Cobalt™ 27

Service Manual
90-200028-01
Georgia

Cobalt™
March 2020

Technology Training & Support Services

10 Memorial Boulevard, Providence, RI 02903 USA
Cobalt™ 27 Service Manual
SOFTWARE AND HARDWARE FEATURES MENTIONED IN THESE MATERIALS MAY NOT BE AVAILABLE IN
YOUR JURISDICTION, BUT ARE MENTIONED FOR TRAINING PURPOSES ONLY.
Warranty
Information in this document is subject to change without notice and does not represent a commitment on the part of IGT, a
wholly owned subsidiary of IGT. No part of this manual may be reproduced or transmitted in any form or by any means,
electronic or mechanical, including photocopying and recording, for any purpose other than the purchaser's personal use
without written permission of IGT.
Nothing contained in this document shall be construed as a warranty. The warranty, if any, for a product shall be contained
in the contract with IGT for the purchase, lease or license of the product. ALL OTHER WARRANTIES, EXPRESS OR
IMPLIED, INCLUDING BUT NOT LIMITED TO WARRANTIES OF MERCHANTABILITY, FITNESS FOR A
PARTICULAR PURPOSE OR NON-INFRINGEMENT, ARE HEREBY DISCLAIMED. IN NO EVENT SHALL IGT BE
LIABLE FOR DIRECT, INDIRECT, INCIDENTAL, PUNITIVE OR CONSEQUENTIAL DAMAGES, INCLUDING BUT
NOT LIMITED TO LOSS OF USE, REVENUE OR PROFITS.
Hardware Warning!
The following servicing instructions and/or information is for use by QUALIFIED PERSONNEL ONLY.
Systems Trademark and Copyright Information
© 2020 IGT. All rights reserved.
Each and every use of an IGT trademark contained herein is intended to be protected and all rights are reserved.
Third-Party Trademarks
All other trademarks and registered trademarks are the property of their respective owners, without intent to infringe.
Hardware Trademark and Copyright Information
© 2020 IGT. All rights reserved.
Certain trademarks and/or service marks used herein are the property of their respective third party owners. The use of
such marks herein is for identification purposes only, and does not imply an endorsement by IGT of the mark owner, or
vice-versa, or that such mark owner has authorized IGT to promote its products and/or services.

Contact Information
IGT
10 Memorial Boulevard IGT Support
Providence, Rhode Island 02903 1-866-777-8448
1-401-392-1000

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appreciate your input.

2 Cobalt™ 27
Table of Contents
Safety 7
Chapter 1 Cobalt Overview 9
Cobalt Features 10
Specifications 11
Environmental Specifications 11
Electrical Specifications 11
Physical Specifications 11
Dimensions 12
Dimensions - with Topper 13
Dimensions - with Doors Open 14
External Components Overview 15
Cabinet Components 15
Player Panel Components 16
Lower Door Components 17
Basic Operational Instructions and Features 17
Security 17
Opening the Main Door 18
Opening the Lower Door 19
Opening the Cash Box Door 20
Accessing the Brain Box Secure USB Port 20
Door Monitoring 21
Internal Components Overview 22
Mutha Goose System Hardware 23
Cashless System Hardware 23
Powering On 24
Cobalt Access Levels 25
Chapter 2 Hardware 27
LCD Displays 28
Main LCD Display 29
Top LCD Display 30
On Screen Display (OSD) 30
LCD Removal 31
AC Box 32
AC Box Removal 32
Power Supply 33
Power Supply Removal 34
AVP 4+ Brain Box 36
Brain Box Removal 38
Cobalt™ 27 3
 Cabinet Controller Board 39
Cabinet Controller Board Connectors 41
Switches 43
Cabinet Controller Board Removal 43
Audio Amplifier Board 44
Audio Amplifier Board Removal 44
Player Panel 45
Speakers 46
USB Charging Port 46
Bill Validator and Printer Bezels 46
Cashout Button 47
Button Panel 47
Player Panel Removal 48
Cashout Button Removal 50
Bezel LED Board Removal 50
Cabinet Lighting 51
LED Control Boards 51
Air Filters 53
Air Filter Maintenance 53
Hard Meters 54
Fledging Board 55
Fledging Board Connectors on Cabinet Controller Board 56
Fledging Board Removal 57
Cashless System Components 58
SMIB Module 58
C-Lite Interconnect Board 61
Card Reader 63
Bill Validator Theory of Operation 65
UBA® Bill Validator 65
UBA Bill Validator Components 66
UBA Bill Validator Connectors & Sensors 67
UBA Bill Validator Removal 68
UBA Bill Validator Error Codes 69
Nanoptix PayCheck 4™ Printer 71
Nanoptix PayCheck 4 Printer Components 71
Nanoptix PayCheck 4 Printer Connectors and Sensors 72
Nanoptix PayCheck 4 Printer, Loading Paper 73
Nanoptix PayCheck 4 Printer, Clearing Paper Jams 74
Nanoptix PayCheck 4 Printer Status Codes 75
Nanoptix PayCheck 4 Printer Removal 75

Chapter 3 Power Distribution 77

Power Distribution Overview 77
Power Distribution 78
Chapter 4 Installing Software & Clearing Memory 79
Program Installation 80
Requirements 80
BIOS and AP Chip Installation Steps 81
Software Installation Steps 83
Clearing Memory 84
Master Reset 84

4 Cobalt™ 27
 CFInit 85

Appendix A Stand Mounting 87

Cobalt™ 27 5
6 Cobalt™ 27
Safety
This section contains safety precautions that should be reviewed and followed when troubleshooting
any IGT machine. It includes safety precautions that pertain to all IGT products.
General Safety Precautions
l Follow all applicable local electrical codes. Check to ensure that adequate power is available
based on the requirement(s) of the system being installed.
l Always ensure that the electrical outlets are correctly wired and properly grounded. Polarity
and ground testers are available from most electronic stores. Test all outlets in the work area
before working on any electrical equipment. If there are any doubts about the wiring in the
work area, consult a qualified electrician.
Never use an adaptor plug to connect a three-prong power plug to a two-prong wall
outlet. Adaptors defeat the ground pin and eliminate the grounding protection.

l When working with either AC or DC voltage, take care not to touch the wires or circuitry to
each other or any other point of contact, including yourself. Use only approved test
equipment that is in good working condition.
l Turn off the power prior to connecting or disconnecting any electronic or electrical
components.
l Take precautions to protect sensitive electronic components from damage before moving
previously installed equipment.
l Disconnect the machine from all power sources before making changes to operating voltage
or frequency. Double check all electrical connections before applying power to avoid
permanent damage to the machine's electronic components.
l Handle all glass with extreme care to avoid breakage or injury from potentially sharp edges.
l Be cautious when handling all sheet metal to avoid injury due to sharp edges.
l Verify that the machine is securely bolted to a stand before beginning any work.
l Replace safety-critical components with the manufacturer’s recommended parts only.
l Use caution to keep hands clear of pinch points when closing doors.

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Safety

Safety Messages
Safety messages are included in this manual and affixed to the product hardware. Safety messages
indicate:
l Potential hazard to the product or technician
l Instructions to reduce the chance of injury
l Results of not following the safety message instructions
Indicates that potential injury to the product or technician is possible if instructions are
not followed.

Indicates that serious injury or death may result if the instructions are not followed.

