Fan Flutter
Fan Flutter
G.L. Stefko
Glenn Research Center, Cleveland, Ohio
September 2002
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NASA/TM-2002-211818
C .L. Stefko
GleIm Research Center, Cleveland, Ohio
•
Glenn Research Center
September 2002
~ - -~I
Acknowledgments
This work was performed under funding from the Quiet Aircraft Technology Project of NASA
Glenn Research Center. Joseph E. Grady is the project manager. The authors also wish to gratefully
acknowledge the assistance and suggestions provided by Joseph Panovsky of Honeywell Engines,
Systems, & Services, Brian Fite of NASA Glenn and John A. Gazzaniga of QSS Group, Inc.
Available from
NASA Center for Aerospace Information National Technical Information Service
7121 Standard Drive 5285 Port Royal Road
Hanover, MD 21076 Springfield, VA 22100
G.L. Stefko
National Aeronautics and Space Adm inistration
Glenn Research Center
Cleveland , Ohio 44135
NASAfTM-2002-21 18 18
turbomachineiy components, TURBO [15, 16]. Viscous effects on the suction surface over the entire span. A normal shock
are modeled using the Reynolds-averaged avier-Stokes extends across the blade passage in the aft section of the blade
equations. The two-equation k-£ turbulence model is used for
closure. The aerodynamic equations are solved using a finite
volume scheme. Flux vector splitting is used to eva luate the
flux lacobians on the left-hand side. The right-hand side fluxes
are discretized using the high order Total Variation
Diminishing (TVD) scheme based on Roe's flux difference
splitting. ewton subiterations are used at each time-step to
maintain accuracy. Symmetric Gauss-Seidel iterations are
applied to the discretized equations for improved convergence.
The aeroelastic characteristics of the rotor are obtained by
calculating the energy exchange between the vibrating blade
and its surrounding fluid . Positive work on blade indicates
instability. T he aeroe lastic analysis is perfonned by first
obtaining the "steady" aerodynamic so lution for a given
operating condition. The blades are then forced into a
prescribed hannonic motion (s pecified mode, frequency, and
IBPA) to calculate the unsteady aerodynamic response and
thereby work-per-cycle W , Eq. 1.
Figure I . Transonic fan
w= ~ f _p .d A . (dX)dt ( I)
surface dt
Where, p is the surface pressure, A is the area of the blade
surface and X is the blade displacement associated with the
forced harmonic vibration. The work W is then used to
calculate the aerodynam ic damping y, using the average kinetic
energy K£ of the blade over one vibration cycle [17], Eq. 2.
w
Y=- - - (2)
8nKe
The blade motion is simulated using a dynamic grid
deformation technique. Phase-lagged boundary conditions are
used to calculate the non-zero IBP A vibrations, which
eliminates the need to model multiple blade passages.
NASAlTM-2002-2 11 SI S 2
- - - - ----'---,
O.:!ll 2.5
2.25
0"" 2
Figure 3. Steady blade surface pressure near operating line for ~
90 percent speed "'"
'0.
.,
E
Dynam ic Analysis c
.2
Experiments showed blade flu tter in the first natural mode, .,
E
Fig. 2, (natural freq uency 351 Hz) for 32.73 deg [BPA (2 odal ">-
"C
0 0 .75
Diameter forward traveling wave) [ 18). To establi sh the lea t 4i
table mode the analy is was carried out fo r several pres ure < 0.5
mean flow. Because of the mean fl ow un teadiness, one needs Inter-blade phase angle (deg)
~:.l
which falls cl ose to a back pressure of 15.7 P i. Further
Blade Vibration increase of the back pressure results in a dramatic change in
• damping van atlOn, becoming inversely proporti onal to
81.00 L - - - :S:-:!0"'
0- """'-'
1 0-f:0"'0- - :1C:::S"'"
0:::-
0- -=
2 -:'
00"0''---2"'S-f:0"'
0- -:3'""0"'"
00 ::---"""""'
3-d-
SO' 0
Iteration
vari ation in back pressure. To under ta nd the reason for such a
change, fl ow detai ls were inve tigated fo r back press ure va lues
of 15.2, 15.9 and 16.4 psi. Figure 7 shows the di stribution of
Figure 4. Variation of ma s flow for the transo nic fa n, wi th and wo rk on the bl ade surface . Majori ty of the bl ade shows little
without blade vibratio n
ASA/TM-2002-2 118 18 3
1 ~ r-------------------------------~ blade positive work is being done on the blade indicating a
destabilizing contribution. These plots, when superimposed
1.5 with relative Mach number plots, indicate that the positive
;t. work regions are centered around the shock location.
