AddFEM A5E00075541C-05

s
Add 7 AddFEM (Front End Module)

Manual Edition 07/2005
s
Add 7 AddFEM Front End Module
Manual
Preface Table of contents
Fields of application Configuration Function principle Technical data Commissioning, operation, maintenance Appendices Front connectors, pin assignment
1 2 3 4
A5E00075541C-05
Safety information This manual contains notices intended to ensure personal safety (highlighted by a warning triangle), as well as to protect the products and connected equipment against damage (text without warning triangle.) The texts shown below are graded according to severity.
Danger indicates that death, severe personal injury or substantial property damage will result if proper precautions are not taken Warning indicates that death, severe personal injury or substantial property damage may result if proper precautions are not taken. Caution text with warning triangle warns of the risk of minor personal injury if proper precautions are not taken. Caution text without warning triangle warns of the risk of damage if proper precautions are not taken. Notice warns of the risk of unwanted events being triggered or of the development of indefinite states if the corresponding notice is ignored. With several risk levels the warning with the highest risk level applies. A warning of the risk of personal injury which is highlighted by a warning triangle may also contain an additional warning of the risk of damage. Qualified personnel The devices / system should always be commissioned and operated in accordance with this documentation. Only qualified personnel should be allowed to install and use this equipment. Qualified persons are defined as persons who are authorized to commission, to ground and to tag circuits, equipment, and systems in accordance with current safety standards. Use as intended Please note: Warning This device and its components may only be used for the applications described in the catalog or technical description and only in combination with devices or components from other manufacturers which have been approved or recommended by Siemens. This product can only function correctly and safely if it is transported, stored, set up, and installed correctly, and operated and maintained as recommended. Trademarks All names identified by the are registered trademarks of Siemens AG. Third parties using for their own purposes any other names in this document which refer to trademarks might infringe upon the rights of the trademark owners.
Copyright Siemens AG 2005 All rights reserved The reproduction, transmission or use of this document or its contents is not permitted without express written authority. Offenders will be liable for damages. All rights, including rights created by patent grant or registration of a utility model or design, are reserved. Siemens AG Automation and Drive Technology Division Combination Technology Field D76181 Karlsruhe
Disclaimer of Liability We have checked the contents of this manual for agreement with the hardware and software described. Since deviations cannot be precluded entirely, we cannot guarantee full agreement. However, the data in this manual are reviewed regularly and any necessary corrections included in subsequent editions. Suggestions for improvement are welcomed. Siemens AG 2005 Technical data subject to change.
Siemens Aktiengesellschaft A5E00075541C-05
Edition 07/2005
AddFEM
Preface
Product family Add 7
The Add-on products of the Add 7 product family provide a cost-effective solution for the specific high-performance requirements in the field of process control and automation engineering. The design of these products is based on many years of experience in the field of process engineering, and on solid expertise with respect to the current system generation in the Siemens Totally Integrated Automation program. As part of the Add 7 product family, the AddFEM Front End Module satisfies the special requirements of high-speed turbine control systems (different signal types, redundancy, high-speed detection and signal preparation etc.)
Expansions
6DL3100-8AC offers the option of operating the AddFEM in redundant mode (module redundancy), and/or to process signal preparation functions on the AddFEM. The AddFEM 6DL3100-8AC can be programmed in RUN using DPV1 services.
Further support
If you have any questions about the use of the products described in this manual and do not find the right answers, please contact your Siemens partner AT YOUR LOCAL Siemens Office or Agencies.
CE Label
Our products are compliant with EC Directive 89/336/EEC Electromagnetic Compatibility, EC Directive 73/23/EEC Low-voltage Directive, and the European Harmonized Standards specified in those directives). In accordance with the above stated directives, the EC Declaration of Conformity is available to the responsible authorities at:
Siemens Aktiengesellschaft Automation & Drives A&D SE S2 Siemensallee 84 D-76181 Karlsruhe
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Table of contents
1 Fields of application .................................................................................................... 1-1 1.1 1.1.1 1.1.2 2 2.1 2.2 3 Classification and features .......................................................................... 1-2 Variant 6DL3100-8AC, fields of application................................................. 1-4 Driver blocks ................................................................................................ 1-6 AddFEM configuration ................................................................................. 2-2 Connecting elements................................................................................... 2-3
Configuration................................................................................................................ 2-1
Function principle ........................................................................................................ 3-1 3.1 3.2 3.3 3.4 3.4.1 3.5 General functions ........................................................................................ 3-2 Operating principle of 2-channel velocity monitoring with detection of the rotational direction ....................................................................................... 3-3 Modes of operation...................................................................................... 3-5 Redundancy functionality with AddFEM...................................................... 3-8 Redundant PROFIBUS DP connection ..................................................... 3-10 Signal preparation functions with AddFEM (applies only to 6DL3100-8AC) 312
Technical data .............................................................................................................. 4-1 4.1 4.2 4.3 Technical Data............................................................................................. 4-2 Safety, environmental conditions and EMC .............................................. 4-12 Processing times ....................................................................................... 4-16
Commissioning, operation, maintenance.................................................................. 5-1 5.1 5.2 5.3 5.4 5.4.1 5.4.2 5.4.3 5.4.4 5.4.5 5.5 5.5.1 5.5.2 5.6 Installing the AddFEM ................................................................................. 5-2 Socket pin assignment ................................................................................ 5-7 Control and display elements .................................................................... 5-11 Setting the PROFIBUS DP address .......................................................... 5-16 Setting the address of PROFIBUS DP A using the key switch and slide switch......................................................................................................... 5-16 Setting the address of PROFIBUS DP B using the key switch and slide switch......................................................................................................... 5-20 Verifying the PROFIBUS DP address setting............................................ 5-22 Resetting the AddFEM .............................................................................. 5-22 Setting the PROFIBUS DP address in SIMATIC Manager ....................... 5-23 Configuring the AddFEM ........................................................................... 5-24 Adjustable parameters............................................................................... 5-25 Integration in automation systems............................................................. 5-26 Troubleshooting......................................................................................... 5-28
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5.6.1 6
Hot-swapping faulty redundant AddFEMs................................................. 5-28
Front connectors, pin assignment ................................................................................ 1 Fig. 2-1 Fig. 2-2 Fig. 3-1 Fig. 3-2 Fig. 3-3 Fig. 3-4 Fig. 3-5 Fig. 3-6 Fig. 4-1 Fig. 4-2 Fig. 5-1 Fig. 5-2 Fig. 5-3 Fig. 5-4 Fig. 5-5 Fig 5-6 Fig. 5-7 Fig. 5-8 Fig. 5-9 AddFEM, front view ..................................................................................... 2-2 24 V DC module supply............................................................................... 2-3 Mode 0......................................................................................................... 3-7 Mode 1......................................................................................................... 3-7 Mode 2......................................................................................................... 3-7 Mode 3......................................................................................................... 3-7 System configuration with two redundancy nodes .................................... 3-10 Redundant PROFIBUS DP connection ..................................................... 3-11 Trend of digital inputs .................................................................................. 4-4 Count pulse inputs, characteristics diagram................................................ 4-6 Dimensional drawing of the DIN rail mounting ............................................ 5-3 Dimensional drawing of screw-mounting..................................................... 5-4 24 V DC module power supply .................................................................... 5-5 Process connector....................................................................................... 5-7 Process connector....................................................................................... 5-7 Possible redundancy configurations.......................................................... 5-10 Usable diodes ............................................................................................ 5-10 Control elements of AddFEM and indication of the PROFIBUS DP addresses5-17 Assigning the PROFIBUS DP address in SIMATIC Manager .................. 5-23
Figures
Tables
Table 5-1 Table 5-2 Table 5-3 Table 5-4 Table 5-5 Table 5-6 Table 5-7 Description of the error / status LEDs ....................................................... 5-15 Setting the address of PROFIBUS DP A using the key switch and slide switch......................................................................................................... 5-19 Setting the address of PROFIBUS DP B using the key switch and slide switch......................................................................................................... 5-21 Verifying the PROFIBUS DP address settings.......................................... 5-22 Resetting the AddFEM .............................................................................. 5-22 Adjustable parameters............................................................................... 5-25 Overview of automation systems............................................................... 5-26
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1 Fields of application
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Chapter overview
Section
1.1
Classification and features
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Fields of application
1.1
Classification and features

The add-on products of the Add 7 product family provide solutions for specific and high-performance applications in the field of process control and automation engineering. The Front End Module of the Add 7 product family is tailored to the special requirements of high-speed turbine control systems (different signal types, redundancy, high-speed acquisition and preparation of process data, etc.) AddFEM supports the implementation of loop control systems in the gas-, steam- and waterdriven and industrial turbines sector. The AddFEM is also suitable for integrated automation and loop control applications where the emphasis is set on high-speed system reaction times. The AddFEM offers highly versatile combination options. It supports integration in SIMATIC S7 and SIMATIC PCS 7 systems, and in SPPA-T3000 or SIMADYN D. The AddFEM operates in DP standard slave mode, and is controlled via PROFIBUS DP. The loop control and automation functions are handled as usual by the automation processor.
Signal I/Os
The AddFEM is equipped with analog and digital IOs, including counter inputs for the acquisition of velocity control data. Due to the optimized composition of signals, and based on an organization by the various signal types, smaller applications can be easily handled by a single AddFEM module. More complex applications, of course, can be handled by integrating several modules. AddFEM signal IOs for the various signal types:
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12 analog inputs, of which six may be operated as current inputs, while the remaining six may be configured in SIMATIC Manager or COM-PROFIBUS for operation as current or voltage inputs 8 analog outputs 15 digital inputs, of which three are available as counting pulse inputs for the acquisition of velocity control data with and without detection of the rotational direction 16 digital outputs, optionally operable as digital inputs
Due to the design of its analog IO measuring ranges, the AddFEM does not require any additional signal transducers when operated in turbine loop control systems. In addition to the usual measuring ranges 0 mA to 20 mA, 4 mA to 20 mA and 20 mA, the module provides a 30 mA measuring range. An additional 50 mA measuring range at the analog outputs supports the control of final control elements with higher current consumption, such as fuel control valves, without additional signal amplifier. All analog and digital outputs are short circuit-proof and monitored, and can be wired in parallel with other outputs. The analog and digital circuits are electrically isolated.
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For further technical data of the IO, refer to chapter 4.
Higher availability due to redundancy

Redundancy in this context refers to the integration of a "1 of 2" structure. Availability is enhanced by means of parallel operation of two AddFEM modules. If one AddFEM fails as a result of error, the standby module automatically takes over the functions. Redundancy of an AddFEM 6DL3100-8AA is controlled by the integrated functions in the automation processor configuration. In contrast, this redundancy control is integrated in the system performance of an AddFEM 6DL3100-8AB/-8AC. The redundancy coupling function on this module is implemented by a fiber optic interface which is used to transfer the status and update data. The extensive, integrated redundancy mechanisms and self-diagnostics functions of AddFEM support automatic error detection and redundant changeover, without any user intervention.
Redundant PROFIBUS DP connection

The AddFEM is equipped with two PROFIBUS DP interfaces (DP A and DP B) which operate in parallel which support the implementation of redundant system structures. All process input data are routed to both PROFIBUS DP interfaces, whereas only the process output data of the currently active DP interface are passed to the output pins. The process output data of the currently passive DP interface are analyzed for the purpose of monitoring. The master standby status of both DP interfaces, i.e. the definition of which DP interface is active or passive with respect to the output data can be set by the automation processor.
Preparation functions
Certain partial automation functions, such as the position control of turbine loop control circuits, can be swapped to the AddFEM as preparation functions. These functions are referred to as Front-End-Function (FEF.)
GSD file
The PROFIBUS DP parameters and properties of the IO (measuring ranges, filtering, for example) of an AddFEM operated on SIMATIC S7 and SIMATIC PCS 7 systems can be set in SIMATIC Manager using HW Config. When operated on a SIMADYN-D system, the corresponding settings are programmed using the COMPROFIBUS software package. For information on using the GSD file, refer to the readme.pdf on your AddFEM CD.
Module power supply

