Final Thesis
Final Thesis
TEPI CAMPUS
COLLEGE OF ENGINEERING AND TECHNOLOGY
DEPARTMENT OF CONSTRUTION TECHNOLOGY AND
MANAGEMENT
GROUP MEMBERS ID NO
1. ALGENA ALEMU…………………….……...ETR/0099/11
2. TAKELE DAWIT……………………….……ETR/0935/11
3. AREGA ESAYAS……… ……………………ETR/0131/11
4. PETROS ABAHYNE…………………………ETR/0811/11
5. BETSEGAW KALEB………………………...ETR/0221/11
May 3, 2023
Tepi, Ethiopia
1
DECLARATION
This research thesis our original work and has not been presented for a degree in any other
university.
II
AKNOWLEDGEMENT
First; of all and above all, we would like to thank God for his merciful and endless guidance through
our life and for giving us support.
Secondly; it is our pleasure to thank our advisers, Mr. Getish L.(MSc) and Ms. Bilen T.(MSc) who
made this contributed his experience for us in period we prepared our research paper possible with
his commitment, encouragement, supervision, and support. His patience and kindness will never be
forgotten. We have enjoyed working with him and appreciate the support and opportunities he
provided. We also would like to thanks all examiners that in the time of examination for given
comment on our proposal in generally thanks all who assist us in our work.
ABSTRACT
Complexity and involvement of different stakeholder in construction industry resulted in change of
idea, plan and scope of work from time to time in one project. This change of scope and plan arises
variation order which is inevitable in construction projects. Variation is common in all types of
construction projects and it affects the parties involved in construction works especially contractors
who change idea on the paper into as physically tangible things on the ground, it determines the
time limits and anticipated budget of the projects. Variation order is observed as one of the most
frequently occurring issues in construction projects of Ethiopia. Like other regions of the country,
construction projects in Tepi town building construction site are suffering from the impact of
variation orders. These variations are known to impact various aspects of the projects and stake
holder involved in construction works. This study the assessed of the impact of variation order in
Tepi town construction site. The objectives of the study were firstly to determine the common causes
of variation orders secondly to identify the effect of variation order and finally forward possible
recommendation in order to minimize variation order. Through study of literature review, about 26
common causes of variation orders that related to client,27that related to consultant and 27 that
related to contractor and 9 common effects of variation order and 10 common impact of variation
order and15 forward possible recommendation in order to minimize variation order were
identified. Questionnaire survey were carried out to determine the above stated objectives and the
questionnaire responses were analysed by using the Relative Index method. From these analyses
the most cause of variation order, the most projects exposed to variation orders, the key players of
variation orders, the major effect of variation orders from this also identify the major impact of
variation order and the most recommendation to minimize variation order were forwarded.
Key words: Cause, Effect, Impact, Variation order, Stakeholders, Key player, Construction
projects
CHAPTER ONE
However, the industry is associated with significant problems like schedule delay and cost overrun.
This is because of, always construction industry has variations, escalation, omission and addition
due to uncertainties and changes or variation that are difficult to reasonably predict. Uncertainties
and Changes are the two most important issues considered in contract change management.
Uncertainties are issues that can either be difficult to reasonably predict or unknown during the
planning phase of procurement and contract management. Changes or variations are issues
requiring alterations during the implementation of procurement and contract management
(Woubshet,2007). Changes or Variation may be initiated directly by the Engineer, Design
consultant, Owner or Contractor. For instance, (FIDIC RED BOOK 1987 clause 51.1, PPA, 2006
clause 38) provided provisions for alterations. However, each change request must be carefully
reviewed against the project plans and specifications to verify the necessity of variation to the
construction contract and should be approved by the employer/client or employer’s representative.
As the number of variation orders on a project increases, so does the possibility of misunderstanding
among the contracting parties. Such a misunderstanding may occur because one or more of the
parties lacks full knowledge of the variation order process itself, the costs involved in implementing
changes, or the delays, conflicts, and interruption of the construction sequence and schedule which
can adversely impact project coordination.
The expansion of large and complex buildings which attracts different construction companies from
all over the country and the problem of inexperienced consultants and client has led to inadequate
design resulting in many changes to plans, specifications, and contract terms. Most building projects
in Tepi town were poor performed and delayed with certain amount of variation orders increasing
1
from the original value of the contract sum. Due to this reason the projects were delayed, poorly
performed and the cost of the projects increased.
