Display, Operate,

Switch, Control, Regulate

and Communicate

Belt 1: 3
56 pcs.

Product Information
Automation products, easy500, 700, 800 Control Relays
system solutions and
services. The recognised MFD-Titan® Multi-Function Display
brand name all around
the PLC, enhancing the
performance of machines
and systems.

PC based HMI-PLC
and PLC
Embedded HMI-PLC
Modular PLC
Compact PLC
HMI
Remote I/O
Operator- and
control relays Think future. Switch to green.

For Immediate Delivery call KMParts.com at (866) 595-9616

 Easy Operation
With Maximum Benefits

ºC

easy control relays provide many basic functions that users could previously only
implement with conventional devices that were individually installed and wired. In
addition to this, the MFD-Titan multi-function display offers powerful visualization
functions as well.

Thanks to the extensive range of the device series you are I/O with local and remote expansion modules and graphic
always sure of finding the right device for your specific visualization. The demand for user-friendly operation and
requirements. This range extends from the compact stand-alone programming is consistently met and forms the basis of the
control relay with a few timing relays and a time switch to large- outstanding features of easy and MFD-Titan, with particular
scale networked applications, processing several hundreds of importance being placed on simple circuit diagram input.

2 For Immediate Delivery call KMParts.com at (866) 595-9616

 Easy really is easy and, in conjunction with MFD-Titan,
offers everything you require from a state-of-the-art
automation system: flexible networking, local and
remote expansion modules, visualization, scalability,
customised inscriptions etc...

Simplicity as a concept

The easy and MFD-Titan device series stands out with its user-friendly operation and
programming, with particular importance being placed on simple circuit diagram
input. Every rung or circuit connection is wired in the same way as it was taught in
schools and colleges: Contact – Contact – Contact – Coil; Done! The devices allow
the “wiring” of 128 or 256 rungs or circuit connections for this purpose. Series and
parallel connections, which normally make up the major part of a control circuit, can
be created easily without any particular programming knowledge. Ready-to-use
function blocks that are simply integrated in the wiring with coils and contacts are
also provided for additional functions.

Everything on board

Depending on the device selected, easy and MFD-Titan devices can provide users
with timing relays, flash relays, counters, comparators, time switches and many other
ready-to-use function blocks, right up to powerful PID controllers. The circuit
diagram display of series and parallel connections, unlike the display of AND and OR
operations in FBD, offers the user a considerably more manageable display of the
circuit. Every easy control relay and MFD-Titan features an integrated power flow
display that ensures the safe operation of the circuit diagram during commissioning
and helps to identify errors in the circuit diagram initially created. This clearly
highlights every energized rung and dims those which are not energized.

Safety means safety

The finished circuit diagram is stored internally (retentively) and can also be saved
externally on a memory module (EEPROM) together with all set parameters, for
transport, security and backup. A multi-level password protection secures your circuit
diagram against unauthorised viewing, editing, copying or deleting as required. easy
or MFD-Titan offer menu-driven interactive operation which can be carried out in
ten different languages. The very large operating temperature range from -25 to
+55°C for all easy and MFD-Titan control relays means that the devices can be run in
a wide range of machines and systems.

For Immediate Delivery call KMParts.com at (866) 595-9616 3

 Technical Overview
The Right Device for
Every Application

easy500 control relay easy700 control relay easy800 control relay

For controlling small applications with For controlling medium-sized applica- For controlling large-scale applications
up to 12 input/output signals tions with up to 40 input/output signals with up to 300 input/output signals

8 digital inputs 12 digital inputs 12 digital inputs

4 digital relay outputs 6 digital relay outputs 6 digital relay outputs

or optionally or optionally or optionally

4 transistor outputs 8 transistor outputs 8 transistor outputs

128 rungs of 3 contacts 128 rungs of 3 contacts 256 rungs of 4 contacts

and 1 coil each and 1 coil each and 1 coil each

16 operating and 16 operating and 32 operating and

message texts message texts message texts

2 analog inputs (10-bit) 4 analog inputs (10-bit) 4 analog inputs (10-bit)

optional (not with 230 V AC) optional (not with 230 V AC) optional (not with 230 V AC)

2/2 high-speed inputs, 1 kHz 2/2 high-speed inputs, 1 kHz 4 high-speed inputs, 3/5 kHz
(only DC devices) (only DC devices) (only DC devices)

1 digital expansion or 1 digital expansion or

network connection network connection

Networkable via easy-NET

with up to 8 stations

1 analog input (10 bit)

4 For Immediate Delivery call KMParts.com at (866) 595-9616

 Fill level
90%

MFD-Titan multi-function display easy800 control relay and MFD-Titan MFD-Titan multi-function display

For controlling large-scale applications The easy800 control relay and MFD- The MFD-Titan supports all the
with powerful visualization functions Titan combine virtually all the features functions of the easy800 and also
of a PLC with the user-friendly provides a fully graphical display. It
12 digital inputs operating features of the well-known replaces 7 segment displays and can
Easy product line. Thanks to their indicate fault messages and operating
integrated networking capability for up steps graphically or in plain text. The
4 digital relay outputs to eight devices, applications with over function buttons on the MFD-Titan can
or optionally 300 I/O points can be implemented. The be used for displaying and modifying
control system can be designed either setpoints during operation. High-speed
4 transistor outputs using a single local program or using signal counting, frequency
several programs on the different measurement, incremental encoder
distributed devices. Up to 1000 metres processing can all be implemented with
256 rungs of 4 contacts can be covered by the network. The easy800 and MFD-Titan without any
and 1 coil each control relays can also be integrated problems. Maths functions, data
easily in higher-level automation storage or communication via the NET
24 KB mask memory on a networks thanks to the networking network – all simply easy.
fully graphical, backlit modules available (for PROFIBUS DP,
display (64 x 132 pixels)
CANopen, DeviceNet, AS-Interface).
4 analog inputs (10-bit) MFD-AC-CP8 and MFD-AC-R16
optional (not with 230 V AC)
A new addition to the MFD-Titan
4 high-speed inputs, 3/5 kHz family! The MFD-AC-CP8 power supply
(only DC devices) and CPU modules now also provide
users with 230 V AC versions for their
1 digital expansion or applications. As with the already known
network connection 24 V DC version, a power supply/CPU
module is available without easy-NET
Networkable via easy-NET (MFD-AC-CP8-ME) and with easy-NET
with up to 8 stations (MFD-AC-CP8-NT). If users also require
230 V AC inputs for their MFD-Titan
1 analog input (10 bit) applications, Moeller can now offer the
MFD-AC-R16 I/O module in
combination with the two MFD-AC-CP8
power supply/CPU modules. This
therefore provides 12 inputs and 4 relay
outputs.