8 Cobalt™ 27
Chapter 1 Cobalt Overview
This manual describes the technical aspects of the Cobalt EGM. The information contained in this
document includes component identification, installation instructions, and preventive maintenance
practices.
This section describes the technical aspects of the Cobalt EGM including an overview of all of its
major components.
Topics include:
l Cobalt Features on page 10
l Specifications on page 11
l External Components Overview on page 15
l Basic Operational Instructions and Features on page 17
l Internal Components Overview on page 22
l Powering On on page 24
l Cobalt Access Levels on page 25

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Chapter 1 Cobalt Overview

Cobalt Features
l Dual displays (27")
l Intelligent cabinet lighting
l Player Panel configuration(s):
o Mechanical Button Panel with 5 buttons
l Topper (optional)
l Hard Meters
l Cashless System Components (optional)

Figure 1-1 Cobalt

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 Chapter 1 Cobalt Overview

Specifications
Environmental Specifications
Characteristic Specification
Storage 14°F (-10C) to 140°F (60C), 0% to 90% non-condensing
Operating 50°F (10C) to 100°F (38C), 10% to 90% non-Condensing

Electrical Specifications
Characteristic Specification
120 V option 108 to 132 VAC
AC line voltage (single phase)
230 V Option 198 to 264 VAC
2.4 Amps
120 VAC @ 50/60 Hz
290 Watts
Power consumption (average)
1.2 Amps
230 VAC @ 50/60 Hz
288 Watts
Circuit breaker 10.0A, 115 V/230 V
990 BTU/hr @ 120 VAC
Heat flux (use for cooling requirements)
980 BTU/hr @ 230 VAC

Physical Specifications
Each machine's weight may vary depending on the configuration of features and
options. It is recommended that a reasonable factor of safety be incorporated to allow
for variances in design and manufacturing of the individual products.
Characteristic Specification
Height 52.5" 133.3 cm
Height with Topper 70.3" 178.5 cm
Width 27.0" 69 cm
Depth 25.5" 64.78 cm
Weight with Topper 277 lbs. 125.65 kg

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Chapter 1 Cobalt Overview

Dimensions

Figure 1-2 Dimensions

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 Chapter 1 Cobalt Overview

Dimensions - with Topper

Figure 1-3 Dimensions - with Topper

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Chapter 1 Cobalt Overview

Dimensions - with Doors Open

Figure 1-4 Dimensions - with Doors Open

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 Chapter 1 Cobalt Overview

External Components Overview

Cabinet Components

Figure 1-5 Cobalt External Components

Label Description Label Description

1 Top Display 6 Stand
2 Main Display with Touchscreen 7 Cabinet Lighting
3 Player Panel 8 Attendant Key / Reset Switch
4 Main Door 9 Topper
5 Lower Door

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Chapter 1 Cobalt Overview

Player Panel Components

For more information, see Player Panel on page 45.

Figure 1-6 Static Button Panel

Label Description
1 Speakers
2 Optional Cashless Components (SMIB Module / Card Reader)
3 USB Charging Port
4 Printer Bezel
5 Cashout Button
6 Service Button - Not used in this configuration
7 Bill Validator Bezel
8 Button Panel

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 Chapter 1 Cobalt Overview

Lower Door Components

Figure 1-7 Lower Door Components

Label Description
1 Main Door Latch
2 Main Door Lock
3 Lower Door Lock
4 External Hard Meters Location (Optional)

Basic Operational Instructions and Features

Security
External Access Doors
There are two external access doors. The Main Door provides access to the main/upper portion of
the cabinet. The Lower Door provides access to the lower area of the cabinet. Both doors may be
keyed separately and operate independently.
l The Main Door enables access to regular technician and attendant activities such as ticket
fills, jam clears, repairs, troubleshooting, etc. Access to the logic and cabinet controller area
requires access through the main door.
l The Lower Door enables access to the cash box area for drop crew activities. The lower
door must be opened to open the internal cash box door. Access to the lower door alone
does not allow access to critical electronics. The lower door may be opened using a release
mechanism through the main door without a key.

Internal Access Doors

l The Cash Box Door enables access to the bill validator cash box for removal. Access to
this door first requires access to the main or lower door.
l The Brain Box (logic area) has a locking cover restricting access to the Secure USB Port
and internal components.

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Chapter 1 Cobalt Overview

Opening the Main Door

Use caution to keep hands clear of pinch points when closing doors.

Care must be taken when closing the door when the terminal is not secured. Closing
force should be applied downward rather than outward towards the operator.

1. Set the Main Door lock to the unlocked position.

2. Move the Main Door latch to the left.

Figure 1-8 Main Door Latch and Lock

3. While holding the edge of the door, lift the door upwards (A). The bottom portion of the
button panel remains in place (B).

Figure 1-9 Main Door Open

When closing the door, ensure the lock is unlocked and the latch is to the left.

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 Chapter 1 Cobalt Overview

Opening the Lower Door

1. Set the Lower Door lock in the unlocked position.

Figure 1-10 Lower Door Lock

2. Open the Lower Door to the left.

Figure 1-11 Lower Door Open

The Lower Door can also be opened while the Main Door is open. Pull the latch upwards and open
the Lower Door.

Figure 1-12 Open Lower Door from Main Door Access

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Chapter 1 Cobalt Overview

Opening the Cash Box Door

1. Open the Lower Door.
2. Set the Cash Box Door lock in the unlocked position.

Figure 1-13 Cash Box Door Lock

3. Open the Cash Box Door downwards. Users can now remove the Cash Can.

Accessing the Brain Box Secure USB Port

1. Open the Main Door.
2. Set the Brain Box Cover lock in the unlocked position.

Figure 1-14 Brain Box Cover Lock

3. Slide the Brain Box Latch to the left.

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 Chapter 1 Cobalt Overview

Door Monitoring
Monitoring switches are used to detect when a door has been opened, even while the EGM is
powered down.

Figure 1-15 Monitoring Switches

Label Description
1 Brain Box Switch
2 Main Door Switch
Cash Box Door Switch
3
Cash Box Present Switch
4 Lower Door Switch
5 Stand Switch (optional)

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Chapter 1 Cobalt Overview

Internal Components Overview

Figure 1-16 Internal Components

1 Topper Connectors
2 Audio Amplifier Board (mounted on side of cabinet- not shown)
3 Cabinet Controller Board
4 Brain Box
5 Brain Box Air Duct
6 Printer
7 Power Switch
8 Bill Validator
9 Bass Speaker
10 Power Supply & Shroud (Air Duct)
11 Cash Box
12 AC Box
13 Internal Hard Meters Location (Optional)
Fledging Board for use with Mutha Goose system.
14 C-Lite Interconnect Board for use with the i-LINK Ultra Site Controller
(Cashless System).

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 Chapter 1 Cobalt Overview

Mutha Goose System Hardware

The Fledging Board is used for Mutha Goose system configurations. Refer to Fledging Board on
page 55 for more information.

Figure 1-17 Mutha Goose System Fledging Board

Cashless System Hardware

The C-Lite Interconnect Board is used for Cashless System configurations. Refer to C-
Lite Interconnect Board on page 61 for more information.

Figure 1-18 Cashless System C-Lite Interconnect Board

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Chapter 1 Cobalt Overview

Powering On
Before the EGM is powered on, it must be stored at ambient room temperature for four
hours, or until no condensation is present.

For instructions to mount the cabinet on the stand, refer to Stand Mounting on page 87.

1. Locate the AC power cord and route the power cord through the cable access plate and
connect to a dedicated AC receptacle. Ensure the communication cables are properly
connected to the network.
2. Turn the power switch to the ON position.

