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MINING EQUIPMENT

Fluid Handling Solutions


for the Mining Industry
Industries don’t come much heavier than mining. Vehicles and other on-site machinery
therefore must have the size and power to keep up with the insatiable demand for the
Earth’s resources. Whether it’s Fluid Transfer, Lubrication, Cleaning, Painting,
Coating or Insulation; Graco has a Solution that will fit your needs.

2
OVERVIEW

1 WORKSHOP
Oil and Grease Dispense Solutions ................ 06-07
Cleaning .........................................................07
Waste Transfer ................................................07

2 MINING
Automatic Lubrication ................................. 10-11
Waste Transfer ................................................12
Structural Reinforcement .................................12
Crack Injection ................................................13

3 PROCESSING PLANT
3 Automatic Lubrication ................................. 16-17
Cleaning .........................................................18
Surface Preparation .........................................18
Fluid Transfer ..................................................18

4 ENGINEERING & SERVICES


Surface Preparation .........................................22
Coating ..........................................................23

4
Why partner with Graco?
• Years of Expertise in creating high quality products
for fluid handling applications - including a wide range
of ATEX-approved equipment
• Constantly investing in Innovative Equipment to boost
your efficiency
• A Worldwide Presence with an experienced local
distribution network that can provide swift and
professional service and support.

3
1. Workshop
In the mining industry it’s all about continuous production, and the workshop
plays an intrinsic part in maintaining production. This is achieved through
maintenance, inspection repair and improvement. Of course, the starting
point for delivering improved maintenance performance and costs is using
the right equipment for every job. From Workshop to Service Truck,
Graco offers the solution that fits your needs.

Oil & Grease Dispense


Solutions

Lubrication equipment, specifically developed for


use in the mining industry, to transfer, dispense
and monitor lubricants and related products.

P. 6-7

4
WORKSHOP

Waste Transfer

The fluid transfer solutions from Graco help you


evacuate old oils and greases in a safe and
efficient way with minimum maintenance.

P. 7

Cleaning

Graco offers high-pressure cleaning equipment for easy


and safe maintenance of your machines and equipment.

P. 7

5
Oil & Grease Dispense Solutions
OIL & GREASE DISPENSE Pumps Fire-Ball™

Fire-Ball™  Available in 5:1 for oil and 15:1 & 50:1


for grease
 Handles up to 11 lpm
Air-powered Piston Pumps are designed for  High quality, corrosion-resistant design
medium volume, high pressure oil and grease  Unmatched reliability and durability
transfer.  Few moving parts translates into low
maintenance and low cost of ownership

Control Valves & Meters

Manual & Preset 103 bar- handles up to 53 lpm


Multiple extensions available
Dispense Meters 3 default presets available to allow quick
dispense and common volume
Standard Duty Series - Manual & Preset Suitable for both in- and outdoor use
Dispense Meters are designed for dispensing  Familiar locking trigger latch
motor oils, AFT, gear lube and anti-freeze.

Professional Level 

Handles hose lengths up to 20m
Flexible mounting options: wall or ceiling
Hose Reels  Enclosed for safety and protection
 Compact desgin fits into small spaces
Standard Duty Series - Professional level Hose  Open swivel ports ensure high fluid flow
Reels are designed for frequent, everyday use with minimal pressure loss
in the mining industry for a wide variety of  SD & XD with heavy-duty options
applications.

FLUID TRANSFER Pumps

NXT™ Check-Mate™ Dispenses up to 117 litre (31 gallons) of oil


or 26 kg (57 pounds) of grease a minute
 Tested to outperform and outlast all other
The NXT Check-Mate is specially designed to pumps on the market with its long-life
transfer high volume lubricants to workshops packing design and intuitive, easy-to-use
or service trucks. With fewer parts, faster controls
repairs and long-lasting durability.

