31 TRF 07-07-2022

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TECHNICAL SPECIFICATIONS OF 200 kVA, 11/ 0.433 kV and 22/0.

433 kV, Star1


(Level-1) THREE PHASE, NON SEALED, OIL IMMERSED OUTDOOR TYPE
DISTRIBUTION TRANSFORMERS.

MATERIAL SPECIFICATIONS CELL

TECHNICAL SPECIFICATION

200 kVA, 11/ 0.433 kV and 22/ 0.433 kV, Star 1 (Level-1) THREE
PHASE, NON SEALED, OIL IMMERSED OUTDOOR TYPE
DISTRIBUTION TRANSFORMERS

Tech Spec No. CE/T-QC/MSC/DTC /0819 rev dtd.07.07.2022


TECHNICAL SPECIFICATIONS OF 200 kVA, 11/ 0.433 kV and 22/0.433 kV, Star1
(Level-1) THREE PHASE, NON SEALED, OIL IMMERSED OUTDOOR TYPE
DISTRIBUTION TRANSFORMERS.

INDE X

Clause Contents
No.
1 Scope
2 System Particulars
3 Service Condition
4 Applicable Standards
5 Specific Technical requirement
6 Design & Construction
6.1 Core
6.2 Windings
6.3 Losses
6.4 Insulation Material & Clearances
6.5 Impedance Value
6.6 Tank
6.7 Off Load Taps
7 Efficiency
8 Heat Dissipation
9 Total minimum oil volume
10 Conservator.
11 Breathers.
12 Terminals
13 Bushing and connections
14 Internal Connections
15 Tank base channel
16 Terminal Marking Plate & Rating Plate
17 Fittings &Fasteners
18 Lightning Arrestors
19 Transformer Oil
20 Tests & Inspection
21 Challenge Testing

Tech Spec No. CE/T-QC/MSC/DTC /0819 rev dtd.07.07.2022


TECHNICAL SPECIFICATIONS OF 200 kVA, 11/ 0.433 kV and 22/0.433 kV, Star1
(Level-1) THREE PHASE, NON SEALED, OIL IMMERSED OUTDOOR TYPE
DISTRIBUTION TRANSFORMERS.

22 Type Tests
23 Drawings
24 Rejection
25 Cleaning & Painting
26 Guaranteed Technical Particulars
27 Testing facilities
28 Submission of Routine Test Certificate
29 Stage Inspection
30 Final Inspection
Testing of all distribution transformers for losses at 50 % load
31
and 100% load

32 Inspection & Testing of Transformer Oil


33 Quality Assurance
34 Qualifying Requirements
35 Random Sample Testing
36 Performance Guarantee
37 Cost Data Sheet
38 Schedule
Schedule Guaranteed and Other Technical Particulars
A
Schedule Tenderer‟s experience
B
Annexure- Air Pressure Test
I
Annexure- Temperature Rise Test
II
Annexure Technical specification for QR Code generation
III-

Tech Spec No. CE/T-QC/MSC/DTC /0819 rev dtd.07.07.2022


TECHNICAL SPECIFICATIONS OF 200 kVA, 11/ 0.433 kV and 22/0.433 kV, Star1
(Level-1) THREE PHASE, NON SEALED, OIL IMMERSED OUTDOOR TYPE
DISTRIBUTION TRANSFORMERS

1 Scope:-
1.1 This specification covers design, manufacturing, testing and delivery of 200 kVA, 11/
0.433 kV & 22/ 0.433 kV, Star 1 (Level -1) oil immersed, Oil Natural (ONAN) , (Non
Sealed) Three phase distribution transformers suitable for 11kV and 22 kV, 50 Hz,
Distribution system.
1.2 The equipment offered shall be complete with all parts necessary for their
effective and trouble-free operation. Such parts will be deemed to be within the
scope of the supply irrespective of whether they are specifically indicated in the
commercial order or not.
1.3 It is not the intent to specify herein complete details of design and construction.
The equipment offered shall conform to the relevant standards and be of high
quality, sturdy, robust and of good design and workmanship complete in all
respects and capable to perform continuous and satisfactory operations in the
actual service conditions at site and shall have sufficiently long life in service as
per statutory requirements.
1.4 The design and constructional aspects of materials shall not withstanding any
anomalies, discrepancies, omissions, in -completeness, etc. in these specifications
and will be subject to good engineering practice in conformity with the required
quality of the product, and to such tolerances, allowances and requirements for
clearances etc. as are necessary by virtue of various stipulations in that respect in
the relevant Indian Standards, IEC standards, I.E. Rules, I.E. Act and other
statutory provisions.

1.5 The Bidder/supplier shall bind himself to abide by these considerations to the
entire satisfaction of the purchaser and will be required to adjust such details at
no extra cost to the purchaser over and above the tendered rates and prices.
1.6 Tolerances:
The tolerance of guaranteed performance figures shall be as specified in the
(Part -I) table 1 of latest issue of IS 2026 except losses or relevant International
Standard except wherever specified otherwise in this specification.
2 System Particulars: -
The transformers shall be suitable for outdoor installation with following
system particulars and they should be suitable for service under fluctuations
in supply voltage as permissible under Indian Electricity Rules .
2.1 Nominal System Voltage : 11kV or 22 kV
2.2 Corresponding Highest System Voltage :12 kV or 24 kV

Tech Spec No. CE/T-QC/MSC/DTC /0819 rev dtd.07.07.2022


TECHNICAL SPECIFICATIONS OF 200 kVA, 11/ 0.433 kV and 22/0.433 kV, Star1
(Level-1) THREE PHASE, NON SEALED, OIL IMMERSED OUTDOOR TYPE
DISTRIBUTION TRANSFORMERS

2.3 Rated Basic Insulation Level : 75kVp or 125kVp


2.4 Neutral earthing : Solidly earthed
2.5 Frequency : 50 Hz with ±3 % tolerance
2.6 Number of Phases : 3

3 SERVICE CONDITIONS:
3.1 Equipment supplied against the specification shall be suitable for
satisfactory operation under the following tropical conditions: -
i] Max. ambient air temperature : 50 ◦C.

ii] Max. relative humidity : 100 %


iii] Max. annual rainfall : 1450 mm
iv] Max. wind pressure : 150 kg/sq.m.
v] Max. altitude above mean sea level : 1000 mtrs.
vi] Isoceraunic level : 50
vii] Seismic level (Horizontal acceleration) : 0.3 g.
viii] Climatic Condition : Moderately hot and humid tropical
climate conducive to rust and
fungus growth.
ix] Reference Ambient Temperature for temperature rise: 50 Deg C
3.2 The climatic conditions are prone to wide variations in ambient conditions and
hence the equipment shall be of suitable design to work satisfactorily under
these conditions.
3.3 The equipment shall be for use in moderately hot and humid tropical climate
conducive to rust and fungus growth.
3.4 The Distribution Transformer shall be mark with standard mark governed
by BIS as per clause 13.4 of IS 1180(Part 1):2014] .
3.5 The Distribution Transformer shall bear star 1 rating label approved by
BEE (Bureau of Energy Efficiency).
3.6 The Distribution Transformer shall bear level 1 (Star 1 of BEE) label
approved by BIS (Bureau of Indian Standard) as per IS 1180 ( Part1):2014.
3.7 The Bidder/ Manufacturer shall possess the BIS license for offered product.
3.8 The Bidder/ Manufacturer shall possess the BEE certification for of fered product.

Tech Spec No. CE/T-QC/MSC/DTC /0819 rev dtd.07.07.2022


TECHNICAL SPECIFICATIONS OF 200 kVA, 11/ 0.433 kV and 22/0.433 kV, Star1
(Level-1) THREE PHASE, NON SEALED, OIL IMMERSED OUTDOOR TYPE
DISTRIBUTION TRANSFORMERS

4 APPLICABLE STANDARDS:-
4.1 The design, manufacture and performance of the equipment shall comply with
all currently applicable statutes, regulations and safety codes. Nothing in this
specification shall be construed to relieve the bidder off his responsibilities.
4.2 The Distribution Transformers shall conform to IS: 1180 (Part 1) : 2014 amended
up to date or other International Standards for equal or better performance.
Unless otherwise modified in this specification the Distribution Transformers
shall comply with the Indian Standard Specification IS 1180 latest.
4.3 Unless otherwise specified, the equipment offered shall conform to amended up
to date Indian, IEC, British or U.S.A. Standards and in particular, to the
following: -
4.4 The applicable standards are as follows:

Sr.No. IS IS
number Name
1. IS:1180(Part -1) : 2014 Outdoor type oil immersed distribution
transformers up to and including 2500
kVA, 33KV.

2. IS:2026(Part I to IV) Specification for power transformer

3. IS:335/1993 New insulating oil - Specification (fourth


revision)
4. IEC 60137 :2017 latest Bushing
amendment, IS: 7421 -1988,
IS:3347 (Part -I to V / Sec-2)-
1979, IS:3347 (Part -I to V
/Sec-1)-1982
amended up to date
5. IS 5 Colours for ready mixed paints and
enamels.
6. IS 13730 (Part -27)1996 Specification for particular types of
winding wires.

