A WS PDSK 900

PDSK900'
Compressor'
Maintenance'Manual
Hokuestu'
Customer'Support'
July'10,'2014
Compressor(Components PDSK900'Compressor'
NO.'1 Maintenane'Manual
Compressor'Components
Low'Pressure'' Gear'Case'
Compressor'
№(1
Main'Assemblies
1)''Gear'Case
High'Pressure'' 2)''Low'Pressure'Compressor
Compressor' 3)''High'Pressure'Compressor
NO.'2
№(2
Air'drawn'through'unloader'valve
gets'firstHorder'compressed'at
low'pressure'compressor.
NO.'3
№(3
FirstHorder'compressed'air'flows
to'high'pressure'compressor'
through'inner'chamber.
NO.'4
№(4
FirstHorder'compressed'air'gets
supplied'to'high'pressure'compressor
through'gear'case.
NO.'5
№(5
High'pressure'compressor'compresses
to'regulated'pressure.
NO.'6
№(6
Air'compressed'to'regulated'pressure
gets'dischaged.
NO.'7
№(7
Gear'case'transmits'the'engine's'
Gear'Case drive'force'to'compressor,'and'it
consist'of'drive'gear,'bearings'and
oil'seals.
Bearing
NO.'8
№(8
Oil'Seal
Mechanical'seal'is'used'for'oil'seal.
Small'amount'of'oil'drains'out'after
used'for'seal'lubrication.
Drain
Compressor(Disassembly PDSK900'Compressor'
NO.'1 Maintenane'Manual
Diassembly'1
№(1
Overview'Prior'to'Disassembly
Recommedation:
Fasten'to'prevent'falling.
NO.'2
№(2
Remove'the'fastening'bolt'at'power
casing'and'speedGup'gear'case,'and
separate'them'by'using'guide'bolt
to'prevent'gear'tooth'plane'from
damages.
Power(Casing(Disassembly
NO.'3
№(3
Disassemble'power'casing.
NO.'4
№(4
Confirm'there'is'no'loosening'on'
fastening'bolt'for'speedGup'gear.
Use'hex'head'bolt'and'bend'antiG
rotation'plate'to'prevent'it'from'
loosening.
NO.'5
№(5
Use'bearing'remover'to'remove
inner'ring'of'bearing.
NO.'6
№(6
Remove'inner'ring'of'bearing'and'
remove'speedGup'gear.
Screw'in'the'center'bolt'for'hydraulic
ram'guide.
NO.'7
№(7
Screw'in'the'2'gear'pulling'bolts.
NO.'8
№(8
Insert'the'pushing'spacer'for'
hydraulic'ram.
NO.'9
№(9
Install'hydraulic'ram.
NO.'10
№(10
Fasten'the'fastening'plate'nut'for'
hydraulic'ram,'and'remove'the'gear
by'slowly'applying'hydralic'pressure.'
NO.'11
№(11
Fastening'plate'for'hydraulic'ram
(Pulling'jig'for'No.'4'drive'dear)
NO.'12
№(12
Set'removed'gear'aside'and'keep'
it'from'damage.
NO.'13
№(13
Remove'fastening'bolt'for'fix'plate
for'rubber'coupling.
Recommendation:
Confirm'loosening'the'bolts.
NO.'14
№(14
Remove'rubber'coupling.
Recommendation:
Remove'in'the'same'process
as'removal'of'speedGup'gear.
NO.'15
№(15
Replace'the'rubber'coupling'
regularly'G'this'is'expendables.'
NO.'16
№(16
Remove'the'key'inserted'in'shaft.
NO.'17
№(17
Remove'the'key'inserted'in'shaft.
NO.'18
№(18
Remove'the'bolt'that'fastens'the
cover'for'mechanical'seal.
NO.'19
№(19
Loosen'the'screws'on'outer'area'of
seal'fixing'rings'that'is'fastened'to'
the'shaft.
NO.'20
№(20
Remove'seal'fixing'ring.
Check'for'any'abnormality'on'seal.
NO.'21
№(21
Remove'the'seal,'then'remove
spacer.
NO.'22
№(22
Remove'spacer.
NO.'23
№(23
Lift'the'shaft'with'bearing'still
assembled.
NO.'24
№(24
Check'for'any'abnormality'on
bearings'of'the'shaft.
Remove'bearings'after'confirmation.
Low/High Pressure Compressor Disassembly PDSK900 Compressor
NO. 1 Maintenane Manual
Diassembly 2
№ 1
Overview Prior to Disassembly
Recommedation:
Fasten to prevent falling.
NO. 2
№ 2
Remove the fastening bolt at power