~ 1.25
Cl
c::
To investigate this in more detail, the pressure coefficient
C. at 90 percent span, around the shock location on the suction
E
co
c surface, is plotted in Fig. 8 for the three back pressures.
.Y Instantaneous pressure coefficient at five instants of time over
E 0 .75
IV
c::
>-
one period of osci llation is shown. The steady pressure
e~ 0 .5
100 Steps/Cycle
20 0 Steps/Cycle coefficient is also shown to highlight the variation of shock
strength from the mean position. It is clear that as the back
0.25 pressure is increased the shock moves upstream. Also, the
• variation in the pressure change associated with the shock,
changes significantly. It is these changes that contribute to
~3.5 14.5 15.5 16 .5
Back Pre ssure (PSI) positive work on the blade. These figures indicate that the
Figure 6. Variation of aerodynamic damping for 16.4 PSI back location of shock and associated changes in strength are
pressure. Forced vibration in the ftrst natural mode at 351Hz responsible for the change in characteristics of the vari ation of
and 32 deg lBP A dampi.ng and are responsible for flutter.
0.5 G T /5
contribution towards establish ing the flutter characteristics of 2T/5
the blade. Outboard sections of the blade contribute most 0.4 3T/5
significantly. This has a side benefit from an analysis 4T/5
perspective. Resolving the flowfield on the inboard sections is 0.3 T
probably not significant and hence coarse grid may be used in
0.2
this region , concentrating more grids in the outboard sections of
the blade. These figures also show that over certain areas on the c.
U 0.1
I
-0.1
-0 .2
0.4 G T/5
2T/5
0.3 3T/5
V
4T/5
0.2
T
Steady
0.1
Work -0.1
-0.2
•
-0.3
ASNTM--2002-2 11818 4
I
I
---~- - - _ _. ~-~~ --.- ~- - _ _ _ _ __ . _ _ _ _ _ _ _ __ _ _ _ __ _ _ _ _ _ --1I
blade. Structural analysis showed the bl ade twist change at the
0.3 T /5
8 tip to be of this order for the 90 percent speed. T he variation in
2T/5
aerodynamic damping with oscill ation cycles is shown in
02
=v 3115
Fi g. 9. The changes in twist reduce the damping moving it
41 15
0.1 T closer to instabi lity. Earl ier stud ies have shown smaller time
Steady tep to have moderate impact on the damping calculati on, see
Fig. 6. As the calculated damping is clo e to zero, the impact of
Q.
·01 small er time steps was also investigated. Most of the analysis
't
was carried out using 100 steps per osci ll ati on cycle in order to
·02 minimize the computational cost. The comp utational cost
varies linearl y with the number of steps per cycle used in the
·0 3
analysis. Three different time step were used, 100, 200 and
·04 300 teps per oscillation cycle. The impact of time step ize is
also shown in Fig. 9. From 100 teps per cycle to 200 steps per
.Oib5 045 0 55 065 0 75 0.85 cycle there is a measurabl e change in damping. Whereas u ing
X/C 300 steps per cycle the change is small and does not justify the
(C) back pressure 16.4 psi additional computatio nal cost. From this stud y it wa decided
that the 100 step per cycle is good for investigating the trends
Figure 8. Pressure coefficient variation over one period of of the behavior. For cases where a more accurate da mping
osci ll ation cycle for back pressure of 15.2, 15 .9, 16.4 psi va lue is required, 200 steps per cycle should be used. Since the
difference is approximately 0.2 percent of critica l damping, use
of small er time steps wi ll be signifi cant onl y in the
The blade natural vibration frequency for a rotor is neighborhood of zero damping or flutter boundary.
proportional to the rotational speed. Hence, for 90 percent Figure 10 compares the steady pressure coeffic ient and
speed the blade natural frequency would be lower than that at work contributions from the suction and pressure surfaces at
100 percent speed. To investigate the impact of change in the 95 percent span location. T he results for the original grid
frequency, a sens iti vity study was carried out by varying the are (Fig. 10(a» obtained usi ng I 00 steps per cyc le, where as for
natural freq uency. Calculations were performed for 20 percent the deformed grid the res ults (Fig. I O(b») are for 200 teps per
higher as well as 20 percent lo wer natural frequency for 100 cyc le. These comparisons are to under tand the differences in
percent speed at 32.73 deg !BPA. These changes in frequency calculated damping for the deformed shape. Primari ly the
resulted in changes of less than 0.1 percent of critical damping
ratio, indicating a low sensitivity to natural frequency. It
should be noted here that change in rotational speed will also
0 .95
impact the mode shape, however, in the present stud y no
attempt was made to alter the mode shape.