The AddFEM power supply is designed to operate at a rated voltage of 24 V DC, and at a typical current consumption of 20 W. Voltage dips with a duration of up to
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10 ms are buffered. The inrush current is limited to 3 A. The AddFEM is equipped with an internal 24 V DC power supply for the analog outputs. The 24 V DC load voltage for the digital outputs must be generated by an external power supply which is wired to the X7 connectors.
Design
The AddFEM enclosure is made of stainless steel, and is prepared for screwmounting or rail mounting. The signal state of the digital IO is indicated by signal LEDs. The operating and error states of AddFEM are indicated at 12 separate LEDs. The mode of operation is set by means of a key switch and slider. The AddFEM front panel features eight 10-pin connectors (total of 80 IO pins) for the connection of process IO signals.
Certifications
In addition to the CE label, the AddFEM is also certified to UL/CSA.
1.1.1
Variant 6DL3100-8AC, fields of application

The enhanced DPV1 services of AddFEM are in particular suitable to provide dynamic parameter data (in acyclic mode) to the Front-End-Functions (FEF.) These enhanced functions also support configuration changes in Run (= CiR = Configuration in RUN). CiR lets you reconfigure AddFEM parameters, such as enabling unused channels, or editing the parameters of active channels when using sensors with different technical data. The functionality also includes an option of reporting alarms with implicit acknowledgment mechanism for use by the Front-EndFunctions.
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PROFIBUS DPV1
Variant 6DL3100-8AC (DPV1 slave) supports DPV1 services to IEC 61158 part 36. The DP master, of course, also has to meet those requirements (refer to the DP master documentation.)
PROFIBUS DPV2
Variant 6DL3100-8AC supports the PrmCommand to PROFIBUS Guideline 2.212 for the changeover of communications redundancy (changeover between DPV1 channels A and B), and provides redundancy status data for diagnostics functions. The table below shows the new functions of the AddFEM DPV1 slave:
Function
DPV0 slave 6DL31008AA/-8AB X
DPV1 slave 6DL31008AC X
Comment
Cyclic data exchange
Ayclic data exchange (read/write data record) DP master class 1 services (parameter assignment master) DP master class 2 services are not supported (SIMATIC PDM, for example)
Programming the AddFEM in RUN. Usefulf in particular to supply the Front-EndFunction with parameter values.
Diagnostics device-specific diagnostics ID-specific diagnostics module status Channel-specific diagnostics X X X X One alarm can be reported per diagnostics frame.
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Function
DPV0 slave 6DL31008AA/-8AB
DPV1 slave 6DL31008AC
Comment
Alarms Diagnostics alarm manufacturer-specific alarm X X Supports DS0/DS1. This alarm is available to Front-End-Functions.
Redundancy changeover Changeover of communication redundancy between DPV1 channels A and B.
Changeover using the PrmCommand, and reporting of the redundancy state as diagnostics data.
For further information about the configuration in the host system, refer to the relevant FEF manual. The FEF manuals are included on the AddFEM CD, in the folder of the corresponding order number.
1.1.2
Driver blocks
Depending on the automation processor used, you can control the AddFEM using the driver blocks, or, for example in turbine applications with SYMADYN-D, directly in the user program by means of PROFIBUS user frames. Driver blocks for SIMATIC S7 are available at Siemens Aktiengesellschaft Automation & Drives A&D SE S2 Siemensallee 84 D-76181 Karlsruhe
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2 Configuration
2
Contents Page
Chapter overview
Section
2.1 2.2
AddFEM configuration Connecting elements
2-2 2-3
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Configuration
2.1
AddFEM configuration
The stainless steel enclosure of the AddFEM accommodates the power supply, processors, PROFIBUS DP interfaces, interfaces for process IO signals, redundancy and service interface (fiber optic system), switches and status displays. All connecting elements are protected with labeled covers.
X1 Service interface
X4 Process signals Analog Out/In"
X2 Redundancy interface
X5 Process signals Analog In"
X3A PROFIBUS DP connector
X6 Process signals Digital In"
X3B PROFIBUS DP connector Modul supply 24 V DC
X7 Process signals Digital Out"
Grounding screw
Fig. 2-1
AddFEM, front view
The AddFEM module is suitable for rail mounting, or for wall mounting on steel brackets.
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Configuration
Outer dimensions of the mounting elements: (W x H x D): 75 mm x 290 mm x 190 mm.
2.2
Connecting elements
Module power supply

The AddFEM is wired to the 24 V DC power supply via front connector.
M: Reference potential L+: supply +24 V
Fig. 2-2
24 V DC module supply
The module power input is limited by an electronic circuit. It is also protected by an F 2.5 A fuse (internal fuse element for the protection against damage; not replaceable.) The AddFEM can be operated on 19.2 V DC to 30 V DC. The 19.2 V low limit is monitored.
Load power supply

The AddFEM is equipped with an internal 24 V DC load power supply for the analog outputs. The 24 V DC load voltage for the digital outputs must be generated by an external power supply which is wired to the X7 connectors.
Grounding and electrical isolation

The front panel of the module features a grounding screw below the power supply connector. Module enclosures installed on a non-conductive or ungrounded surface must be bonded to ground using this screw (EMC shielding measure.) Isolated function areas:
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Microcontroller area, including the analog I/Os 24 V DC module power supply Digital IOs
The 12 digital inputs are organized in groups of four, each with a common reference potential. This also applies to the three counting pulse inputs. The 16 digital outputs are distributed to two reference potentials.
Interfaces X1 and X2
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Redundancy interface X2 For redundant operation of two AddFEM modules. Service interface X1 For commissioning and maintenance.
PROFIBUS DP connectors X3A und X3B The AddFEM is equipped with two PROFIBUS connections for communication with the automation processor.
Process connections X4 to X7
The process IO signals are wired to sockets X4 to X7. The corresponding mating connectors are equipped optionally with screw terminals or cage clamp terminals for conductor cross-sections from 0.14 mm2 to 1.5 mm2 (AWG 28-16.)
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3 Function principle
3
Contents Page
Chapter overview
Section
3.1 3.2
General functions Operating principle of 2-channel velocity monitoring with detection of the rotational direction Modes of operation Redundancy functionality with AddFEM Signal preparation functions with AddFEM (applies only to 6DL3100-8AC)
3-2 3-3
3.3 3.4 3.5
3-5 3-8 3-12
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Function principle
3.1
General functions
Introduction
Disruptions or errors should be detected, localized and reported within the shortest possible time. The AddFEM performs a full self-test after POWER ON (Run Up Self Test), and periodically in normal cyclic operation (Cycle Self Test.) (see Technical data, chapter )
Self-tests/inherent monitoring function:

Components and functions included in the test: - RAM test - RAM checksum test RAM (calibration data, program code) - FEPROM checksum test FEPROM (calibration data, program code)
Self-tests in cyclic mode

Certain self-test operations must be synchronized with the I/O cycle, and are thus part of this cycle. Self-tests within the IO cycle: - RAM test - PROFIBUS functionality - Data transfer host <-> AddFEM - Data transfer <-> redundant AddFEMs - Cycle times - Power supply - Channel errors of process IO - Coprocessor monitoring by master processor
Delayed shutoff
After a brief host failure or loss of PROFIBUS DP communications, the process outputs will be shut down step-by-step on expiration of a programmable tolerance time. This tolerance time can be set within a range from 10 ms to 3 s. The default is 0.5 s. (see chapter 5.5.1)
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Function principle
Analog input signal filters

The analog input signals can be filtered digitally. The system provides 50 Hz, 60 Hz and 16 2/3 Hz filters. The filter parameters are set separately for each analog input (channel-specific) in the parameter frame. Options: no filtering - 50 Hz - 60 Hz 2/3 - 16 Hz Default is "no filtering."
3.2
Operating principle of 2-channel velocity monitoring with detection of the rotational direction
Channels 1 and 2 of AddFEM 6DL3100-8AA version 8 or higher, or ADFEM 6DL3100-8AB/-8AC version 7 or higher can be operated in frequency counting mode with detection of the rotational direction. This function requires the connection of a suitable (dual-channel) encoder to channels 1 and 2. The leading signal is connected to channel 1, and the lagging signal to channel 2. Channel 3 can be used as separate, additional single-channel monitoring function, without detection of the rotational direction. The (signed) frequency recorded in dual-channel mode is indicated at both channels 1 and 2 as follows: The system calculates the value of the indicated frequency separately for each channel, based on the pulses of the connected encoder. The sign (rotational direction) is determined by the phase offset of both channels and assigned to the channels accordingly.
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Function principle
Reaction to the failure of one of the two encoders:

If one of the two signals is lost, the velocity value of the faulty channel is stepped down to zero as in single-channel recording mode (see chapter 4 "Technical data".) The system freezes the sign status according to its value prior to the error. This method upholds the detection of the velocity at a single channel after an error has occurred. However, reversals of the rotational direction can no longer be detected. Wire breaks can be detected by means of a parity check of the channel signals, for example. However, allowances must be made in this parity check for differences between the channel signals caused by mechanical inaccuracy in the velocity sensor (tooth edges) and acceleration (see the next chapter.) Due to the many possible applications, the channel-specific wire break detection can not be configured on the module, but rather in plant-specific parameters on the host system.
Information about refreshing and possible velocity differences of both channels:

The internal algorithm of the module always calculates the frequency (for measuring the period) based on signal transitions, and thus at different times at the two "phase-shifted" encoders. Velocity changes will therefore cause a slight deviation of the values indicated at channels 1 and 2, because one of the channels will always return (in alternating mode) the more recent value. The timeliness and accuracy can be increased in particular in the lower velocity range by forming an average of both channel values. Allowances must be made for the following velocity difference (nf) between both channels caused by acceleration actions: (at frequencies 125 Hz) (a = acceleration, f = frequency) f = a * 2 ms (at frequencies > 125 Hz) Comment: simplified formula for encoders with detection of the rotational direction and channels operating at a phase shift of 90.
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3.3
Modes of operation
System configurations
The AddFEM can be configured for operation in stand-alone or redundant mode on one or two PROFIBUS DP channels. There are four available system configurations. The configuration must be programmed. See also 5.5.1 "
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Adjustable parameters" The AddFEM module does not automatically detect and adapt a configuration. The mode of operation is set up on the AddFEM using a PROFIBUS DP parameter frame, and is determined by the required system configuration. Note: The basic setting selected for the AddFEM redundancy mode supports the replacement of a 6DL3100-8AA module with a 6DL3100-8AB/-8AC module without conversion of the configuration.
Setting the mode of operation