casing and speed-‐up gear case, and
separate them by using guide bolt
to prevent gear tooth plane from
damages.
NO. 3
№ 3
Disassemble inside the speed-‐up

gear case.
NO. 4
№ 4
Open anti-‐rotation plate for speed-‐up

gear fastening bolt.
NO. 5
№ 5
Open anti-‐rotation plate for speed-‐up

gear fastening bolt.
NO. 6
№ 6
Loosen and remove speed-‐up gear

fastening bolt, and remove fix plate.
NO. 7
№ 7
Use hydraulic ram and remove

speed-‐up gear from shaft (both
low & high pressure).
NO. 8
№ 8
Reference: Jig for Removal

(Picture is different from actual)
Remove speed-‐up gear.
(both low & high pressure)
NO. 9
№ 9
Remove discharge check valve

fastening bolt, and remove it by
using guide bolt.
NO. 10
№ 10
Remove discharge check valve

fastening bolt, and remove it by
using guide bolt.
NO. 11
№ 11
Remove discharge check valve O-‐ring.
NO. 12
№ 12
Loosen & remove relief valve

fastening bolt.
NO. 13
№ 13
Loosen end cover fastening bolts

on dischage side.
NO. 14
№ 14
Remove end cover on discharge

side.
NO. 15
№ 15
Loosen and remove bolts after

confirming there is no loose fastening
bolts for discharge side bearing.
Use hex head bolt and bend anti-‐
rotation plate to prevent it from
loosening.
NO. 16
№ 16
Remove fastening plate on discharge

side bearing (male & female).
loosening.
NO. 17
№ 17
Remove all of casing fastening bolts

on discharge side.
NO. 18
№ 18
Use hydraulic ram to push rotor and

remove casing on discharge side
(both male and female).
NO. 19
№ 19
Push and remove rotor from casing

on discharge side (both male and
female).
NO. 20
№ 20
Remove casing on discharge side

and rotor.
NO. 21
№ 21
Remove cylinder.
NO. 22
№ 22
Remove snap ring that fasten the

bearing in gear case (bearing on
rotor side).
NO. 23
№ 23
Remove snap ring that fasten the

bearing in gear case (bearing on
speed-‐up gear).
NO. 24
№ 24
Remove bearing inside the speed-‐up

gear case.
Preparation for Assembly PDSK900 Compressor
Assembly 1
№ 1
Place on work bench or rotating table.
Fix on stable work table if not

available.
NO. 2
№ 2
Torque Wrenches (Unit: N-‐m=ft-‐lb)

Coupling Torque 875, 465, 115
(875=644, 465=342, 115=85)
Casing & Cover 85.0=62.6
Speed-‐Up Gear 64.0=47.2
LP Discharge Bearing Inner Fix 49.0=36.1
HP Discharge Bearing Inner Fix 25.0=18.4
End Cover 22.1=16.3
Mechanical Seal Fix 7.0=5.2
NO. 3
№ 3
Extention Bar Approx. 400mm (16")

Hex Wrench 12mm
Hex Socket 12mm (Ball Point)
Hex Socket 10mm
Hex Socket 8mm
NO. 4
№ 4
For fastening mechanical seal:

Fastening Extension Pipe 100mm (4")
Hex Wrench 3mm

Mechanical Seal Fix 7.0N-‐m (5.2ft-‐lb)
NO. 5
№ 5
Guide Bolt
Length 250mm (10"), Thread M12

Tapered Tip
NO. 6
№ 6
Usage location for extension bar

Fastening Torque 85N-‐m (62.6ft-‐lb)
NO. 7
№ 7
Eye Bolt
M10mm, M12mm
Hanging Bolt
M12, Length 200mm (8")
NO. 8
№ 8
Thickness Gauge 0.03-‐ 1.00mm

(1/1000" -‐ 39/1000")
100mm (4") or longer will be useful
NO. 9
№ 9
Jig for driving dowels
Hole Diameter 14.4mm (9/16")
NO. 10
№ 10
Snap Ring Pryer

For Shaft and Hole
Confirmation Dismensions for Assembly (Unit: mm)
Low Pressure High Pressure