7. IS: 3073/1974, IS: 3070( Part - Specifications for L.A‟s


II)
8. CEA Guidelines August -2008 Manual on transformers

Tech Spec No. CE/T-QC/MSC/DTC /0819 rev dtd.07.07.2022


TECHNICAL SPECIFICATIONS OF 200 kVA, 11/ 0.433 kV and 22/0.433 kV, Star1
(Level-1) THREE PHASE, NON SEALED, OIL IMMERSED OUTDOOR TYPE
DISTRIBUTION TRANSFORMERS

9. Gazette notification by Ministry Revised losses of distribution transformer


of Power dated 16.12.2016

4.5 In case of conflict arising out due to variations between the applicable
standard and the standards specified herein the provisions of this
specification should prevail.
5 Specific Technical requirement:
5.1 Standard kVA Ratings: -
The standard ratings for three phase transformer shall be 200 kVA as per IS 1180
(Part - I):2014
5.2 Nominal voltage ratings
a) Primary voltage : 11kV OR 22 kV
b) Secondary voltage : 0.433 kV
5.2.1 Winding connections: -
i. H.V. Winding : Delta ( ∆)
ii. L.V. Winding : Star (Y)
so as to produce a positive phase displacement of 30 degrees from the
primary to the secondary vectors of the same phase. The neutral of the L.V.
winding shall be brought out to a separate insulated terminal. The voltage
group shall be Dyn -11 (IS 2026 Part I).
5.3 Temperature Rise:
i] The temperature rise for top oil over an ambient temperature of 50° C
should be 35°C maximum [measured by thermometer in accordance with
IS 1180 (Part 1) & IS 2026 (Part 2)]
ii] Temperature rise for winding over an ambient temperature of 50° C should
be 40° C maximum [ measured by resistance method in accordance with IS
1180 (Part 1) IS 2026 (Part 2)]
5.4 No load voltage ratio: -
The no load voltage ratio shall be 11000/ 433 or 22000/ 433 Volts,
6 Design & construction
a. The spring washers must be used for fixing core with tie rod.

b. Core base & bottom Yoke shall be supported with 75 mm X 40 mm X 5 mm


MS Channel with proper bolting applicable for stack core only . The core
assembly shall be fixed by four locking bolts.

Tech Spec No. CE/T-QC/MSC/DTC /0819 rev dtd.07.07.2022


TECHNICAL SPECIFICATIONS OF 200 kVA, 11/ 0.433 kV and 22/0.433 kV, Star1
(Level-1) THREE PHASE, NON SEALED, OIL IMMERSED OUTDOOR TYPE
DISTRIBUTION TRANSFORMERS

c. The maximum flux density in any part of the core and yoke at rated
voltage and frequency shall be such that the flux density with 112.5 %
combined voltage and frequency variation with rated voltage and
frequency does not exceed 1.9 Tesla. Flux density should not be more than
1.69 Tesla at rated voltage and frequency.
d. Limit of no load current shall be 3% of full load current of respective
winding at rated voltage.
6.1 Core
i] The core shall be stacked/ wound type.
a) For Stack core :-
The core shall be of high grade cold rolled grain oriented (C.R.G.O)
annealed steel lamination having low loss and good grain properties,
coated with hot oil proof insulation, bolted together to the frames firmly
to prevent vibration or noise. All core clamping bolts shall be effectively
insulated. The complete design of core must ensure permanency of the
core losses with continuous working of the transformers.
b) For Wound core :-
The core shall be „C‟ type construction of high grade cold rolled grain
oriented (C.R.G.O.) annealed steel lamination having low loss and good
grain properties, coated hot oil proof insulation. The complete design of
core must ensure permanency of the core losses with continuous
working of the transformers. The core material s hall not be brittle in
case of CRGO material.
Core clamping for C.R.G.O.Wound core type transformers shall be as
follows:
1. Core clamping shall be with top and bottom U - shaped core clamps
made of sheet steel clamped.
2. M.S. core clamps shall be painted with oil-resistant paint / Varnish .
3. Suitable provision shall be made in the bottom core clamp / bottom
plate of the transformer to arrest movement of the active part.
4. Core shall be clamped by M12 mm MS Tie rods.
5. Compliance of CRGO Electrical steel as per IS 302 4 [as mentioned in
Cl.No.9.1(a) of IS 1180(Part1):2014] shall be ensured through test
certificate of the supplier.
ii] The grade of core laminations shall be M4 or better.
iii] The successful bidder, shall be required to submit the manufacturer‟s

Tech Spec No. CE/T-QC/MSC/DTC /0819 rev dtd.07.07.2022


TECHNICAL SPECIFICATIONS OF 200 kVA, 11/ 0.433 kV and 22/0.433 kV, Star1
(Level-1) THREE PHASE, NON SEALED, OIL IMMERSED OUTDOOR TYPE
DISTRIBUTION TRANSFORMERS

test report showing the Watt Loss per kg and the thickness of the core
lamination, to ascertain the quality of Core materials.
iv] The purchaser reserves the right to get sample of the core material tested
at any Government recognized laboratory.
v] The transformer core shall not be saturated for any value of V/f ratio to the
extent of 112.5% of the rated value of V/ f ratio (i.e. 11000/50) (due to
combined effect of voltage and frequency) up to 12.5% without injurious
heating at full load conditions and will not get saturated. The bidder shall
furnish necessary design data in support of this situation.
vi] Flux density:-
The maximum flux density in any part of the core and yoke at rated
voltage and frequency shall be such that the flux density with +112.5 %
combined voltage and frequency variation with rated voltage and
frequency does not exceed 1.9 Tesla. Flux density should not be more than
1.69 Tesla at rated voltage and frequency.
vii] The No load current at rated voltage shall not exceed the percentage as given
below.
The no load current of 200 kVA transformer shall not exceed 3% the full
load current and will be measured by energizing the transformer at rated
voltage and frequency. Increase of 112.5% of rated voltage shall not
increase the no load current by 6% maximum of full load current.(As per
IS 1180 (Part1):2014)
viii] Number of steps of core shall be minimum of Min. 5 standard steps
6.2 Winding:-
i] Materials: - Aluminum conductor shall be used for HV and LV winding for 2
00kVA, 11kV class and Copper conductor shall be used for HV and LV
winding for 2 00kVA,22 kV class transformers.
ii] Insulation:- Double paper covered conductor shall be used fo r HV and LV
winding for both 200 kVA, 11kV & 22kV transformers.
iii] Current Density: - Current density for HV and LV winding should not be
more than 1. 6 A/ sq. mm for Aluminum conductor and 2.8 A/ sq. mm for
Copper conductor.
iv] L.V. Neutral formation shall be at top.
v] For stack core winding transformers minimum No of HV coils per phase 4
for 11kV class and 6 for 22 kV class and for Wound core type transformers
only one HV coils per phase shall be used.

Tech Spec No. CE/T-QC/MSC/DTC /0819 rev dtd.07.07.2022


TECHNICAL SPECIFICATIONS OF 200 kVA, 11/ 0.433 kV and 22/0.433 kV, Star1
(Level-1) THREE PHASE, NON SEALED, OIL IMMERSED OUTDOOR TYPE
DISTRIBUTION TRANSFORMERS

6.3 Total Losses :


The total losses (no load + load losses at 75 deg. C ) at 50% of rated load &
total losses at 100% of rated load shall not exceed the maximum total losses
values indicated as below: - The indicated losses in the table are for CRGO
core only.

Table -1

Maximum Total losses in watts up to 22 kV Class Star 1


(EEL -1)
Rating (kVA) Impedance 50% 100%
(%) Load Load
200kVA, 4.5 780 2300
11/.433
kV
200kVA, 4.5 820 2415
22/.433
kV

Tolerances:
No positive tolerance shall be allowed on the maximum losses given in the
above table for both 50% & 100% loading values. In case the actual loss
values exceed the above guaranteed values, the transformers shall be rejected
at the risk, cost and responsibility of the supplier. The bidder should
guarantee individual No load losses without any positive tolerance.
The values guaranteed in G.T.P. for flux density, no load current at rated
voltage, no load current at 100 % & 112.5% of rated voltage and no load loss
at rated voltage shall be individually met.
The tolerance on Impedance and electrical performance excluding losses shall
be as given in IS 2026(Part 1).
6.4 Insulation material & clearances:
(i) Materials –
Makes of Electrical grade insulating Kraftpaper, Press Board, Perma wood /
Haldi wood insulation shall be declared in GTP by the bidder. The test report
s for all properties as per relevant I.S. amended up to date shall be

Tech Spec No. CE/T-QC/MSC/DTC /0819 rev dtd.07.07.2022


TECHNICAL SPECIFICATIONS OF 200 kVA, 11/ 0.433 kV and 22/0.433 kV, Star1
(Level-1) THREE PHASE, NON SEALED, OIL IMMERSED OUTDOOR TYPE
DISTRIBUTION TRANSFORMERS

submitted during inspection. The Kraftpaper shall comply to IS 9335


[Cl.No.9.1(d) of IS 1180 (Part 1):2014] and for press board shall comply to IS
1576 [Cl.No.9.1 (e) of IS 1180 (Part 1) :2014] and Gaskets shall be ensured
through test certificate of the supplier.
(ii) Internal Clearances:
a) Radial clearances of LV coil (bare conductor) to core shall be minimum
3.5 mm for 11kV and minimum 4 mm for 22 kV transformers.
b) Radial clearance between HV & LV winding shall be minimum 11mm for
11kV and minimum 14mm for 22kV.
c) Phase to Phase clearance between HV conductor shall be minimum
10mm for 11kV and minimum 15mm for 22kV
d) Minimum end insulation to Earth shall be 25 mm for 11kV and 40 mm for
22KV.
e) The electrical clearance between the winding and body of the tank
(between inside surface of the tank and outside edge of the windings)
should not be less than 30mm and 40 mm for 11kV and 22 kV class
transformers respectively.
(iii) External Clearances:
Minimum extern al clearances of bushing terminals: -

11kV 22
kV
Ph to Ph 255 mm 330mm
HV

Ph to E 140 mm 230 mm

Ph-to- Ph 75 mm 75 mm
LV

Ph to E 40 mm 40 mm

(iv) Thickness of locking spacers between HV coils – 10mm minimum.


