Resume

Nilesh Sutradhar
SENIOR FIELD ENGINEER
A result-oriented construction professional with the distinction of executing
prestigious projects of large magnitude within strict time schedule, seeking challenging
assignments in planning, fabrication / erection, testing & pre-commissioning of piping,
equipment, tanks and other vessels with an organization of high repute preferably in
chemicals, petrochemicals / Oil & Gas industries.

Has worked very closely with the engineering and procurement teams of the project
and thus have gained a basic idea about the Project life cycle.

Key skills  Onsite experience in piping fabrication, erection, testing & final
handover. Equipment & structural erection. Fabrication, erection, testing
and commissioning of Tanks & Mounded Bullets
 Managing the vendors & contracts for various Mechanical Packages from
Bid specification to closure of the contracts.
 Monitor & control the project progress using the Gannt Charts & Key
Performance Indicators like S-Curves, Histograms, schedule & cost
variance.
 Expedite & monitor the status of agreed delivery schedules for the
required construction materials & equipment from Order Specification
till pre-commissioning at site.
 Prepare, Review, and approve various Work Method Statements,
Installation procedures, Risk Assessments & Lifting Plans for Storage
Tanks, Bullets, Piping & Equipment.
 Resolving the daily site issues related to inter-departmental clashing and
fouling at site with approvals from Engineering Consultant via Site
Engineering Request or Field Design Change Note.
 Piping System & Sub-System identification, Marking the P&IDs,
Preparation of Piping Loops as per the Design Pressure and Test Packs
from the piping loops.
 Inspection and preparation of punch list for Mechanical Clearance,
witnessing Hydro/Pneumatic Testing, Flushing of Piping Systems.
 Surveying the actual quantity of the work executed at site. RA Bill
certification, Cash Flow Reconciliation, Free Issue Material
Reconciliation, Final Bill Certification.

 Project Planning, Monitoring & Control (Engineering/Procurement co-

Areas of expertise ordination & Construction management)
 ASME B31.3 & PNGRB (Fabrication, Erection & Testing of piping works)
 API 620 & API 650 (Fabrication, Erection, Testing, Commissioning of Tanks)
 API 686 (Erection & Alignment of Equipment)
 ASME Sect. VIII/SMPV-U (Fabrication, Erection, Testing, Commissioning of
Mounded Bullets)
 Microsoft & Autodesk Applications (MS Office, MS Projects, AutoCAD,
Navisworks 3D)

Education | Qualifications  B.E (Mechanical) from University of Rajasthan, Jaipur in 2008

 12th from DAV Public School, Kota (Rajasthan) in 2004
 10th from DAV Public School, Kota (Rajasthan) in 2002

Registrations |  Certificate Course in Microsoft Projects.

Certifications  Certificate Course in Autodesk’s CAD 2004.

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Resume

Awards | Honors  Award from SHV Energy’s CEO on timely completion of Tanks & Bullets
Package in 2022.
 Best Safety Award by SHV Energy’s COO in 2021.
 Performance Award for Site coordinator (ROGC) in Reliance, Jamnagar
Mega J3 project in 2016.

Languages  English, Hindi & Bengali

Contact Info.  Address: - A3/303 Mahalaxmi Enclave, Baran Road, Kota (Rajasthan)
 Mobile: - +91-7226090986 | +91-7016200426

Employment history
Month/Year Employer Role
Jul 2023 – Till now Jacobs Solution India Pvt Ltd Senior Field Engineer
Feb 2020 – Jun 2023 SHV Energy Pvt Ltd Interface Manager
May 2019 – Feb 2020 IPS-Mehtalia Pvt Ltd Planning & Billing Engineer
Feb 2018 – May 2019 Jacobs Engineering India Pvt Ltd Field Engineer
Aug 2014 – Jan 2018 Reliance Industries Ltd Manager
May 2010 – Jul 2014 IOT Engineering Projects Ltd Junior Manager
Relevant project experience
Project- Sparkle, Mahad (Maharashtra) From July-2023 till now
Client: - Grasim Industries Limited (Aditya Birla Group)
Role: - Senior Field Engineer
Responsibilities:
 Planning, monitoring & executing the fabrication & erection of Piping works (Process & Utility)
 Structure & piping support’s fabrication & erection (pipe racks, platforms & technological structures)
 Actual front analysis (Physical, material & resources)
 Co-ordination with CSA contractors for piping & equipment erection fronts.
 Co-ordination with the home office (Mumbai) for all types of site issues related to engineering and IFC
drawings.
 Storage tank’s fabrication, erection (using jacking method) & testing.
 Lifting plans, ITP & method statements review & approvals.
 Equipment installation and its alignment.
 Conducting Mechanical Clearance, witnessing the Hydrotests & Pre-commissioning activities.
 Painting & insulation (hot & cold), jacket piping & electrical tracing.
 Project Material issuance, reconciliation, quantity analysis, RA & final bill certification.
Scope Description and value: -
 Total Project Cost – 2000 Cr. (approx.)
 3.0 Lacs IM Stainless steel piping (SS304/SS316L/SS304L),
 2.0 Lacs IM Carbon steel piping (ASTM A106 Gr. B)
 5500 MT structural works
 106 nos. storage tanks (API 650)
 2700 big & small equipment (Reactors/Mixers/Heat-Exchangers/Vessels/Pumps/Filters)
 200 MLPA Water based & 30 MLPA Solvent based paint plant (Phase I)