Discharge Clearance 0.06 -‐ 0.10 0.05 -‐ 0.09
Intake Clearance 0.20 -‐ 0.64 0.21 -‐ 0.65
OD Clearance M 0.06 -‐ 0.09 0.06 -‐ 0.09
OD Clearance F 0.08 -‐ 0.11 0.08 -‐ 0.11
End Cover Clearance 0,3 0,4
Gear Backlash On Drive Gear PCD: 0.09 -‐ 0.19
For Ref: Low Pressure High Pressure

CLEARANCE Unit: Inch 2.3/1000" -‐ 3.9/1000" 1.9/1000" -‐ 3.5/1000"
1 Discharge 2.3/1000" -‐ 3.9/1000" 8.2/1000" -‐ 25.9/1000"
2 Inlet 7.9/1000" -‐ 25.2/1000" 2.3/1000" -‐ 3.5/1000"
3 M = Male Rotor 2.3/1000" -‐ 3.5/1000" 3.1/1000" -‐ 4.3/1000"
4 F = Female Rotor 3.1/1000" -‐ 4.3/1000" 15.7/1000"
5 End Cover 11.8/1000"
6 Backlash 3.5/1000" -‐ 7.4/1000" at PCD of Drive gear
Gear Case Assembly PDSK900 Compressor
Assembly 2
№ 1
Fix on casing rotating table.
Attach eye bolts, lift up, and fasten

on assembly table.
NO. 2
№ 2
Inspect inside the casing.
Check for any abnormality inside

the casing.
NO. 3
№ 3
Cleaning
Wash bolt holes, bearing holes and

oil drain holes using cleaning
solutions.
NO. 4
№ 4
Blow dry and wipe after cleaning.

NO. 5
№ 5
Bearings (Largest to Smallest)

Speed-‐Up Shaft Bearing
LP Male Rotor Bearing
HP Male Rotor Bearing
LP Female Rotor Bearing
HP Female Rotor Bearing
NO. 6
№ 6
Snap Rings
NO. 7
№ 7
Insert power side bearings.
Insert bearings so that the serial

number stamps are visible.
NO. 8
№ 8
Knock lightly with copper hammer

and jig when inserting bearings.
NO. 9
№ 9
Insert until bearings make contacts

with seating surface.
NO. 10
№ 10
Install snap rings.
Install snap rings after confirming

that the bearings are in contact with
seating surfaces.
NO. 11
№ 11
Install female rotor bearings.
Rotate gear case.
NO. 12
№ 12
Use the jig to insert rotator bearing.
Insert until bearings make contacts

with seating surface.
NO. 13
№ 13
NO. 14
№ 14
Install snap rings after confirming

that the bearings are in contact with
seating surfaces.
Low Pressure Cylinder Assembly PDSK900 Compressor
Assembly 3
№ 1
Apply grease to LP cylinder o-‐ring.

Use lithium multi-‐purpose grease.
Note: Excessive application will

cause leaking.
NO. 2
№ 2
Install O-‐ring without twisting.
NO. 3
№ 3
Insert low pressure cylinder dowls

at 2 locations.
NO. 4
№ 4
Use jig and insert dowels.

NO. 5
№ 5
Use eye bolt to turn it over.
NO. 6
№ 6
Use eye bolt to turn it over.
NO. 7
№ 7
NO. 8
№ 8
Insert low pressure cylinder dowls

at 2 locations.
NO. 9
№ 9
Lift low pressure cylinder.
NO. 10
№ 10
Remove debree and dust that is

attached to contact surface of
low pressure cylinder.
NO. 11
№ 11
Mount low pressure cylinder to

casing.
NO. 12
№ 12
Fasten low pressure cylinder to

caseing using bolts.
NO. 13
№ 13
Fastening Torque: 85N-‐m

62.6ft-‐lb
NO. 14
№ 14
Use extension pipe to fasten where

torque wrench cannot reach.
Low Pressure Rotor Assembly

NO. 15
№ 15
Warm bearing inner ring and spacer

for rotor (120-‐130C)
250-‐270F
NO. 16
№ 16
Install the warm bearing inner ring

and spacer onto male rotor.
NO. 17
№ 17

and spacer onto female rotor.
Fix the bearing inner ring on female

rotor intake side with snap ring.
NO. 18
№ 18


NO. 19
№ 19
Assemble female rotor into cylinder.
Use precaution not to load force on

bearing retainer during assembly.
NO. 20
№ 20
Apply grease to LP cylinder O-‐ring.


cause leaking.
NO. 21
№ 21
NO. 22
№ 22
Install O-‐ring to oil hole.
NO. 23
№ 23
NO. 24
№ 24
Install the discharge side casing

aligning to cylinder locating pin.
NO. 25
№ 25
Knock discharge side casing lightly

to cohere with cylinder.
NO. 26
№ 26
Fasten with socket bolt.

