 2
Rubber tile
30 G168-331000-000 1
Radiator assy
3-19
11
I CPCD160-AW25-12
Fig.11 Cooling system
31 G168-333000-000 1
Radiator right bracket
60
32 Q672-60-G00 2
Clamp 60
33 G168-330001-000 1
Rubber pipe
34 G161-330011-000 1
Clamp
T
35 G161-310100-G00 2
T clamp
36 G168-330008-000 1
Connecting tube
M10×100
37 GB5782-86 4
Bolt M10×100
38 GR502-330011-000 1
Fan pad
39 GX161-330007-G00 1
Fan pad
660
40 G161-30100-G00 1
660 Blowing fan
18
41 Q672-18-G00 4
Clamp18
10 18
42 G161-330007-W00 2
Rubber pipe 10 18
3-20
12
A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
Fig.12 Fuel system
1 N163-340008-000 1
Plug
24
2 JB982-77 1
Washer 24
3 G160-340002-000 1
Pad
4 G160-341000-000 1
Filter element assy
6
5 GB93-87 8
Washer 6
M6×16
6 GB5783-86 8
Bolt M6×16
18
7 Q672-18-G00 2
Clamp 18
8 16.5
8 G160-340007-W00 1
Rubber hose 8 16.5
12 20
9 G160-340006-W00 1
Rubber hose 12 20
22
10 Q672-22-G00 4
Clamp 22
11 G160-340001-000 1
Connector
14
12 JB982-77 3
Washer 14
8
13 GB93-87 2
Washer 8
M8
14 GB6170-86 2
Nut M8
15 G160-340003-000 1
Connector
3-21
12
A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
Fig.12 Fuel system
16 G160-340004-000 1
Bolt
12 20
17 G160-340005-W00 1
Rubber hose 12 20
F076-010-G00 1
Oil-water separator assy
18
FS1242
M8×30
19 GB5783-86 2
Bolt M8×30
20 N163-341000-G00 1
Cover of fule case
21 N163-340002-000 1
Ring magnetic iron
3-22
13
E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25
Fig.13 Fuel system
1 N163-340008-000 1
Plug
24
2 JB982-77 1
Washer 24
3 G160-340002-000 1
Pad
4 G160-341000-000 1
Filter element assy
6
5 GB93-87 8
Washer 6
M6×16
6 GB5783-86 8
Bolt M6×16
18
7 Q672-18-G00 2
Clamp18
8 16.5
8 G160-340004-W00 1
Rubber hose 8 16.
22
9 Q672-22-G00 2
Clamp 22
M8×30
10 GB5783-86 2
Bolt M8×30
8
11 GB93-87 2
Washer 8
M8
12 GB6170-86 2
Nut M8
12
13 JB982-77 1
Washer 12
14 G161-340001-000 1
Connector
12 20
15 G160-340003-W00 1
Rubber hose 12 20
3-23
13
E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25
Fig.13 Fuel system
16 FS9842-000-G00 1
Oil-water separator
FS9842 3973233
17 N163-341000-G00 1
Cover of fule case
18 N163-340002-000 1
Ring magnetic iron
3-24
14
I CPCD160-AW25-12
Fig.14 Fuel system
1 G168-340100-000 1
Oil pipe assembly
M8×25
2 GB5783-86 10
Bolt M8×25
8
3 GB93-87 23
Washer 8
O 140X5.7
4 GB1235-76 O type sealing ring 1
5 GX161-340300-G00 1
Oil-water separator assy
6 G161-340007-000 2
Bolt
14
7 JB982-77 4
Washer 14
8 G161-340003-000 2
Connector
22
9 Q672-22-G00 4
Clamp 22
13 20
10 G168-340001-W00 1
Rubber hose 13 20
11 G168-340005-000 1
Clamp
M8×15
12 GB5783-86 1
Bolt M8×15
13 20
13 G168-340002-W00 1
Rubber hose 13 20
14 G168-340008-000 1
Bolt
12
15 JB982-77 2
Washer 12
3-25
14
I CPCD160-AW25-12
Fig.14 Fuel system
16 G168-340007-000 1
Joint body
8 16.5
17 G168-340003-W00 1
Rubber hose 8 16
19
18 Q672-19-G00 4
Clamp 19
19 FS9842-000-G00 1
Fuel prefilter
3973233
20 G168-340006-000 1
Support
M8
21 GB6170-86 2
Nut M8
8
22 GB97.1-85 4
Washer 8
M8×40
23 GB5783-86 4
Bolt M8×40
8 16.5
24 G168-340003-W00 1
Rubber hose 8 16
25 G168-340009-000 1
Return oil connector
10
26 JB982-77 1
Washer 10
27 N163-341000-G00 1
Cover of fule case
24
28 JB982-77 1
Washer 24
29 N163-340008-000 1
Plug
3-26
14
I CPCD160-AW25-12
Fig.14 Fuel system
30 N163-340002-000 1
Ring magnetic iron
3-27
15
E CPCD140-W25 F CPCD160-W25 G CPCD180-W25
Fig.15 Engine mount
1 G161-350004-000 3
Bolt
12
2 GB93-87 4
Washer 12
M12×65
3 GB5783-86 1
Bolt M12×65
12
4 GB97.1-85 4
Washer 12
4×36
5 GB91-86 2
Pin 4×36
6 G161-350003-000 2
Nut
18
7 GB93-87 2
Washer 18
8 G161-351000-000 1
Engine bracket
9 J-21246-1-G00 1
Cushion
10 G161-350001-000 2
Bolt
3-28
Part Truck body system
1
Fig.1 Nameplate A B C D E F G H 4-1
2
Fig.2 Truck body system A B C D E F G H 4-6
3
Fig3 Oil tank assy A B C D E F G H 4-10
4
Fig.4 Fuel tank assy A B C D E F G H 4-12
5
Fig.5 Counter balance assy A B C D E F G H 4-13
6
Fig.6 Small oil tank A B C D E F G H 4-14
7
Fig.7 Cover assy A B C D E F G H 4-15
8
Fig.8 Rear view mirror assy A B C D E F G H 4-17
9
Fig. 9 Truck body system I 4-18
10
Fig.10 Oil tank assy I 4-22
11
Fig. 11 Fuel tank assy I 4-24
4-A
Item Description Serial No. Page
12
Fig. 12 Counter balance assy I 4-26
13
Fig. 13 Small oil tank I 4-27
14
Fig. 14 Hood assy I 4-28
15
Fig. 15 Right headlight bracket assy I 4-30
16
Fig. 16 Left headlight bracket assy I 4-31
17
Fig. 17 Nameplate I 4-32
4-B
1 A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
Fig.1 Nameplate E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25
4-1
1 A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
Fig.1 Nameplate E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25
1 R960-020018-000 4
Lift label
2 G140-020002-000 1 A E
Load nameplate
- G160-020002-000 1 B F
Load nameplate
- G166-020002-000 1 D H
Load nameplate
- G180-020002-000 1 C G
Load nameplate
3 G140-020002-001 1 A E
Load nameplate
- G160-020002-001 1 B F
Load nameplate
See previous fig
- G166-020002-001 1 D H
Load nameplate
- G180-020002-001 1 C G
Load nameplate
4 50DH-010005 1
Dangerous label
5 G160-020008-000 4
Tyre pressure label
6 G160-020005-000 1
Hydraulic oil filler label
7 N163-020005-000 1
Fuel label
8 R960-020005-000 1
Fuel label
9 N163-020016-000 1
Warn label
4-2
1 A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
Fig.1 Nameplate E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25
10 R960-020009-000 1
Warning label
11 G140-020015-W00 2 A E
Label
- G160-020015-W00 2 B D F H
Label
- G180-020015-W00 2 C G
Label
12 80DH-020008 1
Warning label
13 G160-020004-000 1
Label
14 G160-020014-000 1
Engine inspect page label
See previous fig
15 G160-020014-001 1
Engine inspect page label
16 G160-020013-000 1
Engine inspect switch label
17 G160-020013-001 1
Engine inspect switch label
18 G160-020011-000 1
Cab tilting instruction
19 R960-020016-000 1
Anti-icing fluid label
20 R960-020017-000 1
Anti-icing fluid label
21 N163-020004-000 1
Fuse label
22 R960-020004-000 1
Fuse label
4-3
1 A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
Fig.1 Nameplate E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25
26 G160-020001-000 1 B D F H
Product nameplate
- G180-020001-000 1 C G
Product nameplate
- G140-020001-000 1 A E
Product nameplate
27 G160-020001-001 1 B D F H
Product nameplate
See previous fig
- G180-020001-001 1 C G
Product nameplate
- G140-020001-001 1 A E
Product nameplate
28 N163-020009-000 1
Dangerous label
29 R960-020015-000 1
Dangerous label
30 G160-020006-000 1
Inch switch label
31 G160-020006-001 1
Inch switch label
32 G160-020007-000 1
Shift model label
33 G160-020007-001 1
Shift model label
4-4
1 A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
Fig.1 Nameplate E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25
34 N163-020020-000 1
Belt label
35 N163-020019-000 1
Fan label
36 N163-020001-000 1
Typeface label
37 R960-020003-000 1
Typeface label
38 G160-020010-000 1
Typeface label
39 G160-020001-000 1
Product nameplate
40 G160-020001-002 1 B D F H
Product nameplate
See previous fig
- G180-020001-002 1 C G
Product nameplate
- G140-020001-002 1 A E
Product nameplate
41 G160-020011-000 1
Cab tip-over OI
42 G140-020015-001 2 B D F H
Tonnage label
- G160-020015-001 2 C G
Tonnage label
- G180-020015-001 2 A E
Tonnage label
4-5
2 A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
Fig.2 Truck body system E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25
4-6
2 A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
Fig.2 Truck body system E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25
1 G160-420000-000 1
Oil tank assy
- G163-420000-000 1
Oil tank assy
M14×35
2 GB5783-86 8
Bolt M14×35
14
3 GB93-87 8
Washer 14
14
4 GB97.1-85 8
Washer 14
5 SF-2-70×70-G00 2
Greasy lubrication bearing
6 SF-2-70×60-G00 2
Greasy lubrication bearing
See previous fig
7 G160-400500-001 1 A B E F
Right pedal
- G163-400500-000 1 C D G H
Right pedal
8 G160-400200-000 1 A B E F
Air filter bracket
- G161-400200-000 1 C D G H
Air filter bracket
M8×25
9 GB5783-86 4
Bolt M8×25
8
10 GB93-87 12
Washer 8
8
11 GB97.1-85 12
Washer 8
12 G160-410000-000 1 A B
Truck body
4-7
2 A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
Fig.2 Truck body system E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25
- G161-410000-000 1 E F
Truck body
- G163-410000-001 1 C D G H
Truck body
M8×30
13 GB5783-86 8
Bolt M8×30
M8
14 GB6170-86 8
Nut M8
15 G160-400100-000 2
Rear view mirror assy
M24×130
16 GB28-88 2
Bolt M24×130
17 G160-400004-000 2
Buffer
See previous fig 24
18 GB97.1-85 2
Washer 24
24
19 GB6178-86 2
Nut 24
20 G160-400017-000 4
Cushion block
21 G160-400600-001 1 A B E F
Left pedal
- G163-400600-000 1 C D G H
Left pedal
22 G160-440000-000 1 A B E F
Fuel tank assy
- G163-440000-000 1 C D G H
Fuel tank assy
M12×70
23 GB5782-86 8
Bolt M12×70
4-8
2 A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
Fig.2 Truck body system E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25
27 G163-400019-000 1 C D G H
Bracket
16
28 GB93-87 6 C D G H
Washer 16
M16×55
29 GB5783-86 6 C D G H
Bolt M16×55
4-9
3 A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
Fig.3 Hydraulic oil tank assy E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25
3 G160-420400-000 1
Cover
4 G160-420002-000 1
Seal pad
5 G160-420100-000 1 A B E F
Hydraulic oil tank body
- G163-420100-00 1 C D G H
Hydraulic oil tank body
6 G160-420001-000 1
Plug
7 G160-340002-000 1
Pad
8 G160-420300-000 1
Cover assy
8
9 JB982-77 8
Washer 8
M8×20
10 GB5783-86 16
Bolt M8×20
11 G160-400001-000 2
Small pedal
8
12 GB97.1-85 8
Washer 8
M8×16
13 GB835-88 3
Screrw M8×16
14 G160-420200-000 1
Small oil tank cover
4-10
3 A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
Fig.3 Hydraulic oil tank assy E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25
16 N163-340008-000 1
Plug
17 G160-450000-000 1 A B C D
Small oil tank
- G160-450000-000 1 E F G H
Small oil tank
4-11
4 A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
Fig.4 Fuel tank assy E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25
4 G160-400001-000 2
Small pedal
5 G160-340002-000 1
Pad
6 G160-400018-000 1
Back plate
8
7 JB982-77 8
Washer 8
8 G160-440100-000 1 A B E F
Fuel tank body
- G163-440100-000 1 C D G H
Fuel tank body
M8×16
9 GB835-88 1
Screw M8×16
10 G160-440200-000 1 A B E F
Accumulator box cover
- G163-440200-000 1 C D G H
Accumulator box cover
4-12
5 A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
Fig.5 Counter balance assy E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25
4 G140-400002-000 1 A B
Chief counterbalance
- G160-400002-000 1 E F
Chief counterbalance
- G163-400002-000 1 C D G H
Chief counterbalance
4 5 G160-400400-000 1
Towing pin
M36×200
6 GB5782-86 4
Bolt M36×200
7 G140-400006-000 1 A
Vice counterbalance
- G160-400006-000 1 B E F
5
Vice counterbalance
- G163-400006-000 1 C D G H
Vice counterbalance
3
7 2
6
4-13
6 A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
Fig.6 Small oil tank E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25
1 N163-340008-000 1
Plug
24
2 JB982-77 1
Washer 24
3 G160-450100-000 1 A B C D
Small oil tank body
- G161-450100-000 1 E F G H
Small oil tank body
M10×25
4 GB5783-86 2
Bolt M10×25
10
5 GB93-87 2
Washer 10
10
6 GB97.1-85 2
Washer 10
7 G160-340002-000 1
Pad
8 G160-450200-000 1 A B C D
Cover assy
- G161-450200-000 1 E F G H
Cover assy
8
9 JB982-77 8
Washer 8
M8×20
10 GB5783-86 8
Bolt M8×20
11 HK050-660100-000 1
Dipstick
4-14
7 A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
Fig.7 Cover assy E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25
2 G160-430002-000 2
Spiral stud shaft
B8×40
3 GB882-86 2
Pin shaft B8×40
8
4 GB96-85 2
Pin 8
5 QC25-290-870/450-G00 1
Air spring
16
6 GB91-86 2
Pin 16
8
7 GB97.1-85 16
Washer 8
8
8 GB93-87 16
Washer 8
M8×18
9 GB5783-86 4
Bolt M8×18
10 G160-430001-000 2
Stay bar fixer
M8
11 GB6170-86 2
Nut M8
QC25B-290-870/450-G0
12 1
0 Air spring
13 65125L-000-G00 2
Fstener
5
14 GB93-87 4
Washer 5
M5×20
15 GB5783-86 4
Bolt M5×20
4-15
7 A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
Fig.7 Cover assy E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25
16 A-019901-G00 1
Handrail
M8×35
17 GB70-85 4
Screw M8×35
18 G160-430100-000 1
Cover
4-16
8 A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
Fig.8 Rear view mirror assy E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25
1 G160-400120-000 1
Bracket
M8
2 GB6170-86 1
Nut M8
8
3 GB97.1-85 1
Washer 8
8
4 GB93-87 1
Washer 8
5 30060-G00 1
Viewfinder
6 G160-400110-000 1
Stay bar
M6×16
7 GB5783-86 4
Bolt M6×16
6
8 GB93-87 4
Washer 6
6
9 GB97.1-85 4
Washer 6
4-17
9
I CPCD160-AW25-12
Fig.9 Truck body system
4-18
9
I CPCD160-AW25-12
Fig.9 Truck body system
1 SF-2-70×70-G00 2
Greasy lubrication bearing
2 G168-401000-000 1
Left front fender
3 G168-402000-000 1
Right front fender
4 SF-2-70×60-G00 2
Greasy lubrication bearing
5 G168-440000-000 1
Fuel tank assy
M24×130
6 GB28-88 2
Bolt M24×130
7 G160-400004-000 2
Buffer
See previous fig. 24
8 GB97.1-85 2
Washer 24
24
9 GB6178-86 2
Nut 24
M12×50
10 G005783-012050-00 16
Bolt M12×50
12
11 G0097P1-000012-00 20
Washer 12
