Senographe Crystal

Service Manual Class M

SM-M

5511225-8EN
Revision 12

Advanced Service Documentation for GE Service Personnel Only. Property of GE.

No Rights Licensed – Do not duplicate. Disclosure to Third Parties Prohibited.
© 2014 by GE Ultrasound Korea LTD., All rights reserved.

About this m
 Senographe Crystal

Revision 12 Service Manual Class M 5511225-8EN

About this manual
About this manual
 Publisher: Manufactured by GE ULTRASOUND KOREA, Ltd.
 Address: 9, Sunhwan-ro 214beon-gil, Jungwon-gu, Seongnam-si, Gyeonggi-do, Republic of Korea
 Phone: +82-31-740-6112

The information in this document is subject to change without notice and does not represent a commitment on the part
of the vendor.
This document contains materials protected under International Copyright Laws. All rights reserved. No part of this
manual may be reproduced, transmitted, or transcribed without the expressed written permission of the manufacturer
and authors of this manual.
If the device is not properly set causing it to malfunction or fail, we cannot guarantee any responsibility.
(Copyright 2014 by GE Ultrasound Korea Confidential and proprietary information)

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Revision 12 Service Manual Class M 5511225-8EN

Table of Contents

Table of Contents
About this manual......................................................................................................................................... 2

Table of Contents .......................................................................................................................................... 3

Chapter1. Safety...........................................................................................................................................13
1. Safety Precautions..............................................................................................................................................14
1-1. General Safety Information .......................................................................................................................14
1-2. Radiation ......................................................................................................................................................15
1-3. Installation....................................................................................................................................................15
1-4. Electricity......................................................................................................................................................15
1-5. Maintenance ................................................................................................................................................16
1-6. Protected Areas ..........................................................................................................................................17
1-7. Emergency Cutoff .......................................................................................................................................18
2. Important: X-ray Protection ...............................................................................................................................20
3. Definition of Warnings and Notes .....................................................................................................................21
4. Meaning of Symbols ...........................................................................................................................................22
5. Language Warning..............................................................................................................................................23

Chapter 2. Publication Presentation .............................................................................................................29

1. Scope and Applicability of the publication .......................................................................................................30
2. Content of this publication .................................................................................................................................31
2-1. Safety Information ......................................................................................................................................31
2-2. Publication Presentation ............................................................................................................................31
2-3. Proprietary Considerations........................................................................................................................31
2-4. Descriptive Chapters ..................................................................................................................................31
2-5. Procedural Chapters ..................................................................................................................................31
2-5-1. Job Card and Scenario Categories ..........................................................................................................33
3. Service Publications ...........................................................................................................................................34
3-1. Service Manual (SM) Class A ...................................................................................................................34
3-2. Service Manual (SM) Class M ..................................................................................................................34
4. Acronyms Glossary.............................................................................................................................................35
5. Revision History ..................................................................................................................................................36

Chapter 3. System Description ......................................................................................................................39

1. System Component Description .......................................................................................................................40
1-1. System Overview ........................................................................................................................................41

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Table of Contents
1-2. Gantry .......................................................................................................................................................... 42
1-3. Control Station ............................................................................................................................................ 43
1-4. Generator..................................................................................................................................................... 44
2. Specification ........................................................................................................................................................ 45
2-1. Technical Specifications ............................................................................................................................ 45
2-2. System Specification .................................................................................................................................. 46
2-3. Control Station Specifications ................................................................................................................... 51
2-4. Pre-installed Softwares .............................................................................................................................. 51
2-5. Tube Specifications .................................................................................................................................... 52
3. Suggested Manual Exposure Condition .......................................................................................................... 53
3-1. With grid (Contact Views) .......................................................................................................................... 53
3-2. Without grid (Magnification Views) ........................................................................................................... 53
3-3. With grid (Implant Views) .......................................................................................................................... 53
4. Dimension and Masses ..................................................................................................................................... 54
4-1. Gantry .......................................................................................................................................................... 54
4-2. Control Station ............................................................................................................................................ 55
4-3. Generator..................................................................................................................................................... 56
5. Focal Spot Tolerance ......................................................................................................................................... 57
6. Accessories ......................................................................................................................................................... 58
6-1. Compression Paddle .................................................................................................................................. 58
6-2. Collimation Plate ......................................................................................................................................... 58
6-3. Gain and Bad Pixel Map Calibration PMMA Block ................................................................................ 59
6-4. Magnification Option (SCAT # S30332DA) ............................................................................................. 59
6-5. Spot Option (SCAT # S30332DC) ............................................................................................................ 60
7. Labeling................................................................................................................................................................ 61
7-1. How to Identify the System Label............................................................................................................. 61
7-2. How to Identify the Sub-System Label .................................................................................................... 61
8. Tools Glossary..................................................................................................................................................... 64

Chapter 4. Physical Installation .................................................................................................................... 67

Job Card LOTO 001A - Lock-Out / Tag-Out (LOTO) Procedures .......................................................................... 69
Scenario PHY 001A - Physical Installation Steering Guide .................................................................................... 76
Job Card PHY 001A - Unpacking the Gantry, Control Station and Generator ..................................................... 79
Job Card PHY 003A – Remove Moving Dolly ........................................................................................................... 93
Job Card PHY 004A – Anchoring the Gantry ............................................................................................................ 99
Job Card PHY 005A – Mount LCD Monitor on Control Station ............................................................................ 102
Job Card PHY 006A – Connecting Cables .............................................................................................................. 105
Job Card PHY 007A - Connect Gantry to Control Station ..................................................................................... 111

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Table of Contents
Job Card PHY 008A - Radiation Screen Installation ..............................................................................................116
Job Card PHY 009A - Connect Gantry to Generator .............................................................................................118
Job Card PHY 010A - AC Connection ......................................................................................................................127
Job Card PHY 011A - Room Warning Lamp and Room Door Interlock Switch Configuration .........................130
Job Card PHY 012A - Remove/Reinstall Gantry Covers .......................................................................................133
Job Card PHY 013A - Remove/Reinstall Control Station Covers ........................................................................145
Job Card PHY 014A - Remove/Reinstall Generator Covers .................................................................................147
Job Card PHY 015A – Attach Tube Label................................................................................................................149
Job Card PHY 016A – Installation Checklist ...........................................................................................................150
Job Card PHY 017A – Configuration Data Value Check sheet ............................................................................154

Chapter 5. Electrical Installation ................................................................................................................. 157

Scenario ELE 001A - Electrical Installation Steering Guide ..................................................................................159
Job Card ELE 001A – Time and Date Setting .........................................................................................................162
Job Card ELE 002A – License Key Setting .............................................................................................................164
Job Card ELE 003A – Windows Network Setting ...................................................................................................167
Job Card ELE 004A – Language and Region Setting ............................................................................................170
Job Card ELE 016A – Window Type (Window Presentation LUT) Setting .........................................................174
Job Card ELE 017A – Post Processing Type Setting ............................................................................................177
Job Card ELE 018A – CStore Connection Setting .................................................................................................182
Job Card ELE 019A – Window Setting.....................................................................................................................184
Job Card ELE 020A – Dose Target Table Value Setting ........................................................................................186
Job Card ELE 005A – SenoCrystal Software Settings ..........................................................................................188
Job Card ELE 006A – PACS Setting ........................................................................................................................193
Job Card ELE 007A – Printer Setting .......................................................................................................................197
Job Card ELE 014A – Station Name Setting ...........................................................................................................201
Job Card ELE 021A – RSvP (Remote Service Platform) Installation ..................................................................205
Job Card ELE 022A – RSvP (Remote Service Platform) Setting .........................................................................215
Job Card ELE 023A – Windows Update Setting .....................................................................................................221
Job Card ELE 008A – Software Configuration Data Back-up ...............................................................................223
Job Card ELE 009M – Patient Annotations on Image Display and Print Setting ...............................................229
Job Card ELE 010M – How to Collect Log Files ....................................................................................................235
Job Card ELE 011M – How to Collect Image Files ................................................................................................237
Job Card ELE 012M – How to Collect Pre Exposure Files ...................................................................................239
Job Card ELE 013M – How to Collect Dark Image Files .......................................................................................242

Chapter 6. Upgrade Procedure ................................................................................................................... 245

Job Card UPG 001A - Seno Crystal Software Upgrade (until Software V1.0.0 Ext17) .....................................246
Job Card UPG 003A - Seno Crystal Software Upgrade (from Software V1.0.0 Ext17) ....................................262

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Table of Contents
Job Card UPG 002M – Emergency Cable............................................................................................................... 280

Chapter 7. Corrective Maintenance Procedures .......................................................................................... 305

1. Log Messages ................................................................................................................................................... 307
1-1. Log Structure............................................................................................................................................. 307
1-2. Error Codes ............................................................................................................................................... 308
1-3. Warning Codes ......................................................................................................................................... 318
1-4. Application Codes .................................................................................................................................... 319
1-5. Communication Codes ............................................................................................................................ 321
1-6. System Codes ........................................................................................................................................... 322
2. Troubleshooting Guides................................................................................................................................... 324
Job Card TSG 001A – Image Quality Failure .......................................................................................................... 325
Job Card TSG 002A – Startup Failure ..................................................................................................................... 326
Job Card TSG 003A – X-ray Exposure Failure ....................................................................................................... 328
Job Card TSG 004A – Gantry Shut down Failure .................................................................................................. 329
Job Card TSG 005A – Compression Movement Failure ....................................................................................... 330
Job Card TSG 006A – Grid Line Artifact Troubleshooting Guide ......................................................................... 331
Job Card TSG 007A – E0301 Error Trouble Shooting ........................................................................................... 335
Job Card TSG 008A – E0015 Error Trouble Shooting ........................................................................................... 337
Job Card TSG 009A – Compression Paddle Locking Failure ............................................................................... 341
Job Card TSG 010A – Bad Pixel Trouble Shooting Guide .................................................................................... 343
Job Card TSG 011A – Ghost Artifact Trouble Shooting Guide ............................................................................. 349
Job Card TSG 012A – Gantry Movement Failure ................................................................................................... 354
Job Card TSG 013A – Uncorrected Detective Pixel Trouble Shooting Guide .................................................... 360
3. Disassembly/Reassembly ............................................................................................................................... 362
Scenario D/R 001A – Board Position Guide ............................................................................................................ 364
Job Card D/R 001A - Main Controller Board ........................................................................................................... 366
Job Card D/R 002A – Compression Board .............................................................................................................. 369
Job Card D/R 003A – Rotation Board ...................................................................................................................... 373
Job Card D/R 004A – Collector1 Board ................................................................................................................... 376
Job Card D/R 005A – Collector2 Board ................................................................................................................... 379
Job Card D/R 006A – Membrane Interface Left Board .......................................................................................... 382
Job Card D/R 007A - Membrane Interface Right Board ........................................................................................ 384
Job Card D/R 008A – Upper Base Display Board .................................................................................................. 386
Job Card D/R 009A – Base Display Board .............................................................................................................. 389
Job Card D/R 010A – Power Supply Board 12V .................................................................................................... 392
Job Card D/R 011A - Power Supply Board 24V...................................................................................................... 395
Job Card D/R 012A - Power Supply Board 48V ..................................................................................................... 398

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Table of Contents
Job Card D/R 013A – Detector Power Board ..........................................................................................................401
Job Card D/R 014A – Detector Transformer ...........................................................................................................403
Job Card D/R 015A – Detector ..................................................................................................................................405
Job Card D/R 016M – X-ray Tube ............................................................................................................................408
Job Card D/R 017M – High voltage Cable ..............................................................................................................414
Job Card D/R 018M – Collimator Assembly ............................................................................................................438
Job Card D/R 019A – Collimator Lamp ....................................................................................................................440
Job Card D/R 020A – Gantry Noise Filter Main In ..................................................................................................442
Job Card D/R 021A - Face Shield .............................................................................................................................445
Job Card D/R 022A – Compression Paddle ............................................................................................................447
Job Card D/R 023A – Compression Assembly .......................................................................................................450
Job Card D/R 024A – Rotation Angle Sensor .........................................................................................................455
Job Card D/R 025A – Rotation Reference Sensor .................................................................................................457
Job Card D/R 026A – Rotation Motor Kit .................................................................................................................460
Job Card D/R 027M – Column Lift Motor Kit ...........................................................................................................463
Job Card D/R 028A – Column Up and Down Limit Sensor ...................................................................................471
Job Card D/R 029M – Moving Grid Module ............................................................................................................475
Job Card D/R 030M – Bucky .....................................................................................................................................478
Job Card D/R 031A – Bucky Optical Sensor ...........................................................................................................481
Job Card D/R 032A – Magnification Platform..........................................................................................................483
Job Card D/R 033A – Keypad ...................................................................................................................................485
Job Card D/R 034A – Emergency Switch ................................................................................................................487
Job Card D/R 035A – Foot Switch ............................................................................................................................491
Job Card D/R 036A – Fuse (Gantry Power) ............................................................................................................493
Job Card D/R 037A – Fuse kit ...................................................................................................................................495
Job Card D/R 038M – Frame grabber cable ...........................................................................................................498
Job Card D/R 039A – Workstation Computer .........................................................................................................525
Job Card D/R 040A – Frame Grabber Card ............................................................................................................529
Job Card D/R 041A – Monitor ...................................................................................................................................532
Job Card D/R 042A – VGA Graphic Card ................................................................................................................535
Job Card D/R 043A – Image Software (until Software V1.0.0 Ext17) .................................................................538
Job Card D/R 082A – Image Software (from Software V1.0.0 Ext17) .................................................................553
Job Card D/R 044A – Radiation Screen (Lead Glass)...........................................................................................565
Job Card D/R 047A – Compression Paddle Plate for LFOV .................................................................................568
Job Card D/R 048A – Compression Paddle Plate for SFOV ................................................................................571
Job Card D/R 049A – Compression Paddle Plate for SPOT ................................................................................574
Job Card D/R 050A – Compression Paddle Plate for Magnification ....................................................................577
Job Card D/R 051A – Bucky Locking Knobs ...........................................................................................................580

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Table of Contents
Job Card D/R 052M – Collimator Mirror .................................................................................................................. 582
Job Card D/R 053A – Stand Base Overlay ............................................................................................................. 585
Job Card D/R 054A – Tube Top Cover ..................................................................................................................... 587
Job Card D/R 055A – Compression Sensor Board ................................................................................................ 589
Job Card D/R 056A – DC FAN Compression .......................................................................................................... 592
Job Card D/R 057A – Compression Potentiometer................................................................................................ 594
Job Card D/R 058A – Gantry Cooling FAN ............................................................................................................. 596
Job Card D/R 059A – Collimation Plate ................................................................................................................... 598
Job Card D/R 062A – Workstation Computer Cooling FAN .................................................................................. 600
Job Card D/R 063A – Cable Chain ........................................................................................................................... 603
Job Card D/R 080A – C-Arm Spur Gear-S .............................................................................................................. 615
Job Card D/R 081A – Tube Top Cover ..................................................................................................................... 618
4. Configuration Guides ....................................................................................................................................... 621
Job Card CFG 001M – Change Windows Account ................................................................................................ 622
Job Card CFG 002A – Generator Dip Switch Configuration ................................................................................. 624
Job Card CFG 003M – Enabling/Disabling X-ray Generation .............................................................................. 628
Job Card CFG 004M – Adjust Voltage of Compression Sensor Board ............................................................... 630
Job Card CFG 005M – Reset Compression Board Resistance ........................................................................... 633
Job Card CFG 006M – Enable Front USB port ...................................................................................................... 636
Job Card CFG 007M – DICOM Configuration ........................................................................................................ 641
5. Calibration Guides ............................................................................................................................................ 644
Scenario CAL 001A – Gantry Calibration Guide ..................................................................................................... 645
Job Card CAL 001A – Compression Force ............................................................................................................. 649
Job Card CAL 002A – Compression Thickness ...................................................................................................... 653
Job Card CAL 003A – Rotation Angle ...................................................................................................................... 655
Job Card CAL 004A – Auto release Distance ......................................................................................................... 657
Job Card CAL 005A – Collimator Lamp on Time .................................................................................................... 658
Job Card CAL 006A – Rotation Speed..................................................................................................................... 659
Job Card CAL 007A – C-arm Up and Down Speed ............................................................................................... 661
Job Card CAL 010A – Generator mA Auto Calibration .......................................................................................... 664
Job Card CAL 011A – kV Calibration........................................................................................................................ 686
Job Card CAL 012A – Gain and BPM Calibration .................................................................................................. 697
Job Card CAL 013A – Set Generator Default Values in Techservice .................................................................. 712
Job Card CAL 014M – Grid Home Position Alignment .......................................................................................... 717
Job Card CAL 015M – Grid Panel Angle Alignment ............................................................................................... 721
Job Card CAL 016M – X-ray Field Adjustment ....................................................................................................... 725
Job Card CAL 016M-a – X-ray Field Adjustment .................................................................................................... 727
Job Card CAL 017M – Light Field Adjustment ........................................................................................................ 732

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Table of Contents
Job Card CAL 017M-a – Light Field Adjustment .....................................................................................................736
Job Card CAL 019A – Gantry Calibration Data Back-up sheet ............................................................................741

Chapter 8. Planned Maintenance Procedures ............................................................................................. 743

Scenario PM 001A – Planned Maintenance Steering Guide ................................................................................745
Job Card PM 001A – General System Inspection Checks ....................................................................................749
Job Card PM 002A – Main Power Cable Checks ...................................................................................................751
Job Card PM 003A – Gantry Operation Checks .....................................................................................................752
Job Card PM 004A – C-arm Lift Screw Lubrication ................................................................................................755
Job Card PM 005A – Keypads Checks ....................................................................................................................757
Job Card PM 006A – X-Ray Tube Checks ..............................................................................................................758
Job Card PM 007A – HV Unit Checks ......................................................................................................................760
Job Card PM 008A – kVp Setting Checks ...............................................................................................................762
Job Card PM 009A – mAs Setting Checks ..............................................................................................................764
Job Card PM 010A – Emergency Switches Checks ..............................................................................................766
Job Card PM 011A – Clean PC Air Filter .................................................................................................................768
Job Card PM 012A – ACR Phantom Test ................................................................................................................770
Job Card PM 013A – Flat Field Test .........................................................................................................................772
Job Card PM 014A – QC results Checks .................................................................................................................778
Job Card PM 015A – Tube Head Fan Filter Cleaning ............................................................................................779

Chapter 9. Demonstration Unit Installation Procedures .............................................................................. 783

Scenario DMO 001M – Demonstration Unit Steering Guide ................................................................................785
Job Card DMO 001M – Demo Gantry only .............................................................................................................787
Job Card DMO 002M – Demo Gantry and Control Station ...................................................................................789
Job Card DMO 003M – Demo Full Installation .......................................................................................................792

Chapter 10. Verification Checks .................................................................................................................. 795

Job Card CHK 001A – Compression Force .............................................................................................................797
Job Card CHK 002A – Compression Thickness .....................................................................................................799
Job Card CHK 003A – Rotation Angle .....................................................................................................................802
Job Card CHK 004A – Check kV ..............................................................................................................................806
Job Card CHK 005A – Check mAs ...........................................................................................................................808
Job Card CHK 006A – Collimation Checks .............................................................................................................812
Job Card CHK 008A – Phantom Image Quality Check .........................................................................................817
Job Card CHK 009A – MTF Test ...............................................................................................................................819
Job Card CHK 010A – Power Supply Board 12V ...................................................................................................824
Job Card CHK 011A – Power Supply Board 24V ...................................................................................................826
Job Card CHK 012A – Power Supply Board 48V ...................................................................................................828

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Table of Contents
Job Card CHK 013A – Detector Power Board ........................................................................................................ 830
Job Card CHK 014A – Main Controller Board......................................................................................................... 832
Job Card CHK 015A – Compression Board ............................................................................................................ 834
Job Card CHK 016A – Rotation Board ..................................................................................................................... 837
Job Card CHK 017A – Upper Base Display Board ................................................................................................ 840
Job Card CHK 018A – Collector 1 Board ................................................................................................................ 842
Job Card CHK 019A – Generator interface Board ................................................................................................. 844
Job Card CHK 020A – Main Board DIP Switch ...................................................................................................... 845
Job Card CHK 021A – Compression Board DIP Switch ........................................................................................ 846
Job Card CHK 022A – Emergency Switch 4 Pin Type........................................................................................... 847
Job Card CHK 023A – Collector 2 Board ................................................................................................................ 851

Chapter 11. Generator ............................................................................................................................... 853

Scenario D/R 002A – Board Position Guide for Generator ................................................................................... 854
Job Card D/R 064A – Filament Driver Board .......................................................................................................... 856
Job Card D/R 065A – Generator Interface Board ................................................................................................... 859
Job Card D/R 066A – ATP Console CPU Board..................................................................................................... 863
Job Card D/R 067A – IPM Driver Board .................................................................................................................. 872
Job Card D/R 068A – Charge Discharge Monitor Board ....................................................................................... 877
Job Card D/R 069A – Input Rectifier Board............................................................................................................. 881
Job Card D/R 070A – Generator Noise Filter Main 1 ............................................................................................. 885
Job Card D/R 071A – Generator Noise Filter Main 2 ............................................................................................. 889
Job Card D/R 072A – Power Cable 200C ............................................................................................................... 892
Job Card D/R 045A – Generator Assembly ............................................................................................................. 896
Job Card D/R 046A – Generator Cable Routing ..................................................................................................... 902
Job Card D/R 060A – Exposure Switch ................................................................................................................... 905
Job Card D/R 061A – Switch Box ............................................................................................................................. 908
Job Card D/R 073A – Low Voltage Power Supply.................................................................................................. 911
Job Card D/R 074A – HT Controller Board ............................................................................................................. 914
Job Card D/R 075A – Interface Control Board ........................................................................................................ 918
Job Card D/R 076A – IGBT 300A/600V ................................................................................................................... 921
Job Card D/R 077A – Rectifier SKKD 40F10 .......................................................................................................... 928
Job Card D/R 078A – ON/OFF Relay 4PDT/110V ................................................................................................. 932
Job Card D/R 079A – LF-RAC .................................................................................................................................. 935

Chapter 12. FRU List ................................................................................................................................... 939

1. eCompatibility .................................................................................................................................................... 940
1-0. Change Up List ......................................................................................................................................... 940
1-1. System Configuration............................................................................................................................... 943

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Table of Contents
1-2. System Compatibility Matrix ....................................................................................................................946
2. FRU Parts ..........................................................................................................................................................947
2-1. Software FRUs ..........................................................................................................................................947
2-2. Gantry FRUs .............................................................................................................................................947
2-3. Control Station FRUs ...............................................................................................................................953
2-4. Generator FRUs .......................................................................................................................................955
2-4-1. Fuse kit description (P/N 2406667) .......................................................................................................958
2-5. Detector .....................................................................................................................................................960
2-6. Cables ........................................................................................................................................................960
2-7. Accessories ...............................................................................................................................................961
2-8. Tools ...........................................................................................................................................................962
3. Previous Revision FRU Parts (RoHS) ...........................................................................................................963
4. Previous Revision FRU Parts (non-RoHS) ...................................................................................................965

Chapter13. Circuit Diagram ........................................................................................................................ 966

1. Senographe Crystal Circuit Diagram .............................................................................................................967
2. Gantry Circuit Diagram (1 of 2) .......................................................................................................................969
Gantry Circuit Diagram (2 of 2) ................................................................................................................................970
3. Gantry Base Plate Circuit Diagram ................................................................................................................971
4. Control Station and Generator Circuit Diagram............................................................................................972
5. Base Display PCB ASS’Y ................................................................................................................................973
5-1. Base Display-Top ......................................................................................................................................974
5-2. Base Display-Bottom ...............................................................................................................................974
6. Base Display Up PCB ASS’Y ..........................................................................................................................975
6-1. Base Display Up-Top ...............................................................................................................................976
6-2. Base Display Up-Bottom .........................................................................................................................976
7. Collector1 PCB ASS’Y .....................................................................................................................................977
7-1. Collector1-Top ...........................................................................................................................................978
8. Collector2 PCB ASS’Y .....................................................................................................................................979
8-1. Collector2-Top ...........................................................................................................................................980
9. Compression PCB ASS’Y ................................................................................................................................981
9-1. Compression-Top .....................................................................................................................................983
10. Compression Sensor PCB ASS’Y ..................................................................................................................984
10-1. Compression Sensor-Top ........................................................................................................................985
10-2. Compression Sensor-Bottom ..................................................................................................................985
11. Generator Interface PCB ASS'Y .....................................................................................................................986
11-1. Generator Interface-Top ..........................................................................................................................987
12. Main PCB ASS'Y ...............................................................................................................................................988

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Table of Contents
12-1. Main-Top .................................................................................................................................................... 992
13. Membrane Interface L PCB ASS’Y ................................................................................................................ 993
13-1. Membrane Interface L -Top ..................................................................................................................... 994
14. Membrane Interface R PCB ASS’Y ............................................................................................................... 995
14-1. Membrane Interface R -Top .................................................................................................................... 996
15. Rotation PCB ASS’Y ........................................................................................................................................ 997
15-1. Rotation-Top .............................................................................................................................................. 998
16. Detector Power PCB ASS’Y............................................................................................................................ 999

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Chapter1. Safety

Chapter1. Safety

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Chapter1. Safety

1. Safety Precautions
Always comply with the following precautions to avoid dangerous situations and ensure peak performance.

1-1. General Safety Information

Senographe Crystal must be used by authorized personnel after an appropriate training.
GE Ultrasound Korea, LTD. is not responsible for any damages and injury caused by unauthorized modification or
operation. Senographe Crystal must be used by authorized personnel after an appropriate training. Senographe
Crystal should not be used by anyone, except by qualified personnel. The following skills are required for system
usage:
Hold a certain level of knowledge and expertise of the general operations of the Windows® operating system and the
concepts of PACS, RIS, DICOM, or server.
Perform the console operation, such as clicking, dragging, and/or select.
Perform the text input on the keyboard in English.
Select the menus and options on the screen.
This machine must be used only for mammography
No one, other than the patient and user of Senographe Crystal, or any unnecessary equipment should be within the
operating space of Senographe Crystal, in order to prevent unintended problems or risks.
The patient should not have any unnecessary contact with the machine.
Images of a pregnant woman should only be taken under the direction and prescription of her attending physician.
Before each use, clean all parts that comes in contact with the patient. And clean again when any abnormal findings
occur in a patient.
Take the image only after all metals such as necklace or other accessories unnecessary to the test are removed.
Frequently verify the wear of the compression plates to prevent damages as cracks and tears, and consequent risks
for the patients.
Pay attention to the LCD screen that is the most fragile part of the Control station.
If any abnormality with the machine or the patient is found, stop the operation, make sure the patient safe, and then
take appropriate action. If repair is required, the device should be repaired by a professional engineer.
No modification of this equipment is allowed.
Do not modify this equipment without authorization of the manufacturer. If this equipment is modified, appropriate
inspection and testing must be conducted to ensure continued safe use of equipment.
Assembly of systems and modifications during actual service life shall be evaluated based on the requirements of this
standard.
Use only original accessories and spare parts.
The mammography is classified as permanently installed according to IEC 60601-1 international standard. This
means that it must be electrically connected by means of permanent connections. In particular, for the maximum
electrical safety, the protective earth conductor must be fixed and permanently installed.
Use this mammography, the control console and its software according to the instruction given in this manual. Do not
tray to install unauthorized software, access to operating system configuration or perform other potentially dangerous
operations.
Do not remove the steel cover and injection modeling cover when replacing the collimator lamp, as these covers block
the heat produced by the collimator lamp during the image capturing.

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The detector has a very strict range of temperature for correct operation. It must be operated between 10 and 35°C.
Using the mammography outside this range can result in bad quality images.
Respect the storage conditions to avoid irreversible detector damage. Actually this component is very sensitive to the
sudden changes of temperature and it must be maintained between 0 and 60°C.
Check the pinch points on the equipment before the operation. Be careful not to catch the body parts to prevent
injuries, and make sure that any dust or alien substance, leading to damage to the equipment, is not accumulated.

<Pinch Points>

1-2. Radiation
Do not take unnecessary x-rays. Only those images required for the purpose of diagnosis should be taken.
Medical personnel, who work in the room, when necessary, should wear protective clothing, gloves, protective
glasses, etc. containing lead to minimize exposure to X-rays.
During X-ray emission, operator must be behind the protective screen and in a position where it is possible to watch
patient and unit.
Do not insert in the X-ray beam devices other than compression paddles or magnification platform.
X-ray units can only be operated inside dedicated room provided with X-ray protection that meets local standards and
regulations.

1-3. Installation
The machine should be installed in a dry place.
Senographe Crystal should be installed in a place which is not influenced by the adverse effects of atmospheric
pressure, temperature, humidity, wind, direct sun light, salt, ion components, etc.
Install in a place without incline, vibration, impact, etc.
Do not install near chemicals or flammable gas.
Install only after operating conditions including indoor temperature, humidity or other environment issues have been
checked.

1-4. Electricity
After the machine is installed, the device should be turned on to check whether it works normally or not.
Senographe Crystal should only be used after it is grounded. Check whether the grounding terminal is at the
installation location or if Senographe Crystal is connected with the grounding line.

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Be cautious of power, frequency, voltage, and permissible current, and carefully connect the grounding line.
Check whether all cords are connected correctly and safely.
Check the switch connection, polarity, dial setting, meters, etc. Then check the device to ensure it is operating
properly.
When disconnecting the cables, do not use excessive force.

1-5. Maintenance
The machine should be kept clean and ready for the next use.
Accessories and cords should be kept clean and organized.
Using a non-fluffy cloth soaked in soluble household detergent mixed with warm water, clean the stand and the
compression paddle which come in direct contact with patients.
No heat or flowing water should be used on the parts that come in direct contact with patients.
Corrosive-solvents or detergents with abrasive particles should not be used.

WARNING

During service, FE works on system or updates software. Unwanted motion occurs and hurts FE.

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1-6. Protected Areas
It is mandatory that the X-ray Console used to control X-ray exposures be permanently mounted behind a radiation
screen, in such a way that it can only be used by an Operator in the protected area. ThePC controls are used during
exposures, and then they also must be installed in the protected area.
These requirements are met by the Senographe Crystal Control Station, which includes a radiation screen (Compliant
to IEC60601-2-45) and provides a suitable mounting position for the X-ray Console in the protected area. Other radiation
screens are available if required to meet the requirements of local regulations or hospital working practices.
Floor area of Control Station: 60cm x 85cm (compliant to IEC 60601-2-45)
Height of Control station: 185 cm (compliant to IEC 60601-2-45)

CAUTION
- To avoid excessive exposure to radiation, Operators is required to remain in that protected area
during the entire exposure.
- When necessary, should wear protective clothing, gloves, protective glasses, etc. containing
lead to minimize exposure to X-rays.
- If the Radiation Protect Shield sustains damage, please consult your GE Healthcare Service
Representative.

WARNING
- Do not install or operate any non-patient device except the Control station console within 1.5 m
distance from the patient.
- Radiation protection shield may be broken by hit or crash. Sharp fragments would injure
operators or patients so that attention shall be required.

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1-7. Emergency Cutoff
There are 3 Emergency switches that are located on the Gantry as well as the Control station.
▪ Both right and left sides on the C-arm of the Gantry
▪ On the table of the Control station
The positions of each Emergency switches are as below.

[Figure1-7-1] Emergency switches on the Gantry

[Figure 1-7-2] Emergency Switch ON the Control Station

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Press the Emergency switch in case of an emergency situation to cut off the power supply. The equipment is totally
disconnected from the main power, the X-ray emission is blocked, every motorized movement is blocked, and the
compression paddle is automatically released to let the patient free.

When the system check is complete and it shows that the system is normal after an emergency stop, turn the
Emergency switch 90 degrees clockwise to disengage the Emergency switch. Press system power ON switch to rerun
the system.

NOTE

If you cannot Switch ON the equipment on, inspect that all of the Emergency switches are
unlocked.

CAUTION
-Avoid using the Emergency switch other than in an emergency, as this could result in loss of data
or damage to the equipment.
-If you push the Emergency switch during acquiring image and then return the system, you have to
restart capture mode to recognize the current focus state.

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2. Important: X-ray Protection

ATTENTION
Les appareils à rayons X sont dangereux à la fois pour le patient et pour le manipulateur si les
mesures de protection ne sont pas strictement appliquees
Bien que cet appareil soit construit selon les normes de sécurité les plus sévères, la source de rayonnement X représente un danger lorsque
lemanipulateur est non qualifié ou non averti. Une exposition excessive au rayonnement X entraîne des dommages à l’organisme.Par
conséquent, toutes les précautions doivent être prises pour éviter que les personnes non autorisées ou non qualifiées utilisent cet
appareilcréant ainsi un danger pour les autres et pour elles-mêmes.
Avant chaque manipulation, les personnes qualifiées et autorisées à se servir de cet appareil doivent se renseigner sur les mesures
deprotection établies par la Commission Internationale de la Protection Radiologique, Annales 60 : Recommandations de la
CommissionInternationale sur la Protection Radiologique et les normes nationales en vigueur. Elles doivent également avoir reçu une
formation surl’utilisation de ce matériel.

WARNING
X-ray equipment is dangerous to both patient and operator unless measures of protection are
strictly observed
Though this equipment is built to the highest standards of electrical and mechanical safety, the useful X-ray beam becomes a source of
dangerin the hands of the unauthorized or unqualified operator. Excessive exposure to x-radiation causes damage to human tissue.
Therefore, adequate precautions must be taken to prevent unauthorized or unqualified persons from operating this equipment or exposing
themselves or others to its radiation.
Before operation, persons qualified and authorized to operate this equipment should be familiar with the Recommendations of the International
Commission on Radiological Protection, contained in Annals Number 60 of the ICRP, and with applicable national standards and should have
been trained in use of the equipment.

ATENCION
Los aparatos de rayos X son peligrosos para el paciente y el manipulador cuando las normas de
proteccion no estan observadas
Aunque este aparato está construido según las normas de seguridad más estrictas, la radiación X constituye un peligro al ser manipulado
por personas no autorizadas o incompetentes. Una exposición excesiva a la radiación X puede causar daños al organismo.
Por consiguiente, se deberán tomar todas las precauciones necesarias para evitar que las personas incompetentes o no autorizadas utilicen
este aparato, lo que sería un peligro para los demás y para sí mismas.
Antes de efectuar las manipulaciones, las personas habilitadas y competentes en el uso de este aparato, deberán informarse sobre las
normas de protección fijadas por la Comisión Internacional de la Protección Radiológica, Anales No 60: Recomendaciónes de la Comisión
Internacional sobre la Protección Radiológica y normas nacionales y deben haber sido formatas en el uso de este equipo.

ACHTUNG
Röntgenapparate sind eine gefahr fÜr patienten sowie bedienungspersonal, wenn die geltenden
sicherheitsvorkehrungen nicht genau beachtet warden
Dieser Apparat entspricht in seiner Bauweise strengsten elektrischen und mechanischen Sichereitsnormen, doch in den Händen unbefugter
oder unqualifizierter Personen wird er zu einer Gefahrenquelle. Übermäßige Röntgenbestrahlung ist für den menschlichen Organismus
schädlich.
Deswegen sind hinreichende Vorsichtsmaßnahmen erforderlich, um zu verhindern, daßunbefugte oder unqualifizierte Personen solche Geräte
bedienen oder sich selbst und andere Personen deren Bestrahlung aussetzen können.
Vor Inbetriebnahme dieses Apparats sollte sich das qualifizierte und befugte Bedienungspersonal mit den geltenden Kriterien für den
gefahrlosen Strahleneinsatz durch sorgfältiges Studium des Hefts Nr. 60 der Internationalen Kommission für Strahlenschutz (ICRP) vertraut
machen: Empfehlungen der Internationalen Kommission für Strahlenschutz und anderer nationaler Normenbehörden.

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3. Definition of Warnings and Notes

Before using, familiarize yourself with the icons and symbols you will see in this manual:

WARNING

Indicates that there is an immediate danger that leads to death or serious physical injury.

CAUTION

Indicates a risk of danger that if disregarded, it leads or may lead to a potential situation that may
result in an undesirable result or state other than death, physical injury or property damage.

NOTE

Indicates notes, usage tips, or additional information.

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Chapter1. Safety

4. Meaning of Symbols
Symbol Description

Radioactivity

Type B Equipment

Waste Electrical and Electronic Equipment Directive

Alternating current

Earth (ground)

Dangerous voltage

Name and address of manufacturer

Date of manufacture

Medical device catalogue number

Medical device serial number

Attention, see instructions for use

Caution
-or-
Attention, consult accompanying documents

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Chapter1. Safety

5. Language Warning
ПРЕДУПРЕЖДЕНИЕ Това упътване за работа е налично само на английски език.
(BG) • Ако доставчикът на услугата на клиента изиска друг език, задължение на клиентае да
осигури превод.
• Не използвайте оборудването, преди да сте се консултирали и разбралиупътването за
работа.
• Неспазването на това предупреждение може да доведе до нараняване надоставчика на
услугата, оператора или пациентa в резултат на токов удар,механична или друга опасност.

警告 本维修手册仅提供英文版本。

(ZH-CN) • 如果客户的维修服务人员需要非英文版本，则客户需自行提供翻译服务。

• 未详细阅读和完全理解本维修手册之前，不得进行维修。

• 忽略本警告可能对维修服务人员、操作人员或患者造成电击、机械伤害或其他形式的伤 害。

警告 本服務手冊僅提供英文版本。

(ZH-HK) • 倘若客戶的服務供應商需要英文以外之服務手冊，客戶有責任提供翻譯服務。

• 除非已參閱本服務手冊及明白其內容，否則切勿嘗試維修設備。

• 不遵從本警告或會令服務供應商、網絡供應商或病人受到觸電、機械性或其他的危險。

警告 本維修手冊僅有英文版。

(ZH-TW) • 若客戶的維修廠商需要英文版以外的語言，應由客戶自行提供翻譯服務。

• 請勿試圖維修本設備，除非 您已查閱並瞭解本維修手冊。

• 若未留意本警告，可能導致維修廠商、操作員或病患因觸電、機械或其他危險而受傷。

UPOZORENJE Ovaj servisni priručnik dostupan je na engleskom jeziku.

(HR) • Ako davatelj usluge klijenta treba neki drugi jezik, klijent je dužan osigurati prijevod.
• Ne pokušavajte servisirati opremu ako niste u potpunosti pročitali i razumjeli ovaj servisni
priručnik.
• Zanemarite li ovo upozorenje, može doći do ozljede davatelja usluge, operatera ili pacijenta
uslijed strujnog udara, mehaničkih ili drugih rizika.

VaÝSTRAHA Tento provozní návod existuje pouze v anglickém jazyce.

(CS) • V případě, že externí služba zákazníkům potřebuje návod v jiném jazyce, je zajištění překladu
do odpovídajícího jazyka úkolem zákazníka.
• Nesnažte se o údržbu tohoto zařízení, aniž byste si přečetli tento provozní návod a pochopili
jeho obsah.
• V případě nedodržování této výstrahy může dojít k poranění pracovníka prodejního servisu,
obslužného personálu nebo pacientů vlivem elektrického proudu, respective vlivem
mechanických či jiných rizik.

ADVARSEL Denne servicemanual findes kun på engelsk.

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Chapter1. Safety
(DA) • Hvis en kundes tekniker har brug for et andet sprog end engelsk, er det kundens ansvar at
sørge for oversættelse.
• Forsøg ikke at servicere udstyret uden at læse og forstå denne servicemanual.
• Manglende overholdelse af denne advarsel kan medføre skade på grund af elektrisk stød,
mekanisk eller anden fare for teknikeren, operatøren eller patienten.

WAARSCHUWING Deze onderhoudshandleiding is enkel in het Engels verkrijgbaar.

(NL) • Als het onderhoudspersoneel een andere taal vereist, dan is de klant verantwoordelijk voor de
vertaling ervan.
• Probeer de apparatuur niet te onderhouden alvorens deze onderhoudshandleiding werd
geraadpleegd en begrepen is.
• Indien deze waarschuwing niet wordt opgevolgd, zou het onderhoudspersoneel, de operator of
een patiënt gewond kunnen raken als gevolg van een elektrische schok, mechanische of andere
gevaren.

WARNING This service manual is available in English only.

(EN) • If a customer's service provider requires a language other than English, it is the customer's
responsibility to provide translation services.
• Do not attempt to service the equipment unless this service manual has been consulted and is
understood.
• Failure to heed this warning may result in injury to the service provider, operator or patient from
electric shock, mechanical or other hazards.

HOIATUS See teenindusjuhend on saadaval ainult inglise keeles.

(ET) • Kui klienditeeninduse osutaja nõuab juhendit inglise keelest erinevas keeles, vastutab klient
tõlketeenuse osutamise eest.
• Ärge üritage seadmeid teenindada enne eelnevalt käesoleva teenindusjuhendiga tutvumist ja
sellest aru saamist.
• Käesoleva hoiatuse eiramine võib põhjustada teenuseosutaja, operaatori või patsiendi
vigastamist elektrilöögi, mehaanilise või muu ohu tagajärjel.

VAROITUS Tämä huolto-ohje on saatavilla vain englanniksi.

(FI) • Jos asiakkaan huoltohenkilöstö vaatii muuta kuin englanninkielistä materiaalia, tarvittavan
käännöksen hankkiminen on asiakkaan vastuulla.
• Älä yritä korjata laitteistoa ennen kuin olet varmasti lukenut ja ymmärtänyt tämän huolto-ohjeen.
• Mikäli tätä varoitusta ei noudateta, seurauksena voi olla huoltohenkilöstön, laitteiston käyttäjän
tai potilaan vahingoittuminen sähköiskun, mekaanisen vian tai muun vaaratilanteen vuoksi.

ATTENTION Ce manuel d’installation et de maintenance est disponible uniquement en anglais.

(FR) • Si le technicien d'un client a besoin de ce manuel dans une langue autre que l'anglais, il
incombe au client de le faire traduire.
• Ne pas tenter d'intervenir sur les équipements tant que ce manuel d’installation et de
maintenance n'a pas été consulté et compris.
• Le non-respect de cet avertissement peut entraîner chez le technicien, l'opérateur ou le patient
des blessures dues à des dangers électriques, mécaniques ou autres.

WARNUNG Diese Serviceanleitung existiert nur in englischer Sprache.

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Chapter1. Safety
(DE) • Falls ein fremder Kundendienst eine andere Sprache benötigt, ist es Aufgabe des Kunden für
eine entsprechende Übersetzung zu sorgen.
• Versuchen Sie nicht diese Anlage zu warten, ohne diese Serviceanleitung gelesen und
verstanden zu haben.
• Wird diese Warnung nicht beachtet, so kann es zu Verletzungen des Kundendiensttechnikers,
des Bedieners oder des Patienten durch Stromschläge, mechanische oder sonstige Gefahren
kommen.

ΠΡΟΕΙΔΟΠΟΙΗΣΗ Το παρόν εγχειρίδιο σέρβις διατίθεται μόνο στα αγγλικά.

(EL) • Εάν ο τεχνικός σέρβις ενός πελάτη απαιτεί το παρόν εγχειρίδιο σε γλώσσα εκτός των αγγλικών,
αποτελεί ευθύνη του πελάτη να παρέχει τις υπηρεσίες μετάφρασης.
• Μην επιχειρήσετε την εκτέλεση εργασιών σέρβις στον εξοπλισμό αν δεν έχετε συμβουλευτεί και
κατανοήσει το παρόν εγχειρίδιο σέρβις.
• Αν δεν προσέξετε την προειδοποίηση αυτή, ενδέχεται να προκληθεί τραυματισμός στον τεχνικό
σέρβις, στο χειριστή ή στον ασθενή από ηλεκτροπληξία, μηχανικούς ή άλλους κινδύνους.

FIGYELMEZTETÉS Ezen karbantartási kézikönyv kizárólag angol nyelven érhető el.

(HU) • Ha a vevő szolgáltatója angoltól eltérő nyelvre tart igényt, akkor a vevő felelőssége a fordítás
elkészíttetése.
• Ne próbálja elkezdeni használni a berendezést, amíg a karbantartási kézikönyvben leírtakat
nem értelmezték.
• Ezen figyelmeztetés figyelmen kívül hagyása a szolgáltató, működtető vagy a beteg áramütés,
mechanikai vagy egyéb veszélyhelyzet miatti sérülését eredményezheti.

AÐVÖRUN Þessi þjónustuhandbók er aðeins fáanleg á ensku.

(IS) • Ef að þjónustuveitandi viðskiptamanns þarfnast annas tungumáls en ensku, er það skylda
viðskiptamanns að skaffa tungumálaþjónustu.
• Reynið ekki að afgreiða tækið nema að þessi þjónustuhandbók hefur verið skoðuð og skilin.
• Brot á sinna þessari aðvörun getur leitt til meiðsla á þjónustuveitanda, stjórnanda eða sjúklings
frá raflosti, vélrænu eða öðrum áhættum.

AVVERTENZA Il presente manuale di manutenzione è disponibile soltanto in lingua inglese.

(IT) • Se un addetto alla manutenzione richiede il manuale in una lingua diversa, il cliente è tenuto a
provvedere direttamente alla traduzione.
• Procedere alla manutenzione dell'apparecchiatura solo dopo aver consultato il presente
manuale ed averne compreso il contenuto.
• Il mancato rispetto della presente avvertenza potrebbe causare lesioni all'addetto alla
manutenzione, all'operatore o ai pazienti provocate da scosse elettriche, urti meccanici o altri
rischi.

警告 このサービスマニュアルには英語版しかありません。
(JA)
• サービスを担当される業者が英語以外の言語を要求される場合、翻訳作業はその業 者の責任で行
うものとさせていただきます。

• このサービスマニュアルを熟読し理解せずに、装置のサービスを行わないでください。

• この警告に従わない場合、サービスを担当される方、操作員あるいは患者 さんが、感電や機械的

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Chapter1. Safety
又はその他の危険により負傷する可能性があります。

경고 본 서비스 매뉴얼은 영어로만 이용하실 수 있습니다.

(KO) • 고객의 서비스 제공자가 영어 이외의 언어를 요구할 경우, 번역 서비스를 제공하는 것은
고객의 책임입니다.

• 본 서비스 매뉴얼을 참조하여 숙지하지 않은 이상 해당 장비를 수리하려고 시도하지 마

십시오.

• 본 경고 사항에 유의하지 않으면 전기 쇼크, 기계적 위험, 또는 기타 위험으로 인해 서비

스 제공자, 사용자 또는 환자에게 부상을 입힐 수 있습니다.

BRĪDINĀJUMS Šī apkopes rokasgrāmata ir pieejama tikai angļu valodā.

(LV) • Ja klienta apkopes sniedzējam nepieciešama informācija citā valodā, klienta pienākums ir
nodrošināt tulkojumu.
• Neveiciet aprīkojuma apkopi bez apkopes rokasgrāmatas izlasīšanas un saprašanas.
• Šī brīdinājuma neievērošanas rezultātā var rasties elektriskās strāvas trieciena, mehānisku vai
citu faktoru izraisītu traumu risks apkopes sniedzējam, operatoram vai pacientam.

ĮSPĖJIMAS Šis eksploatavimo vadovas yra tik anglų kalba.

(LT) • Jei kliento paslaugų tiekėjas reikalauja vadovo kita kalba – ne anglų, suteikti vertimo paslaugas
privalo klientas.
• Nemėginkite atlikti įrangos techninės priežiūros, jei neperskaitėte ar nesupratote šio
eksploatavimo vadovo.
• Jei nepaisysite šio įspėjimo, galimi paslaugų tiekėjo, operatoriaus ar paciento sužalojimai dėl
elektros šoko, mechaninių ar kitų pavojų.

ADVARSEL Denne servicehåndboken finnes bare på engelsk.

(NO) • Hvis kundens serviceleverandør har bruk for et annet språk, er det kundens ansvar å sørge for
oversettelse.
• Ikke forsøk å reparere utstyret uten at denne servicehåndboken er lest og forstått.
• Manglende hensyn til denne advarselen kan føre til at serviceleverandøren, operatøren eller
pasienten skades på grunn av elektrisk støt, mekaniske eller andre farer.

OSTRZEŻENIE Niniejszy podręcznik serwisowy dostępny jest jedynie w języku angielskim.

(PL) • Jeśli serwisant klienta wymaga języka innego niż angielski, zapewnienie usługi tłumaczenia
jest obowiązkiem klienta.
• Nie próbować serwisować urządzenia bez zapoznania się z niniejszym podręcznikiem
serwisowym i zrozumienia go.
• Niezastosowanie się do tego ostrzeżenia może doprowadzić do obrażeń serwisanta, operatora
lub pacjenta w wyniku porażenia prądem elektrycznym, zagrożenia mechanicznego bądź
innego.

ATENÇÃO Este manual de assistência técnica encontra-se disponível unicamente em inglês.

(PT-BR) • Se outro serviço de assistência técnica solicitar a tradução deste manual, caberá ao cliente
fornecer os serviços de tradução.
• Não tente reparar o equipamento sem ter consultado e compreendido este manual de
assistência técnica.

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Chapter1. Safety
• A não observância deste aviso pode ocasionar ferimentos no técnico, operador ou paciente
decorrentes de choques elétricos, mecânicos ou outros.

ATENÇÃO Este manual de assistência técnica só se encontra disponível em inglês.

(PT-PT) • Se qualquer outro serviço de assistência técnica solicitar este manual noutro idioma, é da
responsabilidade do cliente fornecer os serviços de tradução.
• Não tente reparar o equipamento sem ter consultado e compreendido este manual de
assistência técnica.
• O não cumprimento deste aviso pode colocar em perigo a segurança do técnico, do operador
ou do paciente devido a choques eléctricos, mecânicos ou outros.

ATENŢIE Acest manual de service este disponibil doar în limba engleză.

(RO) • Dacă un furnizor de servicii pentru clienţi necesită o altă limbă decât cea engleză, este de
datoria clientului să furnizeze o traducere.
• Nu încercaţi să reparaţi echipamentul decât ulterior consultării şi înţelegerii acestui manual de
service.
• Ignorarea acestui avertisment ar putea duce la rănirea depanatorului, operatorului sau
pacientului în urma pericolelor de electrocutare, mecanice sau de altă natură.

ОСТОРОЖНО! Данное руководство по техническому обслуживанию представлено только на английском

языке.
(RU)
• Если сервисному персоналу клиента необходимо руководство не на английском, а на
каком-то другом языке, клиенту следует самостоятельно обеспечить перевод.
• Перед техническим обслуживанием оборудования обязательно обратитесь к данному
руководству и поймите изложенные в нем сведения.
• Несоблюдение требований данного предупреждения может привести к тому, что
специалист по техобслуживанию, оператор или пациент получит удар электрическим
током, механическую травму или другое повреждение.

UPOZORENJE Ovo servisno uputstvo je dostupno samo na engleskom jeziku.

(SR) • Ako klijentov serviser zahteva neki drugi jezik, klijent je dužan da obezbedi prevodilačke usluge.
• Ne pokušavajte da opravite uređaj ako niste pročitali i razumeli ovo servisno uputstvo.
• Zanemarivanje ovog upozorenja može dovesti do povređivanja servisera, rukovaoca ili
pacijenta usled strujnog udara ili mehaničkih i drugih opasnosti.

UPOZORNENIE Tento návod na obsluhu je k dispozícii len v angličtine.

(SK) • Ak zákazníkov poskytovateľ služieb vyžaduje iný jazyk ako angličtinu, poskytnutie
prekladateľských služieb je zodpovednosťou zákazníka.
• Nepokúšajte sa o obsluhu zariadenia, kým si neprečítate návod na obluhu a neporozumiete
mu.
• Zanedbanie tohto upozornenia môže spôsobiť zranenie poskytovateľa služieb, obsluhujúcej
osoby alebo pacienta elektrickým prúdom, mechanické alebo iné ohrozenie.

ATENCION Este manual de servicio sólo existe en inglés.

(ES) • Si el encargado de mantenimiento de un cliente necesita un idioma que no sea el inglés, el
cliente deberá encargarse de la traducción del manual.
• No se deberá dar servicio técnico al equipo, sin haber consultado y comprendido este manual

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Chapter1. Safety
de servicio.
• La no observancia del presente aviso puede dar lugar a que el proveedor de servicios, el
operador o el paciente sufran lesiones provocadas por causas eléctricas, mecánicas o de otra
naturaleza.

VARNING Den här servicehandboken finns bara tillgänglig på engelska.

(SV) • Om en kunds servicetekniker har behov av ett annat språk än engelska, ansvarar kunden för
att tillhandahålla översättningstjänster.
• Försök inte utföra service på utrustningen om du inte har läst och förstår den här
servicehandboken.
• Om du inte tar hänsyn till den här varningen kan det resultera i skador på serviceteknikern,
operatören eller patienten till följd av elektriska stötar, mekaniska faror eller andra faror.

OPOZORILO Ta servisni priročnik je na voljo samo v angleškem jeziku.

(SL) • Če ponudnik storitve stranke potrebuje priročnik v drugem jeziku, mora stranka zagotoviti
prevod.
• Ne poskušajte servisirati opreme, če tega priročnika niste v celoti prebrali in razumeli.
• Če tega opozorila ne upoštevate, se lahko zaradi električnega udara, mehanskih ali drugih
nevarnosti poškoduje ponudnik storitev, operater ali bolnik.

DİKKAT Bu servis kılavuzunun sadece ingilizcesi mevcuttur.

(TR) • Eğer müşteri teknisyeni bu kılavuzu ingilizce dışında bir başka lisandan talep ederse, bunu
tercüme ettirmek müşteriye düşer.
• Servis kılavuzunu okuyup anlamadan ekipmanlara müdahale etmeyiniz.
• Bu uyarıya uyulmaması, elektrik, mekanik veya diğer tehlikelerden dolayı teknisyen, operatör
veya hastanın yaralanmasına yol açabilir.

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Chapter 2. Publication Presentation

Chapter 2. Publication
Presentation

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Chapter 2. Publication Presentation

1. Scope and Applicability of the

publication
This Service publication provides all information required to understand, to plan installation, to install, and to maintain
the Senographe Crystal.
For information on associated equipment mentioned in this publication, such as the review workstation, refer to their
specific publications.
This publication contains class A and class M information. It is therefore restricted to use by GEMS Field Engineers
only.

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Chapter 2. Publication Presentation

2. Content of this publication

2-1. Safety Information
The Safety chapter gives regulatory warnings which must be read and understood before reading the documentation
and using the equipment’s

2-2. Publication Presentation

The Publication Presentation chapter describes the content of the publication and explains how to navigate within it.

2-3. Proprietary Considerations

The Proprietary Considerations chapter describes proprietary aspects of installation and service of the Senographe
system.

2-4. Descriptive Chapters

Descriptive chapters give information required to understand the equipment, together with reference information:
- System Description gives a physical and operational description of the system. It includes theory of operation,
functional diagrams, FE operations, component and FRU location, and a component index.
- System Identification and Follow-up gives system configuration and service history information.
- Pre-Installation System Requirements specifies site planning requirements.

2-5. Procedural Chapters

• Service Contexts
Procedural chapters describe procedures required in specific service contexts:
- Physical Installation
- Electrical Installation.
- Upgrade Procedures.
- Corrective Maintenance.
- Planned Maintenance
- Demonstration Unit Installation Procedures
- Generator Parts
- Verification Checks
- FRU List
Installation and Planned Maintenance procedures assume that no equipment failure occurs. If an equipment failure

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Chapter 2. Publication Presentation
occurs, the FE must refer to Corrective Maintenance procedures.
• Procedural Instructions
Procedural instructions are given in three types of document: Error message lists, Scenarios, and Job Cards:
• Error Message Lists
Error message lists document messages intended for the FE. These messages can be displayed on screen, on
dedicated display panels, or stored in an error log Specified or suggested corrective actions are listed. These can
include hypertext links to relevant Job Cards.
• Scenarios
A scenario is a high-level description of the steps required to carry out a defined Service action, such that:
The context is perfectly known.
The initial state and the final state are perfectly known.
All the steps are identified, including preparation steps (pre-requisites) and finalization steps (post - requisites). The
steps are defined in Job Cards.
The sequencing (order) of the steps is exactly defined. However, there can be alternative (conditional) paths in the
sequence.
Scenarios contain two sections:
Context: explains the circumstances in which the scenario must be performed.
Steering guide: gives the exact sequence of jobs to be performed, in a tabular format.
• Job Cards
Job Cards are used to describe specified independent tasks (e.g., the installation of a specific component, a calibration
procedure, etc.).
Job Cards include all instructions required to carry out the specified task. These can include instructions to perform
other Job Cards.
The same Job Card can be used in different contexts. For example, a Job Card specifying a calibration procedure can
be carried out during installation, or after changing a component.

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Chapter 2. Publication Presentation
2-5-1. Job Card and Scenario Categories

JC
Category definition Scope
Code
System Physical Installation First installation on Customer site – Physical installation PHY
step
System Electric Installation First installation on Customer site - Starts with powering ELE
on the Senographe Crystal system
Upgrade Describes installation of an option or application of an UPG
FMI on an existing functional system, i.e., a change to the
configuration of the system.
Corrective maintenance:
Configuration (HW & SW) Describes Procedures for configuration of hardware CFG
and/or software. Restore procedures are considered as
configuration.
Calibrations and adjustments Describes calibration procedures. CAL
Trouble shooting Gives general guidance for a diagnostic and repair TSG
strategy in a certain context (i.e., a certain combination of
symptoms).
Describes adjustment procedures.
Disassembly/Reassembly Describes removal and reinstallation of a component or D/R
assembly. Does not usually include calibration procedure,
but points to them.
Planned Maintenance Specifies planned maintenance procedures and their PM
frequency.

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Chapter 2. Publication Presentation

3. Service Publications
3-1. Service Manual (SM) Class A
The SM Class A is a “white” document. It contains only non-proprietary information. It is intended for use by any service
engineer involved in servicing the equipment, including Third Party employees employed by service organizations in
competition with GE.
Class A information includes all necessary information (descriptive and procedural) for pre-installation work, installation,
and maintenance of the Senographe Crystal
Class A Job Card numbers are identified with the prefix A.

3-2. Service Manual (SM) Class M

The SM Class M is a “red” document, containing GE-proprietary information. It is intended for use only by service
engineers with GE Exclusive rights, employed directly by GE or by organizations having an exclusive agreement with
GE.
In addition to all Class A and Class C information, the SM Class M includes procedures for advanced Image Quality
checks and for Inside check-out.
Class M Job Card numbers are identified with the prefix M.

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Chapter 2. Publication Presentation

4. Acronyms Glossary
This manual uses the following terminology:
ACR: American College Radiology
AEC: Automatic Exposure Control
Collimator: Device at the X-ray tube to control the area of the receptor that is exposed
DICOM: Digital Imaging and Communications in Medicine
FFDM: Full Field Digital Mammography
Grid: Element within the Digital Image Receptor that reduces scatter Radiation during the exposure
GUI: Graphic User Interface
PACS: Picture Archiving and Communications System
LFOV: Large Field of View
SFOV: Small Field of View

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Chapter 2. Publication Presentation

5. Revision History
Release Date (dd/mmm/yyyy) Description
5511225-8EN Rev1 20/Mar/2015 Initial Release
5511225-8EN Rev2 12/May/2015 Updates for Checks Job Cards
5511225-8EN Rev3 18/Jun/2015 Updates for FRU List
5511225-8EN Rev4 14/Jul /2015 Changes Cover Layout and Updates for Planned Maintenance
Procedures
5511225-8EN Rev5 03/Sep/2015 Content updates (ECO 2198128)
5511225-8EN Rev6 01/Oct/2015 Content updates (ECO 2199542)
5511225-8EN Rev7 23/Aug/2016 Content updates (ECO 2212587)
5511225-8EN Rev8 25/Jan/2017 Update information for
- S/W Ext16
- New Collimator
- New C-arm Spur gear-S
- New Lead glass
- Generator DIP Switch images
5511225-8EN Rev9 28/Jun/2017 Update information for
- Changed unpacking instruction
- New Tube Top Cover and Tube Top Cover Filter Kit
- Acceptability criteria for X-ray and Light Field
- Installation Checklist
5511225-8EN Rev10 11/Oct/2017 Update inforamtion for
- Firmware update
(Main Controller Board and Compression Board)
▪ D/R 001A – Main Controller Board
▪ D/R 002A – Compression Board
▪ CAL 001A – Compression Force
▪ FRU List
5511225-8EN Rev11 13/Feb/2018 Update information for
- S/W Ext17
▪ Scenario ELE 001A - Electrical Installation
Steering Guide
▪ Scenario PHY 001A – Physical Installation
Steering Guide
▪ ELE 004A – Language and Region Setting
▪ ELE 016A – Window Type (Window
Presentation LUT) Setting
▪ ELE 017A – Post Processing Type Setting
▪ ELE 018A – CStore Connection Setting
▪ ELE 019A – Window Setting
▪ ELE 020A – Dose Target Table Value Setting
▪ ELE 021A – RSvP (Remote Service Platform)
Installation
▪ ELE 022A – RSvP (Remote Service Platform)
Setting
▪ ELE 023A – Windows Update Setting
▪ ELE 008A – Software Configuration Data Back-
up

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Chapter 2. Publication Presentation
Release Date (dd/mmm/yyyy) Description
ELE 009M – Patient Annotations on Image
▪
Display and Print Setting
▪ UPG 003A - Seno Crystal Software Upgrade
(from Software V1.0.0 Ext17)
▪ TSG 013A – Uncorrected Detective Pixel
Trouble Shooting Guide
▪ D/R 039A – Workstation Computer
▪ D/R 082A – Image Software (from Software
V1.0.0 Ext17)
▪ Chapter 7/1.Log Messages/1-2.Error Codes
▪ Chapter12. FRU List
- New Main PCB ASSY and Compression PCB ASSY
▪ D/R 001A – Main Controller Board
▪ D/R 002A – Compression Board
▪ CAL 001A – Compression Force
▪ Chapter12. FRU List
5511225-1EN Rev12 Mar/2019 HCSDM00539871
- Add Secion1-0. Change Up List in Chapter11. FRU List
Update Ext18 FRU part number in Chpater11. FRU List

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This page is intentionally left blank

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Chapter 3. System Description

Chapter 3. System Description

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Chapter 3. System Description

1. System Component Description

Senographe Crystal is delivered with a packing box that contains the following components:

Component Accessory
▪ Standard paddle 1set (for SFOV or LFOV)
▪ Magnification paddle (option)
▪ Spot View paddle (option)
Gantry with C-arm
▪ Face shield
▪ Magnification platform (option)
▪ Footswitch
▪ Monitor
▪ Keyboard
Control station with radiation screen
▪ Mouse
▪ Radiation screen (option)
▪ SFOV: One-chip CMOS (NO Tiled) 17 x 24 type
Detector
▪ LFOV: 2 Chip Tiled CMOS 24 x 34 type
▪ Main power switch
Generator
▪ Exposure switch
▪ Power cable
▪ Connection cables
Miscellaneous
▪ Manual
▪ Parts for installation

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Chapter 3. System Description
1-1. System Overview
Digital mammography Senographe Crystal is a complete mammography solution optimized for digital imaging.
It consists of:
Gantry with X-ray tube and CMOS flat panel detector
Integrated X-ray control and image acquisition console
Generator to produce high voltage power for capturing X-ray images
The CMOS detection method is the most advanced technology to produce the highest signal/noise ratio and greater
efficiency than other known technologies.

[Figure 1-1-1] Gantry [Figure 1-1-2] Control Station [Figure 1-1-3] Generator

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Chapter 3. System Description
1-2. Gantry
The Gantry is equipment that houses the following parts for capturing images.

No. Designation Description

1 Column The exterior part of the system
2 Emergency Switch A button for stopping operation in case of a malfunction
The Keypad for C-arm up or down, rotation control, compression
3 Keypad
paddle auto release control, and optical field ON control
Equipped with an X-ray tube and digital detector, the device moves
4 C-arm
to the location of the breast to be imaged using a motor
5 C-arm Handles A hand-hold to be used when taking an image
6 Baseplate A device base
Displays the angle of the C-arm, compressed thickness and the set
7 Base Display
pressure
8 Digital X-ray Detector A digital X-ray sensor (inside the Bucky)
9 Compression Paddle A paddle that compresses a breast when the image is captured
A screen to protect the rest of the non-injected part of the patient
10 Face Shield
from X-ray
Located on the inside of the case, this device generates the X-ray
11 X-ray Tube
and includes the collimator
12
Footswitch Cable Connector Insert An insertion point to connect the foot switch cable
13
A cable for connecting the communication cable and Frame
14 Control Station Connection Cable
Grabber cable
A cable for connecting the Generator high voltage cable,
15 Generator Connection Cable
filament/stator cable, and communication cable

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Chapter 3. System Description
1-3. Control Station
The Control station is a Control station that houses the following parts to control the system.

No. Designation Description

A transparent protective barrier made of leaded glass, to prevent
1 Radiation Screen
the exposure of X-rays
2 Monitor A device to confirm software operation and imaging
3 Keyboard An Input device to control software operation
The CPU installed with necessary software and used to store
4 Control Station
images and to send images to PACS
A light showing the power status of the equipment (The light turns
5 Lamp
on when the system is turned on)
6 Main Power Button (ON) A button for switching the main power on
7 Main Power Button (OFF) A button for switching the main power off
8 X-ray Exposure Switch Press to generate the X-ray
9 DVD Burner A device for storing image files and data in and out of DVD media
10 PC Reset Button A button for resetting the system
11 PC Power Button A button for turning the Control station on or off
12 Alarm Reset Button A button for resetting the alarm
13 Keyboard Port (PS/2) Not used
14 USB Port A port for USB devices
15 Rear Cover (Upper) The upper cover on the rear of the Control station
16 Rear Cover (Lower) The lower cover on the rear of the Control station
17 Cable Guard Insert An insertion point to arrange and keep cables

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Chapter 3. System Description
1-4. Generator
The generator is a device for generating a high voltage to irradiate X-rays for capturing images.

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Chapter 3. System Description

2. Specification
2-1. Technical Specifications
Power Supply
Line voltage 220/230V ( ±10%) 50 or 60 Hz
Power input 6.8 kVA
Current absorption 27 A
Number of phases Single phase
Connection Permanently installed (IEC 60601-1)
Wall connection 30A fuse or Thermal-magnetic circuit breaker
Non-continuous Mode Max output/5min
The apparent resistance of the mains supply RL must
be less than that which would cause a voltage drop of
6% at the maximum power load of 6.8 kVA.
Apparent resistance of supply main
Nominal Voltage (V ac) 220 230
Maximum impedance R L
0.43 0.47
(ohms)

Environmental Conditions
▪ Temperature 0°C to +40°C
Storage and delivery conditions ▪ Barometric Pressure 500 hPa to 1060 hPa
▪ Humidity 10% to 80%
▪ Temperature +10°C to +35°C (24 hours)
Operating conditions ▪ Barometric Pressure 700 hPa/1060 hPa (24 hours)
▪ Humidity 30% to 75%(24 hours)

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Chapter 3. System Description
2-2. System Specification

System Information (IEC 60601-2-45)

Nominal X-ray tube voltage and highest X-ray tube
35 kV; 100 mA
current available at that voltage.
Highest X-ray tube current and highest X-ray tube
100 mA; 35 kV
voltage available at that current.
Corresponding combination of X-ray tube voltage and
X-ray tube current which results in the highest 35 kV; 100 mA
electrical output power.
Nominal electric power given as the highest constant
electric power (in KW) which the X-ray generator can
100 mA x 30 kV = 3 kW
deliver, for a loading time 0.1 s at an X-ray tube voltage
of 30kV.
kV Range 20 to 35 kV in 0.5 kV increments
kV Accuracy ± 5%, over range 20 to 35 kV
▪ Large Focal spot : 1 to 320 mAs
mAs Range
▪ Small Focal spot : 1 to 125 mAs
mAs Accuracy ±( 10% + 0.2 mAs )
▪ Nominal shortest irradiation time : 500 ms at 40
mAs
▪ Range of X-ray tube voltage during irradiation
Irradiation in AEC mode
: 24 through 33 kV
▪ Range of X-ray tube current during irradiation
: 32 through 100 mA

Generator
High Frequency, 25kHz
Single phase 220Vac
Microprocessor controlled with auto diagnostic and error indication for easy maintenance
X-ray tube overload protection
X-ray tube HU available indication and continuous monitoring for X-ray tube protection
Automatic line compensation ±10% VAC
Maximum power kW 5 kW
kV Range 20 to 50 kV (0.5 kV step)
kV Resolution (Manual & Auto mode) 0.5 kV
mA Range 5 - 125 mA
Exposure Time Range 1 ms - 12.5 sec
mAs Range 0.1 - 500 mAs

X-Ray Tube I.A.E. XM1016 T

Anode rotation speed 3000 rpm 50 Hz
Target material W (Tungsten)

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Chapter 3. System Description
X-Ray Tube I.A.E. XM1016 T
Maximum anode heat content 225 kJ (300 kHU)
Maximum heat dissipation 750 W
Maximum X-ray tube assembly heat content 320 kJ (425 kHU)
Housing continuous heat dissipation 80 W (108 HU/s)
Cooling method Natural convection of air
Anode disc target angle 10°/16°
Anode disc diameter 80 mm
▪ Small focal spot : 1400 W
Nominal Input Power
▪ Large focal spot : 5600 W
Nominal X-ray tube voltage 49 kV
Polarity of high-voltage connector Only the positive pole(Anode)
Highest X-ray tube current available at 35 kV (IEC
105 mA
60601-2-45)
Highest X-ray tube current 105 mA
Highest X-ray tube voltage available at 100 mA (IEC
35 kV
60601-2-45)
Combination of X-ray tube voltage and X-ray tube
current which results in the highest electric output
power 35 kV*135 mA=4725 W
(IEC 60601-2-45)
Focal spots 2
▪ Small focal spot : 0.1
Focal spot size according to IEC 60336
▪ Large focal spot : 0.3
▪ Small focal spot : 32 to 40 mA from 25 to 35 kV
mA Range
▪ Large focal spot: 80 to 100mA from 25 to 35 kV
Inherent filtration 0.5 mm Beryllium
HVL measured at 28 kV >0.3 mm Al equiv.
Total filtration >0.5 mm Al

Filter Properties
0.51 mm Al eq. @ 28 kV, measured with W target (with
50μm Rhodium
no aid of additional filters)

Digital Flat Panel Detector

Top cover Carbon fiber
Technology CMOS Type
Pixel pitch 70 x 70 μm
Fill Factor 70%
▪ SFOV : 2442 x 3300 pixels
Pixel Matrix (H x W)
▪ LFOV : 3300 x 4884 pixels
▪ SFOV : 171 x 231 mm
Active area (H x W)
▪ LFOV : 231 x 342 mm

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Chapter 3. System Description
Digital Flat Panel Detector
Depth (for digital representation) 14 bit
▪ 7 lp/mm @ over MTF 9 %
Spatial Resolution Measured @ W/Rh beam quality according to
IEC62220-1-2 (28kVp additional 2mm Al)
▪ DQE(0) : ≥50%
DQE (Detector Quantum Efficiency) Measured @ W/Rh beam quality according to
IEC62220-1-2 (28kVp additional 2mmAl)
Readout time 0.33 sec

Image
Depth 14bits
▪ SFOV : 170 x 231 mm (For Contact)
: 170 x 231 mm (For Magnification View)
: 170 x 231 mm (For Spot View)
Imaging Area (H x W)
▪ LFOV : 230 x 297 mm (For Contact)
: 170 x 231 mm (For Magnification View)
: 170 x 231 mm (For Spot View)
▪ SFOV
3296 x 2424 pixels (For Contact)
2424 x 3296 pixels (For Magnification View)
2424 x 3296 pixels (For Spot View)
Pixel Matrix
▪ LFOV
3290 x 4244 pixels (For Contact)
2424 x 3296 pixels (For Magnification View)
2424 x 3296 pixels (For Spot View)

Grid
Ratio 3.5:1
Lines/cm 41
Bucky factor 1.68
Material Carbon Fiber
▪ Primary Transmission: 75 %
Attenuation
▪ Secondary Transmission: 25.5 %

C-arm
S.I.D. (Source-to-Image Distance) 662 mm
Motorized rotation ± 180°
Display of angle rotation On Base display
Motorized vertical movement with respect to breast
635 mm to 1285 mm
support (C-arm in vertical position)
Protection of examination field Detachable face shield

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Chapter 3. System Description
Collimator
Automatic timer operated when the Push button is
Light radiation
pressed or compression is manipulated
Precision in optical spectroscopy Conformed to IEC 60601-1-3
Mirror Function other than in automatic area
Collimation plate type Manual (by Collimation Plate)

Compression System
Compression plate movement Motor driven

▪ Standard compression paddle (for SFOV or LFOV)

Compression paddles ▪ Magnification compression paddle (optional)
▪ Spot Compression Paddle (optional)

Maximum available between compression paddle and

300 mm (for Standard Paddle)l
surface of bucky
Compression thickness display Displayed in mm
Motor driven compression up to 20 (kg or daN).
Compression force User defined motorized compression force limit 3 to
20(Kg or daN)
Effective applied force with a sensitivity limit of 1 (Kg
Compression force display
or daN)
Compression holder Fast mechanical unlock
Compression plate release after exposure Selectable from keypad on Gantry

Magnification Platform
Maaterial Polly carbonate
Magnification rate (Variable) x1.5 / x1.8

Footswitch
▪ C-arm Up/Down
Function
▪ Compression paddle Up/Down

Emergency switch/Shutdown Switches

On both sides on the Gantry and on the table of
Emergency switch
Control Station.

Dose Calculator
AGD (Average Glandular Dose) That complies with
Calculated dose
the following by “D. R. Dance et al.”
Data observation Display and Control station

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Key pad
▪ C-arm UP
▪ C-arm Down
▪ C-arm CW rotation
Function ▪ C-arm CCW rotation
▪ Lamp turn-on
▪ Next Function
▪ Automatic Compression Release

Base
Display 3 digit display (7 segment)
▪ C-arm rotation angle
Information ▪ Compression thickness
▪ Compression force

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2-3. Control Station Specifications
Control Station
DICOM interfaces 3.0 MG modality
Radiation screen Lead (Pb) equivalent Compliant to IEC60601-2-45

High Resolution LCD Color Display

Display type LCD
Viewable size 23” diagonal
Display resolution 1920 x 1080 Full-HD
Pixel pitch 0.27 mm
Contrast ratio 1000:1
Brightness 250 cd/m2
Viewing angle Horizontal : 170 °/ Vertical : 160
Response time 25 ms (15 ms rise, 10 ms fall)
Palette 16.7 million colors
Refresh rate 56 to 85 Hz

2-4. Pre-installed Softwares

Program Version
acrobat 10
wireshark 1.10.3
ultravnc 1.1.9

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2-5. Tube Specifications

[Table 2-5-1] Tube Loading Table for Manual mode

Large Focus (0.3mm) Small Focus (0.1mm)
mAs mA msec kV mA msec kV
1 80 12 32 32
2 80 25 32 64
3.2 80 40 32 100
4 80 50 32 125
5 80 64 32 160
6.4 80 80 32 200
8 80 100 32 250
10 80 125 32 320
12.5 80 160 32 400
20kV~35kV
16 80 200 32 500
20 80 250 32 640
20~35kV
25 80 320 32 800
32 80 400 32 1000
40 80 500 32 1250
50 80 640 32 1600
64 80 800 32 2000
80 80 1000 32 2500
100 80 1250 32 3200
125 80 1600 40 3200 25kv~35kV
160 80 2000 - - -
200 80 2500 - - -
250 80 3200 - - -
320 100 3200 25~35kV - - -

[Table 2-5-2] Tube Loading Table for AEC mode

Large Focus (0.3mm)
mAs mA msec kV
40~200 80~99 500~2500 24~33kV
Small Focus (0.1mm)
mAs mA msec kV
35~100 32~39.9 1000~3200 26~33kV

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3. Suggested Manual Exposure Condition

3-1. With grid (Contact Views)
Compressed Breast Fatty 50%fatty, 50% dense Dense
Thickness (cm) kV mAs kV mAs kV mAs
< 3.0 24 32 24 40 24 50
3.0 – 4.0 26 40 26 50 26 64
4.0 – 5.0 27 64 27 80 28 80
5.0 – 6.0 28 80 28 100 28 125
6.0 – 7.0 28 100 28 125 29 125
> 7.0 29 100 29 125 29 160

3-2. Without grid (Magnification Views)

Compressed Breast Fatty 50%fatty, 50% dense Dense
Thickness (cm) kV mAs kV mAs kV mAs
< 3.0 26 20 26 25 26 32
3.0 – 4.0 28 25 27.5 32 28 32
4.0 – 5.0 29 32 29 40 29 50
5.0 – 6.0 30 50 30.5 64 31 64
6.0 – 7.0 30 64 30.5 64 31 64
> 7.0 30 80 31 80 32 80

3-3. With grid (Implant Views)

Breast Thickness (cm) kV mAs
< 3.0 24 40
3.0 – 4.0 26 50
4.0 – 5.0 27 80
5.0 – 6.0 28 100
6.0 – 7.0 28 125
> 7.0 29 125

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4. Dimension and Masses

CAUTION
-The equipment must be installed by authorized personnel only.
-The detector has a very strict range of temperature and must be removed from its original packing
only after unpacking and placement of the unit and after installation room has reached operating
temperature between 20 and 30°C.
-Extreme care must be taken during detector unpacking to prevent damage.
-Handle the detector with care to reduce hazards of ESD (Electrostatic Discharge). (ESD is the
sudden flow of electricity between two electrically charged objects caused by contact, an electrical
short or dielectric breakdown.)

4-1. Gantry
• Dimension: 650 x 1108 x 1999 mm
• Weight: 300Kg

[Figure 4-1-1] [Figure 4-1-2] [Figure 4-1-3]

Gantry with Dolly and Eyebolt Gantry with Dolly Gantry with Top Cover

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[Figure 4-1-4] Height of Tube Head and Detector [Figure 4-1-5] Maximum Height of Detector

4-2. Control Station

• Dimension: 705 x 594 x 1850 mm
• Weight: 120Kg

[Figure 4-2-1] Control Station with Rotation Screen and Monitor

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4-3. Generator
• Dimension: 360 x 592 x 690 mm
• Weight: 81Kg

[Figure 4-3-1] Generator

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5. Focal Spot Tolerance

[Figure 5-1] Small Focal Spot (14.5˚ for SFOV) [Figure 5-2] Large Focal Spot (23˚ for LFOV)

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6. Accessories
The Senographe Crystal is delivered with a standard paddle for use with the Bucky. The following accessories may be
standard or optional according to country:
- Compression paddle
- Collimation plate
- Gain and bad pixel map calibration PMMA block
- Magnification Option
- Spot Option

WARNING
Only the paddles and accessories recommended for your Senographe model should be used with
this equipment. Failure to heed this warning may cause unexpected results and possible data loss.

CAUTION

All accessories must be checked regularly to ensure that their surfaces do not contain cracks and
that they have no sharp edges or corners that might cut, pinch, or otherwise hurt a patient.

6-1. Compression Paddle

[Figure 6-1-1] Compression Paddle for SFOV (17X23 cm) and for LFOV (24X30 cm)

6-2. Collimation Plate

[Figure 6-2-1] Collimation Plate for SFOV and for LFOV

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6-3. Gain and Bad Pixel Map Calibration PMMA Block

[Figure 6-3-1] Gain and Bad Pixel Map Calibration PMMA Block

6-4. Magnification Option (SCAT # S30332DA)

[Figure 6-4-1] Magnification Platform for both SFOV and LFOV (18 x 24 cm)

[Figure 6-4-2] Compression Paddle for Magnification (10 x 10 cm)

[Figure 6-4-3] Magnification Collimator Plate for both SFOV and LFOV

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6-5. Spot Option (SCAT # S30332DC)

[Figure 6-5-1] Compression Paddle for Spot (8 x 8 cm)

[Figure 6-5-2] Spot Collimator Plate for both SFOV and LFOV

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7. Labeling
7-1. How to Identify the System Label
Attach System Label on the front or side of Column con Cover.

[Figure 7-1-1] Location of System Label

7-2. How to Identify the Sub-System Label

[Figure 7-2-1] Location of Generator Label

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[Figure 7-2-2] Location of Tube Label

[Figure 7-2-3] Location of Collimator Label

[Figure 7-2-4] Location of Detector Label

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[Figure 7-2-5] Location of PC Label

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8. Tools Glossary
NOTE

The specific tools should be used for assembling and de-assembling all cover parts.

Tool Image

Set of Allen metric wrenches:

1.5 mm - 2 mm - 2.5 mm - 3 mm - 4
mm -5 mm - 5.5 mm - 6 mm- 8 mm-
10 mm

(+) and (-) Screwdrivers

Nipper pliers

Long Nose Pliers

Spanner

Watch driver set

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Tool Image

Ratchet (+) Driver

Digital Multimeter

Torque wrench
(3-30 N·m)

3 m measuring tape

Ratchet handle
(1/4" Square Drive)

10 Piece Metric Standard Hex Socket

Set
(1/4" Square Drive) : 4 mm, 5 mm,
6 mm, 7 mm, 8 mm, 9 mm, 10 mm,
11 mm, 12 mm, 13 mm)

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Tool Image

Spirit level

Mammography compression scale

with digital Display (PN: 46-
194427P407)

W/Rh compatible dosimeter

Grease

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Chapter 4. Physical Installation

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Chapter 4. Physical Installation

Chapter 4. Physical Installation information is given in the following modules:

• Job Card LOTO 001A - Lock-Out / Tag-Out (LOTO) Procedures

• Scenario PHY 001A - Physical Installation
• Job Card PHY 001A - Unpacking the Gantry and Control station
• Job Card PHY 002A - Unpacking the Generator
• Job Card PHY 003A – Remove Moving Dolly
• Job Card PHY 004A – Anchoring the Gantry
• Job Card PHY 005A – Mount LCD Monitor on Control Station
• Job Card PHY 006A – Connecting Cables
• Job Card PHY 007A - Connect Gantry to Control Station
• Job Card PHY 008A - Radiation Screen Installation
• Job Card PHY 009A - Connect Gantry to Generator
• Job Card PHY 010A - AC Connection
• Job Card PHY 011A - Room Warning Lamp and Room Door Interlock Switch Configuration
• Job Card PHY 012A - Remove/Reinstall Gantry Covers
• Job Card PHY 013A - Remove/Reinstall Control Station Covers
• Job Card PHY 014A - Remove/Reinstall Generator Covers
• Job Card PHY 015A – Attach Tube Label
• Job Card PHY 016A –Installation Checklist
• Job Card PHY 017A – Configuration Data Value Check sheet

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Job Card LOTO 001A - Lock-Out / Tag-Out (LOTO) Procedures
1. Introduction
Lock-out / Tag-out (LOTO) is a process that ensures all energy sources are locked in a safe condition, and
remain secured in order to prevent the unintentional energizing of equipment.
This procedure establishes the minimum requirements according to European Law on Occupational Health
and Safety and the GEHC Standards, for locking out live power in order to achieve the power isolation
required to carry out any installation, de-installation, maintenance, or repair work on the Senographe
system.
All authorized personnel are required to follow these instructions, as well as any other safety procedures
related to the operation of the Senographe system, or to work carried out in areas close to the Senographe
system.

WARNING

Failure to isolate dangerous power sources may cause serious injury or death.

2. Supplies

C E
G

D F

[Figure 2-1] LOTO KIT

The LOTO kit contains the following elements:

• Small Yellow Box (A) — used to secure disconnected power cable connections.
• Large Yellow Box (B) — used to secure disconnected power cable connections.
• Red Padlock (and key) (C) and Red Label (D) — a personal padlock owned by a individual Field Engineer which
is used during work time.
• Yellow Padlock (and key) (E) and Yellow Label (F) — used during non-work time (i.e. overnight/shift change or
over weekends).

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• Mutihasp (G) — use in conjunction with multiple padlocks when more than one Field Engineer is required for
the task.

NOTE

Multihasp varies in shape and size depending on the design of the Mains Distribution Panel. It can
be used by Field Engineer to secure the system with their personal red padlock.

• Blue "Lockout Point" Labels (H).

3. Tools

• Standard Tools
• Digital Multimeter with a 1000V rating

4. Required Effort

• Personnel: 1 Field Engineer

• Time: 25 minutes

5. Safety Precautions

This entire Job Card is to do with safety. Follow the steps in this Job Card exactly as described.