Analysis was a lso performed at the second natural
vi bration mode, which wa stabl e in the experiment. The ~ 8 Deformed, 100 S/cyc
ae rodynamic da mping calculated was much higher than tho e ~ 0 .7 Deformed, 200 Sleye
for the first mode, indicating the econd mode to be more stable 01
c: o Deformed, 300 S/cyc
than the first mode. These re ults show that the anal ysis Q. - - <7- - Undeformed, 100 S/cyc
E
succe sfully calculates the natural mode and IBPA of instability 10
C
identifying the flutter characteristics of the transonic fan. o 0.45 $>---0.
For the back pre sure of 16.4 psi , the experiment sho wed E
10
/ ',
flutter, whereas the analysis predicted the fan to be marginall y c:
>-
stable. The ana lysis correctly predicted the least stable mode,
ho wever, it did not predict a negative ae rodynamic damping. A
¥
~ 0.2
possibl e rea on for that was thought to be the use of an
inacc urate operating blade shape. The analysis at the 90 percent
speed was performed using the des ign speed geometry and
characteristics. To investigate the influence of changes in blade
• shape on the aerodynamic damping, the analysis was carried
out by altering the twist distribution, such that the blade twist
Oscillation Cycle
ASAlTM-2002-2 11 818 5
suction surface contributes to the positive work whereas the contribution associated with this shock has also moved. Only
pressure surface contributes to negative work providing a minor changes in the level of work are observed. A second
stabilizing influence. The area of positive work is centered change, which is more significant from the work perspective, is
around the normal shock on the suction surface. However, there seen on the pressure surface. The area of negative work in the
are two main differences that are observed from these figures . leading edge region is reduced, and the peak is higher but
Fir t, we find that the shock on the suction surface has moved narrower for the deformed shape. This change contributes
upstream by roughly 5 percent. In addition, the work mainly to a reduction in the damping for the deformed sbape.
The primary reason for this difference is the motion of the
shock on the pressure surface. Figure 11 shows the steady
0.0016
pressure contours and Fig. 12 show the instantaneous pressure
0.8
8. C. ' suction contours at five instants of time over the vibration cycle for
o
--{>-
C.' pressure
Wall<, suction steady and deformed geometry at 95 percent span. The steady
0.6 0.0012
- -<3- - Wall<, pressure contours show that a normal shock wave extends from the
Wall<, tolal suction surface across the blade passage. For the original grid,
0.4 0.0008
the shock intersects the pressure surface at the leading edge,
whereas for the defo011ed geometry the shock is just ahead of
the leading edge. Figure 12 shows the shock movement over
"?
.. 0
the oscillation cycle for the two geometries consi dered here .
Instantaneous pressure contours near tbe pressure surface
-0.2
leading edge are shown for five time instants over one cycle of
vibration . For ease of comparison, these contours are plotted
next to each other going from left to right with increasing time.
The pressure surface, leading edge, and time instant
corresponding to the contour are marked on the figures. From
Fig. 12 a it can be seen that the shock stays on the blade surface
for the original geometry, whereas for the deformed geometry
(Fig. 12 b), the shock intersects the blade for part of the
X/C
vibration cycle, moving on and off the blade surface over the
oscil lation cycle. This shock motion on and off the blade
(a) Original Geometry
0 .8 0.0016
Cp, suction
o Cp ' pressu re
0.6 - 1>--- Work, suction 0.0012
- -<3- - Work, pressure
Work, tolal
0.4 0.0008
0.2 0.0004
Q.
<.? 0
-0 .2 -0 .0004
-0.4 -0 .0008
-0 .6 -0 .0012
X/C
NASA!TM-2002-211 8 18 6
surface is the reason for differences in work contributi on on the CONCLUDING REMARKS
pressure surface between the two geometries. The effect of thi s An aeroelastic analysis program based on the avier-
motion is to reduce the overall stabilizing effect fro m the Stokes equation has been used to calculate the flutter
pressure 's urface, reduci ng the aerodynamic damping for the characteristics and to investi gate the behavior of ae rodyna mi c
deformed geometry. damping vari ation for a forward swept transonic fa n geometry.
