Manual London Electronics IntuitiveL
Manual London Electronics IntuitiveL
Model INTUITIVE-I
Totalising Digital Process Indicator / Controller
4-20mA / 0-10V input
Max.
AL1
AL2
AL3
AL4
Min.
ZERO SPAN & d.p. 0% O/P 100% O/P
ZERO SPAN / dp OUTPUT ALARMS
s
DIGIT s OK
TARE MAX / MIN RESET
Lineariser
IEC 1010
89/336/EEC
Please feel welcome to contact us if you need help, have a complaint, or if you
have suggestions for improving our products or services.
If you contact us about a product you already have, please give us as much
information as you can, so we can give you accurate and swift help.
Software Version: The display will show VEr. X.X shortly after being switched
on. The value X.X is the software version which you must quote when contacting
us about technical matters.
Our products have a 2 year warranty, and we will put right or replace any meter
found to be faulty through bad workmanship or materials. This warranty does
not cover damage caused by misuse or accident.
IMPORTANT If the meter is a vital component in your process, you may wish
to buy a spare to cover possible failure or accident, as we cannot guarantee
instant repair or replacement. We always try to improve our products and
services, so changes to instruments will occur. Please keep this manual safely
for future reference, as future manuals, covering revised designs may no longer
describe your product accurately.
We believe these instructions are accurate, and that we have competently designed
and manufactured the product. We do not make any claims as to the suitability of
this product for any particular application. The choice of product and
responsibility for the choice lies with the User.
Page 1
Warnings !
Please carefully read all warnings and ONLY install the meter
when you are sure that you’ve covered all aspects.
* Connect the meter according to current IEE regulations and separate all wiring
according to IEC1010.
* Power supplies to this equipment must be anti-surge fused at 125mA for 230V
supply, 250mA for 110V supply or 1A for DC supplies in the range 11-30VDC.
* Check that model number and supply voltage suit your application before you
install the meter.
* Don’t touch any circuitry when the meter is powered, because lethal voltages
may be present on the circuit board.
Page 2
General Description
This meter has been designed to be simple to configure. It is easy to use because
no menu is used. Look at the front panel below... to adjust ZERO you press the
ZERO button, to adjust Span you press the SPAN button, to adjust Analogue
Output you press the OUTPUT button, to adjust Alarms you press the ALARM
button. There is no need to spend time learning a complex menu system.
The meter’s main function is to totalise (or integrate) from a linear process
signal. So, it will accept the most common process signals such as 4-20mA, 0-
10V etc. You can use the 24V excitation supply to power 2 wire transmitters, 3
wire transmitters etc.
The meter can give alarm outputs, scaled and isolated analogue output and isolated
serial data retransmission when fitted with option boards.
The front panel has a 6 digit, 7 segment window for displaying the measurement.
It allows decimal point and minus sign characters to be included and has 4
alarm annunciators to show the status of each alarm relay.
Max.
AL1
AL2
AL3 “Units of
AL4
measure”
Min.
ZERO
ZERO
SPAN & d.p.
SPAN / dp
0% O/P
OUTPUT
100% O/P
ALARMS
window
s
DIGIT s OK
TARE MAX / MIN RESET
Lineariser
The front panel pushbuttons each have an LED to show which setting is being
altered at any time. A clear protective window is provided, behind which you
can fit one of our ‘Units-of-Measure’ labels, to identify the reading as Kg, or
Litres, barrels etc.
A lockout switch on the rear of the meter saves your configuration settings in
non-volatile memory, which has a 10 year guaranteed storage period. If the lockout
switch is not set ON, your settings could be accidentally altered.
Page 3
Getting Started
First, please check that the display will suit all the requirements of your
application. Page 4 has some important warnings - please check that all warnings
are covered.
If you have analogue output or alarm relay options, you may need to configure
their boards before installing the meter in a panel. See the separate sections in
this manual for those options.