6. Potential Risks

The following electrical risks are associated with the Senographe system:
• 220V monophase AC mains power supply in the Line Supply Cable going from the Mains Distribution Panel into
the Generator
• stored residual voltage within the capacitors of Generator
• external power source for the room lamps that are connected to the Generator Relay board

NOTE

The external power source for the room lamps must be no more than 30V. If the room lamps power
source exceeds 30V you must take appropriate actions to change this source.

7. Prerequisites

The only people authorized to perform a LOTO procedure are the Field Engineers, Support Engineers, and
Field Engineering trainees who have undergone LOTO training.
The person carrying out the LOTO procedure must verbally inform all personnel of the date on which the lock-
out will take place and of the time at which the equipment will be operational again.

8. LOTO Procedure

The LOTO procedure is a series of important steps that must be followed. To perform the LOTO procedure,
follow the steps described in the following sub-sections.

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8-1. Prepare the Equipment for Switch-off
1. Have the site specific LOTO procedure available to hand. This may vary from site to site and depends on
the Mains Distribution Panel at the hospital. The specific LOTO procedure will be similar in content to this
Job Card, but may address items that are specific to the hospital configuration.

2. Inform all the users of the Senographe system that it is currently decommissioned from operation and that
they can no longer use the Senographe system until they are instructed that the Senographe system is
recommissioned.

8-2. Identify the Energy Sources on the System

1. Identify the electrical energy source on the Mains Distribution Panel which supplies AC power to the
Line Supply Cable going into the Generator.

2. Identify those points where these energies exist in the system and their magnitude. For example, there may
be a connection between the socket on the Mains Distribution Panel and the entrance into the Generator.

3. Identify those points where these energies exist in the system and their magnitude. For example, there may
be a connection between the socket on the Mains Distribution Panel and the entrance into the Generator.

8-3. Switch the Senographe System OFF

1. To power off the Senographe system, click the system shutdown button located towards the bottom right
of the PC Browser window. A confirmation message appears asking if the entire system should be shut
down. If your response is Yes, power is removed from the Senographe Crystal Gantry and other system
components, while the Control Station begins a controlled shutdown, designed to safeguard data.

NOTE
The Control Station follows an automatic shutdown procedure, which protects image and patient
data. No prompts are displayed. Do not disturb this procedure by attempting to enter commands at
this time.

2. Ensure that the Acquisition Workstation has completed its shutdown. Shutdown is complete when there is
no longer any display on the LCD Monitor screen; the screen appears black.

8-4. Isolation of the Generator Line Supply power source

You must isolate two types of power source which lead into the Generator of the Senographe system:
• the Mains Distribution Panel which supplies the power source for the Line Supply Cable going into the Generator
• the power source for the room lamps running into the Generator

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8-4-1. Isolating the Mains Distribution Panel
The Mains Distribution Panel may vary in different hospital, and the specific details are listed in the site specific
LOTO procedure. Use the following generic steps to isolate the power source going to the Senographe system:

1. Switch OFF the AC mains power going to Generator cabinet. To do this, turn the handle of the Mains
Distribution Panel into the OFF position.

[Figure 8-4-1-1] Example 1

2. Press the OFF button on the front of the Mains Distribution Panel where fitted.
3. Turn all necessary switches/breakers on the front of the Mains Distribution Panel into the OFF position.
4. If there exists a connection between the socket on the Mains Distribution Panel and the entrance into
The Generator, then disconnect this connection and secure it with a yellow box.

[Figure 8-4-1-2] Example 2

8-4-2. Isolating the Room Lamps power source

You must locate and isolate the power source of the room lamps that route electrical energy into the Relay Board
on the Generator. The room lamps power source can vary in different hospitals, but typically you will need to cut
the power source circuit breaker or isolator.

8-5. Apply LOTO

You must apply LOTO to the power source of the Line Supply Cable (i.e. the Mains Distribution Panel).
1. If the activity requires one Field Engineer, install the red LOTO padlock onto the Mains Distribution Panel,
as follows:
• On the Mains Distribution Panel insert the red LOTO padlock and red LOTO label to isolate incoming supply.

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[Figure 8-5-1] Example 1

• If there exists a connection between the socket on the Mains Distribution Panel and the entrance into the
Generator, then secure the yellow box with an additional red LOTO padlock and red LOTO label

[Figure 8-5-2] Example 2

• The key and the red LOTO padlock is the personal property of the individual Field Engineer and must never
be loaned to others.
If the activity requires more than one Field Engineer install the Multihasp onto the Mains Distribution Panel:
• If required, use the appropriate RED plastic adapter from the LOTO kit to lock-out individual breakers
according to size or type.
• Use a multihasp in conjunction with a red LOTO padlock and LOTO red tag for each Field Engineer.

[Figure 8-5-3] Example 3

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• If there a connection between the socket on the Mains Distribution Panel and the entrance into the Generator,
then secures the yellow box with a multihasp in conjunction with a red LOTO padlock and LOTO red tag for
each Field Engineer.

2. Write the date and Field Engineer name on each of the red labels.
3. Apply reasonable (not excessive) force to perform a "TRY-OUT". Make sure that the LOTO device does not
allow you to Switch ON the power at the Mains Distribution Panel

8-6. Make sure there is no energy Left.

1. Open the Generator door.
2. Measure the voltage at the terminals of the Line Filter Module (LF1). It should be null.

3. Check out the DS1 LED located on the charge/discharge monitor board in the front panel. It should be off.

DS1 LED

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4. Measure the voltage between DC BUS (+) and DC BUS (--) on the charge/discharge monitor board as
indicated in the illustration below. It should be null.

DC BUS Connection DC BUS Connection

5. Reconnect the equipment.

Follow this procedure to return the Senographe system or subsystem components to its normal operation.

• Inform everybody of the reconnection of the device.

• Check the area and the equipment.
• Make sure that all the parts and covers are correctly fitted.
• Remove the tools from the area of the system.
• Remove the LOTO devices including locking pins or bolts.
• Re-establish the power to the system.
• Return the equipment in its normal operating state.
• Perform a system function check.

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Scenario PHY 001A - Physical Installation Steering Guide
1. Context

This Scenario provides information for the physical phase of a first installation of Senographe equipment on the
customer site.
The installation is split into two phases:
• Physical installation: positioning and cabling the various sub-systems without applying power. This is
treated in this scenario.
• Electrical installation: powering on the system, configuration, and verification, up to start-up with the
customer. See Chapter 5 Electrical Installation.
The System will be installed within approximately 1.5 days (Physical installation (500 mins) + Electrical Installation
(220 mins)).

2. Steering Guide

Refer to the following Steering Guide for an outline of the recommended sequence of physical installation, followed
by checks and calibration.
WARNING

To avoid unwanted disconnection, the cable must be fixed to the mechanical structure correctly.

CAUTION
Risk of falling mass.
When using the procedure in this Job Card, respect the specified torque tightening values. Critical
bolting information is indicated by appropriate labels on the system where necessary.

Time &
Step Description Job Card Done
Comments

Preparation

1 Schedule appointments: Delivery date, movers, None

etc.

2 Room preparation checks (See the Pre- None

Installation Manual – Site Checklist (Inspection

report)).

Physical Installation

3 Unpack the Gantry, Control Station and Job Card PHY 001A - Unpacking the 200 mins,

Generator. Gantry, Control Station and (2 FE required)

Move the Gantry, Control Station and Generator Generator

to X-ray room.

4 Remove the Moving dolly and Eyebolts Job Card PHY 003A – Remove 20 mins

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Time &
Step Description Job Card Done
Comments

carefully. Moving Dolly

5 Establish the optimum position for the Gantry Job Card PHY 004A – Anchoring the 120 mins

and anchor it to the ground with bolts. Gantry

6 Establish the optimum position for the None 10 mins

Generator.

7 Install the LCD Monitor on the Control Station. Job Card PHY 005A – Mount LCD 10 mins

Monitor on Control Station

8 Install the Radiation Screen. Job Card PHY 008A - Radiation 10 mins

Screen Installation

Connections

9 Remove the Control Station covers. Job Card PHY 006A – Connecting 15 mins

Connect the cables between the Gantry and Cables

Control Station. Job Card PHY 007A - Connect

Gantry to Control Station

10 Connect the cables between the Gantry and Job Card PHY 009A - Connect 15 mins

Generator. Gantry to Generator

11 Connect the Room warning lamp and Door Job Card PHY 011A - Room 20 mins

interlock switch. Warning Lamp and Room Door

Interlock Switch Configuration

12 Install the right/left Gantry Covers and Column Job Card PHY 012A - 15 mins

Back Profile Cover. Remove/Reinstall Gantry Covers/7-

1-1. Right Gantry Cover

/7-1-2. Left Gantry Cover

/7-5-1. Column Back profile up cover

7-5-2. Column Back Profile low

Cover

13 Connect the Footswitch cable. Job Card D/R 035A – Foot Switch 5 mins

14 Connect the Main Power. Job Card PHY 010A - AC 10 mins

Connection

15 Unpack the Detector and install it. Job Card D/R 015A – Detector 20 mins

16 Unpack the Bucky and install it. Job Card D/R 030M – Bucky 10 mins

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Time &
Step Description Job Card Done
Comments

17 Install the Accessories. Job Card D/R 021A - Face Shield 15 mins

Job Card D/R 022A – Compression

Paddle

18 Apply the regulatory and safety label as required Job Card PHY 015A – Attach Tube 5 mins

Label

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Job Card PHY 001A - Unpacking the Gantry, Control Station and
Generator
1. Supplies

• None

2. Tools

• Standard Tools
• Electric drill or other suitable tool for removing packing screws

3. Required Effort

• Personnel: 2 Field Engineers

• Time: 200 minutes

4. Safety Precaution

WARNING
- Two persons are needed for unpacking and moving the Gantry, Control Station and Generator.
Follow standard safety practices for handling heavy equipment.
-Before proceeding, ensure that the arm is horizontal, this heavy part may fall down during
procedure, and it could generate collision or entrapment.
- When using a fork-lift to move the loaded, always insert it on the Gantry eye bolt.
- Never move the Gantry by pushing on the covers.
- Do not remove the securing straps from the Gantry unit it is ready to be removed from the eye
bolt.
- When moving the Gantry, never applies excessive force at the top of the Gantry.

5. Prerequisites

• None

6. Unpacking the Equipment

General Electric Healthcare recommends that you always put down the flat, level ground before you begin to
unpack the Gantry, Control Station and Generator.

The objective is to unpack the Gantry, Control Station Generator, and accessories and move them to the
mammography room.

7. Reception

The Gantry, Control Station, Generator, Accessories, and Radiation Screen are delivered on a single pallet. The
Detector is delivered on another Box. When a Senographe system arrives, check the entire consignment for
damage.

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8. Removing the Main Wooden Box Cover
Remove the wooden box cover and the inner cover by following the procedures.

1. Check the packing list on the surface of the wooden packing box.

2. Check the labels on the surface of the wooden packing box before unpacking.

3. Loosen the mounting bolts on top of wooden box by using power drill with 8mm hex bit.

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4. Loosen the mounting bolts at the both side of wooden box by using power drill with 8mm hex bit as shown
in the following images.

5. Loosen the mounting bolts at the both side of wooden box by using power drill with 8mm hex bit as shown
in the following images.

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6. Remove the inner covers as shown in the following images.

9. Moving the Accessories and Radiation Screen

1. Move the Accessories out of the box as shown in the following images.

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CAUTION

The Radiation Screen is fragile, so handle it with special care.

2. Loosen the mounting bolts on the wooden bars supporting the Radiation Screen and remove the wooden
bars by using power drill with 8mm hex bit.

3. Move the Radiation Screen out of the box.

10. Lifting the Control Station

1. Untighten the sling around the Control Station.

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2. Loosen the mounting bolts on the wooden bars supporting the Control station and remove the wooden bars
by using power drill with 8mm hex bit as shown in the following images.

3. Loop one sling around the Control Station

4. Attach the end of the sling to the crane hook.

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5. Tighten the spring knob at the bottom of the oil spring firmly

6. Raise the Gantry by pumping the crane lever.

7. Wheel the Control Station to its intended location.

8. Place the Control Station onto the ground by untightening the crane spring knob.

9. Using the cart carefully roll the Control Station down the ramp and into the mammography room.

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11. Moving the Generator
1. Untighten the sling around the Generator.

2. Loosen the mounting bolts on the wooden bars supporting the Generator and remove the wooden bars by
using power drill with 8mm hex bit as shown in the following images.

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12. Lifting the Gantry

1. Loosen the mounting bolts attaching the gantry support to the pallet. And remove the wooden bars as shown
in the following images.

NOTE

Do not remove wooden support from the gantry column as this will be used to keep the gantry stable
while placed horizontally.

2. Wrap two slings to the gantry’s bottom eyebolts and tie the other sling to the gantry’s top eyebolt.

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3. Attach the slings to the crane hook.

4. Raise the Gantry by pumping the crane lever.

5. Move gantry away from plate.

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NOTE

The area surrounding the gantry should be kept clean to reduce risk when moving the gantry.

6. Place the gantry onto cart or ground

7. Remove the sling securing the eyebolt of the Gantry.

8. Remove the sling and attach the crane hook to the eye bolt.

9. Raise the top of the Gantry by pumping the crane lever.

CAUTION

Make sure the spring knob at the bottom of the oil spring is firmly tightened.

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10. Keep Pumping until the rest of the baseplate is on the ground.

11. Wheel the gantry to its intended location lower the gantry onto the ground.

12. Take the crane away and remove the gantry lift bracket.

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13. Remove the wooden frame.

14. Tighten the 4 Jack Bolts on the baseplate as below (Jack Bolts are provided in inner box #4).

NOTE

When you tighten the 4 Jack Bolts on the baseplate, each bolt must be 15mm distant from the
ground.

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15. Carefully roll the Gantry down the ramp and into the mammography room.
NOTE
- Do not leave the Gantry side during moving it to mammography room.
- Fix the Gantry unable to move when you stopped it.
- Maximum ramp slope recommended for loading Gantry is 5°.
- Make sure that front dollies always toward a way.

12. Accessories

The box of accessories is packed separately.

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Job Card PHY 003A – Remove Moving Dolly
1. Supplies

• Jack Bolt (1)

• Jack Feet (2)
• Level Screw (3)
• Cover Cap (4)
(Provided in inner box #4)

2. Tools

• Standard Tools
• Spanner 22 mm
• Spirit level

3. Required Effort

• Personnel: 1 Field Engineer

• Time: 20 minutes

4. Safety Precaution

WARNING
- Never move the Gantry by pushing on the covers.
- When moving the Gantry, never apply excessive force at the top of the Gantry.
- Be careful when you set down the baseplate, so as not to catch your fingers or foots underneath
it.

5. Prerequisites

• None

6. Procedure

1. Wheel the Gantry to its correct final position, with the 4 Jack Bolts mounted in the Baseplate.
2. Place the 4 flat round Jack Feet on the floor with their groove facing upwards.

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3. Tighten the 4 Jack Bolts downwards until they are reached on the Jack Feet.

NOTE

Make sure that the baseplate remains as horizontal as possible, until it is reaches the floor.

4. After all Jack Bolts are reached on the Jack Feet properly, Keep tigten the 4 Jack Bolts downwards in a
clockwise direction little by little to keep the baseplate as close to horizontal as possible during tightening
bolts until the wheels are lifted as below (Spanner 22 mm)

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NOTE

When you try to tighten the jack bolts, use tools carefully. It can scratch the base plate.

5. Remove the dollies and wheels that connected to the front of baseplate.

6. Loosen the 4 screws to remove the wheels that connected to the rear of baseplate (10mm Allen key).

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7. Loosen the 4 Jack Bolts upwards in a clockwise direction little by little to keep the baseplate as close to
horizontal as possible during removing all bolts until baseplate is reached floor (Spanner 22 mm).

NOTE

Make sure that the baseplate remains as horizontal as possible, until it is fully supported by its
baseplate.

8. Remove the 4 Jack Bolts from the baseplate when the baseplate is reached floor properly.

9. The 4 Jack Feet remain below the Gantry baseplate.

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10. If the floor is not perfectly even, use the 4 Level Screws provided in the installation kit.

11. Check whether the all side of baseplate is horizontal on the floor. If not, adjust the 4 Level Screws.

NOTE

The Level Screws should be used for making baseplate to be horizontal on the floor. Do not use
Level Screws for lifting Gantry.

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12. Cover 4 holes with Cover Caps provided in the installation kit.

13. Check whether the all Jack Bolt holes are covered by Cover Caps correctly.

NOTE
It needs to press the edge of the Cover Cap into downward for covering correctly because Cover
Cap is designed to fit inside of the Jack Bolt hole.

OK NOT OK

7. Completion

• None

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Job Card PHY 004A – Anchoring the Gantry
1. Supplies

• None

2. Tools

• Power drill

3. Required Effort

• Personnel: 1 Field Engineer

• Time: 120 minutes

4. Safety Precaution

• None

5. Prerequisites

• None

6. Procedure

NOTE

Anchoring bolts are not provided with Senographe Crystal System.

1. Perform a final verification of the information given in the Pre-Installation Manual. Particularly, verify
clearances around the Gantry and Control station when installed in its permanent position.

2. Ensure that suitable provision has been made for passage of cable harnesses between the Gantry,
the Generator, and the Control station

3. Check that there is no water or electrical ducts where you drill. Refer to the under-floor plan localizing
the water and electrical ducts which has been done during the Pre-Installation.

4. Tighten the 6 anchor Hilti HSL-3 M8 / 20 into the holes in the gantry plate (See the following information).

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[Table 6-1] The recommendations for Anchoring the Gantry

Anchoring holes in the floor Gantry baseplate

Number of holes in the plate 6

Diameter of the hole in the plate 14 mm

Hole diameter in the floor 12 mm

Hole depth in the floor Min: 80 mm

inserts to be used Hilti HSL-3 M8 / 20

Minimum floor thickness 120 mm

Recommended tightening torque 25 Nm

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Job Card PHY 005A – Mount LCD Monitor on Control Station
1. Supplies

• Monitor (5487340, MONITOR)

2. Tools

• Standard Tools

3. Required Effort

• Personnel: 1 Field Engineer

• Time: 10 minutes

4. Safety Precaution

• None

5. Prerequisites

• None

6. Procedure
1. Remove the Control Station upper Cover. (See Job Card PHY 013A - Remove/Reinstall Control Station
Covers)
NOTE

Be sure that the fan cables are disconnected before taking out the cover.

2. Mount the Monitor Arm Column using 4 Flat head screws.

NOTE
There are two types of Monitors.
a. Monitor with Main Cable and DVI Cable (PN: 5487340, Rev1)
b. Monitor with Main Cable and VGA Cable (PN: 5487340, Rev2)

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3. Secure the monitor arm to monitor with the 4 mounting screws (by hand or Philips screwdriver).

a. Monitor with Main Cable and DVI Cable (PN: 5487340, Rev1)

b. Monitor with Main Cable and VGA Cable (PN: 5487340, Rev2)

4. Insert the the Main Cable and DVI Cable or VGA Cable through the hole at the top of the monitor stand.
5. Connect the Main Cable and DVI Cable or VGA Cable to the monitor.

a. Monitor with Main Cable and DVI Cable (PN: 5487340, Rev1)

b. Monitor with Main Cable and VGA Cable (PN: 5487340, Rev2)

220V Main Cable VGA Cable

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6. Insert the keyboard and mouse cables through the hole at the bottom of the monitor stand.

7. Completion

• None

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Job Card PHY 006A – Connecting Cables
1. Supplies

• None

2. Safety Precaution

• None

3. Prerequisites

• None

4. Procedure

• Make connections among equipment, components, and external devices as well as main power.

WARNING
Risks of falling.
Avoid presence of cables in appropriate walkways.
Run cable harnesses and cables through floor or wall ducting as appropriate

4-1. Connection Cables

• The required cables for connecting among equipment and devices are as shown below.

① ② ③ ④ ⑤ ⑥ ⑦ ⑧ ⑨ ⑩
No. Cable Description
1 100C Main Power Cable
2 102C Gantry Input Power Cable
3 A6383-02 Control Station Earth Cable
4 101C Generator Earth Cable
5 103C Gantry Earth Cable
6 169C Interface Cable between the Generator and Gantry
7 A8448-01 Filaments/Stator Cable
8 J5 Serial Communication Cable
9 138C Communication Cable (between the Gantry and the Generator)
10 HV cable High-Voltage Cable

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⑪ ⑫ ⑬ ⑭ ⑮ ⑯ ⑰ ⑱ ⑲ ⑳
No. Cable Description
11 143C PC-Detector 232 Cable
12 142C PC-Main 232 Cable
Frame Grabber
13 Frame Grabber Cable (Camera Link Cable)
Cable
14 J1 Serial Interconnection Cable
15 J2 Hand Switch Cable
16 177C Emergency Switch 3 Cable
17 236C Emergency Switch 3 Cable
18 277C Emergency Switch 3 Cable
19 171C Footswitch 1 Cable
20 173C Footswitch 2 Cable

WARNING

To avoid unwanted disconnection, the cable must be fixed to the mechanical structure correctly.

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4-2. Connection Diagrams

[Figure 4-2-1] Equipment Connection Diagram (if it has Terminal Block)

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[Figure 4-2-2] Equipment Connection Diagram (if it has no Terminal Block)

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4-3. Emergency Cable Connection Diagrams

[Figure 4-3-1] Emergency Cable Connection Diagram (2 Pin Type)

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[Figure 4-3-2] Emergency Cable Connection Diagram (4 Pin Type)

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Job Card PHY 007A - Connect Gantry to Control Station
1. Supplies

• None

2. Tools

• Standard Tools

3. Required Effort

• Personnel: 1 Field Engineer

• Time: 15 minutes

4. Safety Precaution

CAUTION

Check whether all components have connected well or not.

5. Prerequisites

• None

6. Procedure

WARNING
- Risks of falling.
- Avoid presence of cables in appropriate walkways.
- Run cable harnesses and cables through floor or wall ducting as appropriate
• Connect other components and external devices such as monitor and detector to the Control station.
• If a connector is too large to be fed through the hole, take it apart, feed it through the hole and remount it.

1. Connect the DVI cable (1), keyboard cable (2), and mouse cable (3) into their ports on the back of the
Control station.
2. Connect the LAN cable (4) into its port on the rear of the Control station.
NOTE
- Use a Cat-5, 5e or 6 UTP cable compatible with 10/100/1000Base-T standards.
- You can use both LAN ports when you try to connect the LAN cable into it.

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3. Connect the Frame grabber cable (1) to its port on the rear of the Control station.

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4. Connect the generator communication cable(142C) and detector communication cable(143C)

5. Loosen the 4 mounting nut s inside the Control station and remove the Switchbox Cable Cover (Philips
screwdriver).

6. Loosen the 4 mounting bolts (1) and remove the switchbox back plate (Flat screw driver).

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7. Connect the following cables to the internal board of the switchbox:
a. Emergency Switch 2 Pin Type

 (1) Exposure switch cable(J2) (feed it

through the hole in the desk first)
 (2) Serial interconnection cable (J1)
(Tighten the 2 mounting bolts)
 (3) Ground wire (A6383-02)
 (4) Emergency switch cable

b. Emergency Switch 4 Pin Type

 (1) Exposure switch cable(J2) (feed it

through the hole in the desk first)
 (2) Serial interconnection cable (J1)
(Tighten the 2 mounting bolts)

 (3) Ground wire (A6383-02)

 (4) Emergency Switch Cable (177C)

 (5) Emergency Switch Cable (277C) (Insert

the Cable 277C through the hole and
connect it to the terminal of Off Switch with
Flat screw driver)

8. If Emergency Switch is 4 Pin Type, Connect the Cable 236C and 277C. If it is 2 pin type, this action is
not required.

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9. Secure the switchbox to the Control station using the 4 mounting bolts.
10. Secure the Switchbox Cable Cover using the 4 mounting nuts.
11. Connect the power cables to the terminal inside the Control Station.

12. Put the cables, connected to the external devices, in the cable guard, fasten the buttons on the cable
guard, and then, place the cable guard at the lower part of the Control station.

13. Reinstall the Control Station Cover (See Job Card PHY 013A - Remove/Reinstall Control Station
Covers).

7. Completion

• None

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Job Card PHY 008A - Radiation Screen Installation
1. Supplies

• Radiation Screen (5506256, LEAD GLASS)

2. Tools

• Standard Tools

3. Required Effort

• Personnel: 2 Field Engineers

• Time: 10 minutes

4. Safety Precaution

• None

5. Prerequisites

• None

6. Procedure

CAUTION
-Do not attempt to install the Radiation Screen on the Control Station cabinet before the cabinet has
been secured to the floor. The Radiation Screen is heavy, and can make the Control Station
dangerously unstable.
-This heavy part may fall down during procedure it could generate collision or entrapment.

1. Insert the Radiation Screen into its groove in the Control station.

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CAUTION

The Radiation Screen is fragile, so handle it with special care.

2. Tighten the 3 mounting bolts on the back of the Control station.

3. Insert the upper Cover in the groove on the rear of the Control station and tighten 6 mounting bolts to fix
in place

7. Completion

• None

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Job Card PHY 009A - Connect Gantry to Generator
1. Supplies

• None

2. Tools

• Standard Tools

3. Required Effort

• Personnel: 1 Field Engineer

• Time: 15 minutes

4. Safety Precaution

WARNING
The Senographe Crystal must be powered off per LOTO procedure. Switch OFF the electrical power
supply from the Mains Distribution Panel in the room. Apply an appropriate LOTO padlock and label.
(See Job Card LOTO 001A – Lock-Out/Tag-Out (LOTO) Procedures)

CAUTION
-Wear protective (latex-coated) gloves to prevent the equipment from damage and the hands from
injury.
-Never place the disassembled parts or components on the ground, as this may contaminate or
damage the parts or components. Ensure that you put the parts and components on the clean, soft,
and dry cloth.

5. Prerequisites

• None

6. Procedure

WARNING

- Risks of falling.
- Avoid presence of cables in appropriate walkways.

• The Generator cables must be routed after it has been installed (See Job Card D/R 046A – Generator Cable
Routing)

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1. Connect the filaments/stator cable connector (A8448-01) to the terminal and turn the fixing clamp
counterclockwise.

2. Connect the Serial communication cable (J5) to the terminal and tighten the 2 mounting bolts.

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3. Loosen the 2 mounting bolts and slightly open the internal panel from the generator body.

CAUTION

Do not force the internal panel to open from the generator body, as this may result in cable cuts.

4. Pass the Communication cable (138C) through the designated route.

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5. Connect the Communication cable to the ATP board (J8 connector) located inside the internal panel and
tighten the 2 mounting bolts.

6. Connect the Interface cable (169C) to the Generator interface board.

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7. Remove the wrapping package from the high voltage cable connector and connector socket.
8. Use the insulation silicone (PN: 2344420) that is supplied with cables. Apply fingernail sized silicone
grease to the high voltage cable connector.

WARNING

You must use the insulation silicone (PN: 2344420) on the high-voltage cable connector before
inserting it in the socket. High voltage or current may cause severe burns or electric shocks.

CAUTION
The high voltage cable connector and the connector socket are easily contaminated and this may
affect the electric performance. Keep the high-voltage cable connector and the connector insert away
from the dust while storing or installing.
9. Insert the High Voltage cable connector in the socket.

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10. Remove the nut (1) and the flat washer (2) from the earth bolt of the generator frame.

❶❷

11. Connect the earth cables of the generator frame (Cable : 101C, A6383-02, 103C, High Voltage earth cable).

NOTE
-2 flat washers are tightened on the earth bolt. Be sure not to lose the flat washers.
-Make sure that you tighten the nut with hands to insert more earth cables in the earth bolt of the
generator frame.
-When routing cables, be sure to keep power and signal cables separated to avoid Electromagnetic
interference.

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12. According to existence of Terminal Block, the Noise Filter 1 has different Cable connections.

[Figure 6-1-1] Generator Base Plate (Left: PN 5487337-3, Right: PN 5487337-2)

A. If it has Terminal Block (PN 5487337-3)

i. Connect the cables (Cable: 182C, 198C, 200C(L), 200C(N), 196C(L), 196C(N), 154-2C(L),
154-2C(N)) to the Noise Filter 1 output/input (Use spanner 10mm).

Output Input

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B. If it has no Terminal Block (PN 5487337-2)
i. Connect the cables input (Cable: 100C(N), 100C(L), 182C, 200C(L), 200C(N),
196C(L), 196C(N))to the Noise Filter 1 output/ (Use spanner 10mm).

Input Output

13. Connect the cables (Cable: 199C, 102C(L), 102C(N), 197C(L), 197C(N))to the Noise Filter Main 2
output/input. (Use spanner 7mm)

NOTE

When routing cables, be sure to keep power and signal cables separated to avoid electromagnetic
interference.

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7. Completion

• None

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Job Card PHY 010A - AC Connection
1. Supplies

• None

2. Tools

• Multimeter
• Standard Tools

3. Required Effort

• Personnel: 1 Field Engineer

• Time: 10 minutes

4. Safety Precautions

• Follow standard safety techniques and procedures for handling equipment and circuits carrying AC supply
voltages.

5. Prerequisites

• A suitable mains isolator switch must have been installed for connection of the Senographe system to the
hospital supply.
WARNING

To avoid unwanted disconnection, the cable must be fixed to the mechanical structure correctly.

NOTE

External cables must be mechanically protected from damage that could come from unsafe routing in
the room.

6. Procedure

WARNING
Risks of falling.
Avoid presence of cables in appropriate walkways.
Run cable harnesses and cables through floor or wall ducting as appropriate

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A. Connecting Main Power (If it has Terminal Block (Generator PN 5487337-3)
1. Connect the phase, neutral and line cables (100C) coming from the Terminal Block to the Main AC
supply.

100c (L)
100c (N)

B. Connecting Main Power (If it has no Terminal Block (Generator PN 5487337-2)

1. Connect the phase, neutral and line cables (100C) coming from the Generator (Noise filter1 Input)
to the Main AC supply.

100c

NOTE

When routing cables, be sure to keep power and signal cables separated to avoid electromagnetic
interference.

2. Connect the earth cables of the generator frame (Cable : 101C))

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7. Completion

• None

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Job Card PHY 011A - Room Warning Lamp and Room Door
Interlock Switch Configuration
1. Supplies

• The necessary hardware (jumper wires, lamp, door interlock switch, etc.) is field and/or customer supplied.

2. Tools

• Standard Tools

3. Required Effort

• Personnel: 1 Field Engineer

• Time: 10 minutes

4. Safety Precautions

• None

5. Prerequisites

• None

6. Procedure

6-1. Room Warning Lamp

1. Room Warning Lamp must be connected through the Terminal Block 3TS1-47 and 3TS1-48 (Internal relay
on Interface Control PCB) in order to operate the Generator ON/OFF the Lamp switch.
NOTE

Room Warning Lamp can be externally powered or internally through the Terminal Block 3TS1.

[Figure 6-1] Terminal Block 3TS1

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[Figure 6-2] Room Warning Lamp Connection (Externally powered lamp)

[Figure 6-3] Room Warning Lamp Connection (Internally powered lamp)

6-2. Room Door Interlock Switch

1. Remove Jumper wire.

[Figure 6-4] Jumper

2. Connect 2 wires from the Room Door Interlock Switch to Terminal Block 3TS1-22 (Door signal) and
3TS1-23
(Door Rtn - gnd).

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[Figure 6-5] Room Door Interlock Switch Connection

NOTE

If the X-ray Room is not provided with Door signal, place a jumper between both connections in the
Terminal Block 3TS1.

7. Completion

• None

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Job Card PHY 012A - Remove/Reinstall Gantry Covers
1. Supplies

• None,

2. Tools

• Standard Tools

3. Required Effort

• Personnel: 1 Field Engineer

• Time: 50 minutes

4. Safety Precautions

WARNING
-The Senographe Crystal must be powered off per LOTO procedure. Switch OFF the electrical power
supply from the Mains Distribution Panel in the room. Apply an appropriate LOTO padlock and label.
(See Job Card LOTO 001A – Lock-Out/Tag-Out (LOTO) Procedures)
-Never lay a cover down with the painted side on a hard surface.

5. Prerequisites

• None.

6. Overview

• Gantry Covers
• Right Gantry Cover (PN 5719048)
• Left Gantry Cover (PN 5719048)
• Tube Top Cover (PN 5719049)
• Tube Front Cover (PN 5719050)
• C-arm Covers
• C-arm Back Cover (PN 5719052)
• C-arm Handle Cover (PN 5719053)
• Compression Handle Block
• C-arm Side Cover (PN 5719054)
• C-arm Front Cover (PN 5719051)
• Column Covers
• Column Top Cover
• Column Front Cover
• Column Con Covers
• Column up Con Cover
• Column low Con Cover
• Column Back Profile Covers
• Column Back Profile up Cover
• Column Back Profile low Cover

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[Figure 6-1] Cover Position Guide

7. Procedure

NOTE

The specific tools should be used for assembling and de-assembling all cover parts.

7-1. Remove the Gantry Covers

7-1-1. Right Gantry Cover

1. Switch OFF the Senographe Crystal electrical power.
2. Remove the 6 rubber caps (1) on the Right Gantry Cover.
3. Loosen the 6 Allen screws (2) on the Right Gantry Cover (4 mm Allen key).

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4. Remove the cables connected to the Membrane board (1) and emergency switch (2).
A. EMERGENCY SWITCH (PN 5487339-2, 2 pin type)

B. EMERGENCY SWITCH (PN 5487339-3, 4 pin type)

1
2

a. Disconnect the emergency switch by pushing the mark position as below.

b. Disconnect the cable connect (176c, 276c) by hand.

5. Pull the cover forward to slide out of the groove remove the cable exit cover.

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7-1-2. Left Gantry Cover
1. Remove the 6 rubber caps (1) on the Left Gantry Cover.
2. Loosen the 6 Allen screws (2) on the Left Gantry Cover (4 mm Allen key).

3. Remove the cables connected to the Membrane board (1) and emergency switch (2.)
A. EMERGENCY SWITCH (PN 5487339-2, 2 pin type)

B. EMERGENCY SWITCH (PN 5487339-3, 4 pin type)

1
2

a. Disconnect the emergency switch by pushing the mark position as below.

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b. Disconnect the cable connect (176c, 276c) by hand.

4. Pull the cover forward to slide out of the groove remove the cable exit cover.
7-1-3. Tube Top Cover
1. Remove the 5 rubber cap (1) on the Tube Top Cover.
2. Loosen the 5 Allen screws (2) that secure the Tube top Cover (4 mm Allen key).

3. Remove the cable connected to the Tube Fan

4. Remove the Tube Top Cover.

7-1-4. Tube Front Cover
1. Remove the Collimator Lamp Cover.

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2. Remove the Face shield to slide guide (1).

3. Loosen the 4 Allen screws (2) securing the Face shield plate (3 mm Allen key, tightening torque: 5.9N·m).

4. Remove the Tube front Cover.

7-2. Remove the C-arm Covers

7-2-1. C-arm Back Cover

1. Remove the 5 right rubber cap and loosen the 5 Allen screws (1). (4 mm Allen key).
2. Loosen the 1 holding screw (2) (4mm Phillips screwdriver).
3. Remove the right of the C-arm Back Covers.
4. Remove the 5 left rubber cap and loosen the 5 Allen screws (1). (4 mm Allen key).
5. Loosen the 1 holding screw (2) (4mm Phillips screwdriver).
6. Remove the left of the C-arm Back Covers.

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7-2-2. C-arm Handle Cover

1. Loosen the 2 holding screws (1) (4mm Phillips screwdriver).
2. Loosen the 2 Allen screws (2) (4 mm Allen key).
3. Remove the Handle Cover.

7-2-3. Compression Handle block

1. Loosen the 4 Allen screws (1) at the lower of the handle block (2 mm Allen key).
2. Remove the handle block (2).

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Chapter 4. Physical Installation
7-2-4. C-arm Side Cover
1. Loosen the 4 cross screws (1) (Philips screwdriver, tightening torque: 1 N·m).
2. Remove the C-arm Side Cover (2).

7-2-5. C-arm Front Cover

1. Remove the Detector (See Job Card D/R 015A – Detector)
2. Loosen the 8 Allen screws (1) (4 mm Allen key).
3. Loosen the 2 cross screws (2) (Philips screwdriver).
4. Remove the C-arm Front Cover.

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Chapter 4. Physical Installation
7-3. Remove the Column Cover

7-3-1. Column Top Cover

1. Loosen the 3 cross screw (1). (Philips screwdriver, tightening torque: 5.9 N·m)
2. Remove the Column Top Cover.

7-3-2. Column Front Cover

1. Loosen the 4 Allen screws (5 mm Allen key, tightening torque: 5.9 N·m).

2. Remove the Stand Base over Lay using cutter.

3. Remove the 2 cross screws. (Philips screwdriver, tighten torque: 3.6 N·m)

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4. Disconnect the cable connect from the Base Display Board.

NOTE
the Field Engineer determines the position of the column, which depends on the ceiling
height

5. Loosen the 2 Allen screws (6 mm Allen key).

CAUTION

This heavy part may fall down during procedure, it could generate collision or entrapment

WARNING

Be careful not to trap and pinch your fingers.

6. Lift up the Column Front Cover.

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Chapter 4. Physical Installation
7-4. Remove the Column Con Cover

7-4-1. Column up Con Cover

1. Loosen the 9 cross screws on the rear of the Column.(Philips screwdriver, tighten torque: 1.6N·m)

2. Remove the up Column up Con Cover.

7-4-2. Column low con cover

1. Loosen the 8 cross screws on the rear of the Column. (Philips screwdriver, tighten torque: 1.6N·m)

2. Remove the Column low Con Covers.

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Chapter 4. Physical Installation
7-5. Remove the Column Back Profile Cover

7-5-1. Column Back profile up cover

1. Remove the Collector 1 board (See Job Card D/R 004A – Collector1 Board)
2. Loosen the 4 cross screws (1) rear of the column. (Philips screwdriver)

M6_Bolt 2ea

1
M4_Bolt 2ea

2
M5_Bolt 2ea

3. Remove the Column Back Profile up Cover into its groove in the column.

7-5-2. Column Back Profile low Cover

1. Switch ON Senographe Crystal system.
2. Lift C-arm up 1m above the floor.
3. Switch OFF Senographe Crystal system.
4. Loosen the 2 cross screws (2) rear of the column. (Philips screwdriver)
5. Remove the Column Back Profile low Cover into its groove in the column.

7-6. Reinstall the Cover

• To reinstall the gantry covers, carry out the above operations in reverse order.
NOTE

During reassembly of flexible covers, be careful not to apply excessive force to the side securing
screws, to avoid breaking the support.

8. Completion

• None

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Chapter 4. Physical Installation
Job Card PHY 013A - Remove/Reinstall Control Station Covers
1. Supplies

• None

2. Tools

• Standard Tools

3. Required Effort

• Personnel: 1 Field Engineer

• Time: 10 minutes

4. Safety Precautions

WARNING

Never lay a cover down with the painted side on a hard surface.

5. Prerequisites

• None

6. Overview

List of covers:
• Control Station Covers
• Control Station upper Cover
• Control Station lower Cover

7. Procedure

NOTE
- The specific tools should be used for assembling and de-assembling all cover parts.
- To avoid unwanted disconnection, the cable must be fixed to the mechanical structure correctly.

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Chapter 4. Physical Installation
7-1. Remove the Control Station Cover
1. Loosen the 6 Allen screws on the rear of the Control station. (4mm Allen key.)
2. Remove the Control Station upper Cover.
3. Loosen the 2 Allen screw on the rear of the Control station.
4. Remove the Control Station lower Cover.

NOTE

Be sure that the cables are disconnected before taking out the cover.

7-2. Control Station Cover Reinstallation

• To reinstall the Control Station Cover, carry out the above operations in reverse order.

8. Completion

• None

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Chapter 4. Physical Installation
Job Card PHY 014A - Remove/Reinstall Generator Covers
1. Supplies

 None,

2. Tools

 Standard Tools

3. Required Effort

 Personnel: 1 Field Engineer

 Time: 10 minutes

4. Safety Precautions

WARNING

Never lay a cover down with the painted side on a hard surface.

5. Prerequisites

• None,

6. Procedure

NOTE

The specific tools should be used for assembling and de-assembling all cover parts.

6-1. Remove the Generator Cover

1. Remove the earth cable connected to the Generator Cover.

2. Loosen the 8 Allen screws of the Generator. (3mm Allen key.)

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3. Remove the Generator Cover.

6-2. Generator Cover Reinstallation

To reinstall the Generator Cover, carry out the above operations in reverse order.
1. Tighten the 8 Allen screws of generator (3mm Allen key).
2. Connect earth cable to the Generator Cover.

3. Install the Generator Cover.

7. Completion

• None

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Chapter 4. Physical Installation
Job Card PHY 015A – Attach Tube Label
1. Supplies

 None,

2. Tools

 None

3. Required Effort

 None

4. Safety Precautions

• None

5. Prerequisites

 None

6. Procedure

1. Find the Tube label to attach on the Gantry. The label is delivered in the envelope. (Envelope is delivered
with the pallet)
2. Attach Tube Label on the bottom of the Tube Front Cover.

7. Completion

• None

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Chapter 4. Physical Installation
Job Card PHY 016A – Installation Checklist
Perform the Installation checklist after installaing the Senographe Crystal.
Check Point Description Status

1. Check that there are any cracks, damages and scratches.

A. General
System Visual
Inspection
2.
3.
Check that there is discoloration.
Check that the equipment is clearly labeled.
□
4. Check that all side of baseplate is horizontal on the floor.

1. Switch ON the Senographe Crystal electrical power.

(See Chapter 5. 10. Turning on the System in installation manual)
B. Startup 2.
3.
Run the SenoCrystal program.
Log in the SenoCrystal (User ID: crystal, Password: 1234).
□
4. Click the ‘Search’ in the worklist and check that the patient list appears correctly.

C. Communication 1. Move to the ‘Capture’ tab and check that the values of kV, mAs etc can be adjusted.
between
SenoCrystal
Program and
2. Check that you can switch from ‘Manual mode’ to ‘AEC mode’ without any
problems. □
3. Check that the values of compression force and thickness can be adjusted.
Gantry

1. After changing the PACS server setting to default, take an image and check that
D. Communication
the image is sent to the PACS properly when the study is closed (if not, see Job
between
DICOM and
2.
Card ELE 018A – Setting CStore Connection).
Move to the ‘Viewer’ tap, send an image among taken images, and check that the
□
PACS
transmission has no problem.

1. Check that C-arm up/down keypad button work properly.

Check that C-arm rotation keypad button work properly.
E. Gantry
□
2.
Operation 3. Check that C-arm up/down footswitches work properly.
4. Check that Compression paddle up/down footswitches work properly.

1. Place the scale on the bucky.

2. Lower the compression paddle to 20 (daN or Kg).
3. Check whether it can keep its compression force for 30 seconds (repeat 3 times).
4. Lower the Compression Paddle to 7, 9, and 13 (daN or Kg).
5. Record measured value in the table below.
Base displayed Measured Upper Limit Lower Limit Result
F. Compression
Force
(daN or Kg) (Kg) (Kg) (Kg) Pass/Fail □
7 9 5

9 11 7

13 15 11

6. If the check fails, perform the compression force calibration (See the Service
Manual Job Card CAL 001A – Compression Force)

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Check Point Description Status
1. Set maximum compression force to 15 and 20 (daN or kV) in software setting.
2. Put a ‘Gain and Bad Pixel Map Calibration PMMA Block’ on the bucky as below.

3. Lower the compression paddle to maximum compression force 3 times.

4. Record the measured thickness value on the base display.
1st 2nd 3rd Upper Lower
Result
measured measured measured Limit Limit
Pass/Fail
(mm) (mm) (mm) (mm) (mm)

15(daN or
54 46
Kg)

20(daN or
54 46
Kg)

5. If the check fails, perform the compression thickness calibration (See the Service
Manual Job Card CAL 002A – Compression Thickness)
6. Install the ‘Magnification flat form’ and ‘paddle’.

G. Compression
Thickness □

7. Set the Magnification 1.5X in software setting as below.

8. Lower the compression paddle to maximum compression force 3 times.

9. Record the measured thickness value on the base display.
1st 2nd 3rd Upper Lower
Result
measured measured measured Limit Limit
Pass/Fail
(mm) (mm) (mm) (mm) (mm)

15(daN or
54 46
Kg)

20(daN or
54 46
Kg)

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Check Point Description Status
10. If the check fails, perform the compression thickness calibration (See the Service
Manual Job Card CAL 002A – Compression Thickness)
To check whether the edge of the X-ray field is matched to the edge of the Light field
properly.
1. Remove the face shield.
2. Insert the Gain and Bad Pixel Map Calibration PMMA Block into the face shield rail.

H. Collimator
3.
4.
Remove the Compression Paddle.
Take an image (28kV, 300mAs) in manual mode.
□
5. Check that there are no collimator line in the all sides of the image.
6. If there are collimator line, perform the calibration for x-ray and light filed adjustment
(See Job Card CAL 016M – X-ray Field Adjustment, Job Card CAL 017M – Light
Field Adjustment).
1. Place the Lead sheet on the Bucky.
2. Place the radiation dosimeter on center of the Bucky.
3. Make an exposure.
 26kVp, 28kVp, 30kVp, and 32kVp
 50mAs
4. Record measured value on the table.
(Tolerance: ± 1kV of exposed conditions)
Measured Upper Limit Lower Limit Result
I. kVp kVp
(kVp) (kVp) (kVp) (Pass/Fail)
□
26 27 25

28 29 27

30 31 29

32 33 31

5. If the check fails, perform the kVp calibration (See the Service Manual Job Card
CAL 011A – kVp Calibration)
1. Remove the Generator Cover.
2. Change mA cable connection (See Job Card CHK 005A – Check mAs).
3. Place the Lead plate (2mm) on the Bucky.
4. Make an exposure.
 20mAs, 50mAs, and 100mAs
 28kVp
5. Record measured value on the table.

J. mAs
(Tolerance: ± 15% of exposed conditions)
Measured Lower
□
Upper Limit Result
mAs (mAs) Limit
(mAs) (Pass/Fail)
(mAs)

20 23 17

50 57.5 42.5

100 115 85

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Check Point Description Status
6. If the check fails, perform the mAs calibration (See the Manual Job Card CAL
010A – Generator mA Auto Calibration)
7. Remove the Lead Plate.
8. Change mA Cable connection (See Job Card CHK 005A – Check mAs).
1. Put an ‘ACR Phantom’ on the bucky.
2. Lower the compression paddle to maximum compression force.
3. Take an image using Auto exposure.
4. Check that there is no artifact such as channel line or grid line in viewer mode of
SenoCrystal program.

K. Image Quality
5. Check that there is no fixed spike noise. If there is any spike noise, the surface of
the bucky and grid may contain dust so please remove it and take an image again □
for re-checking.
6. Check that there is no ghost artifact.
7. Check that there is no grid artifact.
8. Check that scoring requirements in viewer mode of SenoCrystal program:
Fibers: 4 or more, Specks: 3 or more, Masses: 3 or more

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Chapter 4. Physical Installation
Job Card PHY 017A – Configuration Data Value Check sheet
Check the setting Configuration Data Value after you have installed the Senographe Crystal.
Recommended Setting Setting Adjustable
Recommended
Code Description Value for Value for Value for Value
Value for LFOV
SFOV SFOV LFOV Range
Compressed thickness
D01 0 0
(normal)
Compressed thickness (1.5x
D02 150 150
Magnifies)
D03 Not use - - - -
Compression force
D04 0 0
(5kg/5daN)
Compression force
D05 0 0
(15kg/15daN)
D06 Rotation angle to zero degree 0 0
Generator or Detector
D07 0 0
Calibration mode
D08 Not use - - - -
D09 Not use - - - -
D10 Not use - - - -
D11 Not use - - - -
D12 Not use - - - -
D13 Not use - - - -
D14 Not use - - - -
Distance (up) of the
D15 compression paddle when it is 120 120 50-200
in Auto-release (Normal).
Distance (up) of the
compression paddle when it is
D16 70 70 50-150
in Auto-release
(Magnification).
D17 Time of the turning lamp 30 30 25-30
Uniform velocity of rotation for
D18 7 7 0-30
Level 1
D19 Not use - - - -
Acceleration time of rotation
D20 3 3 0-30
for Level 1
D21 Not use - - - -
Level 1 the deceleration time
D22 28 28 0-30
of rotation
D23 Not use - - - -
D24 Not use - - - -
Velocity of C-arm up and
D25 30 30 30-60
down for Level1
Velocity of C-arm up and
D26 30 30 30-60
down for Level2
Time of
D27 2 2 1-99
Acceleration/deceleration

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Recommended Setting Setting Adjustable
Recommended
Code Description Value for Value for Value for Value
Value for LFOV
SFOV SFOV LFOV Range

Maintaining time of the

D28 3 3 1-50
acceleration for Level1

Maintaining time of the

D29 1 1 0-50
deceleration for Level1
D30 Not use - - - -
D31 Not use - - - -
D32 Not use - - - -
D33 Not use - - - -
D34 Not use - - - -
Firmware version of Main
D35 current ver. current ver.
Board
Firmware version of Rotation
D36 current ver. current ver.
Board
Firmware version of
D37 current ver. current ver.
Compression board
D38 Firmware version current ver. current ver.
D39 Rotation angle coefficient 215 215 200-255
D40 Not use - -
D41 Not use - -
D42 REF_CLK2 CC data 90 90 0-210
D43 REF_CLK2 MLO data 80 80 0-210
Rotation position (from
D44 4 4 0-10
RMLO)
D45 Rotation position (from LMLO) 4 4 0-10
Rotation Encoder value
D46 99 99 80-110
adjusting for 1 degree
Initializing of rotation 180
D47 0 0
degree states
LFOV/SFOV selection for Grid
D48 1 0 0-1
Moving

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Chapter 5. Electrical Installation

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Chapter 5. Electrical Installation
Chapter 5. Electrical Installation information is given in the following modules:

• Job Card ELE 001A – Setting Time and Date

• Job Card ELE 002A – Setting Windows Key
• Job Card ELE 003A – Setting Windows Network
• Job Card ELE 004A – Setting language and region
• Job Card ELE 005A – Configuring SenoCrystal Software Settings
• Job Card ELE 006A – Setting PACS
• Job Card ELE 007A – Setting Printer
• Job Card ELE 008A - Back-up Software Configuration Data
• Job Card ELE 009M – Setting Patient Annotations on Image Display and Print
• Job Card ELE 010M – How to collect Log Files
• Job Card ELE 011M – How to Collect Image Files
• Job Card ELE 012M – How to Collect Pre Files
• Job Card ELE 013M – How to Collect Dark Image Files
• Job Card ELE 014A – Station Name Setting
• Job Card ELE 016A – Setting Window Type (Window Presentation LUT)
• Job Card ELE 017A – Setting Post Processing Type
• Job Card ELE 018A – Setting CStore Connection
• Job Card ELE 019A – Window Setting
• Job Card ELE 020A – Dose Target Table Value Setting
• Job Card ELE 021A – RSvP (Remote Service Platform) Installation
• Job Card ELE 022A – RSvP (Remote Service Platform) Setting
• Job Card ELE 023A – Windows Update Setting

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Chapter 5. Electrical Installation
Scenario ELE 001A - Electrical Installation Steering Guide

1. Context
This Scenario provides information for the physical phase of a first installation of Senographe equipment on the
customer site.
The installation is split into two phases:
• Physical installation: positioning and cabling the various sub-systems without applying power. This is
treated in this scenario.
• Electrical installation: powering on the system, configuration, and verification, up to start-up with the
customer. See Chapter 5 Electrical Installation.
The System will be installed within approximately 1.5 days (Physical installation (500 mins) + Electrical Installation
(220 mins)).

2. Steering Guide
Refer to the following Steering Guide for an outline of the recommended sequence of electrical installation,
followed by checks and calibration.

Time &
Step Description Job Card Done
Comments

Preliminary Power-up

1 System Powers up None 10 mins

Configuration

2 Configure the Time and Date Setting. Job Card ELE 001A – Time and Date 10 mins

- Setting

3 Configure the License Key Setting. Job Card ELE 002A – License Key 10 mins

Setting

4 Configure the Windows Network Setting. Job Card ELE 003A – Windows 10 mins

Network Setting

5 Configure the CrystalSettingEditor Setting. Job Card ELE 004A – Language and 15 mins

- Language Region Setting

- Detector Size Job Card ELE 016A – Window Type

- Acquisition Mode (Window Presentation LUT) Setting

- Compression Force unit Job Card ELE 017A – Post

Processing Type Setting

- Window Type for Storage
Job Card ELE 018A – CStore
- Processing Type
Connection Setting
- CStore Connection

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Time &
Step Description Job Card Done
Comments

- Windowing settings Job Card ELE 019A – Window

- Dose Target Table Setting

Job Card ELE 020A – Dose Target

Table Value Setting

6 Configure the SenoCrystal Software Setting. Job Card ELE 005A – SenoCrystal 10 mins

- Operator Software Settings

- System Job Card ELE 006A – PACS Setting

- Worklist Server Job Card ELE 007A – Printer Setting

- Storage Server

- Pinter List

7 Configure the Station Name Setting. Job Card ELE 014A – Station Name 5 mins

Setting

8 Install the RSvP (if required). Job Card ELE 021A – RSvP (Remote 5 mins

Service Platform) Installation

9 Configure the RSvP Setting (if required). Job Card ELE 022A – RSvP (Remote 5 mins

Service Platform) Setting

10 Configure the Windows Update Setting. Job Card ELE 023A – Windows 5 mins

Update Setting

Checks

11 Perform the tests described in Installation Job Card PHY 016A – Installation 120 mins

Checklist. Checklist

- General system visual inspection

- Start up test

- Communication test

- Gantry operation

- Compression force/thickness

- Collimator

- kVp/mAs

- Image Quality

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Chapter 5. Electrical Installation
Time &
Step Description Job Card Done
Comments

Completion

12 Configuration Data Value Checks Job Card PHY 017A – Configuration 5 mins

Data Value Check sheet

13 Backup the System Configuration Data Job Card ELE 008A – Software 10 mins

Configuration Data Back-up

14 Clean up room and complete paper-work - -

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Chapter 5. Electrical Installation
Job Card ELE 001A – Time and Date Setting
1. Supplies

• None

2. Tools

• None

3. Required Effort

• Personnel: 1 Field Engineer

• Time: 10 minutes

4. Safety Precautions

• None.

5. Prerequisites

• Log in to the Window (windows account: svc/Password: 1234)

6. Procedure

• Set the time zone according to the selected location and language.
1. Click Start > Control Panel.
2. Double-click Date and Time. The Date and Time window appears.

3. Click the Date and Time tab > the Change Time Zone button.
4. Select the current time zone according to the selected location.

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Chapter 5. Electrical Installation
5. Click the Internet Time tab.
6. Click the automatically synchronize with an Internet time server check box.
NOTE
-The Update Now button is not available unless the automatically synchronize with an Internet time
server check box is selected.
-If the PC is not connected to the Internet, click the Apply > OK buttons, and then, try synchronizing
the clock later.

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Chapter 5. Electrical Installation
Job Card ELE 002A – License Key Setting
1. Supplies

• None

2. Tools

• None

3. Required Effort

• Personnel: 1 Field Engineer

• Time: 10 minutes

4. Safety Precautions

• None.

5. Prerequisites

• Log in to the Windows (windows account: svc/Password: 1234)

6. Procedure

1. Remove the Control Station Cover (See Job Card PHY 013A - Remove/Reinstall Control Station Covers).
2. Check the product key of the supplied PC to set up the product key. The product key is located on the label
attached on the rear of the supplied PC.

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Chapter 5. Electrical Installation
3. Right-click Computer and click the Properties option. The computer properties window appears.

4. Click Change product key.

5. Enter the product key that is on the label attached on the rear of the supplied PC.

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Chapter 5. Electrical Installation
6. If Internet is connected network, select ‘Activate Windows online now’. If is not connected network, select
‘Show me other ways to activate’.

7. If you select ‘Show me other ways to activate’, following windows appears, Call the indicated number, and
then enter the code according to commend from call.

8. Reinstall the Control station Cover (See Job Card PHY 013A - Remove/Reinstall Control Station Covers).

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Chapter 5. Electrical Installation
Job Card ELE 003A – Windows Network Setting
1. Supplies

• None

2. Tools

• None

3. Required Effort

• Personnel: 1 Field Engineer

• Time: 10 minutes

4. Safety Precautions

• None.

5. Prerequisites

• Log in to the Windows (windows account: svc/Password: 1234)

6. Procedure
Set the network according to the installed equipment.

1. Click Start > Control Panel.

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Chapter 5. Electrical Installation
2. Double-click Change adapter settings

3. Right-click Local Area Connection. The connection property window appears.

4. Click the Internet Protocol (TCP/IP) radio button > the Properties button.

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5. Set the communication environment according to the hospital network configuration.

• If the network configuration must be manually made, click the Use the following IP address radio button,
enter the IP address, and click the OK button.

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Chapter 5. Electrical Installation
Job Card ELE 004A – Language and Region Setting
1. Supplies

• None

2. Tools

• None

3. Required Effort

• Personnel: 1 Field Engineer

• Time: 10 minutes

4. Safety Precautions

• None

5. Prerequisites

• Log in to the Window (Id: clinical/Password: 1234).

• Seno Crystal program will appear automatically. Close the Seno Crystal program.

6. Procedure

1. Execute CrystalSettingEditor.exe in C:\Mammo\SenoCrystalV1 folder.

2. Select the language that is displayed and used on the SenoCrystal program (Default: English).

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Chapter 5. Electrical Installation
3. Click Start > ‘Control Panel’.
4. Click Region and Language and move to ‘Formats’ tab

Format:
Language(Final destination)

5. Select Format referred to the below table

Language in SenoCrystal Format:

English English(United State)

French French(France)

German German(Germany)

Italian Italian(Italy)

Portuguese Portuguese(Portugal)

Spanish Spanish

Russian Russian(Russia)

Dutch Dutch(Netherlands)

Finnish Finnish(Finland)

Swedish Swedish(Sweden)

Norwegian Norwegian, Nynorsk(Norway)

Danish Danish(Denmark)

Turkish Turkish(Turkey)

6. Log in to the window with service account (ID: svc, Password: 1234) and repeat the step 3 to 4 for setting the
language.

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7. Move to ‘Administrative’ tab and click the ‘Change system location’ button (Default : English)

8. Select ‘Current system locale’ referred to the below table.

Language in SenoCrystal Current system locale:

English English(United State)

French French(France)

German German(Germany)

Italian Italian(Italy)

Portuguese Portuguese(Portugal)

Spanish Spanish

Russian Russian(Russia)

Dutch Dutch(Netherlands)

Finnish Finnish(Finland)

Swedish Swedish(Sweden)

Norwegian Norwegian, Nynorsk(Norway)

Danish Danish(Denmark)

Turkish Turkish(Turkey)

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9. Start SenoCrystal and login as administrator account (ID: crystral/Password: 1234).

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Job Card ELE 016A – Window Type (Window Presentation LUT)
Setting
1. Supplies

• None

2. Tools

• None

3. Required Effort

• Personnel: 1 Field Engineer

• Time: 5 minutes

4. Safety Precautions

• None

5. Prerequisites

• None

6. Background Information

6-1. Window (Contrast/Brightness) Presentation LUT

SenoCrystal supports to display images with two different presentation LUT function, linear and sigmoid.

On the condition of the same Window Center and Width, sigmoid LUT has larger diagnostic dynamic
range and more visible representation in nearly saturated region.

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B. Linear type window adjustment:

Linear conversion from stored pixel values to values to be displayed with sepecified Window
Center and Window Width. Window Center contains the input value that is the center of the
window. Window Width contains the width of the window.

C. Sigmoid type window adjustment:

Sigmoid Conversion from stored values to values to be displayed with specified Window Center
and Window Width.

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7. Procedure

NOTE
When transferring DICOM file to server, window type for presentation DICOM file had been fixed
"liner".
Since software version Ext.14, user can set the window type according to what hospital’s storage
server supports (Default is linear).
1. Execute ‘CrystalSettingEditor.exe’ in C:\Mammo\SenoCrystalV1 folder.
2. If hospital’s storage server supports sigmoid, please select the ‘Sigmoid’ option on the ‘Window Type for
Storage’ section.
3. If hospital’s storage server supports linear, please select the ‘Linear’ option on the ‘Window Type for
Storage’ section.

NOTE

Crystal software can set up multiple servers. If one of servers supports only linear, user has to set
the window type as a linear even though another server supports both linear and sigmoid.

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Job Card ELE 017A – Post Processing Type Setting
1. Supplies

• None

2. Tools

• None

3. Required Effort

• Personnel: 1 Field Engineer

• Time: 5 minutes

4. Safety Precautions

• None

5. Prerequisites

• None

6. Background Information

6-1. Preference Setting Supported on the Senographe Crystal System

Senographe Crystal is supporting three settings for default windowing values and two settings for storage
windowing preferences.

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6-2. Window Processing Type Options

Senographe Crystal is providing 2 options for default windowing values like below:

➢ Option 1: It has a similar look and feel to the S/W V1.0.0 Ext13.

➢ Option 2: It has a look and feel of a more contrast and sharp in comparison with the Option 1 (Default
setting from Ext16).

➢ Option 3: It has a look and feel of a less noisy in comparison with the Option 2.

[Figure 6-2-1] Mammographic Images for Presentation with Option 1 vs 2 vs 3

Normal Mode

Option 1 Option 2 Option 3

Softer Mode

Option 1 Option 2 Option 3

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Harder Mode

Option 1 Option 2 Option 3

6-3. eContrast Image Processing

The eContrast processing is an image processing that provides an image display for all breast tissue
(fatty and fibro glandular) form the chest to the nipple in a single image. After acquisition, eContrast is
applied to the image to create the processed image which then replaces the raw image on the screen
of the control station.
Depending on user preferences, you may choose between four eContrast levels. The final image
appearance varies according to the level and selected option 1 or 2 during installation. The following
four eContrast levels can be applied:
- eContrast Light
- eContrast Medium
- eContrast Intense
- eContrast Implant
As illustrated in the following diagram, four characteristics describe each eContrast level:
• Sharpness
• Smoothness
• Tissue penetration
• Contrast

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The following table gives a detailed description of each eContrast level by options.
eContrast
Description Diagram
Processing

Image look for radiologists who prefer

eContrast Light smooth images with a low level of
sharpness and tissue penetration.

Image look for radiologists who prefer a

compromise of all image display
eContrast
characteristics.
Medium
- Note: eContrast Medium is selected by
default in operator settings.

Image look for radiologist who prefer a high

eContrast
level of sharpness and contrast, and a very
Intense
high level of tissue penetration.

Image look for radiologists who prefer a

high level of sharpness and tissue
eContrast penetration, and a very high level of
Implant contrast.
- Note: It is applied to all images in which
the implant label is checked.

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7. Procedure

1. Open the C:\Mammo\SenoCrystalV1 folder.

2. Execute ‘CrystalSettingEditor.exe’.
3. Depending on the user preferences, select ‘Option1’ or ‘Option2’ on the ‘Processing Type’ section.

4. Click ‘OK’ button to save the current configuration.

5. Restart the Seno Crystal S/W.

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Job Card ELE 018A – CStore Connection Setting
1. Supplies

• None

2. Tools

• None

3. Required Effort

• Personnel: 1 Field Engineer

• Time: 5 minutes

4. Safety Precautions

• None

5. Prerequisites

• None

6. Background Information

A. A Connection for an Image B. A Connection for a Group of Images

When transferring an image into server, below sequence When transferring a group of images into server, Associate

happens once. In other words, if you transfer the 4 DICOM and Release happens only once. However, In the case of C-

files into server, below sequence happens 4 times. Store Request, it happens as many files as you transfer.

Seno Crystal Storage Server Seno Crystal Storage Server

Associate Request Associate Request

Associate Accept Associate Accept

C-Store Request
C-Store Request C-Store Response
:
:
C-Store Response
C-Store Request
C-Store Response
Release Request
Release Request
Release Response
Release Response

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7. Procedure

1. Execute ‘CrystalSettingEditor.exe’ in C:\Mammo\SenoCrystalV1 folder.

2. Depending on user preferences, select ‘A connection for an image’ or ‘A connection for a group of
images (Default)’ on the ‘CStore Connection’ section.

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Job Card ELE 019A – Window Setting
1. Supplies

• None

2. Tools

• None

3. Required Effort

• Personnel: 1 Field Engineer

• Time: 5 minutes

4. Safety Precautions

• None

5. Prerequisites

• None

6. Background Information

Senographe Crystal is supporting the Right-Click functionality in Capture or Viewer mode.

➢ Windowing changing factor: It is factor which can manage and control the change in pixel change's
window level and window width when user adjust the windowing (Default value is 7, refer to the [Table 2]
below).
➢ Vertical direction: It can be set to the Level or Width (Default value is LEVEL).
- LEVEL: A change in vertical direction will alter the value of window level.
- WIDTH: A change in vertical direction will alter the value of window width.
➢ Horizontal direction: If the vertical direction is selected to Level, the horizontal direction is automatically
changed to the other one to Width.
- LEVEL: A change in horizontal direction will alter the value of window level.
- WIDTH: A change in horizontal direction will alter the value of window width.
[Table 1] Change in window level and width by factor (when the x and y coordinate moved 10 pixels)

Factor Change in Level Change in Width

1 1 2

2 2 4

3 3 6

4 4 8

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Factor Change in Level Change in Width

5 5 10

6 6 12

7 7 14

8 8 16

9 9 18

10 10 20

11 11 22

12 12 24

13 13 26

14 14 28

15 15 30

7. Procedure

1. Open the C:\Mammo\SenoCrystalV1 folder.

2. Execute ‘CrystalSettingEditor.exe’.
3. Depending on user preferences, set the ‘Windowing changing factor’, ‘Vertical direction’ and
‘Horizontal direction’ on the ‘Windowing settings’ section.
[Default windowing]
- Moving speed: 7 (1-15)
- Vertical direction: LEVEL
- Horizontal direction: WIDTH

4. Click ‘OK’ button to save the current configuration.

5. Restart the Crystal S/W.

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Job Card ELE 020A – Dose Target Table Value Setting
1. Supplies

• None

2. Tools

• None

3. Required Effort

• Personnel: 1 Field Engineer

• Time: 5 minutes

4. Safety Precautions

• None

5. Prerequisites

• None

6. Procedure

1. Execute ‘CrystalSettingEditor.exe’ in C:\Mammo\SenoCrystalV1 folder.

2. Depending on user preferences, set the dose value for ‘Correction Factor’ on the ‘Dose Target Table’
section (Default value: 1).

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NOTE
A higher value of correction factor than default,1.0, have better image quality, but the skin or nipple
could be saturated. The lower value of correction factor than the default is set, the less skin or nipple
saturation could be occurred, but the image quality is less compensated.
The following simulated samples (figure 1) describe how the correction factor delivers image
quality.
The thickness of sample images are modified to 50 mm with a spacer, and acquired with AEC mode.
The correction factor of sample (a) is 1.0, default value. The sample (b) and (c) are 0.8 and 1.2,
respectively.

(a) 1.0 (default) (b) 0.8 (c) 1.2

3. Click the ‘OK’ button to save the current configuration.

4. Restart the Seno Crystal S/W.

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Job Card ELE 005A – SenoCrystal Software Settings
1. Supplies

• None

2. Tools

• None

3. Required Effort

• Personnel: 1 Field Engineer

• Time: 10 minutes

4. Safety Precautions

• None.

5. Prerequisites

• Log in to the SenoCrystal (Id: crystal/Password: 1234).

6. Procedure

At startup the program displays the main window. And then select SETTINGS as shown below.

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6-1. Setting Operator

6-1-1. Add Operator

1. Click button.

2. Enter ID in the ID box and Name in the Name box.

3. Enter Password in the Password box. Repeat is the box to reconfirm the password.

6-1-2. Change Operator Password

1. Click button.
2. Enter the existing password in the Old Password box.

3. Enter the new password in the New Password box. Repeat is the box to reconfirm the new password.

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6-1-3. Delete Operator Account

1. Click button.
2. A message box is shown to confirm Delete.
3. Click Yes, and the selected account will be deleted.

6-2. Setting System

6-2-1. Set / Change Local AE Title

1. Enter the AE Title in the System - Local AE Title box to be used for Seno Crystal. To apply the changes, click
Apply, and the present setting will be saved.

6-2-2. Set / Change Institution Name

1. Enter the hospital name in the System – Institution box to be used for Seno Crystal.
2. The hospital name entered will be recorded during DICOM Encoding.
To apply the changes, click the Apply button in the lower-left, and the present setting will be saved.

6-2-3. Set / Change Modality & Matching Type

1. You can select the Modality to query the Worklist using Worklist Query Modality.
2. You can select the Modality Type to record during DICOM File Encoding using DICOM Encoding Modality.
MG : Mammography
DX : Digital Radiography

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CR : Computed Radiography
3. You can choose the Type to match the procedure using Procedure Matching Type.
4. You can set the Automatically Apply Digital Marker to activate or deactivate.
To apply the changes, click the Apply button in the lower-left, and the present setting will be saved.

6-2-4. Set / Change Worklist Auto Query

1. When Auto is selected, the scheduled study having the worklist server will be queried in worklist.
2. You can set the Query time intervals in minutes.
3. When Not Use is selected, Auto Query will not be use.
* To apply the changes, click Apply, and the present setting will be saved.

6-2-5. Set Reject/Repeat Management

1. Selecting Activation will activate Reject Management.

2. Selecting Deactivation will deactivate Reject Management.

6-2-6. Set Free Space

1. When Manual is selected, you can delete any unnecessary previous images.
2. When Auto is selected, old images are automatically deleted according to the duration and HDD space
conditions.

6-2-7. Set / Change Image Data Path

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1. The path to save the images can be set and changed.
2. Click “...”button to change the path.

3. After selecting the folder to change, click OK.

* To apply the changes, click Apply, and the present setting will be saved..

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Job Card ELE 006A – PACS Setting
1. Supplies

• None

2. Tools

• None

3. Required Effort

• Personnel: 1 Field Engineer

• Time: 10 minutes

4. Safety Precautions

• None.

5. Prerequisites

 Log in to the SenoCrystal (Id: crystal/Password: 1234).

6. Procedure

6-1. Setting Worklist Server

6-1-1. Add Worklist Server

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1. To add Worklist Server, click Add.

2. Enter the AE Title of the Server to add to the AE Title box.

3. Enter the IP Address of the Server to add to the IP Address box.
4. Enter a port to communicate with the server.
* When you click Add, the server setting is added.

6-1-2. Change Worklist Server

1. To change the setting of the added Worklist Server, click Edit.

2. Enter the AE Title to be changed in the AE Title box.
3. Enter the IP Address to be changed in the IP Address box.
4. Enter the port to be changed in the Port box.
* When you click Edit, the server setting is changed.

6-1-3. Delete Worklist Server

1. Click Delete.

* When you click Yes in the message box, the selected server setting will be deleted.

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6-1-4. Set Worklist Server Default
1. Choose a server to use as default, and click Default.

2. The Default box of the chosen server is checked.

To apply the changes, click the Apply button in the lower-left, and the present setting will be saved.

6-2. Setting Storage Server

6-2-1. Add Storage Server

1. To add Storage Server, click Add.

2. Enter the AE Title of the Server to add to the AE Title box.

3. Enter the IP Address of the Server to add to the IP Address box.
4. Enter a port to communicate with the server.
* When you click Add, the server setting is added.

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6-2-2. Change Storage Server

1. To change the setting of the added Storage Server, click Edit.

2. Enter the AE Title to be changed in the AE Title box.
3. Enter the AE Title to be changed in the IP Address box.
4. Enter the port to be changed in the Port box.
* When you click Edit, the server setting is changed.

6-2-3. Delete Storage Server

1. Click Delete.

* When you click Yes in the message box, the selected server setting will be deleted.

6-2-4. Set Storage Server Default

1. Choose a server to use as default, and click Default.

2. The Default box of the chosen server is checked. You can set several defaults of Storage Server.

To apply the changes, click the Apply button in the lower-left, and the present setting will be saved.

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Job Card ELE 007A – Printer Setting
1. Supplies

• None

2. Tools

• None

3. Required Effort

• Personnel: 1 Field Engineer

• Time: 10 minutes

4. Safety Precautions

• None.

5. Prerequisites

• Log in to SenoCrystal (Id: crystal/Password: 1234).

6. Procedure

6-1. Adding a Printers List

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1. Click Add in the Printer List pane to open the following dialog box.

2. Type the related information in the Network Setting text boxes and click OK to add the printer server to the
Printer List.

6-2. Editing Printer Server Information

1. Click Edit in the Printer List pane to open the following dialog box.

2. Modify the related information in the Network Setting text boxes and click OK to register the changes in the
Printer List.

6-3. Delete Printer

1. Click Delete.

* When you click Yes in the message box, the selected server setting will be deleted.

6-4. Set Printer Default

1. Choose a printer to use as default, and click Default.

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2. The Default box of the chosen printer is checked. You can set several defaults of Printer
To apply the changes, click the Apply button in the lower-left, and the present setting will be saved.

SizDICOM.ini’s content

[LOG_SETTING]
SIZLOGGER_LEVEL=0
SIZLOGGER_ERROR_LEVEL=3

[CUSTOMIZE_TAG]
MANUFACTURER_MODELNAME=Seno_Crystal_
MANUFACTURER=GE MEDICAL SYSTEMS
INSTITUTION_ADDRESS=
STUDY_DESCRIPTION_DEFAULT=Mammography
Routine

[CHARACTER_SET]
CHARSET_STORE_SAVE=ISO_IR 100
CHARSET_STORE_WORKLIST=ISO_IR 100
PERSONNAME_CARET_REQUIRED=0

[TRANSFER_SYNTAX]
MWL_SCU=ImplicitVRLittleEndian
#MWL_SCU=ExplicitVRLittleEndian
#MWL_SCU=ExplicitVRBigEndian
#STORE_SCU=ImplicitiVRLittleEndian
STORE_SCU=ExplicitiVRLittleEndian
#STORE_SCU=ExplicitiVRBigEndian

[SCU_AETITLE_DUPLICATE]
IS_DUPLICATED_MWL_AETITLE=0
DUPLICATED_MWL_AETITLE=
IS_DUPLICATED_STORAGE_AETITLE=0
DUPLICATED_STORAGE_AETITLE=

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▪ LOG_SETTING: Set the level of the log files that are recorded when using the DICOM function of the
SenoCrystal program.
 SIZLOGGER_LEVEL: Set the level (0-3) of the log being recorded when the DICOM function is running.
As the log level is higher, the more detailed information is recorded.
 SIZLOGGER_ERROR_LEVEL: Set the log level (0-3) of the error occured when the DICOM function is
running. As the log level is higher, the more detailed information is recorded.
▪ CUSTOMIZE_TAG: Set some tag values saved in the DICOM file of the SenoCrystal program.
 MANUFACTURER_MODELNAME: Set the value for the Manufacturer’s Model Name tag(0008,1090).
 MANUFACTURER: Set the value for the Manufacturer tag(0008,0070).
 INSTITUTION_ADDRESS: Set the value for the Institution Address tag(0008,0081).
 STUDY_DESCRIPTION_DEFAULT: Set the default value for the Study Description tag(0008,1030). It is
used when the Worklist order is created by ManualEntry or when the content related to Study Description
in the order information a assigned from Worklist Server is missed.
▪ CHARACTER_SET: Set the DICOM Specific Character set.
 CHARSET_STORE_SAVE: Set the specific character set to be used on the DICOM Store function.
 CHARSET_STORE_WORKLIST: Set the sepcific character set to be used on the DICOM MWL SCU
function.
 PERSONNAME_CARET_REQUIRED: Set the function to check whether the caret(^) is in the Person
Name Data used on the SenoCrystal program or to complement the data or not (0: do not check, 1:
check).
▪ TRANSFER_SYNTAX: Set the Transfer Syntax UID tag(0002,0010) applied when using the DICOM function
of the Secnocrytal program.
 MWL_SCU: Set the transfer syntax used on the Worklist function running.
 STORE_SCU: Set the transfer syntax used on the Store function running.
▪ SCU_AETITLE_DUPLICATE: Set the non-standard MWL SCP and Storage SCP. This values are using for
only non-standard PACS(e.g. RAYPAX)
 IS_DUPLICATED_MWL_AETITLE: Set enable/disable of MWL SCU AE Title indicated in
DUPLICATED_MWL_AETITLE in SizDICOM.ini not in the Setting Tab of SenoCrystal.
 DUPLICATED_MWL_AETITLE: Set the MWL SCU AE Title to use MWL Query instead of Setting Tab of
SenoCrystal.
 IS_DUPLICATED_STORAGE_AETITLE: Set enable/disable of STORAGE SCU AETitle indicated in
DUPLICATED_STORAGE_AETITLE in SizDICOM.ini not in the Setting Tab of SenoCrystal.
 DUPLICATED_STORAGE_AETITLE: Set the STORAGE SCU AE Title to use MWL Query instead of
Setting tab of SenoCrystal.

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Job Card ELE 014A – Station Name Setting
1. Supplies

• None

2. Tools

• None

3. Required Effort

• Personnel: 1 Field Engineer

• Time: 5 minutes

4. Safety Precautions

• None.

5. Prerequisites

• Log in to the Windows (windows account: svc/Password: 1234)

6. Procedure

NOTE
Station name is identified the machine that produced the composite instances by users.
In case of our system, we use the station name as a computer name of console workstation. If a
customer wants to change a station name to such as room name or machine name..Etc, FE Should
changes the Computer name. To change the Computer name from the default, perform the following
procedure.
1. Click ‘Start’ >’Control panel’.

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2. Click the ‘System’.

3. Click the ‘Change Settings’ button.

4. Click the ‘Change..’ button.

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5. Enter the Station name as produced customer.

WARNING
If the computer name contains one or more non-allowed character when you import images in
other review workstation, there may be problem caused by Station name.
The recommended Station name only contains letters (A-Z,a-z) and digits (0-9).

NOTE
Entered characters are saved as uppercase characters when using the Station Name in DICOM tag.

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6. You must restart your computer to apply these changes.

7. Completion

1. Log in to the Windows (windows account: crystal/Password: 1234).

2. Click the Start> Control panel> System.
3. Check whether the station name is changed correctly.

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Job Card ELE 021A – RSvP (Remote Service Platform)
Installation
1. Supplies

• None

2. Tools

• None

3. Required Effort

• Personnel: 1 Field Engineer

• Time: 15 minutes

4. Safety Precautions

• None

5. Prerequisites

• Log in to the Windows (windows account: svc/Password: 1234)

6. Procedure

NOTE
If the customer wants the RSvP (Remote Service Platform) active on the system, do the following
steps to enable RSvP.
If the customer does not want the RSvP (Remote Service Platform) active on the system, you can
skip this session.

1. Ensure that the RSvP is installed before installing it. if it is installed, skip this job card and go to the Job
Card ELE 022A – RSvP (Remote Service Platform) Setting.
2. To install and active the RSvP, you must log in to the Window with service account (windows account:
svc/Password: 1234) everytime.

3. Type ‘cmd’ into Start Menu Search box and then open the Command Prompt.

4. Type the ‘control userpasswords2’ into the Command Prompt box.

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5. It will open ‘User Accounts’ window.

6. Click the ‘svc’ and click the ‘User must enter a user name and password to use this computer’
checkbox two times (it should be unchecked) and the click the ‘OK’ button.

7. It will open “Automatically Log On” window.

8. Enter the new password which you set before and click ‘OK’ button.

9. Reboot the Acquisition Workstation to check that the Windows will automatically login and not ask for
password.

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10. Once the Acquisition Workstation is fully booted up, the SenoCrystal login screen appears on the AWS
Monitor.

11. Click the ‘X’ button.

12. Insert the SenoCrystal Software Installation CD (Disk 2/2) and browse the \PreInstalled\ folder.
13. Copy the ‘PreInstalled\InSiteRSvPAgent-i386-Rel-python.1.6.P2.7.13-
DI_DGS_Mammo32_EVA1.3_R01.6.zip’ file to ‘C:\’.
14. Right click on the ‘C:\ InSiteRSvPAgent-i386-Rel-python.1.6.P2.7.13-
DI_DGS_Mammo32_EVA1.3_R01.6.zip’ file and click ‘Extract All…’.

15. Click the ‘Extrack’ button.

16. Open the C:\InSiteRSvPAgent-i386-Rel-python.1.6.P2.7.13-DI_DGS_Mammo32_EVA1.3_R01.6 folder.

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17. Run a ‘Install.bat’ file and wait until the installation is complete.

18. Once installation is complete, go to ‘C:\users\svc\AppData\Roaming\Microsoft\Windows\Start

menu\programs\Startup’ folder.

19. Move ‘InSite Agent’ icon on the window desktop to

‘C:\users\svc\AppData\Roaming\Microsoft\Windows\Start menu\programs\Startup’ folder.

20. To install the oepn SSH, open the \Preinstalled folder.

21. Run the ‘setupssh-7.4p1-1.exe’.

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22. Click the ‘Next >’ button.

23. Select ‘I accept the terms of the License Agreement’ and click the ‘Next >’ button.

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24. Click the ‘Next >’ button.

25. Click the ‘Next >’ button.

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26. Click the ‘Next >’ button.

27. Click the ‘Next >’ button.

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28. Click the ‘Next >’ button.

29. Click the ‘Next >’ button.

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30. Click the ‘Install’ button.

31. Click the ‘Finish’ button.

32. Once the installation is complete, copy ‘PreInstalled\sshd_config’ file to ‘C:\Program

Files\OpenSSH\etc\sshd_config’

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7. Completion

1. Type the ‘cmd’ into Start Menu Search box and then open the Command Prompt.

2. Type the ‘services.msc’ into the Command Prompt box and press the enter key.
3. Find ‘OpenSSH Server’ and verify that it is running and the Startup Type is ‘Automatic’. If it is not, please
change the Startup Type to ‘Automatic’.

4. Reboot the PC.

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Job Card ELE 022A – RSvP (Remote Service Platform) Setting
1. Supplies

• None

2. Tools

• None

3. Required Effort

• Personnel: 1 Field Engineer

• Time: 5 minutes

4. Safety Precautions

• None

5. Prerequisites

• None

6. Procedure

1. Once you have successfully logged in Windows.

2. Type the ‘cmd’ into Start Menu Search box and then open the Command Prompt.
3. Type the ‘SetAgetConfig.py -sn “Device serial number”’ (e.g.EVA13R16T) into the Command Promt
box and press the enter key.

4. Click the right button on the ‘RSvP’ icon on the tray and select ‘Configure Agent’ menu.

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5. It will open the ‘Agent Configuration’ window.

6. Enter the System ID into the ‘Display Name’ and ‘CRM Number’ fields.

NOTE
• Serial Number: It is recommended to use the System Serial No.
• CRM Number: It is recommended to use the System ID.
• Display Name: It will be displayed on the FFA site. it recommended to use the same value as
CRM Number (System ID).
All the characters in this field should be in upper case characters (A maximum 20-character).
Serial Number, CRM Number and Display Name are unique number/name so you can not use a
no/name that already exists in other systems.

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7. Change the Proxy configuration to ‘Enabled’ and enter the Port no, IP Address, Username and
Password, which are assigned from Hospital.

8. Click the ‘Submit’ button.

9. To start the RSvP, click the right button on the ‘RSvP’ icon on the tray and select ‘Start Agent’ menu.

10. If necessary, you can select the ‘Enable Remote Access’ menu according to the customer’s need.

11. To set the RSvP to start automatically when the window boots up, type the ‘services.msc’ into the
Command Prompt box and press the enter key.

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12. It will open the ‘Services’ window.
13. Find the ‘insite’ in the services list.

14. Click the right button and select the ‘Properties’ on the context menu.

15. Change the startup type to ‘Automatic’ from ‘Manual’ and click ‘OK’ button.

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16. Find the ‘InSite Desktop’ in the services list.

17. Click the right button and select the ‘Properties’ on the context menu.

18. Change the startup type to ‘Automatic’ from ‘Manual’ and click the ‘OK’ button.

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NOTE
If the system is registered to the server properly, you can see the “Agent successfully registered.”
message or if you move the mouse on the Agent icon, you can see the “Agent registered” but
please note that It will take about 5 minutes to registered on the server also it will take a few hours
to connect remotely.