(v) No. of Axial wedges between LV and HV winding equispaced around LV – 8 no
for 200 kVA transformers.
6.5 Impedance Value –
The percentage impedance at 75 º C. for different ratings shall be as per Table – 1
above.

Tech Spec No. CE/T-QC/MSC/DTC /0819 rev dtd.07.07.2022


TECHNICAL SPECIFICATIONS OF 200 kVA, 11/ 0.433 kV and 22/0.433 kV, Star1
(Level-1) THREE PHASE, NON SEALED, OIL IMMERSED OUTDOOR TYPE
DISTRIBUTION TRANSFORMERS

6.6 Tank
6.6.1 The transformer tank shall be made up of prime quality M.S. sheets of
rectangular shape. No other shape will be accepted. The transformer tank shall
be of robust construction. All joints of tank and fittings should be oil tight and
no bulging shall occur during service. The tank design shall be such that the
core and windings can be lifted freely. The tank plates shall be of such
strength that the complete transformer when filled with oil may be lifted bodily
by means of the lifting lugs provided. Tank ins ide shall be painted by varnish
or oil resistant paint. Top cover plate shall be slightly sloping; approximately 5
to 10 deg. towards HV bushing and edges of cover plate should be bent
downwards so as to avoid entry of water through the cover plate gasket. The
width of bend plate shall be 25 mm min. The top cover shall have no cut at
point of lifting lug. The rectangular tank shall be fabricated by welding at
corners.
6.6.2 The transformer tank of corrugation is also acceptable, however shape of tank
shall be rectangular only. The corrugation sheets thickness shall be of
minimum 1.25 mm. Corrugation panel shall be used for cooling. The
transformer shall be capable of giving continuous rated output without
exceeding the specified temperature rise. Bidder shall submit the detailed
calculation sheet along with offer. The safe guard angle frame 50X50X5 mm
shall be welded for corrugated side to the tank.
6.6.3 In rectangular shape tanks, horizontal or vertical joints in tank side walls
and its bottom or top cover will not be allowed. In addition, the cover of the
main tank shall be provided with an air release plug to enable air trapped
within to be released.
Side wall thickness : 3.15 mm.
(min.) Top and bottom plate thickness:5 mm. (min)
a) The permanent deflection of flat plates after pressure / vacuum has been
released; shall not exceed the values given below.

Horizontal length of flat Plate Permanent


deflection
Up to and including 750 mm 5.0 mm

751 to 1250 6.5 mm


mm
6.6.4 The tank shall be reinforced by welding the angle of size 50X50X5 MM on all

Tech Spec No. CE/T-QC/MSC/DTC /0819 rev dtd.07.07.2022


TECHNICAL SPECIFICATIONS OF 200 kVA, 11/ 0.433 kV and 22/0.433 kV, Star1
(Level-1) THREE PHASE, NON SEALED, OIL IMMERSED OUTDOOR TYPE
DISTRIBUTION TRANSFORMERS

the outside walls of tank to form two equal compartments.


6.6.5 When transformer tank without oil is subjected to air pressure of 80 KPa
above atmospheric pressure for 30 min as per IS 1180 (Part 1):2014, the
pressure test shall be performed carefully as per IS 1180 (Part 1):2014 Clause
no.21.5.1 at the time of manufacturing only to confirm the adequacy of
reinforcement angle and gauge of the tank.
6.6.6 All welding operations to be carried out by MIG process (Metal Inert Gas Welding).
6.6.7 Lifting lugs:
4 nos. of welded heavy duty lifting lugs of MS plate of 8 mm (minimum)
thickness suitably reinforced by vertical supporting flat of same thickness as
of lug welded edgewise below the top cover on the side wall shall be provided.
They shall be so extended that cutting of bend plate is not required. Further 2
nos. of welded heavy duty lifting lugs of MS plate of 8 mm thickness should be
on the top plate of transformers.
6.6.8 Pulling lugs:
4 nos. of welded heavy duty pulling lugs of MS plate of 8mmthicknessshall be
provided to pull the transformer horizontally.
6.6.9 The under base shall be provided with two 75mmX40mm channels 460 mm
long to make suitable for fixing to a platform or plinth.
6.6.10 Vertical clearance:
The height of the tank shall be such that minimum vertical clearance up to
the top cover plate of 120 mm is achieved from top yoke.
6.6.11 The transformer tank shall be of adequate mechanical strength to withstand
positive and negative pressures built up inside the tank while the trans
former is in operation.
6.6.12 The tank design shall be such that the core and windings can be lifted freely.
6.6.13 Plain tank shall be capable of withstanding a pressure of 80kPa for 30
minutes and a vacuum of 250 mm of mercury for 30 minutes (Type Test). The
permanent deflection of flat plates shall not exceed the values given in IS
1180(Part 1): 2014 clause no. 21.5.1.1.
6.6.14 Thermometer pocket if any must be located at center of top cover or high
side of tank height for true value of max top oil temperature
6.6.15 QR code laminated P touch labels shall be fixed on transformer tank body
below the name plate depicting various technical details such as Name of
manufacturer, rating, Serial no, date of manufacturing, A/ T No. etc.

Tech Spec No. CE/T-QC/MSC/DTC /0819 rev dtd.07.07.2022


TECHNICAL SPECIFICATIONS OF 200 kVA, 11/ 0.433 kV and 22/0.433 kV, Star1
(Level-1) THREE PHASE, NON SEALED, OIL IMMERSED OUTDOOR TYPE
DISTRIBUTION TRANSFORMERS

6.7 Off Load Taps:


No taps are required to be provided for 2 00 kVA rating transformers.
7 Efficiency:
The efficiency is the ratio of output in KW to the
input in KW. Efficiency = (Input in KW – Total Losses in KW)
Input in KW

8 Heat Dissipation:
a) Heat Dissipation by tank walls excluding top and bottom plates
should be 500 Watts/Sq. meter.
b) Heat dissipation calculation should be based on maximum measured total
loss i.e ( No load at rated excitation + load loss at 100% Loading converted
to 75 deg' C reference temperature) shall be supplied during temperature
rise test.
c) Only fins type radiators 1.25 mm thick shall be used. The tender should
submit the heat dissipation calculations with the offer.
d) 2nos of radiators shall be provided on HV side and should be fixed at right
angle to the sides and not diagonally. The size of radiators shall cover at
least 50% of the bottom yoke, full core and top yoke.
9 Total Minimum Oil Volume :
The firm should maintain the minimum oil volume in all supplied
transformers as mentioned below or oil up to mark indicator level whichever
is more.

KVA rating Oil in liters (exclusive of oil Permissible oil


absorbed in core & coil absorption (in
assembly) liters)

200KVA,11/ 0.433 400 12


kV
200KVA,22/ 0.433 420 12.6
kV
Note: Transformer shall be supplied complete with first filling of oil up

Tech Spec No. CE/T-QC/MSC/DTC /0819 rev dtd.07.07.2022


TECHNICAL SPECIFICATIONS OF 200 kVA, 11/ 0.433 kV and 22/0.433 kV, Star1
(Level-1) THREE PHASE, NON SEALED, OIL IMMERSED OUTDOOR TYPE
DISTRIBUTION TRANSFORMERS

to the mark indicator level of conservator. Detailed calculation of absorption


should be submitted with offer.

10 Conservator:
a) The total volume of conservator shall be such as to contain 10% of total
quantity of oil. Normally 3% quantity of the total oil will be contained in
the conservator. Dimension of the conservator shall be indicated on the
General Arrangement Drawing. The capacity of the conservator tank shall
be designed keeping in view the total quantity of oil and its contraction
and expansion due to the temperature variations.
b) Oil level indicator shall be provided on the side which will be with fully
covered detachable flange with single gasket and tightened with MS nut -
bolt. Level indication by colour shall not be accepted.
c) The inside diameter of the pipe connecting the conservator to the main
tank should be 25 to 50 mm and it should be project into the conservator
in such way that its end is approximately 20 mm above the bottom of the
conservator so as to create a sump for collection of impurities. The minimum
oil level (corresponding to ( -) 5 deg.) should be above the sump level. [Refer
Cl.no.16.3 of IS 1180 (Part1):2014]
d) There shall be minimum -5deg, normal 30deg. and maximum 98deg.
marking on oil gauge indicator of the conservator.
e) The pipe of conservator tank shall have slopping flap so that the oil falling
from the pipe shall not fall on the active job and shall fall on the side wall
only.
f) The conservator tank shall be provided with drain plug and a filling hole
(30 mm) with cover.
11 Breather:
a) The material used for Breather shall be only of Poly propylene and joints
should be screwed type.
b) The dehydrating agent shall be Silica gel confirming to IS 3401. The volume
of breather shall be suitable for 500 gm upto 200 kVA transformers. Makes
of the Breather shall be subject to purchaser's approval. The make and
design of breather shall be subject to approval of C.E. (Testing).
12 Terminals:
a) The Palm type terminal connector of adequate capacity shall be connected
to L.V side suitable to connect it to the Bus extension.