12
12 G005783-006012-00 20
Washer 12
M16×35
13 G005783-016035-00 4
Bolt M16×35
16
14 G000093-000016-00 4
Washer 16
16
15 G0097P1-000016-00 4
Washer 16
4-19
9
I CPCD160-AW25-12
Fig.9 Truck body system
16 G250-400014-000 2
Junction panel
8
17 G000093-000008-00 6
Washer 8
8
18 G0097P1-000008-00 6
Washer 8
M8×16
19 G005783-008016-00 4
Bolt M8×16
M8×20
20 G005783-008020-00 2
Bolt M8×20
21 G250-400005-000 1
Bracket of lock
M6×12
22 G005783-006012-00 3
Bolt M6×12
See previous fig. 6
23 G000093-000006-00 3
Washer 6
6
24 G0097P1-000006-00 3
Washer 6
25 G168-400010-000 1
Baffle
14
26 G000093-000014-00 8
Washer 14
14
27 G0097P1-000014-00 8
Washer 14
M14×35
28 G005783-014035-00 8
Bolt M14×35
29 G168-420000-000 1
Hydraulic oil tank assy
30 G168-400200-000 1
Air filter bracket
4-20
9
I CPCD160-AW25-12
Fig.9 Truck body system
32 G168-404000-000 1
Right rear fender
33 G168-403000-000 1
Left rear fender
4-21
10
I CPCD160-AW25-12
Fig.10 Oil tank assy
1 G168-420100-000 1
Hydraulic oil tank body
2 G168-450000-000 1
Small oil tank
M10×20
3 G005783-010020-00 2
Bolt M10×20
10
4 G000093-000010-00 2
Washer 10
10
5 G0097P1-000010-00 2
Washer 10
6 G250-440400-G00 1
Lever lock
7 G168-400500-000 1
Right pedal
M8×20
8 G005783-008020-00 18
Bolt M8×20
8
9 G000093-000008-00 26
Washer 8
8
10 G0097P1-000008-00 26
Washer 8
M8×25
11 G005783-008025-00 8
Bolt M8×25
M12×75
12 G005783-012075-00 4
Bolt M12×75
12
13 G000093-000012-00 4
Washer 12
12
14 G0097P1-000012-00 4
Washer 12
O 95×5.7
15 G001235-009505P7-00 1
O-ring 95×5.7
4-22
10
I CPCD160-AW25-12
Fig.10 Oil tank assy
16 G250-420001-000 1
Flange
17 N163-340008-000 1
Plug
18 G250-440001-000 1
Flange
O 140×5.7
19 G001235-014005P7-00 1
O-ring 140×5.7
20 G163-420003-000 1
Connector
O P24
21 JISB2401-P24-G00 2
O-ring P24
22 G163-420400-000 1
Connector
23 G160-400900-000 1
Right handrail
24 G168-420200-000 1
Small oil tank cover
25 G160-400001-000 2
Small pedal
M12
26 G006170-000012-00 4
Nut M12
4-23
11
I CPCD160-AW25-12
Fig.11 Fuel tank assy
1 N163-340008-000 1
Plug
2 G250-420001-000 1
Flange
3 G168-440100-000 1
Fuel tank body
4 G168-440200-000 1
Accumulator box cover
5 GX160-460200-000 1
Accumulator bracket
6 G250-440001-000 1
Flange
M8×20
7 G005783-008020-00 26
Bolt M8×20
8
8 G000093-000008-00 28
Washer 8
8
9 G0097P1-000008-00 28
Washer 8
10 GX160-460001-000 2
double-screw bolt
M8
11 G006170-000008-00 2
Nut M8
O 140×5.7
12 G001235-014005P7-00 1
O-ring 140×5.7
O 95×5.7
13 G001235-009505P7-00 1
O-ring 95×5.7
14 G250-440400-G00 1
Lever lock
15 G168-400600-000 1
Left pedal
4-24
11
I CPCD160-AW25-12
Fig.11 Fuel tank assy
20 G160-400800-000 1
Left handrail
21 G160-400001-000 2
Small pedal
4-25
12
I CPCD160-AW25-12
Fig.12 Counter balance assy
1 G168-400002-000 1
Chief counterbalance
M36×360
2 G005782-036360-00 4
Bolt M36×360
3 80DH-000001 12
Washer
36
4 G007244-000036-00 8
Washer 36
M36
5 G006170-000036-00 4
Nut M36
6 G168-400004-000 1
Vice counterbalance
M36×260
7 G005782-036260-00 4
Bolt M36×260
8 G160-400400-000 1
Towing pin
9 G168-400004-000 1
Small counter balance 1
M30×130
10 G005782-036130-00 1
Bolt M30×130
30
11 G000093-000030-00 3
Washer 30
30
12 G0097P1-000030-00 3
Washer 30
M30
13 G006170-000030-00 2
Nut M30
14 G168-400007-000 1
crew
4-26
13
I CPCD160-AW25-12
Fig. 13 Small oil tank
3 G168-450200-000 1
Cover assy
4 G005782-036220-00 1
Pad
5 WU-100×180-J-G00 1
Oil filter
6 G168-450001-000 1
Oil leveler
7 N163-340002-000 1
Magnet
8 G168-450100-000 1
Small oil tank body
4-27
14
I CPCD160-AW25-12
Fig. 14 Hood assy
1 G168-430200-000 1
Exhaust window
2 G168-430001-000 2
Spiral stud shaft
12
3 G000093-000012-00 2
Washer 12
12
4 G0097P1-000012-00 4
Washer 12
M12
5 G006170-000012-00 2
Nut M12
M6×20
6 G005783-006020-00 10
Bolt M6×20
6
7 G0097P1-000006-00 10
Washer 6
6
8 G000093-000006-00 6
Washer 6
9 G168-430300-000 4
Support
10 G250-430019-000 2
Handle
M6×12
11 G005783-006012-00 6
Bolt M6×12
12 G250-430020-000 1
Lock
M8
13 G0097P1-000008-00 2
Nut M8
8
14 G000093-000008-00 2
Washer 8
8
15 G0097P1-000008-00 2
Washer 8
4-28
14
I CPCD160-AW25-12
Fig. 14 Hood assy
16 G168-430800-000 2
Gas spring
17 G168-430100-000 1
Cover
4-29
15
I CPCD160-AW25-12
Fig. 15 Right headlight bracket assy
1 G250-450100-000 1
Right headlight bracket
2 G250-450200-000 1
Stay bar
6
3 G0097P1-000006-00 4
Washer 6
6
4 G000093-000006-00 4
Washer 6
M6×16
5 G005783-006016-01 4
Bolt M6×16
8
6 G0097P1-000008-00 6
Washer 8
8
7 G000093-000008-00 6
Washer 8
M8×20
8 G005783-008020-00 4
Bolt M8×20
9 SL-729-G00 1
Rearview mirror
10 G250-400010-000 1
Light bracket
M8×16
11 G005783-008016-00 2
Bolt M8×16
Front fender
4-30
16
I CPCD160-AW25-12
Fig.16 Left headlight bracket assy
1 G250-460100-000 1
Left headlight bracket
2 G250-450200-000 1
Stay bar
6
3 G0097P1-000006-00 4
Washer 6
6
4 G000093-000006-00 4
Washer 6
M6×16
5 G005783-006016-01 4
Bolt M6×16
8
6 G0097P1-000008-00 6
Washer 8
8
7 G000093-000008-00 6
Washer 8
M8×20
8 G005783-008020-00 4
Bolt M8×20
9 SL-729-G00 1
Rearview mirror
10 G250-400010-000 1
Light bracket
M8×16
11 G005783-008016-00 2
Bolt M8×16
Front fender
4-31
17
I CPCD160-AW25-12
Fig.17 Nameplate
4-32
17
I CPCD160-AW25-12
Fig.17 Nameplate
1 R960-020018-001 4
Lift label
2 G166-020002-000 1
Load nameplate
3 G166-020002-001 1
Load nameplate
4 GR501-010015-000 1
Dangerous label
5 G160-020008-000 4
Tyre pressure label
6 R960-020011-001 1
Hydraulic oil filler label
7 R960-020028-000 1
Fuel label
See previous fig.
8 G160-020015-001 2
Tonnage label
9 R960-020029-001 1
Warn label
10 R960-020009-001 1
Warn label
11 R960-020034-001 1
Fan label
12 G160-020020-000 1
Warn label
13 G160-020004-000 1
Label
14 GR501-010020-000 1
Motor inspect page label
15 GR501-010021-000 1
Motor inspect page label
4-33
17
I CPCD160-AW25-12
Fig.17 Nameplate
16 GR501-010018-000 1
Motor inspect switch label
17 GR501-010019-000 1
Motor inspect switch label
18 G160-020011-000 1
Cab tilting instruction
19 R960-020016-001 1
Anti-icing fluid label
20 R960-020017-001 1
Anti-icing fluid label
21 G160-020021-000 1
Fuse label
22 G160-020021-001 1
Fuse label
See previous fig. 1
23 R960-020007-001 1
Operation label 1
1
24 R960-020039-001 1
Operation label 1
4×10
25 G012618-004010-00 8
Rivet 4×10
26 G160-020001-000 1
Product nameplate
27 G160-020001-001 1
Product nameplate
28 R960-020048-001 1
Dangerous label
29 R960-020015-001 1
Dangerous label
30 G160-020006-000 1
Inch switch label
4-34
17
I CPCD160-AW25-12
Fig.17 Nameplate
31 G160-020006-001 1
Inch switch label
32 G160-020007-000 1
Shift model label
33 G160-020007-001 1
Shift model label
34 R960-020033-001 1
Dangerous label
35 R960-020040-001 1
Fan label
36 N163-020001-000 1
Word label
37 G160-020023-000 1
Word label
See previous fig.
38 G160-020010-000 1
Word label
39 G160-020010-001 1
Word label
40 G160-020001-002 1
Product nameplate
41 G160-020011-001 1
Cab tilting instruction
42 G160-020015-000 2
Tonnage label
43 G160-020100-000 1
Word label
HANGCHA
44 G160-020100-001 1
HANGCHA label
45 G160-020017-000 1
Warn label
4-35
17
I CPCD160-AW25-12
Fig.17 Nameplate
46 G160-020016-001 1
alarm label
47 G160-020018-000 1
Gearbox oil level check
48 G160-020019-000 1
Gearbox oil level check
49 R960-020032-001 1
Dangerous label
4-36
Part Control system
1-1
A B C D E F G H -2012.11 5-1
Fig.1-1 Brake and inching control
1-2 2012.11-
Fig.1-2 Brake and control assy All models of truck 5-5
2
A B C D E F G H -2012.11 5-7
Fig.2 Slight travel pedal assy
3
Fig.3 Throttle control A B C D I 5-8
5-A
1-1 -2012.11 A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
Fig.1-1 Brake and inching control E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25
1 G161-510500-000 1 A B C D
34
21
Plate
36
- G160-510100-000 1 E F G H
43 Plate
21 36
32 40
40 43 34 2 G161-510301-000 4
39
32 39 Bush
38 38 3 G161-510310-000 1
Rod
37
37 6
35 4 GB93-87 3
44 35 34
21 36 21 Washer 6
45 34
36
M6
5 GB1152-89 2
Grease cup M6
46
6 G161-510007-000 1
Thrust bolt
22 19 23 33
20 21
16 25 19 32 M8
7 GB6170-86 1
1 31 Nut M8
18
28 29 30 8 G161-510410-000 1
6
17 27 2625 24 5 Rod
7 4
5
4 9 G161-510700-000 1
Pull-rod
11 2
16 10 G161-510008-000 1
8 9 Short spring
2 10
2 6
2 3 11
12
11 GB97.1-85 4
Washer 6
13
12
11 12 G161-510009-000 2
Sleeve
14
4 13 G161-510010-000 1
15 Pin
14 G161-510006-000 1
Long spring
5-1
1-1 -2012.11 A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
Fig.1-1 Brake and inching control E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25
38 38 18 G161-510005-000 1
Connecting plate
37
37
35 19 G161-510004-000 2
44 35 34
21 36 21 Connecting plate
45 34
36
8
20 GB894.1-86 1
Snap ring 8
46
8
21 GB97.1-85 5
Washer 8
22 19 23 33
20 21
16 25 19 32
22 G161-510800-000 1
1 31 Rod
18 B5×16
28 29 30 23 GB882-86 2
6
17 27 2625 24 5 Pin shaft B5×16
7 4
5
4 24 G161-510011-000 2
Bolt
11 2
16 5
8
25 GB97.1-85 4
9 Washer 5
2 10
2 5
2 3 11
12
26 GB93-87 2
Washer 5
13
12 M5
11 27 GB6170-86 2
Nut M5
14
4
4 28 GB97.1-85 2
15 Washer 4
4
29 GB93-87 2
Washer 4
5-2
1-1 -2012.11 A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
Fig.1-1 Brake and inching control E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25
31 G161-510600-000 1
43 Shaft
21 36
32 40 34
8
40 43 32 GB93-87 9
39
32 39 Washer 8
M8×16
38 38 33 GB5783-86 1
Bolt M8×16
37
37 B8×30
35 34 GB882-86 4
44 35 34
21 36 21 Pin shaft B8×30
45 34
36
35 G161-510001-000 2
Fork nipple
46
3.2×22
36 GB91-86 4
Pin 3.2×22
22 19 23 33
20 21
16 25 19 32 M10
37 GB6170-86 2
1 31 Nut M10
18
28 29 30 38 G161-510002-000 2
6
17 27 2625 24 5 Pull-rod
7 4
5
4
M10
39 GB6170-86 2
Nut M10
11 2
16 40 G161-510003-000 2
8 9 Fork nipple
2 10
2
2 3 11
12
41 G161-510200-000 1
Slight travel pedal assy
13
12
11 42 G161-510100-000 1
Brake pedal assy
14
M8×30
4 43 GB5783-86 8
15 Bolt M8×30
M12×40
44 GB5783-86 4
Bolt M12×40
5-3
1-1 -2012.11 A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
Fig.1-1 Brake and inching control E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25
38 38
37
37
35
44 35 34
21 36 21
45 34
36
46
22 19 23 33
20 21
16 25 19 32
1 31
18
28 29 30
6
17 27 2625 24 5
7 4
5
4
11 2
16
8 9
2 10
2
2 3 11
12
13
12
11
14
4
15
5-4
A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
1-2 2012.11-
E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25
Fig.1-2 Brake and control assy
I CPCD160-AW25-12
3 Q701B90-NPT1/6-G00 2
Grease nipple
4 G250-510300-000 1
Shaft
M4×12
5 GB 5783-86 8
Bolt M4×12
4
6 GB 93-87 8
Washer 4
7 G250-510003-000 2
Pedal
8 G160-510200-001 1
Brake pedal assembly
B10×32
9 GB 882-86 1
Pin B10×32
10 G250-510001-000 1
Roller
10
11 GB 97.1-85 1
Washer 10
3.2×18
12 GB 91-86 1
Pin 3.2×18
13 G250-510400-000 1
Bracket
6
14 GB 93-87 2
Washer 6
M6×12
15 GB 5783-86 2
Bole M6×12
5-5
A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
1-2 2012.11-
E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25
Fig.1-2 Brake and control assy
I CPCD160-AW25-12
16 G161-510301-000 4
Bushing
M8×60
17 GB 5783-86 1
Bolt M8×60
18 G250-510002-000 2
Helical torsion spring
M8
19 GB 6170-86 2
Nut M8
M8×30
20 GB 5783-86 1
Bolt M8×30
21 G160-510100-001 1
Plate
22 G160-510001-001 1
Plate
23 G250-510600-G00 1
Brake valve
5-6
2 -2012.11 A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
Fig.2 Slight travel pedal assy E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25
3 G161-510220-000 1
Seat
4 G161-510202-000 4
Bushing
10
5 G161-510203-000 1
Pin
6 G161-510201-000 1
Spring
10
7 GB97.1-85 2
Washer 10
10
8 GB894.1-86 2
Snap ring
9
M8×80
9 GB5783-86 1
Bolt M8×80
2
10 G161-510210-000 1
Pedal
4
2 5
3 6 7 8
5-7
3 A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
Fig. 3 Throttle control I CPCD160-AW25-12
1 G160-520200-000 1
Bracket
M6
2 GB6170-86 1
Nut M6
6
3 GB93-87 6
Washer 6
6
4 GB97.1-85 3
Washer 6
5 G160-520002-000 1
Rocker arm
6 50DHA-610002 1
Pin
6
7 GB894.1-86 1
Snap ring 6
8 G160-520100-000 1
Throttle line assy
B6×20
9 GB882-86 1
Pin shaft B6×20
2×10
10 GB91-86 1
Pin 2×10
M6×12
11 GB5783-86 5
Bolt M6×12
12 WJ124-G00 1 - 2012.6
Throttle control assy
- G160-520300-G00 1 2012.6 -
Throttle control assy
8
13 GB93-87 2
Washer 8
M8×16
14 GB5783-86 2
Bolt M8×16
5-8
Part Hydraulic system
1
A B C D 6-1
Fig.1 Pump assy and oil tank accessory
2
Fig.2 Pump assy and oil tank accessory E F G H 6-3
3
A B C D E F G H 6-5
Fig.3 Accumulator loading and filter oil pipe
4
A B C D E F G H 6-7
Fig.4 Accumulator and braking system
5
A B C D E F G H 6-11
Fig.5 Drive axle and cooling system oil pipe
6
A B C D E F G H 6-14
Fig.6 Pump assy
7
A B C D E F G H 6-17
Fig.7 Control valve
8
A B C D E F G H 6-20
Fig.8 Pilot supply oil pipe
9
A B C D E F G H 6-22
Fig.9 Control valve control system
10
A B C D E F G H 6-24
Fig.10 Tilting oil pipe
11
A B C D E F G H 6-26
Fig.11 Steering oil pipe
6-A
Item Description Serial No. Page
12
A B C D E F G H 6-28
Fig.12 Lifting oil pipe
13
A B C D E F G H 6-29
Fig.13 Oil tank accessory
14
I 6-32
Fig.14 Pump assy and oil tank accessory
15
Fig.15 Accumulator loading and filter oil pipe I 6-33
16
I 6-35
Fig.16 Accumulator and braking system
17
I 6-39
Fig.17 Drive axle and cooling system oil pipe
18
I 6-42
Fig.18 Pump assy
19
I 6-45
Fig.19 Control valve assy.