7. Completion

• None

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Job Card ELE 023A – Windows Update Setting
1. Supplies

• None

2. Tools

• None

3. Required Effort

• Personnel: 1 Field Engineer

• Time: 5 minutes

4. Safety Precautions

• None

5. Prerequisites

• None

6. Procedure

1. Once you have successfully logged in Windows.

2. Click ‘Start’ button and click on the ‘Search programs and files’.
3. Type ‘Windows Update’ and press Enter.
4. Double-click ‘Change settings’.

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5. Open the dropdown menu under the ‘Important Updates’ header. the list will hsow the ways in which you
can manage the Windows updates. The options are as follows:
- Install updates automatically (recommended): Choose this option to have Windows Update automatically
check for, download, and install important security patches.

- Download updates but let me choose whether to install them: Choose this to have Windows Update
automatically check for and download important updates but not install them. You'll have to explicitly choose to

install the updates either from Windows Update or during the next shutdown process.

- Check for updates but let me choose whether to download and install them: With this option, Windows
Update will check for and notify you of available updates but you'll need to manually approve the download and

installation of them.

- Never check for updates (not recommended): This option disables Windows Update completely in Windows
8, 7, or Vista. When you choose this, Windows Update won't even check with Microsoft to see if important

security patches are available.

6. Select “Download updates but let me choose whether to install them” from the dropdown menu.

7. Click the ‘OK’ button to save your changes.

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Job Card ELE 008A – Software Configuration Data Back-up
1. Supplies

• Image Software (5506254-3,-4,-5,-6,-8,-9 SENO CRYSTAL IMAGE SOFTWARE)

2. Tools

• None

3. Required Effort

• Personnel: 1 Field Engineer

• Time: 10 minutes

4. Safety Precautions

• None.

5. Prerequisites

• Log in to the Window (windows account: svc/Password: 1234)

6. Procedure

6-1. Backing up configuration Data

If the previous SenoCrystal database must be kept, make a copy of the data items first and restore them after
SW reinstallation.
1. SenoCrystal login screen will appear automatically when you log in to the Window. Click X to close it.

2. Open the C:\Mammo\SenoCrystalV1 folder.

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3. Start CrystalSettingEditor.exe.

4. Take a note on a Backup Data Sheet before upgrading.\

5. Check the box ( ) and take a note below Backup Data Sheet 1 per the information on CrystalSetting Editor.
[Table 2] Backup Data Sheet 1 – CrystalSetting Editor

CrystalSetting Editor
Language □ English □ Danish
□ French □ Finnish
□ German □ Swedish
□ Italian □ Norwegian
□ Portuguese □ Danish
□ Spanish □ Turkish
□ Russian

Detector Size □ LFOV

□ SFOV

Acquisition Mode □ Auto (Default)

□ Manual
□ By Generator

Compression □ kg (Default)
Force Unit □ daN

Window Type for □ Sigmoid

Storage □ Linear (Default)

Processing Type □ Option1

□ Option2 (Default)
□ Option3
CStore Connection □ A connection for an image
□ A connection for a group of
images (Default)

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CrystalSetting Editor
Windowing Windowing changing factor:
settings Vertical direction:
Horizontal direction:
Dose Target Table Correction Factor :

6. Close out of CrystalSettingEditor.exe and the SenoCrystalV1 folder.

7. Start SenoCrystal Software and Log in (ID: Crystal / Password: 1234).

8. Click the “SETTINGS” tab.

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9. Check the Local AE title, Institution Name, Modality and Matching type on the “SETTINGS” tab and
write down the information on the table 2: Backup Data Sheet2 below.

[Table 2] Backup Data Sheet 2- Local AE, Institution Name and Modality

Local AE title, Institution Name

Local AE title

Institution Name

Modality & Matching type

Worklist query
modality

DICOM encoding
modality

Procedure
description filter

10. Click the ‘WORKLIST’ tab and click the ‘Shut Down’ to close out of Seno Crystal Software.

11. Open the C:\backup folder and create a “BackupData_YYYYMMDD” folder.

12. Open the C:\Mammo\SenoCrystalV1 folder.

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13. Copy the ‘Database’ and ‘Setting’ folders.

- Database (located in C:\Mammo\SenoCrystalV1)

- Setting (located in C:\Mammo\SenoCrystalV1)

14. Open the C:\BackupData_YYYYMMDD folder and paste all folders above to C: \BackupData_YYYYMMDD

15. Open the C:\Mammo\SenoCrystalV1\SMAMAcqProg folder.

16. Copy the ‘CAL1’ and ‘CAL2’ folders.

- CAL1 (located in C:\Mammo\SenoCrystalV1\SMAMAcqPro)

- CAL2 (located in C:\Mammo\SenoCrystalV1\SMAMAcqPro)

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17. Paste all folders above into C:\BackupData_YYYYMMDD.

18. Close out of the SMAMAcqProg folder and the BackupData_YYYYMMDD folder.

19. It is also recommended to copy the backupData folder to some external media (e.g. CD, USB)
CAUTION
If you want to backup all datas for reinstalling Seno Crystal Image Software after replacing the
workstation computer (not for upgrading it), you must copy the backup folder to some external media
(e.g. CD, USB) to avoid losing all datas.
20. Start SenoCrystal and Login to SenoCrystal. (ID: crystal / Password: 1234).

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Job Card ELE 009M – Patient Annotations on Image Display and
Print Setting
1. Supplies

• None

2. Tools

• None

3. Required Effort

• Personnel: 1 Field Engineer

• Time: 10 minutes

4. Safety Precautions

• None

5. Prerequisites

• None

6. Procedure

The objective of this procedure is to inform that how to change the patient annotations on the image displayed
in viewer mode and printed. It is possible to modify the following items:
• Font Size
• Order
• Position
• Font Color
• Hide/Unhide
• Ruler

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The total number of annotation items displayed on the image is 30.

[Figure 1] Patient annotations on image displayed in viewer mode and printed

If necessary, according to the customer’s need, you can change the font size, order, position, color,
hide/unhide for each annotation item and you can display/undisplay the ruler on the image as editing the
‘DICOMInfo.ini’ file. it (C:\Mammo\SenoCrystalV1\Doc\DICOMInfo.ini) is composed as described below.

DICOMInfo.ini’s content

[ITEM1]
dicominfo = 1
position = LT
fontstyle = SMALL
fonttype = NORMAL

[ITEM2]
dicominfo = 2
position = LT

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DICOMInfo.ini’s content
fontstyle = SMALL
fonttype = NORMAL
…
[ITEM30]
dicominfo = 0
position = LB
fontstyle = SMALL
fonttype = HIDE

[RULER]
display = true

NOTE

The ‘fontstyle’ in [ITEMX] is unused.

The meanings of ‘dicominfo’ numerical value are shown in the table below.

DICOMInfo.ini’s content

// DICOM Information
// 1. Image Index
// 2. Image Number
// 3. Content Time (Exam)
// 4. Series Number
// 5. Institution Name
// 6. Study Date
// 7. Study Description
// 8. Body Part Examined
// 9. Manufacturer ModelName
// 10. Modality
// 11. Patient's ID
// 12. Patient's Name
// 13. Patient's BirthDate
// 14. Patient's Sex
// 15. Patient's Age
// 16. Exposure Index
// 17. Exposure (mAs)
// 18. Exposure Time(mSec)
// 19. Tube Current (mA)
// 20. kVp (kV)

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DICOMInfo.ini’s content
// 21. Window Width (W)
// 22. Window Center (L)
// 23. Zoom Ratio(%) (Z)
// 24. Roate/Flip Flag (Rotat/Flip)
// 25. View Position Examined
// 26. ImageLaterality & View Position Examined
// 27. Sex/Age
// 28. Exposure (AGD)
// 29. Thickness
// 30. Compression Force
// 31. Positioner Primary Angle
// 32. Estimated Radiographic Magnification Factor
// 33. Anode Target Material / Filter Material
// 34. Operators' Name
// 35. Accession Number

The meaning of the ‘position’ value is shown in the table below.

DICOMInfo.ini’s content

// String Position
// @ LT (Left Top)
// @ LB (Left Bottom)
// @ RT (Right Top)
// @ RB (Right Bottom)

The meaning of the ‘fonttype’ value is shown in the table below.

DICOMInfo.ini’s content

// Font Type
// @ HIGHLIGHT1 (white)
// @ HIGHLIGHT2 (yellow)
// @ NORMAL (gray)
// @ IMPORTANT (cyan)
// @ HIDE

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6-1. How to Change the Annotation Item Font Size
1. If custoemr wants to change the font size for displayed annotation items, please change the size value in
‘Conf.ini’ file.
2. Open C:\Mammo\SenoCrystalV1\Conf.ini file in Notepad.
3. Search the "Overlay_Font_Size".
4. Enter the desired font size vlaue.

Conf.ini’s content

[FONT]
Overlay_Font_Size = 10

5. Save the file and restart the Seno Crystal S/W.

6. Please check the annotations on images are displayed appropriately without truncated characters after changing
the size of font.

6-2. How to Change the Annotation Item Order

1. If customer wants to change the displayed item order, please change the value of the dicominfo in
‘DICOMInfo.ini’ file.
2. Open C:\Mammo\SenoCrystalV1\DICOMInfo.ini file in Notepad.
3. Enter the desired dicominfo number where you want (refer to the [Figure 1] Patient annotations on image
displayed in viewer mode and printed).

4. Save the file and restart the Seno Crystal S/W.

6-3. How to Change the Annotation Item Position

1. If customer wants to change the position for displayed annotation items, please change the value of the
position in ‘DICOMInfo.ini’ file.
2. Open C:\Mammo\SenoCrystalV1\DICOMInfo.ini file in Notepad.
3. Enter the desired position value for [ITEM] you want to change.
• LT (Left Top)
• LB (Left Bottom)
• RT (Right Top)
• RB (Right Bottom)

NOTE

RT (Right Top) and RB (Right Bottom) are normally not used because the string positions will be
changed automatically from LT and LB to RT and RB when the left breast is displayed.

4. Save the file and restart the Seno Crystal S/W.

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6-4. How to Change the Annotation Item Font Color
1. If customer wants to change the font color for displayed annotation items, please change the value of the
fonttype in ‘DICOMInfo.ini’ file.
2. Open C:\Mammo\SenoCrystalV1\DICOMInfo.ini file in Notepad.
3. Enter the desired fonttype value for [ITEM] you want to change.
• HIGHLIGHT1 (white)
• HIGHLIGHT2 (yellow)
• NORMAL (gray)
• IMPORTANT (cyan)

4. Save the file and restart the Seno Crystal S/W.

6-5. How to Hide the Annotation Item

1. If customer wants to hide the annotation items, please change the value of the fonttype in
‘DICOMInfo.ini’ file.
2. Open C:\Mammo\SenoCrystalV1\DICOMInfo.ini file in Notepad.
3. Change the fonttype value to HIDE for [ITEM] you want to hide.

DICOMInfo.ini’s content

[ITEM1]
dicominfo = 1
position = LT
fontstyle = SMALL
fonttype = HIDE

4. Save the file and restart the Seno Crystal S/W.

WARNING
The maximum number of ITEMs on image displayed in viewer mode and printed is 15 for each
position (LT, LB) (refer to above [Figure1]). However, these 30 ITEMs may overlap when you see the
image in viewer mode 1x2 or 2x2.
If the number of ITEMs is more than 15, some ITEMs will be hiding even though user didn’t set
fonttype to HIDE.

6-6. How to Hide/Unhide the Ruler

1. If customer wants to hide/unhide the ruler on image displayed in viewer mode and printed, please change
the value of the display for [RULER] in ‘DICOMInfo.ini’ file.
2. Open C:\Mammo\SenoCrystalV1\DICOMInfo.ini file in Notepad.
3. Change the display value to true/false (default is true).

DICOMInfo.ini’s content

[RULER]
display = true/false

4. Save the file and restart the Seno Crystal S/W.

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Job Card ELE 010M – How to Collect Log Files

1. Supplies

• None

2. Tools

• None

3. Required Effort

• Personnel: 1 Field Engineer

• Time: 5 minutes

4. Safety Precautions

• None

5. Prerequisites

 All steps should be proceeded after turning SenoCrystal software off

6. Overview

• Log Structure - See Chapter7. 1-1.Log Structure

7. Procedure

If you need, you can enable the front USB.

Log in to the Window (windows account: svc/Password: 1234). (See Job Card CFG 006M – Enable Front USB

port)

WARNING

USB device should be disabled after the usage of the enabled USB driver.

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7-1. Copy the Log Folder

1. Insert USB driver.

2. Create the “Corrected Log Files” folder in your USB drive.

3. Copy the “log” folder in C:\Mammo\SenoCrystalV1 folder to “Corrected Log Files” folder.

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Job Card ELE 011M – How to Collect Image Files

1. Supplies

• None

2. Tools

• None

3. Required Effort

• Personnel: 1 Field Engineer

• Time: 5 minutes

4. Safety Precautions

• None

5. Prerequisites

 All steps should be proceeded after turning SenoCrystal software off

6. Procedure

If you need, you can enable the front USB.

Log in to the Window (windows account: svc/Password: 1234). (See Job Card CFG 006M – Enable Front USB

port)

WARNING

USB device should be disabled after the usage of the enabled USB driver..

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6-1. Copy the ImageData Folder

1. Insert USB driver.

2. Create the “Corrected O and P Files” folder in your USB drive (O File: RAW, P File: PROCESSED).

3. Copy the “ImageData” folder in C:\ to “Corrected O and P Files” folder.

6-2. Copy the Main Files

1. Copy the Main*.raw files. (Main File: applied only Offset calibration)

2. Create the “Corrected Main Files” folder in your USB drive.

3. Copy the “Main*.raw” (MainYYYYMMDD_HHMMSS.raw) files in

C:\Mammo\SenoCrystalV1\SMAMAcqProg\Log folder to “Corrected Main Files” folder.

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Job Card ELE 012M – How to Collect Pre Exposure Files

1. Supplies

• None

2. Tools

• None

3. Required Effort

• Personnel: 1 Field Engineer

• Time: 5 minutes

4. Safety Precautions

• None

5. Prerequisites

 All steps should be proceeded after turning SenoCrystal software off

 Pre Exposure Image Files can be got only when you setup before exposure.

Setup: Enable saving Pre-exposure Files

1. Open the Crystal Device Setting file in the Notepad : C:\Mammo\SenoCrytalV1\CrystalDeviceSetting.xml

2. Modify <lmam> parameter and save it : <save_pre>False</save_pre> ➔

<save_pre>True</save_pre>

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6. Procedure

If you need, you can enable the front USB.

Log in to the Window (windows account: svc/Password: 1234) (See Job Card CFG 006M – Enable Front USB

port).
WARNING

USB device should be disabled after the usage of the enabled USB driver..

6-1. Copy the Pre-exposure Files

1. Create the “Corrected Pre exposure Files” folder in your USB drive.
2. Copy the “Pre*.raw” (PreYYYYMMDD_HHMMSS.raw) files in
C:\Mammo\SenoCrystalV1\SMAMAcqProg\Log folder to “Corrected Pre exposure Files” folder

6-2. Recover Settings

1. Open the Crystal Device Setting file in the Notepad : C:\Mammo\SenoCrytalV1\CrystalDeviceSetting.xml

2. Recover <lmam> parameter and save it : <save_pre>True</save_pre> ➔

<save_pre>False</save_pre>

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Job Card ELE 013M – How to Collect Dark Image Files

1. Supplies

• None

2. Tools

• None

3. Required Effort

• Personnel: 1 Field Engineer

• Time: 5 minutes

4. Safety Precautions

• None

5. Prerequisites

 All steps should be proceeded after turning SenoCrystal software off

6. Procedure

If you need, you can enable the front USB.

Log in to the Window (windows account: svc/Password: 1234) (See Job Card CFG 006M – Enable Front USB

port).

WARNING

USB device should be disabled after the usage of the enabled USB driver.

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6-1. Copy the Dark Images

1. Create the “Corrected Dark Image Files” folder in your USB drive.

2. Copy the “darkManual.raw” and “darkAecPre.raw” files in

C:\Mammo\SenoCrystalV1\SMAMAcqProg\CAL1 folder to “Corrected Dark Image Files” folder.

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Chapter 6. Upgrade Procedure

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Job Card UPG 001A - Seno Crystal Software Upgrade (until
Software V1.0.0 Ext17)
1. Supplies

• Image Software DVD (5506254-3,4,5,6,8, ~Software v1.0.0 Ext16)

2. Tools

• Standard Tools

3. Required Effort

• Personnel : 1 Field Engineer

• Time : 20 minutes

4. Safety Precautions

• None

5. Prerequisites

• Compatibility - See Chapter 12. FRU List - Compatibility

6. Procedure

6-1. Backing up Configuration data

• Job Card ELE 008A – Back-up Software Configuration Data

6-2. Removing the Existing Version Software from Control Panel

1. Click ‘Start’ > ‘Control Panel’.

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2. Click the ‘Uninstall a program’.

3. Scroll up or down and click the 'SenoCrystal V1’. The selected program is highlighted and the
‘Uninstall/Change’ buttons become active.

4. Click the ‘Uninstall/Change’ button.

5. Click ‘Yes’ button

6. The “SenoCrystalV1” will be disappeared from the list.

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Chapter 6. Upgrade Procedure
6-3. Preparing Installing SenoCrystal

Check the ‘Visual C++ 2005 Redistributable package’, ‘Visual C++ 2008 Redistributable package’, ‘Visual
C++ 2010 Redistributable package’, ‘Visual C++ 2012 Redistributable package’ and ‘.NET Framework’, have
been installed on the PC. If not, please install the package by following procedure before installing the Seno
Crystal program.

6-3-1. Installing Visual C++ 2005 Redistributable Package

NOTE
-If the Visual C++ 2005 Redistributable Package has been installed on the PC, skip this procedure.
-Once you install Visual C++ 2005 Redistributable at the initial operating system installation, you do
not need to install it again.
1. Insert the SenoCrystal Software Installation CD and browse the
\base_files\seno_crystal_install\SupportFiles folder.
2. Double-click the ‘vcredist_2005_6195_x86.EXE’ file to begin installation.
3. Click Yes button.

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6-3-2. Installing Visual C++ 2008 Redistributable Package
NOTE
-If the Visual C++ 2005 Redistributable Package has been installed on the PC, skip this procedure.
-Once you install Visual C++ 2005 Redistributable at the initial operating system installation, you do
not need to install it again.
1. Insert the SenoCrystal Software Installation CD and browse the
\base_files\seno_crystal_install\SupportFiles folder.
2. Double-click the ‘vcredist_2008_x86.exe file’ to begin installation.
3. Read the license information and then click I have read and accept the license terms. Check box > Install
button.

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6-3-3. Installing Visual C++ 2010 Redistributable Package
NOTE
-If the Visual C++ 2005 Redistributable Package has been installed on the PC, skip this procedure.
-Once you install Visual C++ 2005 Redistributable at the initial operating system installation, you do
not need to install it again.
1. Insert the SenoCrystal Software Installation CD and browse the
\base_files\seno_crystal_insall\SupportFiles folder.
2. Double-click the ‘vcredist_2010sp1_x86.exe’ file to begin installation.
3. Read the license information and then click I have read and accept the license terms. Check box > Install
button.

4. Click the Finish button to complete the installation.

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6-3-4. Installing Visual C++ 2012 Redistributable Package
NOTE
-If the Visual C++ 2005 Redistributable Package has been installed on the PC, skip this procedure.
-Once you install Visual C++ 2005 Redistributable at the initial operating system installation, you do
not need to install it again.
1. Insert the SenoCrystal Software Installation CD and browse the
\base_files\seno_crystal_install\SupportFiles folder.
2. Double-click the vcredist_2008_x86.exe file to begin installation.
3. Read the license information and then click I have read and accept the license terms. Check box > Install
button.

4. Click the Close button to complete the installation.

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6-3-5. Installing .NET Framework 4.0
NOTE
-If the .NET Framework has been installed on the PC, skip this procedure.
-Once you install .NET Framework at the initial operating system installation, you do not need to
install it again.
1. Insert the SenoCrystal Software Installation CD and browse the
\base_files\seno_crystal_insall\SupportFiles folder.
2. Double-click the dotNetFx40_Full_x86_x64.exe file to begin installation.
3. Read the license information and then click I have read and accept the license terms. Check box > Install
button.

4. Click the Finish button to complete the installation.

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6-4. Installing SenoCrystal

1. Insert the Seno Crystal Installation CD and browse the \base_files\seno_crystal_install folder.
2. Double-click the Setup.exe file to begin installation
3. Click the Next > button to begin installation.

4. Click the Install button to begin installation.

NOTE
-The default directory for the Senocrystal is C:\Mammo\SenoCrystalV1\. The version displays in
number.
e.g. C:\Mammo\SenoCrystalV1
-Don’t change this default directory for Senocrystal.
5. Click the Finish button to complete the installation.

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Chapter 6. Upgrade Procedure
6-5. Firewall Registration

Log in to the Window (windows account: svc/Password: 1234) or switch the user account of the Workstation to
svc.
1. Click Start > Control Panel.
2. Click Windows Firewall.

3. Click Allow a program or feature through Windows Firewall.

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4. Click Allow another program and Scroll up or down and click the SenoCrystal program Click Add.

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6-6. Restoring Configuration Files

1. Set the station name as produced customer (See Job Card ELE 014A – Station Name Setting).
2. Copy the ‘Database’ and ‘Setting’ folders (located in C:\backupData).
3. Paste the ‘Database’ and ‘Setting’ into C:\Mammo\SenoCrystalV1
4. Copy ‘CAL1’ and ‘CAL2’ folders (located in C:\backupData).
5. Paste ‘CAL1’ and ‘CAL2’ into C:\Mammo\SenoCrystalV1\SMAMAcqProg\
CAUTION
- If installed version is Ext 13, you cannot use the previous ‘CAL1’ and ‘CAL2’ folders due to change
in procedure of Gain and BPM Calibration for Ext 13.
- If installed version is lower than Ext.13, you can copy the ‘CAL1’ and ‘CAL2’ folder instead of
performing Gain and BPM Calibration.
- If you installed Ext.14 from Ext.13, you can copy the ‘CAL1’ and ‘CAL2’ folder instead of performing
Gain and BPM Calibration because ‘CAL1’ and ‘CAL2’ folders of Ext 14 are compatible with ‘CAL1’
and ‘CAL2’ folders of Ext .13. However, if you installed Ext.14 from lower than Ext.13, you cannot
use the previous ‘CAL1’ and ‘CAL2’ folders.
6. Check that Seno Crystal software works well by taking image.

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7. Completion

7-1. Checking the CrystalSetting Value

1. Log off the windows account.

2. Log into the clinical account (ID: clinical / Password: 1234).

3. SenoCrystal login screen will appear automatically. Click X to close it.

4. Open the C:\Mammo\SenoCrystalV1 folder.

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5. Start CrystalSettingEditor.exe.

6. Check that the ‘Language’/’Detector Size’/’Acquisition Mode’/’Compression Force Unit’ in Crystal

Setting Editor are set up properly as your Backup Data Sheet ( [Table 1] Backup Data Sheet 1-
CrystalSetting Editor in Job Card ELE 008A – Software Configuration Data Back-up).

7. Depending on user preferences and PACS or Review Workstation capability, select

‘Sigmoid’ or ‘Linear’ on the ‘Window Type for Storage’ section.

NOTE
- Sigmoid LUT: It is a conversion from stored values to values that displayed with specified window
center (window level) and window width.

- Linear LUT: It is a conversion from stored pixel values to values that displayed with specified
window center (window level) and window width. Window center (window level) contains the input
value that is the center of the window. Window width contains the width of the window.
For the more detaailed information, please refer to the Job Card ELE 016A – Setting the Window
Type (Window Presentation LUT)

8. Depending on the user preferences, select ‘Option1’ or ‘Option2’ on the ‘Processing Type’ section.

NOTE
Senographe Crystal is providing 2 options for default windowing values like below:

- Option 1: It has a similar look and feel to the S/W V1.0.0 Ext13.

- Option 2: It has a look and feel of a more contrast and sharp in comparison with the Option 1
(Default setting from Ext16).

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* * Setting values of Language, Detector

Size, Acquisition Mode, Compression
Force Unit may be different from the
sample screenshot in accordance with the
previous setting value.

9. Do not change the default setting of CStore Connection and Windowing settings.

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7-2. Checking the SenoCrystal Setting

1. Start SenoCrystal software and login (ID: crystal / Password: 1234).

2. Click the ‘SETTINGS’ tab.

3. Check that the ‘Local AE title’, ‘Institution Name’, ‘Modality and Matching type’ are set up properly as
your Backup Data Sheet 2 ([Table 2] Backup Data Sheet 2- Local AE, Institution Name and Modality in Job
Card ELE 008A – Software Configuration Data Back-up).

4. Click the “Edit” button (in Worklist Server, Storage Server and Printer List) to set the Timeout to 60.

5. Click the ‘Apply’ button.

7-3. Checking the Software Version

1. Click the GE logo to check the software version.

2. Close out of the Seno Crystal software.

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7-4. Checking the Start-up Setting

1. Click Start > All Programs > ‘Startup’.

2. Right click the ‘SenoCrystal Properties’ and click ‘Shortcut’ tab.

3. Check the Target and Start in directories to the location where the SenoCrystal installation program is
installed are:

- Target: C:\Mammo\SenoCrystalV1\SenoCrystal.exe

- Start in: C:\Mammo\SenoCrystalV1

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Job Card UPG 003A - Seno Crystal Software Upgrade (from
Software V1.0.0 Ext17)
1. Supplies

• Image Software DVD (5506254-9, Software v1.0.0 Ext17) – It consists of 2 CDs (Disk 1/2, Disk 2/2)

2. Tools

• Standard Tools

3. Required Effort

• Personnel : 1 Field Engineer

• Time : 20 minutes

4. Safety Precautions

• None

5. Prerequisites

• Compatibility - See Chapter 12. FRU List - Compatibility

6. Procedure

6-1. Backing up Configuration data

• Job Card ELE 008A – Back-up Software Configuration Data

6-2. Removing the Existing Software Version from Control Panel

1. Click ‘Start’ > ‘Control Panel’.

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2. Click the ‘Uninstall a program’.

3. Scroll up or down and click the 'SenoCrystal V1’. The selected program is highlighted and the
‘Uninstall/Change’ buttons become active.

4. Click the ‘Uninstall/Change’ button.

5. Click ‘Yes’ button

6. The “SenoCrystalV1” will be disappeared from the list.

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Chapter 6. Upgrade Procedure
6-3. Preparing the SenoCrystal Software Installation

Check the ‘Visual C++ 2005 Redistributable package’, ‘Visual C++ 2008 Redistributable package’, ‘Visual
C++ 2010 Redistributable package’, ‘Visual C++ 2012 Redistributable package’ and ‘.NET Framework’, have
been installed on the PC. If not, please install the package by following procedure before installing the Seno
Crystal program.

6-3-1. Installing Visual C++ 2005 Redistributable Package

NOTE
-If the Visual C++ 2005 Redistributable Package has been installed on the PC, skip this procedure.
-Once you install Visual C++ 2005 Redistributable at the initial operating system installation, you do
not need to install it again.
1. Insert the SenoCrystal Software Installation CD (Disk 2/2) and browse the PreInstalled folder.
2. Double-click the ‘vcredist_2005_6195_x86.EXE’ file to begin installation.
3. Click Yes button.

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6-3-2. Installing Visual C++ 2008 Redistributable Package
NOTE
-If the Visual C++ 2005 Redistributable Package has been installed on the PC, skip this procedure.
-Once you install Visual C++ 2005 Redistributable at the initial operating system installation, you do
not need to install it again.
1. Insert the SenoCrystal Software Installation CD (Disk 2/2) and browse the PreInstalled folder.
2. Double-click the ‘vcredist_2008_x86.exe file’ to begin installation.
3. Read the license information and then click I have read and accept the license terms. Check box > Install
button.

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6-3-3. Installing Visual C++ 2010 Redistributable Package
NOTE
-If the Visual C++ 2005 Redistributable Package has been installed on the PC, skip this procedure.
-Once you install Visual C++ 2005 Redistributable at the initial operating system installation, you do
not need to install it again.
1. Insert the SenoCrystal Software Installation CD (Disk 2/2) and browse the PreInstalled folder.
2. Double-click the ‘vcredist_2010sp1_x86.exe’ file to begin installation.
3. Read the license information and then click I have read and accept the license terms. Check box > Install
button.

4. Click the Finish button to complete the installation.

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6-3-4. Installing Visual C++ 2012 Redistributable Package
NOTE
-If the Visual C++ 2005 Redistributable Package has been installed on the PC, skip this procedure.
-Once you install Visual C++ 2005 Redistributable at the initial operating system installation, you do
not need to install it again.
1. Insert the SenoCrystal Software Installation CD (Disk 2/2) and browse the PreInstalled folder.
2. Double-click the ‘vcredist_2008_x86.exe’ file to begin installation.
3. Read the license information and then click I have read and accept the license terms. Check box > Install
button.

4. Click the Close button to complete the installation.

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6-3-5. Installing .NET Framework 4.0
NOTE
-If the .NET Framework has been installed on the PC, skip this procedure.
-Once you install .NET Framework at the initial operating system installation, you do not need to
install it again.
5. Insert the SenoCrystal Software Installation CD (Disk 2/2) and browse the PreInstalled folder.
6. Double-click the ‘dotNetFx40_Full_x86_x64.exe’ file to begin installation.
7. Read the license information and then click I have read and accept the license terms. Check box > Install
button.

8. Click the Finish button to complete the installation.

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6-4. Installing the Software New Version

1. Insert the SenoCrystal Software Installation CD (Disk 2/2) and browse the AppFiles folder.
2. Double-click the Setup.exe file to begin installation
3. Click the Next > button to begin installation.

4. Click the Install button to begin installation.

NOTE

The default directory for the Senocrystal is C:\Mammo\SenoCrystalV1\. The version displays in
number (e.g. C:\Mammo\SenoCrystalV1). Do not change this default directory for Senocrystal.

5. Click the Finish button to complete the installation.

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Chapter 6. Upgrade Procedure
6-5. Registering the Firewall

Log in to the Window (windows account: svc/Password: 1234) or switch the user account of the Workstation to
svc.
1. Click Start > Control Panel.
2. Click Windows Firewall.

3. Click Allow a program or feature through Windows Firewall.

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4. Click Allow another program and Scroll up or down and click the SenoCrystal program and click Add
button.

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6-6. Restoring Configuration Data

1. Set the Station name as produced customer (See Job Card ELE 014A – Station Name Setting).
2. Copy the ‘Database’ and ‘Setting’ folders (located in C:\backup\BackupData_YYYYMMDD).
3. Paste the ‘Database’ and ‘Setting’ into C:\Mammo\SenoCrystalV1
4. Copy ‘CAL1’ and ‘CAL2’ folders (located in C:\backup\BackupData_YYYYMMDD).
5. Paste ‘CAL1’ and ‘CAL2’ into C:\Mammo\SenoCrystalV1\SMAMAcqProg\
CAUTION
If you installed the S/W version from lower than Ext13 to Ext17, you can not use the previous
‘CAL1’ and ‘CAL2’ folders. You need to do perform the additional Gain and BPM Calibration (see
Job Card CAL 012A – Gain and BPM Calibration).
If you installed the S/W version from Ext14 or Ext16 to Ext17, you can use the previous ‘CAL1’ and
‘CAL2’ folders. You do not need to perform the additional Gain and BPM Calibration.
6. Check that Seno Crystal software works well by taking the image.

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7. Completion

7-5. Checking the CrystalSetting Value

4. Log off the windows account.

10. Log into the clinical account (ID: clinical / Password: 1234).

11. SenoCrystal login screen will appear automatically. Click X to close it.

12. Open the C:\Mammo\SenoCrystalV1 folder.

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13. Start CrystalSettingEditor.exe.

14. Check that the ‘Language’/’Detector Size’/’Acquisition Mode’/’Compression Force Unit’ in Crystal
Setting Editor are set up properly as your Backup Data Sheet ( [Table 1] Backup Data Sheet 1-
CrystalSetting Editor in Job Card ELE 008A – Software Configuration Data Back-up).

15. Depending on user preferences and PACS or Review Workstation capability, select
‘Sigmoid’ or ‘Linear’ on the ‘Window Type for Storage’ section.

NOTE
- Sigmoid LUT: It is a conversion from stored values to values that displayed with specified window
center (window level) and window width.

- Linear LUT: It is a conversion from stored pixel values to values that displayed with specified
window center (window level) and window width. Window center (window level) contains the input
value that is the center of the window. Window width contains the width of the window.
For the more detaailed information, please refer to the Job Card ELE 016A – Setting the Window
Type (Window Presentation LUT)

8. Depending on the user preferences, select ‘Option1’ or ‘Option2’ or ‘option3’ on the ‘Processing Type’
section.

NOTE
Senographe Crystal is providing 2 options for default windowing values like below:

- Option 1: It has a similar look and feel to the S/W V1.0.0 Ext13.

- Option 2: It has a look and feel of a more contrast and sharp in comparison with the Option 1
(Default setting from Ext16).

- Option 3: It has a look and feel of a less noisy in comparison with the Option 2.
For the more detailed information, please refer to the Job Card ELE 017A – Post Processing Type
Setting

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* * Setting values of Language, Detector Size,

Acquisition Mode, Compression Force Unit may
be different from the sample screenshot in
accordance with the previous setting value.

16. Do not change the default setting of CStore Connection and Windowing settings.

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7-6. Checking the SenoCrystal Setting

1. Start SenoCrystal software and login (ID: crystal / Password: 1234).

2. Click the ‘SETTINGS’ tab.

3. Check that the ‘Local AE title’, ‘Institution Name’, ‘Modality and Matching type’ are set up properly as
your Backup Data Sheet 2 ([Table 2] Backup Data Sheet 2- Local AE, Institution Name and Modality in Job
Card ELE 008A – Software Configuration Data Back-up).

4. Click the “Edit” button (in Worklist Server, Storage Server and Printer List) to set the Timeout to 60.

5. Click the ‘Apply’ button.

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7-7. Checking the Software Version

1. Click the GE logo to check the software version.

2. Close out of the Seno Crystal software.

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7-8. Checking the Start-up Setting

1. Click Start > All Programs > ‘Startup’.

2. Right click the ‘SenoCrystal Properties’ and click ‘Shortcut’ tab.

3. Check the Target and Start in directories to the location where the SenoCrystal installation program is
installed are:

- Target: C:\Mammo\SenoCrystalV1\SenoCrystal.exe

- Start in: C:\Mammo\SenoCrystalV1

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7-9. Setting the Windows Update

1. Follow the steps in Job Card procedure below to set up the Windows Update
Job Card ELE 022A – Windows Update Setting

7-10. RSvP (Remote Service Platform) Installation

NOTE
If the customer wants the RSvP (Remote Service Platform) active on the system, do the following
steps to enable RSvP.
If the customer does not want the RSvP (Remote Service Platform) active on the system, you can
skip this session.
1. Follow the steps in Job Card procedure below to install the RSvP.
Job Card ELE 020A – RSvP (Remote Service Platform) Installation
2. Follow the steps in Job Card procedure below to set up the RSvP.
Job Card ELE 021A – RSvP (Remote Service Platform) Setting

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Job Card UPG 002M – Emergency Cable
1. Objective

This Job Card provides information for replacing Emergency Cable and Emergency Switch (2 pin type to 4 pin
type).
• Emergency Cable (PN 5694364)
• Emergency Switch (PN 5487339-2 to PN 5487339-3)

[Figure 1-1] Emergency Cable Connection Diagram (2 Pin Type)

[Figure 1-2] Emergency Cable Connection Diagram (4 Pin Type)

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2. Supplies

• Emergency Cable (5694364)

• Emergency Switch (5487339-3)

3. Tools

• Standard Tools
• Digital Multimeter
• Loctite 243
• Tefron Tape

4. Required Effort

• Personnel : 1 Field Engineer

• Time : 210 minutes

5. Safety Precautions

WARNING
-The Senographe Crystal must be powered off per LOTO procedure. Switch OFF the electrical power
supply from the Mains Distribution Panel in the room. Apply an appropriate LOTO padlock and label.
(See Job Card LOTO 001A – Lock-Out/Tag-Out (LOTO) Procedures)
-Never lay a cover down with the painted side on a hard surface.

6. Prerequisites

• None

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7. Procedure

7-1. Preparation

7-2. Gantry Part

7-2-1. Removal of existing Emergency Cable

1. Switch ON Senographe Crystal system.

2. Move the C-arm to place Carriage Cable Guide Brkt-Bottom above Stand Cable Cover Brkt-2 as
below (Put some space between Stand Cable Cover Brkt-2 and Carriage Cable Guide Brkt-Bottom).

CARRIAGE CABLE GUIDE BRKT-BOTTOM

STAND CABLE COVER BRKT-2

3. Switch OFF Senographe Crystal system.

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4. Remove the 10 rubber caps and 10 Allen screws on the Gantry cover (4mm Allen key).

5. Disconnect the cables connected to the Membrane board (1) and emergency switch (2) (Cable: 166C,
167C, 175C, 176C).

6. Unscrew the nut connected to the emergency switch by hand.

7. Remove the Emergency Switch

8. Disconnect the foot switch Connector from the Gantry.

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9. Loosen the 9 cross screws on the rear of the Column (Philips screwdriver)

10. Remove the Column up Con Cover.

11. Loosen the 3 cross screw (1) (Philips screwdriver).

12. Remove the 4 Allen screws on the Collector 1 board (2.5mm Allen key).

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13. Loosen the 2 cross screws rear of the column. (Philips screwdriver)

14. Remove the Collector 1 Board (See Job Card D/R 004A – Collector1 Board)

15. Loosen the 6 cross screws (1) rear of the column. (Philips screwdriver)

M6_Bolt 2ea

1
M4_Bolt 2ea

M5_Bolt 2ea

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16. Remove the Column Back Profile up Cover and low Cover into its groove in the column.

17. Loosen the 4 cross screws (Philips screwdriver).

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18. Loosen the 13 cross screws (Philips screwdriver) and separate Carriage Cable Guide Brkt.

19. Loosen the 8 cross screws from Chain Brkt-1 and 2 (Philips screwdriver) and separate Chain Brkt-1,2.

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20. Remove the 6 Allen screws on the Chain Fix Brkt-3 (3mm Allen key) and separate Chain Fix Brkt-3.

21. Take out the Cable Chain.

22. Open the Chain Clip in the lower cable chain and take out the cable as below.

23. Loosen each of the 12 cross screws (Philips screwdriver) and separate Stand Cable Cover Brkt-1,2.

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7-2-2. Reinstallation of New Emergency Cable

1. Mark on the cable 236C above 2700mm with Yellow pen clearly as below.

2. Loosen the Cable Grand 36 and separate as below.

3. Insert the Cable 236C through the Cable Grand 36, and then pull it back as below..

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4. Mach the Yellow line marked on the Cable 237C to the Reference line and use Tefron Tape to secure
groups of cables into place. (Cable: from the left Frame Grabber Cable, 145C, 129C, 116C, 163C, 168C,
139C, 141C, 144C, 136C, 105C)

5. Open the lower Energy Chain Clip.

6. Place the cable 236C on the lower Cable Chain and Clamp the Clip. And all cables should be neatly placed.

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7. Remove the cable ties on the each end of Energy Chain and route the cables again including cable 236c as
below.

8. Use Philips screwdriver to screw each of the 12 cross screws and assemble the Stand Cable Cover Brkt-1,2.

9. Use Tefron Tape to secure cable 161c inside of Column and insert Energy Chain as below.

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10. Use Hexagonal Wrench 3mm to screws the 6 Allen screws on the Chain Fix Brkt-3.

11. Use the Philips screwdriver to screw the 8 cross screws on Chain Brkt-1,2 and assemble Chain Brkt-1,2.
12. All cables should be neatly placed as below.

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13. Use the Philips screwdriver to screw the 13 cross screws and assemble Carriage Cable Guide Brkt.

14. Use the Philips screwdriver to screw the 4 cross screws and assemble Carriage Back Cable Fix Brkt.

15. Assemble the Column Back Profile up Cover and low Cover to its groove in the column.

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16. Use the Philips screwdriver to screw the 6 cross screws (1) rear of the column.

M6_Bolt 2ea

M4_Bolt 2ea

M5_Bolt 2ea

17. Use the Philips screwdriver to screw the 2 cross screws rear of the column. (Philips screwdriver)

18. Use the Wrench 2.5mm to screw the 4 Allen screws on the Collector 1 Board.

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19. Use the Philips screwdriver to screw the 3 cross screws (1).

20. Remove exiting cable ties and route the cables again including cable 236C as below.

21. Connect the Cable 275C and 276C to the Cable 236C and then route the cables as below.

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22. Place the 236C Connector in the middle of C-arm and route it with other cables. Use cable ties to secure
groups of cables into place as below.

23. Place the cable 275C and 276C to the side of C-arm as below.

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Chapter 6. Upgrade Procedure
24. Route the cables 275C, 175C and 276C, 176C. Use Cable ties to secure groups of cables into place as
below.

25. Disassemble the emergency switch by pushing the mark position as below.

26. Connect the cables (175C, 275C, 176C, and 276C) to the Emergency Switch (PN: 5487339-3) as below. (1-
175C, 2-275C, 3-176C, 4-276C)

27. Install the Emergency Switch (PN: 5487339-3) on the Gantry Right/Left cover with applying the Loctite 243.

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Chapter 6. Upgrade Procedure

28. Connect the cables (166C, 167C) to the Membrane Board and Emergency Switch. (Emergency Switch PN:
5487339-3)

29. Use Hex Wrench 4mm to screw the 10 rubber caps and 10 Allen screws on the Gantry cover.

30. Assemble the Cable Grand 36 and use Cable ties to secure groups of cables into place as below.

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Chapter 6. Upgrade Procedure
31. Insert cable 236C to the Cable Warp to protect wire from abrasion and use cable ties to secure groups of
cables into place as below.

32. Use Philips screwdriver to screw the 9 cross screws on the rear of the Column.

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Chapter 6. Upgrade Procedure
7-3. Control Station Part
7-3-1. Removal of existing Emergency Cable

1. Switch OFF the Senographe Crystal electrical power.

2. Remove the 2 holding screws. (Philips screwdriver)

3. Unscrew the nut connected to the emergency switch by hand.

4. Disconnect the cable connect (177c).

5. Remove Emergency Switch.

7-3-2. Reinstallation of New Emergency Cable

1. Disassemble the emergency switch by pushing the mark position as below.

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Chapter 6. Upgrade Procedure
2. Assemble the Emergency Switch to the Emergency Brkt with applying the Loctite 243.

3. Connect cables (175C, 275C, 176C and 276C) to the Emergency Switch.

4. Use Philips screwdriver to screw the 2 cross screws on the Control Station.

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Chapter 6. Upgrade Procedure
5. Loosen the 6 Allen screws on the rear of the Control station. (4mm Allen key.)

6. Remove the Control Station Upper Cover.

7. Connect the Cable 236C and 277C through the Cable Grand.

8. Loosen the 4 mounting bolts (1) and remove the switchbox back plate.

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Chapter 6. Upgrade Procedure
9. Insert the Cable 277C through the hole and connect it to the terminal of Off Switch with Flat screwdriver as
below.

10. Use Flat screwdriver to screw the 4 flat screws and reinstall the switchbox back plate.

11. Use Hex Wrench 4mm to screw the 6 Allen screws on the rear of the Control station.

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Chapter 6. Upgrade Procedure
8. Completion

8-1. Emergency Switch

• Job Card CHK 022A – Emergency Switch 4 Pin Type

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Chapter 7. Corrective Maintenance Procedures

Chapter 7. Corrective
Maintenance Procedures

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Chapter 7. Corrective Maintenance Procedures
This chapter is intended to help Field Engineers in all aspects of corrective maintenance. It contains the following
types of Job Cards:
• Error Messages
• Troubleshooting Guides
• Disassembly/Reassembly
• Configuration Guide
• Calibration Guide

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1. Log Messages
1-1. Log Structure

Sub Code Code

Date/Time Category Additional info
system (4 digits decimal) description
yyyy-MM-dd MC FT Exxxx Description of Additional log

HH:mm:ss:fff (main (fatal error) (error) code will be written

controller) HL Axxxx by

GE (halt error) (application) implementation

(generator) IH Cxxxx

DE (inhibit (communication)

(detector) warning) Sxxxx

PC WR (system)

(warning) Wxxxx

OP (warning)

(operational ZLOG_Comp_Motor_Defect_Warning

action) (Compression Motor Warning)

EV

(event)

• Log items would be separated by tab character – has traceability using MS EXCEL
• Log message would be written in English
- Example

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Chapter 7. Corrective Maintenance Procedures
1-2. Error Codes
If the error situations occur, the equipment shows corresponding Error codes on the Gantry base display.
The error codes from E101 to E138 appears when the Gantry has problems, try the troubleshooting procedures
by the following table.
The error codes from E01 to E99 appear when the Generator has problems. Refer to the enclosed Sedecal
Generator Manual for their resolutions.
The error codes from E301 to E902 appear when the Software has problems.

1-2-1. Gantry Error Codes

Board &
Error Code Symptom Checklist Action
Name
• Check the connection of
• Check the connection of each
the connector (P1) of the
connector and if the connection
main Controller board.
is disconnected, connect it
• Check the connection of
properly.
Main Controller the connector (J6) of the
• Even though the connection of
Collector 1 PC Communication collector 1 board.
E101 the connector is good, if the
(Control error with PC • Check the connection of
communication error
station) the connector (J5) of the
continuously occurs, replace
collector 1 board.
the collector 1 board or the
• Check the connection of
main controller board to take a
the COM port in the PC
test.
(Control station).

• Check the connection of • Check the connection of each

the connector (CN-MAIN connector and if the connection

COM) of the rotation is defective, connect it properly.

Communication controller board. • Even though the connection of

Main Controller
error with the • Check the connection of the connector is good, if the
Rotation E102
rotation the connector (J13) of the communication error
Controller
controller board main controller board. continuously occurs, replace

the rotation controller board or

the main controller board to

take a test.

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Chapter 7. Corrective Maintenance Procedures
Board &
Error Code Symptom Checklist Action
Name
• Check the connection of each
connector and if the connection
• Check the connection of
is defective, connect it
the connector (MAIN
properly.
Communication COM, J11) of the
Main Controller • Even though the connection of
error with the compression controller
Compression E103 board. the connector is good, if the
compression
Controller controller board communication error
• Check the connection of
continuously occurs, replace
the connector (J11) of the
the base display board or the
main controller board.
main controller board to take a
test..

• Check the state of the

grid reference sensor.
• Check the connection of
the grid reference sensor- • Check the connection of each
relaying connector. connector and if the connection
is defective, connect it
• Check the connection of properly.
Grid Home the connector (grid
E111 reference, J10) of the • Even though the connection of
position error the connector is good, if the
collector 2 board.
communication error
• Check the connection of continuously occurs, replace
the connector (J6) of the the collector 1 board to take a
main controller board. test.
• Check the connection of
the stepping motor-
relaying connector.

Collector 2
• Check the state of the
inverter.
Main Controller
• Check for mechanical
obstacles.
• Check the sensor of the
up/down limit.
• Check the connection of • If the inverter is defective,
the connector (LIFT-
replace the inverter.
UP_LIMIT, LIFT-DOWN-
Lift up/down LIMIT, LIFT-UP- • If there is equipment
E112 REEDSW, LIFT-DOWN- interruption, remove it before
movement error
REEDSW, and J1) of the testing.
collector 2 board. • If the up/down limit sensor is
• Check the normal defective, replace it.
operation of the LED UP-
LMT, DN-LMT, UP-
RDSW, and DN-RDSW of
the collector 2 boards.
• Check the connection of
the J7 connector of the
main board.

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Chapter 7. Corrective Maintenance Procedures
Board &
Error Code Symptom Checklist Action
Name

• Check the state of the

rotation motor.
• Check for mechanical
obstacles.
• Check the state of the • If the rotation motor is
angular sensor. defective, replace the motor.

Rotation • Check the connection of • If there is equipment

Rotation E113 interruption, remove it before
movement error the connector ANGLE-
SNS of the rotation testing.
board. • If the angle sensor is defective,
• Check the connection of replace it.
the communication
connector of the motor
and the rotation board
connector CN-MOTCOM.

• Check the state of

membrane switch. • Check the state of each cable
• Check the state of cables and if the cable is defective,
from membrane switch to connect it properly
Main controller • If the membrane switch is
Main board(166C, 167C, defective, replace the
Membrane 153C). membrane switch.
Collector2
E117 Switch Stuck • Check the connection of
Membrane • Even though the cables and
Error the connectors (PANEL
Switch membrane switch are good, if
SWITCH1, PANEL the membrane switch stuck
SWITCH2, J34) on the error continuously occurs,
collector 2 board. replace the collector2 board or
• Check the connection of the main controller board to
the connector (J34) on take a test.
the main controller board.

• If the foot switch is defective,

replace the foot switch.
Main • Even though the foot switches
Collector1 E118 Foot Switch
• Check the state of foot are good, if the foot switch
switch. stuck error continuously
Foot Switch Stuck Error
occurs, replace the collector1
board or the main controller
board to take a test.

• Check the input

voltage(DC48V) of rotation
motor and if the voltage is not
• Check the Rotation Motor measured, replace the DC48V
Power Cable SMPS.
Rotation Motor
E119 or Brake Error • Check the Rotation Motor • If the rotation motor is
• Check the Rotation defective, replace the rotation
Rotation Motor motor assembly.
Assembly Brake.
• If the rotation brake is
defective, replace the rotation
motor assembly.

Rotation Brake • Check the Rotation

• If the rotation brake is
E120 defective, replace the rotation
Erro Brake.
motor assembly..

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Chapter 7. Corrective Maintenance Procedures
Board &
Error Code Symptom Checklist Action
Name

• Check the connection of

each connector and if the
connection is defective,
• Check the state of the connect it properly.
Main inverter communication • Even though the connection
Collector1 E131 Inverter error cable. of the connector is good, if
Foot Switch • Check the inverter the inverter error
connection cable. continuously occurs, replace
the inverter or the main
controller board to take a
test.

• Check the hand Switch

Early push
• Check the hand switch • X-ray push button has been
Main E138 cable released before the exposure
button error
• Check the hand switch has been terminated
connector
C-arm slips
downward
approximately 5
• Lock the nut stronger for
C-Arm Slip C-Arm Slip fixing lead screw that lifts C-
~20mm when
operating start arm
up and stop.
Compression
paddle is hard to
move by hand
Compression Compression
when cut off • Compression module that
power problem, replace the FRU
KIT release
(Emergency Compression Kit(5487325-3).
switch operated
or Compression
limit exceeded)
• Check the voltage of the
connector V-MOT
Compression Compression Check the connector V-MOT • If the voltage is not 0V when
E140
Controller Motor Failure of the Compression board. there is no compression
force, replace the
Compression Board

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Chapter 7. Corrective Maintenance Procedures
1-2-2. Generator Error Codes
The generator contains many self-diagnostic routines which greatly facilitate troubleshooting. Self-diagnostic functions
require that all microprocessors function correctly. Each microprocessor contains LEDs that indicate its correct
operation.
As a general rule, the first step in any troubleshooting procedure is to verify correct power supply voltages and
perform a visual inspection of all boards and cable connections.
On arrival in the X-ray room, the service engineer should carry out the following operations:
• If the generator cannot be powered up, run the troubleshooting for Error Code E01.
• If the generator can be powered up:

• Check which Error Code is displayed on the console and run the troubleshooting routines for the last Error
Code displayed.

• If it is not, try to reproduce the failure in the conditions reported by the operator. It is possible that the Error
Code displayed is different from that indicated by the operator. In all cases, run the troubleshooting routines for
the last Error Code displayed.

Code Code Description

Failure in power up routine.
E0001
No communication link between HT Controller Board and ATP Console CPU Board.
E0003 Failure in power up routine. Workstations are not configured.
E0004 “Prep” signal received without Console order.
E0005 “Fluoro” signal active without request.
E0006 “Prep” and/or “Exposure” orders activated during power-up routine.
E0007 Wrong data for X-ray Tube-2.
E0008 Wrong data for X-ray Tube-1.
E0009 Generator overload. Arcing or IGBT fault.
EEPROM corrupted or not initialized on ATP Console CPU Board or on HT Controller Board. Wrong
E0010
data calibration.
E0011 No voltage in the Main Storage Capacitors of the Generator.
E0012 No mA during exposure or mA out of tolerance. Wrong filament current.
No kVp during exposure, kVp out of tolerance (±33%) or insufficient time parameters during AEC
E0013
operation.
E0014 Exposure signal without X-ray Exposure Console command.
Filament Driver Circuit Open, No current on Filament. Wrong selection of Focal Spot detected during
E0015
“Prep”.
E0016 Invalid value of : kVp, mA or kW.
E0017 Communication error among ATP Console, CPU Board and HT Controller Board.
E0018 Rotor error or Rotor running without order (only with Low Speed Starter).
E0019 mA detected without “Exp” command.
E0020 kVp detected without “Exp” command.
E0021 Wrong Tube-1 selection.

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Chapter 7. Corrective Maintenance Procedures
Code Code Description
E0022 Wrong Tube-2 selection.
E0023 Calibration data not stored.
E0024 Bucky Movement Signal has not been detected or DR Device is not ready for exposure.
E0027 Failure in EPROM U24 of the ATP Console CPU Board. Bad checksum.
E0033 No communication link between the Generator and the Operator Console or PC Unit.
E0050 Exposure aborted by user.
E0051 Checksum failure or Microcontroller U17 corrupted in Control DRAC Board.
E0052 Microcontroller RAM failure.
E0053 Insufficient DC BUS voltage at low level voltage (220 VAC).
E0054 Insufficient DC BUS voltage at high level voltage (400 / 480 VAC).
E0055 Excessive DC BUS voltage at 480 VAC.
E0056 Not applicable.
E0057 Not applicable.
E0058 Excessive current in the main winding during acceleration up to 3300 RPM.
E0059 Excessive current in the auxiliary winding during acceleration up to 3300 RPM.
E0060 Insufficient current in the auxiliary winding during acceleration up to 3300 RPM.
E0061 Insufficient current in the main winding during acceleration up to 3300 RPM.
E0062 Excessive current in the main winding during acceleration up to 10000 RPM.
E0063 Excessive current in the auxiliary winding during acceleration up to 10000 RPM.
E0064 Insufficient current in the auxiliary winding during acceleration up to 10000 RPM.
E0065 Insufficient current in the main winding during acceleration up to 10000 RPM.
E0066 Excessive current in the main winding running at 3300 RPM.
E0067 Excessive current in the auxiliary winding running at 3300 RPM.
E0068 Insufficient current in the auxiliary winding running at 3300 RPM.
E0069 Insufficient current in the main winding running at 3300 RPM.
E0070 Excessive current in the main winding running at 10000 RPM.
E0071 Excessive current in the auxiliary winding running at 10000 RPM.
E0072 Insufficient current in the auxiliary winding running at 10000 RPM.
E0073 Insufficient current in the main winding running at 10000 RPM.
E0074 Excessive current in the main winding braking at 3300 RPM.
E0075 Excessive current in the auxiliary winding braking at 3300 RPM.
E0076 Insufficient current in the auxiliary winding braking at 3300 RPM.
E0077 Insufficient current in the main winding braking at 3300 RPM.
E0078 Excessive current in the main winding braking at 10000 RPM.
E0079 Excessive current in the auxiliary winding braking at 10000 RPM.
E0080 Insufficient current in the auxiliary winding braking at 10000 RPM.

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Chapter 7. Corrective Maintenance Procedures
Code Code Description
E0081 Insufficient current in the main winding braking at 10000 RPM.
E0082 The x-ray tube has not been properly selected.
E0083 Excessive current in DC Brake.
E0084 Switch 3243sw4-6 is not in on position.
E0085 Switch 3243sw4-6 is not in on position.
E0086 Switch 3243sw4-6 is not in on position.
E0087 Insufficient current in common wire during acceleration up to 3300 RPM.
E0088 Insufficient current in common wire running at 3300 RPM.
E0089 Insufficient current in common wire during acceleration up to 10000 RPM.
E0090 Insufficient current in common wire running at 10000 RPM.
E0091 Incorrect signal measure in IPRINC (CH2).
E0092 Incorrect signal measure in IAUX (CH3).
E0093 Incorrect signal measure in ICOM (CH4).
E0094 Exposure signal was denied by control desk.
E0095 Rapid Termination
E0098 DIP Switch 3024SW2-3 on ATP Console Board set for Configuration and Calibration Mode Active.
E0099 Command syntax error.

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Chapter 7. Corrective Maintenance Procedures
1-2-3. Software Error Codes

Code Code Description

E0301 Fails to request firmware version information
E0302 Fails to request MC status info
E0303 Fails to request kVp
E0304 Fails to set kVp
E0305 Fails to request mA
E0306 Fails to set mA
E0307 Fails to request ms
E0308 Fails to set ms
E0309 Fails to set kVp, mA,
E0310 Fails to request mAs
E0311 Fails to request focus
E0312 Fails to set focus
E0313 Fails to set magnify by focus
E0314 Fails to request heat unit
E0315 Fails to set MC AEC mode
E0316 Fails to set Generator AEC mode
E0317 Fails to set Next rotation angle
E0318 Fails to set software open/close
E0319 Fails to Bucky and Focus recognization set
E0320 Fails to set compression force limit
E0321 Fails to update error of Senographe Crystal
E0322 Fails to reset MC's error
E0323 Fails to reset Generator's error
E0324 validation of VADAV status was failed
E0325 Fais to launch VADAV for dark
E0326 Fails to launch VADAV for bright
E0327 Post processing error
E0328 Fails by timeout
Failed to request initialization complete status of rotation brake (Rotation PCB needs to be replaced
E0329
because rotation brake performance is out of specification)
E0330 Failed to request initialization status of rotation brake
E0331 Failed to request removal of rotation brake error
E0332 Failed to request exposure mode of the generator
E0333 The exposure mode changes error

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Chapter 7. Corrective Maintenance Procedures
Code Code Description
E0334 The focus changes error
E0501 Worklist server(s) is not exiists
E0502 Storage server(s) is not exists
E0503 Error on worklist column sorting
E0504 Worklist was not created
E0505 Fails to search patient on manual entry
E0506 Fails to load AEC table
E0507 Fails to initialize capture
E0508 Position to capture is not ready
E0509 Not cleared error(s) is still remain
E0510 Fails to acquire manual image
E0511 Image acquisition was failed by timeout
E0512 Image acquisition was failed by post processing timeout
E0513 Capture closing will be completed, but no storage server to send image(s
E0514 Capture closing was Failed
E0515 Loading and displaying on SenoCrystal using DICOM file is Fail
E0516 Image reprocessing was failed
E0517 Fails to windowing change by window preset
E0518 Secured hdd space is under minimum
E0519 Fails to edit operator
E0520 Fails to add setting's preset item of protocol
E0521 Fails to add server
E0522 Fails to edit server
E0523 Fails to delete server
E0524 Fails to set server to default
E0525 Fails to ECHO test of setting's server
E0901 Cannot open connection
E0902 Com port is not activated

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Chapter 7. Corrective Maintenance Procedures
1-2-4. System Error Codes

Code Code Description Checklist & Action

• Check that the Generator is boot-up
completely.
• Check that the port for Generator is normal
E1002 The Generator is not connected completely value (Default: COM1).
• Check THE CONNECTIOn of Main
Controller Cable (142C). If fault persists,
make sure that the cable is normal.
The Generator was restarted during the
E1003 • Close that the study and restart a study.
examining
• Check that the port for detector is normal
(Default: COM2)
E1004 The connection with the detector cable failed • Check the connection of detector cable. If
fault persists, make sure that the cable is
normal.
• Check the connection of Frame Grabber
The connection with the Frame Grabber cable
E1005 cable, if fault persists, makes sure the cable
failed
is normal.
E1006 Could not acquire dark image • Restart Gantry and PC.
• After initializing MainController completely,
E1007 The MainController is not initialized
start capture mode.

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Chapter 7. Corrective Maintenance Procedures
1-3. Warning Codes

1-3-1. Generator Warning Codes

Code Code Description

W0001 Max mAs by regulation
W0002 Max energy by regulation
W0003 Min kVp
W0004 Max kVp
W0005 Min mA
W0006 Max mA
W0007 Min ms
W0008 Max ms
W0009 Min mAs
W0010 Max mAs
W0011 Max power
W0012 Max tube kVp
W0013 Space Charge Limit
W0014 Max Instant Power
W0015 Max percentage instant power
W0016 3 points
W0019 Min ms and min mA
W0020 Max ms and max mA
W0051 Door Open Led on
W0052 Overload Led on
W0053 Tube Overload Led on
W0054 Rotor Error Led on
W0055 Overheat Led on
W0056 Technique Error Led on
W0057 Collimator Error Led on

1-3-2. System Warning Codes

Code Code Description Checklist & Action

W0301 Connection timeout to Worklist SCP for query • Check the status of Worklist SCP (RIS)
The hard space capacity is less than the • Check the hard space capacity (Minimum
W0302
minimum capacity size is 5 GigaByte)

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Chapter 7. Corrective Maintenance Procedures
1-4. Application Codes

Code Code Description

A0001 Software was launched
A0002 Logged into software
A0003 SenoCrystal is shutting down
A0004 Tab change
A0005 SenoCrystal's setting was saved
A0006 Search worklist
A0007 Worklist column was sorted
A0008 Search patient
A0009 Search study
A0010 Search thumbnail
A0011 Worklist created by manual entry
A0012 Worklist is not created by manual entry
A0013 Existing patient info(s) was created in manual entry was modified
A0014 Attempt to capture by created order in manual entry
A0015 Attempt to search patient(s) was already existed
A0016 Found already existing patient info
A0017 Patient was already existed of patient list was selected
A0018 Patient was already existed of patient list selection was canceled
A0019 Delete patient was selected
A0020 Delete study was selected
A0021 AEC table was loaded
A0022 Manual image acquisition was started
A0023 Manual image acquisition X-ray ON
A0024 Manual image acquisition X-ray OFF
A0025 Manual image acquisition was completed
A0026 AEC image acquisition was started
A0027 AEC Pre image acquisition X-ray ON
A0028 AEC Pre image acquisition X-ray OFF
A0029 AEC Main image acquisition X-ray ON
A0030 AEC Main image acquisition X-ray OFF
A0031 AEC image acquisition was failed
A0032 Acquisition step was set to Ready On
A0033 Acquisition step was set to start acquire image(detector)
A0034 Acquisition step was set to start exposure(MC)

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Chapter 7. Corrective Maintenance Procedures
Code Code Description
A0035 Main X-ray ON
A0036 Acquisition step was set to end acquire image(detector)
A0037 Acquisition step was set to end exposure(MC)
A0038 Main X-ray OFF
A0039 Acquisition step was receive actual exposed parameters
A0040 No next position to image acquire
A0041 Acquisition step was set to complete(contains image calibration) acquire image(detector)
A0042 Acquisition step was proceeds Calculate dose
A0043 Acquisition step was proceeds sub-post processing
A0044 Sub-post processing was completed
A0045 Acquisition step was proceeds main-post processing
A0046 Main-post processing was completed
A0047 Protocol step was added
A0048 Protocol step was edited
A0049 Protocol step was inserted
A0050 Protocol step was removed
A0051 Protocol step was rejected
A0052 Protocol step was repeated
A0053 Capture closing was started
A0054 Capture closing was completed
A0055 Capture closing was canceled by user
A0056 Capture closing was canceled
A0057 Create image has digital marker to send before capture was closed
A0058 Create image has no digital marker to send before capture was closed
A0059 Send DICOM image
A0060 DICOM file load and dispaly on SenoCrystal
A0061 DICOM file sending was succeed
A0062 DICOM file sending was failed
A0063 Image reprocessing
A0064 Image reprocessing was completed
A0065 Windowing value changing by window preset
A0066 Windowing value changing by window preset
A0067 Viewer's thumbnail selection was changed
A0068 Restoration
A0069 Restoration was completed
A0070 Restoration was failed

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Chapter 7. Corrective Maintenance Procedures
Code Code Description
A0071 Available HDD space check
A0072 Available HDD space was secured
A0073 Operator edit
A0074 Operator setting's main post processing setting was changed
A0075 Operator setting's worklist server setting was changed
A0076 Operator setting's storage server setting was changed
A0077 Operator setting's printer setting was changed
A0078 Setting's protocol was added
A0079 Setting's protocol was removed
A0080 Setting's protocol was moved up
A0081 Setting's protocol was moved down
A0082 Setting's protocol values were saved
A0083 Setting's preset item of protocol was added
A0084 Setting's preset item of protocol was removed
A0085 Setting's preset item of protocol was moved up
A0086 Setting's preset item of protocol was moved down
A0087 Setting's font of digital marker was changed
A0088 Setting's server was added
A0089 Setting's server was edited
A0090 Setting's server was deleted
A0091 Setting's server default status
A0092 ECHO test of setting's server
A0093 About window

1-5. Communication Codes

Code Code Description

C0001 Com port was opened

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Chapter 7. Corrective Maintenance Procedures
1-6. System Codes

Code Code Description

S0001 Hand switch was pressed
S0002 Hand switch was released
S0003 Firmware version was received by request
S0004 MC status info by request was received by request
S0005 kVp was received by request
S0006 kVp was changed
S0007 kVp set completed
S0008 mA was received by request
S0009 mA was changed
S0010 mA set completed
S0011 ms was received by request
S0012 ms was changed
S0013 ms set was completed
S0014 kVp, mA, ms set was complete
S0015 mAs was received by request
S0016 mAs was changed
S0017 Focus was received by request
S0018 Set focus
S0019 Focus setting was completed
S0020 Focus was changed
S0021 Magnify setting was completed
S0022 Bucky changed by magnification's recognition
S0023 Magnification was changed
S0024 Heat unit was received by request
S0025 MC AEC mode was changed
S0026 MC AEC mode was set completed
S0027 Generator AEC mode was set completed
S0028 Next rotation angle set completed
S0029 Software open/close complete
S0030 Software open/close changed
S0031 Bucky and Focus recognition set completed
S0032 Compression force limit setting completed
S0033 Senographe Crystal's error(s) was occured
S0034 Error of Senographe Crystal was cleared

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Code Code Description
S0035 MC's error reset was completed
S0036 Generator's error reset was completed
S0037 Pressure was changed
S0038 Thickness was changed
S0039 Rotation was changed
S0040 Auto-release was changed
S0041 Ready on changed
S0042 Exposure signal was changed
S0043 Dose changed
S0044 Validation of VADAV status was completed
S0045 VADAV for dark was requested
S0046 VADAV for dark was completely launched
S0047 VADAV for bright launching was launched
S0048 Post processing was started
S0049 In progress
S0050 Post processing was done
S0051 Windowing info received by post processing
S0052 Working time was received from the MC
S0053 Initialization complete status of rotation brake was received from the request
S0054 Initialization status of rotation brake was received from the request
S0055 Deletion of rotation brake error was received from the request
S0056 The expousre mode was received from the generator

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2. Troubleshooting Guides
 Job Card TSG 001A – Implant Image Failure
 Job Card TSG 002A – Startup Failure
 Job Card TSG 003A – X-ray Exposure Failure
 Job Card TSG 004A – Gantry Shut down Failure
 Job Card TSG 005A – Compression Movement Failure
 Job Card TSG 006A – Grid Line Artifact Troubleshooting Guide
 Job Card TSG 007A – E0301 Error Trouble Shooting
 Job Card TSG 008A – E0015 Error Trouble Shooting
 Job Card TSG 009A –Compression Paddle Locking Failure
 Job Card TSG 010A – Bad Pixel Trouble Shooting Guide
 Job Card TSG 011A – Ghost Artifact Trouble Shooting Guide
 Job Card TSG 012A – Gantry Movement Failure
 Job Card TSG 013A – Uncorrected Detective Pixel Trouble Shooting Guide

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Job Card TSG 001A – Image Quality Failure
1. Introduction

This Job Card describes some of Image troubleshooting available for the Senographe Crystal. Problem is that the
image of implant patient quality is not good. The flow steps suggest service actions to be taken in response to
observed symptoms. The order in which the actions are given is intended to optimize troubleshooting efficiency.

2. Tools

 None

3. Procedure

3-1. Implant Image

Image of implant patient quality is not

good.

Select the Manual Mode.

Check the mode of operation.
-See SECTION 6. 6-2 Description of AEC
Is AEC (Automatic Exposure
and Manual Mode in the User’s
Conditions) mode selected? Yes
Manual
No

If the problem persists, start again, or

ask for help from your OLC.

3-2. Collect the Log Files and P, O Files

1. Copy the Log folder in C:\Mammo\SenoCrystalV1 folder. (See Job Card ELE 010M – How to Collect Log
Files)
2. Copy the O files and P files in C:\ImageData folder.(See Job Card ELE 011M – How to Collect Image Files)
3. Include the Log files, P files and O files when submitting the ISSURE REPORT.

4. Completion

 None

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Job Card TSG 002A – Startup Failure
1. Introduction

This Job Card describes some of Startup troubleshooting available for the Senographe Crystal. Problem is
that PC or its Monitor does not boot up properly. The flow steps suggest service actions to be taken in response
to observed symptoms. The order in which the actions are given is intended to optimize troubleshooting
efficiency.

2. Tools

 None

3. Procedure

PC or Monitor does not power up.

Correct the cable problem.

Is the Monitor Power cable
- See Job Card PHY 005A – Mount
or DVI cable incorrectly
Yes LCD Monitor on Control Station
connected or defective?

No

Is the Gantry input power Correct the cable problem.

cable incorrectly connected -See Job Card PHY 008A - Connect
or defective? Yes Gantry to Generator

No
Correct the cable problem.
Is the Main power cable
-See Job Card PHY 010A - AC
incorrectly connected or
Connection
defective? Yes

No
Check the Fuse.
Check the Fuse.
-See Job Card D/R 031A-Fuse (Gantry
Is it defective?
Yes Power)

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Fuse check is good, but
PC or Monitor does not
power up.

Check the 3 Emergency Check the 3 Emergency Switches.

Switches. Is it defective? Yes -See Chpter1. 1-7. Emergency cutoff

No

Check the Interface cable in Correct the cable problem.

Generator. Is it incorrectly -See Job Card PHY 009A – Connect
Yes
connected or defective? Gantry to Generator

No

If the problem persists, start again, or

ask for help from your OLC.

4. Completion

 None

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Job Card TSG 003A – X-ray Exposure Failure
1. Introduction

This Job Card describes some of X-ray Exposure troubleshooting available for the Senographe Crystal. Problem
is X-ray does not expose during exposure sequence. The flow steps suggest service actions to be taken in
response to observed symptoms. The order in which the actions are given is intended to optimize troubleshooting
efficiency.

2. Tools

 None

3. Procedure

X-ray does not expose during

exposure sequence.

Check the dip switch 3000SW2 Check the dip switch 3000SW2 on the
on the HT CONTROLLER Board. HT CONTROLLER Board (See Job Card
Is it “OFF”? Yes CFG 003M – Configuring X-ray
Generation)
No

Check the Main Controller Board

Check the Main Controller Board
incorrectly connected or
(See Job Card D/R 001A - Main
defective? Yes
Controller Board)
No

If the problem persists, start again, or

ask for help from your OLC

4. Completion

 None

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Job Card TSG 004A – Gantry Shut down Failure
1. Introduction

This Job Card describes some of Gantry shut down troubleshooting available for the Senographe Crystal. Problem
is Gantry does not shut down properly. The flow steps suggest service actions to be taken in response to observed
symptoms. The order in which the actions are given is intended to optimize troubleshooting efficiency.

2. Tools

 None

3. Procedure

Gantry does not shut down

properly.

Correct the cable problem.

Is the 200C or 182C incorrectly
-See Job Card PHY 009A - Connect
connected or defective?
Gantry to Generator
Yes
No

Is the Gantry input power cable

Correct the cable problem.
(102C) incorrectly connected or
-See Job Card PHY 009A - Connect
defective? Yes Gantry to Generator
No

Is the Gantry earth cable (103C) Correct the cable problem.

incorrectly connected or -See Job Card PHY 009A - Connect
defective? Gantry to Generator
Yes
No

If the problem persists, start again, or

ask for help from your OLC

4. Completion

None

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Job Card TSG 005A – Compression Movement Failure
1. Introduction

This Job Card describes some of Compression Movement troubleshooting available for the Senographe Crystal.
Problem is Compression does not move properly when reinstall Compression Board. The flow steps suggest
service actions to be taken in response to observed symptoms. The order in which the actions are given is
intended to optimize troubleshooting efficiency.

2. Tools

 None

3. Procedure

1. Please check the Compression Force Calibration.

 Job Card CFG 004M – Adjust Voltage of Compression Sensor Board
 Job Card CAL 001A – Compression Force

4. Completion

 None

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Job Card TSG 006A – Grid Line Artifact Troubleshooting Guide
1. Introduction

This Job Card describes some of Grid line artifact troubleshooting available for the Senographe Crystal. Problem
is vertical lines are visible in middle of detector during testing of coaptation grid. The flow steps suggest service
actions to be taken in response to observed symptoms. The order in which the actions are given is intended to
optimize troubleshooting efficiency.

2. Tools

• Digital Multimeter
 Oscilloscope

3. Overview

Vertical lines are visible in middle of detector

during testing of coaptiation grid.

Check whether there is signal

Check the cable connection.
between Grid motor cable and
No
Main PCB J6.
Yes
Remove the Bucky.

Move Grid from side to side by hand

Check whether it moves

Replace the Bucky.
smoothly. No

Yes

Perform the Job Card CAL 015M – Grid Panel

Angel Alignment procedure.

Move Grid motor by hand

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No
Check whether it returns to the HOME
Position automatically when you reboot Replace the Grid Motor
the system.

Yes

Connect oscilloscope probe to the J6-4pin

and the J7-9pin.

X-ray exposure.

Check whether Signal from X-ray is

Replace the Collector 1 Board.
in limits of signal from grid. No

Yes
If the problem persists, start again, or ask for
help from your OLC

Replaceable FRU P/N

5495289 Bucky for SFOV

5495288 Bucky for LFOV

5487334 Moving Grid module

5487310-2 Collector 1 board

4. Procedure

1. With a Multimeter set up, check whether there is signal between Grid motor cable and Main PCB J6

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2. Remove the Bucky.

3. Move Grid from side to side by hand and then check whether it moves smoothly.

4. If it does not move smoothly, replace the Bucky.

5. If it moves smoothly, perform the Job Card CAL 015M – Grid Panel Angel Alignment procedure.

6. Move Grid motor by hand and Check whether it returns to the HOME Position automatically when you

reboot the system.

7. If it does not return to its HOME Position automatically, replace the Grid Motor.

8. With an oscilloscope set up, check the sequence of Grid and Exposure.

9. Connect oscilloscope probe to the J6-4pin and the J7-9pin.

10. X-ray exposure.

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11. Check whether Signal from X ray is in limits of signal from grid as below.

12. If it does not, replace the Collector 1 Board.

5. Completion

 None

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Job Card TSG 007A – E0301 Error Trouble Shooting
1. Introduction

This Job Card describes the troubleshooting with E0301 available for the Senographe Crystal. The Error E301
occurs only when System has been used before completion of booting sequence. The flow steps suggest service
actions to be taken in response to observed symptoms. The order in which the actions are given is intended to
optimize troubleshooting efficiency.

2. Tools

 None

3. Overview

• E0301: Fails to request firmware version information

Could not acquire dark image with E0301

Check the Debug Log file

‘ZVR0000’ is displayed in the

Follow Strat-up Sequence
Error Log File before displaying
Yes instruction
‘ZPO0000’
No

If the problem persists, start again, or

ask for help from your OLC.

4. Procedure

1. Check the Debug Log File (C:XXX).

2. Check whether ‘ZVR0000’ is displayed in the Error Log File before displaying ‘ZPO0000’ as below.
• ZVR0000: Request main firmware version from Workstation to Main PCB
• ZPO0000: Send power on information from Main PCB to Workstation after boot up.

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3. If so, it occurs because system has been used before completion of booting sequence. Follow the Start-
up Sequence.

4. Press the main power button [ ] on the side of the Control Station.
5. Press the computer power Button on the Control Station to turn the power on.

5. Completion

 None

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Job Card TSG 008A – E0015 Error Trouble Shooting
1. Introduction

This Job Card describes the troubleshooting with E0015 available for the Senographe Crystal. The possible cause
is that the -12V power supply at the HT Controller is absence because there is no power supplied to the Filament
Board or poor connection at the Cathode HV Cable or defective Filament Transformer inside the HV Transformer
or defective HV Switch inside the HV Transformer. The flow steps suggest service actions to be taken in response
to observed symptoms. The order in which the actions are given is intended to optimize troubleshooting efficiency.

2. Tools

 Standard Tools
 Digital Multimeter

3. Overview

• E0015: NO FIL. CURRENT DETECTED

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4. Procedure

4-1. Visual Check for Unplugged Connectors

1. With the Generator turned OFF, first of all take a visual inspection at all the connectors in the front panel
of the Generator (HT Controller Board, Filament Driver Board and Interface Control Board). It could
have happened that by an accident some connector has been unplugged when removing or placing the
generator cover.
2. Remove the Generator Cover (See Job Card PHY 014A - Remove/Reinstall Generator Covers).
3. Take a close inspection because sometimes a connector is disconnected a little bit from one of the
sides but
not totally disconnected from the connector of the board. Please take a close look with a flash light.
4. Especially check whether the filament/rotor cable is correctly connected to the Tube and Generator.

5. If not, Tighten the filament/ rotor cable.

4-2. X-ray Tube Filaments Resistance Test

1. With the Generator turned OFF, measure the Filaments of each Tube by disconnecting the Cathode
High Voltage Cable from the HV Transformer (Generator side) There are nine pins located at the male
end of the Plug.
2. With digital multimeter, measure between 8 and 9 (Large Focus), 7 and 8 (Small Focus). It should be
measured in the limit of 0.3~0.7ohm.

4-3. Primary Filament Resistance Test 1

1. With the Generator turned off, measure the resistance of the primary of the Filament Transformer for the
Small Focus by removing connector J1 on the HV Transformer and measuring on the Connector of the
HV Transformer between the pin marked G (FIL SUP). Also measure between G (FIL SUP) and F (FIL

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1RTN). These readings should be about 5 ohms each primary.

4-4. Primary Filament Resistance Test 2

1. Reconnect J1 to the HV Transformer and ensure that it is securely connected and “locked” into position
by twisting the outside cover until a “click” is heard.
2. Measure the Ohms between the following points (Each one should read about 5 Ohms):
- FIL 1RTN (Large Focus) P3-4 on the Filament Driver Board and P4-15 on the Interface Control Board.
- FIL 2RTN (Small Focus) P3-4 on the Filament Driver Board and P4-16 on the Interface Control Board.
3. Move around the J1 cable that goes into the HV Transformer looking for a possible wrong connection.

4-5. High Voltage Switch Connection

1. If the primary resistance tests do not reveal the source of the error, remove the Cathode High Voltage
Cable from the HV Transformer for both X-ray Tubes.
2. Set dipswitch “SW2-2” of the HT Controller Board in “ON” position to turn OFF the Filament Circuit (No
Error 15).
HT Controller B/D 3000SW2

OFF

ON 8 7 6 5 4 3 2 1

3. Turn the Generator “ON” and select “Tube 1”.

4. Measure with an Ohm Meter the pins inside the HV Transformer receptacle for “Tube 1” . For this, use
long probes to be able to access to the pins of the “Female” High Voltage Connector of the HV Transformer.
5. Measure between Common (this is the pin in line with the “Nipple”) and Small (it is the pin to the left).
Measure also between Common and Large (it is the pin to the right) . The resistance should be around
0.5 Ohms for each Filament.
6. Once the test is finished, reconnect the Cathode HV cable for “Tube 1” in its position of the HV
Transformer (it is marked in the Cable and in the HV Transformer). Clean the cable with a piece of clean
dry paper before placing it inside the HV Transformer. Make sure you tighten the big washer of the HV
Cable into the HV Transformer.
7. Set dipswitch “SW2-2” of the HT Controller Board in “OFF” position to turn ON the Filament Circuit.
HT Controller B/D 3000SW2

OFF

ON 8 7 6 5 4 3 2 1

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5. Completion

• None

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Job Card TSG 009A – Compression Paddle Locking Failure
1. Introduction

This Job Card describes some of Compression Paddle Locking troubleshooting available for the Senographe
Crystal. Problem is Compression Paddle does not locked/unlocked properly. The flow steps suggest service
actions to be taken in response to observed symptoms. The order in which the actions are given is intended to
optimize troubleshooting efficiency.

2. Tools

 Standard Tools

3. Procedure

1. Loosen the 4 Allen screws (1) at the lower of the handle block (2 mm Allen key).

2. Remove the handle block (2).

3. Loosen the two grub screws securing the locking lever to the locking pin and remove the locking
lever (2.5mm Allen key).

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4. Insert a paddle, and then screw the locking pin down by hand until it is just finger tight (do not over-
tighten)

5. Place the locking lever on the locking pin at an angle of 45 degree as below.

6. Tighten the two grup screws to fix locking lever with pressing top of the locking lever down (grup
screws may not line up with the hole in the pin).
7. Check if the paddle is locked when the lever is in the “locked” position, and can be easily removed when
the lever is in the “unlocked” position. If the paddle lock is too tight or too loose, remove the lever again,
and rotate the pin a 1/4 turn (clockwise to tighten, counter-clockwise to loosen), reattach the lever and
recheck the tightness.

4. Completion

 None

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Job Card TSG 010A – Bad Pixel Trouble Shooting Guide
1. Introduction

This Trouble Shooting Guide is organized as follows in two troubleshooting, depending on

the frequency of appearance of the artifact in image. If the artifacts appeared repeatedly,
it is because ‘Gain and BPM Calibration’ has not been performed properly. So FE should
perform the ‘Gain and BPM Calibration’ again. However, if the artifacts appeared
intermittently as a single line or cluster in the same positon of image, it could be due to
incorrect bad pixel map. In that case, FE should generate manual bad pixel map for the
Senographe Crystal. The flow steps suggest service actions to be taken in response to
observed symptoms. The order in which the actions are given is intended to optimize
troubleshooting efficiency.

2. Tools

 SenoCrystal Software (Software v1.0.0 Ext11 or higher)

 ImageJ

3. Required Effort

 Personnel: 1 Field Engineer

 Time: 10 minutes

4. Procedure
4-1. Root Cause
The System does not have the correct bad pixel map.
4-2. Checking the Frequency of Occurrence of the Artifact on Image
4-2-1. In Case that the Artifact has been occurred repeatedly
1. Perform the Gain calibration (See the Job Card CAL 012A – Gain and BPM Calibration).

4-2-2. In Case that the Artifact has been occurred intermittently

To generate manual bad pixel map, follow the steps below.
1. Run the ImageJ program on the desktop.

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2. Click the File > Import > Raw tab to open the raw image file (Mainyyyymmdd_hhmmss.raw)

NOTE
- The Setting value of Image Size:
• SFOV - Width : 3300 pixels, Height : 2442 pixels
• LFOV – Width : 3300 pixels, Height : 4884 pixels
- Raw file path: C:\Mammo\SenoCrystalV1\SMAMAcqProg\Log
- Raw file name: Mainyyyymmdd_hhmmss.raw
3. Check the x, y coordinates of the bad pixels in the raw image.

4. To make the BPM (Bad Pixel Map) files, rename the folder ‘CAL1’ to ‘CAL’ in
C:\Mammo\SenoCrystalV1\SMAMAcqProg. (‘_vadav_fgm’ program can recognize only name of
‘CAL’ folder.)
5. Run the ‘_vadav_fgm.bat’ in C:\Mammo\SenoCrystalV1\SMAMAcqProg\VADAV\CameraLink.

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8. Click the ‘Settings’ tab and check the following setting values.

Setting Values for LFOV (CAL1) Setting Values for SFOV (CAL1)
• Width: 3300 • Width: 3300
• Height: 4884 • Height: 2442
• Rotate: 90ccw • Rotate: None
• Flip Vert: checked • Flip Vert: unchecked
• Crop • Crop
Up:2/ Down: 8/Right: 320/Left: 320 Up:2/ Down: 16/Right: 2/Left: 2
i. Click the ‘Calibration’ tab and check if it has all Calibration files (AXX_XXXXXX.raw)
in ‘CAL’ folder (1).