Calculated vari ations of aerodynami c dam ping with back
pressure and IBPA is presented for a condition where flu tter
occurred during testing. Although a negative aerodynami c
damping was not ca lc ul ated, the analys is yielded some good
results and trends. The analysis correctly predicted the mode
and !BPA of flutter. Also, the trend for ca lculated aerodynamic
damping clearl y indicated a negative aerodynami c damping
wo uld res ul t with further increasing the back pressure.
Unfortunately, the analys is showed that a stall ed flow field
wo uld emerge for any further increase of the back press ure .
Although flow separation was captured along with vo rtex
shedding, deep bl ade stall po ed a numerical pro bl em. Res ul t
also sho wed that a majority of the bl ade surface does not
contribute towards the stabili ty characteristics. But the
stabilizing and destabilizing effects were concentrated near the
shock location and were restri cted to outboard stations of the
blade.
Detail ed examination of the fl ow features indicated that
nom1al shock on suction surface has a destabili zing effect and
results in a large area of positi ve work centered around the
nom1al shock. The area of the destabilizing effects depended
(a) Ori gi nal geo metry on the location of the shock. Higher back pressure moved the
normal shock forward increasing the area of positive work.
This coupl ed with the mode shape res ulted in an increased
variation of the blade surface pressure over one oscillation
cycl e causing the destabilizing influence to increase.
A study was also performed to understand the effect of
various parameters on the ca lcul ation of ae rodynamic damping.
Th e stud y showed that the aerodynamic damping was
insensiti ve to the variations in vibration frequency. However, it
should be noted that onl y the frequency was altered without
altering the mode shape. It was also fo und that the blade shape
under operating conditions is important. A small change of 0.5
deg in twist at the blade ti p led to a better correlation of
damping with measurements, where the original shape had
predi cted marginal pos itive damping. Changes in bl ade shape,
although moved the suction surface shock further upstream in
the outboard sections, do not measurably change the level of
positive work. On the other hand, the negative work on
pressure surface was reduced in the fro nt section of the blade
reducing the overall blade stability, resul ting in better
correlati on with measurements. Thus it is important to use the
(b) Deformed geometry correct shape in the analys is for more accurate calcul ation of
damping, especially near th e flutter boundary.
Figure 12. Instantaneous pressure conto urs over one vibrati on Changes in time step fo r unsteady analysis were fo und to
cycl e with time period T, near press ure surface leading edge at have a moderate impact. Although the trends di d not change,
95 percent span for back pressure of 16.4 psi the small er time step reduced the aerodynam ic damping.
However, th ese di fferences wo uld be of sign ifica nce fo r
Approximately 95 Mega Words of computer memory and dampin g calcul ati ons onl y in the vicinity of neutral stability.
one hour of computational time per 100 steps was required on
the Cray C-90 computer located at the AS fac ility of ASA.
ASAJTM-2002-2118 18 7
From these studies the following conclusions can be drawn [8] Giles, M ., Haimes, R. , "Validation of a umerical
that could be useful in similar analyses : Method for Unsteady Flow Calculations," ASME Paper
91 - GT- 27 I, 1991.
(a) Shock location and its strength have a strong influence
on blade stability [9] Siden, L.D.G ., " umerical Simulation of Unsteady
(b) In-board sections of the blade do not contribute Viscous Compressible Flows Applied to a Blade Flutter
towards establishing the stability characteristics, thus a Analysis," ASME Paper o. 91 - GT- 203 , 1991.
coarser grid in this region can be used to reduce
computational cost. [10] He, L. and Denton, J.D., "Three Dimensional Time
(c) Accurate blade operating shape is important for Marching Inviscid and Viscous Solutions for Unsteady
accurate damping prediction as it establishes the shock Flows Around Vibrating Blades," ASME Journal of
structure on the blade, which in turn affects the TurbomachinelY, Vol. 116, pp. 469-476, 1994.
stability. Variations in vibration frequency were found
to be less significant. [II] Williams, M.H ., Cho, J. , Dalton, W .N ., " Unsteady
(d) Larger time steps can be used away from the neutral Aerodynamic Analysis of Ducted Fans," Journal of
stability region for determining the trends, however, Propulsion and Power, Vol. 7, o . 5, pp. 800-804,
close to neutral stability; smaller time steps need to be 1991 .
used for accurate stability predictions.
