Hangcha R Series 16T Parts Manual

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14 18

14t 18t Internal Combustion Counterbalanced Forklift Truck

Parts Catalogue

HANGCHA GROUP CO., LTD.

2013 03 4 M A R . 2013 4th EDITION


1 14 18
2

3
4
5

6 “—2013.02 2013 02 “2013.02— 2013 02


7

CPCD140-W2 6BTA5.9-C185 3WG-171


CPCD160-W2 6BTA5.9-C185 3WG-171
CPCD180-W2 6BTA5.9-C185 3WG-171
CPCD160-AW2 6BTA5.9-C185 3WG-171
CPCD140-W25 QSB6.7-C190 3WG-171
CPCD160-W25 QSB6.7-C190 3WG-171
CPCD180-W25 QSB6.7-C190 3WG-171
CPCD160-AW25 QSB6.7-C190 3WG-171
CPCD160-AW25-12 QSB6.7-C190 3WG-171

C 2013 03 4
I N F O R M AT I O N

.This catalogue collects all of the parts (components)in series of 14t-18t Internal Combustion Counterbalanced Forklift Truck.
.Looking up methods:
) First looking up the series number of the part (component) in the drawings of the assembly, in which the part (component) is in the catalogue and then
the codes of the drawing and standard of the part (the component) in terms of the series number.
) No noted are all of the same parts and components otherwise they should be noted in case of difference.
. Model, series Number, code Number of drawing and quantity should be given when ordering the spare parts.
. It is recommended to use the parts and components made by us for ideal the service and maintenance.
. We reserve the right of the change of the truck in construction for improving our products without notice. For the details of changes, please consult with
sales department of Hangcha Group Co., ltd.
VI. Clear indications of time are given about the accessories’ change,e.g.,“—2013.02” means this accessory was used until 2013.02 “2013.02—” means
this accessory is used from 2013.02 on.

C MAR.2013 4th EDITION HANGCHA GROUP CO.,LTD.


CONTENTS

I DRIVING SYSTEM

II STERRING SYSTEM

III DYNAMIC SYSTEM

IV VEHICLE BODY SYSTEM

V CONTROL SYSTEM

VI HYDRAULIC SYSTEM

VII ELECTRICAL SYSTEM

LIFTING SYSTEM

CAB
HANGCHA GROUP CO., LTD.

400-884-7888
88
0571-88926666 85191983
0571-85131772 311305
www.zjhc.cn [email protected]

Address for: OVERSEAS USERS


Manufacturing site: 88 Donghuan Road, LinAn Econimic Development zone,Zhejiang, P.R.China
ZIP:311305
Registered Address 398 Shi Qiao Road, Hangzhou, P.R. China) ZIP :310004
TEL:0086-571-88135110
Fax: 0086-571-88132890
Web: http://www.hcforklift.com
E-mail: [email protected]
Part Driving system

A CPCD140-W2 B CPCD160-W2 C CPCD180-W2


D CPCD160-AW2 E CPCD140-W25 F CPCD160-W25
G CPCD180-W25 H CPCD160-AW25 I CPCD160-AW25-12

Item Description Serial No. Page

1
1-1
Fig.1 Driving system All models of truck

D81PL488-NLB 3WG-171

1-A
1-B
A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
1
E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25
Fig.1 Driving system
I CPCD160-AW25-12

Item Code No. Description Qty Remarks Or Serial No.

1 G160-104000-G00 24
Nut
12.00-24-20PR
2 GB2981-91 4
Tyre 12.00-24-20PR

3 G160-103000-000 4
Wheel rim assy

4 D81PL488-NLB-G00 1 Except I
Drive axle

- D81PL488-NLB-G01 1 I
Drive axle
5×40
5 GB91-86 8
Pin 5×40
24
6 GB97.1-85 8
Washer 24
M24
7 GB6178-86 8
Nut M24
M20
8 GB6178-86 2
Nut M20
4×36
9 GB91-86 2
Pin 4×36

10 G161-100002-000 2
Washer
10
11 GB93-87 16
Washer 10
M10×35
12 GB70-85 4
Bolt M10×35

13 3WG-171-G00 1
Transmission
M10×35
14 GB5783-86 12
Bolt M10×35

1-1
A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
1
E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25
Fig.1 Driving system
I CPCD160-AW25-12

Item Code No. Description Qty Remarks Or Serial No.

15 G160-102000-000 1
Support

16 CB-2204-2-G00 2
Anti-vibration pad assy

17 G160-100004-000 2
Washer

18 G160-100006-000 2
Bolt
20
19 GB93-87 4
Washer 20

20 G160-100007-000 4
Bolt
O 30×2.65
21 GB3452.1-82 2
O-ring 30×2.65

22 G160-100005-000 2
Connector
25 37
23 G160-100009-W00 1 A B C D G H
Rubber pipe 25 37
25 37
- G161-100004-W00 1 E F
Rubber pipe 25 37
25
- G168-100003-000 1 I
Rubber pipe 25
40
24 Q672-40-G00 4 A B
Clamp 40
40
- Q672-35-G00 4 E F
Clamp 40
40
- Q672-38-G00 4 C D G H
Clamp 40

- G168-100001-000 1 I
Clamp

1-2
A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
1
E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25
Fig.1 Driving system
I CPCD160-AW25-12

Item Code No. Description Qty Remarks Or Serial No.

25 G161-100001-000 2 Except I
Pipe

- GX160-100010-000 2 I
Connector

26 G160-100002-000 2 Except I
Nut
24
- JB982-77 2 I
Washer 24
25 37
27 G160-100008-W00 1 A B C D G H
Rubber pipe 25 37
25 37
- G161-100003-W00 1 E F
Rubber pipe 25 37
25
- G168-100002-000 1 I
Rubber pipe 25
M12
28 GB6170-86 16
Nut M12

29 G160-101000-000 1 A B E F
Transmission axle

- G163-101000-000 1 C D G H I
Transmission axle
12
30 GB93-87 6
Washer 12

31 G160-100003-000 8
Bolt

32 0501.323.154 1
Pressure filter
M12×25
33 GB5783-86 1 I
Bolt M12×25

1-3
1-4
Part Steering system

A CPCD140-W2 B CPCD160-W2 C CPCD180-W2


D CPCD160-AW2 E CPCD140-W25 F CPCD160-W25
G CPCD180-W25 H CPCD160-AW25 I CPCD160-AW25-12

Item Description Serial No. Page

1
Fig.1 Steering axle All models of truck 2-1

2
Fig.2 Steering cylinder A B E F -2007.07 2-5
3
A B E F 2007.07- 2-6
Fig.3 Steering cylinder
4
C D G H I 2-7
Fig.4 Steering cylinder
5
A B E F 2-10
Fig.5 Steering tyre
6
C D G H I 2-11
Fig.6 Steering tyre
7
Fig.7 Steering device All models of truck 2-12

2-A
A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
1
E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25
Fig.1 Steering axle
I CPCD160-AW25-12

Item Code No. Description Qty Remarks Or Serial No.

1 G160-220001-000 20
Nut

2 G160-221000-000 2 A B E F
Steering tyre assy

- G163-221000-000 2 C D G H I
Steering tyre assy

3 G160-220002-000 20
Bolt
M6×12
4 GB5783-86 8
Bolt M6×12
6
5 GB93-87 24
Washer 6

6 G160-220003-000 2
End cover

7 G160-220004-000 2
Gasket
M100×2
8 GB812-88 4
Nut M100×2
100
9 GB858-88 2
Washer 100
32022
10 GB/T297-94 2
Bearing 32022

11 G160-220005-000 2
Steering hub
32026
12 GB/T297-94 2
Bearing 32026
SD160×200×16
13 HG4-692-67-G00 2
Oil seal SD160×200×16

14 G160-222000-000 1 A B E F
Left steering knuckle

2-1
A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
1
E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25
Fig.1 Steering axle
I CPCD160-AW25-12

Item Code No. Description Qty Remarks Or Serial No.

- G163-222000-000 1 C D G H I
Left steering knuckle

15 G160-220020-001 2
Screw
14
16 GB93-87 2
Washer 14
51314
17 GB/T301-95 2
Bearing 51314

18 G160-220009-000 2
Dust sleeve

19 G160-220014-000 2
Adjust shim
NK70/35
20 GB/T5801-94 8
Bearing NK70/35

21 G160-220016-000 2
Sleeve

22 G160-220007-000 6
Seal ring

23 G160-220022-000 4
Plate

24 G160-220006-001 4
Cover plate
M6×16
25 GB5783-86 16
Bolt M6×16
45°M10×1
26 GB1153-89 10
Grease cup 45°M10×1

27 G160-220008-000 2
Sleeve

28 G160-220015-001 2
Pin

2-2
A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
1
E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25
Fig.1 Steering axle
I CPCD160-AW25-12

Item Code No. Description Qty Remarks Or Serial No.


M22×1.5×70
29 GB5786-86 4
Bolt M22×1.5×70
22
30 GB93-87 4
Washer 22
M12×25
31 GB5783-86 4
Bolt M12×25
12
32 GB93-87 4
Washer 12

33 G160M300-000002-000 2
Plate

34 G160-220013-000 1
Front pin shaft

35 G160-220017-000 1
Washer

36 G160-223000-000 1 A B E F
Steering axle body

- G163-223000-000 1 C D G H
Steering axle body

- G168-221000-000 1 I
Steering axle body

37 G160-226000-000 1 A B E F
Right steering knuckle

- G163-225000-000 1 C D G H I
Right steering knuckle

38 G160-220019-000 1
Adjust shim

39 G160-220018-000 1
Down pin shaft

40 G160-224000-000 1 A B E F -2007.07
Steering cylinder

2-3
A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
1
E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25
Fig.1 Steering axle
I CPCD160-AW25-12

Item Code No. Description Qty Remarks Or Serial No.

- G160-224000-001 1 A B E F 2007.07-
Steering cylinder

- G163-224000-000 1 C D G H
Steering cylinder

- G168-222000-000 I
Steering cylinder
M10×20
41 GB5783-86 4
Bolt M10×20
10
42 GB93-87 4
Washer 10

43 G160-225000-000 2
Pin shaft

44 G160-220010-000 2
Sleeve
GE30ES-2RS
45 GB9163-90 4
Bearing GE30ES-2RS
A B C D
46 G160-220011-000 2
Tie-rod bar E F G H
- G168-220001-000 2 I
Tie-rod bar

47 G160-220012-000 2
Sleeve

48 G160-227000-000 2
Pin shaft
M16×1.5
49 GB6171-86 2
Nut M16×1.5
M16×1.5×90
50 GB5786-86 2
Nut M16×1.5×90
I
51 G160-220021-000 2
Snap plate Except I

2-4
A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
1
E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25
Fig.1 Steering axle
I CPCD160-AW25-12

Item Code No. Description Qty Remarks Or Serial No.


8 I
52 GB93-87 8
Washer 8 Except I
M8×16 I
53 GB5783-86 8
Bolt M8×16 Except I

2-5
2 G160-224000-000
A CPCD140-W2 B CPCD160-W2 E CPCD140-W25 F CPCD160-W25 -2007.07
Fig.2 Steering cylinder G160-224000-000

Item Code No. Description Qty Remarks Or Serial No.


LBI d80
1 FQ0064C0-G00 2
LBI-Seal ring d80
O 80×5.3
2 GB3452.1-82 3
O-ring 80×5.3
ISI d80
3 FU0939K0-G00 2
ISI-Seal ring d80

4 G160-224100-W00 2
Guide bush
O 100×5.3
5 GB3452.1-82 2
O-ring 100×5.3
M8×16
6 GB77-85 2
Screw M8×16

7 G160-224200-W00 1
Body cylinder

8 G160-224004-W00 2
Bush
D110
9 PT0301100-T46NA-G00 1
Ring D110

10 G160-224003-W00 1
Piston

11 G160-224002-W00 1
Ring
6
12 GB308-89 43
Steel ball 6

13 G160-224001-W00 1
Piston rod

2-6
3 G160-224000-001
A CPCD140-W2 B CPCD160-W2 E CPCD140-W25 F CPCD160-W25 2007.07-
Fig.3 Steering cylinder G160-224000-001

Item Code No. Description Qty Remarks Or Serial No.


LBI d85
1 FQ0064C0-G00 2
LBI-Seal ring d85
O 95×5.7
2 GB1235-76 3
O-ring 95×5.7
ISI d85
3 FU0939K0-G00 2
ISI-Seal ring d85

4 G160-224100-W01 2
Guide bush
O 120×5.7
5 GB1235-76 2
O-ring 120×5.7
M8×16
6 GB77-85 2
Screw M8×16

7 G160-224200-W01 1
Body cylinder

8 G160-224004-W01 2
Bush
D120
9 PT0301200-T46NA-G00 1
Ring D120

10 G160-224003-W01 1
Piston

11 G160-224002-W01 1
Ring
6
12 GB308-89 43
Steel ball 6

13 G160-224001-W01 1
Piston rod

2-7
4 G163-224000-000 C CPCD180-W2 D CPCD160-AW2 G CPCD180-W25 H CPCD160-AW25
Fig.4 Steering cylinder G163-224000-000 I CPCD160-AW25-12

Item Code No. Description Qty Remarks Or Serial No.


LBI d85
1 FQ0064C0-G00 2 C D G H
LBI-Seal ring d85
LBI d85
- FQ0066C0 2 I
LBI-Seal ring d85
O 95×5.7
2 GB1235-76 3
O-ring 95×5.7
ISI d85
3 FU0939K0-G00 2 C D G H
ISI-Seal ring d85
ISI d85
- FU0984K0 2 I
ISI-Seal ring d85

4 G163-224100-W00 2 C D G H
Guide bush

- G163-224002 2 I
Guide bush
O 120×5.7
5 GB1235-76 2
O-ring 120×5.7
M8×16
6 GB/T77-2000 2
Screw M8×16

7 G163-224200-W00 1 C D G H
Body cylinder

- G168-222100 1 I
Body cylinder

8 G163-224004-W00 2 C D G H
Bush

- G163-222002 2 I
Bush
D120
9 PT0301200-T46NA-G00 1 C D G H
Ring D120
D120
- GS55044-1200 I
Ring D120

2-8
4 G163-224000-000 C CPCD180-W2 D CPCD160-AW2 G CPCD180-W25 H CPCD160-AW25
Fig.4 Steering cylinder G163-224000-000 I CPCD160-AW25-12

Item Code No. Description Qty Remarks Or Serial No.

10 G163-224003-W00 1 C D G H
Piston

- G163-224004
Piston
1 I

11 G163-224002-W00 1 C D G H
Ring

- G163-224005
Ring
1 I
6
12 GB308-89 43 C D G H
Steel ball 6
6.0000G100b
- GB308-89
Steel ball 6
46 I

13 G163-224001-W00 1 C D G H
Piston rod

- G168-222001 1 I
Piston rod
8545
14 SF-1 8545 2 I
Bush 8545

2-9
5 G160-221000-000
A CPCD140-W2 B CPCD160-W2 E CPCD140-W25 F CPCD160-W25
Fig.5 Steering tyre G160-221000-000

Item Code No. Description Qty Remarks Or Serial No.

1 G160-221102-000 1
Wheel rim 1,2
1,2 as a whole
2 G160-221103-000 1
Spoke
12.00-20-20PR
3 GB2982-91 1
Steering tyre 12.00-20-20PR

4 G160-221101-000 1
Snap ring 4,5 1,2
4,5 and 1,2 pairing
5 G160-221104-000 1
Lock ring

2-10
6 G163-221000-000 C CPCD180-W2 D CPCD160-AW2 G CPCD180-W25 H CPCD160-AW25
Fig.6 Steering tyre G163-221000-000 I CPCD160-AW25-12

Item Code No. Description Qty Remarks Or Serial No.

1 G163-221100-000 1
Wheel rim

- G163-221200-000 1
Wheel rim Solid tyre
12.00-20-20PR
2 GB2982-91 1
Steering tyre 12.00-20-20PR
12.00-20
- GB/T10823-1996 1
Steering tyre 12.00-20 Solid tyre

2-11
A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
7
E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25
Fig.7 Steering device
I CPCD160-AW25-12

Item Code No. Description Qty Remarks Or Serial No.

1 G160-211000-000 1
Steering wheel assy

2 2QD-210001 1
Nut
16
3 GB93-87 1
Washer 16
M10×25
4 GB5783-86 4
Bolt M10×25
10
5 GB93-87 4
Washer 10
M12×55
6 GB5783-86 4
Bolt M12×55
12
7 GB93-87 4
Washer 12
M12
8 GB6170-86 4
Nut M12

2-12
Part Dynamic system

A CPCD140-W2 B CPCD160-W2 C CPCD180-W2


D CPCD160-AW2 E CPCD140-W25 F CPCD160-W25
G CPCD180-W25 H CPCD160-AW25 I CPCD160-AW25-12

Item Description Serial No. Page

1
A B C D 3-1
Fig.1 Drive system
2
Fig.2 Drive system E F G H 3-2

3
I 3-3
Fig.3 Drive system
4
A B C D 3-4
Fig.4 Air inlet system
5
E F G H 3-6
Fig.5 Air inlet system
6
I 3-8
Fig.6 Air inlet system
7
A B C D E F G H 3-10
Fig.7 Exhaust system
8
I 3-11
Fig.8 Exhaust system
9
A B C D 3-13
Fig.9 Cooling system
10
E F G H 3-15
Fig.10 Cooling system
11
I 3-18
Fig.11 Cooling system

3-A
Item Description Serial No. Page

12
A B C D 3-21
Fig.12 Fuel system
13
E F G H 3-23
Fig.13 Fuel system
14
I 3-25
Fig.14 Fuel system
15
Fig.15 Engine mount E F G 3-28

3-B
1
A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
Fig.1 Dynamic system

Item Code No. Description Qty Remarks Or Serial No.

1 6BTA5.9-C185-G00 1
Diesel engine

2 G160-310000-000 1
Air inlet system

3 G160-330000-000 1
Cooling system

4 G160-320000-000 1
Exhaust system

5 G160-300002-000 2
Limited block
M10×80
6 GB5783-86 4
Bolt M10×80
10
7 GB93-87 8
Washer 10

8 G160-301000-000 1
Fan assy

9 G160-300001-000 1
Fan shim
10
10 GB96-85 4
Washer 10
M10×40
11 GB5782-86 4
Bolt M10×40

12 G160-340000-000 1
Engine fuel system
LC9020
13 3937743 1
Oil filter LC9020
FF9110
14 3925274 1
Fuel filter FF9110
FF9110
15 3903640 1
Fuel filter FF9110

3-1
2
E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25
Fig.2 Dynamic system

Item Code No. Description Qty Remarks Or Serial No.

1 QSB6.7-C190-G00 1
Diesel engine

2 G161-310000-000 1
Air inlet system

3 G161-330000-000 1
Cooling system

4 G161-320000-000 1
Exhaust system
M10×80
5 GB5783-86 4
Bolt M10×80
10
6 GB93-87 4
Washer 10
10
7 GB97.1-85 4
Washer 10
660
8 G161-301000-G00 1
Fan 660

9 G161-350000-000 1
Engine mount

10 G161-340000-000 1
Engine fuel system
LF9136
11 3937736 1
Oil filter LF9136
FF9541
12 3978040 1
Fuel filter FF9541

3-2
3
I CPCD160-AW25-12
Fig.3 Dynamic system

Item Code No. Description Qty Remarks Or Serial No.

1 QSB6.7-C190-G00 1
Diesel engine

2 G168-310000-000 1
Air inlet system

3 G168-320000-000 1
Exhaust system

4 G168-330000-000 1
Cooling system

5 G160-300002-000 2
Limited block
M10×40
6 GB5782-86 4
Bolt M10×40
10
7 GB93-87 4
Washer 10
10
8 GB96-85 4
Washer 10

9 G168-340000-000 1
Engine fuel system

3-3
4
A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
Fig.4 Air inlet system

Item Code No. Description Qty Remarks Or Serial No.


T 116
1 G161-310200-G00 2
T-clamp 116

2 G160-310001-000 1
Air inlet rubber pipe

3 G160-310005-000 2
Clip
M8×25
4 GB5783-86 2
Bolt M8×25

5 G160-310002-000 2
Clip

6 G160-310003-000 1
Support

7 G160-310004-000 1
Air inlet rubber pipe
145
8 Q672-145-G00 1
Clamp 145
M10
9 GB6170-86 4
Nut M10
10
10 GB93-87 8
Washer 10
10
11 GB97.1-85 8
Washer 10

12 G160-311000-000 1
Air cleaner assy

13 AF25270 1
Outer filter paper

14 AF25271 1
Inner filter paper
M10×30
15 GB5783-86 8
Bolt M10×30

3-4
4
A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
Fig.4 Air inlet system

Item Code No. Description Qty Remarks Or Serial No.

16 G160-312000-000 2
Clip
M8
17 GB6170-86 2
Nut M8
8
18 GB93-87 2
Washer 8

3-5
5
E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25
Fig.5 Air inlet system

Item Code No. Description Qty Remarks Or Serial No.


T 116
1 G161-310200-G00 2
T-clamp 116

2 G161-310001-000 1
Air inlet rubber pipe

3 G160-311000-000 1
Air cleaner assy
M8×25
4 GB5783-86 2
Bolt M8×25

5 G160-310002-000 2
Clip

6 G160-310003-000 1
Support

7 G160-310004-000 1
Air inlet rubber pipe
145
8 Q672-145-G00 1
Clamp 145
M10
9 GB6170-86 4
Nut M10
10
10 GB93-87 8
Washer 10
10
11 GB97.1-85 8
Washer 10

12 G160-310005-000 2
Hoop

13 AF25270 1
Outer filter paper

14 AF25271 1
Inner filter paper

15 G160-312000-000 2
Hoop

3-6
5
E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25
Fig.5 Air inlet system

Item Code No. Description Qty Remarks Or Serial No.


M10×30
16 GB5783-86 8
Bolt M10×30

17 G161-310003-000 1
Connect pipe
T 92
18 G161-310100-G00 2
T-clamp 92

19 G161-310002-000 1
Connect pipe
M8
20 GB6170-86 2
Nut M8
8
21 GB93-87 2
Washer 8

3-7
6
I CPCD160-AW25-12
Fig.6 Air inlet system

Item Code No. Description Qty Remarks Or Serial No.


T 116
1 G161-310200-G00 2
T-clamp 116

2 G168-310001-000 1
Air inlet rubber pipe
M8
3 GB6170-86 2
Nut M8
8
4 GB93-87 2
Washer 8
M8×25
5 GB5783-86 2
Bolt M8×25

6 G160-310002-000 2
Clip

7 G160-310003-000 1
Support

8 G160-310004-000 1
Air inlet rubber pipe
145
9 Q672-145-G00 1
Clamp 145

10 G160-310005-000 2
Clip

11 G160-311000-000 1
Air cleaner assy

11-1 AF25271 1
Inner filter paper

11-2 AF25270 1
Outer filter paper

12 G160-312000-000 2
Clip
M10×30
13 GB5783-86 8
Bolt M10×30

3-8
6
I CPCD160-AW25-12
Fig.6 Air inlet system

Item Code No. Description Qty Remarks Or Serial No.


10
14 GB93-87 8
Washer 10
10
15 GB97.1-85 8
Washer 10
M10
16 GB6170-86 4
Nut M10

3-9
7 A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
Fig.7 Exhaust system E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25

Item Code No. Description Qty Remarks Or Serial No.

1 G160-324000-000 1
Hoop

2 G160-321000-000 1 A B C
Exhaust pipe

- G161-321000-000 1 E F G
Exhaust pipe
M10×25
3 GB5783-86 2
Bolt 10×25
10
4 GB93-87 2
Washer 10
10
5 GB96-85 2
Washer 10

6 G160-325000-000 1
Clip

7 G160-323000-000 1
Exhaust pipe

8 G160-322000-000 1 A B C
Muffler assy

- G161-322000-000 1 E F G
Muffler assy
M12
9 GB6170-86 4
Nut M12

10 G160-320001-000 1
Shim
12
11 GB93-87 12
Washer 12
M12×45
12 GB5783-86 4
Bolt M12×45
M12×30
13 GB5783-86 8
Bolt M12×30

3-10
8
I CPCD160-AW25-12
Fig.8 Exhaust system

Item Code No. Description Qty Remarks Or Serial No.