62.6ft-‐lb
NO. 27
№ 27
Fasten using extension bar.
Dicharge Side Bearing Assembly

NO. 28
№ 28
Apply thin layer of grease.

NO. 29
№ 29
Align the V-‐shape marking when

assembling the bearing outer rings.
NO. 30
№ 30
Install the press fitting jig for

bearing install.
NO. 31
№ 31
Install bolts for bearing install.
NO. 32
№ 32
Instal hydraulic pressure ram for

bearing install.
NO. 33
№ 33
Install fixing plate that fasten the

bearing inner ring.
Apply locktite after degreasing

fastening bolt. (Locktite 243 -‐ Blue)

loosening.
NO. 34
№ 34
Fasten fixing plate with bolts.

loosening.
NO. 35
№ 35
Fastening Bolt Torque:

49N-‐m
36.1ft-‐lb
loosening.
NO. 36
№ 36
Apply grease on end cover O-‐ring.

NO. 37
№ 37
Install end cover O-‐ring without

twisting.
NO. 38
№ 38
Apply grease inside the casing.
NO. 39
№ 39
Install end cover.
NO. 40
№ 40
Lightely fasten the bolts that fixes

the end cover.

NO. 41
№ 41

22.1N-‐m 16.2ft-‐lb
Caution: Over-‐torque will damage

the bearing.
NO. 42
№ 42
Confirm the proper gap on end cover

after assembly.
Gap: 0.3mm (11.8/1000")

(Male and Female)
NO. 43
№ 43
Confirm the proper gap on rotor

on discharge side.
Gap: 0.06!0.10mm
(2.36/1000"-‐3.64/1000")
Measure with teeth at the top
towards discharge port.
NO. 44
№ 44
Install the covers for casing.

NO. 45
№ 45
Apply thin layer of ThreeBond 1212

on both sides of gasket.
NO. 46
№ 46
Cover fastening bolt

(62.6ft-‐lb)
NO. 47
№ 47
Cover fastening bolt

(62.6ft-‐lb)
High Pressure Cylinder Assembly PDSK900 Compressor
Assembly 4
№ 1
Apply grease to HP cylinder o-‐ring.


cause leaking.
NO. 2
№ 2
NO. 3
№ 3

high pressure cylinder.
NO. 4
№ 4

high pressure cylinder.
NO. 5
№ 5
Insert high pressure cylinder dowls

at 2 locations.
NO. 6
№ 6
Insert high pressure cylinder dowls

at 2 locations.
NO. 7
№ 7
Mount high pressure cylinder to

casing.
NO. 8
№ 8
Fasten low pressure cylinder to

caseing using bolts.
NO. 9
№ 9

62.6ft-‐lb
NO. 10
№ 10
Apply grease to HP cylinder O-‐ring.


cause leaking.
NO. 11
№ 11
NO. 12
№ 12

NO. 13
№ 13

and spacer onto male rotor.
NO. 14
№ 14


NO. 15
№ 15
Assemble female rotor into cylinder.
Use precaution not to load force on

bearing retainer during assembly.
NO. 16
№ 16


NO. 17
№ 17

attached to machined surface of
discharge casing.
NO. 18
№ 18
Install the discharge side casing

aligning to cylinder locating pin.
NO. 19
№ 19
Fasten with socket bolt.

(62.6ft-‐lb)
NO. 20
№ 20
Apply thin layer of grease.

NO. 21
№ 21
Align the V-‐shape marking when

assembling the bearing outer rings.
NO. 22
№ 22
Instal hydraulic pressure ram for

bearing install.
NO. 23
№ 23
Press fit bearings both on male and

female side.
NO. 24
№ 24
Install fixing plate that fasten the

bearing inner ring.


loosening.
NO. 25
№ 25

22.1N-‐m
(16.3ft-‐lb)

loosening.
NO. 26
№ 26

22.1N-‐m
(16.3ft-‐lb)

loosening.
NO. 27
№ 27
Apply grease to end cover O-‐ring.
NO. 28
№ 28
Apply grease to end cover O-‐ring

and install it without twisting.
NO. 29
№ 29
Apply grease inside the casing.

loosening.
NO. 30
№ 30
Install end cover.
NO. 31
№ 31
Lightely fasten the bolts that fixes

the end cover.