Tech Spec No. CE/T-QC/MSC/DTC /0819 rev dtd.07.07.2022


TECHNICAL SPECIFICATIONS OF 200 kVA, 11/ 0.433 kV and 22/0.433 kV, Star1
(Level-1) THREE PHASE, NON SEALED, OIL IMMERSED OUTDOOR TYPE
DISTRIBUTION TRANSFORMERS

b) On H.V. side the bimetallic connector to be provided.


c) The rating of brass rod & copper rod for H.V. & L.V. terminals shall be as per
relevant IS for different capacity of Transformer. [Following (d) and (e) are
indicative and shall be confirmed with relevant IS)]

d) Brass rods 12 mm. diameter for HT with necessary nuts, check -nuts and
plain thick tinned washer.
13 Bushings :
13.1 The transformers shall be fitted on high voltage and low voltage sides with
outdoor type bushings with appropriate voltage and current ratings as per IS
3347 (part IV). The HV bushings (3nos.) shall be provided with R -Y-B colour
coding marking & shall conform to IEC 60137 :2017 latest amendment. The low
voltage bushings (4 nos.) shall conform to IS 7421. Alternatively, the low voltage
side may be made suitable for adoption of PVC/ XLPE cables of suitable size. The
dimensions shall conform to IS 1180(Part 1): 2014 clause no. 10.1.5.
13.2 The LV bushing shall be made in two parts. The outer bushing shall be of
porcelain. The dimensions of the outer bushing shall confirm to the relevant Part/
Section of IS 3347 depending on the voltage class. The internal bushing shall be of
either porcelain or tough insulating material, like epoxy and shall have embedded
stem. Metal portion of the internal HV and LV bushing inside the tank shall
remain dipped in oil in all operating conditions. [Refer Cl.no.10.1.3 of IS 1180
(Part1):2014].
13.3 Gaskets shall be made of synthetic rubber or synthetic rubberized cork resistant
to hot transformer oil or Nitrile Rubber.. [Refer Cl.no.10.1.4 of IS 1180
(Part1):2014]
13.4 The dimensions of the bushings of voltage classes shall confirm to Cl. no 10.1.5 of
IS 1180 (Part1):2014.
13.5 For 11kV class transformers 12 kV rating and 22 kV class transformers 24 kV
rating Bushings, shall be used and for 433 volts 1.0 kV bushing shall be used.
Bushings of the same voltage class shall be interchangeable. Bushings with plain
shed shall be as per relevant IS:3347 (part IV) amended up to date. HV bushings
shall be mounted on the top of the transformer tank & LV bushings shall be
mounted on side of the transform er tank.
13.6 HV bushings shall be mounted on curvature shaped embossed plate and not on
welded M.S ring. Supporting clamps for LT cable should be provided to avoid the
weight of cable on the Bushing.
13.7 The minimum creepage distance for both HV & LV Bushings shal l not be less
than 25 mm per kV.

Tech Spec No. CE/T-QC/MSC/DTC /0819 rev dtd.07.07.2022


TECHNICAL SPECIFICATIONS OF 200 kVA, 11/ 0.433 kV and 22/0.433 kV, Star1
(Level-1) THREE PHASE, NON SEALED, OIL IMMERSED OUTDOOR TYPE
DISTRIBUTION TRANSFORMERS

13.8 Compliance of bushing as per IEC 60137 :2017 latest amendment / IS 7421 and
relevant part of IS3347 shall be ensured through test certificate from the
supplier of transformer manufacturer firm getting the same tested from BIS
recognized / group 2 category of laboratory.
13.9 Supporting clamp for cable should be provided to avoid weight of cable on the
bushing/bushing rod.
14 Internal connections:
14.1 H.V. Winding :
i. In case of H.V. winding, all jumpers from winding to bushing shall have
cross section larger than winding conductor.
ii. Inter coil connection shall be by crimping and brazing.
iii. In case of Aluminum / Copper winding Delta joints shall be with
crimping and Brazing only.
iv. Lead from delta joint shall be connected to bushing rod by brazing only.

14.2 L.V. Winding :


i. L.T. Star point shall be formed of Aluminum/ copper flat of sufficient
length. Lead from winding shall be connected to the flat by crimping and
brazing.
ii. Firm connections of L.T. winding to bushing shall be made of adequate size
of `L' shaped flat. Connection of L.T. Coil lead to `L' shape flat shall be by
crimping and brazing. Alternatively `L' shape lug of adequate capacity
effectively crimped shall be acceptable.
iii. `L' shape flat/ lug shall be clamped to L.V. bushing metal part by using nut,
lock -nut and washers.
15 Tank base channel / Mounting Arrangement :
The under-base of the transformer shall be provided as per clause 14.1 of IS
1180(Part1):2014.
16 Terminal Marking Plates and Rating Plates :
a) All Transformers HV terminals shall be provided with terminal marking
plated to Tank. Each terminal, including with neutral, shall be distinctly
marked on both primary & secondary in accordance with the connection
diagram fixed upon the transformer which shall conformed to latest 1S -
2026 (part - IV).
b) Each Transformer shall be provided with rating plate having marking as
per IS 1180 (part-l):2014 clause no 13 clearly indicating max. total losses

Tech Spec No. CE/T-QC/MSC/DTC /0819 rev dtd.07.07.2022


TECHNICAL SPECIFICATIONS OF 200 kVA, 11/ 0.433 kV and 22/0.433 kV, Star1
(Level-1) THREE PHASE, NON SEALED, OIL IMMERSED OUTDOOR TYPE
DISTRIBUTION TRANSFORMERS

at 50% rated load in watts and maximum total losses at 100% rated load in
watts.
c) Rating & terminal marking plates shall be combined into one plate and
shall be mark with standard mark Govern by the provisions of the BIS act
1986.
d) Terminals shall be provided with terminal marking plates. The
transformer shall be provided with riveted rating plate of minimum 18
SWG aluminum anodized material sheet in a visible position. The entries
of the rating plate shall be indelibly marked (i.e. by etching, engraving or
stamping).
e) Marking as `M.S.E.D.C.L' and `Sr. No.' of transformer shall be engraved on
transformer main tank below L.T. bushings.
f) The name of the company, order No., capacity, month and year of
manufacturing shall be engraved on separate plate which shall be firmly
welded to main tank and shall form integral part of the tank.
g) The distribution transformer shall be marked with the Standard Mark.
The use of Standard Mark is governed by the provisions of the Bureau of
Indian Standards Act, 1986 and the Rules Regulations made there under.
h) In addition to the BIS certification mark license No. (a seven digit
number) represented as CM/L xxxxxxx shall be clearly & indelibly marked
on the rating plate as per the norms of BIS. The width to height ratio of ISI
symbol shall be 4:3.
i) The copy of valid ISI license shall be submitted in support with the bidding
document.
j) Each transformer shall be provided with rating plate having marking as
per Cl.no.13 of IS 1180(Part 1): 2014 clearly indicating maximum total
losses at 50% rated load in watts and maximum total losses at 100%
rated lo ad in watts.
k) Following details shall also be given on the rating plate as per Fig.1 of
Cl.no.13.1 of IS 1180(Part 1): 2014 and terminal marking plate with
diagram shall be in accordance with Cl.no.13.2 of IS 1180(Part 1): 2014.
(i) ISI Mark.
(ii) Energy Efficiency level as approved by BIS
(iii) Order No. – Month & year.
(iv) Sr.No. of transformer.
(v) Date of manufacturing – Month & year.

Tech Spec No. CE/T-QC/MSC/DTC /0819 rev dtd.07.07.2022


TECHNICAL SPECIFICATIONS OF 200 kVA, 11/ 0.433 kV and 22/0.433 kV, Star1
(Level-1) THREE PHASE, NON SEALED, OIL IMMERSED OUTDOOR TYPE
DISTRIBUTION TRANSFORMERS

(vi) Date of expiry of guarantee period – month & year.


(vii) Maximum guaranteed 50% load loss & 100 % load loss figures.
(viii) Name and full address of the manufacturer.
(ix) Capacity.
(x) Rating.
(xi) % Impedance
(All details on the rating and diagram plate shall be indeligibly marked i.e.
by engraving or stamping or etching).
17 Fittings:
17.1 The following standard fittings shall be provided.

1 Rating and diagram plate 1 no.

2 Earthling terminals with lugs. 2 nos.

3 Lifting lugs 6 nos. ( 4 nos. for tank and 2


nos. for top plate of the
transformer )

4 Oil filling hole with cap (on 1 no


conservator)
5 Drain valve - 32mm for all T/ Fs ( 1 no
It shall be covered with
metallic box spot welded to tank)
IS554

6 Conservator with drain plug (20 1 no


mm).
7 The pipe connecting the 1 no
conservator to the main tank

8 Thermometer pocket with cap 1 no

9 Air release device. 1 no

10 Pressure Release Device or 1 no


Explosion vent with diaphragm
(only for 22kV transformers)

11 Silica gel breather 500 gm 1 no

Tech Spec No. CE/T-QC/MSC/DTC /0819 rev dtd.07.07.2022


TECHNICAL SPECIFICATIONS OF 200 kVA, 11/ 0.433 kV and 22/0.433 kV, Star1
(Level-1) THREE PHASE, NON SEALED, OIL IMMERSED OUTDOOR TYPE
DISTRIBUTION TRANSFORMERS

12 Platform mounting channel 2 nos


75mmX40 mm X 5 mm, 460 mm
long ( with hole suitable)

13 Oil level gauge indicating 3 1no


positions of oil marked as below:
Minimum (- 5 deg.C. )

Normal 30 deg.C.

Maximum 98 deg.C.

14 HV & LV Bushing and 3 nos. of HV bushing and 4


terminal connectors nos. of LV bushing shall be
provided.

15 Radiators (only fin type) As per Cl. No. 8 (b)

16 Lightening Arrestors for HV 3 nos.


bushings
17 Pulling lugs 4 nos.