Check that your panel cutout is correct , 92mm wide, 45mm high. You must fit the
meter in a protective enclosure for installation class II service. Remove the 2
screws holding the U clamp at the rear of the case. Slide the meter into the cutout
and re-fit the U clamp and screws. Tighten the screws just enough to hold the
meter firmly in place and make sure the sealing gasket is evenly held between
the panel and the bezel.
Connect the signal and power cables, to the appropriate screw terminal connectors.
Check that you are using the correct terminals or you may cause damage to the
meter. Do not connect any output or alarm cabling yet.
Apply power, and confirm that the meter illuminates all segments for a few
seconds and then shows the software version “VEr. X.X” briefly (The X numerals
depend on version).
The lockout switch should be OFF to allow you to change the meter’s settings.
Set the scaling to suit your system, using one of the scaling methods described in
this manual. Check that the meter responds correctly. Now, adjust your analogue
output settings, if necessary, and alarm settings. Use a DVM of sufficient precision
to check that the analogue output is operating as required, and use a continuity
tester to check that the relay contacts operate correctly. Switch the meter off, and
check alarm relay contact status. Check that the contact status suits your system,
in conditions of power loss to the meter.
When you have verified all settings, you can connect the alarm relay and analogue
output cables, to check that your system operation is satisfactory.
Remember to set the lockout switch ON when you have finished , to prevent
accidental loss of your settings.
Page 4
Connections
These connectors are only used when options are fitted
Enable
Comm
Neg.
Pos.
AL1
AL1
AL2
AL2
AL3
AL3
AL4
AL4
Sig+
Sig-
14 15 16 17 18 19 20 21 22 23 24 25 26 27
REAR VIEW
1 2 3 4 5 6 7 8 9 10 11 12 13
OFF permanently
Lockout Switch
ON permanently
Common
No function
Disp. RATE
Reset total
Excitation -
Signal -
Current I/P
Voltage I/P
Unused
Excitation +
Earth
Neutral
Line
Mains Power model
E - + DC Power model
INPUT REMOTE POWER
NB - Switches have changed! Red switches had ON=UP. Blue switches have ON=DOWN
Cabling should be screened and routed away from noise-carrying cables and
machines to reduce interference. The screen can be connected to power earth if
it is not already grounded at the sensor end.
1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6
- + - +
Signal Out
Excitation
Common
- +
4-20mA 2 wire transmitter 4-20mA direct 4-20mA 3 wire transmitter 0-10V direct
IMPORTANT!
Set the right-hand switch to its upper ‘LOCK’ position after setup, to save your settings.
Page 5
Calibration
Set switch 1, near the input connector ON and lockout switch OFF
You will now see ‘Int H’ or ‘Int d’ to allow you to calibrate in counts per hour or
day. Select the most appropriate, and press OK
You’ll now see ‘In HI’ briefly, then a value, with one digit brighter than the
other. This is 20.000 for a 4-20mA input signal, or 10.000 for a 0-10V input
signal, 5.000 for a 1-5V input signal and so on. If the value is correct, press the
‘OK’ button, otherwise use the ‘DIGIT’ key to select digits, and the ‘UP’ or
‘DOWN’ arrow keys to alter. When correct, press the ‘OK’ button.
‘rd HI’ appears briefly, then a value, with one digit brighter than the other. This
is what will be displayed for the IN HI input, at full scale, after 1 hour or 1 day,
depending on whther you chose ‘Int H’ or ‘Int d’. If the value is correct, press the
‘OK’ button , otherwise use the ‘DIGIT’ key to select digits, and the ‘UP’ or
‘DOWN’ arrow keys to alter . The Decimal point position may be set after the
most significant digit has been selected. When correct, press the ‘OK’ button.
You’ll now see ‘LO rd’ briefly,then a value, with one digit brighter than the
other. This is what will be displayed for the IN LO input. If already correct,
simply press the ‘OK’ button. Or, use the ‘DIGIT’ key to select digits, and the
‘UP’ or ‘DOWN’ arrow keys to change. When correct, press the ‘OK’ button.