When using SIMATIC S7, you can configure the PROFIBUS DP parameters in HW Config of SIMATIC Manager. Use the COM-PROFIBUS software package to make the corresponding settings for other systems.
Mode 0 1 2 3
Host single-channel redundant single-channel redundant
AddFEM single-channel single-channel Redundant Redundant
PROFIBUS 1 PROFIBUS DP segment 2 PROFIBUS DP segments 1 PROFIBUS DP segment 2 PROFIBUS DP segment
Note After POWER ON, the AddFEM holds the STARTUP (LED RUN flashes) state until its operating mode parameters are set (see chapter 5.5.1).
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System configurations
SIMATIC AS-400, stand-alone with CPU 416,CPU 417 AddFEM in non-redundant mode PROFIBUS DP integration only via PROFIBUS DP interface X3A
Mode 0
Fig. 3-1 Mode 0 SIMATIC AS-400, redundant with CPU 417-H AddFEM in non-redundant mode PROFIBUS DP connection via PROFIBUS DP interface X3A and PROFIBUS DP interface X3B
Mode 1
Fig. 3-2 Mode 1 SIMATIC AS-400, stand-alone (CPU 416, CPU 417) or .... SIMATIC AS-400, redundant with CPU 417-H AddFEM with redundant connection via fiber optic cable PROFIBUS DP integration of each only via PROFIBUS DP interface X3A SIMATIC AS-400, redundant with CPU 417-H AddFEMwith redundant connection via fiber optic cable PROFIBUS DP integration with PROFIBUS DP interface X3A and PROFIBUS DP interface X3B
Mode 2
Fig. 3-3 Mode 2
Mode 3
Fig. 3-4 Mode 3
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3.4
Redundancy functionality with AddFEM
Increased availability due to redundancy

In this context, redundancy refers to the implementation of a "1 of 2" structure. Availability is increased by the parallel operation of two identical components. If one of the components fails as a result of error, the standby automatically assumes the functions in a bumpless operation. The comprehensive, integrated redundancy mechanisms and self-diagnostics functions of AddFEM provide an effective means of automatic error detection and changeover of redundant stations without operator intervention
Master/Reserve
The terms master and reserve are used in this documentation to distinguish between both AddFEM modules. The reserve AddFEM always operates in synchronism with the master AddFEM, i.e. not only in error case. The process outputs of the reserve AddFEM are passive, i.e. they do not output any process signals.
Features of redundant AddFEM modules

The system automatically changes over to the redundant unit if one of the AddFEM fails (1-of-2 structure.) Bumpless transfer of master mode by means of redundant fiber optic interface. After it has detected an error, the AddFEM initiates the master changeover, i.e. it shuts down the outputs of the previous master, and enables the outputs of the standby station. This is an almost seamless operation. (For information on tolerance-specific changeover gaps, refer to the chapter Technical data, section 4.1)
Fiber optic connection

Redundant AddFEM modules feature a serial, bidirectional fiber optic interface for redundant communication. This is used to exchange error / redundancy / update data.
Master/reserve preset
When both redundant AddFEM have a balanced error rating, the status is determined by the automation processor. This soft preset is also applied to the cyclic M/R changeover (24 h intervals.)
Forced master/reserve setting

The AP assigns the master / reserve mode if the fiber optic connection is missing or faulty
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Master / reserve changeover

The master module is the active controller until it detects an error in its own system. In this case, it passes master mode to the standby module.
Master / reserve changeover without fiber-optic connection

The master station assigns the master / reserve mode if the fiber optic connection is missing or faulty. The decisive factor is here the current error rating of the modules.
Process IO
Redundant AddFEM require absolutely symmetrical, i.e. identical input and output signals
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Function principle
Redundancy nodes
Redundant nodes represent fail-safety in systems containing several identical components. A redundancy node is considered independent, if the failure of one of the components does not impair the reliability of other nodes or of the entire system. In a 1-of-2 system, a component of the redundancy node may fail without impairing system functionality.
LAN Redundanzknoten AP
Bild 3-5 Systemkonfiguration mit zwei Redundanzknoten B AP

AP A Redundanzknoten Add FEM DP A DP B
RK
RK: Redundanzkopplung
Fig. 3-5
System configuration with two redundancy nodes
The redundant automation processors AP A and AP B shown in Fig. 3-5 execute the same application software, such as a turbine loop control function, cyclically and in synchronism. One of the two systems (AP A or AP B) is the master station and actively controls the outputs. After an error has been detected in the master system, master control is automatically changed over to the standby station in a bumpless operation. The redundancy status and additional update information are exchanged between AddFEM A and AddFEM B across the redundancy coupling.
3.4.1

The PROFIBUS DP channels are basically of the same priority class. The AddFEM changes the channels if it detects a DP error, sign-of-life change / error, or when it receives a GCCL (Global Control Clear) frame. A changeover of DP channels by the AP is always initiated by the sign-of-life signal. Version 6DL3100-8AC supports the PrmCommand to PROFIBUS Guideline 2.212 for the changeover of DP channels, and returns the redundancy status for diagnostics functions.
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Function principle
AP A
AP B
DP A DP A OUTPUT DP B INPUT
DP B Umschaltung nach Fehler
OUTPUT
Fig. 3-6
The AddFEM and AP are interconnected via redundant PROFIBUS DP A and PROFIBUS DP B bus. Each AddFEM is equipped with two PROFIBUS DP connections. Both bus segments operate in parallel. Input data (input) are always transferred in parallel to both automation processors. The AddFEM outputs only respond to the control signals of one of the two automation processors AP A or AP B, i.e. it always outputs either the output data of AP A or of AP B. For this reason, a master/reserve changeover also requires a corresponding adaptation of the AddFEM output status. The output information of the passive AP is analyzed for monitoring functions, and is then discarded. The output-specific changeover is based on various criteria. The system always changes over to the operable interface as a reaction to coupling failure. In case of total failure, i.e. if both interfaces no longer receive any frames, the system outputs safety-oriented zero signals. Note In addition to the AddFEM's changeover of bus channels, the automation processor may also actively initiate a changeover, i.e. it can actively output a control commend to set the active bus interface DP A or DP B.
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3.5
Signal preparation functions with AddFEM (applies only to 6DL3100-8AC)

AddFEM 6DL3100-8AC supports signal preparation functions for the execution of specific automation functions, such as the position control in turbine control loops. These functions can be used to outsource time-sensitive functions requiring short cycle times for the transfer of data from the master AP to the AddFEM, and thus relieve the master AP from time-sensitive tasks. This signal preparation function is referred to as Front-End-Function (FEF.) The FEF functions are provided with default parameters which can be programmed for user-specific applications, and thus be optimized for the relevant process.
Setting FEF functions in configuration data

The FEF type can be set in the configuration data, for example, in HW Config. This configuration requires a suitable GSD file, based on the host system used. For information on using the GSD files, refer to the readme.pdf file on your AddFEM CD.
Changing parameter values

Adaptation of characteristics curves, loop control parameters Kp, Tn, Tv, for example. At the 6DL3100-8AC, the parameters are transferred in acyclic mode using DPV1 services.
PROFIBUS DP frames
When signal preparation functions are deployed on the AddFEM, additional parameter data and interim results must be transferred, at a highly dynamic signal rate. To be able to handle the transfer of such high-volume data, the signal preparation function on the AddFEM is supported by an extended PROFIBUS DP frame.
Documentation
For further detailed information on FEF function refer to the manuals of the relevant signal preparation functions on the AddFEM CD.
New FEF functions

Siemens offers an extended range of FEF functions. If your current automation components do not offer any solutions, or only cost-intensive solutions, for customer-specific applications, you can order customized solutions in the form of loadable FEF from Siemens. Contact partner for the creation of further customized FEF applications:
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Function principle
Siemens Aktiengesellschaft Automation & Drives A&D SE S2 Robert Schwab Siemensallee 84 D-76181 Karlsruhe phone: fax: e-mail: +49 721 595 6053 +49 721 595 6525 [email protected]
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4 Technical data
4
Contents Page
Chapter overview
Section
4.1 4.2 4.3
Technical Data Safety, environmental conditions and EMC Processing times
4-2 4-12 4-16
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4.1
Technical Data
General data
Dimensions (H x W x D) Weight Input voltage, reated value permissible range Rated input current Module supply Load supply Inrush current Peak Half intensity width Buffering of power failure Cumulative power loss of AddFEM - Module supply - Supply at digital inputs - Supply at analog inputs - Switching and feed forward losses at digital outputs on load power supply Module power supply fusing Load power supply fusing 295 mm x 75 mm x 209 mm 2,8 kg 24 V DC static: 19.2 V DC to 30 V DC dynamic: 18.5 V to 30.2 V 0.8 A 8A 3 A, limited 100 ms at least 10 ms, at input voltage 19.2 V DC to 30 V DC max. 33 W (cumulative) max. 20 W max. 4 W max. 1 W max. 8 W 2.5 A, fast-blow (internal protection, not replaceable) 2 x 7 A, fast-blow (internal protection, not replaceable)
Electrical isolation The module consists of several electrically isolated function groups. The potential difference between these function groups may not exceed 50 V when the system is in operation. Assignment of signals and connections to the various function groups: a) Analog IO (connectors X4/1 to X4/20, and X5/1 to X5/20), including the internal microcontroller area b) Count pulse inputs (connectors X6/1 to X6/4) c) Digital inputs 5 to 8 (connectors X6/6 to X6/10) d) Digital inputs 9 to 12 (connectors X6/11 to X6/15) e) Digital inputs 13 to 16 (connectors X6/16 to X6/20) f) Digital outputs 1 to 8 (connectors X7/1 to X7/10) g) Digital outputs 9 to 16 (connectors X7/11 to X7/20) h) PROFIBUS DP connector X3A i) PROFIBUS DP connector X3B j) Module power supply 24 V DC k) Enclosure
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PROFIBUS DP interfaces
Number of interfaces Transmission rate Max. cable length of a bus segment terminated at both ends Permitted load on the 5V power supply f the bus for the connection of further nodes without internal power supply 2 9.6 kbps to 12 Mbps 100 m max. 80 mA per interface
For detailed information on PROFIBUS, refer to SIMATIC NET, PROFIBUS Networks manual, order no. 6GK1970-5CA20-0AA0!
IO cycle times (PROFIBUS and connectors X4 to X7)

Analog signal acquisition Analog signal output Digital signal acquisition Digital signal output Count pulse input
1) 1)
666.667 s 666.667 s 666.667 s 666.667 s 2 ms
Refresh signal at intervals of 666.667 s. Signal filtering incurs an additional dead time of 666.667 s between acquisition and output.
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Digital inputs
Number of inputs Type of input to IEC 61131-2 Voltage range 0 signal level 1 signal level 48 V contact voltage Connection of BEROs supported Min. current at input voltage Delay time (TID) Displays 12 Type 1 - 30 V DC to + 30 V DC - 30 V DC to + 5 V + 11 V to + 30 V no yes 5 mA at 11 V (see Fig. 4-1) 50 s at 0 > 1 signal transition 50 s at 1 > 0 signal transition Front panel LEDs; indicate the converted values read by the internal microcontroller unit. See appendix A, connector X6, page A-2
Terminal assignments
Eingangskennlinie Digitale Eingnge
10 mA
Ie min Ie max Schaltpunkt min Schaltpunkt max
5 mA
0 mA 0 10 20 30
Fig. 4-1
Trend of digital inputs
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Technical data
Count pulse inputs 1)