NO. 32
№ 32

22.1N-‐m
(16.2ft-‐lb)
Caution: Over-‐torque will damage
the bearing.
NO. 33
№ 33
Confirm the proper gap on end cover

after assembly.
Gap: 0.4mm (15.7/1000”)

(Male and Female)
NO. 34
№ 34
Confirm the proper gap on rotor

on discharge side.
Gap: 0.05-‐0.09mm
(1.9/1000”-‐3.5/1000”)
Measure with teeth at the top
towards discharge port.
Relief Valve Assembly PDSK900 Compressor
Assembly 5
№ 1
Relief Valve Components
NO. 2
№ 2
Piston
Apply thin layer of grease all around.
NO. 3
№ 3
Apply grease on all surface inside

the relief valve body and install
piston.
NO. 4
№ 4
Apply thin layer of ThreeBond 1212

on both surface of cover gasket.
NO. 5
№ 5
Insert spring and install gasket.
NO. 6
№ 6
Install cover and fasten.

(36.7ft-‐lb)
NO. 7
№ 7
Install the assembled relief valve

onto casing along with gasket applied
with ThreeBond 1212.
Fastening Torque: 85N-‐m(63.6ft-‐lb)

Discharge Check Valve Assembly PDSK900 Compressor
Assembly 6
№ 1
Discharge Check Valve Components
NO. 2
№ 2
Discharge Check Valve Fastening

Bolts
NO. 3
№ 3
Install O-‐ring at the high pressure

compressor outlet.
Apply grease on O-‐ring.
NO. 4
№ 4
Fasten the discharge check valve body

with 4 bolts.

63.6ft-‐lb
NO. 5
№ 5
Install check valve O-‐ring.
Install the guide bolts for check valve

onto discharge check valve body.
NO. 6
№ 6
Install spring valve sheet on check

valve, and install it using the guilde
bolt.
NO. 7
№ 7
Fasten check valve with bolts.

63.6ft-‐lb
Drive Gear Assembly PDSK900 Compressor
Assembly 7
№ 1
Assemle the drive gear for low/high

pressure compressor.
Confirm the gear P/N prior to assembly,
it varies by serial number.
Pre-‐heat the gear to approx. 120C
(248F).
NO. 2
№ 2
Gear can be press-‐fit by using

hydraulic pressure ram.
NO. 3
№ 3
Assemle the drive gear for low/high

pressure compressor.
Wait until gear cools down if it was

pre-‐heated.
NO. 4
№ 4
Gear fastening bolts with anti-‐rotation

plates
NO. 5
№ 5

fastening bolt. (Locktite 243)
NO. 6
№ 6
Install gear fastening plate and

anti-‐rotation plate for fastening bolts.
NO. 7
№ 7
Fasten bolts.
NO. 8
№ 8
Install anti-‐rotation plate and fasten

with bolts

NO. 9
№ 9
Bend anti-‐rotation plate to prevent

it from loosening.
NO. 10
№ 10
Bend tightly.
NO. 11
№ 11
Align opposite side of bolt and plate

so that the bend area coheres
completely.
NO. 12
№ 12
Cohere them without any gap.

NO. 13
№ 13
NO. 14
№ 14
NO. 15
№ 15
Some machines has 3 bolts here.

Stay with the same procedure.
Completely degrease the bolt threads, apply

lock[tle and fasten with speciﬁed fastening
torque. Then align the an[-‐rota[on washer to
bolt heads and bend 90 degrees.
Power Side Casing Sub Assembly PDSK900 Compressor
Assembly 8
№ 1
Pre-‐heat the speed-‐up gear bearing

to approx. 120C (248F).
NO. 2
№ 2
Handle speed-‐up shaft with care

to keep it free of damages/scratches.
Wrap and protect the mechanical

seal area with plastic tape.
NO. 3
№ 3
Use cleaner to clean contacting area

of bearing inner ring and air blow.
NO. 4
№ 4
Pre-‐heat bearing to approx. 120C

(248F) before installation.
Install with the stamp at the top,

and confirm mating surface for
complete contact.
NO. 5
№ 5
Clean inside the casing.
NO. 6
№ 6
Air blow the bolt holes, dowel holes

and machined surfaces.
NO. 7
№ 7
Insert key into the speed-‐up shaft.
NO. 8
№ 8
Apply grease on inner surface of

casing.
NO. 9
№ 9
Lift speed-‐up shaft and insert into

casing.
NO. 10
№ 10
Keep bearing flat to insert.
NO. 11
№ 11
Use urethane hammer if necessary

to make contact with mating surface.
NO. 12
№ 12
Remove protective plastic tape.

