Mathematical Modelling of Engineering Problems
Mathematical Modelling of Engineering Problems
Heat Transfer Enhancement Using Ferro-Nanofluid with Magnetic Field in Tube Having
Inserted Twisted Tube
Salim Al Zerkani* , Yaser Alaiwi
https://doi.org/10.18280/mmep.100408 ABSTRACT
Received: 1 February 2023 This study investigates heat transfer enhancement through the application of ferro-
Revised: 28 April 2023 nanofluid in conjunction with twisted tape inserts, with particular emphasis on the effect
Accepted: 21 May 2023 of escalating ferro-nanofluid concentration. The influence of a magnetic field on the
Available online: 30 August 2023 ferro-nanofluid and its subsequent impact on heat transfer rates is also simulated. To
gain a deeper understanding of the stream field, computational fluid dynamics studies
are undertaken, with the Cartesian direction being the focal point of mathematical
Keywords: methodologies. The numerical model and mesh are constructed using ANSYS. The
ferro-nanofluid, magnetic field, twisted tube, numerical results elucidate the heat transfer improvement process utilizing twisted tape
heat transfer and ferro-nanofluid under various conditions: rotational cycles, magnetic field intensity,
and ferro-nanofluid concentration. Moreover, the influence of these conditions on
pressure, temperature, and fluid velocity is assessed when deploying ferro-nanofluid in
conjunction with a magnetic field for heat transfer enhancement. The findings reveal
that, irrespective of the operating conditions, fluid pressure tends to decrease while the
fluid temperature and velocity increase with the intensification of the magnetic field,
the concentration of ferro-nanofluid, and the rotational cycles.
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improving heat transfer has gradually increased over the Past heat transmission [17]. Transfer of heat in a circular tube is
decade [6]. Base fluids' thermal characteristics, such as improved via utilizing a conical ring and twisted tape
thermal conductivity and viscosity, are greatly impacted by combination in both reverse flow and swirl flow. If 1) the
nanoparticles. The performance of heat transmission is greatly conical ring is used in conjunction with the twisted tape and 2)
improved in the double-tube heat exchanger when nanofluids the twisted tape ratio is low (Y=3.75) to create a larger swirl
are utilized. According to other studies, the heat transfer flow, heat transfer is significantly increased [18]. The Nusselt
coefficient rose even more when the concentration of number or heat transfer enhancement significantly rises
nanofluids decreased. Additionally, the flow Pattern was because of the improved flow mixing, raising the overall HT
connected to how well nanofluids transferred heat. coefficient. The existence of the rib increased the rate of HT,
Consequently, additional research was required for the use of according to studies on the thermal efficiency for a square
nanofluids in plate heat exchangers [7]. A colloidal dispersion channel with high blocked ribs. The impact of a V-shaped rib
of magnetic nanoparticles with a diameter of 3 to 15 nm is on thermofluidic properties for a solar air heater also supported
called ferrofluid [8]. There are numerous types of Particles the idea that the design had an impact on how well the device
with ferromagnetic characteristics, including Fe3O4, CoFeO4, worked. This experiment found that the HT rate greatly
and FePt. This fluid has the property of responding with a improved, resulting in a 2.35-fold increase in hydrothermal
magnetic field because of the magnetism of the Particles. The performance [19]. The matrix of thermal conductivity and
fluid possesses kinetic energy and takes on a Particular shape effective flow thermal capacity are both enhanced by the
when a magnetic field is utilized [9]. In other words, there are presence of porous media in the flow channel, as is the matrix
benefits in that control is achievable with a very basic of porous solids, which enhances radiation heat transfer,
arrangement and that a flow can only be produced via a especially in two-phase flow (gas-water) systems. According
magnetic force devoid of direct contact with the fluid. to study, the inclusion of porous media in the flow channel
Additionally, it has been demonstrated that because of the enhances the flow's thermal conductivity matrix and effective
characteristics of the Particles, nanofluids perform better heat capacity. In a porous solid-state environment, especially
thermally than regular fluids [10, 11]. Thermal characteristics in systems with moving gas, the rate of heat transfer is also
of the colloidal suspension are basically different from those accelerated [20]. It is common knowledge that turbulent flow
of the base fluid. For instance, compared to water or oil, has a higher rate of heat exchange and pumping power than
microfluid can have a much better thermal conductivity. The laminar flow, the former of which is desired and the latter
interaction of suspended Particles in multi-component systems undesirable. So, the researchers had the notion to introduce
like colloidal suspensions has a significant impact on them equipment into the laminar flow and induce local turbulence.