20
I 6-48
Fig.20 Pilot supply oil pipe
21
I 6-49
Fig.21 Control valve control system
22
I 6-51
Fig.22 Tilting oil pipe
23
I 6-53
Fig.23 Steering oil pipe
24
I 6-55
Fig.24 Lifting oil pipe
25
I 6-56
Fig.25 Oil tank accessory
6-B
1
A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
Fig.1 Pump assy and oil tank accessory
1 G160-530001-000 1
Hose assy
1
M10×25
2 2 GB5783-86 2
3 Bolt M10×25
4
5 10
6 3 GB93-87 2
7 Washer 10
10
4 GB97.1-85 2
Washer 10
5 HK050-621101-000 1
8 Connector
9
O 22×2.4
6 GB1235-76 1
O-ring 22×2.4
11
10
7 G160-536001-000 1
Gear pump
10
O P29
8 JISB2401-P29-G00 1
O-ring P29
12
13 14 9 N150-601201-000 1
Connector
15
17 16
38
10 Q672-38-G00 2
Clamp 38
11 G160-530002-000 1
Suction pipe
18
M6×16
12 GB5783-86 6
19 Bolt M6×16
6
13 GB93-87 6
Washer 6
14 AF-35-G00 1
Breather filter
M4×12
15 GB5783-86 4
Bolt M4×12
6-1
1
A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
Fig.1 Pump assy and oil tank accessory
19 WU-100×180-J-G00 1
Suction filter
11
10
10
12
13 14
15
17 16
18
19
6-2
2
E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25
Fig.2 Pump assy and oil tank accessory
11 G161-530003-000 1
19 Suction pipe
M6×16
12 GB5783-86 6
Bolt M6×16
6
13 GB93-87 6
Washer 6
14 AF-35-G00 1
Breather filter
M4×12
15 GB5783-86 4
Bolt M4×12
6-3
2
E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25
Fig.2 Pump assy and oil tank accessory
17 G161-537001-000 1
Seal pad
18 G161-537110-000 1
Installation board assy
5
8 6 19 WU-100-180-J-G00 1
7 Suction filter
9
10
11
10
12 14
13 15
17 16
18
19
6-4
3 A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
Fig.3 Accumulator loading and filter oil pipe E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25
2 G161-535002-W00 1
Low pressure hose
3 G161-535012-000 1
Connector
8 22
4 JB982-77 2
Washer 22
9
6 7 S10A
5 R900420531 1
S10A Check vave
6 G161-535013-000 1
4 10 Connecotr
11
7 G161-535006-000 1
5 Bracket
M6×16
19 8 GB5783-86 2
4 Bolt M6×16
14
15 18 6
3 9 GB93-87 4
12 Washer 6
13 16
1 10 GB5783-86
M10×16
15 2
17 Bolt M10×16
18 10
11 GB93-87 2
Washer 10
22 20
23 18
12 SP-06×10-G00 1
Oil filter
24 9 18
2
To oil tank 21 13 SPX-06×10 1
1 Element
14 G161-535007-000 1
Connector
28
15 Q672-28-G00 2
Clamp 28
6-5
3 A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
Fig.3 Accumulator loading and filter oil pipe E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25
16 G161-535001-W00 1
Low pressure hose
17 G161-535011-000 1
Connector
18
18 JB982-77 4
Washer 18
8 19 G161-535010-000 2
Connector
9
6 7 LT06
20 R900455464 1
LT06 Accumulator loading vavle
M6×60
21 GB70-85 2
4 10 Bolt M6×60
11
12
22 JB982-77 1
5 Washer 12
19 23 G161-535008-000 1
4 Connector
14
15 18
3 24 G160-611007-000 1
12 Connector
13 16
1
15
17
18
22 20
23 18
24 9 18
2
To oil tank 21
1
6-6
4 A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
Fig.4 Accumulator and braking system E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25
20 A 15 8
5 G161-532018-000 1
4
Hose assy
20 19
9
6 G161-534001-W00 1
18 B 4
Low pressure hose
17 4
16
21 7 G161-534002-W00
26 1
22 Low pressure hose
4
27
23
8 N30M300-700005-000 2
28 36 22 25 Tee connector
37
24 4
31 26
38
9 G161-535003-W00 1
27 32 43 39 40
41
Low pressure hose
27 42
16
29 34 17
A 18 10 HK050-922201-000 1
35 4 Bolt
33
27 O 11×1.9
45 11 GB1235-76 1
B
44 O-ring 11×1.9
29
46 C
30 12 G161-534006-000 1
49
Connector
47
13 G161-534004-000 1
46 Connector
48
14 G161-532005-000 1
Hose assy
15 G161-535003-W00 1
Low pressure hose
6-7
4 A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
Fig.4 Accumulator and braking system E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25
20 A 15 8
20 G161-532004-000 2
4
Clamp
20 19
9
21 G160-611003-000 1
18 B 4
Connector
17 4
16
21
14
26 22 JB982-77 2
22 Washer 14
4
27
23
23 BKH-G1/4-G00 1
28 36 22 25 Ball valve
37
24 4
31 26
38
24 G161-532009-000 1
27 32 43 39 40
41
Connector
27 42
16
29 34 17
A 18 25 NXQ-L1/20-A-G00 1
35 4 Accumulator
33
27
45 26 G161-532003-000 2
B
44 Rubber pad
29
46 C O 50×3.1
30 27 GB1235-76 4
49
O-ring 50×3.1
47
28 G161-532001-000 1
46 Connector
48
29 G161-532002-000 2
Bolt
30 G161-532008-000 1
Hose assy
6-8
4 A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
Fig.4 Accumulator and braking system E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25
20 A 15 8
35 G161-532007-000 1
4
Connector
20 19
9 M8×30
36 GB5783-86 2
18 B 4
Bolt M8×30
17 4
16
21
8
26 37 GB93-87 2
22 Washer 8
4
27
23
38 G161-532012-000 1
28 36 22 25 Bracket
37
24 4
31 26
38
39 G161-532014-00 1
27 32 43 39 40
41
Rubber pad
27 42
16
29
A 34 17 8
35
18
4
40 GB97.1-85 2
Washer 8
33
27 M8
45 41 GB6170-86 2
B
44 Nut M8
29
46 C
30 42 G161-535004-W00 1
49
Low pressure hose
47
43 G161-531011-000 2
46 Nut
48
44 G161-532013-000 1
Clamp
45 G161-532017-000 1
Hose assy
6-9
4 A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
Fig.4 Accumulator and braking system E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25
20 A 15 8
20 19 4
9
18 B 4
17 4
16
26 21
22 4
27
23
28 36 22 25
37
24 4
31 26
27 32 38
43 39 40
41
27 42
16
29 34 17
A 18
35 4
33
27
45
44
B
29
46 C
30
47 49
46
48
6-10
5 A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
Fig.5 Drive axle and cooling system oil pipe E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25
A 3
2 40DH-600018 4
9 Connector
3 11 2 1
5 8 12 3 24
19
7 13 3 3 Q672-24-G00 8
6
9
Clamp 24
3
16 8 4 G161-531006-W00 1
4 7 14
3 6
15 Low pressure hose
2 17
20
1 18
17 5 G161-531007-000 5
15 Clip
14
13 8
6 GB97.1-85 15
21
Washer 8
12
11 3
2 22 24
8
1 7 GB93-87 15
Washer 8
23
M8×16
31 22 8 GB5783-86 9
22
25 Bolt M8×16
22 30 32
26
7 27
6 9 G161-531015-000 2
Tee connector
28 33 32
7 34
6
76 10 G161-531002-W00 1
26 Low pressure hose
29 28 14
7 11 JB982-77 2
6 Washer 14
28
12 G161-531008-000 2
Connector
13 G161-531009-000 2
Hose assy
37
36 14 G161-531011-000 2
35 Nut
15 G161-531010-000 2
Connector
6-11
5 A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
Fig.5 Drive axle and cooling system oil pipe E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25
A 3
17 G161-531012-000 2
9 Hose assy
3 11 2 1
5 8 12 3
19
7 13 3 18 G161-531014-000 1
6
9
Tee connector
3
16 8 19 G161-531001-W00 1
4 7 14
3 6
15 Low pressure hose
2 17
20
1 18
17 20 G161-531013-000 1
15 Hose assy
14
13
21 G161-531005-W00 1
21
Hose assy
12
11 3
2 22 24
28
1 22 Q672-28-G00 4
Clamp 28
23 22 23 G161-531003-W00 1
25 31 Hose assy
22 30
22 32
26
7 27
6 24 G161-531004-W00 1
Hose assy
28 33 32
7 34
6
76 25 G161-533001-000 1
26 Connector
29 28 M8×25
7 26 GB5783-86 4
6 Bolt M8×25
28
27 G161-533100-000 1
Radiator left bracket
M8×30
28 GB5783-86 2
Bolt M8×30
37 M8
36 29 GB6170-86 2
35 Nut M8
30 B1143A-G00 1
Radiator
6-12
5 A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
Fig.5 Drive axle and cooling system oil pipe E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25
37
36
35
6-13
6 A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
Fig.6 Pump assy E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25
16 3 FL-16-G00 4
Flange
11 24 16
15
14 4 G160-601003-000 2
10 21 13
9 12 Connector
8 23
22 19 F (M10×1)