Figure 1-19 Cable Access Plate & Power Switch

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 Chapter 1 Cobalt Overview

Cobalt Access Levels

Figure 1-20 Access Levels (Cobalt)

Number Description
1 Level 1: Attendant (Audit) Access - Key
2 Level 2: Technician Access - Test Switch on Brain Box

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Chapter 1 Cobalt Overview

26 Cobalt™ 27
Chapter 2 Hardware
This section provides specific information for each component of the Cobalt EGM, and describes
removal, connectivity, and operational instructions.
Topics include:
l LCDs
l AC Box
l Power Supply
l Brain Box
l Cabinet Controller Board
l Audio Amplifier Board
l Player Panel
l Cabinet Lighting
l Air Filters
l Hard Meters
l Fledging Board
l Cashless System Components
l Bill Validator
l Printer

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Chapter 2 Hardware

LCD Displays
The Cobalt EGM is equipped with two high-definition LCD displays. Indirect lighting elements
surround the displays.

Figure 2-1 LCD Displays

Label Description
1 Top LCD display
2 Main LCD display with Touchscreen
3 Lighting Elements

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 Chapter 2 Hardware

Main LCD Display

The main display is a 27" LCD with PCAP (projected capacitive) touchscreen. The display requires
+24VDC power, and receives video through the DP (Display Port) cable from the Brain Box.

Figure 2-2 Main LCD Display Connectors

Label Description
1 OSD
2 Display Port
3 USB-B
4 Power
5 LED Lighting Connection

Main LCD Display Touchscreen Calibration Verification

There is no calibration required on this display. Users can test the calibration using the Touchscreen
Setup screen.

Cobalt™ 27 29
Chapter 2 Hardware

Top LCD Display

The top display is a 27" LCD with protective glass. The display requires +24VDC power, and receives
video through the DP (Display Port) cable from the Brain Box.

Figure 2-3 Top LCD Display Connectors

Label Description
1 OSD
2 DP Video
3 Power
4 LED Lighting Connection

On Screen Display (OSD)

The LCD Settings have been calibrated at the factory; IGT does not recommend
changing these settings.

The display picture can be adjusted via the OSD control board on the back of the displays.
The On Screen Display Menu can be accessed by using the OSD control board switches. From left to
right the adjustment buttons are: MODE, SEL, DOWN, UP.
1. Press the MODE button to enter the OSD menu.
2. Use the other three buttons to navigate, enable, and disable features.

Figure 2-4 OSD Board

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 Chapter 2 Hardware

LCD Removal
Always observe proper ESD precautions and use an ESD wrist strap when working on
components inside the terminal.

When removing one or both displays, the gas springs supporting the door frame will
have excessive force. Pay special attention while removing or installating.

Main LCD Display Removal

To remove the main LCD display:
1. Open the main door and power off the cabinet.
2. Disconnect the USB-B, Display Port, Power In and LED connections.
3. Remove the four gold screws, the display is still held in place by four white buttons.
4. Close the main door. Slide the display to the left and lift off the main door.

Figure 2-5 Main LCD Removal

Top LCD Display Removal

To remove the top LCD display:
1. Open the main door and power off the cabinet.
2. Disconnect the Display Port, Power and LED connections.
3. Remove the four gold screws.
4. Close the main door. Slide the display to the right and lift off the main door.

Figure 2-6 Top LCD Removal

Cobalt™ 27 31
Chapter 2 Hardware

AC Box
This component contains high voltage. Always power off the gaming machine and
unplug the power cord prior to servicing.

Service outlets are circuit breaker protected and should not be used for high current
devices.

The AC box (100-240V 50/60Hz, 10A) provides auxiliary AC outlets to the terminal.

Figure 2-7 AC Box

Item Description
1 Supplies AC power to the DC power supply.
2 Available power connector: 100-240VAC, 0.5A, 120W Max.
3 Power Inlet: Connector for the terminal’s AC power cord.
4 10A Circuit Breaker.

AC Box Removal
Always observe proper ESD precautions and use an ESD wrist strap when working on
components inside the terminal.

To remove the AC Box:

1. Open the main door and power off the cabinet.
2. Open the lower door.
3. Remove the power coming into the AC Box.
4. Remove the connection from the AC Box to the Power Supply.
5. Remove the two M4 nuts.
6. Remove the AC Box from the cabinet. Pay special attention to the wiring on the side of the
cabinet when removing the AC Box.

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 Chapter 2 Hardware

Power Supply
This component contains high voltage. Always power off the gaming machine and
unplug the power cord prior to servicing.

The terminal has one (1) 750watt power supply to provide power for the machine’s DC-powered
components.
Features:
l Connection to Brain Box and Cabinet Controller board
l Auto switching 120-240 VAC
l +3.3VDC / +5VDC / +5VDC Unswitched / +12VDC / +24VDC / -12VDC
l Power supply wire harness separate from main wire harness

Figure 2-8 Power Supply

Cobalt™ 27 33
Chapter 2 Hardware

Power Supply Removal

Always observe proper ESD precautions and use an ESD wrist strap when working on
components inside the terminal.

To remove the power supply:

1. Open the main door and power off the cabinet.
2. Open the lower door.
3. Remove the connection on the power supply from the AC Box.
4. Disconnect J1 & J2 at the cabinet controller board.

Figure 2-9 Power Supply Connections to Cabinet Controller Board

5. Remove the wiring from the harness guides and remove zip ties, if any.
6. Disconnect the power connection going to the Brain Box.
The shroud and power supply are removed as a single unit. Once removed from the
cabinet, the shroud can be detached from the power supply.

7. Remove the two M4 nuts and remove the power supply and shroud from the cabinet.

Figure 2-10 Power Supply Removal

34 Cobalt™ 27
 Chapter 2 Hardware

8. Remove the shroud ducting on the power supply (no fasteners are used).

Figure 2-11 Power Supply & Shroud

Cobalt™ 27 35
Chapter 2 Hardware

AVP 4+ Brain Box

The following list details the features of the AVP 4.0+ Brain Box:
l AMD Merlin Falcon APU
l 16GB Memory (SODIMM) standard
l 32GB Memory (SODIMM) maximum
l GPU
o Three Onboard mini-Display Port (mDP) video interfaces
o AMD E9260 PCIe GPU (video card) with four mDP video interfaces available (onboard
mDP will be disabled)
l Two 1Gb Ethernet Ports
l Dedicated on-board Authentication Processor
o Requires APR00004 or later
l Solid State Drive in M.2 format (expansion card) standard
The following images and tables describe the AVP 4.0+ interface and components:

Figure 2-12 AVP 4.0+ Brain Box Interface (Security Door Closed)

36 Cobalt™ 27
 Chapter 2 Hardware

Figure 2-13 AVP 4.0+ Brain Box Interface (Security Door Open)

Number Description
1 Logic Door Lock Location
2 Cover Slide Release
3 PCIe Card Slot for AMD E9260 GPU or future expansion.
4 12VDC Input
5 Secure USB 2.0 Port
6 Operator Test switch
7 Three Mini DP (display port) Outputs (not used when AMD E9260 video card is installed)
8 8-Channel Audio Panel
9 SATA LED (indicates activity)
10 Boot program authentication status LED. Red indicates failure; solid blue indicates success.
Ethernet Ports
11 Left: LAN 1 - Gigabit Ethernet Port
Right: LAN 2 - Gigabit Ethernet Port
12 Non-Secure USB 3.0 Ports
13 PCIe x1 Interface

Cobalt™ 27 37
Chapter 2 Hardware

Figure 2-14 AVP 4.0+ Brain Box Components

Number Description
1 Solid State Drive in M.2 format
2 AMD E9260 GPU (video card)
3 USB-B Port
AP PROM
This chip contains a read only AP_Image directory which
authenticates the boot image in the root directory.
4
APR00004 or later must be used and must be compatible with
the boot release version. Refer to the theme overview for more
information.
5 Memory Slots
6 On-board Audio

Brain Box Removal

Always observe proper ESD precautions and use an ESD wrist strap when working on
components inside the terminal.