[12]. The ferrofluid's magnetic property contributes to a well- The concept was a huge hit and is still heavily utilized in the
regulated current, which affects other current physical market. This apparatus is known as a tabulator, and up to now,
properties like heat transmission. The colloidal suspension is numerous tabulator kinds have been introduced and their
stabilized by the nanoparticles’ stimulation of repulsion performance has been experimentally and quantitatively
(esterification/ionization) when they are briefly subjected to investigated. Nanostructures have also been used to improve
magnetic fields. By using this technique, van der Waals forces the effectiveness of engineering systems [21]. There are
and bipolar contractions that would otherwise cause several improvements that can be made to improve the transfer
nanoparticle accumulation and deposition are avoided [13]. of thermal energy by using magnetic materials because they
New uses for ferrofluid and cutting-edge technologies built are materials that do not need energy to be used, but rather use
around magnetic nanoparticles have arisen over the Past ten their potential energy.
years. Examples contain the sensing, energy collecting, and
activation of fluid micro magnets, chip-based lab equipment,
and specialized medical applications like magnetic 2. COMPUTATIONAL ANALYSIS USING ANSYS
hyperthermia, magnetic drug targeting, biomolecule sorting, PACKAGE
and magnetic resonance image contrast enhancement.
Techniques to improve heat transfer are frequently used in a Computational Fluid Dynamics (CFD) studies are
variety of thermal systems to lower costs, reduce size and performed to grow a more profound knowledge into the field
weight, and most significantly, improve performance. By of the stream. To explain the impact of the disturbance model,
disturbing the thermal boundary layer close to the walls and (k-ε) model is utilized. Accordingly, the methods of the
increasing fluid mixing, a swirl flow device can be inserted to mathematical arrangement will address these Cartesian
improve heat transfer. This will improve convective heat direction frameworks (x, y, and z). ANSYS will be utilized to
transfer. Nevertheless, the presence of twisted tape inside the make and network the framework math and afterward to
tube may result in a greater pressure drop since there is a reproduce one case.
greater surface area of contact between the fluid and the insert.
As a result, scientists have experimented with various twisted 2.1 Assumptions
tape Patterns and configurations to reduce pressure drops [14,
15]. The velocity profile at the sidewall is changed by the swirl In the current study, water and Fe3O4 is considered as the
flow created by the twisted tape tube. According to earlier running nanofluid and the characteristics of flow are assumed
studies, utilizing ribs, fins, baffles, and winglets would provide (Steady flow, three dimensional, Newtonian, Incompressible,
better thermal performance than using twisted-tape or wire Turbulent).
coils [16]. In comparison to stationary twisted tape, self-
rotating twisted tape has better thermal presentation. With an 2.2 Governing equations (magnetic induction method)
increasing in cut length ratio, the Nusselt number increased or
heat transfer enhanced. The rectangular cut twisted tape In the principal approach, the attractive acceptance
creates a swirl flow that increases fluid mixing and speeds up condition is gotten from Ohm regulation and Maxwell
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condition. The condition gives the coupling between the In these cases, Gk addresses the age of choppiness active
stream field and the attractive field. By and large, Ohm energy due to mean speed slopes, as shown in modeling
regulation that characterizes this thickness is given by: turbulent production in the k-ε Models. Gb is the age of the
disturbance dynamic energy due to lightness, as shown in
𝑗⃗ = 𝜎𝐸⃗⃗ (1) Effects of Buoyancy on Turbulence in the k-ε Models. YM is
concerned with the commitment of the fluctuating dilatation in
where, σ is the electrical conductivity of the media. compressible disturbance to the overall scattering rate, as
For liquid speed field 𝑈 ⃗⃗ in an attractive field ⃗⃗⃗⃗
𝐵 , Ohm depicted in Effects of Compressibility on Turbulence in the kε
regulation takes the structure: and are the violent Prandtl numbers for k and, respectively. 𝑆𝑘
and Sε are client-defined source words. Displaying the
𝑗⃗ = 𝜎(𝐸⃗⃗ + 𝑈
⃗⃗ × 𝐵
⃗⃗ ) (2) Turbulent Viscosity, the violent (or whirlpool) consistency μt
is figured by joining k and ε as follows:
From Ohm regulation and Maxwell condition, the
𝑘2
enlistment condition can be inferred as: 𝜇𝑡 = 𝜌𝐶𝜇 (8)
𝜀
⃗⃗
𝜕𝐵 1 2
⃗⃗ ⋅ 𝛻)𝐵
+ (𝑈 ⃗⃗ = ⃗⃗ + (𝐵
𝛻 𝐵 ⃗⃗ ⋅ 𝛻)𝑈
⃗⃗ (3) where, Cμ is a constant.