Number of inputs Type of input to IEC 61131-2 Voltage range 0 signal level 1 signal level Demand factor when operated at a voltage > 26 V 3 Type 1 / 2 - 28 V DC to + 28 V DC - 28 V to + 3 V + 8 V to + 28 V The count pulse inputs are also specifically designed to handle low input voltages (high signal detection => 8 V.) To limit power losses, either the input voltage must be limited to 26 V, or a 60% pulse/pause ratio with a maximum pulse width of 1 minute must be maintained, or only two of the three inputs may be set high at any given time. 1 k to 3 k See Fig. 4-1! 50 s at 0 > 1 signal transition 50 s at 1 > 0 signal transition 2 ms Noise pulses < 10.667 s are suppressed by filtering. Additional hardware evaluation by counters. 0 kHz to 20 kHz 32 bit better than 10 2 ms 20 ms At each refresh scan cycle point, the system recalculates the frequency based on a mean value derived from the count pulses logged within the last 20 ms. The rotational direction can be determined by coupling channels 1 and 2. See chapter 3.1 (supported as of version 8 of 6DL3100-8AA, version 7 of 6DL3100-8AB, and by all versions of 6DL3100-8AC) Front panel LEDs; indicate the converted values read by the internal microcontroller unit. See appendix A, connector X6, page A-2
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Load Current/ voltage profile across the working range Dealy time (TID) Cyclic evaluation of all signals
Input frequency (fin) Counter resolution Measuring accuracy Refresh interval Measuring time at frequencies < 800 Hz Filter
Detection of the rotational direction
Displays
Count pulse inputs may also be used as digital inputs!
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Eingangskennlinie Zhlimpulseingnge 20 18 16 14
mA
12 10 8 6 4 2 0 0 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 V
Strom-/Spannungs-Kurve ber den gesamten Arbeitsbereich, einschlielich Toleranzen fr Eingangsstrom Ie
Ie max Ie min Schaltpunkt min Schaltpunkt max
Fig. 4-2
Count pulse inputs, characteristics diagram
Reaction of the count pulse/rotational direction detection functions to interruption of the pulses (due to wire break, for example) A) Single-channel mode (without rotational direction detection) (applies to 6DL3100-8AA/-8AB version 7 or higher, and to all 6DL3100-8AC) Frequency output will be limited according to the period of the last recorded pulse if no more count pulses are received. The limit frequency F is derived from the period T since the last pulse by the formula F= 1/(T-dead time) * 1.5 The dead time of 0 ms to max. 2 ms is derived from the detection cycle time. In practical life, we derive the limit frequencies from the output limits (see the table below), provided the original frequency measured prior to the pulse failure was higher. The value will be set to zero on expiration of 10 s. (frequencies below 0.1 Hz are not recorded.)
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Interval T since last pulse 0 ms to max. 2 ms 2 ms to max. 4 ms 4 ms to max. 6 ms 8 ms to max. 10 ms 18 ms to max. 20 ms 48 ms to max. 50 ms 98 ms to max. 100 ms 0.998 s to max. 1 s 9.998 s to max 10 s > 10 s
Limiting of frequency output to the values listed below Old frequency is retained. At a detection cycle =< 2 ms, a missing pulse can not be detected. Limiting to max. 750 Hz Limiting to max. 375 Hz Limiting to max. 187.5 Hz Limiting to max. 83.3 Hz Limiting to max. 31.3 Hz Limiting to max. 15.3 Hz Limiting to max. 1.5 Hz Limiting to max. 0.15 Hz Output will be set to 0, i.e. frequencies below 0.1 Hz will not be recorded, or always set to 0.
For information on the reaction of the counter pulse inputs of 6DL3100-8AA/-8AB versions < 7 to wire break, refer to the product information included on the same documentation CD. B) Reaction of the dual-channel count pulse / velocity detection (with detection of the rotational direction) to channel failure: (applies to 6DL3100-8AA version 8 or higher; 6DL3100-8AB version 7 or higher, and all 6DL3100-8AC) If one of the two channels fails, the velocity value is stepped down to zero as in single-channel detection. The sign is frozen at the state it had prior to the error event. It is thus still possible to detect the velocity using only one channel, however, without detection of any changes in the rotational direction.
Note For information on wire break monitoring, refer to chapter 3.2, Operating principle of 2-channel velocity monitoring with detection of the rotational direction"
Caution Operation of the count pulse / velocity detection function with detection of the rotational direction in control systems for water-driven turbines is not permitted with earlier versions than those specified above, because there the values returned by the velocity and rotational direction detection function will be corrupted sporadically (flutter.)
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Digital outputs 1)
Number of outputs Rated output voltage Output voltage at 0 signal Output voltage at 1 signal Max. output current 16 digital semiconductor outputs DC 24 V <1V supply voltage 2 V 500 mA Parallel wiring of outputs for higher currents is supported. 500 mA 8A none yes yes 5W Connection of inductive loads is supported. Compared to standard suppression diodes, the suppression voltage of integrated suppression diodes is increased by 39 V, and accelerate the shutoff of the current and, thus, of the final control element. However, the maximum suppression power (1 W) may not be exceeded. 8 H (without external suppression diode) unlimited unlimited 20 s at 0 > 1 signal transitions 20 s at 1 to 0 signal transitions 50 s at 0 > 1 signal transitions 50 s at 1 > 0 signal transitions Shutoff of the outputs The output voltage follows the supply voltage. The voltage level of the digital outputs is logged by the internal digital inputs of the module, and is then converted and read by the internal microcontroller unit. The microcontroller unit outputs the read states to the front panel LEDs. See appendix A, connector X7, page A-2
Output current at 100% demand factor Cumulative output current Effect of repeated overload on multi-circuit modules Monitoring of short-circuit to M Short circuit-proof Max. lamp load per output Inductive loads
Typical values: Max. inductivity at I 500 mA and f 1 Hz Max. inductivity at I < 250 mA and any f Max. inductivity with external suppression diode Output delay (TQD, Totzeit) between command output and response of the output (start of current rise) Output response time (TQT) between command output and transient state of the output current at 500 mA Reaction to the interruption of runtime controlled by the master processing unit Reaction to dips and interruption of the power supplies L1+ or L2+ at X7/1 or X7/11 Displays
1)
Digital outputs may also be used as digital inputs!
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Analog inputs
Input impedance across the signal range for current measurement for voltage measurement Measuring error Max. error at 25 C Temperature coefficient Max. error across the temperature range Digital resolution of the D/A converter Value of the least significant bit (LSB) bei Strommessung bei Spannungsmessung Highest permissible continuous overload (no damage) Output of the digitized analog value under load Input type CMV range CMV suppression DC 50 Hz 60 Hz
41.8 100 k 0.12 %, at 0 V CMV 25 ppm/K 0.2 % relative to measuring range limit at a CMV of max. 2 V 13 bit + sign 4 A 2 mV 60 V 118 % Differential 6V - 0.05 % / V 55 dB 55 dB
Total system input transfer time (TAID 52 s + TAIT) Scan time including settling time Scan cycle interval time Input filter of the first order Transition frequency Mean value formation across four measurements Transitional frequency including input filter Max. short-term offset during any defined electrical error test Conversion method Mode of operation Calibration Terminal assignments 20 s 104.167 s 880 Hz
700 Hz See EMC data (chapter 4.2) successive approximation / parallel conversion of 4 channels autoscan not required See appendix A, connector X5, page A-1!
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Analog inputs (continued)

Measuring ranges of current inputs / overflow range 0 mA to 20 mA / A to 3.511 mA to 23.7 mA 4 mA to 20 mA / 1.185 mA to 22.96 mA 20 mA / 23,7 mA 30 mA / 35,55 mA 0 V to10 V / -1.755 V to 11,85 V 10 V / 11.85 V 6 current measuring inputs, 6 current/voltage measuring inputs 60 dB 60 dB 60 dB < 0.01 %
Measuring range of voltage inputs only at channels 1 to 6 Number and function of inputs Crosstalk between channels at DC 50 Hz 60 Hz Non-linearity
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Analog outputs
Number of analog outputs Max. error at 25C Temperature coefficient Max. error across the temperature range Value of the least significant bit (LSB) Value of the least significant bit (LSB) Total system transfer time (TAQD + TAQT) Transient time across the full range Overshoot Max. short-term offset during any defined electrical error test Terminal assignments Max. permitted inductive load Power Off operations 8 0.15 % 100 ppm / K 0.4 % 13 bit + sign 8 A 1 ms 0.6 ms 0.2 % See EMC data (chapter 4.2) See appendix A, connector X4, page A-1 1H Buffer time up to 10 ms. With prolonged failure, power on is determined by software functions parallel conversion of all 8 output channels 0 ... 20 mA / to 23.5 mA / 480 4 ... 20 mA / 4,96 bis + 22,96 mA /480 20 mA / 23.5 mA / 480 30 mA / 35.55 mA / 300 50 mA / 59.26 mA / 150 4% 60 dB 60 dB 60 dB t 0.1 % t 0.1 %
Conversion method Current output range unipolar / overflow range / load Current output range bipolar / overflow range / load Current output bipolar (only channels 1) 1 to 4) Output current monitoring tolerance Cross-talk between channels at: DC 50 Hz 60 Hz Non-linearity Output ripple
1)
In order to protect the module, the analog outputs 1 to 4 are limited to an average load of 40 mA. The extension of the current range of those outputs to 50 mA / 59.26 mA is only intended for the control of final control elements with integral action. A max. current of 59,26 mA is provided to this purpose for a limited time. The current is monitored by the software and limited as follows. Mean value limiting: At a current output programmed for operation at 50 mA, the mean value of the output current is calculated based on a delay element of the first order which has a time constant of 10 s. If the current exceed a mean value of 40 mA, both the output current and its mean value will be limited to 40 mA.
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4.2
Safety, environmental conditions and EMC

Certifications: 6DL3100-8AA/-8AB/-8AC is certified to: UL-Recognition-Mark: Underwriters Laboratories (UL) to Standard UL 508 CSA-Certification-Mark: Canadian Standard Association (CSA) to Standard C 22.2 No. 142 CE label 6DL3 100-8AA/-8AB/-8AC meets requirements to EC Directive 89/336/EEC "Electromagnetic Compatibility" and EC Directive 73/23/EEC "Low-voltage Directive."
Safety
Device standard Inherent heating EN 611312, IEC 611312, parts 11 to 14 The enclosure made of steel sheet is subject to an excess temperature of approx. 20 K under full load. The temperature limit of 70 C is thus exceeded at an ambient temperature of 60 C, which still allows unprotected contact without any risk of injury (to DIN EN 611312.). The 24 V DC power supply must be a safety extra-low voltage which is safely isolated from mains. This isolation may be implemented in accordance with VDE 0100 Part 410 , HD 384.4.41 , IEC 60364441 (as functional extra-low voltage with safe isolation PELV) or to EN 60950-1, IEC 60950-1 (as safety extra-low voltage SELV). 6DL3100-8AA/-8AB/-8AC is an open equipment to DIN EN 611312 standard, and according to UL/CSA certification an open type. In order to satisfy operational safety requirements with respect to mechanical strength, non-inflammability, stability and touch protection, the following installation methods are mandatory:: Installation in a suitable cabinet Installation in a suitable enclosure Certified only to DIN EN 611312: Installation in a closed switch room with appropriate equipment Isolation of the areas specified in chapter 4.1 is designed for normal operation at a rated voltage of 50 V. The routine insulation test is carried out to UL 508 (test voltage/duration 707 V DC / 1 min, or optional at 849 V DC / 1 s when the test object is switched off. Degree of protection IP20 to IEC 529, i.e. protected against contact with standard test fingers. Not water-proof. None
Power supply
Installation safety requirements
Electrical isolation
Foreign matter and water-proofing Sound emission
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Reliability
MTBF value to SN 29500 23 years, at an ambient temperature of 40 C at the module
ElectroMagnetic Compatibility (EMC)