18 Guarantee plate 1 no.

19 Anti-theft stainless steel fasteners 4 nos.


with breakaway nut at top cover

17.2 Any other fitting necessary for satisfactory performance.


The fittings shall be provided in accordance with Cl no. 20.1 (a to v) & Cl no. 20.2
Optional fittings of IS 1180 (Part1):2014 (if required).
17.3 Fasteners.
All bolts, studs, screw threads, pipe threads, bolt heads and nuts shall comply with
the appropriate Indian standards for metric threads or the technical equivalent.
1. Bolts or studs shall not be less than 6 mm in diameter except when used
for small wiring terminals.
2. All nuts and pins shall be adequately locked.
3. Wherever possible bolts shall be fitted in such a manner that in the event
of failure of locking resulting in the nuts working loose and falling off, the
bolt will remain in position.

Tech Spec No. CE/T-QC/MSC/DTC /0819 rev dtd.07.07.2022


TECHNICAL SPECIFICATIONS OF 200 kVA, 11/ 0.433 kV and 22/0.433 kV, Star1
(Level-1) THREE PHASE, NON SEALED, OIL IMMERSED OUTDOOR TYPE
DISTRIBUTION TRANSFORMERS

4. All ferrous bolts, nuts and washers placed in outdoor positions shall be
treated to prevent corrosion by hot dip galvanizing except high tensile
steel bolts and spring washers, which shall be Electro, galvanized.
Appropriate precautions shall be taken to prevent electrolytic action
between dissimilar materials.
5. Each bolt or stud shall project at least one thread but not more than three
threads through the nut, except when otherwise approved for terminal
board studs or relay stems. If bolts are provided at inaccessible places for
ordinary spanners, special spanners shall be provided.
6. The length of screwed portion of the bolts shall be such that no screw
thread may form part of a sheer plane between members.
7. Taper washers may be provided where necessary. Protective washers of
suitable material shall be provided front and back of the securing screws.
8. LT side should be of Pad type terminal.

18 Lightening Arrestors:
The Lightening Arrestors (Disconnector type) of high surge capacity of 9kV,
5kA for 11k V class ( 8/20 micro wave shape) and 18 kVrms, 5 kA ( 8/20
micro wave shape) for 22 kV class transformers conforming to IS: 3070/ 1993
shall be mounted on the HV bushings of transformer, clamped securely to the
tank, to protect the transformer and associated line equipment from the
occasional high voltage surges resulting from lighting or switching operations.
The Earthing terminal of the lightening arresters shall be grounded separately.
Random sample of LA shall be destructively tested by breaking the LA to
confirm availability of inside component only.
19 Transformer Oil
Transformer oil to be used in all the Distribution transformers shall comply
with the requirements of latest IS 335/2018 amended up to date thereof.
The Unused Mineral Insulating Oils (type II ) are obtained by distillation and
refining of crude petroleum as required to meet the properties specified below.

Sr. Propert Test Method Permissible Values


No. y
A. Function
1. Viscosity at 40°C IS : 1448 ( Part 25 ) 15 mm²/ s, Max.
2. Viscosity at 0°C IS : 1448 ( Part 25 ) 1800 mm²/s, Max.
3. Pour – Point IS : 1448 ( Part - 10°C, Max. , to be based
10/ Sec2 ) on LCSET

Tech Spec No. CE/T-QC/MSC/DTC /0819 rev dtd.07.07.2022


TECHNICAL SPECIFICATIONS OF 200 kVA, 11/ 0.433 kV and 22/
0.433 kV, Star 1 (Level-1) THREE PHASE, NON SEALED, OIL IMMERSED
OUTDOOR TYPE DISTRIBUTION TRANSFORMERS

4. Water content IEC 60814 30 mg/kg , Max. / 40 mg/


kg,
Max.
5. Breakdown voltage IS : 6792 30kV / 70kV, Min.
6. Density at 20°C IS : 1448 ( Part 16 ) 0.895 g / ml. Max.
7. DDF at 90°C IS : 16086 0.005, Max.
8. Particle content IS : 13236 No general requirement.
B. Refining / stability
9. Appearance ---- Clear, free from sediment
and
suspended matter.
10. Acidity IEC 62021-1 0.01 mg.KOH / g, Max.
11. Interfacial tension ASTM D 971 No general requirement.
12. Total sulphur content ISO 14596 or No general requirement.
ASTM D 4294
13. Corrosive sulphur DIN 51353 Not corrosive.
14. Potentially Corrosive IS : 16310 Not corrosive.
sulphur
15. DBDS IS : 16497 ( Part 1 ) Not detectable ( <5mg/kg)
Inhibitors according (U) Uninhibited oil: not
16. to IS : 13631 / IEC : IS : 13631 detectable
60666 (<0.01%)
(T) Trace inhibited oil :
<0.08%
(I) Inhibited oils : 0.08% -
0.40%
17. Metal passivator
additives according to IS : 13631 Not detectable ( <5mg/kg)
IS : 13631 /
IEC : 60666
18. Other additives -- See 7
-
19. 2-Furfural and IS : 15668 Not detectable ( <5mg/kg)
related For each
compounds content individual
compound.
C. Performance
20. Oxidation stability IS : 15668(Method C) For oils with other
(U) Uninhibited oil : 164h antioxidant additives
(T) Trace inhibited oil and metal
:332h passivator.
(I) Inhibited oil :500h
a)  Total acidity,9 1.9.4 of IS : 12422 1.2mg KOH/g, Max.
b)  Sludge,9 1.9.1 of IS : 12422 0.8%, Max.
c)  DDF at 90°C. 9 1.9.6 of IS : 12422 0.500, Max
21. Gassing tendency IEC : 60628, Method A No general
requirement.

Tech Spec No. CE/T-QC/MSC/DTC /0819 rev dtd.07.07.2022


TECHNICAL SPECIFICATIONS OF 200 kVA, 11/ 0.433 kV and 22/
0.433 kV, Star 1 (Level-1) THREE PHASE, NON SEALED, OIL IMMERSED
OUTDOOR TYPE DISTRIBUTION TRANSFORMERS

22. ECT -- No general


requirement.
D. Health, Safety and Environment (HSE)
23. Flash point IS : 1448 (Part 21) 135°C, Min.
24. PCA content IP : 346 3%, Max.
25. PCB content IS : Not detectable
16082 ( <2mg/kg)
Refer Note to table no. 2 of IS: 335; 2018 .

20 Test and Inspection:-


All routine, type and special tests as described in Clause 21.2 to 21.4 of IS
1180 (Part 1):2014 shall be performed as per relevant parts of IS 2026.
Pressure and oil leakage test shall be conducted as per Clause 21.5 of IS
1180 (Part1):2014.
20.1 Routine Tests:
The following shall constitute the routine tests:
a) Measurement of winding resistance [IS 2026 (Part 1)].

b) Measurement of voltage rat io and check of phase displacement [IS


2026(Part1)].
c) Measurement of short circuit impedance (principal tapping, when
applicable) and load loss at 50 percent and 100 percent load [IS 2026
(Part 1)].
d) Measurement of no load loss and current [IS 2026 (Part 1)] .

e) Measurement of insulation resistance [IS 2026 (Part 1)].

f) Induced over-voltage withstand test [IS 2026 (Part 3)].


g) Separate-source voltage withstand test [IS 2026 (Part 3)].

h) Air Pressure test


i) Oil leakage test
All the above routine tests shall be carried o ut by the Inspecting Officer on the
10% quantity of the lot offered for inspection at the factory premises.
20.2 Type Tests:-
The following shall constitute the type tests:
a) Lightening impulse test chopped on tail [IS 2026 (Part 3)].
b) Temperature-rise test [IS 2026 (Part 2)].

Note – Maximum measured total loss (No load at rated excitation + load
loss at maximum current tap converted to 75 Deg.C reference

Tech Spec No. CE/T-QC/MSC/DTC /0819 rev dtd.07.07.2022


TECHNICAL SPECIFICATIONS OF 200 kVA, 11/ 0.433 kV and 22/
0.433 kV, Star 1 (Level-1) THREE PHASE, NON SEALED, OIL IMMERSED
OUTDOOR TYPE DISTRIBUTION TRANSFORMERS

temperature) at 100 percent loading shall be supplied during


temperature rise test .
c) Dynamic Short -circuit withstand test [ IS 2026 (Part 5)].
d) Air Pressure test.
20.2.1 The Type Tests as per Clause 20. 2 above shall be successfully carried out at
laboratories accredited by National Accreditation Board for Testing and
Calibration Laboratories ( NABL) in accordance with IS 1180(Part 1):2014 as
amended from time to time and technical specifications, within the last 5 (five)
years prior to the date of offer.
20.2.2 The bidder shall submit the type test report of transformer, Oil & HV/LV
bushings as per relevant IS along with his offer.
20.3 The type test reports submitted with the offer by successful bidder shall be
got approved from CE Testing as per tender terms & conditions.
20.4 Special Tests (to be conducted on one unit): -
The following shall constitute the special tests.
a) Determination of sound levels [IS 2026 (Part 10)].
b) No load current 112.5% voltage [refer clause 7.9.2 of IS 1180(Part 1): 2014].
c) Paint adhesion tests: The test is performed as per ASTM D 3359
(Standard Test Methods for measuring adhesion by Tape Test).
d) BDV and moisture content of oil in the transformer (IS 335).

Note: Tests at (c) and (d) may be carried out on more than one unit.
20.5 Pressure and Oil leakage Test : -
20.5.1 Pressure Test (Type Test): For non-sealed and sealed type transformers, the
transformer tank subjected to air pressure of 80 kPa for 30 min and vacuum
of 250 mm of mercury for 30 min. The permanent deflection of flat plat e,
after pressure/vacuum has been released, shall not exceed the values given
below.

