Workshop Manual - Polaris Ranger EPS EU

PMS 419
2020
RANGER
Diesel
EPS EU
Owner's Manual
for Maintenance and Safety
! WARNING
Read, understand, and follow all of the instructions and safety
precautions in this manual and on all product labels.
Failure to follow the safety precautions

could result in serious injury or death.
! WARNING
Operating, servicing, and maintaining a passenger vehicle or off-road
vehicle can expose you to chemicals including engine exhaust, carbon
monoxide, phthalates, and lead, which are known to the State of California
to cause cancer and birth defects or other reproductive harm. To minimize
exposure, avoid breathing exhaust, do not idle the engine except as
necessary, service your vehicle in a well-ventilated area and wear gloves
or wash your hands frequently when servicing your vehicle.
For more information go to www.P65Warnings.ca.gov/passenger-vehicle.
For videos and more information

about a safe riding experience with
your Polaris vehicle, scan this QR
code with your smartphone.
2020 Owner’s Manual
RANGER® Diesel EPS EU

POLARIS®, RANGER®, POLARIS GENERAL®, and Ride Command® are
trademarks of POLARIS Industries Inc.
Copyright 2019 Polaris Industries Inc. All information contained within this
publication is based on the latest product information at the time of
publication. Due to constant improvements in the design and quality of
production components, some minor discrepancies may result between the
actual vehicle and the information presented in this publication. Depictions
and/or procedures in this publication are intended for reference use only. No
liability can be accepted for omissions or inaccuracies. Any reprinting or
reuse of the depictions and/or procedures contained within, whether whole or
in part, is expressly prohibited.
The original instructions for this vehicle are in English. Other languages are
provided as translations of the original instructions.
Printed in Czech Republic
9930939 Rev 01
WELCOME
Thank you for purchasing a POLARIS vehicle, and welcome to our world-wide
family of POLARIS enthusiasts. Be sure to visit us online at www.polaris.com for
the latest news, new product introductions, upcoming events, career
opportunities and more.
Here at POLARIS we proudly produce an exciting line of utility and recreational
products.
• Snowmobiles • RZR® sport vehicles

• All-terrain vehicles (ATVs) • GEM® vehicles
• Low emission vehicles (LEVs) • INDIAN® motorcycles
• RANGER® utility vehicles • POLARIS POWER® generators
• BRUTUS® work vehicles • POLARIS DEFENSE® combat
• SLINGSHOT® three wheel vehicles
motorcycles • Timbersled® Snow Bikes
Always follow the instructions and recommendations in this manual. The manual
contains instructions for minor maintenance, but information about major repairs
is outlined in the POLARIS Service Manual and should be performed only by a
factory-certified Master Service Dealer® (MSD) technician. Please see your
dealer for all of your service needs during (and after) the warranty period.
3
WELCOME
4
IMPORTANT ISRAEL MODEL INFORMATION . . . . . . 7
Introduction . . . . . . . . . . . . . . . . . . . . 9
Safety . . . . . . . . . . . . . . . . . . . . . . 13
Features and Controls . . . . . . . . . . . . . . 31
Operation . . . . . . . . . . . . . . . . . . . . 61
Winch Guide. . . . . . . . . . . . . . . . . . . 85
Emission Control Systems . . . . . . . . . . . . . 95
Maintenance . . . . . . . . . . . . . . . . . . 97
Specifications . . . . . . . . . . . . . . . . . . 147
POLARIS Products . . . . . . . . . . . . . . . . 151
Troubleshooting . . . . . . . . . . . . . . . . . 153
Warranty . . . . . . . . . . . . . . . . . . . . 157
Maintenance Log . . . . . . . . . . . . . . . . 163
5
6
IMPORTANT ISRAEL MODEL INFORMATION
IMPORTANT ISRAEL MODEL

INFORMATION
ISRAEL MODEL DIFFERENCES
IMPORTANT
Israel models are significantly different from other models covered by this
owner’s manual. The unique characteristics of Israel models will not be
referenced throughout the rest of this owner’s manual. If you are using an
Israel model, carefully read the statements below and bear them in mind
before consulting the rest of the owner’s manual.
ISRAEL MODELS ARE TWO-PERSON VEHICLES.

Israel models are designed to accommodate two individuals - a driver and a
passenger. Do not operate Israel models with more than one passenger, as only
two seat belts are available for use. If you are using an Israel model, disregard
all other mentions of “passengers” within the manual text.
ISRAEL MODELS ARE ON-ROAD VEHICLES.
Israel models are certified for on-road use in your region. Disregard warnings
prohibiting on-road use in the manual text if you are using an Israel model.
DECLARATION OF CONFORMITY NOTE
The “Declaration of Conformity” section (in the Introduction chapter) does not
apply to Israel models. Disregard the “Declaration of Conformity” section if you
are using an Israel model.
7
8
INTRODUCTION
INTRODUCTION
IMPORTANT INFORMATION
WARNING
Failure to follow the warnings contained in this manual can result in severe
injury or death.
This vehicle is not a toy and can be hazardous to operate. This vehicle handles
differently than other vehicles. A collision or rollover can occur quickly, even
during routine maneuvers, if you fail to take proper precautions.
• Read this owner’s manual. Understand all safety warnings, precautions and
operating procedures before operating the vehicle. Keep this manual with
the vehicle at all times.
• This vehicle is an ADULT VEHICLE ONLY. You MUST be at least 16 years
of age and have a valid driver’s license to operate this vehicle.
• No person under the age of 12 may ride as a passenger in this vehicle.
• Never permit a guest to operate this vehicle unless the guest has read this
manual and all product labels.
• Always keep hands, feet, and all other body parts inside the vehicle at all
times.
• Always wear the proper clothing when operating or riding in this vehicle. All
riders should wear substantial footwear, long pants, and a close-fitting shirt.
A hard hat or helmet and approved eye protection are recommended when
appropriate for riding or working conditions.
• Never use this vehicle with drugs or alcohol, as these conditions impair
judgment and reduce operator reaction time.
9
INTRODUCTION
SAFETY SYMBOLS AND SIGNAL WORDS
The following signal words and symbols appear throughout this manual and on
your vehicle. Your safety is involved when these words and symbols are used.
Become familiar with their meanings before reading the manual.
DANGER
DANGER indicates a hazardous situation which, if not avoided, WILL result in
death or serious injury.
WARNING
SAFETY ALERT WARNING indicates a hazardous situation which, if not
avoided, COULD result in serious injury or death.
CAUTION
SAFETY ALERT CAUTION indicates a hazardous situation which, if not
avoided, COULD result in minor to moderate injury.
CAUTION
CAUTION indicates special precautions that must be taken to avoid vehicle
damage or property damage.
IMPORTANT
IMPORTANT provides key reminders during disassembly, assembly, and
inspection of components.
NOTICE
NOTICE provides key information by clarifying instructions.
The Prohibition Safety Sign indicates an action NOT to take in order

to avoid a hazard.
The Mandatory Action Sign indicates an action that NEEDS to be

taken to avoid a hazard.
10
INTRODUCTION
DECLARATION OF CONFORMITY
11
INTRODUCTION
VEHICLE IDENTIFICATION NUMBERS
Record your vehicle's identification
numbers and key number in the
spaces provided. Remove the spare
key and store it in a safe place. An
ignition key can be duplicated only
by ordering a POLARIS key blank
(using your key number) and mating
it with one of your existing keys. The
ignition switch must be replaced if
all keys are lost.
The engine serial number can be found on a decal applied to the front of the
engine crankcase q or stamped into the crankcase on the PTO side of the
engine w.
The VIN can be found on the vehicle’s frame, just above the right front wheel e.
The key number can be found on the keyr.
Vehicle Model Number:

Vehicle Identification Number (VIN):
Engine Serial Number:
Key Number:
12
SAFETY
SAFETY
SAFETY TRAINING
Safety training is a top priority for POLARIS. POLARIS strongly encourages you
and any family members who will be riding this vehicle to take a training course.
For more information about safety, contact an authorized POLARIS dealer or
visit the POLARIS web site at www.polaris.com.
Your POLARIS vehicle is designed for off-road operation. Familiarize yourself
with all laws and regulations concerning the operation of this vehicle in your
area.
We strongly advise you to strictly follow the recommended maintenance
program outlined in your owner's manual. This preventive maintenance program
is designed to ensure that all critical components on your vehicle are thoroughly
inspected at specific intervals.
SAFE RIDING GEAR

Always wear helmet, eye protection, gloves, long-sleeve shirt, long pants, over-
the-ankle boots and seat belt at all times. Protective gear reduces the chance of
injury.
RIDER COMFORT
Under certain operating conditions, heat generated by the engine and exhaust
system can elevate temperatures in the rider cab area.
The condition occurs most frequently
when a vehicle is being operated in high
ambient temperatures at low speeds
and/or high load conditions for an
extended period of time. The use of
certain windshield, roof and/or cab
systems may contribute to this condition
by restricting airflow. Any discomfort
due to heat buildup in this area can be
minimized by wearing proper riding
apparel and by varying speeds to
increase airflow.
q Helmet
w Eye Protection
e Long Sleeves
r Gloves
t Long Pants
y Over-the-Ankle Boots
13
SAFETY
HELMET
Wearing a helmet can prevent a severe head injury. Whenever riding this
POLARIS vehicle, always wear a helmet that meets or exceeds established
safety standards.
Approved helmets in Europe, Asia and Oceania bear the ECE

22.05 label. The ECE mark consists of a circle surrounding the
letter E, followed by the distinguishing number of the country
which has granted approval. The approval number and serial
number will also be displayed on the label.
EYE PROTECTION
Do not depend on eyeglasses or sunglasses for eye protection. Whenever riding
this POLARIS vehicle, always wear shatterproof goggles or use a shatterproof
helmet face shield. POLARIS recommends wearing approved Personal
Protective Equipment (PPE) bearing markings such as VESC 8, V-8, Z87.1, or
CE. Make sure protective eye wear is kept clean.
GLOVES
Wear gloves for comfort and for protection from sun, cold weather and other
elements.
BOOTS
Wear sturdy over-the-ankle boots for support and protection. Never ride a
POLARIS vehicle with bare feet or sandals.
CLOTHING
Wear long sleeves and long pants to protect arms and legs.
14
SAFETY
SAFETY LABELS AND LOCATIONS
Warning labels have been placed on the vehicle for your protection. Read and
follow the instructions of the labels on the vehicle carefully. If any of the labels
depicted in this manual differ from the labels on your vehicle, always read and
follow the instructions of the labels on the vehicle.
If any label becomes illegible or comes off, contact your POLARIS dealer to
purchase a replacement. Replacement safety labels are provided by POLARIS
at no charge. The part number is printed on the label.
GENERAL ALERT
Read your owner’s manual. Never allow anyone under 16 years of age to
operate this vehicle. Never use alcohol or drugs before or while driving or riding.
Do not allow operation on public roads (unless designated for off-highway
vehicle access). Wear approved helmet, goggles, and protective clothing.
Always wear seat belts. Always use the cab nets or doors. Never exceed seating
capacity.
SHIFT ALERT
CAUTION
To avoid transmission damage, shift
only when vehicle is stationary and
at idle.
APPLY BRAKE TO START. When
this vehicle is not in operation, or
unattended, place shift in the park
position.
q General Alert
w Shift Alert
15
SAFETY
LOAD/PASSENGER/TIRE PRESSURE ALERT
Never carry passengers in cargo
box. Passengers can be thrown off.
This can cause serious injury or
death. Read owner's manual.
NEVER carry fuel or other
flammable liquids on this vehicle.
Failure to follow this instruction
could lead to serious burn injuries or
death.
RANGER EU/ZUG
MAXIMUM CARGO BOX LOAD 412 kg
TIRE PRESSURE IN kPa (bar) FRONT 69 kPa (0,69 bar)

REAR 97 kPa (0,97 bar)
TIRE PRESSURE WITH FULL LOAD FRONT 69 kPa (0,69 bar)

(MAX CARGO + PASSENGER) IN kPa (bar) REAR 210 kPa (2,1 bar)
MAXIMUM WEIGHT CAPACITY

INCLUDES WEIGHT OF OPERATOR, 696 kg
PASSENGER, CARGO AND ACCESSORIES
Read Operation and Maintenance Manual for more detailed loading

information.
16
SAFETY
JACKING POINTS ALERT
Jacking positions are located
beneath the vehicle’s center points.
Read the owner’s manual.
GREASING POINTS ALERT

Lubricate as recommended. Read
owner’s manual.
q Load/Passenger/Tire Pressure
Alert
w Jacking Points Alert
e Greasing Points Alert
CLUTCH COVER ALERT

Read your owner’s manual. Keep body parts
away from belt.
q Clutch Cover Alert
17
SAFETY
OWNER’S MANUAL ALERT
HITCH RECEIVER CAPACITY ALERT

MAXIMUM DRAWBAR PULL: 3200 N
ON LEVEL GROUND
MAXIMUM VERTICAL LOAD: 1700 N
Label Location: on the hitch receiver.
SAFETY WARNINGS
PROPER OPERATION
WARNING
Failure to operate the RANGER
properly can result in a collision, loss
of control, accident or rollover, which
may result in serious injury or death.
Heed all safety warnings outlined in
this section of the owner’s manual.
See the OPERATION section of the
owner’s manual for proper operating
procedures.
18
SAFETY
OPERATOR SAFETY
WARNING
Serious injury or death can result if you do not follow these instructions and
procedures, which are outlined in further detail within your owner's manual.
• Read this entire manual and all labels carefully. Follow the operating
procedures described.
• Never allow anyone under the age of 16 to operate this vehicle and never
allow anyone without a valid driver's license to operate this vehicle.
• Do not carry a passenger until you have at least two hours of driving
experience with this vehicle.
• All riders must be able to sit with backs against the seat, both feet flat on the
floor and both hands on the steering wheel (if driving) or on a passenger hand
hold.
• The driver and all passengers must wear helmets, eye protection, gloves,
long-sleeve shirts, long pants, over-the-ankle boots and seat belt at all times.
• Always use the cab nets while riding in this vehicle.
• Always keep hands and feet inside the vehicle at all times.
• Always keep both hands on the steering wheel and both feet on the
floorboards of the vehicle during operation.
• Never permit a guest to operate this vehicle unless the guest has read this
manual and all product labels.
• To reduce rollover risk, be especially careful when encountering obstacles
and slopes and when braking on hills or during turns.
• This vehicle is approved for on-road operation.
• Never consume alcohol or drugs before or while operating this vehicle.
• Never operate at excessive speeds. Always travel at a speed proper for the
terrain, visibility and operating conditions, and your experience.
• Never attempt jumps or other stunts.
• Always inspect the vehicle before each use to make sure it's in safe operating
condition. Always follow the inspection procedures described in this manual.
• Always travel slowly and use extra caution when operating on unfamiliar
terrain. Be alert to changing terrain.
• Never operate on excessively rough, slippery or loose terrain.
• Always follow proper procedures for turning. Practice turning at slow speeds
before attempting to turn at faster speeds. Never turn at excessive speeds.
• Always have this vehicle checked by an authorized POLARIS dealer if it has
been involved in an accident.
• Never operate this vehicle on hills too steep for the vehicle or for your abilities.
Practice on smaller hills before attempting larger hills.
19
SAFETY
• Always follow proper procedures for climbing hills as described in this manual.
Check the terrain carefully before attempting to climb a hill. Never climb hills
with excessively slippery or loose surfaces. Never apply throttle suddenly.
Never make sudden gear changes. Never go over the top of a hill at high
speed.
• Always follow the proper procedures outlined in this manual for traveling
downhill and for braking on hills. Check the terrain carefully before
descending a hill. Never travel downhill at high speed. Avoid going downhill at
an angle, which would cause the vehicle to lean sharply to one side. Travel
straight down the hill where possible.
• Always check for obstacles before operating in a new area. Never attempt to
operate over large obstacles such as large rocks or fallen trees. Always follow
the proper procedures outlined in this manual when operating over obstacles.
• Always be careful of skidding or sliding. On slippery surfaces such as ice,
travel slowly and exercise caution to reduce the chance of skidding or sliding
out of control.
• Never operate your vehicle in fast-flowing water or in water deeper than that
specified in this manual. Wet brakes may have reduced stopping ability. Test
your brakes after leaving water. If necessary, apply them lightly several times
to let friction dry out the pads.
• Always be sure there are no obstacles or people behind your vehicle when
operating in reverse. When it’s safe to proceed in reverse, move slowly. Avoid
turning at sharp angles in reverse.
• Always use the proper size and type of tires specified in this manual. Always
maintain proper tire pressure as specified on safety labels.
• Never modify this vehicle through improper installation or use of non-
POLARIS approved accessories.
• Always reinstall plastics and heat shields after vehicle is serviced.
• Never exceed the stated load capacity for this vehicle. Cargo should be
properly distributed and securely attached. Reduce speed and follow the
instructions in this manual for hauling cargo or pulling a trailer. Allow a greater
distance for braking.
• Always place the transmission in PARK before getting out of the vehicle.
• Always engage the park brake when leaving the vehicle unattended.
• Always stop the engine before refueling. Remove flammable material
containers from the box before filling them with fuel. Make sure the refueling
area is well ventilated and free of any source of flame or sparks. Gasoline is
extremely flammable.
• Always remove the ignition key when the vehicle is not in use to prevent
unauthorized use by someone under the age of 16 or without a driver’s
license and proper training, or accidental starting.
20
SAFETY
OPERATING WITHOUT INSTRUCTION
Operating this vehicle without proper
instruction increases the risk of an accident.
The operator must understand how to
operate the vehicle properly in different
situations and on different types of terrain. All
operators must read and understand the
Owner's Manual and all warning and
instruction labels before operating the
vehicle.
AGE RESTRICTIONS
This vehicle is an ADULT VEHICLE ONLY. Operation
is prohibited for anyone under 16 years of age or
anyone without a valid driver’s license.
The operator must be tall enough to sit with back
against the seat, both feet flat on the floor and both
hands on the steering wheel (if equipped) or
handlebars.
USING ALCOHOL OR DRUGS

WARNING
Never consume alcohol or drugs before or while
operating this vehicle.
Operating this vehicle after consuming alcohol or
drugs could adversely affect operator judgment,
reaction time, balance and perception.
21
SAFETY
FAILURE TO INSPECT BEFORE OPERATING
WARNING
Failure to inspect and verify that the vehicle is in safe operating condition
before operating increases the risk of an accident. Always perform the Pre-
Ride Inspection outlined in the Operation chapter before each use of your
vehicle to make sure it's in safe operating condition. Always follow the
inspection and maintenance procedures and schedules described in this
owner’s manual. See the Periodic Maintenance section of the Maintenance
chapter.
PROTECTIVE APPAREL
Riding in this vehicle without wearing an approved helmet and protective
eyewear increases the risk of a serious injuries in the event of an accident.
Operator and/or all passengers must always wear an approved helmet that fits
properly, gloves, long-sleeve shirt, long pants, over-the-ankle boots, and eye
protection (goggles or face shield).
DUST EXPOSURE
Exposure to dust created by the movement of the vehicle in dry weather may
lead to respiratory distress. Be aware of operating environments and take
precautions to avoid dust ingestion. Wear proper clothing, helmet, and eye
protection.
SEAT BELTS
WARNING
Riding in this vehicle without wearing the seat belt increases the risk of serious
injury in the event of rollover, loss of control, other accident or sudden stop.
Seat belts may reduce the severity of injury in these circumstances. The
operator MUST wear the seat belt at all times.
CAB NETS
Riding in this vehicle without using the cab nets increases the risk of serious
injury or death in the event of an accident or rollover.
Cab nets must be used by both operator and passenger at all times. Make sure
all latches are secure before operating the vehicle.
Always inspect cab nets for tightness, wear and damage before each use of the
vehicle. Use the strap adjusters to tighten any loose straps. Promptly replace
worn or damaged cab nets or latches with new cab nets and latches. Your
POLARIS dealer can assist.
22
SAFETY
CARRYING PASSENGERS
A passenger must always be seated in a passenger seat with seat belt secured.
Never carry more than two passengers in a 3-seat vehicle.
OPERATING WITH A LOAD ON THE VEHICLE

The weight of both cargo and operator impacts vehicle operation and stability.
For your safety and the safety of others, carefully consider how your vehicle is
loaded and how to safely operate the vehicle. Follow the instructions in this
manual for loading, tire pressure, gear selection and speed.
• Do not exceed vehicle weight capacities. The vehicle’s maximum weight
capacity is listed in the specifications section of this manual and on a label on
the vehicle. When determining the weight you are adding to the vehicle,
include the weight of the operator, accessories, loads in the rack or box and
the load on the trailer tongue. The combined weight of these items must not
exceed the maximum weight capacity.
• The recommended tire pressures are listed in the specifications section of this
manual and on a label on the vehicle.
Always follow these guidelines:
UNDER ANY OF THESE CONDITIONS: DO ALL OF THESE STEPS:

Operator and/or cargo exceeds half the
maximum weight capacity
Operating in rough terrain 1. Slow down.
Operating over obstacles 2. Verify tire pressure.

