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Skill Development On Power Failure

This document outlines emergency handling procedures for a power failure at a refinery's AVU & sr-lpg treatment unit. It lists steps such as ensuring emergency lamps switch on, closing control valves and isolating burners to prepare units for shutdown. Key safety steps include activating all safety interlocks, opening stack dampers, and controlling pressures. The document provides detailed guidance to safely shutdown units and equipment in the event of a loss of power.

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33 views2 pages

Skill Development On Power Failure

This document outlines emergency handling procedures for a power failure at a refinery's AVU & sr-lpg treatment unit. It lists steps such as ensuring emergency lamps switch on, closing control valves and isolating burners to prepare units for shutdown. Key safety steps include activating all safety interlocks, opening stack dampers, and controlling pressures. The document provides detailed guidance to safely shutdown units and equipment in the event of a loss of power.

Uploaded by

00083583rf
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as DOCX, PDF, TXT or read online on Scribd
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Avu & sr-lpg treatment unit

paradip refinery
Dated:20.08.2023
Topic covered: EMERGENCY HANDLING ON POWER FAILURE
Faculty: MD ARIF
Training session attended by:
Sl. Sl.
Name Signature/date Name Signature/date
No. No.
Mr. AVANISH
1 7

Mr. AASIM
2 8

Mr. CHANDAN
3 9

Mr. GIRIRAJ
4 10

Mr. DURGESH
5 11

Mr. RAKESH
6 12

Discussion points:
COMMUNICATE WITH CPP AND IF POWER CLEARANCE NOT RECEIVED WITHIN SHORT PERIOD OF TIME, TAKE
DECISION TO PROCEED FOR UNIT S/D AND INFORM TO RSM & UNIT INCHARGE

 ENSURE, EMERGENCY LAMPS PROVIDED IN THE CONTROL ROOM SHOULD GET SWITCHED ‘ON’
AUTOMATICALLY.
 ENSURE ALL THE SAFETY INTERLOCK IS ACTIVATED AS PER LOGIC
 ENSURE CDU/VDU FURNACE MAIN STACK DAMPER IS 100% OPEN; BOTH FURNACES FG/FO S/D VALVES
ARE CLOSED.
 ENSURE CDU/VDU FURNACE FG/FO SHUT DOWN VALVES ARE CLOSED
 CLOSE INDIVIDUAL CONTROL VALVES OF FG/FO LINE FROM DCS
 ISOLATE THE B/VS OF INDIVIDUAL FG & PILOT GAS BURNER AT THE FIRING P/F.
 IN VACUUM FURNACE ALSO ISOLATE INDIVIDUAL B/V OF VENT GAS BURNERS
 CLOSE EJECTOR MOTIVE STEAM MAIN C/V HIC-3013.