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Project- Tuticorin Terminal Expansion Project, Tuticorin (Tamil Nadu) From Feb 2020 till June 2023
Owner: SHV Energy Pvt. Ltd
Role: Interface Manager
Responsibilities:
 Responsible for the Construction, Inspection, Testing & Commissioning of Double Wall Tanks, Mounded
Bullets & Fire water tanks adhering to the safety, quality & human factor standards established for project.
 Interface planning & executing the fabrication & erection of piping works, structure & piping support erection,
painting & insulation works.
 Equipment & piping materials expedition at vendor’s shop, issue of Material Dispatch Notes to vendors after
reviewing the IRN & MTC with TPI Agency.
 Rigorous follow-up with the consultant (M/s Thyssenkrupp) for releasing the Material Requestions, tenders,
vendor drawing’s comment & approvals, IFC drawings for various Mechanical Packages.
 Equipment installations and its final alignment checks with OEM.
 Managing the EPC contracts from pre-bidding meeting stage till demobilization of contractor from site.
 Conducting Mechanical Clearance & witnessing the Hydro/Pneumatic Tests of piping loops.
 Installation, testing & commissioning of Tank’s PSV/Vacuum Breaker & Retractable Cryogenic In-Tank pumps.
 Pre-commissioning activities like liquidation of P&ID Punch Points, final box-up, leak test, air drying & N2
purging for the piping System & Subsystems.
 Ensuring the equipment readiness for Mechanical Run Tests, Call to various OEMs and coordinate with other
departments for successful Mechanical Trial Runs.
 Managing a departmental team of 02 engineers & 20 fully skilled manpower for pre-commissioning activities.
 Managing the project material store with departmental workmen & resources.
 Actively participate in Commissioning with the Operation & Process teams for Gassing up, Cooling Down
sequence & first fill-up of tanks

Scope, description and value:

 Total Project cost: - 500 Cr. (approx.)
 2.6 Lacs IM & 95000 ID Piping works
 2 x 15000 MT Cryogenic Double Wall Tanks (API 620)
 2 x 100 MT Mounded Bullets (ASME Sec. VIII & SMPV-U)
 2 x 4000 m³ Fire Water tanks (API 650)
 API rated pumps & Cryogenic In-tank pumps installation & pre-commissioning.
 BOG Compressors, exchangers & condensers installation & pre-commissioning.
 0.8 MMTPA is increased to 1.2 MMTPA of LPG (Capacity increased)
 Integration of existing and newly constructed terminal.

Added value:
 Completed the project with minimal delay amid both the waves of COVID’19 restrictions while strictly
adhering the central & state government guidelines.
 Developed & ensured additional site protocols for COVID’19 at site offices & all work locations.
 Managed to retain 100% manpower while ongoing 2nd wave of COVID’19.
 Innovative ideas for In-tank pump installation (without over-head crane) & continued tank erection although
delay in steel supply from shop.
 Dealt with government authorities like PESO & VOC Port officials at site.
 Successfully managed the external & internal audits at site (Commercial & Quality)
 Active role in CAPEX finalization and online induction to company’s global teams.

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Project- Multi Facility Multi Product Plant, Jalpaiguri (West Bengal) From May 2019 till Feb 2020

Client: Hindustan Coca-Cola Beverages Pvt. Ltd (HCCB)

Role: Planning & Billing Engineer
Responsibilities:
Planning & Execution of Fast track Project for HCCB, Equipment installation at Main facility & Ancillary buildings
Scheduling & tracking the project in Microsoft Projects. Process, Utility & Firefighting piping fabrication, erection,
testing & handover. Progress review meetings, MOM preparation & circulation, S-Curves, updating material tracker
list, Progress Reports, Method statements & Erection plans, Contractor billing & certification, Payment advise
statement, Bill reconciliation & material reconciliation. Maintaining the Document Control Index.
Scope, description and value:
1.2 Lac IM Process & Utility piping erection, HP & LP Compressor, Bottling Units, Installation of DG & DG Stack,
Boiler & Boiler Chimney, Multi-Level ETP, Co2 Bullet tank, Pump House, WTP.