To remove the BrainBox from the terminal:

1. Open the main door and power off the cabinet.
2. Disconnect the Power In connection.
3. Disconnect the PCI-E Connection, USB connection(s), Audio connection, and the 4 mini
display port connections.
4. Turn the key to unlock the brainbox, and slide that latch to the unlock the brainbox.
5. Slide the brainbox forward and remove it from the cabinet.
To open the lid on the brainbox, unlock the lid and slide the latch to open.

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 Chapter 2 Hardware

Cabinet Controller Board

The Cabinet Controller Board is the main interface between the power supply, Brain Box, and
cabinet peripherals. The board functions include:
l Door Security
l Meters (if applicable)
l Internal and external communications control
l Power distribution
Two EEPROMs (electrically erasable programmable read-only memory) are present for the cabinet
memory. A PCIe cable provides a communication link between the board and the Brain Box.

Figure 2-15 Cabinet Controller Board

Cobalt™ 27 39
Chapter 2 Hardware

Figure 2-16 Cabinet Controller Board Connectors

40 Cobalt™ 27
 Chapter 2 Hardware

Cabinet Controller Board Connectors

LED Table
LED Color Indication LED Color Indication
DS1 Green Presence of +24VDC rail DS33 Yellow USB over-current detection
DS2 Green Presence of +12VDC rail DS34 Yellow USB over-current detection
DS3 Green Presence of +5V rail DS35 Yellow USB over-current detection
DS5 Green Presence of +1.2VDC rail. DS36 Yellow USB over-current detection
DS7 Green Presence of +5V Standby rail DS37 Yellow USB over-current detection
DS8 Green Telltale Battery Charge DS38 Yellow USB over-current detection
DS10 Green USB device enumerator DS39 Yellow USB over-current detection
DS11 Green USB device enumerator DS50 Yellow Drop Door
DS12 Green USB device enumerator DS51 Yellow Security Door
DS13 Green USB device enumerator DS52 Red RS232 transmit data
DS14 Green USB device enumerator DS54 Green RS232 receive data
DS15 Green USB device enumerator DS55 Red LPC1759 FAULT
DS16 Green USB device enumerator DS57 Green Presence of +2.5VDC rail
DS18 Green FPGA configure done DS58 Green LPC1759 processor OK
DS19 Yellow Main Door 1 DS59 Yellow LPC1759 USB device enumerator
DS20 Yellow Main Door 2 DS60 Green Presence of +3.3VDC rail
DS21 Yellow Front Door DS61 Red FPGA Error Indicator
DS23 Yellow Bill Door DS62 Yellow Meter Cover Indicator
DS28 Yellow Cash Box
DS31 Yellow W2G
DS32 Yellow Jackpot Reset

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Chapter 2 Hardware

Connector Table
Connector Description Connector Description
J1 3.3VDC, 5V_STBY, 12VDC Input J25 Tell Tale Battery
J2 -12 VDC, 5VDC, 24VDC Input J26 Tell Tale Diagnostic
Main 1, Front, Bill, Drop Door
JPR & W2G Key Switches
J3 24VDC Output J27
Cabinet Power Switch
Bass Speaker Out
J5 12VDC, 24VDC Output J28 Main Door 2 (optic receiver)
Topper Media Controller 12VDC
J6 J29 Coin Acceptor (if present)
(pre-wired)
J7 12VDC, 24VDC Output J30 USB upstream from Brain Box
J8 5VDC standby J31 USB dual downstream
J9 5VDC standby J32 USB dual downstream
Bill Validator Bezel 24VDC
Printer Bezel 24VDC
USB Charger 12VDC
Audio AMP 24VDC
J10 J33 USB dual downstream
Bass Speaker In
Main LCD 24VDC
Top LCD 24VDC
DPP 12VDC
Belly Door Logo Light 24VDC
J11 Bill Validator 12VDC J34 COMM 1
Printer 24VDC
J12 -12VDC Output J35 COMM 2
J13 12VDC, 24VDC Output J36 Unused
J16 PCIe to Brain Box J37 COMM 4
J18 Hard Meters J38 SWD Port
J19 FPGA Program J40 Button Deck
J20 FPGA JTAG J41 Main & Top LCD Trim Lighting
Candle 12VDC
J21 J43 Belly Light (unused)
Video Topper 24VDC
Security Door
Cashbox Present Door
J22 J45 COMM 3
Internal Key
Main Door 2 (optic emitter)
J23 Loss Limit J48 Unused
J24 Bell 24VDC (if present) U12 & U13 EEPROM (Cabinet Memory)

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 Chapter 2 Hardware

Switches
Switch Description
S1 Brain Box Comm Reset Button
SW1 ARM Reset Button
ARM Diagnostic Dipswitch
S3
-4 ON for LCD LED lighting pattern cycle
LCD LED ID Dipswitch
S5
27" -1 OFF, all others ON
Player Panel ID Dipswitch
S6
5-Button - 1, 3, 5 OFF, all others ON

Figure 2-17 Dip Switch Settings

Cabinet Controller Board Removal

Always observe proper ESD precautions and use an ESD wrist strap when working on
components inside the terminal.

To remove the cabinet controller board:

1. Open the main door and power off the cabinet.
2. Disconnect all connections from the cabinet controller board.
3. To remove the cabinet controller board and mounting plate, remove the four nuts.
4. To remove the cabinet controller board only, remove the seven M3 screws & the one M4
threaded standoff. It is important to re-install the threaded standoff, as this prevents the PCI-E
connection from being installed backwards and damaging the connector or cable.
The standoff can only be installed in one hole, since it is threaded M4 and the screws are M3.
5. Remove the cabinet controller board from the cabinet.

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Chapter 2 Hardware

Audio Amplifier Board

The Audio Amplifier board receives audio input, amplifies, then distributes the sound channels to
the internal speakers through the Cabinet Controller Board.
Green Jack: Front L/R.

Figure 2-18 Audio Amplifier Board

Label Description
1 AMP Power In
2 Speaker Channels Out
3 3.5mm Jack In

Audio Amplifier Board Removal

Always observe proper ESD precautions and use an ESD wrist strap when working on
components inside the terminal.

To remove the audio amplifier board:

1. Open the main door and power off the cabinet.
2. Disconnect all connections from the audio amplifier board.
3. To remove the audio amplifier board and mounting plate, remove the two M4 nuts.
4. To remove the audio amplifier board only, remove the four M3 screws.
5. Remove the audio amplifier board from the cabinet.

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 Chapter 2 Hardware

Player Panel
The player panel consists of the multiple components.

Figure 2-19 Static Button Panel

Figure 2-20 Player Panel Components (Door Open View)

Label Description
1 Speakers
Optional Cashless Components (SMIB Module / Card Reader).
2
Refer to Cashless System Components on page 58 for more information.
3 USB Charging Port
4 Printer Bezel
5 Cashout Button
6 Service Button - Not used in this configuration
7 Bill Validator Bezel
8 Button Panel

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Chapter 2 Hardware

Speakers
The player panel includes two (2) speakers (one on each side). The speakers are connected to the
Cabinet Controller Board.

Figure 2-21 Speaker

USB Charging Port

Located above the printer bezel, is a USB charging port available for players to charge mobile
devices. This port is for charging only and does not include communication circuits. The
USB Charging Port connects to the Cabinet Controller Board.

Figure 2-22 USB Charger

Bill Validator and Printer Bezels

The bezels support USB capable bill validators and printers currently approved for the EGM. For
information on bezel lighting, see Cabinet Lighting on page 51.