𝜕𝑡 𝜇𝜎 Model Constants The model constants C1ε, C2ε, Cμ, σk, and
σε have the following default values:
⃗⃗, the present thickness 𝑗⃗
From the tackled attractive field 𝐵
can be determined involving Ampere's connection as: 𝐶1𝜀 = 1.44, 𝐶2𝜀 = 1.92, 𝐶𝜇 = 0.09, 𝜎𝑘 = 1.0, 𝜎𝜀 = 1.3
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species hj is the Part of enthalpy that includes only changes in 2
𝜏‾ = 𝜇 [(𝛻𝑣⃗ + 𝛻𝑣⃗ 𝑇 ) − 𝛻 ⋅ 𝑣⃗𝐼] (18)
the enthalpy due to specific heat. 3
𝑇 where the subatomic thickness is small and the influence of
ℎ𝑗 = ∫ 𝑐𝑝,𝑗 𝑑𝑇 (12) volume widening is the second component on the right-hand
𝑇𝑟𝑒𝑓
side. The pivotal and spiral force protection criteria for 2D
axisymmetric computations are given by:
The value used for T ref in the reasonable enthalpy
computation is determined by the solver and models employed. 𝜕 1 𝜕 1𝜕
T ref is 298.15 K for the tension-based solver, except for PDF (𝜌𝑣𝑥 ) + (𝑟𝜌𝑣𝑥 𝑣𝑥 ) + (𝑟𝜌𝑣𝑟 𝑣𝑥 )
𝜕𝑡 𝑟 𝜕𝑥 𝑟 𝜕𝑟
models, where Tref is a client input for the species. Tref is 0 for 𝜕𝑝
the thickness-based solver, unless when illustrating species = −
𝜕𝑥 (19)
movement with responses, in which case T ref is a client input 1 𝜕 𝜕𝑣𝑥 2
+ [𝑟𝜇 (2 − (𝛻 ⋅ 𝑣⃗))]
for the species. The internal energy e is uniformly defined for 𝑟 𝜕𝑥 𝜕𝑥 3
compressible and incompressible materials as: 1𝜕 𝜕𝑣𝑥 𝜕𝑣𝑟
+ [𝑟𝜇 ( + )] + 𝐹𝑥
𝑟 𝜕𝑟 𝜕𝑟 𝜕𝑥
𝑝𝑜𝑝 + 𝑝
𝑒=ℎ− (13) And
𝜌
𝜕 1 𝜕 1𝜕
In the above equations, p and pop are check and working (𝜌𝑣𝑟 ) + (𝑟𝜌𝑣𝑥 𝑣𝑟 ) + (𝑟𝜌𝑣𝑟 𝑣𝑟 )
𝜕𝑡 𝑟 𝜕𝑥 𝑟 𝜕𝑟
strain individually. Such definitions of enthalpy and inward 𝜕𝑝 1 𝜕 𝜕𝑣𝑟 𝜕𝑣𝑥
energy oblige an incompressible ideal gas in like manner = − + [𝑟𝜇 ( + )]
𝜕𝑟 𝑟 𝜕𝑥 𝜕𝑥 𝜕𝑟 (20)
formulation. 1𝜕 𝜕𝑣𝑟 2
+ [𝑟𝜇 (2 − (𝛻 ⋅ 𝑣⃗))]
𝑟 𝜕𝑟 𝜕𝑟 3
𝑝𝑎𝑏𝑠 𝑝 𝑝 𝑣𝑟 2 𝜇 𝑣𝑧2
ℎ = 𝑐𝑣 𝑇 + = 𝑐𝑣 𝑇 + 𝑅𝑔 𝑇 + = 𝑐𝑝 𝑇 + (14) − 2𝜇 2 + (𝛻 ⋅ 𝑣⃗) + 𝜌 + 𝐹𝑟
𝜌 𝜌 𝜌 𝑟 3𝑟 𝑟
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structure that makes the calculation and matrix as in the was applied to the surfaces of Heat A constant temperature of
accompanying: 40 C was shed, where three cases of the magnet were taken
a) Modelling of calculation. when the magnet have length 30, 50, 70 mm, then the twisted
b) Mesh age. tape have 2 turns ,4 turns and 6 turns. Three forces of magnetic
c) Boundary condition. flux were taken (2, 4 and 6) tesla.