For Immediate Delivery call KMParts.com at (866) 595-9616 5

 easy-NET
Communication Made easy

Station 3
Service
required Station 3
Motor 1
fuse

The easy800 control relay and the MFD-Titan®

can be networked simply and inexpensively.

The operator can observe the entire

This is made possible thanks to the possibility of a simple point-to-point network via the PC. In this case, the PC
integrated easy-NET network, which connection with an easy800 or another can be connected to any station using
allows up to eight stations, consisting of MFD-Titan via the serial interface. the serial programming interface.
easy800 or MFD-Titan devices, to
communicate with each other over a Communication modules allow the
distance of up to 1000 metres. Whether device to be connected to AS-Interface,
the devices involved are running their PROFIBUS-DP, CANopen and DeviceNet
own programs or are only used as bus systems.
remote input/output modules is of no
importance. The MFD-Titan is used as a display,
operating,programming and parameter
Furthermore, all stations can be device.
expanded locally using the easy Link
interface. This enables easy control
relays and MFD-Titan devices to be used
seamlessly in automation applications
involving 12 to over 300 I/O points.
The MFD-Titan also features the

6 For Immediate Delivery call KMParts.com at (866) 595-9616

Universal Fieldbus Modules
easy in Automation Interaction
1200 metres. The EASY204-DP bus
gateway makes easy control relays even
more flexible and powerful, since entire
parameter sets of easy can be read or
exchanged via this bus connection. If,
for example, other recipes require
different parameter sets to be
transferred to easy, these times, clock
times, counter states, setpoints and
actual values can be controlled by a
suitable bus master on this powerful
fieldbus system.

Connection to world standard field-

bus systems

As described in the previous section

“Transferring complex data”, the
EASY221-CO bus coupler for CANopen
and EASY222-DN for DeviceNet likewise
offer the same functions.

With a fieldbus connection to the production process

Commanding, signalling, monitoring centrally via easy-Link to all expandable
and controlling on bit level easy basic units, i.e. the easy700 and
easy800 series as well as MFD-Titan. Easy offers us the flexibility we need.
A bus connection is worthwhile even The two-wire AS-i cable is simply wired The expansions can be ideally
for simple operating steps as found in up to the module – that's it! Data adapted to the task at hand, so that
production processes. The Actuator- exchange is then organised via a higher- you never have to pay for more than
Sensor Interface, or AS-i for short, can level AS-i master. you need.
provide 31 slaves simultaneously with
248 binary data items. For machine
building applications, AS-i is definitely Transferring complex data
the right bus connection, since
input/output data can be transferred More powerful fieldbus systems such
with particularly fast reaction times of as Profibus-DP are used for complex
only 5 ms. This makes it possible, for automation tasks involving the
example, to start up several motors transport of large data sets, such as
simultaneously in a materials handling several analog values, setpoints,
application. counter states or time parameters. With
Profibus-DP up to 20 bytes of data per
The EASY205-ASI communication station can be transferred with each bus
module makes this bus connection cycle, and up to 126 bus stations can be
particularly easy. It can be connected linked together over a distance of up to

For Immediate Delivery call KMParts.com at (866) 595-9616 7

 “Stand-Alone”
easy Display with High Degree of
Protection
easy product series now with stand-
alone display to IP65

With the new MFD-CP4-500 / MFD-CP4-

800 supply and communication module,
Moeller is offering a stand-alone display
with IP65 protection for all easy500/700
and easy800 applications.

1 2a Plug & work

The plug & play technology allows users

to connect the MFD-Titan display (MFD-
80 or MFD-80-B) to the easy control
relay via the MFD-CP4 supply and
communication module. With this in
mind, the MFD-CP4 module is factory
shipped with five metres of serial
connection cable that can be cut to any
required length, thus allowing the
display to be run up to five metres away
from the control relay.
1 2a
The benefits of this are multiple. No
software or drivers are needed for the
connection since MFD-CP4 is a genuine
plug & play device. The I/O wiring can
be kept in the control panel, and
mounting the display is also easy thanks
to the 2 x 22.5 mm fixing holes
provided. The display is protected to
IP65, comes with a backlight and offers
optimum legibility.

2b 3 Two versions are available for the easy

control relays: MFD-CP4-500 is used
with all easy500/700s, MFD-CP4-800
with all easy800 and MFD-CP8 devices.

MFD-Titan
1 2b 3
the HMI-Control
When fitted with a power supply/CPU
module and optional input/output
modules, the display can also be
expanded into a compact HMI control
device that then combines the complete
functionality of an easy800 with
powerful visualization functions. The
two modules are simply plugged
together. Plug & work

8 For Immediate Delivery call KMParts.com at (866) 595-9616

More Input/Output Signals
Central and Decentralised
Expansion Made easy
The expandable basic
units of the easy700,
easy800 series and
MFD-Titan® enable
central and decentralised
I/O expansions to be
implemented.
Together with the EASY618-AC-
1 RE, EASY618-DC-RE or EASY620-
DC-TE expansion modules, you
can form a unit with 24 inputs and
up to 16 outputs. These three
expansion modules are simply
fitted onto the basic unit directly
and connected via the easy Link
interface.

Alternatively, a connection can be

2
1 set up using the EASY200-EASY
coupling module and up to 30
metres of two-wire cable,
enabling also extensive or
expanded configurations to
be set up.