Length of Plate Deflection

Up to 750 mm 5.0 mm

751 mm to 1250 mm 6.5 mm

The type test shall be submitted by the supplier at the time of offer and shall
be got approved from CE Testing as per terms & conditions of tender.

Tech Spec No. CE/T-QC/MSC/DTC /0819 rev dtd.07.07.2022


TECHNICAL SPECIFICATIONS OF 200 kVA, 11/ 0.433 kV and 22/
0.433 kV, Star 1 (Level-1) THREE PHASE, NON SEALED, OIL IMMERSED
OUTDOOR TYPE DISTRIBUTION TRANSFORMERS

20.5.2 Pressure Test (Routine Test) :


a) Plain tanks:
The transformer tank with welded / bolted cover shall be tested at a pressure of
35 kPa above atmospheric pressure maintained inside the tank for 10 min.
There should be no leakage at any point.
b) Corrugated tanks:
The corrugated transformer tank shall be tested for air pressure of 15 kPa
above atmospheric pressure maintained inside the tank for 10 min. There
should be no leakage at any point.
All the above routine tests shall be carried out by the Inspecting Officer on the
sample transformer from the lot offered for inspection at the factory premises.
20.5.3 Oil leakage Test (routine Test):
The assembled transformer for non -sealed and sealed type with all fittings
including bushing in position shall be tested at a pressure equivalent to twice
the normal head measured at the base of the tank for 8 h. There should be no
leak age at any point. Tank with corrugations shall be tested for oil leakage test
a pressure of 15 kPa measured at the top of the tank for 6 h. There should be
no leakage at any point.
The above routine test shall be carried out by the Inspecting Officer on the
sample transformer from the lot offered for inspection at the factory premises.
21 Challenge Testing:
The manufacturer can also request challenge testing for any test based on
specification and losses. The challenger would request for testing with testing
fees. The challenge test fees are proposed at least three times the cost of
testing. This is likely to deter unnecessary challenges. The challenger would
have the opportunity to select the sample from the store and any such
challenge should be made within the guarantee period. The party challenged,
challenger and the utility could witness the challenge testing.
The challenge testing would cover following tests:
1. Measurement of magnetizing current.
2. No load losses test.
3. Load losses test (at 50 % loading or as per routine test).
4. Temperature rise test.
The challenge test could be conducted at NABL Laboratory, like ERDA and
CPRI. If the values are within the limits the products gets confirmed else not

Tech Spec No. CE/T-QC/MSC/DTC /0819 rev dtd.07.07.2022


TECHNICAL SPECIFICATIONS OF 200 kVA, 11/ 0.433 kV and 22/
0.433 kV, Star 1 (Level-1) THREE PHASE, NON SEALED, OIL IMMERSED
OUTDOOR TYPE DISTRIBUTION TRANSFORMERS

confirmed. No positive tolerances in losses is permitted. If the product is not


confirmed, the manufacturer would pay the challenge fee and challenger
would get the fee refunded. However as a redressal system, the challenger
would be allowed to ask for fresh testing of two or more samples from the store
and the same be tested in NABL Laboratory in presence of party challenged,
challenger and the utility.
If any one of the above sample does not confirm to the tests, then the product is
said to have failed the test. In such cases the manufacturer will be declared
as unsuccessful manufacturer for the said product with wide publicity and
would not allow to compete in tenders of the MSEDCL for the period of three
years and heavy penalty would be imposed.

22 Type Tests report submission: -


22.1 In case of any of the following, the offer will not be considered for evaluation.
(a) If above tests are carried out beyond 5 years.
(b) Impulse Voltage Withstand test, Dynamic Short Circuit test,
Temperature rise Test & Pressure Test not carried out from NABL
approved Laboratory.
(c) If there is any change in the design / type of type tested transformers to
be offered against this tender technical specification.
22.2 In respect of the successful bidder, the purchaser reserves the right to demand
repetition of some or all the type tests in presence of the purchaser‟s representative.
In case the unit fails in the type tests, the complete supply shall be rejected. The
bidders are therefore requested to quote unit rates for carrying out each type test,
which however, will not be considered for evaluation of the offer.
23 Drawings, Manual & Calculation sheet: -
23.1 A set of following drawings with all dimensions shall be submitted by the Bidder
along with the offer:
(i) General Dimensional drawing.
(ii) Core Assembly drawing.

Tech Spec No. CE/T-QC/MSC/DTC /0819 rev dtd.07.07.2022


TECHNICAL SPECIFICATIONS OF 200 kVA, 11/ 0.433 kV and 22/
0.433 kV, Star 1 (Level-1) THREE PHASE, NON SEALED, OIL IMMERSED
OUTDOOR TYPE DISTRIBUTION TRANSFORMERS

(iii) Internal Construction Drawing.


(iv) Technical Detail drawing.
(v) Rating & Diagram Plate Drawing.(As per Cl.no.13.1 Fig.1 of
IS:1180(Part1):2014
(vi) HV& LV Bushings Assembly drawing
(vii) Creepage distances distance drawing of HV& LV Bushing
(viii) Operation and Maintenance Manual.
(ix) Silica gel Breather drawing.
(x) BEE star Label drawing
(xi) Calculation sheet for flux density
(xii) Heat dissipation
(xiii) Oil absorption

23.2 The drawings shall be of A -3 (420 x 297 mm) size only. The bidder should also
supply along with his offer the pamphlets/literatures etc. for fittings / accessories.
23.3 The bidder should not change design once offered as per A/T, approved
drawings and Type Test Reports.
23.4 The successful Bidders shall submit complete set of Drawings (as listed in
Cl.No.23.1) of transformer in duplicate indicating dimensions to Testing cell for
approval and get approved it as per terms & conditions of tender.
24 Rejection :-
24.1 Apart from rejection due to failure of the transformer to meet the specified
test requirements the transformer shall be liable for rejection on any one of the
following reasons.
i. Maximum load losses at 50 % load & 100% Load loss exceeds the specified
values mentioned in Cl. No.6.3 above.
ii. Impedance voltage value exceeds the guaranteed value plus tolerances as
mentioned at Cl.No.6.5 above.
iii Type test not carried out as per clause no. 20.2 & 20.3 of the specification.
iv. Drawings not submitted as per clause no. 23.0 of the specification.

v. GTP not submitted as per clause no. 26.0 of the specification.


vi. Heat dissipation & Oil Absorption calculation sheet not submitted as per clause
no.8.0 of the specification.
25 Cleaning and Painting.

Tech Spec No. CE/T-QC/MSC/DTC /0819 rev dtd.07.07.2022


TECHNICAL SPECIFICATIONS OF 200 kVA, 11/ 0.433 kV and 22/
0.433 kV, Star 1 (Level-1) THREE PHASE, NON SEALED, OIL IMMERSED
OUTDOOR TYPE DISTRIBUTION TRANSFORMERS

i. The external surfaces shall be painted one coat of epoxy primer followed by
two coats of polyurethane (finish coat) for (outside) and Inside of the tank
shall be painted with hot oil resistant paint/ varnish with one coat with dry
film thickness as mentioned in Table 12, clause 15.5 of IS 1180(Part 1):2014.

ii. The certificate shall be produce by the manufacturer if seven tank facilities
are availed from the other vendor about availability of the adequate size of
tank for treatment.

iii. The test of measurement of paint thickness shall be carried out cross hatch
test, chemical test and other as per IS 13871:1993
iv. The surface of the tank shall be properly pre -treated / phosphated in a
seven tank process before painting and the shade of paint shall be Aircraft
Blue colour ( shade No. 108 as per IS 5) with minimum 40 micron thickness.
v. The seven tank process facility shall be enhance to ensure proper quality
for INDOOR application.

vi. The month and year of supply shall be painted in red bold Marathi
lettering at two places, one on conservator and other at sum conspicuous
place on the transformer which shall be clearly visible from the ground.
26 Guaranteed Technical Particulars:
The bidder should fill up all the details in GTP parameter list, the statement
such as “as per drawings enclosed”, “as per MSEDCL‟s requirement” “as per
IS” “ As per Standard” etc. are not furnished and such offers shall liable for
rejection.
27 Testing facility
The bidder should have adequate testing facility for all routine and
acceptance tests and also arrangement for measurement of losses,
resistance, etc. details of which will be enumerated in the tender.
28 Submission of Routine TestCertificate
a) The successful bidder shall submit the routine test certificate along with
documentary evidence for having paid the relevant taxes for the following
raw materials viz. Oil, Aluminum / copper conductors, insulating
materials, core materials, bushings at the time of routine testing of the
fully assembled transformer
b) Instruction and operation Manual

The successful bidder shall be required to submit 5 copies of instruction


and Operation manual for each lot of 100 Transformers (or part thereof)
supplied. This instruction manual should give complete details about the

Tech Spec No. CE/T-QC/MSC/DTC /0819 rev dtd.07.07.2022


TECHNICAL SPECIFICATIONS OF 200 kVA, 11/ 0.433 kV and 22/
0.433 kV, Star 1 (Level-1) THREE PHASE, NON SEALED, OIL IMMERSED
OUTDOOR TYPE DISTRIBUTION TRANSFORMERS

pre -commissioning tests/ checks and the details of preventive maintenance


etc.
29 Stage Inspection: -

1. After receipt of LoA, Supplier shall give 15 days‟ advance intimation to the Chief
Engineer (MMD) to organize stage inspection.
2. After receipt of intimation from successful bidder, Chief Engineer (MMD)
will depute MSEDCL‟s representative to visit factory of bidder for Stage
Inspection.
3. Activities below will be carried out during Stage Inspection:
(a) Verification of available raw material stock & its quality.
(b) Verification of assembly of core, windings and other core materials.
(c) Verification of Raw materials such as core stamping, winding conductor, oil etc.
Bidder shall use these materials manufactured/supplied by the standard
manufacturers and furnish the manufacturer's test certificates, proof of purchase
from those manufacturers, documentary evidence for having paid the excise duty
for the information of the department.
(d) Verification of Performance certificate issued by MSEDCL for earlier
transformers supplied by bidder and document of compliance done by
manufacturer against failure of supplied transformers in previous tenders of
MSEDCL, if any.
(e) Verification of original type tests reports, Drawings & GTP, if required.