1 G168-320003-000 1
Muffler left bracket
76
2 G168-325000-000 5
Clamp 76

3 G168-320002-000 1
Muffler right support
M10×20
4 GB5783-86 6
Bolt 10×20
10
5 GB93-87 8
Washer 10

6 G168-320001-000 1
Muffler left support
M10
7 GB6170-86 2
Nut M10
M10×30
8 GB5783-86 2
Bolt 10×30

9 G168-322000-000 1
Exhaust pipe
12
10 GB93-87 2
Washer 12
M12×30
11 GB5783-86 2
Bolt M12×30

12 G168-320007-000 1
Adjusting plate

13 G168-320006-000 1
Exhaust pipe support

14 G168-324000-000 1
Exhaust pipe
M10×25
15 GB5783-86 4
Bolt 10×25

3-11
8
I CPCD160-AW25-12
Fig.8 Exhaust system

Item Code No. Description Qty Remarks Or Serial No.


8
16 GB93-87 4
Washer 8
10
17 GB96-85 4
Washer 8

18 G168-320005-000 1
Back plate

19 G168-323000-000 1
Exhaust pipe

20 G168-320004-000 1
Muffler right bracket

21 G168-321000-000 1
Muffler assy
80
22 G168-326000-000 3
Clamp 80

3-12
9
A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
Fig.9 Cooling system

Item Code No. Description Qty Remarks Or Serial No.


M8×20
1 GB5783-86 4
Bolt M8×20

2 G160-334000-000 1
Tank assy
8
3 GB93-87 4
Washer 8
M8
4 GB6170-86 4
Nut M8
25 37
5 G160-330009-W00 1
Rubber pipe 25 3
40
6 Q672-40-G00 2
Clamp 40

7 G160-330003-000 1
Connector
8 16
8 G160-330008-W00 1
Rubber pipe 8 16
18
9 Q672-18-G00 4
Clamp18

10 G160-331000-000 1
Radiator assy

11 G161-332000-000 1
Oil radiator assy
M14
12 GB6178-86 2
Nut M14
3.2×30
13 GB91-86 2
Pin 3.2×30
14
14 GB96-85 2
Washer 14

15 G160-330004-000 4
Rubber shim

3-13
9
A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
Fig.9 Cooling system

Item Code No. Description Qty Remarks Or Serial No.

16 G160-330008-000 2
Shim

17 G161-330003-000 2
Bolt
M12×40
18 GB5783-86 2
Bolt M12×40
12
19 GB93-87 2
Washer 12
12
20 GB96-85 2
Washer 12

21 G160-330006-000 2
Fixed board

22 G160-330007-000 2
Stud
14
23 GB93-87 2
Washer14

24 G160-332000-000 1
Fan shroud assy
60
25 Q672-60-G00 3
Clamp 60

26 G160-330002-000 1
Rubber pipe
75
27 Q672-75-G00 1
Clamp 75

28 G160-330001-000 1
Rubber pipe for water inlet
8 16
29 G160-330010-W00 1
Rubber pipe 8 16

30 G161-330004-000 2
Shim

3-14
10
E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25
Fig.10 Cooling system

Item Code No. Description Qty Remarks Or Serial No.


60
1 Q672-60-G00 2
Clamp 60

2 G161-330001-000 1
Rubber pipe

3 G161-331000-000 1
Radiator assy

4 G161-332000-000 1
Oil radiator assy
3.2×30
5 GB91-86 2
Pin 3.2×30
M14
6 GB6178-86 2
Nut M14
14
7 GB96-85 2
Washer 14
10
8 GB93-87 4
Washer 10
10
9 GB97.1-85 4
Washer 10
M10
10 GB6170-86 4
Nut M10

11 G161-330004-000 2
Shim

12 G160-330004-000 4
Rubber shim

13 G160-330008-000 2
Shim

14 G161-330003-000 2
Bolt
M12×40
15 GB5783-86 4
Bolt M12×40

3-15
10
E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25
Fig.10 Cooling system

Item Code No. Description Qty Remarks Or Serial No.


12
16 GB93-87 4
Washer 12
12
17 GB96-85 4
Washer 12

18 G160-330006-000 2
Fixed board

19 G160-330007-000 2
Stud
14
20 GB93-87 2
Washer14
68
21 Q672-68-G00 1
Clamp 68

22 G161-330002-000 1
Rubber pipe for water outet
75
23 Q672-75-G00 1
Clamp 75
M10×25
24 GB5783-86 4
Bolt M10×25
40
25 Q672-40-G00 4
Clamp 40

26 G161-330005-000 1
Rubber pipe

27 G161-330100-000 1
Rubber pipe

28 G161-330008-000 1
Rubber pipe

29 G160-330003-000 1
Connector
18
30 Q672-18-G00 2
Clamp18

3-16
10
E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25
Fig.10 Cooling system

Item Code No. Description Qty Remarks Or Serial No.


10 18
31 G161-330007-W00 1
Rubber pipe 10 18

3-17
11
I CPCD160-AW25-12
Fig.11 Cooling system

Item Code No. Description Qty Remarks Or Serial No.

1 G168-330007-000 1
Connecting tube
75
2 Q672-75-G00 1
Clamp 75

3 G168-330002-000 1
Rubber pipe
68
4 Q672-68-G00 1
Clamp 68
40
5 Q672-40-G00 4
Clamp 40

6 G168-330003-000 1
Rubber pipe

7 G168-330100-000 1
Rubber pipe
8
8 GB97.1-85 2
Washer 8
8
9 GB93-87 2
Washer 8
M8×15
10 GB5783-86 2
Bolt M8×15

11 G168-330004-000 1
Rubber pipe

12 G160-330003-000 1
Connector

13 G161-330003-000 2
Bolt
14
14 GB96-85 2
Washer 14

15 G160-330008-000 2
Shim

3-18
11
I CPCD160-AW25-12
Fig.11 Cooling system

Item Code No. Description Qty Remarks Or Serial No.

16 G160-330004-000 4
Rubber shim

17 G161-330004-000 2
Shim
M14
18 GB6178-86 2
Nut M14
3.2×30
19 GB91-86 2
Pin 3.2×30
M10×70
20 GB5783-86 2
Bolt M10×70
10
21 GB96-85 6
Washer 10

22 GR501-330200-000 4
Rubber shim
10
23 GB93-87 22
Washer 10
M10
24 GB6170-86 2
Nut M10
M10×25
25 GB5783-86 22
Bolt M10×25
10
26 GB97.1-85 16
Washer 10

27 G168-330005-000 2
Platen

28 G168-332000-000 1
Radiator left bracket

29 G168-330006-000 2
Rubber tile

30 G168-331000-000 1
Radiator assy

3-19
11
I CPCD160-AW25-12
Fig.11 Cooling system

Item Code No. Description Qty Remarks Or Serial No.

31 G168-333000-000 1
Radiator right bracket
60
32 Q672-60-G00 2
Clamp 60

33 G168-330001-000 1
Rubber pipe

34 G161-330011-000 1
Clamp
T
35 G161-310100-G00 2
T clamp

36 G168-330008-000 1
Connecting tube
M10×100
37 GB5782-86 4
Bolt M10×100

38 GR502-330011-000 1
Fan pad

39 GX161-330007-G00 1
Fan pad
660
40 G161-30100-G00 1
660 Blowing fan
18
41 Q672-18-G00 4
Clamp18
10 18
42 G161-330007-W00 2
Rubber pipe 10 18

3-20
12
A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
Fig.12 Fuel system

Item Code No. Description Qty Remarks Or Serial No.

1 N163-340008-000 1
Plug
24
2 JB982-77 1
Washer 24

3 G160-340002-000 1
Pad

4 G160-341000-000 1
Filter element assy
6
5 GB93-87 8
Washer 6
M6×16
6 GB5783-86 8
Bolt M6×16
18
7 Q672-18-G00 2
Clamp 18
8 16.5
8 G160-340007-W00 1
Rubber hose 8 16.5
12 20
9 G160-340006-W00 1
Rubber hose 12 20
22
10 Q672-22-G00 4
Clamp 22

11 G160-340001-000 1
Connector
14
12 JB982-77 3
Washer 14
8
13 GB93-87 2
Washer 8
M8
14 GB6170-86 2
Nut M8

15 G160-340003-000 1
Connector

3-21
12
A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
Fig.12 Fuel system

Item Code No. Description Qty Remarks Or Serial No.

16 G160-340004-000 1
Bolt
12 20
17 G160-340005-W00 1
Rubber hose 12 20

F076-010-G00 1
Oil-water separator assy
18
FS1242

M8×30
19 GB5783-86 2
Bolt M8×30

20 N163-341000-G00 1
Cover of fule case

21 N163-340002-000 1
Ring magnetic iron

3-22
13
E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25
Fig.13 Fuel system

Item Code No. Description Qty Remarks Or Serial No.

1 N163-340008-000 1
Plug
24
2 JB982-77 1
Washer 24

3 G160-340002-000 1
Pad

4 G160-341000-000 1
Filter element assy
6
5 GB93-87 8
Washer 6
M6×16
6 GB5783-86 8
Bolt M6×16
18
7 Q672-18-G00 2
Clamp18
8 16.5
8 G160-340004-W00 1
Rubber hose 8 16.
22
9 Q672-22-G00 2
Clamp 22
M8×30
10 GB5783-86 2
Bolt M8×30
8
11 GB93-87 2
Washer 8
M8
12 GB6170-86 2
Nut M8
12
13 JB982-77 1
Washer 12

14 G161-340001-000 1
Connector
12 20
15 G160-340003-W00 1
Rubber hose 12 20

3-23
13
E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25
Fig.13 Fuel system

Item Code No. Description Qty Remarks Or Serial No.

16 FS9842-000-G00 1
Oil-water separator

FS9842 3973233

17 N163-341000-G00 1
Cover of fule case

18 N163-340002-000 1
Ring magnetic iron

3-24
14
I CPCD160-AW25-12
Fig.14 Fuel system

Item Code No. Description Qty Remarks Or Serial No.

1 G168-340100-000 1
Oil pipe assembly
M8×25
2 GB5783-86 10
Bolt M8×25
8
3 GB93-87 23
Washer 8
O 140X5.7
4 GB1235-76 O type sealing ring 1

5 GX161-340300-G00 1
Oil-water separator assy

6 G161-340007-000 2
Bolt
14
7 JB982-77 4
Washer 14

8 G161-340003-000 2
Connector
22
9 Q672-22-G00 4
Clamp 22
13 20
10 G168-340001-W00 1
Rubber hose 13 20

11 G168-340005-000 1
Clamp
M8×15
12 GB5783-86 1
Bolt M8×15
13 20
13 G168-340002-W00 1
Rubber hose 13 20

14 G168-340008-000 1
Bolt
12
15 JB982-77 2
Washer 12

3-25
14
I CPCD160-AW25-12
Fig.14 Fuel system

Item Code No. Description Qty Remarks Or Serial No.

16 G168-340007-000 1
Joint body
8 16.5
17 G168-340003-W00 1
Rubber hose 8 16
19
18 Q672-19-G00 4
Clamp 19

19 FS9842-000-G00 1
Fuel prefilter

3973233

20 G168-340006-000 1
Support
M8
21 GB6170-86 2
Nut M8
8
22 GB97.1-85 4
Washer 8
M8×40
23 GB5783-86 4
Bolt M8×40
8 16.5
24 G168-340003-W00 1
Rubber hose 8 16

25 G168-340009-000 1
Return oil connector
10
26 JB982-77 1
Washer 10

27 N163-341000-G00 1
Cover of fule case
24
28 JB982-77 1
Washer 24

29 N163-340008-000 1
Plug

3-26
14
I CPCD160-AW25-12
Fig.14 Fuel system

Item Code No. Description Qty Remarks Or Serial No.

30 N163-340002-000 1
Ring magnetic iron

3-27
15
E CPCD140-W25 F CPCD160-W25 G CPCD180-W25
Fig.15 Engine mount

Item Code No. Description Qty Remarks Or Serial No.

1 G161-350004-000 3
Bolt
12
2 GB93-87 4
Washer 12
M12×65
3 GB5783-86 1
Bolt M12×65
12
4 GB97.1-85 4
Washer 12
4×36
5 GB91-86 2
Pin 4×36

6 G161-350003-000 2
Nut
18
7 GB93-87 2
Washer 18

8 G161-351000-000 1
Engine bracket

9 J-21246-1-G00 1
Cushion

10 G161-350001-000 2
Bolt

3-28
Part Truck body system

A CPCD140-W2 B CPCD160-W2 C CPCD180-W2


D CPCD160-AW2 E CPCD140-W25 F CPCD160-W25
G CPCD180-W25 H CPCD160-AW25 I CPCD160-AW25-12

Item Description Serial No. Page

1
Fig.1 Nameplate A B C D E F G H 4-1
2
Fig.2 Truck body system A B C D E F G H 4-6
3
Fig3 Oil tank assy A B C D E F G H 4-10
4
Fig.4 Fuel tank assy A B C D E F G H 4-12
5
Fig.5 Counter balance assy A B C D E F G H 4-13
6
Fig.6 Small oil tank A B C D E F G H 4-14

7
Fig.7 Cover assy A B C D E F G H 4-15
8
Fig.8 Rear view mirror assy A B C D E F G H 4-17
9
Fig. 9 Truck body system I 4-18
10
Fig.10 Oil tank assy I 4-22
11
Fig. 11 Fuel tank assy I 4-24

4-A
Item Description Serial No. Page

12
Fig. 12 Counter balance assy I 4-26
13
Fig. 13 Small oil tank I 4-27
14
Fig. 14 Hood assy I 4-28
15
Fig. 15 Right headlight bracket assy I 4-30

16
Fig. 16 Left headlight bracket assy I 4-31
17
Fig. 17 Nameplate I 4-32

4-B
1 A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
Fig.1 Nameplate E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25

4-1
1 A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
Fig.1 Nameplate E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25

Item Code No. Description Qty Remarks Or Serial No.

1 R960-020018-000 4
Lift label

2 G140-020002-000 1 A E
Load nameplate

- G160-020002-000 1 B F
Load nameplate

- G166-020002-000 1 D H
Load nameplate

- G180-020002-000 1 C G
Load nameplate

3 G140-020002-001 1 A E
Load nameplate

- G160-020002-001 1 B F
Load nameplate
See previous fig
- G166-020002-001 1 D H
Load nameplate

- G180-020002-001 1 C G
Load nameplate

4 50DH-010005 1
Dangerous label

5 G160-020008-000 4
Tyre pressure label

6 G160-020005-000 1
Hydraulic oil filler label

7 N163-020005-000 1
Fuel label

8 R960-020005-000 1
Fuel label

9 N163-020016-000 1
Warn label

4-2
1 A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
Fig.1 Nameplate E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25

Item Code No. Description Qty Remarks Or Serial No.

10 R960-020009-000 1
Warning label

11 G140-020015-W00 2 A E
Label

- G160-020015-W00 2 B D F H
Label

- G180-020015-W00 2 C G
Label

12 80DH-020008 1
Warning label

13 G160-020004-000 1
Label

14 G160-020014-000 1
Engine inspect page label
See previous fig
15 G160-020014-001 1
Engine inspect page label

16 G160-020013-000 1
Engine inspect switch label

17 G160-020013-001 1
Engine inspect switch label

18 G160-020011-000 1
Cab tilting instruction

19 R960-020016-000 1
Anti-icing fluid label

20 R960-020017-000 1
Anti-icing fluid label

21 N163-020004-000 1
Fuse label

22 R960-020004-000 1
Fuse label

4-3
1 A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
Fig.1 Nameplate E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25

Item Code No. Description Qty Remarks Or Serial No.


1
23 R960-020007-000 1
Operation label 1
1
24 N163-020014-000 1
Operation label 1
4×10
25 GB12618-90 8
Rivet 4×10

26 G160-020001-000 1 B D F H
Product nameplate

- G180-020001-000 1 C G
Product nameplate

- G140-020001-000 1 A E
Product nameplate

27 G160-020001-001 1 B D F H
Product nameplate
See previous fig
- G180-020001-001 1 C G
Product nameplate

- G140-020001-001 1 A E
Product nameplate

28 N163-020009-000 1
Dangerous label

29 R960-020015-000 1
Dangerous label

30 G160-020006-000 1
Inch switch label

31 G160-020006-001 1
Inch switch label

32 G160-020007-000 1
Shift model label

33 G160-020007-001 1
Shift model label

4-4
1 A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
Fig.1 Nameplate E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25

Item Code No. Description Qty Remarks Or Serial No.

34 N163-020020-000 1
Belt label

35 N163-020019-000 1
Fan label

36 N163-020001-000 1
Typeface label

37 R960-020003-000 1
Typeface label

38 G160-020010-000 1
Typeface label

39 G160-020001-000 1
Product nameplate

40 G160-020001-002 1 B D F H
Product nameplate
See previous fig
- G180-020001-002 1 C G
Product nameplate

- G140-020001-002 1 A E
Product nameplate

41 G160-020011-000 1
Cab tip-over OI

42 G140-020015-001 2 B D F H
Tonnage label

- G160-020015-001 2 C G
Tonnage label

- G180-020015-001 2 A E
Tonnage label

4-5
2 A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
Fig.2 Truck body system E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25

4-6
2 A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
Fig.2 Truck body system E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25

Item Code No. Description Qty Remarks Or Serial No.

1 G160-420000-000 1
Oil tank assy

- G163-420000-000 1
Oil tank assy
M14×35
2 GB5783-86 8
Bolt M14×35
14
3 GB93-87 8
Washer 14
14
4 GB97.1-85 8
Washer 14

5 SF-2-70×70-G00 2
Greasy lubrication bearing

6 SF-2-70×60-G00 2
Greasy lubrication bearing
See previous fig
7 G160-400500-001 1 A B E F
Right pedal

- G163-400500-000 1 C D G H
Right pedal

8 G160-400200-000 1 A B E F
Air filter bracket

- G161-400200-000 1 C D G H
Air filter bracket
M8×25
9 GB5783-86 4
Bolt M8×25
8
10 GB93-87 12
Washer 8
8
11 GB97.1-85 12
Washer 8

12 G160-410000-000 1 A B
Truck body

4-7
2 A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
Fig.2 Truck body system E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25

Item Code No. Description Qty Remarks Or Serial No.

- G161-410000-000 1 E F
Truck body

- G163-410000-001 1 C D G H
Truck body
M8×30
13 GB5783-86 8
Bolt M8×30
M8
14 GB6170-86 8
Nut M8

15 G160-400100-000 2
Rear view mirror assy
M24×130
16 GB28-88 2
Bolt M24×130

17 G160-400004-000 2
Buffer
See previous fig 24
18 GB97.1-85 2
Washer 24
24
19 GB6178-86 2
Nut 24

20 G160-400017-000 4
Cushion block

21 G160-400600-001 1 A B E F
Left pedal

- G163-400600-000 1 C D G H
Left pedal

22 G160-440000-000 1 A B E F
Fuel tank assy

- G163-440000-000 1 C D G H
Fuel tank assy
M12×70
23 GB5782-86 8
Bolt M12×70

4-8
2 A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
Fig.2 Truck body system E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25

Item Code No. Description Qty Remarks Or Serial No.


12
24 GB93-87 8
Washer 12
12
25 GB97.1-85 8
Washer 12
M12
26 GB6170-86 8
Nut M12

27 G163-400019-000 1 C D G H
Bracket
16
28 GB93-87 6 C D G H
Washer 16
M16×55
29 GB5783-86 6 C D G H
Bolt M16×55

See previous fig

4-9
3 A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
Fig.3 Hydraulic oil tank assy E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25

Item Code No. Description Qty Remarks Or Serial No.


M8×25
1 GB5783-86 30
Bolt M8×25
8
2 GB93-87 38
Washer 8

3 G160-420400-000 1
Cover

4 G160-420002-000 1
Seal pad

5 G160-420100-000 1 A B E F
Hydraulic oil tank body

- G163-420100-00 1 C D G H
Hydraulic oil tank body

6 G160-420001-000 1
Plug

7 G160-340002-000 1
Pad

8 G160-420300-000 1
Cover assy
8
9 JB982-77 8
Washer 8
M8×20
10 GB5783-86 16
Bolt M8×20

11 G160-400001-000 2
Small pedal
8
12 GB97.1-85 8
Washer 8
M8×16
13 GB835-88 3
Screrw M8×16

14 G160-420200-000 1
Small oil tank cover

4-10
3 A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
Fig.3 Hydraulic oil tank assy E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25

Item Code No. Description Qty Remarks Or Serial No.


24
15 JB982-77 1
Washer 24

16 N163-340008-000 1
Plug

17 G160-450000-000 1 A B C D
Small oil tank

- G160-450000-000 1 E F G H
Small oil tank

4-11
4 A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
Fig.4 Fuel tank assy E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25

Item Code No. Description Qty Remarks Or Serial No.


M8×20
1 GB5783-86 16
Bolt M8×20
8
2 GB93-87 8
Washer 8
8
3 GB97.1-85 8
Washer 8

4 G160-400001-000 2
Small pedal

5 G160-340002-000 1
Pad

6 G160-400018-000 1
Back plate
8
7 JB982-77 8
Washer 8

8 G160-440100-000 1 A B E F
Fuel tank body

- G163-440100-000 1 C D G H
Fuel tank body
M8×16
9 GB835-88 1
Screw M8×16

10 G160-440200-000 1 A B E F
Accumulator box cover

- G163-440200-000 1 C D G H
Accumulator box cover

4-12
5 A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
Fig.5 Counter balance assy E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25

Item Code No. Description Qty Remarks Or Serial No.


1 M36×350
1 GB5782-86 4
Bolt M36×350
2
36
2 GB7244-87 8
Washer 36
3 36
3 GB97.1-85 8
Washer 36

4 G140-400002-000 1 A B
Chief counterbalance

- G160-400002-000 1 E F
Chief counterbalance

- G163-400002-000 1 C D G H
Chief counterbalance
4 5 G160-400400-000 1
Towing pin
M36×200
6 GB5782-86 4
Bolt M36×200

7 G140-400006-000 1 A
Vice counterbalance

- G160-400006-000 1 B E F
5
Vice counterbalance

- G163-400006-000 1 C D G H
Vice counterbalance

3
7 2
6

4-13
6 A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
Fig.6 Small oil tank E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25

Item Code No. Description Qty Remarks Or Serial No.

1 N163-340008-000 1
Plug
24
2 JB982-77 1
Washer 24

3 G160-450100-000 1 A B C D
Small oil tank body

- G161-450100-000 1 E F G H
Small oil tank body
M10×25
4 GB5783-86 2
Bolt M10×25
10
5 GB93-87 2
Washer 10
10
6 GB97.1-85 2
Washer 10

7 G160-340002-000 1
Pad

8 G160-450200-000 1 A B C D
Cover assy

- G161-450200-000 1 E F G H
Cover assy
8
9 JB982-77 8
Washer 8
M8×20
10 GB5783-86 8
Bolt M8×20

11 HK050-660100-000 1
Dipstick

4-14
7 A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
Fig.7 Cover assy E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25

Item Code No. Description Qty Remarks Or Serial No.


12
1 GB93-87 2
Washer 12

2 G160-430002-000 2
Spiral stud shaft
B8×40
3 GB882-86 2
Pin shaft B8×40
8
4 GB96-85 2
Pin 8

5 QC25-290-870/450-G00 1
Air spring
16
6 GB91-86 2
Pin 16
8
7 GB97.1-85 16
Washer 8
8
8 GB93-87 16
Washer 8
M8×18
9 GB5783-86 4
Bolt M8×18

10 G160-430001-000 2
Stay bar fixer
M8
11 GB6170-86 2
Nut M8
QC25B-290-870/450-G0
12 1
0 Air spring

13 65125L-000-G00 2
Fstener
5
14 GB93-87 4
Washer 5
M5×20
15 GB5783-86 4
Bolt M5×20

4-15
7 A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
Fig.7 Cover assy E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25

Item Code No. Description Qty Remarks Or Serial No.

16 A-019901-G00 1
Handrail
M8×35
17 GB70-85 4
Screw M8×35

18 G160-430100-000 1
Cover

4-16
8 A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
Fig.8 Rear view mirror assy E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25

Item Code No. Description Qty Remarks Or Serial No.

1 G160-400120-000 1
Bracket
M8
2 GB6170-86 1
Nut M8
8
3 GB97.1-85 1
Washer 8
8
4 GB93-87 1
Washer 8

5 30060-G00 1
Viewfinder

6 G160-400110-000 1
Stay bar
M6×16
7 GB5783-86 4
Bolt M6×16
6
8 GB93-87 4
Washer 6
6
9 GB97.1-85 4
Washer 6

4-17
9
I CPCD160-AW25-12
Fig.9 Truck body system

4-18
9
I CPCD160-AW25-12
Fig.9 Truck body system

Item Part NO. Description Qty Remarks or Serial NO.