AVU & SRLPG Treatment Unit - Skill DevelopmentPage 1 of 2


 OPEN NITROGEN B/V TO 010-C-007 TO BRING SLIGHTLY POSITIVE PRESSURE IN THE VACUUM COLUMN
 ENSURE OFF GAS LINE TO ATMOSPHERIC VENT AT 010-V-11 IS CLOSED
 ISOLATE THE B/V ACROSS FLAME ARRESTORS IN VENT GAS LINE TO BURNER.
 CLOSE 010-C-007 STRIPPING STEAM C/V & B/V AFTER ENSURING POSITIVE PRESSURE IN THE COLUMN.
 ENSURE LP & MP STEAM SILENCER VENT XZV IS OPEN.
 FO CIRCULATION TO BE ESTABLISHED DEPENDING ON THE AVAILABILITY OF FO PUMP (OFFSITE AREA).
 MP STEAM SUPPLY TO FURNACE CONVECTION COIL (F-002) TO BE ISOLATED.
 CLOSE OFF GAS COMPRESSOR (010-K-003) SUCTION AND DISCHARGE ISOLATION B/V
 CONTROL THE PRESSURE OF 010-C-001 BY TAKING 010-PV-1072 IN MANUAL MODE.
 IF REQUIRED 010-PV-1072 FLARE SIDE B/P B/V TO BE OPENED OR C/V MAIN ISOLATION B/V TO BE
THROTTLED FOR PRESSURE CONTROL BY CO-COORDINATING WITH PANEL IN CHARGE.
 ISOLATE THE LPG REPROCESSING B/V AND WILD NAPHTHA FROM DHDT B/V IN CASE OF REPROCESSING
WAS GOING ON.
 CLOSE BRINE EFFLUENT, LV-1002/1502 MANUALLY.
 CLOSE C/VS AND B/VS OF STRIPPING STEAM TO COLUMNS AND STRIPPERS
 010-C-001/002/003/008 STRIPPER FEED I/L C/V (010-LV-1028, 010-LV-1014, 010-LV-1016 & 010-LV-1018)
TO BE CLOSED MANUALLY
 ALL CONTROL VALVES OF PRODUCTS RUN DOWN TO STORAGE/HOT FEED TO SECONDARY UNITS TO BE
CLOSED MANUALLY FROM THE DCS AND ALSO CLOSE B/L ISOLATION VALVE OF RESPECTIVE PRODUCT.
 INTERNAL REFLUX (I/R) C/V TO THE COLUMN TO BE CLOSED MANUALLY.
 CLOSE 010-C-004/005/006 REBOILER HEATING C/V (010-FV-2019 A/B, 010-FV-2022 A/B & 010-FV-2025
A/B) AND TAKE THE OVER HEAD PRESSURE CONTROLLER OF THESE COLUMNS IN MANUAL MODE.
 IN CASE OF PRESSURE OVERSHOOT OF THE ABOVE COLUMNS, USE HZV-2008(010-V-008), HZV-2013 (010-
V-009) AND HZV-2012 (010-V-010) TO DEPRESSURIZE THE RESPECTIVE COLUMN.
 CLOSE BFW FLOW C/V AND B/V TO ALL STEAM GENERATORS (010-E-
 149/150/151A-C/251A-C/WHB-001/WHB-002) AND ALSO TO DE-SUPER HEATERS (010-DS-001/002).
 CLOSE DISCHARGE B/VS OF ALL PRODUCT/PA PUMPS WHICH WERE RUNNING. (EXCEPT THE AUTO START
PUMPS)
 CLOSE DISCHARGE B/V OF DESALTER WASH WATER INJECTION/CIRCULATION PUMPS AND CHEMICAL
INJECTION PUMPS WHICH WERE RUNNING.
 CLOSE B/V OF DESALTER WATER INJECTION TO 010-V-102B/202B NEAR MIXING VALVE AND AT THE I /L OF
E-102/202
 ISOLATE ALL THE CHEMICAL DOSING
 CLOSE B/V OF DEMULSIFIER INJECTION/ANTIFOULING INJECTION.
 CLOSE LV-1002 AND U/S ISOLATION VALVE ON BRINE EFFLUENT TO ETP.
 CLOSE THE B/V OF SOUR WATER TO O/H AIR COOLER (010-C-001)
 CLOSE PUMP DISCHARGE & OPEN WARM-UP FULLY TO RELEASE PRESSURE.
 FREQUENTLY CHECK HE’S / EQUIPMENT, FOR POSSIBLE LEAKAGE.
 CHANGE OVER SEAL FLUID V19/V20 MAKE UP TO FLO
 KEEP ALL HVS OPEN & DRAW PUMP WARN UP VALVE FULL OPEN TO RELEASE PRESSURE (DUE TO
THERMAL EXPANSION) BACK TO COLUMN.
 IF START UP CLEARANCE IS NOT AVAILABLE SHORTLY THEN 10-F-101/201/002 COIL INLET
C/VS TO BE ISOLATED AND COIL HOLD UP TO BE EMPTIED WITH COIL PURGING STEAM.
 FLUSH ALL HEAVY PRODUCT LINES/PUMPS IF FLO IS AVAILABLE.
 LINE UP CIRCULATION IN CDU AND WAIT FOR THE POWER CLEARANCE.

AVU & SRLPG Treatment Unit - Skill DevelopmentPage 2 of 2

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