[12] Gerolymos, G.A, "Coupled 3- D Aeroelastic Stability
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[1] Lane, F. and Friedman, M ., "Theoretical Investigation of 171,1992 .
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T 4136, 1958. [13] Srivastava, R., and Reddy, T.S .R., " Comparative Study
of Coupled-Mode Flutter-Analysis Methods for Fan
[2] Smith, S. ., "Discrete Frequency Sound Generation in Configurations," Journal of Propulsion and Power,
A)lial Flow Turbomachines," R&M 3709, British Vol. 15, No.3 , pp. 447-453 , 1999.
Aeronautical Research Council, London, England, UK,
1972 . [14] Srivastava, R ., Bakhle, M .A., Keith, T.G. Jr., Stetko
G.L. "Aeroelastic Stability Computations for
[3] Hall, K.C. , Clark, W .S., "Linearized Euler Predictions Turbomachinery," Proceedings of the 2001 International
of Unsteady Aerodynamic Loads in Cascades," AIAA Forwn on Aeroelasticity and Structural Dynamics,
Journal, Vol. 31 , pp.540-550, 1993 . Madrid, Spain, Vol. III pp. 77- 86, June 200t.
[4] Verdon, J.M ., "Unsteady Aerodynamic Methods for [15] Chen, J.P., " Unsteady Three-Dimensional Thin-Layer
Turbomachinery Aeroelastic and Aeroacoustic Navier-Stokes Solutions for Turbomachinery in
Applications," AIAA Journal, Vo!' 31 , o. 2, pp . 235- Transonic Flow," Ph. D . Dissertation, Mississippi State
250, 1993. University, 1991.
[5] He, L. , "An Euler Solution for Unsteady Flows Around [16] Janus, J.M ., " Advanced 3- D CFD Algorithm for
Oscillating Blades," ASME Journal of Turbomachinery, Turbomachinery," Ph. D. Dissertation, Mississippi State
Vol. 112, 0.4, pp. 714-722, 1989 . University, Mississippi , 1989.
[6] Gerolymos, G.A. , and Vallet, 1., "Validation of 3- D [17] Carta, F.O ., " Coupled Blade-Disk-Shroud Flutter
Euler Methods for Vibrating Cascade Aerodynamics," Instabilities in Turbojet Engine Rotors," Journal of
ASME Paper 94-GT- 294, 1994. Engineering f or Power, Jul y 1967, pp . 419-426.
[7] Bakhle, M. A , Srivastava, R ., Keith, T. G . Jr., Stefko, [18] Fite, B.E., Private Communications, ASA Glenn
G. L. , " A 3D EulerlNavier-Stokes Aeroelastic Code for Research Center, January, 2001.
Propulsion Applications," AIM Paper 97- 2749, 1997.
NASA/TM-2002-211818 8
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6 . AUTHOR(S)
11 . SUPPLEMENTARY NOTES
Prepared for the Turbo Expo 2002 cosponsored by the American Society of Mechanical Engineers and the International
Gas Turbine Institute, Amsterdam, The Netherlands, June 3-6, 2002. Portions of this material were presented at the
meeting. R. Srivastava, M.A. Bakhle, and T.G. Keith, Jr., University of Toledo , Toledo, Ohio; and G.L. Stefko, NASA
Glenn Research Center. R. Srivastava and M.A. Bakhle, NASA Resident Research Associates at Glenn Research Center.
Responsible person, R. Slivastava, organization code 5930, 216-433-6045.
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13. ABSTRACT (Maximum 200 words)
This paper desclibes the calculation of flutter stability characteristics for a tran sonic forward swept fan configuration
using a viscous aeroelastic analysis program. Unsteady Navier-Stokes equations are solved on a dynanlically deforming,
body fitted, grid to obtain the aeroelastic characteristics using the energy exchange method. The non-zero inter-blade
phase angle is modeled using phase-lagged boundary conditions. Results obtained show good con'elation with measure-
ments. It is found that the location of shock and variation of shock strength strongly influenced stability. Also, outboard
stations primarily contributed to stability characteristics. Results demonstrate that changes in blade shape impact the
calculated aerodynamic damping, indicating importance of using accurate blade operating shape under centrifugal and
steady aerodynamic loading for flutter prediction. It was found that the calculated aerodynamic damping was relatively
insensitive to vruiation in natural frequency.
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