Page 6
Calibration Examples
Page 7
Filter and Last Digit Roundup
Press the OK button 5 times to access the filter time constant, which is expressed
in seconds. You can use the filter to improve your display stability with fluctuating
input signals. Use the UP and DOWN buttons to select a time constant in the
range 0 to 5 seconds. Bigger time constants give more stability but slower
response. Press OK when selected.
t0 tc time...
The Time constant of this digital filter is very similar to the time constant of an RC filter where
T=RC . The time constant is the time it takes for the display to reach 63 % of its final reading value,
after a step change on the input. You can see that if you select a 1 second filter time, it will take
several seconds for the meter to reach its final value. To give improved response to large step
changes, we momentarily cancel the filter action for stable input step changes of over 64 counts,
and then re-apply the filter to maintain stability.
Another function which can give you a more stable display, with less flicker is
the LAST DIGIT ROUNDUP.
After the filter setting, the display will show LSt and a number. This number sets
the increments by which the meter will change its reading.
Max.
AL1
AL2
AL3
Use the UP/DOWN buttons to
AL4 select a roundup value, and
Min.
ZERO SPAN & d.p. 0% O/P 100% O/P accept by pressing OK.
ZERO SPAN / dp OUTPUT ALARMS
s
DIGIT s OK
TARE MAX / MIN RESET
Lineariser
LSt = 1 Best resolution, but most sensitive to noise. Sequence 0,1,2,3,4,5,6 ...
LSt = 2 Sequence 0,2,4,6,8,0...
LSt= 5 Sequence 0,5,0,5...
LSt=10 Sequence 0,10,20,30...
LSt=20 Sequence 0,20,40,60...
LSt=50 Lowest resolution, least sensitive to noise Sequence 0,50,100,150...
Page 8
Features
Calibration Counter / Tamper detector
An internal totaliser counts each calibration. The ‘CAL XX’ value appears for a
second or two after you switch the meter on. The number starts at 00 and can go
up to FF (255 counts). It doesn’t count changes of setpoints, or changes of filter
value or count-by value . It stores the total in non-volatile memory which can’t
be reset, so is useful for keeping track of the meter’s calibration history.
Reset Command
The reset command clears the accumulated total. It may be accessed either
from the front panel or by external contact closure command.
Page 9
How to install option boards
If you want to open the meter to install or modify option boards, follow these
steps...
1234567890123456789012
1234567890123456789012
1234567890123456789012
1234567890123456789012
Main board 1234567890123456789012
1234567890123456789012
1234567890123456789012
1234567890123456789012
P
M i c lug-
r o p In 1234567890123456789012 Upper option board
e s s 1234567890123456789012
roc
o1234567890123456789012
1234567890123456789012
r
1234567890123456789012
1234567890123456789012
1234567890123456789012
1234567890123456789012 RS232 or RS422
1234567890123456789012
plug-in option
Alarm relays.
Depending on the
option, there will be
Analogue output
none, 2 or 4 relays
plug-in option
fitted.
The analogue output and RS232 or RS422 plug-in option boards are fixed to the
upper option board with white plastic pillars. You must apply a firm force when
fitting or removing these options.
Page 10
Alarm Board Configuration & Adjustment
For failsafe operation (where contacts open on alarm or when power is lost to
the meter) set the jumpers for OPEN CONTACTS and DE-ENERGISE on alarm.
To access to the alarm board, first remove power from meter, including any
power which might be on the alarm output circuitry.
Look on the top and bottom surfaces of the case, near the rear. You will see two
small screws, one on each surface. Remove both screws. Now, clip off the front
bezel and slide the meter assembly carefully out via the front of the case.
The relay board plugs into the main board. Gently separate the two boards.