3. Use extra caution when operating.
Climbing an incline
Towing
23
SAFETY
IMPROPER TIRE MAINTENANCE
WARNING
Operating this vehicle with improper tires or with improper or uneven tire
pressure could cause loss of control or accident. Always use the size and type
of tires specified for your vehicle. Always maintain proper tire pressure as
described in the owner's manual and on safety labels.
OPERATING ON PAVEMENT
This vehicle's tires are designed for off-road use only, not for use on pavement.
Operating this vehicle on paved surfaces (including sidewalks, paths, parking
lots and driveways) may adversely affect the handling of the vehicle and may
increase the risk of loss of control and accident or rollover. Avoid operating the
vehicle on pavement. If it's unavoidable, travel slowly, travel short distances and
avoid sudden turns or stops.
OPERATING ON PUBLIC ROADS

WARNING
Operating this vehicle on public streets, roads or highways could result in a
collision with another vehicle. Never operate this vehicle on any public street,
road or highway, including dirt and gravel roads (unless designated for off-
highway use).
OPERATING AT EXCESSIVE SPEEDS

CAUTION
Operating this vehicle at excessive speeds increases the operator's risk of
losing control. Always operate at a speed that's appropriate for the terrain, the
visibility and operating conditions and your skills and experience.
JUMPS AND STUNTS

CAUTION
Exhibition driving increases the risk of an accident or rollover. DO NOT do
power slides, “donuts”, jumps or other driving stunts. Avoid exhibition driving.
24
SAFETY
TURNING IMPROPERLY
CAUTION
Turning improperly could cause loss of traction, loss of control, accident or
rollover. Always follow proper procedures for turning as described in this
owner’s manual.
Avoid sharp turns. Never turn while applying heavy throttle. Never make abrupt
steering maneuvers. Practice turning at slow speeds before attempting to turn at
faster speeds.
IMPROPER HILL CLIMBING

CAUTION
Improper hill climbing could cause loss of control or rollover. Use extreme
caution when operating on hills. Always follow proper procedures for hill
climbing as described in this owner's manual.
DESCENDING HILLS IMPROPERLY

CAUTION
Improperly descending a hill could cause loss of control or rollover. Always
follow proper procedures for traveling down hills as described in this owner’s
manual.
CROSSING HILLSIDES
CAUTION
Driving on a sidehill is not recommended. Improper procedure could cause
loss of control or rollover. Avoid crossing the side of any hill unless absolutely
necessary. If crossing a hillside is unavoidable, always follow proper
procedures as described in this owner's manual.
25
SAFETY
STALLING WHILE CLIMBING A HILL
CAUTION
Stalling or rolling backwards while climbing a hill could cause a rollover.
Maintain a steady speed when climbing a hill.
If you lose all forward speed:

Apply the brakes gradually until the vehicle is fully stopped. Place the
transmission in reverse and slowly allow the vehicle to roll straight downhill while
applying light brake pressure to control speed.
If you begin rolling downhill:
Never apply engine power. Apply the brakes gradually until the vehicle is fully
stopped. Place the transmission in reverse and slowly allow the vehicle to roll
straight downhill while applying light brake pressure to control speed.
OPERATING IN UNFAMILIAR TERRAIN

CAUTION
Failure to use extra caution when operating on unfamiliar terrain could result in
an accident or rollover.
CAUTION
Unfamiliar terrain may contain hidden rocks, bumps, or holes that could cause
loss of control or rollover.
Travel slowly and use extra caution when operating on unfamiliar terrain. Always
be alert to changing terrain conditions.
OPERATING IMPROPERLY IN REVERSE

CAUTION
Improperly operating in reverse could result in a collision with an obstacle or
person. Always follow proper operating procedures as outlined in this manual.
Before shifting into reverse gear, always check for obstacles or people behind
the vehicle. When it's safe to proceed, back slowly.
26
SAFETY
SKIDDING OR SLIDING
CAUTION
Failure to use extra caution when operating on excessively rough, slippery or
loose terrain could cause loss of traction, loss of control, accident or rollover.
Do not operate on excessively slippery surfaces. Always slow down and use
additional caution when operating on slippery surfaces.
CAUTION
Skidding or sliding due to loss of traction can cause loss of control or rollover (if
tires regain traction unexpectedly). Always follow proper procedures for
operating on slippery surfaces as described in this owner's manual.
OPERATING OVER OBSTACLES

CAUTION
Improperly operating over obstacles could cause loss of control or rollover.
Before operating in a new area, check for obstacles. Avoid operating over
large obstacles such as large rocks and fallen trees. Always follow the proper
procedures outlined in this manual when operating over obstacles.
OPERATING THROUGH WATER

CAUTION
Operating through deep or fast-flowing water can cause loss of traction, loss of
control, rollover or accident. Never operate in fast-flowing water or in water that
exceeds the floor level of the vehicle.
Always follow proper procedures for operating in water as described in this

owner’s manual.
Wet brakes will have reduced stopping ability. After leaving water, test the
brakes. Apply them lightly several times while driving slowly. The friction will help
dry out the pads.
27
SAFETY
OPERATING ON FROZEN BODIES OF WATER
WARNING
Severe injury or death can result if the vehicle and/or the operator fall through
the ice. Never operate the vehicle on a frozen body of water unless you have
first verified that the ice is sufficiently thick to support the weight and moving
force of the vehicle, you and your cargo, together with any other vehicles in
your party.
Always check with local authorities and residents to confirm ice conditions and
thickness over your entire route. Vehicle operators assume all risk associated
with ice conditions on frozen bodies of water.
OPERATING A DAMAGED VEHICLE

CAUTION
Operating a damaged vehicle can result in an accident. After any rollover or
other accident, have a qualified service dealer inspect the entire machine for
possible damage, including (but not limited to) seat belts, rollover protection
devices, brakes, throttle, and steering systems.
IMPROPER CARGO LOADING

Overloading the vehicle or carrying cargo improperly may cause changes in
stability and handling, which could cause loss of control or an accident.
• Always follow the instructions in this owner’s manual for carrying cargo.
• Never exceed the stated load capacity for this vehicle.
• Cargo should be properly distributed and securely attached.
• Reduce speed when carrying cargo or pulling a trailer. Allow a greater
distance for braking.
POOR VISIBILITY
CAUTION
Operating this vehicle in darkness or inclement weather could result in a
collision or accident, especially if operating on a road or street. This vehicle is
not equipped with highway-approved lights. Operate this vehicle off-road only.
Use caution and drive at reduced speeds in conditions of reduced visibility
such as fog, rain and darkness. Clean headlights frequently and replace
burned out headlamps promptly.
28
SAFETY
HOT EXHAUST SYSTEMS
WARNING
Exhaust system components are very hot during and after use of the vehicle.
Hot components can cause burns and fire. Do not touch hot exhaust system
components. Always keep combustible materials away from the exhaust
system. Use caution when traveling through tall grass, especially dry grass.
Always inspect the underside of the vehicle and areas near the exhaust
system after driving through tall grass, weeds, brush, and other tall ground
cover. Promptly remove any grass or debris clinging to the vehicle.
EXPOSURE TO EXHAUST
CAUTION
Engine exhaust fumes are poisonous and can cause loss of consciousness or
death in a short time. Never start the engine or let it run in an enclosed area.
Operate this vehicle only outdoors or in well-ventilated areas.
REFUELING
Diesel fuel is highly flammable and explosive under certain conditions.
• Always exercise extreme caution whenever handling diesel fuel.
• Always turn off the engine when refueling.
• Always refuel outdoors or in a well ventilated area free of any source of flame
or sparks.
• NEVER carry fuel or other flammable liquids on this vehicle. Failure to follow
this instruction could lead to serious burn injuries or death.
• Do not smoke or allow open flames or sparks in or near the area where
refueling is performed or where diesel fuel is stored.
• Do not overfill the tank. Do not fill the tank neck.
• If diesel fuel spills on your skin or clothing, immediately wash it off with soap
and water and change clothing.
29
SAFETY
UNAUTHORIZED USE OF THE VEHICLE
Leaving the keys in the ignition can lead to unauthorized use of the vehicle by
someone under the age of 16, without a drivers license, or without proper
training. This could result in an accident or rollover. Always remove the ignition
key when the vehicle is not in use.
EQUIPMENT MODIFICATIONS
Your POLARIS vehicle is designed to provide safe operation when used as
directed. Modifications to your vehicle may negatively impact vehicle stability.
Failure of critical machine components may result from operation with any
modifications, especially those that increase speed or power. This vehicle may
become less stable at speeds higher than those for which it is designed. Loss of
control may occur at higher speeds.
Do not install any non-POLARIS-approved accessory or modify the vehicle for
the purpose of increasing speed or power. Any modifications or installation of
non-POLARIS-approved accessories could create a substantial safety hazard
and increase the risk of bodily injury.
The POLARIS limited warranty on your POLARIS vehicle will be terminated if
any non-POLARIS-approved equipment and/or modifications have been added
to the vehicle that increase speed or power.
The addition of certain accessories, including (but not limited to) mowers,
blades, tires, sprayers, or large racks, may change the handling characteristics
of the vehicle. Use only POLARIS-approved accessories, and familiarize
yourself with their function and effect on the vehicle.
For more information about safety, contact an authorized POLARIS

dealer or visit the POLARIS web site at www.polaris.com.
30
FEATURES AND CONTROLS

COMPONENT LOCATIONS
q Console t Taillights
w Headlights y Tailgate
e Radiator u CV Boot / Rear Caliper
r Bumper / Brush Guard i Receiver Hitch
o ROPS Cab Frame s Cargo Box

a Hip Bar d Fuel Cap
31
CONSOLE
q Turn Signal Lever u Park Brake Lever

w Hazard Switch i Glow Plug/Park Brake Indicator
e Instrument Cluster o ADC Switch
r Steering Wheel Adjustment a AWD Switch
Lever
t Ignition Switch s 12V Auxiliary Outlets
y Gear Selector (Shifter) d Storage Compartment
ADJUSTABLE STEERING WHEEL

The steering wheel can be tilted upward
or downward for rider preference. Lift
and hold the adjustment lever q toward
you while moving the steering wheel
upward or downward. Release the lever
when the steering wheel is at the
desired position. Always make sure the
steering wheel position does not
impede proper operation of the brake
pedal, throttle pedal, and all other
controls.
32
GEAR SELECTOR
To change gears, stop the vehicle, and with the engine idling, move the lever to
the desired gear. Do not attempt to shift gears with engine speed above idle or
while the vehicle is moving.
H: High Gear
L: Low Gear
N: Neutral
R: Reverse
P: Park
Low gear is the primary driving range for the RANGER. High gear is intended for
use on hard-packed surfaces with light loads. Whenever the vehicle is left
unattended, always place the transmission in PARK.
TIP
Maintaining shift linkage adjustment is important to assure proper transmission
function. Your POLARIS dealer can assist in resolving any shifting problems.
NOTICE
Do not attempt to shift the transmission while the vehicle is moving or damage
to the transmission could result. Always shift when the vehicle is stationary and
the engine is at idle.
SWITCHES
IGNITION SWITCH / LIGHT SWITCH
Use the ignition switch to start the engine and to turn the lights on or off. The key
can be removed from the switch when it is in the OFF position.
Turn the key to the OFF position to stop the engine.

OFF
Electrical circuits are off.
All lights are on. Electrical circuits are on. Electrical

LIGHTS ON equipment can be used.
POSITION The headlights are off. Position lights are on.

LIGHTS ON Electrical equipment can be used.
Turn the key to the START position to engage the
START electric starter. See the Starting the Engine section
for details.
33
TURN SIGNAL LEVER
Before turning, activate a turn signal to alert others of your intentions. Check turn
signal lamps before each ride.
TIP
The key must be in the ON position to activate the turn signals.
Move the turn signal lever downward q

to signal a left turn. The left turn signal
lamps in the taillight and below the front
headlight will flash. The turn signal
indicator in the gauge will also flash.
Move the lever upward w to signal a
right turn. The right signal lamps and
indicator will flash.
Return the lever to the center position to
end the signal.
AWD SWITCH
The AWD switch has three positions: All
Wheel Drive (AWD), Differential Lock/Two
Wheel Drive (2WD) and Off (1WD/Turf
Mode).
Press the top of the switch to engage All
Wheel Drive (AWD).
Move the switch to the center position to lock
the differential and operate in two wheel drive
(2WD).
Press the bottom of the switch to unlock the
differential and allow the rear drive wheels to
operate independently (1WD). This mode of
operation is well suited to turf driving or when
active traction is not needed.
34
HAZARD SWITCH
Push the hazard warning switch to cause all turn signal lights to
flash simultaneously. Both turn signal indicators on the console
will also flash. Use this feature to alert others of an emergency
or other situation requiring caution.
ADC SWITCH
The ADC switch has two positions,
ON/OFF. ADC will activate when all
of the following conditions are met:
• AWD mode is engaged.
• No throttle applied.
• Vehicle speed is between 1-12.5
MPH.
• ADC switch is in ON position.
PARK BRAKE/GLOW PLUG INDICATOR

The park brake indicator illuminates
when the park brake is engaged.
The glow plug indicator illuminates
when the glow plugs are active. The
indicator turns off when the engine
is ready to start.
35
AUXILIARY OUTLET
The 12-volt receptacles have spade
connections on the back that may be
used to power an auxiliary light or other
optional accessories or lights. The
connections are behind the console,
under the dash.
BRAKE PEDAL
Depress the brake pedal q to slow or stop the vehicle. Apply the brakes while
starting the engine.
THROTTLE PEDAL
Push the throttle pedal w down to increase engine speed. Spring pressure
returns the pedal to the rest position when released. Always check that the
throttle pedal returns normally before starting the engine.
PARK BRAKE LEVER

Always apply the service brakes before engaging or releasing the park brake. To
help prevent the vehicle from rolling, set the park brake when parking the
vehicle.
TIP
The park brake will not operate properly if the park brake connector or switch
malfunctions or becomes disconnected, or if the switch has moved. See your
dealer or other qualified service person promptly if this feature fails to operate
properly. If the switch is disconnected, the park brake light will be on and a
signal will sound if the engine revs above a certain threshold while the vehicle
is not in park.
36
1. To set the park brake, apply the brakes. Pull the park brake lever towards
yourself as far as possible.
2. To release the park brake, apply the brakes. Turn the park brake lever
counterclockwise and push it in as far as possible.
SEAT
SEAT REMOVAL
To remove the driver’s seat, lift up on the rear of the seat and rotate the seat
base up and forward.
To put the passenger seat into the upright position, lift up on the front of the seat
and raise it to the upright position.
SEAT BELTS
This vehicle is equipped with three-point lap and diagonal seat belts for the
operator and passengers. Always make sure the seat belts are secured for all
riders before operating.
WARNING
Falling from a moving vehicle could result in serious injury or death. Always
fasten your seat belt securely before operating or riding in the vehicle.
To wear the seat belt properly, follow this procedure:
37
1. For 3-point belts, pull the seat belt latch q downward and across your chest
toward the buckle at the inner edge of the seat. The belt should fit snugly
across your hips and diagonally across your chest. Make sure the belt is not
twisted.
2. Push the latch plate q into the buckle w until it clicks.
3. Release the strap, it will self tighten.
4. To release the seat belt, press the square red button in the buckle’s center.
SEAT BELT INSPECTION

Inspect all seat belts for proper operation before each use of the vehicle.
1. Push the latch plate into the buckle until it clicks. The latch plate must slide
smoothly into the buckle. A click indicates that it's securely latched.
2. Push the red release latch in the middle of the buckle to make sure it
releases freely.
3. Pull each seat belt completely out and inspect the full length for any damage,
including cuts, wear, fraying or stiffness. If any damage is found, or if the seat
belt does not operate properly, have the seat belt system checked and/or
replaced by an authorized dealer.
4. To clean dirt or debris from the seat belts, sponge the straps with mild soap
and water. Do not use bleach, dye or household detergents. Rinse the entire
length of the belt webbing. Use a garden hose to flush out the retractor and
latch housings regularly.
SEAT AND STORAGE COMPARTMENTS

The electrical compartment is located under the center seat. Never use this area
for storage. A storage bin is located under the passenger seat. To access this
storage area, lift up on the front of the passenger seat and raise it to the upright
position. Remove the storage bin to access the battery.
Always make sure all seats are properly installed before operating. Push down
firmly on the rear of each seat until the latch pins are fully seated into the
grommets.
ELECTRONIC POWER STEERING (EPS)

Electronic power steering engages when the ignition key is turned to the ON
position. EPS remains engaged whether the vehicle is moving or idle.
To conserve battery power, the EPS will shut down 5 minutes after the engine is
stopped if the key remains in the ON position. The EPS warning indicator will
illuminate to indicate the EPS has shut down. Turn the key off and on to reset
the unit. If the light remains on after starting the engine, the EPS system is
inoperative. Your POLARIS dealer can assist..
38
FUEL CAP
The fuel tank filler cap q is located
on the left-hand side of the vehicle
near the driver’s seat. When
refueling, always use one of the
compatible diesel fuels for this
vehicle: B7, B10, or B20. Always
ensure that the fuel tank filler cap is
fully tightened and secure before
operating or transporting the
vehicle. Tighten the cap until you
hear two clicks.
CAB NETS
Riding in this vehicle without using the cab nets increases the risk of serious
injury or death in the event of an accident or rollover.
Cab nets must be used by both operator and passenger at all times. Make sure
all latches are secure before operating the vehicle.
Always inspect cab nets for tightness, wear and damage before each use of the
vehicle. Use the strap adjusters to tighten any loose straps. Promptly replace
worn or damaged cab nets or latches with new cab nets and latches. Your
POLARIS dealer can assist.
SECURING THE NET

1. After entering the vehicle, insert the lower net rod into the net mount on the
floor. Make sure the ball at the end of the rod is properly secured in the slot at
the base of the mount.
2. Connect the latch at the top edge of the net to the receiver latch mounted on
the front frame.
OPENING THE NET

1. To exit the vehicle, release the top front latch.
2. Rotate the net rearward and slide the lower net rod out of the mount to
remove it.
3. Allow the net to hang freely outside the vehicle while dismounting.
ROLLOVER PROTECTIVE STRUCTURE (ROPS)

The Rollover Protective Structure (ROPS) on this vehicle meets OECD Code 4
rollover performance requirements. Always have your authorized dealer
thoroughly inspect the ROPS if it ever becomes damaged in any way.
39
No device can assure occupant protection in the event of a rollover. Always
follow all safe operating practices outlined in this manual to avoid vehicle
rollover.
WARNING
Vehicle rollover could cause severe injury or death. Always avoid operating in
a manner that could result in vehicle rollover.
HOOD LATCHES
To remove the hood, rotate the hood
latches q 1/4-turn and lift the hood
away from the vehicle.
TRAILER HITCH BRACKET

This vehicle is equipped with a receiver hitch bracket for a trailer hitch. To avoid
injury and property damage, always heed the warnings and towing capacities
outlined in the Towing Loads section.
HITCHES
WARNING
Whenever the vehicle is towing, always stay clear of the area between the
vehicle and the towed object.
REAR HITCH
Use the rear hitch (if equipped) for towing a trailer.
REAR HITCH SPECIFICATIONS

Material S355J2+N
Fasteners Metal pin with security cotter pin
Weld Length and Positions 7 mm fillet, all around
Maximum Vertical Load 173 kg applied on coupling point
40
REAR HITCH SPECIFICATIONS

Maximum Towable Mass 326 kg
Approval # E9-55R-01.6126
HITCH REMOVAL / INSTALLATION
1. To remove the hitch (if equipped), remove the cotter pin q and hitch pin w.
Remove the hitch, then reinstall the hitch pin w and secure the cotter pin q.
2. To install the hitch, remove the cotter pin q from the hitch pin and remove
the hitch pin w.
3. Install the hitch to the receiver.
4. Reinstall the hitch pin (from the left side of the hitch) through the bore of both
the receiver and the hitch.
5. Reinstall the cotter pin. Make sure the hitch assembly is secure at that the
cotter pin is properly engaged over the hitch pin.
41
7-WAY TRAILER CONNECTOR
The 7-way trailer connector q installed on your vehicle meets the requirements
of European standard ISO 1724.
This connector uses all 7 pins on newer model trailers. An older model trailer
may not be compatible with this connector.
Improper electrical wiring changes can result in damage to both vehicle and
trailer components. When in doubt about your trailer connection, please contact
a qualified towbar specialist for assistance.
42
INSTRUMENT CLUSTER
OVERVIEW
NOTICE
The use of a high pressure washer may damage the instrument cluster. Wash
the vehicle by hand or with a garden hose using mild soap. Do not use alcohol
to clean the instrument cluster. Do not allow insect sprays to contact the lens.
Immediately clean off any gasoline that splashes on the instrument cluster.
H = High Gear
L = Low Gear
N = Neutral
q Gear Indicator R = Reverse Gear
P = Park
– = Gear Signal Error (or shifter between gears)
This area displays odometer, trip meter, trip meter 2, voltage, engine
w Display Area 2 temperature, engine hour meter, programmable service hour interval,
ground speed, or engine RPM.
e Display Area 1 This area displays engine RPM, ground speed, or coolant temperature.
The segments of the fuel gauge show the level of fuel in the fuel tank.
r Fuel Gauge When the last segment clears, a low fuel warning is activated. All
segments including the fuel icon will flash. Refuel immediately.
A flashing wrench symbol alerts the operator that the preset service
t Service Indicator interval has been reached. Your POLARIS dealer can provide scheduled
maintenance. See page 55 for more information.
y Clock The clock displays time in a 12-hour or 24-hour format.
u Driveline Mode Segments of the indicator illuminate based on driveline mode engaged.
Indicator
43
INDICATOR LAMPS
This lamp illuminates when the ECM detects a Diagnostic

Trouble Code in the engine management system. Do not
q Check Engine operate the vehicle if this warning appears. Serious engine
damage could result. Your authorized POLARIS dealer can
assist.
This lamp illuminates to indicate that EPS has shut down.
EPS shuts down automatically 5 minutes after the engine is
turned off if the key remains in the ON position. Turn the key
w EPS Warning off and on to reset the unit. If the light remains on after starting
the engine, the EPS system is inoperative. Your POLARIS
dealer can assist.
This lamp illuminates to indicate an overheated engine. If the

e Engine Hot indicator flashes, a severe overheating condition exists.
This lamp illuminates when the transmission is in neutral and

r Neutral the ignition key is in the ON position.
This lamp flashes for several seconds when the key is turned
t Helmet/Seat Belt to the ON position. The lamp is a reminder to wear a helmet
and your seat belt.
This lamp illuminates when the headlamp switch is set to high

y High Beam beam.
u Brake Failure (if This lamp illuminates when the brake system detects low
equipped) pressure in the brake hydraulic system.
i Trailer Indicator This lamp illuminates when the trailer turn signals are active.
44
DISPLAY AREA 1
Pressing the MODE button will change the information displayed in Area 1 q.
Speed Engine Temperature
RPM Ambient Temperature (Optional)
45
DISPLAY AREA 2
Toggle the Up/Down buttons to change the information displayed in Area 2 w.