The focus of this study would be on construction projects in Tepi town building construction site.
Major problem of construction industry in general and building construction project due to variation
is pointed out background of the study. So there is a cause for a study to be made on the impact of
variation order in Tepi town building construction sites.
And in different building construction project in Tepi town they have affect by variation order like
delay, disputes and sometimes generate significant cost and duration impact etc.
But for different effect of variation order in Tepi town there is no unique method is available for
minimizing. However, to minimizing the impact of variation order we need to use detail study and
research.
• Time limitations;
• Shortage of budget;
Chapter One: Introduction: This chapter provides discusses on general introduction, background
of the study, statement of the problem, objectives, scope, significant of and research organization
of the thesis.
Chapter Two: Literature Review: Reviewed the theoretical development for the concept related to
the basics of variation, its nature, causes, effects, impact and methods or strategies on how to
minimize variations.
Chapter Three: Research Methodology: This chapter discussed the tools and methods used for
data collection in order to achieve the objectives of the study.
Chapter Four: Data Analysis and Discussions: This chapter constituted the analysis of data
gathered with the research instruments. This chapter followed questionnaires developed to clearly
establish the researchable problem for the study.
Chapter Five: Conclusion and Recommendations: This is the final chapter of the research in which
conclusions and recommendations were drawn based upon the analysis data, linking them to the
problem statement and objectives of the study.
CHAPTER TWO
2. LITERATURE REVIE
2.1. Nature of Variation orders
The nature of variation orders can be determined by referring to both the reasons for their
occurrence and succeeding effects. (Arain and Pheng, 2005b) Distinguished two types of variation
orders namely in order to their nature; beneficial and detrimental variation orders.
According to statistics directed by Muhammed et al. (2015) state that client related factors
contribute about 30% of the total causes of variation orders, while consultant and other factors
contribute about 65% and 5% respectively.
Change of scope: During the construction of a project, the Client performs various change orders
due to his lack of participation in the pre-tender phase and during the execution of the project. The
Client is not much involved in the design and resources used in the project (Arain et al., 2004).
Therefore, the implementation of the project is affected by issuance of variations.
Substitution of material: According to Chappell et al. (1996), change orders for material
substitution have impacts on the construction process of the project. Material substitution change
orders can occur due to various reasons including financial problems requiring substituting the
material with a lower quality in order to reduce cost. Another reason would be that the construction
site requires more competent material. Change orders associating with material substitution can
then affect equipment, labor, time and cost. Therefore, it is required to have a proper management
material process with a well-established specification, storage and installation.
Financial problem: Clough et al. (1994) and Ibbs et al. (1995) state that client’s financial problems
are one of the most important reasons that causes time delay in projects. This is to due to financial
issues arising from inflation, sudden price changes and unacceptable claims, affecting the client’s
cash flow. This then leads to changes in scope as the Client aims to reduce the project cost,
impacting the implementation of the project.
Change of Schedule: Clients often change the schedule of the project that indicates cost and
schedule consequences for the Contractor’s resources as a result of the change that occurred during
execution of the project (O’Brien, 1998).
Unilateral decisions: Clients can perform unilateral decisions without observing the consequences
that can go behind these decisions. These decisions can sometimes be disfficult to implement,
affecting the projects time and cost (El-Sadek, 2016)
Clients do not perform decisions in the correct time: Decisions regarding the work process must
be made in the correct timing to ensure project achievement. Memon et al. (2014) stated that the
incapability to perform the decisions at the correct time can affect the project schedule and costs,
resulting in a variation orders taking place.
Design complexity: Design drawings can be often difficult to execute if the project is complex,
therefore, a procurement method of Design-Build method should be chosen in order for the
contractor to be involved during the design stages. Difficult designs are addressed through various
method statements according to the complexity of the design which requires more time and cost
(El-Sadek, 2016).
Change in design: These change orders on behalf of the consultant occur to various reasons. One
was mentioned by Arian et al. (2004) was due to improvement in designs naturally occurring during
project construction. Fisk (1997), on the other hand, mentions that the occurrence of change orders
in a project is highly possible due to projects starting before the completion of the final design.