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ii. Click the ‘Preprocess’ tap and click the ‘View Frames’ button (2).

iii. Click the ‘BPM’ button (3) and insert the previously checked value of the coordination of
bad pixel (4, 5).
A. Line Artifact

5 6

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B. Cluster Artifact

5 6

10. After save (6), Please confirm the generation of the manual BPMM file.
NOTE

Bad pixel value in BPMM is 256.

11. To analyze the BPM and BPMM files, run the ‘BPMAnalyzer’ program in
C:\Mammo\ SenoCrystalV1\SMAMAcqProg.
12. Set the parameters, according to type.

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Setting for LFOV Setting for SFOV

• Type: 2434CM • Type: 1724M
• Width: 3300 • Width: 3300
• Height: 4884 • Height: 2442
• Edge: • Edge:
Up:320/ Down: 320/Right: 8/Left: 2 Up:2/ Down: 16/Right: 2/Left: 2
13. Drag and drop the ‘BPM.raw’ and ‘BPMM.RAW’ (multi-selected) files into the result box on
the BPM analyzer program to get a result.

14. Check whether the analyzing result displayed on the result box is Pass. If result is Fail,
the system needs to replace detector.
15. Check the BPMM file is in ‘CAL’ folder and rename the folder ‘CAL’ to ‘CAL1’

5. Completion

• Apply Bad Pixel Calibration with BPMM file to ensure that the image correction is maintained

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Job Card TSG 011A – Ghost Artifact Trouble Shooting Guide
1. Introduction

This Job Card describes how to remove the ghost artifact on the digital image for the Senographe Crystal. Problem
is that ghost artifact is visible on the digital image. The following steps suggest service actions to be taken in
response to observed symptoms. The order in which the actions are given is intended to optimize troubleshooting
efficiency.

2. Tools

 ImageJ
 PMMA Block

3. Required Effort

 Personnel: 1 Field Engineer

 Time: 3hour 30minutes (In case 3, need more additional 24hours )

4. Principle
The illustration below highlights the important principles behind ghost artifact trouble shooting guide.

Exposure

Object

Main File (Main201XXXXX_XXXXXX.raw) O File

Detector
+ (Ex: O20151201_170043_28_121.15.dcm)

Post Processing
CAL File (A0X_XXXXX.raw)

P File
(Ex: P20151201_170043_28_121.15.dcm)

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A. Case 1: Ghost artifact exists only in Main file

Exposure
CAL File
Ghost Image

+
Main File
O File

B. Case 2: Ghost artifact exists only in CAL file

Exposure
CAL File
Ghost Image
+
Main File
O File

C. Case 3: Ghost artifact exists in both Main and CAL file

Exposure
CAL File
Ghost Image
+
Main File
O File

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5. Procedure
5-1. Trouble Shooting Flow Chart

Ghost artifact is visible on the digital image

Check whether ghost artifact exists in Main file

5-3. Check the Ghost Artifact in Detector Images

No
Yes

Check whether ghost artifact exists in CAL file Check whether ghost artifact exists in CAL file

5-3-2. Check Ghost Artifact in the Calibration file 5-3-2. Check Ghost Artifact in the Calibration file

Yes

Case 2.
Yes No
Perform the Job Card CAL 012A – Gain and BPM

Calibration.

Case 3. Case 1.

Perform the 5-3-1. Method for Reduction of Ghost Perform the 5-3-1. Method for Reduction of Ghost

Artifact. After 24 hours later, next to check the Artifact

reduction of ghost artifact, please perform the Job

Card CAL 012A – Gain and BPM Calibration

5-2. Root Cause

Image acquisition with high contrast object like measurement equipment, such as Dosimeter, without
detector protection shield (e.g. lead plate, equivalent attenuator).

5-3. Check the Ghost Artifact in Detector Images

1. Remove the Bucky, Compression Paddle and Collimator plate.

2. Turn ON the Senographe Crystal System.

3. Run the SenoCrystalV1.

4. Make a new study as manual entry.

5. Change the Focal Spot Size small to large using button ( ).

6. Remove the face shield and insert the PMMA block into face shield rail.

7. Expose 28kV 100mAs in capture mode and check the image to confirm the ghost artifact using the

imageJ (Image use the O file and P file in C:\ImageData\yyyymmdd)

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A. Case 1 B. Case 2 or Case 3

If ghost artifact is brighter than background, If ghost artifact is darker than background, please

please perform 5-3-1. Method for Reduction of perform 5-3-2. Check Ghost Artifact in the

Ghost Artifact Calibration file.

7-3-1. Method for Reduction of Ghost Artifact

1. Make a new study as manual entry.

2. Remove the PMMA block into face shield rail

3. Change the Focal Spot Size small to large using button ( ).

4. Set manual exposure mode and expose 10 times (35kV 320mAs) in capture mode.

5. Insert the PMMA block into face shield rail.

6. After 1 minute, expose 28kV 100mAs in capture mode and check the ghost artifact on the image(Image

use O file and P file in C:\ImageData\yyyymmdd).

1) If the ghost artifact appears in the image, repeat step 3 ~ 6.

2) If the ghost artifact does not appear in the image, go to step 7.

7. After 5 minutes, expose 28kV 100mAs in capture mode and check the ghost artifact on the image. (Image

use O file and P file in C:\ImageData\yyyymmdd.)

1) If the ghost artifact appears in the image, repeat step 3 ~ 6.

2) If the ghost artifact does not appear in the image, go to step 8.

8. After 10 minutes, expose 28kV 100mAs in capture mode and check the ghost artifact on the image.

(Image use O file and P file in C:\ImageData\yyyymmdd.)

1) If the ghost artifact appears in the image, repeat step 3 ~ 6.

If the ghost artifact appears after repeating process (step 3~8) 10 times, contact the technical

support of the manufacturer to have the system corrected

2) If the ghost does not appear in the image, remove PMMA block and expose 10 times (35kV 320mAs)

in capture mode.

9. Turn off the Senographe Crystal system.

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WARNING

Do not use the Senographe Crystal System for the next 24hours to remove a Ghost Artifact.

6- Check Ghost Artifact in the Calibration file

1. Rename the calibration file folder CAL1 to CAL1_ghost(CAL2 to CAL2_ghost) in
C:\Mammo\SenoCrystalV1\SMAMAcqProg
2. Make the New folder as “CAL1(CAL2)”
3. Copy and paste latest calibration file from C:\Backup to
C:\Mammo\SenoCrystalV1\SMAMAcqProg\CAL1(CAL2)
4. Run the SenoCrystalV1.

5. Make a new study as manual entry.

6. Change the Focal Spot Size small to large using button ( ).

7. Expose 28kV 100mAs in capture mode and check the image to confirm the ghost artifact using the

ImageJ (Image use the O file and P file in C:\ImageData\yyyymmdd).

8. Delete CAL1 (CAL2) folder after then rename the calibration file folder CAL1_ghost to CAL1

(CAL2_ghost to CAL2) in C:\Mammo\SenoCrystalV1\SMAMAcqProg

C. Case 2 D. Case 3
If ghost artifact does not appear in the image, If ghost artifact appears in the image, plese perform
please perform the Job Card CAL 012A – Gain and the 5-3-1. Method for Reduction of Ghost Artifact
BPM Calibration. After 24 hours later, next to check the reduction of
ghost artifact, please perform the Job Card CAL
012A – Gain and BPM Calibration

6. Completion

• None

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Job Card TSG 012A – Gantry Movement Failure
1. Introduction

This Job Card describes some of lift up and rotation movement troubleshooting available for the Senographe
Crystal. Problems are that movement is not possible with displaying 3kg on the base display and the compression
paddle is moving down very slowly. There are two possible causes. In case that compression sensor board has
set wrong voltage or system is recognized it was compressed when compression paddle was released due to
wrong position of load cell. These causes may result that gantry movement failure. The following steps suggest
service actions to be taken in response to observed symptoms. The order in which the actions are given is
intended to optimize troubleshooting efficiency.

2. Tools

 Standard Tools

3. Required Effort

 Personnel: 1 Field Engineer

 Time: 2hour 30minutes

4. Procedure
4-1. Trouble Shooting Flow Chart

Gantry does not move properly

Check whether the compression sensor

board has set voltage

Set the votage of compression sensor board
(1.0VDC±5%(0.95~1.05)) correctly
No correctly (1.0VDC±5%(0.95~1.05))
(See Job Card CFG 004M – Adjust Voltage of

Compression Sensor Board)

Yes

Perform the Compression Foce Calibration

(See Job Card CAL 001A – Compression Force)

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Check whether gantry does move properly

No

Yes

Completion

Check whether the load cell has positioned correctly

No

Yes

If the problem persists, perform the above procedure Adjust the load cell position correctly

again, or ask for help from your OLC.

4-2. Check Whether the Compression Sensor Board Has Set Voltage Correctly

1. Job Card CFG 004M – Adjust Voltage of Compression Sensor Board

4-3. Perform the Compression Force Calibration

1. Job Card CAL 001A – Compression Force

4-4. Check Whether the Load Cell Has Positioned Correctly

1. Switch OFF the Senography Crystal electrical power.

2. Remove the Gantry Covers and C-arm Covers (except Right Gantry Cover for keypad) (See Job Card

PHY 012A - Remove/Reinstall Gantry Covers).

3. Switch ON the Senography Crystal electrical power.

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4. Rotate the C-arm to the 135~140 degree (CCW) by pressing the keypad switch at the side of the gantry.

5. Place the Comp Main Module on center of compression kit.

6. Slightly lift the Comp Main Module with the hand while pressing its below marked point in order to check

that there is enough gap between end of Sensor (A) and Comp Inner Shaft (B) as below.

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7. If there is no gap between end of Sensor (A) and Comp Ineer Shaft (B) as below, loosen the M3 nut

of Comp Main Module (use Spanner 5.5mm).

8. Loosen the M3 bolt of Comp Main Module (use Allen key 2.5mm).

9. Slightly lift the Comp Main Module again with the hand to check that Comp Inner Shaft (B) and Comp

Main Module (C) are aligned correctly as below.

10. Adjust the height of M3 bolt while still holding on the Comp Main Module until there is gap between end

of Sensor (A) and Comp Inner Shaft (B) as below (use Allen key 2.5 mm).

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11. Tighten the M3 nut of Comp Main Module (use Spanner 5.5mm).

12. Check that there is gap between end of Sensor (A) and Comp Inner Shaft (B) again while still holding

on the Comp Main Module.

13. Rotate the the C-arm to the 0 degree by pressing the keypad switch at the side of the gantry to put it

back in place.

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14. Install the Bucky and Compression paddle to perform the compression calibration.

15. Perform the Compression foce calibration (See Job Card CAL 001A – Compression Force)

16. Switch OFF the Senography Crystal electrical power.

17. Reinstall the Gantry Covers and C-arm Covers (See Job Card PHY 012A - Remove/Reinstall Gantry

Covers).

5. Completion

• Job Card CHK 001A – Compression Force

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Chapter 7. Corrective Maintenance Procedures
Job Card TSG 013A – Uncorrected Detective Pixel Trouble
Shooting Guide
1. Introduction

This Trouble Shooting Job Card provides the calibration procedures in when attempting to troubleshoot the
uncorrected defective pixels. if the ‘Uncorrected Defective Pixels Test’ is failed, it could be due to incorrected bad
pixel map. In that case, FE should generate manual bad pixel map for the Senographe Crystal. The flow steps
suggest service actions to be taken in response to observed symptoms. The order in which the actions are given
is intended to optimize troubleshooting efficiency.

2. Tools

 SenoCrystal Software (Software v1.0.0 Ext17 or higher)

3. Required Effort

 Personnel: 1 Field Engineer

 Time: 90 minutes
4. Procedure
4-1. Trouble Shooting Flow Chart

‘Uncorrected Defective Pixels Test’ is failed.

Check whether the Gain file has artifacts and Perform

the Gain and BPM Calibration.

(Job Card CAL 012A – Gain and BPM Calibration) .

Retest the ‘Uncorrected Defective Pixels Test’.

No Perform the Manual BPM Calibration.

Is it passed?
(Job Card TSG 010A - Bad Pixel Trouble Shooting Guide)

Yes
Perform the Flat Field Test
No
Is it passed?
(Job Card PM 013A – Flat Field Test)

Yes

No Retest the ‘Uncorrected Defective Pixels Test’.

Is it passed?

Yes

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Yes No
Yes No
Perform the Artifact Assessment Test Is it passed?
(Job Card CHK 008A – Phantom Image

Quality Check)
Complete

No
Is it passed?

If the test fails, repeat the complete procedure.

Yes
If the repeated test fails again, ask for help from
Complete
your OLC.

4-2. Root Cause

The System does not have the correct bad pixel map.

1. If the ‘Uncorrected Defective Pixels Test’ is failed, check whether the Gain file has artifacts and perform the
Gain and BPM Calibration (Job Card CAL 012A – Gain and BPM Calibration.

2. Retest the ‘Uncorrected Defective Pixels Test’ (refer to Section 2.12 on Senographe Crystal Quality Control
Manual)

3. If it fails the UDP test, repeat the complete procedure. If the repeated test fails again, perform the Manual
BPM Calibration (Job Card TSG 010A – Bad Pixel Trouble Shooting Guide).

- If it fails, repeat the complete procedure. if the repeated test fails again, ask for help from your OLC.

- If it pass, retest the ‘Uncorrected Defective Pixels Test’ (refer to Section 2.12 on Senographe Crystal
Quality Control Manual)

4. If it pass the UDP test, perform the Flat Field Test (Job Card PM 013A – Flat Field Test).

5. If it fails the Flat Field test, repeat the complete procedure. If the repeated test fails again, ask for help from
your OLC.

6. If it pass the Flat Field test, perform the Artifact Assessment Test (Job Card CHK 008A – Phantom Image
Quality Check).

7. If it fails the test, repeat the complete procedure. If the repeated test fails again, ask for help from your OLC.

8. If it pass the test, it means the system does have the correct bad pixel map so no more procedures are
required.

5. Completion
• None

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3. Disassembly/Reassembly
Disassembly/Reassembly information is given in the following modules:

• Scenario D/R 001A – Board position Guide

• Job Card D/R 001A –Main Controller Board
• Job Card D/R 002A – Compression Board
• Job Card D/R 003A – Rotation Board
• Job Card D/R 004A – Collector1 Board
• Job Card D/R 005A –Collector2 Board
• Job Card D/R 006A – Membrane Interface Left Board
• Job Card D/R 007A –Membrane Interface Right Bord
• Job Card D/R 008A – Upper Base Display Board
• Job Card D/R 009A – Base Display Board
• Job Card D/R 010A – Power Supply Board 12V
• Job Card D/R 011A - Power Supply Board 24V
• Job Card D/R 012A –Power Supply Board 48V
• Job Card D/R 013A –Detector Power Board
• Job Card D/R 014A –Detector Transformer
• Job Card D/R 015A –Detector
• Job Card D/R 016M – X-ray Tube
• Job Card D/R 017M – Highvoltage Cable
• Job Card D/R 018M – Collimator Assembly
• Job Card D/R 019A – Collimator Lamp
• Job Card D/R 020A – Gantry Noise Filter Main In
• Job Card D/R 021A - Face Shield
• Job Card D/R 022A – Compression Paddle
• Job Card D/R 023A – Compression Assembly
• Job Card D/R 024A – Rotation Angle Sensor
• Job Card D/R 025A – Rotation Reference Sensor
• Job Card D/R 026A – Rotation Motor Kit
• Job Card D/R 027M – Column Lift Motor Kit
• Job Card D/R 028A – Column Up and Down Limit Sensor
• Job Card D/R 029M – Moving Grid Module
• Job Card D/R 030M – Bucky
• Job Card D/R 031A – Bucky Optical Sensor
• Job Card D/R 032A – Magnification Platform
• Job Card D/R 033A – Keypad

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• Job Card D/R 034A – Emergency Switch
• Job Card D/R 035A – Foot Switch
• Job Card D/R 036A – Fuse (Gantry Power)
• Job Card D/R 037A – Fuse kit
• Job Card D/R 038M – Frame grabber cable
• Job Card D/R 039A – Workstation Computer
• Job Card D/R 040A – Frame Grabber Card
• Job Card D/R 041A – Monitor
• Job Card D/R 042A – VGA Graphic Card
• Job Card D/R 043A – Image Software
• Job Card D/R 044A – Radiation Screen (Lead Glass)
• Job Card D/R 047A – Compression Paddle Plate for LFOV
• Job Card D/R 048A – Compression Paddle Plate for SFOV
• Job Card D/R 049A – Compression Paddle Plate for SPOT
• Job Card D/R 050A – Compression Paddle Plate for Magnification
• Job Card D/R 051A – Bucky Locking Knobs
• Job Card D/R 052M – Collimator Mirror
• Job Card D/R 053A – Stand Base Overlay
• Job Card D/R 054A – Tube Top Cover
• Job Card D/R 055A – Compression Sensor Board
• Job Card D/R 056A – DC FAN Compression
• Job Card D/R 057A – Compression Potentiometer
• Job Card D/R 058A – Gantry Cooling FAN
• Job Card D/R 059A – Collimation Plate
• Job Card D/R 062A – Workstation Computer Cooling FAN
• Job Card D/R 063A – Cable Chain
• Job Card D/R 080A – C-Arm Spur Gear-S
• Job Card D/R 081A – Tube Top Cover
• Job Card D/R 082A – Image Software (from Software V1.0.0 Ext17)

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Scenario D/R 001A – Board Position Guide
• This chapter explains the maintenance items for each board and details of the maintenance procedures.
The position of the boards and each board’s information are as follows.

• Time : 5 minutes

[Figure 1] Board Position Guide

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No. Name Maintenance Method
1 Rotation PCB See Job Card D/R 003A – Rotation Board
2 Compression PCB See Job Card D/R 002A – Compression Board
3 Collector2 PCB See Job Card D/R 005A – Collector2 Board
4 Power board (24V) See Job Card D/R 011A – Power Supply Board 24V
5 Power board Detector See Job Card D/R 013A – Detector Power Board
Base Display PCB See Job Card D/R 009A – Base Display Board
6
Base Display Up PCB See Job Card D/R 008A – Upper Base Display Board
Main PCB (Main controller
7 See Job Card D/R 001A – Main Controller Board
board)
8 Power board (12V) See Job Card D/R 010A – Power Supply Board 12V
9 Collector1 PCB See Job Card D/R 004A – Collector1 Board
10 Membrane interface L PCB See Job Card D/R 006A – Membrane Interface Left Board
11 Membrane interface R PCB See Job Card D/R 007A – Membrane Interface Right Board
12 Generator interface PCB See Job Card D/R 045A – Generator Assembly
13 Power board (48V) See Job Card D/R 012A – Power Supply Board 48V

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Job Card D/R 001A - Main Controller Board
1. Supplies

• Main Controller Board (5487298-2, 5487298-3 or 5487298-4 MAIN PCB ASSY or 5487298-6 MAIN PCB
ASSY)

2. Tools

• Standard Tools

3. Required Effort

• Personnel : 1 Field Engineer

• Time : 30 minutes

4. Safety Precautions

WARNING
The Senographe Crystal must be powered off per LOTO procedure. Switch OFF the electrical power
supply from the Mains Distribution Panel in the room. Apply an appropriate LOTO padlock and label.
(See Job Card LOTO 001A – Lock-Out/Tag-Out (LOTO) Procedures)

5. Prerequisites

• Check the DIP Switch –See Job Card CHK 020A – Main Board DIP Switch

6. Overview

• Compatibility - See Chapter 12. FRU List - Compatibility

7. Procedure

7-1. Removal of the Main Controller Board

1. Record the values of Gantry Calibration Data in the Back-up table.(See Job Card CAL 019A – Gantry
Calibration Data Back-up sheet)
2. Switch OFF the Senographe Crystal electrical power.
3. Remove the Gantry Cover (See Job Card PHY 012A - Remove/Reinstall Gantry Covers).
4. Disconnect the cable connect from the Main Controller Board.

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5. Remove the six holding screws. (2.5mm Allen key, tightening torque: 1.6N·m)

6. Remove the Main Controller Board.

7-2. Reinstallation of the Main Controller Board

Reverse the process as follows:

1. Mount the new Main controller Board.
2. Place the Main controller Board and align the screws.
3. Use 6 screws to fix the Main controller Board in place (2.5mm Allen key, tightening torque: 1.6N·m).
4. Connect each cable and ensure that they are aligned and seated correctly.

[Figure 7-2-1] Main Controller Board

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[Table 7-2-1] Cable Connections
Connector name Cable name
POWER 116-3C
STEP_MTR 146C
CONNECTOR1 168C
J8 141C
COMPRESS 124C
BASE 129C
ROTATE 130C
GENERATOR 139C
Inverter 145C
DET_READY 140C (J18)
SNS_DET_EXP_OT 140C (J21)
LIFT_BRK 136C
CONNECTOR2 153C

5. Reinstall the Gantry Cover (See Job Card PHY 012A - Remove/Reinstall Gantry Covers).
6. To set the Gantry Calibration data as you recorded in Back-up table, Press the Auto Release, Collimator
Lamp, and Next keys at the same time and hold them for 5 seconds. The buzzer sound is emitted, D01
blinks on the base display, and the equipment switches to the Calibration mode. Release the keys.
7. In the Calibration Data mode, set the calibration data. Each area of the base display shows different
information corresponding to the input value.
8. To exit the Calibration mode, press and hold the Auto Release key for 3 seconds.

8. Completion

8-1. Check the Voltage

• Job Card CHK 014A – Main Controller Board

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Chapter 7. Corrective Maintenance Procedures
Job Card D/R 002A – Compression Board
1. Supplies

• Compression Board (5487304-2, 5487304-3 or 5487304-4 COMPRESSION PCB ASSY or 5487304-6

COMPRESSION PCB ASSY)

2. Tools

• Standard Tools

3. Required Effort

• Personnel : 1 Field Engineer

• Time : 30 minutes

4. Safety Precautions

WARNING
The Senographe Crystal must be powered off per LOTO procedure. Switch OFF the electrical power
supply from the Mains Distribution Panel in the room. Apply an appropriate LOTO padlock and label.
(See Job Card LOTO 001A – Lock-Out/Tag-Out (LOTO) Procedures)

5. Prerequisites

• Check the DIP Switch - See Job Card CHK 021A – Compression Board DIP Switch

6. Overview

• Compatibility - See Chapter 12. FRU List - Compatibility

7. Procedure

7-1. Removal of the Compression Board

1. Switch OFF the Senographe Crystal electrical power.

2. Remove the Tube Top Cover and Tube Front Cover (See Job Card PHY 012A - Remove/Reinstall Gantry
Covers).
3. Disconnect all cables connected on the Compression Board.

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4. Remove the four holding screws. (2.5mm Allen key, tightening torque: 1.6N·m)

NOTE

Photo taken without the tube for clarity, however there is no need to remove the X-Ray Tube.

5. Remove the Compression Board

7-2. Reinstallation of the Compression Board

Before installing the Compression Board, reset the compression board resistance as Job Card CFG 005M – Reset
Compression Board Resistance.

Reverse the process as follows:

1. Mount the new Compression Board.
2. Place the Compression Board and align the screws.
3. Use 4 screws to fix the Compression Board in place (2.5mm Allen key, tightening torque: 1.6N·m).
4. Connect each cable and ensure that they are aligned and seated correctly.

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[Figure 7-2-1] Compression Board

[Table 7-2-1] Cable Connections

Connector name Cable name
LAMP 122C
UP_LIMIT 125C
DOWN_LIMIT 127C
POTENTION 120C
116-3C
POWER
184C
TRANS-MAIN 124C
MOT 181C
SENSOR 179C
CRUTCH 192C

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Chapter 7. Corrective Maintenance Procedures
7-3. Check Compression Sensor Voltage

1. Remove the Gantry Covers (See Job Card PHY 012A- Remove/Reinstall Gantry Covers).
2. Measure voltage between 2 and 5 pin on Sensor connector.

3. If measured 1.0 VDC±5%(0.95~1.05), proceed to the next step. If not, to set 1.0 VDC±5%(0.95~1.05)
following Job Card CFG 004M – Adjust Voltage of Compression Sensor Board

7-4. Compression Force Calibration

1. Perform the Calibration procedure described in Job Card CAL 001A – Compression Force

7-5. Compression Thickness Calibration

1. Perform the Calibration procedure described in Job Card CAL 002A – Compression Thickness
WARNING

Calibration is necessary. Perform the calibration to make sure that equipment will function properly.

8. Completion

8-1. Check the Voltage

• Job Card CHK 015A – Compression Board

8-2. Check the Compression Force

• Job Card CHK 001A – Compression Force

8-3. Check the Compression Thickness

• Job Card CHK 002A – Compression Thickness

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Chapter 7. Corrective Maintenance Procedures
Job Card D/R 003A – Rotation Board
1. Supplies

• Rotation Board (5487303-2, 5487303-3 or 5487303-4 ROTATION PCB ASSY)

2. Tools

• Standard Tools

3. Required Effort

• Personnel : 1 Field Engineer

• Time : 40 minutes

4. Safety Precautions

WARNING
The Senographe Crystal must be powered off per LOTO procedure. Switch OFF the electrical power
supply from the Mains Distribution Panel in the room. Apply an appropriate LOTO padlock and label.
(See Job Card LOTO 001A – Lock-Out/Tag-Out (LOTO) Procedures)

5. Prerequisites

• None

6. Overview

• Compatibility - See Chapter 12. FRU List - Compatibility

7. Procedure

7-1. Removal of the Rotation Board

1. Switch OFF the Senographe Crystal electrical power.

2. Remove the Tube Top Cover and Tube Front Cover (See Job Card PHY 012A - Remove/Reinstall Gantry
Covers).
3. Disconnect the cable connect from the Rotation Board.
4. Remove the 4 holding screws. (2.5 mm Allen key, tightening torque: 1.6N·m)
5. Remove the Rotation Board

7-2. Reinstallation of the Rotation Board

Reverse the process as follows:

1. Mount the new Rotation Board.
2. Place the Rotation Board and align the screws.

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3. Use 4 screws to fix the Rotation Board in place (2.5mm Allen key, tightening torque: 1.6N·m).
4. Connect each cable and ensure that they are aligned and seated correctly.

[Figure 7-2-1] Rotation Board

[Table 7-2-1] Cable Connections

Connector name Cable name
CN-DC24V 116-2c
ANGLE-SN5 193c
CN-MAIN COM 130c
SIG-IN3 135-1c
SIG-IN1 135-2c
SIG-IN2 191c
CN-BRAKE 131c
CN-MOTCOM 133c
5. Reinstall the Tube Top Cover and Tube Front Cover (See Job Card PHY 012A - Remove/Reinstall Gantry
Covers).

8. Completion

8-1. Check the Voltage

• Job Card CHK 016A – Rotation Board

WARNING

Calibration is necessary. Perform the calibration to make sure that equipment will function properly.

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Chapter 7. Corrective Maintenance Procedures
8-2. Rotation Angle Calibration

• Job Card CAL 003A – Rotation Angle

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Chapter 7. Corrective Maintenance Procedures
Job Card D/R 004A – Collector1 Board
1. Supplies

• Collector1 Board (5487310-2, COLLECTOR1 PCB ASSY)

2. Tools

• Standard Tools

3. Required Effort

• Personnel : 1 Field Engineer

• Time : 30 minutes

4. Safety Precautions

WARNING
The Senographe Crystal must be powered off per LOTO procedure. Switch OFF the electrical power
supply from the Mains Distribution Panel in the room. Apply an appropriate LOTO padlock and label.
(See Job Card LOTO 001A – Lock-Out/Tag-Out (LOTO) Procedures)

5. Prerequisites

• None

6. Procedure

6-1. Removal of Collector1 Board

1. Switch OFF the Senographe Crystal electrical power.

2. Remove the Column Con Cover (See Job Card PHY 012A - Remove/Reinstall Gantry Covers).
3. Disconnect the cable connect from the Collector1 Board.
4. Remove the 4 holding screws. (2.5 mm Allen key, tightening torque: 1.6N·m)

5. Remove the Collector1 Board

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Chapter 7. Corrective Maintenance Procedures
6-2. Reinstallation of the Collector1 Board

Reverse the process as follows:

1. Mount the Collector1 Board.
2. Place the Collector1 Board and align the screws.
3. Use 4 screws to fix the Collector1 Board in place (2.5mm Allen key, tightening torque: 1.6N·m).
4. Connect each cable and ensure that they are aligned and seated correctly.

[Figure 6-2-1] Collector1 Board

[Table 6-2-1] Cable Connections
Cable
Connector name
Name
CN-DC24V 116-1c

EMERGENCY-CON 136c

J1 139c

J2 141c

J5 144c

J7 168c

J3 138c

J4 142c

J6 143c

GEN-COM 169c

FOOT SWITCH1 170c

FOOT SWITCH2 172c
5. Reinstall the Column up Con Cover (See Job Card PHY 012A - Remove/Reinstall Gantry Covers).

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7. Completion

7-1. Check all Foot Switches are Operational

7-2. Check Ganty is Operational

• Job Card PM 003A – Gantry Operation Checks

7-3. Check the LED of Collector 1 Board

• Job Card CHK 018A – Collector 1 Board

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Chapter 7. Corrective Maintenance Procedures
Job Card D/R 005A – Collector2 Board
1. Supplies

• Collector2 Board (5487312-2, COLLECTOR2 PCB ASSY)

2. Tools

• Standard Tools

3. Required Effort

• Personnel : 1 Field Engineer

• Time : 30 minutes

4. Safety Precautions

WARNING
The Senographe Crystal must be powered off per LOTO procedure. Switch OFF the electrical power
supply from the Mains Distribution Panel in the room. Apply an appropriate LOTO padlock and label.
(See Job Card LOTO 001A – Lock-Out/Tag-Out (LOTO) Procedures)

5. Prerequisites

• None

6. Procedure

6-1. Removal of Collector2 Board

1. Switch OFF the Senographe Crystal electrical power.

2. Remove the Gantry covers (See Job Card PHY 012A - Remove/Reinstall Gantry Covers).
3. Disconnect the cable connect from the Collector2 Board.
4. Remove the 4 holding screws. (2.5 mm Allen key, tightening torque: 1.6N·m)

5. Remove the Collector2 Board.

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Chapter 7. Corrective Maintenance Procedures
6-2. Reinstallation of the Collector2 Board

Reverse the process as follows:

1. Mount the Collector2 Board.
2. Place the Collector2 Board and align the screws.
3. Use 4 screws to fix the Collector2 Board in place (2.5mm Allen key, tightening torque: 1.6N·m).
4. Connect each cable and ensure that they are aligned and seated correctly.

[Figure 6-2-1] Collector2 Board

[Table 6-2-1] Cable Connections

Connector name Cable Name
J34 153c
J10 156c
J16 158c
LIFT-UP-LIMIT 161c (UP LIMIT)
LIFT-UP-REEDSW 161c (UP REEDSW)
LIFT-DOWN-LIMIT 163c (DOWN LIMIT)
LIFT-DOWN- 163c (DOWN
REEDSW REEDSW)
PANEL SWITCH1 166c
PANEL SWITCH2 167c
5. Reinstall the Gantry Covers (See Job Card PHY 012A - Remove/Reinstall Gantry Covers).

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7. Completion

7-1. Check Keypad Buttons are Operational

7-2. Check the LED of Collector 2 Board

• Job Card CHK 023A – Collector 2 Board

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Chapter 7. Corrective Maintenance Procedures
Job Card D/R 006A – Membrane Interface Left Board
1. Supplies

• Membrane Interface Left Board (5487308-2, MEMBRANE INTERFACE LEFT PCB ASSSY)

2. Tools

• Standard Tools

3. Required Effort

• Personnel : 1 Field Engineer

• Time : 15 minutes

4. Safety Precautions

WARNING
The Senographe Crystal must be powered off per LOTO procedure. Switch OFF the electrical power
supply from the Mains Distribution Panel in the room. Apply an appropriate LOTO padlock and label.
(See Job Card LOTO 001A – Lock-Out/Tag-Out (LOTO) Procedures)

5. Prerequisites

None

6. Procedure

6-1. Removal of Membrane Interface Left Board

1. Switch OFF the Senographe Crystal electrical power.

2. Remove the Gantry Cover Left (See Job Card PHY 012A - Remove/Reinstall Gantry Covers).
3. Disconnect the cable connect from the Membrane Interface Left Board.

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NOTE
It is possible to distinguish Membrane Interface Board by PCB pattern as below:
- 5487308-2 : (LEFT) There is pattern on the connector side of the PCB
- 5487308-2 : (RIGHT) There is no pattern on the connector side of the PCB
4. Remove the 4 holding screws. (2.5 mm Allen key, tightening torque: 1.6N·m)
5. Remove the Membrane Interface Left Board

6-2. Reinstallation of the Membrane Interface Left Board

Reverse the process as follows:

1. Mount the Membrane Interface Left Board.
2. Place the Membrane Interface Left Board and align the screws.
3. Use 4 screws to fix the Membrane Interface Left Board in place (2.5mm Allen key, tightening torque:
1.6N·m).
4. Connect each cable and ensure that they are aligned and seated correctly.
5. Reinstall the Gantry Cover Left (See Job Card PHY 012A - Remove/Reinstall Gantry Covers).

7. Completion

7-1. Check Keypad Button is Operational

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Job Card D/R 007A - Membrane Interface Right Board
1. Supplies

• Membrane Interface Right Board (5487307-2, MEMBRANE INTERFACE RIGHT PCB ASSY)

2. Tools

• Standard Tools

3. Required Effort

• Personnel : 1 Field Engineer

• Time : 15 minutes

4. Safety Precautions

WARNING
The Senographe Crystal must be powered off per LOTO procedure. Switch OFF the electrical power
supply from the Mains Distribution Panel in the room. Apply an appropriate LOTO padlock and label.
(See Job Card LOTO 001A – Lock-Out/Tag-Out (LOTO) Procedures)

5. Prerequisites

• None

6. Procedure

6-1. Removal of Membrane Interface Right Board

1. Switch OFF the Senographe Crystal electrical power.

2. Remove the Right Gantry Cover (See Job Card PHY 012A - Remove/Reinstall Gantry Covers).
3. Disconnect the cable connect from the Membrane Interface Right Board.

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NOTE
It is possible to distinguish Membrane Interface Board by PCB pattern as below:
- 5487308-2 : (LEFT) There is pattern on the connector side of the PCB
- 5487308-2 : (RIGHT) There is no pattern on the connector side of the PCB
4. Remove the 4 holding screws. (2.5 mm Allen key, tightening torque: 1.6N·m)
5. Remove the Membrane Interface Right Board.

6-2. Reinstallation of the Membrane Interface Right Board

Reverse the process as follows:

1. Mount the Membrane Interface Right Board.
2. Place the Membrane Interface Right Board and align the screws.
3. Use 4 screws to fix the Membrane Interface Right Board in place (2.5mm Allen key, tightening torque:
1.6N·m).
4. Connect each cable and ensure that they are aligned and seated correctly.
5. Reinstall the Right Gantry Cover (See Job Card PHY 012A - Remove/Reinstall Gantry Covers).

7. Completion

7-1. Check Keypad Button is Operational

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Chapter 7. Corrective Maintenance Procedures
Job Card D/R 008A – Upper Base Display Board
1. Supplies

• Upper Base Display Board (5487305-2, BASE DISPLAY UP PCB ASSY)

2. Tools

• Standard Tools

3. Required Effort

• Personnel : 1 Field Engineer

• Time : 15 minutes

4. Safety Precautions

WARNING
The Senographe Crystal must be powered off per LOTO procedure. Switch OFF the electrical power
supply from the Mains Distribution Panel in the room. Apply an appropriate LOTO padlock and label.
(See Job Card LOTO 001A – Lock-Out/Tag-Out (LOTO) Procedures)

5. Prerequisites

• None

6. Procedure

Base Display Board

Upper Base Display Board

6-1. Removal of the Upper Base Display Board

1. Switch OFF the Senographe Crystal electrical power.

2. Remove the Stand Base over Lay using cutter.

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3. Remove the 2 holding screws. (2.5 mm Phillips screwdriver)

4. Disconnect the cable connect from the Base Display Board. (116-2c, 129c)

5. Separate Upper Base Display Board from the Base Display Board.

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6-2. Reinstallation of the Upper Base Display Board

Reverse the process as follows:

1. Mount the new Upper Base Display Board to the Base Display Board.

2. Connect each cable and ensure that they are aligned and seated correctly.
3. Place the Upper Base Display Board and align the screws.
4. Use 2 screws to fix the Rotation Board in place (2.5mm Phillips screwdriver).
5. Attach the Stand Base Over Lay

7. Completion

7-1. Check the Voltage

• Job Card CHK 017A – Upper Base Display Board

7-2. Check the Rotation Angle, Breast Thickness and Compression Force Displayed
on the Base Display

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Job Card D/R 009A – Base Display Board
1. Supplies

• Base Display Board (5487306-2, BASE DISPLAY PCB ASSY)

2. Tools

• Standard Tools

3. Required Effort

• Personnel : 1 Field Engineer

• Time : 15 minutes

4. Safety Precautions

WARNING
The Senographe Crystal must be powered off per LOTO procedure. Switch OFF the electrical power
supply from the Mains Distribution Panel in the room. Apply an appropriate LOTO padlock and label.
(See Job Card LOTO 001A – Lock-Out/Tag-Out (LOTO) Procedures)

5. Prerequisites

• None

6. Procedure

Base Display Board

Upper Base Display Board

6-1. Removal of the Base Display Board

1. Switch OFF the Senographe Crystal electrical power.

2. Remove the Stand Base over Lay using cutter.

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3. Remove the 2 holding screws. (2.5 mm Phillips screwdriver, tightening torque: 3.6N·m)

4. Disconnect the cable connect from the Base Display Board. (116-2c, 129c)

5. Separate Upper Base Display Board from the Base Display Board.

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6. Remove the 4 holding screws. (2.5 mm Allen key)

7. Remove the Base Display Board.

6-2. Reinstallation of the Base Display Board

Reverse the process as follows:

1. Mount the new Base Display Board.
2. Place the Base Display Board and align the screws.
3. Use 4 screws to fix the Base Display Board in place (2.5mm Allen key).
4. Mount the Upper Base Display Board to the Base Display Board.

5. Connect each cable and ensure that they are aligned and seated correctly.
6. Place the Base Display Board and align the screws.
7. Use 2 screws to fix the Base Display Board in place (2.5mm Phillips screwdriver).
8. Attach the Stand Base Over Lay.

7. Completion

• None

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Chapter 7. Corrective Maintenance Procedures
Job Card D/R 010A – Power Supply Board 12V
1. Supplies

• Power Supply Board 12V (5487315, POWER BOARD 12V)

2. Tools

• Standard Tools

3. Required Effort

• Personnel : 1 Field Engineer

• Time : 20 minutes

4. Safety Precautions

WARNING
The Senographe Crystal must be powered off per LOTO procedure. Switch OFF the electrical power
supply from the Mains Distribution Panel in the room. Apply an appropriate LOTO padlock and label.
(See Job Card LOTO 001A – Lock-Out/Tag-Out (LOTO) Procedures)

5. Prerequisites

• None

6. Procedure

6-1. Removal of Power Supply Board 12V

1. Switch OFF the Senographe Crystal electrical power.

2. Remove the Left Gantry Cover (See Job Card PHY 012A - Remove/Reinstall Gantry Covers).
3. Disconnect the cable connect from the Power Supply Board 12V.
4. Remove the 4 holding screws. (2.5 mm Allen key, tightening torque: 1.6N·m)

5. Remove the Power Supply Board 12V.

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6-2. Reinstallation of the Power Supply Board 12V

Reverse the process as follows:

1. Mount the Power Supply Board 12V.
2. Place the Power Supply Board 12V and align the screws.
3. Use 4 screws to fix the Power Supply Board 12V in place (2.5mm Allen key, tightening torque: 1.6N·m).
4. Connect each cable and ensure that they are aligned and seated correctly.

[Figure 6-2-1] Power Supply Board 12V

[Table 6-2-1] Cable Connections

Connector
Cable name
name
CN2 117c
CN1 112c
110-9c
JP1
(GND)

5. Reinstall the Left Gantry Cover (See Job Card PHY 012A - Remove/Reinstall Gantry Covers).

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7. Completion

7-1. Check the Voltage

• Job Card CHK 010A – Power Supply Board 12V

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Chapter 7. Corrective Maintenance Procedures
Job Card D/R 011A - Power Supply Board 24V
1. Supplies

• Power Supply Board 24V (5487316, POWER BOARD 24V)

2. Tools

• Standard Tools

3. Required Effort

• Personnel : 1 Field Engineer

• Time : 20 minutes

4. Safety Precautions

WARNING
The Senographe Crystal must be powered off per LOTO procedure. Switch OFF the electrical power
supply from the Mains Distribution Panel in the room. Apply an appropriate LOTO padlock and label.
(See Job Card LOTO 001A – Lock-Out/Tag-Out (LOTO) Procedures)

5. Prerequisites

7-1. None

6. Procedure

6-1. Removal of Power Supply Board 24V

1. Switch OFF the Senographe Crystal electrical power.

2. Remove the Right Gantry Cover (See Job Card PHY 012A - Remove/Reinstall Gantry Covers).
3. Disconnect the cable connect from the Power Supply Board 24V.
4. Remove 4 of the 2.5mm Bolts located in the upper and lower part using Phillips screwdriver (+) and separate
carriage side bracket-R.

[Figure 6-1-1] Location of Bolts - the Upper and Lower Part

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5. Remove the 4 holding screws. (2.5 mm Allen key, tightening torque: 1.6N·m)

6. Remove the Power Supply Board 24V.

6-2. Reinstallation of the Power Supply Board 24V

Reverse the process as follows:

1. Mount the Power Supply Board 24V to carriage side bracket-R.
2. Use 4 screws to fix the Power Supply Board 24V in place (2.5mm Allen key, tightening torque: 1.6N·m).
3. Place the carriage side bracket-R and align the screws.
4. Use 4 screws to fix the carriage side bracket-R in place (Philips screwdriver).
5. Connect each cable and ensure that they are aligned and seated correctly.

[Figure 6-2-1] Power Supply Board 24V

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[Table 6-2-1] Cable Connections
Connector
Cable name
name
CN2 116-1,2,3c
CN1 111c
JP1 110-8c(GND)

6. Reinstall the Right Gantry Cover (See Job Card PHY 012A - Remove/Reinstall Gantry Covers).

7. Completion

7-1. Check the Voltage

Job Card CHK 011A – Power Supply Board 24V

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Chapter 7. Corrective Maintenance Procedures
Job Card D/R 012A - Power Supply Board 48V
1. Supplies

• Power Supply Board 48V (5487317, POWER BOARD 48V)

2. Tools

• Standard Tools

3. Required Effort

• Personnel : 1 Field Engineer

• Time : 20 minutes

4. Safety Precautions

WARNING
The Senographe Crystal must be powered off per LOTO procedure. Switch OFF the electrical power
supply from the Mains Distribution Panel in the room. Apply an appropriate LOTO padlock and label.
(See Job Card LOTO 001A – Lock-Out/Tag-Out (LOTO) Procedures)

5. Prerequisites

• None

6. Procedure

6-1. Removal of Power Supply Board 48V

1. Switch OFF the Senographe Crystal electrical power.

2. Remove the Left Gantry Cover (See Job Card PHY 012A - Remove/Reinstall Gantry Covers).
3. Disconnect the cable connect from the Power Supply Board 48V.

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4. Remove 4 of the 2.5mm Bolts located in the upper and lower part using Phillips screwdriver (+) and separate
carriage side bracket-L.

[Figure 6-1-1] Location of Bolts - the Upper and Lower Part

5. Remove the 4 holding screws. (2.5 mm Allen key)

6. Remove the Power Supply Board 48V.

6-2. Reinstallation of the Power Supply Board 48V

Reverse the process as follows:

1. Mount the Power Supply Board 48V to carriage side bracket-L.
2. Use 4 screws to fix the Power Supply Board 48V in place (2.5mm Allen key).
3. Place the carriage side bracket-L and align the screws.
4. Use 4 screws to fix the carriage side bracket-L in place (Philips screwdriver).
5. Connect each cable and ensure that they are aligned and seated correctly.

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[Figure 6-2-1] Power Supply Board 48V

[Table 6-2-1] Cable Connections

Connector
Cable name
name
CN2 119c
CN1 113c
JP1 110-7c(GND)

6. Reinstall the Left Gantry Cover. (See Job Card PHY 012A - Remove/Reinstall Gantry Covers).

7. Completion

7-1. Check the Voltage

• Job Card CHK 012A – Power Supply Board 48V

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Chapter 7. Corrective Maintenance Procedures
Job Card D/R 013A – Detector Power Board
1. Supplies

• Detector Power Board (5487300, POWER BOARD DETECTOR)

2. Tools

• Standard Tools

3. Required Effort

• Personnel : 1 Field Engineer

• Time : 20 minutes

4. Safety Precautions

WARNING
The Senographe Crystal must be powered off per LOTO procedure. Switch OFF the electrical power
supply from the Mains Distribution Panel in the room. Apply an appropriate LOTO padlock and label.
(See Job Card LOTO 001A – Lock-Out/Tag-Out (LOTO) Procedures)

5. Prerequisites

• None

6. Procedure

6-1. Removal of the Detector Power Board

1. Switch OFF the Senographe Crystal electrical power.

2. Remove the Gantry Covers (See Job Card PHY 012A - Remove/Reinstall Gantry Covers).
3. Disconnect the cable connect from the Detector Power Board.
4. Remove the four holding screws. (2.5mm Allen key, tightening torque: 1.6N·m)

5. Remove the Detector Power Board

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6-2. Reinstallation of the Detector Power Board

Reverse the process as follows:

1. Mount the new Detector Power Board.
2. Place the Detector Power Board and align the screws.
3. Use 4 screws to fix the Detector Power Board in place (2.5mm Allen key, tightening torque: 1.6N·m).
4. Connect each cable and ensure that they are aligned and seated correctly.

[Figure 6-2-1] Detector Power Board

[Table 6-2-1] Cable Connections

Connector name Cable name
CN6 114c
CN7 Trans Cable
CN1 Trans Cable
CN3 178c
5. Reinstall the Gantry Covers (See Job Card PHY 012A - Remove/Reinstall Gantry Covers).

7. Completion

7-1. Check the Voltage

• Job Card CHK 013A – Detector Power Board

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Job Card D/R 014A – Detector Transformer
1. Supplies

• Detector Transformer (5487302, TRANSFORMER DETECTOR)

2. Tools

• Standard Tools

3. Required Effort

• Personnel : 1 Field Engineer

• Time : 20 minutes

4. Safety Precautions

WARNING
The Senographe Crystal must be powered off per LOTO procedure. Switch OFF the electrical power
supply from the Mains Distribution Panel in the room. Apply an appropriate LOTO padlock and label.
(See Job Card LOTO 001A – Lock-Out/Tag-Out (LOTO) Procedures)

5. Prerequisites

• None.

6. Procedure

6-1. Removal of the Detector Transformer

1. Switch OFF the Senographe Crystal electrical power.

2. Remove the Gantry Covers (See Job Card PHY 012A - Remove/Reinstall Gantry Covers).
3. Disconnect the cable connect from the Detector Transformer.
4. Remove the 1 holding screws. (7 mm Allen key)
5. Remove the Detector Transformer.

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6-2. Reinstallation of the Detector Transformer

Reverse the process as follows:

1. Mount the new Detector Transformer.
2. Place the Detector Transformer and align the screws.
3. Use 1 screw to fix the Detector Transformer in place (7mm Allen key).
4. Connect each cable and ensure that they are aligned and seated correctly. (See Job Card D/R 013A –
Detector Power Board)
5. Reinstall the Gantry Covers (See Job Card PHY 012A - Remove/Reinstall Gantry Covers).

7. Completion

7-1. Check Image Quality

• Job Card CHK 006A – Collimation Checks

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Job Card D/R 015A – Detector
1. Supplies

• Detector for LFOV (5487329-2, L-FOV DETECTOR MODULE)

• Detector for SFOV (5487328, S-FOV DETECTOR MODULE)

2. Tools

• Standard Tools

3. Required Effort

• Personnel : 1 Field Engineer

• Time : 20 minutes

4. Safety Precautions

WARNING
The Senographe Crystal must be powered off per LOTO procedure. Switch OFF the electrical power
supply from the Mains Distribution Panel in the room. Apply an appropriate LOTO padlock and label.
(See Job Card LOTO 001A – Lock-Out/Tag-Out (LOTO) Procedures)

5. Prerequisites

• None

6. Procedure

CAUTION
-Be careful when removing the Detector since it is heavy.
-Before proceeding, ensure that the arm is horizontal as this heavy part may fall down during
procedure so that it does not generate collision or entrapment.

6-1. Removal of Detector

1. Switch OFF the Senographe Crystal electrical power.

2. Remove the 2 holding screws to remove the C-arm Side Cover (Philips screwdriver).

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3. Disconnect the Frame grabber cable connects from the Detector.

4. Remove the 4 or 6 holding screws to remove the Detector (4mm Allen Key)

[Figure 6-1-1] Location of Bolts-for LFOV and for SFOV

5. Remove the Detector

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6-2. Reinstallation of the Detector

Reverse the process as follows:

1. Use 4 screws to fix the Detector block. (3mm Allen Key) (Only for SFOV)

2. Place the Detector and align the screws.

3. Use 4 or 6 screws to fix the Detector in place (4mm Allen key, tightening torque 4N·m).
4. Connect Frame grabber cable and ensure that they are aligned and seated correctly.
5. Reinstall the C-arm Side Cover.

7. Completion

WARNING

Calibration is necessary. Perform the calibration to make sure that equipment will function properly.

7-1 Check Image Quality

• Job Card CHK 008A – Phantom Image Quality Check

7-2 Perform the Gain and BPM Calibration

• Job Card CAL 012A – Gain and BPM Calibration

7-3 Peform the Grid Panel Angle Alignment (if needed)

• Job Card CAL 015M – Grid Panel Angle Alignment

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Chapter 7. Corrective Maintenance Procedures
Job Card D/R 016M – X-ray Tube
1. Supplies

• X-ray Tube (5487322, X-RAY TUBE KIT)

2. Tools

• Standard Tools

3. Required Effort

• Personnel : 1 Field Engineer

• Time : 220 minutes

4. Safety Precautions

WARNING
-Be careful when touching the tube housing, as its temperature can be up to 80℃ (about 180℉)
-Take great care of oil leakage, as its temperature is very high.
- The Senographe Crystal must be powered off per LOTO procedure. Switch OFF the electrical
power supply from the Mains Distribution Panel in the room. Apply an appropriate LOTO padlock
and label.
(See Job Card LOTO 001A – Lock-Out/Tag-Out (LOTO) Procedures)

5. Prerequisites

• None

6. Procedure

CAUTION
-Be careful when removing the X-ray Tube since it is heavy.
-Before proceeding, ensure that the arm is horizontal as this heavy part may fall down during
procedure so that it does not generate collision or entrapment.

WARNING

To avoid unwanted disconnection, the cable must be fixed to the mechanical structure correctly.

6-1. Removal of the X-ray Tube

1. Switch OFF the Senographe Crystal electrical power.

2. Remove the Tube Top Cover and Tube Front Cover (See Job Card PHY 012A - Remove/Reinstall Gantry
Covers).
3. Remove the Collimator Assembly (See Job Card D/R 018M – Collimator Assembly).

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4. Disconnect the earth cable from the X-ray Tube.

5. Disconnect the HV cable and Anode cable from the X-ray Tube.

6. Remove the 4 holding screws under the x-ray tube. (5 mm Allen key)

CAUTION
- Before proceeding, ensure that the arm is horizontal, and that the tube assembly is supported so
that it does not fall when the pivots are removed.
- Do not touch the rhodium filters with fingers.
7. Remove the X-ray Tube.

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6-2. Reinstallation of the X-ray Tube

Reverse the process as follows:

1. Mount the new X-ray Tube.
2. Place the X-ray Tube and align the screws.
3. Use 4 screws to fix the X-ray Tube in place (5mm Allen key, tightening torque: 5.9N·m).
4. Connect each cable and ensure that they are aligned and seated correctly.
5. Check the silicone (PN: 2344420) on the HT cable.
6. Apply silicon grease to the high voltage cable connector if it needs to be replaced.
7. Reinstall the Collimator Assembly (See Job Card D/R 018M – Collimator Assembly).
8. Reinstall the Tube Top Cover and Tube Front Cover. (See Job Card PHY 012A - Remove/Reinstall Gantry
Covers)

7. Completion

WARNING

Calibration is necessary. Perform the calibration to make sure that equipment will function properly.

7-1 Resetting the Exposure Conter

1. Switch ON the Senographe Crystal electrical power.

2. Set the Equipment Calibration Code to D07 (See Scenario CAL 001A – Gantry Calibration Guide)
3. Log in to the Window (windows account= svc/Password: 1234).
4. Right click on the shortcut icon of the TechService on Windows Desktop Screen.
5. Select “properties”.
6. Add “ -resetCounters” in target as shown below.

7. Press the “Apply” button and “OK” button.

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8. Run the TechService program.
9. Click the “Read Exposure Counters” button.

10. Wait for the message on the result box to disappear.

11. Click the “Reset” button of TUBE 2 RAD.

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12. Click the “YES” button then the value of TUBE 2 RAD will be reset to 000000.

13. Click the “Read Exposure Counters” button to exit.

14. Click the “Close” button.

15. Right click on the shortcut icon of the TechService.

16. Select “properties”.

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17. Remove “ -resetCounters” in target as shown below.

18. Press the “Apply” button and “OK” button.

19. Switch the svc account of the workstation to user (user’s account= ID: clinical/Password: 1234).
20. Exit the Calibration mode (See Scenario CAL 001A – Gantry Calibration Guide).

7-2 mA Auto Calibration

• Job Card CAL 010A – Generator mA Auto Calibration

7-3 kV Calibration

• Job Card CAL 011A-Kv Calibration

7-4 X-ray to Light Field Calibration

• Job Card CAL 016M – X-ray Field Adjustment

• Job Card CAL 017M – Light Field Adjustment

7-5 Gain and BPM Calibration

• Job Card CAL 012A – Gain and BPM Calibration

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Job Card D/R 017M – High voltage Cable
1. Supplies

• High voltage Cable (5487343, HV CABLE)

2. Tools

• Standard Tools

3. Required Effort

• Personnel : 3 Field Engineer

• Time : 330 minutes

4. Safety Precautions

WARNING
The Senographe Crystal must be powered off per LOTO procedure. Switch OFF the electrical power
supply from the Mains Distribution Panel in the room. Apply an appropriate LOTO padlock and label.
(See Job Card LOTO 001A – Lock-Out/Tag-Out (LOTO) Procedures)

5. Prerequisites

• None

6. Procedure

WARNING

To avoid unwanted disconnection, the cable must be fixed to the mechanical structure correctly.

WARNING
Risks of falling.
Avoid presence of cables in appropriate walkways.
Run cable harnesses and cables through floor or wall ducting as appropriate

6-1. Removal of the Earth cables

1. Switch OFF the Senographe Crystal electrical power.

2. Remove the Gantry Covers (See Job Card PHY 012A - Remove/Reinstall Gantry Covers).
3. Remove the C-arm Covers (See Job Card PHY 012A - Remove/Reinstall Gantry Covers).
4. Remove the Column up Con Cover and Column low Con Cover (See Job Card PHY 012A- Remove/Reinstall
Gantry Covers).
5. Remove the Column Back Profile up Cover and Column Back Profile low Cover (See Job Card PHY 012A-

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Remove/Reinstall Gantry Covers).
6. Remove the Compression Assembly (See Job Card D/R 023A – Compression Assembly).
7. Remove the Cable Cover(Philips screwdriver)

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8. Disconnect the earth cable (110-1c) connect from the X-ray Tube.

9. Disconnect the earth cable (110-2c) connect from the Frame

.
10. Disconnect the earth cable (110-4c) connect from the Rotation brake

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11. Remove the 4 holding screws. (2.5 mm Allen key)

12. Remove the screws using Philips screwdriver and remove the CDDF 38 connector and disconnect the
ground wire cable (110-5c) connected on the side of the CDDF 38 Connector

13. Remove tied cable from the disconnected ground wire (110-1c, 110-2c, 110-3c, 110-4c, 110-5c) and pull out
towards the ground terminal.

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6-2. Removal of the Gantry Cables

1. Disconnect the cable 124c and 130c from the main PCB.

2. Disconnect the cable135c (135-1c, 135-2c) connected to the rotation reference 0° sensor and rotation reference
180° Sensor.

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3. Remove the cable tie from the disconnected cable (124c, 130c, 135c) and pull out towards the back of the x-
ray tube.

4. Disconnect the cable 119c with Flat screw driver (-).

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5. Disconnect cable (146c) connected to the moving grid module.

6. Disconnect cable (156c) connected to the grid sensor.

7. Disconnect cable (158c) connected to the Bucky optical sensor.

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8. Separate cable 140c, 144c and 178c connected to the disassembled CDDF 38 connector.

9. Remove the cable tie from disconnected cable (119c, 146c, 156c, 158c 140c, 178c) and pull out towards the
back of the carriage brkt.

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10. Detach the HV cable and Rotor cable behind the x-ray tube.

11. From the ground terminal, disconnect ground wire cable 105c.
12. From the power plug, disconnect ground wire cable 107c.

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13. Disconnect the cable 161c and 163c from collector2 PCB.

14. Disconnect the cable 116c from power board 24V.

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15. Disconnect cable 116-3c, 129c, 136c, 139c, 141c, 145c and 168c from the main PCB.

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16. Remove the cable tie from the separated cable (Rotor Cable, HV Cable, 105c, 107c, 163c, 161c, 136c, 145c,
168c, 129c, 141c, 139c, 144c, Frame Grabber Cable, 116c) and send it towards the back of the stand column.

17. Disconnect cable 138c and 169c from collector1 PCB.

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18. Disconnect cable 102c connected to the fuse box with Phillips screwdriver (+).

19. Disconnect cable 103c connected to the noise filter with Phillips screwdriver (+).

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6-3. Removal of the Generator Cables

1. Use Hexagonal Wrench 3 mm to remove 8 of the Wrench-M4_Bolts.

2. Separate the Generator Cover.
3. Use hexagonal wrench 4mm to remove 6 of Wrench-M5_Bolts.

4. Disconnect rotor cable and HV cable.

5. Disconnect cable 182c and 200c connected to the noise filter with spanner 7 mm.

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6-4. Removal of the High Voltage Cable

1. Remove 13 of M4_Bolts with Phillips screwdriver (+) and separate carriage cable guide brkt.

2. Remove 8 of M4_Bolts (Red arrow) from chain brkt-1 and 2 with screw driver (+). Remove 6 of Wrench-
M4_Bolts (Green arrow) from chain fix brkt-3 with hexagonal wrench 3 mm and take out the cable chain.

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3. Open the chain clip in the lower cable chain and take out the cable.

4. Remove 12 of M2_Bolts with Phillips screwdriver (+) and separate front cover brkt-2.

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5. Remove all of the cable ties tied to the HV cable first, move 182c, 200c and rotor cable from outside to inside
and 102c, 103c, 138c, 169c and HV cable from inside to outside and disconnect the HV cable completely.

6-5. Reinstallation of the HV Cable

1. 182c, 200c and rotor cable should be inserted from inside to outside and 102c, 103c, 138c, 169c and HV
cable should be inserted from outside to inside.
2. When inserting HV cable, angle connector should be towards the generator and straight connector should
be towards the x-ray tube (Gentry).

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3. When you use the cable tie to secure the HV cable and Rotor cable, please have a sufficient slack at least
3400mm from the reference line indicated in the below picture..

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4. Arrange HV cable, rotor cable and 107c cable on the right side and assemble cable cover brkt-t by screwing
in 12 of M2_Bolts with Flat screw driver(-).

5. Place cable on the lower cable chain and clamp the clip.

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6. Arrange HV cable, rotor cable, 105c and 107c in a 'U' formation and assemble chain fix Brkt-s by screwing
in 6 of Wrench-M4_Bolts (Hexagonal wrench 3 mm).

7. Place cables according to order in the center and assemble chain brkt-1, 2 and carriage cable guide brkt.
(Use Phillips screwdriver (+) to screw in M4_Bolt)

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8. Tie the cables left and right in accordance with the cable order.

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6-6. Reinstallation of the Gantry Cables

Reverse the process as follows:

1. Connect cable 138c and 169c to the collector1 PCB.
2. Connect cable 103c to the noise filter with Phillips screwdriver(+).
3. Reinstall Column up Con Cover and Column low Con Cover (See Job Card PHY 012A- Remove/Reinstall
Gantry Covers).
4. Take out the cable through C-Arm center hole.
(Rotor Cable, HV Cable, 110-1c, 110-12c, 110-3c, 110-4c, 110-5c, 116-2c, 117c, 119c, 124c, 130c, 135c,
140c, 144c, 146c, 156c, 158c, 178c, Frame Grabber Cable)

5. Separate the cables in 3 directions through left/right holes, and tie the cables.

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6. Connect cable 146c to the moving grid module.
7. Connect cable 156c to the grid sensor.
8. Connect cable 158c to the Bucky optical sensor.
9. Connect the cable 140C, 144C and 178C to the matching CDDF 38 connector.
10. Assemble CDDF 38 connector as screwing in 4 of M6_Bolts with Phillips screwdriver(+).
11. Connect the earth cable (110-1c) behind the x-ray tube.
12. Connect ground wire cable (110-2c) with hexagonal wrench 3 mm.
13. Connect ground wire cable (110-4c) to the rotation brake with hexagonal wrench 3 mm.
14. Connect cable 119c with Flat screw driver(-).
15. Connect HV cable and rotor cable in the back.
(During HV cable connection, insert a rubber ring inside the connector and after washing the HV cable, apply
an appropriate amount of silicon.)
16. Connect cable 135c (135-1c, 135-2c) to the rotation reference 0° sensor and rotation reference 180° Sensor.
17. Connect cable 116-3c, 129c, 136c, 139c, 141c, 145c and 168c to the main PCB.
18. Connect cable 161c and 163c to the collector2 PCB.
19. Connect the cable 116c to power board 24V.
20. Connect ground wire 105c cable to the ground terminal.
21. Connect cable 107c to power plug.
22. Tie the each cable cleanly.

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23. Reinstall Cable Brkt

24. Reinstall the Compression Assembly (See Job Card D/R 023A – Compression Assembly).

6-7. Reinstallation of the Generator Cables

1. Connect rotor cable and HV cable.

2. Connect 182c (ground wire) and 200c to the noise filter with spanner 7 mm
3. Use Hexagonal Wrench 4mm to screw in 6 of the Wrench-M5_Bolts.
4. Assemble generator cover while avoiding interference from the cable.
5. Use Hexagonal Wrench 3 mm to screw in 8 of the Wrench-M4_Bolts.

6-8. Reinstallation of the Cover

Reverse the process as follows:

1. Reinstall the Column Back Profile Up Cover and Column Back Profile Low Cover. (See Job Card PHY
012A- Remove/Reinstall Gantry Covers).
2. Reinstall the Column low Con Brkt (See Job Card PHY 012A- Remove/Reinstall Gantry Covers).
3. Reinstall the Column up Con Cover and Column low Con Cover (See Job Card PHY 012A-
Remove/Reinstall Gantry Covers).
4. Reinstall the C-arm Covers (See Job Card PHY 012A- Remove/Reinstall Gantry Covers).
5. Reinstall the Gantry Covers (See Job Card PHY 012A- Remove/Reinstall Gantry Covers).

7. Completion

• None

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Job Card D/R 018M – Collimator Assembly
1. Supplies

• Collimator Assembly (5487326 or 5487326-2, COLLIMATOR-D1000)

2. Tools

• Standard Tools

3. Required Effort

• Personnel : 1 Field Engineer

• Time : 20 minutes

4. Safety Precautions

WARNING
The Senographe Crystal must be powered off per LOTO procedure. Switch OFF the electrical power
supply from the Mains Distribution Panel in the room. Apply an appropriate LOTO padlock and label.
(See Job Card LOTO 001A – Lock-Out/Tag-Out (LOTO) Procedures)

5. Prerequisites

• None

6. Procedure

6-1. Removal and Reinstallation of the Collimator Assembly

1. Switch OFF the Senographe Crystal electrical power.

2. Remove the gantry covers (See Job Card PHY 012A - Remove/Reinstall Gantry Covers).
3. Disconnect the lamp cable connect.

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4. Remove the 4 holding screws (5mm Allen key, tightening torque: 5.9 N·m).

5. Remove the Collimator Assembly

6-2. Reinstallation of the Collimator Assembly

Reverse the process as follows:

1. Mount the new Collimator Assembly.
2. Place the Collimator Assembly and align the screws.
3. Use 4 screws to fix the Collimator Assembly in place (5mm Allen key, tightening torque: 5.9 N·m).
4. Connect Lamp cable and ensure that they are aligned and seated correctly.

7. Completion

WARNING

Calibration is necessary. Perform the calibration to make sure that equipment will function properly.

7-1 X-ray to Light Field Calibration

a. Collimator (PN 5487326)

• Job Card CAL 016M – X-ray Field Adjustment
• Job Card CAL 017M – Light Field Adjustment

b. Collimator (PN 5487326-2)

• Job Card CAL 016M-a – X-ray Field Adjustment
• Job Card CAL 017M-a – Light Field Adjustment

NOTE
It is possible to distinguish Collimators by serial number as below:
- 5487326 : CRC207-xxxxxx
- 5487326-2 : 5716887-xxxxxx

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Job Card D/R 019A – Collimator Lamp
1. Supplies

• Collimator Lamp (5487327-2, COLLIMATOR LAMP)

• Lamp Cover (5669588)

2. Tools

• Standard Tools

3. Required Effort

• Personnel : 1 Field Engineer

• Time : 10 minutes

4. Safety Precautions

WARNING
- Be careful when touching the Lamp, as its temperature can be up to 80℃ (about 180℉)
- The Senographe Crystal must be powered off per LOTO procedure. Switch OFF the electrical power
supply from the Mains Distribution Panel in the room. Apply an appropriate LOTO padlock and label.
(See Job Card LOTO 001A – Lock-Out/Tag-Out (LOTO) Procedures)
- Collimator ramp can break and make seriously injury.

5. Prerequisites

• None

6. Procedure

6-1. Removal of the Collimator Lamp

CAUTION
-Wait for the lamp to cool before removing it.
-To protect your hands against the Screw, always wear rubber gloves.
-Collimator Lamp may become damaged, so please handle it carefully.
-When handling the new lamp, do not touch its surface with your fingers. Always use a clean dry
cloth or paper handkerchief.
1. Switch OFF the Senographe Crystal electrical power.
2. Remove the Collimator Lamp cover.

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3. Remove the 2 holding screws.(Philips screwdriver).

4. Remove the Collimator Lamp

6-2. Reinstallation of the Collimator Lamp

Reverse the process as follows:

1. Mount the new Collimator Lamp.
2. Use 2 screws to fix the Collimator cover (Philips screwdriver)
3. Reinstall the Collimator Lamp cover.

7. Completion

7-1 Check the X-ray to Light Field

• Job Card CHK 006A – Collimation Checks

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Job Card D/R 020A – Gantry Noise Filter Main In
1. Supplies

• Gantry Noise Filter Main In (5487320, NOISE FILTER_MAIN IN)

2. Tools

• Standard Tools

3. Required Effort

• Personnel : 1 Field Engineer

• Time : 30 minutes

4. Safety Precautions

WARNING
The Senographe Crystal must be powered off per LOTO procedure. Switch OFF the electrical
power supply from the Mains Distribution Panel in the room. Apply an appropriate LOTO padlock
and label.
(See Job Card LOTO 001A – Lock-Out/Tag-Out (LOTO) Procedures)

5. Prerequisites

• None

6. Procedure

6-1. Removal of Gantry Noise Filter Main In

1. Switch OFF the Senographe Crystal electrical power.

2. Remove the Column up Con Cover and Column low Con Cover (See Job Card PHY 012A -
Remove/Reinstall Gantry Covers).
3. Remove the Column low Con Brkt (See Job Card PHY 012A - Remove/Reinstall Gantry Covers).

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4. Remove the plastic cover and disconnect cables (Philips screwdriver).

5. Remove the 2 holding screws. (2.5 mm Allen key)

6. Remove the Gantry Noise Filter Main In.

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6-2. Reinstallation of the Gantry Noise Filter Main In

Reverse the process as follows:

1. Mount the Gantry Noise Filter Main In.
2. Place the Gantry Noise Filter Main In and align the screws.
3. Use 2 screws to fix the Gantry Noise Filter Main In in place (2.5mm Allen key).
4. Connect each cable and ensure that they are aligned and seated correctly.
5. Reinstall the Column low Con Brkt (See Job Card PHY 012A - Remove/Reinstall Gantry Covers).
6. Reinstall the Column up Con Cover and Column low Con Cover (See Job Card PHY 012A -
Remove/Reinstall Gantry Covers).

7. Completion

• None

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Job Card D/R 021A - Face Shield
1. Supplies

• Face Shield (5719047)

2. Tools

• None

3. Required Effort

• Personnel : 1 Field Engineer

• Time : 5 minutes

4. Safety Precautions

• None

5. Prerequisites

• None

6. Procedure

6-1. Removal of the Face Shield

1. Pull the Face Shield out into the connecting grooves.

6-2. Reinstallation of the Face Shield

1. Push the Face Shield into the connection grooves slowly.

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7. Completion

• None

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Job Card D/R 022A – Compression Paddle
1. Supplies

• Compression Paddle for LFOV (5487332-2, LFOV PADDLE ASSY)

• Compression Paddle for SFOV 5487330, SFOV PADDLE ASSY)
• Magnification Compression Paddle (5487331-2)
• Spot Compression Paddle (5535338)

2. Tools

• Standard Tools

3. Required Effort

• Personnel : 1 Field Engineer

• Time : 10 minutes

4. Safety Precautions

• None

5. Prerequisites

WARNING
-If equipment is damaged or fails, have it repaired immediately by authorized GE Healthcare service
personnel, even if the damage or failure does not affect the functions you normally use.
-The damage or failure can result in a potentially serious patient safety hazard under other
circumstances.
- To avoid any risk of pinched fingers during installation of a Compression Paddle.

6. Procedure

6-1. Removal of Compression Paddle

1. Unlock the paddle by turning the handle counterclockwise.

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2. Pull Compression Paddle out slowly.

6-2. Reinstallation of the Compression Paddle

Reverse the process as follows:

1. Mount the Compression Paddle
2. Turn the handle clockwise to fix it in place.

7. Check the Paddle alignment

1. Take an image and Check whether the chest wall side of paddle appears in the image.
2. Use Phillips screwdriver (+) to adjust the location of the paddle.

[Figure 7-1] Standard Compression Paddle

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[Figure 7-2] Magnification Compression Paddle

[Figure 7-3] Spot Compression Paddle

8. Completion

8-1. Check the Compression Force

• Job Card CHK 001A – Compression Force

8-2. Check the Compression Thickness

• Job Card CHK 002A – Compression Thickness

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Job Card D/R 023A – Compression Assembly
1. Supplies

• Compression Assembly (5487325-3, COMPRESSION KIT)

2. Tools

• Standard Tools

3. Required Effort

• Personnel : 1 Field Engineer

• Time : 60 minutes

4. Safety Precautions

WARNING
The Senographe Crystal must be powered off per LOTO procedure. Switch OFF the electrical
power supply from the Mains Distribution Panel in the room. Apply an appropriate LOTO padlock
and label.
(See Job Card LOTO 001A – Lock-Out/Tag-Out (LOTO) Procedures)

5. Prerequisites

• None

6. Overview

• Compatibility - See Chapter 12. FRU List - Compatibility

7. Procedure

CAUTION

-Be careful when removing the Compression Assembly since it is heavy.

-This heavy part may fall down during procedure it could generate collision or entrapment.

7-1. Removal of the Compression Assembly

1. Switch OFF the Senographe Crystal electrical power.

2. Remove the gantry covers (See Job Card PHY 012A - Remove/Reinstall Gantry Covers).
3. Disconnect the cable connect from the Compression Assembly.

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[Table 6-1-1] Cable Connections
Module Cable Connecting Cable
Clutch 123c 192c
40x40 Fan 203c 184c
Geared Motor 181c Compression PCB
Potentiometer 120c Compression PCB
Photo Sensor(up)
125c
126c
Compression Sensor PCB 179c
Photo Sensor(down) 128c 127c
GND (Use hexagonal wrench 5 mm) 110-3c

4. Remove the 4 holding screws to disconnect the sensor cable (179C) (4mm Allen key).

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5. Remove the 2 holding screws. (3mm Allen key)

6. Remove the 6 holding screws. (5mm Allen key)

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7. Loosen the 3 mounting bolts (1) and 6 mounting bolts (2) and remove the compression part.

8. Remove the Compression Assembly. Slowly pull the compression kit forward to separate avoiding
interference of the cable

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7-2. Reinstallation of the Compression Assembly

Reverse the process as follows:

1. Mount the new Compression Assembly.
2. Reinstall the 3 holding screws (5mm Allen key).
3. Reinstall the 6 holding screws (5mm Allen key).
4. Reinstall the 6 holding screws (5mm Allen key).
5. Reinstall the 2 holding screws (3mm Allen key).
6. Connect each cable and ensure that they are aligned and seated correctly.
7. Verify Compression Board cable connection.

7. Reinstall the gantry covers (See Job Card PHY 012A - Remove/Reinstall Gantry Covers).

8. Completion

WARNING

Calibration is necessary. Perform the calibration to make sure that equipment will function properly.

8-1. Compression Force Calibration

• Job Card CAL 001A – Compression Force

8-2. Compression Thickness Calibration

• Job Card CAL 002A – Compression Thickness

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Job Card D/R 024A – Rotation Angle Sensor
1. Supplies

• Rotation Angle Sensor (5495291, ROTATION ANGLE SENSOR)

2. Tools

• Standard Tools

3. Required Effort

• Personnel : 1 Field Engineer

• Time : 60 minutes

4. Safety Precautions

WARNING
The Senographe Crystal must be powered off per LOTO procedure. Switch OFF the electrical power
supply from the Mains Distribution Panel in the room. Apply an appropriate LOTO padlock and label.
(See Job Card LOTO 001A – Lock-Out/Tag-Out (LOTO) Procedures)

5. Prerequisites

• None

6. Procedure

6-1. Removal of Rotation Angle Sensor

1. Switch OFF the Senographe Crystal electrical power.

2. Remove the Gantry Covers (See Job Card PHY 012A - Remove/Reinstall Gantry Covers).
3. Remove the tied cables and disconnect the cable connect (193c) from the Rotation Angle Sensor

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4. Remove the 2 holding screws (3 mm Allen key).

5. Remove the Rotation Angle Sensor

6-2. Reinstallation of the Rotation Angle Sensor

Reverse the process as follows:

1. Mount the Rotation angle sensor.
2. Use 2 screws to fix the Rotation angle sensor in place (3mm Allen key).
3. Connect cable (193c) and tie the cable.
4. Reinstall the Gantry Covers (See Job Card PHY 012A - Remove/Reinstall Gantry Covers).

7. Completion

WARNING

Calibration is necessary. Perform the calibration to make sure that equipment will function properly.

7-1 Rotation Angle Calibration

• Job Card CAL 003A – Rotation Angle

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Job Card D/R 025A – Rotation Reference Sensor
1. Supplies

• Rotation Reference Sensor (5495292, ROTATION REFERECE SENSOR)

2. Tools

• Standard Tools

3. Required Effort

• Personnel : 1 Field Engineer

• Time : 60 minutes

4. Safety Precautions

WARNING
The Senographe Crystal must be powered off per LOTO procedure. Switch OFF the electrical power
supply from the Mains Distribution Panel in the room. Apply an appropriate LOTO padlock and label.
(See Job Card LOTO 001A – Lock-Out/Tag-Out (LOTO) Procedures)

5. Prerequisites

• None

6. Procedure

6-1. Removal of Rotation Reference Sensor

1. Switch OFF the Senographe Crystal electrical power.

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2. Remove the C-arm Covers (See Job Card PHY 012A - Remove/Reinstall Gantry Covers).
3. Remove the tied cables and disconnect the cable connect (135-1c) or (135-2) from the Rotation Reference
Sensor

4. Remove the 2 holding screws (2.5 mm Allen key).

5. Remove the Rotation Reference Sensor.

6-2. Reinstallation of the Rotation Reference Sensor

Reverse the process as follows:

1. Mount the Rotation reference sensor.
2. Use 4 screws to fix the Rotation reference sensor in place (2.5mm Allen key).
3. Connect cable (135-1c) or (135-2) and tie the cable.
4. Reinstall the C-arm Covers (See Job Card PHY 012A - Remove/Reinstall Gantry Covers).

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7. Completion

WARNING

Calibration is necessary. Perform the calibration to make sure that equipment will function properly.

7-1 Rotation Angle Calibration

• Job Card CAL 003A – Rotation Angle

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Job Card D/R 026A – Rotation Motor Kit
1. Supplies

• Rotation Motor Kit (5487324-2, ROTATION MOTOR KIT)

2. Tools

• Standard Tools

3. Required Effort

• Personnel : 2 Field Engineer

• Time : 60 minutes

4. Safety Precautions

WARNING
-The Senographe Crystal must be powered off per LOTO procedure. Switch OFF the electrical
power supply from the Mains Distribution Panel in the room. Apply an appropriate LOTO padlock
and label.
(See Job Card LOTO 001A – Lock-Out/Tag-Out (LOTO) Procedures).
-FE should keep a firm grip on the C-arm cover while other FE remove the Rotation motor kit. Because
the C-arm will tilt forward due to the weight of c-arm.

5. Prerequisites

• None

6. Procedure

NOTE
Degraded rotation brake performance was detected at the time of boot. Please restrict the use of
your system to CC view only and call service.

6-1. Removal of the Rotation Motor Kit

1. Switch OFF the Senographe Crystal electrical power.

2. Remove the Gantry covers (See Job Card PHY 012A - Remove/Reinstall Gantry Covers).

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3. Disconnect the cable connected from the Rotation Motor Kit (110-4c, 131c, 191c, 119c, 133c).

4. Remove the 1 holding screws connected to the reducer and spur gear (3mm Allen key).

5. Remove the 4 holding set screws located in the 4 sides of a spur gear (2.5mm Allen key, tightening torque:
3.0 N·m). To reach the screws it is necessary to rotate the c-arm. By applying some rotational force, the
rotation brake force can be overcome and the C-arm can be rotated by hand without powering on the
system.

6. Remove the spur gear (Remove c-arm while rotating it with hand).

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7. Remove the 4 holding screws (3mm Allen key, tightening torque: 3.6 N·m).

8. Remove the Rotation Motor Kit.

6-2. Reinstallation of the Rotation Motor Kit

Reverse the process as follows:

1. Align the spur gear to the groove to assemble.
2. Tighten the one Allen screw to secure the reducer (3mm Allen key) and reinstall the spur gear to the
Rotation Motor.

3. Connect the cable to the Rotation Motor Kit (110-4c, 131c, 191c, 119c, 133c).
4. Reinstall the Gantry covers (See Job Card PHY 012A - Remove/Reinstall Gantry Covers).

7. Completion

WARNING

Calibration is necessary. Perform the calibration to make sure that equipment will function properly.

7-1 Rotation Angle Calibration

• Job Card CAL 003A – Rotation Angle

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Chapter 7. Corrective Maintenance Procedures
Job Card D/R 027M – Column Lift Motor Kit
1. Supplies

• Column Lift Motor Kit (5487319, LIFT AC MOTOR KIT)

2. Tools

• Standard Tools

3. Required Effort

• Personnel : 2 Field Engineer

• Time : 120 minutes

4. Safety Precautions

WARNING
The Senographe Crystal must be powered off per LOTO procedure. Switch OFF the electrical power
supply from the Mains Distribution Panel in the room. Apply an appropriate LOTO padlock and label.
(See Job Card LOTO 001A – Lock-Out/Tag-Out (LOTO) Procedures)

5. Prerequisites

• None

6. Procedure

6-1. Removal of the Inverter

1. Switch OFF the Senographe Crystal electrical power.

2. Remove the Column up Con cover and Remove the Column low Con cover (See Job Card PHY 012A -
Remove/Reinstall Gantry Covers).
3. Remove the Column Brkt (2.5mm Allen Key).

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4. Remove the Collector1 Board (See Job Card D/R 004A – Collector1 Board).
5. Remove the 2 holding screws (Philips screwdriver).

6. Remove the 4 holding screws (3mm Allen key).

7. Disconnect the cable connect behind the Inverter with Phillips screwdriver (+).

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8. Open the Inverter cover and use Phillips screwdriver (+) to remove the 2 holding screws (3mm Allen key).

9. Remove the Column Front cover (See Job Card PHY 012A - Remove/Reinstall Gantry Covers).

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6-2. Removal of the Column Lift Motor kit

1. Remove the Column Front Cover (See Job Card PHY 012A - Remove/Reinstall Gantry Covers).
2. Disconnect the reducer cable (109c).

3. Remove Column Lift motor kit to remove the 3 holding screws (6mm Allen key).

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4. Remove the coupling and groove separate Lift motor.

5. Remove coupling to remove the 1 holding screws (4mm Allen key).

6. Remove reducer to remove the 4 holding bolts and nuts (Philips screwdriver, monkey spanner).

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6-3. Reinstallation of the Column Lift motor

Reverse the process as follows:

1. Install the reducer to install the 4 holding bolts and nuts (Philips screwdriver, monkey spanner).
2. Install coupling to install the 1 holding screws (4mm Allen key).
3. Fasten the support unit nut towards the right side using a monkey spanner and fix the coupling into the
groove and assemble AC motor kit.

4. Place the Column Lift motor kit and align the screws.
5. Use 3 screws to fix the Column Lift motor kit in place (6mm Allen key).
6. Connect reducer cable (109c).
7. Reinstall the Column Front cover (see Job Card PHY 012A - Remove/Reinstall Gantry Covers).

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6-4. Reinstallation of the Inverter

1. Open the Inverter cover. Place the dip switch to the “REMOTE” position from “LOCAL” as below.

Reverse the process as follows:

2. Install the Inverter and close the Inverter cover to install the 2 holding bolts and nuts. (Philips screwdriver)

3. Connect the cable behind the Inverter (Philips screwdriver).

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4. Install the Column Brkt to install 4 holding screws. (3mm Allen key)
5. Install the 2 holding screws. (Philips screwdriver)

6. Reinstall the Collector1 Board (See Job Card D/R 004A – Collector1 Board)
7. Reinstall the Column up Con cover and Column low Con cover. (see Job Card PHY 012A -
Remove/Reinstall Gantry Covers)

7. Completion

7-1. Check the C-arm up / down Movement

• Job Card PM 003A – Gantry Operation Checks

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Chapter 7. Corrective Maintenance Procedures
Job Card D/R 028A – Column Up and Down Limit Sensor
1. Supplies

• Column up and down Limit Sensor (5495293, UP AND DOWN LIMIT SENSOR)

2. Tools

• Standard Tools

3. Required Effort

• Personnel : 1 Field Engineer

• Time : 60 minutes

4. Safety Precautions

WARNING
The Senographe Crystal must be powered off per LOTO procedure. Switch OFF the electrical power
supply from the Mains Distribution Panel in the room. Apply an appropriate LOTO padlock and label.
(See Job Card LOTO 001A – Lock-Out/Tag-Out (LOTO) Procedures)

5. Prerequisites

• None

6. Procedure

6-1. Removal of Column up Limit Sensor

1. Switch OFF the Senographe Crystal electrical power.

2. Remove the Column Front cover (See Job Card PHY 012A - Remove/Reinstall Gantry Covers).
3. Remove the tied cables and disconnect the cable connect (161c) from the Column up limit sensor

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4. Remove the 4 holding screws. (2.5 mm Allen key)

5. Remove the Column up Limit sensor

6-2. Reinstallation of the Column up Limit Sensor

Reverse the process as follows:

1. Mount the Column Up Limit Sensor.
2. Use 4 screws to fix the Column up Limit Sensor place (2.5mm Allen key).
3. Connect cable (161c) and tie the cable.
4. Reinstall the Column Front cover (See Job Card PHY 012A - Remove/Reinstall Gantry Covers).

