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    Relief Valve (Steering Pilot, Implement Pilot) - Test and Adjust

    Uploaded by

    aras ali
    This document provides instructions for testing and adjusting the relief valve on the steering system of a 988G wheel loader. It describes the necessary tools and equipment, identifies the location of the pilot relief valve, and outlines a 10-step process to check the valve pressure and make any needed adjustments to maintain the specified pressure level. Safety precautions are also listed to prevent injury when performing the testing and adjustment procedures.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Relief Valve (Steering Pilot, Implement Pilot) - Test and Adjust

    Uploaded by

    aras ali
    17 views3 pages
    This document provides instructions for testing and adjusting the relief valve on the steering system of a 988G wheel loader. It describes the necessary tools and equipment, identifies the location of the pilot relief valve, and outlines a 10-step process to check the valve pressure and make any needed adjustments to maintain the specified pressure level. Safety precautions are also listed to prevent injury when performing the testing and adjustment procedures.

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    988G

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    This document provides instructions for testing and adjusting the relief valve on the steering system of a 988G wheel loader. It describes the necessary tools and equipment, identifies the location of the pilot relief valve, and outlines a 10-step process to check the valve pressure and make any needed adjustments to maintain the specified pressure level. Safety precautions are also listed to prevent injury when performing the testing and adjustment procedures.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    17 views3 pages

    Relief Valve (Steering Pilot, Implement Pilot) - Test and Adjust

    Uploaded by

    aras ali
    This document provides instructions for testing and adjusting the relief valve on the steering system of a 988G wheel loader. It describes the necessary tools and equipment, identifies the location of the pilot relief valve, and outlines a 10-step process to check the valve pressure and make any needed adjustments to maintain the specified pressure level. Safety precautions are also listed to prevent injury when performing the testing and adjustment procedures.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 3

    ۲۰۱٥/۹/۲۱ 988G Wheel Loader BNH00001­UP (MACHINE) POWERED BY 3456 Engine(SEBP3378 ­ 105) ­ Systems & Components

    Previous Screen
    Welcome: k66lmrh
    Product: WHEEL LOADER
    Model: 988G WHEEL LOADER BNH00585
    Configuration: 988G Wheel Loader BNH00001­UP (MACHINE) POWERED BY
    3456 Engine

    Testing and Adjusting


    988G Wheel Loader Steering System
    Media Number ­RENR3099­03 Publication Date ­01/06/2010 Date Updated ­11/06/2010

    i02168637

    Relief Valve (Steering Pilot, Implement Pilot) ­ Test and Adjust


    SMCS ­ 4322­025­PS ; 4322­081­PS ; 5072­025; 5072­081

    Sudden movement or accidental starting of the machine can cause


    personal injury or death to persons on or near the machine.

    To prevent personal injury or death, perform the following:

    Park the machine on a smooth, level surface.

    Lower the work tool to the ground and engage the parking brake.

    Stop the engine and remove the key.

    Block the wheels and install the steering frame lock.

    The pilot relief valve is located on the front side of the hydraulic tank.

    Illustration 1 g00837406
    Location of the Pilot Relief Valve
    https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisweb/productsearch/productheaderinfoframeset.jsp&calledpage=/si… 1/3
    ۲۰۱٥/۹/۲۱ 988G Wheel Loader BNH00001­UP (MACHINE) POWERED BY 3456 Engine(SEBP3378 ­ 105) ­ Systems & Components

    Table 1
    Required Tools
    Tool Part Number Part Description Qty

    Test Gauge Hose


    6V­4143 Coupler (1) 1

    A 177­7860 Hose Assembly (1) 1

    8T­4188 Union Adapter (1) 1

    6V­3966 Fitting (1) 1

    Test Gauge

    B 8T­0855 Pressure Gauge (1) (2) 1

    6V­4144 Coupler (1) 1


    ( 1) Part of 4C­4892 Hydraulic Test Fitting Gp
    ( 2) The 198­4240 Digital Pressure Indicator is also available.

    Prepare the machine for testing by completing the procedure that is specified in the Service Manual
    module Testing and Adjusting, "Machine Preparation for Troubleshooting" for the machine that is
    being serviced.

    Illustration 2 g00837408
    Pilot Relief Valve

    (1) Locknut. (2) Adjustment screw. (3) Pressure tap.

    1. Attach test gauge (B) to test gauge hose (A). Attach test gauge hose (A) to pressure tap (3) on the
    pilot relief valve.

    2. Connect the steering frame lock.

    3. Engage the parking brake.

    4. Shift the transmission to neutral.

    5. Start the engine. Warm the hydraulic oil to a normal operating temperature of approximately 49
    https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisweb/productsearch/productheaderinfoframeset.jsp&calledpage=/si… 2/3
    ۲۰۱٥/۹/۲۱ 988G Wheel Loader BNH00001­UP (MACHINE) POWERED BY 3456 Engine(SEBP3378 ­ 105) ­ Systems & Components

    to 65°C (120 to 150°F).

    6. Run the engine at low idle. Observe the pressure gauge.

    The pilot oil pressure should be 2400 ± 100 kPa (350 ± 15 psi).

    7. Loosen locknut (1) .

    8. Turn adjustment screw (2) clockwise in order to increase the pilot pressure.

    Turn adjustment screw (2) counterclockwise in order to decrease the pilot pressure.

    9. Tighten locknut (1) .

    10. Verify that the pilot pressure is at 2400 ± 100 kPa (350 ± 15 psi). If the pilot pressure is incorrect
    repeat steps 7 through 9.

    11. Once the pressure adjustment is complete, stop the engine and remove test gauge hose (A) from
    the machine.

    Copyright 1993 ­ 2015 Caterpillar Inc. Mon Sep 21 2015 12:57:17 GMT+0300 (Arabic Standard Time)
    All Rights Reserved.
    k66lmrh
    Private Network For SIS Licensees.

    https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisweb/productsearch/productheaderinfoframeset.jsp&calledpage=/si… 3/3

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