NO. 13
№ 13
Install spacer for mechanical seal.
Note the installation direction.
NO. 14
№ 14
Install spacer.
Shaft Seal Assembly PDSK900 Compressor
Assembly 9
№ 1
Seal Components
NO. 2
№ 2
Apply grease on shaft where seal

contacts.
NO. 3
№ 3
Apply grease on casing where seal

contacts.
NO. 4
№ 4
Apply grease on O-‐ring inside shaft

seal.
NO. 5
№ 5
Insert the rotation side of mechanical

seal until it contacts the shaft step.
Do not touch the carbon ring during

the installation.
NO. 6
№ 6
Insert until it contacts the shaft step.
NO. 7
№ 7
Fasen 3 set screws outer diameter of

mechanical seal.

5.2ft-‐lb
NO. 8
№ 8
Insert the anti-‐rotation pin for

mechanical seal securing ring into
seal cover by using jig.
NO. 9
№ 9
Anti-‐rotation pin insertion jig
NO. 10
№ 10
Insert the pin completely.
NO. 11
№ 11
Seal Securing Ring Components
NO. 12
№ 12
Apply grease on O-‐ring.

NO. 13
№ 13
Install O-‐ring onto mating ring

without twisting.
NO. 14
№ 14
Apply compressor oil on inside

of the cover.
NO. 15
№ 15
Install mating ring after aligning the

notch of mating ring and anti-‐rotation
pin inserted into the cover.
NO. 16
№ 16
Confirm that the mating ring is in

contact with cover surface.
NO. 17
№ 17
Apply grease on O-‐ring and install

on the outer perimeter.
NO. 18
№ 18
Protect the seal sliding surface

from dust/dirt intrusion during
assembly.
NO. 19
№ 19
Apply compressor oil to sliding surface

before installing the cover.
(Drop small amount of clean oil.)
NO. 20
№ 20
Keep the cover level and push to

install.
NO. 21
№ 21
Fasten with fastening bolt.

63.6ft-‐lb
NO. 22
№ 22
Insert key to the shaft.
NO. 23
№ 23
Insert plugs to the cover.
NO. 24
№ 24
Insert the drain nipple for seal.
Drainage Rate: 3cc/Hr

0.1oz/hour
Rubber Coupling Assembly PDSK900 Compressor
Assembly 10
№ 1
Coupling Components
Use bolts with locktite.
NO. 2
№ 2
Insert the rubber coupling fastening

bolts into screw holes on outer
perimeter of coupling boss.
NO. 3
№ 3
Fasten rubber coupling.
Apply locktite on bolts and fasten.
NO. 4
№ 4

348.2ft-‐lb
Drive Gear Assembly PDSK900 Compressor
Assembly 11
№ 1
Install drive gear after the power side

casing sub assembly is completed.
NO. 2
№ 2
Apply grease on the shaft.
NO. 3
№ 3
Pre-‐heat the gear to approx. 120C

(248F0 in oil bath prior to assembly.
Part number varies depend on the

serial number.
NO. 4
№ 4
Install gear until it contacts bearing

surface.
Evenly pre-‐heated gear will drop
down to the buttom with its own
weight.
NO. 5
№ 5
Once the gear cools, install the bearing

inner ring pre-‐heated to approx.
120C (248F).
NO. 6
№ 6
Knock lightly to confirm it is inserted

completely.
NO. 7
№ 7
Install bracing plate once bearing

inner ring cools.
Apply locktite 243 to fatening bolt

for the plate.
NO. 8
№ 8
Fasten the fastening bolts.

63.6ft-‐lb
loosening.
Power Casing Assembly PDSK900 Compressor
Assembly 12
№ 1
Assemble power casing and speed-‐up

gear case.
Insert locating dowels.
NO. 2
№ 2
Insert O-‐ring for internal passage.