6
WORKSHOP

FLUID MONITORING Total Fluid Management System

Pulse™  Pulse components communicate with


each other wirelessly and capture real-
time data, making sure that fluids are
An easy wireless solution for your workshop, tracked and accounted for
giving you optimal control over your fluid  Easily retrofit and add on to your existing
inventory and service operations, thus helping lubrication equipment
you to reduce costs and increase profitability.  Easily add components as your business
grows

Cleaning
CLEANING High Pressure Washer

Hydra-Clean™  Fits most pressure, flow and material


requirements
 Supports multiple guns
The Hydra-Clean is a quick, easy and efficient  Efficient cleaning with water, detergent
solution for cleaning Heavy Mining Equipment or chemical solutions
(HME) as well as your everyday work-space.  Use with open-head universal drums
 Designed for use with both cold water
and with hot water up to 93°C (200F)

Waste Transfer
FLUID TRANSFER Air-Operated Double Diaphragm Pump

Husky™ 

Max. output: 1135 lpm
Pressure Ratio 1:1 or 2:1
 Low air consumption
Husky is an air-operated double diaphragm  Longer-lasting diaphragms
pump, ideal for fluid transfer applications,  Option to add DataTrak™
commonly used in the workshop for evacuation
of oils from tanks.

7
2. Mining
In a mine, you are constantly striving to maximize machine availability
and drive down your production and maintenance costs in tough
conditions and in remote areas. Mining tools have evolved into massive
machines. Whether it is Open Cast or Underground, Graco offers a
solution for every situation!

Structural Reinforcement

Additional underground reinforcement is essential


when working underground. Graco’s equipment is
designed to spray cementitious products with ease.

P. 12

8
MINING

Automatic Lubrication

Effective lubrication of these heavily-loaded components


is absolutely critical for a mine site to operate efficiently
and reliably. Choosing the right lubrication systems and
services for your needs can make a real difference to
your bottom line.

P. 10-11

Waste Transfer

Graco’s fluid transfer solutions help you


evacuate waste water safely and efficiently,
and with minimum maintenance.

P. 12

9
Automatic Lubrication
Graco’s automatic lubrication solutions ensure your machinery is lubricated when it’s needed most – while it’s
working. The automatic lubrication systems from Graco provide your conveyer belt with proper lubrication to
avoid friction which can cause severe wear and tear on the machinery.

Main Components for Automatic Lubrication


1. PUMPS AND RESERVOIRS: store and provide the lubricant to the system.
2. CONTROLLER: activates the system.
3. DIVIDERS: dispenses the right amount of lubricant to the application points.

INJECTOR BASED SYSTEMS Pumps

Dyna-Star™  Complete line of pneumatic, hydraulic, or


electric lubrication pumps and modules
 Auto-fill shutoff and remote-mounted fill
Reliable heavy-duty pump for bulk fluid transfer port for clean refills
- oil or grease. Easily adjust motor controls to  Built-in pressure relief for safety and
suit different applications and environments. efficient installations
 Strong 12 gauge steel reservoir;
27kg or 41kg
 AC to DC converter box for fixed and
in-plant application
 IP69k rated

Injectors

GL-Series  Accurate, reliable and adjustable lubrication


for each lube point
 Long-life seal technology to keep your
High performance grease injectors for auto- machine running longer
matic machine lubrication.  Large selection available in carbon or
stainless steel
Easy to design, set up and operate
 Flexible to use - easily add or subtract
injectors for any lube system

Controllers

GLC 2200/4400  Customize your lubrication time, pressure,


cycle counts and machine counters for
maximum control
External multi-purpose controller for maximum  Special operation modes save set-up and
precision & productivity. inspection time
 Rugged and weatherproof, meeting
stringent IP 69K protection requirements

10
MINING

INCREASE DECREASE
Productivity Heat generation
Reliability Wear and noise
Availability Downtime and operating costs
Safety Product contamination and corrosion
Durability Maintenance
Lubricant consumption

PROGRESSIVE SYSTEMS Pumps

G-Series  Corrosion-resistant, tested and certified


for IP69K to perform in the harshest
environments
Rugged, cost-effective pump for easy lube
system set-up, operation and troubleshooting. Wide range of options to meet your
The versatile design helps solve today’s auto- desired lubrication solution (reservoir
matic lubrication challenges. size, motor & control options)

Optional Data Management System to track


the events of the pump and to identify
incorrect handling

Dividers

Series Progressive  Minimise labour costs and maximise your


uptime with the quick change valve
Dividers sections
 Can be easily accessorized with magnetic
Keeps machines running at peak performance. and electronic proximity switch cycle
indicators to provide optimal precision
feedback & monitoring

Controllers

GLC 2200/4400  Customize your lubrication time, pressure,


cycle counts and machine counters for
maximum control
External multi-purpose controller for maximum  Special operation modes save set-up and
precision & productivity. inspection time
 Rugged and weatherproof, meeting
stringent IP 69K protection requirements

11
Waste Transfer
FLUID TRANSFER Air-Operated Double Diaphragm Pumps

Husky™ 
Max. output: 1135 lpm
Pressure Ratio 1:1 or 2:1
 Low air consumption
Husky is an air-operated double diaphragm  Longer-lasting diaphragms
pump, ideal for fluid transfer applications ideal  Option to add DataTrak™
for fluid transfer applications commonly used
in mines to evacuate waste water from pits.