The specified values apply to systems equipped with shielded process cables for analog signals. Digital signal cables may unshielded. The values specified apply to conditions without shielding effect of a cabinet, and without aditional external protective elements. Stress Radiated noise RF interference on cables and cable shielding to IEC / EN 61000-4-6 RF radiation to IEC / EN 61000-4-3 Test values Limit class A to EN 55011 / 2000 Group 1 10 V 9 kHz to 80 MHz 9 kHz to 80 MHz (with 80 % amplitude modulation of 1 kHz) Possible deviation of analog output signals < 3 % 10 V/m 10 V/m Burst pulses (high-speed transient disturbance variables) to IEC / EN 61000-4-4 High-energy surge pulse (1.2/50 ms surge pulse) to IEC 6100045 Asymmetrical coupling 2 kV 80 MHz bis 1 GHz (with 80 % amplitude modulation of 1 kHz) 900 MHz (with 50 % pulse modulation) on power supply lines and signal lines
2 kV 2 kV
Symmetrical coupling
1 kV
at the power supply lines at the signal lines Coupling effect on unshielded cables carrying binary signals, and on the cable shielding of shielded analog signals and PROFIBUS DP a power supply and signal lines
Information on 1.2/50 ms pulse/surge test: The surge test simulates high-energy disturbance which might be coupled to cables with a length of more than approx. 10 m, thus being superimposed on user signals, depending on ambient conditions (to standards.) The period of the various noise signals generated by the surge pulse lies within the range of the sampling frequency/ cycle time of the module. At those extremely short cycle times, hardware filtering is an inadequate means of suppressing noise signals, because of the unwanted filtering effect on user signals. The 50 or 60 Hz filter should therefore be switched on at the analog outputs if surge noise coupling on signal lines is to be expected due to given ambient conditions and cable lengths. With active filter, distortion of analog signals due to surge coupling is reduced to less than 2 %. Without filtering, shortterm signal distortion of 60% can be expected at the analog inputs. Immunity against discharge of static electricity to the housing and parts of the structure to IEC / EN 61000-4-2 6 kV Contact discharge 8 kV Air discharge
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Climatic conditions
Temperature (ambient temperature) Operation Tested to DIN EN 60068-2-1, DIN EN 60068-2-2, 0 C to + 50 C at rated load (siehe Kapitel 4.1) o 0 C to + 55 C at rated load; digital outputs 5, 6, 7, 8 sowie 13, 14, 15 und 16 jedoch mit max. 200 mA belastbar o 0 C to + 60 C at rated load; digital outputs 3 to 8 and 11 to 16, but with max. 120 mA load; Input voltage at the binary inouts max. 28 V; normal operation on PROFIBUS, without load on the additional PROFIBUS supply for 90 mA (i.e. no nodes without internal supply, for example, fiber optic converters, connectable) maximum temperature gradient 10 C / hour Storage / packaged ready for shipping Tested to DIN EN 60068-2-1 and DIN EN 60068-2-2: o o - 40 C to + 70 C maximum temperature gradient 5 C / hour (Risk of dewing at higher temperature gradients. Dewing is not permitted.) With longer shelf times it is advisable to put the modules into operation for approx. one hour at regular intervals, in order to prime the electrolytic capacitors: At shelf temperatures up to 40 C: after 5 years within the first 10 years, then at intervals of 3 years; o At shelf temperatures above 40 C: at intervals of 2 years; max. 95 % bei + 25 C, dewing is not premitted, corresponds with relative humidity (RH) stress group 2 to IEC 611312. Tested to IEC 60068-2-78: 95 % at 30 C Max. 95 % at + 25 C, dewing not permitted; o o Tested to IEC 60068-2-30: 95 % at 25 C to 55 C Storage: 1080...660 hPa (-1000 to + 3500 m) Operation: 1080...900 hPa (-1000 to + 1000 m) The cooling effect is reduced at higher elevations, i.e. the high temperature limit may be reduced (guide value: 10 K/1000 m, starting at 1000 m above sea level) S02 < 0.5 ppm, rel. humidity < 60 %, no condensation H2S < 0.1 ppm, rel. humidity < 60 %, no condensation
o
Relative humidity Operation
Storage / packaged ready for shipping Barometric pressure
Pollutant concentration
Mechanical ambient conditions

Vibration operational, with screw mounting or rail mounting (see chapter 5.1) Tested to DIN EN 60068-2-6: 10 Hz to 58 Hz: amplitude 0.075 mm 2 58 Hz to 500 Hz: acceleration 1 g (10 m/s ) Excitation signal: floating sine wave Frequency transient: 1 octave/min, 10 cycles per axis Tested to DIN EN 60068-2-6: 5 Hz to 8.5 Hz: amplitude 3.5 mm 2 8.5 Hz to 500 Hz: acceleration 1 g (10 m/s ) Excitation signal: floating sine wave Frequency transients: 1 octave/min, 10 cycles per axis
Packaged ready for shipping
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Mechanical ambient conditions

Continuous shock operational, screw-mount or railmount test object (see chapter 5.1) Tested to DIN EN 60068-2-29: 2 Half-wave sinusoidal: 10 g (100 m/s ) for 16 ms 100 shocks per axis Note: rail mounting to DIN EN 60715 (min. material thickness. 2.2 mm.) In addition to the side brackets, a center bracket is required for DIN rails with a length of 19 inches in order to ensure safe and rigid fixation of the module on the rails Tested to DIN EN 60068-2-27: 2 Half-wave sinusoidal: 25 g (250 m/s ). duration 6 ms 1000 shocks per axis Packaged for shipping
Dust endangering functionality

The AddFEM must be protected against the ingress of any conductive and corrosive matter. For other dust and sand particles, conditions of use to IEC 60 721-3-3 classe 3S2. Special features QC to ISO 9001
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4.3
Processing times
Causes of redundancy changeover of redundant modules (only 6DL3100-8AB/-8AC)
According to priority (error rating) Forced reserve selection Cause - FRS signal from automation processor in case of failure of the redundant fiber optic connection - Mode selector switch to STOP - Speichertest des RAM Datenbereichs - Checksumme ber den Programm-Code im FEPROM/RAM - Ausfall der Versorgungsspannung/Unterspannung - PROFIBUS DP failure - Ausfall des Automatisierungsprozessors - Channel error at analog input, analog output, digital output, or - failure of the 24 VDC power supply to the digital outputs - Sum of all channel errors. Identical rating of all channels.
Module error
Central unit failure Channel error
Channel error rating
CPU failure detection time

PROFIBUS DP The active reaction monitoring time is calculated based on the relevant values returned in the parameter assignment frame (see PROFIBUS standards) 2 x automation processor cycle
Sign-of-life
Channel error detection time 1)

Analog inputs Max. delay of qualifier QU (bit 0 of the relevant analog value AI 0 to 12) in the input frame Analog outputs Max. delay of qualifier AO 1 ... 8 in the input frame Digital outputs, or load voltage dips Max. delay of qualifier DO 1 ... 16 in the input frame
1)
42.00 ms
12.667 ms 28.667 ms (at 6DL 3100-8AA up to version 6)
2.00 ms
The error detection times of signal evaluation are a multiple of the cycle time due to error filtering. Error filtering prevents the generation of an error message triggered by disturbance pulses or single error events
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Cylce time of memory tests (only 6DL3100-8AB/-8AC)

RAM test: stuck-at-zero and stuck-at-one error check Checksum of the program code in RAM Checksum of the program code in FEPROM Note: In cyclic mode, the program code in RAM will be used 24.5 s 1.2 s 2.5 s
Changeover of PROFIBUS DP channels

Gaps when changing over between PROFIBUS DP channels no changeover gap
Changeover gaps with module redundancy (only 6DL3100-8AB/-8AC)

Changeover gap with functional redundant fiber optic connection Digital outputs Analog outputs Changeover gap due to missing or faulty 2) redundant fiber optic connection Digital and analog outputs
0 to 100 s 0 to 300 s
1 automation processor cycle + 1 PROFIBUS DP token + 1 AddFEM cycle
2)
If the redundant fiber optic connection fails, the AP determines the master / reserve assignment. Decisive factor is here the current error rating of the modules.
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5 Commissioning, operation, maintenance
5
Page
Chapter overview
Section
Contents
5.1 5.2 5.3 5.4 5.5 5.6
Installing the AddFEM Socket pin assignment Control and display elements Setting the PROFIBUS DP address Configuring the AddFEM Troubleshooting
5-2 5-7 5-11 5-16 5-24 5-28
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Commissioning, operation, maintenance
5.1
Installing the AddFEM

The brackets of the AddFEM are adaptable and are thus suitable for mounting the AddFEM module on DIN rail, or for wall-mounting. Always secure the 24 V DC power supply and process cables on the strain relief.
Installation to DIN EN 61131-2

6DL3100-8AA/-8AB/-8AC is an open equipment to DIN EN 611312 standard, and an open type according to UL/CSA certification. In order to satisfy safety requirements with respect to mechanical strength, noninflammability, stability and touch protection, the following installation options are mandatory:
-
Installation in a suitable cabinet Installation in a suitable enclosure Certified only to DIN EN 61131-2: Installation in a closed switch room with appropriate equipment.
Caution The enclosure made of steel is subject to an excess temperature of approx. 20 K under full load. The temperature limit of 70 C is thus exceeded at an ambient temperature of 60 C, which still allows unprotected contact without any risk of injury (to DIN EN 611312.)
Mounting options
Module mounting options: Mounting on double DIN rail (factory configuration) Direct screw-mounting on a wall
DIN rail mounting

The minimum clearance (measured center <-> center) between the top and bottom DIN rail is 165.1 mm (see the dimensional drawing for DIN rail mounting.) The minimum stiffness of the DIN rail structure must be sufficient to ensure safe fixation of the module. We therefore recommend the installation of rails to DIN EN 60715 (minimum material thickness: 2.2 mm), with a fastening pitch of less than 25 cm. DIN rails with a length of 19 inches should be bolted at the sides and in the middle.
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How to mount the AddFEM on the rail:

-
Place the top fastening strap onto the top of the rail, then "hang in" the module. Push the lower fastening element onto the bottom DIN rail. The lower fastening element is slotted at the level of the enclosure bottom. Insert a flat screwdriver into this slot at an angle, working from the bottom (see the dimensional drawing of rail mounting), then push the blade towards the floor panel of the enclosure. This counters the spring force of the clip and forces the clip down. You can now snap the AddFEM onto the lower DIN rail. Remove the screwdriver. The AddFEM is now safely secured.
Fig. 5-1
Dimensional drawing of the DIN rail mounting
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Screw-mounting
In order to screw-mount the module directly onto a panel or wall, remove the brackets at its rear, turn them around and screw them on again. You need four M5 screws to bolt down the module. The drawing below shows the bore and pitch dimensions.
Fig. 5-2
Dimensional drawing of screw-mounting
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Module power supply

The 24 V DC power supply is connected to the AddFEM using the dual-pole connector of the AddFEM connector set, order no. 6DL9900-8AA. At an ambient temperature of 60 C, the terminal temperature may reach 70 C (The cable insulation should thus be certified for a temperature 75 C.)
M: Bezugspotential L+: Einspeisung +24 V
Fig. 5-3
24 V DC module power supply
Always use solid wire or stranded wire with wire end ferrules to connect the module to the 24 V DC power supply (stripping length: 7 mm). Tightening torque of the screw terminals of the connector: 0.5 N/m to 0.6 N/m
Warnung
The 24 V DC module power supply must be a safety extra low voltage (SELV) which is safely isolated to mains. Safe electrical isolation may be implemented to VDE 0100 part 410, corepsonding to HD 384.4.41 and IEC 60364-4-41 (as functional extra-low voltage with safe isolation PELV) or EN 60950-1, IEC 60950-1 (as safety extralow voltage SELV).
Load voltage supply to digital outputs

AddFEM supplies the 24 V DC load voltage to the analog outputs. The 24 V DC load voltage for the digital outputs must be generated externally, and is wired to the X7 connectors.
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AddFEM
Wiring process signals

