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    SBV07N03 061307

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    Jaime Murillo
    The document provides electrical system maintenance requirements for Taylor machines. It stresses the importance of regularly inspecting electrical components to check for damage and repairing any issues immediately. Key points include inspecting wiring harnesses every 6 months or 1,500 hours of operation, paying attention to areas with movement or high heat, and examples of maintenance problems like worn insulation or exposed conductors. The proper corrective actions include using genuine replacement parts, adding protective covering, clamping wires securely, and routing them away from moving parts.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    SBV07N03 061307

    Uploaded by

    Jaime Murillo
    17 views8 pages
    The document provides electrical system maintenance requirements for Taylor machines. It stresses the importance of regularly inspecting electrical components to check for damage and repairing any issues immediately. Key points include inspecting wiring harnesses every 6 months or 1,500 hours of operation, paying attention to areas with movement or high heat, and examples of maintenance problems like worn insulation or exposed conductors. The proper corrective actions include using genuine replacement parts, adding protective covering, clamping wires securely, and routing them away from moving parts.

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    SBV07N03-061307

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    The document provides electrical system maintenance requirements for Taylor machines. It stresses the importance of regularly inspecting electrical components to check for damage and repairing any issues immediately. Key points include inspecting wiring harnesses every 6 months or 1,500 hours of operation, paying attention to areas with movement or high heat, and examples of maintenance problems like worn insulation or exposed conductors. The proper corrective actions include using genuine replacement parts, adding protective covering, clamping wires securely, and routing them away from moving parts.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    17 views8 pages

    SBV07N03 061307

    Uploaded by

    Jaime Murillo
    The document provides electrical system maintenance requirements for Taylor machines. It stresses the importance of regularly inspecting electrical components to check for damage and repairing any issues immediately. Key points include inspecting wiring harnesses every 6 months or 1,500 hours of operation, paying attention to areas with movement or high heat, and examples of maintenance problems like worn insulation or exposed conductors. The proper corrective actions include using genuine replacement parts, adding protective covering, clamping wires securely, and routing them away from moving parts.

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    You are on page 1of 8

    Service Bulletin

    Published by Sudden Service, Inc.

    Volume 07 / Number 3 / June 13, 2007 Louisville, Mississippi

    Electrical System
    Maintenance Requirements

    Taylor Machine Works, Inc. has developed elec- If you have any questions or need additional in-
    trical system maintenance requirements for all formation, please contact your local Taylor ser-
    Taylor machines. Attached are these instruc- vicing dealer.
    tions.

    Taylor Sudden Service, Inc.


    649 North Church Avenue
    Louisville, MS 39339
    Phone (662) 773-8056
    Fax (662) 773-9160
    Section 1

    Section Title

    Electrical System Maintenance Requirements

    This document contains information of vital importance concerning the


    inspection and repair of electrical system components. If damaged
    electrical system components are not corrected, they can lead to fires
    causing death, serious injury and / or property damage.

    It is important that the machine be inspected regularly. Any damaged


    electrical system components must be repaired immediately by
    qualified repair technicians.

    ELECTRICAL SYSTEM MAINTENANCE REQUIREMENTS (6/07) 1


    2 ELECTRICAL SYSTEM MAINTENANCE REQUIREMENTS (6/07)
    Electrical System Maintenance Requirements Some areas in which to pay special attention
    during the inspection include:
    WARNING: Death or serious injury may S Areas where there is relative movement
    occur from fire. Improper maintenance of the between components (i.e. engine / frame).
    electrical system may result in electrical S Areas where wiring runs around corners, edges
    shorts which can cause fires. Regularly of parts, or through holes.
    inspect and maintain electrical harnesses, S Areas where components are exposed to high
    cables, and electrical components as outlined. temperatures (i.e. near exhaust components).
    Ensure that harnesses are properly routed and
    secured after servicing the truck. S Areas where components are secured with
    clamps, straps, ties, etc.
    S Battery cables (entire length) and terminals
    WARNING: Keep vehicle clean and free of
    grease, oil or dirt build up that can act as fuel S Connectors / connections
    for a fire. S Wire harnesses in cable tracks or over rollers
    Electrical system components must be regularly Problems requiring maintenance include:
    inspected, maintained, and repaired to ensure S Build up of combustible material on wiring
    safe operation of powered industrial trucks. The harnesses or vehicle components
    following requirements are provided to aid main-
    tenance personnel in proper electrical system S Worn harness coverings
    maintenance practices. The following require- S Wear in wire insulation
    ments are in addition to the regular daily inspec- S Exposed conductors
    tions in the operator’s guide, maintenance
    manual, and safety literature included with the S Evidence of arcing
    truck. S Loose fasteners or clamps
    S Unprotected or uncovered wires
    Inspection
    In addition to the daily inspection required by S Improper repairs or additions
    OSHA, a thorough visual inspection of all battery S Corrosion
    cables, wiring harnesses, and electrical connec- S Discoloration of connectors
    tions should be made every 6 months or 1,500 S Improperly secured wiring
    hours of truck operation to check for damage or
    wear. Wiring harnesses should also be thoroughly NOTE: Any damaged electrical system compo-
    inspected any time a major component is removed nents must be repaired or replaced before the unit
    (i.e. engine, transmission, operator base, etc.) or is returned to service.
    when an electrical problem occurs.
    Examples of electrical system maintenance prob-
    Prior to any inspection, thoroughly clean the ve- lems are shown in the illustrations below:
    hicle paying particular attention to the areas to be
    inspected.