De-energise
De-energise
De-energise
Energise
Energise
Energise
When you have set the jumpers, refit the board to the meter and carefully slide
the assembly back into the case.
Fit the two small board screws to the top and bottom surfaces.
Page 11
Alarm settings
If you press the ALARMS button momentarily, you can view each of the 4 alarm
settings (each press will illuminate in turn AL1, AL2, AL3 and AL4 LEDs).
Alarm settings are not locked out by the lockout switch.
Max.
AL1
AL2
AL3 Alarm channel LED will
AL4
flash.
Min.
ZERO SPAN & d.p. 0% O/P 100% O/P
ZERO SPAN / dp OUTPUT
s ALARMS Here, we see that Alarm
DIGIT s OK 1 is a high alarm with its
TARE MAX / MIN RESET
Lineariser setpoint at 250.00
To change alarm settings, select the alarm you wish to change as shown above
until its LED is flashing, then press the ALARM key for more than 3 seconds.
You will see one digit is brighter than the others. You can change its value using
the UP/DOWN buttons, and then select other digits with the DIGIT SELECT
pushbutton.
The alarm action is determined by the left-hand character. This will show an’H’
for HIGH alarm action, an ‘L’ for LOW alarm action, or a ‘o’ for NO alarm
action. You can change this with the UP/DOWN buttons. Press OK when set.
The HYSTERESIS value is identified with a ‘HY’ prompt, and you can change
this to suit your requirements, in the same way as the alarm value.
Max.
AL1
AL2
AL3
AL4
Min.
ZERO SPAN & d.p. 0% O/P 100% O/P
ZERO SPAN / dp OUTPUT ALARMS
s
DIGIT s OK
TARE MAX / MIN RESET
Lineariser
The hysteresis value is directly related to your measurements, so, for example, if
you have a high alarm, set to 500 , and set the hysteresis value to 7, the alarm
will occur when the meter reading rises above 500, and will reset when the
meter reading falls to 493 . If the hysteresis is set to 9999, the alarms will be
provided with ‘IN-FLIGHT’ compensation (automatic correction for overshoot)
Page 12
In-Flight Compensation
You can configure the meter to have in-flight compensation, which can improve
alarm accuracy in some applications.
Imagine you have a storage container and you want to empty a certain amount of
material from that container into a bin.
Alarm
Shutoff Valve
250.0
Material ‘In Flight’ Kg
The meter will automatically compare the desired setpoint level to the actual
final fill or empty weight, or position, and compensate for any calculated error
for the next cycle This is a continuous process, so if material consistency varies
and the in-flight error varies, the meter automatically adapts after each operation.
For the first alarm, the meter will correct for 100% of the measured error, to get
as close to desired action as possible. Then, each time the alarm occurs, it will
correct for 25% of the previous smaller error, to reduce the effects of material
variations.
To use the inflight compensation, set Hysteresis to 9999 for the alarm channels
you need it to operate on.
Page 13
Analogue Output Configuration
We always set the meters to suit any requests on your order, so you should not
need to adjust the analogue board. If you didn’t specify ranges, but ordered
option ‘ANI’, the meter will be set for 4-20mA output. If you ordered ‘ANV’ it
will be set for 0-10V.
If you want to change a range, for example from 0-10V to 4-20mA, the zero and
span potentiometers must be adjusted to get best accuracy at 0% and 100%.
You will need to remove the analogue board from the case to change the position
of jumpers and to adjust the fine trim potentiometers. See the page headed “ How
to fit Option Boards” for details of how to expose this board. The analogue
board, if fitted, can be seen plugged into the upper board, and can be easily
identified because it has either 2 or 3 blue potentiometers, depending on version.
You will need to carefully unplug the analogue output board from the upper
board and change the jumper positions to suit your new range, as shown below.
Re assemble the meter, apply power and follow the Analogue Output Settings
procedure on the next page. Measure the analogue output and trim, if needed,
using the ZERO and SPAN potentiometers, for best accuracy.