If that isn't enough, the EASY202-

3
RE expansion module provides
two additional relay outputs.

1 2 3

For Immediate Delivery call KMParts.com at (866) 595-9616 9

Labeleditor
The New Flexibility

Simple and Customised Inscription The software shows directly on screen

exactly how the laser inscription will
Moeller's new Labeleditor offers look on the device in question.
customers the ideal solution for laser
inscribing symbols, company logos, text The software includes well over 400
or graphics, individual characters, Asian, symbols, for example, for emergency-
Cyrillic, Greek or Roman letters on a stop marking, jog mode, klaxon, clamp,
device, even in combination. release, and many others in several
languages.
The new Labeleditor inscription software
guides users directly through their
labelling task in the program. Moeller
can then laser inscribe the device exactly
to customer requirements.
Whether the customised inscription is
for the RMQ-Titan control circuit device
(22.5 mm range), the MFD-Titan multi-
function display or the easy control
relay, customers simply use the Moeller enables us to inscribe our
Labeleditor to create their inscription own markings on the operator units.
file and send it with a few clicks of the The devices are already cleanly and
mouse. perfectly inscribed on delivery
without us having to do the work.

For Immediate Delivery call KMParts.com at (866) 595-9616 10

 Basic Units
Overview and Selection

EASY512-AC-RC EASY512-DC-TCX EASY5

Basic units 500 basic units

Application Stand-alone operation

X
X

C
C

RC
-R

-R
RC

RC

-R
-R

-R
03 AC

08 DC
Type

06 A

07 A-
01 B

02 B-

04 C

05 C-
41 2-A

41 2-A

41 2-D
41 -A

41 -A

41 -D
41 2-

41 2-
Order No.
27 Y51

27 Y51
27 512

27 512

27 512
27 51

27 51

27 51
SY

SY

SY
SY

SY
S

S
SY
EA

EA
EA

EA

EA
EA
EA

EA

EA
Supply voltage 24 V AC 100 - 240 V AC 12 V DC

Heat dissipation 5 VA 5 VA 2W

Inputs, digital 8 8 8 8 8 8 8 8

Inputs, analog 0 - 10 V (optional) 2 2 - - - 2 2 2

Outputs, digital (R=relay,T=trans.) 4R 4R 4R 4R 4R 4R 4R 4R

Outputs, analog 0 - 10 V - - - - - - - -

LCD display / keypad Yes / Yes -/- Yes / Yes Yes / Yes -/- Yes / Yes -/- Yes / Yes Y

7-day / year time switch Yes / Yes Yes / Yes -/- Yes / Yes Yes / Yes Yes / Yes Yes / Yes -/- Y

Continuous current outputs [1] 8A 8A 8A 8A 8A 8A 8A 8A

Short-circuit proof with power factor 1 Line protection B16, 600 A

Short-circuit proof with power factor 0.7... 0.7 Line protection B16, 900 A

0.2 - 4.0 mm2 (AWG 22-12), solid

Connection cables
0.2 - 2.5 mm2 (AWG 22-12), flexible

Degree of protection IP 20

RFI suppression EN 55011, EN 55022 Class B, IEC 61000-6-1, 2, 3, 4

Ambient operating temperature - 25 °C ... + 55 °C

Transport and storage temperature - 40 °C ... + 70 °C

Certification, standards EN 50178, IEC/EN 60947, UL, CSA

On top-hat rail to DIN 50022, 35 mm

Mounting
or screw mounting with ZB4-101-GF1 fixing brackets

Dimensions (W x H x D) mm 71.5 x 90 x 58 mm

[1] Relay = 8 A (10 A to UL) with resistive load, 3 A with inductive load/transistor outputs = 0.5 A / 24 V DC, max 4 outputs switchable in parallel
[2] With backlight in continuous operation - 10 °C ... 0 °C
[3] In stand-alone operation the MFD-...CP8-... CPU slices can also be mounted on a DIN 50022 top-hat rail, 35 mm or as screw mounting with ZB4-101-GF1 fixing brackets

11 For Immediate Delivery call KMParts.com at (866) 595-9616

 12-DA-RC EASY719-AC-RCX EASY721-DC-TC EASY819-AC-RC

700 basic units

Expandable (EASY2... , EASY6... )

X
X

X
X

C
C

C
C

RC
RC

RC

RC

RC
TC

-R
-R

-R

-R

-R
-T

-T
17 A

18 A-
11 C

12 C-

21 C
09 C

10 C-

13 B

14 B-

15 C

16 C-

19 C

20 C-
41 2-D

41 1-D
41 2-D

41 9-A

41 9-A

41 9-D
41 9-D
41 -D
41 -D

41 -A

41 -A

41 -D
41 -D
27 512
27 512

27 719

27 719

27 719
27 719
27 51

27 72
27 51

27 71

27 71

27 71
27 71
SY

SY
Y

SY

SY

SY
SY
SY
SY

SY

SY

SY
SY
AS

EA

EA
EA

EA

EA
EA
EA
EA

EA

EA

EA
EA
24 V DC 24 V AC 100 - 240 V AC 12 V DC 24 V DC

2W 7 VA 10 VA 3.5 W 3.5 W

8 8 8 8 12 12 12 12 12 12 12 12 12

2 2 2 2 4 4 - - 4 4 4 4 4

4R 4R 4T 4T 6R 6R 6R 6R 6R 6R 6R 6R 8T

- - - - - - - - - - - - -

Yes / Yes -/- Yes / Yes -/- Yes / Yes -/- Yes / Yes -/- Yes / Yes -/- Yes / Yes -/- Yes / Yes

Yes / Yes Yes / Yes Yes / Yes Yes / Yes Yes / Yes Yes / Yes Yes / Yes Yes / Yes Yes / Yes Yes / Yes Yes / Yes Yes / Yes Yes / Yes