7 10 19 5 620.01.010.01-G00
9 21 2
20 F pressure testing connector series
O AS568-219
5
6 AS568-219-G00 4
25 O-ring AS568-219
6 4
26
4
3 7 G160-610300-000 1
2 Hose assy
1
27 31
5 8 G160-610200-000 1
28 Connector
29 6
29 4
3
2
1 9 G160-601004-000 2
Connector
32
O AS568-904
10 AS568-904-G00 2
O-ring AS568-904
27
A10VO
28 11 R902437669/R910995340 1
A10VO Variable pump
29 O AS568-228
29
12 AS568-228-G00 2
30 O-ring AS568-228
13 G160-601100-000 2
Connector
12
14 GB93-87 12
Washer 12
M12×25
15 GB5783-86 8
Bolt M12×25
6-14
6 A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
Fig.6 Pump assy E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25
16 18 G160-600003-000 1
Low pressure hose
11 24 16
15 30
14 19 Q672-30-G00 2
10 21 13
9 12 Clamp 30
8 23
22 19
7 10 19 20 G160-610002-000
9 21 1
20 Low pressure hose
5
21 G160-601005-000 1
25 Connector
6 4
26
4 28
3 22 Q672-28-G00 2
2 Clamp 28
1
27 31
5 23 G160-610001-000 1
28 Low pressure hose
29 6
29 4
3
2
1 24 G160-601002-000 1
Connector
32
M12×35
25 GB5783-86 4
Bolt M12×35
27
12
28 26 GB97.1-85 4
Washer 12
29 36
29
27 JB982-77 2
30 Washer 36
28 GDF20-01-00-G00 2
Check valve
O AS568-021
29 AS568-021-G00 4
O-ring AS568-021
30 G160-602000-000 1
Hose assy
6-15
6 A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
Fig.6 Pump assy E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25
17 31 G160-610100-000 1
Suction filter Hose assy
1516
14
13 16
12
32 G160-603000-000 1
Hose assy
18
16
11 24 16
15
14
10 21 13
9 12
8 23
22 19
7 10 19
9 21
20
5 25
6 4
26
4
3
2
1
27 31
5
28
29 6
29 4
3
2
1
32
27
28
29
29 30
6-16
7 A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
Fig.7 Control valve E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25
7
6 Item Code No. Description Qty Remarks Or Serial No.
12 7
13 M10×25
6 16 1 GB70-85 4
14 10 Screw M10×25
6 2
7 17 10
15
2 GB93-87 12
4 Washer 10
8
6
7 3 G160-612300-001 1
9 Connector
10
11 O AS568-222
5 4 AS568-222-G00 2
O-ring AS568-222
M7
5 R901042386 1
4 M7 Control valve
3
2 ISO9974-2-M14
1 6 E-seal ISO9974-2 12 7
E-seal ISO9974-2-M14
18
19 7 G160-612007-000 12
Connector
18 8 G160-612001-000 12
Connector
19
9 FS-20-G00 2
Flange
23 14
31 10 GB93-87 10
7 Washer 14
6
22
29 M14×45
25
11 GB70-85 4
Bolt M14×45
21 30
23 O AS568-214
28 12 AS568-214-G00 2
20 12 O-ring AS568-214
14 21
22
2
13 G160-612002-000 1
15 23 Connector
27
25 14 FS12-G00
26 29 4
23 25 Flange
6 24 30
7 25
M10×35
15 GB70-85 8
26 Screw M10×35
6-17
7 A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
Fig.7 Control valve E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25
7
6 Item Code No. Description Qty Remarks Or Serial No.
12 7
13 M14×50
6 16 16 GB5783-86 6
14 10 Bolt M14×50
6 2
7 17
15
17 G160-612100-000 1
4 Bracket
8
6 16
7 18 GB93-87 5
9 Washer 16
10
11 M16×35
5 19 GB70-85 5
Bolt M16×35
20 G160-612008-000 1
4 Connector
3
2 O 11×1.9
1 21 GB1235-76 2
O-ring 11×1.9
18
19 22 HK050-922200-000 2
Bolt
18 O AS568-219
23 AS568-219-G00 7
O-ring AS568-219
19
24 G160-612400-000 4
Connector
23 12
31 25 GB93-87 28
7 Washer 12
6
22
29 M12×25
25
26 GB70-85 20
Bolt M12×25
21 30
23 27 G160-612500-000
28 1
12 Connector
20 21
14 22
2
28 G160-612004-000 1
15 23 Connector
27
25 29 FS-16-G00
26 29 4
23 25 Flange
6 24 30
7 25
M12×40
30 GB70-85 8
26 Bolt M12×40
6-18
7 A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
Fig.7 Control valve E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25
7
6 Item Code No. Description Qty Remarks Or Serial No.
12 7
13
6 16 31 G160-612005-000 1
14 10 Connector
6 2
7 17
15
4
8
6
7
9
10
11
5
4
3
2
1
18
19
18
19
23
31 7
6
29
22
25
21 30
23
28
20 12
14 21
22
2
15 23
27
25
26 29
23 25
6 24 30
7 25
26
6-19
8 A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
Fig.8 Pilot supply oil pipe E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25
6 17 5 G160-612007-000 6
5
Connector
4 14
6 JB982-77 6
Washer 14
MHSTE
7 07470653 1
MHSTE Pilot supply valve
3 8
8 GB93-87 4
Washer 8
2
M8×16
9 GB5783-86 2
Bolt M6×16
M8×25
10 GB5783-86 12
Bolt M6×25
1 M5×50
11 GB70-85 4
Bolt M5×50
5
12 GB93-87 4
Washer 5
4WE6
13 R900953564 1
4WE6 Solenoid valve
Control valve
14 G160-611901-000 1
Valve block
15 G161-535009-000 1
Connector
6-20
8 A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
Fig.8 Pilot supply oil pipe E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25
6 17
5
4
Control valve
6-21
9 A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
Fig.9 Control valve control system E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25
/
Positioner letf/right joystick
12 Item Code No. Description Qty Remarks Or Serial No.
11
13
1 G160-611008-000 1
Rubber pipe assy
P 2 G160-611009-000 1
/
Lift/tilt joystick
Rubber pipe assy
Solenoid valve
T 14 3 G160-611500-000 4
3 2 1
16
Rubber pipe assy
4 15
5 8
7 4 G160-612007-000 11
4 P Connector
7
14
T 5 JB982-77 11
Washer 14
10 3 2 1
3 6
3 10 5 4 6 G160-611002-W00 1
9 16
E 4
Lower pressure pipe
F 7
G 18
H
7 Q672-18-G00 4
Clamp 18
3 3 2
1
A 8 G160-611700-000 1
A B Connector
B C
F D
G 9 G160-611005-W00 1
Lower pressure pipe
Control valve
10 G160-611600-000 2
Rubber pipe assy
4TH6E
11 07281258 2
4TH6E Joystick
M6×16
12 GB67-85 8
Bolt M6×16
4 6
E 3
13 GB93-87 8
H T Washer 6
D 2
C 1
P 14 G160-611006-000 1
Connector
"1 2 3 4 P T"
15 G160-611200-000 1
Notice "1 2 3 4 P T " express the ports of joysticks Rubber pipe assy
6-22
9 A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
Fig.9 Control valve control system E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25
/
Positioner letf/right joystick
12 Item Code No. Description Qty Remarks Or Serial No.
11
13
16 N163-620600-000 1
Rubber pipe assy
P 17 G160-611003-000 1
/
Lift/tilt joystick
Connector
Solenoid valve
T 14
3 2 1
15 16
4
5 8
7
4 P
7
10 3 2 1
3 6
3 10 5 4
9 16
E 4 7
F
G
H
3 3 2
1
A
A B
B C
F D
Control valve
4
E 3
H T
D 2
C 1
P
"1 2 3 4 P T"
Notice "1 2 3 4 P T " express the ports of joysticks
6-23
10 A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
Fig.10 Tilting oil pipe E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25
1 G160-620400-000 1 A B E F
Hose assy
- G163-620400-000 1 C D G H
Hose assy
2 G160-620500-000 1 A B E F
Hose assy
19 20
- G163-620500-000 1 C D G H
Hose assy
18
3 G160-621001-000 2
17
Connector
17 20 27
4 JB982-77 2
15 Washer 27
16
3 14 21 M10×30
4 13 2218 18
5 GB5783-86 4
101112 23 Bolt M10×30
5 26
6 19
10
6 6 GB93-87 6
Washer 10
8 4 25
3 24 25 M8×20
9 27 24 7 GB5783-86
7 4
Bolt M8×20
16
8
8 GB93-87 4
2 Washer 8
9 G160-620100-000 1 A B E F
1
Hose assy
- G163-620100-000 1 C D G H
Hose assy
10 G160-612007-000 1
Connector
14
11 JB982-77 1
Washer 14
12 G160-621003-000 1
Valve
6-24
10 A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
Fig.10 Tilting oil pipe E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25
14 G160-621004-000 1
Bolt
15 G160-620700-000 1
Hose assy
19 20
16 G160-620600-000 2
Connector
18
17 G160-620300-000 2
17
Hose assy
17 20 O 22×2.4
18 GB1235-76 6
15 O-ring 22×2.4
16
3 14 21
4 13 2218 18
19 G160-620801-000 2
101112 23 Connector
5 26
6 19
6 20 G160-620200-000 2
Hose assy
8 4 25
3 24 25
9 27 24 21 N163-611601-000
7 4
Connector
16
22 G160-622101-000 2
2 Connector
O 30×3.5
23 GB1235-76 2
1
O-ring 30×3.5
24 HK050-922201-000 2
Bolt
O 11×1.9
25 GB1235-76 2
O-ring 11×1.9
M10×40
26 GB5783-86 2
Bolt M10×40
27 VBSN-16A 1
Balance valve
6-25
11 A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
Fig.11 Steering oil pipe E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25
2 G160-630501-000 2
Connector
3 G160-630300-000 1
Hose assy
4 G160-630200-000 1
Hose assy
5 G160-630100-000 1
Hose assy
6 TTPG4-320-G00 2
Clip
8
7 GB93-87 2
Washer 8
M8×80
8 GB5783-86 2
Bolt M8×80
24
9 Q672-24-G00 2
Clamp 24
10 G160-630001-W00 1
Low pressure hose
11 G160-630600-000 1
Connector
12 G160-630002-000 2
Connector
13 G160-630700-000 3
Connector
14 G160-630003-00 2
Connector
22
15 JB982-77 4
Washer 22
6-26
11 A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
Fig.11 Steering oil pipe E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25
18 G160-630004-000 1
Pad
19 403-5079-18-G00 1
Steering unit
ISO9974-2-M14
20 E-seal ISO9974-2 1 21
E-seal ISO9974-2-M14
21 G160-612007-000 1
Connector
22 G160-630400-000 1
Hose assy
6-27
12 A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
Fig.12 Lifting oil pipe E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25
1 G160-640300-000 1 A B E F
Hose assy
- G163-640300-000 1 C D G H
Hose assy
2 G160-640200-000 1 A B E F
5 Hose assy
- G163-6420200-000 1 C D G H
Hose assy
3 G160-640002-000 2
5 Nut
4
4 G160-640001-000 2
Connector
3
5 G160-640100-000 2
Hose assy
4
6-28
13 A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
Fig.13 Oil tank accessory E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25
5 G160-651100-000 2
Install board
O 125×5.7
6 GB1235-76 2
O-ring 125×5.7
7 WU-400×100F-J 2
Filter
8 N163-340002-000 2
Ring magnetic iron
9 G160-652200-000 1
Pipe
10 G160-652001-000 1
Nut
28
11 Q672-28-G00 4
Clamp 28
12 G160-650004-W00 1
Low pressure hose
13 G160-650002-000 1
Connector
M6×16
14 GB5783-86 3
Bolt M6×16
15 G160-650001-W00 1
Hose
6-29
13 A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
Fig.13 Oil tank accessory E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25
18 QUQ2-10×2.5-G00 1
Breather filter
19 G160-652100-001 1 A B E F
Flange
M12×25
20 GB5783-86 4 C D G H
Bolt M12×25
12
21 GB93-87 4
Washer 12
O AS568-288
22 AS568-288-G00 1
O-ring AS568-288
23 LH0150R010BN/HC 1
Element
24 RF-500×10F-Y-G00 1 23
Filter assy
25 H00834-004-G00 1
Breather filter
M6×16
26 GB5783-86 3
Bolt M6×16
6
27 GB93-87 3
Washer 6
28 G160-653000-000 1
Bracket
29 YWZ-80-G00 1
Level gauge
O 45×3.1
30 GB1235-76 2
O-ring 45×3.1
6-30
13 A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
Fig.13 Oil tank accessory E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25
31 G160-604000-000 1 A B E F
Oil pipe
32 G163-604000-000 1 C D G H
Oil pipe
33 G163-652100-000 1 C D G H
Connector
34 FL-32-G00 1 C D G H
Flange
M12×30
35 GB5783-86 4 C D G H
Bolt M12×30
6-31
14
I CPCD160-AW25-12
Fig.14 Pump assy. and oil tank accessory
1 G168-5301001-000 1
Hose assy
M10×25
2 GB5783-86 2
Bolt M10×25
10
3 GB93-87 2
Washer 10
10
4 GB97.1-85 2
Washer 10
5 G250-524100-000 1
Connector
O 22×2.4
6 GB1235-76 1
O-ring 22×2.4
7 G161-536001-000 1
Gear pump
O P29
8 JISB2401-P29-G00 1
O-ring P29
9 N150-601201-000 1
Connector
38
10 Q672-38-G00 2
Clamp 38
11 G168-530002-000 1
Suction pipe
6-32
15
I CPCD160-AW25-12
Fig.15 Accumulator loading and filter oil pipe
1 G161-535007-000 2
Connector
2 SP-06×10-G00 1
Oil filter
3 SPX-06×10 1
Element
4 G161-535006-000 1
Bracket
M6×16
5 GB5783-86 2
Bolt M6×16
6
6 GB93-87 4
Washer 6
M10×16
7 GB5783-86 2
Bolt M10×16
10
8 GB93-87 2
Washer 10
28
9 Q672-28-G00 2
Clamp 28
10 G161-535001-W00 1
Low pressure hose
11 G161-535011-000 1
Connector
18
12 JB982-77 1
Washer 18
13 BT425-650192-000 2
Seal
14 G168-535101-000 1
Connector
15 G168-534001-000 1
Right-angle connector
6-33
15
I CPCD160-AW25-12
Fig.15 Accumulator loading and filter oil pipe
16 G161-534007-000 1
Plug
17 G320-522711-000 1
connector
M6×60
18 GB70-85 2
Bolt M6×60
19 G250-631202-000 1
Seal gasket
20 G250-631201-000 1
Connector
21 G168-535001-000 1
Connector
LT06
22 R900455464 1
Accumulator loading vavle
6-34
16
I CPCD160-AW25-12
Fig.16 Accumulator and braking system
1 G250-612112-000 5
Seal gasket
2 G168-534201-000 3
Connector
3 G168-611301-000 1
Connector
18
4 Q672-18-G00 10
Clamp 18
5 G168-532300-000 1
Hose assy
6 G161-534001-W00 1
Low pressure hose
7 G161-534002-W00 1
Low pressure hose
8 N30M300-700005-000 1
Tee connector
9 G161-535003-W00 1
Low pressure hose
10 G161-534007-000 1
Plug
11 G250-611012-000 1
Seal
12 G168-534001-000 1
Connector
13 G168-534101-000 2
Connector
14 G168-532100-000 1
Hose assy
15 G161-535003-W00 1
Low pressure hose
6-35
16
I CPCD160-AW25-12
Fig.16 Accumulator and braking system
19 NXQ-L2.5/31.5-A-G00 2
Accumulator
20 G161-532004-000 2
Clamp
21 G161-532019-000 1
Connector
22 G250-612062-000 1
Seal
23 BKH-G1/4-G00 1
Ball valve
24 G250-522051-000 1
Connector
25 NXQ-L1/20-A-G00 1
Accumulator
26 G161-532003-000 2
Rubber pad
O 50×3.1
27 GB1235-76 4
O-ring 50×3.1
28 G161-532001-000 1
Connector
29 G168-532002-000 2
Bolt
30 G168-532400-000 1
Hose assy
6-36
16
I CPCD160-AW25-12
Fig.16 Accumulator and braking system
32 GDF06-10-00-G00 1
Check valve
33 G168-532600-000 1
Hose assy
34 G168-532200-000 1
Hose assy
35 G168-532100-000 1
Connector
M8×30
36 GB5783-86 2
Bolt M8×30
8
37 GB93-87 2
Washer 8
38 G161-532012-000 1
Bracket
39 G161-532014-00 1
Rubber pad
8
40 GB97.1-85 2
Washer 8
M8
41 GB6170-86 2
Nut M8
42 G161-535004-W00 1
Low pressure hose
43 G161-531011-000 2
Nut
44 G161-532013-000 1
Clamp
45 G168-532500-000 1
Hose assy
6-37
16
I CPCD160-AW25-12
Fig.16 Accumulator and braking system
47 G168-532003-000 1
Connector
48 G161-532016-000 1
Bolt
LT08
49 R900450850 1
Parking brake valve
16
50 JB982-77 1
Washer 16
51 G161-534004-000 1
Connector
14
52 JB982-77 1
Washer 14
6-38
17
I CPCD160-AW25-12
Fig.17 Drive axle and cooling system oil pipe
1 G250-521032-000 4
Seal gasket
2 G250-521031-000 4
Connector
3 G168-630600-000 4
Connector
24
4 Q672-24-G00 10
Clamp 24
5 G168-531002-W00 2
Low pressure hose
6 G161-531007-000 4
Clip
8
7 GB97.1-85 10
Washer 8
8
8 GB93-87 10
Washer 8
M8×16
9 GB5783-86 4
Bolt M8×16
10 G250-612111-000 3
Connector
11 G250-612112-000 3
Seal gasket
12 G168-531101-000 1
Valve block
13 G250-612022-000 2
Seal
14 G250K8-613201-000 2
Connector
15 G168-5331102-000 2
Connector
6-39
17
I CPCD160-AW25-12
Fig.17 Drive axle and cooling system oil pipe
17 G161-535012-000 4
Connector
18 G250-612062-000 2
Seal
19 G250-521021-000 2
Connector
20 G168-531200-000 2
Hose assy
21 G168-531001-W00 2
Hose assy
22 G250-611012-000 2
Seal
23 G161-534007-000 1
Plug
10
24 GB97.1-85 2
Washer 10
10
25 GB93-87 2
Washer 10
M10×45
26 GB5783-86 2
Bolt M10×45
28
27 Q672-28-G00 6
Clamp 28
28 G168-531003-W00 1
Hose assy
29 G168-533002-000 1
Connector
30 G168-533001-000 1
Connector
6-40
17
I CPCD160-AW25-12
Fig.17 Drive axle and cooling system oil pipe
31 G168-531004-W00 1
Hose assy
S10A
32 R900420531 1
Check vave
33 G161-535012-000 1
Connector
34 G168-531006-W00 1
Hose assy
M8×25
35 GB5783-86 4
Bolt M8×25
M8×30
36 GB5783-86 2
Bolt M8×30
M8
37 GB6170-86 2
Nut M8
38 B1143A-G00 1
Radiator
39 G161-533001-000 1
Connector
40 G168-531005-W00 1
Low pressure hose
41 G161-533100-000 1
Radiator left bracket
42 G161-533200-000 1
Radiator right bracket
43 G250-521002-000 1
Connector
44 G168-534300-000 1
Hose assy
45 G168-531300-000 1
Hose assy
6-41
18
I CPCD160-AW25-12
Fig.18 Pump assy.