Other reasons at which changes in design occur are that engineer consultants perform technical
design changes involving mechanical, electrical and plumbing changes while architect consultants
perform structural changes that then cause important change impacts on the project.
produce misunderstanding in conveying the project scope. This is due to the fact that the contract
documents may not be properly coordinated among all parties, therefore, impacting the project. One
of the impacts could involve time delays as a misunderstanding in one of the contracts can easily
affect the schedule of the other contracts documents involved. So in order to have an effective
execution of the project, the contract documents must be properly managed among the parties and
with other contracts in the project (CII, 1986).
Insufficient design: Fisk (1997) states that insufficient designs can be a common cause for change
orders in a construction project, affecting time schedule and leading to a cost increase.
Differing site condition: Assaf et al. (1995) clarifies that delays can occur due to physical condition
of the project differing from which have been mentioned and stated by the consultants in the
contract documents. Differs in site conditions include: rock existence, soil conditions, and various
other reasons. These site conditions can lead to increase in costs, time delays and even claims if the
contractor represents mistaken contract documents. These differing site conditions can be avoided
through effectively evaluating the site before beginning of construction. One of ways to manage
time and cost impacts is to ensure the correct time and economic study has been conducted through
the addition of a contingency to reduce and cover the impacts to account for any unforeseen
conditions.
Lack of co-ordination among parties: Lack of co-ordination among consultants, client and
contractor leads to misunderstanding of the contractor in selection of equipment, material and labor
during the execution of the project. These coordination problems can severely affect the project if
not dealt with at early stages and effectively managed by all parties (Arain et. al., 2004).
New government regulation: As indicated by Arain et al. (2004), project designs should follow
specific codes and regulations according to the government organizations at which the project is
performed in. However, changes in laws can severely impact the project, affecting project
construction design. Delays can also occur if the project design does follow the government
organizations, affecting the project’s completion date.
Weather Conditions: Changing weather conditions can have significant impacts on the project
construction specifically productivity as it results in project delays. These weather conditions
include snow, wind, rain and severe hot and cold weathers. Contractor must take into accounts
models for forecasting the weather in order to minimize any delays that can occur (O’Brien, 1998).
Value Engineering: It is a process of replacing the existing materials with an alternative material
achieving the same quality, but with a lower cost. This process involves improving the project
function and costs, however, it involves a high risk of initiating various change orders (Dell, 1982).
Usually, the value-engineering process should be performed during the design phase of the
project’s.
Safety Considerations: The construction project must be executed in a safe environment following
safety regulations and secure working conditions for all employees. However, if this is not properly
managed, accidents can occur impacting the project schedule. Regular safety checks, accident
avoidance, safety training for employees and process of dealing with emergencies are procedures
that should be effectively managed to maintain a safe and secure project implementation (Clough
et al., 1994).
Required labor skills unavailable: Projects that have difficult technology necessities require
specific know-how and skills by the labor. Complex designs and method statements need extreme
professional skilled labor to implement these designs and perform all the required modifications
and tests. However, if the project has a shortage of skilled labor, then this may result in occurrence
of variation orders, affecting the
Author name
Cause CII savido Clough O Brien Wang Gray & Geok Arian
Et al & sears Hughes et al.
(1990) (1992) (1994) (1998) (2000) (2001) (2002) (2004)
among
contract
documents
Change
in
specifications
by consultant
Owners
financial
problems
CAUSES CII savido Clough O Brien Wang Gray & Geok Arian
Et al & sears Hughes et al.
(1990) (1992) (1994) (1998) (2000) (2001) (2002) (2004)
Contractor
financial
difficulties
Shortage of
skilled
manpower
Unavailability
of
equipment’s
Poor
procurement
process
Change
in
scope of the
project
Impediment
to prompt
decision
making
process
Obstinate
nature of
owner
Change in
specifications
by the owner
Changes in
design
Inadequate
design
Lack of
strategic
planning
Poor
workmanship
Design
complexity
Inadequate
working
drawing
details
Change in
schedule
1990a; Clough and Sears, 1994; CII, 1994; Thomas and Napolitan, 1995; Fisk, 1997; Ibbs et al.,
1998) have highlighted the effects of VO. The review of these studies resulted in identifying 9
effects as discussed below.