Cable type: Cables carrying analog signals must be shielded in order to achieve maximum protection against interference (see Supplementary data on safety, environmental conditions and EMC ). You may use unshielded cables for the transfer of digital signals. In accordance with the UL / CSA certification of the matching front connectors for sockets X4 to X7 (connectors with 10 screw terminals, AddFEM connector set, order no. 6DL99008AA), process signals may only be connected using solid copper wire or stranded wire with wire end ferrules (stripped length: 9 mm). At an ambient temperature of 60 C, the temperature in the area of the terminals may reach 70 C. The cable insulation should therefore be certified to withstand a temperature of 75 C. Tightening torque of the screws: 0.22 N/m to 0.25 N/m.
Warning
Please note that transients or faulty connections may cause the transfer of hazardous voltages to the module via the connectors. Hazardous voltages may develop at the following connecting points: Fixing screws: A hazardous voltage may be transferred to the screws when you handle the connectors or cables. Contact pins of the module front connector: The module could divert hazardous voltages from the already closed to still open contact pins of the front connector if the connector is not fully inserted. Close the front cover of the AddFEM after you installed the process signal connectors and secured the cables. Always disconnect the process connections, or take other appropriate measures in order to prevent contact with open pins or fixing screws before you remove the protective cover.
Cable strain relief

The AddFEM front panel is equipped with a strain relief rack made of metal which is used to secure the cables and wires using cable ties. You can remove this rack, including the cables and wires mounted to this rack, by loosening the two screws, and then mount it onto the replacement module.
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5.2
Socket pin assignment
Fig. 5-4
Process connector identical design and numbering
11
The 4 connectors on the front panel have an
Of the 12 analog inputs, you can use 6 two current or(X4, X5) are The upper as connectors voltage input. The remaining reserved for six may only be used as current inputs. analog signal. The lower two connectors The 16 digital outputs may also be used as digital inputs. velocity monitoring signals.
(X6, X7) are used for the digital signals and
Of the 15 digital inputs, three are available as count to the tables in for velocity detecFor pin assignments, refer pulse input appendix A. tion with/without detection of the rotational direction. For velocity detection with detection of the rotational direction, the leading signal is connected to channel 1, and the lagging signal to channel 2.
10 20
Fig. 5-5
Process connector
Of the 12 analog inputs, 6 can be used as current or voltage input, while the remaining 6 can only be used as current input. The 16 digital outputs can also be used as inputs. Of the 15 digital inputs, 3 can be used as counter input for velocity monitoring with / without detection of the rotational direction. For velocity monitoring with detection of the rotational direction, count pulse input 1 detects the leading, and count pulse 2 the lagging signal.
Shielding
Cable shielding: The shielding of cables carrying analog signal and of PROFIBUS DP cables should be clamped and bonded to ground upstream of the terminals on the module. If the cables not bonded to ground further downstream at the strain relief, any high-energy interference from the shielding will be discharged across the module enclosure, and thus impair the modules resistance to interference. You may use unshielded cables for digital process signals. Enclosure: The module enclosure must be bonded to ensure EMC compatibility. It suffices to mount the module onto a grounded DIN rail or mounting panel. If suitable mounting elements are not available, the enclosure must be connected to ground separately at the grounding screw on the front panel below the module's power socket. This screw can be connected to a grounded cable. For further information on system installation with respect to lightning protection, grounding etc., refer to the SIMATIC PCS 7 documentation package on your CDROM. See catalog ST PCS 7.
Cabinet technology
You may install the AddFEM alongside with distributed IO devices or master processing units of the SIMATIC S7, SIMATIC PCS 7 or SIMADYN-D family in the
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Commissioning, operation, maintenance same switch cabinet. Siemens has optimized its switch cabinet technology according to the special requirements of these system families. The cabinets consist of system-specific and neutral modules which are compliant with CE standard, i.e. these are compliant with EMC Directives on electromagnetic compatibility. The cabinets safely prevent unauthorized access, and mechanical influences, contamination and corrosion. Due to their modularity and variability, the cabinets can be easily adapted to satisfy requirements of diverse plant types and dimensions. Your contact partner for the configuration and installation of customized system cabinets: Siemens AG A&D SE SP3 Mr. Rieder Phone: +49 721 595-2528 Fax: +49 721 595-4711 Siemensalle 84 D- 76181 Karlsruhe
Hardware maintenance
Faulty AddFEM modules can not be repaired on-site, and must be shipped back to SIEMENS. Always keep the AddFEM dry when cleaning it.
Accessories (cables and connectors)

a) Add FEM connector set for process cable connections and for the module power supply (one set required per AddFEM), order no. 6DL9900-8AA. The set consists of: - 8 connectors, each with 10 screw terminals for wiring the process cables of a module to sockets X4 A/B to X7 A/B - 1 connector, with 2 screw terminals, for wiring the 24 V DC power supply to the module
b) PROFIBUS DP cables and connectors for the AddFEM: The current order numbers for these accessories are available either in the Siemens catalog IK 10, Industrial Communication, or on the Internet at http://www.ad.siemens.de, "Products and Solutions", "Automation Systems"' Industrial Communications, SIMATIC NET. c) Fiber optic cable for the redundant connection Length: 1.6 m Siemens order no.: 6DL9901-8AA
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Interconnecting redundant IO
All analog and digital outputs of an AddFEM can be wired in parallel to outputs of the same type at another AddFEM for the redundant control of final control elements. This applies likewise to the analog voltage inputs and digital inputs. Redundant analog current inputs, however, must be wired in series, and requires the installation of external Zener diodes (for type, see Fig. 3-12) in parallel to the inputs, in order to uphold the current flow when an AddFEM is being replaced. Note: Redundant AddFEM must be supplied with absolutely symmetrical IO signals.
Analog outputs
The analog outputs of redundant AddFEMs are enabled or disabled according to the module status (master or standby.) There is no load distribution for redundant analog outputs, i.e. the load is not distributed 50 to 50 to both redundant AddFEMs.
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IO signal AI (analog input)
Configuration variants
+ + -
A B
AO (analog output)
A
B
+ + -
DI (digital input and velocity detection)

A B
DO (digital output)
A B
Legend:
AddFEM
B A
Sensor/final control element
Fig 5-6
Possible redundancy configurations
1.6 V bi-directional, e.g. 4 x BZX55 COV8 for _20 mA or _30 mA
1.6 V unidirectional, e.g. 2 x BZX55 COV8 for 0..20 mA or 4..20
Fig. 5-7
Usable diodes
d)
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5.3
Control and display elements

All control and display elements of the AddFEM are located on the front panel above the protective cover. The AddFEM can be operated by means of a key switch and slide switch on the front panel. The various switch positions are described below.
Control elements
Normal operation analog outputs enabled. In this position you can remove the key in order to prevent any unauthorized change of the operating mode.
Outputs are disabled. In redundant mode of the AddFEM, this forces a master / reserve changeover, i.e. the AddFEM is now the reserve module. You can set the PROFIBUS DP addresses and reset the AddFEM. In this position you can remove the key in this position in order to prevent any unauthorized change of the operating mode. Key switch position, with momentary action function. Required for setting up the PROFIBUS DP addresses.
Reserved for function expansions. You can not remove the key when it is in this position.
Position 0 Spring-loaded momentary action: The PROFIBUS DP addresses are indicated on the signal LEDs in binary code. The display is activated for the duration of approx. three seconds. Position 1 latching position: home position Position 2 latching position: no function
LED
INTF EXTF BUSF1 BUSF2 RED STOP
DISO USR1 SSA USR2 RES RUN
Three LED arrays above the key switch. Each with 4 LEDs for alarm (left) and status signals (right).
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Operating states
D The POWER ON to RUN ACTIVE operating states described below are indicated by the status and error LEDs. The states are listed in the order of the module startup sequence.
INTF EXTF BUSF1 BUSF2 RED STOP DISO USR1 SSA USR2 RES RUN
Note: States of the LEDs:. LED not lit LED is lit LED flashes
Operating states:
INTF DISO USR1 SSA USR2 RES RUN
POWER ON
EXTF BUSF1 BUSF2 RED STOP
LED test After power on or reset, all error and status LEDs are switched on for the duration of approx. two seconds.
INIT
Initialization phase Functions executed by the AddFEM in this phase: Setup of hardware functions Self-test Waitstate, approx. 4 seconds until PROFIBUS DP frames are received Indication of the address currently set at PROFIBUS DP A (socket X3A) in binary format on the 16 signal LEDs for the digital inputs. If any fatal errors occur, the AddFEM is reset to and set to RESET state Startup phase The AddFEM locks in the startup phase if it does not receive any PROFIBUS DP frames., the reasons being: The PROFIBUS DP master is not ready yet The PROFIBUS DP connector is missing or defective, or not terminated yet. Connecting to the redundancy partner - reserve The system synchronizes data with the redundant partner (i.e. between the redundant AddFEM and this module) via the redundant fiber optic cable connection. The module then goes into RUN PASSIVE state.
STARTUP
INTF EXTF BUSF1 BUSF2 ED STOP
CONNECT PASSIVE
INTF EXTF BUSF1 BUSF2 RED STOP INTF
DISO USR1 SSA USR2 RES RUN DISO USR1 SSA USR2 RES RUN
CONNECT ACTIVE
EXTF BUSF1 BUSF2 RED STOP
Connecting to the redundancy partner master The system synchronizes data with the redundant partner (i.e. data of the redundant AddFEM and this module) via the redundant fiber optic cable connection. The module then goes into RUN ACTIVE state.
RUNPASSIVE
RUN state - reserve The module is the RESERVE station and receives update data from the master module via the redundant fiber optic cable connection. The outputs are disabled, i.e. the module does not output any analog signals.
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INTF EXTF
RUNACTIVE
BUSF BUSF RED STOP
RUN state active The module is master and transfers update data to the reserve module via the redundant fiber optic cable connection.
INTF EXTF
STOP
BUSF BUSF RED STOP
STOP state Can only be set using the key switch. The outputs are disabled, i.e. the module does not output any analog signals. In STOP state, you can set the bus address and reset the AddFEM using the control switches.
INTF
INIT
EXTF BUSF BUSF RED STOP
INIT state The firmware found is incomplete and thus not executable. The module freezes in INIT state. All red error LEDs flash. The error may have been caused by a defective component or faulty firmware download. To correct or avoid error: Download the firmware again, or ship the module to Siemens for repair.
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Display functions of the error and status LEDs

LED INTF Error class/ status
Internal error
Display
Cause
The automatic monitoring function has detected an internal error. The INTF LED is lit in case of Memory error Corrupted analog signal calibration data in memory.
EXTF
External error
External errors The EXTF LED is lit in case of Die LED leuchtet bei: Faulty process signal "Analog Out" Faulty process signal "Analog In" Faulty process signal "Digital Out" 24 V DC load voltage missing at digital outputs PROFIBUS DP interface A (X3A). The LED is statically set when ... ...the master monitoring function has responded
BUSF1
Bus error 1
INTF EXTF BUSF1 BUSF2 RED STOP INTF EXTF BUSF1 BUSF2 RED STOP
The LED flashes if configuration errors are detected, i.e. ... ..the parameter assignment frame contains illegal parameter values. .. the parameter values received do not match the configuration of the redundancy partner
BUSF2
Bus error 2
PROFIBUS DP interface B (X3B). The LED is statically set when ... ...the master monitoring function has responded
The LED flashes when configuration errors are found, i.e. ...
INTF EXTF BUSF1 RED STOP DISO USR1 SSA USR2 RES RUN
..the parameter assignment frame received contains illegal parameter values. ..the parameter values received do not match the configuration of the redundancy partner
RED
Redundancy error
Relevant only with redundant configuration of the AddFEM. The LED is lit ...if the fiber optic cable connection between the two redundant AddFEM modules has failed.
The LED flashes... if the configuration of the redundant AddFEMs is not consistent. ...the firmware version of the master AddFEM is newer than that of the standby AddFEM
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STOP
Offline (Stop)

