LTPM CHINA

A Pharma Machinery Division, For A better Life.

Contents
1、 Main Function …………………………………………….2

2、 Main Structure and Performance ………………………….2

3、 Main Technical Parameters………………………………..3

4、 Working Principle …………………………………………4

5、 Electric Schematic Diagram ………………………………5

6、 Operation Process………………………………………….6

7、 Rinse Method………………………………………………7

8、 Trouble and Troubleshooting ……………………………..10

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 LTPM CHINA
A Pharma Machinery Division, For A better Life.

1、Main function
Capsule Polishing Machine with Sorting function is a kind of

capsule polished equipment with selecting function, it is not only

used in capsule polishing and static eliminating, but also

separating the qualified products from defected products

automatically, it is suitable for all kinds of capsule. No need to

replace its mould.

2、Main Structure and Performance

（1）Main structure is followed:

A. Feeder B Up slot C. Net Roll D. Main shaft E. Down

slot F. Transferring device G Machine frame H, Selecting part

I. Electric equipment J. Socket

（ 2） The performance of machine is greatly excellent, the whole

machine adopts stainless steel to be made, the selecting brush

adopts fullering connection with fast speed, convenience of

dismantling, cleaning thoroughly, the rotation speed of motor

is controlled by converter, it can bear great starting pressure

with steady running, its socket is equipped with rolling device

with flexible operation and high efficiency as well high purity

of polishing. The defected products can be separated

completely.

3、Main Technical Parameters

production efficiency 150000 pcs/min.

Power 110 V, 50HZ, Single phase

Weight 40kg

Total Power 0.18KW

Vacuum dust-intake 2.7M3/min-0.01MPa

Compressed Air 0.25M3/min-0.3MPa

Overall Dimensions 1115*400*930mm(L*W*H)

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 LTPM CHINA
A Pharma Machinery Division, For A better Life.

4、Working Principle

I. The capsule filling machine deliver the filled capsule to the slot

mouth of polishing machine.(A)

II. The capsule from the entrance (B)via the rotating brush is

delivered to the net roller (C).

III. In the net roller (D), brush can get rid of dust and polish the

surface of the capsule, as well as defected products and falling

substance, recycle the material by vacuum intake mouth (E).

IV. The capsule is sent to the exit of net roller by brush(F).

V. in the separating selecting device (G), through clean compressed

air to make defected capsule separated from the qualified capsule

and collecting them into the storage. (H).

VI. Compress the air pressure, it will display on the pressure meter

(I)equipped on the filtering valve, it can be adjusted according to

different demand.

VII. The qualified capsule will be delivered through the exit (J).
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 LTPM CHINA
A Pharma Machinery Division, For A better Life.

5、Electric Schematic Diagra

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 LTPM CHINA
A Pharma Machinery Division, For A better Life.

6、Operation Process
I. Power

A. This machine adopts110V Single phase AC as its power.

B. When connecting power, it must adopt three-foot socket, one of

them must be grounded well.

C. Prohibition to use neutral wire as grounding wire.

II. Starting operation

a. Plug three-foot socket, turn on the switch, if the light is on, it

means power is normal.

b. Press Run key, the indicating light RUN is on, STOP is flashing,

its main machine is rotating, the displaying window displays the

numbers from 0 to the numbers you want to adjust.

c. Take some compressed air and slight empty capsule, put it as the

entrance of polishing machine, observe the compressed air to

separate the capsule at the entrance, adjust the button of

filtering valve, the air pressure is 2.5~3kg/cm2, to make the

empty capsule collected. And the finished capsule is smoothly

taken out.

d. Connect the mouth of vacuum machine and equipment mouth,

turn on the vacuum machine, put it into production.

e. After finishing production, turn off the compressed air machine,

press STOP key on the operating panel, turn off the power, take
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 LTPM CHINA
A Pharma Machinery Division, For A better Life.

three-foot socket off.

7、 Rinse Method

A.Clean the machine (N) and transmission parts (O) with with

clean wet rag..

B. Clean the entrance slot (A), cover for belt (C), up Cover (G) as

well as down slot (J).

III. Take the main shaft (H) and the right side shaft equipped on the

net roller box (I).( this shaft with inner hexagon), pull the main

shaft (H) to the left side. Make the screws loose, take fullering

sleeve (b) and brush (c).

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 LTPM CHINA
A Pharma Machinery Division, For A better Life.

A. Clean two shaft equipped on the main shaft with dry rag, and

coat anti-rust oil on its surface.

B. Clean the main shaft (d) with water or alcohol rag.

C. Clean the fullering sleeve (b) and brush (c) with water or

alcohol, the brush can be aired by compressed air.

IV. Clean the left blocking cover take off (a) and the right blocking

cover (b), rinse the left blocking cover (a) and the right blocking cover (b)

with water or alcohol as well as net roller (c), dry it with compressed air.

(b) and net roller (c) on the net roller (I). Dry it with compressed

air.

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 LTPM CHINA
A Pharma Machinery Division, For A better Life.

Notes:

1. After cleaning, install the left blocking plate (a) and right

blocking plate of the net roll, the front part of the blocking plate

must be pressed into the net roller, the outer edge of blocking

plate must be equal to the mouth of roller.

2, The spring in the net roller must be placed evenly. It must

have an exit for capsule not less than the length of one capsule at

the feeding place

V. Open the agraffe(a) on the separating selecting device, take off

the collector (b), open the organ glass plate (c), take piling

substance out, clean all the parts with water.

VI. Operation and maintenance for filtering valve

A. When the pressure is high, pull out the button, turn it to the

right, it will be lift turn to the left, the pressure will be

reduced, after well adjusted, rotate it.

B. Add water one time per shift, the liquid level is not more than

the mark of the glass.

C. The mug must be cleaned with neutral detergent, then rinse it

with water, dry it.

D. when the filtering needs cleaning, turn the water rod by force,

dismantle it.

VII. All parts of the machine is cleaned and dry, install it well, then

it can be put into production.

8、Trouble and Troubleshooting

operation panel doesn’t display.

1. Check if the fusion can work or not.

2. Open the cover for belt wheel, press the stroke switch, then

connect the power, observe whether it display on the operating

panel. If it displays, it means the

cover for belt wheel is correct.

If it doesn’t display on the

operating panel, check the stroke

switch working or not.

Ⅱ .It displays in the operating

panel, but the main motor doesn’t

work.
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 LTPM CHINA
A Pharma Machinery Division, For A better Life.

1. Observe the displayed numbers on the window, it is value as 0, it

is adjusted between 15~20, then press Run key.

2.Open the rear cover for belt wheel, check whether it is loose or

not, if it is too tightening, adjust the tension wheel.

III. When polishing, empty capsule is out of control or the finished

capsule is in control. The methods are hereby given:

1. If the empty capsule is out of control, adjust the pressure of

adjusting valve higher, generally speaking, its air pressure is

2.5-3kg/cm2.

2. If the finished capsule is selected out, adjust the pressure of the

valve lower. Make the speed of the main motor lower. And enlarge

the angle of the main motor. The angle between the main motor and

level angle is not too large. It should be kept in the 15 degrees. The

right angle is the best between selector and the ground. They

should be adjusted well among three of them.

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