8A 8A 0.5 A 0.5 A 8A 8A 8A 8A 8A 8A 8A 8A 0.5 A

- - Line protection B16, 600 A -

- - Line protection B16, 900 A -

2
0.2 - 4.0 mm (AWG 22-12), solid
0.2 - 2.5 mm2 (AWG 22-12), flexible

IP 20

EN 55011, EN 55022 Class B, IEC 61000-6-1, 2, 3, 4

- 25 °C ... + 55 °C

- 40 °C ... + 70 °C

EN 50178, IEC/EN 60947, UL, CSA

On top-hat rail to DIN 50022, 35 mm

or screw mounting with ZB4-101-GF1 fixing brackets

107.5 x 90 x 58 mm

12 For Immediate Delivery call KMParts.com at (866) 595-9616

 EASY822-DC-TC MFD-80-B MFD-CP4

800 basic units MFD-Titan

Expandable (EASY2... , EASY6... ), networkable (easy-NET) Display

X

X
X

X
C

C
C

C
RC

RC

RC
TC

TC

TC
-R

-R

-R

-T

-T
22 C-

73 C

74 C-

75 C

76 C-
67 C

68 C-

69 C

70 C-

71 C

72 C-

50 0
62 1-D

62 2-D
62 9-A

62 9-D

62 0-D

52 -8
41 -D

62 -D

62 -D
62 -A

62 -D

62 -D

26 FD
27 721

25 821

25 822
25 819

25 819

25 820

25 82

25 82
25 81

25 81

25 82

M
SY

SY
SY

SY

SY

M
SY

SY

SY
SY

SY

SY

EA

EA
EA

EA

EA
EA

EA

EA
EA

EA

EA

100 - 240 V AC 24 V DC Supply via ...-C

10 VA 3.4 W 3W

12 12 12 12 12 12 12 12 12 12 12 -

4 - - 4 4 4 4 4 4 4 4 -

8T 6R 6R 6R 6R 6R 6R 8T 8T 8T 8T -

- - - - - 1 1 - - 1 1 -

-/- Yes / Yes -/- Yes / Yes -/- Yes / Yes -/- Yes / Yes -/- Yes / Yes -/- Yes / - Ye

Yes / Yes Yes / Yes Yes / Yes Yes / Yes Yes / Yes Yes / Yes Yes / Yes Yes / Yes Yes / Yes Yes / Yes Yes / Yes -/-

0.5 A 8A 8A 8A 8A 8A 8A 0.5 A 0.5 A 0.5 A 0.5 A -

- Line protection B16, 600 A - - - - -

- Line protection B16, 900 A - - - - -

2
0.2 - 4.0 mm (AWG 22-12), solid
-
0.2 - 2.5 mm2 (AWG 22-12), flexible

IP 20 IP 65

EN 55011, EN 55022 Class B, IEC 61000-6-1, 2, 3, 4

Clearly legible
- 25 °C ... + 55 °C
- 5 °C ...+ 50 °C

- 40 °C ... + 70 °C

EN 50178, IEC/EN 60947, UL, CSA

On top-hat rail to DIN 50022, 35 mm Front mounting

or screw mounting with ZB4-101-GF1 fixing brackets 22.5 mm standard d

107.5 x 90 x 72 mm 86.5 x 86,5 x 20

For Immediate Delivery call KMParts.com at (866) 595-9616 13

 MFD-CP8-NT MFD-R16 MFD-TA17

Power supply / Coupling Power supply / CPU Inputs / outputs

E

T
-M

-N
00

00

6
T
64 -M

64 17

56 17
93 -R1
53 -N
51 -B

92 P8

54 16

55 16
91 P8
94 -5

95 -8

53 RA
52 -80

52 P8

52 TA
71 P8
40 P4

40 P4

40 -C

52 -R

52 -T
40 -C

40 C
27 D-A
26 D-C

26 FD-
26 D-C

27 -AC

26 FD
26 FD

26 FD-
27 D-C

27 D-C

27 -AC
26 FD

M
M
M

M
F

M
F

FD
F

FD
M

M
M
M

M
M

CP... 24 V DC 100 - 240 V AC Supply via ...-CP8-..

1.5 W 3W 8 VA 0.5 W

- - - - - - - 12 12 12 12 12

- - - - - - - - 4 4 4 4

- - - - - - - 4R 4R 4R 4T 4T

- - - - - - - - - 1 - 1

es / Yes -/- -/- -/- -/- -/- -/- -/- -/- -/- -/- -/-

-/- -/- -/- Yes / Yes Yes / Yes Yes / Yes Yes / Yes -/- -/- -/- -/- -/-

- - - - - - - 8A 8A 8A 0.5 A 0.5 A

- - - - - - - Line protection B16, 600 A - -

- - - - - - - Line protection B16, 900 A - -

2
0.2 - 4.0 mm (AWG 22-12), solid
-
0.2 - 2.5 mm2 (AWG 22-12), flexible

IP 20

EN 55011, EN 55022 Class B, IEC 61000-6-1, 2, 3, 4

e at
- 25 °C ... + 55 °C
C [2]

- 40 °C ... + 70 °C

EN 50178, IEC/EN 60947, UL, CSA

in 2 x n/a [3] n/a

drill holes (snap fitted on MFD-80...) (snap fitted on MFD-...CP8-...)

0 mm 78 x 58 x 36.2 mm 107.5 x 90 x 29.5 mm 88.1 x 90 x 25 mm

For Immediate Delivery call KMParts.com at (866) 595-9616 14

 EASY-SOFT
The User-Friendly
Circuit Diagram Input

EASY-SOFT makes things particularly easy for users.

The graphical editor shows the circuit diagram
immediately in the display format required.
Selection menus and drag & drop functions simplify
circuit diagram creation. Simply select contacts and
coils and connect with the mouse – that's it!