1 SF-2-70×70-G00 2
Greasy lubrication bearing

2 G168-401000-000 1
Left front fender

3 G168-402000-000 1
Right front fender

4 SF-2-70×60-G00 2
Greasy lubrication bearing

5 G168-440000-000 1
Fuel tank assy
M24×130
6 GB28-88 2
Bolt M24×130

7 G160-400004-000 2
Buffer
See previous fig. 24
8 GB97.1-85 2
Washer 24
24
9 GB6178-86 2
Nut 24
M12×50
10 G005783-012050-00 16
Bolt M12×50
12
11 G0097P1-000012-00 20
Washer 12
12
12 G005783-006012-00 20
Washer 12
M16×35
13 G005783-016035-00 4
Bolt M16×35
16
14 G000093-000016-00 4
Washer 16
16
15 G0097P1-000016-00 4
Washer 16

4-19
9
I CPCD160-AW25-12
Fig.9 Truck body system

Item Part NO. Description Qty Remarks or Serial NO.

16 G250-400014-000 2
Junction panel
8
17 G000093-000008-00 6
Washer 8
8
18 G0097P1-000008-00 6
Washer 8
M8×16
19 G005783-008016-00 4
Bolt M8×16
M8×20
20 G005783-008020-00 2
Bolt M8×20

21 G250-400005-000 1
Bracket of lock
M6×12
22 G005783-006012-00 3
Bolt M6×12
See previous fig. 6
23 G000093-000006-00 3
Washer 6
6
24 G0097P1-000006-00 3
Washer 6

25 G168-400010-000 1
Baffle
14
26 G000093-000014-00 8
Washer 14
14
27 G0097P1-000014-00 8
Washer 14
M14×35
28 G005783-014035-00 8
Bolt M14×35

29 G168-420000-000 1
Hydraulic oil tank assy

30 G168-400200-000 1
Air filter bracket

4-20
9
I CPCD160-AW25-12
Fig.9 Truck body system

Item Part NO. Description Qty Remarks or Serial NO.


M12×40
31 G005783-012040-00 4
Bolt M12×40

32 G168-404000-000 1
Right rear fender

33 G168-403000-000 1
Left rear fender

See previous fig.

4-21
10
I CPCD160-AW25-12
Fig.10 Oil tank assy

Item Part NO. Description Qty Remarks or Serial NO.

1 G168-420100-000 1
Hydraulic oil tank body

2 G168-450000-000 1
Small oil tank
M10×20
3 G005783-010020-00 2
Bolt M10×20
10
4 G000093-000010-00 2
Washer 10
10
5 G0097P1-000010-00 2
Washer 10

6 G250-440400-G00 1
Lever lock

7 G168-400500-000 1
Right pedal
M8×20
8 G005783-008020-00 18
Bolt M8×20
8
9 G000093-000008-00 26
Washer 8
8
10 G0097P1-000008-00 26
Washer 8
M8×25
11 G005783-008025-00 8
Bolt M8×25
M12×75
12 G005783-012075-00 4
Bolt M12×75
12
13 G000093-000012-00 4
Washer 12
12
14 G0097P1-000012-00 4
Washer 12
O 95×5.7
15 G001235-009505P7-00 1
O-ring 95×5.7

4-22
10
I CPCD160-AW25-12
Fig.10 Oil tank assy

Item Part NO. Description Qty Remarks or Serial NO.

16 G250-420001-000 1
Flange

17 N163-340008-000 1
Plug

18 G250-440001-000 1
Flange
O 140×5.7
19 G001235-014005P7-00 1
O-ring 140×5.7

20 G163-420003-000 1
Connector
O P24
21 JISB2401-P24-G00 2
O-ring P24

22 G163-420400-000 1
Connector

23 G160-400900-000 1
Right handrail

24 G168-420200-000 1
Small oil tank cover

25 G160-400001-000 2
Small pedal
M12
26 G006170-000012-00 4
Nut M12

4-23
11
I CPCD160-AW25-12
Fig.11 Fuel tank assy

Item Part NO. Description Qty Remarks or Serial NO.

1 N163-340008-000 1
Plug

2 G250-420001-000 1
Flange

3 G168-440100-000 1
Fuel tank body

4 G168-440200-000 1
Accumulator box cover

5 GX160-460200-000 1
Accumulator bracket

6 G250-440001-000 1
Flange
M8×20
7 G005783-008020-00 26
Bolt M8×20
8
8 G000093-000008-00 28
Washer 8
8
9 G0097P1-000008-00 28
Washer 8

10 GX160-460001-000 2
double-screw bolt
M8
11 G006170-000008-00 2
Nut M8
O 140×5.7
12 G001235-014005P7-00 1
O-ring 140×5.7
O 95×5.7
13 G001235-009505P7-00 1
O-ring 95×5.7

14 G250-440400-G00 1
Lever lock

15 G168-400600-000 1
Left pedal

4-24
11
I CPCD160-AW25-12
Fig.11 Fuel tank assy

Item Part NO. Description Qty Remarks or Serial NO.


M12×75
16 G005783-012075-00 4
Bolt M12×75
12
17 G000093-000012-00 4
Washer 12
12
18 G0097P1-000012-00 4
Washer 12
M12
19 G006170-000012-00 4
Nut M12

20 G160-400800-000 1
Left handrail

21 G160-400001-000 2
Small pedal

4-25
12
I CPCD160-AW25-12
Fig.12 Counter balance assy

Item Part NO. Description Qty Remarks or Serial NO.

1 G168-400002-000 1
Chief counterbalance
M36×360
2 G005782-036360-00 4
Bolt M36×360

3 80DH-000001 12
Washer
36
4 G007244-000036-00 8
Washer 36
M36
5 G006170-000036-00 4
Nut M36

6 G168-400004-000 1
Vice counterbalance
M36×260
7 G005782-036260-00 4
Bolt M36×260

8 G160-400400-000 1
Towing pin

9 G168-400004-000 1
Small counter balance 1
M30×130
10 G005782-036130-00 1
Bolt M30×130
30
11 G000093-000030-00 3
Washer 30
30
12 G0097P1-000030-00 3
Washer 30
M30
13 G006170-000030-00 2
Nut M30

14 G168-400007-000 1
crew

4-26
13
I CPCD160-AW25-12
Fig. 13 Small oil tank

Item Part NO. Description Qty Remarks or Serial NO.


M8×25
1 G005783-008025-00 8
Bolt M8×25
8
2 G000093-000008-00 8
Washer 8

3 G168-450200-000 1
Cover assy

4 G005782-036220-00 1
Pad

5 WU-100×180-J-G00 1
Oil filter
6 G168-450001-000 1
Oil leveler

7 N163-340002-000 1
Magnet

8 G168-450100-000 1
Small oil tank body

4-27
14
I CPCD160-AW25-12
Fig. 14 Hood assy

Item Part NO. Description Qty Remarks or Serial NO.

1 G168-430200-000 1
Exhaust window

2 G168-430001-000 2
Spiral stud shaft
12
3 G000093-000012-00 2
Washer 12
12
4 G0097P1-000012-00 4
Washer 12
M12
5 G006170-000012-00 2
Nut M12
M6×20
6 G005783-006020-00 10
Bolt M6×20
6
7 G0097P1-000006-00 10
Washer 6
6
8 G000093-000006-00 6
Washer 6

9 G168-430300-000 4
Support

10 G250-430019-000 2
Handle
M6×12
11 G005783-006012-00 6
Bolt M6×12

12 G250-430020-000 1
Lock
M8
13 G0097P1-000008-00 2
Nut M8
8
14 G000093-000008-00 2
Washer 8
8
15 G0097P1-000008-00 2
Washer 8

4-28
14
I CPCD160-AW25-12
Fig. 14 Hood assy

Item Part NO. Description Qty Remarks or Serial NO.

16 G168-430800-000 2
Gas spring

17 G168-430100-000 1
Cover

4-29
15
I CPCD160-AW25-12
Fig. 15 Right headlight bracket assy

Item Part NO. Description Qty Remarks or Serial NO.

1 G250-450100-000 1
Right headlight bracket

2 G250-450200-000 1
Stay bar
6
3 G0097P1-000006-00 4
Washer 6
6
4 G000093-000006-00 4
Washer 6
M6×16
5 G005783-006016-01 4
Bolt M6×16
8
6 G0097P1-000008-00 6
Washer 8
8
7 G000093-000008-00 6
Washer 8
M8×20
8 G005783-008020-00 4
Bolt M8×20

9 SL-729-G00 1
Rearview mirror

10 G250-400010-000 1
Light bracket
M8×16
11 G005783-008016-00 2
Bolt M8×16

Front fender

4-30
16
I CPCD160-AW25-12
Fig.16 Left headlight bracket assy

Item Part NO. Description Qty Remarks or Serial NO.

1 G250-460100-000 1
Left headlight bracket

2 G250-450200-000 1
Stay bar
6
3 G0097P1-000006-00 4
Washer 6
6
4 G000093-000006-00 4
Washer 6
M6×16
5 G005783-006016-01 4
Bolt M6×16
8
6 G0097P1-000008-00 6
Washer 8
8
7 G000093-000008-00 6
Washer 8
M8×20
8 G005783-008020-00 4
Bolt M8×20

9 SL-729-G00 1
Rearview mirror

10 G250-400010-000 1
Light bracket
M8×16
11 G005783-008016-00 2
Bolt M8×16

Front fender

4-31
17
I CPCD160-AW25-12
Fig.17 Nameplate

4-32
17
I CPCD160-AW25-12
Fig.17 Nameplate

Item Part NO. Description Qty Remarks or Serial NO.

1 R960-020018-001 4
Lift label

2 G166-020002-000 1
Load nameplate

3 G166-020002-001 1
Load nameplate

4 GR501-010015-000 1
Dangerous label

5 G160-020008-000 4
Tyre pressure label

6 R960-020011-001 1
Hydraulic oil filler label

7 R960-020028-000 1
Fuel label
See previous fig.
8 G160-020015-001 2
Tonnage label

9 R960-020029-001 1
Warn label

10 R960-020009-001 1
Warn label

11 R960-020034-001 1
Fan label

12 G160-020020-000 1
Warn label

13 G160-020004-000 1
Label

14 GR501-010020-000 1
Motor inspect page label

15 GR501-010021-000 1
Motor inspect page label

4-33
17
I CPCD160-AW25-12
Fig.17 Nameplate

Item Part NO. Description Qty Remarks or Serial NO.

16 GR501-010018-000 1
Motor inspect switch label

17 GR501-010019-000 1
Motor inspect switch label

18 G160-020011-000 1
Cab tilting instruction

19 R960-020016-001 1
Anti-icing fluid label

20 R960-020017-001 1
Anti-icing fluid label

21 G160-020021-000 1
Fuse label

22 G160-020021-001 1
Fuse label
See previous fig. 1
23 R960-020007-001 1
Operation label 1
1
24 R960-020039-001 1
Operation label 1
4×10
25 G012618-004010-00 8
Rivet 4×10

26 G160-020001-000 1
Product nameplate

27 G160-020001-001 1
Product nameplate

28 R960-020048-001 1
Dangerous label

29 R960-020015-001 1
Dangerous label

30 G160-020006-000 1
Inch switch label

4-34
17
I CPCD160-AW25-12
Fig.17 Nameplate

Item Part NO. Description Qty Remarks or Serial NO.

31 G160-020006-001 1
Inch switch label

32 G160-020007-000 1
Shift model label

33 G160-020007-001 1
Shift model label

34 R960-020033-001 1
Dangerous label

35 R960-020040-001 1
Fan label

36 N163-020001-000 1
Word label

37 G160-020023-000 1
Word label
See previous fig.
38 G160-020010-000 1
Word label

39 G160-020010-001 1
Word label

40 G160-020001-002 1
Product nameplate

41 G160-020011-001 1
Cab tilting instruction

42 G160-020015-000 2
Tonnage label

43 G160-020100-000 1
Word label
HANGCHA
44 G160-020100-001 1
HANGCHA label

45 G160-020017-000 1
Warn label

4-35
17
I CPCD160-AW25-12
Fig.17 Nameplate

Item Part NO. Description Qty Remarks or Serial NO.

46 G160-020016-001 1
alarm label
47 G160-020018-000 1
Gearbox oil level check
48 G160-020019-000 1
Gearbox oil level check
49 R960-020032-001 1
Dangerous label

See previous fig.

4-36
Part Control system

A CPCD140-W2 B CPCD160-W2 C CPCD180-W2


D CPCD160-AW2 E CPCD140-W25 F CPCD160-W25
G CPCD180-W25 H CPCD160-AW25 I CPCD160-AW25-12

Item Description Serial No. Page

1-1
A B C D E F G H -2012.11 5-1
Fig.1-1 Brake and inching control
1-2 2012.11-
Fig.1-2 Brake and control assy All models of truck 5-5

2
A B C D E F G H -2012.11 5-7
Fig.2 Slight travel pedal assy
3
Fig.3 Throttle control A B C D I 5-8

5-A
1-1 -2012.11 A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
Fig.1-1 Brake and inching control E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25

Item Code No. Description Qty Remarks Or Serial No.


42 41

1 G161-510500-000 1 A B C D
34
21
Plate
36

- G160-510100-000 1 E F G H
43 Plate
21 36
32 40
40 43 34 2 G161-510301-000 4
39
32 39 Bush

38 38 3 G161-510310-000 1
Rod
37
37 6
35 4 GB93-87 3
44 35 34
21 36 21 Washer 6
45 34
36
M6
5 GB1152-89 2
Grease cup M6
46
6 G161-510007-000 1
Thrust bolt
22 19 23 33
20 21
16 25 19 32 M8
7 GB6170-86 1
1 31 Nut M8
18
28 29 30 8 G161-510410-000 1
6
17 27 2625 24 5 Rod
7 4
5
4 9 G161-510700-000 1
Pull-rod
11 2
16 10 G161-510008-000 1
8 9 Short spring
2 10
2 6
2 3 11
12
11 GB97.1-85 4
Washer 6
13
12
11 12 G161-510009-000 2
Sleeve
14

4 13 G161-510010-000 1
15 Pin

14 G161-510006-000 1
Long spring

5-1
1-1 -2012.11 A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
Fig.1-1 Brake and inching control E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25

Item Code No. Description Qty Remarks Or Serial No.


42 41
M6
15 GB6170-86 2
34
21
Nut M6
36
2×10
16 GB91-86 3
43 Pin 2×10
21 36
32 40 34
2×10
40 43 17 GB879-86 1
39
32 39 Pin 2×10

38 38 18 G161-510005-000 1
Connecting plate
37
37
35 19 G161-510004-000 2
44 35 34
21 36 21 Connecting plate
45 34
36
8
20 GB894.1-86 1
Snap ring 8
46
8
21 GB97.1-85 5
Washer 8
22 19 23 33
20 21
16 25 19 32
22 G161-510800-000 1
1 31 Rod
18 B5×16
28 29 30 23 GB882-86 2
6
17 27 2625 24 5 Pin shaft B5×16
7 4
5
4 24 G161-510011-000 2
Bolt
11 2
16 5
8
25 GB97.1-85 4
9 Washer 5
2 10
2 5
2 3 11
12
26 GB93-87 2
Washer 5
13
12 M5
11 27 GB6170-86 2
Nut M5
14
4
4 28 GB97.1-85 2
15 Washer 4
4
29 GB93-87 2
Washer 4

5-2
1-1 -2012.11 A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
Fig.1-1 Brake and inching control E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25

Item Code No. Description Qty Remarks Or Serial No.


42 41
M4
30 GB6170-86 2
34
21
Nut M4
36

31 G161-510600-000 1
43 Shaft
21 36
32 40 34
8
40 43 32 GB93-87 9
39
32 39 Washer 8
M8×16
38 38 33 GB5783-86 1
Bolt M8×16
37
37 B8×30
35 34 GB882-86 4
44 35 34
21 36 21 Pin shaft B8×30
45 34
36
35 G161-510001-000 2
Fork nipple
46
3.2×22
36 GB91-86 4
Pin 3.2×22
22 19 23 33
20 21
16 25 19 32 M10
37 GB6170-86 2
1 31 Nut M10
18
28 29 30 38 G161-510002-000 2
6
17 27 2625 24 5 Pull-rod
7 4
5
4
M10
39 GB6170-86 2
Nut M10
11 2
16 40 G161-510003-000 2
8 9 Fork nipple
2 10
2
2 3 11
12
41 G161-510200-000 1
Slight travel pedal assy
13
12
11 42 G161-510100-000 1
Brake pedal assy
14
M8×30
4 43 GB5783-86 8
15 Bolt M8×30
M12×40
44 GB5783-86 4
Bolt M12×40

5-3
1-1 -2012.11 A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
Fig.1-1 Brake and inching control E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25

Item Code No. Description Qty Remarks Or Serial No.


42 41
12
45 GB93-87 4
34
21
Washer 12
36
M12
46 GB6170-86 4
43 Nut M12
21 36
32 40
40 43 34
32 39
39

38 38

37
37
35
44 35 34
21 36 21
45 34
36

46

22 19 23 33
20 21
16 25 19 32

1 31
18
28 29 30
6
17 27 2625 24 5
7 4
5
4

11 2
16
8 9
2 10
2
2 3 11
12
13
12
11
14

4
15

5-4
A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
1-2 2012.11-
E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25
Fig.1-2 Brake and control assy
I CPCD160-AW25-12

Item Code No. Description Qty Remarks Or Serial No.


M8×16
1 GB 5783-86 1
Bolt M8×16
8
2 GB 93-87 1
Washer 8

3 Q701B90-NPT1/6-G00 2
Grease nipple

4 G250-510300-000 1
Shaft
M4×12
5 GB 5783-86 8
Bolt M4×12
4
6 GB 93-87 8
Washer 4

7 G250-510003-000 2
Pedal

8 G160-510200-001 1
Brake pedal assembly
B10×32
9 GB 882-86 1
Pin B10×32

10 G250-510001-000 1
Roller
10
11 GB 97.1-85 1
Washer 10
3.2×18
12 GB 91-86 1
Pin 3.2×18

13 G250-510400-000 1
Bracket
6
14 GB 93-87 2
Washer 6
M6×12
15 GB 5783-86 2
Bole M6×12

5-5
A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
1-2 2012.11-
E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25
Fig.1-2 Brake and control assy
I CPCD160-AW25-12

Item Code No. Description Qty Remarks Or Serial No.

16 G161-510301-000 4
Bushing
M8×60
17 GB 5783-86 1
Bolt M8×60

18 G250-510002-000 2
Helical torsion spring
M8
19 GB 6170-86 2
Nut M8
M8×30
20 GB 5783-86 1
Bolt M8×30

21 G160-510100-001 1
Plate

22 G160-510001-001 1
Plate

23 G250-510600-G00 1
Brake valve

5-6
2 -2012.11 A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
Fig.2 Slight travel pedal assy E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25

Item Code No. Description Qty Remarks Or Serial No.


M8×45
1 GB5783-86 1
Bolt M8×45
M8
2 GB6170-86 2
Nut M8

3 G161-510220-000 1
Seat

4 G161-510202-000 4
Bushing

10
5 G161-510203-000 1
Pin

6 G161-510201-000 1
Spring
10
7 GB97.1-85 2
Washer 10
10
8 GB894.1-86 2
Snap ring
9
M8×80
9 GB5783-86 1
Bolt M8×80
2
10 G161-510210-000 1
Pedal

4
2 5
3 6 7 8

5-7
3 A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
Fig. 3 Throttle control I CPCD160-AW25-12

Item Code No. Description Qty Remarks Or Serial No.

1 G160-520200-000 1
Bracket
M6
2 GB6170-86 1
Nut M6
6
3 GB93-87 6
Washer 6
6
4 GB97.1-85 3
Washer 6

5 G160-520002-000 1
Rocker arm

6 50DHA-610002 1
Pin
6
7 GB894.1-86 1
Snap ring 6

8 G160-520100-000 1
Throttle line assy
B6×20
9 GB882-86 1
Pin shaft B6×20
2×10
10 GB91-86 1
Pin 2×10
M6×12
11 GB5783-86 5
Bolt M6×12

12 WJ124-G00 1 - 2012.6
Throttle control assy

- G160-520300-G00 1 2012.6 -
Throttle control assy
8
13 GB93-87 2
Washer 8
M8×16
14 GB5783-86 2
Bolt M8×16

5-8
Part Hydraulic system

A CPCD140-W2 B CPCD160-W2 C CPCD180-W2


D CPCD160-AW2 E CPCD140-W25 F CPCD160-W25
G CPCD180-W25 H CPCD160-AW25 I CPCD160-AW25-12

Item Description Serial No. Page

1
A B C D 6-1
Fig.1 Pump assy and oil tank accessory
2
Fig.2 Pump assy and oil tank accessory E F G H 6-3

3
A B C D E F G H 6-5
Fig.3 Accumulator loading and filter oil pipe
4
A B C D E F G H 6-7
Fig.4 Accumulator and braking system
5
A B C D E F G H 6-11
Fig.5 Drive axle and cooling system oil pipe
6
A B C D E F G H 6-14
Fig.6 Pump assy
7
A B C D E F G H 6-17
Fig.7 Control valve
8
A B C D E F G H 6-20
Fig.8 Pilot supply oil pipe
9
A B C D E F G H 6-22
Fig.9 Control valve control system
10
A B C D E F G H 6-24
Fig.10 Tilting oil pipe
11
A B C D E F G H 6-26
Fig.11 Steering oil pipe

6-A
Item Description Serial No. Page

12
A B C D E F G H 6-28
Fig.12 Lifting oil pipe
13
A B C D E F G H 6-29
Fig.13 Oil tank accessory
14
I 6-32
Fig.14 Pump assy and oil tank accessory
15
Fig.15 Accumulator loading and filter oil pipe I 6-33

16
I 6-35
Fig.16 Accumulator and braking system
17
I 6-39
Fig.17 Drive axle and cooling system oil pipe
18
I 6-42
Fig.18 Pump assy
19
I 6-45
Fig.19 Control valve assy.
20
I 6-48
Fig.20 Pilot supply oil pipe
21
I 6-49
Fig.21 Control valve control system
22
I 6-51
Fig.22 Tilting oil pipe
23
I 6-53
Fig.23 Steering oil pipe
24
I 6-55
Fig.24 Lifting oil pipe
25
I 6-56
Fig.25 Oil tank accessory

6-B
1
A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
Fig.1 Pump assy and oil tank accessory

Item Code No. Description Qty Remarks Or Serial No.

1 G160-530001-000 1
Hose assy
1
M10×25
2 2 GB5783-86 2
3 Bolt M10×25
4
5 10
6 3 GB93-87 2
7 Washer 10
10
4 GB97.1-85 2
Washer 10

5 HK050-621101-000 1
8 Connector
9
O 22×2.4
6 GB1235-76 1
O-ring 22×2.4
11
10
7 G160-536001-000 1
Gear pump
10
O P29
8 JISB2401-P29-G00 1
O-ring P29
12
13 14 9 N150-601201-000 1
Connector
15
17 16
38
10 Q672-38-G00 2
Clamp 38

11 G160-530002-000 1
Suction pipe
18
M6×16
12 GB5783-86 6
19 Bolt M6×16
6
13 GB93-87 6
Washer 6

14 AF-35-G00 1
Breather filter
M4×12
15 GB5783-86 4
Bolt M4×12

6-1
1
A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
Fig.1 Pump assy and oil tank accessory

Item Code No. Description Qty Remarks Or Serial No.


4
16 GB93-87 4
Washer 4
1
2 17 G161-537001-000 1
3 Seal pad
4
5
6 18 G161-537110-000 1
7 Installation board assy

19 WU-100×180-J-G00 1
Suction filter

11
10

10

12
13 14
15
17 16

18

19

6-2
2
E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25
Fig.2 Pump assy and oil tank accessory

Item Code No. Description Qty Remarks Or Serial No.


1
2 3 1 G161-536001-000 1
4 Gear pump
10
2 GB91.7-85 2
Washer 10
10
3 GB93-87 2
Washer 10
5 M10×25
8 6 4 GB5783-86 2
7 Bolt M10×25
9 O 22×2.4
5 GB1235-76 1
O-ring 22×2.4
10
6 HK050-621101-000 1
Connector
11
10 7 G161-530002-000 1
Hose assy
12 14 O P29
13 15 8 JISB2401-P29-G00 1
O-ring P29
17 16
9 N150-601201-000 1
Connector
38
10 Q672-38-G00 2
18 Clamp 38

11 G161-530003-000 1
19 Suction pipe
M6×16
12 GB5783-86 6
Bolt M6×16
6
13 GB93-87 6
Washer 6

14 AF-35-G00 1
Breather filter
M4×12
15 GB5783-86 4
Bolt M4×12

6-3
2
E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25
Fig.2 Pump assy and oil tank accessory

Item Code No. Description Qty Remarks Or Serial No.