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Chapter 7. Corrective Maintenance Procedures
6-3. Removal of the Column down Limit Sensor

1. Switch OFF the Senographe Crystal electrical power.

2. Remove the Column Front Cover (See Job Card PHY 012A - Remove/Reinstall Gantry Covers).
3. Remove the Column Back Profile Cover (See Job Card PHY 012A - Remove/Reinstall Gantry Covers).
4. Remove the tied cables and disconnect the cable connect (163c) from the Column up limit sensor

5. Remove the 4 holding screws. (2.5 mm Allen key)

6. Remove the Column down Limit Sensor

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Chapter 7. Corrective Maintenance Procedures
6-4. Reinstallation of the Column down Limit Sensor

Reverse the process as follows:

1. Mount the Column down Limit Sensor.
2. Use 4 screws to fix the Column up Limit Sensor place (2.5mm Allen key).
3. Connect cable (163c) and tie the cable.
4. Reinstall the Column Back Profile Cover (See Job Card PHY 012A - Remove/Reinstall Gantry Covers).
5. Reinstall the Column Front Cover (See Job Card PHY 012A - Remove/Reinstall Gantry Covers).

7. Completion

7-1. Check the C-arm up / down Movement

• Job Card PM 003A – Gantry Operation Checks

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Chapter 7. Corrective Maintenance Procedures
Job Card D/R 029M – Moving Grid Module
1. Supplies

• Moving Grid Module (5487334, MOVING GRID MODULE)

2. Tools

• Standard Tools

3. Required Effort

• Personnel : 1 Field Engineer

• Time : 50 minutes

4. Safety Precautions

WARNING
The Senographe Crystal must be powered off per LOTO procedure. Switch OFF the electrical power
supply from the Mains Distribution Panel in the room. Apply an appropriate LOTO padlock and label.
(See Job Card LOTO 001A – Lock-Out/Tag-Out (LOTO) Procedures)

5. Prerequisites

• None

6. Procedure

6-1. Removal of the Moving Grid Module

1. Switch OFF the Senographe Crystal electrical power.

2. Remove the gantry covers (See Job Card PHY 012A - Remove/Reinstall Gantry Covers).
3. Remove the 3 holding screws and remove the front cover bracket-4 (Philips screwdriver).

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4. Remove the 3 holding screws (4mm Allen Key, tighten torque: 4.0 N·m).

5. Disconnect cable (146c) connected to the moving grid module.

6. Remove the Moving Grid Module.

6-2. Reinstallation of the Moving Grid Module

Reverse the process as follows:

1. Place the Moving Grid Module and align the screws.
2. Use 3 screws to fix the Moving Grid Module in place (4mm Allen key, tighten torque: 4.0 N·m).
3. Connect cable (146c) and ensure that they are aligned and seated correctly.
4. Reinstall the front cover bracket-4.
5. Reinstall the C-arm covers (See Job Card PHY 012A - Remove/Reinstall Gantry Covers).

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7. Completion

WARNING

Calibration is necessary. Perform the calibration to make sure that equipment will function properly.

7-1 Grid Home Position Alignment

• Job Card CAL 014M – Grid Home Position Alignment

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Chapter 7. Corrective Maintenance Procedures
Job Card D/R 030M – Bucky
1. Supplies

• Bucky for LFOV (5495288, BUCKY FOR LFOV)

• Bucky for SFOV (5495289, BUCKY FOR SFOV)

2. Tools

• Standard Tools

3. Required Effort

• Personnel : 1 Field Engineer

• Time : 10 minutes

4. Safety Precautions

WARNING

To avoid any risk of pinched fingers during installation of a Bucky, slide the Bucky onto the rails

5. Prerequisites

• None

6. Procedure

6-1. Removal of the Bucky

332mm 332mm
404.4mm 302.4mm

[Figure 6-1-1] Bucky for LFOV (404.4 X 332) [Figure 6-1-2] Bucky for SFOV (302.4 X 332)

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Chapter 7. Corrective Maintenance Procedures
1. Pull out both of the plungers at the sides and spin it 1/3 of the way to fix it in a projected state and slowly
remove by pulling it towards the front.

6-2. Reinstallation of the Bucky

1. Mount the new Bucky.

2. Align in a horizontal position so that the grid pin of the moving grid module is aligned to the grid block of the
Bucky and insert it slowly.

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7. Completion

WARNING

Calibration is necessary. Perform the calibration to make sure that equipment will function properly.

7-1 Grid Home Position Alignment

• Job Card CAL 014M – Grid Home Position Alignment

7-2 Grid Panel Angle Alignment

• Job Card CAL 015M – Grid Panel Angle Alignment

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Chapter 7. Corrective Maintenance Procedures
Job Card D/R 031A – Bucky Optical Sensor
1. Supplies

• Bucky Optical Sensor (5495290, BUCKY OPTICAL SENSOR)

2. Tools

• Standard Tools

3. Required Effort

• Personnel : 1 Field Engineer

• Time : 20 minutes

4. Safety Precautions

WARNING
The Senographe Crystal must be powered off per LOTO procedure. Switch OFF the electrical power
supply from the Mains Distribution Panel in the room. Apply an appropriate LOTO padlock and label.
(See Job Card LOTO 001A – Lock-Out/Tag-Out (LOTO) Procedures)

5. Prerequisites

• None

6. Procedure

6-1. Removal of the Bucky Optical Sensor

1. Switch OFF the Senographe Crystal electrical power.

2. Remove the C-arm side cover (See Job Card PHY 012A - Remove/Reinstall Gantry Covers).
3. Disconnect the cable connect from the Bucky optical sensor after removing the tied cable.

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NOTE

Make sure that the cable doesn't get damaged.

4. Remove the 2 holding screws (1.5 mm Allen key, tighten torque: 0.15 N·m).

5. Remove the Bucky Optical Sensor

6-2. Reinstallation of the Bucky Optical Sensor

Reverse the process as follows:

1. Mount the Bucky Optical Sensor.
2. Use 2 screws to fix the Bucky Optical Sensor in place (1.5mm Allen key, tighten torque: 0.15 N·m).
3. Connect cable (158c) and tie the cable.

4. Reinstall the C-arm side cover (See Job Card PHY 012A - Remove/Reinstall Gantry Covers)

7. Completion

• None

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Chapter 7. Corrective Maintenance Procedures
Job Card D/R 032A – Magnification Platform
1. Supplies

• Magnification Platform (5487333-2, MAGNIFICATION PLATFORM ASSY)

2. Tools

• Standard Tools

3. Required Effort

• Personnel : 1 Field Engineer

• Time : 10 minutes

4. Safety Precautions

• None

5. Prerequisites

• None

6. Procedure

6-1. Removal of Magnification Platform

1. Slowly pull forward to separate while pressing down the lower lever.

CAUTION

If Magnification platform is properly installed without having to press the lever at the bottom of the
Magnification platform it will be not separated when pulled to opposite direction of C-arm.

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6-2. Reinstallation of the Magnification Platform

Reverse the process as follows:

1. Pull out the spring-loaded knobs on both sides of the Bucky.
2. Carefully remove the Bucky slowly along the rails.
3. Determine the Magni factor type (X1.5/X1.8).
4. Press the lever on the bottom of the Magnification platform
5. Insert the magnification platform on the C-arm.

CAUTION

Before starting the magnification examination, always check that the location of magnification
platform and the selected view position are matched.

7. Completion

• None

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Chapter 7. Corrective Maintenance Procedures
Job Card D/R 033A – Keypad
1. Supplies

• Keypad (5487336, LEFT AND RIGHT KEYPADS)

2. Tools

• Standard Tools

3. Required Effort

• Personnel : 1 Field Engineer

• Time : 15 minutes

4. Safety Precautions

WARNING
The Senographe Crystal must be powered off per LOTO procedure. Switch OFF the electrical power
supply from the Mains Distribution Panel in the room. Apply an appropriate LOTO padlock and label.
(See Job Card LOTO 001A – Lock-Out/Tag-Out (LOTO) Procedures)

5. Prerequisites

• None

6. Procedure

6-1. Removal of Keypad

1. Switch OFF the Senographe Crystal electrical power.

2. Remove the C-arm Side cover (See Job Card PHY 012A - Remove/Reinstall Gantry Covers).
3. Disconnect the cable connect from the Membrane Interface Board.
4. Remove the 3 holding screws (Philips screwdriver)

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Chapter 7. Corrective Maintenance Procedures
5. Remove the Keypad.

6-2. Reinstallation of the Keypad

Reverse the process as follows:

1. Mount the Keypad.
2. Place the Keypad and align the screws.
3. Use 3 screws to fix the Keypad in place (Philips screwdriver).
4. Connect cable and ensure that they are aligned and seated correctly.
5. Reinstall the C-arm Side cover (See Job Card PHY 012A - Remove/Reinstall Gantry Covers).

7. Completion

7-1. Check the Keypad Buttons are Operational

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Job Card D/R 034A – Emergency Switch
1. Supplies

• Emergency Switch (5487339-3 or 5487339-2 , EMERGENCY SWITCH)

2. Tools

• Standard Tools

3. Required Effort

• Personnel : 1 Field Engineer

• Time : 15 minutes

4. Safety Precautions

WARNING
The Senographe Crystal must be powered off per LOTO procedure. Switch OFF the electrical power
supply from the Mains Distribution Panel in the room. Apply an appropriate LOTO padlock and label.
(See Job Card LOTO 001A – Lock-Out/Tag-Out (LOTO) Procedures)

5. Prerequisites

• None

6. Procedure

6-1. Removal of Control Station Emergency Switch

a. EMERGENCY SWITCH (PN 5487339-2, 2 pin type)

1. Switch OFF the Senographe Crystal electrical power.
2. Remove the 2 holding screws. (Philips screwdriver)

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3. Unscrew the nut connected to the emergency switch by hand.

4. Disconnect the cable connect (177c).

5. Remove Emergency Switch.

b. EMERGENCY SWITCH (PN 5487339-3, 4 pin type)

1. Switch OFF the Senographe Crystal electrical power.
2. Remove the 2 holding screws. (Philips screwdriver)

3. Unscrew the nut connected to the emergency switch by hand.

4. Disconnect the cables connect (175C, 275C, 176C and 276C).

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5. Disassemble the emergency switch by pushing the mark position as below

6-2. Removal of Gantry Emergency Switch

a. EMERGENCY SWITCH (PN 5487339-2, 2 pin type)

1. Switch OFF the Senographe Crystal electrical power.
2. Remove the C-arm covers (See Job Card PHY 012A - Remove/Reinstall Gantry Covers).
3. Disconnect the cable connect (177c).

4. Unscrew the nut connected to the emergency Switch by hand.

5. Remove the Emergency Switch.

b. EMERGENCY SWITCH (PN 5487339-3, 4 pin type)

1. Switch OFF the Senographe Crystal electrical power.
2. Remove the C-arm covers (See Job Card PHY 012A - Remove/Reinstall Gantry Covers).
3. Disconnect the emergency switch by pushing the mark position as below.

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4. Disconnect the cable connect (176c, 276c) by hand.

5. Unscrew the nut connected to the emergency Switch by hand.
6. Remove the Emergency Switch.

6-3. Reinstallation of Control Station Emergency Switch

Reverse the process as follows:

1. Connect the cable(s) (5487339-2: 177C /5487339-3: 175C, 275C, 176C and 276C).
2. Screw the nut connected to the emergency switch by hand.
3. Use 2 screws. (Philips screwdriver)

6-4. Reinstallation of the Gantry Emergency Switch

Reverse the process as follows:

1. Screw the nut connected to the emergency switch by hand.
2. Connect the cable(s) (5487339-2: 177C /5487339-3: 175C, 275C, 176C and 276C).
3. Reinstall the C-arm covers (See Job Card PHY 012A - Remove/Reinstall Gantry Covers).

7. Completion

7-1 Emergency Switch

• Job Card CHK 022A – Emergency Switch

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Chapter 7. Corrective Maintenance Procedures
Job Card D/R 035A – Foot Switch
1. Supplies

• Foot Switch (5487338, FOOT SWITCH)

2. Tools

• Standard Tools

3. Required Effort

• Personnel : 1 Field Engineer

• Time : 5 minutes

4. Safety Precautions

• None

5. Prerequisites

• None

6. Procedure

WARNING
Risks of falling.
Avoid presence of cables in appropriate walkways.
Run cable harnesses and cables through floor or wall ducting as appropriate

6-1. Removal of Foot Switch

1. Disconnect the Foot Switch connector from the Gantry.

2. Remove the Foot Switch.

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Chapter 7. Corrective Maintenance Procedures
6-2. Reinstallation of the foot Switch

Reverse the process as follows:

1. Place the Foot Switch.
2. Connect cable and ensure that it is aligned and seated correctly.

7. Completion

7-1. Check Ganty is Operational

• Job Card PM 003A – Gantry Operation Checks

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Chapter 7. Corrective Maintenance Procedures
Job Card D/R 036A – Fuse (Gantry Power)
1. Supplies

• Fuse (5487321-2, FUSE (GANTRY POWER))

2. Tools

• Standard Tools

3. Required Effort

• Personnel : 1 Field Engineer

• Time : 10 minutes

4. Safety Precautions

WARNING
The Senographe Crystal must be powered off per LOTO procedure. Switch OFF the electrical power
supply from the Mains Distribution Panel in the room. Apply an appropriate LOTO padlock and label.
If changing a fuse within the Generator, wait 10 minutes for the components within the Generator to
discharge.
(See Job Card LOTO 001A – Lock-Out/Tag-Out (LOTO) Procedures)

5. Prerequisites

• None

6. Procedure

6-1. Removal of the Fuse (Gantry Power)

1. Switch OFF the Senographe Crystal electrical power.

2. Remove the Column up Con Cover (See Job Card PHY 012A - Remove/Reinstall Gantry Covers).
3. Remove the Fuse.

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6-2. Reinstallation of the Fuse (Gantry Power)

Reverse the process as follows:

1. Reinstall the new Fuse.
2. Reinstall the Column up Con Cover (See Job Card PHY 012A - Remove/Reinstall Gantry Covers).

7. Completion

7-1. Check the Gantry Boots up properly

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Chapter 7. Corrective Maintenance Procedures
Job Card D/R 037A – Fuse kit
1. Supplies

• Fuse Kit (2406667, FUSE KIT)

2. Tools

• Standard Tools

3. Required Effort

• Personnel : 1 Field Engineer

• Time : 20 minutes

4. Safety Precautions

WARNING
The Senographe Crystal must be powered off per LOTO procedure. Switch OFF the electrical power
supply from the Mains Distribution Panel in the room. Apply an appropriate LOTO padlock and label.
If changing a fuse within the Generator, wait 10 minutes for the components within the Generator to
discharge.
(See Job Card LOTO 001A – Lock-Out/Tag-Out (LOTO) Procedures)

5. Prerequisites

• None

6. Use kit description (P/N 2406667)

Item Specifications Quantity Location

H1 Fuse SB, 400 mA, 250 V 1 FRONT PANEL (Mod. 3) : F9 on Power Supply

H2 Fuse SB, 1.5 A, 250 V 1 FRONT PANEL (Mod. 3) : F2

H3 Fuse SB, 3 A, 250 V 3 FRONT PANEL (Mod. 3) : F6, F7, F8

Low speed PANEL (Mod. 10) : Fus1 on LF-RAC PCB,

H4 Fuse SB, 6 A, 250 V, T 2
and LOCK & ADAPTATION PANEL : F1 on Locks PCB

Power input module (Mod. 6) : F12, F13 on Transformer

H5 Fuse SB, 10 A, 250 V, T 3
T2, LOCK & ADAPTATION PANEL : F2 on Locks PCB

H6 Fuse SB, 50 A, 600 VAC 2 Power input module (Mod. 6) : F3, F4

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H3
H2
H3
H3

H1

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H4, H5

H5

H6

H6

H4

7. Procedure

7-1. Removal of the Fuse Kit

1. Switch OFF the Senographe Crystal electrical power.

2. Remove the Fuse kit.

7-2. Reinstallation of the Fuse Kit

Reverse the process as follows:

1. Reinstall the new Fuse kit.

8. Completion

8-1. Check the Gantry Boots up properly

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Job Card D/R 038M – Frame grabber cable
1. Supplies

• Frame grabber cable (5487345, CAMERALINK CABLE)

2. Tools

• Standard Tools

3. Required Effort

• Personnel : 3 Field Engineer

• Time : 330 minutes

4. Safety Precautions

WARNING
The Senographe Crystal must be powered off per LOTO procedure. Switch OFF the electrical power
supply from the Mains Distribution Panel in the room. Apply an appropriate LOTO padlock and label.
(See Job Card LOTO 001A – Lock-Out/Tag-Out (LOTO) Procedures)

5. Prerequisites

• None

6. Procedure

WARNING

To avoid unwanted disconnection, the cable must be fixed to the mechanical structure correctly.

WARNING
Risks of falling.
Avoid presence of cables in appropriate walkways.
Run cable harnesses and cables through floor or wall ducting as appropriate

6-1. Removal of the Earth cables

1. Switch OFF the Senographe Crystal electrical power.

2. Remove the Gantry Covers (See Job Card PHY 012A - Remove/Reinstall Gantry Covers).
3. Remove the C-arm Covers (See Job Card PHY 012A - Remove/Reinstall Gantry Covers).
4. Remove the Column up Con Cover and Column low Con Cover (See Job Card PHY 012A -
Remove/Reinstall Gantry Covers).

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5. Remove the Column low Con Brkt (See Job Card PHY 012A - Remove/Reinstall Gantry Covers).
6. Remove the Column Back Profile up Cover and Column Back Profile low Cover (See Job Card PHY 012A -
Remove/Reinstall Gantry Covers).
7. Remove the Compression Assembly (See Job Card D/R 023A – Compression Assembly).
8. Remove the Cable Brkt (Philips screwdriver)

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9. Disconnect the earth cable (110-1c) connect from the X-ray Tube.

10. Disconnect the earth cable (110-2c) connect from the Frame.

.
11. Disconnect the earth cable (110-4c) connect from the Rotation brake.

12. Remove the 4 holding screws. (2.5 mm Allen key)

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13. Remove the screws using Philips screwdriver and remove the CDDF 38 connector and disconnect the
ground wire cable (110-5c) connected on the side of the CDDF 38 Connector.

14. Remove tied cable from the disconnected ground wire (110-1c, 110-2c, 110-3c, 110-4c, 110-5c) and pull out
towards the ground terminal.

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6-2. Removal of the Gantry Cables

1. Disconnect the cable 124c and 130c from the main PCB.

2. Disconnect the cable135c (135-1c, 135-2c) connected to the rotation reference 0° sensor and rotation
reference 180° Sensor.

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3. Remove the cable tie from the disconnected cable (124c, 130c, 135c) and pull out towards the back of the x-
ray tube.

4. Disconnect the cable 119c with Flat screw driver (-).

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5. Disconnect cable (146c) connected to the moving grid module.

6. Disconnect cable (156c) connected to the grid sensor.

7. Disconnect cable (158c) connected to the Bucky optical sensor.

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8. Separate cable 140c, 144c and 178c connected to the disassembled CDDF 38 connector.

9. Remove the cable tie from disconnected cable (119c, 146c, 156c, 158c 140c, 178c) and pull out towards the
back of the carriage brkt.

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10. Detach the HV cable and Rotor cable behind the x-ray tube.

11. From the ground terminal, disconnect ground wire cable 105c.
12. From the power plug, disconnect ground wire cable 107c.

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13. Disconnect the cable 161c and 163c from collector2 PCB.

14. Disconnect the cable 116c from power board 24V.

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15. Disconnect cable 116-3c, 129c, 136c, 139c, 141c, 145c and 168c from the main PCB.

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16. Remove the cable tie from the separated cable (Rotor Cable, HV Cable, 105c, 107c, 163c, 161c, 136c, 145c,
168c, 129c, 141c, 139c, 144c, Frame Grabber Cable, 116c) and send it towards the back of the stand column.

17. Disconnect cable 142c and 143c from collector1 PCB.

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6-3. Removal of the Control Station Cables

1. After removing 6 of Wrench-M5_Bolts with hex wrench 4 mm, open the back door. Separate the generator
cover.

2. From the inner workstation terminal, disconnect cable 182c and 200c and take them out.

3. Disconnect rotor cable and HV cable.

4. Disconnect cable 182c and 200c connected to the noise filter with spanner 7 mm.

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6-4. Removal of the Frame grabber cable

1. Loosen the 13 cross screws (Philips screwdriver) and separate carriage cable guide brkt.

2. Loosen the 8 cross screw from Chain Brkt-1 and 2 (Philipse screwdriver) and separate Chain Brkt-1,2.

3. Remove the 6 Allen screws on the Chain Fix Brkt-3 (3mm Allen key) and separate Chain Fix Brkt-3.

4. Take out the Cable Chain.

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5. Open the chain clip in the lower cable chain and take out the cable.

6. Loosen each of the 12 cross screws (Philips screwdriver) and separate Stand Cable Cover Brkt-1,2.

7. Remove the entire tied cable to the Frame grabber cable and move cable 182c and 200c from outside to inside
and cable 142c, 143c and Frame grabber cable from inside to outside.

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8. Disconnect Frame grabber cable from the PC inside workstation and separate them completely.

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6-5. Reinstallation of the Frame grabber cable

1. Disassemble Frame grabber cable connector with screw driver.

2. Move cable 182c, 200c and Frame grabber cable from inside to outside and cable 142c and 143c from outside
to inside to the cable grand in the gantry. (Make sure that the disassembled cable link cable connector is towards
PC)

3. Frame grabber cable should face 3400 mm upwards from the reference line and arrange cables in order. Fix
the cable with Teflon tape to prevent movement.

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4. Order - From the left Frame Grabber cable, 145c, 129c, 116c, 163c 168c 139c 141c, 144c, 136c, 161c, 105c

5. Connect 12 of M3_Bolts with Phillips screwdriver (+) and assemble stand cable cover brkt-1. (HV cable, rotor
cable and cable 107c should be arranged outside on the right.)

6. Screw in 12 of M3_Bolts with Phillips screwdriver (+) and assemble stand cable cover Brkt-2.

7. 182c, 200c and rotor cable should be inserted from inside to outside and 102c, 103c, 138c, 169c and HV cable
should be inserted from outside to inside.

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8. Place cable on the lower cable chain and clamp the clip.

9. Arrange HV cable, rotor cable, 105c and 107c in a 'U' formation and assemble chain fix Brkt-s by screwing in 6
of Wrench-M4_Bolts (Hexagonal wrench 3 mm).

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10. Place cables according to order in the center and assemble chain brkt-1, 2 and carriage cable guide brkt.
(Use Phillips screwdriver (+) to screw in M4_Bolt)

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11. Tie the cables left and right in accordance with the cable order.

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6-6. Reinstallation of the Control Station Cables

1. After going through cable grand of the work station, assemble the Frame grabber cable connector with Phillips
screwdriver#1 (+).

2. Connect Frame grabber cable to PC.

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3. Pass cable 200c and 182c through the cable grand and connect them to terminal inside the workstation

4. Use hex wrench 4 mm to screw in 6 of Wrench-M5_Bolts and assemble the back door.

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6-7. Reinstallation of the Gantry Cables

Reverse the process as follows:

1. Connect cable 138c and 169c to the collector1 PCB.
2. Connect cable 103c to the noise filter with Phillips screwdriver(+).
3. Reinstall Column low Con Brkt (See Job Card PHY 012A - Remove/Reinstall Gantry Covers).).
4. Reinstall Column up Con Cover and Column low Con Cover (See Job Card PHY 012A - Remove/Reinstall
Gantry Covers).
5. Take out the cable through C-Arm center hole.
(Rotor Cable, HV Cable, 110-1c, 110-12c, 110-3c, 110-4c, 110-5c, 116-2c, 117c, 119c, 124c, 130c, 135c,
140c, 144c, 146c, 156c, 158c, 178c, Frame Grabber Cable)

6. Separate the cables in 3 directions through left/right holes, and tie the cables.

7. Connect cable 146c to the moving grid module.

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8. Connect cable 156c to the grid sensor.
9. Connect cable 158c to the Bucky optical sensor.
10. Connect the pin No. of CDDF 38 connector and pin No. of written on the shrinking tube on cable 140c,
144c, 178c as they matched. Connect ground wire 110-5c to the side.
11. Assemble CDDF 38 connector as screwing in 4 of M6_Bolts with Phillips screwdriver (+).
12. Connect the earth cable (110-1c) behind the x-ray tube.
13. Connect ground wire cable (110-2c) with hexagonal wrench 3 mm.
14. Connect ground wire cable (110-4c) to the rotation brake with hexagonal wrench 3 mm.
15. Connect cable 119c with Flat screw driver (-).
16. Connect HV cable and rotor cable in the back.
(During HV cable connection, insert a rubber ring inside the connector and after washing the HV cable, apply
an appropriate amount of silicon.)
17. Connect cable 135c (135-1c, 135-2c) to the rotation reference 0° sensor and rotation reference 180°
Sensor.
18. Connect cable 116-3c, 129c, 136c, 139c, 141c, 145c and 168c to the main PCB.
19. Connect cable 161c and 163c to the collector2 PCB.
20. Connect the cable 116c to power board 24V.
21. Connect ground wire 105c cable to the ground terminal.
22. Connect cable 107c to power plug.
23. Tie the each cable cleanly.

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24. Reinstall Cable Brkt

25. Reinstall the Compression Assembly (See Job Card D/R 023A – Compression Assembly).

6-8. Reinstallation of the Generator Cables

1. Connect rotor cable and HV cable.

2. Connect 182c (ground wire) and 200c to the noise filter with spanner 7 mm
3. Use Hexagonal Wrench 4mm to screw in 6 of the Wrench-M5_Bolts.
4. Assemble generator cover while avoiding interference from the cable.
5. Use Hexagonal Wrench 3 mm to screw in 8 of the Wrench-M4_Bolts.

6-9. Reinstallation of the Cover

Reverse the process as follows:

1. Reinstall the Stand Back Profile up Cover-R/L and Stand Back Profile Low Cover (See Job Card PHY 012A
- Remove/Reinstall Gantry Covers).
2. Reinstall the Column low Con Brkt (See Job Card PHY 012A - Remove/Reinstall Gantry Covers).
3. Reinstall the Column up Con Cover and Column low Con Cover (See Job Card PHY 012A -
Remove/Reinstall Gantry Covers).
4. Reinstall the C-arm Covers (See Job Card PHY 012A - Remove/Reinstall Gantry Covers).
5. Reinstall the Gantry Covers (See Job Card PHY 012A - Remove/Reinstall Gantry Covers).

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7. Completion

• Perform Installation check list, “4. Image Quality” in Installation checklist. (See Job Card PHY 016A – Installation
Checklist 4. Image Quality)

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Job Card D/R 039A – Workstation Computer
1. Supplies

• Workstation Computer (5487344, WORKSTATION COMPUTER)

2. Tools

• Standard Tools

3. Required Effort

• Personnel : 1 Field Engineer

• Time : 60 minutes

4. Safety Precautions

WARNING
The Senographe Crystal must be powered off per LOTO procedure. Switch OFF the electrical power
supply from the Mains Distribution Panel in the room. Apply an appropriate LOTO padlock and label.
(See Job Card LOTO 001A – Lock-Out/Tag-Out (LOTO) Procedures)

5. Prerequisites

• None

6. Procedure

CAUTION

Be careful when removing the Workstation Computer since it is heavy.

This heavy part may fall down during procedure it could generate collision or entrapment.

6-1. Configuration Data Back-up

CAUTION
If you want to backup all datas for reinstalling Seno Crystal Image Software after replacing the
workstation computer (not for upgrading it), you must copy the backup folder to some external media
(e.g. CD, USB) to avoid losing all datas.
1. Follow the steps in Job Card procedure below to back up the configuration data.
• Job Card ELE 008A – Software Configuration Data Back-up

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6-2. Removal of the Workstation Computer

1. Switch OFF the Senographe Crystal electrical power.

2. Remove the Control Station cover (See Job Card PHY 013A - Remove/Reinstall Control Station Covers).
3. Disconnect the cables from the PC back side.
4. Remove the 8 holding screws (Philips screwdriver).

5. Remove the Workstation Computer.

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6-3. Reinstallation of the Workstation Computer

Reverse the process as follows:

1. Mount the Workstation Computer.
2. Place the Workstation Computer and align the screws.
3. Use 8 screws to fix the Workstation Computer in place (Philips screwdriver).
4. Connect each cable and ensure that they are aligned and seated correctly.
5. Take the frame grabber card out of the old PC and Put it in the new Workstation Computer(See Job Card
D/R 040A – Frame Grabber Card).
6. Take the VGA card out of the old PC and Put it in the new Workstation Computer (See Job Card D/R 042A
– VGA Graphic Card).

[Table 6-2-1] Workstation Computer

No. Designation Description
1 Cooling fan A fan to cool down the parts producing the heat and ward off the heat
2 Power input socket A socket for connecting a power cable
3 Frame grabber port A port for connecting a Frame grabber
4 USB port A port for connecting a USB device
5 Print port Not applicable
6 Detector communication port A port for connecting a detector
7 Generator communication port A port for connecting a generator
8 A port for connecting a wired LAN cable for connecting to the
Wired LAN port
9 Internet
10 Video card port(internal) Not applicable
11 Keyboard port (PS/2) A port for connecting a PS/2 keyboard
12 HDMI port A port for connecting a monitor with a HDMI port
13 Digital monitor port (DVI) A port for connecting a digital monitor
14 Analog monitor port (RGV) A port for connecting a normal monitor

7. Reinstall the Control Station cover (See Job Card PHY 012A - Remove/Reinstall Gantry Covers).

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6-4. ReInstallation of the Image software

1. If the version of software to be installed is lower than V1.0.0 Ext17, follow the steps in Job Card procedure
below to install the Image Software.
• Job Card D/R 043A – Image Software (until Software V1.0.0 Ext17)
2. If the version of software to be installed is greater than V1.0.0 Ext17, follow the steps in Job Card procedure
below to install the Image Software.
• Job Card D/R 082A – Image Software (from Software V1.0.0 Ext17)

7. Completion

7-1. Check the Image Quality

• Job Card CHK 008A – Phantom Image Quality Check

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Job Card D/R 040A – Frame Grabber Card
1. Supplies

• Frame Grabber Card (5487341, FRAME GRABBER CARD)

2. Tools

3. Standard Tools

3. Required Effort

4. Personnel : 1 Field Engineer

5. Time : 60 minutes

4. Safety Precautions

WARNING
The Senographe Crystal must be powered off per LOTO procedure. Switch OFF the electrical power
supply from the Mains Distribution Panel in the room. Apply an appropriate LOTO padlock and label.
(See Job Card LOTO 001A – Lock-Out/Tag-Out (LOTO) Procedures)

5. Prerequisites

• None

6. Procedure

6-1. Removal of the Frame Grabber Card

1. Switch OFF the Senographe Crystal electrical power.

2. Remove the Workstation Computer (See Job Card D/R 039A – Workstation Computer )
3. Remove the 6 holding screws. (Philips screwdriver)

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4. Remove the WS Computer cover

5. Remove the power supply and USB connector using Philips screwdriver

6. Remove the 1 holding screw. (Philips screwdriver)

7. Remove the Frame Grabber Card

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6-2. Check the Dip Switch setting on New Frame Grabber Card
1. Check to see if the 2 dip switches of the Frame Grabber are in ON. If not, switch to ON position.

2. Reinstallation of the Frame Grabber Card

Reverse the process as follows:

1. Mount the Frame Grabber Card.
2. Use 1 screw to fix the Frame Grabber Card in place (Philips screwdriver).
3. Reinstall the USB connector and Power supply.
4. Reinstall the WS Computer cover. (See Job Card D/R 039A – Workstation Computer)
5. Reinstall the Workstation Computer (See Job Card D/R 039A – Workstation Computer)

7. Completion

7-1. Check the Image Quality

• Job Card CHK 008A – Phantom Image Quality Check

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Job Card D/R 041A – Monitor
1. Supplies

• Monitor (5487340, MONITOR)

2. Tools

6. Standard Tools

3. Required Effort

7. Personnel : 1 Field Engineer

8. Time : 15 minutes

4. Safety Precautions

WARNING
The Senographe Crystal must be powered off per LOTO procedure. Switch OFF the electrical
power supply from the Mains Distribution Panel in the room. Apply an appropriate LOTO padlock
and label.
(See Job Card LOTO 001A – Lock-Out/Tag-Out (LOTO) Procedures)

5. Prerequisites

• None

6. Procedure

6-1. Removal of the Monitor

NOTE
There are two types of Monitors.
a. Monitor with Main Cable and DVI Cable (PN: 5487340, Rev1)
b. Monitor with Main Cable and VGA Cable (PN: 5487340, Rev2)

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1. Switch OFF the Senographe Crystal electrical power.
2. Disconnect the cables from the Monitor.
a. Monitor with Main Cable and DVI Cable (PN: 5487340, Rev1)

b. Monitor with Main Cable and VGA Cable (PN: 5487340, Rev2)

220V Main Cable VGA Cable

3. Remove the 4 holding screws by hand or by Philips screwdriver.

a. Monitor with Main Cable and DVI Cable (PN: 5487340, Rev1)

b. Monitor with Main Cable and VGA Cable (PN: 5487340, Rev2)

4. Remove the Monitor.

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6-2. Reinstallation of the Monitor

Reverse the process as follows:

1. Mount the Monitor.
2. Place the Monitor and align the screws.
3. Use 4 screws to fix the monitor in place (by hand or Philips screwdriver).
4. Connect each cable and ensure that they are aligned and seated correctly.

7. Completion

NOTE

If you installed the monitor b (PN: 5487340, Rev 2), you need to perform the below procedure to
monitor auto adjustment.

7-1. Monitor Auto Adjustment

1. Log in to the Window (windows account: svc/Password: 1234).

2. Press the below button on the monitor 2 times.

3. Check whether following message appears on the screen.

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Job Card D/R 042A – VGA Graphic Card
1. Supplies

• VGA Graphic Card

2. Tools

• Standard Tools

3. Required Effort

• Personnel : 1 Field Engineer

• Time : 60 minutes

4. Safety Precautions

WARNING
The Senographe Crystal must be powered off per LOTO procedure. Switch OFF the electrical power
supply from the Mains Distribution Panel in the room. Apply an appropriate LOTO padlock and label.
(See Job Card LOTO 001A – Lock-Out/Tag-Out (LOTO) Procedures)

5. Prerequisites

• None

6. Procedure

6-1. Removal of the VGA Graphic Card

1. Switch OFF the Senographe Crystal electrical power.

2. Remove the Workstation Computer (See Job Card D/R 039A – Workstation Computer).
3. Remove the 6 holding screws (Philips screwdriver).
4. Remove the Workstation Computer cover.

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5. Remove the 1 holding screw (Philips screwdriver).

6. Remove the VGA Graphic Card.

6-2. Reinstallation of the VGA Graphic Card

Reverse the process as follows:

1. Mount the VGA Graphic Card.
NOTE

Tighten the bracket to the left of the slot.

2. Use 1 screw to fix the VGA Graphic Card in place (Philips screwdriver).
3. Reinstall the Workstation Computer cover (See Job Card D/R 039A – Workstation Computer).
4. Reinstall the Workstation Computer (See Job Card D/R 039A – Workstation Computer).

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6-3. Use of the Built-in Graphic Card

NOTE

If you do not have any extra VGA Graphic Card or you cannot order it as FRU, please use the built-
in Graphic Card.

2. Take the VGA Graphic Card out of the PC.

3. Use the built-in Graphic Card.

Built-in Graphic Card

7. Completion

• None

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Job Card D/R 043A – Image Software (until Software V1.0.0
Ext17)
1. Supplies

• Image Software DVD (5506254-3, 5506254-4, 5506254-5 or 5506254-6 SENO CRYSTAL IMAGE SOFTWARE)

2. Tools

• None

3. Required Effort

• Personnel : 1 Field Engineer

• Time : 30 minutes

4. Safety Precautions

• None

5. Prerequisites

5-1. Checking the Version Information

Check that the software version is lower than you are going to install.
1. As start-up Seno Crystal the Log-In Window will display. Enter the User ID and Password and Click OK to
start the program (Log in to the SenoCrystal (Id: crystal/Password: 1234)).

2. Click button (right on top) and then to check the version and detail information about SenoCrystal.

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6. Procedure

6-1. Image Software Installation

1. Switch ON the PC.

2. Insert the SenoCrystal Image Software DVD into the software drive.
3. Reboot the PC.
4. When the following screen displays, press the F11 key a few times continuously.

5. Set the boot device to ‘CD/DVD’ and press the Enter key.

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6. Press any key to the PC boots up from CD DVD.
7. Wait for the following command window to appear. It takes about 5 mins.

8. The Acronis Backup & Recovery11.5 window will appear as below. Click the ‘Recovery’ Botton.

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9. Click the ‘Select data’ tab.

10. Click the ‘Browser’ button to run folder browser.

11. Click the ‘Local folders’ tab.

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12. Click the ‘Aconis Media’ tab.

13. Click the ‘base_image’ tab.

14. Click the OK Button.

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15. On the Back up Contents area, click the ‘Volume drop-down’ and select the ‘Disks’ option.

16. Click the ‘Disk1’ check box.

17. Click the ‘OK’ button to return to the main menu.

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18. Click the ‘Recover ‘Disk 1’ to..’ tab.

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19. Click the ‘Disk1’ for selecting the disk where the backed up disk will be recovered.

20. Click the OK button to start the recovery.

21. During the recovery, check the followings.

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22. In the ‘Task’ tab, check if the Execution state item shows as running.

23. In the ‘Progress’ tab, check if the progress bar moves continually.

24. When the recovery progress complete, check if the Last results: item shows as Succeeded.

25. Click the Close button to return to the main screen.

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26. Remove the removable memory storage from the PC.
27. Click the X button on the main screen to reboot the PC.

6-2. Monitor Auto Adjustment

NOTE

If the installed monitor’s part revision is 2 (PN: 5487340, Rev 2), you need to perform the below
procedure to monitor auto adjustment.

1. Log in to the window (windows account: svc / Password: 1234).

2. Press the below button on the monitor 2 times.

3. Check whether following message appears on the screen.

6-3. License Key Setting

• Job Card ELE 002A – Setting License Key

6-4. Restoring Configuration Data

1. Set the Station name as produced customer (See Job Card ELE 014A – Station Name Setting).
2. Copy the ‘Database’ and ‘Setting’ folders (located in your external media).
3. Paste the ‘Database’ and ‘Setting’ into C:\Mammo\SenoCrystalV1
4. Copy ‘CAL1’ and ‘CAL2’ folders (located in your external media).
5. Paste ‘CAL1’ and ‘CAL2’ into C:\Mammo\SenoCrystalV1\SMAMAcqProg\
CAUTION
- If installed version is Ext 13, you cannot use the previous ‘CAL1’ and ‘CAL2’ folders due to change
in procedure of Gain and BPM Calibration for Ext 13.
- If installed version is lower than Ext.13, you can copy the ‘CAL1’ and ‘CAL2’ folder instead of
performing Gain and BPM Calibration.
- If you installed Ext.14 from Ext.13, you can copy the ‘CAL1’ and ‘CAL2’ folder instead of performing
Gain and BPM Calibration because ‘CAL1’ and ‘CAL2’ folders of Ext 14 are compatible with ‘CAL1’
and ‘CAL2’ folders of Ext .13. However, if you installed Ext.14 from lower than Ext.13, you cannot
use the previous ‘CAL1’ and ‘CAL2’ folders.
6. If you installed Ext.14 from lower than Ext.13, please run the Seno Crystal program and close it.
7. If you installed Ext.14 from lower than Ext.13, please set the Window Type (See Job Card ELE 016A –
Setting Window Type).

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NOTE

User does not need to set the window type additionally since Software version Ext.14.

8. Check that Seno Crystal software works well by taking image.

7. Completion

7-1. Checking the CrystalSetting Value

1. Log off the windows account.

2. Log into the clinical account (ID: clinical / Password: 1234).

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3. SenoCrystal login screen will appear automatically. Click X to close it.

4. Open the C:\Mammo\SenoCrystalV1 folder.

5. Start CrystalSettingEditor.exe.

6. Check that the ‘Language’/’Detector Size’/’Acquisition Mode’/’Compression Force Unit’ in Crystal

Setting Editor are set up properly as your Backup Data Sheet ( [Table 1] Backup Data Sheet 1-
CrystalSetting Editor in Job Card ELE 008A – Software Configuration Data Back-up).

7. Depending on user preferences and PACS or Review Workstation capability, select

‘Sigmoid’ or ‘Linear’ on the ‘Window Type for Storage’ section.

NOTE
- Sigmoid LUT: It is a conversion from stored values to values that displayed with specified window
center (window level) and window width.

- Linear LUT: It is a conversion from stored pixel values to values that displayed with specified
window center (window level) and window width. Window center (window level) contains the input
value that is the center of the window. Window width contains the width of the window.
For the more detaailed information, please refer to the Job Card ELE 016A – Setting the Window
Type (Window Presentation LUT)

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8. Depending on the user preferences, select ‘Option1’ or ‘Option2’ on the ‘Processing Type’ section.

NOTE
Senographe Crystal is providing 2 options for default windowing values like below:

- Option 1: It has a similar look and feel to the S/W V1.0.0 Ext13.

- Option 2: It has a look and feel of a more contrast and sharp in comparison with the Option 1
(Default setting from Ext16).

* * Setting values of Language, Detector

Size, Acquisition Mode, Compression
Force Unit may be different from the
sample screenshot in accordance with the
previous setting value.

9. Do not change the default setting of CStore Connection and Windowing settings.

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7-2. Checking the SenoCrystal Setting

1. Start SenoCrystal software and login (ID: crystal / Password: 1234).

2. Click the ‘SETTINGS’ tab.

3. Check that the ‘Local AE title’, ‘Institution Name’, ‘Modality and Matching type’ are set up properly as
your Backup Data Sheet 2 ([Table 2] Backup Data Sheet 2- Local AE, Institution Name and Modality in Job
Card ELE 008A – Software Configuration Data Back-up).

4. Click the “Edit” button (in Worklist Server, Storage Server and Printer List) to set the Timeout to 60.

5. Click the ‘Apply’ button.

7-3. Checking the Software Version

1. Click the GE logo to check the software version.

2. Close out of the Seno Crystal software.

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7-4. Checking the Start-up Setting

1. Click Start > All Programs > ‘Startup’.

2. Right click the ‘SenoCrystal Properties’ and click ‘Shortcut’ tab.

3. Check the Target and Start in directories to the location where the SenoCrystal installation program is
installed are:

- Target: C:\Mammo\SenoCrystalV1\SenoCrystal.exe

- Start in: C:\Mammo\SenoCrystalV1

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Job Card D/R 082A – Image Software (from Software V1.0.0
Ext17)
1. Supplies

• Image Software DVD (5506254-9) - It consists of 2 CDs (Disk 1/2, Disk 2/2)

2. Tools

• None

3. Required Effort

• Personnel : 1 Field Engineer

• Time : 30 minutes

4. Safety Precautions

• None

5. Prerequisites

• None

6. Procedure

6-1. Image Software Installation

1. Switch ON the PC.

2. Insert the SenoCrystal Software Installation CD (Disk1/2) into the software drive.
3. Reboot the PC.
4. When the following screen displays, press the F11 key a few times continuously.

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5. Set the boot device to ‘CD/DVD’ and press the Enter key.

6. Press any key to the PC boots up from CD DVD.

7. Press the Enter key.

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8. Press the Y key.

9. Press the Y key.

10. Please wait until processing is complete.

11. Press the Enter key.

12. If it is not reboot automatically, reboot the control station PC manually.

13. Insert the SenoCrystal Software Installation CD (Disk 2/2) and browse the AppFiles folder.
14. Double-click the Setup.exe file to begin installation

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15. Click the Next > button to begin installation.

16. Click the Install button to begin installation.

NOTE

The default directory for the Senocrystal is C:\Mammo\SenoCrystalV1\. The version displays in
number (e.g. C:\Mammo\SenoCrystalV1). Do not change this default directory for Senocrystal.

17. Click the Finish button to complete the installation.

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Chapter 7. Corrective Maintenance Procedures
6-2. Configuration Data Restoration

1. Set the Station name as produced customer (See Job Card ELE 014A – Station Name Setting).
2. Copy the ‘Database’ and ‘Setting’ folders (located in your external media (e.g. USB drive)
\backup\BackupData_YYYYMMDD).
3. Paste the ‘Database’ and ‘Setting’ into C:\Mammo\SenoCrystalV1
4. Copy ‘CAL1’ and ‘CAL2’ folders (located in located in your external media (e.g. USB
drive)\backup\BackupData_YYYYMMDD).
5. Paste ‘CAL1’ and ‘CAL2’ into C:\Mammo\SenoCrystalV1\SMAMAcqProg\
CAUTION
If you installed the S/W version from lower than Ext13 to Ext17, you can not use the previous
‘CAL1’ and ‘CAL2’ folders. You need to do perform the additional Gain and BPM Calibration (see
Job Card CAL 012A – Gain and BPM Calibration).
If you installed the S/W version from Ext14 or Ext16 to Ext17, you can use the previous ‘CAL1’ and
‘CAL2’ folders. You do not need to perform the additional Gain and BPM Calibration.
6. Check that Seno Crystal software works well by taking image.

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Chapter 7. Corrective Maintenance Procedures
7. Completion

7-1. Checking the CrystalSetting Value

1. Log off the windows account.

2. Log into the clinical account (ID: clinical / Password: 1234).

3. SenoCrystal login screen will appear automatically. Click X to close it.

4. Open the C:\Mammo\SenoCrystalV1 folder.

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5. Start CrystalSettingEditor.exe.

6. Check that the ‘Language’/’Detector Size’/’Acquisition Mode’/’Compression Force Unit’ in Crystal

Setting Editor are set up properly as your Backup Data Sheet ( [Table 1] Backup Data Sheet 1-
CrystalSetting Editor in Job Card ELE 008A – Software Configuration Data Back-up).

7. Depending on user preferences and PACS or Review Workstation capability, select

‘Sigmoid’ or ‘Linear’ on the ‘Window Type for Storage’ section.

NOTE
- Sigmoid LUT: It is a conversion from stored values to values that displayed with specified window
center (window level) and window width.

- Linear LUT: It is a conversion from stored pixel values to values that displayed with specified
window center (window level) and window width. Window center (window level) contains the input
value that is the center of the window. Window width contains the width of the window.
For the more detaailed information, please refer to the Job Card ELE 016A – Setting the Window
Type (Window Presentation LUT)

8. Depending on the user preferences, select ‘Option1’ or ‘Option2’ or ‘option3’ on the ‘Processing Type’
section.

NOTE
Senographe Crystal is providing 2 options for default windowing values like below:

- Option 1: It has a similar look and feel to the S/W V1.0.0 Ext13.
- Option 2: It has a look and feel of a more contrast and sharp in comparison with the Option 1
(Default setting from Ext16).

- Option 3: It has a look and feel of a less noisy in comparison with the Option 2.
For the more detailed information, please refer to the Job Card ELE 017A – Post Processing Type
Setting

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* * Setting values of Language, Detector Size,

Acquisition Mode, Compression Force Unit may
be different from the sample screenshot in
accordance with the previous setting value.

8. Do not change the default setting of CStore Connection and Windowing settings.

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Chapter 7. Corrective Maintenance Procedures
7-2. Checking the SenoCrystal Setting

1. Start SenoCrystal software and login (ID: crystal / Password: 1234).

2. Click the ‘SETTINGS’ tab.

3. Check that the ‘Local AE title’, ‘Institution Name’, ‘Modality and Matching type’ are set up properly as
your Backup Data Sheet 2 ([Table 2] Backup Data Sheet 2- Local AE, Institution Name and Modality in Job
Card ELE 008A – Software Configuration Data Back-up).

4. Click the “Edit” button (in Worklist Server, Storage Server and Printer List) to set the Timeout to 60.

5. Click the ‘Apply’ button.

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7-3. Checking the Software Version

1. Click the GE logo to check the software version .

2. Close out of the Seno Crystal software.

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7-4. Checking the Start-up Setting

1. Click Start > All Programs > ‘Startup’.

2. Right click the ‘SenoCrystal Properties’ and click ‘Shortcut’ tab.

3. Check the Target and Start in directories to the location where the SenoCrystal installation program is
installed are:

- Target: C:\Mammo\SenoCrystalV1\SenoCrystal.exe

- Start in: C:\Mammo\SenoCrystalV1

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7-5. Setting the Windows Update

1. Follow the steps in Job Card procedure below to set up the Windows Update
Job Card ELE 022A – Windows Update Setting

7-6. RSvP (Remote Service Platform) Setting

NOTE

If the customer does not want the RSvP (Remote Service Platform) active on the system, you can
skip this session.

1. Ensure that the RSvP is installed before setting it.

2. If the RSvP is not installed, please follow the steps in Job Card procedure below to install it.
Job Card ELE 020A – RSvP (Remote Service Platform) Installation
3. If the RSvP is installed, please follow the steps in Job Card procedure below to set it up.
Job Card ELE 021A – RSvP (Remote Service Platform) Setting

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Chapter 7. Corrective Maintenance Procedures
Job Card D/R 044A – Radiation Screen (Lead Glass)
1. Supplies

• Radiation Screen (5506256, LEAD GLASS)

2. Tools

• Standard Tools

3. Required Effort

• Personnel : 1 Field Engineer

• Time : 20 minutes

4. Safety Precautions

WARNING

Radiation Screen can break and make seriously injury.

5. Prerequisites

• None

6. Procedure

CAUTION
-Do not attempt to install the Radiation Screen on the Control Station cabinet before the cabinet has
been secured to the floor. The Radiation Screen is heavy, and can make the Control Station
dangerously unstable.
-This heavy part may fall down during procedure it could generate collision or entrapment.

6-1. Removal of the Radiation Screen

1. Remove the Control Station Cover (See Job Card PHY 012A- Remove/Reinstall Control Station).
2. Loosen the 3 holding Radiation Screen locking screws (flat screw driver or 4mm wrench).

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Chapter 7. Corrective Maintenance Procedures
3. Remove the Radiation Screen.

6-2. Reinstallation of the Radiation Screen

Reverse the process as follows:

1. Insert the Radiation Screen into its groove in the Control station.

CAUTION

The Radiation Screen is fragile, so handle it with special care.

2. Tighten the 3 mounting bolts on the back of the Control station.

3. Install the Control Station Cover (See Job Card PHY 013A - Remove/Reinstall Control Station Covers).

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Chapter 7. Corrective Maintenance Procedures
7. Completion

9. None

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Chapter 7. Corrective Maintenance Procedures
Job Card D/R 047A – Compression Paddle Plate for LFOV
1. Supplies

10. Compression Paddle Plate for LFOV (5719041, LFOV PADDLE PLATE)

2. Tools

• Standard Tools

3. Required Effort

• Personnel : 1 Field Engineer

• Time : 10 minutes

4. Safety Precautions

 None

5. Prerequisites

WARNING
-If equipment is damaged or fails, have it repaired immediately by authorized GE Healthcare service
personnel, even if the damage or failure does not affect the functions you normally use.
-The damage or failure can result in a potentially serious patient safety hazard under other
circumstances.

6. Procedure

6-1. Removal of the Compression Paddle Plate for LFOV

1. Unlock the paddle by turning the handle counterclockwise.

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2. Pull Compression Paddle out slowly.

3. Remove the 4 holding screws (Philips screwdriver).

4. Remove the Compression Paddle Plate as below.

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Chapter 7. Corrective Maintenance Procedures
6-2. Reinstallation of the Compression Paddle Plate for LFOV

Reverse the process as follows:

1. Mount the Compression Paddle Plate for LFOV.
2. Use 4 screws to fix the new Compression Paddle Plate in place (Philips screwdriver).
3. Reinstall the Compression Paddle.
4. Turn the handle clockwise to fix it in place.

7. Check the Paddle alignment

1. Take an image and Check whether the chest wall side of paddle appears in the image.
2. Use Phillips screwdriver (+) to adjust the location of the paddle.

[Figure 7-1] Standard Compression Paddle

8. Completion

8-1. Check Compression Force

 Job Card CHK 001A – Compression Force
8-2. Check Compression Thickness
 Job Card CHK 002A – Compression Thickness

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Chapter 7. Corrective Maintenance Procedures
Job Card D/R 048A – Compression Paddle Plate for SFOV
1. Supplies

 Compression Paddle Plate for SFOV (5719042, SFOV PADDLE PLATE)

2. Tools

• Standard Tools

3. Required Effort

• Personnel : 1 Field Engineer

• Time : 10 minutes

4. Safety Precautions

 None

5. Prerequisites

WARNING
-If equipment is damaged or fails, have it repaired immediately by authorized GE Healthcare service
personnel, even if the damage or failure does not affect the functions you normally use.
-The damage or failure can result in a potentially serious patient safety hazard under other
circumstances.

6. Procedure

6-1. Removal of the Compression Paddle Plate for SFOV

1. Unlock the paddle by turning the handle counterclockwise.

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Chapter 7. Corrective Maintenance Procedures
2. Pull Compression Paddle out slowly.

3. Remove the 4 holding screws (Philips screwdriver).

4. Remove the Compression Paddle Plate as below.

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Chapter 7. Corrective Maintenance Procedures
6-2. Reinstallation of the Compression Paddle Plate for SFOV

Reverse the process as follows:

1. Mount the Compression Paddle Plate for SFOV.
2. Use 4 screws to fix the new Compression Paddle Plate in place (Philips screwdriver).
3. Reinstall the Compression Paddle.
4. Turn the handle clockwise to fix it in place.

7. Check the Paddle alignment

1. Take an image and Check whether the chest wall side of paddle appears in the image.
2. Use Phillips screwdriver (+) to adjust the location of the paddle.

[Figure 7-1] Standard Compression Paddle

8. Completion

8-1. Check Compression Force

 Job Card CHK 001A – Compression Force
8-2. Check Compression Thickness
 Job Card CHK 002A – Compression Thickness

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Chapter 7. Corrective Maintenance Procedures
Job Card D/R 049A – Compression Paddle Plate for SPOT
1. Supplies

 Compression Paddle Plate for SPOT (5719043, SPOT PADDLE PLATE)

2. Tools

• Standard Tools

3. Required Effort

• Personnel : 1 Field Engineer

• Time : 10 minutes

4. Safety Precautions

 None

5. Prerequisites

WARNING
-If equipment is damaged or fails, have it repaired immediately by authorized GE Healthcare service
personnel, even if the damage or failure does not affect the functions you normally use.
-The damage or failure can result in a potentially serious patient safety hazard under other
circumstances.

6. Procedure

6-1. Removal of the Compression Paddle Plate for SPOT

1. Unlock the paddle by turning the handle counterclockwise.

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2. Pull Compression Paddle out slowly.

3. Remove the 4 holding screws (Ratchet driver).

4. Remove the Compression Paddle Plate as below.

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Chapter 7. Corrective Maintenance Procedures
6-2. Reinstallation of the Compression Paddle Plate for SPOT

Reverse the process as follows:

1. Mount the Compression Paddle Plate for SPOT.
2. Use 4 screws to fix the new Compression Paddle Plate in place (Ratchet driver).
3. Reinstall the Compression Paddle.
4. Turn the handle clockwise to fix it in place.

7. Check the Paddle alignment

1. Take an image and Check whether the chest wall side of paddle appears in the image.
2. Use Ratchet driver to adjust the location of the paddle.

[Figure 7-1] Spot Compression Paddle

8. Completion

8-1. Check Compression Force

 Job Card CHK 001A – Compression Force
8-2. Check Compression Thickness
 Job Card CHK 002A – Compression Thickness

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Chapter 7. Corrective Maintenance Procedures
Job Card D/R 050A – Compression Paddle Plate for
Magnification
1. Supplies

 Compression Paddle Plate for Magnification (5719044, MAGNIFICATION PADDLE PLATE)

2. Tools

• Standard Tools

3. Required Effort

• Personnel : 1 Field Engineer

• Time : 10 minutes

4. Safety Precautions

 None

5. Prerequisites

WARNING
-If equipment is damaged or fails, have it repaired immediately by authorized GE Healthcare service
personnel, even if the damage or failure does not affect the functions you normally use.
-The damage or failure can result in a potentially serious patient safety hazard under other
circumstances.

6. Procedure

6-1. Removal of the Compression Paddle Plate for Magnification

1. Unlock the paddle by turning the handle counterclockwise.

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Chapter 7. Corrective Maintenance Procedures
2. Pull Compression Paddle out slowly.

3. Remove the 4 holding screws. (Ratchet driver)

4. Remove the Compression Paddle Plate as below.

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Chapter 7. Corrective Maintenance Procedures
6-2. Reinstallation of the Compression Paddle Plate for SPOT

Reverse the process as follows:

1. Mount the Compression Paddle Plate for Magnification.
2. Use 4 screws to fix the new Compression Paddle Plate in place (Ratchet driver).
3. Reinstall the Compression Paddle.
4. Turn the handle clockwise to fix it in place.

7. Check the Paddle alignment

1. Take an image and Check whether the chest wall side of paddle appears in the image.
2. Use Ratchet driver to adjust the location of the paddle.

[Figure 7-1] Magnification Compression Paddle

8. Completion

8-1. Check Compression Force

 Job Card CHK 001A – Compression Force
8-2. Check Compression Thickness
 Job Card CHK 002A – Compression Thickness

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Chapter 7. Corrective Maintenance Procedures
Job Card D/R 051A – Bucky Locking Knobs
1. Supplies

• Locking Knobs for Bucky (5719045, Bucky Locking Knobs)

2. Tools

• Standard Tools
• Loctite 243

3. Required Effort

• Personnel : 1 Field Engineer

• Time : 10 minutes

4. Safety Precautions

• None

5. Prerequisites

WARNING
-If equipment is damaged or fails, have it repaired immediately by authorized GE Healthcare service
personnel, even if the damage or failure does not affect the functions you normally use.
-The damage or failure can result in a potentially serious patient safety hazard under other
circumstances.

6. Procedure

6-1. Removal of the Bucky Locking Knobs

1. Remove the Bucky.

2. Remove the Bucky Locking Knob by turning counterclockwise.

6-2. Reinstallation of the Bucky Locking Knobs

Reverse the process as follows:

1. Mount the new Bucky Locking Knob to Bucky.

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Chapter 7. Corrective Maintenance Procedures
2. Turn the Bucky Locking Knob clockwise by using Loctite 243.

3. Reinstallation of the Bucky.

7. Completion

7-1. Check the Bucky is fixed to Detector properly

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Chapter 7. Corrective Maintenance Procedures
Job Card D/R 052M – Collimator Mirror
1. Supplies

• Collimator Mirror (5719046, COLLIMATOR MIRROR)

2. Tools

• Standard Tools

3. Required Effort

• Personnel : 1 Field Engineer

• Time : 30 minutes

4. Safety Precautions

WARNING
The Senographe Crystal must be powered off per LOTO procedure. Switch OFF the electrical power
supply from the Mains Distribution Panel in the room. Apply an appropriate LOTO padlock and label.
(See Job Card LOTO 001A – Lock-Out/Tag-Out (LOTO) Procedures)

5. Prerequisites

WARNING
-If equipment is damaged or fails, have it repaired immediately by authorized GE Healthcare service
personnel, even if the damage or failure does not affect the functions you normally use.
-The damage or failure can result in a potentially serious patient safety hazard under other
circumstances.

6. Procedure

6-1. Removal of the Collimator Mirror

1. Remove the Collimator Assembly (See Job Card D/R 018M – Collimator Assembly).
2. Loosen the 6 holding screws to remove the Collimator Mirror (2.5mm Allen key).

[Figure 6-1-1] Collimator(PN5487326) (Left) and Collimator(PN5487326-2) (Right)

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Chapter 7. Corrective Maintenance Procedures
3. Remove the Collimator Mirror.

[Figure 6-1-2] Collimator(PN5487326) (Left) and Collimator(PN5487326-2) (Right)

6-2. Reinstallation of the Collimator Mirror

Reserve the process as follows:

1. Mount the Collimator Mirror with its front surface facing downwards.

[Figure 6-2-1] Collimator(PN5487326) (Left) and Collimator(PN5487326-2) (Right)

NOTE

The front surface of mirror is clearer than the rear surface. Make sure that you mount the collimator
mirror with its front surface facing downwards.

[Figure 6-2-2] The Front Surface of Mirror (Left) and The Rear Surface of Mirror(Right)

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Chapter 7. Corrective Maintenance Procedures
2. Place the new Collimator Mirror on the bottom right corner of the mirror block.

[Figure 6-2-3] Collimator(PN5487326)

[Figure 6-2-4] Collimator(PN5487326-2)

3. Use 6 screws to fix the new Collimator Mirror in place (2.5mm Allen key).
4. Reinstall the Collimator Assembly (See Job Card D/R 018M – Collimator Assembly).

7. Completion

WARNING

Calibration is necessary. Perform the calibration to make sure that equipment will function properly.

7-1 X-ray to Light Field Calibration

a. Collimator (PN 5487326)

• Job Card CAL 016M – X-ray Field Adjustment
• Job Card CAL 017M – Light Field Adjustment

b. Collimator (PN 5487326-2)

• Job Card CAL 016M-a – X-ray Field Adjustment
• Job Card CAL 017M-a – Light Field Adjustment

NOTE
It is possible to distinguish Collimators by serial number as below:
- 5487326 : CRC207-xxxxxx
- 5487326-2 : 5716887-xxxxxx

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Chapter 7. Corrective Maintenance Procedures
Job Card D/R 053A – Stand Base Overlay
1. Supplies

• Stand Base Overlay_kgf (5669590, STAND BASE OVERLAY_KGF)

• Stand Base Overlay_daN(5720187, STAND BASE OVERLAY_daN)

2. Tools

• Standard Tools

3. Required Effort

• Personnel : 1 Field Engineer

• Time : 10 minutes

4. Safety Precautions

• None

5. Prerequisites

WARNING
-If equipment is damaged or fails, have it repaired immediately by authorized GE Healthcare service
personnel, even if the damage or failure does not affect the functions you normally use.
-The damage or failure can result in a potentially serious patient safety hazard under other
circumstances.

6. Procedure

6-1. Removal of the Stand Base Overlay

1. Remove the Stand Base Overlay using cutter.

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[Figure 6-1-1] Stand Base Overlay_KGF(PN5669590)

[Figure 6-1-2] Stand Base Overlay_daN(PN5720187)

6-2. Reinstallation of the Stand Base Overlay

Reverse the process as follows:

1. Mount the Stand Base Overlay.
2. Attach the new Stand Base Overlay by using double side adhesive tape applied on the back side.

7. Completion

• None

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Chapter 7. Corrective Maintenance Procedures
Job Card D/R 054A – Tube Top Cover
1. Supplies

• Tube Top Cover (5719049, Tube Top Cover)

2. Tools

• Standard Too Box

3. Required Effort

• Personnel : 1 Field Engineer

• Time : 10 minutes

4. Safety Precautions

• None

5. Prerequisites

WARNING
-If equipment is damaged or fails, have it repaired immediately by authorized GE Healthcare service
personnel, even if the damage or failure does not affect the functions you normally use.
-The damage or failure can result in a potentially serious patient safety hazard under other
circumstances.

6. Procedure

6-1. Removal of the Tube Top Cover

1. Remove the Tube Top Cover (See Job Card PHY 012A - Remove/Reinstall Gantry Covers 7-1-3. Tube Top
Cover).
2. Remove the 4 holding screws (Philips screwdriver).

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Chapter 7. Corrective Maintenance Procedures
3. Remove the Gantry Cooling FAN (A).

6-2. Reinstallation of the Tube Top Cover

Reverse the process as follows:

1. Mount the Gantry Cooling FAN to Tube Top Cover.
2. Use 4 screws to fix the Gantry Cooling FAN (A) in place (Philips screwdriver).

3. Reinstall the Tube Top Cover (See Job Card PHY 012A - Remove/Reinstall Gantry Covers 7-1-3. Tube Top
Cover).

7. Completion

• None

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Chapter 7. Corrective Maintenance Procedures
Job Card D/R 055A – Compression Sensor Board
1. Supplies

• Compression Sensor Board (5537874, Compression Sensor PCB ASSY)

2. Tools

• Standard Tools

3. Required Effort

• Personnel : 1 Field Engineer

• Time : 45 minutes

4. Safety Precautions

WARNING
The Senographe Crystal must be powered off per LOTO procedure. Switch OFF the electrical power
supply from the Mains Distribution Panel in the room. Apply an appropriate LOTO padlock and label.
(See Job Card LOTO 001A – Lock-Out/Tag-Out (LOTO) Procedures)

5. Prerequisites

• None

6. Procedure

6-1. Removal of the Compression Sensor Board

1. Switch OFF the Senography Crystal electrical power.

2. Remove the Gantry Covers and C-arm Covers (See Job Card PHY 012A - Remove/Reinstall Gantry
Covers).
3. Loosen the 8 holding screws to disconnect the sensor cable (179C) (Use Hexagonal Wrench 2.5mm and
Wrench 4mm).

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4. Disconnect the cable 179C from Compression Sensor Board.

179C

5. Disconnect the cable 180C from Compression Sensor Board.

180C

6. Remove the Compression Sensor Board.

6-2. Reinstallation of the Compression Sensor Board

Reverse the process as follows:

1. Mount a new Compression Sensor Board.
2. Connect each cable (179C and 180C) to the new Compression Sensor Board.
3. Adjust Voltage of Compression Sensor Board (See Job Card CFG 004M – Adjust Voltage of Compression
Sensor Board)
4. Place the Compression Sensor Board and align the screws.
5. Use 4 screws to fix the Compression Sensor Board in place (2.5mm Hexagonal Wrench).
6. Reinstall the Gantry Covers and C-Arm Covers (See Job Card PHY 012A - Remove/Reinstall Gantry Covers).

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Chapter 7. Corrective Maintenance Procedures
7. Completion

7-1. Compression Force Calibration

• Job Card CAL 001A – Compression Force

7-2. Compression Thickness Calibration

• Job Card CAL 002A – Compression Thickness

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Chapter 7. Corrective Maintenance Procedures
Job Card D/R 056A – DC FAN Compression
1. Supplies

• DC FAN Compression (5537877, DC-FAN Compression)

2. Tools

• Standard Tools

3. Required Effort

• Personnel : 1 Field Engineer

• Time : 45 minutes

4. Safety Precautions

WARNING
The Senographe Crystal must be powered off per LOTO procedure. Switch OFF the electrical power
supply from the Mains Distribution Panel in the room. Apply an appropriate LOTO padlock and label.
(See Job Card LOTO 001A – Lock-Out/Tag-Out (LOTO) Procedures)

5. Prerequisites

• None

6. Procedure

6-1. Removal of the DC FAN Compression

1. Switch OFF the Senography Crystal electrical power.

2. Remove the Gantry Covers and C-arm Covers (See Job Card PHY 012A - Remove/Reinstall Gantry
Covers).
3. Remove the Compression Assembly (See Job Card D/R 023A – Compression Assembly) .
4. Loosen the 4 mounting screws (2.5mm Allen key).

5. Remove the DC-FAN Compression.

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6-2. Reinstallation of the DC-FAN Compression

Reverse the process as follows:

1. Mount a new DC-FAN Compression.
2. Place the DC-FAN Compression and align the screws.
3. Use 4 screws to fix the DC-FAN Compression in place (2.5mm Hexagonal Wrench).
4. Reinstall the new Compression Assembly (See Job Card D/R 023A – Compression Assembly) .
5. Reinstall the Gantry Covers and C-Arm Covers (See Job Card PHY 012A - Remove/Reinstall Gantry Covers).

7. Completion

7-1. Check the FAN

1. Switch ON the Senography Crystal electrical power.

2. Check the DC-FAN Compression is operational.
3. If the check fails, repeat the complete procedure.
4. If the repeated check fails again, the new one is necessary.

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Chapter 7. Corrective Maintenance Procedures
Job Card D/R 057A – Compression Potentiometer
1. Supplies

• Compression Potentiometer(5537878, Compression Potentiometer)

2. Tools

• Standard Tools

3. Required Effort

• Personnel : 1 Field Engineer

• Time : 60 minutes

4. Safety Precautions

WARNING
The Senographe Crystal must be powered off per LOTO procedure. Switch OFF the electrical power
supply from the Mains Distribution Panel in the room. Apply an appropriate LOTO padlock and label.
(See Job Card LOTO 001A – Lock-Out/Tag-Out (LOTO) Procedures)

5. Prerequisites

• None

6. Procedure

CAUTION

-Be careful when removing the Generator Assembly since it is heavy.

-This heavy part may fall down during procedure it could generate collision or entrapment.

6-1. Removal of the Compression Potentiometer

1. Switch OFF the Senography Crystal electrical power.

2. Remove the Gantry Covers and C-arm Covers (See Job Card PHY 012A - Remove/Reinstall Gantry
Covers).
3. Remove the Compression Assembly (See Job Card D/R 023A – Compression Assembly) .
4. Loosen the nut of potentiometer.

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5. Pull out the Compression potentiometer.
6. Loosen a socket set screw (2.5mm Hexagonal Wrench).

7. Disassemble a gear from the potentiometer.

8. Remove the Compression Potentiometer.

6-2. Reinstallation of the Compression Potentiometer

Reverse the process as follows:

1. Assemble the gear and the new Compression potentiometer (1.5mm Hexagonal Wrench).
2. After the clockwise or counterclockwise in one direction regardless of the direction to the end, rotate 5 turns
in the opposite direction.

3. Mount the Compression potentiometer.

4. Reinstall the new Compression Assembly (See Job Card D/R 023A – Compression Assembly) .
5. Reinstall the Gantry Covers and C-Arm Covers (See Job Card PHY 012A - Remove/Reinstall Gantry Covers).

7. Completion

7-1. Compression Force Calibration

• Job Card CAL 001A – Compression Force

7-2. Compression Thickness Calibration

• Job Card CAL 002A – Compression Thickness

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Chapter 7. Corrective Maintenance Procedures
Job Card D/R 058A – Gantry Cooling FAN
1. Supplies

• Gantry Cooling FAN (5719528, Gantry Cooling FAN)

2. Tools

• Standard Tools

3. Required Effort

• Personnel : 1 Field Engineer

• Time : 20 minutes

4. Safety Precautions

WARNING
The Senographe Crystal must be powered off per LOTO procedure. Switch OFF the electrical power
supply from the Mains Distribution Panel in the room. Apply an appropriate LOTO padlock and label.
(See Job Card LOTO 001A – Lock-Out/Tag-Out (LOTO) Procedures)

5. Prerequisites

• None

6. Procedure

WARNING

To avoid unwanted disconnection, the cable must be fixed to the mechanical structure correctly.

WARNING
Risks of falling.
Avoid presence of cables in appropriate walkways.
Run cable harnesses and cables through floor or wall ducting as appropriate

6-1. Removal of the Gantry Cooling FAN

1. Switch OFF the Senographe Crystal electrical power.

2. Remove the Tube Top Cover and Gantry Cooling FAN (A) (See Job Card D/R 054A – Tube Top Cover).

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3. Disconnect the Cable 118C to remove the Gantry Cooling FAN (B).
4. Loosen the 4 holding screws (3mm Allen key).

5. Remove the Gantry Cooling FAN (B).

6-2. Reinstallation of the Gantry Cooling FAN

Reverse the process as follows:

1. Mount the new Gantry Cooling FAN (B).
2. Place the FAN and align the screws.
3. Use 4 screws to fix the FAN (B) in place (3mm Allen key).
4. Connect the Cable 118C.
5. Reinstall the Gantry Cooling FAN (A) and Tube Top Cover (See Job Card D/R 054A – Tube Top Cover).

7. Completion

7-1. Check the FAN

1. Switch ON the Senography Crystal electrical power.

2. Check the DC-FAN Compression is operational.
3. If the check fails, repeat the complete procedure.
4. If the repeated check fails again, the new one is necessary.

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Chapter 7. Corrective Maintenance Procedures
Job Card D/R 059A – Collimation Plate
1. Supplies

• LFOV COLLIMATION PLATE (5717189, LFOV COLLIMATION PLATE)

• SFOV COLLIMATION PLATE (5721738, SFOV COLLIMATION PLATE)

2. Tools

• None

3. Required Effort

• Personnel : 1 Field Engineer

• Time : 5 minutes

4. Safety Precautions

• None

5. Prerequisites

• None

6. Procedure

6-1. Removal of the Collimation Plate

1. Gently pull out the Collimation Plate as below.

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Chapter 7. Corrective Maintenance Procedures
6-2. Removal of the Collimation Plate

Reverse the process as follows:

1. Reinstall the Collimation Plate as below.

7. Completion

• None

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Chapter 7. Corrective Maintenance Procedures
Job Card D/R 062A – Workstation Computer Cooling FAN
1. Supplies

• Cooling FAN (5719831)

2. Tools

• Standard Tools

3. Required Effort

• Personnel : 1 Field Engineer

• Time : 20 minutes

4. Safety Precautions

• None

5. Prerequisites

• None

6. Procedure

CAUTION

-Be careful when removing the Workstation Computer since it is heavy.

-This heavy part may fall down during procedure it could generate collision or entrapment.

6-1. Removal of the Workstation Computer Cooling FAN

1. Switch OFF the Senographe Crystal electrical power.

2. Remove the Workstation Computer from the Control Station (See Job Card D/R 039A – Workstation
Computer).

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3. Loosen the 3 screws to get the Workstation Computer Cooling FAN out.

4. Disconnect 2 jumpers from the connectors as above.

5. If both FANs are broken, loosen the 8 screws on the fame of FAN to remove the Cooling FAN. If only one
is broken, loosen the 4 screws as below.

6. Remove the Workstation Computer Cooling FAN.

6-2. Reinstallation of the Workstation Computer Cooling FAN

Reverse the process as follows:

1. Mount the Workstation Computer Cooling FAN.

2. Tighten the 4 or 8 screws to install the Workstation Computer Cooling FAN.
3. Connect 2 jumpers to the connectors in the Workstation Computer.
4. Tighten the 3 screws to fix the Workstation Computer Cooling FAN in place.
5. Reinstall the Workstation Computer to the Control Station (See Job Card D/R 039A – Workstation
Computer)

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7. Completion

• None

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Job Card D/R 063A – Cable Chain
1. Supplies

• Cable Chain (5724877)

2. Tools

• Standard Tools
• Loctite 243

3. Required Effort

• Personnel : 1 Field Engineer

• Time : 120 minutes

4. Safety Precautions

WARNING
-The Senographe Crystal must be powered off per LOTO procedure. Switch OFF the electrical power
supply from the Mains Distribution Panel in the room. Apply an appropriate LOTO padlock and label.
(See Job Card LOTO 001A – Lock-Out/Tag-Out (LOTO) Procedures)
-Never lay a cover down with the painted side on a hard surface.

5. Prerequisites

• None

6. Procedure

6-1. Removal of the Cable Chain

1. Switch ON the Senographe Crystal system.

2. Move the C-arm to place Carriage Cable Guide Brkt-Bottom into top of Stand Cable Cover Brkt-2 as
below (Put some space between Stand Cable Cover Brkt-2 and Carriage Cable Guide Brkt-Bottom).

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CARRIAGE CABLE GUIDE BRKT-BOTTOM

STAND CABLE COVER BRKT-2

3. Switch OFF the Senographe Crystal system.

4. Remove the 10 rubber caps and 10 Allen screws on the Gantry cover (4mm Allen key).

5. Disconnect the Cables connected to the Membrane Board (1) and Emergency Switch (2).
A. EMERGENCY SWITCH (PN 5487339-2, 2 pin type)

B. EMERGENCY SWITCH (PN 5487339-3, 4 pin type)

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1
2

a. Disconnect the emergency switch by pushing the below mark position.

b. Disconnect the cables (176c, 276c) by hand.

6. Disconnect the Foot Switch Connector from the Gantry.

7. Loosen the 9 cross screws on the rear of the Column (Philips screwdriver).

8. Remove the Column up Con Cover.

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9. Remove the 4 Allen screws on the Collector 1 board (2.5mm Allen key).

10. Loosen the 2 Cross screws rear of the column. (Philips screwdriver).

11. Loosen the 3 Cross screw (1) (Philips screwdriver) and Separate the Column Top Cover.

12. Loosen the 4 Cross screws (1) rear of the column (Philips screwdriver).

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Chapter 7. Corrective Maintenance Procedures
13. Remove the Column Back Profile up Cover and low Cover into its groove in the column.

M6_Bolt

M4_Bolt

14. Loosen the 4 Cross screws (Philips screwdriver) and Separate the Carriage Back Cable Fix Brkt.

15. Loosen the 13 Cross screws (Philips screwdriver) and Separate the Carriage Cable Guide Brkt.

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16. Loosen the 8 Cross screws from Chain Brkt-1 and 2 (Philips screwdriver) and Separate Chain Brkt-1,2.

17. Loosen the 6 Allen screws on the Chain Fix Brkt-3 (3mm Allen key) and Separate Chain Fix Brkt-3.

18. Take out the Cable Chain.

19. Open the Chain Clip in the lower cable chain and take out the cable as below.

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20. Loosen the 4 Cross screws (Philips screwdriver) and Remove the Upper or Lower Cable Chain.

Upper Cable Chain

M5_Bolt 4ea

Lower Cable Chain

M5_Bolt 4ea

6-2. Reinstallation of the Cable Chain

Reverse the process as follows:

1. Open the Cable Chain Clip.
2. Use the Philips screwdriver to screw the 4 Cross screws and assemble the Uper or Lower Cable Chain.

Upper Cable Chain

M5_Bolt 4ea

Lower Cable Chain

M5_Bolt 4ea

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3. Place the cables in the Cable Chain and Clamp the Clip and all cables should be neatly placed.

4. Use Hexagonal Wrench 3mm to screws the 6 Allen screws on the Chain Fix Brkt-3.

5. Use the Philips screwdriver to screw the 8 cross screws on Chain Brkt-1,2 and assemble Chain Brkt-1,2.
6. All cables should be neatly placed as below.

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7. Use the Philips screwdriver to screw the 13 Cross screws and assemble Carriage Cable Guide Brkt.

8. Use the Philips screwdriver to screw the 4 Cross screws and assemble the Carriage Back Cable Fix Brkt.

9. Assemble the Column Back Profile up Cover and low Cover to its groove in the column.
10. Use the Philips screwdriver to screw the 4 Cross screws rear of the column.

M6_Bolt

M4_Bolt

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11. Use the Philips screwdriver to screw the 3 Cross screws (1).

12. Use the Philips screwdriver to screw the 2 Cross screws rear of the column (Philips screwdriver).

13. Use the Wrench 2.5mm to screw the 4 Allen screws on the Collector 1 Board.

14. Use the Philips screwdriver to screw the 9 Cross screws on the rear of the Column.

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15. Assemble the Column up Con Cover.

16. Connect the Foot Switch Connector to the Gantry.

17. Connect the Cables connected to the Membrane Board (1) and Emergency Switch (2).
A. EMERGENCY SWITCH (PN 5487339-2, 2 pin type)

B. EMERGENCY SWITCH (PN 5487339-3, 4 pin type)

18. Use Hex Wrench 4mm to screw the 10 rubber caps and 10 Allen screws on the Gantry cover.

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7. Completion

7-1. Check the C-arm up/ down Movement

• Job Card PM 003A – Gantry Operation Checks

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Job Card D/R 080A – C-Arm Spur Gear-S
1. Supplies

• C-Arm Spur Gear-S (5763105)

2. Tools

• Standard Tools
• Loctite 263

3. Required Effort

• Personnel: 2 Field Engineer

• Time: 60 minutes

4. Safety Precautions

WARNING
-The Senographe Crystal must be powered off per LOTO procedure. Switch OFF the electrical power
supply from the Mains Distribution Panel in the room. Apply an appropriate LOTO padlock and label.
(See Job Card LOTO 001A – Lock-Out/Tag-Out (LOTO) Procedures)
-FE should keep a firm grip on the C-arm while the other FE is removing the Spur gear otherwise C-
arm will be tilted forward because of its weight.

5. Prerequisites

• None

6. Procedure

6-1. Removal of the Spur Gear-S

1. Switch OFF the Senographe Crystal electrical power

2. Remove the Gantry covers (See Job Card PHY 012A - Remove/Reinstall Gantry Covers).
3. Remove the 1 holding screw connected to the reducer and Spur Gear-S (3mm Allen key).

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4. Remove the 4 holding set screws located in the 4 sides of a Spur Gear-S (2.5mm Allen key). To reach
these screws, it is necessary to rotate the C-arm first and it can be rotated by hand without powering on
the system.

5. Remove the Spur Gear-S.

6-2. Reinstallation of the Spur Gear-S

1. Align the Spur Gear-S to the key groove.

2. Tighten the 1 Hex socket head cap screw M4x12(5567595) to the reducer with applying the Loctite 263
(3mm Allen key, Tightening torque: 1.7N·m) and reinstall the Spur Gear-S to the rotation motor.

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3. Tighten the 4 Hex socket set screws M5x10(5567647) to the 4 side of the Spur Gear-S (2.5mm Allen
key). To tighten these screws, it is necessary to rotate the C-arm first and it can be rotated by hand
without powering on the system.

4. Reinstall the Gantry Covers (See Job Card PHY 012A - Remove/Reinstall Gantry Covers).

7. Completion

7-1. Check the Rotation Movement

• Job Card PM 003A 6-2. C-arm Rotation Checks

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Job Card D/R 081A – Tube Top Cover

1. Supplies

• Tube Top Cover (5719049-2)

2. Tools

• Standard Tools

3. Required Effort

• Personnel : 1 Field Engineer

• Time : 10 minutes

4. Safety Precautions
WARNING
-The Senographe Crystal must be powered off per LOTO procedure. Switch OFF the electrical power
supply from the Mains Distribution Panel in the room. Apply an appropriate LOTO padlock and label.
(See Job Card LOTO 001A – Lock-Out/Tag-Out (LOTO) Procedures)
-Never lay a cover down with the painted side on a hard surface.

CAUTION
- Risk of falling mass.
- The system covers are heavy. Be prepared to take the full weight of the covers when removing it
from the Gantry.
- When using the procedure in this Job Card, respect the specified torque tightening values. Critical
bolting information is indicated by appropriate labels on the system where necessary.
- Wear protective (latex-coated) gloves to prevent the equipment from damage and the hands from
injury.
- The Tube Fan is in close proximity to the X-ray Tube. If the system has recently been used to take
X-ray exposures, the X-ray Tube may be hot. Take care not to make physical contact with the X-ray
tube.
- Handle all system parts and accessories with care. To avoid risk of injuries from falling parts and
accessories, use appropriate handles and procedures.
- To avoid risk of pinch, crushing injuries and trapped parts, when performing motorized and non-
motorized movements, always perform a check to ensure that there are no body parts that may
interfere with the movement.

5. Prerequisites

• None

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6. Procedure
NOTE

The specific tools should be used for assembling and de-assembling all cover parts.

6-1. Removal of the Tube Top Cover

1. Power off the system and apply LOTO according to Job Card LOTO 001A - Lock-Out/Tag-Out (LOTO)
Procedures.
2. Remove the 5 rubber cap (1) from the Tube Top Cover.
3. Remove the 5 screws (2) from the Tube Top Cover (4 mm Wrench).

2 2

4. Carefully pull on the Tube Top Cover to disconnect cable (1) from the Gantry.

NOTE

Be sure to disconnect the cable from the Gantry before removing the Tube Top Cover.

5.

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6. Remove the 4 screws (1) from the C-arm Top Fan (Philips screwdriver) to remove the it.

7. Store Tube Top Cover in a clean place.

6-2. Reinstallation of the Tube Top Cover

• To reinstall the Tube Top Cover, proceed in reverse order of above disassembly.
NOTE

During reassembly of flexible covers, be careful not to apply excessive force to the side securing
screws, to avoid breaking the support.

7. Completion

7-1. Check that the FRU replaced has no visible damages.