Odometer Engine Temperature
Trip 1 Ambient Temperature (Optional)
46
Trip 2 RPM
Voltage Speed
Engine Hours Service Hours
47
OPTIONS MENU
Press and hold the MODE button to enter the Options Menu.
OPTIONS MENU NOTES

Diagnostic Codes Only displays if fault codes are
present or stored
Units - Distance Select MPH or KPH

Units - Temp Select between °F and °C
Clock Select between 12H or 24H, and set

time
Backlight Color Select between Blue or Red
Backlight Level Set backlight brightness level
Service Hours View/Set Service hours

Exit Menu Exit
48
UNIT SELECTION DISTANCE
1. Press and hold the MODE button to enter the Options Menu.
NOTICE
“OPTIONS” will display on the screen for 3 seconds before showing first menu
item.
2. Select “Units-Distance” from the Options Menu by pressing the MODE

button.
Reference the image shown above:
q Press the MODE button.

w Toggle the Up/Down Buttons to change the units (MPH or KPH)
e With the correct unit displayed, Press the mode button which will set
the unit and return to the Options Menu.
3. To exit the Options Menu the user can select Exit Menu function from
Options Menu, can hold Mode Button and exit out of Options Menu, or not
press any button for 10 seconds, which will exit out of the Options Menu.
49
UNIT SELECTION TEMPERATURE
NOTICE
item.
2. Select “Units - Temp” from the Options Menu by pressing the MODE button.

w Toggle the Up/Down Buttons to change the units (°F or °C)
50
CLOCK
NOTICE
item.
51
2. Select “Clock” from the Options Menu by pressing the MODE button.

w Toggle the Up/Down Buttons to change the units (12H or 24H)
the unit.
r Toggle the Up/Down Buttons to change the units (Cycles Hours)

t With the correct unit displayed, Press the mode button which will set
the unit.
y Toggle the Up/Down Buttons to change the units (Cycles 10s of

Minutes)
u With the correct unit displayed, Press the mode button which will set
the unit.
i Toggle the Up/Down Buttons to change the units (Cycles 1s of

Minutes)
o With the correct unit displayed, Press the mode button which will set
BACK LIGHT COLOR
52
NOTICE
item.
2. Select “Backlight Color” from the Options Menu by pressing the MODE
button.

w Toggle the Up/Down Buttons to change the units (Blue or Red)
53
BACK LIGHT LEVEL
NOTICE
item.
2. Select “Backlight Level” from the Options Menu by pressing the MODE
button.

w Toggle the Up/Down Buttons to change the units (Increase or De-
crease Level)
54
SERVICE HOURS
NOTICE
item.
2. Select “Service Hours” from the Options Menu by pressing the MODE button.

w Toggle the Up/Down Buttons to change the units (0, 5, 10 - 95, 100)
e With the correct unit displayed, press the MODE button, which will set
the unit and return you to the Options Menu.
NOTICE
To reset service hours after they have counted down to "0.0", reselect the
existing setpoint or select a new service hour value.
55
DIAGNOSTIC CODE
NOTICE
Diagnostic Code Screen will show available MIL that has come on during that
ignition cycle.
NOTICE
item.
2. Select “Diagnostic Codes” from the Options Menu by pressing the MODE
button.
Toggle the Up/Down Buttons to cycle through Code(s).
NOTICE
This option will only be available if a fault code was set or is active during the
current ignition key 'on' cycle. Turning off the ignition will clear any save fault
codes from the gauge.
q Area A will Display FMI (XX)

w Area B will Display SPN (XXXXXX)
e Clock Area will Display Count (XXX)
56
DIAGNOSTIC DISPLAY CODE DEFINITIONS
DIAGNOSTIC CODES
COMPONENT CONDITION SPN FMI
Low oil pressure CAN message 65390

switch fault Timeout error 100 11
Current below normal

or open circuit 100 5
Engine Temperature Voltage above normal,

Sensor or shorted to high 110 3
source
Voltage above normal,

or shorted to high 110 4
source
System Power Data valid but below

(Battery Potential/ normal operational
168 1
Power Input) range - most severe
level
Voltage above normal,

source
Voltage below normal,

or shorted to low 168 4
source
Gear Sensor Signal Voltage below normal,

source
Rear Differential Voltage above normal,

Output or shorted to high 746 3
source

source

Fan Relay Driver Ckt. Voltage above normal,

source

source

57
DIAGNOSTIC CODES
Fuel Pump Driver Ckt. Voltage above normal,

source

source

ECU Output Supply Voltage above normal,

Voltage 1 or shorted to high 3597 3
source

source
ECU Output Supply Voltage above normal,

Voltage 3 or shorted to high 3598 3
source

source
All Wheel Drive Voltage above normal,

Control Circuit or shorted to high 520207 3
source

source

Brake failure lamp Voltage above normal,

faults or shorted to high 520214 3
source

source

Glow Plug Relay Voltage above normal,

Driver Circuit or shorted to high 520272 3
source

source
58
DIAGNOSTIC CODES

Brake switch (1 or 2 Data erratic,

indeterminable) intermittent or 520285 2
incorrect
Engine Oil Pressure Data valid but below

Sensor normal operating
524076 17
range - least severe
level
59
60
OPERATION
OPERATION
IMPORTANT INFORMATION
WARNING
Failure to operate the vehicle properly can result in a collision, loss of control,
accident or rollover, which may result in serious injury or death. Read and
understand all safety warnings outlined in the safety section of this owner’s
manual.
VEHICLE BREAK-IN PERIOD

The break-in period for your new vehicle is the first 50 hours of operation. No
single action on your part is as important as a proper break-in period. Careful
treatment of a new engine will result in more efficient performance and longer
life for the engine. Perform the following procedures carefully.
NOTICE
Excessive heat build-up during the first 3 hours of operation will damage close-
fitted engine parts and drive components. Do not operate at full throttle or high
speeds during the first 3 hours of use.
BRAKE SYSTEM BREAK-IN

Apply only moderate braking force for the first 50 stops. Aggressive or overly
forceful braking when the brake system is new could damage brake pads and
rotors.
ENGINE AND DRIVETRAIN BREAK-IN

1. Fill the fuel tank with clean, fresh fuel.
2. Check the oil level. Add the recommended oil as needed to maintain the oil
level in the safe operating range.
3. Complete the New Operator Driving Procedures.
4. Avoid aggressive use of the brakes.
5. Vary throttle positions. Do not operate at sustained idle.
6. Pull only light loads.
7. Perform regular checks on fluid levels, controls and areas outlined on the
daily pre-ride inspection checklist.
61
OPERATION
8. During the break-in period, change both the oil and the filter at 50 hours or
one month.
9. Check fluid levels of transmission and all gearcases after the first 50 hours of
operation and every 100 hours thereafter.
PVT BREAK-IN (CLUTCHES/BELT)

A proper break-in of the clutches and drive belt will ensure a longer life and
better performance. Break in the clutches and belt by operating at slower
speeds during the break-in period as recommended. Pull only light loads. Avoid
aggressive acceleration and high speed operation during the break-in period.
If a belt fails, always clean any debris from the PVT intake and outlet duct and
from the clutch and engine compartments when replacing the belt.
KNOW YOUR RIDING AREA/TREAD LIGHTLY

Familiarize yourself with all laws and regulations concerning the operation of this
vehicle in your area. Respect the environment in which you ride your vehicle.
Find out where the designated riding areas are by contacting your POLARIS
dealer, a local riding club, or local officials.
Help keep our trails open for recreational vehicle use. As an off-road enthusiast,
you represent the sport and can set a good example (or a poor example) for
others to follow. Tread lightly. Operate with respect for the terrain, avoid littering,
and always stay on the designated trails.
TRAIL ETIQUETTE
Always practice good etiquette when riding. Allow a safe distance between your
vehicle and other vehicles operating in the same area. Communicate to
oncoming operators by signaling the number of vehicles in your group. When
stopping, move your vehicle to the edge of the trail as far as possible to allow
others to pass safely.
SAFE OPERATION PRACTICES

1. Do not allow anyone under 16 years of age or without a valid driver’s license
to operate this vehicle.
2. Engine exhaust fumes are poisonous. Never start the engine or let it run in
an enclosed area.
3. Never operate with accessories not approved by POLARIS for use on this
vehicle.
4. Use caution and drive at reduced speeds in conditions of reduced visibility
such as fog, rain and darkness. Clean headlights frequently and replace
burned out headlamps promptly.
62
OPERATION
5. Always operate at a speed that's appropriate for the terrain, the visibility and
operating conditions and your skills and experience. Never operate at
excessive speeds. Never attempt wheelies, jumps, or other stunts. Keep
both hands on the steering wheel or handlebars during operation.
6. Never consume alcohol or drugs before or while operating this vehicle.
7. Always use the size and type of tires specified for your vehicle. Always
maintain proper tire pressure.
8. Never operate a damaged vehicle. After any rollover or accident, have a
qualified service dealer inspect the entire machine for possible damage.
9. Never operate the vehicle on a frozen body of water unless you have first
verified that the ice is sufficiently thick to support the weight and moving force
of the vehicle, you and your cargo, together with any other vehicles in your
party.
10. Do not touch hot exhaust system components. Always keep combustible
materials away from the exhaust system.
11. Always remove the ignition key when the vehicle is not in use to prevent
unauthorized use.
63
OPERATION
PRE-RIDE INSPECTION
WARNING
Failure to inspect and verify that the vehicle is in safe operating condition
before operating increases the risk of an accident. Always inspect the vehicle
before each use to make sure it's in safe operating condition.
ITEM REMARKS PAGE
Brake system/pedal travel Ensure proper operation page 128
Brake fluid Ensure proper level page 128
Front suspension Inspect, lubricate if necessary page 100
Rear suspension Inspect, lubricate if necessary page 100
Steering Ensure free operation -
Tires Inspect condition and pressure page 131
Wheels/fasteners Inspect, ensure fastener tightness page 131
Frame nuts, bolts, fasteners Inspect, ensure tightness -
Drive belt Inspect, ensure installed correctly -
Fuel and oil Ensure proper levels, check underneath vehicle page 101
for leaks
Coolant level Ensure proper level page 109
Coolant hoses Inspect for leaks -
Throttle Ensure proper operation page 36
Indicator lights/switches Ensure proper operation of switches page 44

Ensure proper operation of glow plug indicator page 33
and glow plugs
Air filter Inspect and clean without removing from the page 118
vehicle; remove air filter only when replacing it
Headlamps Check operation, apply POLARIS dielectric page 132

grease when lamp is replaced
Brake light/tail lamps Check operation -
Seat latch Push down on the seat back to ensure the latch -
is secure
Seat belts Check length of belts for damage, check latches page 37
for proper operation
64
OPERATION
ITEM REMARKS PAGE
Cab nets Check nets and latches for wear or damage -
Grass and leaves Remove grass, leaves, and other flammable -

material or debris
Park brake Ensure proper operation page 36
Engine check Start engine and listen for unusual engine noise,
check color of exhaust fumes
FUEL RECOMMENDATIONS
NOTICE
For the best engine performance, to prevent engine damage and to comply
with EPA/CARB warranty requirements, use ONLY the recommended diesel
fuels. Use only CLEAN diesel fuel.
POLARIS recommends the following diesel fuels for use in this vehicle:
• Ultra Low Sulfur #2
• #1 Diesel Fuel containing no more than 20% bio-diesel
For more information about recommended diesel fuels and the consequences of
using bio-diesel fuel exceeding 20% bio- diesel, see Additional Technical Fuel
Requirements below.
Diesel fuel should comply with the following world-wide specifications.
DIESEL FUEL SPECIFICATION LOCATION

ASTM D975 USA
No. 1D S15, S500
No. 2D S15, S500
EN590:96 European Union
ISO 8217 DMX International

BS 2869-A1 or A2 United Kingdom
JIS K2204 Grade No. 2 Japan
KSM-2610 Korea
GB252 China
65
OPERATION
ADDITIONAL TECHNICAL FUEL REQUIREMENTS
• The fuel cetane number should be equal to 45 or higher.
• The sulfur content must not exceed 0.5% by volume. Less than 0.5% is
preferred. Especially in the U.S.A. and Canada, Ultra Low Sulfur fuel should
be used.
• Bio-Diesel fuels.
• NEVER mix kerosene, used engine oil or residual fuels with diesel fuel.
• Water and sediment in the fuel should not exceed 0.05% by volume.
• Keep the fuel tank and fuel-handling equipment clean at all times.
• Poor quality fuel can reduce engine performance and/or cause engine
damage.
• Fuel additives are not recommended. Some fuel additives may cause poor
engine performance.
• Ash content must not exceed 0.01% by volume.
• Carbon residue content must not exceed 0.35% by volume. Less than 0.1% is
preferred.
• Total aromatics content should not exceed 35% by volume. Less than 30% is
preferred.
• PAH (polycyclic aromatic hydrocarbons) content should be below 10% by
volume.
• Metal content of Na, Mg, Si and Al should be equal to or lower than 1 mass
ppm (test analysis method JPI-5S-44-95).
• Lubricity: Wear mark of WS1.4 should be Max. 460μm (0.018 in.) at HFRR
test.
BIO-DIESEL FUELS
In Europe and in the United States, as well as some other countries, non-mineral
oil based fuel resources such as RME (Rapeseed Methyl Ester) and SOME
(Soybean Methyl Ester), collectively known as FAME (Fatty Acid Methyl Esters),
are being used as extenders for mineral oil derived diesel fuels.
These B20 diesel fuels must meet certain requirements:
1. The bio-fuels must meet the minimum specifications for the country in which
they are used.
• In Europe, bio-diesel fuels must comply with the European Standard
EN14214.
• In the United States, bio-diesel fuels must comply with the American
Standard ASTMD-6751.2.
2. Bio-fuels should be purchased only from recognized and authorized diesel
fuel suppliers.
Precautions and concerns regarding the use of bio-fuels:
66
OPERATION
1. Free methanol in FAME may result in corrosion of aluminum and zinc FIE
components.
2. Free water in FAME may result in plugging of fuel filters and increased
bacterial growth.
3. High viscosity at low temperatures may result in fuel delivery problems,
injection pump seizures and poor injection nozzle spray atomization.
4. FAME may have adverse effects on some elastomers (seal materials) and
may result in fuel leakage and dilution of the engine lubricating oil.
5. Even bio-diesel fuels that comply with a suitable standard as delivered will
require additional care and attention to maintain the quality of the fuel in the
equipment or other fuel tanks. It is important to maintain a supply of clean,
fresh fuel. Regular flushing of the fuel system and/or fuel storage containers
may be necessary.
6. The use of bio-diesel fuels that do not comply with the standards as agreed
to by the diesel engine manufacturers and the diesel fuel injection equipment
manufacturers, or bio-diesel fuels that have degraded as per the precautions
and concerns above, may affect the warranty coverage of your engine.
B21 To B100 Bio-diesel Fuel Blend Usage
B21 to B100 bio-diesel is not approved for this POLARIS application.
Approved Engines
Only the Kubota engine series listed below may operate with bio-diesel fuel
concentrations up to B20 for POLARIS applications.
NOTICE
Do not exceed bio-diesel fuel blend B20 for this POLARIS application.
• Kubota D902
Approved Fuel
NOTICE
Raw pressed vegetable oils are not considered bio-diesel, and are
unacceptable for use as fuel in any concentration in Kubota engines.
Bio-diesel fuel blends up to B20 must comply with the following standards:
• EN14214 (European standard) and/or ASTM D-6751 (American standard).
• All applicable engines may operate with bio-diesel fuel up to a maximum B20
(20% bio- diesel blend) concentration.
67
OPERATION
Operating Conditions with B20 Bio-diesel Fuel Blends
Engine Warranty
Damages, performance or service concerns determined to be caused by the use
of bio-diesel fuel not meeting the specifications outlined above are not
considered to be defects in material or factory workmanship and are not covered
under warranty. The same applies to damages or other concerns induced by not
complying with the recommended operating conditions of Kubota engines with
bio-diesel fuel.
HANDLING FUEL
WARNING
Diesel fuel is flammable and explosive under certain conditions.

• NEVER refuel with the engine running.
• Always refuel outdoors or in a well ventilated area.
• Fill the fuel tank with diesel fuel ONLY. Filling the fuel tank with gasoline may
result in a fire and will damage the engine.
• Remove flammable material containers from the box before filling them with
fuel.
• Do not smoke or allow open flames or sparks in or near the area where
refueling is performed or where fuel is stored.
• Wipe up all spills immediately.
• Keep sparks, open flames or any other form of ignition (match, cigarette,
static electricity source) well away when refueling.
• NEVER remove the fuel cap while the engine is running.
• NEVER overfill the fuel tank. Do not fill the tank neck.
• If fuel spills on your skin or clothing, immediately wash it off with soap and
water and change clothing.
68
OPERATION
STARTING THE ENGINE
NOTICE
NEVER use an engine starting aid such as ether. Engine damage will result.
The ignition system is marked by the OFF q, LIGHTS ON w, POSITION

LIGHTS ON e, and START r symbols.
Before operating this vehicle in cold weather, review the cold weather operation
information on page 70. Always wait for the glow plug indicator light to turn off
before cranking the engine.
1. Always start the engine outdoors or in a well-ventilated area.

2. Sit in the driver's seat and fasten the seat belt. Secure the cab nets.
3. Place the transmission in PARK.
4. Apply the brakes. Do not press the throttle pedal while starting the engine.
5. Turn the ignition switch to the LIGHTS ON position and wait for the glow plug
indicator light to turn off.
69
OPERATION
6. Turn the ignition key to the START position. Engage the starter for a
maximum of five seconds. Release the key when the engine starts. Turn the
key to either LIGHTS ON or POSITION LIGHTS ON.
7. If the engine does not start within five seconds, return the ignition switch to
the OFF position and wait five seconds. Repeat steps 6 and 7 until the
engine starts.
NOTICE
Operating the vehicle immediately after starting could cause engine damage.
Allow the engine to warm up for several minutes before operating the vehicle.
After letting the engine warm up in this way, operate the vehicle at medium
speed without load for several minutes to further warm up the engine.
STOPPING THE ENGINE

For maximum engine life, allow the engine to idle, without load, for 5 minutes.
This will allow the engine components that operate at high temperatures, such
as the exhaust system, to cool slightly before the engine is shut down.
1. Release the throttle pedal completely and brake to a complete stop.

3. Engage the park brake.
4. Slowly release the brake pedal and make sure the transmission is in PARK
before exiting the vehicle.
5. Turn the engine off and remove the key to prevent unauthorized use.
WARNING
A rolling vehicle can cause serious injury. Always place the transmission in
PARK and engage the park brake when stopping the engine.
COLD WEATHER OPERATION

Cold weather operation can result in fuel gelling if the incorrect fuel type is used.
Use the following fuel blending guideline to prevent this from occurring.
FUEL BLENDING GUIDELINE

Temperature No. 2 No. 1
-9° C (+15° F) 100% 0%
70
OPERATION
FUEL BLENDING GUIDELINE

Down to -29° C (-20° F) 50% 50%
Below -29° C (-20° F) 0% 100%
COLD STARTING GUIDELINES

Temp. -7° C to -9° -9° C to -15° -15° C to -29° C to
C C -29° C -32° C
(+20° F to (+15° F to (+5° F to (-20° F to
+15° F) +5° F) -20° F) -25° F)
Fuel #2 Diesel 50/50 mix #1/#2 diesel #1 Diesel

5W-40 Optional Advised Required
Synthetic
Diesel
Engine Oil
Battery Charged battery (12.8 VDC)

condition/
connections
Proper glow Wait for light at all temps
plug usage
(wait for the
light)
Oil pan Not needed Optional (helps to reduce

heater cranking)
NOTICE
Do not allow the starter motor to run continuously for more than 20 seconds.
NOTICE
Be sure to warm up the engine, not only in winter, but also in warmer seasons.
An insufficiently warmed-up engine can short its service life.
NOTICE
If the temperature is going to drop below -15° C (5° F), detach the battery from
the machine and keep it indoors in a safe area. Reinstall it just before the next
operation.
71
OPERATION
BRAKING
1. Release the throttle pedal completely.
TIP
When the throttle pedal is released completely and the engine speed drops
near an idle, the vehicle has no engine braking.
2. Press on the brake pedal evenly and firmly.
TIP
If the throttle pedal and brake pedal are applied simultaneously, engine power
may be limited.
3. Practice starting and stopping (using the brakes) until you’re familiar with the
controls.
72
OPERATION
HAULING CARGO
WARNING
Overloading the vehicle or carrying or towing cargo improperly can alter
vehicle handling and may cause loss of control or brake instability. Always
follow these precautions when hauling cargo:
Never exceed the stated load capacity for this vehicle.
REDUCE SPEED AND ALLOW GREATER DISTANCES FOR BRAKING
WHEN HAULING CARGO.
NEVER EXCEED THE MAXIMUM WEIGHT CAPACITY of the vehicle. When
determining the weight you are adding to the vehicle, include the weight of the
operator, passenger, accessories, loads in the rack or box and the load on the
trailer tongue. The combined weight of these items must not exceed the
maximum weight capacity.
Always load the cargo box with the load as far forward and as low as possible.
When operating over rough or hilly terrain, reduce speed and cargo to maintain
stable driving conditions.
Always operate the vehicle with extreme care when hauling or towing loads.
Slow down and drive in the lowest gear available.
SECURE ALL LOADS BEFORE OPERATING. Unsecured loads can create
unstable operating conditions, which could result in loss of control of the
vehicle.
OPERATE ONLY WITH STABLE AND SAFELY ARRANGED LOADS. When
handling off-centered loads that cannot be centered, securely fasten the load
and operate with extra caution.
Always attach the tow load to the hitch point designated for your vehicle.
HEAVY LOADS CAN CAUSE BRAKING AND CONTROL PROBLEMS. Use
extreme caution when applying brakes with a loaded vehicle. Avoid terrain or
situations that may require backing downhill.
USE EXTREME CAUTION when operating with loads that extend over the
rack sides. Stability and maneuverability may be adversely affected, causing
vehicle rollover.
DO NOT TRAVEL FASTER THAN THE RECOMMENDED SPEEDS. Vehicle
should never exceed 10 MPH (16 km/h) while towing a load on a level grass
surface. Vehicle speed should never exceed 5 MPH (8 km/h) when towing
loads in rough terrain, while cornering, or while ascending or descending a hill.
If the vehicle is capable, never exceed 43 MPH (70 km/h) if total payload
exceeds 335 lbs. (152 kg).
Carrying a passenger in the cargo box could result in a fall from the vehicle or
contact with moving components. Never allow a passenger to ride in the cargo
box.
Your vehicle has been designed to carry or tow specific capacities. Reduce
speed and allow a greater distance for braking when carrying cargo.
73
OPERATION
Loads should be centered on the vehicle and carried as low as possible in the
box. For stability on rough or hilly terrain, reduce both speed and cargo.
Exercise caution if the cargo load extends over the side of the box.
Always read and understand the load distribution warnings listed on warning
labels and in this manual. Never exceed the maximum capacities specified for
your vehicle.
BELT LIFE
To extend belt life, use low gear when hauling or towing heavy cargo.
TOWING LOADS
WARNING
Towing improperly can alter vehicle handling and may cause loss of control or
brake instability.
Always follow these precautions when towing:
1. Never load more than 173 kg (381 lbs.) tongue weight on the towing bracket.
2. When towing a disabled vehicle, place the disabled vehicle’s transmission in
neutral. Do not operate the vehicle faster than 16 km/h (10 MPH) when
towing.
3. Towing a trailer increases braking distance. Do not operate the vehicle faster
than 16 km/h (10 MPH) when towing.
4. Do not tow more than the recommended weight for the vehicle.
5. Attach a trailer to the trailer hitch bracket only. Do not attach a trailer to any
other location, which could result in loss of control of the vehicle.
6. The total load (operator, accessories, cargo and weight on hitch) must not
exceed the maximum weight capacity of the vehicle.
TOTAL
MAXIMUM TOWED
MAXIMUM TOTAL
UN- LOAD MAXIMUM
BRAKED HITCH
MODEL BRAKED WEIGHT TOWING
TRAILER VERTICAL
TRAILER (15° SPEED
MASS WEIGHT
MASS GRADE)
RANGER® 730 kg 1000 kg 386 kg 173 kg 16 km/h