3 FL-16-G00 4
Flange
4 G160-601003-000 2
Connector
F (M10×1)
5 620.01.010.01-G00 2
F pressure testing connector series
O AS568-219
6 AS568-219-G00 4
O-ring AS568-219
7 G168-610100-000 1
Hose assy
8 G250K8-522001-000 1
Connector
9 G250-521001-000 2
Connector
O AS568-904
10 AS568-904-G00 2
O-ring AS568-904
A10VO
11 R902437669/R910995340 1
A10VO Variable pump
O AS568-228
12 AS568-228-G00 2
O-ring AS568-228
13 G160-601100-000 2
Connector
12
14 GB93-87 12
Washer 12
M12×25
15 GB5783-86 8
Bolt M12×25
6-42
18
I CPCD160-AW25-12
Fig.18 Pump assy.
17 G168-600002-000 1
Low pressure hose
18 G168-600001-000 1
Low pressure hose
30
19 Q672-30-G00 2
Clamp 30
20 G160-610002-000 1
Low pressure hose
21 G160-601005-000 1
Connector
28
22 Q672-28-G00 2
Clamp 28
23 G160-610001-000 1
Low pressure hose
24 G160-601002-000 1
Connector
M12×35
25 GB5783-86 4
Bolt M12×35
12
26 GB97.1-85 4
Washer 12
36
27 JB982-77 2
Washer 36
28 GDF20-01-00-G00 2
Check valve
O AS568-021
29 AS568-021-G00 4
O-ring AS568-021
30 G160-602000-000 1
Hose assy
6-43
18
I CPCD160-AW25-12
Fig.18 Pump assy.
31 G320-611600-000 1
Hose assy
32 G160-603000-000 1
Hose assy
6-44
19
I CPCD160-AW25-12
Fig.19 Control valve assy.
7
6 Item Code No. Description Qty Remarks Or Serial No.
12 7
13 M10×25
6 16 1 GB70-85 4
14 10 Screw M10×25
6 2
7 17 10
15
2 GB93-87 12
4 Washer 10
8
6
7 3 G168-612100-000 1
9 Connector
10
11 O AS568-222
5 4 AS568-222-G00 2
O-ring AS568-222
M7
5 R901042386 1
4 M7 Control valve
3
2
1 6 G250-612062-000 12
Seal gasket
18
19 7 G250-612061-000 12
Connector
18 8 G160-612001-000 1
Connector
19
9 FS-20-G00 2
Flange
23 14
31 10 GB93-87 10
7 Washer 14
6
22
29 M14×45
25
11 GB70-85 4
Bolt M14×45
21 30
23 O AS568-214
28 12 AS568-214-G00 2
20 12 O-ring AS568-214
14 21
22
2
13 G168-612002-000 1
15 23 Connector
27
25 14 FS12-G00
26 29 4
23 25 Flange
6 24 30
7 25
M10×35
15 GB70-85 8
26 Screw M10×35
6-45
19
I CPCD160-AW25-12
Fig.19 Control valve assy.
7
6 Item Code No. Description Qty Remarks Or Serial No.
12 7
13 M14×50
6 16 16 GB5783-86 6
14 10 Bolt M14×50
6 2
7 17
15
17 G160-612100-000 1
4 Bracket
8
6 16
7 18 GB93-87 5
9 Washer 16
10
11 M16×35
5 19 GB70-85 5
Bolt M16×35
20 G320-612002-000 1
4 Connector
3
2
1 21 G250-611012-000 2
Seal
18
19 22 G161-534007-000 2
Plug
18 O AS568-219
23 AS568-219-G00 7
O-ring AS568-219
19
24 G320-612500-000 4
Connector
23 12
31 25 GB93-87 28
7 Washer 12
6
22
29 M12×25
25
26 GB70-85 20
Bolt M12×25
21 30
23 27 G320-612400-000
28 1
12 Connector
20 21
14 22
2
28 G320-612001-000 1
15 23 Connector
27
25 29 FS-16-G00
26 29 4
23 25 Flange
6 24 30
7 25
M12×40
30 GB70-85 8
26 Bolt M12×40
6-46
19
I CPCD160-AW25-12
Fig.19 Control valve assy.
7
6 Item Code No. Description Qty Remarks Or Serial No.
12 7
13
6 16 31 G168-612001-000 1
14 10 Connector
6 2
7 17
15
4
8
6
7
9
10
11
5
4
3
2
1
18
19
18
19
23
31 7
6
29
22
25
21 30
23
28
20 12
14 21
22
2
15 23
27
25
26 29
23 25
6 24 30
7 25
26
6-47
20
I CPCD160-AW25-12
Fig.20 Pilot supply oil pipe
1 G168-611700-000 1
Hose assembly
18
2 Q672-18-G00 4
Clamp 18
3 G160-611005-W00 1
Lower pressure pipe
4 G168-611301-000 1
Connector
5 G250-612061-000 3
Connector
6 G250-612062-000 4
Seal gasket
7 G160-611302-000 1
Pilot supply valve
8
8 GB93-87 2
Washer 8
M8×16
9 GB5783-86 2
Bolt M6×16
10 G250-612071-000 1
Connector
6-48
21
I CPCD160-AW25-12
Fig.21 Control valve control system
1 G168-611600-000 2
Rubber pipe assy
2 G168-611400-000 4
Rubber pipe assy
14
3 JB982-77 1
Washer 14
4 G250-612061-000 11
Connector
5 G250-612062-000 11
Seal gasket
6 G160-611002-W00 1
Lower pressure pipe
18
7 Q672-18-G00 4
Clamp 18
8 G168-611001-000 1
Connector
9 G160-611005-W00 1
Lower pressure pipe
10 G168-611500-000 2
Rubber pipe assy
4TH6E
11 07281258 2
4TH6E Joystick
M6×16
12 GB67-85 8
Bolt M6×16
6
13 GB93-87 8
Washer 6
14 G250K8-610004-000 1
Connector
15 G168-611200-000 1
Rubber pipe assy
6-49
21
I CPCD160-AW25-12
Fig.21 Control valve control system
16 G168-611100-000 1
Rubber pipe assy
17 G160-611003-000 1
Connector
M8X16
18 GB5783-86 4
Bolt M8X16
8
19 GB93-87 4
Washer 8
20 G168-611002-000 1
Gasket
21 G168-611003-000 1
Clamp
6-50
22
I CPCD160-AW25-12
Fig.22 Tilting oil pipe
1 G168-620400-000 1
Hose assy
2 G168-620500-000 1
Hose assy
3 G250-612030-001 2
Connector
19 20
4 G250-612022-000 2
Seal gasket
18 M10×30
5 GB5783-86 4
17
Bolt M10×30
17 20 10
6 GB93-87 6
15 Washer 10
16
3 14 21 M8×20
4 13 2218 18
7 GB5783-86 4
101112 23 Bolt M8×20
5 26
6 19
8
6 8 GB93-87 4
Washer 8
8 4 25
3 24 25
9 27 24 9 G168-620100-000
7 1
Hose assy
16
10 G250-612061-000 1
2 Connector
11 G250-612062-000 1
1
Seal
12 G160-621003-000 1
Valve
13 G250-612042-000 1
Seal gasket
14 G250-521111-000 1
Connector
15 G168-620700-000 1
Hose assy
6-51
22
I CPCD160-AW25-12
Fig.22 Tilting oil pipe
16 G168-620600-000
Connector
17 G168-620300-000
Hose assy
O 22×2.4
18 GB1235-76
O-ring 22×2.4
19 20
19 G168-620801-000 2
Connector
18
20 G168-620200-000 2
17
Hose assy
17 20
21 G168-622201-000 6
15 Connector
16
3 14 21
4 13 2218 18
22 G168-622101-000 2
101112 23 Connector
5 26
6 19
O 30×3.5
6 23 GB1235-76 2
O-ring 30×3.5
8 4 25
3 24 25
9 27 24 24 HK050-922201-000
7 4
Bolt
16
O 11×1.9
25 GB1235-76 2
2 O-ring 11×1.9
M10×40
26 GB5783-86 2
1
Bolt M10×40
27 VBSN-16A 2
Balance valve
6-52
23
I CPCD160-AW25-12
Fig.23 Steering oil pipe
2 G168-630501-000 2
Connector
3 G168-630300-000 1
Hose assy
4 G168-630200-000 1
Hose assy
5 G168-630100-000 1
Hose assy
6 TTPG4-320-G00 4
Clip
8
7 GB93-87 4
Washer 8
M8×50
8 GB5783-86 4
Bolt M8×50
24
9 Q672-24-G00 2
Clamp 24
10 G160-630001-W00 1
Low pressure hose
11 G168-630600-000 1
Connector
12 G250-612041-000 2
Connector
13 G168-630700-000 3
Connector
14 G160-630800-00 2
Connector
15 G250-612042-000 4
Seal gasket
6-53
23
I CPCD160-AW25-12
Fig.23 Steering oil pipe
18 G160-630004-000 1
Pad
19 403-5079-18-G00 1
Steering unit
20 G250-612062-000 1
Seal gasket
21 G250-612061-000 1
Connector
22 G168-630400-000 1
Hose assy
23 G250-611012-000 1
Seal
24 G250-521002-000 1
Connector
25 G168-630900-000 1
Hose assy
26 G250K8-610004-000 1
Connector
6-54
24
I CPCD160-AW25-12
Fig.24 Lifting oil pipe
1 G168-640300-000 1
Hose assy
2 G168-640200-000 1
Hose assy
3 G250-640002-000 2
5 Nut
4 G250K8-640002-000 2
Connector
5 G168-640100-000 2
5 Hose assy
4
6-55
25
I CPCD160-AW25-12
Fig.25 Oil tank accessory
5 G160-651100-000 2
Install board
O 125×5.7
6 GB1235-76 2
O-ring 125×5.7
7 WU-400×100F-J 2
Filter
8 N163-340002-000 2
Ring magnetic iron
9 G160-652200-000 1
Pipe
10 G160-652001-000 1
Nut
28
11 Q672-28-G00 2
Clamp 28
12 G160-650001-W00 1
Low pressure hose
O P24
13 JISB2401-P24-G00 1
O-ring P24
14 G163-650001-000 1
Connector
M12×30
15 GB5783-86 4
Bolt M12×30
6-56
25
I CPCD160-AW25-12
Fig.25 Oil tank accessory
18 QUQ2-10×2.5-G00 1
Breather filter
19 G163-652100-000 1
Connector
20 FL-32-G00 1
Flange
12
21 GB93-87 4
Washer 12
O AS568-288
22 AS568-288-G00 1
O-ring AS568-288
23 LH0150R010BN/HC 1
Element
23
24 RF-500×10F-Y-G00 1
Filter assy INC 23
25 H00834-004-G00 1
Breather filter
M6×16
26 GB5783-86 3
Bolt M6×16
6
27 GB93-87 3
Washer 6
28 G160-653000-000 1
Bracket
29 YWZ-80-G00 1
Level gauge
O 45×3.1
30 GB1235-76 2
O-ring 45×3.1
6-57
25
I CPCD160-AW25-12
Fig.25 Oil tank accessory
31 G168-602000-000 1
Oil pipe
6-58
Part Electrical system
1
A B C D 7-1
Fig.1 Electrical system
2
E F G H I 7-6
Fig.2 Electrical system
3 G161-702000-811
E F G H CE 7-14
Fig.3 Control box assy
4 G161-702000-001
E F G H 7-15
Fig.4 Control box assy
5 G161-703000-001
E F G H 7-16
Fig.5 Control box assy
6 G168-703000-000
I 7-17
Fig.6 Control box assy
7
E F G H I 7-19
Fig.7 Electric appliance board assy
7-A
1
A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
Fig.1 Electrical system
7-1
1
A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
Fig.1 Electrical system
5 JK412 (1)
Pre-heat & start switch Supply by combination instrument
6 JK338 2HC 1
Lamplight switch
7 G160-741000-000 1
Instrument assy
See previous fig 24V
8 G160-700020-000 1
Right side lamp 24V
24V
9 G160-700010-000 1
Right head lamp 24V
/ 24V
10 R450-760100-000 1
Right tail lamp /Reversing light
24V
11 G160-700030-000 1
Right lamp 24V
14 NO PART NO. 1
Head lamp switch Supply by air-condition
15 MZJ-400A/006 1
Preheat relay
7-2
1
A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
Fig.1 Electrical system
17 G160-700007-000 1
Switch feedback parking brake
18 XB2BD25C 1
Switch enable inching
/
19 XB2BD25C 1
Switch select automatic/manual mode
20 G160-700006-000 1
Accumulator oil pressure switch
21 G160-700002-000 (1) A B
Oil quality sensor Supply by combination meter
- G160-700002-001 (1) C D
Oil quality sensor Supply by combination meter
See previous fig
22 GR501-701200-000 1
Flasher
23 G160-701200-000 1
Fuse box
24 BX2022-80A×2 1
Fuse box
25 ED250B-1 1
Emergency power off switch
26 NO PART NO. 1
Air cleaner switch
24V
27 DJB-24B 1
Reverse warner 24V
29 AH9049 (1)
Glow plug Supply by engine
7-3
1
A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
Fig.1 Electrical system
30 G160-700050-000 1
Tail lamp
32 DW-3 (1)
Gear selector Supply by gear box
33 EST-37A (1)
Control unit Supply by gear box
35 JD296 1
Middle relay
36 G160-700005-000 1
Brake switch
See previous fig 2( )
37 NO PART NO. (1)
Positioner left/right joysticks Supply by control handle
1( )
38 NO PART NO. (1)
Lift/Tilt Joysticks Supply by control handle
39 JD296 1
Cooling fan relay
40 G160-700008-000 1
Brake temperature switch
41 NO PART NO. 1
Cooling fan
42 JD296 1
Control valve relay
43 4WE6D60/SG24N9K4/V 1
Solenoid valve
44 JD296 1
Relay reversing drive
7-4
1
A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
Fig.1 Electrical system
24V
46 FV9226 (1)
Fuel valve 24V Supply by engine
47 JN3A 1
Fuel relay
(M10×1)
48 NO PART NO. (1)
Engine oil pressure switch Supply by combination meter
(NPT1/2)
49 NO PART NO. (1)
Water temperature sensor Supply by combination meter
24V
50 EA9027 (1)
Start relay 24V Supply by engine
24V 50A
51 EE9128 (1)
Alternator 24V 50A Supply by engine
See previous fig 24V 7.5kW
52 ST9328 (1)
Starter 24V 7.5kW Supply by engine
53 G160-700050-000 1
Tail lamp
54 N120 2
Battery
55 230C3-42201 1
Diode
7-5
2-1 E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25
Fig.2-1 Electrical system I CPCD160-AW25-12
7-6
2-2 E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25
Fig.2-2 Electrical system I CPCD160-AW25-12
7-7
2 E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25
Fig.2 Electrical system I CPCD160-AW25-12
H13 NC9717-707100-000 1
Warning lamp
See previous fig
H14 NO PART NO. (1)
Indoor toplight Supply by cab
H01 G250K8-700004-000 1
Buzzer lamp
H02 DJB-24B-G00 1
Reverse warner
24V
H03 DL224ED-G00 1
Horn 24V
R1 AH9147 (1)
Glow plug Supply by engine
R2 NO PART NO. 1
Operation indicator Supply by gear box
7-8
2 E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25
Fig.2 Electrical system I CPCD160-AW25-12
V1 230C3-42201-G00 1
Diode
TB 350826-G00 1
Electronic throttle pedal
See previous fig
S101 XB450-700003-000 1
Water level sensor
S103 G161-700002-001 1
Oil quality sensor
G1 G160-700011-000
Battery
2 12V 120Ah
EE9247
G2 EE9247 (1)
Alternator EE9247 Supply by engine
7-9
2 E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25
Fig.2 Electrical system I CPCD160-AW25-12
M1 ST9333 (1)
Starter Supply by engine
S2 R450-740200-000 1
Pre-heat & start switch
S4 G250-703001-000 1
Select switch Jogging
S5 G160-700007-000 1
Parking brake switch
/
S6 G250-703001-000 1
Select switch Auto/manual
S7 G250-704001-000 1
Key switch Fault detector
S8 G250-705001-000 1
Key switch Fault select
7-10
2 E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25
Fig.2 Electrical system I CPCD160-AW25-12
S13 G160-700008-000 1
Brake fluid temperature switch
S14
NO PART NO. Joystick switch (2)
S15 Supply by Joystick
S16 G250-740027-000 1
Rear working light switch
See previous fig
S17 G160-700005-000 1
Brake lamp switch
S20 G250-740014-000 1
Front worklight switch
S21 G250-740015-000 1
Warning lamp switch
S23 JK937 1
Fan switch
S24 G161-700004-001 1
Front wiper switch
7-11
2 E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25
Fig.2 Electrical system I CPCD160-AW25-12
S25 G161-700005-001 1
Front wiper washer switch
S26 G250-740016-000 1
Rear wiper switch
S27 G250-740017-000 1
Overhead wiper switch
S28 JK937 1
Rear Vision System switch
101 G161-700100-001 1
Battery to master connect
0 G161-700200-001 1
Battery negative cable
- G161-700500-001 1
Starter ground connection cable
100 G161-700300-001 1
Battery to battery cable
102 G161-700400-001 1
Master disconnect to starter
- G161-700700-001 1
Fuse connections cable
108 G161-700900-001 1
Preheater cable
7-12
2 E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25
Fig.2 Electrical system I CPCD160-AW25-12
104-230 G168-710000-000 1 I
Car body cable
- G161-720000-001 1
Steering gear box cable
- G161-730000-001 1
Cab cable
See previous fig H15-22
G161-741000-000 1
P1-P4 Meter assy
F3-29 E F G H
G161-702000-811 1
K3-19 Control box assy CE
E F G H
- G161-702000-001 1
Control box assy CE Non CE
E F G H
G161-703000-001 1
Control box assy CE
G168-703000-000 1 I
Control box assy
H25 G250-700013-000 2 I
S4 G168-700009-000 1
S33 G250-702001-000 1
7-13
3 G161-702000-811
E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25 CE
Fig.3 Control box assy
K3 R450-706001-000 1 897-1AH-C-R1/24V/25A
Ignition relay
K6 R450-706002-000 1 871-1C-C-R1/24V/15A
Intermediate relay
K7 3
G161-701001-810 2
K12 Delay relay 3 sec
K8 R450-706002-000 1 871-1C-C-R1/24V/15A
Reverse relay
K9 R450-706001-000 1 897-1AH-C-R1/24V/25A
Cooling fan relay
7-14
4 G161-702000-001
E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25
Fig.4 Control box assy
K3 R450-706001-000 1 897-1AH-C-R1/24V/25A
Ignition relay
K8 R450-706002-000 1 871-1C-C-R1/24V/15A
Reverse relay
7-15
5 G161-703000-001
E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25
Fig.5 Control box assy
K4 R450-706002-000 1 871-1C-C-R1/24V/15A
Neutral relay
K5 R450-706002-000 1 871-1C-C-R1/24V/15A
Start protective relay
7-16
6 G161-703000-001
I CPCD160-AW25-12
Fig.6 Control box assy
K4 R450-706002-000 1 871-1C-C-R1/24V/15A
Neutral relay
K5 R450-706002-000 1 871-1C-C-R1/24V/15A
Start protective relay
7-17
6 G161-703000-001
I CPCD160-AW25-12
Fig.6 Control box assy
7-18
7 E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25
Fig.7 Electric appliance board assy I CPCD160-AW25-12
F1 G250-701002-000 1 150A
Fuse
F2 G250-701001-000 1 100A
Fuse
K1 1393315-8-G00 1
Starter relay
K2 1393315-8-G00 1
Preheat relay
7-19
7-20
Part Mast system
1
8-1
Fig.1 Lifting part All models of truck
2
8-5
Fig.2 Outside mast All models of truck
3
8-7
Fig.3 Inside mast All models of truck
4-1 ( )
8-9
Fig.4-1 Oil pipe system ( ) All models of truck
4-2 ( ) 8-11
Fig.4-2 Oil pipe system ( ) All models of truck
5 /
A E 8-13
Fig.5 Lift cylinder,Left/Right
6 /
B C D F G H I 8-15
Fig.6 Lift cylinder,Left/Right
7
8-17
Fig.7 Tilting cylinder All models of truck
8
8-20
Fig.8 Mast piping system All models of truck
9
A B E F 8-22
Fig.9 Fork arm carrier
10
C D G H I 8-25
Fig.10 Fork arm carrier
8-A
Item Description Serial No. Page
11
A B E F 8-28
Fig.11 Adjusting cylinder
12
C D G H I 8-30
Fig.12 Adjusting cylinder
13
8-32
Fig.13 Chain All models of truck
Note: "14t" in the table below means the mast of CPCD140-W2 & CPCD140-W25.
