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    6735-1 A1 WASTE-GATE - Dismantling and Assembling

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    Antonio Aviles

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    6735-1 A1 WASTE-GATE - Dismantling and Assembling

    Uploaded by

    Antonio Aviles
    7 views4 pages

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    6735-1 A1 WASTE-GATE - Dismantling and assembling

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    © All Rights Reserved
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    7 views4 pages

    6735-1 A1 WASTE-GATE - Dismantling and Assembling

    Uploaded by

    Antonio Aviles

    Copyright:

    © All Rights Reserved
    Download as PDF or read online from Scribd
    Download as pdf
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    “Slee, ‘Maintenance: 6735-1/A1 Waste-Gate ZAA4OS | Dismantling and Assembling Variant ’A’ ‘Tools: 1 Testing device 9408.26 88a Test connection for pneumatic fittings © Limit eaiteh and waste-gate 10 Stop plate 11 Piston seal ring 12 Piston seal ring 13 O-ring 14 Pressure reducing valve ‘Should, in the course ofthe half-yearly function check ofthe waste-gate the valve be jammed in any position or does not ‘open properly, then the waste-gate has to be dismantled in the following manner: — Remove wastergate asa complete unit, — Loosen screwed connection to flange 1 and remove flange. — Loosen and remove screw 2 together with ts bush, ~ Loosen screwed connection to pressure piece 3 and remove the latter. ~ With the aid ofa wonden piece presshardon piston .tillitis metallically seated, Simultaneously press onto valve disc ‘S with sufficient force to keep the valve closed. The two grooved cone pieces 6 can then be removed. ~ Slowly relieve pressure un piston 4. ~ Piston 4, valve $ and the spring 7 can now be removed. Assembling ‘The assembling ofthe waste-gate is carried out analogous to the dismantling but in reverse sequence. The stop plate 10 for the valve stroke limitation aswell as the regulating ar pressure on the pressure reducing valve 14 may not be varied, as they have been set in correspondence withthe turbocharger specification. The set values are entered in the setting table. Before assembly, all parts shal be lightly smeared with MOLYKOTE paste. 1 1995 6735-1101 Maintonance Y a 7 2 13} ae | 10 “—N 6 y Si Qn " | ; * SUZ 2) : ae 9 = ~~ 1995 6735-1/A2 1 Testing device 940825 1 Housing 7 Check nut for pneumatic itings 2 Cover 8 Screws and waste-gate 3 Piston 9 Guide ring 4 Pressure regulating valve 10. Piston seal ring 5. Stroke limiting screw AL Outer compr. spring 6 Gasket 1 mm thick 12. Inner compr. spring ‘The waste-gate must be subjected toa monthly function check on the running engine. Should any faults appear or should the lamp WASTE below: GATE FAILURE light up in the control room then the waste-gate has to be overhauled as described — Loosen screws 8 to cover 2. Specially long screws are builtin for de-tensioning springs 11 and 12. “Attention Assembling ‘Attention Remark ‘Stroke limiting screw 5 must not be adiusted ! = Dismantle piston 3. Clean piston as well as housing 1. — Check piston seal ring 10 and guide ring 9 and replace them if necessary. — After reassembling smear piston lightly with oll and check its easy movement in the casing, Assembling is carried out analogous to dismantling but in reverse sequence. Should gasket 6(1 mm thick) need tobe replaced, ensure that agasket of the same thicknessisagain fitted. Before assembling smear all moving parts lightly with clean engine oil, ‘The holding pressure ofthe waste-gate is adjustable on pressure regulating valve 4, For this adjust- ment utilize the tools contained in testing device 9408.26. With the aid of these adjusting tools the holding pressure can be correctly set. (Please refer to group 6735~ 1 of the Operating Manual). The setting data is recorded inthe setting table. 6735-1/A2 Maintenance “Sie, ZA40S Bo. = ami oe eae Leet teed (fp i

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