Diesel (1609 lbs.) (2205 lbs.) (850 lbs.) (381 lbs) (10 MPH)
74
OPERATION
DUMPING THE CARGO BOX
To dump the cargo box, do the following:
1. Select a level site to dump the cargo box. Do not attempt to dump or unload
the vehicle while parked on an incline.
2. Apply the brakes.
3. Shift the gear selector to the Park position.
4. Turn the key to the off position.
5. Dismount vehicle.
6. Ensure that the cargo is positioned evenly or toward the front of the cargo
box.
7. Open the tailgate.
8. Stand clear and pull up on the cargo box release lever.
9. Lift the front of the cargo box to dump the cargo.
10. Lower the cargo box and push down securely to latch.
11. Close the tailgate.
WARNING
Operating the vehicle while the cargo box is raised could result in severe injury.
The box could close unexpectedly and cause injury to the driver or passenger.
The rear tires will also catch the rear of a raised box, damaging the vehicle and
creating hazardous driving conditions. Never operate this vehicle with the
cargo box in the raised position.
ALL WHEEL DRIVE/REAR DIFFERENTIAL

SYSTEM
ENGAGING AWD
NOTICE
Switching to AWD while the rear wheels are spinning may cause severe drive
shaft and clutch damage. Always switch to AWD while the rear wheels have
traction or are at rest.
75
OPERATION
q All-Wheel Drive (AWD)

w Differential Lock
e Differential Unlock
Press the top of the switch to engage All Wheel Drive (AWD). The 4X4 indicator
illuminates in the rider information center to indicate that the vehicle is in AWD.
When the AWD switch is on, the front gearcase will automatically engage any
time the rear wheels lose traction. When the rear wheels regain traction, the
front gearcase will automatically disengage. There is no limit to the length of
time the vehicle may remain in AWD. Initially, the vehicle's electronic system will
not enable the AWD until the engine RPM is below 3100. Once enabled, the
AWD remains enabled until the AWD switch is turned off. If the switch is turned
off while the front gearcase is moving, it will not disengage until the rear wheels
regain traction.
Engage the AWD before getting into conditions where front wheel drive may be
needed. If the rear wheels are spinning, release the throttle before switching to
AWD.
DISENGAGING AWD
Move the AWD switch to the center or bottom position to disengage AWD. If the
switch is turned off while the front hubs are driving, they will not release until the
rear wheels regain traction.
In some situations, the front gearcase may remain locked after turning the AWD
switch off. If this occurs, you may notice increased steering effort and some
vehicle speed restriction. Perform the following procedure to unlock the front
gearcase.
To disengage AWD, do the following:
1. Stop the vehicle.

2. Operate in reverse for at least 10 feet (3 m).
3. Stop completely.
4. Shift into low gear and drive forward.
5. If the front gearcase remains locked after following these instructions, see
your dealer or other qualified service person for service.
76
OPERATION
LOCKING THE DIFFERENTIAL
Move the rocker switch to the center position to lock the differential and operate
in two wheel drive (2WD). Locking the differential in slippery or low traction
conditions helps improve traction. When the rear differential is locked, both rear
wheels rotate at the same speed.
UNLOCKING THE DIFFERENTIAL (TURF MODE)

When operating in TURF mode, the inside rear wheel will rotate independently
from the outside wheel during turns. Operate in TURF mode only as needed to
protect smooth, level surfaces from tire damage. DO NOT operate in TURF
mode when climbing or descending hills, when sidehilling, or when operating on
uneven, loose, or slippery terrain such as sand, gravel, ice, snow, obstacles, and
water crossings. Always operate in AWD on these types of terrain.
WARNING
Operating in TURF mode when on sloped, uneven, or loose terrain could
cause loss of control and result in serious injury or death. One rear wheel may
slip and lose traction or may lift up and grab when it touches the ground again.
Press the bottom of the switch to unlock the differential and allow the rear drive
wheels to operate independently (1WD). When the rear differential is unlocked,
the rear wheels can rotate at different speeds. Unlock the differential to make
maneuvering easier and minimize damage to turf.
NOTICE
Damage to the differential can occur if it is engaged while the vehicle is
traveling at high speeds or while the rear wheels are spinning. Slow the vehicle
to nearly stopped before engaging the differential.
WARNING
Never operate in TURF mode while operating on a hill or other irregular terrain.
Always move the AWD switch to AWD before ascending or descending a hill.
ACTIVE DESCENT CONTROL (ADC) SYSTEM

The ADC system allows engine braking to all four wheels when the vehicle
descends a hill or incline.
• Always operate in low gear and engage ADC 4X4 when transporting heavy
loads and/or when towing.
• Always operate in low gear and engage ADC 4X4 before ascending or
descending a hill.
77
OPERATION
ENGAGING ACTIVE DESCENT CONTROL
The ADC system will automatically engage when both of the following conditions
occur:
• The drive mode must be in the ADC 4X4 position
• The transmission must be in gear (high, low or reverse)
DISENGAGING ACTIVE DESCENT CONTROL

The ADC system will automatically disengage if at least one of the following
conditions occur:
• The drive mode is changed from the ADC 4X4 position
• The transmission is shifted to neutral or park
DRIVING PROCEDURES
NEW OPERATOR DRIVING PROCEDURES
1. Read and understand the owner's manual and all warning and instruction
labels before operating this vehicle.
2. Visit the Recreational Off-Highway Vehicle Association web site and take the
free on-line training course. Visit www.rohva.org or call 866-267-2751.
Hands-on training is also available through ROHVA.
3. Perform the pre-ride inspection.
4. Do not tow or carry cargo during this period.
5. Select an open area that allows room to familiarize yourself with vehicle
operation and handling.
6. The driver must wear helmet, eye protection, gloves, long-sleeve shirt, long
pants, over-the-ankle boots and seat belt at all times.
7. Sit in the driver's seat and fasten the seat belt.
8. Always make sure all cab doors are closed and latched when riding in this
vehicle.
10. Start the engine.
11. Apply the brakes and shift into low gear.
12. Check your surroundings and determine your path of travel.
13. Keeping both hands on the steering wheel, slowly release the brakes and
depress the throttle with your right foot to begin driving.
78
OPERATION
14. Drive slowly at first. On level surfaces, practice starting, stopping, turning,
maneuvering, using the throttle and brakes and driving in reverse. Learn how
the vehicle handles when making both left and right turns at a slow speed.
WARNING
Operating in TURF mode (if equipped) when on sloped, uneven, or loose
terrain could cause loss of control and result in serious injury or death. One
rear wheel may slip and lose traction or may lift up and grab when it touches
the ground again.
15. Increase speed only after mastering all maneuvers at a slow speed.
16. After you become skilled at making turns and begin to operate at faster
speeds, follow these precautions:
• Avoid sharp turns.
• Never turn while applying heavy throttle.
• Never make abrupt steering maneuvers.
• Operate at speeds appropriate for your skills, the conditions and the
terrain.
• DO NOT do power slides, “donuts”, jumps or other driving stunts.
DRIVING WITH A PASSENGER

1. Perform the pre-ride inspection.
2. Make sure all passengers are at least 12 years of age and tall enough to
comfortably and safely sit in a passenger seat with the seat belt secured, put
both feet on the floor and grasp the hand hold.
3. Make sure all passengers are wearing helmet, eye protection, gloves, long-
sleeve shirt, long pants and over-the-ankle boots.
4. Make sure all cab doors (if equipped) are properly secured.
5. Do not carry more than the recommended number of passengers for your
vehicle.
6. Allow a passenger to ride only in a passenger seat.
7. Slow down. Always travel at a speed appropriate for your skills, your
passengers’ skills, and operating conditions. Avoid unexpected or
aggressive maneuvers that could cause discomfort or injury to a passenger.
8. Vehicle handling may change with a passenger and/or cargo on board. Allow
more time and distance for braking.
9. Always follow all operating guidelines as outlined on safety labels and in this
manual.
79
OPERATION
DRIVING ON SLIPPERY SURFACES
WARNING
Skidding or sliding can cause loss of control or rollover (if tires regain traction
unexpectedly). When operating on slippery surfaces such as ice or loose
gravel, reduce speed and use extra caution to reduce the chance of skidding or
sliding out of control. Do not operate on excessively slippery surfaces.
When driving on slippery surfaces such as wet trails, loose gravel, or ice, be
alert for the possibility of skidding and sliding. Follow these precautions when
encountering slippery conditions:
1. Do not operate on excessively rough, slippery or loose terrain.

2. Slow down before entering slippery areas.
3. Maintain a high level of alertness, reading the trail and avoiding quick, sharp
turns, which can cause skids.
4. Engage all-wheel drive before wheels begin to lose traction.
NOTICE
Severe damage to the drive train may occur if the AWD is engaged while the
wheels are spinning. Always allow the wheels to stop spinning before engaging
AWD.
5. Correct a skid by turning the steering wheel in the direction of the skid. Never
apply the brakes during a skid.
DRIVING OVER OBSTACLES

Follow these precautions when operating over obstacles:
1. Always check for obstacles before operating in a new area.

2. Look ahead and learn to read the terrain. Be constantly alert for hazards
such as logs, rocks and low hanging branches.
3. Travel slowly and use extra caution when operating on unfamiliar terrain. Not
all obstacles are immediately visible.
4. Move the drive mode switch to low mode if needed.
80
OPERATION
5. Avoid operating over large obstacles such as large rocks and fallen trees. If
unavoidable, use extreme caution and operate slowly.
6. Always have all passengers dismount and move away from the vehicle
before operating over an obstacle that could cause a rollover.
DRIVING UPHILL
Whenever traveling uphill, follow these precautions:
1. Avoid excessively steep hills.

2. ADC Models: Always operate in low gear and engage ADC 4X4 before
ascending or descending a hill.
3. Always travel straight uphill.
4. Keep both feet on the floor.
5. Always check the terrain carefully before ascending any hill. Never climb hills
with excessively slippery or loose surfaces.
6. Proceed at a steady rate of speed and throttle opening. Never open the
throttle suddenly.
7. Never go over the crest of a hill at high speed. An obstacle, a sharp drop, or
another vehicle or person could be on the other side of the hill.
DRIVING DOWNHILL
When driving downhill, follow these precautions:
1. Avoid excessively steep hills.

3. Drive straight downhill. Avoid descending a hill at an angle, which would
cause the vehicle to lean sharply to one side. Travel straight downhill when
possible.
4. Slow down.
5. Apply the brakes slightly to aid in slowing.
DRIVING ON A SIDEHILL (SIDEHILLING)

Driving on a sidehill is not recommended. Improper procedure could cause loss
of control or rollover. Avoid crossing the side of any hill unless absolutely
necessary.
If crossing a sidehill is unavoidable, follow these precautions:
81
OPERATION
1. Slow down.
2. Exercise extreme caution.
3. Avoid crossing the side of a steep hill.
DRIVING THROUGH WATER

Your vehicle can operate through water up to a maximum recommended depth
equal to the floorboards.
NOTE
If your vehicle becomes immersed or is operated in water that exceeds the
floor level, service is required before starting the engine. Your dealer can
provide this service. If it's impossible to bring the vehicle in before starting the
engine, perform the service outlined in the Spark Arrester section, and take the
vehicle in for service at the first opportunity.
Follow these procedures when operating through water:
1. Determine water depths and current before entering water.

2. Choose a crossing where both banks have gradual inclines.
3. Proceed slowly, avoiding rocks and obstacles.
4. Avoid operating through deep or fast-flowing water.
WARNING
The large tires on your vehicle may cause the vehicle to float in deep or fast-
flowing water, which could result in loss of control and lead to serious injury or
death. Never cross deep or fast-flowing water with your vehicle
5. After leaving water, always dry the brakes by applying light pressure to the
pedal repeatedly until braking action is normal.
NOTE
After running your vehicle in water, it's critical that you perform the services
outlined in the Periodic Maintenance Chart. Give special attention to engine oil,
transmission oil, front and rear gearcases (if equipped), and all grease fittings.
82
OPERATION
DRIVING IN REVERSE
Follow these precautions when operating in reverse:
1. Always check for obstacles or people behind the vehicle. Always inspect left
and right fields of vision before backing.
2. Always avoid backing downhill.
3. Back slowly.
4. Apply the brakes lightly for stopping.
5. Avoid turning at sharp angles.
6. Never open the throttle suddenly.
PARKING THE VEHICLE

To park the vehicle, do the following:
1. Apply the brakes. Stop the vehicle on a level surface.

2. When parking inside a garage or other structure, be sure that the structure is
well ventilated and that the vehicle is not close to any source of flame or
sparks, including any appliance with pilot lights.
4. Engage the park brake.
5. Turn the engine off.
before exiting the vehicle
7. Remove the ignition key to prevent unauthorized use.
PARKING ON AN INCLINE
Avoid parking on an incline if possible. If it's unavoidable, follow these
precautions:

3. Engage the parking brake (if equipped).
4. Turn the engine off.
6. Block the rear wheels on the downhill side.
83
84
WINCH GUIDE
WINCH GUIDE
WINCH SAFETY
These safety warnings and instructions apply if your vehicle came equipped with
a winch or if you choose to add an accessory winch to your vehicle.
WARNING
Improper winch use can result in SEVERE INJURY or DEATH. Always follow
all winch instructions and warnings in this manual.
Your winch may have a cable made of either wire rope or specially designed
synthetic rope. The term “winch cable” will be used for either unless noted
otherwise.
WINCH SAFETY PRECAUTIONS

1. Read all sections of this manual.
2. Never use alcohol or drugs before or while operating the winch.
3. Never allow children under 16 years of age to operate the winch.
4. Always wear eye protection and heavy gloves when operating the winch.
5. Always keep body, hair, clothing and jewelry clear of the winch cable, fairlead
and hook when operating winch.
6. Never attempt to “jerk” a load attached to the winch with a moving vehicle.
See the Shock Loading section on page 92.
7. Always keep the area around the vehicle, winch, winch cable, and load clear
of people (especially children) and distractions while operating the winch.
8. Always turn the vehicle ignition power OFF when it and the winch are not
being used.
9. Always be sure that at least five (5) full turns of winch cable are wrapped
around the winch drum at all times. The friction provided by this wrapped
cable allows the drum to pull on the winch cable and move the load.
10. Always apply your vehicle’s park brake and/or park mechanism to hold the
vehicle in place during winching. Use wheel chocks if needed.
11. Always align the vehicle and winch with the load directly in front of the
vehicle as much as possible. Avoid winching with the winch cable at an angle
to the winching vehicle’s centerline whenever possible.
85
WINCH GUIDE
12. If winching at an angle is unavoidable, follow these precautions:
a. Look at the winch drum occasionally. Never let the winch cable “stack” or
accumulate at one end of the winch drum. Too much winch cable at one
end of the winch drum can damage the winch and the winch cable.
b. If stacking occurs, stop winching. Follow step 15 of Winch Operation to
feed and rewind the cable evenly before continuing the winch operation.
13. Never winch up or down at sharp angles. This can destabilize the winching
vehicle and possibly cause it to move without warning.
14. Never attempt to winch loads that weigh more than the winch’s rated
capacity.
15. The winch motor may become hot during winch use. If you winch for more
than 45 seconds, or if the winch stalls during operation, stop winching and
permit the winch to cool down for 10 minutes before using it again.
16. Never touch, push, pull or straddle the winch cable while winching a load.
17. Never let the winch cable run through your hands, even if wearing heavy
gloves.
18. Never release the clutch on the winch when the winch cable is under load.
19. Never use the winch for lifting or transporting people.
20. Never use the winch to hoist or suspend a vertical load.
21. Always inspect your winch and winch cable before each use.
86
WINCH GUIDE
22. Never winch the hook fully into the winch. This can cause damage to winch
components.
23. Unplug the remote control from the vehicle when the winch is not in use to
prevent inadvertent activation and use by unauthorized persons.
24. Never grease or oil the winch cable. This will cause the winch cable to collect
debris that will shorten the life of the cable.
WINCH OPERATION
Read the Winch Safety Precautions in the preceding pages before using your
winch.
TIP
Consider practicing the operation and use of your winch before you actually
need to use it in the field.
WARNING
Improper winch use can result in SEVERE INJURY or DEATH. Always follow
all winch instructions and warnings in this manual.
Each winching situation is unique.
• Take your time to think through the winching you are about to do.
• Proceed slowly and deliberately.
• Never hurry or rush during winching.
• Always pay attention to your surroundings.
• You may need to change your winching strategy if it is not working.
• Always remember that your winch is very powerful.
• There are simply some situations that you and your winch will not be able to
deal with. Do not be afraid to ask others to help when this happens.
1. Always inspect the vehicle, winch, winch cable and winch controls for any
signs of damage or parts in need of repair or replacement before each use.
Pay particular attention to the first 3 feet (1 meter) of winch cable if the winch
is being used (or has been used) for lifting an accessory plow assembly.
Promptly replace any worn or damaged cable.
2. Never operate a winch or a vehicle in need of repair or service.
3. Always apply your vehicle’s park brake and/ or park mechanism to hold the
vehicle in place during winching. Use wheel chocks if needed.
87
WINCH GUIDE
4. Always use the hook strap when handling the hook.
WARNING
Never put your fingers into the hook. This could lead to SEVERE INJURY.
• Attach the hook itself onto the load or use a tow strap or chain to secure
the load to the winch cable.
TIP
A “tow strap” is NOT intended to stretch. A “recovery strap” is designed to
stretch.
88
WINCH GUIDE
WARNING
Never use a recovery strap when winching due to the excessive energy that
can be released if the winch cable breaks. This can result in SEVERE INJURY
or DEATH. See the Shock Loading section on page 92.
• Never hook the winch cable back onto itself. This will damage the winch
cable and may result in winch cable failure.
WARNING
Replace the winch cable at the first sign of damage to prevent SEVERE
INJURY or DEATH in the event of failure. For your safety, always replace
POLARIS winch parts (including the cable) with genuine POLARIS
replacement parts available at your authorized POLARIS dealer, or other
qualified dealer.
• If possible, keep the winch cable aligned with the centerline of the
winching vehicle. This will help the spooling of the winch cable and reduce
the load on the fairlead.
• If freeing a stuck vehicle by attaching to a tree, use an item such as a tow
strap to avoid damaging the tree during winch operation. Sharp cables and
chains can damage and even kill trees. Please remember to
TreadLightly® (treadlightly.org).
• Before operating the winch, be sure that the safety latch on the winch
cable hook is fully seated when the load is attached.
• Never operate your winch with a damaged hook or latch. Always replace
damaged parts before using the winch.
5. Never remove the hook strap from the hook.