"160 series " in the table below means the mast of CPCD160-W2 & CPCD160-W25.
"163 series " in the table below means the mast of CPCD160-AW2 & CPCD160-AW25.
"168 series " in the table below means the mast of CPCD160-AW25-12.
"18t" in the table below means the mast of CPCD180-W2 & CPCD180-W25.
8-B
A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
1
E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25
Fig.1 Lifting part
I CPCD160-AW25-12
4 G160M300-000001-000 2
Pin shaft
M10×1
5 GB1152-89 6
Niplle M10×1
8-1
A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
1
E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25
Fig.1 Lifting part
I CPCD160-AW25-12
7 G160M300-000002-000 6
Plate
M12×35
8 GB5783-86 12
Bolt M12×35
12
9 GB93-87 12
Washer 12
10 G160M300-000003-000 4
Pin shaft
GX160M300-500000-00 For 14t
11 1
0 Lift cylinder,left Series see table1-11
For 16t
- G160M300-500000-000 1
Lift cylinder,left Series see table1-11
For 18t
- G180M300-500000-000 1
Lift cylinder,left Series see table1-11
GX160M300-600000-00 For 14t
12 1
0 Lift cylinder,right Series see table1-12
For 16t
- G160M300-600000-000 1
Lift cylinder,right Series see table1-12
For 18t
- G180M300-600000-000 1
Lift cylinder,right Series see table1-12
GX160M300-000003-00
13 2 For 14t
0 Adjust shim
8-2
A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
1
E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25
Fig.1 Lifting part
I CPCD160-AW25-12
8-3
A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
1
E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25
Fig.1 Lifting part
I CPCD160-AW25-12
8-4
A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
2
E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25
Fig.2 Outside mast
I CPCD160-AW25-12
2 10222T-G00 2
Lift roller
110
3 GB894.1-86 8
Snap ring 110
12
4 GB93-87 8
Washer 12
M12×50
5 GB5783-86 4
Bolt M12×50
105
6 GB893.2-86 2
Snap ring 105
GE70ES
7 GB9163-90 4
Bearing GE70ES
8 G160M300-100002-000 4
Adjust shim
9 G160M300-100001-000 2
Side rolle support
10 G160M300-100004-000 2
Side rolle support
11 G160M300-100003-000 2
Side roller
10×80
12 GB879-86 2
Pin 10×80
8-5
A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
2
E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25
Fig.2 Outside mast
I CPCD160-AW25-12
13 G160M300-100005-000 2
Guide pad
14 G160M300-100006-000 2
Adjust shim
8-6
A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
3
E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25
Fig.3 Inside mast
I CPCD160-AW25-12
3 G160M300-203000-000 2
Chain sheave
4 G160M300-200002-000 2
Chain wheel pivot
5 G160M300-200003-000 4
Sheath
6 G160M300-200006-000 4
shim
12
7 GB93-87 12
Washer 12
8 G160M300-200001-000 2
Betain plate
M12×35
9 GB5783-86 4
Bolt M12×35
8-7
A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
3
E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25
Fig.3 Inside mast
I CPCD160-AW25-12
10 G160M300-100002-000 4
Adjust shim
11 G160M300-200005-000 2
Side rolle support
12 G160M300-200004-000 2
Side rolle support
M12×95
13 GB5782-86 8
Bolt M12×95
10×80
14 GB879-86 2
Pin 10×80
15 10222T-G00 2
Lift rolle
110
16 GB894.1-86 4
Snap ring 110
24
17 GB7244-87 6
Washer 24
M24×60
18 GB5783-86 6
Bolt M24×60
19 G160M300-100003-000 2
Side roller
8-8
A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
4-1 ( )
E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25
Fig.4-1 Oil pipe system
I CPCD160-AW25-12
4 G160M300-801000-000 1
Plate
5 G160M300-800003-000 1
Roller
6 G160M300-800004-000 1
Bushing
7 G160M300-800005-000 3
Clip
10
8 GB93-87 5
Washer 10
M10×35
9 GB5783-86 5
Bolt M10×35
12
10 GB97.1-85 2
Washer 12
12
11 GB93-87 2
Washer 12
M12×35
12 GB5783-86 2
Bolt M12×35
For 14~18t
13 G160M300-800002-000 2
Rubber pipe connector Series see table4-1-13
For 168 series 16t
- G168M300-800003-000 2
Rubber pipe connector Series see table4-1-13
14 G160M300-802000-000 1
Support
8-9
A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
4-1 ( )
E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25
Fig.4-1 Oil pipe system
I CPCD160-AW25-12
15 1.4QN5-800008 2
Connector
- G168M300-800002-000 2
Connector
16 1.4QN5-800001 2
Nut
For 14~18t
17 G160M300-803000-000 1
Pipe Series see table4-1-17
For 168 series 16t
- G168M300-801000-000 1
Pipe Series see table4-1-17
18 G160M300-800008-000 1
Rubber pipe connector
- G168M300-800004-000 1
Rubber pipe connector
19 G160M300-800007-000 1
Rubber pipe connector
- G168M300-800005-000 1
Rubber pipe connector
20 G160M300-800011-000 2
Rubber pipe connector
- G168M300-800007-000 2
Rubber pipe connector
21 G160M300-800006-000 1
Clip
8-10
A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
4-2
E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25
Fig.4-2 Oil pipe system
I CPCD160-AW25-12
4 G160M300-801000-000 1
Plate
5 G160M300-800003-000 1
Roller
6 G160M300-800004-000 1
Bushing
7 G160M300-800005-000 3
Clip
10
8 GB93-87 5
Washer 10
M10×35
9 GB5783-86 5
Bolt M10×35
12
10 GB97.1-85 2
Washer 12
12
11 GB93-87 2
Washer 12
M12×35
12 GB5783-86 2
Bolt M12×35
For 14~18t
13 G160M300-800002-000 2
Rubber pipe connector Series see table4-1-13
For 168 series 16t
- G168M300-800003-000 2
Rubber pipe connector Series see table4-1-13
14 G160M300-802000-000 1
Support
8-11
A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
4-2
E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25
Fig.4-2 Oil pipe system
I CPCD160-AW25-12
15 1.4QN5-800008 2
Connector
- G168M300-800002-000 2
Connector
16 1.4QN5-800001 2
Nut
For 14~18t
17 G160M300-803000-000 1
Pipe Series see table4-1-17
For 168 series 16t
- G168M300-801000-000 1
Pipe Series see table4-1-17
18 G160M300-800007-000 1
Rubber pipe connector
For 168 series 16t
- G168M300-800005-000 1
Rubber pipe connector Series see table4-1-17
19 G160M300-800009-000 1
Rubber pipe connector
For 168 series 16t
- G168M300-800006-000 1
Rubber pipe connector Series see table4-1-17
20 G160M300-800001-000 2
Rubber pipe connector
21 G160M300-800006-000 1
Clip
8-12
5 /
A CPCD140-W2 E CPCD140-W25
Fig.5 Lift cylinder ,Left/Right
8 G160M300-500011-W00 1
Bushing
95
9 GB895.1-86 1
Snap ring 95
LBH d90
10 CL0149C0-G00 1
LBH-Dust seal ring d90
ISI d90
11 FU1024K0-G00 1
ISI-Seal ring d90
GX160M300-500009-W0
12 1
0 Cylinder cover
M10×12
13 GB80-85 2
Screw M10×12
14 G160M300-500010-W00 2
Plug
O 155×5.7
15 GB1235-76 1
O-ring 155×5.7
8-13
5 /
A CPCD140-W2 E CPCD140-W25
Fig.5 Lift cylinder ,Left/Right
19 G160M300-500006-W00 1
Return oil pipe
8-14
6 / B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2 F CPCD160-W25
Fig.6 Lift cylinder ,Left/Right G CPCD180-W25 H CPCD160-AW25 I CPCD160-AW25-12
8-15
6 / B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2 F CPCD160-W25
Fig.6 Lift cylinder ,Left/Right G CPCD180-W25 H CPCD160-AW25 I CPCD160-AW25-12
8-16
A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
7
E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25
Fig.7 Tilting cylinder
I CPCD160-AW25-12
8-17
A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
7
E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25
Fig.7 Tilting cylinder
I CPCD160-AW25-12
8-18
A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
7
E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25
Fig.7 Tilting cylinder
I CPCD160-AW25-12
8-19
A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
8
E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25
Fig.8 Mast piping system
I CPCD160-AW25-12
4 G160M300-700002-000 4
Trim border
For 14t
5 G160M300-700003-000 2
Clip Series see table8-2
8
6 GB93-87 2
Washer 8
M8×16
7 GB5783-86 2
Bolt M8×16
8 G160M300-700004-000 1
Return oil pipe
9 G160M300-701000-000 2
Connector body
10 G160M300-700005-000 2
Plate
M12×25
11 GB5783-86 2
Bolt M12×25
12
12 GB93-87 2
Washer 12
12
13 GB97.1-85 2
Washer 12
8-20
A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
8
E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25
Fig.8 Mast piping system
I CPCD160-AW25-12
15 XSF2-F25L-7T-G00 2
One-way speed limiting
O 34×3.5
16 GB1235-76 2
O-ring 34×3.5
For 14t
17 G140M330-700002-000 1
Return oil pipe Series see table8-17
8-21
9
A CPCD140-W2 B CPCD160-W2 E CPCD140-W25 F CPCD160-W25
Fig.9 Fork arm carrier
2 G160M300-300001-000 2
Shaft
7 G160M300-304000-000 2
Adjust cylinder
6
8 GB93-87 6
Washer 6
M6×16
9 GB5783-86 6
Bolt M6×16
10 8M3-305000 2
Pin shaft
11 G160M300-300002-000 2
Plate
M12×40
12 GB5783-86 4
Bolt M12×40
8-22
9
A CPCD140-W2 B CPCD160-W2 E CPCD140-W25 F CPCD160-W25
Fig.9 Fork arm carrier
14 10222T-G00 4
Lift roller
M10×1
15 GB1152-89 2
Nipple M10×1
16 8M3-306000 2
Pin shaft
8
17 GB97.1-85 4
Washer 8
8
18 GB93-87 4
Washer 8
M8
19 GB6170-86 4
Nut M8
U
20 G160M300-300003-000 2
U-Bolt
M16
21 GB6170-86 2
Nut M16
22 G160M300-300004-000 2
Screw
10×80
23 GB879-86 4
Pin 10×80
24 G160M300-100004-000 4
Side rolle support
25 G160M300-100003-000 4
Side roller
26 G160M300-100002-000 8
Adjust shim
27 G160M300-100001-000 4
Side rolle support
8-23
9
A CPCD140-W2 B CPCD160-W2 E CPCD140-W25 F CPCD160-W25
Fig.9 Fork arm carrier
28 8M3-300003 4
Adjust mat
125
29 GB895.1-86 4
Snap ring 125
30 G160M300-302003-000 2
Copper bushing
31 8M3-302100 2
Cylinder support
32 G160M300-302002-000 4
Slider
8-24
10 C CPCD180-W2 D CPCD160-AW2 G CPCD180-W25 H CPCD160-AW25
Fig.10 Fork arm carrier I CPCD160-AW25-12
1 G163M300-301000-001 1
Fork arm carrier body
2 G163M300-300001-000 2
Shaft
7 G163M300-304000-001 2
Adjust cylinder
6
8 GB93-87 6
Washer 6
M6×16
9 GB5783-86 6
Bolt M6×16
10 8M3-305000 2
Pin shaft
11 G160M300-300002-000 2
Plate
M12×40
12 GB5783-86 4
Bolt M12×40
110
13 GB894.1-86 4
Snap roller 110
8-25
10 C CPCD180-W2 D CPCD160-AW2 G CPCD180-W25 H CPCD160-AW25
Fig.10 Fork arm carrier I CPCD160-AW25-12
14 10222AT-G00 4
Lift roller
M10×1
15 GB1152-89 2
Nipple M10×1
16 G163M300-300002-000 2
Pin shaft
17 G163M300-300005-000 2
Loak shim
18 G163M300-300003-000 2
Support plate
M10×25
19 GB5783-86 4
Bolt M10×25
10
20 GB93-87 4
Washer 10
10
21 GB97.1-85 4
Washer 10
22 G163M300-300004-000 2
Adjust mat
10×80
23 GB879-86 4
Pin 10×80
24 G160M300-100004-000 4
Side rolle support
25 G160M300-100003-000 4
Side roller
26 G160M300-100002-000 8
Adjust shim
27 G160M300-100001-000 4
Side rolle support
130
28 GB893.2-86 4
Snap ring 130
8-26
10 C CPCD180-W2 D CPCD160-AW2 G CPCD180-W25 H CPCD160-AW25
Fig.10 Fork arm carrier I CPCD160-AW25-12
29 G163M300-302003-000 2
Copper bushing
30 G163M300-302100-000 2
Cylinder support
31 G163M300-302002-000 2
Slider
8-27
11
A CPCD140-W2 B CPCD160-W2 E CPCD140-W25 F CPCD160-W25
Fig.11 Adjusting cylinder
2 8M3*304001 1
Ear ring
GE17ES
3 GB9163-90 1
Bearing GE17ES
30
4 GB893.2-86 2
Snap ring 30
5 8M3*304002 1
Lock nut
6 G160M300-304001-W00 1
Piston rod
LBH d32
7 CL0363C0-G00 1
LBH-Dust ring d32
8 8M3*304006 1
Nylon gasket
M10×8
9 GB77-85 1
Screw M10×8
10 8M3*304004 1
Cylinder cover
O 38×3.5
11 GB1235-76 2
O-ring 38×3.5
Yx d32
12 D2-32-G00 1
Seal ring d32
13 8M3*304007 1
Guide bush
14 8M3*304005 1
Adjust shim
3230
15 SF-1-3230-G00 1
Combination bush
8-28
11
A CPCD140-W2 B CPCD160-W2 E CPCD140-W25 F CPCD160-W25
Fig.11 Adjusting cylinder
17 G160M300-304006-W00 1
Sleeve
18 8M3*304009 1
Piston
OSI d63
19 FU0784L0-G00 2
OSI-Seal ring d63
20 8M3*304010 1
Support ring
22
21 GB848-85 1
Washer 22
5×40
22 GB91-86 1
Pin 5×40
M22×1.5
23 GB9457-88 1
Nut M22×1.5
24 G160M300-304002-W00 1
Connector
25 G160M300-304003-W00 1