Figure 2-23 Bill Validator Bezel Figure 2-24 Printer Bezel

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 Chapter 2 Hardware

Cashout Button
The player panel includes a mechanical Cashout button, connected to the Cabinet Controller Board.
l Cashout Button: Allows players to cash out funds from the terminal.

Button Panel
The button panel consists of 5 mechanical buttons.

Figure 2-25 Static Button Panel

Button Panel Connectors

All buttons are interconnected by harness to the Cabinet Controller Board.

Figure 2-26 Static Button Panel Connectors

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Chapter 2 Hardware

Player Panel Removal

Always observe proper ESD precautions and use an ESD wrist strap when working on
components inside the terminal.

To remove the player panel:

1. Open the main door and power off the cabinet.
2. Disconnect the Button harness.
3. Remove the M4 nut securing the USB-B and Mini DP to the panel.

Figure 2-27 Player Panel Connections

4. Remove the eleven nuts using a 7mm nutdriver or socket on a ratchet.

Figure 2-28 Player Panel Mounting Hardware

5. Remove the panel assembly from the cabinet (out the front of the door). Place the panel
assembly on a safe and secure surface.

Figure 2-29 Player Panel Removal

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 Chapter 2 Hardware

Swapping Player Panel Configuration

When replacing the button panel with a different configuration (Dynamic Player Panel / Static
Button Panel), the dip switch settings need to be changed on the cabinet controller board.
Refer to Switches on page 43 for more information.

Figure 2-30 Cabinet Controller Board Dip Switch Settings

When using the Static Button Panel configuration, tuck the USB and Mini DP connections safely
out of the way, since these are not being used. If needed, secure with zip ties.

Figure 2-31 USB and Mini DP connections

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Chapter 2 Hardware

Cashout Button Removal

Always observe proper ESD precautions and use an ESD wrist strap when working on
components inside the terminal.

To remove the Cashout button:

1. Open the main door and power off the cabinet.
2. Unplug the connection for the button to be removed.
3. Remove the plastic nut from the rear, and remove the button from the front of the door.

Figure 2-32 Cashout Button Removal

Bezel LED Board Removal

Always observe proper ESD precautions and use an ESD wrist strap when working on
components inside the terminal.

To remove the left side (Printer Bezel LED Board & USB Charging Port) or the right side (BV Bezel
LED Board):
1. Open the main door and power off the cabinet.
2. Disconnect the single connection on the back of the board being removed.
3. Remove the 2 Phillips head screws.
4. Remove the board from the cabinet.

Figure 2-33 Bezel LED Board Removal

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 Chapter 2 Hardware

Cabinet Lighting
The following lighting elements are individually controlled using a serial interface. LEDs may be
controlled by the game.
l Indirect lighting elements provided around the 27" displays.
l Direct Marquee lighting elements provided around the perimeter of the 27” displays.
The following lighting elements have a single color (Blue) LEDs:
l Belly Door logo
l Bill Validator Bezel
l Printer Bezel
l USB Charger

LED Control Boards

Dual Displays

Figure 2-34 Dual Display Lighting

For dual 27" configurations, the following LED Boards are used:
l Main Display:
o OWI Light 30 LED Board (J1 connects to J41 on CCB)
o Left OWI Light 50 LED Board (J1 connects to J2 on OWI Light 30 LED Board)
o Right OWI Light 50 LED Board (J1 connects to J3 on OWI Light 30 LED Board)
l Top Display:
o OWI Light 60 LED Board (J1 connects to J41 on CCB)
o Left OWI Light 50 LED Board (J1 connects to J2 of OWI Light 60 LED Board)
o Right OWI Light 50 LED Board (J1 connects to J3 of OWI Light 60 LED Board)

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Chapter 2 Hardware

Belly Door Logo

Figure 2-35 Belly Door Logo Lighting

For the belly door logo, the following LED Board is used:
l DOWN Light 5 LED Board (J1 connects to J11 on CCB)

Figure 2-36 DOWN Light 5 LED Board

Bill Validator Bezel

The Bill Validator Bezel uses one LED Board (J1 connects to J10 on CCB).

Printer & USB Charger Bezel

The Printer and USB Charger Bezel uses one LED Board (J1 connects to J10 on CCB).

Figure 2-37 Bill Validator & Printer LED Boards

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 Chapter 2 Hardware

Air Filters
Two air filters are located externally on the right side of the cabinet. The top one is filtered air going
into the Brain Box, the bottom one is filtered air going into the power supply.

Figure 2-38 Air Filters

Air Filter Maintenance

The air filters should be cleaned regularly for optimal performance.
Slide out the filters and clean using compressed air, or warm water if needed.

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Chapter 2 Hardware

Hard Meters
The EGM is equipped with externally viewable mechanical meters. These meters record the lifetime
financial records of the EGM. The mechanical meters increment in specified denominations
configured in game software. The meters are not meant to be, nor should they ever be, reset to zero.
They should always reflect the lifetime values.
l Total In
l Total Out

Figure 2-39 Hard Meters

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 Chapter 2 Hardware

Fledging Board
The Fledging Board is only present in Mutha Goose system configurations.

The Fledging Board provides communication between the EGMs and the Mutha Goose System.
l RJ45 connection to Mutha Goose system (or daisy-chained between multiple EGMs
connected to the Mutha Goose system).
l Connection to Cabinet Controller Board to "listen" for meters.

Figure 2-40 Fledging Board

Label Description
1 Connection to physical Hard Meters
2 Power connector to Cabinet Controller Board (J37)
3 Node Number
4 Jumpers
5 RJ45 connections for Mutha Goose system / Daisy Chain

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Chapter 2 Hardware

Fledging Board Connectors on Cabinet Controller Board

Figure 2-41 Fledging Board Connectors on Cabinet Controller Board

Label Connector Description

1 J34 Accounting SAS
2 J37 Connection to Fledging Board and serial Bill Validator
3 J45 Optional RS-232 Expansion board for AFT/EFT
4 J35 Optional RS-232 Expansion board for AFT/EFT
5 J18 Meter Power looped to J37 on Cabinet Controller Board

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 Chapter 2 Hardware

Fledging Board Removal

To remove the Fledging Board:
1. Disconnect harness connections.
2. Remove the four screws securing the Fledging Board to the bracket.

Figure 2-42 Fledging Board Removal

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Chapter 2 Hardware

Cashless System Components

The Cashless System includes the following components:
l The SMIB Module and C-Lite Interconnect Board are used to communicate between the
EGM and the i-LINK Ultra Site Controller.
o The SMIB Module is connected to the EGM through the C-Lite Interconnect Board and
connects to the i-LINK Ultra Site Controller via Ethernet connection from a network
switch. Refer to SMIB Module on page 58 for more information.
o The C-Lite Interconnect board connects to the Bill validator and hard meters. Refer to
C-Lite Interconnect Board on page 61 for more information.
l The mag-stripe Card Reader is used to read player cards and load carded sessions on the
EGM. Refer to Card Reader on page 63 for more information.

SMIB Module
The SMIB Module provides communication between the EGM and the i-LINK Ultra Site Controller.
The SMIB Module includes an internal Type Module board, a touch screen display; and is secured to
the player tracking plate of the EGM. The module requires +12VDC of power (power brick
connected to the AC Box service outlet).