2- The second module is the Solution module, for settling
Navier-Stokes conditions (which incorporates progression,
force and energy conditions), as well as the violent stream
model.
Case Node Element Max. Temperature (K) Outlet Temperature (K) Pressure Difference (Pa)
1 252360 1253477 335.812 305.363 47.42
2 326252 1532207 331.493 302.976 49.21
3 483412 1744345 329.081 302.881 49.47
4 597355 2223270 329.074 302.879 49.48
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ANSYS is the arrangement calculation utilized by FLUENT problem. 3- Numerical Methods: The choice of numerical
and is embraced in the current work. The overseeing methods for solving the governing equations can impact
conditions are settled consecutively (i.e., isolated from each computational efficiency. Different methods like finite
other). Since the administering conditions are non-straight difference, finite volume, or finite element methods have
(and coupled), numerous cycles might be done before a joined varying levels of complexity and accuracy. The optimal
arrangement is gotten as shown in Figure 4. solution should identify the most suitable numerical method
that balances accuracy and computational cost. 4- Parallel
Computing: Taking advantage of parallel computing
techniques, such as utilizing multiple processors or distributed
computing, can significantly reduce the computational time
for solving complex problems. The optimal solution should
explore parallel computing strategies to improve the
computational efficiency, especially for large-scale
simulations. 5- Model Calibration and Validation: The
accuracy of the turbulence model heavily relies on appropriate
calibration and validation against experimental or high-fidelity
simulation data. The optimal solution should include a
thorough calibration and validation process to ensure the
model's accuracy within an acceptable range, minimizing the
need for excessive computational resources. In summary, the
optimal solution for analyzing the solution complexity of the
problem and achieving accurate results with the (k-ε) model
involves carefully selecting appropriate grid resolution,
turbulence model, numerical methods, and parallel computing
techniques. It should also involve model calibration and
validation to ensure the model's accuracy while minimizing
computational resources.
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25.0 to 39.4℃ at 2, 6, and 0.5 of cycles of rotation, intensity benefits: I higher local velocities due to the reduced flow area,
of magnetic field, and concentration of ferro-nanofluid which is accompanied by secondary flow recirculation; (ii)
respectively. improved mixing and turbulence by the helically twisted fluid
flow; and (iii) improved heat transfer in the flow because the
inserts act as fins. The heat transfer rate rises as a result of
these interrelated factors. The implants' only real drawback is
the little increase in pumping force needed to compensate for
the pressure decrease they create. Additionally, it can be seen
that the magnetic field has very little influence on the pressure
drop. When an external force is present, pressure drops rise.
The fundamental reason viscosity increases in the presence of
an external magnetic field is pressure decrease. Additionally,
the development of vortices that serve as barriers in the flow
field may also be a factor in the second explanation for the rise
in pressure drop. When a magnetic dipole source is used to
Figure 5. Effect of cycles of rotation on pressure of fluid at 2 create the magnetic field, this is what happens. The recent
cycles, 0.5 wt. % concentration of ferro-nanofluid, and 6 findings, however, were based on the supposition that
Tesla intensity of magnetic field with 30 mm width of viscosity is solely a product of temperature and concentration.
magnetic field Additionally, the heated ferrofluid tends to be removed off the
surface by the upward magnetic force without the
development of a vortex. Therefore, there has not been a
significant change in the pressure decrease because of the
magnetic field.