Delay in completion: Variations often hinder the project progress, leading to delay in achieving
the targeted milestones during construction (CII, 1995; Ibbs, 1997). Zeitoun and Oberlender (1993)
reported that a variation may delay the projects by 9% of the original scheduled time duration for
projects. Kumaraswamy et al. (1998) studying delay problems in construction projects of Hong
Kong summarized that 50% of the projects surveyed were delayed because of variations. In
reducing the delay of a project, the contractor would try to accommodate the variations by utilizing
the free floats in the construction schedules.
Increase in project cost: Increase in project cost is regarded as the most common effect of
variations (CII, 1990a). Any alteration or addition is the design during execution of the project may
results in demolition or rework of any project component and eventually increase the project cost
(Clough and Sears, 1994). Hence, in order to keep overall project, cost unchanged; normally in
every construction project a contingency sum is allocated which caters possible variations in the
project. Further, variations require processing procedures, paper work and reviews before they can
even be implemented (O’Brien, 1998). The process and implementation of variations in
construction projects would increase the overhead expenses for all the participants concerned.
Normally these overhead charges are provided for from the contingency fund allocated for the
construction project.
Quality of projects: Variations affect the quality of work adversely (Fisk, 1997). CII (1995)
reported that the quality of work is frequently affected by frequent variations because contractors
have to compensate for the losses by cutting corners.
Causes rework: Variations in construction often results in rework and demolition (Clough and
Sears, 1994) if the variations are occurred during the construction is underway or even completed
(CII, 1994). This effect is to be expected due to variations during the construction phase while
variations during the design phase do not require any rework or demolition on construction sites.
Logistics delays: Variation may cause requirement of new or additional amount of material and
equipment’s which results in logistics delays (Fisk, 1997). Hester et al. (1991) mentioned that
logistics delays are among the significant effects of variations in construction projects.
Altogether with above part of the literature review, total 9 major effects of variations were identified
by reviewing nine previous published research works as summarized in Table.
Delay in the
completion
Slower project
progress
Increase in
project cost
The quality of
projects
Causes rework
Unnecessary
procurement
Logistics
delays
Causes non value
activities
Loss of
productive
Bower (2000) identified the following direct costs associated with variation orders:
(2003) clause 5.3 (e) stipulates that where changes are brought about, sufficient health and safety
information and appropriate resources are to be made available to the contractor to execute the work
safely. This is because change in construction methods, materials and equipment may require
additional health and safety measures (Arain & Pheng, 2005). Furthermore, the OHS (2003) clause
5.14 requires the contractor3 to provide the principal contractor4 with any information which might
lead to health and safety of any person at work carrying out construction work or any person who
might be affected by the work of such a person at work or which might justify a review of the health
and safety plan.
Assaf et al. (2006), CII (1995), Hester et al. (1991), Fisk (1997) and O’Brien (1998) have all
highlighted about the impact of variation orders on a construction project. These variation orders
can have a massive and numerous impacts on an ongoing project.
Progress Impact: One of the most significant impacts of variation orders is time delay.
And, often time delays, may result in a cost increase (Assaf et al., 2006).
Cost: Variation Orders can have an impact on cost as well. Therefore, construction projects should
account for a contingency percent to take into consideration any variation orders that may take place
during the construction of the project (Assaf et al., 2006).
Quality degradation: Quality of work within a project can be affected by the amount of variation
orders issued during the project. High issuance of variations can easily affect the quality of work
due to the fact that contractors are cutting costs in order to compensate for losses, leading to
reduction in quality (CII, 1995).
Productivity degradation: Variation orders are directly proportional with productivity degradation
as they lead to work disruptions. These work disruptions result in delays and repetition of work
since it is associated with labor productivity as it can simply demotivate all employees working
within the project. Productivity degradation can result in increase in cost budgets. These increases
in cost budget are a result of
employees working for long periods and working overtime to compensate for time delays (Hester
et al., 1991).
Procurement delay: O’Brien (1998) states that as a result of variation orders arising within a
project can often lead to procurement delays as these variation orders may require new resources,
new materials, particular equipment or revised procurement requests for the ongoing construction
projects.
Logistics delays: It is significantly possible that some variation orders may be established on the
need of new materials, tools and equipment, leading to logistics delays (Hester et al., 1991).