1
2 3 16 GB93-87
4
4
4 Washer 4

17 G161-537001-000 1
Seal pad

18 G161-537110-000 1
Installation board assy
5
8 6 19 WU-100-180-J-G00 1
7 Suction filter
9

10

11
10
12 14
13 15
17 16

18

19

6-4
3 A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
Fig.3 Accumulator loading and filter oil pipe E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25

Item Code No. Description Qty Remarks Or Serial No.


24
1 Q672-24-G00 2
Clamp 24

2 G161-535002-W00 1
Low pressure hose

3 G161-535012-000 1
Connector
8 22
4 JB982-77 2
Washer 22
9
6 7 S10A
5 R900420531 1
S10A Check vave

6 G161-535013-000 1
4 10 Connecotr
11
7 G161-535006-000 1
5 Bracket
M6×16
19 8 GB5783-86 2
4 Bolt M6×16
14
15 18 6
3 9 GB93-87 4
12 Washer 6
13 16
1 10 GB5783-86
M10×16
15 2
17 Bolt M10×16
18 10
11 GB93-87 2
Washer 10
22 20
23 18
12 SP-06×10-G00 1
Oil filter
24 9 18
2
To oil tank 21 13 SPX-06×10 1
1 Element

14 G161-535007-000 1
Connector
28
15 Q672-28-G00 2
Clamp 28

6-5
3 A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
Fig.3 Accumulator loading and filter oil pipe E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25

Item Code No. Description Qty Remarks Or Serial No.

16 G161-535001-W00 1
Low pressure hose

17 G161-535011-000 1
Connector
18
18 JB982-77 4
Washer 18
8 19 G161-535010-000 2
Connector
9
6 7 LT06
20 R900455464 1
LT06 Accumulator loading vavle

M6×60
21 GB70-85 2
4 10 Bolt M6×60
11
12
22 JB982-77 1
5 Washer 12

19 23 G161-535008-000 1
4 Connector
14
15 18
3 24 G160-611007-000 1
12 Connector
13 16
1
15
17
18

22 20
23 18
24 9 18
2
To oil tank 21
1

6-6
4 A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
Fig.4 Accumulator and braking system E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25

Item Code No. Description Qty Remarks Or Serial No.


49 16
1 JB982-77 6
1
Washer 16
2
3
10 2
2 80DH-730005 5
11 1
1
Connector
12 2
4 1
13 2
1 5 4
3 N163-630700-000 1
7 Connector
19 1
2
4 6 18
C 4 Q672-18-G00 6
16
17
Clamp 18
18 14 4

20 A 15 8
5 G161-532018-000 1
4
Hose assy
20 19
9
6 G161-534001-W00 1
18 B 4
Low pressure hose
17 4
16
21 7 G161-534002-W00
26 1
22 Low pressure hose
4
27
23
8 N30M300-700005-000 2
28 36 22 25 Tee connector
37
24 4
31 26
38
9 G161-535003-W00 1
27 32 43 39 40
41
Low pressure hose
27 42
16
29 34 17
A 18 10 HK050-922201-000 1
35 4 Bolt
33
27 O 11×1.9
45 11 GB1235-76 1
B
44 O-ring 11×1.9
29
46 C
30 12 G161-534006-000 1
49
Connector
47

13 G161-534004-000 1
46 Connector
48
14 G161-532005-000 1
Hose assy

15 G161-535003-W00 1
Low pressure hose

6-7
4 A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
Fig.4 Accumulator and braking system E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25

Item Code No. Description Qty Remarks Or Serial No.


49 M10
16 GB6170-86 6
1
Nut 10
2
3 10
10 2
17 GB93-87 6
11 1
1
Washer 10
12 2
1
13 4 2 10
1 5 4
18 GB97.1-85 6
7 Washer 10
19 1 4 6
2
C 19 NXQ-L2.5/31.5-A-G00 2
16
17
Accumulator
18 14 4

20 A 15 8
20 G161-532004-000 2
4
Clamp
20 19
9
21 G160-611003-000 1
18 B 4
Connector
17 4
16
21
14
26 22 JB982-77 2
22 Washer 14
4
27
23
23 BKH-G1/4-G00 1
28 36 22 25 Ball valve
37
24 4
31 26
38
24 G161-532009-000 1
27 32 43 39 40
41
Connector
27 42
16
29 34 17
A 18 25 NXQ-L1/20-A-G00 1
35 4 Accumulator
33
27
45 26 G161-532003-000 2
B
44 Rubber pad
29
46 C O 50×3.1
30 27 GB1235-76 4
49
O-ring 50×3.1
47

28 G161-532001-000 1
46 Connector
48
29 G161-532002-000 2
Bolt

30 G161-532008-000 1
Hose assy

6-8
4 A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
Fig.4 Accumulator and braking system E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25

Item Code No. Description Qty Remarks Or Serial No.


49 18
31 JB982-77 1
1
Washer 18
2
3
10 2
32 GDF06-10-00-G00 1
11 1
1
Check valve
12 2
4 1
13 2
1 5 4
33 G161-532011-000 1
7 Hose assy
19 1 4 6
2
C 34 G161-532006-000 1
16
17
Hose assy
18 14 4

20 A 15 8
35 G161-532007-000 1
4
Connector
20 19
9 M8×30
36 GB5783-86 2
18 B 4
Bolt M8×30
17 4
16
21
8
26 37 GB93-87 2
22 Washer 8
4
27
23
38 G161-532012-000 1
28 36 22 25 Bracket
37
24 4
31 26
38
39 G161-532014-00 1
27 32 43 39 40
41
Rubber pad
27 42
16
29
A 34 17 8
35
18
4
40 GB97.1-85 2
Washer 8
33
27 M8
45 41 GB6170-86 2
B
44 Nut M8
29
46 C
30 42 G161-535004-W00 1
49
Low pressure hose
47

43 G161-531011-000 2
46 Nut
48
44 G161-532013-000 1
Clamp

45 G161-532017-000 1
Hose assy

6-9
4 A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
Fig.4 Accumulator and braking system E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25

Item Code No. Description Qty Remarks Or Serial No.


49 O 35×3.1
46 GB1235-76 1
1
O-ring 35×3.1
2
3
10 2
47 G161-532015 1
11 1
1
Connector
12 2
4 1
13 2
1 5 4
48 G161-532016 1
7 Bolt
19 1
2
4 6 LT08
C 49 R900450850 1
16 LT08 Parking brake valve
17 14
18 4

20 A 15 8
20 19 4
9

18 B 4
17 4
16
26 21

22 4
27
23

28 36 22 25
37
24 4
31 26
27 32 38
43 39 40
41
27 42
16
29 34 17
A 18
35 4
33
27
45
44
B
29
46 C
30

47 49

46

48

6-10
5 A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
Fig.5 Drive axle and cooling system oil pipe E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25

Item Code No. Description Qty Remarks Or Serial No.


1
2 22
3
1 JB982-77 4
Washer 22
10

A 3
2 40DH-600018 4
9 Connector
3 11 2 1
5 8 12 3 24
19
7 13 3 3 Q672-24-G00 8
6
9
Clamp 24
3
16 8 4 G161-531006-W00 1
4 7 14
3 6
15 Low pressure hose
2 17
20
1 18
17 5 G161-531007-000 5
15 Clip
14
13 8
6 GB97.1-85 15
21
Washer 8
12
11 3
2 22 24
8
1 7 GB93-87 15
Washer 8
23
M8×16
31 22 8 GB5783-86 9
22
25 Bolt M8×16
22 30 32
26
7 27
6 9 G161-531015-000 2
Tee connector
28 33 32
7 34
6
76 10 G161-531002-W00 1
26 Low pressure hose
29 28 14
7 11 JB982-77 2
6 Washer 14
28
12 G161-531008-000 2
Connector

13 G161-531009-000 2
Hose assy
37
36 14 G161-531011-000 2
35 Nut

15 G161-531010-000 2
Connector

6-11
5 A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
Fig.5 Drive axle and cooling system oil pipe E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25

Item Code No. Description Qty Remarks Or Serial No.


1
2
3
16 S16V450-900020-000 4
Clip
10

A 3
17 G161-531012-000 2
9 Hose assy
3 11 2 1
5 8 12 3
19
7 13 3 18 G161-531014-000 1
6
9
Tee connector
3
16 8 19 G161-531001-W00 1
4 7 14
3 6
15 Low pressure hose
2 17
20
1 18
17 20 G161-531013-000 1
15 Hose assy
14
13
21 G161-531005-W00 1
21
Hose assy
12
11 3
2 22 24
28
1 22 Q672-28-G00 4
Clamp 28
23 22 23 G161-531003-W00 1
25 31 Hose assy
22 30
22 32
26
7 27
6 24 G161-531004-W00 1
Hose assy
28 33 32
7 34
6
76 25 G161-533001-000 1
26 Connector
29 28 M8×25
7 26 GB5783-86 4
6 Bolt M8×25
28
27 G161-533100-000 1
Radiator left bracket
M8×30
28 GB5783-86 2
Bolt M8×30
37 M8
36 29 GB6170-86 2
35 Nut M8

30 B1143A-G00 1
Radiator

6-12
5 A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
Fig.5 Drive axle and cooling system oil pipe E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25

Item Code No. Description Qty Remarks Or Serial No.


1
2
3
31 G161-533002-000 1
Connector
10
28
A 3
32 Q672-28-G00 2
9 Clamp 28
3 11 2 1
5 8 12 3
19
7 13 3 33 G161-530001-W00 1
6
9
Low pressure
3
16 8 34 G161-533200-000 1
4 7 14
3 6
15 Radiator right bracket
2 17
20
1 18
17 35 G161-534005-000 1
15 Hose assy
14
13
36 G161-531016-000 1
21
Connector
12
11 3
2 22 24
O AS568-904
1 37 AS568-904-G00 1
O-ring AS568-904
23 22
25 31
22 30
22 32
26
7 27
6
28 33 32
7 34
76
6 26
29 28
7
6
28

37
36
35

6-13
6 A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
Fig.6 Pump assy E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25

Item Code No. Description Qty Remarks Or Serial No.


M10×30
17 1 GB5783-86 8
Suction filter Bolt M10×30
1516
14 10
13 16
12
2 GB93-87 8
Washer 10
18

16 3 FL-16-G00 4
Flange
11 24 16
15
14 4 G160-601003-000 2
10 21 13
9 12 Connector
8 23
22 19 F (M10×1)
7 10 19 5 620.01.010.01-G00
9 21 2
20 F pressure testing connector series

O AS568-219
5
6 AS568-219-G00 4
25 O-ring AS568-219
6 4
26
4
3 7 G160-610300-000 1
2 Hose assy
1
27 31
5 8 G160-610200-000 1
28 Connector
29 6
29 4
3
2
1 9 G160-601004-000 2
Connector
32
O AS568-904
10 AS568-904-G00 2
O-ring AS568-904
27
A10VO
28 11 R902437669/R910995340 1
A10VO Variable pump
29 O AS568-228
29
12 AS568-228-G00 2
30 O-ring AS568-228

13 G160-601100-000 2
Connector
12
14 GB93-87 12
Washer 12
M12×25
15 GB5783-86 8
Bolt M12×25

6-14
6 A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
Fig.6 Pump assy E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25

Item Code No. Description Qty Remarks Or Serial No.


65
17 16 Q672-65-G00 4
Suction filter Clamp 65
1516
14
13 16
12
17 G160-600004-000 1
Low pressure hose
18

16 18 G160-600003-000 1
Low pressure hose
11 24 16
15 30
14 19 Q672-30-G00 2
10 21 13
9 12 Clamp 30
8 23
22 19
7 10 19 20 G160-610002-000
9 21 1
20 Low pressure hose

5
21 G160-601005-000 1
25 Connector
6 4
26
4 28
3 22 Q672-28-G00 2
2 Clamp 28
1
27 31
5 23 G160-610001-000 1
28 Low pressure hose
29 6
29 4
3
2
1 24 G160-601002-000 1
Connector
32
M12×35
25 GB5783-86 4
Bolt M12×35
27
12
28 26 GB97.1-85 4
Washer 12
29 36
29
27 JB982-77 2
30 Washer 36

28 GDF20-01-00-G00 2
Check valve
O AS568-021
29 AS568-021-G00 4
O-ring AS568-021

30 G160-602000-000 1
Hose assy

6-15
6 A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
Fig.6 Pump assy E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25

Item Code No. Description Qty Remarks Or Serial No.

17 31 G160-610100-000 1
Suction filter Hose assy
1516
14
13 16
12
32 G160-603000-000 1
Hose assy
18

16
11 24 16
15
14
10 21 13
9 12
8 23
22 19
7 10 19
9 21
20

5 25
6 4
26
4
3
2
1
27 31
5
28
29 6
29 4
3
2
1

32

27

28

29
29 30

6-16
7 A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
Fig.7 Control valve E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25

7
6 Item Code No. Description Qty Remarks Or Serial No.
12 7
13 M10×25
6 16 1 GB70-85 4
14 10 Screw M10×25
6 2
7 17 10
15
2 GB93-87 12
4 Washer 10
8
6
7 3 G160-612300-001 1
9 Connector
10
11 O AS568-222
5 4 AS568-222-G00 2
O-ring AS568-222
M7
5 R901042386 1
4 M7 Control valve
3
2 ISO9974-2-M14
1 6 E-seal ISO9974-2 12 7
E-seal ISO9974-2-M14
18
19 7 G160-612007-000 12
Connector
18 8 G160-612001-000 12
Connector
19
9 FS-20-G00 2
Flange
23 14
31 10 GB93-87 10
7 Washer 14
6

22
29 M14×45
25
11 GB70-85 4
Bolt M14×45
21 30
23 O AS568-214
28 12 AS568-214-G00 2
20 12 O-ring AS568-214
14 21
22
2
13 G160-612002-000 1
15 23 Connector
27
25 14 FS12-G00
26 29 4
23 25 Flange
6 24 30
7 25
M10×35
15 GB70-85 8
26 Screw M10×35

6-17
7 A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
Fig.7 Control valve E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25

7
6 Item Code No. Description Qty Remarks Or Serial No.
12 7
13 M14×50
6 16 16 GB5783-86 6
14 10 Bolt M14×50
6 2
7 17
15
17 G160-612100-000 1
4 Bracket
8
6 16
7 18 GB93-87 5
9 Washer 16
10
11 M16×35
5 19 GB70-85 5
Bolt M16×35

20 G160-612008-000 1
4 Connector
3
2 O 11×1.9
1 21 GB1235-76 2
O-ring 11×1.9
18
19 22 HK050-922200-000 2
Bolt
18 O AS568-219
23 AS568-219-G00 7
O-ring AS568-219
19
24 G160-612400-000 4
Connector
23 12
31 25 GB93-87 28
7 Washer 12
6

22
29 M12×25
25
26 GB70-85 20
Bolt M12×25
21 30
23 27 G160-612500-000
28 1
12 Connector
20 21
14 22
2
28 G160-612004-000 1
15 23 Connector
27
25 29 FS-16-G00
26 29 4
23 25 Flange
6 24 30
7 25
M12×40
30 GB70-85 8
26 Bolt M12×40

6-18
7 A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
Fig.7 Control valve E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25

7
6 Item Code No. Description Qty Remarks Or Serial No.
12 7
13
6 16 31 G160-612005-000 1
14 10 Connector
6 2
7 17
15
4
8
6
7
9
10
11
5

4
3
2
1

18
19

18

19

23
31 7
6
29
22
25
21 30
23
28
20 12
14 21
22
2
15 23
27
25
26 29
23 25
6 24 30
7 25
26

6-19
8 A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
Fig.8 Pilot supply oil pipe E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25

Item Code No. Description Qty Remarks Or Serial No.


11
12 1 G160-611800-000 1
13 Rubber pipe assy
14
7 6 18
10 5 2 Q672-18-G00 4
Clamp 18
9 8
8 3 G160-611005-W00 1
Lower pressure pipe
16
15
2 4 G160-611007-000 1
Connector

6 17 5 G160-612007-000 6
5
Connector
4 14
6 JB982-77 6
Washer 14
MHSTE
7 07470653 1
MHSTE Pilot supply valve
3 8
8 GB93-87 4
Washer 8
2
M8×16
9 GB5783-86 2
Bolt M6×16
M8×25
10 GB5783-86 12
Bolt M6×25
1 M5×50
11 GB70-85 4
Bolt M5×50
5
12 GB93-87 4
Washer 5
4WE6
13 R900953564 1
4WE6 Solenoid valve
Control valve
14 G160-611901-000 1
Valve block

15 G161-535009-000 1
Connector

6-20
8 A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
Fig.8 Pilot supply oil pipe E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25

Item Code No. Description Qty Remarks Or Serial No.


11
12 16 G160-611001-W00 1
13 Lower pressure pipe
14
7 6
10 5 17 G160-611400-000 1
Rubber pipe assy
9 8
8
16
15
2

6 17
5
4

Control valve

6-21
9 A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
Fig.9 Control valve control system E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25

/
Positioner letf/right joystick
12 Item Code No. Description Qty Remarks Or Serial No.
11
13
1 G160-611008-000 1
Rubber pipe assy
P 2 G160-611009-000 1
/
Lift/tilt joystick
Rubber pipe assy
Solenoid valve
T 14 3 G160-611500-000 4
3 2 1
16
Rubber pipe assy
4 15
5 8
7 4 G160-612007-000 11
4 P Connector
7
14
T 5 JB982-77 11
Washer 14
10 3 2 1
3 6
3 10 5 4 6 G160-611002-W00 1
9 16
E 4
Lower pressure pipe
F 7
G 18
H
7 Q672-18-G00 4
Clamp 18
3 3 2
1
A 8 G160-611700-000 1
A B Connector
B C
F D

G 9 G160-611005-W00 1
Lower pressure pipe

Control valve
10 G160-611600-000 2
Rubber pipe assy
4TH6E
11 07281258 2
4TH6E Joystick
M6×16
12 GB67-85 8
Bolt M6×16
4 6
E 3
13 GB93-87 8
H T Washer 6
D 2
C 1
P 14 G160-611006-000 1
Connector
"1 2 3 4 P T"
15 G160-611200-000 1
Notice "1 2 3 4 P T " express the ports of joysticks Rubber pipe assy

6-22
9 A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
Fig.9 Control valve control system E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25

/
Positioner letf/right joystick
12 Item Code No. Description Qty Remarks Or Serial No.
11
13
16 N163-620600-000 1
Rubber pipe assy
P 17 G160-611003-000 1
/
Lift/tilt joystick
Connector
Solenoid valve
T 14
3 2 1
15 16
4
5 8
7
4 P
7

10 3 2 1
3 6
3 10 5 4
9 16
E 4 7
F
G
H

3 3 2
1
A
A B
B C
F D

Control valve

4
E 3
H T
D 2
C 1
P

"1 2 3 4 P T"
Notice "1 2 3 4 P T " express the ports of joysticks

6-23
10 A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
Fig.10 Tilting oil pipe E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25

Item Code No. Description Qty Remarks Or Serial No.

1 G160-620400-000 1 A B E F
Hose assy

- G163-620400-000 1 C D G H
Hose assy

2 G160-620500-000 1 A B E F
Hose assy

19 20
- G163-620500-000 1 C D G H
Hose assy
18
3 G160-621001-000 2
17
Connector
17 20 27
4 JB982-77 2
15 Washer 27
16
3 14 21 M10×30
4 13 2218 18
5 GB5783-86 4
101112 23 Bolt M10×30
5 26
6 19
10
6 6 GB93-87 6
Washer 10
8 4 25
3 24 25 M8×20
9 27 24 7 GB5783-86
7 4
Bolt M8×20
16
8
8 GB93-87 4
2 Washer 8

9 G160-620100-000 1 A B E F
1
Hose assy

- G163-620100-000 1 C D G H
Hose assy

10 G160-612007-000 1
Connector
14
11 JB982-77 1
Washer 14

12 G160-621003-000 1
Valve

6-24
10 A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
Fig.10 Tilting oil pipe E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25

Item Code No. Description Qty Remarks Or Serial No.


20
13 JB982-77 1
Washer 20

14 G160-621004-000 1
Bolt

15 G160-620700-000 1
Hose assy

19 20
16 G160-620600-000 2
Connector
18
17 G160-620300-000 2
17
Hose assy
17 20 O 22×2.4
18 GB1235-76 6
15 O-ring 22×2.4
16
3 14 21
4 13 2218 18
19 G160-620801-000 2
101112 23 Connector
5 26
6 19

6 20 G160-620200-000 2
Hose assy
8 4 25
3 24 25
9 27 24 21 N163-611601-000
7 4
Connector
16

22 G160-622101-000 2
2 Connector
O 30×3.5
23 GB1235-76 2
1
O-ring 30×3.5

24 HK050-922201-000 2
Bolt
O 11×1.9
25 GB1235-76 2
O-ring 11×1.9
M10×40
26 GB5783-86 2
Bolt M10×40

27 VBSN-16A 1
Balance valve

6-25
11 A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
Fig.11 Steering oil pipe E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25

Item Code No. Description Qty Remarks Or Serial No.


O 22×24
1 GB1235-76 2
O-ring 22×24

2 G160-630501-000 2
Connector

3 G160-630300-000 1
Hose assy

4 G160-630200-000 1
Hose assy

5 G160-630100-000 1
Hose assy

6 TTPG4-320-G00 2
Clip
8
7 GB93-87 2
Washer 8
M8×80
8 GB5783-86 2
Bolt M8×80
24
9 Q672-24-G00 2
Clamp 24

10 G160-630001-W00 1
Low pressure hose

11 G160-630600-000 1
Connector

12 G160-630002-000 2
Connector

13 G160-630700-000 3
Connector

14 G160-630003-00 2
Connector
22
15 JB982-77 4
Washer 22

6-26
11 A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
Fig.11 Steering oil pipe E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25

Item Code No. Description Qty Remarks Or Serial No.


M10×30
16 GB70-85 4
Bolt M10×30
10
17 GB93-87 4
Washer 10

18 G160-630004-000 1
Pad

19 403-5079-18-G00 1
Steering unit
ISO9974-2-M14
20 E-seal ISO9974-2 1 21
E-seal ISO9974-2-M14

21 G160-612007-000 1
Connector

22 G160-630400-000 1
Hose assy

6-27
12 A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
Fig.12 Lifting oil pipe E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25

Item Code No. Description Qty Remarks Or Serial No.

1 G160-640300-000 1 A B E F
Hose assy

- G163-640300-000 1 C D G H
Hose assy

2 G160-640200-000 1 A B E F
5 Hose assy

- G163-6420200-000 1 C D G H
Hose assy

3 G160-640002-000 2
5 Nut
4
4 G160-640001-000 2
Connector
3
5 G160-640100-000 2
Hose assy
4

6-28
13 A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
Fig.13 Oil tank accessory E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25

Item Code No. Description Qty Remarks Or Serial No.


M8×20
1 GB5783-86 20
Bolt M8×20
8
2 GB93-87 20
Washer 8
M6×20
3 GB5783-86 8
Bolt M6×20
6
4 GB93-87 11
Washer 6

5 G160-651100-000 2
Install board
O 125×5.7
6 GB1235-76 2
O-ring 125×5.7

7 WU-400×100F-J 2
Filter

8 N163-340002-000 2
Ring magnetic iron

9 G160-652200-000 1
Pipe

10 G160-652001-000 1
Nut
28
11 Q672-28-G00 4
Clamp 28

12 G160-650004-W00 1
Low pressure hose

13 G160-650002-000 1
Connector
M6×16
14 GB5783-86 3
Bolt M6×16

15 G160-650001-W00 1
Hose

6-29
13 A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
Fig.13 Oil tank accessory E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25

Item Code No. Description Qty Remarks Or Serial No.


M4×16
16 GB67-85 6
Screw M4×16
4
17 GB93-87 6
Washer 4

18 QUQ2-10×2.5-G00 1
Breather filter

19 G160-652100-001 1 A B E F
Flange
M12×25
20 GB5783-86 4 C D G H
Bolt M12×25
12
21 GB93-87 4
Washer 12
O AS568-288
22 AS568-288-G00 1
O-ring AS568-288

23 LH0150R010BN/HC 1
Element

24 RF-500×10F-Y-G00 1 23
Filter assy

25 H00834-004-G00 1
Breather filter
M6×16
26 GB5783-86 3
Bolt M6×16
6
27 GB93-87 3
Washer 6

28 G160-653000-000 1
Bracket

29 YWZ-80-G00 1
Level gauge
O 45×3.1
30 GB1235-76 2
O-ring 45×3.1

6-30
13 A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
Fig.13 Oil tank accessory E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25

Item Code No. Description Qty Remarks Or Serial No.