Figure 2-43 SMIB Module

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 Chapter 2 Hardware

SMIB Module Connectors

Figure 2-44 SMIB Module Connectors

Label Description
1 Power (to power brick)
2 Connection to Card Reader
3 Ethernet connection to i-LINK Ultra Site Controller network
4 Ground cable
5 Harness to C-Lite Interconnect Board (J1)
6 Harness to C-Lite Interconnect Board (J5)

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Chapter 2 Hardware

SMIB Module Removal

The SMIB Module is secured to the four standoffs on the player tracking plate with four M3 nuts
(two on each side).
1. Disconnect the harnesses connected to the SMIB Module.
2. Remove the mounting hardware to release the SMIB Module from the player tracking plate.

Figure 2-45 SMIB Module Removal

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 Chapter 2 Hardware

C-Lite Interconnect Board

The C-Lite Interconnect board provides connection between the EGM's components and the SMIB
module.

Figure 2-46 C-Lite Interconnect Board

Label Connector Description

Power to J7 on Cabinet Controller Board, Harness to J37 Expansion Board on
1 J3
Cabinet Controller Board
2 J2A Meters on Cabinet Controller Board (J18)
3 J2B To physical Hard Meters
4 J4A Bill Validator connector (custom, replacing existing BV harness)
5 J1 SMIB Module connector
6 J5 SMIB Module connector

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Chapter 2 Hardware

C-Lite Interconnect Board Connectors on Cabinet Controller Board

Figure 2-47 C-Lite Interconnect Board Connectors on Cabinet Controller Board

Label Connector Description

1 J7 Power to C-Lite Interconnect Board
2 J18 Meter Power
3 J37 Connection from C-Lite Interconnect Board
4 J45 Optional RS-232 Expansion board for AFT/EFT
5 J35 Optional RS-232 Expansion board for AFT/EFT

C-Lite Interconnect Board Removal

To remove the C-Lite Interconnect Board:
1. Disconnect the harnesses from the Interconnect Board.
2. Remove the screws securing the board to the bracket.

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Card Reader
The mag-stripe Card Reader is used to read player cards and load carded sessions on the EGM.

Figure 2-48 Card Reader

Card Reader Connector

The Card Reader connects to the SMIB Module.

Figure 2-49 Card Reader Connector

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Chapter 2 Hardware

Card Reader Removal

The card reader is secured to the two standoffs on the player tracking plate with two Phillips screws
(one on each side).
1. Disconnect the harness connected to the card reader.
2. Remove the mounting hardware to release the card reader from the player tracking plate.

Figure 2-50 Card Reader Removal

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 Chapter 2 Hardware

Bill Validator Theory of Operation

For configurations using the Mutha Goose system, communication is done through the
Bill Validator and Brain Box.
For cashless configurations using the SMIB Module, communication is done through the
Bill Validator and the SMIB Module.
1. The bill is read by the bill validator unit, which confirms the validity and the denomination of
the inserted bill. If the illuminated bezel is blinking, the bill is not accepted.
2. If accepted, the bill validator transmits this information to the Brain Box / SMIB Module.
3. The Brain Box / SMIB Module acknowledges this communication and sends a command to
the bill validator to send the bill to the stacker box or reject the bill. Once the bill is stacked the
credits are added to the game.
4. If failures or jams occur during these steps, the terminal will enter into an error condition. In
the event the error still persist, restart the terminal.

UBA® Bill Validator

The bill validator has four-way acceptance (face up/down, right side up/down) and it communicates
to the Cabinet Controller Board through the harness at the back of the UBA. The same harness
provides +12VDC from the power supply to power the UBA. The UBA bill validator uses 8Mb Flash
Chips to store the firmware that dictates what currency it is to accept.

Figure 2-51 UBA Bill Validator

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Chapter 2 Hardware

UBA Bill Validator Components

Figure 2-52 UBA Components

Number Description Number Description

1 Acceptor Unit 7 DIP Switch Block
2 Upper Guide Access Lever 8 Diagnostic LEDs
3 Front Access Door 9 Front Bezel Connector
4 Acceptor Unit Release Lever 10 Interface Connector
5 SS Style Cash Box 11 Centering Guide Release Port
USB Type B Male Receptacle for
6 software downloading and 12 Housing Frame
adjustments

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 Chapter 2 Hardware

UBA Bill Validator Connectors & Sensors

The UBA bill validator does not require field calibration. It only requires calibration when a
component (sensor) board or the CPU Board is replaced. The calibration process involves a PC
based program that adjusts the sensors to factory levels and is done at the repair depot only.

Figure 2-53 UBA Connectors and Sensors

Number Description Number Description

1 PB-In Sensor 6 Pusher Home Sensor
Centering Mechanism Timing
2 7 Cashbox Installed Sensor
Sensor
3 Entrance Sensor 8 Exit Sensor
Centering Mechanism Home
4 PB Home Sensor 9
Sensor
5 Transport Motor Encoder Sensor 10 Stacker Mode Encoder Sensor

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Chapter 2 Hardware

UBA Bill Validator Removal

The validator unit and stacker can be removed from the chassis of the bill validator.
Follow these steps to remove the validator unit and stacker:
1. Turn off the terminal.
2. Press down on the validator unit latch and slide the validator unit forward to remove it from
the chassis.

Figure 2-54 UBA Validator Unit Removal

3. Pull the stacker box handle to remove the stacker box.

Figure 2-55 UBA Stacker Box Removal

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 Chapter 2 Hardware

UBA Bill Validator Error Codes

LED Status
Error Causes and Solutions
Red LED Green LED
Flashes 1 x ON Boot ROM error
1. Incorrect external ROM
contents or empty program
Flashes 2 x ON
2. No program in the external Change the CPU Board.
Flash ROM
Flashes 3 x ON Internal RAM error
Flashes 4 x ON External Ram error
Flashes 1 x OFF Cash Box full Empty the cash box and re-install
Stacker motor may be corrupted. Change the motor if
defective. A Stacker Encoder Board failure may have also
Stacker Pusher Mechanism
Flashes 2 x OFF occurred. Check all harnesses and connectors. Exchange the
fault (Transport Jam Type 1)
Stacker Encoder Board and/or CPU Board if required with a
known good board.
The ICB is disabled/cash box is active. An Exit Sensor Board
failure may have occurred. Check all harness and connecters.
Flashes 3 x OFF Transport Jam Type 2
Exchange the Exit Sensor Board and/or CPU Board if required
with a known good board.
A Stacker Encoder Sensor failure may have occurred. Check
Stacker Encoder Signal fault all lenses for dirt or scratches. A Lower Sensor Board failure
Flashes 4 x OFF
or a Validator Jam may have occurred. Exchange the Sensor Board if required
with a known good board.
The Transport Motor Speed Encoder does not detect motor
Flashes 5 x OFF Transport Motor speed error rotation or requires sensor adjustment. Check all harnesses
and connectors. A Motor or CPU Board failure may have
Flashes 6 x OFF Transport Motor failure occurred. Exchange the Motor and/or CPU Board with a
known good board.
Flashes 7 x OFF Reserved N/A
Flashes 8 x OFF Reserved N/A
An Anti-Pullback Home Sensor Board and/or a Lower Sensor
Board failure may have occurred. Check all harnesses and
Flashes 9 x OFF Anti-Pullback Unit error
connectors. Exchange the Anti-Pullback Home Sensor Board
and/or Lower Sensor Board with a known good board.
Cash box not seated or not present. A Cash Box Sensor Board
failure may have occurred. Check all harnesses and
Flashes 10 x OFF Cash Box error
connectors. Exchange the Cash Box Sensor Board and/or
CPU Board if required with a known good board.
Flashes 11 x OFF Reserved N/A
Flashes 12 x OFF Cheated Cheat attempt detected.
A Solenoid or an Upper Sensor Board failure may have
Centering Mechanism
Flashes 13 x OFF occurred. Check all harnesses and connectors. Exchange the
Solenoid error
Upper Sensor Board with a known good board.
A Centering Mechanism Home Sensor Board and/or CPU
Board failure may have occurred. Check all harnesses and
Flashes 14 x OFF Centering Mechanism error
connectors. Exchange the Centering Mechanism Home
Sensor Board with a known good board.