6. Release the winch clutch and pull out the winch cable.
7. Pulling out as much cable as possible maximizes the winch’s pulling
capacity. Always be sure that at least five (5) full turns of winch cable are
wrapped around the winch drum at all times. The friction provided by this
wrapped cable allows the drum to pull on the winch cable and move the load.
89
WINCH GUIDE
8. Read and adhere to the following information for winch damping to ensure
safe winch use.
a. In order to absorb energy that could be released by a winch cable failure,
always place a “damper” on the winch cable. A damper can be heavy
jacket, tarp, or other soft, dense object. A damper can absorb much of the
energy released if a winch cable breaks when winching. Even a tree limb
can help as a damper if no other items are available to you.
b. Lay the damper on top of the mid-point of the winch cable length that is
spooled out.
c. On a long pull, it may be necessary to stop winching so that the damper
can be repositioned to the new mid-point of the winch cable. Always
release the tension on the winch cable before repositioning the damper.
d. Avoid being directly in line with the winch cable whenever possible. Also,
never permit others to stand near or in line with the winch cable during
winch operation.
9. Never hook the winch cable back onto itself. This will damage the winch
cable and may result in winch cable failure.
10. Never use straps, chains or other rigging items that are damaged or worn.
11. The ONLY time a winch-equipped vehicle should be moving when using the
winch is when that vehicle itself is stuck. The winch equipped vehicle should
NEVER be in motion to “shock” load the winch cable in an attempt to move a
second stuck vehicle. See the Shock Loading section on page 92. For your
safety, always follow these guidelines when winching a vehicle free:
a. Release the winch clutch and spool out the necessary length of winch
cable.
b. Align the winch cable as close as possible to the winching vehicle’s
centerline.
c. Attach the winch cable hook to the anchor point or the stuck vehicle’s
frame following instructions in this manual.
d. Re-engage the clutch on the winch.
e. Slowly winch in the slack in the winch cable.
f. Select the proper vehicle gear to propel the stuck vehicle in the direction
of winching.
g. Shift to the lowest gear available on the stuck vehicle.
h. Slowly and carefully apply vehicle throttle and winch together to free the
vehicle.
i. Stop winching as soon as the stuck vehicle is able to propel itself without
the help of the winch.
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WINCH GUIDE
j. Detach the winch cable hook.
k. Rewind the winch cable evenly back onto the winch drum following the
instructions in this manual.
12. Never attempt to winch another stuck vehicle by attaching the winch cable to
a suspension component, brush guard, bumper or cargo rack. Vehicle
damage may result. Instead, attach the winch to a strong portion of the
vehicle frame or hitch.
13. Extensive winching will run down the battery on the winching vehicle. Let the
winching vehicle’s engine run while operating the winch to prevent the
battery from running low if winching for long periods.
14. The winch motor may become hot during winch use. If you winch for more
than 45 seconds, or if the winch stalls during operation, stop winching and
permit the winch to cool down for 10 minutes before using it again.
15. After winching is complete, especially if winching at an angle, it may be
necessary to re-distribute the winch cable across the winch drum. You will
need an assistant to perform this task.
a. Release the clutch on the winch.
b. Feed out the winch cable that is unevenly bunched up in one area.
c. Re-engage the winch clutch.
d. Have an assistant pull the winch cable tightly with about 100 lbs. (45 kg)
of tension using the hook strap.
e. Slowly winch the cable in while your assistant moves the end of the winch
cable back and forth horizontally to evenly distribute the winch cable on
the drum.
f. Doing this reduces the chances of the winch cable “wedging” itself
between lower layers of winch cable.
WINCH CABLE CARE

WARNING
Use of worn or damaged cable could lead to sudden failure and SEVERE
INJURY.
For your safety, always replace POLARIS winch parts (including the cable) with
genuine POLARIS replacement parts available at your authorized POLARIS
dealer, or other qualified person.
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WINCH GUIDE
1. Always inspect your winch before each use. Inspect for worn or loose parts
including mounting hardware. Never use the winch if any part needs repair or
replacement.
2. Always inspect your winch cable before each use. Inspect for worn or kinked
winch cable.
A kinked winch cable made of wire rope
is shown at right. Even after being
“straightened out,” this cable has
already been permanently and severely
damaged. Promptly discontinue use of
a winch cable in this condition.
A kinked winch cable made of wire rope

that has been “straightened out” is
shown at right. Even though it may look
usable, the cable has been permanently
and severely damaged. It can no longer
transmit the load that it could prior to
kinking. Promptly discontinue use of a
winch cable in this condition.
A winch cable made of synthetic rope
should be inspected for signs of fraying.
Replace the cable if fraying is observed
(shown below). Promptly discontinue
use of a winch cable in this condition.
Also replace the winch cable if there are
fused or melted fibers. Such an area of
the synthetic rope will be stiff and
appear smooth or glazed. Promptly
discontinue use of a winch cable in this
condition.
SHOCK LOADING
WARNING
Your winch cable is very strong but it is NOT designed for dynamic, or “shock”
loading. Shock loading may tension a winch cable beyond its strength and
cause the cable to break. The end of a broken winch cable under such high
loading can cause SEVERE INJURY or DEATH to you and other bystanders.
Winch cables are designed to NOT absorb energy. This is true of both wire-rope
and synthetic-rope winch cables.
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WINCH GUIDE
1. Never attempt to “jerk” a load with the winch. For example, never take up
slack in the winch cable by moving the winching vehicle in an attempt to
move an object. This is a dangerous practice. It generates high winch cable
loads that may exceed the strength of the cable. Even a slowly moving
vehicle can create large shock loads in a winch cable.
WARNING
SEVERE INJURY or DEATH can result from a broken winch cable.
2. Never quickly turn the winch ON and OFF repeatedly (“jogging”). This puts
extra load on the winch, winch cable, and generates excessive heat from the
motor. This is a form of shock loading.
3. Never tow a vehicle or other object with your winch. Towing an object with a
winch produces shock loading of the cable even when towing at slow
speeds. Towing from a winch also positions the towing force high on the
vehicle. This can cause instability of the vehicle and possibly lead to an
accident.
4. Never use recovery straps with your winch. Recovery straps are designed to
stretch and can store energy. This stored energy in the recovery strap is
released if a winch cable fails making the event even more hazardous.
Similarly, never use elastic “bungie” cords for winching.
5. Never use the winch to tie down a vehicle to a trailer or other transportation
vehicle. This type of use also causes shock loading that can cause damage
to the winch, winch cable, or vehicles used.
Your winch cable is designed and tested to withstand the loads produced
by the winch motor when operated from a stationary vehicle. Always
remember that the winch and winch cable are NOT designed for shock
loading.
WINCH MAINTENANCE AND SERVICE SAFETY

WARNING
Improper or lack of winch maintenance and service could lead to SEVERE
INJURY or DEATH. Always follow all winch instructions and warnings in this
manual.
1. Always inspect your winch before each use. Inspect for worn or kinked winch
cable. Also inspect for worn or loose parts including mounting hardware.
2. Permit your winch motor to cool down prior to servicing your winch.
3. Never work on your winch without first disconnecting the battery connections
to prevent accidental activation of the winch.
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WINCH GUIDE
4. For your safety, always replace POLARIS winch parts (including the cable)
with genuine POLARIS replacement parts available at your authorized
POLARIS dealer, or other qualified person.
5. Some winch models use wire rope as the winch cable. Other winches use a
specially designed synthetic rope as the winch cable.
6. Never replace a synthetic-rope winch cable with a consumer-grade polymer
rope such as can be purchased in a hardware store. Although they may look
similar, they are NOT alike. A polymer rope not designed for winch use will
stretch and store excessive energy when winching.
WARNING
Failure of a stretched rope under winching conditions will release all of the
stored energy. This will increase the chances of SEVERE INJURY or DEATH.
94
EMISSION CONTROL SYSTEMS
EMISSION CONTROL SYSTEMS

NOISE EMISSION CONTROL SYSTEM
Do not modify the engine, intake or exhaust components, as doing so may affect
compliance with U.S.A. EPA noise control requirements (40 CFR 205) and local
noise level requirements.
SPARK ARRESTER
Your POLARIS vehicle has a spark arrester that was designed for on-road and
off-road operation. It is required that this spark arrester remain installed and
functional when the vehicle is operated.
EXHAUST EMISSION CONTROL SYSTEM

Exhaust emissions are controlled by engine design. A fuel injection system
controls fuel delivery. The engine and fuel injection components are set at the
factory for optimal performance and are not adjustable.
Your engine is designed to operate on ultra low sulfur diesel fuel only. Use of any
other fuel may result in your engine no longer operating in compliance with
emissions requirements.
ELECTROMAGNETIC INTERFERENCE
This spark ignition system complies with Canadian ICES-002.
This vehicle complies with the EMC requirements of UN ECE Regulation 10.
Non-ionizing Radiation: This vehicle emits some electromagnetic energy.
People with active or non-active implantable medical devices (such as heart
monitoring or controlling devices) should review the limitations of their device
and the applicable electromagnetic standards and directives that apply to this
vehicle.
95
96
MAINTENANCE
MAINTENANCE
PERIODIC MAINTENANCE
Any qualified repair shop or person may maintain, replace or repair the emission
control devices or systems on your vehicle. An authorized POLARIS dealer can
perform any service that may be necessary for your vehicle. POLARIS also
recommends POLARIS parts for emissions-related service, however equivalent
parts can be used.
It is a potential violation of the Clean Air Act if a part supplied by an aftermarket
parts manufacturer reduces the effectiveness of the vehicle’s emission controls.
Tampering with emission controls is prohibited by federal law.
Owners are responsible for performing the scheduled maintenance identified in
this owner’s manual.
Careful periodic maintenance will help keep your vehicle in the safest, most
reliable condition. Inspection, adjustment and lubrication of important
components are explained in the periodic maintenance chart.
Inspect, clean, lubricate, adjust and replace parts as necessary. When
inspection reveals the need for replacement parts, genuine POLARIS parts are
available from your POLARIS dealer. Equivalent parts may be used for
emissions-related service.
Service and adjustments are important for proper vehicle operation. If you’re not
familiar with safe service and adjustment procedures, a qualified dealer can
perform these operations.
Vehicles subjected to heavy or severe use patterns must be inspected and
serviced more frequently.
SEVERE USE DEFINITION

• Frequent immersion in mud, water or sand
• Frequent or prolonged operation in dusty environments
• Short trip cold weather operation
• Racing or race-style high RPM use
• Prolonged low speed, heavy load operation
• Extended idle
Pay special attention to the oil level. A rise in oil level during cold weather can
indicate contaminants collecting in the oil sump or crankcase. Change oil
immediately if the oil level begins to rise. Monitor the oil level, and if it continues
to rise, discontinue use and determine the cause. Your dealer can assist.
97
MAINTENANCE
MAINTENANCE CHART KEY
SYMBOL DESCRIPTION
XU Perform these procedures more often for vehicles subjected to severe use.
D Have an authorized dealer or other qualified person perform these services.
WARNING
Improperly performing the procedures marked with a D could result in
component failure and lead to serious injury or death. Have an authorized
dealer or other qualified person perform these services.
PERIODIC MAINTENANCE CHART

Perform all services at whichever maintenance interval is reached first. Record
maintenance and service in the Maintenance Log.
MAINTENANCE INTERVAL
(WHICHEVER COMES FIRST)
ITEM REMARKS
KM
HOURS CLNDR (MILES)
Pre-ride Checklist; check level

Engine Oil Level - Daily - daily
Check level daily; replace

XU Coolant - Daily - coolant every 5 years
Park Brake - Daily - Inspect; adjust as needed
XU Engine Fan - Daily - Inspect; replace as needed
Inspect, correct tension as

XU Engine Fan Belt - Daily - needed; replace as needed
XU Monthly 160 (100) Inspect periodically

Brake Pad Wear 10 H
D
Battery 25 H Monthly 320 (200) Check terminals; clean; test
Inspect; cycle key to pressurize

Fuel System 25 H Monthly 320 (200) fuel pump; check lines and
fittings for leaks and abrasion
Front Gearcase Fluid

XU (Demand Drive) 25 H 1M - Break-in oil level check
Transmission Fluid
XU (AGL) 25 H 1M - Break-in oil level check
Engine Oil / Filter 1000 Perform break-in oil / filter

XU Change (Break-In) 50 H 1M (625) change
98
MAINTENANCE
ITEM REMARKS
KM
HOURS CLNDR (MILES)
Seat Adjuster Lubricate long threaded bolt and

XU 50 H Monthly 800 (500)
Lubrication all pivot pins
Lubricate all fittings, pivots,

XU General Lubrication 50 H 3M 800 (500)
cables, etc.
Inspect (visually – do not

XU Air Filter 50 H 6M 800 (500) remove unless replacement is
needed); replace as needed
Engine Breather 50 H 6M 800 (500) Inspect; replace as needed
Shift Linkage 50 H 6M 800 (500) Inspect, lubricate, adjust
D Steering 50 H 6M 800 (500) Lubricate
Front / Rear 800 (500) Lubricate and inspect bushings

XU 50 H 6M
Stabilizer Bars
800 (500) Inspect; adjust; replace as

D Throttle Pedal 50 H 6M
needed
Throttle Body Intake Inspect duct for proper sealing/

50 H 6M 800 (500)
Ducts/Flange air leaks
Inspect coolant strength

Cooling System 50 H 6M 800 (500) seasonally; pressure test
system yearly
XU Cooling Hoses 50 H 6M 800 (500) Inspect for leaks
XU Radiator 50 H 6M 800 (500) Inspect; clean external surfaces
Engine Oil Lines/ 1600 Inspect for leaks and loose

XU 50 H 6M (1000) fittings
Fasteners
1600
Drive Belt 100 H 12 M Inspect; replace as needed
(1000)
Front Gearcase Fluid 1600

XU 100 H 12 M Change fluid
(Demand Drive) (1000)
Transmission Fluid 1600

XU 100 H 12 M Change fluid
(AGL) (1000)
Check for leaks at tank cap,

1600
D Fuel System 100 H 12 M lines, filter, pump, throttle body,
(1000)
replace if necessary
1600 Inspect, torque to specification;

XU Engine Mounts 100 H 12 M (1000) replace if necessary
99
MAINTENANCE
ITEM REMARKS
KM
HOURS CLNDR (MILES)
Exhaust Muffler / 1600

100 H 12 M Inspect
Pipe (1000)
1600
Drive Shafts 100 H 12 M Remove and grease
(1000)
1600
D Glow Plug 100 H 12 M Inspect; replace as needed
(1000)
Inspect for wear, routing,

1600
XU Wiring 100 H 12 M security; inspect connectors
(1000)
subjected to water, mud, etc.
1600
D Wheel Bearings 100 H 12 M Inspect; replace as needed
(1000)
XU Shock Seals 100 H - - Visually inspect shock seals
5000
D Valve Clearance 150 H - Inspect; adjust as needed
(3125)
Engine Oil/Filter 1600

XU 200 H 6M Perform oil / filter change
Change (1000)
3200
D Brake Fluid 200 H 24 M Change every two years
(2000)
Clutches (Drive and 3200 Inspect; clean; replace worn

DXU Driven) 200 H 12 M (2000) parts
3200
Suspension Bushings 250 H 24 M Inspect; replace if necessary
(2000)
4800
Spark Arrester 300 H 36 M Clean out
(3000)
Inspect periodically; adjust when

D Toe Adjustment - parts are replaced
Headlight Aim - Adjust as needed
LUBRICATION RECOMMENDATIONS
Check and lubricate all components at the intervals outlined in the Periodic
Maintenance Chart, or more often under severe use, such as wet or dusty
conditions. Items not listed in the chart should be lubricated at the general
lubrication interval.
100
MAINTENANCE
ITEM LUBE METHOD
Engine Oil Full Synthetic POLARIS Diesel Add to proper level on dipstick.
Oil (SAE 5W-40) See page 101.
Brake Fluid DOT 4 Brake Fluid Maintain level between fill

lines.
See page 128.
Transmission Oil AGL Gearcase Lubricant & See page 108.

(Main Gearcase) Transmission Fluid
Demand Drive Fluid Demand Drive Fluid See page 109.

(Front Gearcase)
Prop Shaft U-Joint Grease Locate fittings and grease.
ENGINE OIL
Always check and change the oil at the intervals outlined in the Periodic
Maintenance Chart. Always use the recommended engine oil. Always change
the oil filter whenever changing oil.
Pay special attention to the oil level. A rise in oil level during cold weather can
indicate contaminants collecting in the oil sump or crankcase. Change oil
immediately if the oil level begins to rise. Monitor the oil level, and if it continues
to rise, discontinue use and determine the cause. Your dealer can assist.
WARNING
Vehicle operation with insufficient, deteriorated, or contaminated engine oil will
cause accelerated wear and may result in engine seizure, accident and injury.
Always perform the maintenance procedures as outlined in the Periodic
Maintenance Chart.
OIL RECOMMENDATIONS
POLARIS recommends the use of full synthetic POLARIS Diesel Oil (SAE 5W-
40) for this vehicle. Always use the correct viscosity grade based on the ambient
temperature expected during operation. See the chart below.
NOTICE
Mixing brands or using a non-recommended oil may cause serious engine
damage. Always use the recommended oil. Never substitute or mix oil brands.
101
MAINTENANCE
OIL VISCOSITY / AMBIENT AIR TEMPERATURE CHART
SAE 5W-40
SAE 15W-40
-31° C -15° C +27° C +40° C
(-25° F) (+5° F) (+80° F) (+104° F)
OIL CHECK
To check the oil, do the following:
1. Position vehicle on a level surface and place the transmission in PARK.

2. Stop the engine and allow it to cool down before removing the dipstick.
3. Raise the cargo box. Remove the dipstick q and wipe it dry with a clean
cloth.
4. Reinstall the dipstick and push it into place.
NOTE
Make certain the dipstick is inserted all the way into the dipstick tube to keep
the depth of the dipstick consistent.
5. Remove the dipstick and check the oil level.
102
MAINTENANCE
6. Add the recommended oil as necessary to bring the oil level within the SAFE
range on dipstick. Do not overfill.
NOTE
A rising oil level between checks during cold weather operation can indicate
contaminants such as gas or moisture collecting in the crankcase. If the oil
level is over the upper mark, change the oil immediately.
7. With the cargo box raised, add engine oil through the oil fill cap w located on
top of the valve cover, under the cargo box.
8. When finished, reinstall the dipstick. Lower the cargo box and secure in
position.
103
MAINTENANCE
OIL AND FILTER CHANGE
Always change engine oil and filter at the intervals outlined in the Periodic
Maintenance Chart. Always change the oil filter whenever changing the engine
oil.
The engine oil fill cap is located on top of the valve cover. Access the oil fill cap
by tilting the rear cargo box.
The crankcase drain plug is located on the bottom of the crankcase. Access the
drain plug through the skid plate access hole located directly under the
crankcase.
1. Position vehicle on a level surface and place the transmission in PARK.

2. Stop the engine and allow it to cool down.
3. Clean the area around the crankcase drain plug.
CAUTION
Use caution when performing this procedure. Do not allow hot engine oil to
come into contact with skin, as serious burns may result.
4. Place a drain pan under the engine crankcase and remove the drain plug q.
Allow the oil to drain completely.
5. Remove all cargo from the cargo box.
CAUTION
Always remove all cargo from the cargo box before lifting the box to access the
engine.
104
MAINTENANCE
6. Pull up on the cargo box release lever to tilt the box.
7. Remove the mud guard by unscrewing its four bolts w.
8. Using an oil filter wrench, turn the oil filter e counter-clockwise to remove it.
9. Using a clean dry cloth, clean the filter sealing surface on the engine
crankcase.
105
MAINTENANCE
10. Lubricate the O-ring on the new oil filter with a film of fresh engine oil. Check
to make sure the O-ring is in good condition.
11. Install the new filter and turn by hand until the filter O-ring contacts the
sealing surface, then turn an additional 3/4 turn
12. Replace the sealing washer on drain plug.
NOTICE
The sealing surface on the drain plug should be clean and free of burrs, nicks
or scratches.
13. Reinstall the engine crankcase drain plug. Torque the drain plug to 16 Nm
(12 ft-lbs).
14. Remove oil fill cap and add 3.7 L (3.9 quarts) of recommended oil. Reinstall
the fill cap.
15. Verify the transmission is still in PARK.
16. Start the engine and allow it to idle for 30 seconds.
17. Stop the engine and inspect for oil leaks. Wait at least 15 seconds before
removing the dipstick.
18. Remove the dipstick and wipe it dry with a clean cloth.
19. Reinstall the dipstick and push it into place.
NOTICE
Make certain the dipstick is inserted all the way into the dipstick tube to keep
the depth of the dipstick consistent.
20. Remove the dipstick and check the oil level.
106
MAINTENANCE
21. Add the recommended oil as necessary to bring the oil level within the SAFE
range on dipstick. Do not overfill.
NOTICE
Add oil slowly, to make sure oil does not get into the breather or intake.
22. When finished, reinstall the oil fill cap and oil dipstick.
23. Dispose of used oil and filter properly.
GEARCASES
GEARCASE SPECIFICATION CHART
DRAIN PLUG/
FILL PLUG LEVEL
GEARCASE LUBRICANT CAPACITY
TORQUE CHECK PLUG
TORQUE
Transmission AGL Gearcase

Lubricant & 1200 ml 14-19 Nm 14-19 Nm
(Main
Transmission (41 oz.) (10-14 ft. lbs.) (10-14 ft. lbs.)
Gearcase)
Fluid
Demand Drive
Demand Drive 275 ml 11-13.6 Nm 15 Nm
Unit (Front
Fluid (9.3 oz.) (8-10 ft. lbs.) (11 ft. lbs.)
Gearcase)
107
MAINTENANCE
TRANSMISSION (MAIN GEARCASE)
TRANSMISSION OIL CHECK
Always check and change the transmission oil at the intervals outlined in the
Periodic Maintenance Chart. Maintain the oil level even with the bottom thread
of the fill plug hole.
The fill plug is located on the rear of the gearcase. Maintain the fluid level at the
bottom of the fill plug hole.
To check the transmission fluid, do the following:
1. Position the vehicle on a level

surface.
2. Remove the fill plug q.
3. Check the fluid level.
4. Add the recommended fluid to the
bottom of the fill plug hole. Do not
overfill.
5. Reinstall the fill plug. Torque to
specification.
TRANSMISSION OIL CHANGE

The drain plug is located on the bottom of the gearcase. Access the drain plug
through the hole in the skid plate.
1. Remove the fill plug q.