Apply grease to O-‐ring.

cause leaking.
NO. 3
№ 3
Insert O-‐ring for contact surface.

Apply grease to O-‐ring.

cause leaking.
NO. 4
№ 4
Assemble power casing.

NO. 5
№ 5
Install guide bolts on speed-‐up gear

case to protect gear tooth from
damage.
NO. 6
№ 6
Install guide bolts on speed-‐up gear

case to protect gear tooth from
damage.
NO. 7
№ 7
Fasten power casing fastening bolts.
Rubber Coupling Assembly

NO. 8
№ 8
Apply molybdenum paste on the

shaft after inserting the coupling.
NO. 9
№ 9
Confirm the direction and install

the rubber coupling.
NO. 10
№ 10
Press-‐fit with hydraulic pressure ram.
NO. 11
№ 11
Insert to the prescribed location.
NO. 12
№ 12
Apply locktitle on fastening bolts

when fastening the bracing plate for
the coupling.
NO. 13
№ 13

63.6ft-‐lb
NO. 14
№ 14
After assembly, put 20L (5.2gal) of

clean compressor oil from unloader
valve prior to running the compressor.

A WS PDSK 900

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A WS PDSK 900

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PDSK900'

Overview Prior to Disassembly

Remove the fastening bolt at power

Disassemble inside the speed-­‐up

Open anti-­‐rotation plate for speed-­‐up

Open anti-­‐rotation plate for speed-­‐up

Loosen and remove speed-­‐up gear

Use hydraulic ram and remove

Reference: Jig for Removal

Remove discharge check valve

Remove discharge check valve

Remove discharge check valve O-­‐ring.

Loosen & remove relief valve

Loosen end cover fastening bolts

Remove end cover on discharge

Loosen and remove bolts after

Remove fastening plate on discharge

Remove all of casing fastening bolts

Use hydraulic ram to push rotor and

Push and remove rotor from casing

Remove casing on discharge side

Remove snap ring that fasten the

Remove snap ring that fasten the

Remove bearing inside the speed-­‐up

Place on work bench or rotating table.

Fix on stable work table if not

Torque Wrenches (Unit: N-­‐m=ft-­‐lb)

Extention Bar Approx. 400mm (16")

For fastening mechanical seal:

Hex Wrench 3mm

Length 250mm (10"), Thread M12

Usage location for extension bar

Thickness Gauge 0.03-­‐ 1.00mm

Jig for driving dowels

Hole Diameter 14.4mm (9/16")

Snap Ring Pryer

Confirmation Dismensions for Assembly (Unit: mm)

Low Pressure High Pressure

For Ref: Low Pressure High Pressure

Fix on casing rotating table.

Attach eye bolts, lift up, and fasten

Inspect inside the casing.

Check for any abnormality inside

Wash bolt holes, bearing holes and

Blow dry and wipe after cleaning.

Bearings (Largest to Smallest)

Insert power side bearings.

Insert bearings so that the serial

Knock lightly with copper hammer

Insert until bearings make contacts

Install snap rings.

Install snap rings after confirming

Install female rotor bearings.

Rotate gear case.

Use the jig to insert rotator bearing.

Insert until bearings make contacts

Install snap rings after confirming

Apply grease to LP cylinder o-­‐ring.

Note: Excessive application will

Disassemble inside the speed-‐up

Open anti-‐rotation plate for speed-‐up

Open anti-‐rotation plate for speed-‐up

Loosen and remove speed-‐up gear

Remove discharge check valve O-‐ring.

Remove bearing inside the speed-‐up

Torque Wrenches (Unit: N-‐m=ft-‐lb)

Thickness Gauge 0.03-‐ 1.00mm

Apply grease to LP cylinder o-‐ring.

Install O-‐ring without twisting.

Fastening Torque: 85N-‐m

Apply grease to LP cylinder O-‐ring.

Install O-‐ring without twisting.

Install O-‐ring to oil hole.

Install O-‐ring to oil hole.

Fastening Torque: 85N-‐m

Align the V-‐shape marking when

Use hex head bolt and bend anti-‐

Use hex head bolt and bend anti-‐

Apply grease on end cover O-‐ring.

Install end cover O-‐ring without

Caution: Over-‐torque will damage

Apply grease to HP cylinder o-‐ring.

Install O-‐ring without twisting.

Fastening Torque: 85N-‐m