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Chapter 2 Hardware

LED Status
Error Causes and Solutions
Red LED Green LED
OFF Flashes 1x Slanted Bill Insertion Re-insert the bill straight
Check all lenses for dirt or scratches. An Upper Sensor Board
Magnetic Sensor pattern
OFF Flashes 2x failure may have occurred. Check all harnesses and
error
connectors.
Paper detected inside the Remove the paper jam from the Validator path and clean the
OFF Flashes 3x
Validator in standby mode lenses. An Upper and/or Lower Sensor Board failure may have
OFF Flashes 4x Optical Sensor error Type 1 occurred. Check all harnesses and connectors.
Check all lenses for dirt or scratches. An Upper Sensor Board
OFF Flashes 5x Bill feed error Type 1 failure may have occurred. Check all harnesses and
connectors.
OFF Flashes 6x Bill identification error Remove the bill from the Validator and clean the lenses. An
OFF Flashes 7x Optical Sensor error Type 2 Upper and/or Lower Sensor Board failure may have occurred.
OFF Flashes 8x Optical Sensor error Type 3 Check all harnesses and connectors.
OFF Flashes 9x Inhibited bill Check and set DIP switches properly.
OFF Flashes 10x Return bill Bill inhibited by host machine
OFF Flashes 11x Reserved N/A
OFF Flashes 12x Bill feed error Type 2 Check all bill path sensors
OFF Flashes 13x Bill length error Check all belts and rollers in the transport path.
OFF Flashes 14x Optical Sensor error Type 4
Remove the bill from the Validator and clean the lenses.
OFF Flashes 15x Optical Sensor error Type 5

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 Chapter 2 Hardware

Nanoptix PayCheck 4™ Printer

The Nanoptix PayCheck 4 printer is a thermal printer that has a jam-resistant bezel, allows for quick
drop in replacement, and has easy access to the paper path. The Nanoptix printer is connected to
Cabinet Controller Board through a USB port at the back of the printer.

Figure 2-56 Nanoptix PayCheck 4 Printer

Nanoptix PayCheck 4 Printer Components

Figure 2-57 Nanoptix PayCheck 4 Printer

Number Feature Number Feature

1 Paper Tray 3 Release Lever
2 Paper Loading Slot 4 Ticket Out Slot, Bezel

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Chapter 2 Hardware

Nanoptix PayCheck 4 Printer Connectors and Sensors

The printer is equipped with three communication interface ports: one power/communication port
at the bottom rear, one USB port at the top rear, one maintenance USB port on the side, and a 3
pin I/O connector used to control the illuminated bezel.

Figure 2-58 Nanoptix PayCheck 4 Connectors

Number Feature Number Feature

1 USB Port 3 Maintenance USB Port
2 Power Communication Port 4 3 pin I/O Connector

Optical and reflective sensors are used to:

l Detect low paper
l Start the feeder motor when loading paper
l Realign paper back to its “ready” position

Figure 2-59 Nanoptix PayCheck 4 Sensors

Number Feature Number Feature

1 Paper Chute 3 Paper Low
2 Top of Form 4 Tray In

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 Chapter 2 Hardware

Nanoptix PayCheck 4 Printer, Loading Paper

1. Pull tray forward inside the gaming machine to provide better access to the paper tray.

Figure 2-60 Nanoptix PayCheck 4 Tray

2. Place the paper ticket stack in the tray with the Top of Form facing up.

Figure 2-61 Nanoptix PayCheck 4, Load Paper

3. Feed the ticket into the printer mechanism until resistance is felt. The printer will
automatically pull the ticket into the printer and align it.

Figure 2-62 Nanoptix PayCheck 4, Feed Ticket

4. Push the printer tray back into the gaming machine and secure the metal printer stopper
thumbscrew, and the printer is ready to print.

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Chapter 2 Hardware

Nanoptix PayCheck 4 Printer, Clearing Paper Jams

1. Loosen the thumbscrew on the metal printer stopper and swing downward. Pull tray forward
inside the gaming machine to provide better access to the printer.
2. Push the yellow release lever to remove the printer’s paper guide.

Figure 2-63 Nanoptix PayCheck 4 Release Lever

3. Lift the printing mechanism roller to remove paper.

Figure 2-64 Nanoptix PayCheck 4 Printer Mechanism Roller

4. Clear the printer error from the terminal. In the event the error will not clear, cycle power on
the terminal.

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 Chapter 2 Hardware

Nanoptix PayCheck 4 Printer Status Codes

To view the LED status of the printer, slide it forward and out of the gaming machine. The status
LEDs are on the left side of the printer.

Figure 2-65 Nanoptix PayCheck 4 Status LED

Error LED (Red) Status LED (Green) Condition

OFF ON Printer Ready
ON OFF Paper Out
Med Blink OFF Temperature Error
Slow Blink OFF Voltage Error (Over 26.2 VDC)
Fast Blink ON Print Head Error
Fast Blink ON Missing Black Index Mark
Fast Blink ON Paper Jam

Nanoptix PayCheck 4 Printer Removal

To avoid damaging the printer, do not disconnect or remove the printer while the
gaming machine is powered on.

Tools Required:
#1 Phillips screwdriver
1. Unlock and open the main door of the gaming machine.
2. Pull the printer forward.
3. Disconnect the communication cable from the back of the printer.
4. Slide the printer mechanism out of the chassis.
5. Disconnect the communications and power cable from the printer.
6. Remove the printer bracket screw.
7. Remove the four #2 Phillips screws below the printer.

Figure 2-66 Nanoptix PayCheck 4 Removal

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Chapter 2 Hardware

76 Cobalt™ 27
Chapter 3 Power Distribution
This section provides a description of power distribution throughout the Cobalt EGM.
Topics include:
l Power Distribution Overview
l Power Distribution Diagram

Power Distribution Overview

115VAC power from the wall goes into the AC box. 115VAC power (from the AC box) is routed to the
On/Off switch, and when the switch is turned on, 115VAC is routed back to the AC Power
Distribution Module. This 115VAC power, which is referred to as Switched AC (power distributed
after the On/Off switch), is sent to the DC switching power supply. The DC switching power supply
is used to create +3.3VDC, +5VDC Unswitched, +5VDC, +12VDC, +24VDC, and -12VDC. The
+12VDC and +24VDC are the primary operating potentials for the EGM. The +12VDC and +24VDC,
along with the +3.3VDC, +5VDC Unswitched, +5VDC, and -12VDC are sent to the Cabinet
Controller board for distribution throughout the rest of the EGM.

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Chapter 3 Power Distribution

Power Distribution

Figure 3-1 Power Distribution Diagram

78 Cobalt™ 27
Chapter 4 Installing Software & Clearing Memory
This chapter describes how to install software and/or clear memory on the terminal.
Chapter Overview:
l Program Installation
o Requirements
o BIOS and AP Chip Installation
o Software Installation
l Clearing Memory
o Master Reset
o CFInit

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Chapter 4 Installing Software & Clearing Memory

Program Installation
Installing SGF software into an AVP 4.0+ Brain Box requires the appropriate tools and programs.
This section describes the program requirements and installation steps.
If the terminal has already been running SGF software, existing programs should be
verified for compatibility prior to theme changes or program version updates.