4. After satisfactory inspection, MSEDCL‟s representative will give clearance to the


bidder/manufacturer for further process.
5. MSEDCL‟s representative may visit factory at any stage of manufacturing
process to verify effective use of inspected raw material. The successful bidder
shall grant free access to the MSEDCL‟s representatives at a reasonable time
when the work is in progress.
30 Final Inspection:
1. After completion of manufacturing process of all quantity (Lot) as per
MSEDCL‟s clearance letter, Supplier shall give intimation to the Chief
Engineer (MMD) to organize final inspection.
2. After receipt of intimation from successful bidder, Chief Engineer
(MMD) will depute MSEDCL‟s representative to visit factory of
bidder for final Inspection.
Activities below will be carried out during final Inspection:
(a) Visual inspection of outer side, design, dimensions, color, name plate etc. of
all (100%) ready transformers from offered lot.

Tech Spec No. CE/T-QC/MSC/DTC /0819 rev dtd.07.07.2022


TECHNICAL SPECIFICATIONS OF 200 kVA, 11/ 0.433 kV and 22/
0.433 kV, Star 1 (Level-1) THREE PHASE, NON SEALED, OIL IMMERSED
OUTDOOR TYPE DISTRIBUTION TRANSFORMERS

(b) After visual inspection, Inspector will select 10% quantity of


transformers at random from offered and visually inspected lot.
(c) 10 % of the transformers offered will be tested without opening the
transformer for all Routine tests as per MSEDCL‟s technical
specifications & related IS. Heat Run Test will have to be carried out on
one transformer having maximum total Losses at 100% load.
(d) Out of balance 90% distribution transformers, one transformer shall be
opened and all design technical parameters should be checked as per
approved GTP, approved drawings and technical specifications.
(e) If any technical parameters are found deviating from the approved
GTP, approved drawings & technical specifications during final
inspection, whole lot shall be reoffered for final inspection after
rectification.
3. After satisfactory final inspection, MSEDCL‟s representative will give
clearance to the bidder/manufacturer for dispatch to allotted store

31 Testing of all Distribution Transformers for total losses at 50% load and 100% load at
MSEDCL Stores:
After receipt of transformers at stores centers, all distribution transformers
from the lot will be tested for total Losses at 50% load and 100% load at all
stores by MSEDCL as well as by a third party NABL lab like ERDA, etc.
Supplier has liberty to be present at the time of testing.
32 Random Sample Testing (RST):

32.1 The bidder should intimate to Chief Engineer (MMD) of completion of dispatches of whole lot
of Distribution Transformers to stores against this tender.

32.2 Chief Engineer (MMD), M.S.E.D.C.L will select the stores for Random Sample Testing (RST)
and depute Executive Engineer (Testing) to carry out RST of the lot.
32.3 Advance intimation of 15 days will be given to supplier for joint inspection.

32.4 The date of RST will not be altered to the convenience or request of supplier. If supplier‟s
representative fails to attend on the date fixed for RST, the RST will be carried out in his
absence and results of RST will be binding on supplier. In case the selected transformer fails in
any of the tests, complete lot of transformers will be rejected.

32.5 Activities below will be carried out by EE (Testing) during Random Sample Testing: Visual
inspection of design, dimensions, color, name plate, radiator, bushings, LAs, Conservator
tank, breather etc. of all (100%) transformers from supplied lot.

Tech Spec No. CE/T-QC/MSC/DTC /0819 rev dtd.07.07.2022


TECHNICAL SPECIFICATIONS OF 200 kVA, 11/ 0.433 kV and 22/
0.433 kV, Star 1 (Level-1) THREE PHASE, NON SEALED, OIL IMMERSED
OUTDOOR TYPE DISTRIBUTION TRANSFORMERS

32.6 EE (Testing) will select one transformer at random from the lot of transformers already tested
for total Losses at 50% load and 100% load which shall be opened and all design technical
parameters shall check as per approved GTP, approved drawings and technical specifications.
That Selected transformer for random testing shall be tested for all routine testing
before opening.
32.7 If any technical parameters are found deviating from the approved GTP, approved
drawings & technical specifications during Random Sample Testing, whole lot shall be
rejected

33 Inspection & Testing of Transformer Oil:


The tenderer shall make arrangements for testing of transformer oil to be used in
the transformers and testing will be done in presence of purchaser's
representative.
To ascertain the quality of transformer oil, original manufacturer's test report
should be furnished to EE (Testing) at the time of factory inspection for
acceptance of the lot.
34 Quality Assurance:
34.1 The bidder shall invariably furnish following information along with the offer
failing to which the offer will be rejected.
34.2 Certificates of following material s shall be submitted as per relevant standards
indicated in Clause No.9.1 of IS 1180( Part1):2014.
i. Aluminum /Copper conductor
ii. Transformer oil
iii. C.R.G.O.Core
iv. Insulating / craft paper.
v. Porcelain Bushings and Las
vi. Steel Plate used for Tank, press board.
34.3 Names of the supplier for the raw material, list of standard accordingly to
which the raw materials are tested, list of test normally carried out on raw
materials in presence of bidder‟s representatives, copies of type test certificates
to be furnished.
34.4 In format ion and copies of test certificate as in (33.3) above respect of bought

Tech Spec No. CE/T-QC/MSC/DTC /0819 rev dtd.07.07.2022


TECHNICAL SPECIFICATIONS OF 200 kVA, 11/ 0.433 kV and 22/
0.433 kV, Star 1 (Level-1) THREE PHASE, NON SEALED, OIL IMMERSED
OUTDOOR TYPE DISTRIBUTION TRANSFORMERS

out accessories including terminal connectors.


34.5 List of manufacturing facilities available, in this list the bidder shall specifically
mention whether lapping machine, vacuum drying pla nt, air conditioned dust
free room with positive air pressure for provision of insulation and winding etc
are available with him.
34.6 Level of automation achieved and list of areas where manual processing still exists.
34.7 List of areas in manufacturing process w here stage inspection are normally
carried out for quality control and details of such tests and inspections.
34.8 Special features provided in the equipment‟s to make it maintenance free
34.9 List of testing equipment available with the bidder for final testing of
transformers and test plant limitation, if any, vis-à-vis the type, special
acceptance and routine tests specified in the relevant standards and the present
specification. These limitations shall be very clearly brought out in schedule of
deviations from specified test requirements.
34.10 The successful bidder shall submit the Routine Test Certificate along with
documentary evidence having paid for the excise duty for the following raw
materials viz Oil, for conductors, insulating materials, Core materials, Bushing at
the time of routine Testing of the fully assembled transformer.

35 Performance Guarantee:
All transformers supplied against this specification shall be guaranteed for a
period of 66 months from the date of receipt at the consignee„s Stores Center or
60 months from the date of commissioning, whichever is earlier. However, any
engineering error, omission, wrong provisions, etc. which do not have any effect
on the time period, shall be attended to as and when observed / pointed out
without any price implication.
36 COST DATA SHEET:-
The bidders shall submit the cost data sheets indicating the break up prices
and quantity of each raw material and components along with the unit rates
required for manufacture the offered transformers along with the offer. The
cost data sheet format is enclosed herewith.. If the rates quoted are not
justified with the cost data sheets, the offer shall not be considered for
evaluation and placement of the order.
The cost data sheets shall be scrutinized by MM Cell section.

Tech Spec No. CE/T-QC/MSC/DTC /0819 rev dtd.07.07.2022


TECHNICAL SPECIFICATIONS OF 200 kVA, 11/ 0.433 kV and 22/
0.433 kV, Star 1 (Level-1) THREE PHASE, NON SEALED, OIL IMMERSED
OUTDOOR TYPE DISTRIBUTION TRANSFORMERS

FORMAT FOR COST DATA


ITEM ------ KVA , ----KV DISTRIBUTION TRANSFORMER

UNIT
Sr. PARTICULARS UNIT QTY AM
RATE
No. T
S
(Rs.)
Rs.
1 CORE (M4 or better ) KG

Aluminum/ copper with DPC


2 KG
for HV WINDING

Aluminum /copper wth DPC for


3 KG
LV WINDING

3 INSULATION PAPER Meter

4 OIL / Kg/LTRS

5 TANK NO

6 CHANNELS KG

Assembly of HV / LV
7 KG
BUSHINGS, Lightening
Arrestors
8. OTHERS LUMPSUM

TOTAL

WASTAGE @ %

37 Schedules:
37.1 The bidder shall fill in the following schedules which form part of the tender
specification and offer. If the schedules are not submitted duly filled in with
the offer, the offer shall be rejected.
Schedule `A' -Guaranteed Technical
Particulars Schedule `B' -Schedule of
Tenderer's Experience.
37.2 The discrepancies between the specification and the catalogs, Literatures and
indicative drawings which are subject to change, submitted as part of the offer,

Tech Spec No. CE/T-QC/MSC/DTC /0819 rev dtd.07.07.2022


TECHNICAL SPECIFICATIONS OF 200 kVA, 11/ 0.433 kV and 22/
0.433 kV, Star 1 (Level-1) THREE PHASE, NON SEALED, OIL IMMERSED
OUTDOOR TYPE DISTRIBUTION TRANSFORMERS

shall not be considered and representation in this regard will not be entertained.
37.3 The Bidder shall submit the list of orders for similar type of equipment, executed
of under execution during the last three years, with full details in the schedule of
Tenderer's experience (Schedule `B') to enable the purchaser to evaluate the
tender.