Damage to firms’ reputations: Variations can lead to claims and disputes; and these disputes can
be predicted to damage the firm’s reputation that may as well lead to problems reaching bankruptcy
(Fisk, 1997).
Poor safety conditions: Variations can have a huge impact on the safety within a construction
project as these variations can lead to changes in material, equipment and the construction method
itself that would then require additional observation and safety procedures (O’Brien, 1998).
List of strategies that suggested by different researchers to minimize variation orders are identified
as follows (Bower, 2000; Baharuddin, 2005; Chan and Yeong, 1995; Arain, 2005; Ruben, 2008;
Bin-Ali, 2008; Willis, 1980; Ming et al., 2004; Levy, 2006; Al-Hakim, 2005a; Sweeney, 1998;
Formoso, 1999). These are:
• Adequate planning is required by all involved parties before works start on site;
• The consultant should produce a concluding design and contract document;
• Drawings should be complete at tender stage;
• Adequate time should be spent on pre-tender planning phase;
• Clients should provide a clear brief of the scope of works;
• All parties should forecast to overview unforeseen situations;
• Closer consultant co-ordination is required at design stage;
• Enhance communication between the parties;
• Works should be supervised with an experienced and dedicated supervisor;
• Consultant should ensure that the design/specifications fall within the approved budget and
the budget team should participate during the design phase;
• Get accurate information and research with regard to procurement procedure, material and
plant;
• Carry out detail site investigation including detail soil investigations and consider it during
tendering stage;
• Have the land application or land purchase completed before awarding contracts;
• Once the tender is awarded, there should be no changes to the specifications; and
• Place experienced and knowledgeable executives in the engineering and design department.
CHAPTER THREE
3. RESEARCH METHODOLOGY
3.1 Introduction
The aim and purpose of this chapter is to outline the research methodology utilized in the study, to
comment on how the research will controlled and monitored, and to ensure validity and reliability
of the research data and procedures associated with the subsequent analysis and presentation of the
data.
According to Walliman (2005), a plan of action must be developed that shows how the problems
will be investigated, what information will be collected using which methods, and how this
information will be analyses in order to arrive at conclusions and develop recommendations.
Research projects synthesis and analyses existing theory, ideas, and findings of other research, in
seeking to answer a particular question or to provide new insights (Fellows & Liu, 1997).
Once the problem statement has been formulated, it should become evident what kind of data will
be required to study the problem, and also what kind of analysis would be most appropriate to
analyses the data (Walliman, 2005). The problem investigated in this study is the potential of
variation orders on construction projects to impact the overall performance of these projects
through, inter alia, increasing the cost of construction without adding value to the project. It is
anticipated that the identification of the causes of variation orders may lead to their reduction,
possible elimination and improvement in overall project performance.
A number of hypotheses will be tested. According to Neutens and Rubinson (2002), the hypothesis
is the tentative attempt by a researcher to predict the significant results of the research study process.
When a research problem has been identified, it is necessary to indicate how the problem will be
investigated or overcome to formulate research objectives (Walliman, 2005). These are linked to
hypotheses as anticipated answers to the research problem.
The study is scoped to Tepi town, which are found in southern west of Ethiopia.
The questionnaires were adapted to collect detailed information about respondent’s experiences
and impressions about causes, effect and recommendation to minimize variation order in Tepi town
building construction site. It was also used to collect preliminary information to help in structuring
the questionnaires. The questionnaire survey was also adapted to get feedback on opinions of
respondents‟ about impact of variation order in Tepi town building construction sites.
Primary source is data for the study will be obtained through distribution of questioners to
professional consultants, contractors and client involved in the building construction. And prepare
questioners are necessary ways of primary source data collection techniques to evaluate, assess and
identify the impact of variation order in Tepi town building Construction sites.
Secondary source is one of data collection techniques which focused on data was collected former.
the data may be available in different forms such as report, journals, research, book and website.
5(n5 + n4 + n3 + n2 + n)
Where:
0.4
ORDERS
Delay in 0.95 1
Completion
Loss 0.95
of
Productivity
Slower 0.9 3
project
progress
The quality 0.9
of projects
Increase in 0.85 5
project cost
causes non value adding 0.7 6
activities
Unnecessary 0.55 8
procurement
Causes 0.55
rework
Clients do not perform decision in correct time is the first major cause of variation orders in Tepi
town construction site This could also be caused due to different site condition, substitution of
material is indeed one of the most causes of variation orders and this fact is supported by the
questionnaires sheet.