In addition to the editing functions clear overview of the circuit diagram.

available for the user on the devices A cover sheet with a customised
themselves, the scaled software company logo and different text fields,
packages EASY-SOFT-BASIC, EASY-SOFT as well as the cross-reference list with
and EASY-SOFT-PRO are available for comments, can turn printouts into the
straightforward circuit diagram input. perfect documentation for your
application.
The user-friendly menus and Help
screens of EASY-SOFT can be called up
in six different languages. easy is maintenance-free

EASY-SOFT offers the following display The finished program is stored for ever
formats for viewing, editing and in easy's non-volatile memory or until it
printing out your program: is modified. Additional auxiliary power
or a battery are not required. The
IEC format with contact and coil control relays are thus entirely
symbols of the international standard maintenance-free.
easy circuit diagram, a 1:1
representation of the display in easy Not only circuit diagrams and
parameters are saved in the event of a
ANSI format, in compliance with the
power failure. easy also makes a note of
American standard
switch positions or values. For example,
the actual values of operating hours
EASY-SOFT supports you in meters, counters and timing relays can
configuring, programming and be processed further once power is
defining parameters for easy control restored. The retentive function for the
relays, and in creating visualization different function blocks and data is
functions for the MFD-Titan. If control available with all performance classes of
relays are connected to easy-NET, all the easy series.
connected devices can be accessed and
their programs loaded from a single
control relay.

The integrated offline simulation tool

allows the user to test the correct
functioning of the circuit diagram
before commissioning, without the
need for a connected device. The
comment function for contacts, coils
and function blocks helps to provide a

15 For Immediate Delivery call KMParts.com at (866) 595-9616

 Accessories
Overview and Selection

EASY618-DC-RE EASY202-RE EASY204-DP EASY2

Accessories Expansion modules Expansion modules

Application Digital inputs / outputs Communication

E

Y
14 -R

12 -R

13 -T

P
86 RE

15 S

23 4-D
23 -EA
23 DC
23 AC

21 DC
Type
21 2-

21 20-
21 18-

23 18-
23 Y20

21 20
21 200

16
Order No.

SY
6
6

6
S

SY
SY
SY

SY
EA

EA
EA
EA
EA

EA

Supply voltage - 100 - 240 V AC 24 V DC - 24 V AC

Heat dissipation 1W 10 VA 4W 1W 2W

Inputs, digital - 12 12 12 - -

Inputs, analog 0 - 10 V (optional) - - - - - -

Outputs, digital (R=relay,T=trans.) 2R 6R 6R 8T - -

Outputs, analog 0 - 10 V - - - - - -

LCD display / keypad -/- -/- -/- -/- -/- -

7-day / year time switch -/- -/- -/- -/- -/- -

Continuous current outputs [1] 8A 8A 8A 0.5 A - -

Short-circuit proof with power factor 1 Line protection B16, 600 A - - -

Short-circuit proof with power factor 0.7... 0.7 Line protection B16, 900 A - - -
2
0.2 - 4.0 mm (AWG 22-12), solid 0.2 - 4
Connection cables
0.2 - 2.5 mm2 (AWG 22-12), flexible 0.2 - 2.

Degree of protection IP 20

RFI suppression EN 55011, EN 55022 Class B, IEC 61000-6-1, 2, 3, 4 EN 55011, EN 5

Ambient operating temperature - 25 °C ... + 55 °C

Transport and storage temperature - 40 °C ... + 70 °C

Certification, standards EN 50178, IEC/EN 60947, UL, CSA EN 50

On top-hat rail to DIN 50022, 35 mm On top-

Mounting
or screw mounting with ZB4-101-GF1 fixing brackets or screw mount

Dimensions (W x H x D) mm 35.5 x 90 x 58 mm 107.5 x 90 x 58 mm

[1] Relay = 8 A (10 A to UL) with resistive load, 3 A with inductive load/transistor outputs = 0.5 A / 24 V DC, max 4 outputs switchable in parallel

16 For Immediate Delivery call KMParts.com at (866) 595-9616

205-ASI EASY221-CO EASY222-DN EASY200-POW EASY400-POW

Accessories Switched-mode power supply units

Application

24 W

19 W
98 SI

40 N
39 O

94 -PO

23 -PO
35 2-D
15 5-A

35 1-C

22 00

21 00
23 22

23 22
22 20

4
SY

SY
SY

SY
SY

EA

EA
EA

EA
EA

- 24 V AC 24 V AC Supply voltage 100 - 240 V AC

1W 1W 1W Maximum range 85 - 264 V AC

- - - Output voltage 24 V DC (+/- 3%)

- - - Output current (rated value) 0.25 A 1.25 A

- - - Overcurrent limitation from 0.3 A 1.4 A

- - - Short-circuit proof (secondary) Yes Yes

- - - Overload proof Yes Yes

Yes, SELV
- - - Potential isolation (prim./sec.)
(to EN 600950, VDE 805)

- - -

Additional output
- - - Others -
voltage 12 DC, 20 mA

- - -
2
4.0 mm (AWG 22-12), solid 0.2 - 4.0 mm2 (AWG 22-12), solid
Connection cables
5 mm2 (AWG 22-12), flexible 0.2 - 2.5 mm2 (AWG 22-12), flexible

IP 20 Degree of protection IP 20

EN 55011, EN 55022 Class B, IEC 61000-

55022 Class B, IEC 61000-6-1, 2, 3, 4 RFI suppression
6-1, 2, 3, 4

- 25 °C ... + 55 °C Ambient operating temperature - 25 °C ... + 55 °C

- 40 °C ... + 70 °C Transport and storage temperature - 40 °C ... + 70 °C

178, IEC/EN 60947, UL, CSA Certification, standards EN 50178, IEC/EN 60947, UL, CSA

-hat rail to DIN 50022, 35 mm On top-hat rail to DIN 50022, 35 mm or screw

Mounting
ting with ZB4-101-GF1 fixing brackets mounting with ZB4-101-GF1 fixing brackets