Project- Water Based Decorative Paint Plant, Mysuru (Karnataka) From March 2018 till May 2019
Client: Asian Paint Ltd
Role: Field Engineer
Responsibilities:
Supervision, assistance and providing technical support to contractors on matters related to piping and structural
fabrication/erection. Equipment erection, coordination with other disciplines like Civil/Electrical & Instrumentation
teams, quantity analysis for contractor bill certification, active role in Work Order Amendment and material
expedition, Insulation & Material Reconciliation.
Scope, description and value:
5.20 Lacs IM Piping (SS304/SS304L/SS316L/CS/GI), 2500 nos. equipment erection & alignment,1600MT structure
fabrication & erection.
300000 Liters water-based paint plant with all utilities like air, water & steam worth Rs 2000 Cr. (approx.)

Project- Delayed Coker Unit, Jamnagar (Gujarat) From Sept 2017 till Jan 2018
Owner: Reliance Industries Ltd
Role: Manager (Construction)
Responsibilities:
Management of the mechanical contractor on matters related to piping fabrication & erection (CS/SS/AS), structural
fabrication & erection, equipment erection as well as in all other mechanical systems. Coordination with Delta Valve
(OEM) for erecting BUD, TUD & CFD on New Coke Drums.
Scope & description:
2 Lacs IM / 1.35 Lacs ID Piping for the newly installed Coke Drums. Installation of Central Feeding Device, Top Un-
heading Device, Bottom Un-heading Device.
Construction of new Delayed Coker Unit for Reliance’s DTA Plant.

Project- Refinery Off-Gas Cracker Unit, Jamnagar (Gujarat) From Aug 2014 till Sept 2017
Owner: Reliance Industries Ltd
Role: Manager (Construction)
Responsibilities:
Planning & coordination for all the mechanical & piping works including unit & rack piping erection at Area J (Cold
Section) of ROGC Unit, Isometric clearance, Loop file checking, Hot & cold insulation, Bolt torquing & leak test, PSSR
Punch Point Clearance, Updating the Reliance MIS System (Smart Plant Management System)

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Managing the MOU Contractor (L&T Hydrocarbon Engineering), Issuance of Materials as per the MTO,
Preparation of the additional MTO as per the Site modifications, Surveying the actual quantity of the work completed
and certify the monthly RA bills, Final Material Reconciliation & Hand Over-Take Over of the area to Operations.
Scope, description and value:
3.0 lac IM piping erection & 1.25 lac ID site fabrication of CS/SS304/LTCS material over 3 tier pipe rack, 2 nos. Cold
box erection, Civil Pipe Supports, expander compressor, tube & shell heat exchanger, utility stations, pre-dressed
column erection.
Construction of ROGC unit in petrochemical C2 complex of Reliance, Jamnagar worth 10,000 Cr. (approx.)

Project- Paradip Refinery BOOT-3, Paradip (Odisha) From April 2011 till July 2014
Client: Indian Oil Corporation Limited
Role: Junior Manager
Responsibilities:
Crude Site: - Supervising the fabrication, erection & testing of total piping & mechanical systems related to the 11 nos.
of Crude Tank. Structural fabrication & erection inside & outside the tank dyke walls, billing & material reconciliation,
Pre-commissioning activities & final handover to client for operation.
Product Site: - Planning & installation of all the piping & equipment, Loop mechanical clearance, Testing & all pre-
commissioning activities completion. Clearance of all punch points and successfully handed over to IOT Utkal
Energy Services for 15 years of operation, Involved in activities like final billing & final material reconciliation.
Scope & description:
Crude Site: -3.0 lac IM / 90000 ID fabrication & erection, testing and final hand over of piping systems from jetty
battery limit to 11 nos. crude tanks including a pump house and Tilted Plate Interceptor
Product Site: -1.0 Lac IM piping (CS, LTCS, IBR, GI) installation & testing, System completion & pre-commissioning
activities for HSD, MS, Kerosene, LPG, Propylene etc. Flushing & box-up of the systems

Project- Panipat Refinery Additional Expansion Project, Panipat (Haryana) From May 2010 till April 2011
Client: Indian Oil Corporation Limited
Role: Junior Manager
Responsibilities:
Planning & execution of Offsite piping, Rack piping, Sleeper piping Steam tracing, Hydrotesting, Box-up activities, Hot
& cold insulation, Manpower handling, Generation of Material Issue Note, Material control at site, Quantity analysis
for billing, As-Built drawings, Cradle & Saddle support installation, Client Bill follow-up, Contractor bill checking &
certification, Material reconciliation
Scope & description:
2.5 Lacs IM/ 70000 ID(CS/IBR/NACE) piping fabrication, erection & hydrotesting, all interface joints with Units at
battery limits like DCU/SRU/CDU-VDU/DHDT Units. Installation of new Crude Pumps, Insulation & Painting of the
new facility installed.

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