2. Place a drain pan under the drain
plug w.
3. Remove the drain plug. Allow the
fluid to drain completely.
4. Clean and reinstall the drain plug.
Torque to specification.
5. Add the recommended fluid to the
bottom of the fill plug hole. Do not
overfill.
specification.
7. Check for leaks. Discard used fluid
properly.
108
MAINTENANCE
DEMAND DRIVE (FRONT GEARCASE)
DEMAND DRIVE OIL CHECK
Always check and change the demand drive fluid at the intervals outlined in the
Periodic Maintenance Chart. Maintain the oil level even with the bottom thread
of the fill plug hole. Refer to the Gearcase Specifications Chart for
recommended lubricants, capacities and torque specifications.
The front gearcase fill plug q is located on the right side of the front gearcase.

surface.
2. Remove the fill plug q. Check the
oil level.
3. Add the recommended oil as
needed.
specification.
DEMAND DRIVE OIL CHANGE

1. Support the vehicle securely with a jackstand.
2. Remove the front tire on the passenger's side.
3. Remove the fill plug.
4. Place a drain pan under the drain plug w on the bottom right-hand side.
5. Remove the drain plug. Drain the oil.
6. Clean and reinstall the drain plug. Torque to specification.
7. Add the recommended fluid to the bottom of the fill plug hole. Do not overfill.
8. Reinstall the fill plug. Torque to specification.
9. Check for leaks.
10. Discard used oil properly.
COOLING SYSTEM
The engine coolant level is controlled or maintained by the recovery system. The
recovery system components are the overflow bottle, radiator filler neck, radiator
pressure cap and connecting hose.
109
MAINTENANCE
As coolant operating temperature increases, the expanding (heated) excess
coolant is forced out of the radiator, past the pressure cap, and into the overflow
bottle. As engine coolant temperature decreases, the contracting (cooled)
coolant is drawn back up from the tank, past the pressure cap, and into the
radiator.
Some coolant level drop on new vehicles is normal as the system is purging
itself of trapped air. Observe coolant levels and maintain as recommended by
adding coolant to the overflow bottle.
ADDING OR CHANGING COOLANT

POLARIS recommends the use of POLARIS Antifreeze 50/50 Premix. This
antifreeze is already premixed and ready to use. Do not dilute with water.
To ensure that the coolant maintains its ability to protect the engine, we
recommend that the system be completely drained every five (5) years and fresh
Antifreeze 50/50 Premix added.
Any time the cooling system has been drained for maintenance or repair,
replace the coolant with fresh Antifreeze 50/50 Premix. If the recovery bottle has
run dry, the level in the radiator should be inspected. Add coolant as needed.
RADIATOR AND COOLING FAN

Always check and clean the screen and radiator fins at the intervals outlined in
the Periodic Maintenance Chart. Do not obstruct or deflect air flow through the
radiator by installing unauthorized accessories in front of the radiator or behind
the cooling fan. Interference with the radiator air flow can lead to overheating
and consequent engine damage.
NOTICE
Washing the vehicle with a high-pressure hose could damage the radiator fins
and impair the radiator's effectiveness. Using a high-pressure system is not
recommended.
RADIATOR COOLANT LEVEL

Always check and clean the screen and
radiator fins at the intervals outlined in
the Periodic Maintenance Chart. Do not
obstruct or deflect air flow through the
radiator by installing unauthorized
accessories in front of the radiator or
behind the cooling fan. Interference with
the radiator air flow can lead to
overheating and consequentially,
engine damage.
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MAINTENANCE
1. Lift the hood.
CAUTION
Escaping steam can cause burns. Never remove the pressure cap while the
engine is warm or hot. Always allow the engine to cool before removing the
pressure cap.
2. Slowly remove the radiator cap q.

3. View the coolant level through the opening.
4. Use a funnel and slowly add coolant as needed.
TIP
This procedure is required only if the cooling system has been drained for
maintenance and/or repair. But if the overflow bottle has run dry, the level in
the radiator should also be inspected.
5. Reinstall the pressure cap. Use of a non-standard pressure cap will not allow
the recovery system to function properly. Your POLARIS dealer can provide
the correct replacement part.
OVERFLOW BOTTLE COOLANT LEVEL

Always check and change the coolant at the intervals outlined in the Periodic
Maintenance Chart. Maintain the coolant level between the minimum and
maximum marks on the bottle (when the fluid is cool).

surface.
2. Lift the hood. View the coolant level
in the overflow bottle w.
3. If the coolant level is below the safe
operating range, lift the hood and
locate the overflow bottle lid.
Remove the cap and use a funnel to
add coolant through the filler
opening. Reinstall the cap.
TIP
If coolant must be added often, or if
the overflow bottle runs completely
dry, there may be a leak in the system.
Your dealer can inspect the cooling
system.
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MAINTENANCE
POLARIS VARIABLE TRANSMISSION (PVT)
SYSTEM
WARNING
Failure to comply with the instructions in this warning can result in severe injury
or death. Do not modify any component of the PVT system. Doing so may
reduce its strength so that a failure may occur at a high speed. The PVT
system has been precision balanced. Any modification will cause the system to
be out of balance, creating vibration and additional loads on components.
The PVT system rotates at high speeds, creating large amounts of force on
clutch components. As the owner, you have the following responsibilities for
your own safety and the safety of others:
• Always follow all recommended maintenance procedures. Always look for
and remove debris inside and around the clutch and vent system when
replacing the belt.
• See your dealer or other qualified service person as outlined in the owner's
manual.
• This PVT system is intended for use on POLARIS products only. Do not
install it in any other product.
• Always make sure the PVT housing is securely in place during operation.
BELT REMOVAL
If a belt fails, always clean any debris from the clutch air duct and from the clutch
and engine compartments when replacing the belt.
WARNING
Failure to remove ALL debris when replacing the belt could result in vehicle
damage, loss of control and severe injury or death.
NOTE
Inspect the entire clutch outlet duct (including the outlet duct screen) when
replacing a drive belt. Remove any debris found in the outlet duct or outlet duct
screen.
To remove the belt, do the following:
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MAINTENANCE
1. Remove the mud guard by unscrewing its two bolts w.
2. Remove the nine fasteners q that retain the outer clutch cover.
NOTE
Removal of left rear wheel or left rear shock is NOT necessary for belt
replacement.
3. Pull the clutch cover forward and slide towards the front of the vehicle as
shown above.
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MAINTENANCE
4. Rotate the clutch cover back and lift up and over the control arm mounting
w.
NOTE
Use care when lifting clutch cover upwards. Do not damage cover, intake boot,
or electrical harness.
5. Pull clutch cover out towards the rear of the vehicle as shown above.
6. Mark the drive belt direction of rotation so that it can be installed in the same
direction.
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MAINTENANCE
7. Insert clutch spreader tool e into threaded hole on driven clutch as shown
and turn clockwise to spread clutch.
NOTE
Clutch spreader tool part number 2875911 is found in vehicle tool kit.
8. Walk the belt out of the driven clutch and drive clutch. Remove the belt from
the vehicle.
BELT INSPECTION
To inspect the drive belt, do the following:
1. Inspect belt for hour-glassing (extreme circular wear in at least one spot and
on both sides of the belt). Hour glassing occurs when the drive train does not
move and the drive clutch engages the belt.
2. Inspect belt for loose cords, missing cogs, cracks, abrasions, thin spots, or
excessive wear. Compare belt measurements with a new drive belt. Replace
if necessary.
3. Belts with thin spots, burn marks, etc., should be replaced to eliminate noise,
vibration, or erratic PVT operation.
BELT INSTALLATION
NOTE
Be sure to install belt in the same direction as it was removed.
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MAINTENANCE
1. With the clutch spreader tool q installed, loop the belt over the drive clutch
and over the driven clutch.
2. Rotate the driven clutch and walk the belt into the clutch.
3. Remove the clutch spreader tool from driven clutch.
4. Rotate / spin the driven clutch and belt approximately 5-7 times to properly
seat the belt in the driven clutch.
5. Install the clutch cover into wheel well as shown above.
6. Rotate clutch cover over A-Arm w as shown below. Use care not to damage
intake boots or electrical harness.
7. Pull clutch cover backwards and align with bolt holes on inner clutch cover as
shown below.
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MAINTENANCE
8. Install and torque the outer clutch cover bolts to specification.
TORQUE
PVT Outer Cover Fasteners
35 in-lbs (4 Nm)
9. Reinstall the mud guard.
POLARIS VARIABLE TRANSMISSION (PVT)

DRYING
There may be some instances when water is ingested into the PVT system. Use
the following instructions to dry it out before operating:
1. Position the vehicle on a level surface.

2. Remove the red drain plug on the outer clutch cover. Allow the water to drain
completely. Reinstall the drain plug.
5. Apply varying throttle for 10-15 seconds to expel the moisture and air-dry the
belt and clutches. Do not hold the throttle wide open for more than five (5)
seconds.
6. Allow the engine RPM to settle to idle speed. Apply the brakes. Shift the
transmission to the lowest available range.
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MAINTENANCE
7. Test for belt slippage. If the belt slips, repeat the process.
8. Your vehicle requires service as soon as possible. Your POLARIS dealer can
assist.
VEHICLE IMMERSION
WARNING
If your vehicle becomes immersed, major engine damage can result if the
machine is not thoroughly inspected. Take the vehicle in for service before
starting the engine. Your POLARIS dealer can provide this service.
If it's impossible to take your RANGER to a dealer before starting it, follow the
steps outlined below:
1. Move the vehicle to dry land or at the very least, to water below the footrests.
2. Dry any water present in the air box. Filter replacement is required if water is
present.
3. Remove the glow plugs. Turn the engine over several times using the electric
start.
4. Dry the glow plugs and reinstall, or replace with new plugs.
5. Attempt to start the engine. If necessary, repeat the drying procedure.
6. Take the vehicle in for service as soon as possible, whether you succeed in
starting it or not. Your POLARIS dealer can provide the required service.
7. If water has been ingested into the PVT follow the procedure for drying.
FILTER SYSTEMS
AIR FILTER REPLACEMENT
Inspect the air filter at the intervals outlined in the Periodic Maintenance Chart.
In extremely dusty conditions, air filter replacement will be required more often.
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MAINTENANCE
1. Locate the air filter on the left side of the unit.
2. Release the two airbox w cover latches.
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MAINTENANCE
3. Remove the cover e to access the air filter element r.
4. Inspect the airbox for oil or water deposits. Wipe away any deposits with a
clean shop towel.
IMPORTANT
If the filter has been soaked with fuel or oil it must be replaced.
DO NOT attempt to clean the air filter.
5. Place the air filter into the airbox. Reposition the airbox cover and install the
two retaining latches.
NOTICE
Make sure the hinge pins are properly seated when reassembling the airbox
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MAINTENANCE
SPARK ARRESTER
WARNING
Failure to heed the following warnings while servicing the spark arrester could
result in serious injury or death.
• Do not perform service on the spark arrester while the system is hot.
Exhaust system temperatures can reach 1000° F. Allow components to cool
sufficiently before proceeding.
• Remove any combustible materials from the area.
• Wear eye protection and gloves.
• Do not stand behind or in front of the vehicle while purging.
• Never run the engine in an enclosed area. Exhaust contains poisonous
carbon monoxide gas that can cause loss of consciousness or death in a
very short time.
• Never operate without the spark arrestor.
• Never go under the vehicle while it's inclined.
Use the following procedure to periodically purge accumulated carbon from the
exhaust pipe.
1. Remove the arrester clean-out plug located on the bottom of the muffler.
4. Purge accumulated carbon from the system by momentarily revving the
engine several times.
5. If carbon is expelled, cover or plug the exhaust outlet q and rap on the pipe
around the clean-out plug w while revving the engine several more times.
6. If particles are still suspected to be in the muffler, elevate the rear of the
vehicle one foot higher than the front. Block the wheels.
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MAINTENANCE
7. Repeat steps 4 and 5 until no more particles are expelled when the engine is
revved.
8. Stop the engine. Allow the arrester to cool.
9. Reinstall the arrester plug and remove the outlet cover or plug.
ALTERNATOR BELT
Belt Adjustment
Check the alternator belt at the correct service interval as outlined in the Periodic
Maintenance Chart.
Stop the machine on a flat level surface. Put the gear selector in Park, stop the
engine and exit the vehicle. See the Stopping the Engine section.
1. Raise the cargo box.

2. The belt tension is correct with 7.6 mm (0.3 in.) of belt deflection at the mid
span at the top of the belt q, when 89 N (20 lbf) is applied to the belt.
3. If the belt tension is not correct, loosen the mounting bolt w and adjustment
bolt e.
4. Move the top of the alternator r to tighten the belt.
5. Tighten the mounting bolt to 23.5-27.5 Nm (17.3-20.3 ft-lbs).
6. Tighten the adjustment bolt to 23.5-27.5 Nm (17.3-20.3 ft-lbs).
7. Lower the cargo box.
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MAINTENANCE
FUEL FILTER / WATER SEPARATOR
The fuel filter/water separator is located under the seat on the left side of the
vehicle, between the engine and fuel tank.
Inspect the separator daily for leaks. Drain water and replace the separator at
the intervals outlined in the Periodic Maintenance Chart. Service the separator
more frequently if the vehicle is operated with inferior fuel.
CAUTION
Both fuel and water will drain from the separator during the following
procedure. Use caution and observe all fuel safety precautions when handling
fuel.
1. Remove the seat. Disconnect the battery.

2. Place an appropriate container under the fuel filter drain to catch fluids (water
and fuel).
3. Slightly loosen the bleed screw to relieve fuel pressure in the filter. Do not
tighten the screw at this time.
4. Reach under the fuel filter and slightly loosen the drain valve q until the
fluids drain from the drain hole. Do not completely unscrew the drain valve.
5. When fluids stop draining from the valve, tighten the valve firmly (by hand
only).
6. Reconnect the battery.
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MAINTENANCE
7. Turn the ignition key on to engage the fuel pump. Leave the key on only until
fuel begins to spit from the bleed screw w, then tighten the screw.
8. Clean up any spilled fuel and soiled shop towels properly.

9. Cycle the key switch from OFF to ON six times, waiting three seconds at
each “ON” cycle to allow the fuel pump to cycle.
10. Start the engine and check for fuel leaks.
11. Reinstall the seat.
THROTTLE SYSTEM
WARNING
Failure to check or maintain proper operation of the throttle system can result
in an accident and lead to serious injury or death if the throttle pedal sticks
during operation.
Always check the pedal for free movement and return before starting the
engine and occasionally during operation. Never start or operate this vehicle if
it has a sticking or improperly operating throttle pedal. Immediately contact
your dealer for service if throttle problems arise.
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MAINTENANCE
THROTTLE FREEPLAY
If the throttle pedal has excessive play due to cable stretch or maladjustment, it
will cause a delay in throttle response, especially at low engine speed. The
throttle may also not open fully. If the throttle pedal has no freeplay, the throttle
may be hard to control, and the idle speed may be erratic.
Check the throttle pedal freeplay at the intervals outlined in the Periodic
Maintenance Chart. Adjust the freeplay if necessary.
THROTTLE FREEPLAY INSPECTION

1. Apply the brakes. Engage the park brake. Shift the transmission to neutral.
2. Start the engine. Allow it to warm up thoroughly.
3. Measure the distance the throttle pedal moves before the engine begins to
pick up speed. Freeplay should be 1.6-3.2 mm (1/16 to 1/8 inches).
IDLE RPM
Idle RPM is preset by the manufacturer. If the engine idle speed is not
satisfactory, please see your POLARIS dealer for adjustment.
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MAINTENANCE
THROTTLE CABLE ADJUSTMENT
CABLE ADJUSTMENT
1. Ensure that the throttle cable is properly routed and retained to the unit.
2. On the pedal side, tighten jam nuts q.
TORQUE
Throttle Cable Jam Nut (pedal side)
5 Nm (43 in-lbs)
3. On the engine side, tighten jam nuts w.
TORQUE
Throttle Cable Jam Nut (engine side)
13 Nm (10 ft-lbs)
4. Slide back the protective cover to expose the jam nut e and adjuster
screwr.
5. Loosen the jam nut and turn the adjuster screw until the throttle lever on the
engine moves.
6. Loosen the adjuster back so there is no tension in the cable.
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MAINTENANCE
7. Once properly adjusted, tighten the jam nut against the adjuster and re-install
the protective sleeve.
8. Start the engine and allow if to warm up thoroughly. Measure the distance
the throttle pedal moves before the engine begins to pick up speed. Freeplay
should be 1.6-3.2 mm (1/16 of an inch to 1/8 of an inch).
THROTTLE PEDAL ADJUSTMENT

NOTICE
It is ideal to adjust the throttle pedal with the help of an assistant.
1. Loosen the adjustment screw q and jam nut w.
2. With the vehicle off and in park, have the assistant fully depress and hold
down the throttle pedal.
3. The person on the engine side should manually press the lever on the engine
to ensure that full travel is begin achieved.
4. Release the pedal and engine lever and adjust the pedal adjustment screw
out 1/2 turn at a time and continue this process until full travel of the engine
lever is NOT obtained.
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MAINTENANCE
5. Slowly adjust the pedal adjuster in a 1/4 turn at a tie until the full engine
throttle IS obtained. Once proper adjustment is obtained, tighten jam nut in
place to hold the adjustment position.
TORQUE
Throttle Pedal Adjuster Jam Nut
19 Nm (14 ft-lbs)
6. With the unit in park, start the unit. Ensure the engine idle is still within range
of 1200 +/- 100 RPM. Fully depress the throttle pedal and ensure that the
engine RPM gets to 3850 +/- 50 RPM.
CAUTION
DO NOT HOLD hold the unit wide open for more than 10 seconds.
BRAKES
The front and rear brakes are hydraulic disc type brakes. Press down on the
brake pedal to engage the brakes.
BRAKE FLUID
Inspect the brake system routinely. Inspect the level of the brake fluid before
each operation.
WARNING
After opening a bottle of brake fluid, always discard any unused portion. Never
store or use a partial bottle. Brake fluid is hygroscopic, meaning it rapidly
absorbs moisture from the air. The moisture causes the boiling temperature of
the brake fluid to drop, which can lead to early brake fade and the possibility of
accident or severe injury.
Change the brake fluid every two years and any time the fluid becomes
contaminated, the fluid level is below the minimum, or if the type and brand of
the fluid in the reservoir are unknown.

2. View the brake fluid level at the reservoir in the driver’s side wheel well. The
level should be between the upper (MAX) and lower (MIN) level lines.
3. If the fluid level is lower than the upper level line, open the hood and add
brake fluid to the upper (MAX) line.
4. Apply the brake forcefully for a few seconds and check for fluid leakage
around the fittings.
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MAINTENANCE
BRAKE INSPECTION
WARNING
Do not apply WD-40 or any petroleum product to brake discs. These types of
products are flammable and may also reduce the friction between the brake
pad and caliper.
1. Check the brake system for fluid

leaks.
2. Check the brake pedal for excessive
travel or a spongy feel.
3. Check the friction pads for wear,
damage and looseness.
4. Check brake discs for signs of
cracks, excessive corrosion,
warping or other damage. Clean any
grease using an approved brake
cleaner or alcohol.
5. Inspect the brake disc spline and
pad wear surface q for excessive
wear. Change pads when worn to
0.762 mm (0.030").
STEERING WHEEL INSPECTION

Check the steering wheel for specified freeplay and smooth operation at the
intervals outlined in the Periodic Maintenance Chart section.
1. Position the vehicle on level ground.

2. Lightly turn the steering wheel left and right.
3. There should be 0.8"-1.0" (20-25 mm) of freeplay.
4. If there is excessive freeplay or strange noises, or the steering feels rough or
“catchy,” have the steering system inspected by an authorized dealer.
SUSPENSION ADJUSTMENT
The front and rear suspensions can be adjusted to provide a stiffer suspension,
if necessary.
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MAINTENANCE
1. Remove the top shock mounting
bolts from the inside mounting
positions q.
2. Reposition the shocks to the outside
mounting holes w.
3. Reinstall the shock mounting bolts.
Torque to 54.2 Nm (40 ft-lbs).
CAM ADJUSTMENT
Adjust the front and rear shock absorber springs by rotating the adjustment cam
either clockwise or counter-clockwise to increase or decrease spring tension.
Always heed the following rules if you make adjustments to this suspension.
• Always return the suspension to the lowest (softest) setting after the load is
removed from the vehicle. The increased suspension height will negatively
impact vehicle stability when operating without a load.
• Always apply the same adjustment setting to both rear wheels.
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MAINTENANCE
TIRES
WARNING
Operating your vehicle with worn tires will increase the possibility of skidding,
loss of control and an accident, which could result in serious injury or death.
Always replace tires when the tread depth measures 3 mm (1/8”) or less.
Improper tire inflation or the use of non-standard size or type of tires may
adversely affect vehicle handling, which could result in vehicle damage or
personal injury. Always maintain proper tire pressure. Always use POLARIS
approved size and type of tires for this vehicle when replacing tires.
TIRE TREAD DEPTH

Always replace tires when tread depth is worn to 3 mm (1/8”) or less.
AXLE AND WHEEL NUT TORQUE SPECIFICATIONS

Inspect the following items occasionally for tightness, and if they've been
loosened for maintenance service. Do not lubricate the stud or the lug nut.
Lug Nut
163 Nm (120 ft-
(Aluminum Front and Rear lbs.)
Wheels)
2-Piece Flange Nut

Front and Rear 81 Nm (60 ft-lbs.)
(Steel Wheels)
149 Nm (110 ft.

Spindle Nut Front lbs.)
244 Nm (180 ft.

Hub Retaining Nut Rear lbs.)
WHEEL REMOVAL
2. Place the transmission in PARK and apply the park brake. Stop the engine.
3. Loosen the wheel nuts slightly.
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MAINTENANCE
4. Elevate the side of the vehicle by placing a suitable stand under the frame.
5. Remove the wheel nuts and washers. Remove the wheel.
WHEEL INSTALLATION
1. Place the wheel on the hub with the valve stem toward the outside and
rotation arrows on the tire pointing toward forward rotation.
WARNING
Improperly installed wheels can adversely affect tire wear and vehicle
handling, which can result in serious injury or death. Always ensure that all
nuts are torqued to specification. Do not service axle nuts that have a cotter pin
installed. Your dealer can assist.
2. Attach the wheel nuts and washers and finger-tighten.