7-2. Check that the Gantry Boots up properly
7-3. Check that the C-arm Top Fan is working properly

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Chapter 7. Corrective Maintenance Procedures

4. Configuration Guides
Configuration information is given in the following modules:

• Job Card CFG 001M –Change Windows Account

• Job Card CFG 002A – Generator Dip Switch Configuration
• Job Card CFG 003M – Enabling/Disabling X-ray Generation
• Job Card CFG 004M –Adjust Voltage of Compression Sensor Board
• Job Card CFG 005M –Reset Compression Board Resistance
• Job Card CFG 006M –Enable Front USP port
• Job Card CFG 007M –DICOM Configuration

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Chapter 7. Corrective Maintenance Procedures
Job Card CFG 001M – Change Windows Account
1. Supplies

• None

2. Tools

• None

3. Required Effort

• Personnel : 1 Field Engineer

• Time : 5 minutes

4. Safety Precautions

• None

5. Prerequisites

• None

6. Procedure

NOTE
The restored PC has 2 types of accounts: ‘clinical’ (user’s account) and ‘svc’(administrator’s
account). And is set to start with the user’s account when the system boots up. If you log in to the
Control station using the user’s account, you are restricted to change or customize some settings
and functions in Windows.
To change the product key, log in to Control station using the Administrator’s account.
• Administrator’s account = ID: svc/Password: 1234
• User’s account = ID: clinical/Password: 1234
1. Click Start.
2. Highlight the ▷ button next to the Shutdown button and click the Log off option.

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Chapter 7. Corrective Maintenance Procedures

3. Click the svc icon and enter the password to log in to the Control station. The default password for the
Administrator’s account is 1234.

7. Completion

• None

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Chapter 7. Corrective Maintenance Procedures
Job Card CFG 002A – Generator Dip Switch Configuration
1. Supplies

• None

2. Tools

• None

3. Required Effort

• Time : 5 minutes

4. Safety Precautions

• None

5. Prerequisites

• None

6. Context
All the Dip switches of the Gantry, both on ATP Console CPU board and on the HT Controller board, are listed in the
following table.

Board Dip Switch Function

3024SW1 System Configuration
3024SW2 Test
ATP Console CPU Board
3024SW3 No used for Configuration
3024SW4 No used for Configuration
HT Controller Board 3000SW2 System Configuration and Test

Check the locations of the EPROM and switches in the following illustrations.

[Figure 6-1] EPROM and Switches locations on the ATP Console CPU Board

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[Figure 6-2] EPROM and Switches locations on the HT Controller Board

[Table 6-1] DIP Switches on the HT Controller Board and ATP Console CPU Board

Enable X-ray (HT Controller B/D 3000SW2) Disable X-ray (HT Controller B/D 3000SW2)

OFF OFF

ON 8 7 6 5 4 3 2 1 ON 8 7 6 5 4 3 2 1

Application mode (ATP Console CPU B/D 3024SW2) Service mode (ATP Console CPU B/D 3024SW2)

ON ON

OFF 1 2 3 4 OFF 1 2 3 4

Calibration mode (HT Controller B/D 3000SW2) ON Status OFF Status

OFF ON ON

ON 8 7 6 5 4 3 2 1 OFF OFF

Configuring and Testing Switches

With the Generate turned off, configure the ATP Console Dip switches. When the Generator turns on, the customized
settings will be applied.

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Set the dip switches according to the following table.
[Table 6-2] DIP Switch Setting

Dip Positio Configurabl Defaul

Board Description ON OFF
Switch n e t
Frequency of
1 the rotor Not Used 50 Hz 60 Hz OFF
controller
Enable/Disable
3024SW 2 door interlock Enable Disable ON
1 switch
3 N/A Not Used - - OFF

4 N/A Not Used - - OFF

1 N/A Not Used Application mode - ON
ATP
Console Enable/Disable
2 Enable Disable OFF
CPU tick sound
Board
3024SW Select
2
3 Application/ Service Mode Application mode OFF

Service mode

4 N/A Not Used Application mode 60Hz ON

3024SW
3 Dip switch 3024SW3 is not used for configuration but all their switches must be set in
OFF
3024SW “OFF” position.
4
Programming
of Rotor Boost
1 Time and Not Used - Application mode OFF
Filament
Setting Time
Bypasses:
Filament, Rotor
2 - Application mode OFF
Ready, Error
E11
3 N/A Not Used - Application mode OFF
HT
3000SW Open/Close
Controller
2 4 Digital mA Open Close OFF
Board
Loop
5 N/A Not Used - Application mode OFF
6 N/A Not Used Application mode - ON
7 N/A Not Used Application mode - ON
Enable/Disabl
e
8 Filament Disable Enable ON
Boosting for
Tube-2

WARNING

The Kv outputs of the HV transformer will be what is set on the console, If the X-ray tube HV cables
are not connected to the HV transformer, fill completely the anode HV receptacle with HV oil.

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Chapter 7. Corrective Maintenance Procedures
[Table 6-3] DIP Switch Default Setting

3024SW1 3024SW2

ON ON

OFF 1 2 3 4
OFF 1 2 3 4
ATP
Console 3024SW3 3024SW4
CPU Board
OFF
ON

ON 8 7 6 5 4 3 2 1
OFF 1 2 3 4

3000SW2 ON Status OFF Status

OFF ON ON
HT
Controller
Board
ON 8 7 6 5 4 3 2 1
OFF OFF

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Chapter 7. Corrective Maintenance Procedures
Job Card CFG 003M – Enabling/Disabling X-ray Generation
1. Supplies

• None

2. Tools

• None

3. Required Effort

• Personnel : 1 Field Engineer

• Time : 5 minutes

4. Safety Precautions

• None

5. Prerequisites

• None

6. Procedure

6-1. Disable X-ray

1. Place the No.2 of the dip switch 3000SW2 on the HT CONTROLLER board to the “ON” position to inhibit X-
ray exposure during exposure sequence. (It is O.K. to change the switch with generator power ON state.)
(See Job Card CFG 002A – Generator Dip Switch Configuration)

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Chapter 7. Corrective Maintenance Procedures
6-2. Enable X-ray
1. Place the No.2 of the dip switch 3000SW2 on the HT CONTROLLER board to the “OFF” position to
allow X-ray exposure during exposure sequence. (It is O.K. to change the switch with generator power
ON state.)
(See Job Card CFG 002A – Generator Dip Switch Configuration)

7. Completion

• None

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Chapter 7. Corrective Maintenance Procedures
Job Card CFG 004M – Adjust Voltage of Compression Sensor
Board
1. Supplies

• None

2. Tools

• None

3. Required Effort

• Personnel : 1 Field Engineer

• Time : 30 minutes

4. Safety Precautions

WARNING
The Senographe Crystal must be powered off per LOTO procedure. Switch OFF the electrical power
supply from the Mains Distribution Panel in the room. Apply an appropriate LOTO padlock and label.
If changing a fuse within the Generator, wait 10 minutes for the components within the Generator to
discharge.
(See Job Card LOTO 001A – Lock-Out/Tag-Out (LOTO) Procedures)

5. Prerequisites

• Switch OFF the Senographe Crystal electrical power.

• Remove the Gantry Covers and C-Arm Covers (See Job Card PHY 012A- Remove/Reinstall Gantry Covers).

6. Procedure

This task is performed when the system needs to replace the Compression Board.
1. Loosen the 4 holding screws (Use Hexagonal Wrench 2.5mm)

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Chapter 7. Corrective Maintenance Procedures

2. Find the variable resistance to reverse compression sensor board.

3. Switch ON the Senographe Crystal electrical power.

4. Measure the voltage between 2 and 5 pin on sensor connector with turning the variable resistance and then
makes its value to 1.0VDC±5%(0.95~1.05).

5. Switch OFF the Senographe Crystal electrical power.

6. Remount compression sensor board.
7. Reinstall the Gantry covers (See Job Card PHY 012A- Remove/Reinstall Gantry Covers).

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Chapter 7. Corrective Maintenance Procedures
7. Completion

7-1. Compression Force Calibration

• Job Card CAL 001A – Compression Force

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Chapter 7. Corrective Maintenance Procedures
Job Card CFG 005M – Reset Compression Board Resistance
1. Supplies

• None

2. Tools

• Digital Multimeter

3. Required Effort

• Personnel : 1 Field Engineer

• Time : 15 minutes

4. Safety Precautions

WARNING
The Senographe Crystal must be powered off per LOTO procedure. Switch OFF the electrical power
supply from the Mains Distribution Panel in the room. Apply an appropriate LOTO padlock and label.
If changing a fuse within the Generator, wait 10 minutes for the components within the Generator to
discharge.
(See Job Card LOTO 001A – Lock-Out/Tag-Out (LOTO) Procedures)

5. Prerequisites

• Switch OFF the Senographe Crystal electrical power.

• Remove the Gantry Covers (See Job Card PHY 012A- Remove/Reinstall Gantry Covers).

6. Procedure

This task is performed when the system needs to replace the Compression Board.
1. According to existence of R127, the adjusting procedure is different.
B. If it has no R127
i. Measure the resister value of the R10 with turning the R124 variable resistance and then
make its value to 2.1kΩ on Compression PCB.

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Chapter 7. Corrective Maintenance Procedures

B. If it has R127
i. Measure the resister value of the R10 with turning the R124 variable resistance
and then make its value to 2.1kΩ on Compression PCB.

ii. Turn the R127 variable resistnace until you listen to the clicking noise.

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Chapter 7. Corrective Maintenance Procedures

7. Completion

• None

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Chapter 7. Corrective Maintenance Procedures
Job Card CFG 006M – Enable Front USB port
1. Supplies

• None

2. Tools

• None

3. Required Effort

• Personnel : 1 Field Engineer

• Time : 3 minutes

4. Safety Precautions

• None

5. Prerequisites

• None

6. Procedure

By default the USB ports on the front of the PC are disabled .If you need, you can enable the front USB.
Log in to the Window (windows account: svc/Password: 1234) or switch the user account of the Workstation to
svc.
WARNING

For security reasons, the USB device should be disabled after use. Do not leave site with the front
USB ports enabled.

6-1. Logging in Windows to Service Account

1. Log off the windows account.

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Chapter 7. Corrective Maintenance Procedures
2. Log in to the service account (ID: svc/ Password: 1234).

6-2. Setting the Front USB Port to Enable

1. Right-Click the ‘Computer’ and then select the ‘Properties’.

2. Click the ‘Device Manager’.

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Chapter 7. Corrective Maintenance Procedures
3. Extend the ‘Universal Serial Bus controllers’.

4. Select disabled USB port ( ).

5. Right click then select Enable.

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Chapter 7. Corrective Maintenance Procedures
6-3. Setting the Front USB Port to Disable

1. Right-Click the ‘Computer’ and then select the ‘Properties’.

2. Click the ‘Device Manager’.

3. Extend the ‘Universal Serial Bus controllers’.

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Chapter 7. Corrective Maintenance Procedures
4. Select enabled USB port.
5. Right click then select Disable.

7. Completion

• None

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Chapter 7. Corrective Maintenance Procedures
Job Card CFG 007M – DICOM Configuration
1. Supplies

• None

2. Tools

• None

3. Required Effort

• Personnel : 1 Field Engineer

• Time : 3 minutes

4. Safety Precautions

• None

5. Prerequisites

• None

6. Procedure

CAUTION
After setting the image processing parameter, Be sure to check the information of the DICOM tag
(0018, 1401) Acquisition Device Processing Code on the image of the ‘FOR PRESENTATION’
DICOM and verify the applied parameter on the image processing.

In the SizDICOM.ini file, specify the settings of the DICOM functions in the SenoCrystal program.

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Chapter 7. Corrective Maintenance Procedures

SizDICOM.ini’s content

[LOG_SETTING]
SIZLOGGER_LEVEL=3
SIZLOGGER_ERROR_LEVEL=3

[CUSTOMIZE_TAG]
MANUFACTURER_MODELNAME=Seno_Crystal_
MANUFACTURER=GE MEDICAL SYSTEMS
INSTITUTION_ADDRESS=
STUDY_DESCRIPTION_DEFAULT=Mammography
Routine

[CHARACTER_SET]
CHARSET_STORE_SAVE=ISO_IR 100
CHARSET_STORE_WORKLIST=ISO_IR 100
PERSONNAME_CARET_REQUIRED=0

[TRANSFER_SYNTAX]
MWL_SCU=ImplicitVRLittleEndian
#MWL_SCU=ExplicitVRLittleEndian
#MWL_SCU=ExplicitVRBigEndian
#STORE_SCU=ImplicitiVRLittleEndian
STORE_SCU=ExplicitiVRLittleEndian
#STORE_SCU=ExplicitiVRBigEndian

[SCU_AETITLE_DUPLICATE]
IS_DUPLICATED_MWL_AETITLE=0
DUPLICATED_MWL_AETITLE=
IS_DUPLICATED_STORAGE_AETITLE=0
1. LOG_SETTING: Set the level of the log files that are DUPLICATED_STORAGE_AETITLE=
recorded when using the DICOM function of the
SenoCrystal program. (This should not be changed.)
2. CUSTOMIZE_TAG: Set some tag values saved in the DICOM file of the SenoCrystal program.
• MANUFACTURER_MODELNAME: Set the value for the Manufacturer’s Model Name tag (0008,1090). (This
should not be changed.)
• MANUFACTURER: Set the value for the Manufacturer tag (0008,0070) (This should not be changed.)
• INSTITUTION_ADDRESS: Set the value for the Institution Address tag(0008,0081): Type the hospital address
here on a single line.
• STUDY_DESCRIPTION_DEFAULT: Set the default value for the Study Description tag(0008,1030). It is used
when the Worklist order is created by ManualEntry or when the content related to Study Description in the order
information assigned from Worklist Server is missed.

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Chapter 7. Corrective Maintenance Procedures
3. CHARACTER_SET: Set the DICOM Specific Character set.( This should not be changed.)
4. TRANSFER_SYNTAX: Set the Transfer Syntax UID tag(0002,0010) applied when using the DICOM function of
the Secnocrytal program.
• MWL_SCU: Set the transfer syntax used on the Worklist function.
• STORE_SCU: Set the transfer syntax used on the Store function.
• SCU_AETITLE_DUPLICATE: Set the non-standard MWL SCP and Storage SCP. This field is used only for non-
standard PACS (This should not be changed)

7. Completion

• None

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Chapter 7. Corrective Maintenance Procedures

5. Calibration Guides
Calibration information is given in the following modules:

• Scenario CAL 001A –Gantry Calibration Guide

• Job Card CAL 001A – Compression force
• Job Card CAL 002A – Compression Thickness
• Job Card CAL 003A – Rotation Angle
• Job Card CAL 004A – Auto release Distance
• Job Card CAL 005A – Collimator Lamp on Time
• Job Card CAL 006A – Rotation Speed
• Job Card CAL 007A – C-arm Up and Down Speed
• Job Card CAL 010A – Generator mA Auto Calibration
• Job Card CAL 011A – kV Calibration
• Job Card CAL 012A – Gain and BPM Calibration
• Job Card CAL 013A – Set Generator Default Values in Techservice
• Job Card CAL 014M – Grid Home Position Alignment
• Job Card CAL 015M – Grid Panel Angle Alignment
• Job Card CAL 016M – X-ray Field Adjustment
• Job Card CAL 016M-a – X-ray Field Adjustment
• Job Card CAL 017M – Light Field Adjustment
• Job Card CAL 017M-a – Light Field Adjustment
• Job Card CAL 019A – Gantry Calibration Data Back-up sheet

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Chapter 7. Corrective Maintenance Procedures
Scenario CAL 001A – Gantry Calibration Guide
1. Keypad function
If the gantry calibration is not correct, calibrate the data by using the Keypad and Base display.

• Time : 5 minutes

[Figure 1] Keypad (Membrane Interface)

No. Name Function

1 Lift (up and down) Increases or decreases the input value.
Sets the input value between code and data. The selected input value blinks
2 Next
whenever the Next key is pressed.
Exits the Calibration mode when the Auto Release key is pressed and held for
3 Auto Release
3 seconds
Saves the input data of the currently selected code when the Collimator Lamp
4 Collimator Lamp
key is pressed and held more than 3 seconds.

2. Setting Calibration Data

To set the gantry calibration data,
a) Press the Auto Release, Collimator Lamp, and Next keys at the same time and hold them for 5 seconds. The
buzzer sound is emitted, D01 blinks on the base display, and the equipment switches to the Calibration mode.
Release the keys.
b) In the Calibration Data mode, set the calibration data. Each area of the base display shows different information
corresponding to the input value.

[Figure 2] Base display, depending on System Configuration unit

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Chapter 7. Corrective Maintenance Procedures
No. Area Description
1 Rotation Angle CAL appears in the Calibration mode
2 Breast Thickness Displays the address (selected calibration code)
3 Compression Force Display the data corresponding to the selected code
(Compression Force will be displayed with Kg or daN,
depending on System Configuration unit)
c) To exit the Calibration mode, press and hold the Auto Release key for 3 seconds.

3. Equipment Calibration Data by Code

The calibration data of each code is as below.

Recommended Adjustable
Recommended
Code Description Value for Value Etc.
Value for LFOV
SFOV Range
D01 Compressed thickness (normal) 0 0
Compressed thickness (1.5x
D02 150 150
Magnifies)
D03 Not use - -
D04 Compression force (5kg/5daN) 0 0
D05 Compression force (15kg/5daN) 0 0
D06 Rotation angle to zero degree 0 0
Generator or Detector Calibration
D07 0 0
mode
D08 Not use - -
D09 Not use - -
D10 Not use - -
D11 Not use - -
D12 Not use - -
D13 Not use - -
D14 Not use - -
Distance (up) of the compression
D15 paddle when it is in Auto-release 120 120 50-200 mm
(Normal).
Distance (up) of the compression
D16 paddle when it is in Auto-release 70 70 50-150 mm
(Magnification).
D17 Time of the turning lamp 30 30 25-30 sec
D18 Not use - -
D19 Not use - -
D20 Not use - -
D21 Not use - -
D22 Not use - -
D23 Not use - -

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Chapter 7. Corrective Maintenance Procedures
Recommended Adjustable
Recommended
Code Description Value for Value Etc.
Value for LFOV
SFOV Range
D24 Not use - -
Velocity of C-arm up and down for
D25 30 30 30-60 Hz
Level1
Velocity of C-arm up and down for
D26 30 30 30-60 Hz
Level2
D27 Time of Acceleration/deceleration 2 2 1-99 100msec
Maintaining time of the acceleration
D28 3 3 1-50 1sec
for Level1
Maintaining time of the deceleration
D29 1 1 0-50 300msec
for Level1
D30 Not use - -
D31 Not use - -
D32 Not use - -
D33 Not use - -
D34 Not use - -
D35 Firmware version of Main Board current ver. current ver.
D36 Firmware version of Rotation Board current ver. current ver.
Firmware version of Compression
D37 current ver. current ver.
board
D38 Firmware version current ver. current ver.
D39 Rotation angle coefficient 215 215 200-255
D40 Not use - -
D41 Not use - -
D42 REF_CLK2 CC data 90 90 0-210
D43 REF_CLK2 MLO data 80 80 0-210
D44 Rotation position (from RMLO) 4 4 0-10
D45 Rotation position (from LMLO) 4 4 0-10
Rotation Encoder value adjusting for
D46 99 99 80-110
1 degree
Initializing of rotation 180 degree
D47 0 0
states

LFOV/SFOV selection for Grid 0:LFOV

D48 1 0 0-1
Moving 1:SFOV
The data that you can calibrate is following.

▪ Compression Force (See Job Card CAL 001A – Compression Force)

▪ Compression Thickness (See Job Card CAL 002A – Compression Thickness)
▪ Rotation Angle (See Job Card CAL 003A – Rotation Angle)
▪ Generator Calibration Mode
▪ Auto Release Distance (See Job Card CAL 004A – Auto release Distance)

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Chapter 7. Corrective Maintenance Procedures
▪ Collimator Lamp On Time (See Job Card CAL 005A – Collimator Lamp on Time)
▪ Rotation Speed (See Job Card CAL 006A – Rotation Speed)
▪ C-ARM Up / Down Speed (See Job Card CAL 007A – C-arm Up and Down Speed)
▪ Board Firmware Display

WARNING

Calibration is necessary. Perform the calibration to make sure that equipment will function properly.

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Chapter 7. Corrective Maintenance Procedures
Job Card CAL 001A – Compression Force
1. Supplies

• None

2. Tools

• Mammography compression scale with digital Display (PN: 46-194427P407)

• Gain and Bad Pixel Map Calibration PMMA Block

3. Required Effort

• Personnel: 1 Field Engineer

• Time: 30 minutes

4. Safety Precautions

WARNING

Calibration is necessary. Perform the calibration to make sure that equipment will function properly.

5. Prerequisites

• Switch ON the Senographe Crystal electrical power.

• Set maximum compression force to 20(daN or Kg) in software setting.

6. Procedure

6-1. Save 5kg Compression Force – D04

1. Enter the Calibration mode (See Scenario CAL 001A - Gantry Calibration Guide).
2. Press the Lift key up or down to select the Code D04 (See Scenario CAL 001A - Gantry Calibration Guide).
3. Put a Lead Plate on the Bucky.
4. Put a scale on the Lead Plate.
5. Put a Gain and Bad Pixel Map Calibration PMMA Block on the scale and set the scale to zero (0Kg).

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Chapter 7. Corrective Maintenance Procedures
6. Lower the Compression Paddle until the scale shows 5.3kg~5.5kg, and stop lowering.
NOTE
If you are having any difficulties keeping the scale within the range, press the SW1 to make fine
adjustment. the fine adjustment of compression is available via SW1.

7. Press the Collimator Lamp Key for 3 seconds to save the value.

6-2. Save 15kg Compression Force – D05

1. Upper the Compression Paddle suitably.

2. Press the Lift Key up or down to select the Code D05 (See Scenario CAL 001A - Gantry Calibration Guide).
3. Lower the compression paddle until the scale shows more than 14.5Kg and less than 14.7Kg, and stop
lowering.
NOTE
If you are having any difficulties keeping the scale within the range, press the SW1 to make fine
adjustment. the fine adjustment of compression is available via SW1.

4. Press the Collimator Lamp Key for 3 seconds to save the value.
5. Press the Collimator Lamp Key for 3 seconds to save the value.
6. Exit the calibration mode (See Scenario CAL 001A - Gantry Calibration Guide).
7. Lower the Compression Paddle to 20(daN or Kg).
8. Check whether it can keep its compression force for 30 seconds (repeat it 5times).

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Chapter 7. Corrective Maintenance Procedures
9. If you have any problem, perform the below procedure to adjust.
A. When the beep sound does not occur after you complete the compression.

I. Upper the Compression Paddle suitably.

II. Turn the R124 variable resistance to the counterclockwise 45°.

III. Lower the Compression Paddle to 20(daN or Kg) again.

IV. Repet the Procedure 6-1 and 6-2 until the Compression Paddle Pressure Force is more

than 18kg and less than 20kg.

B. When the Compression Paddle Pressure Force increases or is in Auto-release within 20

seconds.

I. Upper the Compression Paddle suitably.

II. Turn the R124 variable resistance to the clockwise 45°.

III. Lower the Compression Paddle to 20(daN or Kg) again.

IV. Repet the Procedure 6-1 and 6-2 until the Compression Paddle Pressure Force is more

than 18kg and less than 20kg.

C. When the Compression Paddle Pressure Force is over 20kg after you complete the

compression.

I. Upper the Compression Paddle suitably.

II. Repeat the Procedure 6-1 and 6-2 until the Compression Paddle Pressure Force is more

than 18kg and less than 20kg.

D. When the Compression Paddle Pressure Force is less than 18kg within 30 seconds after

you complete the compression.

I. During the compression, if the difference between the maximum compression force and

the compression force after 3 seconds following the maximum force is over 1kg.

i. Upper the Compression Paddle suitably.

ii. Turn the R124 variable resistance to the counterclockwise 45°.

iii. Lower the Compression Paddle to 20(daN or Kg) again.

iv. Repeat the Procedure 6-1 and 6-2 until the Compression Paddle Pressure Force

is more than 18kg and less than 20kg.

II. During the compression, if the difference between the maximum compression force and

the compression force after 3 seconds following the maximum force is less than 1kg.

i. Upper the Compression Paddle suitably.

ii. Repeat the Procedure 6-1 and 6-2 until the Compression Paddle Pressure Force

is more than 18kg and less than 20kg.

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Chapter 7. Corrective Maintenance Procedures
E. When Compression Paddle is moving to download even though its Pressure Force is

much less than 15kg or when you saved wrong values to the D04 or D05.

I. Press the SW1, SW2 at the same time for more than 3 seconds until beep sound occurs.

(it is for resetting the Calibration reference value)

II. Repeat the Procedure 6-1 and 6-2 until the Compression Paddle Pressure is more than

18kg and less than 20kg.

7. Completion

7-1. Check the Compression Force

• Job Card CHK 001A – Compression Force

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Chapter 7. Corrective Maintenance Procedures
Job Card CAL 002A – Compression Thickness
1. Supplies

• None

2. Tools

• Gain and Bad Pixel Map Calibration PMMA Block

3. Required Effort

• Personnel : 1 Field Engineer

• Time : 10 minutes

4. Safety Precautions

WARNING

Calibration is necessary. Perform the calibration to make sure that equipment will function properly.

5. Prerequisites

• None

6. Procedure

1. Set maximum Compression Force to 15 (daN or Kg) in software setting.

2. Install the Bucky and standard compression paddle.
3. Put a Gain and Bad Pixel Map Calibration PMMA Block on center of the Bucky and make sure that the
edge of PMMA Block is aligned edge of Bucky.

4. Lower the compression paddle until maximum compression force is reached.

5. Enter the Calibration mode (See Scenario CAL 001A - Gantry Calibration Guide).
6. Press the Lift key up or down to select the Code D01. (See Scenario CAL 001A - Gantry Calibration Guide)
7. Press the Collimator Lamp key for 3 seconds to initialize the thickness value.
8. Upper the Compression Paddle suitably.

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Chapter 7. Corrective Maintenance Procedures
9. Lower the Compression Paddle until maximum compression force as below.

10. Press the Lift Key up or down to select the Code D02 (See Scenario CAL 001A - Gantry Calibration Guide).
11. Press the Collimator Lamp key for 3 seconds to initialize the thickness value.
12. Exit the calibration mode (See Scenario CAL 001A - Gantry Calibration Guide).

7. Completion

7-1. Check the Compression Thickness

 Job Card CHK 002A – Compression Thickness

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Chapter 7. Corrective Maintenance Procedures
Job Card CAL 003A – Rotation Angle
1. Supplies

• None

2. Tools

• Spirit level

3. Required Effort

• Personnel : 1 Field Engineer

• Time : 5 minutes

4. Safety Precautions

WARNING

Calibration is necessary. Perform the calibration to make sure that equipment will function properly.

5. Prerequisites

• None

6. Procedure

6-1. Save Angle of 0º - D06

1. Put a Spirit level on the Bucky to check if 0° Position is reached. And Rotate the C-arm to 0 degree.
2. Press the Auto Release, Collimator Lamp, and Next buttons on the keypad simultaneously for 5 seconds to
enter calibration mode.
3. Press the Lift key up or down to select the Code D06.
4. Press the Collimator Lamp key for 3 seconds to save the value.
5. Press Auto release button to exit calibration mode.

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Chapter 7. Corrective Maintenance Procedures
6-2. Save Angle of 90º - D39
1. Put a Spirit level on the Bucky to check if 90° Position is reached. And Rotate the C-arm to CCW 90 °
(RML Position).

Detector
Tube
90°

0°

RML
2. Check whether the value of gantry display is higher or lower than 90°.
3. If the value of gantry display is higher than 90°
① Press the Auto Release, Collimator Lamp, and Next buttons on the keypad simultaneously for 5
seconds to enter calibration mode.
② Press the Lift key up or down to select the Code D39.
③ Press the Next key to toggle between calibration code and calibration value.
④ Press the lift key down to adjust the value of gantry display (Each unit in calibration value
represents 0.5° so if display shows 92° instead on 90°, decrease the calibration value of 4 unit).

4. If the value of gantry display is lower than 90°

① Press the Auto Release, Collimator Lamp, and Next buttons on the keypad simultaneously for 5
seconds to enter calibration mode.
② Press the Lift key up or down to select the Code D39.
③ Press the Next key to toggle between calibration code and calibration value.
④ Press the lift key up to adjust the value of gantry display (Each unit in calibration value represents
0.5° so if display shows 88° instead on 90°, increase the calibration value of 4 unit).
5. If the value of gantry display is 90°, Press the Collimator Lamp key for 3 seconds to save the value.
6. Press Auto release button to exit calibration mode.
NOTE

If you performed the rotation angle calibration from RML Position, you do not need to perform the
calibration from LML Position again. Once is enough.

7. Completion

7-1. Check the Rotation Angle

• Job Card CHK 003A – Rotation Angle

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Chapter 7. Corrective Maintenance Procedures
Job Card CAL 004A – Auto release Distance
1. Supplies

• None

2. Tools

• None

3. Required Effort

• Personnel : 1 Field Engineer

• Time : 5 minutes

4. Safety Precautions

WARNING

Calibration is necessary. Perform the calibration to make sure that equipment will function properly.

5. Prerequisites

• None

6. Procedure

1. Enter the Calibration mode (See Scenario CAL 001A - Gantry Calibration Guide).
2. Press the Lift key up or down to select the Code D15 (for Normal) or D16 (for Magnification) (See Scenario
CAL 001A - Gantry Calibration Guide).
3. Press the Next key to enter the Data Modification mode.
4. Press the Lift key up or down to modify the data.

• D15: Adjusts the distance (up) of the compression paddle when it is in Auto-release (Normal). (Default =
120, Range = 50-200)
• D16: Adjusts the distance (up) of the compression paddle when it is in Auto-release (Magnification).
(Default = 70, Range = 50-150)

5. Press the Collimator Lamp key for 3 seconds to save the value.
6. Exit the calibration mode.

7. Completion

• None

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Job Card CAL 005A – Collimator Lamp on Time
1. Supplies

• None

2. Tools

• None

3. Required Effort

• Personnel : 1 Field Engineer

• Time : 5 minutes

4. Safety Precautions

WARNING

Calibration is necessary. Perform the calibration to make sure that equipment will function properly.

5. Prerequisites

• None

6. Procedure

1. Enter the Calibration mode (See Scenario CAL 001A - Gantry Calibration Guide).
2. Press the Lift key up or down to select the Code D17 ( See Scenario CAL 001A - Gantry Calibration Guide)
3. Press the Next key to enter the Data Modification mode.
4. Press the Lift key up or down to modify the data.
5. Press the Collimator Lamp key for 3 seconds to save the value.
6. Exit the calibration mode.

7. Completion

• None

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Job Card CAL 006A – Rotation Speed
1. Supplies

• None

2. Tools

• None

3. Required Effort

• Personnel : 1 Field Engineer

• Time : 5 minutes

4. Safety Precautions

WARNING

Calibration is necessary. Perform the calibration to make sure that equipment will function properly.

5. Prerequisites

• None.

6. Procedure

1. Enter the Calibration mode (See Scenario CAL 001A - Gantry Calibration Guide).
2. Press the Lift key up or down to select the Code D18, D20 or D22 (See Scenario CAL 001A - Gantry Calibration
Guide).
3. Press the Next key to enter the Data Modification mode.
4. Press the Lift key up or down to modify the data.
5. Press the Collimator Lamp key for 3 seconds to save the value.
6. Exit the calibration mode.

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[Figure 6-1] Velocity-Time Graph for Rotation

• D18 (𝑣1 ) : Level 1 the uniform velocity of rotation (Recommended = 7, Range = 0-30)
• D20 (𝑡1 ) : Level 1 the acceleration time of rotation (Recommended = 3, Range = 0-30)
• D22 (𝑡2 ) : Level 1 the deceleration time of rotation (Recommended = 28, Range = 0-30)

7. Completion

7-1. Check the Rotation Movement

• Job Card PM 003A – Gantry Operation Checks

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Job Card CAL 007A – C-arm Up and Down Speed
1. Supplies

• None

2. Tools

• None

3. Required Effort

• Personnel : 1 Field Engineer

• Time : 10 minutes

4. Safety Precautions

WARNING

Calibration is necessary. Perform the calibration to make sure that equipment will function properly.

5. Prerequisites

• None

6. Procedure

1. Enter the Calibration mode. (See Scenario CAL 001A - Gantry Calibration Guide)
2. Press the Lift key up or down to select the Code D25, D26, D27, D28 or D29. (See Scenario CAL 001A -
Gantry Calibration Guide)
3. Press the Next key to enter the Data Modification mode.
4. Press the Lift key up or down to modify the data.
5. Press the Collimator Lamp key for 3 seconds to save the value.
6. Exit the calibration mode.

D25 D26 D27 D28 D29

Low Speed (Recommended) 30 30 2 3 1
Medium Speed 30 40 2 3 1
High Speed 30 55 2 3 1

• D25 (𝑣1 ) : The step 1 speed (Recommended = 30, Range = 30-60)

• D26 (𝑣2 ) : The step 2 speed (Recommended = 30, Range = 30-60)
• D27 (𝑡1 ) : The acceleration and deceleration time (Recommended = 2 (100mSec), Range = 1-99)

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• D28 (𝑡2 ) : The maintaining time of the acceleration in the step 1 (Recommended = 3 (10mSec), Range
= 1-50)
• D29 (𝑡3 ) : The maintaining time of the deceleration in the step 1 (Recommended = 1 (3mSec), Range =
0-50)

[Figure 6-1] Velocity-Time Graph - Low Speed

[Figure 6-2] Velocity-Time Graph - Medium Speed

[Figure 6-2] Velocity-Time Graph - High Speed

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7. Completion

7-1. Check the C-arm up / down Movement

• Job Card PM 003A – Gantry Operation Checks

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Job Card CAL 010A – Generator mA Auto Calibration
1. Supplies

• None

2. Tools

• None

3. Required Effort

• Personnel : 1 Field Engineer

• Time : 60 minutes

4. Safety Precautions

WARNING
- The Senographe Crystal must be powered off per LOTO procedure. Switch OFF the electrical power
supply from the Mains Distribution Panel in the room. Apply an appropriate LOTO padlock and label.
(See Job Card LOTO 001A – Lock-Out/Tag-Out (LOTO) Procedures)
- Calibration is necessary. Perform the calibration to make sure that equipment will function properly.

5. Prerequisites

• None.

6. Procedure

The objective of this procedure is to adjust the filament current numbers used by the generator so that the
mA commanded by the generator is the same as the mA produced by the tube. The automatic mA calibration
works by (for each mA/kV station) gradually increasing the commanded mA until the desired filament current
at the tube is measured. The filament current number which produced this result is then saved in the
generator memory, and the calibration is started for the next mA/kV station.

WARNING
Each time that auto-calibration is activated in a mA station (or in “E01” memory location), All the
filament current numbers of the selected focal spot are automatically set to “260”, so a new complete
calibration of the filament current numbers for this focal spot will be required.

1. Turn OFF the Generator.

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2. Set the Generator dip switches for Generator mA Auto Calibration as below.

Calibration mode (HT Controller B/D 3000SW2) Service mode (ATP Console CPU B/D 3024SW2)

OFF ON

ON 8 7 6 5 4 3 2 1 OFF 1 2 3 4

NOTE

When you set the Dip switch refer to Job Card CFG 002A – Generator Dip Switch Configuration

3. Turn ON the Generator.

4. Set the Equipment Calibration Code to D07 (See Scenario CAL 001A – Gantry Calibration Guide).
5. Log in to the Window (windows account: svc/Password: 1234)
6. Run the TechService program.
CAUTION
You cannot start the TechService program with following below message box if you did not exit the
Senocrystal software in the User mode (User’s account = ID: clinical/Password: 1234. If this message
box appears, please log in to window with user account (User’s account = ID: clinical/Password:
1234) and exit the Senocrystal software properly. To run the TechService program, log in to window
with svc account (SVC account = ID:svc/Password: 1234) again.

7. Click the “Configuration button”.

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8. Click the “WS1” button, and then click the “▽” button to set the WM value to Direct.

9. Click the “Configuration” button to exit the Configuration mode. A beep sound is emitted twice confirming
the process.
10. Click the” Auto Calibration” button.

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11. Click the “Up” or “Down” button to set the workstation to WS1, and then click the “OK” button.

12. Click the “Small” button, and then click the “OK” button.

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13. Click the “Yes” button on the confirm window.

14. The Generator will enter the Auto Calibration mode.

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15. Click the “Confirm” button.

16. The Generator will initialize for the auto-calibration.

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17. The Auto Calibration button is activated and the Prep and Expose message appears on the screen.

18. Press and hold the Exposure switch until the auto-calibration is complete.
CAUTION
Auto-calibration can be stopped momentarily by releasing the Handswitch button, whenever there is
not an exposure in progress. Do not exit from Auto-calibration before the procedure has been
completed.

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CAUTION
If the graphe window does not appear, please click the “Autocal Supervisor” button then it will appear.

19. When the auto-calibration is complete normally, the Auto Calibration OK message appears on the screen.

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NOTE
If during Auto-calibration process, any error indication is shown momentarily (such as “Tube
Overload”, etc.), it means that Generator cannot calibrate in this moment the selected kV / mA
combination
(Because anode overheated, space charge, Generator power limit, etc.). In this case, the
Generator will continue with Auto-calibration of the following available kV / mA combinations for the
selected Focal Spot. At the end of the process it will try to calibrate or calculate the combinations
previously uncalibrated.
If the Heat Units value displayed is more than 60%, exposures are inhibited momentarily and
message “Tube too hot” is shown on the screen. This message will disappear and exposures can
be made again
When the X-ray Tube begins to cool and recovers the Heat Units capacity.
At this point, it is recommended to wait until the Heat Units value displayed are close to 20% before
making any exposure.
Generator tries to calibrate each kV / mA combination for ten (10) attempts (maximum). If
calibration is cancelled (after ten attempts), the message “Auto calibration failure” is shown on the
screen until the
“Auto Calibration” button is pressed to exit from Auto-calibration mode and go back to the GSM
menu. Calibration can be also cancelled due to space charge during calibration of the lowest kV at
the highest mA stations for the Focal Spot selected, which also generates an “Auto calibration
failure” message, If auto-calibration is cancelled due to “Auto Calibration Failure”.
20. Click the out of graphe window area to make it disappers on the screen and Click the “Auto Calibration”
button.

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21. Below bar will move from side to side while the generator reviews the calibration data thoroughly and
saves it automatically. It takes about 30 seconds for reviewing and storing data.

CAUTION

Be sure not to shut down the program, reboot the generator or start other job before the generator
and the workstation are on standby.

22. Click the Close button to exit the TechService program.

23. To confirm that the result of calibration is TRUE, Enter the TechService (C:\Program Files\TechService).

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24. Select the last report.

25. Check whether the result of calibration is TRUE. If not, recalibration is necessary.

26. Run the TechService program again to perform the mA Auto Calibration for Large focus.

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CAUTION
You cannot start the TechService program with following below message box if you did not exit the
Senocrystal software in the User mode (User’s account = ID: clinical/Password: 1234. If this message
box appears, please log in to window with user account (User’s account = ID: clinical/Password:
1234) and exit the Senocrystal software properly. To run the TechService program, log in to window
with svc account (SVC account = ID:svc/Password: 1234) again.

27. Click the” Auto Calibration” button.

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28. Click the “Up” or “Down” button to set the workstation to WS1, and then click the “OK” button.

29. Click the “Large” button, and then click the “OK” button.

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30. Click the “Yes” button on the confirm window.

31. The Generator will enter the Auto Calibration mode.

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32. Click the “Confirm” button.

33. The Generator will initialize for the auto-calibration.

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34. The Auto Calibration button is activated and the Prep and Expose message appears on the screen.

35. Press and hold the Exposure switch until the auto-calibration is complete.
CAUTION
Auto-calibration can be stopped momentarily by releasing the Handswitch button, whenever there is
not an exposure in progress. Do not exit from Auto-calibration before the procedure has been
completed.

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CAUTION
If the graphe window does not appear, please click the “Autocal Supervisor” button then it will appear.

36. When the auto-calibration is complete normally, the Auto Calibration OK message appears on the screen.

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NOTE
If during Auto-calibration process, any error indication is shown momentarily (such as “Tube
Overload”, etc.), it means that Generator cannot calibrate in this moment the selected kV / mA
combination
(Because anode overheated, space charge, Generator power limit, etc.). In this case, the
Generator will continue with Auto-calibration of the following available kV / mA combinations for the
selected Focal Spot. At the end of the process it will try to calibrate or calculate the combinations
previously uncalibrated.
If the Heat Units value displayed is more than 60%, exposures are inhibited momentarily and
message “Tube too hot” is shown on the screen. This message will disappear and exposures can
be made again
When the X-ray Tube begins to cool and recovers the Heat Units capacity.
At this point, it is recommended to wait until the Heat Units value displayed are close to 20% before
making any exposure.
Generator tries to calibrate each kV / mA combination for ten (10) attempts (maximum). If
calibration is cancelled (after ten attempts), the message “Auto calibration failure” is shown on the
screen until the
“Auto Calibration” button is pressed to exit from Auto-calibration mode and go back to the GSM
menu. Calibration can be also cancelled due to space charge during calibration of the lowest kV at
the highest mA stations for the Focal Spot selected, which also generates an “Auto calibration
failure” message, If auto-calibration is cancelled due to “Auto Calibration Failure”.
37. Click the out of graphe window area to make it disappers on the screen and Click the “Auto Calibration”
button.

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38. Below bar will move from side to side while the generator reviews the calibration data thoroughly and
saves it automatically. It takes about 30 seconds for reviewing and storing data.

CAUTION

Be sure not to shut down the program, reboot the generator or start other job before the generator
and the workstation are on standby.

39. Click the Close button to exit the TechService program.

40. To confirm that the result of calibration is TRUE, Enter the TechService (C:\Program Files\TechService).

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41. Select the last report.

42. Check whether the result of calibration is TRUE. If not, recalibration is necessary.

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43. Run the TechService program again to set the WM to DSI.
CAUTION
You cannot start the TechService program with following below message box if you did not exit the
Senocrystal software in the User mode (User’s account = ID: clinical/Password: 1234. If this message
box appears, please log in to window with user account (User’s account = ID: clinical/Password:
1234) and exit the Senocrystal software properly. To run the TechService program, log in to window
with svc account (SVC account = ID:svc/Password: 1234) again.

44. Click the Configuration button.

45. Click the WS1 button, and then click the △ button to set the WM to DSI.

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46. Click the Configuration button to exit the Configuration mode. A beep sound is emitted twice confirming the
process.
47. Click the Close button to exit the TechService program.

48. Turn OFF the Generator.

Application mode (ATP Console CPU B/D

Normal mode (HT Controller B/D 3000SW2)
3024SW2)

OFF ON

ON 8 7 6 5 4 3 2 1 OFF 1 2 3 4

49. Set the Generator dip switches for Application as below.

NOTE

When you set the Dip switch refer to Job Card CFG 002A – Generator Dip Switch Configuration

7. Completion

7-1. Check mAs

• Job Card CHK 005A – Check mAs

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Job Card CAL 011A – kV Calibration
1. Supplies

• None

2. Tools

• kVp meter (Compatible with W/Rh)

3. Required Effort

• Personnel : 1 Field Engineer

• Time : 30 minutes

4. Safety Precautions

WARNING

Calibration is necessary. Perform the calibration to make sure that equipment will function properly.

5. Prerequisites

• Install Bucky.
• Remove Compression paddle.

6. Procedure

The generator memory location E06 contains a scale factor for kV. The objective of this procedure is to
adjust this scale factor so that the kV commanded by the generator produces a correct kV measured at the
output.
1. Place the Lead sheet on the Bucky (For protect detector).
2. Place the kVp meter on center of the Bucky.

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3. Set the Generator dip switches for Generator kV Calibration as below.

Calibration mode (HT Controller B/D 3000SW2) Service mode (ATP Console CPU B/D 3024SW2)

OFF ON

ON 8 7 6 5 4 3 2 1 OFF 1 2 3 4

NOTE

When you set the Dip switch refer to Job Card CFG 002A – Generator Dip Switch Configuration

4. Turn ON the Generator.

5. Set the Equipment Calibration code to CAL-D007-0100 (See Scenario CAL 001A – Gantry Calibration
Guide).
6. Log in to the Window (windows account: svc/Password: 1234).
7. Run the TechService program.
CAUTION
You cannot start the TechService program with following below message box if you did not exit the
Senocrystal software in the User mode (User’s account = ID: clinical/Password: 1234. If this message
box appears, please log in to window with user account (User’s account = ID: clinical/Password:
1234) and exit the Senocrystal software properly. To run the TechService program, log in to window
with svc account (SVC account = ID:svc/Password: 1234) again.

8. Click the Configuration button.

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9. Click the WS1 button, and then click the ▽ button to set the WM value to Direct.
10. Click the Configuration button to exit the Configuration mode. A beep sound is emitted twice confirming the
process.

11. Click the manual calibration button and click OK button in the WS-1.
WARNING

While in Manual Calibration mode do not press the Toggle Button. This will modify the mA toggle
point between large and small focus.

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12. Click the Up or Down button to set the workstation to WS1, and then click the OK button.

13. Change the mA value to E06 by using the △ mA value beside button.

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14. Click the Read button.

15. Enter in user mode inside calibration mode by pressing the “Go to User Mode” button.

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16. Click the RAD Menu and change the value of kVp, mA, ms, and Focus to 30kV, 80mA, 100ms, and Large.

17. Make an exposure and check the kV value using a kVp meter. The measured value should not exceed ±1
kV in the range considered.
18. If measured kV is not correct, Exit from the “User Mode” screen by pressing the “Manual Calibration “button.

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19. If measured kV is less than 30kVp, click the △ button, on the calibration value area, to increase the kV gain
value.

20. If measured kV greater than 30kVp, click the ▽ button, on the calibration value area, to decrease the kV
gain value.

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21. Click the Store button to store the new value.

22. Back to the step 15 and repeat the procedure.

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23. If measured kV is correct, click the Close button.

24. Click the Cancel button to exit from the user mode screen.

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25. Click the Configuration button.

26. Click the WS1 button, and then click the △ button to set the WM value to DSI.

27. Click the Configuration button to exit the Configuration mode. A beep sound is emitted twice confirming the
process.

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28. Click the Close button to exit the TechService program.

29. Turn OFF the Generator.

30. Set the Generator dip switches for Application as below.

Application mode (ATP Console CPU B/D

Normal mode (HT Controller B/D 3000SW2)
3024SW2)

OFF ON

8 7 6 5 4 3 2 1
ON OFF 1 2 3 4

NOTE

When you set the Dip switch refer to Job Card CFG 002A – Generator Dip Switch Configuration

7. Completion

7-1. Check the kV

• Job Card CHK 004A – Check kV

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Job Card CAL 012A – Gain and BPM Calibration
1. Supplies

• None

2. Tools

• None

3. Required Effort

• Personnel : 1 Field Engineer

• Time : 70 minutes (Large Focal Spot : 40 minutes, Small Focal Spot: 30minutes)

4. Safety Precautions

WARNING

Calibration is necessary. Perform the calibration to make sure that equipment will function properly.

5. Prerequisites

CAUTION
If there is a ghost artifact on the digital image, make an exposure 10 times (35kV 320mAs) in
capture mode to reduce a ghost artifact and then please perform the Gain calibration 24 hours
later.
• Check that the power of the Gantry, Generator and Computer are on.
• Check whether the Bucky, face shield and compression paddle are removed.
• Check that the C-arm is in the 0-degree position.
• Check the corresponding collimation plate is installed.
• Check that the Gain and Bad Pixel Map Calibration PMMA Block is clean, and then insert it all the way in until
you feel the magnetic contact.

NOTE
The SenoCrystal QAP program will delete all existing previous Calibration file, please check
whether there exists the BPMM.RAW file (in C:\Mammo\SenoCrystalV1\SMAMAcqProg\CAL1). If it
exists, back-up it then perform the following procedure. After calibration, plese copy it again into the
CAL1 and CAL2 folder. (in C:\Mammo\SenoCrystalV1\SMAMAcqProg)

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6. Procedure

6-1. Principle

This procedure consists of two steps: gain calibration and bad pixel calibration.
The goal of gain calibration is to compensate for differences in pixel responses and differences in electronic gain.
Gain calibration makes the image of a flat uniform object look flat (flat field uniformity).
A Bad Pixel is an Image Receptor cell, which has a response curve very different from that of other cells subject
to the same dose, even after flat field correction. It thus provides no useful information, and appears as a white
or black pixel on the image. Bad Pixel Calibration is a process, which analyses the gain maps to identify such
cells and store their positions in a Bad Pixel Map. The bad pixel correction process, applied to acquired images,
uses the map to replace the level read from each bad pixel with the mean level of neighboring cells.

6-2. Capturing Images with Various Focal Spots

To capture images, follow the steps below:

1. Run the SenoCrystal QAP program.

2. Log in to the SenoCrystal QAP program (ID: crystal/Password: 1234).

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3. Crystal QAP S/W windows appear as shown below. Click the’ Gain Calibration’ button on top of Crystal QAP
S/W.

NOTE

The User Interface is a little different depending on software version.

6-3. Gain Calibration – Large Focal Spot

1. Select ‘Large Focal spot’ in the menu.

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2. Click the ‘Start’ button in order to start the calibration and acquire the dark image for exposure. The left
table shows the ‘Exposure Steps for large focal spot calibration’, ‘MainXXXXXXXX_XXXXXX.raw file
Name’ and ‘Average Value’. The ‘Current Focus’ and ‘Start/Apply’ button are on the right side of the screen.

3. Make exposures as the exposure table.

• Exposure Condition Step, according to Focal Spot Type
Focal
Condition 0 1 2 3 4 5
Spot Type
Tube
Voltage 28 28 28 28 28 28
(kV)
Large Exposure
10 20 40 80 160 320
(mAs)
Number of
5 15 10 5 2 2
Images

NOTE

The exposure table is a little different depending on software version. Please make exposures as
displayed exposure table in program.

4. Whenever an image is acquired, it acquires the dark image automatically.

5. When it finishes, the acquired raw image, main file name and average value displayed.

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6. When 39 times of exposure parameter finish, click the ‘Apply’ button.

7. 6 each AXX_XXXXXX.raw files created in the ‘CAL1’

folder.(C:\Mammo\SenoCrystalV1\SMAMAcqProg\CAL1).

8. ‘back up’ folder created in the C drive and 6 created AXX_XXXXXX.raw files saved automatically to the
C:\backup\CAL1 yyyymmddhhmmss.

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6-4. Gain Calibration – Small Focal Spot

1. Select ‘Small Focal spot’ in the menu. The left table shows the ‘Exposure Steps for large focal spot
calibration’, ‘MainXXXXXXXX_XXXXXX.raw file Name’ and ‘Average Value’. The ‘Current Focus’ and
‘Start/Apply’ button are on the right side of the screen.

NOTE

All procedure is same as the Large focal spot but 5 each AXX_XXXXX.raw files created in the
‘CAL2’ folder.

• Exposure Condition Step, according to Focal Spot Type

Focal
Condition 0 1 2 3 4 5
Spot Type
Tube
Voltage 28 28 28 28 35 N/A
(kV)
Small Exposure
10 20 40 80 100 N/A
(mAs)
Number of
5 10 10 5 2 N/A
Images

NOTE

The exposure table is a little different depending on software version. Please make exposures as
displayed exposure table in program.

2. Close QAP program.

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6-5. Generate Bad Pixel Map Files

To make the BPM (Bad Pixel Map) files, follow the steps below.
1. Rename the C:\Mammo\SenoCrystalV1\SMAMAcqProg\CAL1 folder ‘CAL1’ to ‘CAL’. (‘vadav_fgm program’
can recognize only name of ‘CAL’ folder).

2. Open the C:\Mammo\SenoCrystalV1\SMAMAcqProg\VADAV\CameraLink folder.

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3. Run the ‘vadav_fgm program’.
4. Click the <Settings> tab and check the following setting values.
CAUTION

It not allows copying any files (BPM.RAW) from the enclosed CD with Detector.

[Figure 6-5-1] Setting Values for LFOV (CAL1) [Figure 6-5-2] Setting Values for SFOV (CAL1)
• Width: 3300 • Width: 3300
• Height: 4884 • Height: 2442
• Rotate: 90ccw • Rotate: None
• Flip Vert: checked • Flip Vert: unchecked
• Crop • Crop
Up:2/ Down: 8/Right: 320/Left: 320 Up:2/ Down: 16/Right: 2/Left: 2
5. Click the <Calibration> tab and check if it has all Calibration file (AXX_XXXXXX.raw) in ‘CAL’ folder.

6. Click the <Preprocess> tab and check the following items.

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Chapter 7. Corrective Maintenance Procedures
1) Use Dark Frame<s> check box: checked
2) Use Bright Frames<s> input field: darkmanual
3) Use Bright Frames<s> check box: checked
4) Use Bright Frames<s> input field: A??_?????
5) Gamut: 0.15
6) Advanced Setting: as below

[Figure 6-5-3] Advanced Setting

7. Click the ‘Generate Auto BPM’ button to create BPM file. The calculation begins and it may take several
seconds.
8. When the calculation is completed, the BPM.raw file created in the
C:\Mammo\SenocrystalVersion\SMAMAcqProg\CAL folder.
9. Exit the ‘vadav_fgm program’.
10. Rename the C:\Mammo\SenoCrystalV1\SMAMAcqProg\CAL folder ‘CAL’ to ‘CAL1’
11. Copy the BPM.raw file from CAL1 folder to CAL2 folder.

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Chapter 7. Corrective Maintenance Procedures
6-6. Analyzing Bad Pixel Map Files

To analyze the BPM files, follow the steps below.

1. Open the folder, C:\Mammo\ SenoCrystalV1\SMAMAcqProg\BPMAnalyzer.
2. Run the ‘BPMAnalyzer program’.

3. Remove the Bucky and check the Serial Number on the detector.

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4. Register the identified serial number of detector and set parameters, according to type.

[Figure 6-5-6] Setting for LFOV [Figure 6-5-7] Setting for SFOV
• Type: 2434CM • Type: 1724M
• Edge: • Edge:
Up:320/ Down: 320/Right: 8/Left: 2 Up:2/ Down: 16/Right: 2/Left: 2
• Conner edge: checked • Conner edge: checked
• Bright: checked • Bright: checked
• Gamut: 0.15 • Gamut: 0.15
• Radius: 20 • Radius: 20
• Insert Single Bad Pixel Coordinate: checked • Insert Single Bad Pixel Coordinate: checked
• Crop / Butting Coordinates: checked • Crop / Butting Coordinates: checked
• Apply W Spec: checked • Apply W Spec: checked
5. Drag and drop the ‘BPM.raw file’ into the result box on the BPM analyzer program to get a BPM result.

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6. Check the analyzing result displayed on the result box.

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⚫ You can identify exact coordinates of bad pixels as opening the bad pixel report file (RESULT_BPM.ini) in
the BPM Analyzer folder.
NOTE

The analyzing result is processed according to the customized criteria value. To modify the value of
the criteria, refer to Setting Analyzing Criteria.

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6-7. Setting Analyzing Criteria

To change the values of the analyzing criteria, follow the steps below.
1. Shut down the BPM Analyzer program.
2. Open the BPMAnalyser.ini file saved in the C:\Mammo\SenoCrystalV1\SMAMAcqProg\BPMAnalyzer folder.

3. Set the values of the following items and save them.

• Single Pixel Defect: the ratio of the bad pixel has at least 4 good neighbors in the whole pixels
• Correctable Cluster: a square of 3 x 3 pixels with 4 to 8 defective pixels
• Uncorrectable Cluster: a square of 3 x 3 pixels with 9 defective pixels
• Correctable Defect Lines: a horizontal or vertical line with 30% or more defective pixels

7. Completion

7-1. Perform the Flat Field Test

• Job Card PM 013A – Flat Field Test

7-2. Perform the Artifact Assessment Test

• Job Card CHK 008A – Phantom Image Quality Check

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Chapter 7. Corrective Maintenance Procedures
Job Card CAL 013A – Set Generator Default Values in
Techservice
1. Supplies

• None

2. Tools

• None

3. Required Effort

• Personnel : 1 Field Engineer

• Time : 10 minutes

4. Safety Precautions

WARNING
-The Senographe Crystal must be powered off per LOTO procedure. Switch OFF the electrical power
supply from the Mains Distribution Panel in the room. Apply an appropriate LOTO padlock and label.
(See Job Card LOTO 001A – Lock-Out/Tag-Out (LOTO) Procedures)
-Calibration is necessary. Perform the calibration to make sure that equipment will function properly.

5. Prerequisites

• None

6. Procedure

The objective of this procedure is to set up the default generator configuration. Perform this procedure on
generator replacement, or if the generator configuration has been lost or corrupted. Generator default
configuration consists of:
- Setting the mA toggle point in the generator between large and small focus.
- Configuring the tube type.
- Configuring the High Voltage Cable Length

6-1. Preparation

1. Switch OFF the System

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2. To set the Generator service mode, Place the No.3 of the dip switch 3024SW2 on the ATP Console CPU
board to the ON position and turn the Generator on.

3. Switch ON the System.

4. Enter “calibration mode to press during 5seconds <Auto Release> + <Collimator Lamp> + <NEXT> at the
same time.
5. Set D07 by press <Lift up> button

6. Run the TechService program.

6-2. Set Large Focus mA Starting Point

1. Click <Manual Calibration> to enter manual calibration mode.

2. Check displayed “WS1” and click <OK>
3. Set mA value to “50” by click △ or ▽ button.
4. Click <Toggle> and check that Focus changed to bLARGE”.
5. Click <Confirm>, saved with beep sound.
6. Click <Manual Calibration> to exit manual calibration mode.

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6-3. Set Tube Code

1. Click <Manual Calibration> to enter manual calibration mode.

2. Check displayed “WS1” and click <OK>
3. Set mA value to “E18” by click △ or ▽ button
4. Click <Read> button. Then displayed set Tube No. on “calibration value “area.
5. Check that Calibration Value set “012” If not, Set Tube No. to “012” by click △ or ▽ button.
6. Click <Store> button for save value.
7. Click <Manual Calibration> to exit manual calibration mode.

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[Table 6-3-1] Tube Code Information

6-4. Set “High Voltage Cable length” Code

1. Click <Manual Calibration> to enter manual calibration mode.

2. Check displayed “WS1” and click <OK>
3. Set mA value to “E31” by click △ or ▽ button
4. Click <Read> button. Then displayed set HV cable length code on “calibration value “area.
5. Check that Calibration Value set “038” If not, Set HV cable length code to “038” by click △ or ▽ button.
6. Click <Store> button for save value.
7. Click <Manual Calibration> to exit manual calibration mode.

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[Table 6-4-1] HV Cable Length Information

7. Completion

• None

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Chapter 7. Corrective Maintenance Procedures
Job Card CAL 014M – Grid Home Position Alignment
1. Supplies

• None

2. Tools

• None

3. Required Effort

• Personnel : 1 Field Engineer

• Time : 40 minutes

4. Safety Precautions

WARNING

Calibration is necessary. Perform the calibration to make sure that equipment will function properly.

5. Prerequisites

• None

6. Procedure

The objective of this procedure is to set the grid home position. Perform this task after grid motor
replacement, or if gridlines are present on the image.
1. Pull the Bucky out into the connecting grooves. (See Job Card D/R 030M – Bucky)
2. Loosen the 8(For LFOV) or 11(For SFOV) holding screw as below (Phillips screwdriver).

332mm 332mm
302.4m
404.4m
m
m
[Figure 6-1-1] Bucky for LFOV (404.4 X 332) [Figure 6-1-2] Bucky for SFOV (302.4 X 332)

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Chapter 7. Corrective Maintenance Procedures

3. Loosen the 5 holding screw as below (Phillips screwdriver).

4. Mount Bucky on the detector.

5. Log in to the SenoCrystal (ID: Crystal / Password: 1234).
6. Click the ‘Capture’ button, then Capture mode will be enabled.
7. Press the exposure button and release it promptly (about 1 sec) in manual mode.
8. Check whether the gap between the ‘left edge’ and ‘left wall’ is about 1mm as below.

Left edge Left wall

9. If not, please perform the below adjustment.

10. Remove the Left C-arm Side Cover to adjust the ‘Home Position Sensor’ (See Job Card PHY 012A -
Remove/Reinstall Gantry Covers 7-2-4. C-arm Side Cover).

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Chapter 7. Corrective Maintenance Procedures
11. Rotate the ‘Grid Motor (A)’ by hand to make the 1mm gap between the ‘left dege ‘and ‘left wall’ as below.

12. Loosen the two bolts and adjust the position of ‘Home Position Sensor (C)’ until it could be covered by
the ‘Grid Home Position Braket (B)’ and sensor does not emit red light then tighten the bolts.

NOTE
‘Home Position Sensor (c)’ normally emit red light but when it is covered by the ‘Grid Home
Position Braket (B)’, it does not emit red light.
13. Press the exposure button and release it promptly (about 1 sec) in manual mode.
14. Check whether the gap between the ‘left edge’ and ‘left wall’ is about 1mm as below.

Left edge Left wall

15. If not, please reperform the above adjustment.

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Chapter 7. Corrective Maintenance Procedures
16. If it is, make an exposure in manual mode (28Kv, 80mAs).
NOTE
When you check the collision between the ‘right edge’ and ‘right wall’, you should keep pressed
the exposure button.
17. Check whether there is collision between the ‘right edge’ and ‘right wall’.

Right wall Right edge

18. If there is collision, please repeat the complete procedure.

19. If not, reinstall the Bucky and C-arm Side Cover.

7. Completion

7-1. Perform the Grid Panel Angle Alignment (if needed)

• Job Card CAL 015M – Grid Panel Angle Alignment

7-2. Perform the Flat Field Test

• Job Card PM 013A – Flat Field Test

7-3. Perform the Artifact Assessment Test

• Job Card CHK 008A – Phantom Image Quality Check

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Chapter 7. Corrective Maintenance Procedures
Job Card CAL 015M – Grid Panel Angle Alignment
1. Supplies

• None

2. Tools

• None

3. Required Effort

• Personnel : 1 Field Engineer

• Time : 30 minutes

4. Safety Precautions

WARNING

Calibration is necessary. Perform the calibration to make sure that equipment will function properly.

5. Prerequisites

• None

6. Procedure

The objective of this procedure is to align the grid so that the lead strips are parallel to the detector edge. This
is achieved by taking an image without grid movement so the lead strips can be visualized on the image.

1. Switch OFF the Senographe Crystal System.

2. Remove the C-arm Back Cover and C-arm Side Cover (See Job Card PHY 012A - Remove/Reinstall
Gantry Covers).
3. Pull the Bucky out into the connecting grooves (See Job Card D/R 030M – Bucky).
4. Loosen the 8(For LFOV) or 11(For SFOV) holding screw as below (Phillips screwdriver).

404.4m 332mm 302.4m 332mm

m m
[Figure 6-1] Bucky for LFOV (404.4 X 332) [Figure 6-2] Bucky for SFOV (302.4 X 332)

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Chapter 7. Corrective Maintenance Procedures

5. Loosen the 5 holding screw as below (Phillips screwdriver).

6. Mount Bucky on the detector.

7. Switch ON the Senographe Crystal system.
8. Rotate the ‘Grid motor (A)’ by hand to place the ‘Grid (B)’ in the middle after power up.

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Chapter 7. Corrective Maintenance Procedures
9. Disconnect the Bucky sensor cables (157C and 158C).

10. Run the SenoCrystal Program and select the large focus.
11. Take an image (28kV, 32mAs) in manual mode.

12. Open the raw image with Image-J program. Image can be found in OyyyyMMdd_hhmmss_kv_mAs.dcm.
You can drag and drop the image file onto Image to open. Press the angle measure button (angle tool)
to measure the slope of the grid lead strip. At this time, activate B&C Tool Dialog
(Image>Adjust>Brightness/Contrast), and press the Auto button and adjust the image so that lead strips
show clearly.

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Chapter 7. Corrective Maintenance Procedures
13. When left end point and right end point, found by following the grid lead strip on the image using angle
tool’s yellow line, are clicked, the angle is shown on the image-J Main Dialog. For accuracy, ensure this
task is done using the monitor connected to the workstation.

14. The initial alignment may be 2-3 degrees out. Final alignment should be less than 0.1 degree.
15. Disassemble grid panel from the assembled grid panel assembly and enlarge the size (φ 3mm → φ 5mm)
for the left and right fixed holes only(φ 3mm) (not the middle hole) by reaming with an electric drill (φ
5mm).

16. Using the middle hole as a pivot axis, adjust the rotation of the grid (repeatedly taking images if necessary)
until the alignment tolerance is less than 0.1 degrees. In order to prevent cracking of the grid panel, face
fixation work must be performed using a flat washer and spring washer.

17. The grid alignment must be checked in CC, RMLO and LMLO positions, and the tolerance level must be
maintained to within 0.1 degree. When the adjustment is correct for each gantry position, fix the screws
using Loctite and reassemble the Bucky.
18. Check whether the grid moving tolerance level is maintained within 0.1 degree.

7. Completion

7-1. Perform the Grid Artifact Assessment Test

• Job Card CHK 008A – Phantom Image Quality Check

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Chapter 7. Corrective Maintenance Procedures

Job Card CAL 016M – X-ray Field Adjustment

1. Supplies

• Collimator Assembly (5487326, SENOCRYSTAL COLLIMATOR)

2. Tools

• Standard Tools
• 4 strips of GAFCHROMIC (PN: 5324611)

3. Required Effort

• Personnel : 1 Field Engineer

• Time : 30 minutes

4. Safety Precautions

WARNING

Calibration is necessary. Perform the calibration to make sure that equipment will function properly.

5. Prerequisites

NOTE
It is possible to distinguish Collimators by serial number as below:
- 5487326 : CRC207-xxxxxx
- 5487326-2 : 5716887-xxxxxx

6. Procedure

The objective of this procedure is to match the edge of the X-ray field to the edge of the Light field. Adjustment
is possible in the front/back direction, but not the left/right direction.
1. Check whether the edge of the X-ray field is matched to the edge of the Light field properly (See Job Card
CHK 006A - Collimation Checks).
2. If the X-ray field matches the Light field to within local specifications, no further action is required.
3. If each value does not match the local specifications dictate, perform the below adjustment.
4. Remove the Tube Top Cover and Tube Front Cover (See Job Card PHY 012A - Remove/Reinstall Gantry
Covers 7-1-3. Tube Top Cover, 7-1-4. Tube Front Cover).
5. Slightly untighten the four screws(A) and reposition the collimator housing(①) to the end of the nipple side,
then tighten the four screws(A) (use the 5mm L-wrench).

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Chapter 7. Corrective Maintenance Procedures

6. Slightly untighten the four screws (B) two each side) and reposition the collimation block (②) to the end of
the chest wall side (use the 2.5mm L-wrench).

.
7. Reposition the collimation block (②) to the nipple side until you are satisfied with its X-ray field then tighten
the four screws(B).
8. Reinstall the Tube Top Cover and Tube Front Cover (See Job Card PHY 012A - Remove/Reinstall Gantry
Covers 7-1-3. Tube Top Cover, 7-1-4. Tube Front Cover)

7. Completion

7-1. Check the New Collimation Position

• Job Card CHK 006A – Collimation Checks

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Chapter 7. Corrective Maintenance Procedures
Job Card CAL 016M-a – X-ray Field Adjustment
1. Supplies

• Collimator Assembly (5487326-2, SENOCRYSTAL COLLIMATOR)

2. Tools

• Standard Tools
• 4 strips of GAFCHROMIC (PN: 5324611)

3. Required Effort

• Personnel : 1 Field Engineer

• Time : 30 minutes

4. Safety Precautions

WARNING

Calibration is necessary. Perform the calibration to make sure that equipment will function properly.

5. Prerequisites

NOTE
It is possible to distinguish Collimators by serial number as below:
- 5487326 : CRC207-xxxxxx
- 5487326-2 : 5716887-xxxxxx

6. Procedure

The objective of this procedure is to match the edge of the X-ray field to the edge of the Light field.
Adjustment is possible in the front/back, left/right direction and to extend/contract the X-ray field.
1. Check whether the edge of the X-ray field is matched to the edge of the Light field properly (See Job Card
CHK 006A - Collimation Checks).
2. If the X-ray field matches the Light field to within local specifications, no further action is required.
3. If each value does not match the local specifications dictate, perform the below adjustment.
4. Remove the Tube Top Cover and Tube Front Cover (See Job Card PHY 012A - Remove/Reinstall Gantry
Covers 7-1-3. Tube Top Cover, 7-1-4. Tube Front Cover).

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Chapter 7. Corrective Maintenance Procedures
5. The procedure differs depending on whether Case 1, Case 2 or Case 3 shown below applies.

[Case 1] When the X-ray field is leaning to the front or back side (chest or nipple side).

i. To move the X-ray field to nipple side or chest side, slightly untighten the four screws (A).
ii. Move the collimator housing (①) forward on the end of the nipple side or chest side and tighten the
four screw (A) (use the 5mm L-wrench).

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Chapter 7. Corrective Maintenance Procedures
[Case 2] When the X-ray field is leaning to the left or right side.

i. To move the X-ray field to the left or right side, slightly untighten the four screws ((B) two each
side).
ii. Move the collimator Block (②) forward on the left or right side until you are satisfied with its X-ray
field and tighten the four screws (B).

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Chapter 7. Corrective Maintenance Procedures
[Case 3] When the X-ray field is larger or smaller than the regulation for X-ray field.

i. Slightly untighten the four screws ((C) two each side).

ii. If the X-ray field is larger than the regulation for X-ray field, move the collimator Block (②) down to
reduce the X-ray field and tighten the four screws (C).

iii. If the X-ray field is smaller than the regulation for X-ray field, move the collimator Block (②) up to
extend the X-ray field and tighten the four screws (C).

NOTE
Acceptability criteria for X-ray field is different in accordance with applicable country regulation (e.g.
IEC60601-2-45, EUREF, NHSBSP 0604…etc.). You should ensure that the X-ray field matches the
Light field to within local regulation after X-ray field adjustment.

6. Reinstall the Tube Top Cover and Tube Front Cover (See Job Card PHY 012A - Remove/Reinstall Gantry
Covers 7-1-3. Tube Top Cover, 7-1-4. Tube Front Cover).

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Chapter 7. Corrective Maintenance Procedures
7. Completion

7-1. Check the New Collimation Position

• Job Card CHK 006A – Collimation Checks

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Chapter 7. Corrective Maintenance Procedures
Job Card CAL 017M – Light Field Adjustment
1. Supplies

• Collimator Assembly (5487326, SENOCRYSTAL COLLIMATOR)

2. Tools

• Standard Tools
• 4 strips of GAFCHROMIC (PN: 5324611)

3. Required Effort

• Personnel : 1 Field Engineer

• Time : 30 minutes

4. Safety Precautions

WARNING
- Calibration is necessary. Perform the calibration to make sure that equipment will function
properly.
- Light field size can be slightly affected by collimator temperature, so make sure the system
passes local specifications in both hot and cold condition.

5. Prerequisites

NOTE
It is possible to distinguish Collimators by serial number as below:
- 5487326 : CRC207-xxxxxx
- 5487326-2 : 5716887-xxxxxx

6. Procedure

The objective of this procedure is to match the edge of the Light field to the edge of the X-ray field. The Light

field can be modified two ways: adjusting lamp position to change the light field size, and adjusting mirror

angle to change the light front/back position.

1. Check whether the edge of the Light field is matched to the edge of the X-ray field properly (See Job Card
CHK 006A - Collimation Checks).
2. If the Light field matches the X-ray field to within local specifications, no further action is required.
3. If each value does not match the local specifications dictate, perform the below adjustment to adjust mirror
angle & lamp position.
4. Remove the Tube Top Cover and Tube Front Cover (See Job Card PHY 012A - Remove/Reinstall Gantry
Covers 7-1-3. Tube Top Cover, 7-1-4. Tube Front Cover).

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Chapter 7. Corrective Maintenance Procedures
5. The procedure differs depending on whether Case 1 or Case 2 shown below applies.
[Case 1] When Light field is smaller or larger than x-ray field, adjust the lamp position to fit the light field
size.

i. Slightly untighten the two screws (C).

ii. Move the light block to chest/nipple side (use the 2.5mm L-wrench).
- Smaller Light field than X-ray: Move the light block to chest side.
- Larger Light field than X-ray: Move the light block to nipple side.

iii. After adjustment, tighten the two screws (C).

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Chapter 7. Corrective Maintenance Procedures
[Case 2] When Light field is leaning to the chest or nipple side, Adjust mirror angle.

i. Slightly untighten the two screws (D).

ii. Move the mirror block angle (use the 3mm L-wrench).
- Light field positioned chest side: Tilt mirror block from “T-B” to “T-A” direction (Push ”A” Point to
tilt ).
- Light field positioned Nipple side: Tilt mirror block from “T-A” to “T-B” direction ( Push ”B” Point to
tilt ).

iii. After adjustment, tigten the two screws (D).

6. If Light field is leaning to the left or right, Check the Lamp is assembled properly.
7. Reinstall the Tube Top Cover and Tube Front Cover (See Job Card PHY 012A - Remove/Reinstall Gantry
Covers 7-1-3. Tube Top Cover, 7-1-4. Tube Front Cover).

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Chapter 7. Corrective Maintenance Procedures
7. Completion

7-1. Check the New Collimation Position

• Job Card CHK 006A – Collimation Checks

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Chapter 7. Corrective Maintenance Procedures
Job Card CAL 017M-a – Light Field Adjustment
1. Supplies

• Collimator Assembly (5487326-2 SENOCRYSTAL COLLIMATOR)

2. Tools

• Standard Tools
• 4 strips of GAFCHROMIC (PN: 5324611)

3. Required Effort

• Personnel : 1 Field Engineer

• Time : 30 minutes

4. Safety Precautions

WARNING
- Calibration is necessary. Perform the calibration to make sure that equipment will function
properly.
- Light field size can be slightly affected by collimator temperature, so make sure the system
passes local specifications in both hot and cold condition.

5. Prerequisites

NOTE
It is possible to distinguish Collimators by serial number as below:
- 5487326 : CRC207-xxxxxx
- 5487326-2 : 5716887-xxxxxx

6. Procedure

The objective of this procedure is to match the edge of the Light field to the edge of the X-ray field. The light

field can be modified two ways: adjusting lamp position to change the light field size, and adjusting mirror

angle to change the light front/back position.

1. Check whether the edge of the Light field is matched to the edge of the X-ray field properly (See Job Card
CHK 006A - Collimation Checks).
2. If the Light field matches the Light field to within local specifications, no further action is required.
3. If each value does not match the local specifications dictate, perform the below adjustment to adjust mirror
angle & lamp position.
4. Remove the Tube Top Cover and Tube Front Cover (See Job Card PHY 012A - Remove/Reinstall Gantry
Covers 7-1-3. Tube Top Cover, 7-1-4. Tube Front Cover)

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Chapter 7. Corrective Maintenance Procedures
5. The procedure differs depending on whether Case 1, Case 2 or Case 3 shown below applies.
[Case 1] When Light field is smaller or larger than x-ray field, adjust the lamp position to fit the light field

size.

i. Slightly untighten the two screws (C) and reposition the light block (use the 2,5mm L-wrench).

- Smaller Light field than X-ray: Leave some space between screws C

- Larger Light field than X-ray: Move screws C closer to each other.

ii. After adjustment, tighten the two screws (C).

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Chapter 7. Corrective Maintenance Procedures
[Case 2] When Light field is leaning to the left or right side.

i. Slightly untighten the two screws (D) to the left or right side until you are satisfied with its X-ray

field.

ii. After adjustment, tighten the two screws (D).

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[Case 3] When Light field is leaning to the chest or nipple side, Adjust mirror angle.

i. Slightly untighten the two screws (E) and reposition the mirror block angle (Use the 3mm L-wrench).

- Light field positioned chest side: Tilt mirror block from “T-B” to “T-A” direction (Push “A” Position to tilt).

- Light field positioned Nipple side: Tilt mirror block from “T-A” to “T-B” direction (Push “B” Point to tilt).

ii. After adjustment, tighten the two screws (E).

6. Reinstall the Tube Top Cover and Tube Front Cover (See Job Card PHY 012A - Remove/Reinstall Gantry
Covers 7-1-3. Tube Top Cover, 7-1-4. Tube Front Cover).

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Chapter 7. Corrective Maintenance Procedures
7. Completion

7-1. Check the New Collimation Position

• Job Card CHK 006A – Collimation Checks

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Job Card CAL 019A – Gantry Calibration Data Back-up sheet
Record the values of Gantry Calibration Data in the table below.
[Table 1] Gantry Calibration Data Back-up Sheet

Gantry Calibration Data Back-up Sheet

Date: Hospital: Engineer:

D01 - D11 Not used D21 Not used D31 Not used D41 Not used

D02 - D12 Not used D22 D32 Not used D42

D03 - D13 Not used D23 Not used D33 Not used D43

D04 - D14 Not used D24 Not used D34 Not used D44

D05 - D15 D25 D35 D45

D06 - D16 D26 D36 D46

D07 - D17 D27 D37 D47 -

D08 Not used D18 D28 D38 D48

D09 Not used D19 Not used D29 D39

D10 Not used D20 D30 Not used D40 Not used

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Chapter 8. Planned Maintenance Procedures

Chapter 8. Planned
Maintenance Procedures

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Chapter 8. Planned Maintenance Procedures
Planned Maintenance information is given in the following modules:
• Scenario PM 001A – Planned Maintenance Steering Guide
• Job Card PM 001A – General System Inspection Checks
• Job Card PM 002A – Main Power Cable Checks
• Job Card PM 003A – Gantry Operation Checks
• Job Card PM 004A – C-arm Lift Screw Lubrication
• Job Card PM 005A – Keypads Checks
• Job Card PM 006A – X-Ray Tube Checks
• Job Card PM 007A – HV Unit Checks
• Job Card PM 008A – kVp Setting Checks
• Job Card PM 009A – mAs Setting Checks
• Job Card PM 010A – Emergency Switches Checks
• Job Card PM 011A – Clean PC Air Filter
• Job Card PM 012A – ACR Phantom Test
• Job Card PM 013A – Flat Field Test
• Job Card PM 014A – QC results Checks
• Job Card PM 015A – Tube Head Fan Filter Cleaning

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Chapter 8. Planned Maintenance Procedures
Scenario PM 001A – Planned Maintenance Steering Guide
1. Context

This scenario is to be used in planning and performing planned maintenance visits (PM visits).
• Actions to be carried out on-site during PM visit are listed in the tables The tables list each of the recommended
on-site planned maintenance tasks.
• The Planned Maintenance is scheduled to take place once a year. The tables show a suggested task to be
performed at successive PM visits.
• The total time required for PM visit depends upon the tasks scheduled and any additional work, such as FRU
replacements, calibrations, etc.,
• The sums of estimated times for tasks are shown here:
Total time (minutes) 155
• Some local regulations may require you to perform additional PM tasks. Ensure you follow your local regulations
to perform additional PM tasks as necessary.

2. PM task schedule

Interval Duration
Task Title Task Description
(months) (minutes)
Inspection:
Job Card PM 001A – General System Inspection
General System 12 5
Checks
Main Power Cable Job Card PM 002A – Main Power Cable Checks 12 5
Gantry:
Gantry Operation Job Card PM 003A – Gantry Operation Checks 12 20
C-arm Lift Screw
Job Card PM 004A – C-arm Lift Screw Lubrication 12 10
Lubrication
Keypad Job Card PM 005A – Keypads Checks 12 5
Remove Tube Top
Job Card PHY 012A - Remove/Reinstall Gantry
Cover and Tube Front 12 5
Cover
Covers

Tube Head Fan Filter Job Card PM 015A – Tube Head Fan Filter Cleaning 12 5
X-ray Tube Job Card PM 006A – X-Ray Tube Checks 12 5
Reinstall Tube Top
Job Card PHY 012A - Remove/Reinstall Gantry
Cover and Tube Front 12 5
Cover
Covers

Generator/Tube:
Remove Generator Job Card PHY 014A - Remove/Reinstall Generator
12 5
Covers Covers
HV Unit Job Card PM 007A – HV Unit Checks 12 5
kVp Setting Job Card PM 008A – kVp Setting Checks 12 10
mAs Setting Job Card PM 009A – mAs Setting Checks 12 20
Emergency Switches Job Card PM 010A – Emergency Switches Checks 12 10

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Interval Duration
Task Title Task Description
(months) (minutes)
Reinstall Generator Job Card PHY 014A - Remove/Reinstall Generator
12 5
Covers Covers
Control Station:
Clean PC Air Filter Job Card PM 011A – Clean PC Air Filter 12 5
Image Quality
ACR Phantom Test Job Card PM 012A – ACR Phantom Test 12 10
Flat Filed Test Job Card PM 013A – Flat Field Test 12 10
QC results Job Card PM 014A – QC results Checks 12 10

NOTE
Some of the tasks listed in this schedule may overlap with similar tasks required by your local
regulations. If this is the case you can skip these particular tasks and perform the tasks required by
your local regulations instead.

3. PM Tools Glossary

NOTE

The specific tools should be used for assembling and de-assembling all cover parts.

Tool Image

Set of Allen metric wrenches:

(1.5 mm - 2 mm - 2.5 mm - 3 mm - 4 mm -5 mm -
5.5 mm - 6 mm- 8 mm- 10 mm)

Meter for measurement of mAs

Meter for measurement of kVp

(Compatible with W/Rh)

Insulation silicone
(is supplied with equipment)

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Chapter 8. Planned Maintenance Procedures
Tool Image

Digital Multimeter

Grease (Super Lube)

Inclinometer

Lead Plate

ACR Phantom

Mammography compression scale with digital

Display (PN: 46-194427P407)

Gain and Bad Pixel Map Calibration PMMA Block

(is supplied with equipment)

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Tool Image

Steel Ruler

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Job Card PM 001A – General System Inspection Checks
1. Supplies

• None

2. Tools

• None

3. Required Effort

• Personnel : 1 Field Engineer

• Time : 5 minutes

4. Safety Precautions

• None

5. Prerequisites

• None

6. Procedure

6-1. System Cover Inspection Checks

1. Visual inspection of Gantry Covers
• Check covers for security and presence of screw caps, for damage, scratches, etc.
2. Visual inspection of Control Station Covers
• Check covers for security and presence of screw caps, for damage, scratches, etc.
3. Visual inspection of Generator Cover
• Check covers for security and presence of screw caps, for damage, scratches, etc.
6-2. Other General Inspection Checks
1. Visual inspection of cables
• Check the appearance of all visible cables and correct hazardous trailing cables in the room.
2. Visual inspection of equipment
• Check the System surface to ensure that it contains no scratches or artifacts that could harm the user.
• Check the Bucky’s carbon surface to ensure that it contains no scratches or artifacts that could harm the
user.
• Check the Compression paddle acrylic surface to ensure that it contains no scratches or artifacts that could
harm the user.
• Check breaks or cracks in the Compression paddle.
• Check the Face Shield acrylic surface to ensure that it contains no scratches or artifacts that could harm

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Chapter 8. Planned Maintenance Procedures
the user.
• Check breaks or crakes in the Face Shield.
3. Visual Inspection the Radiation Screen
• Check breaks or cracks in the Radiation Screen.
• Check gaps or cracks in the frame.
• Check the Radiation Screen mounting for signs of cracks or other damage.
6-3. Footswitch Checks
1. Check the Footswitch cables connection.
2. Check all Foot switches are operational.

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Job Card PM 002A – Main Power Cable Checks
1. Supplies

• None

2. Tools

• Standard Tools

3. Required Effort

• Personnel : 1 Field Engineer

• Time : 5 minutes

4. Safety Precautions

• None

5. Prerequisites

• None

6. Procedure
1. Check the Main Power Cable of Outlet connected correctly.
2. Check the Earth Cable of Outlet connected correctly.

3. Check the Door Light (Room door open warning) is Operational, If Present

4. Check the Room Lamp (X-ray emission warning) is operational, if present.

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Job Card PM 003A – Gantry Operation Checks
1. Supplies

• None

2. Tools

• Spirit level (600mm)

• Mammography compression scale with digital Display (PN: 46-194427P407)

3. Required Effort

• Personnel : 1 Field Engineer

• Time : 20 minutes

4. Safety Precautions

• None

5. Prerequisites

• None

6. Procedure

6-1. C-arm up/down movement Checks

With the compression paddle out of compression force,

1. Check C-arm up/down Buttons are operational.
2. Check C-arm up/down movement will stop when it reached to its upper and lower limits.
3. Check it moves smoothly.
4. Check there is any noise, which might indicate excessive friction, when it moves.