31 G160-604000-000 1 A B E F
Oil pipe

32 G163-604000-000 1 C D G H
Oil pipe

33 G163-652100-000 1 C D G H
Connector

34 FL-32-G00 1 C D G H
Flange
M12×30
35 GB5783-86 4 C D G H
Bolt M12×30

6-31
14
I CPCD160-AW25-12
Fig.14 Pump assy. and oil tank accessory

Item Code No. Description Qty Remarks Or Serial No.

1 G168-5301001-000 1
Hose assy
M10×25
2 GB5783-86 2
Bolt M10×25
10
3 GB93-87 2
Washer 10
10
4 GB97.1-85 2
Washer 10

5 G250-524100-000 1
Connector
O 22×2.4
6 GB1235-76 1
O-ring 22×2.4

7 G161-536001-000 1
Gear pump
O P29
8 JISB2401-P29-G00 1
O-ring P29

9 N150-601201-000 1
Connector
38
10 Q672-38-G00 2
Clamp 38

11 G168-530002-000 1
Suction pipe

6-32
15
I CPCD160-AW25-12
Fig.15 Accumulator loading and filter oil pipe

Item Code No. Description Qty Remarks Or Serial No.

1 G161-535007-000 2
Connector

2 SP-06×10-G00 1
Oil filter

3 SPX-06×10 1
Element

4 G161-535006-000 1
Bracket
M6×16
5 GB5783-86 2
Bolt M6×16
6
6 GB93-87 4
Washer 6
M10×16
7 GB5783-86 2
Bolt M10×16
10
8 GB93-87 2
Washer 10
28
9 Q672-28-G00 2
Clamp 28

10 G161-535001-W00 1
Low pressure hose

11 G161-535011-000 1
Connector
18
12 JB982-77 1
Washer 18

13 BT425-650192-000 2
Seal

14 G168-535101-000 1
Connector

15 G168-534001-000 1
Right-angle connector

6-33
15
I CPCD160-AW25-12
Fig.15 Accumulator loading and filter oil pipe

Item Code No. Description Qty Remarks Or Serial No.

16 G161-534007-000 1
Plug

17 G320-522711-000 1
connector
M6×60
18 GB70-85 2
Bolt M6×60

19 G250-631202-000 1
Seal gasket

20 G250-631201-000 1
Connector

21 G168-535001-000 1
Connector
LT06
22 R900455464 1
Accumulator loading vavle

6-34
16
I CPCD160-AW25-12
Fig.16 Accumulator and braking system

Item Code No. Description Qty Remarks Or Serial No.

1 G250-612112-000 5
Seal gasket

2 G168-534201-000 3
Connector

3 G168-611301-000 1
Connector
18
4 Q672-18-G00 10
Clamp 18

5 G168-532300-000 1
Hose assy

6 G161-534001-W00 1
Low pressure hose

7 G161-534002-W00 1
Low pressure hose

8 N30M300-700005-000 1
Tee connector

9 G161-535003-W00 1
Low pressure hose

10 G161-534007-000 1
Plug

11 G250-611012-000 1
Seal

12 G168-534001-000 1
Connector

13 G168-534101-000 2
Connector

14 G168-532100-000 1
Hose assy

15 G161-535003-W00 1
Low pressure hose

6-35
16
I CPCD160-AW25-12
Fig.16 Accumulator and braking system

Item Code No. Description Qty Remarks Or Serial No.


M10
16 GB6170-86 6
Nut 10
10
17 GB93-87 6
Washer 10
10
18 GB97.1-85 6
Washer 10

19 NXQ-L2.5/31.5-A-G00 2
Accumulator

20 G161-532004-000 2
Clamp

21 G161-532019-000 1
Connector

22 G250-612062-000 1
Seal

23 BKH-G1/4-G00 1
Ball valve

24 G250-522051-000 1
Connector

25 NXQ-L1/20-A-G00 1
Accumulator

26 G161-532003-000 2
Rubber pad
O 50×3.1
27 GB1235-76 4
O-ring 50×3.1

28 G161-532001-000 1
Connector

29 G168-532002-000 2
Bolt

30 G168-532400-000 1
Hose assy

6-36
16
I CPCD160-AW25-12
Fig.16 Accumulator and braking system

Item Code No. Description Qty Remarks Or Serial No.


18
31 JB982-77 1
Washer 18

32 GDF06-10-00-G00 1
Check valve

33 G168-532600-000 1
Hose assy

34 G168-532200-000 1
Hose assy

35 G168-532100-000 1
Connector
M8×30
36 GB5783-86 2
Bolt M8×30
8
37 GB93-87 2
Washer 8

38 G161-532012-000 1
Bracket

39 G161-532014-00 1
Rubber pad
8
40 GB97.1-85 2
Washer 8
M8
41 GB6170-86 2
Nut M8

42 G161-535004-W00 1
Low pressure hose

43 G161-531011-000 2
Nut

44 G161-532013-000 1
Clamp

45 G168-532500-000 1
Hose assy

6-37
16
I CPCD160-AW25-12
Fig.16 Accumulator and braking system

Item Code No. Description Qty Remarks Or Serial No.


O 35×3.1
46 GB1235-76 1
O-ring 35×3.1

47 G168-532003-000 1
Connector

48 G161-532016-000 1
Bolt
LT08
49 R900450850 1
Parking brake valve
16
50 JB982-77 1
Washer 16

51 G161-534004-000 1
Connector
14
52 JB982-77 1
Washer 14

6-38
17
I CPCD160-AW25-12
Fig.17 Drive axle and cooling system oil pipe

Item Code No. Description Qty Remarks Or Serial No.

1 G250-521032-000 4
Seal gasket

2 G250-521031-000 4
Connector

3 G168-630600-000 4
Connector
24
4 Q672-24-G00 10
Clamp 24

5 G168-531002-W00 2
Low pressure hose

6 G161-531007-000 4
Clip
8
7 GB97.1-85 10
Washer 8
8
8 GB93-87 10
Washer 8
M8×16
9 GB5783-86 4
Bolt M8×16

10 G250-612111-000 3
Connector

11 G250-612112-000 3
Seal gasket

12 G168-531101-000 1
Valve block

13 G250-612022-000 2
Seal

14 G250K8-613201-000 2
Connector

15 G168-5331102-000 2
Connector

6-39
17
I CPCD160-AW25-12
Fig.17 Drive axle and cooling system oil pipe

Item Code No. Description Qty Remarks Or Serial No.


22
16 JB982-77 6
Washer 22

17 G161-535012-000 4
Connector

18 G250-612062-000 2
Seal

19 G250-521021-000 2
Connector

20 G168-531200-000 2
Hose assy

21 G168-531001-W00 2
Hose assy

22 G250-611012-000 2
Seal

23 G161-534007-000 1
Plug
10
24 GB97.1-85 2
Washer 10
10
25 GB93-87 2
Washer 10
M10×45
26 GB5783-86 2
Bolt M10×45
28
27 Q672-28-G00 6
Clamp 28

28 G168-531003-W00 1
Hose assy

29 G168-533002-000 1
Connector

30 G168-533001-000 1
Connector

6-40
17
I CPCD160-AW25-12
Fig.17 Drive axle and cooling system oil pipe

Item Code No. Description Qty Remarks Or Serial No.

31 G168-531004-W00 1
Hose assy
S10A
32 R900420531 1
Check vave

33 G161-535012-000 1
Connector

34 G168-531006-W00 1
Hose assy
M8×25
35 GB5783-86 4
Bolt M8×25
M8×30
36 GB5783-86 2
Bolt M8×30
M8
37 GB6170-86 2
Nut M8

38 B1143A-G00 1
Radiator

39 G161-533001-000 1
Connector

40 G168-531005-W00 1
Low pressure hose

41 G161-533100-000 1
Radiator left bracket

42 G161-533200-000 1
Radiator right bracket

43 G250-521002-000 1
Connector

44 G168-534300-000 1
Hose assy

45 G168-531300-000 1
Hose assy

6-41
18
I CPCD160-AW25-12
Fig.18 Pump assy.

Item Code No. Description Qty Remarks Or Serial No.


M10×30
1 GB5783-86 8
Bolt M10×30
10
2 GB93-87 8
Washer 10

3 FL-16-G00 4
Flange

4 G160-601003-000 2
Connector
F (M10×1)
5 620.01.010.01-G00 2
F pressure testing connector series

O AS568-219
6 AS568-219-G00 4
O-ring AS568-219

7 G168-610100-000 1
Hose assy

8 G250K8-522001-000 1
Connector

9 G250-521001-000 2
Connector
O AS568-904
10 AS568-904-G00 2
O-ring AS568-904
A10VO
11 R902437669/R910995340 1
A10VO Variable pump
O AS568-228
12 AS568-228-G00 2
O-ring AS568-228

13 G160-601100-000 2
Connector
12
14 GB93-87 12
Washer 12
M12×25
15 GB5783-86 8
Bolt M12×25

6-42
18
I CPCD160-AW25-12
Fig.18 Pump assy.

Item Code No. Description Qty Remarks Or Serial No.


65
16 Q672-65-G00 4
Clamp 65

17 G168-600002-000 1
Low pressure hose

18 G168-600001-000 1
Low pressure hose
30
19 Q672-30-G00 2
Clamp 30

20 G160-610002-000 1
Low pressure hose

21 G160-601005-000 1
Connector
28
22 Q672-28-G00 2
Clamp 28

23 G160-610001-000 1
Low pressure hose

24 G160-601002-000 1
Connector
M12×35
25 GB5783-86 4
Bolt M12×35
12
26 GB97.1-85 4
Washer 12
36
27 JB982-77 2
Washer 36

28 GDF20-01-00-G00 2
Check valve
O AS568-021
29 AS568-021-G00 4
O-ring AS568-021

30 G160-602000-000 1
Hose assy

6-43
18
I CPCD160-AW25-12
Fig.18 Pump assy.

Item Code No. Description Qty Remarks Or Serial No.

31 G320-611600-000 1
Hose assy

32 G160-603000-000 1
Hose assy

6-44
19
I CPCD160-AW25-12
Fig.19 Control valve assy.

7
6 Item Code No. Description Qty Remarks Or Serial No.
12 7
13 M10×25
6 16 1 GB70-85 4
14 10 Screw M10×25
6 2
7 17 10
15
2 GB93-87 12
4 Washer 10
8
6
7 3 G168-612100-000 1
9 Connector
10
11 O AS568-222
5 4 AS568-222-G00 2
O-ring AS568-222
M7
5 R901042386 1
4 M7 Control valve
3
2
1 6 G250-612062-000 12
Seal gasket
18
19 7 G250-612061-000 12
Connector
18 8 G160-612001-000 1
Connector
19
9 FS-20-G00 2
Flange
23 14
31 10 GB93-87 10
7 Washer 14
6

22
29 M14×45
25
11 GB70-85 4
Bolt M14×45
21 30
23 O AS568-214
28 12 AS568-214-G00 2
20 12 O-ring AS568-214
14 21
22
2
13 G168-612002-000 1
15 23 Connector
27
25 14 FS12-G00
26 29 4
23 25 Flange
6 24 30
7 25
M10×35
15 GB70-85 8
26 Screw M10×35

6-45
19
I CPCD160-AW25-12
Fig.19 Control valve assy.

7
6 Item Code No. Description Qty Remarks Or Serial No.
12 7
13 M14×50
6 16 16 GB5783-86 6
14 10 Bolt M14×50
6 2
7 17
15
17 G160-612100-000 1
4 Bracket
8
6 16
7 18 GB93-87 5
9 Washer 16
10
11 M16×35
5 19 GB70-85 5
Bolt M16×35

20 G320-612002-000 1
4 Connector
3
2
1 21 G250-611012-000 2
Seal
18
19 22 G161-534007-000 2
Plug
18 O AS568-219
23 AS568-219-G00 7
O-ring AS568-219
19
24 G320-612500-000 4
Connector
23 12
31 25 GB93-87 28
7 Washer 12
6

22
29 M12×25
25
26 GB70-85 20
Bolt M12×25
21 30
23 27 G320-612400-000
28 1
12 Connector
20 21
14 22
2
28 G320-612001-000 1
15 23 Connector
27
25 29 FS-16-G00
26 29 4
23 25 Flange
6 24 30
7 25
M12×40
30 GB70-85 8
26 Bolt M12×40

6-46
19
I CPCD160-AW25-12
Fig.19 Control valve assy.

7
6 Item Code No. Description Qty Remarks Or Serial No.
12 7
13
6 16 31 G168-612001-000 1
14 10 Connector
6 2
7 17
15
4
8
6
7
9
10
11
5

4
3
2
1

18
19

18

19

23
31 7
6
29
22
25
21 30
23
28
20 12
14 21
22
2
15 23
27
25
26 29
23 25
6 24 30
7 25
26

6-47
20
I CPCD160-AW25-12
Fig.20 Pilot supply oil pipe

Item Code No. Description Qty Remarks Or Serial No.

1 G168-611700-000 1
Hose assembly
18
2 Q672-18-G00 4
Clamp 18

3 G160-611005-W00 1
Lower pressure pipe

4 G168-611301-000 1
Connector

5 G250-612061-000 3
Connector

6 G250-612062-000 4
Seal gasket

7 G160-611302-000 1
Pilot supply valve
8
8 GB93-87 2
Washer 8
M8×16
9 GB5783-86 2
Bolt M6×16

10 G250-612071-000 1
Connector

6-48
21
I CPCD160-AW25-12
Fig.21 Control valve control system

Item Code No. Description Qty Remarks Or Serial No.

1 G168-611600-000 2
Rubber pipe assy

2 G168-611400-000 4
Rubber pipe assy
14
3 JB982-77 1
Washer 14

4 G250-612061-000 11
Connector

5 G250-612062-000 11
Seal gasket

6 G160-611002-W00 1
Lower pressure pipe
18
7 Q672-18-G00 4
Clamp 18

8 G168-611001-000 1
Connector

9 G160-611005-W00 1
Lower pressure pipe

10 G168-611500-000 2
Rubber pipe assy
4TH6E
11 07281258 2
4TH6E Joystick
M6×16
12 GB67-85 8
Bolt M6×16
6
13 GB93-87 8
Washer 6

14 G250K8-610004-000 1
Connector

15 G168-611200-000 1
Rubber pipe assy

6-49
21
I CPCD160-AW25-12
Fig.21 Control valve control system

Item Code No. Description Qty Remarks Or Serial No.

16 G168-611100-000 1
Rubber pipe assy

17 G160-611003-000 1
Connector
M8X16
18 GB5783-86 4
Bolt M8X16
8
19 GB93-87 4
Washer 8

20 G168-611002-000 1
Gasket

21 G168-611003-000 1
Clamp

6-50
22
I CPCD160-AW25-12
Fig.22 Tilting oil pipe

Item Code No. Description Qty Remarks Or Serial No.

1 G168-620400-000 1
Hose assy

2 G168-620500-000 1
Hose assy

3 G250-612030-001 2
Connector

19 20
4 G250-612022-000 2
Seal gasket
18 M10×30
5 GB5783-86 4
17
Bolt M10×30
17 20 10
6 GB93-87 6
15 Washer 10
16
3 14 21 M8×20
4 13 2218 18
7 GB5783-86 4
101112 23 Bolt M8×20
5 26
6 19
8
6 8 GB93-87 4
Washer 8
8 4 25
3 24 25
9 27 24 9 G168-620100-000
7 1
Hose assy
16

10 G250-612061-000 1
2 Connector

11 G250-612062-000 1
1
Seal

12 G160-621003-000 1
Valve

13 G250-612042-000 1
Seal gasket

14 G250-521111-000 1
Connector

15 G168-620700-000 1
Hose assy

6-51
22
I CPCD160-AW25-12
Fig.22 Tilting oil pipe

Item Code No. Description Qty Remarks Or Serial No.

16 G168-620600-000
Connector

17 G168-620300-000
Hose assy
O 22×2.4
18 GB1235-76
O-ring 22×2.4

19 20
19 G168-620801-000 2
Connector
18
20 G168-620200-000 2
17
Hose assy
17 20
21 G168-622201-000 6
15 Connector
16
3 14 21
4 13 2218 18
22 G168-622101-000 2
101112 23 Connector
5 26
6 19
O 30×3.5
6 23 GB1235-76 2
O-ring 30×3.5
8 4 25
3 24 25
9 27 24 24 HK050-922201-000
7 4
Bolt
16
O 11×1.9
25 GB1235-76 2
2 O-ring 11×1.9
M10×40
26 GB5783-86 2
1
Bolt M10×40

27 VBSN-16A 2
Balance valve

6-52
23
I CPCD160-AW25-12
Fig.23 Steering oil pipe

Item Code No. Description Qty Remarks Or Serial No.


O 22×24
1 GB1235-76 2
O-ring 22×24

2 G168-630501-000 2
Connector

3 G168-630300-000 1
Hose assy

4 G168-630200-000 1
Hose assy

5 G168-630100-000 1
Hose assy

6 TTPG4-320-G00 4
Clip
8
7 GB93-87 4
Washer 8
M8×50
8 GB5783-86 4
Bolt M8×50
24
9 Q672-24-G00 2
Clamp 24

10 G160-630001-W00 1
Low pressure hose

11 G168-630600-000 1
Connector

12 G250-612041-000 2
Connector

13 G168-630700-000 3
Connector

14 G160-630800-00 2
Connector

15 G250-612042-000 4
Seal gasket

6-53
23
I CPCD160-AW25-12
Fig.23 Steering oil pipe

Item Code No. Description Qty Remarks Or Serial No.


M10×30
16 GB70-85 4
Bolt M10×30
10
17 GB93-87 4
Washer 10

18 G160-630004-000 1
Pad

19 403-5079-18-G00 1
Steering unit

20 G250-612062-000 1
Seal gasket

21 G250-612061-000 1
Connector

22 G168-630400-000 1
Hose assy

23 G250-611012-000 1
Seal

24 G250-521002-000 1
Connector

25 G168-630900-000 1
Hose assy

26 G250K8-610004-000 1
Connector

6-54
24
I CPCD160-AW25-12
Fig.24 Lifting oil pipe

Item Code No. Description Qty Remarks Or Serial No.

1 G168-640300-000 1
Hose assy

2 G168-640200-000 1
Hose assy

3 G250-640002-000 2
5 Nut

4 G250K8-640002-000 2
Connector

5 G168-640100-000 2
5 Hose assy
4

6-55
25
I CPCD160-AW25-12
Fig.25 Oil tank accessory

Item Code No. Description Qty Remarks Or Serial No.


M8×20
1 GB5783-86 20
Bolt M8×20
8
2 GB93-87 20
Washer 8
M6×20
3 GB5783-86 10
Bolt M6×20
6
4 GB93-87 10
Washer 6

5 G160-651100-000 2
Install board
O 125×5.7
6 GB1235-76 2
O-ring 125×5.7

7 WU-400×100F-J 2
Filter

8 N163-340002-000 2
Ring magnetic iron

9 G160-652200-000 1
Pipe

10 G160-652001-000 1
Nut
28
11 Q672-28-G00 2
Clamp 28

12 G160-650001-W00 1
Low pressure hose
O P24
13 JISB2401-P24-G00 1
O-ring P24

14 G163-650001-000 1
Connector
M12×30
15 GB5783-86 4
Bolt M12×30

6-56
25
I CPCD160-AW25-12
Fig.25 Oil tank accessory

Item Code No. Description Qty Remarks Or Serial No.


M4×16
16 GB67-85 6
Screw M4×16
4
17 GB93-87 6
Washer 4

18 QUQ2-10×2.5-G00 1
Breather filter

19 G163-652100-000 1
Connector

20 FL-32-G00 1
Flange
12
21 GB93-87 4
Washer 12
O AS568-288
22 AS568-288-G00 1
O-ring AS568-288

23 LH0150R010BN/HC 1
Element
23
24 RF-500×10F-Y-G00 1
Filter assy INC 23

25 H00834-004-G00 1
Breather filter
M6×16
26 GB5783-86 3
Bolt M6×16
6
27 GB93-87 3
Washer 6

28 G160-653000-000 1
Bracket

29 YWZ-80-G00 1
Level gauge
O 45×3.1
30 GB1235-76 2
O-ring 45×3.1

6-57
25
I CPCD160-AW25-12
Fig.25 Oil tank accessory

Item Code No. Description Qty Remarks Or Serial No.

31 G168-602000-000 1
Oil pipe

6-58
Part Electrical system

A CPCD140-W2 B CPCD160-W2 C CPCD180-W2


D CPCD160-AW2 E CPCD140-W25 F CPCD160-W25
G CPCD180-W25 H CPCD160-AW25 I CPCD160-AW25-12

Item Description Serial No. Page

1
A B C D 7-1
Fig.1 Electrical system
2
E F G H I 7-6
Fig.2 Electrical system
3 G161-702000-811
E F G H CE 7-14
Fig.3 Control box assy
4 G161-702000-001
E F G H 7-15
Fig.4 Control box assy
5 G161-703000-001
E F G H 7-16
Fig.5 Control box assy
6 G168-703000-000
I 7-17
Fig.6 Control box assy
7
E F G H I 7-19
Fig.7 Electric appliance board assy

7-A
1
A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
Fig.1 Electrical system

7-1
1
A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
Fig.1 Electrical system

Item Code No. Description Qty Remarks Or Serial No.


24V
1 G160-700030-000 1
Left lamp 24V
/ 24V
2 R450-760100-000 1
Left tail lamp /Reversing light
24V
3 G160-700010-000 1
Left head lamp 24V
24V
4 G160-700020-000 1
Left side lamp 24V

5 JK412 (1)
Pre-heat & start switch Supply by combination instrument

6 JK338 2HC 1
Lamplight switch

7 G160-741000-000 1
Instrument assy
See previous fig 24V
8 G160-700020-000 1
Right side lamp 24V
24V
9 G160-700010-000 1
Right head lamp 24V
/ 24V
10 R450-760100-000 1
Right tail lamp /Reversing light

24V
11 G160-700030-000 1
Right lamp 24V

12 NO PART NO. (1)


Horn button Supply by steering wheel
24V
13 DL224ED 1
Horn 24V

14 NO PART NO. 1
Head lamp switch Supply by air-condition

15 MZJ-400A/006 1
Preheat relay

7-2
1
A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
Fig.1 Electrical system

Item Code No. Description Qty Remarks Or Serial No.


24V
16 YD201 1
Time relay 24V

17 G160-700007-000 1
Switch feedback parking brake

18 XB2BD25C 1
Switch enable inching
/
19 XB2BD25C 1
Switch select automatic/manual mode

20 G160-700006-000 1
Accumulator oil pressure switch

21 G160-700002-000 (1) A B
Oil quality sensor Supply by combination meter

- G160-700002-001 (1) C D
Oil quality sensor Supply by combination meter
See previous fig
22 GR501-701200-000 1
Flasher

23 G160-701200-000 1
Fuse box

24 BX2022-80A×2 1
Fuse box

25 ED250B-1 1
Emergency power off switch

26 NO PART NO. 1
Air cleaner switch
24V
27 DJB-24B 1
Reverse warner 24V

28 NO PART NO. (1)


Display Supply by gear box

29 AH9049 (1)
Glow plug Supply by engine

7-3
1
A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
Fig.1 Electrical system

Item Code No. Description Qty Remarks Or Serial No.

30 G160-700050-000 1
Tail lamp

31 NO PART NO. (1)


Water separate warner Supply by engine

32 DW-3 (1)
Gear selector Supply by gear box

33 EST-37A (1)
Control unit Supply by gear box

34 NO PART NO. (1)


Filter warning switch Supply by oil filter

35 JD296 1
Middle relay

36 G160-700005-000 1
Brake switch
See previous fig 2( )
37 NO PART NO. (1)
Positioner left/right joysticks Supply by control handle
1( )
38 NO PART NO. (1)
Lift/Tilt Joysticks Supply by control handle

39 JD296 1
Cooling fan relay

40 G160-700008-000 1
Brake temperature switch

41 NO PART NO. 1
Cooling fan

42 JD296 1
Control valve relay

43 4WE6D60/SG24N9K4/V 1
Solenoid valve

44 JD296 1
Relay reversing drive

7-4
1
A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
Fig.1 Electrical system

Item Code No. Description Qty Remarks Or Serial No.