    ELECTRICAL SYSTEM MAINTENANCE REQUIREMENTS (6/07) 3


    Unprotected Wires Improper Wire Routing / Unprotected Wires

    Damaged Sheathing / Unprotected Wires Worn Sheathing

    Frayed Battery Cable Exposed Conductor / Grease Buildup

    4 ELECTRICAL SYSTEM MAINTENANCE REQUIREMENTS (6/07)


    Improper Routing And Connector Worn or Damaged Wire Insulation
    Unprotected Wires Unprotected Wires

    Proper Electrical Wiring Maintenance

    WIRES PROPERLY
    WIRES PROPERLY
    SECURED
    COVERED

    CORRECT
    CONNECTORS

    Wires Properly Connected, Covered, and Secured Battery Cable Properly Covered

    Corrective Actions S Only trained and qualified maintenance


    personnel should make inspections and
    repairs on the electrical system and
    WARNINGS:
    components.
    S Use only genuine Taylor replacement parts.
    Lesser quality parts may fail resulting in NOTE: There are many types of aftermarket elec-
    property damage, personal injury, or death. trical components which may or may not meet
    S Under no circumstances, without prior OEM specifications, quality and design require-
    written approval from Taylor Machine Works, ments. Always use genuine Taylor replacement
    should the electrical system of the machine parts.
    be modified in a manner which affects safe Corrective actions to follow to repair electrical
    vehicle operation as per OSHA 29 system components include:
    CFR1910.178 (a) (4).

    ELECTRICAL SYSTEM MAINTENANCE REQUIREMENTS (6/07) 5


    S Keep the vehicle free of grease, oil and dirt
    build up by regular thorough cleaning.
    S Use genuine Taylor replacement parts (wire,
    connectors, looms, clamps, etc.).
    S Use approved split loom to cover worn or
    missing protective covering on wiring
    harnesses.
    S Tape minor worn places on conductors with
    electrical tape before covering with wiring loom.
    S Protect all wiring with approved loom.
    S Properly clamp connectors / terminals on
    wiring. Use proper crimping tools to attach
    terminals and connectors.
    S Remove and replace damaged wires. Replace
    wires with same gauge. Short (less than 1”
    long) damaged sections of wire may be repaired
    by removing the damaged section and
    re-connecting the wire with an approved
    crimp-type connector.
    S Never repair or replace a large single wire with
    multiple small wires.
    S Never use connectors that are not approved by
    TMW.
    S Never use residential wiring connectors.
    S Use properly sized connectors for wire size.
    S Never replace circuit breakers with circuit
    breakers of higher amperage.
    S Keep spacing between wire harness and
    moving parts.
    S Check the integrity of connectors and replace if
    necessary.
    S Replace missing clamps.
    S When replacing wire harnesses, use common
    sense to minimize chaffing when securing and
    use existing clamping points when possible.
    S Properly route wiring and wire harnesses during
    repairs.
    S Use rubber grommets to protect wiring and
    harnesses which run through holes.

    6 ELECTRICAL SYSTEM MAINTENANCE REQUIREMENTS (6/07)


    Note: Complete replacement wiring harnesses are available through all Taylor’s normal service parts
    outlets.

    Taylor Electrical Part Numbers


    Commonly Used Electrical Maintenance Repair Parts

    Part Number Part Description Part Number Part Description


    1730-010 Split Loom 5/8” 2324-172 Terminal, Yellow Push-on Male
    10--12 ga
    1730-011 Split Loom 3/4”
    2324-241 Terminal, Blue Push-on Male
    1730-013 Split Loom 1/4” 14--16 ga
    1730-014 Split Loom 7/8” 2324-242 Terminal, Blue Push-on Female
    1730-015 Split Loom 1 1/4” 14-16 ga

    1730-016 Split Loom 1 1/2” 2324-285 Stud mount tie down

    1730-020 Split Loom 13/32” 2324-340 Terminal, #10 Blue Ring 14-16 ga

    1730-300 Split Loom 3/8” 2324-380 Terminal, #8 Blue Ring 14-16 ga

    1730-301 Split Loom 1/2” 2324-384 Terminal, Blue Female 90 deg


    Push-on 14-16 ga
    2000-317 Split Loom 1”
    2324-427 **Weather Pack Socket 14-16 ga
    2315-050 Relay 12V 20/30Amp
    2324-428 **Weather Pack Pin 14-16 ga
    2324-017 Socket, Gold Plated 20 ga
    2324-571 *Deutsch Pin 14-16 ga
    2324-028 Pin, Gold Plated 20 ga
    2324-572 *Deutsch Socket 14-16 ga
    2324-055 Terminal, #10 Yellow Ring
    10-12 ga 2324-729 *Deutsch crimp tool, 12-26 ga

    2324-096 Terminal, 3/8” Ring 6 ga 2324-846 Heavy Duty Crimper

    2324-100 Terminal, #6 Blue Ring 14-16 ga 2324-847 Butt Splice, 6 ga

    2324-112 Terminal, #4 Red Ring 18-22 ga 5144-002 *Deutsch removal tool, Blue 16 ga

    2324-150 Butt Splice, 14-16 ga 5144-003 *Deutsch removal tool, Red 20 ga

    2324-160 Butt Splice, 14-16 ga 5144-005 *Deutsch removal tool, Yellow


    12 ga
    2324-165 Terminal, 1/4” Ring 6 ga
    5144-006 *Deutsch removal tool, White 6 ga
    2324-171 Terminal, Yellow Push-on Female
    10-12 ga 5144-009 Weather Pack removal tool

    Notes: All wires must conform to Type SXL, GXL or TXL SAE J1128 Specifications
    * These parts are required for proper removal and installation of Deutsch connections
    ** These parts require Packard GM12014254 crimp tool
    Remaining parts may be installed with common tools

    ELECTRICAL SYSTEM MAINTENANCE REQUIREMENTS (6/07) 7

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