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pressure drop record 154.8 Pa, and 339.2 respectively with the effect of concentration on the pressure of a fluid. As mentioned
same other operating conditions as shown in Figure 11. in the previous sections, pressure of fluid decrease from
38.276 to -0.629 Pa, and 36.647 to -0.645 Pa for 30 mm, and
50 mm of magnetic field respectively with 4 cycles of rotation,
4 Tesla intensity of magnetic field, and 0.1 wt.% concentration
of ferro-nanofluid.
Temperature of fluid rise at the similar level from 25 to 39.
4℃ with 30 mm, and 50 mm width of magnetic field at 0.1
wt.% concentration of ferro-nanofluid, 4 cycles of rotation,
and 4 Tesla intensity of magnetic field as shown in Figures 14
and 15.
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While the velocity of fluid increase from 0.009 to 0.146 m/s, number, the isotherms downstream of recirculation become
and from 0.01 to 0.155 m/s at 30 mm, and 50 mm width of narrower. This is because the heated wall was affected by the
magnetic field respectively, with 0.1 wt.% concentration of downward main flow distortion following recirculation. Due
ferro-nanofluid, 4 cycles of rotation, and 4 Tesla intensity of to this fact, the local heat transfer rate and temperature gradient
magnetic field, see Figures 16 and 17. both rise. It is challenging to establish the changes in velocity
together with the changes in nanoparticle concentration since
the density and viscosity rise with increasing nanoparticle
concentration. Numbers are used to study the connection
between velocity and nanoparticle concentration. Maxwell's
theory states that as the Reynolds number (or flow rate) and
nanoparticle concentration increase, the pressure drop in the
tube rises, increasing energy consumption and decreasing
experiment efficiency. Studying how the resistance coefficient
varies with flow rate and nanoparticle mass percentage is
essential. In fluid mechanics, the resistance coefficient is a
dimensionless quantity. It is used to show that the shape of the
tube (twisted tape) and the properties of the nanofluids mostly
influence the resistance of nanofluids in a tube.
The pressure drop reach to 37.5, 36.6, and 37.8 Pa at
Figure 16. Effect of concentration of ferro-nanofluid on intensity of magnetic field 2, 4, and 6 Tesla, and 4 cycles of
velocity of fluid at 4 cycles, 0.1 wt. % concentration of ferro- rotation respectively, with 50 mm thickness of magnetic, and
nanofluid, and 4 Tesla intensity of magnetic field with 30 0.1 m/s. Figure 18 shows the behavior of pressure drop.
mm width of magnetic field
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at 2 Tesla intensity of magnetic field, 2 cycles of rotation, and from 0.009 to 0.148 m/s with 30 mm width of magnetic field,
0.1 wt.% concentration of ferro-nanofluid. Figures 19 and 20 and continues to increase with 50 mm width of magnetic field
shows the pressure decrease from 35.044 to -0.094 Pa, and at 2 cycles of rotation, 2 Tesla intensity of magnetic field, and
from 31.977 to -0.038 at 30 mm, and 50 mm width of magnetic 0.1 wt. % concentration of ferro-nanofluid.
field respectively.
The same rising of temperature has been obtained for all
widths of magnetic field with 2 cycles of rotation, 2 Tesla
intensity of magnetic field, and 0.1 wt. % concentration of
ferro-nanofluid, see Figures 21 to 22.
1166
above, ΔP increase to 44.9, 44.8, and 44.9 Pa at 2, 4, and 6 Hammoodi, K.A., Al-Tajer, A.M., Omer, I., Flayyih,
Tesla intensity of magnetic field respectively. Figure 25 M.A. (2022). Improvement of heat transfer by using
display the growing of pressure drop at 2, 4, and 6 cycles of porous media, nanofluid, and fins: A review.
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