(M14×1.5)
45 NO PART NO. (1)
Oil warning switch Supply by combination meter

24V
46 FV9226 (1)
Fuel valve 24V Supply by engine

47 JN3A 1
Fuel relay
(M10×1)
48 NO PART NO. (1)
Engine oil pressure switch Supply by combination meter

(NPT1/2)
49 NO PART NO. (1)
Water temperature sensor Supply by combination meter

24V
50 EA9027 (1)
Start relay 24V Supply by engine
24V 50A
51 EE9128 (1)
Alternator 24V 50A Supply by engine
See previous fig 24V 7.5kW
52 ST9328 (1)
Starter 24V 7.5kW Supply by engine

53 G160-700050-000 1
Tail lamp

54 N120 2
Battery

55 230C3-42201 1
Diode

7-5
2-1 E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25
Fig.2-1 Electrical system I CPCD160-AW25-12

7-6
2-2 E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25
Fig.2-2 Electrical system I CPCD160-AW25-12

7-7
2 E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25
Fig.2 Electrical system I CPCD160-AW25-12

Item Code No. Description Qty Remarks Or Serial No.


H1
G161-700020-001 2
H2 Front signal light
H3
G161-700050-001 2
H4 Tail lamp
H5
G161-700040-001 2
H6 Rear working light
H7
G161-700010-001 Head lamp 2
H8
H9
NO PART NO. (1) Supply by meter
H10 Instrument panel lamp
H11
G161-700030-001 2
H12 Front worklight

H13 NC9717-707100-000 1
Warning lamp
See previous fig
H14 NO PART NO. (1)
Indoor toplight Supply by cab

H15-H24 NO PART NO. (10) Supply by meter


Instrument working indicator

H01 G250K8-700004-000 1
Buzzer lamp

H02 DJB-24B-G00 1
Reverse warner
24V
H03 DL224ED-G00 1
Horn 24V

R1 AH9147 (1)
Glow plug Supply by engine

R2 NO PART NO. 1
Operation indicator Supply by gear box

P1 NO PART NO. (1) Supply by meter


Oil temperature gauge

7-8
2 E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25
Fig.2 Electrical system I CPCD160-AW25-12

Item Code No. Description Qty Remarks Or Serial No.

P2 NO PART NO. (1) Supply by meter


Fuel gauge

P3 NO PART NO. (1) Supply by meter


Water temperature gauge

P4 NO PART NO. (1) Supply by meter


Timer

V1 230C3-42201-G00 1
Diode

Y1 NO PART NO. (1) Supply by valve


Solenoid valve of pilot oil

Y2Y3 NO PART NO. (2)


Washing solenoid valve Supply by cab

TB 350826-G00 1
Electronic throttle pedal
See previous fig
S101 XB450-700003-000 1
Water level sensor

S102 GX160-700008-000 1 RC3/8


Oil temperature sensor

S103 G161-700002-001 1
Oil quality sensor

S104 G160-700013-000 1 NPT1/2


Water temperature sensor

Fan NO PART NO. 1


Cooling fan for brake fluid

Fan1 NO PART NO. (1)


Fan Supply by cab

G1 G160-700011-000
Battery
2 12V 120Ah
EE9247
G2 EE9247 (1)
Alternator EE9247 Supply by engine

7-9
2 E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25
Fig.2 Electrical system I CPCD160-AW25-12

Item Code No. Description Qty Remarks Or Serial No.

M1 ST9333 (1)
Starter Supply by engine

M2 NO PART NO. (1)


Front wiper motor Supply by cab

M3 NO PART NO. (1)


Front wiper motor Supply by cab

M4 NO PART NO. (1)


Overhead wiper motor Supply by cab

M5 NO PART NO. (1)


Evaporating fan Supply by air-condition

M6 NO PART NO. (1)


Compressor Supply by air-condition

M7 NO PART NO. (1)


Condensate fan Supply by air-condition
See previous fig
S1 ED250B-1-G00 1
Master disconnect

S2 R450-740200-000 1
Pre-heat & start switch

S3 NO PART NO. (1)


Seat switch Supply by seat

S4 G250-703001-000 1
Select switch Jogging

S5 G160-700007-000 1
Parking brake switch
/
S6 G250-703001-000 1
Select switch Auto/manual

S7 G250-704001-000 1
Key switch Fault detector

S8 G250-705001-000 1
Key switch Fault select

7-10
2 E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25
Fig.2 Electrical system I CPCD160-AW25-12

Item Code No. Description Qty Remarks Or Serial No.

S9 NO PART NO. (1)


Air cleaner switch Supply by air cleaner

S10 G161-700001-000 1 M14*1.5


Oil pressure warning
switch
S11 G160-700006-000 1
Accumulator oil pressure warning switch

S12 NO PART NO. (1)


Filter warning switch Supply by oil filter

S13 G160-700008-000 1
Brake fluid temperature switch

S14
NO PART NO. Joystick switch (2)
S15 Supply by Joystick

S16 G250-740027-000 1
Rear working light switch
See previous fig
S17 G160-700005-000 1
Brake lamp switch

S18 JK338 2HC-G00 1


Light switch

S19 NO PART NO. (1)


Horn button Supply by steering wheel

S20 G250-740014-000 1
Front worklight switch

S21 G250-740015-000 1
Warning lamp switch

S22 NO PART NO. (1)


Indoor toplight switch Supply by cab

S23 JK937 1
Fan switch

S24 G161-700004-001 1
Front wiper switch

7-11
2 E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25
Fig.2 Electrical system I CPCD160-AW25-12

Item Code No. Description Qty Remarks Or Serial No.

S25 G161-700005-001 1
Front wiper washer switch

S26 G250-740016-000 1
Rear wiper switch

S27 G250-740017-000 1
Overhead wiper switch

S28 JK937 1
Rear Vision System switch

S29 NO PART NO. (1)


Wind speed switch Supply by air-condition
A/C
S30 NO PART NO. (1)
A/C switch Supply by air-condition

S31 NO PART NO. (1)


Defrost temperature switch Supply by air-condition
See previous fig
S32 NO PART NO. (1)
Pressure switch Supply by air-condition

101 G161-700100-001 1
Battery to master connect

0 G161-700200-001 1
Battery negative cable

- G161-700500-001 1
Starter ground connection cable

100 G161-700300-001 1
Battery to battery cable

102 G161-700400-001 1
Master disconnect to starter

- G161-700700-001 1
Fuse connections cable

108 G161-700900-001 1
Preheater cable

7-12
2 E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25
Fig.2 Electrical system I CPCD160-AW25-12

Item Code No. Description Qty Remarks Or Serial No.


103
G161-700800-000 1
107 Fuse connected relay cable
E F G H
104-227 G161-710000-811 1
Car body cable CE
E F G H
104-227 G161-710000-001 1
Car body cable CE Non CE

104-230 G168-710000-000 1 I
Car body cable

- G161-720000-001 1
Steering gear box cable

- G161-750000-001 Instrument board cable 1

- G161-730000-001 1
Cab cable
See previous fig H15-22
G161-741000-000 1
P1-P4 Meter assy
F3-29 E F G H
G161-702000-811 1
K3-19 Control box assy CE
E F G H
- G161-702000-001 1
Control box assy CE Non CE
E F G H
G161-703000-001 1
Control box assy CE

G168-703000-000 1 I
Control box assy

H25 G250-700013-000 2 I

S4 G168-700009-000 1

S33 G250-702001-000 1

7-13
3 G161-702000-811
E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25 CE
Fig.3 Control box assy

Item Code No. Description Qty Remarks Or Serial No.

K3 R450-706001-000 1 897-1AH-C-R1/24V/25A
Ignition relay

K6 R450-706002-000 1 871-1C-C-R1/24V/15A
Intermediate relay
K7 3
G161-701001-810 2
K12 Delay relay 3 sec

K8 R450-706002-000 1 871-1C-C-R1/24V/15A
Reverse relay

K9 R450-706001-000 1 897-1AH-C-R1/24V/25A
Cooling fan relay

K10 R450-706002-000 1 871-1C-C-R1/24V/15A


Parking brake relay

K11 R450-706002-000 1 871-1C-C-R1/24V/15A


Parking brake alarm relay

K19 R450-706002-000 1 871-1C-C-R1/24V/15A


Parking brake Indicator lamp
F4F5
NO PART NO. 3 10A
F12 Fuse
F20
NO PART NO. 2 10A
F21 Fuse
F22
NO PART NO. 2 10A
F23 Fuse

F6 NO PART NO. 1 7.5A


Fuse
F8F11
NO PART NO. 3 5A
F14 Fuse

F13 NO PART NO. 1 20A


Fuse

7-14
4 G161-702000-001
E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25
Fig.4 Control box assy

Item Code No. Description Qty Remarks Or Serial No.

K3 R450-706001-000 1 897-1AH-C-R1/24V/25A
Ignition relay

K8 R450-706002-000 1 871-1C-C-R1/24V/15A
Reverse relay

K19 R450-706002-000 1 871-1C-C-R1/24V/15A


Parking brake Indicator lamp
F4F5
NO PART NO. 3 10A
F12 Fuse
F20
NO PART NO. 2 10A
F21 Fuse
F22
NO PART NO. 2 10A
F23 Fuse

F6 NO PART NO. 1 7.5A


Fuse
F8F11
NO PART NO. 3 5A
F14 Fuse

F13 NO PART NO. 1 20A


Fuse

7-15
5 G161-703000-001
E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25
Fig.5 Control box assy

Item Code No. Description Qty Remarks Or Serial No.

K4 R450-706002-000 1 871-1C-C-R1/24V/15A
Neutral relay

K5 R450-706002-000 1 871-1C-C-R1/24V/15A
Start protective relay

K13 R450-706002-000 2 871-1C-C-R1/24V/15A


Pilot oil relay

K14 R450-706002-000 1 871-1C-C-R1/24V/15A


Braking relay

K15 R450-706002-000 1 871-1C-C-R1/24V/15A


Headlamp relay

K16 X700-706102-000 1 871-1C-C-R1/24V/15A


Flasher

K17 R450-706001-000 1 897-1AH-C-R1/24V/25A


Compressor relay

K18 R450-706001-000 1 897-1AH-C-R1/24V/25A


Condensing fan relay

F3 NO PART NO. 1 10A


Fuse
F16--
NO PART NO. 4 10A
F19 Fuse
F10
NO PART NO. 2 5A
F15 Fuse

F7 NO PART NO. 1 7.5A


Fuse

F24 NO PART NO. 1 20A


Fuse

F9 NO PART NO. 1 30A


Fuse
F25
NO PART NO. 1
F26 Fuse

7-16
6 G161-703000-001
I CPCD160-AW25-12
Fig.6 Control box assy

Item Code No. Description Qty Remarks Or Serial No.

K4 R450-706002-000 1 871-1C-C-R1/24V/15A
Neutral relay

K5 R450-706002-000 1 871-1C-C-R1/24V/15A
Start protective relay

K13 R450-706002-000 2 871-1C-C-R1/24V/15A


Pilot oil relay

K14 R450-706002-000 1 871-1C-C-R1/24V/15A


Braking relay

K15 R450-706002-000 1 871-1C-C-R1/24V/15A


Headlamp relay

K16 X700-706102-000 1 871-1C-C-R1/24V/15A


Flasher

K17 R450-706001-000 1 897-1AH-C-R1/24V/25A


Compressor relay

K18 R450-706001-000 1 897-1AH-C-R1/24V/25A


Condensing fan relay

F3 NO PART NO. 1 10A


Fuse
F16--
NO PART NO. 4 10A
F19 Fuse
F10
NO PART NO. 2 5A
F15 Fuse

F7 NO PART NO. 1 7.5A


Fuse

F24 NO PART NO. 1 20A


Fuse

F9 NO PART NO. 1 30A


Fuse
F25
NO PART NO. 1
F26 Fuse

7-17
6 G161-703000-001
I CPCD160-AW25-12
Fig.6 Control box assy

Item Code No. Description Qty Remarks Or Serial No.

K19 R450-706002-000 1 871-1C-C-R1/24V/15A


Sidelight relay

7-18
7 E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25
Fig.7 Electric appliance board assy I CPCD160-AW25-12

Item Code No. Description Qty Remarks Or Serial No.

F1 G250-701002-000 1 150A
Fuse

F2 G250-701001-000 1 100A
Fuse

K1 1393315-8-G00 1
Starter relay

K2 1393315-8-G00 1
Preheat relay

7-19
7-20
Part Mast system

A CPCD140-W2 B CPCD160-W2 C CPCD180-W2


D CPCD160-AW2 E CPCD140-W25 F CPCD160-W25
G CPCD180-W25 H CPCD160-AW25 I CPCD160-AW25-12

Item Description Serial No. Page

1
8-1
Fig.1 Lifting part All models of truck
2
8-5
Fig.2 Outside mast All models of truck
3
8-7
Fig.3 Inside mast All models of truck
4-1 ( )
8-9
Fig.4-1 Oil pipe system ( ) All models of truck
4-2 ( ) 8-11
Fig.4-2 Oil pipe system ( ) All models of truck
5 /
A E 8-13
Fig.5 Lift cylinder,Left/Right
6 /
B C D F G H I 8-15
Fig.6 Lift cylinder,Left/Right
7
8-17
Fig.7 Tilting cylinder All models of truck
8
8-20
Fig.8 Mast piping system All models of truck
9
A B E F 8-22
Fig.9 Fork arm carrier
10
C D G H I 8-25
Fig.10 Fork arm carrier

8-A
Item Description Serial No. Page

11
A B E F 8-28
Fig.11 Adjusting cylinder
12
C D G H I 8-30
Fig.12 Adjusting cylinder
13
8-32
Fig.13 Chain All models of truck

14t CPCD140-W2 CPCD140-W25


160 series CPCD160-W2 CPCD160-W25
163 series CPCD160-AW2 CPCD160-AW25
168 series CPCD160-AW25-12
18t CPCD180-W2 CPCD180-W25

Note: "14t" in the table below means the mast of CPCD140-W2 & CPCD140-W25.
"160 series " in the table below means the mast of CPCD160-W2 & CPCD160-W25.
"163 series " in the table below means the mast of CPCD160-AW2 & CPCD160-AW25.
"168 series " in the table below means the mast of CPCD160-AW25-12.
"18t" in the table below means the mast of CPCD180-W2 & CPCD180-W25.

8-B
A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
1
E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25
Fig.1 Lifting part
I CPCD160-AW25-12

Item Code No. Description Qty Remarks Or Serial No.


For 14t
1 G140M330-100000-000 1
Outside mast Series see table1-1
For 160 series
- G160M300-100000-000 1
Outside mast Series see table1-1
For 163 series 18t
- G163M300-100000-000 1
Outside mast Series see table1-1
For 168 series 16t
- G168M300-100000-000 1
Outside mast Series see table1-1
For 14t
2 G140M330-200000-000 1
Inside mast Series see table1-2
For 160 series
- G160M300-200000-000 1
Inside mast Series see table1-2
For 163 series 18t
- G163M300-200000-000 1
Inside mast Series see table1-2
For 168 series 16t
- G168M300-200000-000 1
Inside mast Series see table1-2

3 G140M330-300000-000 1 For 14t


Fork arm carrier

- G160M300-300000-000 1 For 160


Fork arm carrier

- G163M300-300000-001 1 For 163


Fork arm carrier

- G168M300-300000-000 1 For 168


Fork arm carrier

- G180M300-300000-001 1 For 18t


Fork arm carrier

4 G160M300-000001-000 2
Pin shaft
M10×1
5 GB1152-89 6
Niplle M10×1

8-1
A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
1
E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25
Fig.1 Lifting part
I CPCD160-AW25-12

Item Code No. Description Qty Remarks Or Serial No.


For 14t
6 G160M300-400000-000 2
Tilting cylinder Series see table1-6
For 160 series
- G160M300-400000-000 2
Tilting cylinder Series see table1-6
For 163 series 18t
- G163M300-400000-000 2
Tilting cylinder Series see table1-6
For 168 series 16t
- G168M300-400000-000 2
Tilting cylinder Series see table1-6

7 G160M300-000002-000 6
Plate
M12×35
8 GB5783-86 12
Bolt M12×35
12
9 GB93-87 12
Washer 12

10 G160M300-000003-000 4
Pin shaft
GX160M300-500000-00 For 14t
11 1
0 Lift cylinder,left Series see table1-11
For 16t
- G160M300-500000-000 1
Lift cylinder,left Series see table1-11
For 18t
- G180M300-500000-000 1
Lift cylinder,left Series see table1-11
GX160M300-600000-00 For 14t
12 1
0 Lift cylinder,right Series see table1-12
For 16t
- G160M300-600000-000 1
Lift cylinder,right Series see table1-12
For 18t
- G180M300-600000-000 1
Lift cylinder,right Series see table1-12
GX160M300-000003-00
13 2 For 14t
0 Adjust shim

8-2
A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
1
E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25
Fig.1 Lifting part
I CPCD160-AW25-12

Item Code No. Description Qty Remarks Or Serial No.

- G160M300-000004-000 2 For 16~18t


Adjust shim
M24×90
14 GB5782-86 2 For 14t
Bolt M24×90
M30×100
- GB5783-86 2 For 16~18t
Bolt M30×100
24
15 GB93-87 2 For 14t
Washer 24
30
- GB93-87 2 For 16~18t
Washer 30
24
16 GB97.1-85 2 For 14t
Washer 24
30
- GB97.1-85 2 For 16~18t
Washer 30
For 14t
17 G140M330-700000-000 1
Lift oil pipe system Series see table1-17
For 16~18t
- G160M300-700000-000 1
Lift oil pipe system Series see table1-17
For 16t
- G168M300-700000-000 1
Lift oil pipe system Series see table1-17
For 14~18t
18 G160M300-010000-000 2
Chain Series see table1-18
For 14~18t
19 G160M300-800000-000 1
Adjust oil pipe system Series see table1-19
For 168
- G168M300-800000-000 1
Adjust oil pipe system Series see table1-19
16
20 GB97.1-85 4
Washer 16
16
21 GB93-87 4
Washer 16

8-3
A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
1
E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25
Fig.1 Lifting part
I CPCD160-AW25-12

Item Code No. Description Qty Remarks Or Serial No.


M16
22 GB6170-86 4
Nut M16
GX160M300-000004-00 U
23 2 For 14t
0 U-Bolt
U
- G160M300-000005-000 2 For 16t
U-Bolt
U
- G180M300-000001-000 2 For 18t
U-Bolt
M20
24 GB6170-86 4
Nut M20
M20×90
25 GB5783-86 2
Bolt M20×90
GX160M300-001000-00
26 2 For 14t
0 Support shim

- G160M300-001000-000 2 For 16t


Support shim

- G180M300-001000-000 2 For 18t


Support shim
M20×100
27 GB5783-86 2
Bolt M20×100
20
28 GB93-87 2
Washer 20

8-4
A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
2
E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25
Fig.2 Outside mast
I CPCD160-AW25-12

Item Code No. Description Qty Remarks Or Serial No.


For 14t
1 G140M330-101000-000 1
Outside carriage Series see table2-1
For 160 series
- G160M300-101000-000 1
Outside carriage Series see table2-1
For 163 series 18t
- G163M300-101000-000 1
Outside carriage Series see table2-1
For 168 series 16t
- G168M300-101000-000 1
Outside carriage Series see table2-1

2 10222T-G00 2
Lift roller
110
3 GB894.1-86 8
Snap ring 110
12
4 GB93-87 8
Washer 12
M12×50
5 GB5783-86 4
Bolt M12×50
105
6 GB893.2-86 2
Snap ring 105
GE70ES
7 GB9163-90 4
Bearing GE70ES

8 G160M300-100002-000 4
Adjust shim

9 G160M300-100001-000 2
Side rolle support

10 G160M300-100004-000 2
Side rolle support

11 G160M300-100003-000 2
Side roller
10×80
12 GB879-86 2
Pin 10×80

8-5
A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
2
E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25
Fig.2 Outside mast
I CPCD160-AW25-12

Item Code No. Description Qty Remarks Or Serial No.

13 G160M300-100005-000 2
Guide pad

14 G160M300-100006-000 2
Adjust shim

8-6
A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
3
E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25
Fig.3 Inside mast
I CPCD160-AW25-12

Item Code No. Description Qty Remarks Or Serial No.


For 14t
1 G140M330-201000-000 1
Inside carriage Series see table3-1
For 160 series
- G160M300-201000-000 1
Inside carriage Series see table3-1
For 163 series 18t
- G163M300-201000-000 1
Inside carriage Series see table3-1
For 168 series 16t
- G168M300-201000-000 1
Inside carriage Series see table3-1

2 G140M330-202000-000 1 For 14t


Chain sheave body

- G160M300-202000-000 1 For 160 series


Chain sheave body

- G163M300-202000-000 1 For 163 series 18t


Chain sheave body

- G168M300-202000-000 1 For 168 series 16t


Chain sheave body

3 G160M300-203000-000 2
Chain sheave

4 G160M300-200002-000 2
Chain wheel pivot

5 G160M300-200003-000 4
Sheath

6 G160M300-200006-000 4
shim
12
7 GB93-87 12
Washer 12

8 G160M300-200001-000 2
Betain plate
M12×35
9 GB5783-86 4
Bolt M12×35

8-7
A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
3
E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25
Fig.3 Inside mast
I CPCD160-AW25-12

Item Code No. Description Qty Remarks Or Serial No.

10 G160M300-100002-000 4
Adjust shim

11 G160M300-200005-000 2
Side rolle support

12 G160M300-200004-000 2
Side rolle support
M12×95
13 GB5782-86 8
Bolt M12×95
10×80
14 GB879-86 2
Pin 10×80

15 10222T-G00 2
Lift rolle
110
16 GB894.1-86 4
Snap ring 110
24
17 GB7244-87 6
Washer 24
M24×60
18 GB5783-86 6
Bolt M24×60

19 G160M300-100003-000 2
Side roller

8-8
A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
4-1 ( )
E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25
Fig.4-1 Oil pipe system
I CPCD160-AW25-12

Item Code No. Description Qty Remarks Or Serial No.


M20×110
1 GB5782-86 1
Bolt M20×110
20
2 GB93-87 1
Washer 20
20
3 GB97.1-85 1
Washer 20

4 G160M300-801000-000 1
Plate

5 G160M300-800003-000 1
Roller

6 G160M300-800004-000 1
Bushing

7 G160M300-800005-000 3
Clip
10
8 GB93-87 5
Washer 10
M10×35
9 GB5783-86 5
Bolt M10×35
12
10 GB97.1-85 2
Washer 12
12
11 GB93-87 2
Washer 12
M12×35
12 GB5783-86 2
Bolt M12×35
For 14~18t
13 G160M300-800002-000 2
Rubber pipe connector Series see table4-1-13
For 168 series 16t
- G168M300-800003-000 2
Rubber pipe connector Series see table4-1-13

14 G160M300-802000-000 1
Support

8-9
A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
4-1 ( )
E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25
Fig.4-1 Oil pipe system
I CPCD160-AW25-12

Item Code No. Description Qty Remarks Or Serial No.

15 1.4QN5-800008 2
Connector

- G168M300-800002-000 2
Connector

16 1.4QN5-800001 2
Nut
For 14~18t
17 G160M300-803000-000 1
Pipe Series see table4-1-17
For 168 series 16t
- G168M300-801000-000 1
Pipe Series see table4-1-17

18 G160M300-800008-000 1
Rubber pipe connector

- G168M300-800004-000 1
Rubber pipe connector

19 G160M300-800007-000 1
Rubber pipe connector

- G168M300-800005-000 1
Rubber pipe connector

20 G160M300-800011-000 2
Rubber pipe connector

- G168M300-800007-000 2
Rubber pipe connector

21 G160M300-800006-000 1
Clip

8-10
A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
4-2
E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25
Fig.4-2 Oil pipe system
I CPCD160-AW25-12

Item Code No. Description Qty Remarks Or Serial No.


M20×110
1 GB5782-86 1
Bolt M20×110
20
2 GB93-87 1
Washer 20
20
3 GB97.1-85 1
Washer 20

4 G160M300-801000-000 1
Plate

5 G160M300-800003-000 1
Roller

6 G160M300-800004-000 1
Bushing

7 G160M300-800005-000 3
Clip
10
8 GB93-87 5
Washer 10
M10×35
9 GB5783-86 5
Bolt M10×35
12
10 GB97.1-85 2
Washer 12
12
11 GB93-87 2
Washer 12
M12×35
12 GB5783-86 2
Bolt M12×35
For 14~18t
13 G160M300-800002-000 2
Rubber pipe connector Series see table4-1-13
For 168 series 16t
- G168M300-800003-000 2
Rubber pipe connector Series see table4-1-13

14 G160M300-802000-000 1
Support

8-11
A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
4-2
E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25
Fig.4-2 Oil pipe system
I CPCD160-AW25-12

Item Code No. Description Qty Remarks Or Serial No.