Structural Reinforcement
XXXXX
COATING Mortar Pump

ToughTek™  Low pressure pumping (13.7 to 34.5 bar /


200 to 500 psi) reduces wear on pump
lower
The Toughtek is a portable sprayer for mortar,  Explosion-proof for hazardous spray areas
cementitious and heavily-filled materials.  Less material waste
 Fast, easy cleaning with high velocity flush
 Can be quickly disassembled for hand
cleaning
 One convenient air source to run pump
and atomize air

COATING Proportioners

Reactor™  Available in air, electric or hydraulic


technology
 Easy-to-reach, conveniently-placed
Whether you’re spraying foam or applying electronics
polyurea coatings, Graco Reactor™ Plural-  Tracks, monitors and saves project data
Component Systems help you get the job done  Stores up to 24 chemical recipes
with superior results.  Drum level indicators
 Protects your electronics against excessive
power spikes

12
MINING

Crack Injection
SOLID COATING Pumps

King™ The new Air Motor lets you use multiple


guns with almost no perceptible pulsation
 The King sprayer is designed to eliminate
The King sprays high solids and 100% solids non-restartable icing stalls for more uptime
coatings under the toughest conditions.  With 145% higher exhaust capacity in the
air valve, you’ll achieve a faster and
smoother changeover.

XXXXX
COATING Plural-Component Sprayers

XP70™ Rated for 500 bar (50 MPa, 7250 psi) to


handle viscous materials and long hose
lengths
The XP70 Plural-Component Sprayer is  Reduced material waste maintenance costs
designed to pump, mix and atomize high to  No more throwing away unused mixed
100% solid coatings with superior results. material at the end of the day
 Save money by using less clean-up solvent
 Consistent material quality - no more
guesswork or human error in measuring
materials
 Easy to operate - minimal training required

13
3. Processing Plant
Once the mineral is extracted from a mine, it is often processed. However,
this processing operation often depends on which material is excavated.
Common applications in processing are comminution (crushing and grinding),
sizing (screening or classifying), separation (physical or chemical), dewatering
(thickening, filtration, or drying) and hydrometallurgical or chemical processing.

Automatic Lubrication

Effective lubrication of these heavily loaded components


is absolutely critical to efficient, reliable, economical
operation of a processing plant. Choosing the right
lubrication systems and services for your needs can
make a real difference to your bottom line.

P. 16-17

14
PROCESSING PLANT

Cleaning

Graco offers high-pressure cleaning equipment that


is safe to use, keeps your machinery and equipment
safe - and shows that they are well-maintained.

P. 18

Surface Preparation

Graco’s surface preparation equipment makes it easier


than ever to blast quickly, safely and more efficiently,
while also minimising containment and clean-up.

P. 18

Fluid Transfer

Graco’s fluid transfer solutions help you to transfer fluids


safely and efficiently, with minimum maintenance.

P. 18

15
Automatic Lubrication
Graco’s automatic lubrication solutions ensure your machinery is lubricated when it’s needed most – while it’s
working. The automatic lubrication systems from Graco provide your conveyer belt with proper lubrication to
avoid friction which can cause severe wear and tear on the machinery.

Main Components for Automatic Lubrication


1. PUMPS AND RESERVOIRS: store and provide the lubricant to the system.
2. CONTROLLER: activates the system.
3. DIVIDERS: dispenses the right amount of lubricant to the application points.