Steel pipe
26 G160M300-304004-W00 1
Connector
27 G160M300-304005-W00 1
Connector
28 G160M300-304100-W00 1
Cylinder body
8-29
12 C CPCD180-W2 D CPCD160-AW2 G CPCD180-W25 H CPCD160-AW25
Fig.12 Adjusting cylinder I CPCD160-AW25-12
2 G163M300-304006-W00 1
Ear ring
GE20ES
3 GB9163-90 1
Bearing GE20ES
35
4 GB893.2-86 2
Snap ring 35
5 8M3*304002 1
Lock nut
6 G163M300-304001-W01 1
Piston rod
LBH d35
7 CL0066C1-G00 1
LBH-Dust ring d35
U d35
8 RU3000350-Z20-G00 1
U-ring d35
d35
9 RS1300350-T46NA-G00 1
Ring d35
10 G163M300-304002-W00 1
Guide bush
70×61×2.5
11 N30M300-600006-000 1
Protect ring
O 70×5.7
12 D2-32-G00 1
O-ring 70×5.7
3230
13 SF-1-3525-G00 1
Combination bush
O 75×3.1
14 GB1235-76 1
O-ring 75×3.1
15 G163M300-304003-W01 1
Sleeve
8-30
12 C CPCD180-W2 D CPCD160-AW2 G CPCD180-W25 H CPCD160-AW25
Fig.12 Adjusting cylinder I CPCD160-AW25-12
16 G163M300-304004-W00 1
Piston
OSI d70
17 FU0846L0-G00 2
OSI-Seal ring d70
18 G163M300-304005-W00 1
Support ring
O 40×3.1
19 GB1235-76 1
O-ring 40×3.1
22
20 GB848-85 1
Washer 22
5×40
21 GB91-86 1
Pin 5×40
M22×1.5
22 GB9457-88 1
Nut M22×1.5
23 G160M300-304002-W00 1
Connector
24 G160M300-304003-W00 1
Steel pipe
25 G160M300-304004-W00 1
Connector
26 G160M300-304005-W00 1
Connector
27 G163M300-304007-W00 1
Steel pipe
28 G163M300-304100-W01 1
Cylinder body
8-31
A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
13
E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25
Fig.13 Chain assy
I CPCD160-AW25-12
1 G160M300-010001-000 4
Nut
2 G160M300-010002-000 1
Short chain connector
LH3244×55 For 14~18t
3 GB/T6074-1995 1
Leaf chain LH3244×55 Series see table13-3
4 G160M300-010003-000 2
Pin roll
4×30
5 GB91-86 2
Pin 4×30
6 G160M300-010004-000 1
Long chain connector
4×60
7 GB91-86 2
Pin 4×60
8 G160M300-010005-000 1
Nut
8-32
(14~18t)
<Optional Parts>
1-1 (14t) (160 series) (163 series 18t) (168 series 16t) 1-2 (14t) (160 series)
Lift Height
3.3m \ G160M330-100000-000 G163M330-100000-000 G168M330-100000-000 \ G160M330-200000-000
3.6m G140M360-100000-000 G160M360-100000-000 G163M360-100000-000 G168M360-100000-000 G140M360-200000-000 G160M360-200000-000
4.0m G140M400-100000-000 G160M400-100000-000 G163M400-100000-000 G168M400-100000-000 G140M400-200000-000 G160M400-200000-000
4.3m G140M430-100000-000 G160M430-100000-000 G163M430-100000-000 G168M430-100000-000 G140M430-200000-000 G160M430-200000-000
4.5m G140M450-100000-000 G160M450-100000-000 G163M450-100000-000 G168M450-100000-000 G140M450-200000-000 G160M450-200000-000
4.8m G140M480-100000-000 G160M480-100000-000 G163M480-100000-000 G168M480-100000-000 G140M480-200000-000 G160M480-200000-000
5.0m G140M500-100000-000 G160M500-100000-000 G163M500-100000-000 G168M500-100000-000 G140M500-200000-000 G160M500-200000-000
5.5m G140M550-100000-000 G160M550-100000-000 G163M550-100000-000 G168M550-100000-000 G140M550-200000-000 G160M550-200000-000
6.0m G140M600-100000-000 G160M600-100000-000 G163M600-100000-000 G168M600-100000-000 G140M600-200000-000 G160M600-200000-000
6.5m G140M650-100000-000 G160M650-100000-000 G163M650-100000-000 G168M650-100000-000 G140M650-200000-000 G160M650-200000-000
(163 series 18t) (168 series 16t) 1-6 (14t 160 series) (163 series 18t) (168 series 16t) 1-11 (14t)
Lift Height
3.3m G163M330-200000-000 G168M330-200000-000 G160M300-400000-000 G163M300-400000-000 G168M300-400000-000 \
3.6m G163M360-200000-000 G168M360-200000-000 G160M300-400000-000 G163M300-400000-000 G168M300-400000-000 GX160M360-500000-000
4.0m G163M400-200000-000 G168M400-200000-000 G160M300-400000-000 G163M300-400000-000 G168M300-400000-000 GX160M400-500000-000
4.3m G163M430-200000-000 G168M430-200000-000 G160M300-400000-000 G163M300-400000-000 G168M300-400000-000 GX160M430-500000-000
4.5m G163M450-200000-000 G168M450-200000-000 G160M300-400000-000 G163M300-400000-000 G168M300-400000-000 GX160M450-500000-000
4.8m G163M480-200000-000 G168M480-200000-000 G160M480-400000-000 G163M480-400000-000 G168M480-400000-000 GX160M480-500000-000
5.0m G163M500-200000-000 G168M500-200000-000 G160M480-400000-000 G163M480-400000-000 G168M480-400000-000 GX160M500-500000-000
5.5m G163M550-200000-000 G168M550-200000-000 G160M550-400000-000 G163M550-400000-000 G168M550-400000-000 GX160M550-500000-000
6.0m G163M600-200000-000 G168M600-200000-000 G160M550-400000-000 G163M550-400000-000 G168M550-400000-000 GX160M600-500000-000
6.5m G163M650-200000-000 G168M650-200000-000 G160M550-400000-000 G163M550-400000-000 G168M550-400000-000 GX160M650-500000-000
8-33
(16t) (18t) 1-12 (14t) (16t) (18t) 1-17 (14t)
Lift Height
3.3m G160M330-500000-000 G180M330-500000-000 \ G160M330-600000-000 G180M330-600000-000 \
3.6m G160M360-500000-000 G180M360-500000-000 GX160M360-600000-000 G160M360-600000-000 G180M360-600000-000 GX140M360-700000-000
4.0m G160M400-500000-000 G180M400-500000-000 GX160M400-600000-000 G160M400-600000-000 G180M400-600000-000 GX140M400-700000-000
4.3m G160M430-500000-000 G180M430-500000-000 GX160M430-600000-000 G160M430-600000-000 G180M430-600000-000 GX140M430-700000-000
4.5m G160M450-500000-000 G180M450-500000-000 GX160M450-600000-000 G160M450-600000-000 G180M450-600000-000 GX140M450-700000-000
4.8m G160M480-500000-000 G180M480-500000-000 GX160M480-600000-000 G160M480-600000-000 G180M480-600000-000 GX140M480-700000-000
5.0m G160M500-500000-000 G180M500-500000-000 GX160M500-600000-000 G160M500-600000-000 G180M500-600000-000 GX140M500-700000-000
5.5m G160M550-500000-000 G180M550-500000-000 GX160M550-600000-000 G160M550-600000-000 G180M550-600000-000 GX140M550-700000-000
6.0m G160M600-500000-000 G180M600-500000-000 GX160M600-600000-000 G160M600-600000-000 G180M600-600000-000 GX140M600-700000-000
6.5m G160M650-500000-000 G180M650-500000-000 GX160M650-600000-000 G160M650-600000-000 G180M650-600000-000 GX140M650-700000-000
(16t 18t) (16t) 1-18 (14t) (16t 18t) 1-19 (14t) (16t 18t)
Lift Height
3.3m G160M330-700000-000 G168M330-700000-000 \ G160M330-010000-000 \ G160M330-800000-000
3.6m G160M360-700000-000 G168M360-700000-000 G160M330-010000-000 G160M360-010000-000 G140M360-800000-000 G160M360-800000-000
4.0m G160M400-700000-000 G168M400-700000-000 G160M360-010000-000 G160M400-010000-000 G140M400-800000-000 G160M400-800000-000
4.3m G160M430-700000-000 G168M430-700000-000 G160M400-010000-000 G160M430-010000-000 G140M430-800000-000 G160M430-800000-000
4.5m G160M450-700000-000 G168M450-700000-000 GX160M500-010000-000 G160M450-010000-000 G140M450-800000-000 G160M450-800000-000
4.8m G160M480-700000-000 G168M480-700000-000 G160M450-010000-000 G160M480-010000-000 G140M480-800000-000 G160M480-800000-000
5.0m G160M500-700000-000 G168M500-700000-000 G160M480-010000-000 G160M500-010000-000 G140M500-800000-000 G160M500-800000-000
5.5m G160M550-700000-000 G168M550-700000-000 GX160M600-010000-000 G160M550-010000-000 G140M550-800000-000 G160M550-800000-000
6.0m G160M600-700000-000 G168M600-700000-000 G140M600-010000-000 G160M600-010000-000 G140M600-800000-000 G160M600-800000-000
6.5m G160M650-700000-000 G168M650-700000-000 G140M650-010000-000 G160M650-010000-000 G140M650-800000-000 G160M650-800000-000
8-34
(16t) 2-1 (14t) (160 series) (163 series 18t) (168 series 18t) 3-1 (14t)
Lift Height
3.3m G168M330-800000-000 \ G160M330-101000-000 G163M330-101000-000 G168M330-101000-000 \
3.6m G168M360-800000-000 G140M360-101000-000 G160M360-101000-000 G163M360-101000-000 G168M360-101000-000 G140M360-201000-000
4.0m G168M400-800000-000 G140M400-101000-000 G160M400-101000-000 G163M400-101000-000 G168M400-101000-000 G140M400-201000-000
4.3m G168M430-800000-000 G140M430-101000-000 G160M430-101000-000 G163M430-101000-000 G168M430-101000-000 G140M430-201000-000
4.5m G168M450-800000-000 G140M450-101000-000 G160M450-101000-000 G163M450-101000-000 G168M450-101000-000 G140M450-201000-000
4.8m G168M480-800000-000 G140M480-101000-000 G160M480-101000-000 G163M480-101000-000 G168M480-101000-000 G140M480-201000-000
5.0m G168M500-800000-000 G140M500-101000-000 G160M500-101000-000 G163M500-101000-000 G168M500-101000-000 G140M500-201000-000
5.5m G168M550-800000-000 G140M550-101000-000 G160M550-101000-000 G163M550-101000-000 G168M550-101000-000 G140M550-201000-000
6.0m G168M600-800000-000 G140M600-101000-000 G160M600-101000-000 G163M600-101000-000 G168M600-101000-000 G140M600-201000-000
6.5m G168M650-800000-000 G140M650-101000-000 G160M650-101000-000 G163M650-101000-000 G168M650-101000-000 G140M650-201000-000
(160 series) (163 series 18t) (168 series 18t) 4-1-13 (168 series 18t) 4-1-17
Lift Height
3.3m G160M330-201000-000 G163M330-201000-000 G168M330-201000-000 G160M330-800002-000 G168M330-800003-000 G160M330-803000-000
3.6m G160M360-201000-000 G163M360-201000-000 G168M360-201000-000 G160M360-800002-000 G168M360-800003-000 G160M360-803000-000
4.0m G160M400-201000-000 G163M400-201000-000 G168M400-201000-000 G160M400-800002-000 G168M400-800003-000 G160M400-803000-000
4.3m G160M430-201000-000 G163M430-201000-000 G168M430-201000-000 G160M430-800002-000 G168M430-800003-000 G160M430-803000-000
4.5m G160M450-201000-000 G163M450-201000-000 G168M450-201000-000 G160M450-800002-000 G168M450-800003-000 G160M450-803000-000
4.8m G160M480-201000-000 G163M480-201000-000 G168M480-201000-000 G160M480-800002-000 G168M480-800003-000 G160M480-803000-000
5.0m G160M500-201000-000 G163M500-201000-000 G168M500-201000-000 G160M500-800002-000 G168M500-800003-000 G160M500-803000-000
5.5m G160M550-201000-000 G163M550-201000-000 G168M550-201000-000 G160M550-800002-000 G168M550-800003-000 G160M550-803000-000
6.0m G160M600-201000-000 G163M600-201000-000 G168M600-201000-000 G160M600-800002-000 G168M600-800003-000 G160M600-803000-000
6.5m G160M650-201000-000 G163M650-201000-000 G168M650-201000-000 G160M650-800002-000 G168M650-800003-000 G160M650-803000-000
8-35
Lift (168 series 18t) 5-1 (14t) 5-2 (14t) 5-18 (14t) (14t) 6-7
Height
3.3m G168M330-801000-000 \ \ \ \ G160M330-500005-W00
3.6m G168M360-801000-000 GX160M360-500005-W00 GX160M360-500004-W00 GX160M360-501000-W00 GX160M360-601000-W00 G160M360-500005-W00
4.0m G168M400-801000-000 GX160M400-500005-W00 GX160M400-500004-W00 GX160M400-501000-W00 GX160M400-601000-W00 G160M400-500005-W00
4.3m G168M430-801000-000 GX160M430-500005-W00 GX160M430-500004-W00 GX160M430-501000-W00 GX160M430-601000-W00 G160M430-500005-W00
4.5m G168M450-801000-000 GX160M450-500005-W00 GX160M450-500004-W00 GX160M450-501000-W00 GX160M450-601000-W00 G160M450-500005-W00
4.8m G168M480-801000-000 GX160M480-500005-W00 GX160M480-500004-W00 GX160M480-501000-W00 GX160M480-601000-W00 G160M480-500005-W00
5.0m G168M500-801000-000 GX160M500-500005-W00 GX160M500-500004-W00 GX160M500-501000-W00 GX160M500-601000-W00 G160M500-500005-W00
5.5m G168M550-801000-000 GX160M550-500005-W00 GX160M550-500004-W00 GX160M550-501000-W00 GX160M550-601000-W00 G160M550-500005-W00
6.0m G168M600-801000-000 GX160M600-500005-W00 GX160M600-500004-W00 GX160M600-501000-W00 GX160M600-601000-W00 G160M600-500005-W00
6.5m G168M650-801000-000 GX160M650-500005-W00 GX160M650-500004-W00 GX160M650-501000-W00 GX160M650-601000-W00 G160M650-500005-W00
8-36
(168 series 18t) 8-2 (14t) (16t 18t) 8-17 (14t) (16t 18t) 13-3 (14t)
Lift Height
3.3m G168M300-400009-W00 \ G160M330-700001-000 \ G160M330-700007-000 \
3.6m G168M300-400009-W00 G140M360-700001-000 G160M360-700001-000 G140M360-700002-000 G160M360-700007-000 LH3244×57