The AddFEM is in STOP. The outputs are disabled. A master / reserve changeover of the redundant module is forced, i.e. the module is set to forced reserve. In this state, you can also set the PROFIBUS DP addresses and reset the AddFEM.
INTF EXTF
DISO USR1 SSA USR2
RED STOP
RES RUN DISO USR1 SSA USR2 RES RUN
DISO
Output disabled
All outputs are disabled for the duration of commissioning or maintenance work. The AddFEM is in STOP, or in (passive) reserve state in redundant mode.
USR1
User status 1
INTF EXTF BUSF2 RED STOP
DISO USR1 SSA USR2 RES RUN DISO USR1 SSA USR2 RES RUN DISO USR1 SSA USR2 RES RUN DISO USR1 SSA USR2 RES RUN DISO USR1 SSA USR2 RES RUN
USER LED 1 The LED is lit when you set the PROFIBUS DP address for PROFIBUS interface A
SSA
Set Slave Address
The LED is lit when you set the PROFIBUS DP addresses
USR2
Users status 2
USER2 LED: Can be used in the signal preparation function (FEF) for specific applications.
RES
AddFEM is standby
AddFEM in standby
RUN
Online status
All functions can be executed
Table 5-1
Legend:
Description of the error / status LEDs

LED is lit LED is flashing
Note on redundant AddFEM modules. The EXTF LED indicates process output signal errors. The reserve module assumes the master function if a signal error is detected on the master module. You can not reset the EXTF signal until the module starts outputting signals, i.e. after it has assumed the master function.
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5.4
Setting the PROFIBUS DP address

Each PROFIBUS DP node must be assigned a unique address which can be set in the number range 1 to 125. You can set the PROFIBUS DP address of your AddFEM using the key switch and slide switch, or in SIMATIC Manager. Both options are described below. For redundant applications it may be useful to assign the same address to both PROFIBUS DP interfaces. You may also set different addresses. Any address you assign will be written to the non-volatile memory area of AddFEM and is thus retained after power failure. When operating three to four AddFEMs on each PROFIBUS DP segment (typical configuration in turbine control systems), you should preferably assign addresses in the lower range, for example,2, 3, 4 or 5, in order to simplify setup procedures.
5.4.1
Setting the address of PROFIBUS DP A using the key switch and slide switch
The next section describes how to set the addresses of PROFIBUS DP A and B. This setting is made with the help of the key switch and slide switch. The status LED returns the setup status. The signal LEDs temporarily indicates the set PROFIBUS DP addresses in binary format. The display is coded according to the tables below.
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LED Digital Input
1 2 3 4 5 6 7 8
PROFIBUS DP address A (X3A) 1 2 3 ... 16 ... 125 X X ... ... X X X ... ... ... ... X ... ... X ... X ... X ... ... X ... ... X ... ... X
LED Digital Input
9 10 11 12 13 14 15 16
PROFIBUS DP address B (X3B) 1 2 3 ... 16 ... 125 X X ... ... X X X ... ... ... ... X ... ... X ... X ... X ... ... X ... ... X ... ... X
Legend:
"-" = LED is dark "X" = LED is lit or flashes
Status LED Key switch Slide switch
DI signal LED
Fig. 5-8
Control elements of AddFEM and indication of the PROFIBUS DP addresses
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Setting the PROFIBUS DP address for bus A using the key switch and slide switch
No.
1
Action
Preparing AddFEM for setup
Key switch and slide switch

Turn the key switch to STOP, set the slide switch to spring-action position RUN P RUN STOP MRES 2 1 0
Display
Status LED "USR1" flashes
USR 1
Step sequence
..wait until the status LED USR1 flickers! Next, go to step 2
Status LED "USR1" flickers

USR 1
Function mode 1: Set PROFIBUS DP address for interface A (X3A).
Release the slide switch. The slide switch returns to position 1 by spring force 2 1 0
Status LED "SSA" flashes
Continue with step 3...
SSA
The 16 signal LEDs for the digital inputs indicate the currently set addresses of DP A (left LEDs 1 to 8 flashing) and DP B (right LEDs 9 to 16 static) in binary representation. 3 Confirm function mode 1 Turn the key switch to MRES and release it. RUN P RUN STOP MRES 4 Set the address Set the relevant address in slide switch position 0. Each button action increments the address by the count of 1 2 1 0 Press the slide switch longer than 3 seconds to increment the station address automatically. Indication of the current address in accordance with row 2. Hold the slide switch in position 0 until the address is set. Next, continue with step 5. Address is assigned the default value 1. Indication of the current address in accordance with row 2. Continue with step 4...
Continued below!
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No.
5
Action
Confirm the new address.

Turn the key switch to MRES, and then release it to save the new address. RUN P RUN STOP MRES
Display
The 16 signal LEDs for the digital inputs indicate the new address statically for the duration of approx. three seconds.
Step sequence
Continue with step 6.
Set RUN mode
Set the key switch to RUN RUN P RUN STOP MRES
Settings are completed
Table 5-2 Setting the address of PROFIBUS DP A using the key switch and slide switch
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5.4.2
Setting the address of PROFIBUS DP B using the key switch and slide switch
This section offers step-by-step instructions to commissioning and maintenance personnel for setting up the address of PROFIBUS DP B (connector X3B on the AddFEM) using the AddFEM control elements (key switch and slide switch.).
Notice! The procedure described below corresponds in essence with setup procedures for PROFIBUS DP A. However, in step 2, the user needs to press the slide switch once again in its 0 position 0 to set function mode 2, Set DP address B.
No.
1 Prepare the AddFEM for setup
Action

Turn the key switch to STOP, set the slide switch to spring position 0. RUN P RUN STOP MRES 2 1 0
Display
Status LED USR1 flashes
Step sequence
..wait until the status LED USR1 flickers! Continue with step 2
USR 1
Status LED USR1 flickers
USR 1
Function mode 2: Set PROFIBUS DP address for interface B (X3B).
Release the slide switch. The slide switch returns to position 1 Press the slide switch once again in position 0 to set function mode 2! 2 1 0
Status LED "SSA" flashes
SSA
The 16 signal LEDs for the digital inputs indicate the currently set addresses for DP A (left LEDs 1 to 8 static) and DP B (right LEDs 9 to 16 flashing) in binary representation.
2 1 0 Release the slide switch!
Continued below!
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No.
3

Action Key switch and slide switch
Turn the key switch to MRES and release it. RUN P RUN STOP MRES
Display
Indication of the current address in accordance with row 2.
Step sequence
Confirm function mode 2
Set the address
Set the relevant address in slide switch position 0. Each button action increments the address by the count of 1 2 1 0 Press the slide switch longer than 3 seconds to increment the station address automatically.
Indication of the current address in accordance with row 2.
Hold the slide switch in position 0 until the address is set. Next, continue with step 5
Confirm the new address.
Turn the key switch to MRES, and then release it to save the new address. RUN P RUN STOP MRES
The 16 signal LEDs for the digital inputs indicate the new address statically for the duration of approx. three seconds.
Continue with step 6.
Set RUN mode
Set the key switch to RUN RUN P RUN STOP MRES
Table 5-3 Setting the address of PROFIBUS DP B using the key switch and slide switch
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5.4.3
Verifying the PROFIBUS DP address setting

You can verify your settings of the PROFIBUS DP addresses in online mode. For procedures at the AddFEM, see the table below.
No.
1
Action
View PROFIBUS DP addresses

Key switch in RUN or RUN P position RUN P RUN STOP MRES Operate the slide switch in position 0 and then release it. 2 1 0
Display
The 16 signal LEDs for the digital inputs indicate the new address statically for the duration of approx. three seconds
Step sequence
Table 5-4 Verifying the PROFIBUS DP address settings
5.4.4
Resetting the AddFEM

Procedure for resetting the AddFEM:
No.
1
Action
Reset the AddFEM

Key switch to STOP position RUN P RUN STOP MRES Hold the slide switch in 0 position for at least 10 seconds, then release it. 2 1 0
Display
The ADDFEM will be reset on expiration of a delay time of approx. 10 s. After restart, all status LEDs will be switched on for the duration of approx. 1 s.
Step sequence
Table 5-5 Resetting the AddFEM
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5.4.5
Setting the PROFIBUS DP address in SIMATIC Manager

You may also use a SIMATIC programming device (PG) in preference of the key and slide switches described earlier to set the PROFIBUS DP addresses. The SSA frame (SSA : SET SLAVE ADDRESS) containing the new PROFIBUS DP address is here transferred to the AddFEM via PROFIBUS DP. Having received this frame, the AddFEM automatically saves the new address to its non-volatile memory area for reuse. This setting is made separately for PROFIBUS DP A and PROFIBUS DP B. To set the PROFIBUS DP address, connect the PG (PG 740, PG 760 etc.) to the AddFEM by connecting an MPI patch cable to PROFIBUS DP interface X3A or X3B. Run SIMATIC Manager, then select PLC -> "Assign PROFIBUS Address" to immediately assign a new address. The dialog box also indicates the old, current address.
Fig. 5-9
Assigning the PROFIBUS DP address in SIMATIC Manager
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5.5
Configuring the AddFEM

The AddFEM is configured via PROFIBUS DP according to procedures defined in the PROFIBUS standard. The CD supplied with your AddFEM contains a GSD file you can edit using the usual PROFIBUS configuration tools, such as HW Config or COM-PROFIBUS. Based on this file, the configuration tool generates a master parameter data set. This set will be saved to memory in the automation processor (AP), and downloaded to the AddFEM within the initialization phase. For further information, refer to the description of the configuration tool used. For further information on using the GSD files, refer to "readme.pdf on the AddFEM CD.
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5.5.1
Adjustable parameters
Parameter Operating mode AddFEM Range / Value "Standard not redundant" "AS red. Add FEM not red." "AS not red. Add FEM red." AS red. Add FEM red." "No redundant partner" "PROFIBUS-Address: 1" "PROFIBUS-Address: 125" "Current 4...20 mA" "Current 0...20 mA" "Current +/- 20 mA" "Current +/- 30 mA" "Voltage +/- 10 V" "Voltage 0...10 V" "Current 4...20 mA" "Current 0...20 mA" "Current +/- 20 mA" "Current +/- 30 mA" "Current 4...20 mA" "Current 0...20 mA" "Current +/- 20 mA" "Current +/- 30 mA" "Current +/- 50 mA" Remarks Mode 0 Mode 1 Mode 2 Mode 3 (see also chapter 3.3 Modes of operation) Redundant AddFEM This Parameter is available only with "SIMATIC PCS7" configuration. Default setting is "No redundant partner" The analog inputs 1 to 12 support channelselective adjustments. The analog inputs 1 to 6 can be programmed for operation as voltage or current input mode. Analog inputs 7 to 12 can only be used in current input mode. The analog outputs 1 to 8 support channelselective adjustments, are implemented for operation in current output mode, and can be programmed for output in the 30 mA range. Note: the analog outputs 1 to 4 may also be programmed for short-term loads of up to 50 mA. The analog outputs 5 to 8 can be programmed for operation at max. 30 mA. Counter 1 "Ident. of rot. direction off" "Ident. of rot. direction on" Counter 1 can be programmed for operation with or without detection of the rotational direction. If detection of the rotational direction is enabled, channel 1 returns the leading, and channel 2 the lagging signal A filter function can be programmed for each analog input to suppress the relevant mains frequency. The system provides 50 Hz, 60 Hz and 16 2/3 Hz filters which can be set individually for each analog input (channelselective.) Default setting is "No filter", i.e. disabled! The AddFEM is capable of compensating short-term gaps in the execution cycle of the automation processor, for example, when the system updates redundant APs. A hard shutoff of the outputs is not carried out unless the set tolerance time has expired.
Input type/range AI 1 Input type/range AI 6 Input type/range AI 7 Input type/range AI 12 Output type/range AO 1 Output type/range AO 8
Filter AI 1 Filter AI 12
"No filter" "Filter 50 Hz" "Filter 60 Hz" "Filter 16 2/3 Hz"
Delayed shutoff
"0 ms" "10 ms" "20 ms" "50 ms" "100 ms "200 ms "500 ms (default) "1 s "2 s "3 s
Table 5-6
Adjustable parameters
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5.5.2
Integration in automation systems