6-2. C-arm Rotation Checks

With the compression paddle out of compression force,

1. Place the Spirit level the Bucky.
2. Set the C-arm angle to 0 degree.
3. Rotate the C-arm to 0, 45, 60 and 90 degree.
4. Record measured value in the table below.

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Upper Lower Upper Lower
Measured Measured Result
Degree Limit Limit Degree Limit Limit
(degree) (degree) Pass/Fail
(degree) (degree) (degree) (degree)

+0 2 -2 0 +2 -2
+45 47 43 -45 -43 -47
+60 62 58 -60 -58 -62
+90 92 88 -90 -88 -92
* Acceptability criteria: the difference between the value displayed by mammography and the measured
value should not exceed ±2 ° in the range considered.
* In all cases, all results must pass.
NOTE

If you did not set the C-arm angle to 0 degree, the measured value may be exceed ±2 ° in the range
considered.

5. Check C-arm rotation Buttons are operational.

6. Check C-arm can rotate to its full range of +180°/-180°.
7. Check there are no clear symptoms of loose mechanical parts when you try to rotate the C-arm.
8. Check it rotates smoothly.
9. Check there is any noise, which might indicate excessive friction, when it rotates.

6-3. Compression Paddle Movement Checks

1. Check Compression Paddle movement will stop when compression force reached to its upper and lower
limits.

2. Check it moves smoothly.

3. Check Levers and retaining Pins of compression plate are not damaged and release normally
4. Check compression plate fixed correctly.

6-4. Compression force Checks

1. Place the scale on the Bucky.

2. Put a towel on the scale to prevent the compression paddle from breaking it.
3. Lower the compression paddle to 5, 10, 15 and 20(daN or Kg).
4. Record measured value in the table below.
Base displayed Result
Measured (Kg) Upper Limit (Kg) Lower Limit (Kg)
(daN or Kg) Pass/Fail
5 7 3
10 12 8
15 17 13
20 22 18

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* Acceptability criteria: the difference between the value displayed by mammography and the measured
value should not exceed ±2 Kg in the range considered.
* In all cases, all results must pass.
5. If the check fails, repeat the complete procedure.
6. If the repeated check fails again, a Compression force calibration is necessary.
7. Perform the procedure described in Job Card CAL 001A – Compression Force.

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Chapter 8. Planned Maintenance Procedures
Job Card PM 004A – C-arm Lift Screw Lubrication
1. Supplies
• Grease

2. Tools

• Steel Ruler
• Grease (Super Lube)

3. Required Effort

• Personnel : 1 Field Engineer

• Time : 10 minutes

4. Safety Precautions

• None

5. Prerequisites

• None

6. Procedure

1. Move the C-arm to the lowest position of the column by pressing the foot switch or the keypad switch at
the side of the gantry.
2. Insert the steel Ruler in the side crack of the gantry (A), push it aside until you see the C-arm lift screw
(Be careful not to scratch on the system).

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Chapter 8. Planned Maintenance Procedures

3. Spray Super Lube onto the C-arm Lift Screw for 3 seconds (A for lowest position, B for highest position).
4. Remove the Steel Ruler, and then move the C-arm from the lowest position to the highest position of the
column two times.
5. Repeat twice steps No. 2 to No. 3.

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Chapter 8. Planned Maintenance Procedures
Job Card PM 005A – Keypads Checks
1. Supplies

• None

2. Tools

• None

3. Required Effort

• Personnel : 1 Field Engineer

• Time : 5 minutes

4. Safety Precautions

• None

5. Prerequisites

• None

6. Procedure
1. Check all the buttons on both keypads are operational.

[Figure 1] Operation of each Keypad Button

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Job Card PM 006A – X-Ray Tube Checks
1. Supplies

• None

2. Tools

• Silicone (PN: 2344420)

3. Required Effort

• Personnel : 1 Field Engineer

• Time : 5 minutes

4. Safety Precautions

• None

5. Prerequisites

• Remove the Gantry Top Cover (See Job Card PHY 012A – Remove/Reinstall Gantry Covers)

6. Procedure

6-1. Tube Oil Leakage Checks

1. Check any sign of oil leakage from the X-ray Tube.

6-2. Tube Dust Checks

1. Check dust around the X-ray Tube.
2. Use the small soft cloth or vacuum cleaner to clean the top of the Tube Head.

6-3. Insulation Silicone Checks

1. Check whether the HV cable connector is covered by enough insulation silicone (PN: 2344420).
2. If not, Use the insulation silicone (PN: 2344420) supplied with cables. Apply fingernail sized silicone
grease to the HV cable connector.

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WARNING

You must use the insulation silicone (PN: 2344420) on the high-voltage cable connector before
inserting it in the socket. High voltage or current may cause severe burns or electric shocks.

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Chapter 8. Planned Maintenance Procedures
Job Card PM 007A – HV Unit Checks
1. Supplies

• None

2. Tools

• Silicone (PN: 2344420)

3. Required Effort

• Personnel : 1 Field Engineer

• Time : 5 minutes

4. Safety Precautions

• None

5. Prerequisites

• Remove the Generator Cover (See Job card PHY 014A – Remove/Reinstall Generator Covers)

6. Procedure

6-1. Generator Oil Leakage Checks

1. Check any sign of oil leakage from Generator Tank.

6-2. Insulation Silicone Checks

1. Check if the HV cable connector is covered by enough insulation silicone (PN: 2344420).

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Chapter 8. Planned Maintenance Procedures
2. If not, Use the insulation silicone (PN: 2344420) that is supplied with cables. Apply fingernail sized silicone
grease to the HV cable connector.

WARNING

You must use the insulation silicone (PN: 2344420) on the high-voltage cable connector before
inserting it in the socket. High voltage or current may cause severe burns or electric shocks.

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Chapter 8. Planned Maintenance Procedures
Job Card PM 008A – kVp Setting Checks
1. Supplies

• None

2. Tools

• Meter for measurement of kVp (Compatible with W/Rh)

• Lead Plate

3. Required Effort

• Personnel : 1 Field Engineer

• Time : 10 minutes

4. Safety Precautions

• None

5. Prerequisites

• None

6. Procedure
1. Check with an external kV meter if the kV produced by the tube is within spec are listed in the following
tables.

Large Focus (kVp) Small Focus (kVp)

22 25
25 30
28 35
30
35

Tolerance: ± 1kV of exposed conditions

If not, recalibration is necessary! (See Job Card CAL 011A – kV Calibration)

Selected Measured Upper Limit Lower Limit Result

Focus mAs
kVp (S) kVp (S+1kV) (S-1kV) Pass/Fail
0.3 50 22 23 21
0.3 50 25 26 24
0.3 50 28 29 27
0.3 50 30 31 29
0.3 50 35 36 34

2. If the check fails at any value, repeat the complete procedure.

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If the repeated check fails again, a kVp calibration is necessary. Perform the procedure described in
Job Card CAL 011A – kV Calibration)

CAUTION
When test procedures run which do not require the capture of X-rays by the detector and require the
presence of an object in the X-ray beam (e.g., the measurement of dose using a dosimeter), a Lead
plate or equivalent attenuator must protect the detector. This will prevent any possibility of ghost
images.

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Job Card PM 009A – mAs Setting Checks
1. Supplies

• None

2. Tools

• Lead Plate (2mm)

• Meter for measurement of mAs

3. Required Effort

• Personnel : 1 Field Engineer

• Time : 20 minutes

4. Safety Precautions

• None

5. Prerequisites

• None

6. Procedure

1. Change mA cable connection (See Job Card CHK 005A – Check mAs).
2. Place the Lead Plate (2mm) on the Detector.
3. Make exposure 3 times at the selected kVp values indicated in the table below. For each exposure, note
the measured kVp and mAs value displayed on the meter:
[Table 6-1] for Small Focus
kVp mAs Measured (mAs) Upper Limit (mAs) Lower Limit (mAs) Result Pass/Fail

28 20 23 17
28 20 23 17
28 20 23 17
28 50 57.5 42.5
28 50 57.5 42.5
28 50 57.5 42.5
28 100 115 85
28 100 115 85
28 100 115 85

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Chapter 8. Planned Maintenance Procedures
[Table 6-2] for Large Focus
kVp mAs Measured (mAs) Upper Limit (mAs) Lower Limit (mAs) Result Pass/Fail

28 20 23 17
28 20 23 17
28 20 23 17
28 50 57.5 42.5
28 50 57.5 42.5
28 50 57.5 42.5
28 100 115 85
28 100 115 85
28 100 115 85
28 200 230 170
28 200 230 170
28 200 230 170

* Acceptability criteria: the difference between the extreme values of the series of shots must not exceed ±15%
mAs.
* In all cases, all results must pass,

4. If the check fails at any value, repeat the complete procedure.

5. If the repeated check fails again, a mA calibration is necessary. Perform the procedure described in Job
Card CAL 010A – Generator mA Auto Calibration.
6. Remove the lead plate.
7. Change mA cable connection (See Job Card CHK 005A – Check mAs).

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Chapter 8. Planned Maintenance Procedures
Job Card PM 010A – Emergency Switches Checks
1. Supplies

• None

2. Tools

• Digital Multi Meter

3. Required Effort

• Personnel : 1 Field Engineer

• Time : 10 minutes

4. Safety Precautions

• None

5. Prerequisites

• None

6. Procedure
The positions of each Emergency switches are as below.

[Figure 6-1] Emergency Switches on the Gantry

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Chapter 8. Planned Maintenance Procedures

[Figure 6-2] Emergency Switch ON the Control Station

6-1. Emergency Switch (PN 5487339-2, 2 Pin type)

1. Check operation of both Gantry emergency switches.
2. Check that Compression Clutch will release when emergency switch is pressed.
3. Check that all movement of the Gantry will stop when emergency switch is pressed.
4. Check operation of Control station emergency switch.
5. Check that Compression Clutch will release when emergency switch is pressed.
6. Check that all movement of the Gantry will stop when switch is pressed.

6-2. Emergency Switch (PN 5487339-3, 4 Pin type)

Check the operation of Gantry and Control Station emergency switch. (See Job Card CHK 022A – Emergency
Switch 4 Pin Type)

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Chapter 8. Planned Maintenance Procedures
Job Card PM 011A – Clean PC Air Filter
1. Supplies
• None

2. Tools

• Standard Tools

3. Required Effort

• Personnel : 1 Field Engineer

• Time : 5 minutes

4. Safety Precautions

• None

5. Prerequisites

• None

6. Procedure
1. Open the locking door on the side of the Control Station.

2. Remove the filter element.

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Chapter 8. Planned Maintenance Procedures
3. Clean the air filter is free from dust.

4. Put back the air filter in place.

5. Close the locking door on the side of the Control Station.

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Chapter 8. Planned Maintenance Procedures
Job Card PM 012A – ACR Phantom Test
1. Supplies

• None

2. Tools

• ACR Phantom

3. Required Effort

• Personnel : 1 Field Engineer

• Time : 10 minutes

4. Safety Precautions

• None

5. Prerequisites

• None

6. Test Description

6-1. ACR Phantom

The phantom used in this procedure is a block of acrylic containing 16 cells. Each cell simulates an anatomical
structure, which can be found in breast tissue. The acrylic gives attenuation equivalent to a breast of average
density compressed to a thickness of 45mm.

Starting from the top left-hand corner, as shown in the [Figure 6-1-1], the cells are of three types:

[Figure 6-1-1] Three Types of Cells

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1. Fibers
Six cells represent fibrous calcifications; they contain fibers with sections from 1.56 mm to 0.40 mm.
2. Specks (Calcifications)
Five cells represent groups of specks or micro calcifications, with sizes from 0.54 mm to 0.16 mm.
3. Masses.
Five cells represent tumors or masses, with sizes from 2 mm to 0.25 mm; each has a different attenuation.

6-2. ACR Score

The ACR Score check program obtains and displays an image of the phantom. After suitable adjustment of the
viewing parameters, the user notes the visibility of the object in each cell, using a 3-point scale of 1, 0.5, or 0. For
each cell, score:
• 1 : If the object (fiber, mass, or group of six specks) is completely visible.
• 0.5 : If the object is partially visible, according to the following guidelines;
Fibers; More than half of the fiber is visible.
Masses; The mass does not appear circular, but is visible.
Specks; At least two specks are visible
• 0 : For all other cases

7. Procedure

1. Install the Bucky, with compression paddle.

2. Place the ACR phantom on the Bucky, against the chest wall side and laterally centered.
3. Compress the phantom with the compression paddle.
4. Take an image using Automatic exposure.
5. The image appears with default parameters, which may need adjusting for your system.
6. The results of the test are displayed in a format that is shown below.
7. Need adjusting for your system. Press the right mouse button to display a 2-item menu, which allows.

Test Measured Lower Limit Upper Limit Result (Pass/Fail)

Masses 3.0 5.0

Specks
3.0 5.0
groups
Fibers 4.0 6.0
Score 10.0 16.0

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Job Card PM 013A – Flat Field Test
1. Supplies

• None

2. Tools

• Gain and Bad Pixel Map Calibration PMMA Block (40mm)

3. Required Effort

• Personnel : 1 Field Engineer

• Time : 10 minutes

4. Safety Precautions

• None

5. Prerequisites

CAUTION

To avoid false result, the Gain and Bad Pixel Map Calibration PMMA Block must be clean and free
from imperfections.

6. Procedure
1. Set the C-arm angle to 0 degrees.
2. Insert the Standard Collimation Plate.
3. Remove the face shield.
4. Insert the Gain and Bad Pixel Map Calibration PMMA Block into the face shield rail.

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Chapter 8. Planned Maintenance Procedures
5. Remove the Compression Paddle and Bucky.

CAUTION

You should insert the PMMA Block first before removing the Bucky so that you can protect the
detector from damage caused by falling PMMA Block.

6. Double-click the Crystal QAP icon on the desktop to start Crystal QAP S/W.

7. Enter the SenoCrystal S/W ID and PW (ID: crystal/Password: 1234) to log into the SenoCrystal QAP S/W.

8. Click the “QC Exposure” button on top of Crystal QAP S/W and select “Flat Field Test” in the drop-down menu.

NOTE

The User Interface is a little different depending on software version.

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Chapter 8. Planned Maintenance Procedures
9. Flat Field Test mode will be displayed as shown below.

(1)

10. Enter a patient name(1) and press the <Enter> key.

11. Take an exposure.

CAUTION
- You cannot start the exam with following message box if you did not enter the patient name.

- You cannot start the exam with following message box if the same patient name exists.

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12. After Raw image are acquired, the results of test will be displayed as below.
(The Results Pop-up window contains the each Mean Values of 4 ROIs and Pass/Fail result)

NOTE

(1) Acquired Images

The Acquired Images tab lists showing the ROI size(mm), kv, mAs, Base MeanValue, ROIx
Pass/Fail, ROIx Deflection(5) ROIx MeanValue, Acquired Time, Comment and File name on one
exam
• Comment: If you want to enter your comment, enter comments and then press the
<Enter>key.
Your comment will be applied to DICOM tag(0020, 4000).

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(2) Four button display at the bottom of the CrystalQAP screen.
• Reset Test: Delete all acquired image in the Acquired Images.
• Load Test: Load the existing Raw image from below path.
C:\Mammo\QCImages\yyyymmdd\PatientName
• Send to Server: Send the images to the one or more Server. You is able to Server setting
in
SETTING mode of SenoCrystal S/W.

ⓐ
ⓑ
ⓑ

ⓒ
ⓒ ⓓ ⓔ

a. Select one or more exam and click Send to Server button.

b. A Storage Server pop-up appear to list Server information from setting of SenoCrystal S/W.
c. Echo button is to test Server connections. You can know whether the connection is
successful or not.
d. To send image to Server, Click OK button.
e. If you want to do not proceed, Click Cancel button.
• Request Dark: Request the dark image to refresh Detector status.

CAUTION
The acquired Raw images in C:\Mamm\QCImages\yyyymmdd should be deleted regularly to
prevent from lack of disk space.

NOTE

You can copy information of acquired image into external Notepad and open it in Excel.
1) Select one or more exam on Acquired Images, press <Ctrl>+<C> key.

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2) Open Notepad on Start and then press <Ctrl>+<V>key. Information of selected image appears
in Notepad.

3) Copy the text in Notepad by pressing <Ctrl>+<C>. Open Excel and then press <Ctrl>+<V>
key. Information from Notepad appears in Excel.

13. A test failure indicates incorrect test conditions (C-arm position, cleanliness) or an artifact. Possible sources of
artifacts include the ‘Gain and Bad Pixel Map Calibration PMMA Block’, the ‘Collimator’, and the ‘Detector’.
14. If test fails again, please perform the Gain and BPM Calibration (See the Job Card CAL 012A – Gain and BPM
Calibration).

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Chapter 8. Planned Maintenance Procedures
Job Card PM 014A – QC results Checks
1. Supplies
• None

2. Tools

• None

3. Required Effort

• Personnel : 1 Field Engineer

• Time : 10 minutes

4. Safety Precautions

• None

5. Prerequisites

• None

6. Procedure
1. Check whether the site QC results are within to the specifications given in the Senograhpe Crystal QC
Manual. If any item is out of specifications, arrange with the customer a time to perform the appropriate
corrective actions.

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Chapter 8. Planned Maintenance Procedures
Job Card PM 015A – Tube Head Fan Filter Cleaning

1. Supplies
• None

2. Tools

• Standard Tools

3. Required Effort

• Personnel: 1 Field Engineer

• Time: 5 minutes

4. Safety Precautions
WARNING
-The Senographe Crystal must be powered off per LOTO procedure. Switch OFF the electrical power
supply from the Mains Distribution Panel in the room. Apply an appropriate LOTO padlock and label.
(See Job Card LOTO 001A – Lock-Out/Tag-Out (LOTO) Procedures)
-Never lay a cover down with the painted side on a hard surface.

5. Prerequisites

• None

6. Procedure

1. Loosen the 2 Allen screw on bracket on the Tube Top Cover.

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2. Remove the Fan Filter from the Tube Top cover in the direction of the arrow.

3. To clean the Fan Filter, shake it until it is free from dust. A clean Fan Filter should like similar to the
following.

NOTE

When you clean the Fan Filter, if you notice that it is becoming used/perished, please order a new
kit (5394527) and change the filter instead of cleaning it.

4. Insert the fan filter to the tube top cover in the direction of the arrow.

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5. Mount the 2 Allen screw on bracket on the tube top cover.

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Chapter 9. Demonstration Unit Installation Procedures

Chapter 9. Demonstration Unit

Installation Procedures

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Chapter 9. Demonstration Unit Installation
Procedures
Demo Description is given in the following modules:
• Scenario DMO 001M – Demonstration Unit Steering Guide
• Job Card DMO 001M - Demo Gantry only
• Job Card DMO 002M - Demo Gantry and Control Station
• Job Card DMO 003M - Demo Full Installation

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Chapter 9. Demonstration Unit Installation Procedures
Scenario DMO 001M – Demonstration Unit Steering Guide

1. CONTEXT

This scenario provides information for the operation of a demonstration unit of Senographe Crystal
system.
The Senographe Crystal demonstration units are supplied in three different installation procedures as
follows.

# Job Card Comments

Demonstration Unit Installation
Job Card DMO 001M - Demo Gantry
1 Demo Gantry only
only
Job Card DMO 002M - Demo Gantry
2 Demo Gantry and Control station
and Control station
Job Card DMO 003M – Demo Full
3 Demo Full Installation
Installation

NOTE

This demonstration unit is used in demo operation without X-ray.

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Chapter 9. Demonstration Unit Installation
Procedures
2. Steering Guide

The following table list shows the operation for each demonstration scenario.

Job Card DMO

Job Card DMO Job Card DMO
002M – Demo
001M – Demo 003M – Demo Full
Gantry and Control
Gantry only Installation
station
Gantry :
C-arm Movement ✓ ✓ ✓
Compression ✓ ✓ ✓
Control panel ✓ ✓ ✓
Base display ✓ ✓ ✓
N(Next) button ✓ ✓
Emergency stop on Gantry side ✓ ✓ ✓
Remove and replace the Bucky ✓ ✓ ✓
(Standard/Magnification)
Remove and replace the paddle ✓ ✓ ✓
(Standard/Magnification/Spot)
Remove and replace the collimation ✓ ✓ ✓
plate (Standard/Magnification/Spot)
SenoCrystal UI :
Log on/off SenoCrystal UI ✓ ✓
Patient exam selection by Manual ✓ ✓
Entry
Ready to Capture mode ✓
Exposure without X-ray ✓
Operator Setting ✓ ✓
Browser (Search patient/study list) ✓ ✓
Viewer (Modify and review the stored ✓ ✓
image)
Reprocessing the stored image ✓ ✓
Setting ✓ ✓
QAP mode ✓ ✓
Emergency stop on Control station ✓
✓
Hand switch for exposure

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Chapter 9. Demonstration Unit Installation Procedures
Job Card DMO 001M – Demo Gantry only
1. Supplies

• None

2. Tools

• Standard Tools

3. Required Effort

• Personnel : 1 Field Engineer

• Time : 10 minutes

4. Safety Precautions

• None

5. Prerequisites

• None

6. Procedure

1. Prepare the power cable as below (depend on the National power plug).

2. Connect the power cable from Gantry (102C (N) and 102C (L) and the Gantry ground (103C) tightens the
mounting bolts.
3. Wrapped around the cable with insulating tape.
4. Connect the power supply to the electrical outlet.

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Chapter 9. Demonstration Unit Installation
Procedures
7. Completion

• None

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Chapter 9. Demonstration Unit Installation Procedures
Job Card DMO 002M – Demo Gantry and Control Station
1. Supplies

• None

2. Tools

• Standard Tools

3. Required Effort

• Personnel : 1 Field Engineer

• Time : 10 minutes

4. Safety Precautions

• None

5. Prerequisites

• None

6. Procedure

6-1. Physical Installation

1. Connect the power cable from Gantry (102C (N) and 102C (L) and the Gantry ground (103C) tightens
the mounting bolts. (See Job Card DMO 001M –Demo Gantry only).
2. Connect the power cable to the Control Station.
3. Connect the cable to the located inside the internal panel.

4. Tighten the mounting bolts of the Control Station cover.

5. Connect the power supply to the electrical outlet.

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Chapter 9. Demonstration Unit Installation
Procedures
6-3. Electrical Installation
1. Log in SenoCrystal. ( User id: crystal, Password: 1234) Click ‘OK ‘button.

2. Select 2014.02.05 on the Brower Mode and click ‘Capture’ button, then Capture mode will be enabled.

3. Select a study list that is searched and click ‘Capture’ button.

4. The sample clinical image will be appeared on the screen.
5. Select the thumbnail on the Protocol bar. You can see the selected image at the image view.

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Chapter 9. Demonstration Unit Installation Procedures
Constraint:

6. Click ‘Close Study’ button, Select ‘NO’ button to avoid sending images to the PACS.

7. Completion

None

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Chapter 9. Demonstration Unit Installation
Procedures
Job Card DMO 003M – Demo Full Installation
1. Supplies

• None

2. Tools

• Standard Tools

3. Required Effort

• Personnel : 1 Field Engineer

• Time : 5 minutes

4. Safety Precautions

• None

5. Prerequisites

• None

6. Procedure

6-1. Physical Installation

1. Install the Gantry, Control Station and Generator as Installation Manual (5573535-1EN) and Pre-
Installation Manual.
2. Place the No.2 of the dip switch 3000SW2 on the HT CONTROLLER board to the “ON” position to
inhibit X-ray exposure during exposure sequence. (It is O.K. to change the switch with the Generator
power ON state.)
(See Job Card CFG 002A – Generator Dip Switch Configuration)

<Generator> <HT Controller Board>

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Chapter 9. Demonstration Unit Installation Procedures
6-2. Electrical Installation
1. Refer to SECTION 3: SYSTEM INSTALLATION on Installation Manual (5573535-1EN).

7. Completion

• None

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Chapter 10. Verification Checks

Chapter 10. Verification Checks

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Chapter 10. Verification Checks
Verification/Checking information is given in the following modules:

• Job Card CHK 001A – Compression Force

• Job Card CHK 002A – Compression Thickness
• Job Card CHK 003A – Rotation Angle
• Job Card CHK 004A – Check kV
• Job Card CHK 005A – Check mAs
• Job Card CHK 006A – Collimation Checks
• Job Card CHK 008A – Phantom Image Quality Check
• Job Card CHK 009A – MTF Test
• Job Card CHK 010A – Power Supply Board 12V
• Job Card CHK 011A – Power Supply Board 24V
• Job Card CHK 012A – Power Supply Board 48V
• Job Card CHK 013A – Detector Power Board
• Job Card CHK 014A – Main Controller Board
• Job Card CHK 015A – Compression Board
• Job Card CHK 016A – Rotation Board
• Job Card CHK 017A – Upper Base Display Board
• Job Card CHK 018A – Collector 1 Board
• Job Card CHK 019A – Generator interface Board
• Job Card CHK 020A – Main Board DIP Switch
• Job Card CHK 021A – Compression Board DIP Switch
• Job Card CHK 022A – Emergency Switch
• Job Card CHK 023A – Collector 2 Board

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Chapter 10. Verification Checks
Job Card CHK 001A – Compression Force
1. Supplies

• None

2. Tools

• Mammography compression scale with digital Display (PN: 46-194427P407)

3. Required Effort

• Personnel : 1 Field Engineer

• Time : 10 minutes

4. Safety Precautions

• None

5. Prerequisites

• None

6. Procedure

1. Place the scale on the Bucky.

2. Lower the Compression Paddle to 20(daN or Kg).
3. Check whether it can keep its compression force for 30 seconds (repeat it 5 times).
4. Lower the Compression Paddle to 7, 9, and 13(daN or Kg).
5. Record measured value in the table below.

Base displayed Result

Measured (Kg) Upper Limit (Kg) Lower Limit (Kg)
(daN or Kg) Pass/Fail
7 9 5
9 11 7
13 15 11
* Acceptability criteria: the difference between the value displayed by mammography and the measured
value should not exceed ±2 Kg in the range considered.
* In all cases, all results must be passed.

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Chapter 10. Verification Checks
6. If the check fails, repeat the complete procedure.
7. If the repeated check fails again, a Compression force calibration is necessary.
8. Perform the procedure described in Job Card CAL 001A – Compression Force.

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Chapter 10. Verification Checks
Job Card CHK 002A – Compression Thickness
1. Supplies

• None

2. Tools

• None

3. Required Effort

• Personnel : 1 Field Engineer

• Time : 20 minutes

4. Safety Precautions

• None

5. Prerequisites

• None

6. Procedure

6-1. Check the Compression Thickness for Contact Mode

1. Set maximum Compression Force to 15 and 20 (daN or Kg) in software setting.
2. Put a Gain and Bad Pixel Map Calibration PMMA Block on the Bucky.

3. Lower the compression paddle to maximum compression force 3 times.

4. Record the thickness measured on base display.
1st 2nd 3rd Lower Limit Result
Upper Limit
measured measured measured (mm) Pass/Fail
(mm)
(mm) (mm) (mm)
15(daN or 46
54
Kg)
20(daN or 46
54
Kg)

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Chapter 10. Verification Checks
* Acceptability criteria: the difference between the values displayed by mammography should not exceed
±4mm.
* In all cases, all results must be passed.
5. If the check fails, repeat the complete procedure.
6. If the repeated check fails again, a Compression Thickness calibration is necessary.
Perform the procedure described in Job Card CAL 002A – Compression Thickness

6-2. Check the Compression Thickness for Magni Mode

NOTE

Magnification is optional. If you order the Magnification kit, perform the following procedure. If not,
skip this following procedure.

1. Set maximum Compression Force to 15 and 20 (daN or Kg) in software setting.

2. Install the Magnification flat form and paddle.

3. Set the Magnification 1.5X in software setting as below.

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Chapter 10. Verification Checks
CAUTION

Before starting the magnification examination, always check that the location of magnification
platform and the selected view position are matched.

4. Lower the compression paddle to maximum compression force 3 times.

5. Record the measured thickness value on base display.
1st 2nd 3rd Lower Limit Result
Upper Limit
measured measured measured (mm) Pass/Fail
(mm)
(mm) (mm) (mm)
15(daN or 46
54
Kg)
20(daN or 46
54
Kg)
* Acceptability criteria: the difference between the values displayed by mammography should not exceed
±4mm.
* In all cases, all results must be passed.
6. If the check fails, repeat the complete procedure.
7. If the repeated check fails again, a Compression Thickness calibration is necessary.
Perform the procedure described in Job Card CAL 002A – Compression Thickness

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Chapter 10. Verification Checks
Job Card CHK 003A – Rotation Angle
1. Supplies

• None

2. Tools

• Spirit level

3. Required Effort

• Personnel : 1 Field Engineer

• Time : 20 minutes

4. Safety Precautions

• None

5. Prerequisites

• None

6. Procedure

6-1. Rotation Angle Check – Step 1/2

1. Place the Spirit level the Bucky to check if 0°, 45° and 90° Position is reached.
2. Rotate the C-arm to 0, 45, and 90 degree.
3. Record measured value in the table below.
4. If the result is fail, perform the rotation angle calibration again.
Base displayed Measured Lower Limit Result
Upper Limit (degree)
(degree) (degree) (degree) Pass/Fail

0 1 -1

45 46 44

90 91 89
* Acceptability criteria: the difference between the value displayed by mammography and the measured
value should not exceed ±1 ° in the range considered.
* In all cases, all results must be passed.
NOTE

If you did not set the C-arm angle to 0 degree, the measured value may be exceed ±1 ° in the range
considered.

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5. If the check fails, repeat the complete procedure.
6. If the repeated check fails again, a Rotation Angle calibration is necessary.
Perform the procedure described in Job Card CAL 003A – Rotation Angle.

6-2. Rotation Angle Check – Step 2/2

6-2-1. Check whether the C-arm will be reached angle of 0° when the N Button are
pressed from RMLO Position
1. Log in to the SenoCrystal (ID: Crystal / Password: 1234).
2. Click the ‘Capture’ button, then Capture mode will be enabled.
3. Rotate C-arm to CCW 60° (RMLO Position) and press the N button to check that the C-arm angle set properly.
4. Put a Spirit level on the Bucky to check the angle.

60°

0° 0° 0°

RMLO A B
5. If it did reach over the 0 degree (A) or it did not reach the 0 degree (B), please perform the below D44
adjustment (D44: Rotation position (from RMLO)).

6-2-1-1. Fine Adjustment of angle of 0° from RMLO Position – D44

1. If it did reach over the 0 degree (A)

① Press the Auto Release, Collimator Lamp, and Next buttons on the keypad simultaneously for 5 seconds to
enter calibration mode.
② Press the Lift key up or down to select the Code D44 (D44 is fine adjustment for rotation from -45° back to 0°.
Rotation counter clock wise).
③ Lower (-1) the value of D44.
④ Press the Collimator Lamp key for 3 seconds to save the value.
⑤ Press Auto release button to exit calibration mode.
⑥ Rotate C-arm to RMLO Position and press the N button again.
⑦ Check the angle again and if it still reach over the 0 degree or not reach the 0 degree, please repeat the step
① to ⑥until the value of Spirit level is 0 degree.

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2. If it did not reach the 0 degree (B)

① Press the Auto Release, Collimator Lamp, and Next buttons on the keypad simultaneously for 5 seconds to
enter calibration mode.
① Press the Lift key up or down to select the Code D44 (D44 is fine adjustment for rotation from -45° back to 0°.
Rotation counter clock wise).
② Upper (+1) the value of D44.
③ Press the Collimator Lamp key for 3 seconds to save the value.
④ Press Auto release button to exit calibration mode.
⑤ Rotate C-arm to RMLO Position and press the N button again.
⑥ Check the angle again and if it still reach over the 0 degree or not reach the 0 degree, please repeat the step
a to f until the value of Spirit level is 0 degree.

6-2-2. Check whether the C-arm will be reached angle of 0° when the N Button are
pressed from LMLO Position
1. Rotate C-arm to CW 60° (LMLO Position) and press the N button to check that the C-arm angle set properly.
2. Put a Spirit level on the Bucky to check the angle.

60°

0° 0° 0°

LMLO C D
3. If it did reach over the 0 degree (C) or it did not reach the 0 degree (D), please perform the D45 adjustment
(D45: Rotation Position (from LMLO)).
6-2-1-2. Fine Adjustment of angle of 0° from LMLO Position – D45

1. If it did reach over the 0 degree (C)

① Press the Auto Release, Collimator Lamp, and Next buttons on the keypad simultaneously for 5 seconds to
enter calibration mode.
② Press the Lift key up or down to select the Code D45 (D45 is fine adjustment for the movement from LMLO
+45° back to 0°).
③ Lower (-1) the value of D45.
④ Press the Collimator Lamp key for 3 seconds to save the value.
⑤ Press Auto release button to exit calibration mode.
⑥ Rotate C-arm to LMLO Position and press the N button again.

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⑦ Check the angle again and if it still reach over the 0 degree or not reach the 0 degree, please repeat the step
① to ⑥ until the value of Spirit level is 0 degree.

2. If it did not reach the 0 degree (D)

① Press the Auto Release, Collimator Lamp, and Next buttons on the keypad simultaneously for 5 seconds to
enter calibration mode.
② Press the Lift key up or down to select the Code D45 (D45 is fine adjustment for the movement from LMLO
+45° back to 0°).
③ Upper (+1) the value of D45 until the value of Spirit level is 0 degree.
④ Press the Collimator Lamp key for 3 seconds to save the value.
⑤ Press Auto release button to exit calibration mode.
⑥ Rotate C-arm to LMLO Position and press the N button again.
⑦ Check the angle again and if it still reach over the 0 degree or not reach the 0 degree, please repeat the
step ① to ⑥ until the value of Spirit level is 0 degree.

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Chapter 10. Verification Checks
Job Card CHK 004A – Check kV
1. Supplies

• None

2. Tools

• Lead Plate (2mm)

• Meter for measurement of kVp (Compatible with W/Rh)

3. Required Effort

• Personnel : 1 Field Engineer

• Time : 10 minutes

4. Safety Precautions

• None

5. Prerequisites

• Mount Bucky on the detector.

• Remove Compression paddle.

6. Procedure

1. Place the Lead sheet on the Bucky.

CAUTION

The Ghost artifacts may appear when you make exposures without Lead Sheet.

2. Place the radiation dosimeter on center of the Bucky as below.

3. Make exposures at the selected kVp values indicated in the table below (50mAs). For each exposure, note

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Chapter 10. Verification Checks
the measured kVp value displayed on the meter:

Result
kVp Measured (kVp) Upper Limit (kVp) Lower Limit (kVp)
Pass/Fail

26 27 25
28 29 27
30 31 29
32 33 31
* Acceptability criteria: the difference between the value displayed by mammography and the measured
value should not exceed ±1 kV in the range considered.
* In all cases, all results must be passed.

4. To reproducibility test, make exposure 3 times at 28kV 50mAs. For each exposure, note the measured kVp
value displayed on the meter:
1st 2nd 3rd
Upper Limit Lower Limit Result
mAs measured measured measured
(kVp) (kVp) Pass/Fail
(kVp) (kVp) (kVp)

50 29 27

* Acceptability criteria: the difference between the extreme values of the series of shots must not exceed
±1kV.
* In all cases, all results must be passed.

5. If the check fails at any value, repeat the complete procedure.

6. If the repeated check fails again, a kVp calibration is necessary. Perform the procedure described in Job
Card CAL 011A – kV Calibration.

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Chapter 10. Verification Checks
Job Card CHK 005A – Check mAs
1. Supplies

• None

2. Tools

• Lead Plate (2mm)

• Meter for measurement of mAs
• Digital Multimeter

3. Required Effort

• Personnel : 1 Field Engineer

• Time : 20 minutes

4. Safety Precautions

• None

5. Prerequisites

• Mount Bucky on the detector.

• Remove Compression paddle.
• Remove the generator cover (See Job Card PHY 014A - Remove/Reinstall Generator Covers).

6. Procedure

1. Change mA cable connection.

a. Switch OFF the Senographe Crystal electrical power.
b. Switch OFF the main power.
c. Loosen the positive and negative connectors on HV tank unit by hand.

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Chapter 10. Verification Checks

d. Disconnect jumper plate from the connectors by rotating jumper plate 90 degrees.

e. Place dose meter COM (black) on negative connector and +(red) on positive connector as below.

f. Switch ON the main power.

g. Switch ON the Senographe Crystal electrical power.
2. Place the Lead Plate (2mm) on the Detector.

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Chapter 10. Verification Checks
3. Make exposure 3 times at the selected kVp values indicated in the table below. For each exposure, note
the measured kVp and mAs value displayed on the meter:
• Small Focus
Measured Upper Limit Lower Limit Result
kVp mAs
(mAs) (mAs) (mAs) Pass/Fail

28 20 23 17
28 20 23 17
28 20 23 17
28 50 57.5 42.5
28 50 57.5 42.5
28 50 57.5 42.5
28 100 115 85
28 100 115 85
28 100 115 85

• Large Focus

Measured Upper Limit Lower Limit Result

kVp mAs
(mAs) (mAs) (mAs) Pass/Fail

28 20 23 17
28 20 23 17
28 20 23 17
28 50 57.5 42.5
28 50 57.5 42.5
28 50 57.5 42.5
28 100 115 85
28 100 115 85
28 100 115 85
28 200 230 170
28 200 230 170
28 200 230 170
* Acceptability criteria: the difference between the extreme values of the series of shots must not exceed
±15% mAs.
* In all cases, all results must be passed.

4. If the check fails at any value, repeat the complete procedure.

5. If the repeated check fails again, a mA calibration is necessary. Perform the procedure described in Job

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Chapter 10. Verification Checks
Card CAL 010A – Generator mA Auto Calibration.
6. Remove the lead plate.
7. Change mA cable connection.
a. Switch OFF the Senographe Crystal electrical power.
b. Switch OFF the main power.
c. Loosen the positive and negative connectors on HV tank unit by hand.

d. Connect jumper plate from the connectors by rotating jumper plate 90 degrees and fasten the
connectors.

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Chapter 10. Verification Checks
Job Card CHK 006A – Collimation Checks
1. Supplies

• None

2. Tools

• 4 strips of GAFCHROMIC® XR-M film (PN: 5324611)

3. Required Effort

• Personnel : 1 Field Engineer

• Time : 40 minutes

4. Safety Precautions

• None

5. Prerequisites

• None

6. Procedure

6-1. X-ray to Light Field Test

1. Remove the Compression Paddle.

2. Switch ON the collimation lamp and place XR-M film strips (PN: 5324611) inside light field on the Bucky
as below,

Bucky
XR-M Film
Light Field
Anterior

XR-M Film XR-M Film

Left Right

XR-M Film
Chest wall

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Chapter 10. Verification Checks
3. When placing each of the XR-M film strips (PN: 5324611), ensure that edge of the light field is aligned
with the “X”marker on the XR-M film strip as below.

Edge of Light Field

4. Log in SenoCrystal (User id: crystal, Password: 1234) Click ‘OK ‘button.

5. Click the Capture tab.

6. Make a manual exposure using the following parameters:
• 30kV
• 200mAs
7. Read the exposed deviation from the “X” marker.

Edge of X-ray Field Edge of Light Field

𝑫𝒏 = Deviation between X-ray field and Light field

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Chapter 10. Verification Checks
NOTE

On the XR-M film strip (PN: 5324611), the distance between the major "teeth" of the saw tooth
pattern is 10 mm, and the tooth-to-tooth distance is 2 mm.

8. Record measured value in the table below.

Step 1 Step 2

Result
Left XR-M deviation (mm),
Pass Fail
𝑫𝟏
(|𝑫𝟏 | ≤ 5mm) (|𝑫𝟏 | > 5 mm)

Right XR-M deviation (mm), Pass Fail

𝑫𝟐 (| 𝑫𝟐 | ≤ 5mm) (| 𝑫𝟐 | > 5 mm)

Anterior XR-M deviation (mm), Pass Fail

𝑫𝟑 (| 𝑫𝟑 | ≤ 5mm) (| 𝑫𝟑 | > 5 mm)

Chest wall XR-M deviation (mm), Pass Fail

𝑫𝟒 (| 𝑫𝟒 | ≤ 5mm) (| 𝑫𝟒 | > 5 mm)

* Acceptability criteria: The difference between all edge of the X-ray field and the corresponding edges of
the
Light field (| 𝑫𝟏 |~| 𝑫𝟒 |), shall be less than or equal to +/- 5mm

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Chapter 10. Verification Checks
6-2. X-ray to Image Area Test

1. The processed image will be appeared on the screen.

2. Check the image and read the XR-M film (PN: 5324611) value on the end of image.

“0mm” “2mm”

3. Check the deviation between above measured value (𝑫𝟏 ~𝑫𝟒 ) and XR-M film (PN: 5324611) value on the
end of image (𝑿𝟏 ~𝑿𝟒 ).

4. Record measured value in the table below.

Step 1 Step 2 Step 3

Result
Left XR-M value on the end of
Left XR-M deviation (mm), Pass Fail
image (mm),
𝑿𝟏 − 𝑫 𝟏 (0mm ≤ 𝑿𝟏 − 𝑫𝟏 ≤ (𝑿𝟏 − 𝑫𝟏 < 0mm or
𝑿𝟏
5mm) 𝑿𝟏 − 𝑫𝟏 > 5mm)

Right XR-M value on the end Pass Fail

Right XR-M deviation (mm),
of image (mm), (0mm ≤ 𝑿𝟐 − 𝑫𝟐 ≤ (𝑿𝟐 − 𝑫𝟐 < 0mm or
𝑿𝟐 − 𝑫 𝟐
𝑿𝟐 5mm) 𝑿𝟐 − 𝑫𝟐 > 5mm)

Anterior XR-M value on the Anterior XR-M deviation Pass Fail

end of image (mm), (mm), (0mm ≤ 𝑿𝟑 − 𝑫𝟑 ≤ (𝑿𝟑 − 𝑫𝟑 < 0mm or

𝑿𝟑 𝑿𝟑 − 𝑫 𝟑 5mm) 𝑿𝟑 − 𝑫𝟑 > 5mm)

Chest wall XR-M value on the Chest wall XR-M deviation Pass Fail

end of image (mm), (mm), (0mm ≤ 𝑿𝟒 − 𝑫𝟒 ≤ (𝑿𝟒 − 𝑫𝟒 < 0mm or

𝑿𝟒 𝑿𝟒 − 𝑫 𝟒 5mm) 𝑿𝟒 − 𝑫𝟒 > 5mm)

* Acceptability criteria: On the other sides, the X-Ray field extend beyond the edge of the
Imaging Area shall be more than or equal to 0mm, and less than or equal to 5mm.

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Chapter 10. Verification Checks
6-3. X-ray to Bucky Test

1. Place XR-M film strip (PN: 5324611) at the chest wall edge and ensure that edge of the bucky is aligned
with the “X”marker on the XR-M film strip.
2. Make a manual exposure using the following parameters:
• 30kV
• 200mAs
3. Read the exposed deviation from the “X” marker.

Edge of X-ray Field Edge of Bucky

𝑫𝟓 = Deviation between X-ray field and Bucky

NOTE

On the XR-M film strip (PN: 5324611), the distance between the major "teeth" of the saw tooth
pattern is 10 mm, and the tooth-to-tooth distance is 2 mm.

4. Record measured value in the table below.

Step 1 Step 2

Result
Bucky XR-M deviation (mm),
Pass Fail
𝑫𝟓
(| 𝑫𝟓 | ≤ 2mm) (| 𝑫𝟓 | > 2mm)

* Acceptability criteria: X-ray shall be equal 2mm or not extend more than 2mm beyond the edge of the
patient support (𝑫𝟓 ) that is designed to be adjacent to the chest wall of the patient.

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Chapter 10. Verification Checks
Job Card CHK 008A – Phantom Image Quality Check
1. Supplies

• None

2. Tools

• Gain and Bad Pixel Map Calibration PMMA Block

• ACR Phantom

3. Required Effort

• Personnel : 1 Field Engineer

• Time : 20 minutes

4. Safety Precautions

• None

5. Prerequisites

• None

6. Procedure

6-1. Artifacts
1. Insert the Gain and Bad Pixel Map Calibration PMMA Block into the face shield rail.
2. Remove the Compression Paddle.
3. Take an image using Auto exposure.
4. Check that artifacts such as channelines or grid line in viewer mode of Senocrystal software.

6-2. Fixed Bad Pixel

1. Insert the Gain and Bad Pixel Map Calibration PMMA Block into the face shield rail.
2. Remove the Compression Paddle.
3. Take an image using Auto exposure.
4. Check that there is no fixed spike noise. If there is any spike noise, the surfaces of the Bucky and
grid may contain dust. Remove it and make sure again.

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Chapter 10. Verification Checks
NOTE

Check for any sign of oil leakage. The Beryllium Window must be perfectly clean to avoid
artifacts on the images.

6-3. Ghost Artifacts

1. Insert the Gain and Bad Pixel Map Calibration PMMA Block into the face shield rail.
2. Remove the Compression Paddle.
3. Take an image using Auto exposure.
4. Check that there are no ghost artifacts on the images in viewer mode of Senocrystal software.

6-4. Grid Artifacts

1. Insert the Gain and Bad Pixel Map Calibration PMMA Block into the face shield rail.
2. Remove the Compression Paddle.
3. Take an image using Auto exposure.
4. Check that there are no grid artifacts on the images in viewer mode of Senocrystal software.

6-5. Phantom Score

1. Place ACR phantom on the Bucky.
2. Lower the compression paddle to maximum compression force.
3. Take an image using Auto exposure.
4. Check that Scoring requirements in viewer mode of Senocrystal software:
Fibers: 4 or more, Specks: 3 or more, Masses: 3 or more

WARNING

If the test fails, It is strongly recommended to perform the calibration to avoid any collision or
entrapment with user.

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Chapter 10. Verification Checks
Job Card CHK 009A – MTF Test
1. Supplies

• None

2. Tools

• Bar pattern
• DICOM Viewer including ROI measuring function (ex. ImageJ)

3. Required Effort

• Personnel : 1 Field Engineer

• Time : 20 minutes

4. Safety Precautions

• None

5. Prerequisites

• None

6. Procedure

The test is designed to ensure that contrast is adequate over the 0-5 lp/mm spatial frequency range by obtaining
an estimate of the MTF (Modulation Transfer Function) values at 2 and 4 lp/mm.

1. Install Standard Collimator Plate and remove the paddle.

2. Set the C-arm angle to 0°.
3. Start SenoCrystal S/W.
4. Place the Bar pattern on the surface of Bucky as picture below.
a. Orient the pattern’s bars parallel to the anode-cathode axis (perpendicular to the chest wall edge of the
Bucky)
b. Position the edge of the bar pattern 60 mm from the chest wall surface of Bucky.

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Chapter 10. Verification Checks

60mm

[Figure 6-1] MTF Parallel

5. Make an exposure in Manual Mode (28kV, 80mAs).

6. Place the Bar pattern on the surface of Bucky as picture below.
a. Orient the pattern’s bars perpendicular to the anode-cathode axis (parallel to the chest wall edge of the
Bucky).
b. Position the edge of the bar pattern 60 mm from the chest wall surface of Bucky.

60mm

[Figure 6-2] MTF Perpendicular

7. Make an exposure in Manual Mode (28kV, 80mAs).
8. Run the ImageJ Program on the Desktop.

9. Open the (4) Raw image.

10. Adjust the image size for optimum visibility by using “Magnifying glass” icon ( ).

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Chapter 10. Verification Checks
11. Click the “Elliptical” icon ( ) to make ROI measurement.

12. Make the total 4 ROI as picture below.

a. Select an ROI containing only “space” material and then press “Ctrl + T” on Keyboard.
- When appear Result pop-up window, record the Mean and Std value in the table below.

b. Select an ROI containing only “bar” material and then press “Ctrl + T” on Keyboard.
- When appear Result pop-up window, record the Mean and Std value in the table below.

c. Set the largest ROI containing only the 2 lp/mm pattern. Adjust the size of the ROI to include as
much of the 2p/mm pattern group as possible.
- When appear Result pop-up window, record the Mean and Std value in the table below.

d. Set the largest ROI containing only the 4 lp/mm pattern. Adjust the size of the ROI to include as
much of the 4p/mm pattern group as possible.
- When appear Result pop-up window, record the Mean and Std value in the table below.

[Figure 6-3] MTF paralle

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Chapter 10. Verification Checks
13. Open the step(6) Raw image and Repeat the perpendicular MTF measurement in the same way as described
above.

[Figure 6-4] MTF Perpendicular

MTF Parallel

Mean Sd. MTF (%) PASS/FAIL

Space

Bar

MTF 2lp/mm

MTF 4lp/mm

MTF Perpendicular

Mean Sd. MTF (%) PASS/FAIL

Space

Bar

MTF 2lp/mm

MTF 4lp/mm

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Chapter 10. Verification Checks
• MTF Calculations

Use the following equations to estimate the MTF for the two frequency points:

𝑆𝑡𝑑𝐷𝑒𝑣2𝑙𝑝/𝑚𝑚
𝑀𝑇𝐹2𝑙𝑝/𝑚𝑚 = × 222
𝑚𝑒𝑎𝑛𝑠𝑝𝑎𝑐𝑒 − 𝑚𝑒𝑎𝑛𝑏𝑎𝑟
𝑆𝑡𝑑𝐷𝑒𝑣4𝑙𝑝/𝑚𝑚
𝑀𝑇𝐹4𝑙𝑝/𝑚𝑚 = × 222
𝑚𝑒𝑎𝑛𝑠𝑝𝑎𝑐𝑒 − 𝑚𝑒𝑎𝑛𝑏𝑎𝑟

• Action Limit

The system passes the MTF Measurement test if all of the following conditions are met:

- MTF Parallel at 2 lp/mm > 50% / MTF Parallel at 4 lp/mm > 15%

- MTF Perpendicular at 2 lp/mm >50% / MTF Perpendicular at 4 lp/mm > 15%

For each condition that is met, the Status will be passing

14. If the system fails the MTF Test, you should ensure that all test conditions are met and then repeat the test. If
the system still fails, it is recommended that you contact your GE Medical Systems Service Engineer.

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Chapter 10. Verification Checks
Job Card CHK 010A – Power Supply Board 12V
1. Supplies

• None

2. Tools

• Digital Multimeter

3. Required Effort

• Personnel : 1 Field Engineer

• Time : 20 minutes

4. Safety Precautions

• None

5. Prerequisites

[Figure 5-1] Power Supply Board 12V

6. Procedure

1. Switch ON Senographe Crystal system.

2. Check the voltage.
a. Board’s CN1 connector
Confirm voltage output (Use VAC mode).
i. Measure by placing COM (black) on pin No.3, +(red) on pin No. 1 and confirm that

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Chapter 10. Verification Checks
the voltage measured is 220VAC(±5%).
b. Board’s CN2 connector
Confirm voltage output (Use VDC mode).
i. Measure by placing COM (black) on pin No. 5,6 +(red) on pin No.1,2 and confirm
that the voltage measured is 12VDC(±5%).

Measured Result
Connector Pin No Upper Limit (V) Lower Limit (V)
(V) (Pass/Fail)
CN1 1 and 3 231 209
(one of)1,2
CN2 and 12.6 11.4
(one of)5,6
3. If the result fails at any value, replacement is necessary. Replace the Board.

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Chapter 10. Verification Checks
Job Card CHK 011A – Power Supply Board 24V
1. Supplies

• None

2. Tools

• Digital Multimeter

3. Required Effort

• Personnel : 1 Field Engineer

• Time : 20 minutes

4. Safety Precautions

• None

5. Prerequisites

[Figure 5-1] Power Supply Board 24V

6. Procedure

1. Switch ON Senographe Crystal system.

2. Check the voltage.
a. Board’s CN1 connector
Confirm voltage output (Use VAC mode).
i. Measure by placing COM (black) on pin No.3, +(red) on pin No. 1 and confirm that

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Chapter 10. Verification Checks
the voltage measured is 220VAC(±5%).
b. Board’s CN2 connector
Confirm voltage output (Use VDC mode).
i. Measure by placing COM (black) on pin No. 1,2,3,11,12,13 +(red) on pin
No.8,9,10,18,19,20 and confirm that the voltage measured is 24VDC(±5%).
Measured Result
Connector Pin No Upper Limit (V) Lower Limit (V)
(V) (Pass/Fail)
CN1 1 and 3 231 209
(one of)
1,2,3,11,12,13
CN2 25.2 22.8
and (one of )
8,9,10,18,19,20
3. If the result fails at any value, replacement is necessary. Replace the Board.

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Chapter 10. Verification Checks
Job Card CHK 012A – Power Supply Board 48V
1. Supplies

• None

2. Tools

• Digital Multimeter

3. Required Effort

• Personnel : 1 Field Engineer

• Time : 5 minutes

4. Safety Precautions

• None

5. Prerequisites

[Figure 5-1] Power Supply Board 48V

6. Procedure

1. Switch ON Senographe Crystal system.

2. Check the voltage.
a. Board’s CN1 connector
Confirm voltage output (Use VAC mode).
i. Measure by placing COM (black) on pin No.3, +(red) on pin No. 1 and confirm that

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Chapter 10. Verification Checks
the voltage measured is 220VAC(±5%).
b. Board’s CN2 connector
Confirm voltage output (Use VDC mode).
i. Measure by placing COM (black) on pin No. 5 +(red) on pin No.6 and confirm that
the voltage measured is 48VDC(±5%).

Measured Result
Connector Pin No Upper Limit (V) Lower Limit (V)
(V) (Pass/Fail)
CN1 1 and 3 231 209
CN2 5 and 6 50.4 45.6

3. If the result fails at any value, replacement is necessary. Replace the Board.

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Chapter 10. Verification Checks
Job Card CHK 013A – Detector Power Board
1. Supplies

• None

2. Tools

• Digital Multimeter

3. Required Effort

• Personnel : 1 Field Engineer

• Time : 10 minutes

4. Safety Precautions

• None

5. Prerequisites

[Figure 5-1] Detector Power Board

6. Procedure

1. Switch ON Senographe Crystal system.

2. Check the voltage.
a. Board’s CN3 connector
Confirm voltage output (Use VDC mode).
i. Measure by placing COM (black) on pin No. 2, +(red) on pin No. 1 and confirm that

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Chapter 10. Verification Checks
the voltage measured is 5V(±10%).
ii. Measure by placing COM (black) on pin No. 4, +(red) on pin No.3 and confirm that
the voltage measured is 5V(±10%).
iii. Measure by placing COM (black) on pin No. 6, +(red) on pin No. 5 and confirm that
the voltage measured is 7V(±10%).
3. Check if LED CR1, CR3, CR4, and CR5 are ON.

Measured Result
Connector Pin No Upper Limit (V) Lower Limit (V)
(V) (Pass/Fail)
1 and 2 5.5 4.5
CN3 3 and 4 5.5 4.5
5 and 6 7.7 6.3
4. If the result fails at any value, replacement is necessary. Replace the Board.

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Chapter 10. Verification Checks
Job Card CHK 014A – Main Controller Board
1. Supplies

• None

2. Tools

• Digital Multimeter

3. Required Effort

• Personnel : 1 Field Engineer

• Time : 10 minutes

4. Safety Precautions

• None

5. Prerequisites

[Figure 5-1] Main Controller Board

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Chapter 10. Verification Checks
6. Procedure

1. Switch ON Senographe Crystal system.

2. Check the voltage.
a. Board’s J4 connector
Confirm voltage output (Use VDC mode).
i. Measure the voltage between a pin No. 3 or 4 and pin No. 1 or 2 and confirm that
the voltage measured is 24VDC(±5%).
b. Board’s TP3 connector
Confirm voltage output (Use VDC mode).
i. Measure the voltage between a TP1 GND and TP3 and confirm that the voltage
measured is 5VDC(±5%).
c. Board’s TP2 connector
Confirm voltage output (Use VDC mode).
i. Measure the voltage between a TP1 GND and TP2 and confirm that the voltage
measured is 24VDC(±5%).
Measured Result
Connector Pin No Upper Limit (V) Lower Limit (V)
(V) (Pass/Fail)
(one of)1,2
J4 and (one 25.2 22.8
of)3,4
TP3 TP1 and TP3 5.25 4.75
TP2 TP1 and TP2 25.2 22.8

3. Check the LED states.

LED Function Color States
LED1 Operation Indicator BLUE Normally Flicker
LED2 DC24V Power Indicator RED Normally ON
LED3 DC5V Power Indicator GREEN Normally ON
4. If the result fails at any value, replacement is necessary. Replace the Board.

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Chapter 10. Verification Checks
Job Card CHK 015A – Compression Board
1. Supplies

• None

2. Tools

• Digital Multimeter

3. Required Effort

• Personnel : 1 Field Engineer

• Time : 10 minutes

4. Safety Precautions

• None

5. Prerequisites

[Figure 5-1] Compression Board

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Chapter 10. Verification Checks
6. Procedure

1. Switch ON Senographe Crystal system.

2. Check the voltage.
a. Board’s J10 connector
Confirm voltage output (Use VDC mode).
i. Measure by placing COM (black) on pin No. 2, 4 +(red) on pin No. 1 and confirm
that the voltage measured is 24VDC(±5%).
ii. Measure by placing COM (black) on pin No. 2, 4 +(red) on pin No. 3 and confirm that
the voltage measured is 12VDC(±5%).
b. Board’s TP(5VDC) connector
Confirm voltage output (Use VDC mode).
i. Measure by placing COM (black) on TP GND +(red) on TP(5VDC) and confirm that
the voltage measured is 5VDC(±10%).
c. Board’s TP(-5VDC) connector
Confirm voltage output (Use VDC mode).
i. Measure by placing COM (black) on TP GND +(red) on TP(-5VDC) and confirm that
the voltage measured is -5VDC(±10%).
d. Board’s TP(12VDC) connector
Confirm voltage output (Use VDC mode).
i. Measure by placing COM (black) on TP GND +(red) on TP(12VDC) and confirm that
the voltage measured is 12VDC(±5%).
e. Board’s TP(24VDC) connector
Confirm voltage output (Use VDC mode).
i. Measure by placing COM (black) on TP GND +(red) on TP(24VDC) and confirm that
the voltage measured is 24VDC(±5%).
Measured Result
Connector Pin No Upper Limit (V) Lower Limit (V)
(V) (Pass/Fail)

1 and (one of)2,4 25.2 22.8

J10
3 and (one of)2,4 12.6 11.4

TP(GND) and
TP (5VDC) 5.5 4.5
TP(5VDC)

TP(GND) and
TP (-5VDC) -5.5 -4.5
TP(-5VDC)

TP TP(GND) and
12.6 11.4
(12VDC) TP(12VDC)

TP TP(GND) and
25.2 22.8
(24VDC) TP(24VDC)

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Chapter 10. Verification Checks
3. Check the LED states.
LED Function Color States

D1 Operation Indicator GREEN Normally Flicker

Normally OFF
D2 Lamp GREEN
ON when the Lamp is On

Normally ON
D3 Break GREEN
OFF when the motor break releases

Normally OFF

D5 Compression Up Limit GREEN ON when the compression plate reaches

upper limit

Normally OFF

D6 Compression Down Limit GREEN ON when the compression plate reaches

lower limit

D9 DC24V Power Indicator GREEN Normally ON

D10 DC12V Power Indicator GREEN Normally ON

D11 DC5V Power Indicator GREEN Normally ON

Normally OFF

D12 RX Indicator with MAIN GREEN Flicker when the board communicates

with Main board

Normally OFF

D13 TX Indicator with MAIN GREEN Flicker when the board communicates

with Main board

4. If the result fails at any value, replacement is necessary. Replace the Board.

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Chapter 10. Verification Checks
Job Card CHK 016A – Rotation Board
1. Supplies

• None

2. Tools

• Digital Multimeter

3. Required Effort

• Personnel : 1 Field Engineer

• Time : 10 minutes

4. Safety Precautions

• None

5. Prerequisites

[Figure 5-1] Rotation Board

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Chapter 10. Verification Checks
6. Procedure

1. Switch ON Senographe Crystal system.

2. Check the voltage.
a. Board’s CN-DC24V connector
Confirm voltage output (Use VDC mode).
i. Measure by placing COM (black) on pin No. 2 +(red) on pin No. 1 and confirm that
the voltage measured is 24VDC(±5%).
b. Board’s TP(5VDC) connector
Confirm voltage output (Use VDC mode).
i. Measure by placing COM (black) on TP GND +(red) on TP(5VDC) and confirm that
the voltage measured is 5VDC(±5%).
c. Board’s TP(24VDC) connector
Confirm voltage output (Use VDC mode).
i. Measure by placing COM (black) on TP GND +(red) on TP(24VDC) and confirm
that the voltage measured is 24VDC(±5%).
Result
Connector Pin No Measured (V) Upper Limit (V) Lower Limit (V)
(Pass/Fail)

CN-DC24V 1 and 2 25.2 22.8

TP GND and
TP (5VDC) 5.25 4.75
TP(5VDC)

TP GND and
TP (24VDC) 25.2 22.8
TP(24VDC)

3. Check the LED states.

LED Function Color States

5V DC5V POWER INDICATOR GREEN Normally ON

24V DC24V POWER INDICATOR GREEN Normally ON

OP OPERATION INDICATOR GREEN Normally ON

IN1 ROTATION REFERENCE SENSOR GREEN Normally OFF

Normally OFF
IN2 ROTATION MOTOR SIGNAL GREEN
ON when the rotation motor operates

IN3 ROTATION 180 SENSOR GREEN Normally OFF

Normally OFF

RX-MAIN RX INDICATOR with MAIN GREEN Flicker when the board communicates

with Main board

TX-MAIN TX INDICATOR with MAIN GREEN Normally OFF

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Chapter 10. Verification Checks
LED Function Color States

Flicker when the board communicates

with Main board

Normally OFF

RX-MOT RX INDICATOR with ROTATION MOTOR GREEN Flicker when the board communicates

with rotation motor

Normally OFF

TX-MOT TX INDICATOR with ROTATION MOTOR GREEN Flicker when the board communicates

with rotation motor

4. If the result fails at any value, replacement is necessary. Replace the Board.

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Chapter 10. Verification Checks
Job Card CHK 017A – Upper Base Display Board
1. Supplies

• None

2. Tools

• Digital Multimeter

3. Required Effort

• Personnel : 1 Field Engineer

• Time : 10 minutes

4. Safety Precautions

• None

5. Prerequisites

[Figure 5-1] Base Display Up - Top

[Figure 5-2] Base Display Up - Bottom

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Revision 12 Service Manual Class M 5511225-8EN

Chapter 10. Verification Checks
6. Procedure

1. Switch ON Senographe Crystal system.

2. Check the voltage.
a. Board’s TP(5VDC) connector
Confirm voltage output (Use VDC mode).
i. Measure by placing COM (black) on TP GND, +(red) on TP(5VDC) and confirm that
the voltage measured is 5VDC(±5%).
b. Board’s TP(24VDC) connector
Confirm voltage output (Use VDC mode).
i. Measure by placing COM (black) on TP GND, +(red) on TP(24VDC) and confirm
that the voltage measured is 24VDC(±5%).
Result
Connector Pin No Measured (V) Upper Limit (V) Lower Limit (V)
(Pass/Fail)

TP GND and
TP (5VDC) 5.25 4.75
TP(5VDC)

TP GND and
TP (24VDC) 25.2 22.8
TP(24VDC)

3. Check the LED states.

LED Function Color States

5V DC5V Power Indicator GREEN Normally ON

24V DC24V Power Indicator GREEN Normally ON

OP Operation Indicator GREEN Normally Flicker

Normally OFF

RX-MAIN RX Indicator with MAIN GREEN Flicker when the board communicates with Main

board

Normally OFF

TX-MAIN TX Indicator with MAIN GREEN Flicker when the board communicates with Main

board

5. If the result fails at any value, replacement is necessary. Replace the Board.

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Chapter 10. Verification Checks
Job Card CHK 018A – Collector 1 Board
1. Supplies

• None

2. Tools

• None

3. Required Effort

• Personnel : 1 Field Engineer

• Time : 5 minutes

4. Safety Precautions

• None

5. Prerequisites

[Figure 5-1] Collector 1 Board

6. Procedure

1. Switch ON Senographe Crystal system.

2. Check if Jumper Pin located in the Collector 1 Board is inserted into AGND.
3. Check the LED states.

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Chapter 10. Verification Checks

LED Function Color States

5V DC5V Power Indicator GREEN Normally ON

24V DC24V Power Indicator GREEN Normally ON

Normally OFF
H-READY Hand Switch Ready GREEN
ON when ready switch is pressed

Normally OFF
H-EXP Hand Switch Exposure GREEN
ON when exposure switch is pressed

Normally OFF

G-RD Ready to Generator GREEN ON when the main board sends ready signal to

generator

Normally OFF

G-EXP Exposure to Generator GREEN ON when the main board sends exposure signal to

generator

Normally OFF

RDY-DONE Ready Done from Generator GREEN ON when the generator sends ready done signal to

main board

Normally OFF

EXP-DONE Exposure Done from Generator GREEN ON when the generator sends exposure done

signal to main board

Normally OFF
ARM-UP Foot Switch for Lift up GREEN
ON when the lift up of foot switch is pressed

Normally OFF
ARM-DOWN Foot Switch for Lift down GREEN
ON when the lift down of foot switch is pressed

Normally OFF

PAD-UP Foot Switch for COMP. UP GREEN ON when the compression up of foot switch is

pressed

Normally OFF

PAD-DOWN Foot Switch for COMP. DOWN GREEN ON when the compression down of foot switch is

pressed

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Chapter 10. Verification Checks
Job Card CHK 019A – Generator interface Board
1. Supplies

• None

2. Tools

• None

3. Required Effort

• Personnel : 1 Field Engineer

• Time : 5 minutes

4. Safety Precautions

• None

5. Prerequisites

[Figure 5-1] Generator Interface Board

6. Procedure

1. Switch ON Senographe Crystal system.

2. Check if Jumper Wire is connected between Pin 10 of J13 and Anode of D1.

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Revision 12 Service Manual Class M 5511225-8EN

Chapter 10. Verification Checks
Job Card CHK 020A – Main Board DIP Switch
1. Supplies

• None

2. Tools

• None

3. Required Effort

• Personnel : 1 Field Engineer

• Time : 5 minutes

4. Safety Precautions

• None

5. Prerequisites

[Figure 5-1] Main Board DIP Switch

6. Procedure

1. Switch ON the Senographe Crystal system.

2. Check if all S1_1~8 dip switches are OFF.

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Chapter 10. Verification Checks
Job Card CHK 021A – Compression Board DIP Switch
1. Supplies

• None

2. Tools

• None

3. Required Effort

• Personnel : 1 Field Engineer

• Time : 5 minutes

4. Safety Precautions

• None

5. Prerequisites

[Figure 5-1] Compression Board DIP Switch

6. Procedure

1. Switch ON Senographe Crystal system.

2. Check if all S3_1~4 dip switches located in the Compression Board are OFF.

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Revision 12 Service Manual Class M 5511225-8EN

Chapter 10. Verification Checks
Job Card CHK 022A – Emergency Switch 4 Pin Type
1. Supplies

• None

2. Tools

• Digital Multimeter

3. Required Effort

• Personnel : 1 Field Engineer

• Time : 10 minutes

4. Safety Precautions

• None

5. Prerequisites

• Remove the Generator Cover. (See Job Card PHY 014A - Remove/Reinstall Generator Covers)

[Figure 5-1] Emergency Cable Connection Circuit (4 Pin Type)

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Chapter 10. Verification Checks
6. Procedure

1. Switch OFF Senographe Crystal system.

2. Disconnect ‘J3-GEN-RDY-EXP connector’, ‘J4-EMG connector’ and ‘J14-IN connector’ of Generator
Interface Board.

a. Emergency Switch operation tests-1

Emergency Switches of Gantry
1. Use Resistance/Short Test mode.
2. Measure by placing COM (black) on pin No 10 of J3, +(red) on pin No. 11 of J3.
3. Confirm that the resistance measured is infinite when Left/Right emergency switches
of Gantry are pressed.

Measured Ω Result (Pass/Fail)

*The meter will flash "1.000" or "OL" to show infinite resistance.

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Revision 12 Service Manual Class M 5511225-8EN

Chapter 10. Verification Checks
Emergency Switch of Control Station
1. Use Resistance/Short Test mode.
2. Measure by placing COM (black) on pin No 1 of J4, +(red) on pin No. 2 of J4.
3. Confirm that the resistance measured is infinite when emergency switch of Control
Station is pressed.

Result
Measured Ω
(Pass/Fai)l

*The meter will flash "1.000" or "OL" to show infinite resistance.

b. Emergency Switch operation tests-2
Emergency Switches of Gantry
1. Use Resistance/Short Test mode.
2. Measure by placing COM (black) on pin No 6 of J14, +(red) on pin No. 4 of J14.
3. Confirm that the resistance measured not exceeds 5Ω when Left/Right emergency
switches of Gantry are pressed.

Result
Measured Ω Upper Limit
(Pass/Fai)l

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Chapter 10. Verification Checks
Emergency Switch of Control Station
1. Use Resistance/Short Test mode.
2. Measure by placing COM (black) on pin No 6 of J14, +(red) on pin No. 4 of J14.
3. Confirm that the resistance measured not exceeds 5Ω when emergency switch of
Control Station is pressed.
Result
Measured Ω Upper Limit
(Pass/Fai)l

3. Connect J3-GEN-RDY-EXR connector, J4-EMG connector and J14-IN connector of Generator Interface
Board.
4. Use Hexagonal Wrench 3 mm to reinstall 8 of the Wrench-M4_Bolts.
5. Reinstall the generator cover. (See Job Card PHY 014A - Remove/Reinstall Generator Covers).
c. Emergency Switch operation tests-3

Gantry emergency switches

1. Check operation of both Gantry emergency switches.
2. Check that Compression Clutch will be released when emergency switch is pressed.
3. Check that all movement of the Gantry will be stopped when emergency switch is
pressed.

Control station emergency switch

1. Check operation of Control station emergency switches.

2. Check that Compression Clutch will be release when emergency switch is pressed.
3. Check that all movement of the Gantry will be stopped when switch is pressed.

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Chapter 10. Verification Checks
Job Card CHK 023A – Collector 2 Board
1. Supplies

• None

2. Tools

• None

3. Required Effort

• Personnel : 1 Field Engineer

• Time : 5 minutes

4. Safety Precautions

• None

5. Prerequisites

[Figure 5-1] Collector 2 Board

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Chapter 10. Verification Checks
6. Procedure

1. Switch ON Senographe Crystal system.

2. Check the LED states.
LED Function Color States

Normally OFF
LAMP Lamp Key GREEN
ON when the lamp key is pressed

Normally OFF
NEXT Next Key GREEN
ON when the next key is pressed

Normally OFF
RELE Auto Release Key GREEN
ON when the auto-release key is pressed

Normally OFF
RO-L Rotation CW Key GREEN
ON when the rotation cw key is pressed

Normally OFF
RO-R Rotation CCW Key GREEN
ON when the rotation ccw key is pressed

Normally OFF
LF-DN Lift Down Key GREEN
ON when the lift down key is pressed

Normally OFF
LF-UP Lift Up Key GREEN
ON when the lift up key is pressed

Normally ON
BK-SNS Bucky Sensor GREEN
OFF when the bucky is detached

Noramlly ON
GR-REF Grid Reference Sensor GREEN
OFF when the gride position is abnormal

Normally OFF
UP-LMT Lift Up Limit Sensor GREEN
ON when the lift reaches upper limit

Normally OFF
UP-RDSW Lift Up Reed Switch GREEN
ON when the lift reaches upper reed switch

Normally OFF
DN-LMT Lift Down Limit Sensor GREEN
ON when the lift reaches lower limit

Normally OFF
DN-RDSW Lift Down Reed Switch GREEN
ON when the lift reaches lower reed switch

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Chapter 11. Generator

Chapter 11. Generator

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Revision 12 Service Manual Class M 5511225-8EN

Chapter 11. Generator
Scenario D/R 002A – Board Position Guide for Generator
• This chapter explains the maintenance items for each board on the Generator and details of the maintenance
procedures.
The position of the boards and each board’s information are as follows.

❸ ❹ ❺ ❻
❷ ❼

⓫ ❿

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Revision 12 Service Manual Class M 5511225-8EN

Chapter 11. Generator

⓮
⓭

[Figure 1] Board Position Guide for Generator

[Table 1] Generator Parts
No. Name Maintenance Method
1 Filament Driver Board See Job Card D/R 064A – Filament Driver Board
2 Generator Interface Board See Job Card D/R 065A – Generator Interface Board
3 HT Controller Board See Job Card D/R 074A – HT Controller Board
4 Low Voltage Power Supply See Job Card D/R 073A – Low Voltage Power Supply
5 Interface Control Board See Job Card D/R 075A – Interface Control Board
6 ON/OFF Relay 4PDT/110V See Job Card D/R 078A – ON/OFF Relay 4PDT/110V
7 ATP Console CPU Board See Job Card D/R 066A – ATP Console CPU Board
Charge/Discharge Monitor
8 See Job Card D/R 068A – Charge Discharge Monitor Board
Board
9 Input Rectifier Board See Job Card D/R 069A – Input Rectifier Board
10 IGBT 300A/600V See Job Card D/R 076A – IGBT 300A/600V
11 Rectifier SKKD 40F10 See Job Card D/R 077A – Rectifier SKKD 40F10
12 IPM Driver Board See Job Card D/R 067A – IPM Driver Board
13 Generator Noise Filter Main 1 See Job Card D/R 070A – Generator Noise Filter Main 1
14 Generator Noise Filter Main 2 See Job Card D/R 071A – Generator Noise Filter Main 2
15 LF-RAC See Job Card D/R 079A – LF-RAC

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Chapter 11. Generator
Job Card D/R 064A – Filament Driver Board
1. Supplies

• Filament Driver PCB (5212054)

2. Tools

• Standard Tools

3. Required Effort

• Personnel: 1 Field Engineer

• Time: 20 minutes

4. Safety Precautions

WARNING
The Senographe Crystal must be powered off per LOTO procedure. Switch OFF the electrical power
supply from the Mains Distribution Panel in the room. Apply an appropriate LOTO padlock and label.
(See Job Card LOTO 001A – Lock-Out/Tag-Out (LOTO) Procedures)

CAUTION
-Wear protective (latex-coated) gloves to prevent the equipment from damage and the hands from
injury.
-Never place the disassembled parts or components on the ground, as this may contaminate or
damage the parts or components. Ensure that you put the parts and components on the clean, soft,
and dry cloth.

5. Prerequisites

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Revision 12 Service Manual Class M 5511225-8EN

Chapter 11. Generator
6. Procedure

CAUTION

-Be careful when removing the Generator Assembly since it is heavy.

-This heavy part may fall down during procedure it could generate collision or entrapment.

6-1. Removal of the Filament Driver Board

1. Switch OFF the Senographe Crystal electrical power.

2. Remove the Generator cover (See Job Card PHY 014A - Remove/Reinstall Generator Cover).
3. Remove the 6 holding screws on the Plastic cover and take off the Plastic cover (3 mm Allen key).

4. Disconnect all connectors from the Board (Flat screwdriver).

5. Remove the 4 Allen screws on the board.

6. Remove the Filament Driver Board.

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Revision 12 Service Manual Class M 5511225-8EN

Chapter 11. Generator
6-2. Reinstallation of the Filament Driver Board

Reverse the process as follows:

1. Replace the new Filament Driver Board in place.
2. Set jumper W1 to the “A” (installed) position in the new Filament Control Board.

A B

3. Use 4 Allen screws to fix the Filament Driver Board in place.

4. Connect all the previously removed connectors.
5. Switch ON the Senographe Crystal electrical power.
6. Check the Generator is operational.
7. Switch OFF the Senographe Crystal electrical power.
8. Use the 6 screws to fix the Plastic Cover in place (3mm Allen key).
9. Reinstall the Generator cover (See Job Card PHY 014A - Remove/Reinstall Generator Covers).

7. Completion

7-1. Generator mA Auto Calibration

• Job Card CAL 010A – Generator mA Auto Calibration

7-2. kV Calibration

• Job Card CAL 011A – kV Calibration

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Revision 12 Service Manual Class M 5511225-8EN

Chapter 11. Generator
Job Card D/R 065A – Generator Interface Board
1. Supplies

• Generator Interface PCB ASS’Y (5719529)

2. Tools

• Standard Tools

3. Required Effort

• Personnel: 1 Field Engineer

• Time: 20 minutes

4. Safety Precautions

WARNING
The Senographe Crystal must be powered off per LOTO procedure. Switch OFF the electrical power
supply from the Mains Distribution Panel in the room. Apply an appropriate LOTO padlock and label.
(See Job Card LOTO 001A – Lock-Out/Tag-Out (LOTO) Procedures)

CAUTION
-Wear protective (latex-coated) gloves to prevent the equipment from damage and the hands from
injury.
-Never place the disassembled parts or components on the ground, as this may contaminate or
damage the parts or components. Ensure that you put the parts and components on the clean, soft,
and dry cloth.

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Chapter 11. Generator
5. Prerequisites

J3

J14-IN
J3 –GEN- RDY-EXP

J14-OUT

J4-EMG

J1-RDY-EXP
J2-24V

6. Procedure

CAUTION

-Be careful when removing the Generator Assembly since it is heavy.

-This heavy part may fall down during procedure it could generate collision or entrapment.

6-1. Removal of the Generator Interface Board

1. Switch OFF the Senographe Crystal electrical power.

2. Remove the Generator cover (See Job Card PHY 014A - Remove/Reinstall Generator Cover).
3. Remove the 6 holding screws on the Plastic cover and take off the Plastic cover (3 mm Allen key).

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Revision 12 Service Manual Class M 5511225-8EN

Chapter 11. Generator
4. Disconnect the all connectors from the Generator Interface Board.

5. Remove the 4 Allen screws on the board.

6. Remove the Generator Interface Board.

6-2. Reinstallation of the Generator Interface Board

Reverse the process as follows:

1. Replace the new Generator Interface Board in place.
2. Use 4 Allen screws to fix the Generator Interface Board in place (3mm Allen Key).
3. Connect each cable (149C, 150C, 151C, 152C, 169C, 206C and J14-IN) to the new Generator Interface
Board.

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Revision 12 Service Manual Class M 5511225-8EN

Chapter 11. Generator

206C

J14-IN
169C

149C

152C

151C
150C

4. Switch ON the Senographe Crystal electrical power.

5. Check the Generator is operational.
6. Switch OFF the Senographe Crystal electrical power.
7. Use the 6 screws to fix the Plastic Cover in place (3mm Allen key).
8. Reinstall the Generator cover (See Job Card PHY 014A - Remove/Reinstall Generator Covers).

7. Completion

• None

Page no. 862

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Revision 12 Service Manual Class M 5511225-8EN

Chapter 11. Generator
Job Card D/R 066A – ATP Console CPU Board
1. Supplies

• ATP Console Board (5759659)

2. Tools

• Standard Tools

3. Required Effort

• Personnel: 1 Field Engineer

• Time: 30 minutes

4. Safety Precautions

WARNING
The Senographe Crystal must be powered off per LOTO procedure. Switch OFF the electrical power
supply from the Mains Distribution Panel in the room. Apply an appropriate LOTO padlock and label.
(See Job Card LOTO 001A – Lock-Out/Tag-Out (LOTO) Procedures)
CAUTION
-Wear protective (latex-coated) gloves to prevent the equipment from damage and the hands from
injury.
-Never place the disassembled parts or components on the ground, as this may contaminate or
damage the parts or components. Ensure that you put the parts and components on the clean, soft,
and dry cloth.

5. Prerequisites

• Check the DIP Switch –See Job Card CFG 002A – Generator Dip Switch Configuration

Page no. 863

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Revision 12 Service Manual Class M 5511225-8EN

Chapter 11. Generator

Board
J6 SW4
SW1 SW3 SW2 JP13 JP4
J13 J1 J2 J3 J4 J5 J7 J8

JP5

JP7, 8, 21 & 22

J9

J14
U23 U24
U8 J10, J11, J16

NOTE

For Generators with a Serial Connection (ATP located within the Power Cabinet), Connectors J6,
J9, J10, J11 and J16 are not used.

6. Procedure

CAUTION

-Be careful when removing the Generator Assembly since it is heavy.

-This heavy part may fall down during procedure it could generate collision or entrapment.

6-1. Removal of the ATP Console Board

1. Switch OFF the Senographe Crystal electrical power.

2. Remove the Generator cover (See Job Card PHY 014A - Remove/Reinstall Generator Cover).
3. Remove the 2 holding screws (4 mm Allen key)

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Revision 12 Service Manual Class M 5511225-8EN

Chapter 11. Generator

4. Open the Generator Panel.

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Revision 12 Service Manual Class M 5511225-8EN

Chapter 11. Generator
5. Disconnect the cables from the ATP Console CPU Board. (Cable: J8, J1,J2,J3,J14)

J8

U24

J3
J2
J1

J14

6. Check the label on the U24 and make sure the version of U24 is V6R8.2.
7. Take the U24 out of ATP Console CPU Board for putting it on the new ATP Console CPU Board.

8. Remove the 5 holding screws. (3mm Allen key)

9. Remove the ATP Console CPU Board.

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Revision 12 Service Manual Class M 5511225-8EN

Chapter 11. Generator
6-2. Reinstallation of the ATP Console Board

Reverse the process as follows:

1. Replace the new ATP Console CPU Board in place.
2. Use 5 screws to fix the ATP Console CPU Board in place (3mm Allen key).
3. Check the label on the U24 and make sure the version of U24 is V6R8.2.
4. Put U24 on the new ATP Console CPU Board as below.

5. Connect the cables to the ATP Console CPU Board (Cable: J8, J1,J2,J3).
6. Switch ON the Senographe Crystal electrical power.
7. If the Generator, Gantry and Control Station turned on properly, no further action is required. If not, perform
the below procedure to fix it.
8. Switch OFF the Senographe Crystal electrical power.
9. Switch OFF the main power.
10. Change the position of the 197C cable to (2) from (1) as below.

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Revision 12 Service Manual Class M 5511225-8EN

Chapter 11. Generator
11. Set the Generator dip switche for Service Mode as below.

Service mode (ATP Console CPU B/D 3024SW2)

ON

OFF 1 2 3 4

NOTE

When you set the Dip switch refer to Job Card CFG 002A – Generator Dip Switch Configuration

12. Switch ON the Senographe Crystal electrical power.

13. Switch ON the Senographe Crystal System.
14. Check the Generator is operational.
15. Check whether the LED DS1 is ON and the LED DS2 does flicker.
16. Set the Equipment Calibration Code to D07 (See Scenario CAL 001A – Gantry Calibration Guide)
17. Log in to the Window (windows account: svc/Password: 1234)
18. Run the TechService program.
19. Click the RESET ERROR button.

20. Click the Close button to exit the TechService program.

21. Run the TechService program again.

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Revision 12 Service Manual Class M 5511225-8EN

Chapter 11. Generator
22. Check the displayed software versions on the result box.

23. Click the Close button to exit the TechService program.

24. Switch OFF the Senographe Crystal System.
25. Set the Generator dip switches for Application as below.

Application mode (ATP Console CPU B/D

3024SW2)

ON

OFF 1 2 3 4

NOTE

When you set the Dip switch refer to Job Card CFG 002A – Generator Dip Switch Configuration

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Revision 12 Service Manual Class M 5511225-8EN

Chapter 11. Generator
26. Reposition the 197C cable to (1) from (2) as below.

197C

27. Switch ON the Senographe Crystal electrical power.

28. Check whether the Generator, Gantry and Control Station are turned on properly.
NOTE

If the error persists after having changed the Board, replace the old components U23 and U18 with
the ones supplied with the new Board then Repeat the step 10 to 27.

NOTE
If Error 10 (E10) appears during startup, follow the steps below:
1. Switch OFF the Generator.
2. Repeat the step 10 to 27 for resetting the error.
29. Switch OFF the Senographe Crystal electrical power.
30. Close the Generator panel.
31. Use the 2 screws to fix the Generator Panel in place (3mm Allen key).
32. Reinstall the Generator cover (See Job Card PHY 014A - Remove/Reinstall Generator Covers).

7. Completion

WARNING

Calibration is necessary. Perform the calibration to make sure that equipment will function properly.