Secondly case that related to contractor from this the greatest cause of variation order in Tepi
town construction site is unfamiliarity with local conditions, weather conditions, change in
design. In generally cause of variation order in Tepi town construction site that are mostly happen
by clients is clients do not perform decision in correct time, different site condition, substitution
of material and contractors is unfamiliarity with local conditions, weather conditions, change in
design
In generally in Tepi town there is different effect of variation order are happening that effect from
different cause of variation orders.
In generally in Tepi town there is different impact of variation order are happening that effect from
different cause of variation orders.
The first objective of this research was determine the impact, cause, effect, and recommendation to
minimize of variation order 10,10,10 variable(impact), 26 ,27, 26 variable(cause)
9,9,9variable(effect) 15,15,15 variable(recommendation) for client, contractor consultant
respectively. were identify from literature and respondent were then requested to rate these factors
based on their experience in terms their occurrences. The result showed
According to impact of variation order: - cost overruns, Time overruns, Quality degradation,
Poor safety conditions……. etc.
Related to client: - additional work requirement by client, design change, using design that not
compatible with site condition, missed item of work…etc.
In general, in Tepi town building construction site there is impact of variation order that have come
from different cause, and it have effect and impact and recommendation to minimize that are list in
above.
5.2. Recommendations
Based on the findings of the research and its conclusion, the following recommendations were
expected from the key role players of construction project stake holders to manage variation orders
and how variation is minimized, the recommendations of this thesis are as follows:
Assaf, S. A.-K.-H. (1995). Causes of delays in large building construction projects Journal of
Construction Engineering and Management.
Assaf, S. M.-K.-H. (1995.). Causes of delays in large building construction projects. In J. Manage.
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Bin-Ali, Z. (n.d.). Causes and Steps to Minimize Variations in Construction Project. Thesis,
Technology University of Malaysia.
Chan, A. &. (1995). 'A Comparison of Strategies for Reducing Variation. In Construction
Management and Economics (pp. vol. 13, no. 6, pp 467-473).
CII. (1986). Construct ability: In A Primer. Construction Industry Institute, University of Texas at
Austin, TX.
CII. (1990a). The Impact of Changes on Construction Cost and Schedule. In C. I. Institute.
University of Texas at Austin, TX.: Publication 6-10.
Fisk, E. ((1997)). Construction Project Administration, Prentice-Hall, Upper Saddle: 5th ed.
Formoso, T. I. (1999). Method for Waste Control in the Building Industry. In Conference
Proceedings (pp. pp 325-334 26-28 ). University of California, Berkeley, CA, USA.
Geok, O. (2002.). Causes and improvement for quality problems in design and build projects.
Unpublished B. Sc. Thesis, National University of Singapore.
Hester, W. J. (1991). Construction Changes and Change Orders: In CII Source Document 66, Their
Magnitude and Impac. University of California-Berkeley.
Ibbs, C. L. (1998). Fast tracking’s impact on project change. Project Management Journal, 35-41.
Kumaraswamy, M. D. (1998.). Claims for extensions of time in civil engineering projects. In .C.
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Ruben, N. ,. (2008). "An analysis of the impact of variation orders on project performance. In C. P.
Technology, Theses & Dissertations, (p. Paper 33).
Sanvido, V. K. (1992). Critical success factors for construction projects. In 1. Eng. M. ASCE. J.
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Sweeney, J. (1998). Who Pays for Defective Design? Journal of Management in Engineering, vol.
14, no. 6, pp 65-68.
Thomas, H. a. (1995. ). Quantitative effects of construction changes on labor productivity. . In
Napolitan. Constr. Eng. M. ASCE, 121(3).
Wang, Y. (2000). Coordination issues in Chinese large building projects. In 1. J. Manage. Eng.
ASCE.
Willis, J. (1980). Practice and Procedure of the Quantity Surveyor. London: Granada : 8th ed.
Zeitoun, A. a. (1993.). Early Warning Signs of Project Changes. In .. C. 91. USA.: Oklahoma State
University,