4.0m G168M300-400009-W00 G140M400-700001-000 G160M400-700001-000 G140M400-700002-000 G160M400-700007-000 LH3244×61
4.3m G168M300-400009-W00 G140M430-700001-000 G160M430-700001-000 G140M430-700002-000 G160M430-700007-000 LH3244×65
4.5m G168M300-400009-W00 G140M450-700001-000 G160M450-700001-000 G140M450-700002-000 G160M450-700007-000 LH3244×67
4.8m G168M480-400001-W00 G140M480-700001-000 G160M480-700001-000 G140M480-700002-000 G160M480-700007-000 LH3244×71
5.0m G168M480-400001-W00 G140M500-700001-000 G160M500-700001-000 G140M500-700002-000 G160M500-700007-000 LH3244×73
5.5m G168M480-400001-W00 G140M550-700001-000 G160M550-700001-000 G140M550-700002-000 G160M550-700007-000 LH3244×79
6.0m G168M480-400001-W00 G140M600-700001-000 G160M600-700001-000 G140M600-700002-000 G160M600-700007-000 LH3244×83
6.5m G168M480-400001-W00 G140M650-700001-000 G160M650-700001-000 G140M650-700002-000 G160M650-700007-000 LH3244×89
(16t 18t)
Lift Height
3.3m LH3244×57
3.6m LH3244×61
4.0m LH3244×65
4.3m LH3244×69
4.5m LH3244×71
4.8m LH3244×73
5.0m LH3244×75
5.5m LH3244×81
6.0m LH3244×87
6.5m LH3244×93
8-37
Part Cab
1 —2013.01.20
A B C D E F G H 9-1
Fig.1 Cab—2013.01.20
2 2013.01.20—
Fig.2 Cab 2013.01.20— All models of truck 9-7
3 2013.01.20—
Fig.3 Cab 2013.01.20— All models of truck 9-10
4 2013.01.20—
Fig.4 Cab 2013.01.20— All models of truck 9-13
5 2013.01.20—
Fig.5 Left cab door 2013.01.20— All models of truck 9-15
6 2013.01.20—
Fig.6 Right cab door 2013.01.20— All models of truck 9-16
7 —2013.01.20
A B C D E F G H 9-17
Fig.7 Cab overturn oil pipe—2013.01.20
7-1 2013.01.20—
Fig.7-1 Cab overturn oil pipe2013.01.20— All models of truck 9-19
8
Fig.8 Cab overturn cylinder All models of truck 9-20
9-A
1 —2013.01.20 A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
Fig.1 Cab—2013.01.20 E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25
9-1
1 —2013.01.20 A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
Fig.1 Cab—2013.01.20 E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25
1 G160-951000-G00 2
Lock
2 G160-950001-G00 2
Glass
3 G160-950002-G00 2
Glass
4 G160-952000-G00 1
Right door frame
5 G160-950100-G00 4
Hinge
6 G160-950003-G00 1
Glass
7 G160-953000-G00 1
Rain scraper
See previous fig
8 NO PART NO. -
Air condition
9 G160-956000-G00 1
Rain scraper
10 N163-030000-000 1
Chair assy
11 G160-950004-G00 2
Windshield
M14×1.5
12 GB9457-86 2
Nut M14×1.5
13 N163-350006-000 4
Washer
14 N163-350003-000 4
Buffer
10
15 GB97.1-85 8
Washer 10
9-2
1 —2013.01.20 A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
Fig.1 Cab—2013.01.20 E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25
18 G160-904100-000
Bracket
19 N163-350004-000 2
Pipe
20 G160-904001-000 2
Bolt
B12×65
21 GB882-86 2
Pin shaft B12×65
3.2×45
22 GB91-86 1
Pin 3.2×45
See previous fig
23 G160-910000-000 1 A B C D F H
Cab frame
- G163-910000-000 1 E G
Cab frame
24 G160-957000-G00 1
Rain scraper
25 G160-950006-G00 1
Windshield
26 G160-958000-G00 1
Left door frame
27 G160-900017-G00 1
Sealing strip
28 G160-900003-000 4
Slingjing seat
29 G163-900015-000 1
Left rear lamp bracket
9-3
1 —2013.01.20 A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
Fig.1 Cab—2013.01.20 E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25
30 G163-900021-000 1
Right rear lamp bracket
6
31 GB97.1-85 20
Washer 6
6
32 GB93-87 20
Washer 6
M6×10
33 GB5783-86 22
Bolt M6×10
M8×20
34 GB5783-86 12
Bolt M8×20
8
35 GB93-87 18
Washer 8
8
36 GB97.1-85 18
Washer 8
See previous fig 5
37 GB97.1-85 12
Washer 5
5
38 GB93-87 12
Washer 5
M5×12
39 GB5783-86 12
Bolt M5×12
M8×12
40 GB5783-86 6
Bolt M8×12
1
41 G160-900006-000 1
Monitor bracket 1
2
42 G160-900007-000 1
Monitor bracket 2
43 G160-905100-000 1
Control valve control bracket
44 G160-900100-000 1 A B C D F H
Floor assy
9-4
1 —2013.01.20 A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
Fig.1 Cab—2013.01.20 E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25
- G160-900100-000 1 E G
Floor assy
45 G160-907000-000 1
Hood
46 G160-930000-000 1
Cab overturn oil pipe
47 G160-908000-000 1
Bracket
M12×30
48 GB5783-86 4
Bolt M12×30
12
49 GB93-87 4
Washer12
12
50 GB97.1-85 4
Washer 12
See previous fig
51 G160-900400-000 1
Left head lamp bracket
52 G160-900300-000 1
Right head lamp bracket
53 G160-903000-000 1
Contr0ller installing plate
4X10
54 GB/T12617-1990 4
Rivet 4X10
55 G160-900018-G00 1
Skylight glass
56 G160-906100-000 1
Halt vehicle brake bracket
57 G160-906001-000 2
Side plate
58 G160-905001-000 2
Side plate
9-5
1 —2013.01.20 A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
Fig.1 Cab—2013.01.20 E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25
59 G160-900200-000 1 A B C D E G H
Nose plate
- G160-900200-001 1 F
Nose plate
60 G160-900010-000 1
Plate
1
61 G160-900004-000 1
Side plate 1
2
62 G160-900005-000 1
Side plate 2
63 G160-900016-G00 2
Door catch
64 G160-900019-G00 2
Glass frame
See previous fig M6
65 GB6170-85 2
Nut M6
9-6
A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
2 2013.01.20—
E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25
Fig.2 Cab 2013.01.20—
I CPCD160-AW25-12
9-7
A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
2 2013.01.20—
E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25
Fig.2 Cab 2013.01.20—
I CPCD160-AW25-12
1 JG163B-000011-000 1
Lock
2 JG163B-000010-000 1
Glass
3 JG250-001000-G00 1
Glass
- JG250-000006-G00 1
Glass
- JG250-000007-G00 1
Glass
4 JG250-200000--000 1
Right door frame
5 JG250-003000-000 2
Lamp bracket
See previous fig.
6 JG163B-000010-G00
Glass(RH)
7 JG163B-000001-G00
Glass
8 JG163B-008000-000 CE
Air hose
- JG163C-001000-000
Decorating plate
9 50W-500002 2
Rubber stopper
10 JG163B-600000-G00 1 CE
Air conditioner assy
- JG163C-600000-G00 1
Air conditioner assy
11 JG250-300000-000 1
Right door assy
9-8
A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
2 2013.01.20—
E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25
Fig.2 Cab 2013.01.20—
I CPCD160-AW25-12
- JG163B-300000-000 1 CE
Right door assy
12 JG163B-007000-000 1
After-fixing piping
M14×110
13 GB 5780 -86 2
Bolt M14×110
14 JG163-000014-000 2
Back-up block
15 JG163-000012-000 2
Pipe
16 JG163B-000200-000
Bracket
17 JG163-000005-000 4
Washer
See previous fig.
18 N163-350003-000 4
Buffer
M14
19 GB 6170-86 2
Nut M14
20 JG163B-000004-000 Tabletting 2
21 JG250-001000-G00 1
Front wiper assy
9-9
A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
3 2013.01.20—
E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25
Fig.3 Cab 2013.01.20—
I CPCD160-AW25-12
9-10
A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
3 2013.01.20—
E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25
Fig.3 Cab 2013.01.20—
I CPCD160-AW25-12
1 JG250-000002-000 1
Lamp bracket(RH)
2 JR960-000041-000 1
Support
3 JG163B-000002-G00 1
Glass
4 JG250-002000-G00 1
Rear wiper assy
5 JG250-000001-000 1
Lamp bracket(LH)
6 JG163-000003-000 4
Crane
7 JG163B-000005-G00 1
Glass(LF)
See previous fig.
8 JG163B-800013-G00 1 CE
Decorative sheet(RF)
9 JG163B-009000-000 1
Front air-condition wind pass
- JG163C-002000-000 1 E G
Front decorative sheet
10 JG163-000006-000 1
Monitor bracket
11 JG163-000007-000 1
Monitor bracket
12 JG163B-800011-G00 1
Decorative sheet(LF)
13 JXWQ-0100-G00 2
Door stopper
14 JG163B-000001-000 1
Left shield plate
9-11
A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
3 2013.01.20—
E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25
Fig.3 Cab 2013.01.20—
I CPCD160-AW25-12
15 JG163B-100000-000 1
Cab frame
9-12
A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
4 2013.01.20—
E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25
Fig.4 Cab 2013.01.20—
I CPCD160-AW25-12
9-13
A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
4 2013.01.20—
E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25
Fig.4 Cab 2013.01.20—
I CPCD160-AW25-12
2 JG160-001000-000 1
Chair support
3 JG163-006000-000 1
Parking brake bracket
4 G160-930000-000 1
Cab overturn oil pipe
5 JG163B-000015-000 1
Plate
6 JG163B-000007-000 1
Sealplate
7 JG163B-000006-000 4
Plate
See previous fig
8 JG250-003000-G00 1
Top wipe wash
9 JMS-010-G00 1
Lock
10 N163-030000-000 1
Chair assy
11 JG163B-005000-000 1
Control valve control bracket
9-14
A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
5 2013.01.20—
E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25
Fig.5 Left cab door 2013.01.20—
I CPCD160-AW25-12
1 JG250-220000-G00 1
Left window assy
Windows(R.H)
2 JCS-004-G00 1
Lock
.
3 JG250-210000-000 1
Left frame
4 JMLS420-000-G00 1
Handle
5 JG163B-000006-G00 1
Glass
6 JG250-800031-G00 1
Decorative sheet
9-15
A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
6 2013.01.20—
E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25
Fig.6 Right cab door 2013.01.20—
I CPCD160-AW25-12
1 JG250-320000-G00 1
Right window assy
2 JCS-004-G00 1
Lock
3 JG250-310000-000 1
Right frame
- JG163B-310000-000 1 CE
Right frame
4 JMLS420-000-G00 1
Handle
5 JG163B-000006-G00 1
Glass
6 JG250-800041-G00 1
Decorative sheet
- JG163B-800041-G00 1 CE
Decorative sheet
9-16
7 —2013.01.20 A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
Fig.7 Cab overturn oil pipe—2013.01.20 E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25
1 SB-16-G00 1
Hand pump
18
2 JB982-77 2
Washer 18
3 G160-930001-000 1
Connector
18
4 Q672-18-G00 4
Clamp 18
5 G160-930008-W00 1
Lower pressure pipe
10
6 GB93-87 4
Washer 10
M10×30
7 GB5783-86 2
Bolt M10×30
8 G160-935000-000 1
Oil tank
6
9 GB93-87 4
Washer 6
M6×12
10 GB5783-86 4
Bolt M6×12
O 24×2.4
11 GB1235-76 1
O-ring 24×2.4
12 G160-936000-000 1
Gauge
13 TM450B1-G00 1
Air breather
M8×16
14 GB5783-86 2
Bolt M8×16
15 G160-932000-000 1
Rod
9-17
7 —2013.01.20 A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
Fig.7 Cab overturn oil pipe—2013.01.20 E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25
16 G160-931000-000 1
Cylinder
O P11
17 JISB2401-P11-G00 1
O-ring P11
18 G160-930007-000 1
Connector
19 G160-930008-W00 1
Lower pressure pipe
20 G160-930002-000 1
Rubber pipe assy
21 G160-930005-000 1
Connector
22 G160-930004-000 1
One-way throttle valve
23 G160-933000-000 1
Rod
24 G160-930003-000 1
Connector
9-18
A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
7-1 2013.01.20—
E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25
Fig.7-1 Cab overturn oil pipe 2013.01.20—
I CPCD160-AW25-12
5 G160-930008-000 2
Rubber pipe assy pe
6 G160-931000-000 1
Cylinder
7 G160-900031-000 1
Tipping cylinder mounting bolt
8 G168-930001-000 1
Fixed bracket
9 G160-900030-000 1
Tipping cylinder mounting bolt
20
10 G0097P1-000020-00 1
Washer 20
16
11 G0097P1-000016-00 1
Washer 16
M16
12 G006178-000016-00 1
Nut M16
4×35
13 G000091-004035-00 1
Pin4×35
14 G160-930009-000 1
Rocker
15 GX160-830100-000 1
Connector
9-19
A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
8
E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25
Fig.8 Cab overturn cylinder
I CPCD160-AW25-12
2 N15M300-400004-W00 1
Ring
3 N15M300-400003-W00 1
Ring
4 N15M300-400002-W00 1
Piston
21
5 GB895.1-86 1
Snap ring 21
6 G160-931003-W00 1
Piston rod
7 G160-931002-W00 1
Nut
8 G160-931001-W00 1
Ear ring
42
9 GB893.1-86 2
Snap ring 42
GE25ES
10 GB9163-90 1
Bearing GE25ES
DKI d35
11 FD2041A0-G00 1
DKI-Dustproof ring
12 N15M300-402000-W00 1
Guide sleeve
O 46.2×2.65
13 GB3452.1-82 1
O-ring 46.2×2.65
ISI d35
14 FU0424K0-G00 1
ISI sear ring d35
15 G160-931200-W00 1
Cylinder body
9-20