INJECTOR BASED SYSTEMS Pumps

Dyna-Star™  Complete line of pneumatic, hydraulic, or


electric lubrication pumps and modules
 Auto-fill shutoff and remote-mounted fill
Reliable heavy-duty pump for bulk fluid transfer port for clean refills
- oil or grease. Easily adjust motor controls to  Built-in pressure relief for safety and
suit different applications and environments. efficient installations
 Strong 12 gauge steel reservoir;
27kg or 41kg
 AC to DC converter box for fixed and
in-plant application
 IP69k rated

Injectors

GL-Series  Accurate, reliable and adjustable lubrication


for each lube point
 Long-life seal technology to keep your
High performance grease injectors for auto- machine running longer
matic machine lubrication.  Large selection available in carbon or
stainless steel
Easy to design, set up and operate
 Flexible to use - easily add or subtract
injectors for any lube system

Controllers

GLC 2200/4400  Customize your lubrication time, pressure,


cycle counts and machine counters for
maximum control
External multi-purpose controller for maximum  Special operation modes save set-up and
precision & productivity. inspection time
 Rugged and weatherproof, meeting
stringent IP 69K protection requirements

16
PROCESSING PLANT

INCREASE DECREASE
Productivity Heat generation
Reliability Wear and noise
Availability Downtime and operating costs
Safety Product contamination and corrosion
Durability Maintenance
Lubricant consumption

PROGRESSIVE SYSTEMS Pumps

G-Series  Corrosion-resistant, tested and certified


for IP69K to perform in the harshest
environments
Rugged, cost-effective pump for easy lube
system set-up, operation and troubleshooting. Wide range of options to meet your
The versatile design helps solve today’s auto- desired lubrication solution (reservoir
matic lubrication challenges. size, motor & control options)

Optional Data Management System


to track the events of the pump and
to identify incorrect handling

Dividers

Series Progressive  Minimise labour costs and maximise your


uptime with the quick change valve
Dividers sections
 Can be easily accessorized with magnetic
Keeps machines running at peak performance. and electronic proximity switch cycle
indicators to provide optimal precision
feedback & monitoring

Controllers

GLC 2200/4400  Customize your lubrication time, pressure,


cycle counts and machine counters for
maximum control
External multi-purpose controller for maximum  Special operation modes save set-up and
precision & productivity. inspection time
 Rugged and weatherproof, meeting
stringent IP 69K protection requirements

17
Fluid Transfer
FLUID TRANSFER Air-Operated Double Diaphragm Pumps

Husky™ 

Max. output: 1135 lpm
Pressure Ratio 1:1 or 2:1
 Low air consumption
Husky is an air-operated double diaphragm  Longer-lasting diaphragms
pump, ideal for fluid transfer applications  Option to add DataTrak™
commonly used in processing plants for dosing
chemicals into tanks.

Cleaning
CLEANING High Pressure Washer

Hydra-Clean™  Fits most pressure, flow and material


requirements
 Supports multiple guns
The Hydra-Clean is a quick, easy and efficient  Efficient cleaning with water, detergent
solution for cleaning Heavy Mining Equipment or chemical solutions
(HME) as well as your everyday work-space.  Use with open-head universal drums
Designed with Graco’s NXT air motor, it’s ideal  Designed for use with both cold water
for mining applications. and with hot water up to 93°C (200F)

18
PROCESSING PLANT

Surface Preparation
COATING REMOVAL & SURFACE PREPARATION Vapor Abrasive Blasting Equipment
®

EcoQuip™  Generates less dust - 92 percent less


airborne dust than dry blasting
 Uses less water than slurry or traditional
EcoQuip is Graco’s vapor abrasive blast wet abrasive blasting
equipment available in portable or mobile  Uses less material, which equals less
self-contained models for coating removal containment and clean-up
and surface preparation.  Max blast pressure of 175 PSI
 Handles both low and high air flow/pressure
applications

19
4. Services & Engineering
Reducing expenses and operational costs while improving output
is one of the main goals for almost all mines. Ensuring the lifetime
of machines and equipment can be an extremely effective way
to keep costs down and productivity up! As the equipment is
exposed to some of the harshest conditions and most stressful
environments, Good Service and Maintenance is Key to
guarantee a sustainable future.

20
SERVICES & ENGINEERING

Coating

Our advanced coating equipment is designed to


withstand the harshest environmental conditions
and can easily handle the toughest coatings, helping
you protect your equipment in the best way possible.

4 P. 23

Surface Preparation

Graco’s surface preparation equipment makes it easier


than ever to blast quickly, safely and more efficiently,
while also minimising containment and clean-up.