3. Carefully lower the vehicle to the ground.
4. Torque the wheel nuts to specification.
POWER STEERING UNIT

Frequently clean the areas around and on the power steering unit to allow
proper cooling. Clean these areas thoroughly.
LIGHTS
Poor lighting can result in reduced visibility when driving. Headlight and taillight
lenses become dirty during normal operation. Clean lights frequently and
replace burned out lamps promptly. Do not operate this vehicle at night or in low
light conditions until the headlight is replaced. Always make sure lights are
adjusted properly for best visibility.
When servicing a halogen lamp, don't touch the lamp with bare fingers. Oil from
your skin leaves a residue, causing a hot spot that will shorten the life of the
lamp.
HEADLIGHT BULB REPLACEMENT

q Indicator Bulb
w Position Bulb
e High/Low Bulb
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MAINTENANCE
POSITION BULB AND INDICATOR BULB
REPLACEMENT
1. Remove the hood from the front cab.
2. Locate the bulb on the back side of the headlight housing.
3. Disconnect the harness from the bulb. Be sure to pull on the connector, not
on the wiring.
4. Turn the bulb counterclockwise and remove it from the headlight housing.
5. Install the new bulb into the housing and rotate it clockwise 90° to lock it in
place.
NOTE
Make sure the tab on the bulb locates properly in the housing.
6. Install the harness onto the new headlight bulb and install the hood.
HIGH/LOW BULB REPLACEMENT

1. Remove the hood from the front cab.
2. Locate the High/Low bulb on the back side of the headlight housing.
3. Disconnect the harness from the bulb. Be sure to pull on the connector, not
on the wiring.
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MAINTENANCE
4. Remove the rubber bulb cover, release the bulb protection spring q and
remove the bulb from the headlight housing.
5. Install the new bulb into the housing.
NOTE
Make sure the tab on the bulb locates properly in the housing.
6. Make sure the bulb catches on the protection spring. Reinstall the rubber
bulb cover.
7. Install the harness onto the new High/Low bulb and install the hood.
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MAINTENANCE
HEADLIGHT BEAM ADJUSTMENT
To adjust the headlight beam, do the following:
1. Place the vehicle on a level surface with the headlight approximately 7.6 m (
25 ft) from a wall.
2. Measure the distance from the floor to the center of the headlight and make a
mark on the wall at the same height.
3. Apply the brakes. Start the engine. Turn on the headlights.
4. Observe the headlight aim. The most intense part of the headlight beam
should be aimed 20 cm (8") below the mark placed on the wall. Include the
weight of a rider on the seat while performing this step.
5. If a headlight needs adjustment, locate the adjustment screw at the back of
the headlight.
6. Loosen the screw, adjust the headlight, and tighten the screw.
7. Repeat steps 4-6 until the lamp is properly adjusted.
BRAKE LIGHTS
When the brake pedal is depressed, the brake light comes on. Check the brake
light before each ride.
To check the brake lights, do the following:
1. Turn the key to the ON position.

2. Depress the brake pedal. The brake light should come on after about 10mm
(0.4 in.) of pedal travel. If the light doesn't come on, check the bulb.
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MAINTENANCE
FUSES
If the engine stops or will not start, or if you experience other electrical failures, a
fuse may need replacement. Locate and correct any short circuits that may have
caused the blown fuse, then replace the fuse. The fuse box is located under the
passenger seat. Spare fuses are provided in the fuse box.
If you suspect that a fuse or relay may not be working properly, your dealer can
assist.
FUSE SIZE FEATURE SUPPORTED

20A Chassis
15A EFI
15A Fuel Pump
20A Lights
10A Drive System
10A ACC Plug & Play
20A Accessory
30A EPS
BATTERY
WARNING
Battery electrolyte is poisonous. It contains sulfuric acid. Serious burns can
result from contact with skin, eyes or clothing.
Antidote:
External: Flush with water.
Internal: Drink large quantities of water or milk. Follow with milk of magnesia,
beaten egg, or vegetable oil. Call physician immediately.
Eyes: Flush with water for 15 minutes and get prompt medical attention.
Batteries produce explosive gases. Keep sparks, flame, cigarettes, etc. away.
Ventilate when charging or using in an enclosed space. Always shield eyes
when working near batteries. KEEP OUT OF REACH OF CHILDREN.
Your vehicle may have either a sealed battery, which requires little maintenance,
or a conventional battery. A sealed battery can be identified by its flat covers on
the top of the battery. A conventional battery has six filler caps on the top of the
battery.
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MAINTENANCE
Always keep battery terminals and connections free of corrosion. If cleaning is
necessary, remove the corrosion with a stiff wire brush. Wash with a solution of
one tablespoon baking soda and one cup water. Rinse well with tap water and
dry off with clean shop towels. Coat the terminals with dielectric grease or
petroleum jelly. Be careful not to allow cleaning solution or tap water into a
conventional battery.
WARNING
Improperly connecting or disconnecting battery cables can result in an
explosion and cause serious injury or death. When removing the battery,
always disconnect the negative (black) cable first. When reinstalling the
battery, always connect the negative (black) cable last.
BATTERY FLUID (CONVENTIONAL BATTERY)

A poorly maintained battery will
deteriorate rapidly. Check the
battery fluid level often. Maintain the
fluid level between the upper q and
lower level w marks.
Add only distilled water. Tap water
contains minerals that are harmful to
a battery.
BATTERY REMOVAL
WARNING
Improperly connecting or disconnecting battery cables can result in an
explosion and cause serious injury or death. When removing the battery,
always disconnect the negative (black) cable first. When reinstalling the
battery, always connect the negative (black) cable last.
To remove the battery, do the following:
1. Remove the storage bin under the passenger seat to access the battery.
2. On conventional batteries, remove the battery vent tube.
3. Disconnect the black (-) battery cable first. Disconnect the red (+) battery
cable last.
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MAINTENANCE
4. Remove the battery hold-down strap.
5. Lift the battery out of the vehicle. Be careful not to tip a conventional battery
sideways, which could spill electrolyte.
NOTICE
If electrolyte spills, immediately wash it off with a solution of one tablespoon
baking soda and one cup water to prevent damage to the vehicle.
BATTERY INSTALLATION
Using a new battery that has not been fully charged can damage the battery and
result in a shorter life. It can also hinder vehicle performance. Follow instructions
in the Battery Charging (Conventional Battery) section before installing the
battery.
An optional extreme use battery may be available for your model. If the
performance of the factory-installed battery is inadequate due to operation in
extreme cold or due to extended use of multiple electrical accessories, your
dealer can assist. Your dealer can provide any installation procedures that may
differ for an extreme use battery.
1. Ensure that the battery is fully charged.

2. Place the battery in the battery holder.
3. On conventional batteries, install the battery vent tube (sealed batteries do
not have a vent tube). The vent tube must be free of obstructions and
securely installed. Route the tube away from the frame and vehicle body to
prevent contact with electrolyte.
WARNING
Battery gases could accumulate in an improperly installed vent tube and cause
an explosion, resulting in serious injury or death. Always ensure that the vent
tube is free of obstructions and is securely installed as recommended.
4. Coat the terminals with dielectric grease or petroleum jelly.

5. Connect and tighten the red (positive) cable first.
6. Connect and tighten the black (negative) cable last.
7. Install the battery hold-down strap and tighten the screws.
8. Verify that cables are properly routed.
9. Reinstall the seat.
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MAINTENANCE
BATTERY STORAGE
Whenever the vehicle is not used for a period of three months or more, remove
the battery from the vehicle, ensure that it's fully charged, and store it out of the
sun in a cool, dry place. Check battery voltage each month during storage and
recharge as needed to maintain a full charge.
TIP
Battery charge can be maintained by using a POLARIS Battery Tender charger
or by charging about once a month to make up for normal self discharge.
Battery Tender can be left connected during the storage period, and will
automatically charge the battery if the voltage drops below a predetermined
point.
BATTERY CHARGING (CONVENTIONAL BATTERY)

1. Remove the battery from the vehicle to prevent damage from leaking or
spilled electrolyte during charging.
2. Charge the battery with a charging output no larger than 1/10 of the battery’s
amp/hr rating. Charge as needed to raise the specific gravity to 1.270 or
greater.
3. Reinstall the battery. Make sure the positive terminal is toward the front of the
vehicle.
BATTERY CHARGING (SEALED BATTERY)

The following battery charging instructions apply only to the installation of a
sealed battery. Read all instructions before proceeding with the installation of
this battery.
The sealed battery is already filled with electrolyte and has been sealed and fully
charged at the factory. Never pry the sealing strip off or add any other fluid to this
battery.
The single most important thing about maintaining a sealed battery is to keep it
fully charged. Since the battery is sealed and the sealing strip cannot be
removed, you must use a voltmeter or multimeter to measure DC voltage.
WARNING
An overheated battery may explode, causing severe injury or death. Always
watch charging times carefully. Stop charging if the battery becomes very
warm to the touch. Allow it to cool before resuming charging.
For a refresh charge, follow all instructions carefully.
139
MAINTENANCE
1. Check the battery voltage with a voltmeter or multimeter. A fully charged
battery will register 12.8 V or higher.
2. If the voltage is less than 12.8 volts, recharge the battery at 1.2 amps or less
until battery voltage is 12.8 or greater.
TIP
When using an automatic charger, refer to the charger manufacturer's
instructions for recharging. When using a constant current charger, use the
guidelines below for recharging.
Always verify battery condition before and 1-2 hours after the end of charging.
STATE OF VOLTAGE ACTION CHARGE TIME*

CHARGE
100% 12.8-13.0 volts None, check at 3 None required
mos. from date of
manufacture
75%-100% 12.5-12.8 volts May need slight 3-6 hours
charge, if no
charge given,
check in 3 months
50%-75% 12.0-12.5 volts Needs charge 5-11 hours
25%-50% 11.5-12.0 volts Needs charge At least 13 hours,

verify state of
charge
0%-25% 11.5 volts or less Needs charge with At least 20 hours

desulfating charger
*(Using constant current charger @ standard amps specified on top of battery)
CLEANING AND STORAGE

WASHING THE VEHICLE
Keeping your POLARIS vehicle clean will not only improve its appearance but it
can also extend the life of various components.
NOTE
High water pressure may damage components. POLARIS recommends
washing the vehicle by hand or with a garden hose, using mild soap.
140
MAINTENANCE
NOTE
Certain products, including insect repellents and chemicals, will damage
plastic surfaces. Do not allow these types of products to contact the vehicle.
The best and safest way to clean your POLARIS vehicle is with a garden hose
and a pail of mild soap and water.
1. Use a professional-type washing cloth, cleaning the upper body first and the
lower parts last.
2. Rinse with clean water frequently.
3. Dry surfaces with a chamois to prevent water spots.
WASHING TIPS
• Avoid the use of harsh cleaners, which can scratch the finish.
• Do not use a power washer to clean the vehicle.
• Do not use medium to heavy duty compounds on the finish.
• Always use clean cloths and pads for cleaning and polishing. Old or reused
cloths and pads may contain dirt particles that will scratch the finish.
• Grease all zerk fittings immediately after washing. Allow the engine to run for
a while to evaporate any water that may have entered the engine or exhaust
system.
If a high pressure water system is used for cleaning (not recommended),

exercise extreme caution. The water may damage components and could
remove paint and labels. Avoid directing the water stream at the following items:
• Wheel bearings • Cab and body panels

• Radiator • Labels and decals
• Transmission seals • Electrical components and wiring
• Brakes • Air intake components
If an informational or graphic label becomes illegible or comes off, contact your

POLARIS dealer, or other qualified person, to purchase a replacement.
Replacement safety labels are provided by POLARIS at no charge.
POLISHING THE VEHICLE

POLARIS recommends the use of common household aerosol furniture polish
for polishing the finish on your POLARIS vehicle. Follow the instructions on the
container.
141
MAINTENANCE
POLISHING TIPS
• Avoid the use of automotive products, some of which can scratch the finish of
your vehicle.
• Always use clean cloths and pads for cleaning and polishing. Old or reused
cloths and pads may contain dirt particles that will scratch the finish.
CHROME WHEEL CARE (IF EQUIPPED)

Proper maintenance will protect chrome wheels from corrosion, preserve wheel
life and ensure a “like new” appearance for many years. Chrome wheels
exposed to road salt (or salt in the air in coastal areas) are more susceptible to
corrosion if not properly cleaned. Clean chrome wheels more often if they're
exposed to salt or other corrosive elements.
1. Wash chrome wheels frequently. Use a mild detergent. Never use abrasive
cleaners on plated or painted surfaces.
2. Rinse well with clear water. Soap, detergents, salt, dirt, mud and other
elements can cause corrosion.
3. Polish the clean chrome wheels periodically. Use an automotive grade
chrome polish.
4. Routinely and liberally apply a weather resistant wax to each polished
chrome wheel. Choose a product suitable for chrome finishes. Read and
follow the product labels and instructions.
REMOVING CORROSION
If light rust is found on the chrome finish, use steel wool (#0000-OTT grade) to
remove it. Gently rub the affected areas with the steel wool until the corrosion
has been removed. Clean and polish the wheel as outlined above.
STORAGE TIPS
NOTICE
Starting the engine during the storage period will disturb the protective film
created by fogging and damage could occur. Never start the engine during the
storage period.
CLEAN THE EXTERIOR

Make any necessary repairs and clean the vehicle as recommended.
142
MAINTENANCE
STABILIZE THE FUEL
1. Fill the fuel tank.
2. Add POLARIS Carbon Clean Fuel Treatment or POLARIS Fuel Stabilizer or
equivalent fuel treatments or stabilizers. Follow the instructions on the
container for the recommended amount. Carbon Clean removes water from
fuel systems, stabilizes fuel and removes carbon deposits from pistons,
rings, valves and exhaust systems.
3. Allow the engine to run for 15-20 minutes to allow the stabilizer to disperse
through the entire fuel delivery system.
OIL AND FILTER

Change the oil and filter. See the Engine Oil section.
AIR FILTER / AIR BOX

Replace the air filter. See Maintenance Chapter. Clean the air box.
FLUID LEVELS
Inspect the fluid levels. Add or change fluids as recommended in the Periodic
Maintenance Chart.
• Demand drive fluid (front gearcase)
• Rear gearcase fluid (if equipped)
• Transmission fluid
• Brake fluid (change every two years and any time the fluid looks dark or
contaminated)
• Coolant (test strength/fill)
INSPECT AND LUBRICATE

Inspect all cables and lubricate all areas of the vehicle as recommended in the
Periodic Maintenance Chart.
STORAGE AREA / COVERS

Be sure the storage area is well ventilated. Cover the vehicle with a genuine
POLARIS cover. Do not use plastic or coated materials. They do not allow
enough ventilation to prevent condensation, and may promote corrosion and
oxidation.
143
MAINTENANCE
REMOVAL FROM STORAGE
WARNING
Engine exhaust contains poisonous carbon monoxide and can cause loss of
consciousness or death. Never run an engine in an enclosed area.
1. Check the battery electrolyte level and charge the battery if necessary. Install
it in the vehicle. Make sure the battery vent hose is routed properly and that
it's not pinched or restricted in any way.
2. Make sure spark plugs are tight.
3. Fill the fuel tank with fuel.
4. Check all the points listed in the Daily Pre-Ride Inspection. Tightness of the
bolts, nuts and other fasteners should be checked by an authorized dealer or
other qualified service facility.
5. Lubricate at the intervals outlined in the Periodic Maintenance Chart.
TRANSPORTING THE VEHICLE

Follow these procedures when transporting the vehicle.

2. Place the transmission in PARK. Stop the engine.
4. Remove the key to prevent loss during transporting.
5. Secure the fuel cap and seat. Ensure that the seat is attached correctly and
is not loose.
WARNING
Cargo and other loose vehicle parts may fly off while transporting this vehicle.
Secure or remove all cargo, and inspect the unit for loose parts prior to
transport.
If transporting the vehicle in a non-enclosed trailer, then the vehicle must FACE
FORWARD, or roof must be removed.
Failure to comply may allow airflow, vibration, or other factors to separate the
roof from the vehicle and cause an accident, resulting in serious personal
injury or death.
6. Using suitable straps or rope, always secure the vehicle to the trailer using
the designated tie down points (front and rear).
144
MAINTENANCE
FRONT TIE-DOWN LOCATION
q Front tie-down points
REAR TIE-DOWN LOCATION

w Rear tie-down points
145
MAINTENANCE
TOWING A RANGER
Towing this vehicle is not recommended. Always transport the vehicle on a
trailer or flatbed with all four wheels off the ground.
If towing a disabled vehicle is unavoidable, place the disabled vehicle’s
transmission in neutral. Tow the shortest distance possible. Do not operate
faster than 16 km/h (10 MPH).
146
SPECIFICATIONS
SPECIFICATIONS
SPECIFICATIONS
RANGER DIESEL
Gross Vehicle 1356 kg (2989 lbs.)
Weight (includes
weight of operator,
passenger, cargo,
accessories)
Dry Weight 775 kg (1709 lbs.)
Fuel Capacity 37.8 l (10 gal)
Engine Oil Capacity 3.7 l (0.98 gal)
Coolant Capacity 4.75 l (5 qts.)
Overall Length 305 cm (120 in.)
Overall Width 159 cm (62.5 in.)
Overall Height 195 cm (77 in.)
Wheelbase 206 cm (81 in)
Cargo Box 93 x 137 x 29 cm (36.5 x 54 x 11.5 in.)

Dimensions (Inside)
Ground Clearance 33 cm ( 13 in)
Min. Turning Radius 401 cm (158 in.)
Maximum Braked 1000 kg (2205 lbs.)

Trailer Mass
Maximum Unbraked 730 kg (1609 lbs.)
Trailer Mass
Max. Cargo Box 412 kg (908 lbs.)
Load
Engine 4-Stroke 3 Cylinder Diesel
Displacement 898 cc
Bore x Stroke (mm) 72 mm x 73.6 mm
Alternator Output 1715 W @ 3000 RPM
147
SPECIFICATIONS
RANGER DIESEL
Compression Ratio 24:1
Starting System Electric
Fuel System Mechanical Fuel Injection
Lubrication System Wet Sump
Cooling Liquid
Front Suspension Dual A-Arm, IRS 27.94 cm (11.0 in) Travel
Rear Suspension Dual A-Arm 27.94 cm (11.0 in) Travel
Driving System PVT

Type
Shift Type Single Lever (H/L/N/R/P)
Gear Reduction - Front 9.65:1/ Rear 28.84:1

Low
Gear Reduction - Front 8.64:1 / Rear 25.83:1
Reverse
Gear Reduction - Front 3.92:1 / Rear 11.72:1
High
Drive Ratio - Front 3.23:1

Tire Size - Front 27 x 9-12; Maxxis MU51
Tire Size - Rear 27 x 11-12; Maxxis MU52
Tire Pressure - 69 kPa (10 psi)
Front
Tire Pressure - Rear 96.5 kPa (14 psi )
Brakes, Front/Rear Foot Activated, 4 wheel hydraulic disc
Headlights H4 Bulb 12V P43T 60/55W
Front Position Light W5W T10 12V/5W
Indicator Light Bulb PY21W/Yellow
Taillights 10 L.E.D. (.28W)
Brake Light 10 L.E.D. (3.1W)
148
SPECIFICATIONS
RANGER DIESEL
A - Weighted Sound
Pressure at Rider’s 74 dB(A)
Ear
C- Weighted Sound 98 dB(C)
Pressure Level
A - Weighted Sound
N/A
Power Level
CARBON DIOXIDE EMISSIONS

CO₂ Emissions: 1047.4 g/kWh*
*This CO₂ measurement results from testing over a fixed test cycle under
laboratory conditions a(n) (parent) engine representative of the engine type
(engine family) and shall not imply or express any guarantee of the performance
of a particular engine.
149
150
POLARIS PRODUCTS
POLARIS PRODUCTS
QUICK REFERENCE INFORMATION
PART NUMBER DESCRIPTION
Engine Lubricant
2878473 15W-40 Diesel Oil (1.9 l/2 qt.)
2879832 5W-40 Synthetic Diesel Oil (1.9 l/2 qt.)
Gearcase / Transmission Lubricants
2878068 AGL Full Synthetic Gearcase Lubricant & Transmission Fluid (.95 l/1 qt.)
2878069 AGL Full Synthetic Gearcase Lubricant & Transmission Fluid (3.8 l/1 gal.)
2877922 Demand Drive Fluid (.95 l/1 qt.)
2877923 Demand Drive Fluid (3.8 l/1 gal.)
2870465 Pump for 3.8 l/1 gal. Jug
Coolant
2880514 Antifreeze 50/50 Premix (.95 l/1 qt.)
2880513 Antifreeze 50/50 Premix (3.8 l/1 gal.)
Grease / Specialized Lubricants
2871312 Grease Gun Kit, All Season Grease
2871322 All Season Grease (89 ml/3 oz. cartridge)
2871423 All Season Grease (414 ml/14 oz. cartridge)
2876160 ATV Angle Drive Fluid (.95 l/1 qt.)
2872276 ATV Angle Drive Fluid (9.5 l/2.5 gal.)
2871460 Premium Starter Grease
2871515 U-Joint Grease (89 ml/3 oz. cartridge)
2871551 U-Joint Grease (414 ml/14 oz. cartridge)
2871329 Dielectric Grease (Nyogel™)
Additives / Miscellaneous
2872189 DOT 4 Brake Fluid
2871956 Loctite™ 565 Thread Sealant
2859044 POLARIS Battery Tender™ Charger
151
152
TROUBLESHOOTING
TROUBLESHOOTING
DRIVE BELT WEAR/BURN
POSSIBLE CAUSE SOLUTION
Driving onto a pickup or tall

Use low range during loading.
trailer in high range
Starting out going up a steep Use low range. See warnings on page 81.
incline
Driving at low RPM or ground

Drive at a higher speed or use low range more frequently.
speed 5–11 km/h (3-7 MPH)
Warm the engine at least 5 minutes. With the transmission in

Insufficient warm-up at low neutral, advance the throttle to about 1/8 throttle in short bursts, 5
ambient temperatures to 7 times. The belt will become more flexible and prevent belt
burning.
Slow/easy clutch engagement Use the throttle quickly and effectively.
Towing/pushing at low RPM/

Use low range only.
low ground speed
Utility use/plowing Use low range only.
Shift the transmission to low range and carefully use fast,

aggressive throttle application to engage clutch.
Stuck in mud or snow
WARNING: Excessive throttle may cause loss of control and
vehicle rollover.
Shift the transmission to low range and carefully use fast, brief,
Climbing over large objects aggressive throttle application to engage clutch.
from a stopped position
WARNING: Excessive throttle may cause loss of control and
vehicle rollover.
Dry out the PVT (see the PVT System Drying section for details).
Belt slippage from water or
Prevent water from entering the PVT intake duct. See Intake Pre-
snow ingestion into the PVT
Filters for more information. Inspect clutch seals for damage if
system
repeated leaking occurs.
Clutch malfunction Your dealer can assist.
Poor engine performance Check for fouled plug or foreign material in gas tank or fuel lines.
Your POLARIS dealer can assist.
Always warm up the belt by operating below 48 km/h for 1.6 km