Page 14
How to adjust your Analogue Output
The lockout switch should be set ‘OFF’ to change the analogue output calibration.
You can set the analogue output range to suit your display range.
7) When set, press OK, to complete your adjustment of the analogue output
scaling
Please remeber to set the lockout switch ‘ON’ to save your settings.
Page 15
Serial Communications Output Option
You can have either an RS232 or an RS422 ASCII output at 1200 baud
representing the meter’s displayed value. You can have a continuous transmission
of readings, or a single transmission on demand.
String Format:
Data is made ASCII coded numerals, with embedded decimal point position if
one has been set on the display, with a preceding - sign if the display is negative,
with leading zero blanking, followed by a Carriage Return and a Line Feed.
Commands:
The data output port is activated by connecting to the ENABLE terminal.
For RS232, the ENABLE port must be held high at a 5V level for as long as
serial data output is required, or, if only one string of data is needed, the ENABLE
line must be held high until the transmission starts, after which it may be taken
low again. The Sig- connection on terminal 17 may be used to provide the 5V
level if an external source is not available
For RS422, the ENABLE port operates in reverse, so must be held low to
enable transmission.
If you need a remote mimic display, the Model INTUITIVE-S is an ideal choice,
being a 1/8 DIN meter directly compatible with this output format.
Page 16
8 Programme Memory Option
With the MEM-08 option, you can store up to 8 sets of configuration and
calibration data. This is useful if you want to connect a number of different
sensors, each with different calibration, to the meter, selected by rotary switch.
Each memory location can have its own input/display calibration, alarm settings,
and analogue O/P calibration. NB The linearisation facility is not available
with this option.
Common
BCD 1
BCD 2
BCD 4
BCD 1
BCD 2
BCD 4
7 8 9 10 7 8 9 10
If you wish to use a rotary switch to
select up to 8 memory locations, and
to switch up to 8 two-wire signals,
we make a 1/8 DIN rotary switch
6 model SW2P8W-BCD for this
purpose.
Simple rotary switch BCD coded switch
Programming Notes:
Memory location 0 is a ‘GLOBAL’ programming location. When you programme
location 0 , the same data will be written to all the other memory locations as
well. Therefore, always programme location 0 first. However if you switch off
the switch next to the input connector, before programming location 0, this effect
will not occur. The switch will then have to be set ON if you wish to access the
other memories. If this feature is undesirable in your system, you should limit
the number of programmes to 7 and arrange your switching to prevent location 0
from being accessed.(ie never have all BCD select lines disconnected from
Common)
All programmes are stored in non-volatile EEPROM memory, which has a typical
storage life of 10 years, and which does not rely on battery backup.
Page 17
Equipment Specifications
ASCII Data O/P RS232 or RS422 ASCII Value of reading. 1200 baud.
Format 1 start bit, 8 data, no parity. <Measurement><CR>
Isolation 250 VAC optically isolated
Page 18
Record of Revisions/Changes
Page 19
Notes
Declaration of Conformity
Declaration Reference : INTUITIVE
Issue Date : 9 October 1998 revised 31 July 2003
Products Covered : INTUITIVE series
Title : DOC-INTUITIVE
This is to confirm that the Product covered by this declaration have been designed and manufactured to
meet the limits of the following EMC Standard :
EN61326-1:1997
and has been designed to meet the applicable sections of the following safety standards
EN61010-1:2001
Conditions
The meters are permitted a worst case error of 1% of A/D range during electro-magnetic disturbance,
and must recover automatically when disturbance ceases without the need for human intervention, such as
resetting, power-down etc.
The meters covered by this certificate must be installed in adherence to the following conditions :-
Signal cabling shall be routed separately to power carrying cabling (includes relay output wiring)
All signal cabling shall be screened. The screen shall only be terminated to the power earth terminal
Declared as true and correct, for and on behalf of London Electronics Ltd.
Page 20