35.5 x 90 x 58 mm Dimensions (W x H x D) mm 35.5 x 90 x 58 mm 71.5 x 90 x 58 mm

For Immediate Delivery call KMParts.com at (866) 595-9616 17

 easy
The pump speed is controlled by
in Application Moeller's EASY820-DC-RC control relay
with an EASY720-DC-TE expansion unit.
The required working pressure can be
set directly on the device via the
integrated operator and display
elements. From the preset value and
available parameters the control relay
calculates the speed setpoint for the
control device of the diesel engine. The
actual pressure value is measured in the
high pressure section of the system and
is fed back to the control relay for
controlling the speed. All the signals are
analog 0…10 V signals. The control
relay likewise monitors limit values such
as maximum and minimum pressure
and switches off the system if necessary
EASY 800: high pressure cleaning and operation is uneconomical. It is
with the appropriate error message.
renovating primarily used for cleaning and
The text display integrated in the
renovating.
control relay provides the user with
Falch Hochdruckstrahlsysteme GmbH
information about the set and actual
is a company based in Merklingen in Cleaning
pressure, the flow rate per minute, the
Southwest Germany. With approxi- Paint removal from metals,
current engine speed, which is
mately 65 employees, the company Rust removal from steel surfaces measured via high-speed counter
produces high pressure washers for without the use of blasting agents, inputs, and the operating hours of the
working pressures from 100 to 2000 bar.
Industrial cleaning, such as the systems. The program section also
Its latest system, the TS20, operates with
cleaning of tanks and tubes. monitors the switching elements of the
a water jet speed of over 2100 km/h and
high pressure pistol and evaluates the
a pressure of up to 2000 bar, with an
Renovating relevant monitoring signals of the
operating weight of nearly 1800 kg.
Fast and careful removal of old paint motor control device. If an error is
These mobile high pressure jet systems
coatings on concrete detected in the activation of the high
are primarily used for cleaning and
pressure pistol, such as a cable break, an
renovating. State-of-the-art control Cleaning of concrete surfaces,
earth fault or short-circuit, or if it
technology is used for controlling and Concrete removal, such as for bridge detects one in the motor control, it
monitoring the desired working pressure renovations, automatically switches off the system
and provides up-to-date status
Concrete refurbishment, such as for with the appropriate error message.
information about the system. Falch
exposing steel reinforcements. This increases operational safety and
carries out the development,
reduces downtimes. An additional frost
engineering and assembly of the systems
The tasks listed can all be carried out protection program is provided to
on its own. Service-friendly designs and a
with water jets in an environmentally- protect the pump section from damage
worldwide service are just as
friendly and economical way. caused by freezing.
fundamental a requirement at Falch as
an extensive range of system accessories. Furthermore, this is possible without
any auxiliary media and chemical
Easy 820 controls the working additives as is otherwise required with
pressure of mobile high pressure other processes.
washers The working pressure required varies
between 100 or 2000 bar, depending
Water jets offer an economical and on the application at hand. The working
environmentally-friendly alternative. pressure and flow rate are proportional
Water jet cleaning using Falch's high- to the speed of the high pressure pump,
pressure technology is used wherever which is driven by a diesel engine. The
new application fields are involved, in 400 litre water tank integrated in the
which the cutting performance of TS20 makes it possible to treat test
conventional machines is insufficient or surfaces without the connection of an
where the performance in manual external water or power source.

18 For Immediate Delivery call KMParts.com at (866) 595-9616

MFD-Titan®
this, the mask overview allows you to
in Application enter or select texts for several
languages, including static texts and
message texts.

This type of language management is

New operating and control concept Customised inscription the hallmark of a mature visualization
for textile machines with MFD-Titan system. The functions provided by the
The MFD-Titan can also be provided button editor and mask control also
The continuous pressure to develop with customised inscriptions on the reduce the configuration requirements
innovative products and reduce prices, outside of the HMI as required. This not for the automation, since visualization
together with increased demands with only allows a machine manufacturer to and control are implemented on the
regard to machine operation and inscribe a distinctive logo, but also same hardware and software platform.
control are causing textile machines specific markings for clear operator All the variables of the control device
manufacturers to seek out new ideas. guidance. In addition to company are thus directly available for the
Maschinenfabrik Herbert Meyer, one of markings or other identification visualization and can be used for
the largest manufacturers of textile features, the integrated keypad and the controlling the display elements, for
machines, is taking up these challenges two status LEDs can be customised for outputs and data inputs. Value entries
with Moeller's new MFD-Titan multi- every device. are not made via the integrated control
function display. device but via configuration windows
The MFD-Titan is a device for the new for entering step widths and other data
generation of automation devices that User-friendly visualization entry attributes and value displays.
combines control and visualization
functions in one device. It only requires The visualization functions allow users
one software for the control functions, to create their own masks with a wide Parameter definition not
the visualization and the networking, range of MFD tools and display programming
thus considerably reducing the time elements which can be assigned
required for engineering and different attributes. Elements are An “easy” control device, called easy-
programming. available for static texts, message texts, inside, is integrated in the MFD-Titan
graphics, numerical value or date multi-function display. The core of this is
To meet customers requirements for the displays in different formats, as well as an easy800 with an extended range of
operation and control of the new value entries or bit displays. The variable function blocks such as PID controllers,
generation of fusing machines, attributes of an element can be set as signal smoothing filters, pulse width
Maschinenfabrik Herbert Meyer chose visible, invisible, flashing, static and also modulation and many more. The
Moeller's MFD-Titan multi-function inverse display. The text management processor allows 32-bit operations, and
display. The full-featured graphic function supports multi-lingual the cycle time can be set to fixed values
display and a customised user interface visualization. between 1 and 1000 ms or via the
ensure a high level of user-friendliness For software. A number of variables can
in operating the machine. Other be used as cycle time setpoints.
requirements that could be met This enables machine builders
included four closed-loop controllers to implement a wide range
for two temperature control of solutions for complex
systems, a pressure and speed closed-loop control tasks.
control, as well as the
activation of a frequency
inverter. The MFD-Titan
can not only meet these
requirements entirely
but can also provide
special closed-loop
control functions,
such as pulse width
modulation for
regulating heater
circuits.