Slippage from failure to warm
(30 mph for one mile). Warm up for 8 km (5 miles) or more when
up belt
temperature is below freezing.
Wrong or missing belt Install the recommended belt.
Improper break-in Always break in a new belt and/or clutch.
153
TROUBLESHOOTING
ENGINE DOESN'T TURN OVER
Low battery voltage Recharge the battery to 12.8 VDC
Loose battery connections Check all connections and tighten
Loose electronic control box Inspect, clean, reinstall connectors

connections
ENGINE TURNS OVER, FAILS TO START

Out of fuel Refuel
Water is present in fuel Drain the fuel system and refuel
Old or non-recommended fuel Replace with fresh recommended fuel
Fouled or defective glow plug Inspect plug and replace if necessary
Water or fuel in crankcase Your authorized dealer can assist
Mechanical failure Your authorized dealer can assist
ENGINE RUNS IRREGULARLY, STALLS OR

MISFIRES
Loose ignition connections Check all connections and tighten
Water present in fuel Replace with new fuel
Low battery voltage Recharge battery to 12.8 VDC
Incorrect fuel Replace with recommended fuel
Clogged air filter Inspect and clean or replace
Clogged intake pre-filter Inspect and clean (with soapy water) or replace
Other mechanical failure Your authorized dealer can assist
154
TROUBLESHOOTING
ENGINE STOPS OR LOSES POWER
Out of fuel Refuel
Kinked or plugged fuel vent Inspect and replace

line
Water is present in fuel Replace with new fuel
Incorrect fuel Replace with fresh recommended fuel
Clogged air filter Inspect and clean or replace
Clogged intake pre-filter Inspect and clean (with soapy water) or replace
Other mechanical failure Your authorized dealer can assist
Overheated engine Clean radiator screen and core, clean engine exterior. Your
dealer can assist.
155
156
WARRANTY
WARRANTY
LIMITED WARRANTY
POLARIS Industries Inc., 2100 Highway 55, Medina, MN 55340 (POLARIS)
gives a TWO YEAR LIMITED WARRANTY on all components of your POLARIS
vehicle against defects in material or workmanship. POLARIS further warrants
that the spark arrester in this product will meet the efficiency requirements of
USFS standard 5100-1C for at least 1000 hours when subjected to normal use
and when maintenance and installation are in accordance with POLARIS
recommendations.
This warranty covers parts and labor charges for repair or replacement of
defective parts and begins on the date of purchase by the original retail
purchaser. This warranty is transferable to another owner during the warranty
period through a POLARIS dealer, but any such transfer will not extend the
original term of the warranty. The duration of this warranty may vary by
international region based upon local laws and regulations.
REGISTRATION
At the time of sale, the Warranty Registration Form must be completed by your
dealer and submitted to POLARIS within ten days of purchase. Upon receipt of
this registration, POLARIS will record the registration for warranty. No
verification of registration will be sent to the purchaser as the copy of the
Warranty Registration Form will be your proof of warranty coverage. If you have
not signed the original registration and received the customer copy, please
contact your dealer immediately. NO WARRANTY COVERAGE WILL BE
ALLOWED UNLESS YOUR VEHICLE IS REGISTERED WITH POLARIS. Initial
dealer preparation and set-up of your vehicle is very important in ensuring
trouble-free operation. Purchasing a machine in the crate or without proper
dealer set-up will void your warranty coverage.
WARRANTY COVERAGE AND EXCLUSIONS

LIMITATIONS OF WARRANTIES AND REMEDIES
This POLARIS limited warranty excludes any failures that are not caused by a
defect in material or workmanship. THIS WARRANTY DOES NOT COVER
CLAIMS OF DEFECTIVE DESIGN. This warranty also does not cover acts of
God, accidental damage, normal wear and tear, abuse or improper handling.
This warranty also does not cover any vehicle, component, or part that has been
altered structurally, modified, neglected, improperly maintained or used for
racing, competition or purposes other than for which it was designed.
157
WARRANTY
This warranty excludes damages or failures resulting from improper lubrication;
improper engine timing; improper fuel; surface imperfections caused by external
stress, heat, cold or contamination; operator error or abuse; improper
component alignment, tension, adjustment or altitude compensation; snow,
water, dirt or other foreign substance ingestion/contamination; improper
maintenance; modified components; use of aftermarket or unapproved
components, accessories, or attachments; use of unapproved software or
calibration; unauthorized repairs; or repairs made after the warranty period
expires or by an unauthorized repair center.
This warranty excludes damages or failures caused by abuse, accident, fire, or
any other cause other than a defect in materials or workmanship and provides
no coverage for consumable components, general wear items, or any parts
exposed to friction surfaces, stresses, environmental conditions and/or
contamination for which they were not designed or not intended, including but
not limited to the following items:
• Wheels and tires • Finished and unfinished surfaces

• Suspension components • Carburetor/Throttle body
• Brake components components
• Seat components • Engine components
• Clutches and components • Drive belts
• Steering components • Hydraulic components and fluids
• Batteries • Circuit breakers/Fuses
• Light bulbs/Sealed beam lamps • Electronic components
• Filters • Spark plugs
• Lubricants • Sealants
• Bushings • Coolants
• Bearings
LUBRICANTS AND FLUIDS

1. Mixing oil brands or using non-recommended oil may cause engine damage.
We recommend the use of POLARIS engine oil.
2. Damage or failure resulting from the use of non-recommended lubricants or
fluids is not covered by this warranty.
This warranty provides no coverage for personal loss or expense, including
mileage, transportation costs, hotels, meals, shipping or handling fees, product
pick-up or delivery, replacement rentals, loss of product use, loss of profits, or
loss of vacation or personal time.
158
WARRANTY
THE EXCLUSIVE REMEDY FOR BREACH OF THIS WARRANTY SHALL BE,
AT POLARIS' OPTION, REPAIR OR REPLACEMENT OF ANY DEFECTIVE
MATERIALS, COMPONENTS, OR PRODUCTS. THE REMEDIES SET FORTH
IN THIS WARRANTY ARE THE ONLY REMEDIES AVAILABLE TO ANY
PERSON FOR BREACH OF THIS WARRANTY. POLARIS SHALL HAVE NO
LIABILITY TO ANY PERSON FOR INCIDENTAL, CONSEQUENTIAL OR
SPECIAL DAMAGES OF ANY DESCRIPTION, WHETHER ARISING OUT OF
EXPRESS OR IMPLIED WARRANTY OR ANY OTHER CONTRACT,
NEGLIGENCE, OR OTHER TORT OR OTHERWISE. THIS EXCLUSION OF
CONSEQUENTIAL, INCIDENTAL, AND SPECIAL DAMAGES IS
INDEPENDENT FROM AND SHALL SURVIVE ANY FINDING THAT THE
EXCLUSIVE REMEDY FAILED OF ITS ESSENTIAL PURPOSE.
THE IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE IS
EXCLUDED FROM THIS LIMITED WARRANTY. ALL OTHER IMPLIED
WARRANTIES (INCLUDING BUT NOT LIMITED TO THE IMPLIED
WARRANTY OF MERCHANTABILITY) ARE LIMITED IN DURATION TO THE
ABOVE SIX MONTH WARRANTY PERIOD. POLARIS DISCLAIMS ALL
EXPRESS WARRANTIES NOT STATED IN THIS WARRANTY. SOME STATES
DO NOT PERMIT THE EXCLUSION OR LIMITATION OF INCIDENTAL OR
CONSEQUENTIAL DAMAGES OR ALLOW LIMITATIONS ON THE DURATION
OF IMPLIED WARRANTIES, SO THE ABOVE LIMITATIONS MAY NOT APPLY
TO YOU IF INCONSISTENT WITH CONTROLLING STATE LAW.
HOW TO OBTAIN WARRANTY SERVICE

If your vehicle requires warranty service, you must take it to a POLARIS
Servicing Dealer. When requesting warranty service you must present your copy
of the Warranty Registration Form to the dealer. (THE COST OF
TRANSPORTATION TO AND FROM THE DEALER IS YOUR
RESPONSIBILITY.) POLARIS suggests that you use your original selling dealer;
however, you may use any POLARIS Servicing Dealer to perform warranty
service.
IN THE COUNTRY WHERE YOUR PRODUCT WAS

PURCHASED:
Warranty or Service Bulletin repairs must be done by an authorized POLARIS
dealer, or other qualified person. If you move or are traveling within the country
where your product was purchased, Warranty and Service Bulletin repairs may
be requested from any authorized POLARIS dealer, or other qualified person,
that sells the same line as your product.
159
WARRANTY
OUTSIDE THE COUNTRY WHERE YOUR PRODUCT
WAS PURCHASED:
If you are traveling temporarily outside the country where your product was
purchased, you should take your product to an authorized POLARIS dealer, or
other qualified person. You must show the dealer photo identification from the
country of the selling dealer's authorized location as proof of residence. Upon
residence verification, the servicing dealer will be authorized to perform the
warranty repair.
IF YOU MOVE:
If you move to another country, be sure to contact POLARIS Customer
Assistance and the customs department of the destination country before you
move. Product importation rules vary considerably from country to country. You
may be required to present documentation of your move to POLARIS in order to
continue your warranty coverage. You may also be required to obtain
documentation from POLARIS in order to register your product in your new
country. You should warranty register your product at a local POLARIS dealer in
your new country immediately after you move to continue your warranty
coverage and to ensure that you receive information and notices regarding your
product.
IF YOU PURCHASE FROM A PRIVATE PARTY:

If you purchase a POLARIS product from a private party, to be kept and used
outside of the country in which the product was originally purchased, all warranty
coverage will be denied. You must nonetheless register your product under your
name and address with a local POLARIS dealer in your country to ensure that
you receive safety information and notices regarding your product.
EXPORTED PRODUCTS
EXCEPT WHERE SPECIFICALLY REQUIRED BY LAW, THERE IS NO
WARRANTY OR SERVICE BULLETIN COVERAGE ON THIS PRODUCT IF IT
IS SOLD OUTSIDE THE COUNTRY OF THE SELLING DEALER'S
AUTHORIZED LOCATION. This policy does not apply to products that have
received authorization for export from POLARIS. Dealers may not give
authorization for export. You should consult an authorized dealer to determine
this product's warranty or service coverage if you have any questions. This
policy does not apply to products registered to government officials or military
personnel on assignment outside the country of the selling dealer's authorized
location. This policy does not apply to Safety Bulletins.
160
WARRANTY
NOTICE
If your product is registered outside of the country where it was purchased and
you have not followed the procedure set above, your product will no longer be
eligible for warranty or service bulletin coverage of any kind, other than safety
bulletins. Products registered to government officials or military personnel on
assignment outside of the country where the product was purchased will
continue to be covered by the Limited Warranty.
Please work with your dealer to resolve any warranty issues. Should your dealer
require any additional assistance, they will contact the appropriate person at
POLARIS.
This warranty gives you specific legal rights, and you may also have other rights
which vary from state to state or in different countries. If any of the above terms
are void because of federal, state, local law, all other warranty terms will remain
in effect.
161
162
MAINTENANCE LOG
MAINTENANCE LOG
MAINTENANCE LOG
Use the following chart to record periodic maintenance.
DATE MILES (KM) TECHNICIAN SERVICE PERFORMED /

OR HOURS COMMENTS
163
164
7-Way Trailer Connector ............. 42 C
Cab Nets ............................ 22, 39
Carrying Passengers.................. 23
A Chrome Wheel Care (if
Active Descent Control (ADC) equipped) ............................. 142
System .................................. 77 Clean the Exterior .................... 142
ADC Switch.............................. 35 Clothing................................... 14
Adding or Changing Coolant .......110 Cold Weather Operation.............. 70
Additional Technical Fuel Component Locations................. 31
Requirements ......................... 66 Console................................... 32
Adjustable Steering Wheel .......... 32 Cooling System....................... 109
Age Restrictions ........................ 21 Crossing Hillsides ...................... 25
Air Filter / Air Box..................... 143
Air Filter Replacement ...............118
All Wheel Drive/Rear D
Differential System ................... 75
Alternator Belt......................... 122 Declaration of Conformity ............ 11
Auxiliary Outlet.......................... 36 Demand Change Oil Change ..... 109
Axle Nut Torque Specifications ... 131 Descending Hills Improperly ........ 25
Diagnostic Display Code
Definitions .............................. 57
Drive Belt
B Installation ...........................115
Battery .................................. 136 Drive Belt Wear/Burn................ 153
Charging ............................ 139 Drivetrain Break-in ..................... 61
Battery Charging (Conventional Driving Downhill ........................ 81
Battery)................................ 139 Driving in Reverse ..................... 83
Battery Fluid (Conventional Driving on a Sidehill ................... 81
Battery)................................ 137 Driving on Slippery Surfaces ........ 80
Battery Installation ................... 138 Driving Over Obstacles ............... 80
Battery Removal...................... 137 Driving Through Water................ 82
Battery Storage ....................... 139 Driving Uphill ............................ 81
Belt Inspection .........................115 Driving with a Passenger............. 79
Belt Life ................................... 74 Dumping the Cargo Box .............. 75
Belt Removal ...........................112 Dust Exposure .......................... 22
Bio-Diesel Fuels ........................ 66
Boots ...................................... 14
Brake Lights ........................... 135 E
Brake Pedal ............................. 36
Brake System Break-in ............... 61 Electromagnetic Interference ....... 95
Brakes .................................. 128 Electronic Power Steering ........... 38
Braking ................................... 72 Engine and Drivetrain Break-in ..... 61
Break-in Period ......................... 61 Engine Doesn't Turn Over ......... 154
Engine Oil .............................. 101
Engine Oil / Filter Change.......... 104
Engine Runs Irregularly, Stalls
or Misfires ............................ 154
165
Engine Stops or Loses Power .... 155 How To Obtain Warranty
Engine Turns Over, Fails to Service .......................... 159-160
Start .................................... 154
Equipment Modifications ............. 30
Exhaust Emission Control I
System .................................. 95
Exported Products ................... 160 Idle RPM ............................... 125
Exposure to Exhaust .................. 29 Ignition Switch / Light Switch ........ 33
Eye Protection .......................... 14 Improper Cargo Loading ............. 28
Improper Tire Maintenance .......... 24
Inspect and Lubricate ............... 143
F Instrument Cluster
Back Light Color ..................... 52
Failure to Inspect Before Back Light Level ..................... 54
Operating ............................... 22 Clock ................................... 51
Fan, Cooling............................110 Diagnostic Code..................... 56
Fluid Levels............................ 143 Display Area 1 ....................... 45
Fuel Cap.................................. 39 Display Area 2 ....................... 46
Fuel Filter / Water Separator ...... 123 Indicator Lamps ..................... 44
Fuel Recommendations .............. 65 Options Menu ........................ 48
Fuel Safety............................... 29 Overview .............................. 43
Fuel Stabilizer......................... 143 Service Hours ........................ 55
Fuses ................................... 136 Unit Selection Distance ............ 49
Unit Selection Temperature....... 50
Israel Model Differences................ 7
G
Gear Selector ........................... 33 J
Gearcase Specification Chart ..... 107
Gloves .................................... 14 Jacking Points Alert ................... 17
Glow Plug Indicator .................... 35
Greasing Points Alert ................. 17
K
H Know Your Riding Area/Tread
Lightly ................................... 62
Handling Fuel ........................... 68
Hauling Cargo........................... 73
Hazard Switch .......................... 35 L
HD Model Safety Labels.............. 15
Headlight Lights.................................... 132
Bulb Replacement ................ 132 Limited Warranty ..................... 157
Headlight Beam Adjustment....... 135 Load/Passenger/Tire Pressure
Hitch Capacity Alert ................... 18 Alert ...................................... 16
Hitch Removal / Installation.......... 41 Lubrication Recommendations ... 100
Hitches.................................... 40
Hood Latches ........................... 40
Hot Exhaust Systems ................. 29
166
M Protective Apparel ..................... 22
PVT Break-in (Clutches/Belt) ....... 62
Maintenance Log..................... 163
N R
Radiator and Cooling Fan...........110
Nets .................................. 22, 39 Radiator Coolant Level ..............110
New Operator Driving Rear Hitch................................ 40
Procedures ............................. 78 Registration, Warranty .............. 157
Noise Emission Control System .... 95 Removal from Storage .............. 144
Notice ................................... 161 Removing Corrosion ................ 142
Reverse Operation..................... 83
Rollover Protective Structure
O (ROPS).................................. 39
Obstacles ................................ 80
Oil / Filter Change.................... 104
Oil and Filter ........................... 143 S
Oil Check............................... 102 Safe Operation Practices ............ 62
Oil Recommendations .............. 101 Safe Riding Gear ....................... 13
Operating Improperly in Reverse... 26 Helmet ................................. 14
Operating Over Obstacles ........... 27 Safety Labels
Operating Through Water ............ 27 HD Models ............................ 15
Operating With a Load on the Safety Labels and Locations ........ 15
Vehicle .................................. 23 Safety Symbols ......................... 10
Operating Without Instruction ....... 21 Safety Training.......................... 13
Operator Safety......................... 19 Safety, Winch Maintenance.......... 93
Overflow Bottle Coolant Level ..... 111 Seat and Storage
Owner’s Manual Alert ................. 18 Compartments ........................ 38
Seat Belts ........................... 22, 37
Seat Removal ........................... 37
P Shock Loading the Winch ............ 92
Signal Words ............................ 10
Park Brake Indicator................... 35 Spark Arrester ....................95, 121
Park Brake Lever....................... 36 Specifications ......................... 147
Parking on an Incline .................. 83 Stabilize the Fuel ..................... 143
Parking the Vehicle .................... 83 Stalling While Climbing a Hill ........ 26
POLARIS PRODUCTS ............. 151 Starting the Engine .................... 69
POLARIS Variable Steering Wheel Adjustment ......... 32
Transmission (PVT) Drying .......117 Steering Wheel Inspection ......... 129
POLARIS Variable Stopping the Engine ................... 70
Transmission System...............112 Storage ................................. 142
Polishing the Vehicle ................ 141 Storage Area .......................... 143
Poor Visibility............................ 28 Suspension Adjustment ............ 129
Power Steering Unit (Cleaning)... 132
Pre-Ride Inspection ................... 64
Proper Operation....................... 18
167
T
Throttle Cable
Adjustment.......................... 126
Throttle Freeplay ..................... 125
Throttle Freeplay Inspection....... 125
Throttle Pedal
Adjustment.......................... 127
Throttle System....................... 124
Tire Tread Depth ..................... 131
Tires ..................................... 131
Towing a RANGER .................. 146
Towing Loads ........................... 74
Trail Etiquette ........................... 62
Trailer Hitch Bracket................... 40
Transmission Oil Change .......... 108
Transmission Oil Check ............ 108
Transporting the Vehicle............ 144
Turn Signal Lever ...................... 34
Turning Improperly..................... 25
U
Unauthorized Use of the Vehicle ... 30
V
Vehicle Immersion ....................118
W
Warning Symbols ...................... 10
Washing the Vehicle................. 140
Water Separator ...................... 123
Wheel Installation .................... 132
Wheel Nut Torque
Specifications........................ 131
Wheel Removal....................... 131
Wheel, Steering
Adjustment............................ 32
Winch Cable Care ..................... 91
Winch Maintenance and
Service Safety ......................... 93
Winch Operation ....................... 87
Winch Safety Precautions ........... 85
Winch Shock Loading ................. 92
168
PMS 419
For your nearest Polaris dealer,

visit www.polaris.com
Polaris Sales Europe Sarl

Place de l'Industrie 2
1180 Rolle, Switzerland
Part No. 9930939 Rev 01

Workshop Manual - Polaris Ranger EPS EU

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PMS 419

Failure to follow the safety precautions

For more information go to www.P65Warnings.ca.gov/passenger-vehicle.

For videos and more information

RANGER® Diesel EPS EU

• Snowmobiles • RZR® sport vehicles

IMPORTANT ISRAEL MODEL

ISRAEL MODELS ARE TWO-PERSON VEHICLES.

The Prohibition Safety Sign indicates an action NOT to take in order

The Mandatory Action Sign indicates an action that NEEDS to be

Vehicle Model Number:

Engine Serial Number:

SAFE RIDING GEAR

Approved helmets in Europe, Asia and Oceania bear the ECE

TIRE PRESSURE IN kPa (bar) FRONT 69 kPa (0,69 bar)

TIRE PRESSURE WITH FULL LOAD FRONT 69 kPa (0,69 bar)

MAXIMUM WEIGHT CAPACITY

Read Operation and Maintenance Manual for more detailed loading

GREASING POINTS ALERT

CLUTCH COVER ALERT

q Clutch Cover Alert

HITCH RECEIVER CAPACITY ALERT

Label Location: on the hitch receiver.

USING ALCOHOL OR DRUGS

OPERATING WITH A LOAD ON THE VEHICLE

Always follow these guidelines:

UNDER ANY OF THESE CONDITIONS: DO ALL OF THESE STEPS:

Operating in rough terrain 1. Slow down.

Operating over obstacles 2. Verify tire pressure.

OPERATING ON PUBLIC ROADS

OPERATING AT EXCESSIVE SPEEDS

JUMPS AND STUNTS

IMPROPER HILL CLIMBING

DESCENDING HILLS IMPROPERLY

If you lose all forward speed:

OPERATING IN UNFAMILIAR TERRAIN

OPERATING IMPROPERLY IN REVERSE

OPERATING OVER OBSTACLES

OPERATING THROUGH WATER

Always follow proper procedures for operating in water as described in this

OPERATING A DAMAGED VEHICLE

IMPROPER CARGO LOADING

For more information about safety, contact an authorized POLARIS

FEATURES AND CONTROLS

o ROPS Cab Frame s Cargo Box

q Turn Signal Lever u Park Brake Lever

ADJUSTABLE STEERING WHEEL

Turn the key to the OFF position to stop the engine.

All lights are on. Electrical circuits are on. Electrical

POSITION The headlights are off. Position lights are on.

Move the turn signal lever downward q

PARK BRAKE/GLOW PLUG INDICATOR

PARK BRAKE LEVER

To wear the seat belt properly, follow this procedure:

SEAT BELT INSPECTION

SEAT AND STORAGE COMPARTMENTS

ELECTRONIC POWER STEERING (EPS)

SECURING THE NET

OPENING THE NET