15 1.4QN5-800008 2
Connector

- G168M300-800002-000 2
Connector

16 1.4QN5-800001 2
Nut
For 14~18t
17 G160M300-803000-000 1
Pipe Series see table4-1-17
For 168 series 16t
- G168M300-801000-000 1
Pipe Series see table4-1-17

18 G160M300-800007-000 1
Rubber pipe connector
For 168 series 16t
- G168M300-800005-000 1
Rubber pipe connector Series see table4-1-17

19 G160M300-800009-000 1
Rubber pipe connector
For 168 series 16t
- G168M300-800006-000 1
Rubber pipe connector Series see table4-1-17

20 G160M300-800001-000 2
Rubber pipe connector

21 G160M300-800006-000 1
Clip

8-12
5 /
A CPCD140-W2 E CPCD140-W25
Fig.5 Lift cylinder ,Left/Right

Item Code No. Description Qty Remarks Or Serial No.


GX160M300-500005-W0 For 14t
1 1
0 Piston rod Series see table5-1
GX160M300-500004-W0 For 14t
2 1
0 Sleeve Series see table5-2
65
3 GB895.2-86 1
Snap ring 65
GX160M300-500001-W0
4 1
0 Piston
GX160M300-500003-W0
5 1
0 Support ring
GX160M300-500002-W0
6 1
0 Snap ring
ODI D125
7 FU1248H0-G00 1
ODI-ring D125

8 G160M300-500011-W00 1
Bushing
95
9 GB895.1-86 1
Snap ring 95
LBH d90
10 CL0149C0-G00 1
LBH-Dust seal ring d90
ISI d90
11 FU1024K0-G00 1
ISI-Seal ring d90
GX160M300-500009-W0
12 1
0 Cylinder cover
M10×12
13 GB80-85 2
Screw M10×12

14 G160M300-500010-W00 2
Plug
O 155×5.7
15 GB1235-76 1
O-ring 155×5.7

8-13
5 /
A CPCD140-W2 E CPCD140-W25
Fig.5 Lift cylinder ,Left/Right

Item Code No. Description Qty Remarks Or Serial No.


GX160M300-500008-W0 90×95×60
16 1
0 Bearing 90×95×60
GX160M300-500007-W0
17 1
0 Bearing support
GX160M300-501000-W0 For 14t
18 1
0 Cylinder body Series see table5-18
GX160M300-601000-W0 For 14t
- 1
0 Cylinder body Series see table5-18

19 G160M300-500006-W00 1
Return oil pipe

8-14
6 / B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2 F CPCD160-W25
Fig.6 Lift cylinder ,Left/Right G CPCD180-W25 H CPCD160-AW25 I CPCD160-AW25-12

Item Code No. Description Qty Remarks Or Serial No.

1 G160M300-500009-W00 1 For 16t


Cylinder cover

- G180M300-500009-W00 1 For 18t


Cylinder cover
O 160×5.7
2 GB1235-76 1 For 16t
O-ring 160×5.7
O 165×5.7
- GB1235-76 1 For 18t
O-ring 165×5.7
LBH d100
3 CL0154C2-G00 1 For 16~18t
LBH-Dust ring d100
ISI d100
4 FU1082K0-G00 1 For 16~18t
ISI-seal ring d100
100×105×60
5 G160M300-500008-W00 1 For 16~18t
Bearing 100×105×60

6 G160M300-500007-W00 1 For 16t


Bearing seat

- G180M300-500007-W00 1 For 18t


Bearing seat
For 16~18t
7 G160M300-500005-W00 1
Piston rod Series see table6-7
For 16~18t
8 G160M300-500004-W00 1
Spacter Series see table6-8
70
9 GB895.2-86 1 For 16~18t
Snap ring 70

10 G160M300-500010-W00 2 For 16~18t


Plug
M10×12
11 GB80-85 2 For 16~18t
Screw M10×12

12 G160M300-500003-W00 1 For 16t


Support ring

8-15
6 / B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2 F CPCD160-W25
Fig.6 Lift cylinder ,Left/Right G CPCD180-W25 H CPCD160-AW25 I CPCD160-AW25-12

Item Code No. Description Qty Remarks Or Serial No.

- G180M300-500003-W00 1 For 18t


Support ring

13 G160M300-500002-W00 1 For 16t


Snap slice

- G180M300-500002-W00 1 For 18t


Snap slice
ODI D130
14 FU1279H0-G00 1 For 16t
ODI-seal ring D130
UPI D135
- G180M300-500010-G00 1 For 18t
UPI-seal ring D135

15 G160M300-500001-W00 1 For 16t


Piston

- G180M300-500001-W00 1 For 18t


Piston

16 G160M300-500011-W00 1 For 16~18t


bush
95
17 GB895.1-86 1 For 16~18t
Snap ring 95
18 G160M300-500006-W00 1 For 16~18t
Return oil pipe
( ) For 16t
19 G160M300-501000-W00 1
Cylinder body,left Series see table6-19
( ) For 18t
- G180M300-501000-W00 1
Cylinder body,left Series see table6-19
( ) For 16t
- G160M300-601000-W00 1
Cylinder body,right Series see table6-19
( ) For 18t
- G180M300-601000-W00 1
Cylinder body,right Series see table6-19

8-16
A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
7
E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25
Fig.7 Tilting cylinder
I CPCD160-AW25-12

Item Code No. Description Qty Remarks Or Serial No.

1 G160M300-400001-W00 1 For 14~18t


Eye bar
M64×3
2 G160M300-400002-W00 2 For 14~18t
Nut M64×3
For 14~18t
3 G160M300-400009-W00 1
Piston rod Series see table7-3
For 168 series 16t
- G168M300-400009-W00 1
Piston rod Series see table7-3
O 60×3.1
4 GB1235-76 1 For 14~18t
O-ring 60×3.1

5 G160M300-400006-W00 2 For 14~18t


Nylon gasket
M10×12
6 GB80-85 2 For 14~18t
Screw M10×12
For 14t
7 G160M300-400004-W00 1
Cylinder cover For 160 series
For 163 series 18t
- G163M300-400004-W00 1
Cylinder cover For 168series 16t

8 G160M300-400003-W00 1 For 14~18t


Snap ring
DKB d70
9 AR3493F5-G00 1 For 14~18t
DKB-Dust ring d70

10 G160M300-400005-W00 1 For 14~18t


Snap ring
IDI d70
11 FU0862F0-G00 1 For 14~18t
IDI-seal ring d70
For 14t
12 G160M300-400007-W00 1
Guide bush For 160 series

- G163M300-400007-W00 1 For 163 series 18t


Guide bush

8-17
A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
7
E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25
Fig.7 Tilting cylinder
I CPCD160-AW25-12

Item Code No. Description Qty Remarks Or Serial No.

- G168M300-400007-W00 1 For 168 series 16t


Guide bush
70×75×60
13 G160M300-400008-W00 1 For 14~18t
Bearing 70×75×60
O 150×5.7 For 14t
14 GB1235-76 1
O-ring 150×5.7 For 160 series
O 160×5.7 For 163 series 18t
- GB1235-76 1
O-ring 160×5.7 For 168 series 16t
For 14t
15 G160M300-400010-W00 1
Piston For 160 series
For 163 series 18t
- G163M300-400010-W00 1 For 168 series 16t
Piston
OSI D150 For 14t
16 FU1356L0-G00 2
OSI-ring D150 For 160 series
OSI D160 For 163 series 18t
- FU1404L0-G00 2
OSI-ring D160 For 168 series 16t

17 G160M300-400011-W00 1 For 14~18t


Snap ring

- G163M300-400011-W00 1 For 168 series 16t


Snap ring
For 14t
18 G160M300-400012-W00 1
Support ring For 160 series
For 163 series 18t
- G163M300-400012-W00 1
Support ring For 168 series 16t
6.3×100
19 GB91-86 1 For 14~18t
Pin 6.3×100
M52×2
20 G160M300-400013-W00 1 For 14~18t
Nut M52×2
For 14t
21 G160M300-401000-W00 1
Cylinder body For 160 series

8-18
A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
7
E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25
Fig.7 Tilting cylinder
I CPCD160-AW25-12

Item Code No. Description Qty Remarks Or Serial No.


For 163 series 18t
- G163M300-401000-W00 1
Cylinder body For 168 series 16t

22 G160M300-400014-W01 2 For 14~18t


Connector
For 14~18t
23 G160M480-400002-W00 1
Sleeve 4.8m lift 5m
For 14~18t
- G160M550-400001-W00 1
Sleeve 5m lift 6.5m

8-19
A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
8
E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25
Fig.8 Mast piping system
I CPCD160-AW25-12

Item Code No. Description Qty Remarks Or Serial No.


22
1 Q672-22-G00 6
Clamp 22
For 14t
2 G140M330-700001-000 1
Return oil pipe Series see table8-2
For 16~18t
- G160M300-700001-000 2
Return oil pipe Series see table8-2
10×710
3 GT-710HD-G00 4
Wire 10×710

4 G160M300-700002-000 4
Trim border
For 14t
5 G160M300-700003-000 2
Clip Series see table8-2
8
6 GB93-87 2
Washer 8
M8×16
7 GB5783-86 2
Bolt M8×16

8 G160M300-700004-000 1
Return oil pipe

9 G160M300-701000-000 2
Connector body

10 G160M300-700005-000 2
Plate
M12×25
11 GB5783-86 2
Bolt M12×25
12
12 GB93-87 2
Washer 12
12
13 GB97.1-85 2
Washer 12

14 G160M300-700006-000 1 For 14t


Tee connector

8-20
A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
8
E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25
Fig.8 Mast piping system
I CPCD160-AW25-12

Item Code No. Description Qty Remarks Or Serial No.

- G160M300-702000-000 1 For 160 ,163,180 series


Tee connector

- G168M300-701000-000 1 For 168 series 16t


Tee connector

15 XSF2-F25L-7T-G00 2
One-way speed limiting
O 34×3.5
16 GB1235-76 2
O-ring 34×3.5
For 14t
17 G140M330-700002-000 1
Return oil pipe Series see table8-17

18 G168M300-702000-000 2 For 168 series 16t


Connector

8-21
9
A CPCD140-W2 B CPCD160-W2 E CPCD140-W25 F CPCD160-W25
Fig.9 Fork arm carrier

Item Code No. Description Qty Remarks Or Serial No.

1 G140M330-301000-000 1 For 14t


Fork arm carrier body

- G160M300-301000-000 1 For 160 series


Fork arm carrier body

2 G160M300-300001-000 2
Shaft

3 G140M330-302000-000 1 For 14t


Right fork

- G160M300-302000-000 1 For 160 series


Right fork

4 G140M330-302001-000 1 For 14t


Fork body

- G160M300-302001-000 1 For 160 series


Fork body
12
5 GB93-87 20
Washer 12
M12×75
6 GB5783-86 16
Bolt M12×75

7 G160M300-304000-000 2
Adjust cylinder
6
8 GB93-87 6
Washer 6
M6×16
9 GB5783-86 6
Bolt M6×16

10 8M3-305000 2
Pin shaft

11 G160M300-300002-000 2
Plate
M12×40
12 GB5783-86 4
Bolt M12×40

8-22
9
A CPCD140-W2 B CPCD160-W2 E CPCD140-W25 F CPCD160-W25
Fig.9 Fork arm carrier

Item Code No. Description Qty Remarks Or Serial No.


110
13 GB894.1-86 4
Snap roller 110

14 10222T-G00 4
Lift roller
M10×1
15 GB1152-89 2
Nipple M10×1

16 8M3-306000 2
Pin shaft
8
17 GB97.1-85 4
Washer 8
8
18 GB93-87 4
Washer 8
M8
19 GB6170-86 4
Nut M8
U
20 G160M300-300003-000 2
U-Bolt
M16
21 GB6170-86 2
Nut M16

22 G160M300-300004-000 2
Screw
10×80
23 GB879-86 4
Pin 10×80

24 G160M300-100004-000 4
Side rolle support

25 G160M300-100003-000 4
Side roller

26 G160M300-100002-000 8
Adjust shim

27 G160M300-100001-000 4
Side rolle support

8-23
9
A CPCD140-W2 B CPCD160-W2 E CPCD140-W25 F CPCD160-W25
Fig.9 Fork arm carrier

Item Code No. Description Qty Remarks Or Serial No.

28 8M3-300003 4
Adjust mat
125
29 GB895.1-86 4
Snap ring 125

30 G160M300-302003-000 2
Copper bushing

31 8M3-302100 2
Cylinder support

32 G160M300-302002-000 4
Slider

8-24
10 C CPCD180-W2 D CPCD160-AW2 G CPCD180-W25 H CPCD160-AW25
Fig.10 Fork arm carrier I CPCD160-AW25-12

Item Code No. Description Qty Remarks Or Serial No.

1 G163M300-301000-001 1
Fork arm carrier body

2 G163M300-300001-000 2
Shaft

3 G163M300-302000-000 1 For 163 series


Right fork

- G180M300-302000-000 1 For 18t


Right fork

4 G163M300-302001-000 1 For 163 series


Fork body

- G180M300-302001-000 1 For 18t


Fork body
12
5 GB93-87 20
Washer 12
M12×75
6 GB5783-86 16
Bolt M12×75

7 G163M300-304000-001 2
Adjust cylinder
6
8 GB93-87 6
Washer 6
M6×16
9 GB5783-86 6
Bolt M6×16

10 8M3-305000 2
Pin shaft

11 G160M300-300002-000 2
Plate
M12×40
12 GB5783-86 4
Bolt M12×40
110
13 GB894.1-86 4
Snap roller 110

8-25
10 C CPCD180-W2 D CPCD160-AW2 G CPCD180-W25 H CPCD160-AW25
Fig.10 Fork arm carrier I CPCD160-AW25-12

Item Code No. Description Qty Remarks Or Serial No.

14 10222AT-G00 4
Lift roller
M10×1
15 GB1152-89 2
Nipple M10×1

16 G163M300-300002-000 2
Pin shaft

17 G163M300-300005-000 2
Loak shim

18 G163M300-300003-000 2
Support plate
M10×25
19 GB5783-86 4
Bolt M10×25
10
20 GB93-87 4
Washer 10
10
21 GB97.1-85 4
Washer 10

22 G163M300-300004-000 2
Adjust mat
10×80
23 GB879-86 4
Pin 10×80

24 G160M300-100004-000 4
Side rolle support

25 G160M300-100003-000 4
Side roller

26 G160M300-100002-000 8
Adjust shim

27 G160M300-100001-000 4
Side rolle support
130
28 GB893.2-86 4
Snap ring 130

8-26
10 C CPCD180-W2 D CPCD160-AW2 G CPCD180-W25 H CPCD160-AW25
Fig.10 Fork arm carrier I CPCD160-AW25-12

Item Code No. Description Qty Remarks Or Serial No.

29 G163M300-302003-000 2
Copper bushing

30 G163M300-302100-000 2
Cylinder support

31 G163M300-302002-000 2
Slider

8-27
11
A CPCD140-W2 B CPCD160-W2 E CPCD140-W25 F CPCD160-W25
Fig.11 Adjusting cylinder

Item Code No. Description Qty Remarks Or Serial No.


M6
1 GB1152-89 1
Nipple M6

2 8M3*304001 1
Ear ring
GE17ES
3 GB9163-90 1
Bearing GE17ES
30
4 GB893.2-86 2
Snap ring 30

5 8M3*304002 1
Lock nut

6 G160M300-304001-W00 1
Piston rod
LBH d32
7 CL0363C0-G00 1
LBH-Dust ring d32

8 8M3*304006 1
Nylon gasket
M10×8
9 GB77-85 1
Screw M10×8

10 8M3*304004 1
Cylinder cover
O 38×3.5
11 GB1235-76 2
O-ring 38×3.5
Yx d32
12 D2-32-G00 1
Seal ring d32

13 8M3*304007 1
Guide bush

14 8M3*304005 1
Adjust shim
3230
15 SF-1-3230-G00 1
Combination bush

8-28
11
A CPCD140-W2 B CPCD160-W2 E CPCD140-W25 F CPCD160-W25
Fig.11 Adjusting cylinder

Item Code No. Description Qty Remarks Or Serial No.


O 63×3.1
16 GB1235-76 1
O-ring 63×3.1

17 G160M300-304006-W00 1
Sleeve

18 8M3*304009 1
Piston
OSI d63
19 FU0784L0-G00 2
OSI-Seal ring d63

20 8M3*304010 1
Support ring
22
21 GB848-85 1
Washer 22
5×40
22 GB91-86 1
Pin 5×40
M22×1.5
23 GB9457-88 1
Nut M22×1.5

24 G160M300-304002-W00 1
Connector

25 G160M300-304003-W00 1
Steel pipe

26 G160M300-304004-W00 1
Connector

27 G160M300-304005-W00 1
Connector

28 G160M300-304100-W00 1
Cylinder body

8-29
12 C CPCD180-W2 D CPCD160-AW2 G CPCD180-W25 H CPCD160-AW25
Fig.12 Adjusting cylinder I CPCD160-AW25-12

Item Code No. Description Qty Remarks Or Serial No.


M6
1 GB1152-89 1
Nipple M6

2 G163M300-304006-W00 1
Ear ring
GE20ES
3 GB9163-90 1
Bearing GE20ES
35
4 GB893.2-86 2
Snap ring 35

5 8M3*304002 1
Lock nut

6 G163M300-304001-W01 1
Piston rod
LBH d35
7 CL0066C1-G00 1
LBH-Dust ring d35
U d35
8 RU3000350-Z20-G00 1
U-ring d35
d35
9 RS1300350-T46NA-G00 1
Ring d35

10 G163M300-304002-W00 1
Guide bush
70×61×2.5
11 N30M300-600006-000 1
Protect ring
O 70×5.7
12 D2-32-G00 1
O-ring 70×5.7
3230
13 SF-1-3525-G00 1
Combination bush
O 75×3.1
14 GB1235-76 1
O-ring 75×3.1

15 G163M300-304003-W01 1
Sleeve

8-30
12 C CPCD180-W2 D CPCD160-AW2 G CPCD180-W25 H CPCD160-AW25
Fig.12 Adjusting cylinder I CPCD160-AW25-12

Item Code No. Description Qty Remarks Or Serial No.

16 G163M300-304004-W00 1
Piston
OSI d70
17 FU0846L0-G00 2
OSI-Seal ring d70

18 G163M300-304005-W00 1
Support ring
O 40×3.1
19 GB1235-76 1
O-ring 40×3.1
22
20 GB848-85 1
Washer 22
5×40
21 GB91-86 1
Pin 5×40
M22×1.5
22 GB9457-88 1
Nut M22×1.5

23 G160M300-304002-W00 1
Connector

24 G160M300-304003-W00 1
Steel pipe

25 G160M300-304004-W00 1
Connector

26 G160M300-304005-W00 1
Connector

27 G163M300-304007-W00 1
Steel pipe

28 G163M300-304100-W01 1
Cylinder body

8-31
A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
13
E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25
Fig.13 Chain assy
I CPCD160-AW25-12

Item Code No. Description Qty Remarks Or Serial No.

1 G160M300-010001-000 4
Nut

2 G160M300-010002-000 1
Short chain connector
LH3244×55 For 14~18t
3 GB/T6074-1995 1
Leaf chain LH3244×55 Series see table13-3

4 G160M300-010003-000 2
Pin roll
4×30
5 GB91-86 2
Pin 4×30

6 G160M300-010004-000 1
Long chain connector
4×60
7 GB91-86 2
Pin 4×60

8 G160M300-010005-000 1
Nut

8-32
(14~18t)
<Optional Parts>

1-1 (14t) (160 series) (163 series 18t) (168 series 16t) 1-2 (14t) (160 series)
Lift Height
3.3m \ G160M330-100000-000 G163M330-100000-000 G168M330-100000-000 \ G160M330-200000-000
3.6m G140M360-100000-000 G160M360-100000-000 G163M360-100000-000 G168M360-100000-000 G140M360-200000-000 G160M360-200000-000
4.0m G140M400-100000-000 G160M400-100000-000 G163M400-100000-000 G168M400-100000-000 G140M400-200000-000 G160M400-200000-000
4.3m G140M430-100000-000 G160M430-100000-000 G163M430-100000-000 G168M430-100000-000 G140M430-200000-000 G160M430-200000-000
4.5m G140M450-100000-000 G160M450-100000-000 G163M450-100000-000 G168M450-100000-000 G140M450-200000-000 G160M450-200000-000
4.8m G140M480-100000-000 G160M480-100000-000 G163M480-100000-000 G168M480-100000-000 G140M480-200000-000 G160M480-200000-000
5.0m G140M500-100000-000 G160M500-100000-000 G163M500-100000-000 G168M500-100000-000 G140M500-200000-000 G160M500-200000-000
5.5m G140M550-100000-000 G160M550-100000-000 G163M550-100000-000 G168M550-100000-000 G140M550-200000-000 G160M550-200000-000
6.0m G140M600-100000-000 G160M600-100000-000 G163M600-100000-000 G168M600-100000-000 G140M600-200000-000 G160M600-200000-000
6.5m G140M650-100000-000 G160M650-100000-000 G163M650-100000-000 G168M650-100000-000 G140M650-200000-000 G160M650-200000-000

(163 series 18t) (168 series 16t) 1-6 (14t 160 series) (163 series 18t) (168 series 16t) 1-11 (14t)
Lift Height
3.3m G163M330-200000-000 G168M330-200000-000 G160M300-400000-000 G163M300-400000-000 G168M300-400000-000 \
3.6m G163M360-200000-000 G168M360-200000-000 G160M300-400000-000 G163M300-400000-000 G168M300-400000-000 GX160M360-500000-000
4.0m G163M400-200000-000 G168M400-200000-000 G160M300-400000-000 G163M300-400000-000 G168M300-400000-000 GX160M400-500000-000
4.3m G163M430-200000-000 G168M430-200000-000 G160M300-400000-000 G163M300-400000-000 G168M300-400000-000 GX160M430-500000-000
4.5m G163M450-200000-000 G168M450-200000-000 G160M300-400000-000 G163M300-400000-000 G168M300-400000-000 GX160M450-500000-000
4.8m G163M480-200000-000 G168M480-200000-000 G160M480-400000-000 G163M480-400000-000 G168M480-400000-000 GX160M480-500000-000
5.0m G163M500-200000-000 G168M500-200000-000 G160M480-400000-000 G163M480-400000-000 G168M480-400000-000 GX160M500-500000-000
5.5m G163M550-200000-000 G168M550-200000-000 G160M550-400000-000 G163M550-400000-000 G168M550-400000-000 GX160M550-500000-000
6.0m G163M600-200000-000 G168M600-200000-000 G160M550-400000-000 G163M550-400000-000 G168M550-400000-000 GX160M600-500000-000
6.5m G163M650-200000-000 G168M650-200000-000 G160M550-400000-000 G163M550-400000-000 G168M550-400000-000 GX160M650-500000-000

8-33
(16t) (18t) 1-12 (14t) (16t) (18t) 1-17 (14t)
Lift Height
3.3m G160M330-500000-000 G180M330-500000-000 \ G160M330-600000-000 G180M330-600000-000 \
3.6m G160M360-500000-000 G180M360-500000-000 GX160M360-600000-000 G160M360-600000-000 G180M360-600000-000 GX140M360-700000-000
4.0m G160M400-500000-000 G180M400-500000-000 GX160M400-600000-000 G160M400-600000-000 G180M400-600000-000 GX140M400-700000-000
4.3m G160M430-500000-000 G180M430-500000-000 GX160M430-600000-000 G160M430-600000-000 G180M430-600000-000 GX140M430-700000-000
4.5m G160M450-500000-000 G180M450-500000-000 GX160M450-600000-000 G160M450-600000-000 G180M450-600000-000 GX140M450-700000-000
4.8m G160M480-500000-000 G180M480-500000-000 GX160M480-600000-000 G160M480-600000-000 G180M480-600000-000 GX140M480-700000-000
5.0m G160M500-500000-000 G180M500-500000-000 GX160M500-600000-000 G160M500-600000-000 G180M500-600000-000 GX140M500-700000-000
5.5m G160M550-500000-000 G180M550-500000-000 GX160M550-600000-000 G160M550-600000-000 G180M550-600000-000 GX140M550-700000-000
6.0m G160M600-500000-000 G180M600-500000-000 GX160M600-600000-000 G160M600-600000-000 G180M600-600000-000 GX140M600-700000-000
6.5m G160M650-500000-000 G180M650-500000-000 GX160M650-600000-000 G160M650-600000-000 G180M650-600000-000 GX140M650-700000-000

