I-Girder Erection Methodology

M/s Ram kripal singh Dhruv Consultancy
Construction Pvt. Ltd. Services Ltd.in

Method Statement for I- Association with M/s
Girder Erection Designilla.
 PROJECT:- Balance work 0f Two Lane with Paved Shoulder of Piparakothi-Motihari-

Raxaul Section of NH-28A from km 0.650 to km 62.064 and Construction of (2-Lane with
paved Shoulder from km 62.064 to 68.650 and 4-Lane with Paved Shoulder from km
68.650 to 69.241 ICP Raxaul ) Link Road ( 7.177 km length ) in the state of Bihar under
NHDP Phase-III
 Basic information
The cast in situ girders are of the length varying from 23.200m-29.600 m
and the weight of the girder is 60 MT to 80 MT respectively.
It is proposed to make use of Telescopic cranes/Mechanical crane of
varying capacity depending upon the weight of girder.
 Preliminary work to be done at Erection Site:

 Proper access will be prepared for the cranes to reach there & work.
 Proper Survey.
 Compacted surface shall be prepared around the piers prior to
mobilization of cranes for erection.
 Procedure for Erection:
 First, the 2 cranes of varying capacity will be placed close to the
Pier / Pier Cap adjacent to the erected span along with
the pathway.
 All the girders have the lifting strands embedded inside each girder.
The lifting hooks of the telescopic cranes will be firmly secured in the
lifting strands of the girders.
Method Statement for I- Association with M/s
Girder Erection Designilla.
 Cranes are perfectly in working condition and we have assumed

their efficiency at 90%. The load chart of both the cranes are
available at site.
 The girder will be lifted from the bed and rest directly over sand
jacks/wooden peg. Supports will be provide to avoid any kind of
toppling till the casting of diaphragm.
 Once the girder is self-supported and stable, the crane hooks will
be unlocked from the lifting strands of the girder.
After erecting all the girders in a span, the cranes will be moved
away from the span. All the girders in a span will be secured with
one another by connecting the reinforcement of diaphragm and
casting diaphragm as early as possible.
 Initially the farthest girder in the span will be placed in position.
 Survey.
PRE LAUNCHING SURVEY:
 Prior to girder erection bearing centre and I-girder centre line will be
marked on the pedestal/pier cap on longitudinal and
transverse direction.
 Centre to centre distance of the pedestal of the span shall
be checked.
POST LAUNCHING SURVEY:
 Girder positioning shall be checked along with centerline of girder.
 True position and verticality / plumb shall be checked.
 BEARING PLACING
Method Statement for I- Association with
Girder Erection M/s Designilla.
 Bearing shall be placed and positioned and shall be checked prior to

diaphragm concrete.
 GIRDER ANCHORING / SECURING ARRANGEMENT
 Before the Cranes leave the girder onto the final position the same
will be anchored /secured properly with help of bracket frame and
turnbuckle arrangement.
 Alternatively diaphragm reinforcement shall be tack welded
for further strengthening and securing the launched girder
till the diaphragm is cast.
 SAFETY PRECAUTIONS
 Care should be taken to prevent Toppling/Tilting of the Girder during
Transportation, Erection & after placement.
 Proper barricading should be done with suitable traffic signs (warning
signs, diversion signs) to avoid any vehicles on the road encroaching
in to the working area.
 The Equipment’s will be operated by competent persons & within the
safe working limits and all the equipment’s will be
properly maintained and checked. No personnel will be allowed in the
area of working/swing radius of the crane and other equipment.
 All workers would be made aware regarding the methods of work
and safety awareness.
 Employing safe working practices by the concerned
Engineers, foreman & supervisory staff.
 Unauthorized / outside persons will not be allowed to
enter inside/near during the erection of girders.
 All the workers will be provided necessary safety equipment.
Method Statement for I- Association with
Girder Erection M/s Designilla.
 Availability of site First Aid facilities.

 Proper Lighting arrangement during the night.
 PRECAUTION AND PLANNING WITH CRANE

 Planning before Start-Up
 Level and ensure support surface is firm and able to support the load
 Know the basic crane capacities, limitations, and job site restrictions,
such as the location of power lines, unstable soil, or high winds.
 Make other personnel aware of hoisting activities.
 Barricade areas within swing radius if public movements.
 Ensure proper maintenance and inspections.
 Determine safe areas to store materials and place machinery.
 Load Capacity - Speed - Warnings
 Know the Weight of the Load

• Ensure lift calculations are correct.
• Ensure load is within load chart rating for boom length and load
radius of crane

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M/s Ram kripal singh Dhruv Consultancy

Construction Pvt. Ltd. Services Ltd.in

 PROJECT:- Balance work 0f Two Lane with Paved Shoulder of Piparakothi-Motihari-

 Preliminary work to be done at Erection Site:

 Cranes are perfectly in working condition and we have assumed

 Bearing shall be placed and positioned and shall be checked prior to

 Availability of site First Aid facilities.

 PRECAUTION AND PLANNING WITH CRANE

 Know the Weight of the Load

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