P. 22

21
Surface Preparation
COATING REMOVAL & SURFACE PREPARATION Vapor Abrasive Blasting Equipment

EcoQuip™  Generates less dust - 92 percent less


airborne dust than dry blasting
 Uses less water than slurry or traditional
EcoQuip is Graco’s Vapor Abrasive blast wet abrasive blasting
equipment is available in portable or mobile  Uses less material, which equals less
self-contained models for coating removal containment and clean-up
and surface preparation.  Max blast pressure of 175 PSI
 Handles both low and high air flow/
pressure applications

Coating
SMALL VOLUME Pumps

Mini Merkur ES 
Available in 15:1 and 30:1
Up to 1.5 lpm
 Quick flush system requires less than
Ready-to-spray finishing package 1 minute to flush
 Very low material volume required to fill
the system
 2 to 10 years of proven reliability on key
system components
 Delivers a superior, consistent spray finish

SMALL TO MEDIUM VOLUME Pumps

Merkur 

Max output at 60 cpm: 9 lpm
Pressure Ratio: 10:1 – 48:1
 Delivers a consistent, high quality finish
Piston pump with long-lasting durability. Suit-  Easy to flush. Sprays a wide variety of
able for local supply of multiple spray stations. material viscosities

22
SERVICES & ENGINEERING

XXXXX
COATING Pumps

Reactor™  Available in air, electric or hydraulic


technology
 Easy-to-reach, conveniently-placed
Whether you’re spraying foam or applying electronics
polyurea coatings, Graco Reactor™ Plural-  Tracks, monitors and saves project data
Component Systems help you get the job done  Stores up to 24 chemical recipes
with superior results.  Drum level indicators
 Protects your electronics against excessive
power spikes

COATING 1 Component Pumps

King™  The new Air Motor lets you use multiple


guns with almost no perceptible pulsation
 The King sprayer is designed to eliminate
The King sprays high solids and 100% solids non-restartable icing stalls for more uptime
coatings under the toughest conditions.  With 145% higher exhaust capacity in the
air valve, you’ll achieve a faster and
smoother changeover.

2 Component Pumps

XP70™  Reduced material waste and maintenance


costs
 No more throwing away unused mixed
The XP70 Plural-Component Sprayer is material at the end of the day
designed to pump, mix and atomize high to  Consistent material quality
100% solid coatings with superior results.  Easy to operate - minimal training required
 Rated for 500 bar (50 MPa, 7250 psi) to
handle viscous materials and long hose
lengths

23
ABOUT GRACO
Founded in 1926, Graco is a world leader in fluid handling systems and components. Graco products move,
measure, control, dispense and apply a wide range of fluids and viscous materials used in vehicle lubrication,
commercial and industrial settings. The company’s success is based on its unwavering commitment to technical
excellence, world-class manufacturing and unparalleled customer service. Working closely with qualified
distributors, Graco offers systems, products and technology that set the quality standard in a wide range of
fluid handling solutions. Graco provides equipment for spray finishing, protective coating, paint circulation,
lubrication, and dispensing sealants and adhesives, along with power application equipment for the contractor
industry. Graco’s ongoing investment in fluid management and control will continue to provide innovative
solutions to a diverse global market.

GRACO HEADQUARTERS
 WORLDWIDE HEADQUARTER
Graco Inc.
8th – 11th Avenue N.E.
Minneapolis, M.N. 55413
United States of America
Tel: +1 612 623 6000

 EMEA HEADQUARTER
Graco Distribution BVBA
Industrieterrein Oude Bunders
Slakweidestraat 31
3630 Maasmechelen, Belgium
Tel: +32 89 770 700

  SIA PACIFIC HEADQUARTER


A
Graco Hong Kong Ltd
Shanghai Representative Office
Building 7
1029 Zongshan Road South
Huangpu District
Shanghai 200011
The People’s Republic of China
Tel: +86 21 649 50088

 SOUTH AND CENTRAL AMERICA HEADQUARTER


Graco Uruguay - Montevideo
GFEC Uruguay Free – Zone
WTC Free Zone
Dr. Luis Bonavita 1294
Office 1504
Montevideo, Uruguay 11300
Tel: +598 2626 3111

Discover your Solution


graco.com/mining
©2018 Graco Distribution BVBA 300761ENEU Rev.B 08/18 Printed in Europe.
All other brand names or marks are used for identification purposes and are trademarks of their respective
owners. All written and visual data contained in this document are based on the latest product information available
at the time of publication. Graco reserves the right to make changes at any time without notice.

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