Siemens provides drivers and / or configurations for the integration of AddFEM in various host systems. Those drivers support the easy integration of AddFEM in different system environments. A description of this integration and of its configuration is available in the manuals and documentation of the relevant systems.
5.5.2.1
System
SIMADYN D TXP AS 620 T
Overview of automation systems

CPU/PROFIBUS interface
PM6 (PM5) with CS7 communications module, and SS52 communications module for the PROFIBUS DP interface S7 400/FM458 EXM448 expansion module for the PROFIBUS DP interface
AddFEM type
6DL3100-8AA
GSD
Si0180A3.GS?
Comment
GSD model name: Add FEM, Type -8AA Basic functionality (only IO) GSD model name: Add FEM, Type -8AB Not for new projects! GSD model name: Add FEM, Type -8AA Basic functionality (IO) + redundancy changeover of AddFEM with fiber optic connection GSD model name: Add FEM, Type -8AB Not for new projects! GSD model name: AddFEM/FM458 Suitable for integration in the DP interface of FM458 Diagnostics interrupts are not supported Basic functionality (IO) + redundancy changeover of AddFEM with fiber optic connection Front-End-Function: not configurable GSD model name: AddFEM/FM458 Suitable for integration in the DP interface of FM458 Diagnostics interrupts are not supported Basic functionality (IO) + redundancy changeover of AddFEM with fiber optic connection Front-End-Function: not configurable GSD model name: AddFEM/TXP S5 Suitable for integration in TXP S5 with IM308-C Diagnostics interrupts are not supported Front-End-Function: not configurable GSD model name: AddFEM/SPPA-T3000 Suitable for hardware proxies on the SPPAT3000 system Configuration of AddFEM in HW Config as "redundant standard slave" (automatic integration in redundant bus systems) is supported Diagnostics interrupts are not supported No editable parameters parameters are always assigned in acyclic DP-V1 jobs Front-End-Function: configurable PoCo and SoE GSD model name: AddFEM/PCS7/PARAM Suitable for PCS7 channel drivers Configuration of AddFEM in HW Config as "redundant standard slave" (automatic integration in redundant bus systems) is supported Diagnostics interrupts are not supported Front-End-Function: configurable PoCo and SoE
6DL3100-8AB
Si0280A3.GS?
SIMATIC PCS7 S7-400/FM458 TXP AS 620T
6DL3100-8AA
Si0180A3.GS?
6DL3100-8AB 6DL3100-8AC
Si0280A3.GS? SiF080A3.GS?
SIMATIC PCS7 S7-400/FM458 TXP AS 620T
S7 400/FM458-1_DP with internal on-board PROFIBUS interface, with external EXM448 expansion module
6DL3100-8AC
SiF080A3.GS?
TXP AS 620 B
SIMATIC S5 155H/ AS 620 B with PROFIBUS communications module S7 400/FM458-1_DP with internal on-board PROFIBUS interface, with external EXM448 expansion module S7-400 with PROFIBUS communications module CP443-5
6DL3100-8AC
SiT080A3.GS?
SPPA-T3000
6DL3100-8AC
SiT680A3.GS?
SIMATIC PCS7
S7 400 with PROFIBUS communications module CP443-5
6DL3100-8AC
Si0580A3.GS?
Table 5-7
Overview of automation systems
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5.5.2.2
Integration in SIMATIC PCS7

For information on the integration of AddFEM in SIMATIC PCS7, refer to: Manual AddFEM Getting Started First steps in commissioning This manual is included on your AddFEM CD
5.5.2.3
Integration in SPPA-T3000
For information on the integration of AddFEM in SPPA-T3000, refer to the Online documentation of the system.
5.5.2.4
Integration in TELEPERM XP
For information on the integration of AddFEM in TXP, refer to this TXP documentation: Manual TELEPERM XP Automation system AS 620 Field bus Order no.: 6DQ6250-1HE01 Release 7.7 Chapter 15 of this manual contains the operating instructions Flexible Field device integration in TXP: MICROMASTER 411, SIMEAS P, SIPART DR19, SIMATIC S7-315F, AddFEM
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5.6
Troubleshooting
5.6.1
Hot-swapping faulty redundant AddFEMs

The decisive factor in ensuring uninterrupted operation of the AddFEM modules is their hot-swap capability.
Initial situation
Failure An AddFEM fails Reaction of the AddFEM modules The partner module assumes the master function
Replacement requirements
The replacement procedure described below is only below is only possible if the new AddFEM is of the same version as the failed, and if any existing signal preparation functions (FEF) have the same firmware version.
Procedure
Step 1 What to do Turn the key switch on the relevant module from RUN to STOP position Remove the fiber optic cable of the redundant connection Disconnect the power supply Disconnect the process signal cables, then remove the module Install the new module Connect the process signal cables Connect the fiber optic cable of the redundant connection Turn the key switch to STOP position Connect the power supply Turn the key switch from STOP to RUN The AddFEM modules automatically run the CONNECT routine. The new module assumes the reserve function Reaction of the AddFEM The partner module assumes the master function and changes to CONNECT_ACTIVE mode. (RES LED flashes) Both AddFEM modules signal an error in the redundant connection (RES LED is lit).
2 3 4 5
5-28
Edition 07/2005
AddFEM
1)
Note If a redundant fiber optic connection is faulty or missing, the AP determines the master / reserve assignment based on the current error rating.
2)
Caution When the system is in operation, always set the key switch to STOP position before you connect the redundant fiber optic cable to the standby module. After it is connected, you can reset the switch to RUN. If this is ignored, the insertion may lead to several unwanted master / reserve changeovers if the error rating at both modules is not balanced, for example, as a result of external disturbance of the process signals connected to the redundant modules.
5-29
Edition 07/2005
6 Front connectors, pin assignment

Overview
The tables below show the pin assignments of connectors X4 to X7.
A
Function nicht belegt Analog input channel 1+ Analog input channel 1Analog input channel 2+ Analog input channel 2Analog input channel 3+ Analog input channel 3Analog input channel 4+ Analog input channel 4Reference potential AI
Connector X4
Pin no. 1 2 3 4 5 6 7 8 9 10 Name NC S1+ S2+ S3+ S4+ S5+ S6+ S7+ S8+ M n.c. Analog output channel 1 Analog output channel 2 Analog output channel 3 Analog output channel 4 Analog output channel 5 Analog output channel 6 Analog output channel 7 Analog output channel 8 Reference potential AO / AI Function Pin no. 11 12 13 14 15 16 17 18 19 20 Name NC M1+ M1M2+ M2M3+ M3M4+ M4M
Connector X5
Pin no. 1 2 3 4 5 6 7 8 9 10 Name NC M5+ M5M6+ M6M7+ M7M8+ M8M n.c. Analog input channel 5+ Analog input channel 5Analog input channel 6+ Analog input channel 6Analog input channel 7+ Analog input channel 7Analog input channel 8+ Analog input channel 8Reference potential AI Function Pin no. 11 12 13 14 15 16 17 18 19 20 Name NC M9+ M9M10+ M10M11+ M11M12+ M12M Function nicht belegt Analog input channel 9+ Analog input channel 9Analog input channel 10+ Analog input channel 10Analog input channel 11+ Analog input channel 11Analog input channel 12+ Analog input channel 12Reference potential AI
A-1
Edition 07/2005
AddFEM
Front connectors, pin assignment
Connector X6
Pin no. 1 2 3 4 5 6 7 8 9 10 Name 1N 1 2 3 NC 5 6 7 8 2N Function Reference potential channels 1, 2, 3 Counter/digital input channel 1 Counter/digital input channel 2 Counter/digital input channel 3 n.c. Digital input channel 5 Digital input channel 6 Digital input channel 7 Digital input channel 8 Reference potential channels 5, 6, 7, 8 Pin no. 11 12 13 14 15 16 17 18 19 20 Name 3N 9 10 11 12 13 14 15 16 4N Function Reference potential channels 9, 10, 11, 12 Digital input channel 9 Digital input channel 10 Digital input channel 11 Digital input channel 12 Digital input channel 13 Digital input channel 14 Digital input channel 15 Digital input channel 16 Reference potential channels 13, 14, 15, 16
Connector X7
Pin no. 1 2 3 4 5 6 7 8 9 10 Name 1L+ 1 2 3 4 5 6 7 8 1M Function Power supply L+ channels 1 to 8 Digital output channel 1 Digital output channel 2 Digital output channel 3 Digital output channel 4 Digital output channel 5 Digital output channel 6 Digital output channel 7 Digital output channel 8 Reference potential channels 1 to 8 Pin no. 11 12 13 14 15 16 17 18 19 20 Name 2L+ 9 10 11 12 13 14 15 16 2M Function Power supply L+ channels 9 to 16 Digital output channel 9 Digital output channel 10 Digital output channel 11 Digital output channel 12 Digital output channel 13 Digital output channel 14 Digital output channel 15 Digital output channel 16 Reference potential channels 9 to 16
A-2
Edition 07/2005

AddFEM A5E00075541C-05

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Add 7 AddFEM (Front End Module)

Siemens Aktiengesellschaft A5E00075541C-05

Siemens Aktiengesellschaft Automation & Drives A&D SE S2 Siemensallee 84 D-76181 Karlsruhe

Hot-swapping faulty redundant AddFEMs................................................. 5-28

Classification and features

Classification and features

For further technical data of the IO, refer to chapter 4.

Higher availability due to redundancy

Redundant PROFIBUS DP connection

Module power supply

Variant 6DL3100-8AC, fields of application

DPV0 slave 6DL31008AA/-8AB X

DPV1 slave 6DL31008AC X

Cyclic data exchange

DPV0 slave 6DL31008AA/-8AB

DPV1 slave 6DL31008AC

Redundancy changeover Changeover of communication redundancy between DPV1 channels A and B.

AddFEM configuration Connecting elements

X4 Process signals Analog Out/In"

X5 Process signals Analog In"

X3A PROFIBUS DP connector

X6 Process signals Digital In"

X3B PROFIBUS DP connector Modul supply 24 V DC

X7 Process signals Digital Out"

AddFEM, front view

Outer dimensions of the mounting elements: (W x H x D): 75 mm x 290 mm x 190 mm.

Module power supply

M: Reference potential L+: supply +24 V

Load power supply

Grounding and electrical isolation

3.3 3.4 3.5

3-5 3-8 3-12

Self-tests/inherent monitoring function:

Self-tests in cyclic mode

Analog input signal filters

Reaction to the failure of one of the two encoders:

Information about refreshing and possible velocity differences of both channels:

Setting the mode of operation

Host single-channel redundant single-channel redundant

AddFEM single-channel single-channel Redundant Redundant

PROFIBUS 1 PROFIBUS DP segment 2 PROFIBUS DP segments 1 PROFIBUS DP segment 2 PROFIBUS DP segment

Fig. 3-3 Mode 2

Fig. 3-4 Mode 3

Redundancy functionality with AddFEM

Increased availability due to redundancy

Features of redundant AddFEM modules

Fiber optic connection

Forced master/reserve setting

Master / reserve changeover

Master / reserve changeover without fiber-optic connection

Bild 3-5 Systemkonfiguration mit zwei Redundanzknoten B AP

System configuration with two redundancy nodes

Redundant PROFIBUS DP connection

DP B Umschaltung nach Fehler

Redundant PROFIBUS DP connection

Signal preparation functions with AddFEM (applies only to 6DL3100-8AC)

Setting FEF functions in configuration data

Changing parameter values

New FEF functions