For Immediate Delivery call KMParts.com at (866) 595-9616 19

 easy and MFD-Titan®
We want to be able to continually
in Application create new complete systems from
existing elements,” explained Peter
Huber, who is responsible for
purchasing and electrical engineering.
Profiling system Moeller's MFD-Titan multi-function
for manufacturing timber profiles and boards thanks to display and the easy800 control relay
(1) Cut-off saw (COS) (3) Rod rounding machine (5) Complete system are ideal for implementing this
Scan sensors (RRM) Operating & monitoring
Control actuators Operating & monitoring Pushbutton scanning demanding control concept. The
Operating & monitoring System control Lamp control
automation concept of the entire
profiling system was developed as a
(6) Complete system
modular structure.
(2) Cut-off saw system (COS) (4) Profiling machine (PM) Operating & monitoring
System control Operating & monitoring Pushbutton scanning
Operating & monitoring System control Lamp control The NET network is the basic
foundation of the decentralised
structure. It is a CAN-based network
NET NET
and is optimised for the data exchange
of up to eight networked easy800 or
MFD-Titan devices. Baud rates of up to
Step conveyor
1 Mbit/sec can be run on the network,
depending on the length of the cables
installed. Each station can read the
inputs and outputs of another station,
without having to send complicated
declarations beforehand. The control

Modular control concept for For example, the profiling system is

woodworking systems used for the production of boards for
making pallets, the production of wood
State-of-the-art machine concepts call for fences or also in the field of timber
for flexible and economic HMI and construction or laminated wood. In
control solutions. A device concept other words, these complete systems
consisting of a multi-function display for processing small timber must also be
and flexible control device allows a adaptable. The profiling system itself
broad range of requirements to be consists of three system sections: firstly
fulfilled. the wood feed and cut-off saw system
Inexpensive decentralised networking (KSA), secondly the rod rounding
and expandability also make other machine (RHM), and thirdly the
additional applications possible, clearly profiling machine (PSM).
demonstrated by this application for
woodworking machines. A key function in the system concept

Wema Probst, based in Freigericht, The Wema Probst automation concept relay passes on status changes
Germany, uses the power of MFD-Titan requires that every system section is automatically to the network. For
and easy800 for the control of its new equipped with its own stand-alone example, in order to process input 1 of
profiling system. Moeller's multi- control system. When supplying a station 5 in the program of station 3,
function display provides networking complete system, the individual control you just have to place the station
already on board, from which not only systems should then be networked to address in front of the operand
the machine builders but also their end control the entire system. The system designation (I for input), i.e. 5 I1. Even
customers can benefit. The machines should then be operated and monitored user-friendly function blocks are also
and systems from Wema Probst are from a central control panel. “We can’t available for sending and receiving
designed for the field of small timber and must not develop new system entire data areas.
processing. controls for each customer.

20 For Immediate Delivery call KMParts.com at (866) 595-9616

 The control program is available
Programming Example for downloading from:

for a Sales Room and http://easy.moeller.net

Shop Window Lighting in the Download area

F1
L1
N

S1 S2 S3 S4 S5 S6 S1-S3 Light switches for sales room lighting

S4 Switch contact for twilight switch
S5 Light switch for shop window lighting
S6 Switch contact for alarm system
art deco L N N I1 I2 I3 I4 I5 I6 I7 I8 H1 Outdoor neon sign
DEL ALT

H2 Shop window lighting

H3 Sales room lighting
easy 512-AC-RC ESC OK

1 2 1 2 1 2 3 2 F1 Miniature circuit-breaker, 16 A, Char. B

Q1 Q2 Q3 Q4

H1 H2 H3

Task definition Note:  Sales room lighting:

Use of the P buttons is enabled in the (time switch 3)
The sales room lighting, shop window System menu. This menu is reached by MO-FR 08:55 - 13:05
lighting and the outdoor neon sign of a pressing ALT and DEL simultaneously. 13:55 - 18:35
shop have to be switched automatically. Refer to the User Guide AWB 2528- SA 08:55 - 14:05
This control should process the day of 1508.
the week, the time and the signals from The flush-mounted pushbuttons S1, S2,
a twilight switch. The switching times  Shop window lighting: S3 are used to activate the sales room
for the shop window lighting should be (time switch 2) lighting outside of the times set in the
adjustable. It must be possible to switch MO-FR 08:00 - 22:00 program. In the event of an alarm, the
all lights on and off manually. In the SA 08:00 - 23:00 isolated contact S6 of the alarm system
event of an alarm the sales room and SU 10:00 - 22:00 should switch on the sales room
shop window lighting should switch on. lighting.
The shop window lighting is also
controlled by the twilight switch: Benefits
Function description at dawn it is switched off; at dusk it is
switched on. Pushbutton S5 is to be Implemented functions:
 Outdoor neon sign: used to manually switch the shop 3 x time switches, single-channel with
(time switch 1) window lighting on and off outside of week and day program
MO-SU 06:00 - 23:00 the times set in the program. In the List price approx. 150 ¤
event of an alarm, the isolated contact 3 x impulse relays
The outdoor neon sign is affected by S6 of the alarm system should switch on List price approx. 30 ¤
the twilight switch and is switched off the shop window lighting. Even if a Less wiring required
at dawn and switched on at dusk. It password was activated in the System
Less space required compared to
must be possible to switch the neon menu, the switching times can be
conventional solution
sign on and off manually at any time. modified using the enabled time switch
The P2 (Up arrow) and P4 (Down arrow) 2. The time switch is enabled by means Password function for protection
function buttons on the “easy” are used of the “+” symbol in programming. against unauthorised access
for this purpose.

For Immediate Delivery call KMParts.com at (866) 595-9616 21

 The control program is available
Programming Example for for downloading from:

a Belt Sequence Control for http://easy.moeller.net

3 Conveyor Belts in the Download area

F1
L1 S0 Emergency-stop
N
Band 1 S1 START pushbutton actuator
S0 S1 S2 S3 Q1 Q2 Q3
S2 STOP pushbutton actuator
S3 Quick STOP pushbutton actuator
Band 2 L N N I1 I2 I3 I4 I5 I6 I7 I8 Q1 - Q3 Trip-indicating auxiliary contacts for
DEL ALT

1 0 motor 1 – 3
K1 - K3 Motor for belt 1 – 3
easy 512-AC-R ESC OK

1 2 1 2 1 2 1 2
H1 Indicator light
Q1 Q2 Q3 Q4
Band 3
F1 miniature circuit-breaker,
K1 K2 K3 H1
16 A, Char. B