(16t 18t) (16t) 1-18 (14t) (16t 18t) 1-19 (14t) (16t 18t)
Lift Height
3.3m G160M330-700000-000 G168M330-700000-000 \ G160M330-010000-000 \ G160M330-800000-000
3.6m G160M360-700000-000 G168M360-700000-000 G160M330-010000-000 G160M360-010000-000 G140M360-800000-000 G160M360-800000-000
4.0m G160M400-700000-000 G168M400-700000-000 G160M360-010000-000 G160M400-010000-000 G140M400-800000-000 G160M400-800000-000
4.3m G160M430-700000-000 G168M430-700000-000 G160M400-010000-000 G160M430-010000-000 G140M430-800000-000 G160M430-800000-000
4.5m G160M450-700000-000 G168M450-700000-000 GX160M500-010000-000 G160M450-010000-000 G140M450-800000-000 G160M450-800000-000
4.8m G160M480-700000-000 G168M480-700000-000 G160M450-010000-000 G160M480-010000-000 G140M480-800000-000 G160M480-800000-000
5.0m G160M500-700000-000 G168M500-700000-000 G160M480-010000-000 G160M500-010000-000 G140M500-800000-000 G160M500-800000-000
5.5m G160M550-700000-000 G168M550-700000-000 GX160M600-010000-000 G160M550-010000-000 G140M550-800000-000 G160M550-800000-000
6.0m G160M600-700000-000 G168M600-700000-000 G140M600-010000-000 G160M600-010000-000 G140M600-800000-000 G160M600-800000-000
6.5m G160M650-700000-000 G168M650-700000-000 G140M650-010000-000 G160M650-010000-000 G140M650-800000-000 G160M650-800000-000

8-34
(16t) 2-1 (14t) (160 series) (163 series 18t) (168 series 18t) 3-1 (14t)
Lift Height
3.3m G168M330-800000-000 \ G160M330-101000-000 G163M330-101000-000 G168M330-101000-000 \
3.6m G168M360-800000-000 G140M360-101000-000 G160M360-101000-000 G163M360-101000-000 G168M360-101000-000 G140M360-201000-000
4.0m G168M400-800000-000 G140M400-101000-000 G160M400-101000-000 G163M400-101000-000 G168M400-101000-000 G140M400-201000-000
4.3m G168M430-800000-000 G140M430-101000-000 G160M430-101000-000 G163M430-101000-000 G168M430-101000-000 G140M430-201000-000
4.5m G168M450-800000-000 G140M450-101000-000 G160M450-101000-000 G163M450-101000-000 G168M450-101000-000 G140M450-201000-000
4.8m G168M480-800000-000 G140M480-101000-000 G160M480-101000-000 G163M480-101000-000 G168M480-101000-000 G140M480-201000-000
5.0m G168M500-800000-000 G140M500-101000-000 G160M500-101000-000 G163M500-101000-000 G168M500-101000-000 G140M500-201000-000
5.5m G168M550-800000-000 G140M550-101000-000 G160M550-101000-000 G163M550-101000-000 G168M550-101000-000 G140M550-201000-000
6.0m G168M600-800000-000 G140M600-101000-000 G160M600-101000-000 G163M600-101000-000 G168M600-101000-000 G140M600-201000-000
6.5m G168M650-800000-000 G140M650-101000-000 G160M650-101000-000 G163M650-101000-000 G168M650-101000-000 G140M650-201000-000

(160 series) (163 series 18t) (168 series 18t) 4-1-13 (168 series 18t) 4-1-17
Lift Height
3.3m G160M330-201000-000 G163M330-201000-000 G168M330-201000-000 G160M330-800002-000 G168M330-800003-000 G160M330-803000-000
3.6m G160M360-201000-000 G163M360-201000-000 G168M360-201000-000 G160M360-800002-000 G168M360-800003-000 G160M360-803000-000
4.0m G160M400-201000-000 G163M400-201000-000 G168M400-201000-000 G160M400-800002-000 G168M400-800003-000 G160M400-803000-000
4.3m G160M430-201000-000 G163M430-201000-000 G168M430-201000-000 G160M430-800002-000 G168M430-800003-000 G160M430-803000-000
4.5m G160M450-201000-000 G163M450-201000-000 G168M450-201000-000 G160M450-800002-000 G168M450-800003-000 G160M450-803000-000
4.8m G160M480-201000-000 G163M480-201000-000 G168M480-201000-000 G160M480-800002-000 G168M480-800003-000 G160M480-803000-000
5.0m G160M500-201000-000 G163M500-201000-000 G168M500-201000-000 G160M500-800002-000 G168M500-800003-000 G160M500-803000-000
5.5m G160M550-201000-000 G163M550-201000-000 G168M550-201000-000 G160M550-800002-000 G168M550-800003-000 G160M550-803000-000
6.0m G160M600-201000-000 G163M600-201000-000 G168M600-201000-000 G160M600-800002-000 G168M600-800003-000 G160M600-803000-000
6.5m G160M650-201000-000 G163M650-201000-000 G168M650-201000-000 G160M650-800002-000 G168M650-800003-000 G160M650-803000-000

8-35
Lift (168 series 18t) 5-1 (14t) 5-2 (14t) 5-18 (14t) (14t) 6-7
Height
3.3m G168M330-801000-000 \ \ \ \ G160M330-500005-W00
3.6m G168M360-801000-000 GX160M360-500005-W00 GX160M360-500004-W00 GX160M360-501000-W00 GX160M360-601000-W00 G160M360-500005-W00
4.0m G168M400-801000-000 GX160M400-500005-W00 GX160M400-500004-W00 GX160M400-501000-W00 GX160M400-601000-W00 G160M400-500005-W00
4.3m G168M430-801000-000 GX160M430-500005-W00 GX160M430-500004-W00 GX160M430-501000-W00 GX160M430-601000-W00 G160M430-500005-W00
4.5m G168M450-801000-000 GX160M450-500005-W00 GX160M450-500004-W00 GX160M450-501000-W00 GX160M450-601000-W00 G160M450-500005-W00
4.8m G168M480-801000-000 GX160M480-500005-W00 GX160M480-500004-W00 GX160M480-501000-W00 GX160M480-601000-W00 G160M480-500005-W00
5.0m G168M500-801000-000 GX160M500-500005-W00 GX160M500-500004-W00 GX160M500-501000-W00 GX160M500-601000-W00 G160M500-500005-W00
5.5m G168M550-801000-000 GX160M550-500005-W00 GX160M550-500004-W00 GX160M550-501000-W00 GX160M550-601000-W00 G160M550-500005-W00
6.0m G168M600-801000-000 GX160M600-500005-W00 GX160M600-500004-W00 GX160M600-501000-W00 GX160M600-601000-W00 G160M600-500005-W00
6.5m G168M650-801000-000 GX160M650-500005-W00 GX160M650-500004-W00 GX160M650-501000-W00 GX160M650-601000-W00 G160M650-500005-W00

Lift 6-8 6-19 (16t) (18t) (16t) (18t) 7-3


Height
3.3m G160M330-500004-W00 G160M330-501000-W00 G180M330-501000-W00 G160M330-601000-W00 G180M330-601000-W00 G160M300-400009-W00
3.6m G160M360-500004-W00 G160M360-501000-W00 G180M360-501000-W00 G160M360-601000-W00 G180M360-601000-W00 G160M300-400009-W00
4.0m G160M400-500004-W00 G160M400-501000-W00 G180M400-501000-W00 G160M400-601000-W00 G180M400-601000-W00 G160M300-400009-W00
4.3m G160M430-500004-W00 G160M430-501000-W00 G180M430-501000-W00 G160M430-601000-W00 G180M430-601000-W00 G160M300-400009-W00
4.5m G160M450-500004-W00 G160M450-501000-W00 G180M450-501000-W00 G160M450-601000-W00 G180M450-601000-W00 G160M300-400009-W00
4.8m G160M480-500004-W00 G160M480-501000-W00 G180M480-501000-W00 G160M480-601000-W00 G180M480-601000-W00 G160M480-400001-W00
5.0m G160M500-500004-W00 G160M500-501000-W00 G180M500-501000-W00 G160M500-601000-W00 G180M500-601000-W00 G160M480-400001-W00
5.5m G160M550-500004-W00 G160M550-501000-W00 G180M550-501000-W00 G160M550-601000-W00 G180M550-601000-W00 G160M480-400001-W00
6.0m G160M600-500004-W00 G160M600-501000-W00 G180M600-501000-W00 G160M600-601000-W00 G180M600-601000-W00 G160M480-400001-W00
6.5m G160M650-500004-W00 G160M650-501000-W00 G180M650-501000-W00 G160M650-601000-W00 G180M650-601000-W00 G160M480-400001-W00

8-36
(168 series 18t) 8-2 (14t) (16t 18t) 8-17 (14t) (16t 18t) 13-3 (14t)
Lift Height
3.3m G168M300-400009-W00 \ G160M330-700001-000 \ G160M330-700007-000 \
3.6m G168M300-400009-W00 G140M360-700001-000 G160M360-700001-000 G140M360-700002-000 G160M360-700007-000 LH3244×57
4.0m G168M300-400009-W00 G140M400-700001-000 G160M400-700001-000 G140M400-700002-000 G160M400-700007-000 LH3244×61
4.3m G168M300-400009-W00 G140M430-700001-000 G160M430-700001-000 G140M430-700002-000 G160M430-700007-000 LH3244×65
4.5m G168M300-400009-W00 G140M450-700001-000 G160M450-700001-000 G140M450-700002-000 G160M450-700007-000 LH3244×67
4.8m G168M480-400001-W00 G140M480-700001-000 G160M480-700001-000 G140M480-700002-000 G160M480-700007-000 LH3244×71
5.0m G168M480-400001-W00 G140M500-700001-000 G160M500-700001-000 G140M500-700002-000 G160M500-700007-000 LH3244×73
5.5m G168M480-400001-W00 G140M550-700001-000 G160M550-700001-000 G140M550-700002-000 G160M550-700007-000 LH3244×79
6.0m G168M480-400001-W00 G140M600-700001-000 G160M600-700001-000 G140M600-700002-000 G160M600-700007-000 LH3244×83
6.5m G168M480-400001-W00 G140M650-700001-000 G160M650-700001-000 G140M650-700002-000 G160M650-700007-000 LH3244×89

(16t 18t)
Lift Height
3.3m LH3244×57
3.6m LH3244×61
4.0m LH3244×65
4.3m LH3244×69
4.5m LH3244×71
4.8m LH3244×73
5.0m LH3244×75
5.5m LH3244×81
6.0m LH3244×87
6.5m LH3244×93

8-37
Part Cab

A CPCD140-W2 B CPCD160-W2 C CPCD180-W2


D CPCD160-AW2 E CPCD140-W25 F CPCD160-W25
G CPCD180-W25 H CPCD160-AW25 I CPCD160-AW25-12

Item Description Serial No. Page

1 —2013.01.20
A B C D E F G H 9-1
Fig.1 Cab—2013.01.20
2 2013.01.20—
Fig.2 Cab 2013.01.20— All models of truck 9-7

3 2013.01.20—
Fig.3 Cab 2013.01.20— All models of truck 9-10
4 2013.01.20—
Fig.4 Cab 2013.01.20— All models of truck 9-13

5 2013.01.20—
Fig.5 Left cab door 2013.01.20— All models of truck 9-15

6 2013.01.20—
Fig.6 Right cab door 2013.01.20— All models of truck 9-16
7 —2013.01.20
A B C D E F G H 9-17
Fig.7 Cab overturn oil pipe—2013.01.20
7-1 2013.01.20—
Fig.7-1 Cab overturn oil pipe2013.01.20— All models of truck 9-19

8
Fig.8 Cab overturn cylinder All models of truck 9-20

9-A
1 —2013.01.20 A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
Fig.1 Cab—2013.01.20 E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25

9-1
1 —2013.01.20 A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
Fig.1 Cab—2013.01.20 E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25

Item Code No. Description Qty Remarks Or Serial No.

1 G160-951000-G00 2
Lock

2 G160-950001-G00 2
Glass

3 G160-950002-G00 2
Glass

4 G160-952000-G00 1
Right door frame

5 G160-950100-G00 4
Hinge

6 G160-950003-G00 1
Glass

7 G160-953000-G00 1
Rain scraper
See previous fig
8 NO PART NO. -
Air condition

9 G160-956000-G00 1
Rain scraper

10 N163-030000-000 1
Chair assy

11 G160-950004-G00 2
Windshield
M14×1.5
12 GB9457-86 2
Nut M14×1.5

13 N163-350006-000 4
Washer

14 N163-350003-000 4
Buffer
10
15 GB97.1-85 8
Washer 10

9-2
1 —2013.01.20 A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
Fig.1 Cab—2013.01.20 E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25

Item Code No. Description Qty Remarks Or Serial No.


10
16 GB93-87 8
Washer 10
M10×30
17 GB5783-86 8
Bolt M10×30

18 G160-904100-000
Bracket

19 N163-350004-000 2
Pipe

20 G160-904001-000 2
Bolt
B12×65
21 GB882-86 2
Pin shaft B12×65
3.2×45
22 GB91-86 1
Pin 3.2×45
See previous fig
23 G160-910000-000 1 A B C D F H
Cab frame

- G163-910000-000 1 E G
Cab frame

24 G160-957000-G00 1
Rain scraper

25 G160-950006-G00 1
Windshield

26 G160-958000-G00 1
Left door frame

27 G160-900017-G00 1
Sealing strip

28 G160-900003-000 4
Slingjing seat

29 G163-900015-000 1
Left rear lamp bracket

9-3
1 —2013.01.20 A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
Fig.1 Cab—2013.01.20 E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25

Item Code No. Description Qty Remarks Or Serial No.

30 G163-900021-000 1
Right rear lamp bracket
6
31 GB97.1-85 20
Washer 6
6
32 GB93-87 20
Washer 6
M6×10
33 GB5783-86 22
Bolt M6×10
M8×20
34 GB5783-86 12
Bolt M8×20
8
35 GB93-87 18
Washer 8
8
36 GB97.1-85 18
Washer 8
See previous fig 5
37 GB97.1-85 12
Washer 5
5
38 GB93-87 12
Washer 5
M5×12
39 GB5783-86 12
Bolt M5×12
M8×12
40 GB5783-86 6
Bolt M8×12
1
41 G160-900006-000 1
Monitor bracket 1
2
42 G160-900007-000 1
Monitor bracket 2

43 G160-905100-000 1
Control valve control bracket

44 G160-900100-000 1 A B C D F H
Floor assy

9-4
1 —2013.01.20 A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
Fig.1 Cab—2013.01.20 E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25

Item Code No. Description Qty Remarks Or Serial No.

- G160-900100-000 1 E G
Floor assy

45 G160-907000-000 1
Hood

46 G160-930000-000 1
Cab overturn oil pipe

47 G160-908000-000 1
Bracket
M12×30
48 GB5783-86 4
Bolt M12×30
12
49 GB93-87 4
Washer12
12
50 GB97.1-85 4
Washer 12
See previous fig
51 G160-900400-000 1
Left head lamp bracket

52 G160-900300-000 1
Right head lamp bracket

53 G160-903000-000 1
Contr0ller installing plate
4X10
54 GB/T12617-1990 4
Rivet 4X10

55 G160-900018-G00 1
Skylight glass

56 G160-906100-000 1
Halt vehicle brake bracket

57 G160-906001-000 2
Side plate

58 G160-905001-000 2
Side plate

9-5
1 —2013.01.20 A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
Fig.1 Cab—2013.01.20 E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25

Item Code No. Description Qty Remarks Or Serial No.

59 G160-900200-000 1 A B C D E G H
Nose plate

- G160-900200-001 1 F
Nose plate

60 G160-900010-000 1
Plate
1
61 G160-900004-000 1
Side plate 1
2
62 G160-900005-000 1
Side plate 2

63 G160-900016-G00 2
Door catch

64 G160-900019-G00 2
Glass frame
See previous fig M6
65 GB6170-85 2
Nut M6

9-6
A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
2 2013.01.20—
E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25
Fig.2 Cab 2013.01.20—
I CPCD160-AW25-12

9-7
A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
2 2013.01.20—
E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25
Fig.2 Cab 2013.01.20—
I CPCD160-AW25-12

Item Code No. Description Qty Remarks Or Serial No.

1 JG163B-000011-000 1
Lock

2 JG163B-000010-000 1
Glass

3 JG250-001000-G00 1
Glass

- JG250-000006-G00 1
Glass

- JG250-000007-G00 1
Glass

4 JG250-200000--000 1
Right door frame

5 JG250-003000-000 2
Lamp bracket
See previous fig.
6 JG163B-000010-G00
Glass(RH)

7 JG163B-000001-G00
Glass

8 JG163B-008000-000 CE
Air hose

- JG163C-001000-000
Decorating plate

9 50W-500002 2
Rubber stopper

10 JG163B-600000-G00 1 CE
Air conditioner assy

- JG163C-600000-G00 1
Air conditioner assy

11 JG250-300000-000 1
Right door assy

9-8
A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
2 2013.01.20—
E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25
Fig.2 Cab 2013.01.20—
I CPCD160-AW25-12

Item Code No. Description Qty Remarks Or Serial No.

- JG163B-300000-000 1 CE
Right door assy

12 JG163B-007000-000 1
After-fixing piping
M14×110
13 GB 5780 -86 2
Bolt M14×110

14 JG163-000014-000 2
Back-up block

15 JG163-000012-000 2
Pipe

16 JG163B-000200-000
Bracket

17 JG163-000005-000 4
Washer
See previous fig.
18 N163-350003-000 4
Buffer
M14
19 GB 6170-86 2
Nut M14

20 JG163B-000004-000 Tabletting 2

21 JG250-001000-G00 1
Front wiper assy

9-9
A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
3 2013.01.20—
E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25
Fig.3 Cab 2013.01.20—
I CPCD160-AW25-12

9-10
A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
3 2013.01.20—
E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25
Fig.3 Cab 2013.01.20—
I CPCD160-AW25-12

Item Code No. Description Qty Remarks Or Serial No.

1 JG250-000002-000 1
Lamp bracket(RH)

2 JR960-000041-000 1
Support

3 JG163B-000002-G00 1
Glass

4 JG250-002000-G00 1
Rear wiper assy

5 JG250-000001-000 1
Lamp bracket(LH)

6 JG163-000003-000 4
Crane

7 JG163B-000005-G00 1
Glass(LF)
See previous fig.
8 JG163B-800013-G00 1 CE
Decorative sheet(RF)

9 JG163B-009000-000 1
Front air-condition wind pass

- JG163C-002000-000 1 E G
Front decorative sheet

10 JG163-000006-000 1
Monitor bracket

11 JG163-000007-000 1
Monitor bracket

12 JG163B-800011-G00 1
Decorative sheet(LF)

13 JXWQ-0100-G00 2
Door stopper

14 JG163B-000001-000 1
Left shield plate

9-11
A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
3 2013.01.20—
E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25
Fig.3 Cab 2013.01.20—
I CPCD160-AW25-12

Item Code No. Description Qty Remarks Or Serial No.

15 JG163B-100000-000 1
Cab frame

See previous fig.

9-12
A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
4 2013.01.20—
E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25
Fig.4 Cab 2013.01.20—
I CPCD160-AW25-12

9-13
A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
4 2013.01.20—
E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25
Fig.4 Cab 2013.01.20—
I CPCD160-AW25-12

Item Code No. Description Qty Remarks Or Serial No.


1
1 JG163B-000016-000 2
Plate 1

2 JG160-001000-000 1
Chair support

3 JG163-006000-000 1
Parking brake bracket

4 G160-930000-000 1
Cab overturn oil pipe

5 JG163B-000015-000 1
Plate

6 JG163B-000007-000 1
Sealplate

7 JG163B-000006-000 4
Plate
See previous fig
8 JG250-003000-G00 1
Top wipe wash

9 JMS-010-G00 1
Lock

10 N163-030000-000 1
Chair assy

11 JG163B-005000-000 1
Control valve control bracket

9-14
A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
5 2013.01.20—
E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25
Fig.5 Left cab door 2013.01.20—
I CPCD160-AW25-12

Item Code No. Description Qty Remarks Or Serial No.

1 JG250-220000-G00 1
Left window assy
Windows(R.H)
2 JCS-004-G00 1
Lock
.
3 JG250-210000-000 1
Left frame

4 JMLS420-000-G00 1
Handle

5 JG163B-000006-G00 1
Glass

6 JG250-800031-G00 1
Decorative sheet

9-15
A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
6 2013.01.20—
E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25
Fig.6 Right cab door 2013.01.20—
I CPCD160-AW25-12

Item Code No. Description Qty Remarks Or Serial No.

1 JG250-320000-G00 1
Right window assy

2 JCS-004-G00 1
Lock

3 JG250-310000-000 1
Right frame

- JG163B-310000-000 1 CE
Right frame

4 JMLS420-000-G00 1
Handle

5 JG163B-000006-G00 1
Glass

6 JG250-800041-G00 1
Decorative sheet

- JG163B-800041-G00 1 CE
Decorative sheet

9-16
7 —2013.01.20 A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
Fig.7 Cab overturn oil pipe—2013.01.20 E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25

Item Code No. Description Qty Remarks Or Serial No.

1 SB-16-G00 1
Hand pump
18
2 JB982-77 2
Washer 18

3 G160-930001-000 1
Connector
18
4 Q672-18-G00 4
Clamp 18

5 G160-930008-W00 1
Lower pressure pipe
10
6 GB93-87 4
Washer 10
M10×30
7 GB5783-86 2
Bolt M10×30

8 G160-935000-000 1
Oil tank
6
9 GB93-87 4
Washer 6
M6×12
10 GB5783-86 4
Bolt M6×12
O 24×2.4
11 GB1235-76 1
O-ring 24×2.4

12 G160-936000-000 1
Gauge

13 TM450B1-G00 1
Air breather
M8×16
14 GB5783-86 2
Bolt M8×16

15 G160-932000-000 1
Rod

9-17
7 —2013.01.20 A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
Fig.7 Cab overturn oil pipe—2013.01.20 E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25

Item Code No. Description Qty Remarks Or Serial No.

16 G160-931000-000 1
Cylinder
O P11
17 JISB2401-P11-G00 1
O-ring P11

18 G160-930007-000 1
Connector

19 G160-930008-W00 1
Lower pressure pipe

20 G160-930002-000 1
Rubber pipe assy

21 G160-930005-000 1
Connector

22 G160-930004-000 1
One-way throttle valve

23 G160-933000-000 1
Rod

24 G160-930003-000 1
Connector

9-18
A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
7-1 2013.01.20—
E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25
Fig.7-1 Cab overturn oil pipe 2013.01.20—
I CPCD160-AW25-12

Item Code No. Description Qty Remarks Or Serial No.


M10×25
1 G005783-010025-00 4
Bolt M10x25
10
2 G000093-000010-00 4
Washer 10
10
3 G0097P1-000010-00 4
Washer 10
4 G160-934000-000 1
Hand pump

5 G160-930008-000 2
Rubber pipe assy pe

6 G160-931000-000 1
Cylinder

7 G160-900031-000 1
Tipping cylinder mounting bolt

8 G168-930001-000 1
Fixed bracket

9 G160-900030-000 1
Tipping cylinder mounting bolt
20
10 G0097P1-000020-00 1
Washer 20
16
11 G0097P1-000016-00 1
Washer 16
M16
12 G006178-000016-00 1
Nut M16
4×35
13 G000091-004035-00 1
Pin4×35

14 G160-930009-000 1
Rocker

15 GX160-830100-000 1
Connector

9-19
A CPCD140-W2 B CPCD160-W2 C CPCD180-W2 D CPCD160-AW2
8
E CPCD140-W25 F CPCD160-W25 G CPCD180-W25 H CPCD160-AW25
Fig.8 Cab overturn cylinder
I CPCD160-AW25-12

Item Code No. Description Qty Remarks Or Serial No.


OSI D45
1 FU0563L0-G00 1
OSI rear ring D45

2 N15M300-400004-W00 1
Ring

3 N15M300-400003-W00 1
Ring

4 N15M300-400002-W00 1
Piston
21
5 GB895.1-86 1
Snap ring 21

6 G160-931003-W00 1
Piston rod

7 G160-931002-W00 1
Nut

8 G160-931001-W00 1
Ear ring
42
9 GB893.1-86 2
Snap ring 42
GE25ES
10 GB9163-90 1
Bearing GE25ES
DKI d35
11 FD2041A0-G00 1
DKI-Dustproof ring

12 N15M300-402000-W00 1
Guide sleeve
O 46.2×2.65
13 GB3452.1-82 1
O-ring 46.2×2.65
ISI d35
14 FU0424K0-G00 1
ISI sear ring d35

15 G160-931200-W00 1
Cylinder body

9-20

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