7-1 Set Default Value in Techservice

• Job Card CAL 013A – Set Generator Default Value in Techservice

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Revision 12 Service Manual Class M 5511225-8EN

Chapter 11. Generator
7-2 mA Auto Calibration

• Job Card CAL 010A – Generator mA Auto Calibration

7-3 kV Calibration

5- Job Card CAL 011A – kV Calibration

7-4. Check the Image Quality

• Job Card CHK 008A – Phantom Image Quality Check

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Revision 12 Service Manual Class M 5511225-8EN

Chapter 11. Generator
Job Card D/R 067A – IPM Driver Board
1. Supplies

• IPM Driver PCB (5759661)

2. Tools

• Standard Tools

3. Required Effort

• Personnel: 1 Field Engineer

• Time: 20 minutes

4. Safety Precautions

CAUTION
Make sure that the Main Storage Capacitors of the High Voltage Inverter do not contain any residual
charge. Wait until the light emitting diodes on the Charge-Discharge Monitor Boards are OFF.
Approximately 3 minutes after the unit is Turnted OFF. Check that the measured voltage between
positive and negative DC voltage wires on the Input Rectifier Board < 10 VDC.

WARNING
The Senographe Crystal must be powered off per LOTO procedure. Switch OFF the electrical power
supply from the Mains Distribution Panel in the room. Apply an appropriate LOTO padlock and label.
(See Job Card LOTO 001A – Lock-Out/Tag-Out (LOTO) Procedures)

CAUTION
-Wear protective (latex-coated) gloves to prevent the equipment from damage and the hands from
injury.
-Never place the disassembled parts or components on the ground, as this may contaminate or
damage the parts or components. Ensure that you put the parts and components on the clean, soft,
and dry cloth.

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Revision 12 Service Manual Class M 5511225-8EN

Chapter 11. Generator
5. Prerequisites

6. Procedure

CAUTION

-Be careful when removing the Generator Assembly since it is heavy.

-This heavy part may fall down during procedure it could generate collision or entrapment.

6-1. Removal of the IPM Driver Board

1. Switch OFF the Senographe Crystal electrical power.

2. Remove the Generator cover (See Job Card PHY 014A - Remove/Reinstall Generator Cover).
3. Remove the 2 holding screws (4 mm Allen key).

4. Open the Generator Panel.

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Revision 12 Service Manual Class M 5511225-8EN

Chapter 11. Generator
5. Remove 2 holding plastic screws to remove the protective cover as below.

6. Disconnect the J1 and J2 Connectors from the IPM Driver Board (Flat screwdriver).

J1 J2

7. Remove the 2 screws on the Board (Flat screwdriver).

IGBT’s Connector Pins Connector

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Revision 12 Service Manual Class M 5511225-8EN

Chapter 11. Generator

CAUTION

The IGBT’s Connector Pins are fragile, so handle it with special care.

8. Remove the IPM Driver Board by pulling it gently.

6-2. Reinstallation of the IPM Driver Board

Reverse the process as follows:

1. Replace the new IPM Driver Board.
2. Ensure that the IGBT’s Connection pins line up with the connectors on the Board.

IGBT’s Connector Pins

IGBT’s Connector Pins Connector

3. Use 2 Allen screws to fix the IPM Driver Board in place.

4. Connect the J1 and J2 Connector.
5. Switch ON the Senographe Crystal electrical power.

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Revision 12 Service Manual Class M 5511225-8EN

Chapter 11. Generator
6. Check the Generator is operational.
7. Switch OFF the Senographe Crystal electrical power.
8. Close the Generator panel.
9. Use the 2 screws to fix the Generator Panel in place (3mm Allen key).
10. Reinstall the Generator cover (See Job Card PHY 014A - Remove/Reinstall Generator Covers).

7. Completion

7-1. Check the Image Quality

• Job Card CHK 008A – Phantom Image Quality Check

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Revision 12 Service Manual Class M 5511225-8EN

Chapter 11. Generator
Job Card D/R 068A – Charge Discharge Monitor Board
1. Supplies

• Charge Discharge Monitor PCB (2197287)

2. Tools

• Standard Tools

3. Required Effort

• Personnel: 1 Field Engineer

• Time: 20 minutes

4. Safety Precautions

CAUTION
Make sure that the Main Storage Capacitors of the High Voltage Inverter do not contain any residual
charge. Wait until the light emitting diodes on the Charge-Discharge Monitor Boards are OFF.
Approximately 3 minutes after the unit is Turnted OFF. Check that the measured voltage between
positive and negative DC voltage wires on the Input Rectifier Board < 10 VDC.

WARNING
The Senographe Crystal must be powered off per LOTO procedure. Switch OFF the electrical power
supply from the Mains Distribution Panel in the room. Apply an appropriate LOTO padlock and label.
(See Job Card LOTO 001A – Lock-Out/Tag-Out (LOTO) Procedures)

CAUTION
-Wear protective (latex-coated) gloves to prevent the equipment from damage and the hands from
injury.
-Never place the disassembled parts or components on the ground, as this may contaminate or
damage the parts or components. Ensure that you put the parts and components on the clean, soft,
and dry cloth.

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Chapter 11. Generator
5. Prerequisites

DS1

P2

P1

Board Reference
DC BUS Connection Wire (+) DC BUS Connection Wire (-)

6. Procedure

CAUTION

-Be careful when removing the Generator Assembly since it is heavy.

-This heavy part may fall down during procedure it could generate collision or entrapment.

6-1. Removal of the Charge Discharge Monitor Board

1. Switch OFF the Senographe Crystal electrical power.

2. Remove the Generator cover (See Job Card PHY 014A - Remove/Reinstall Generator Cover).
3. Remove the 2 holding screws (4 mm Allen key).

4. Open the Generator Panel.

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Chapter 11. Generator
5. Remove 2 holding plastic screws to remove the protective cover as below.

6. Disconnect the P1 and P2 Connectors from the Charge Discharge Monitor Board.

P2

P1

DC Bus (-)

DC Bus (+)

7. Remove the 2 Allen screws on the Board.

8. Remove the DC BUS wires (+) and (-) on the Board.
9. Remove the Charge Discharge Monitor Board.

6-2. Reinstallation of the Charge Discharge Monitor Board

Reverse the process as follows:

1. Replace the new Charge Discharge Monitor Board.
2. Reinstall the DC BUS wires (+) and (-).
3. Reinstall the 2 Allen screws on the board.
WARNING

Make sure that the DC BUS wires (+) and (-) are correctly connected and secured.

4. Switch ON the Senographe Crystal electrical power.

5. Check for correct operation that:

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Chapter 11. Generator
a. LED DS1 is ON.
b. Measure the voltage in Resistor R4. It must be 0 VDC.
c. Switch OFF the Senographe Crystal electrical power and wait three minutes for the Main
Storage Capacitors to discharge.
WARNING
Residual voltage stored in the main storage capacitors can be dangerous. Ensure that the main
storage capacitors are fully discharged before you handle the Inverter board. Wait at least three
minutes for the capacitors to discharge.

d. LED DS1 is OFF.

e. Measure the voltage in Resistor R4, It must be 0 VDC or close to 0 VDC (less than 10 VDC).
f. Measure the voltage at DC BUS, it must be 0 VDC (less than 10 VDC).
6. Switch OFF the Senographe Crystal electrical power.
7. Close the Generator panel.
8. Use 2 Allen screws to fix the generator frame.
9. Reinstall the Generator cover (See Job Card PHY 014A - Remove/Reinstall Generator Cover).

7. Completion

7-1. Check the Image Quality

• Job Card CHK 008A – Phantom Image Quality Check

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Chapter 11. Generator
Job Card D/R 069A – Input Rectifier Board
1. Supplies

• Input Rectifier PCB (5759662)

2. Tools

• Standard Tools
• 7mm spanner

3. Required Effort

• Personnel: 1 Field Engineer

• Time: 30 minutes

4. Safety Precautions

CAUTION
Make sure that the Main Storage Capacitors of the High Voltage Inverter do not contain any residual
charge. Wait until the light emitting diodes on the Charge-Discharge Monitor Boards are OFF.
Approximately 3 minutes after the unit is Turnted OFF. Check that the measured voltage between
positive and negative DC voltage wires on the Input Rectifier Board < 10 VDC.

WARNING
The Senographe Crystal must be powered off per LOTO procedure. Switch OFF the electrical power
supply from the Mains Distribution Panel in the room. Apply an appropriate LOTO padlock and label.
(See Job Card LOTO 001A – Lock-Out/Tag-Out (LOTO) Procedures)

CAUTION
-Wear protective (latex-coated) gloves to prevent the equipment from damage and the hands from
injury.
-Never place the disassembled parts or components on the ground, as this may contaminate or
damage the parts or components. Ensure that you put the parts and components on the clean, soft,
and dry cloth.

5. Prerequisites

Board Reference

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Chapter 11. Generator
6. Procedure

CAUTION

-Be careful when removing the Generator Assembly since it is heavy.

-This heavy part may fall down during procedure it could generate collision or entrapment.

6-1. Removal of the Input Rectifier Board

1. Switch OFF the Senographe Crystal electrical power.

2. Remove the Generator cover (See Job Card PHY 014A - Remove/Reinstall Generator Cover).
3. Remove the 4 holding screws (hexagonal wrench 3 mm).

4. Open the Generator panel.

5. Disconnect the Ground cable on the Generator back panel.

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Chapter 11. Generator
6. Remove the 2 nuts (1) to remove the Power Cable (hex nut 7 mm).

Ground Cable

Power Cable

❶ ❷

7. Remove the 2 holding nuts (2) to remove the Ground Cable (hex nut 7 mm).
8. Disconnect the Ground cable (yellow and green wires) on the under the inside of generator as blow (hex
nut 7 mm).

Ground Cable

9. Remove the Input Rectifier PCB.

6-2. Reinstallation of the Input Rectifier Board

Reverse the process as follows:

1. Replace the new Input Rectifier Board.
2. Connect the Ground cable on the under the inside of generator (hex nut 7 mm).
3. Place the Input Rectifier Board and align the nuts.
4. Use 2 nuts to fix the Input Rectifier Board in place (hex nut 7 mm).
5. Connect Power cable and use 2 nuts to install the Power cable (hex nut 7 mm).

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Chapter 11. Generator
6. Connect Ground cable on the Generator back panel.
7. Switch ON the Senographe Crystal electrical power.
8. Check the Generator is operational.
9. Switch OFF the Senographe Crystal electrical power.
10. Close the Generator panel.
11. Use the 2 screws to fix the Generator Panel in place (3mm Allen key).
12. Reinstall the Generator cover (See Job Card PHY 014A - Remove/Reinstall Generator Covers).

7. Completion

• None

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Chapter 11. Generator
Job Card D/R 070A – Generator Noise Filter Main 1
1. Supplies

• Generator Noise Filter Main 1 (5719530, Generator Noise Filter Main1)

2. Tools

• Standard Tools

3. Required Effort

• Personnel: 1 Field Engineer

• Time: 25 minutes

4. Safety Precaution

WARNING
The Senographe Crystal must be powered off per LOTO procedure. Switch OFF the electrical power
supply from the Mains Distribution Panel in the room. Apply an appropriate LOTO padlock and label.
(See Job Card LOTO 001A – Lock-Out/Tag-Out (LOTO) Procedures)

CAUTION
-Wear protective (latex-coated) gloves to prevent the equipment from damage and the hands from
injury.
-Never place the disassembled parts or components on the ground, as this may contaminate or
damage the parts or components. Ensure that you put the parts and components on the clean, soft,
and dry cloth.

5. Prerequisites

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Chapter 11. Generator
6. Procedure

CAUTION

-Be careful when removing the Generator Assembly since it is heavy.

-This heavy part may fall down during procedure it could generate collision or entrapment.

6-1. Removal of the Generator Noise Filter Main 1

1. Switch OFF the Senographe Crystal electrical power.

2. Remove the Generator cover (See Job Card PHY 014A - Remove/Reinstall Generator Cover).
3. Remove the 6 holding screws (4 mm Allen key).

4. Open the Generator Panel.

5. Pull out the sliding panel.

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Chapter 11. Generator
6. According to existence of Terminal Block, the Noise Filter 1 has different Cable connections.

[Figure 6-1-1] Generator Base Plate (Left: PN 5487337-3, Right: PN 5487337-2)

A. If it has Terminal Block (PN 5487337-3)

i. Remove the cables connected to the Noise Filter 1 output/input (Cable: 182C, 198C,
200C(L), 200C(N), 196C(L), 196C(N), 154-2C(L), 154-2C(N)) (Use spanner 10mm).

Output Input

B. If it has no Terminal Block (PN 5487337-2)

i. Remove the cables connected to the Noise Filter 1 output/input (Cable: 100C(N),
100C(L), 182C, 200C(L), 200C(N), 196C(L), 196C(N),) (Use spanner 10mm)..

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Chapter 11. Generator

Input Output

7. Loosen the 4 mounting bolts at the both side of Generator Noise Filter Main 1 (Use spanner 10mm).
8. Remove the Generator Noise Filter Main 1 from the panel.

6-2. Reinstallation of the Generator Noise Filter Main 1

Reverse the process as follows:

1. Replace the new Generator Noise Filter Main 1.
2. Reinstall the 4 bolts on the panel.
3. Connect the cable 182C, 200C(L), 200C(N), 196C(L) and 196C(N) to the Noise Filter 1 Output.
4. If it has Terminal Block, Connect the cable 154-1(L) and 154-2C(N) to the Noise Filter 1 Input.
5. If it has no Terminal Block, Connect the cable 100C(N) and 100C(L)) to the Noise Filter 1 Input.
6. Push the sliding panel into generator.
7. Switch ON the Senographe Crystal electrical power.
8. Check the Generator is operational.
9. Switch OFF the Senographe Crystal electrical power.
10. Close the Generator panel.
11. Use the 6 screws to fix the Generator Panel in place (3mm Allen key).
12. Reinstall the Generator cover (See Job Card PHY 014A - Remove/Reinstall Generator Covers).

7. Completion

7-1. Check the Gantry Boots up properly

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Chapter 11. Generator
Job Card D/R 071A – Generator Noise Filter Main 2
1. Supplies

• Generator Noise Filter Main 2 (5719531, Generator Nosie Filter Main2)

2. Tools

• Standard Tools

3. Required Effort

• Personnel: 1 Field Engineer

• Time: 25 minutes

4. Safety Precaution

WARNING
The Senographe Crystal must be powered off per LOTO procedure. Switch OFF the electrical power
supply from the Mains Distribution Panel in the room. Apply an appropriate LOTO padlock and label.
(See Job Card LOTO 001A – Lock-Out/Tag-Out (LOTO) Procedures)

CAUTION
-Wear protective (latex-coated) gloves to prevent the equipment from damage and the hands from
injury.
-Never place the disassembled parts or components on the ground, as this may contaminate or
damage the parts or components. Ensure that you put the parts and components on the clean, soft,
and dry cloth.

5. Prerequisites

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Chapter 11. Generator
6. Procedure

CAUTION

-Be careful when removing the Generator Assembly since it is heavy.

-This heavy part may fall down during procedure it could generate collision or entrapment.

6-1. Removal of the Generator Noise Filter Main 2

1. Switch OFF the Senographe Crystal electrical power.

2. Remove the Generator cover (See Job Card PHY 014A - Remove/Reinstall Generator Cover).
3. Remove the 6 holding screws. (4 mm Allen key)

4. Open the Generator Panel.

5. Pull out the sliding panel.

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Chapter 11. Generator
6. Remove the cables connected to the Noise Filter Main 2 output/input (Cable: 199C, 102C(L), 102C(N),
197C(L), 197C(N)). (Use spanner 7mm)
7. Remove the 2 capacitors from the Generator Noise Filter Main 2 (Use spanner 7mm).

8. Loosen the 2 holding nuts of Generator Noise Filter Main 2 (Use spanner 7mm).
9. Remove the Generator Noise Filter Main 2 from the panel.

6-2. Reinstallation of the Generator Noise Filter Main 2

Reverse the process as follows:

1. Replace the new Generator Noise Filter Main 2.
2. Use 2 nuts to fix the new one in place (Use spanner 7mm).
3. Connect the cable 199C, 102C(L), and 102C(N)to the Noise Filter 2 Output.
4. Connect the cable 197C(L), and 197C(N) to the Noise Filter 2 Input.
5. Connect 2 film capacitors (Use spanner 7mm).
6. Push the sliding panel into generator.
7. Switch ON the Senographe Crystal electrical power.
8. Check the Generator is operational.
9. Switch OFF the Senographe Crystal electrical power.
10. Close the Generator panel.
11. Use the 6 screws to fix the Generator Panel in place (3mm Allen key).
12. Reinstall the Generator cover (See Job Card PHY 014A - Remove/Reinstall Generator Covers).

7. Completion

• Check the Gantry Boots up properly

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Chapter 11. Generator
Job Card D/R 072A – Power Cable 200C
1. Supplies

• Power Cable 200C (5669681, Power Cable 200C)

2. Tools

• Standard Tools

3. Required Effort

• Personnel: 1 Field Engineer

• Time: 35 minutes

4. Safety Precaution

WARNING
The Senographe Crystal must be powered off per LOTO procedure. Switch OFF the electrical power
supply from the Mains Distribution Panel in the room. Apply an appropriate LOTO padlock and label.
(See Job Card LOTO 001A – Lock-Out/Tag-Out (LOTO) Procedures)

CAUTION
-Wear protective (latex-coated) gloves to prevent the equipment from damage and the hands from
injury.
-Never place the disassembled parts or components on the ground, as this may contaminate or
damage the parts or components. Ensure that you put the parts and components on the clean, soft,
and dry cloth.

5. Prerequisites

• None

6. Procedure

CAUTION

-Be careful when removing the Generator Assembly since it is heavy.

-This heavy part may fall down during procedure it could generate collision or entrapment.

6-1. Removal of the Power Cable 200C

1. Switch OFF the Senographe Crystal electrical power.

2. Remove the Generator cover (See Job Card PHY 014A - Remove/Reinstall Generator Cover).

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Chapter 11. Generator
3. Remove the 6 holding screws. (4 mm Allen key)

4. Open the Generator Panel.

5. Pull out the sliding panel.

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Chapter 11. Generator
6. According to existence of Terminal Block, the Power Cable 200C has different Cable connections.

[Figure 6-1-1] Generator Base Plate (Left: PN 5487337-3, Right: PN 5487337-2)

B. If it has Terminal Block (PN 5487337-3)

i. Remove the Power cables connected to the Noise Filter 1 output (Cable: 200C(L), 200C(N))
(Use spanner 10mm).

Output
Input
A. If it has no Terminal Block (PN 5487337-2)
i. Remove the Power cables connected to the Noise Filter 1 output (Cable: 200C(L),
200C(N)) (Use spanner 10mm).

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Chapter 11. Generator

Input Output

6-2. Reinstallation of the Power Cable 200C

Reverse the process as follows:

1. Connect the Power cable 200C(L) and 200C(N) to the Noise Filter 1 Output.
2. Push the sliding panel into generator.
3. Switch ON the Senographe Crystal electrical power.
4. Check the Generator is operational.
5. Switch OFF the Senographe Crystal electrical power.
6. Close the Generator panel.
7. Use the 6 screws to fix the Generator Panel in place (3mm Allen key).
8. Reinstall the Generator cover (See Job Card PHY 014A - Remove/Reinstall Generator Covers).

7. Completion

7-1. Check the Gantry Boots up properly

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Chapter 11. Generator
Job Card D/R 045A – Generator Assembly
1. Supplies

• Generator Assembly (5487337-2 or 5487337-3 GENERATOR ASSY)

2. Tools

• Standard Tools

3. Required Effort

• Personnel: 1 Field Engineer

• Time: 110 minutes

4. Safety Precautions

WARNING
The Senographe Crystal must be powered off per LOTO procedure. Switch OFF the electrical power
supply from the Mains Distribution Panel in the room. Apply an appropriate LOTO padlock and label.
(See Job Card LOTO 001A – Lock-Out/Tag-Out (LOTO) Procedures)

5. Prerequisites

11. None

6. Procedure

CAUTION

-Be careful when removing the Generator Assembly since it is heavy.

-This heavy part may fall down during procedure it could generate collision or entrapment.

6-1. Removal of the Generator Assembly

1. Switch OFF the Senographe Crystal electrical power.

2. Remove the Generator cover (See Job Card PHY 014A - Remove/Reinstall Generator Cover).

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Chapter 11. Generator
3. Remove the 6 holding screws. (4 mm Allen key)

4. Disconnect the cable from the Generator assembly.

(101C, 103C, 198C: Use monkey spanner/ 138C: Use driver#1(-)/100C: Use spanner 7mm/200c: Use
spanner 7mm/102C, 182C, 199C: Use spanner 7mm)

Filament/Starter Cable
Serial Communication Cable (J5)
(A8448-01) High Voltage Cable (HV Cable)

LEFT Right

Generator Earth Cable (101C) Gantry Earth Cable (103C)

Control Station Earth Cable (A6383-02) HV Earth Cable

[Figure 6-1-1] Top view of Generator

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Chapter 11. Generator

Interface Cable between the Generator and Gantry (169C)

[Figure 6-1-2] Front view of Generator

Communication Cable (between the Gantry

and the Generator (138C)

[Figure 6-1-3] Front Door of Generator

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Chapter 11. Generator
A. If it has Terminal Block (PN 5487337-3)

200C, 182C 100C 102C

B. If it has no Terminal Block (PN 5487337-2)

100C, 182C 200C 102C

[Figure 6-1-4] Base plate according to existence of terminal block

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Chapter 11. Generator
6-2. Reinstallation of the Generator Assembly

• Check whether the 197c cable is connected correctly.

AC(L)-Black of 197c cable must be connected to (1) as below.

197C

If AC(L)-Black of 197c cable is connected to (2) as below, Please change the position of cable to (1)
from (2).

197C

• Check the dip Switch on the HT CONTROLLER Board

See Job Card CFG 002A – Generator Dip Switch Configuration
Reverse the process as follows:
1. Connect each cable and ensure that they are aligned and seated correctly.
2. Reinstall the 6 holding screws (4 mm Allen key).
3. Reinstall the Generator cover (See Job Card PHY 014A - Remove/Reinstall Generator Cover).

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Chapter 11. Generator
7. Completion

7-1 Cable Routing in Compact Generator

• Job Card D/R 046A – Generator Cable Routing

WARNING

Calibration is necessary. Perform the calibration to make sure that equipment will function properly.

7-2 Set Default Value in Techservice

• Job Card CAL 013A – Set Generator Default Value in Techservice

7-3 mA Auto Calibration

• Job Card CAL 010A – Generator mA Auto Calibration

7-4 kV Calibration

• Job Card CAL 011A – kV Calibration

7-5 Gain and BPM Calibration

• Job Card CAL 012A – Gain and BPM Calibration

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Chapter 11. Generator
Job Card D/R 046A – Generator Cable Routing
1. Supplies

12. Generator Assembly (5487337-2 or 5487337-3 GENERATOR ASSY)

2. Tools

• Standard Tools

3. Required Effort

• Personnel: 1 Field Engineer

• Time: 20 minutes

4. Safety Precautions

WARNING
-The Senographe Crystal must be powered off per LOTO procedure. Switch OFF the electrical
power supply from the Mains Distribution Panel in the room. Apply an appropriate LOTO padlock
and label.
(See Job Card LOTO 001A – Lock-Out/Tag-Out (LOTO) Procedures)
- To avoid unwanted disconnection, the cable must be fixed to the mechanical structure correctly.

5. Prerequisites

13. None

6. Procedure

WARNING
Risks of falling.
Avoid presence of cables in appropriate walkways.
Run cable harnesses and cables through floor or wall ducting as appropriate

1. Loosen the 12 Allen screws on the rear of the Generator (3mm wrench).

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Chapter 11. Generator
2. Route the Power cables through the hole, then pull it back. Use cable ties to secure groups of cables
into place as below.

3. Route the Filaments/stator cable, HV cable and Communication cables seperately. Use cable ties to
secure groups of cables into place as below.

4. Along the edges of the door, Route the Communication cables with the generator door open as below.

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Chapter 11. Generator
5. Route the Communication cables, Power cables, HV cable and Filaments/stator cable seperately. Use
cable ties to secure groups of cables into place as below.

WARNING

In order to avoid signal interferences, it is strongly recommended to fold and fasten close to
Generator Cabinet the portion of cables not routed. Never wrap in circles.

OK NOT OK

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Revision 12 Service Manual Class M 5511225-8EN

Chapter 11. Generator
Job Card D/R 060A – Exposure Switch
1. Supplies

• Exposure Switch (5537872, Hand Switch)

2. Tools

• Standard Tools

3. Required Effort

• Personnel: 1 Field Engineer

• Time: 10 minutes

4. Safety Precautions

WARNING
The Senographe Crystal must be powered off per LOTO procedure. Switch OFF the electrical power
supply from the Mains Distribution Panel in the room. Apply an appropriate LOTO padlock and label.
(See Job Card LOTO 001A – Lock-Out/Tag-Out (LOTO) Procedures)

5. Prerequisites

• None

6. Procedure

NOTE
- The specific tools should be used for assembling and de-assembling all cover parts.
- To avoid unwanted disconnection, the cable must be fixed to the mechanical structure correctly.

6-1. Removal of the Exposure Switch

1. Switch OFF the Senographe Crystal electrical power.

2. Remove the Control Station upper Cover (See Job Card PHY 013A - Remove/Reinstall Control Station
Covers).

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Chapter 11. Generator
3. Loosen the 4 mounting bolts inside the Control station and remove the Switchbox Cable Cover (Philips
screwdriver).

4. Loosen the 4 mounting bolts (1) and remove the switchbox back plate (Flat screwdriver).

5. Disconnect the Power Switch cables to the internal board of the switchbox (Flat screwdriver)

[Figure 6-1-1] Emergency Switch 2 Pin Type (left) and Emergency Switch 4 Pin Type (right)

6. Remove the Exposure Switch.

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Chapter 11. Generator
6-2. Reinstallation of the Exposure Switch

Reverse the process as follows:

1. Connect the Power Switch cables to the internal board of the switch box (Flat screwdriver).
2. Use 4 screws to fix the switchbox back plate (Flat screwdriver).
3. Use 4 screws to fix the switchbox cable cover (Philips screwdriver).
4. Reinstall the Control Station upper Cover (See Job Card PHY 013A - Remove/Reinstall Control Station
Covers).

7. Completion

7-1. Check the Exposure and Artifact

• Job Card CHK 008A – Phantom Image Quality Check

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Revision 12 Service Manual Class M 5511225-8EN

Chapter 11. Generator
Job Card D/R 061A – Switch Box
1. Supplies

• Switch Box (5719558, PC Interface Box)

2. Tools

• Standard Tools

3. Required Effort

• Personnel: 1 Field Engineer

• Time: 10 minutes

4. Safety Precautions

WARNING
The Senographe Crystal must be powered off per LOTO procedure. Switch OFF the electrical power
supply from the Mains Distribution Panel in the room. Apply an appropriate LOTO padlock and label.
(See Job Card LOTO 001A – Lock-Out/Tag-Out (LOTO) Procedures)

5. Prerequisites

• None

6. Procedure

NOTE
- The specific tools should be used for assembling and de-assembling all cover parts.
- To avoid unwanted disconnection, the cable must be fixed to the mechanical structure correctly.

6-1. Removal of the Switch Box

1. Switch OFF the Senographe Crystal electrical power.

2. Remove the Control Station upper Cover (See Job Card PHY 013A - Remove/Reinstall Control Station
Covers).

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Chapter 11. Generator
3. Loosen the 4 mounting bolts inside the Control station and remove the Switchbox Cable Cover (Switch
Module End BRKT-2) (Philips screwdriver).

4. Loosen the 4 mounting bolts (1) and remove the switchbox back plate (Flat screwdriver).

5. Disconnect all cables from the internal board of the Switchbox (Flat screwdriver, Spanner).
a. Emergency Switch 2 Pin Type

 (1) Exposure switch cable(J2)

 (2) Serial interconnection cable (J1)

 (3) Ground wire (A6383-02)
 (4) Emergency switch cable

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Chapter 11. Generator
b. Emergency Switch 4 Pin Type

 (1) Exposure switch cable(J2)

 (2) Serial interconnection cable (J1)

 (3) Ground wire (A6383-02)

 (4) Emergency Switch Cable (177C)

 (5) Emergency Switch Cable (277C)

12. Remove the Switch Box.

6-2. Reinstallation of the Switch Box

Reverse the process as follows:

1. Connect all cables to the internal board of the Switchbox (Flat screwdriver, Spanner).
2. Use 4 screws to fix the switchbox back plate (Flat screwdriver).
3. Use 4 screws to fix the switchbox cable cover (Philips screwdriver).
4. Reinstall the Control Station upper Cover (See Job Card PHY 013A - Remove/Reinstall Control Station
Covers).

7. Completion

7-1. Check the Power Switch

1. Check the Main Power Switch is operational.

2. Press the Main Power ON Switch.
3. Check whether System Power is ON or not.
4. Press the Main Power OFF Switch.
5. Check whether System Power is OFF or not.
6. If the check fails, repeat the complete procedure.
7. If the repeated check fails again, the new one is necessary.

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Chapter 11. Generator
Job Card D/R 073A – Low Voltage Power Supply
1. Supplies

• Low Voltage Power Supply (2197216)

2. Tools

• Standard Tools

3. Require Effort

• Personnel: 1 Field Engineer

• Time: 20 minutes

4. Safety Precautions

WARNING
The Senographe Crystal must be powered off and LOTO applied. Switch OFF the electrical power
supply from the Mains Distribution Panel in the room. Apply an appropriate LOTO padlock and label.
(See Job Card LOTO 001A – Lock-Out/Tag-Out (LOTO) Procedures)

CAUTION
-Wear protective (latex-coated) gloves to prevent the equipment from damage and the hands from
injury.
-Never place the disassembled parts or components on the ground, as this may contaminate or
damage the parts or components. Ensure that you put the parts and components on the clean, soft,
and dry cloth.

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Chapter 11. Generator
5. Prerequisites

Soldered

Connections

Soldered

Connections

+12V adjust -12V adjust +5V adjust

6. Procedure

CAUTION

-Be careful when removing the Generator Assembly since it is heavy.

-This heavy part may fall down during procedure it could generate collision or entrapment.

6-1. Removal of the Low Voltage Power Supply

1. Switch OFF the Senographe Crystal electrical power.

2. Remove the Generator cover (See Job Card PHY 014A - Remove/Reinstall Generator Cover).
3. Remove the 6 holding screws on the Plastic cover and take off the Plastic cover. (3 mm Allen key)

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Chapter 11. Generator
4. Remove the soldered connectors from the Board (Transformer Pin1, Pin4, Connector +OUT, COM,-
OUT,+OUT,-OUT).

5. Remove the 4 Allen screws on the board.

6. Remove the Low Voltage Power Supply.

6-1. Reinstallation of the Low Voltage Power Supply

Reverse the process as follows:

2. Replace the new Low Voltage Power Supply in place.
3. Use 4 Allen screws to fix the Low Voltage Power Supply in place.
4. Solder the all the previously removed connectors.
5. Switch ON the Senographe Crystal electrical power.
6. Check the Generator is operational.
7. Switch OFF the Senographe Crystal electrical power.
8. Use the 6 screws to fix the Plastic Cover in place (3mm Allen key).
9. Reinstall the Generator cover (See Job Card PHY 014A - Remove/Reinstall Generator Covers).

7. Completion

• None

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Chapter 11. Generator
Job Card D/R 074A – HT Controller Board
1. Supplies

• HT Controller Board (5759657)

2. Tools

• Standard Tools

3. Required Effort

• Personnel: 1 Field Engineers

• Time: 15 minutes

4. Safety Precaution

WARNING
The Senographe Crystal must be powered off and LOTO applied. Switch OFF the electrical power
supply from the Mains Distribution Panel in the room. Apply an appropriate LOTO padlock and label.
(See Job Card LOTO 001A – Lock-Out/Tag-Out (LOTO) Procedures)

CAUTION
-Wear protective (latex-coated) gloves to prevent the equipment from damage and the hands from
injury.
-Never place the disassembled parts or components on the ground, as this may contaminate or
damage the parts or components. Ensure that you put the parts and components on the clean, soft,
and dry cloth.

5. Prerequisites

• Check the DIP Switch –See Job Card CFG 002A – Generator Dip Switch Configuration

P3 P2 P4
Code and Revision

GND
GND
TP2 (+5V)

TP3 (+12V) TP4 (-12V)

R49
Pot. Adjustment Data
TP5 (Ma)

U23 TP7 (kV)

P1

P5 R29

U19 SW2 U5 U3

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Chapter 11. Generator
6. Procedure

CAUTION

-Be careful when removing the Generator Assembly since it is heavy.

-This heavy part may fall down during procedure it could generate collision or entrapment.

6-1. Removal of the HT Controller Board

1. Switch OFF the Senographe Crystal electrical power.

2. Remove the Generator cover (See Job Card PHY 014A - Remove/Reinstall Generator Cover).
3. Remove the 6 holding screws on the Plastic cover and take off the Plastic cover. (3 mm Allen key)

4. Disconnect all connectors from the Board.

5. Remove the 4 holding screws (2 metallic and 2 nylon).

6. Remove the HT Controller Board.

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Chapter 11. Generator
6-2. Reinstallation of the HT Controller Board

Reverse the process as follows:

1. Replace the new HT Controller Board.
2. Use 4 screws to fix the HT Controller Board in place (2 metallic and 2 nylon).
3. Connect all the previously removed connectors.

WARNING

Do not Switch ON the Senographe Crystal system unless explicity told to do so in these instructions.

4. Ensure that EEPROM U3 (Calibration data) and microprocessor U5 (Cabinet Program) are present on the
new board.
5. Check the label on the U5 and make sure the version of U5 is V6R8.2.
6. Remove both components and replace them with the old ones on the new board (U5 is not normally
supplied because it is individual for each system).
7. Set the No.2 of the dip switche 3000SW2 to the “ON” position to inhibit X-ray exposure during exposure
sequence as below.
Disable X-ray (HT Controller B/D 3000SW2)

OFF

ON 8 7 6 5 4 3 2 1

NOTE

When you set the Dip switch refer to Job Card CFG 002A – Generator Dip Switch Configuration

NOTE

HT Controllers with revision K and lower cannot be adjusted to an 80 s filament period unless
Resistor R46 (4K99Ω) is installed.

8. Switch OFF the Senographe Crystal electrical power.

9. Set the No.2 of the dip switche 3000SW2 to the “OFF” position to allow X-ray exposure during exposure
sequence.

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Chapter 11. Generator
Enable X-ray (HT Controller B/D 3000SW2)

OFF

ON 8 7 6 5 4 3 2 1

NOTE

When you set the Dip switch refer to Job Card CFG 002A – Generator Dip Switch Configuration

10. Confirm resistance output. Measure and confirm that the measured resistance is
- R16, R17: 4KΩ
- R20, R21: 69KΩ
- R38, R39: 226KΩ
- R60, R62: 25KΩ
11. Switch ON the Senographe Crystal electrical power.
12. Check the Generator is operational.
13. Check whether the LED DS1 does flicker.
14. Switch OFF the Senographe Crystal electrical power.
15. Use 6 screws to fix the Plastic Cover in place (3mm Allen key).
16. Reinstall the Generator cover (See Job Card PHY 014A - Remove/Reinstall Generator Covers).

7. Completion

WARNING

Calibration is necessary. Perform the calibration to make sure that equipment will function properly.

7-1 Set Default Value in Techservice

• Job Card CAL 013A – Set Generator Default Value in Techservice

7-2 mA Auto Calibration

• Job Card CAL 010A – Generator mA Auto Calibration

7-3 kV Calibration

Job Card CAL 011A – kV Calibration

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Chapter 11. Generator
Job Card D/R 075A – Interface Control Board
1. Supplies

• Interface Control Board (5759658)

2. Tools

• Standard Tools

3. Required Effort

• Personnel: 1 Field Engineers

• Time: 15 minutes

4. Safety Precaution

WARNING
The Senographe Crystal must be powered off and LOTO applied. Switch OFF the electrical power
supply from the Mains Distribution Panel in the room. Apply an appropriate LOTO padlock and label.
(See Job Card LOTO 001A – Lock-Out/Tag-Out (LOTO) Procedures)

CAUTION
-Wear protective (latex-coated) gloves to prevent the equipment from damage and the hands from
injury.
-Never place the disassembled parts or components on the ground, as this may contaminate or
damage the parts or components. Ensure that you put the parts and components on the clean, soft,
and dry cloth.

5. Prerequisites

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Chapter 11. Generator
6. Procedure

CAUTION

-Be careful when removing the Generator Assembly since it is heavy.

-This heavy part may fall down during procedure it could generate collision or entrapment.

6-1. Removal of the Interface Control Board

1. Switch OFF the Senographe Crystal electrical power.

2. Remove the Generator cover (See Job Card PHY 014A - Remove/Reinstall Generator Cover).
3. Remove the 6 holding screws on the Plastic cover and take off the Plastic cover. (3 mm Allen key)

4. Disconnect all connectors from the Board.

5. Remove the 4 holding screws.

6. Remove the Interface Control Board.

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Chapter 11. Generator
6-2. Reinstallation of the Interface Control Board

Reverse the process as follows:

1. Replace the new Interface Control Board.
2. Use 4 Allen screws to fix the Interface Control Board in place.
3. Connect all the previously removed connectors.
4. Switch ON the Senographe Crystal electrical power.
5. Check the Generator is operational.
6. Make several exposures with different AEC technique settings in order to check if the density is collect
compared with precious results.
7. Switch OFF the Senographe Crystal electrical power.
8. Use the 6 screws to fix the Plastic Cover in place (3mm Allen key).
9. Reinstall the Generator cover (See Job Card PHY 014A - Remove/Reinstall Generator Covers).

7. Completion

• None

Page no. 920

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Revision 12 Service Manual Class M 5511225-8EN

Chapter 11. Generator
Job Card D/R 076A – IGBT 300A/600V
1. Supplies

• IGBT 300A/600V (5759660)

2. Tools

• Standard Tools

3. Required Effort

• Personnel: 1 Field Engineers

• Time: 40 minutes

4. Safety Precaution

CAUTION
Make sure that the Main Storage Capacitors of the High Voltage Inverter do not contain any residual
charge. Wait until the light emitting diodes on the Charge-Discharge Monitor Boards are OFF.
Approximately 3 minutes after the unit is Turnted OFF. Check that the measured voltage between
positive and negative DC voltage wires on the Input Rectifier Board < 10 VDC.

WARNING
The Senographe Crystal must be powered off and LOTO applied. Switch OFF the electrical power
supply from the Mains Distribution Panel in the room. Apply an appropriate LOTO padlock and label.
(See Job Card LOTO 001A – Lock-Out/Tag-Out (LOTO) Procedures)

CAUTION
-Wear protective (latex-coated) gloves to prevent the equipment from damage and the hands from
injury.
-Never place the disassembled parts or components on the ground, as this may contaminate or
damage the parts or components. Ensure that you put the parts and components on the clean, soft,
and dry cloth.

5. Prerequisites

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Chapter 11. Generator

Charge/Discharge Board

two IGBTs located underneath

Charge/Discharge Board

IPM Driver Boards

6. Procedure

CAUTION

-Be careful when removing the Generator Assembly since it is heavy.

-This heavy part may fall down during procedure it could generate collision or entrapment.

6-1. Removal of the IGBT 300A/600V

1. Switch OFF the Senographe Crystal electrical power.

2. Remove the Generator cover (See Job Card PHY 014A - Remove/Reinstall Generator Cover).

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Chapter 11. Generator
3. Remove the 2 holding screws (4 mm Allen key).

4. Open the Generator Panel.

5. Remove 2 holding plastic screws to remove the protective cover as below.

6. Disconnect the J1 and J2 Connectors from the IPM Driver Board (Flat screwdriver) and disconnect the P1
and P2 Connectors from the Charge/Discharge Monitor Board.

P2

P1

J1 J2

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Chapter 11. Generator
7. Remove the Allen screws, then disconnect the DC BUS wires from the Charge/Discharge Monitor Board
secured with rounded terminals to the Main Storage Capacitors. Take note of the wire positions and mark the
respective wire if necessary.

8. Remove the Charge Discharge Monitor Board (See Job Card D/R 068A – Charge Discharge Monitor
Board).
9. Remove the standoffs (hexagonal spacers) and two Allen screws that secure the plate then remove it
(10mm, 3mm Allen key).

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Chapter 11. Generator
10. Remove the 2 screws on the Board (Flat screwdriver).

IGBT’s Connector Pins Connector

CAUTION

The IGBT’s Connector Pins are fragile, so handle it with special care.

11. Remove the IPM Driver Board by pulling it gently.

12. Remove the all the Allen screws that secure the three (3) Capacitors (2 Micro / 1000V) on the DC BUS (4mm
Allen key). Then remove the two (2) Capacitors and the wires connected to the DC BUS (Spanner 5mm,
10mm). Take note of the wire position and mark the respective wire if necessary.

13. Remove the rest of the screws and the DC BUS (metallic rail) over both IGBT.

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Chapter 11. Generator
14. Disconnect the remaining connection to the IGBT and remove the screws that fix the IGBT to the Heat Sink.

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Chapter 11. Generator
6-2. Reinstallation of the IGBT 300A/600V

Reverse the process as follows:

1. Replace the new IGBT.
2. Reinstall the DC BUS (metallic rail) over both IGBT.
3. Reinstall the three (3) capacitors (2 Micro / 1000V) and the remove wires on the DC BUS.
4. Reinstall the IPM Driver Board. Ensure that the IGBT’s Conenction Pins line up with the connectors on the
board (See Job Card D/R 067A – IPM Driver Board) .
CAUTION

The IGBT’s Connector Pins are fragile, so handle it with special care.

5. Reinstall the plate with standoffs (hexagonal spacers) and two Allen screws.
6. Reinstall the Charge Discharge Monitor Board (See Job Card D/R 068A – Charge Discharge Monitor
Board).
7. Connect the DC BUS wires from the Charge Discharge Monitor Board secured with rounded terminals to
the main storage capacitors.
8. Connect the Cables to the IPM Drivers (J1 and J2) and the Charge Discharge Monitor Board (P1 and P2).
9. Switch ON the Senographe Crystal electrical power.
10. Check the Generator is operational.
11. Switch OFF the Senographe Crystal electrical power.
12. Use the 6 screws to fix the Plastic Cover in place (3mm Allen key).
13. Reinstall the Generator cover (See Job Card PHY 014A - Remove/Reinstall Generator Covers).

7. Completion

• None

Page no. 927

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Revision 12 Service Manual Class M 5511225-8EN

Chapter 11. Generator
Job Card D/R 077A – Rectifier SKKD 40F10
1. Supplies

• Rectifier (2197281)

2. Tools

• Standard Tools

3. Required Effort

• Personnel: 1 Field Engineer

• Time: 30 minutes

4. Safety Precautions

WARNING
The Senographe Crystal must be powered off per LOTO procedure. Switch OFF the electrical power
supply from the Mains Distribution Panel in the room. Apply an appropriate LOTO padlock and label.
(See Job Card LOTO 001A – Lock-Out/Tag-Out (LOTO) Procedures)

5. Prerequisites

WARNING
Make sure that the Main Storage Capacitors of the High Voltage Inverter do not contain any residual
charge. Wit until the light emitting diodes on the charge-discharge monitor boards are OFF.
Approximately 3 minutes after the unit is turned OFF. Check that the measured voltage between
positive and negative DC voltage wires on the input rectifier board is < 10VDC.

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Revision 12 Service Manual Class M 5511225-8EN

Chapter 11. Generator

WARNING
- Before replacing this part be sure that the Generator and the electrical room cabinet (Main
Disconnect) are powered OFF.
- Do not supply the main power from the electrical room cabinet (Main Disconnect) or turn ON the
system until specifically instructed in this document]
- Also, follow the general cautions indicated at the beginning of this document.

CAUTION

Use the Anti-Static Protection Device for handling or replacing any board or electronic part.

6. Procedure

CAUTION

-Be careful when removing the Generator Assembly since it is heavy.

-This heavy part may fall down during procedure it could generate collision or entrapment.

6-1. Removal of the Rectifier

1. Switch OFF the Senographe Crystal electrical power.

2. Remove the Generator cover (See Job Card PHY 014A - Remove/Reinstall Generator Cover).
3. Remove the Input Rectifier Board as described in the Job Card D/R 069A – Input Rectifier Board.
4. Disconnect the D BUS Wires (+) and (-) (Nuts and Washers).
5. Remove the four (4) Allen screws that fix the DC BUS Bars (+) and (-) to the Rectifiers behind (4mm Allen
key).

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Revision 12 Service Manual Class M 5511225-8EN

Chapter 11. Generator
6. Remove the four (4) Allen screws that fix the Rectifiers (4mm Allen key).

7. Remove the old Rectifiers.

6-2. Reinstallation of the Rectifier

Reverse the process as follows:

1. Replace the new Rectifier. Each Recifier is fixed to the Module by four washers and two nuts. Note the
orientation of the Rectifiers.
CAUTION

Remove and replace the Ractifiers respecting the original orientation (+/-) in order tomaintain the
Polarity of the Unit.

2. Install the DC BUS Bars with its corresponding Allen screws (4).
3. Connect the DC BUS wires (+) and (-) removed before.
4. Reinstall the Input Recifier Board, ensuring that its position matches its original placement (See Job Card
D/R 069A – Input Rectifier Board).
CAUTION
Before securing the new Input Rectifier Board make sure that the two (2) washers are installed
under the Board (between the Rectifiers and the Board) at the Power Cable terminal connections
as indicated in the illustration below.

Washers between Board

and Rectifiers

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Chapter 11. Generator

5. Reinstall the two (2) hexagon shaped-spacers and its corresponding cables with nuts and washers.
6. Switch ON the Senographe Crystal electrical power.
7. Check the Generator is operational.
8. Switch OFF the Senographe Crystal electrical power.
9. Use the 6 screws to fix the Plastic Cover in place (3mm Allen key).
10. Reinstall the Generator cover (See Job Card PHY 014A - Remove/Reinstall Generator Covers).

7. Completion

• None

Page no. 931

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Revision 12 Service Manual Class M 5511225-8EN

Chapter 11. Generator
Job Card D/R 078A – ON/OFF Relay 4PDT/110V
1. Supplies

• ON/OFF Relay 4PDT/110V (2197298)

2. Tools

• Standard Tools

3. Require Effort

• Personnel: 1 Field Engineer

• Time: 20 minutes

4. Safety Precautions

WARNING
The Senographe Crystal must be powered off and LOTO applied. Switch OFF the electrical power
supply from the Mains Distribution Panel in the room. Apply an appropriate LOTO padlock and label.
(See Job Card LOTO 001A – Lock-Out/Tag-Out (LOTO) Procedures)

CAUTION
-Wear protective (latex-coated) gloves to prevent the equipment from damage and the hands from
injury.
-Never place the disassembled parts or components on the ground, as this may contaminate or
damage the parts or components. Ensure that you put the parts and components on the clean, soft,
and dry cloth.

5. Prerequisites

Page no. 932

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Revision 12 Service Manual Class M 5511225-8EN

Chapter 11. Generator
6. Procedure

CAUTION

-Be careful when removing the Generator Assembly since it is heavy.

-This heavy part may fall down during procedure it could generate collision or entrapment.

6-1. Removal of the ON/OFF Relay 4PDT/110V

1. Switch OFF the Senographe Crystal electrical power.

2. Remove the Generator cover (See Job Card PHY 014A - Remove/Reinstall Generator Cover).
3. Remove the 6 holding screws on the Plastic cover and take off the Plastic cover. (3 mm Allen key)

4. Remove the ON/OFF Relay 4PDT/110V by hand.

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Revision 12 Service Manual Class M 5511225-8EN

Chapter 11. Generator
6-2. Reinstallation of the ON/OFF Relay 4PDT/110V

Reverse the process as follows:

1. Replace the new ON/OFF Relay 4PDT/110V in place.
2. Connect the all the previously removed connectors.
3. Switch ON the Senographe Crystal electrical power.
4. Check the Generator is operational.
5. Switch OFF the Senographe Crystal electrical power.
6. Use the 6 screws to fix the Plastic Cover in place (3mm Allen key).
7. Reinstall the Generator cover (See Job Card PHY 014A - Remove/Reinstall Generator Covers).

7. Completion

• None

Page no. 934

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Revision 12 Service Manual Class M 5511225-8EN

Chapter 11. Generator
Job Card D/R 079A – LF-RAC
1. Supplies

• LF-RAC (2197222)

2. Tools

• Standard Tools

3. Required Effort

• Personnel: 1 Field Engineer

• Time: 25 minutes

4. Safety Precaution

WARNING
The Senographe Crystal must be powered off per LOTO procedure. Switch OFF the electrical power
supply from the Mains Distribution Panel in the room. Apply an appropriate LOTO padlock and label.
(See Job Card LOTO 001A – Lock-Out/Tag-Out (LOTO) Procedures)

CAUTION
-Wear protective (latex-coated) gloves to prevent the equipment from damage and the hands from
injury.
-Never place the disassembled parts or components on the ground, as this may contaminate or
damage the parts or components. Ensure that you put the parts and components on the clean, soft,
and dry cloth.

5. Prerequisites

Page no. 935

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Revision 12 Service Manual Class M 5511225-8EN

Chapter 11. Generator
6. Procedure

CAUTION

-Be careful when removing the Generator Assembly since it is heavy.

-This heavy part may fall down during procedure it could generate collision or entrapment.

6-1. Removal of the LF-RAC

1. Switch OFF the Senographe Crystal electrical power.

2. Remove the Generator cover (See Job Card PHY 014A - Remove/Reinstall Generator Cover).
3. Remove the 6 holding screws (4 mm Allen key).

4. Open the Generator Panel.

5. Pull out the sliding panel.

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Revision 12 Service Manual Class M 5511225-8EN

Chapter 11. Generator
6. Disconnect all connecters from the board.
7. Loosen the four (4) bolts on the board.

8. Remove the LF-RAC from the panel.

6-2. Reinstallation of the LF-RAC

Reverse the process as follows:

1. Replace the new LF-RAC.
2. Reinstall the 4 bolts on the panel.
3. Connect all connectors into the board.
4. Push the sliding panel into generator.
5. Switch ON the Senographe Crystal electrical power.
6. Check the Generator is operational.
7. Switch OFF the Senographe Crystal electrical power.
8. Close the Generator panel.
9. Use the 6 screws to fix the Generator Panel in place (3mm Allen key).
10. Reinstall the Generator cover (See Job Card PHY 014A - Remove/Reinstall Generator Covers).

7. Completion

• None

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This page is intentionally left blank

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Chapter 12. FRU List

Chapter 12. FRU List

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Revision 12 Service Manual Class M 5511225-8EN

Chapter 12. FRU List

1. eCompatibility
1-0. Change Up List
Part No. 5XXXXXX or 5XXXXXX-X had been changed up to 7XXXXXX or 7XXXXXX-X
Refer to the below table for each part’s change up.
# GEUK PN (Old) GEHL PN (New) Part name
1 5719529 7719529 GENERATOR INTERFACE PCB ASSY
2 5487337-3 7487337-3 GENERATOR WITH CABLE ASSY 100C
3 5487345 7487345 CameraLink cable
4 5487325-3 7487325-3 COMPRESSION KIT
5 5487334 7487334 MOVING GRID MODULE
6 5487306-2 7487306-2 BASE DISPLAY PCB ASSY RoHS compliance parts
7 5487305-2 7487305-2 BASE DISPLAY UP PCB ASSY RoHS compliance parts
8 5495288 7495288 Bucky for LFOV
9 5495289 7495289 Bucky for SFOV
10 5719045 7719045 BUCKY LOCKING KNOBS
11 5495290 7495290 bucky optical sensor
12 5719052 7719052 C-ARM BACK COVER SET
13 5719051 7719051 C-ARM FRONT COVER
14 5719053 7719053 C-ARM HANDLE COVER SET
15 5763105 7763105 C-ARM SPUR GEAR-S FRU
16 5778713 7778713 C-ARM TOP COVER FILTER KIT FRU
17 5719049-2 7719049-2 C-ARM TOP COVER FRU
18 5487310-2 7487310-2 COLLECTOR1 PCB ASSY RoHS compliance part
19 5487312-2 7487312-2 COLLECTOR2 PCB ASSY RoHS compliance part
20 5719046 7719046 COLLIMITOR MIRROR
21 5487304-2 7487304-2 COMPRESSION PCB ASSY
22 5487304-3 7487304-3 COMPRESSION PCB ASSY
23 5719831 7719831 Control Station Cooling Fan FRU
24 5487339-3 7487339-3 EMERGENCY SWITCH
25 5694364 7694364 EMERGENCY SWITCH CABLES
26 5719047 7719047 FACE SHIELD
27 5487338 7487338 Foot Switch
28 5487341 7487341 FRAME GRABBER
29 5487321-2 7487321-2 FUSE_RoHS compliance part

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Chapter 12. FRU List
30 5719048 7719048 GANTRY COVER
31 5669588 7669588 Lamp Cover_FRU
32 5487336 7487336 Left and right Keypads
33 5719054 7719054 LFOV C-ARM SIDE COVER SET
34 5717189 7717189 LFOV COLLIMATION PLATE
35 5487332-2 7487332-2 LFOV PADDLE ASSY
36 5719041 7719041 LFOV PADDLE PLATE
37 5487319 7487319 Lift AC Motor Kit
38 5487331-2 7487331-2 MAG PADDLE ASSY
39 5719044 7719044 MAGNIFICATION PADDLE PLATE
40 5487333-2 7487333-2 MAGNIFICATION PALTFORM ASSY
41 5487298-2 7487298-2 MAIN PCB ASSY
42 5487298-3 7487298-3 MAIN PCB ASSY
43 5487308-2 7487308-2 MEMBRANE INTERFACE L PCB ASSY RoHS compliance parts
44 5487307-2 7487307-2 MEMBRANE INTERFACE R PCB ASSY RoHS compliance parts
45 5487344 7487344 PC
46 5669671 7669671 PMMA PHANTOM ASSEMBLY_FRU
47 5487316 7487316 POWER BOARD 24V
48 5487317 7487317 POWER BOARD 48V
49 5487300 7487300 POWER BOARD DETECTOR
50 5487303-2 7487303-2 Rotation PCB Assy
51 5487303-3 7487303-3 ROTATION PCB ASSY
52 5487318 7487318 RUBBER CAP Kit
53 5506254-3 7506254-3 SENO CRYSTAL IMAGE SOFTWARE V1 Ext 11_FRU
54 5487326-2 7487326-2 SENOCRYSTAL COLLIMATOR
55 5487329-2 7487329-2 Senographe Crystal LFOV Detector module
56 5719055 7719055 SFOV C-ARM SIDE COVER SET
57 5721738 7721738 SFOV COLLIMATION PLATE
58 5487328 7487328 S-FOV DETECTOR MODULE
59 5487330 7487330 SFOV PADDLE ASSY
60 5719042 7719042 SFOV PADDLE PLATE
61 5535338 7535338 SPOT PADDLE ASSY
62 5719043 7719043 SPOT PADDLE PLATE
63 5720187 7720187 STAND BASE OVERLAY_daN
64 5669590 7669590 STAND BASE OVERLAY_KGF
65 5487302 7487302 TRANSFORMER DETECTOR

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Chapter 12. FRU List
66 5719050 7719050 TUBE FRONT COVER
67 5495293 7495293 up and down limit sensor
68 5487322 7487322 X-RAY TUBE Kit
69 5724877 7724877 CABLE CHAIN
70 5537872 7537872 Hand Switch
71 5487343 7487343 HV Cable
72 5719558 7719558 Main Power Switch
73 5487340 7487340 Monitor
74 5487320 7487320 NOISE FILTER_Main IN
75 5487315 7487315 POWER BOARD 12V
76 5495291 7495291 rotation angle sensor
77 5487324-2 7487324-2 Rotation Motor Kit_RoHS compliance part
78 5495292 7495292 rotation reference sensor
79 5773575 7773575 Compression Load Cell Sensor 180C

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Revision 12 Service Manual Class M 5511225-8EN

Chapter 12. FRU List
1-1. System Configuration

• 1.3/1407 Jul 2014 ~ Oct 2015

• 1.3/1510 Oct 2015 ~ Jun 2016
• 1.3/1611 Nov 2016 ~ Mar 2018
• 1.3/1803 Mar 2018 ~ Mar 2019
• 1.3/1903 Mar 2019 ~

1-1-1. Configuration – 1.3/1407

PART NO PART DESCRIPTION NOTE

5487298-2 Main PCB Firmware version v2.09

5487304-2 Compression PCB Firmware version v2.08

5487303-2 Rotation PCB Firmware version v2.07

5506254-3 Software Ext11

1-1-2. Configuration – 1.3/1510

PART NO PART DESCRIPTION NOTE

5487298-4 Main PCB Firmware version v3.02

5487304-4 Compression PCB Firmware version v3.01

5487303-4 Rotation PCB Firmware version v3.02

5537874 Compression Sensor PCB Only compatible with Compression PCB (PN: 5487304-4)

5487325-3 Compression Kit Compression Sensor PCB (PN: 5537874) is sub-part.

5487326-2 Collimator-D1000 Complies with NHBSP Requirements

5717189 LFOV Collimation plate Only compatible with Collimator-D1000 (PN: 5487326-2)

5720187 Stand Base Overlay_daN Compression force unit (daN)

5506254-5 Software Ext13 Check the 1-2. System Compatibility Matrix

1-1-3. Configuration – 1.3/1611

PART NO PART DESCRIPTION NOTE

5506254-8 Software Ext16 Check the 1-2. System Compatibility Matrix

1-1-4. Configuration – 1.3/1803

PART NO PART DESCRIPTION NOTE

5506254-9 Software Ext17 Check the 1-2. System Compatibility Matrix

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Revision 12 Service Manual Class M 5511225-8EN

Chapter 12. FRU List
5487298-6 Main PCB Firmware version v3.04

5487304-6 Compression PCB Firmware version v3.04

1-1-5. Configuration – 1.3/1903

PART NO PART DESCRIPTION NOTE

5506254-10 Software Ext18 Check the 1-2. System Compatibility Matrix

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Revision 12 Service Manual Class M 5511225-8EN

Chapter 12. FRU List
1-1-6. System Configuration Matrix

1.3/1407 1.3/1510 1.3/1611 1.3/1803 1.3/1903

(Jul 2014 ~ Oct 2015) (Oct 2015 ~ Jun 2016) (Nov 2016 ~ Mar 2018) (Mar 2018 ~ Mar 2019) (Mar 2019 ~)

5506254-3 5506254-5 5506254-8 5506254-9 5506254-10

S/W
(V.1.0.0 Ext.11) (V.1.0.0 Ext.13) (V.1.0.0 Ext.16) (V.1.0.0 Ext.17) (V.1.0.0 Ext.18)

5487298-2 5487298-4 5487298-4 5487298-6 5487298-6

Main PCB
(v2.09) (v3.02) (v3.02) (v3.04) (v3.04)

Compression 5487304-2 5487304-4 5487304-4 5487304-6 5487304-6

PCB (v2.08) (v3.01) (v3.01) (v3.04) (v3.04)

5487303-2 5487303-4 5487303-4 5487303-4 5487303-4

Rotation PCB
(v2.07) (v3.02) (v3.02) (v3.02) (v3.02)

Compression
No FRU 5537874 5537874 5537874 5537874
Sensor

Compression
5487325-2 5487325-3 5487325-3 5487325-3 5487325-3
Kit

5487328 (SFOV) 5487328 (SFOV) 5487328 (SFOV)

5487328 (SFOV) 5487328 (SFOV)
Detector 5487329-2 5487329-2 5487329-2
5487329-2 (LFOV) 5487329-2 (LFOV)
(LFOV) (LFOV) (LFOV)

Tube 5487322 5487322 5487322 5487322 5487322

Generator 5487337-2 5487337-3 5487337-3 5487337-3 5487337-3
Collimator 5487326 5487326-2 5487326-2 5487326-2 5487326-2

Collimator 5721738 (SFOV) 5721738 (SFOV) 5721738 (SFOV) 5721738 (SFOV)

No FRU
Plate 5171189 (LFOV) 5171189 (LFOV) 5171189 (LFOV) 5171189 (LFOV)

Emergency 5487339-2 5487339-3 5487339-3 5487339-3 5487339-3

Switch (2pin) (4pin) (4pin) (4pin) (4pin)

Rotation
5487324-2 5487324-2 5487324-2 5487324-2 5487324-2
Motor

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Revision 12 Service Manual Class M 5511225-8EN

Chapter 12. FRU List
1-2. System Compatibility Matrix
NOTE
Unless stated below, backward compatibility for previous versions cannot always be guaranteed.

Compression Sensor (5487303-4)

Rotation PCB v2.07 (5487303-2)

Rotation PCB v3.02 (5487303-4)

Compression Sensor (No FRU)

Comp PCB v2.08 (5487304-2)

Comp PCB v3.01 (5487304-4)

Comp PCB v3.04 (5487304-6)

Compression Kit (5487325-2)

Compression Kit (5487325-3)

Main PCB v2.09 (5487298-2)

Main PCB v3.02 (5487298-4)

Main PCB v3.04 (5487298-6)

S/W V.1.0.0 Ext11

Y Y Y Y Y
(5506254-3)
S/W V.1.0.0 Ext13
Y2 Y1 Y2 Y1 Y Y Y3 Y
(5506254-5)
S/W V.1.0.0 Ext16
Y2 Y1 Y2 Y1 Y Y Y3 Y
(5506254-8)
S/W V.1.0.0 Ext17
Y2 Y1 Y2 Y1 Y Y Y3 Y
(5506254-9)
S/W V.1.0.0 Ext18
Y2 Y1 Y2 Y1 Y Y Y3 Y
(5506254-10)
Legend
Y : Compatible

Y1 : Compatible only if the version of Main PCB is v3.04 and Compression PCB is v3.04 (refer to below table)

Y 2 : Compatible only if the version of Main PCB is v3.02 and Compression PCB is v3.01 (refer to below table)

Y 3 : Compatible only if the installed Compression Sensor is 5487303-4 (The difference between Compression Kit 5487325-2
and 5487325-3 is the presence or absence of Compression Sensor 5487303-4. Therefore, you can use the compression kit

5487325-2 if the installed compression sensor is 5487303-4)

Main PCB v2.09 Main PCB v3.02 Main PCB v3.04

(5487298-2) (5487298-4) (5487298-6)

Compression PCB v2.08

Y
(5487304-2)

Compression PCB v3.01

Y
(5487304-4)

Compression PCB v3.04

Y
(5487304-6)

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Revision 12 Service Manual Class M 5511225-8EN

Chapter 12. FRU List

2. FRU Parts
2-1. Software FRUs
NO PART NO DESCRIPTION IMAGE NOTE

SENO CRYSTAL IMAGE

1 5506254-5 SOFTWARE

(Software v1.0.0 Ext13)

SENO CRYSTAL IMAGE

2 5506254-6 SOFTWARE

(Software v1.0.0 Ext14)

SENO CRYSTAL IMAGE

3 5506254-8 SOFTWARE

(Software v1.0.0 Ext16)

SENO CRYSTAL IMAGE

4 5506254-9 SOFTWARE

(Software v1.0.0 Ext17)

SENO CRYSTAL IMAGE

5 5506254-10 SOFTWARE

(Software v1.0.0 Ext18)

2-2. Gantry FRUs

NO PART NO DESCRIPTION IMAGE NOTE

MAIN PCB ASSY

1 5487298-6 Firmware version v3.04
(MAIN CONTROLLER B.OARD)

COMPRESSION PCB ASSY

2 5487304-6 Firmware version v3.04
(COMPRESSION BOARD)

Only compatible with

COMPRESSION SENSOR PCB
3 5537874 Compression PCB (PN:
ASS'Y
5487304-4)

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Revision 12 Service Manual Class M 5511225-8EN

Chapter 12. FRU List
NO PART NO DESCRIPTION IMAGE NOTE

ROTATION PCB ASSY

4 5487303-4 Firmware version v3.02
(ROTATION BOARD)

5 5487310-2 COLLECTOR1 PCB ASSY

6 5487312-2 COLLECTOR2 PCB ASSY

There is pattern on the

MEMBRANE INTERFACE LEFT
7 5487308-2 connector side of the
PCB ASSY
PCB

There is no pattern on
MEMBRANE INTERFACE
8 5487307-2 the connector side of
RIGHT PCB ASSY
the PCB

9 5487305-2 BASE DISPLAY UP PCB ASSY

10 5487306-2 BASE DISPLAY PCB ASSY

11 5487315 POWER BOARD 12V

12 5487316 POWER BOARD 24V

13 5487317 POWER BOARD 48V

14 5487300 POWER BOARD DETECTOR

15 5487302 TRANSFORMER DETECTOR

Page no. 948

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Revision 12 Service Manual Class M 5511225-8EN

Chapter 12. FRU List
NO PART NO DESCRIPTION IMAGE NOTE

X-RAY TUBE Kit

16 5487322
(X-RAY TUBE WITH RH FILTER)

17 5487334 MOVING GRID MODULE

18 5487325-3 Compression Kit

19 5487324-2 Rotation Motor Kit

COLLIMATOR ASSEMBLY
20 5487326-2
(SENOCRYSTAL COLLIMATOR)

Only compatible with

SFOV COLLIMATION PLATE
COLLIMATOR
21 5721738 (SFOV COLLIMATION PLATE
ASSEMBLY
MODULE)
(PN 5487356-2)

Only compatible with

LFOV COLLIMATION PLATE
COLLIMATOR
22 5717189 (LFOV COLLIMATION PLATE
ASSEMBLY
MODULE)
(PN 5487356-2)

COLLIMATOR LAMP

23 5487327 (HLX64610 HALOGEN 12V Will be Inactivated

50W)

COLLIMATOR LAMP

24 5487327-2 (HLX64610 HALOGEN 12V

50W)

COLLIMITOR MIRROR

25 5719046 (COLLIMATOR PLASTIC

MIRROR)

26 5487319 Lift AC Motor Kit

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Revision 12 Service Manual Class M 5511225-8EN

Chapter 12. FRU List
NO PART NO DESCRIPTION IMAGE NOTE

27 5495290 BUCKY OPTICAL SENSOR

28 5495291 ROTATION ANGLE SENSOR

ROTATION REFERNECE
29 5495292
SENSOR

30 5495293 Up and down limit sensor

31 5487336 Left and right Keypads

BUCKY LOCKING KNOBS

32 5719045 (INDEXING PLUNGERS

PMXYSB-8)

2 pin–type

33 5487339-2 EMERGENCY SWITCH (System for 1.3/1505

configuration)

4 pin–type

34 5487339-3 EMERGENCY SWITCH (System after 1.3/1510

configuration)

FACE SHIELD
35 5719047
(FACE SHIELD ASSEMBLY)

36 5487338 FOOT SWITCH

NOISE FILTER_Main IN

37 5487320 (GANTRY NOISE FILTER_ MAIN

IN)

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Chapter 12. FRU List
NO PART NO DESCRIPTION IMAGE NOTE

FUSE (GANTRY POWER)

38 5487321-2
/ KFS-B10, 10Phy, 38mm, 10A

GANTRY COVER 2 items are required for

39 5719048
(STAND CARRIAGE COVER) a System

Obsoleted
TUBE TOP COVER
40 5719049
(C-ARM COVER TOP)

Tube Top Cover with air

Tube Top Cover filter, filter bracket and

41 5719049-2
(C-ARM TOP COVER) cross plat head screw

M4x8

Tube Top Cover Filter Kit Air filter with filter

42 5778713 (C-ARM TOP COVER FILTER bracket and cross plat

KIT) head screw M4x8

Only TUBE FRONT

TUBE FRONT COVER
43 5719050 COVER without LAMP
(C-ARM BOTTOM COVER)
COVER(PN: 5669588)

44 5719051 C-ARM FRONT COVER

C-ARM BACK COVER SET

45 5719052 (C-ARM BACK COVER

RIGHT/LEFT)

C-ARM HANDLE COVER SET

46 5719053
(HANDLE COVER RIGHT/LEFT)

LFOV C-ARM SIDE COVER SET

47 5719054 (L-MAM C-ARM SIDE COVER-

R/L)

Page no. 951

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Chapter 12. FRU List
NO PART NO DESCRIPTION IMAGE NOTE

SFOV C-ARM SIDE COVER SET

48 5719055 (C-ARM SIDE COVER

RIGHT/LEFT)

STAND BASE OVERLAY_KGF Compression force unit

49 5669590
(STAND BASE OVERLAY) (kgf)

STAND BASE OVERLAY_DAN Compression force unit

50 5720187
(STAND BASE OVERLAY daN) (daN)

51 5487318 RUBBER CAP Kit

52 5669588 LAMP COVER ASSY

DC-FAN Compression
53 5537877
(CABLE ASS’Y_203C)

GANTRY COOLING FAN

54 5719528
(CABLE ASS’Y_118C)

55 5763105 C-arm Spur Gear-S

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Revision 12 Service Manual Class M 5511225-8EN

Chapter 12. FRU List

2-3. Control Station FRUs

NO PART NO DESCRIPTION IMAGE NOTE

WORKSTATION COMPUTER

1 5487344 (WITH OUT FRAME GRABBER /

VGA CARD)

2 5487340 MONITOR

FRAME GRABBER CARD

3 5487341
(PCLe-FRM1)

Black 3-button EMC Enhanced

4 5183547-14
USB Optical mouse

Standard Black/Silver Swedish

5 5183547-10
USB Keyboard

Standard Black/Silver US English

6 5183547-4
USB Keyboard

Standard Black/Silver Danish

7 5183547-46
USB Keyboard

Standard Black/Silver Dutch USB

8 5183547-47
Keyboard

Standard Black/Silver Norvegian

9 5183547-48
USB Keyboard

Standard Black/Silver Finnish

10 5183547-49
USB Keyboard

Standard Black/Silver French

11 5183547-5
USB Keyboard

Standard Black/Silver Italian USB

12 5183547-6
Keyboard

Standard Black/Silver Spanish

13 5183547-7
USB Keyboard

Standard Black/Silver German

14 5183547-8
USB Keyboard

Standard Black/Silver
15 5183547-9
Portuguese USB Keyboard

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 Senographe Crystal

Revision 12 Service Manual Class M 5511225-8EN

Chapter 12. FRU List
NO PART NO DESCRIPTION IMAGE NOTE

Workstation PC Cooling Fan

16 5719831 (Control Station Cooling Fan

FRU)

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 Senographe Crystal

Revision 12 Service Manual Class M 5511225-8EN

Chapter 12. FRU List

2-4. Generator FRUs

NO PART NO DESCRIPTION IMAGE NOTE

GENERATOR WITH CABLE

1 5487337-3
ASSY 100C

IPM DRIVER PCB

2 5759661
(PCB IPL – DRIVER)

CHARGE DISCHARGE

MONITOR PCB Shared with Definium

3 2197287
(PCB CHARGE/DISCHARGE 5000

MONITOR)

INPUT RECTIFIER PCB

4 5759662
(PCB INPUT RECTIFIER 3PH)

LOCK BOARD PCB Shared with Definium

5 2197295
(PCB LOCKS) 5000

ATP CONSOLE PCB

6 5759659
(PCB CONSOLE (CPU))

Shared with Definium

7 5212054 FILAMENT DRIVER PCB
5000

GENERATOR INTERFACE PCB

8 5719529
ASSY

Page no. 955

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Revision 12 Service Manual Class M 5511225-8EN

Chapter 12. FRU List
NO PART NO DESCRIPTION IMAGE NOTE

Generator Noise Filter Main 1

9 5719530 (NOISE_FILTER-

GENERATOR_IN)

Generator Noise Filter Main 2

10 5719531 (NOISE_FILTER-

GENERATOR_OUT)

Switch Box
11 5719558
(PC interface Box or Main Power)

Exposure Switch
12 5537872
(Hand Switch)

13 5759657 PCB, HT Controller

14 5759658 PCB, Interface Control

15 5759660 IGBT 300A/600V

Shared with Definium

17 2197216 Low Voltage Power Supply
5000

Shared with Definium

18 2197298 ON/OFF Relay 4PDT /110V
5000

Shared with Definium

19 2197287 PCB, Charge / Discharge Monitor
5000

Shared with Definium

20 2197281 Rectifier SKKD 40F10
5000

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 Senographe Crystal

Revision 12 Service Manual Class M 5511225-8EN

Chapter 12. FRU List
NO PART NO DESCRIPTION IMAGE NOTE

Shared with Definium

21 2197222 PCB, LF-RAC
5000

Shared with Definium

22 2406667 FUSE KIT (see the following section)
5000

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 Senographe Crystal

Revision 12 Service Manual Class M 5511225-8EN

Chapter 12. FRU List
2-4-1. Fuse kit description (P/N 2406667)

ITEM SPECIFICATION QUANTITIY LOCATION

H1 Fuse SB, 400 mA, 250 V 1 FRONT PANEL (Mod. 3): F9 on Power Supply

H2 Fuse SB, 1.5 A, 250 V 1 FRONT PANEL (Mod. 3): F2

H3 Fuse SB, 3 A, 250 V 3 FRONT PANEL (Mod. 3): F6, F7, F8

Low speed PANEL (Mod. 10): Fus1 on LF-RAC PCB, and

H4 Fuse SB, 6 A, 250 V, T 2
LOCK & ADAPTATION PANEL: F1 on Locks PCB

Power input module (Mod. 6): F12, F13 on Transformer T2,

H5 Fuse SB, 10 A, 250 V, T 3
LOCK & ADAPTATION PANEL: F2 on Locks PCB

H6 Fuse SB, 50 A, 600 VAC 2 Power input module (Mod. 6): F3, F4

H3
H2
H3
H3

H1

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Revision 12 Service Manual Class M 5511225-8EN

Chapter 12. FRU List

H4, H5

H5

H6

H6

H4

Page no. 959

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Revision 12 Service Manual Class M 5511225-8EN

Chapter 12. FRU List
2-5. Detector
NO PART NO DESCRIPTION IMAGE NOTE

1 5487328 S-FOV DETECTOR MODULE

2 5487329-2 L-FOV DETECTOR MODULE

2-6. Cables
NO PART NO DESCRIPTION IMAGE NOTE

Frame grabber cable

1 5487345
(CameraLink cable)

2 5487343 HV Cable

Emergency Cable

(Cable Assy_236C, Cable for 4 pin type

3 5694364 Cable Assy_275C, emergency switch (PN:

Cable Assy_276C, 5487339-3)

Cable Assy_277C)

Compression Potentiometer
4 5537878
(CABLE ASS’Y_120C)

Power Cable 200C

5 5669681
(CABLE ASS’Y_200C)

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Revision 12 Service Manual Class M 5511225-8EN

Chapter 12. FRU List
NO PART NO DESCRIPTION IMAGE NOTE

6 5724877 Cable Chain

7 5759663 Cable Assy_179C

2-7. Accessories
NO PART NO DESCRIPTION IMAGE NOTE

1 5495289 BUCKY FOR SFOV

2 5495288 BUCKY FOR LFOV

SFOV PADDLE ASSY

3 5487330 (COMPRESSION PADDLE FOR

SFOV)

SFOV PADDLE PLATE Paddle plate only

4 5719042
(NORMAL PADDLE) without frame

LFOV PADDLE ASSY

5 5487332-2 (COMPRESSION PADDLE FOR

LFOV)

LFOV PADDLE PLATE Paddle plate only

6 5719041
(LMAM297 PADDLE) without frame

MAG PADDLE ASSY

7 5487331-2
(MAGNIFICATION PADDLE)

MAGNIFICATION PADDLE

PLATE Paddle plate only

8 5719044
(COMPRESSION PADDLE MAG- without frame

SQ)

MAGNIFICATION PLATFORM
9 5487333-2
ASSY

Page no. 961

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Revision 12 Service Manual Class M 5511225-8EN

Chapter 12. FRU List
NO PART NO DESCRIPTION IMAGE NOTE

10 5535338 SPOT PADDLE ASSY

SPOT PADDLE PLATE Paddle plate only

11 5719043
(NORMAL SPOT PADDLE) without frame

PMMA PHANTOM

12 5669671 ASSEMBLY_FRU

(PMMA PHANTOM ASSEMBLY)

13 5506256 LEAD GLASS

2-8. Tools
NO PART NO DESCRIPTION IMAGE NOTE

1 5324611 GAFCHROMIC XR-M Film

2 2344420 Silicone Tube Lubricant

Page no. 962

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Revision 12 Service Manual Class M 5511225-8EN

Chapter 12. FRU List

3. Previous Revision FRU Parts (RoHS)

CAUTION
-The RoHS (Restriction of Hazardous Substances) regulations apply to medical devices placed on
the market from 22nd July 2014 onwards. Senographe Crystal systems manufactured from July 2014
onwards are RoHS-compliant.
-The following FRUs are compliant with RoHS, compatible with both RoHS and non-RoHS compliant
systems.
-RoHS-compliant systems are manufactured from July 2014 onwards
-Non-RoHS compliant systems are manufactured until June 2014
-The system manufacturing date (in the YYYY-MM format) is shown on the identification label that is
located on the back of the Gantry.

NO PART NO DESCRIPTION IMAGE NOTE

SENO CRYSTAL IMAGE

1 5506254 SOFTWARE

Ext 11

SENO CRYSTAL IMAGE

2 5506254-3 SOFTWARE

(Software v1.0.0 Ext12)

SENO CRYSTAL IMAGE

3 5506254-4 SOFTWARE

(Software v1.0.0 Ext13)

SENO CRYSTAL IMAGE

4 5506254-8 SOFTWARE

(Software v1.0.0 Ext16)

MAIN PCB ASSY Will be Inactivated in 1Q

5 548729
(MAIN CONTROLLER BOARD) 2017

MAIN PCB ASSY Will be Inactivated in 1Q

6 5487298-2
(MAIN CONTROLLER BOARD) 2017

MAIN PCB ASSY Will be Inactivated in 1Q

7 5487298-3
(MAIN CONTROLLER BOARD) 2017

MAIN PCB ASSY Will be Inactivated in 1Q

8 5487298-4
(MAIN CONTROLLER BOARD) 2018

Page no. 963

 Senographe Crystal

Revision 12 Service Manual Class M 5511225-8EN

Chapter 12. FRU List
NO PART NO DESCRIPTION IMAGE NOTE

COMPRESSION PCB ASSY Will be Inactivated in 1Q

9 5487304
(COMPRESSION BOARD) 2017

COMPRESSION PCB ASSY Will be Inactivated in 1Q

10 5487304-2
(COMPRESSION BOARD) 2017

COMPRESSION PCB ASSY Will be Inactivated in 1Q

11 5487304-3
(COMPRESSION BOARD) 2017

COMPRESSION PCB ASSY Will be Inactivated in 1Q

12 5487304-4
(COMPRESSION BOARD) 2018

ROTATION PCB ASSY Will be Inactivated in 1Q

13 5487303-2
(ROTATION BOARD) 2017

ROTATION PCB ASSY Will be Inactivated in 1Q

14 5487303-3
(ROTATION BOARD) 2017

Will be Inactivated in 1Q
15 5487325 Compression Kit
2017

Will be Inactivated in 1Q
16 5487325-2 Compression Kit
2017

COLLIMATOR ASSEMBLY Will be Inactivated in 1Q

17 5487326
(COLLIMATOR-D1000) 2017

Will be Inactivated in 1Q
18 5487337-2 GENERATOR ASSY
2017

Page no. 964

 Senographe Crystal

Revision 12 Service Manual Class M 5511225-8EN

Chapter 12. FRU List

4. Previous Revision FRU Parts (non-

RoHS)
CAUTION
-The RoHS (Restriction of Hazardous Substances) regulations apply to medical devices placed on
the market from 22nd July 2014 onwards.
-The following FRUs are ONLY compatible with non RoHS-compliant systems (i.e. systems
manufactured until June 2014)
-NEVER use the following FRUs for RoHS-compliant systems (i.e. systems manufactured from July
2014 onwards).
-The system manufacturing date (in the YYYY-MM format) is shown on the identification label that is
located on the back of the Gantry.

NO PART NO DESCRIPTION IMAGE NOTE

Will be Inactivated in 1Q
1 5487305 BASE DISPLAY UP PCB ASS'Y
2017

Will be Inactivated in 1Q
2 5487306 BASE DISPLAY PCB ASS'Y
2017

MEMBRANE INTERFACE Will be Inactivated in 1Q

3 5487307
RIGHT PCB ASS'Y 2017

MEMBRANE INTERFACE LEFT Will be Inactivated in 1Q

4 5487308
PCB ASS'Y 2017

Will be Inactivated in 1Q
5 5487310 COLLECTOR1 PCB ASS'Y
2017

Will be Inactivated in 1Q
6 5487312 COLLECTOR2 PCB ASS'Y
2017

FUSE (GANTRY POWER) Will be Inactivated in 1Q

7 5487321
/ KFS-B10, 10Phy, 38mm, 10A 2017

Will be Inactivated in 1Q
8 5487324 ROTATION MOTOR KIT
2017

Will be Inactivated in 1Q
9 5487339 Emergency switch
2017

Will be Inactivated in 1Q
10 5487303 ROTATION PCB ASS'Y
2017

Will be Inactivated in 1Q
11 5487337 Generator ASSY
2017

Page no. 965

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Revision 12 Service Manual Class M 5511225-8EN

Chapter13. Circuit Diagram

Chapter13. Circuit Diagram

Page no. 966

 Senographe Crystal

Revision 12 Service Manual Class M 5511225-8EN

Chapter13. Circuit Diagram

1. Senographe Crystal Circuit Diagram

Page no. 967

 Senographe Crystal

Revision 12 Service Manual Class M 5511225-8EN

Chapter13. Circuit Diagram

Page no. 968

 Senographe Crystal

Revision 12 Service Manual Class M 5511225-8EN

Chapter13. Circuit Diagram

2. Gantry Circuit Diagram (1 of 2)

Page no. 969

 Senographe Crystal

Revision 12 Service Manual Class M 5511225-8EN

Chapter13. Circuit Diagram

Gantry Circuit Diagram (2 of 2)

Page no. 970

 Senographe Crystal

Revision 12 Service Manual Class M 5511225-8EN

Chapter13. Circuit Diagram

3. Gantry Base Plate Circuit Diagram

Page no. 971

 Senographe Crystal

Revision 12 Service Manual Class M 5511225-8EN

Chapter13. Circuit Diagram

4. Control Station and Generator Circuit Diagram

Page no. 972

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Revision 12 Service Manual Class M 5511225-8EN

Chapter13. Circuit Diagram

5. Base Display PCB ASS’Y

Page no. 973

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Revision 12 Service Manual Class M 5511225-8EN

Chapter13. Circuit Diagram
5-1. Base Display-Top

5-2. Base Display-Bottom

Page no. 974

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Revision 12 Service Manual Class M 5511225-8EN

Chapter13. Circuit Diagram

6. Base Display Up PCB ASS’Y

Page no. 975

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Revision 12 Service Manual Class M 5511225-8EN

Chapter13. Circuit Diagram
6-1. Base Display Up-Top

6-2. Base Display Up-Bottom

Page no. 976

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Revision 12 Service Manual Class M 5511225-8EN

Chapter13. Circuit Diagram

7. Collector1 PCB ASS’Y

Page no. 977

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Revision 12 Service Manual Class M 5511225-8EN

Chapter13. Circuit Diagram
7-1. Collector1-Top

Page no. 978

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8. Collector2 PCB ASS’Y

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8-1. Collector2-Top

Page no. 980

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9. Compression PCB ASS’Y

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9-1. Compression-Top

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10. Compression Sensor PCB ASS’Y

Page no. 984

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10-1. Compression Sensor-Top

10-2. Compression Sensor-Bottom

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11. Generator Interface PCB ASS'Y

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Chapter13. Circuit Diagram
11-1. Generator Interface-Top

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12. Main PCB ASS'Y

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12-1. Main-Top

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13. Membrane Interface L PCB ASS’Y

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Chapter13. Circuit Diagram
13-1. Membrane Interface L -Top

Page no. 994

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14. Membrane Interface R PCB ASS’Y

Page no. 995

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14-1. Membrane Interface R -Top

Page no. 996

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15. Rotation PCB ASS’Y

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Chapter13. Circuit Diagram
15-1. Rotation-Top

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16. Detector Power PCB ASS’Y

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