Task definition 5 seconds between the pressing of the The belts upstream of the failed drive
pushbutton actuator and the switching should be switched off immediately.
Three conveyor belts are to start up and off of belt 1. The subsequent belts
run down at staggered intervals. There should then likewise switch off after 5
are three operating modes: “Staggered seconds. It should be possible to modify Benefits
Startup”, “Staggered Run Down”, and the time via the “easy” control relay; for
“Quick Stop”. The motor-protective this purpose, the “+” must be set in the Implemented functions:
circuit-breakers of the belt drives are function block programming. The 2 x timing relays, on-delayed
monitored; in the event of tripping, a “Quick Stop” pushbutton actuator S3 List price approx. 70 ¤
controlled stop is initiated on the should switch off all three belts without 2 x timing relays, off-delayed
conveyor system. The cause of the fault a time delay. List price approx. 120 ¤
should also be reported by means of a 1 x flash relay
flashing light.  Motor failure: List price approx. 60 ¤
The trip-indicating auxiliary contact 2 x contactor relays
(PKZ) should open in the event of a List price approx. 40 ¤
Function description motor failure. The fault is indicated with Less wiring required
a flashing light and should cause the
Less space required compared to
The three conveyor belts for a bulk automatic initiation of the STOP
conventional solution
material conveyor system are to start up procedure. This means that in the event
and run down with staggered times in of a fault, the belts downstream of the Password function for protection
order to ensure safe and trouble-free failed drive should be run empty for 5 against unauthorised access
material transport. seconds and then switched off.

 Startup:
This is initiated by the S1 START Load current circuit
pushbutton actuator. The belts start up L1
L2
at fixed time intervals of five seconds L3
each. Belt 3 starts up first. N
PE

4.43 4.43 4.43

 Switch off: Q1 Q2 Q3

After pushbutton actuator S2 STOP is 4.44 4.44 4.44

pressed, the belts are to run down in

reverse order starting with belt 1. This
ensures that the belts are run empty K1 K2 K3

and that a belt is not started up when it

is under load. There should be a delay of M M M
3~ 3~ 3~

M1 M2 M3

22 For Immediate Delivery call KMParts.com at (866) 595-9616

 The control program is available
for downloading from:
Programming Example
http://easy.moeller.net
Booster Pumps in the Download area

B1 Pressure sensor
L1 F1 Miniature circuit-breaker, 16 A, Char. B
N
PE
F2 Miniature circuit-breaker (optional)
F1
S1 S2 Q1 Q2 S3 P G1 Power supply unit 230 V AC/24 V DC
B1
0-10V
G1 ~ H1 Indicator light for pump 1
- F2
S0 H2 Indicator light for pump 2
+24V 0V
+24V0V 0V I1 I2 I3 I4 I5 I6 I7 I8 K1 Contactor for pump P1
DEL ALT

K2 Contactor for pump P2

Q1 Trip-indicating auxiliary contact for pump 1
easy 512-DC-R ESC OK

1 2 1 2 1 2 1 2 Q2 Trip-indicating auxiliary contact for pump 2

Q1 Q2 Q3 Q4 S0 Emergency-stop
S1 Keyswitch for pump 1
K1 K2 H1 H2
S2 Keyswitch for pump 2
S3 Acknowledge button

Task definition switch to new comparison values time T5 has elapsed by the alternate
according to the following equation: flashing of H1 and H2. It must be
Two pumps provide the water supply Required changeover time in hours possible to enter the limit value for low
to a system. Their function is to be x 60 = Comparison value pressure on the “easy”.
monitored. The two pumps are to Preset:
operate alternately in order to save 48 hours x 60 = 2880  Acknowledgement:
wear. System operating states and faults All fault messages shall be indicated
are to be signalled by means of two  Faults: until they are acknowledged via
indicator lights. It must be possible to The failure of a pump motor is detected pushbutton actuator S3.
set the pressure-dependent switching by means of the trip-indicating auxiliary
points as required for activating the contact of motor-protective circuit-  Maintenance:
pumps. breaker Q1 and Q2. The pump that is It must be possible to switch pump P1
still functional is activated. If a pump is directly using keyswitch S1 and pump
faulty, the resulting low pressure should P2 using keyswitch S2.
Function description be detected. The other pump should be
activated after time T4 has elapsed.
 Pump operation: Both types of faults are indicated by Benefits
The pump station provides the water means of the corresponding H1 and H2
supply to a system. In this process, the indicator lights. Implemented functions:
pressure should not go below a 1 x flash relay
specified minimum pressure. The two  Low pressure: List price approx. 60 ¤
booster pumps P1 and P2 are provided The system is monitored for low 2 x timing relays, on-delayed
and, in the event of low pressure, one pressure. Low pressure is indicated after List price approx. 70 ¤
of them is activated by means of 1 x operating hours counter
pressure sensor B1. In order to maintain Pressure value processing (analog
an even utilisation and wearing of the value)
Load current circuit
pumps, they are run alternately every
Variable switching points
forty-eight hours. The two indicator L1
L2 and operating hours changeover
lights H1 and H2 are used to indicate L3
N

which of the two pumps is currently in

PE Less wiring required
4.43 4.43
Q1 Q2
operation. If “easy” is disconnected Less space required compared to
4.44 4.44

from the power supply, the counting of conventional solution

operating hours is restarted, and pump K1 K2

1 is activated first of all. If the pumps are

M M
to be switched over before or after the 3~ 3~

set time, the counters C1 and C2 are to M1 M2

For Immediate Delivery call KMParts.com at (866) 595-9616 23

 Moeller addresses worldwide:
www.moeller.net/address
E-Mail: [email protected]

© 2004 by Moeller GmbH

Subject to alterations
W2528-7557GB MDS/DM 04/04
Printed in the Federal Republic of Germany (06/04)
Article No.: 284718

Xtra Combinations

Xtra Combinations from Moeller offers a range of products

and services, enabling the best possible combination options
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and automation.

Using Xtra Combinations enables you to find more efficient

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It provides:
■ flexibility and simplicity
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Think future. Switch to green.

For Immediate Delivery call KMParts.com at (866) 595-9616