Requirements
Tools:
l Market-specific Security Key (Master Reset Dongle)
o Allows AVP-SGF software installation into AVP Brain Box
o Allows Level-3 menu access
o Clears NVRAM data, excluding communication settings and Bonus
Pots/Progressives
l CFInit USB Stick / Payload USB Stick (if applicable)
o Clears all NVRAM data
Program examples:
P/N Description
AVP4P_SGF_1_00 BIOS, AVP 4+ SGF, VERSION 1.00
APR00000X SECURE AVP 4.0 AUTHENTICATION PROCESSOR
CMVLTx.x.x Core Market X.X SGFHD (or similar)

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 Chapter 4 Installing Software & Clearing Memory

BIOS and AP Chip Installation Steps

Remove the Brain Box from the terminal to install/update the Authentication Processor and the
BIOS image using a PC running Windows 7.
1. Install the Authentication Processor chip (example: APR00000X) into the 8-pin socket. Pay
attention to chip (notch) orientation.

Figure 4-1 BIOS and AP Chip Installation

2. Connect a USB cable from the PC to the Brain Box’s internal USB-B connector.
3. Apply power to the Brain Box. The Brain Box will chirp, and two drive partitions will appear in
Windows Explorer; AVP4_AP and AVP4_BIOS.
Do NOT access the AVP_AP partition. Accidently deleting the AP image will require
replacement of the Authentication Processor chip.

Figure 4-2 Windows Explorer Partitions

4. Select the partition named AVP4_BIOS.

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Chapter 4 Installing Software & Clearing Memory

Figure 4-3 AVP4_BIOS Partition

5. Delete any existing file.
6. Copy the BIOS bin file from the source thumb drive (example label: AVP4P_SGF_X_XX) to
the AVP4_BIOS partition. A series of tones will sound during the write process, and another
will indicate completion.
7. Disconnect the USB cable and re-install the Brain Box into the terminal.

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 Chapter 4 Installing Software & Clearing Memory

Software Installation Steps

1. Open the Brain Box door and insert the Master Reset Dongle into the Secure USB port.
2. Insert the Payload USB (example label: CMVLTx.x.x) stick into an available USB port on the
Cabinet Controller Board.
3. Insert the CFInit USB stick into an available USB port on the Cabinet Controller Board.
4. Power ON the gaming machine. Two screens indicate status during the download process.

Figure 4-4 Download Progress Figure 4-5 Download Complete

A red screen indicates a download failure and provides details of the failure.

5. Remove USB sticks from the Cabinet Controller Board and the Master Reset Dongle from the
Secure USB port on the Brain Box.
6. Reboot the terminal.

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Chapter 4 Installing Software & Clearing Memory

Clearing Memory
There are two methods of clearing memory:
l Master Reset
l CFInit
Refer to the table below for information regarding the memory erased from NVRAM during a
memory clear.
Contents Erased with Memory Clear Power Cycle Master Reset CFInit
General errors ü ü ü
User-defined configurations ü ü
Financial reporting ü ü
Game history ü ü
System errors and events ü ü
Bonus Pots / Progressives
Bonus Pots / Progressives values must be recorded prior to memory ü
clear.

Master Reset
The Master Reset procedure erases some information stored in NVRAM and returns the software
and custom configurations to default values. The Master Reset clears critical errors (RAM errors)
that can occur on the terminal, but it does not erase any game software or bonus pot/progressive
values.
When to use Master Reset
A Master Reset should be done only when there is a system crash or system error that cannot be
cleared by a reboot of the terminal.
Procedure to perform Master Reset
1. Open the main door and power OFF the terminal.
2. Open the Brain Box door and insert the Master Reset Dongle into the Secure USB port.
3. Power ON the gaming machine. A Master Reset Complete screen appears.
4. Power OFF the terminal and remove the Master Reset Dongle.
5. Power ON the terminal.

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 Chapter 4 Installing Software & Clearing Memory

CFInit
The CFInit procedure erases all information stored in NVRAM including all financial history and
system configuration settings. Bonus Pot and Progressive values (if any) are also erased.
When to use CFInit
The CFInit procedure is used when the terminal is unrecoverable with a Master Reset.
Procedure to perform CFInit
Warning: This step will clear ALL memory from the terminal. Once erased it cannot be
retrieved. Before performing the CFInit procedure, collect the bonus pot / progressive
values.
1. Unlock and open the main door, and power OFF the terminal.
2. Open the Brain Box door and insert the Master Reset Dongle into the Secure USB port.
3. Insert the CFInit USB Key in an available USB port on the Cabinet Controller Board.
4. Power ON the terminal. The GenCFInit Maintenance Menu displays.

Figure 4-6 Maintenance Menu

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Chapter 4 Installing Software & Clearing Memory

5. Select an option from the maintenance menu:

l Factory Reset (UMR)—This option enables users to re-format the NVRAM
(configurations/settings data) on the machine, returning it to factory settings.
l Wipe System—This option enables users to completely wipe the storage device (NVRAM
and software). Software installation is required after performing the Wipe System
function in order to make the terminal functional.
l Delete items—This option could appear if the option to update components is enabled in
the market. The system will display the option of deleting a component, like a game, that
needs to be removed from the machine.
l Exit—Exit from the Maintenance Menu.
6. Power OFF the terminal, and remove the Master Reset Dongle from the Brain Box and the
CFInit USB Key from the Cabinet Controller Board.
7. If the Wipe System procedure was performed, re-install the software on the machine.
8. Power ON the terminal.

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 Appendix A Stand Mounting

Appendix A Stand Mounting

During final installation, the machine must be secured as soon as possible when elevated
on the stand. Extreme caution should be used until the machine is secured.

The rear of the stand requires two Quick Connect Bolts (Figure A-1) to be installed which allow the
EGM to slide into proper position on the stand. Once in place, the standard EGM bolts easily install
into the two front mounting positions.
The Cobalt cabinet requires the slotted bolts to be raised 1/8". Hardware kit P/N
91439801 provides an additional four washers to raise the slotted bolts as seen in Figure
A-1.

Figure A-1 Stand Specifications

Cobalt machines must be mounted to a stand for operation. Stands are available from IGT in two
configurations, standard and stability. The mounting hole pattern (Figure A-2), is used with all
stands.
The standard stand (Figure A-3) is designed to be used when machines are grouped together, back-
to-back, or against a wall. It is available in 18-inch and 20.5-inch high configurations.
The stability stand (Figure A-4), (P/N 147-398-xx) should be used when machines are located in a
stand-alone orientation.
IGT requires a minimum distance of 6 inches (15.2 cm) between the sides of two upright
machines (4.75 inches (12.1 cm) on G23 Machines, 2.07 inches (5.3 cm) on Crystal Core
machines, 2.375 inches (6.0325 cm) on Cobalt Machines). The backs of upright machines
may be touching. Slant-top machines may be in contact side-to-side or back-to-back.
Follow the procedures from the Machine Installation Manual (IGT P/N 821-287-XX) to
properly mount and brace the machine.

In addition to the stability stand, IGT can supply an optional Stabilizer Kit (IGT P/N
91427500) to modify a standard stand for increased stability. This kit includes
instructions and a template to mount the stabilizers.

Cobalt™ 27 87
Appendix A Stand Mounting

Figure A-2 Stand Drill Pattern

88 Cobalt™ 27
 Appendix A Stand Mounting

Figure A-3 Stand Dimensions - Standard (also available in 20.5-inch height)

Figure A-4 Stand Dimensions – Stability (P/N 147398XX)

Cobalt™ 27 89
Document Modification History
Date Version Description of Change
February 2020 00 Initial Release
March 2020 01 Update: Contents Erased with Memory Clear

90 Cobalt™ 27