Tech Spec No. CE/T-QC/MSC/DTC /0819 rev dtd.07.07.2022


TECHNICAL SPECIFICATIONS OF 200 kVA, 11/ 0.433 kV and 22/
0.433 kV, Star 1 (Level-1) THREE PHASE, NON SEALED, OIL IMMERSED
OUTDOOR TYPE DISTRIBUTION TRANSFORMERS

Schedule `A'
GUARANTEED TECHNICAL PARTICULARS
As indicated in E-Tendering GTP Parameter

Tech Spec No. CE/T-QC/MSC/DTC /0819 rev dtd.07.07.2022


TECHNICAL SPECIFICATIONS OF 200 kVA, 11/ 0.433 kV and 22/
0.433 kV, Star 1 (Level-1) THREE PHASE, NON SEALED, OIL IMMERSED
OUTDOOR TYPE DISTRIBUTION TRANSFORMERS

SCHEDULE – „B‟

SCHEDULE OF TENDERER'S EXPERIENCE

Tenderer shall furnish here a list of similar orders executed/under execution by him to
whom a reference may be made by Purchaser in case he considers such a reference
necessary.

Sr. Name of Valu Period of supply Name & Address


client e to
No. & Of Order & whom reference
Description. commissioning ma y
(along with
cap. be made.
of T/ F)

1 2 3 4 5

NAME OF FIRM

NAME & SIGNATURE OF TENDERER

DESIGNATION

DATE

Tech Spec No. CE/T-QC/MSC/DTC /0819 rev dtd.07.07.2022


TECHNICAL SPECIFICATIONS OF 200 kVA, 11/ 0.433 kV and 22/
0.433 kV, Star 1 (Level-1) THREE PHASE, NON SEALED, OIL IMMERSED
OUTDOOR TYPE DISTRIBUTION TRANSFORMERS

Annexure I Air PressureTest


Name of
Supplier: Order
No.:
Capacity & Voltage Ratio of Distribution Transformer : kVA,
/0.433 kV
Vector Group Dyn11
Sr. No. of equipment Tested:

Date of Testing:

Reference Standard
All the opening of the transform er tank were closed with suitable gasket, bushing,
valves and plugs. The compressor pipe connected at oil filling hole on conservator and
a pressure guage was fitted at air vent plug. The parallel string were places around
the tank, the distance between st ring and tank as shown in following diagram were
recorded before applying the pressure and after releasing pressure.

Tank Thickness: Side mm. Top & Bottom


mm Test Pressure :
kg/ cm 2 applied for 30 Minutes.
Test Point Distance before Distance after release of Deflection
Test In mm Pressure in mm In mm

A
B
C
D
Permanent Deflection : mm

Permissible Limit of Permanent Deflection as per Specification : mm

Test witnessed by Tested by

Tech Spec No. CE/T-QC/MSC/DTC /0819 rev dtd.07.07.2022


TECHNICAL SPECIFICATIONS OF 200 kVA, 11/ 0.433 kV and 22/ 0.433 kV, Star 1 (Level-1)
THREE PHASE, NON SEALED, OIL IMMERSED OUTDOOR TYPE DISTRIBUTION
TRANSFORMERS

Tech Spec No. CE/T-QC/MSC/DTC /0819 rev dtd.07.07.2022


TECHNICAL SPECIFICATIONS OF 200 kVA, 11/ 0.433 kV and 22/
0.433 kV, Star 1 (Level-1) THREE PHASE, NON SEALED, OIL IMMERSED
OUTDOOR TYPE DISTRIBUTION TRANSFORMERS

Annexure II Temperature Rise Test

Name of Supplier:
Order No.:
Capacity & Voltage Ratio of Distribution Transformer: kVA, / 0.433 kV Vector
Sr. No. of equipment Tested:
Date of Testing:
Reference Standard

H. V. Winding L. V. Winding

Rated Line Current in


Amp

Guaranteed No Load Losses watt Load Losses watt


Total Losses watt

P. T. Ratio : / =
C. T. Ratio : / =
Wattmeter Constant =
Total Multiplying Factor (MF) =

Ambient Temp.
Rise in Top Oil Temp. °C

Multiplying Factor (MF)


Line Current in Amps
Line Voltage in Volts

W1+W2+W3 watt
Top Oil Temp. °C
Average °C

Total Watt
W2 watts

W3 watts
W1 watts
T1 °C
TIME

T3 °C
T2 °C

Tech Spec No. CE/T-QC/MSC/DTC /0819 rev dtd.07.07.2022


TECHNICAL SPECIFICATIONS OF 200 kVA, 11/ 0.433 kV and 22/
0.433 kV, Star 1 (Level-1) THREE PHASE, NON SEALED, OIL IMMERSED
OUTDOOR TYPE DISTRIBUTION TRANSFORMERS

Reduced to Rated Current amps

Calculation of Temperature Rise in Winding


LV Winding : Since the resistance of LV winding is less than 0.005 ohm,
Temperature Rise in LV Winding is taken as temperature rise of oil as
per clause no. 4.3 of IS:2026 (Part II)/ 1977

Temperature Rise in LV Winding = °C


HV Winding Resistance across 1U1V at °C = ohm Measurement of Hot Resist

Tim Resistanc
e e

Hot winding Resistance at Ambient Temperature °C (from graph) =

= Hot Resistance x(235+Cold Ambient Temperature) - (235+Hot

Ambient Temperature Cold Resistance

=
Results :

1) Temperature Rise in Oil = °C


2) Temperature Rise in LV Winding = °C
3) Temperature Rise in HV = °C
Winding
4) Oil leakage test:
The oil leakage test shall be conducted on one unit selected
from the offered lot of each rating. Transformer complete in all

Tech Spec No. CE/T-QC/MSC/DTC /0819 rev dtd.07.07.2022


TECHNICAL SPECIFICATIONS OF 200 kVA, 11/ 0.433 kV and 22/
0.433 kV, Star 1 (Level-1) THREE PHASE, NON SEALED, OIL IMMERSED
OUTDOOR TYPE DISTRIBUTION TRANSFORMERS

respects shall be subjected to the pressure of 0.4 kg/ cm 2 and


maintained for 8 hours . No leakage should occur.

Test witnessed by Tested by

Tech Spec No. CE/T-QC/MSC/DTC /0819 rev dtd.07.07.2022


TECHNICAL SPECIFICATIONS OF 200 kVA, 11/ 0.433 kV and 22/
0.433 kV, Star 1 (Level-1) THREE PHASE, NON SEALED, OIL IMMERSED
OUTDOOR TYPE DISTRIBUTION TRANSFORMERS

Guaranteed Technical Particulars


200 KVA, 11/ 0.433 KV, Aluminium Wound & 22/ 0.433 KV ONAN,
Copper wound, O/D Distribution Transformer Star 1 (Level -1)

Sr. No GTP Parameters


1 Name of Manufacturer Text
Text
2 Reference Standards

3 Rating of Transformer in KVA Numerical


4 Primary voltage in kV Numerical

5 Secondary voltage in kV Numerical


Transformer shall be Oil Natural Air Natural Text
6 (ONAN) type Yes/ No

Transformer shall be suitable for Indoor application. Boolean


7
(Yes/No)
8 Highest System Voltage in kV Numerical

9 Frequency in HZ. Numerical


Transformer shall be suitable for solid neutral Boolean
10 earthing (Yes/No)

Service condition shall be applicable as per Technical Boolean


11
specification clause no. 3(Yes/No)
Text
12 Transformer Colour as per IS:5

Type of connection for H.V. Winding (Delta) (Yes/ No). Text


13
Type of connection for L.V. Winding (Star) (Yes/ No) Text
14

15 Vector Group Dyn-11 (Yes/ No) Text


Name Plate details are as per the requirement specified in Boolean
16
tender (Yes/No)
17 Thickness of Name plate (in SWG) Numerical
Maximum temperature rise of Windings over an Ambient Numerical
18
temp. of 50°C in °C is

Tech Spec No. CE/T-QC/MSC/DTC /0819 rev dtd.07.07.2022


TECHNICAL SPECIFICATIONS OF 200 kVA, 11/ 0.433 kV and 22/
0.433 kV, Star 1 (Level-1) THREE PHASE, NON SEALED, OIL IMMERSED
OUTDOOR TYPE DISTRIBUTION TRANSFORMERS

Maximum temperature rise of oil over an Ambient Numerical


19
temp. of 50°C in °C
Is
Approximate overall length of the Transformer Numerical
20 in mm

Approximate overall breadth of the Numerical


21
Transformer in mm
Approximate overall height of the Transformer in mm Numerical
22
Approximate length of the Transformer tank in mm Numerical
23
Approximate breadth of the Transformer tank Numerical
24 in mm

Approximate height of the Transformer Numerical


25
tank in mm
Thickness of the side of transformer tank plates Numerical
26 in mm

Thickness of the bottom of transformer tank Numerical


27 plates in mm

Thickness of the top of transformer tank plates Numerical


28 in mm

Size of reinforced welded angle to the Text


29
Transformer Tank in mm.
Text
30 Degree of slope to the top plate of Transformer.

31 Shape of transformer Tank Text


Text
32 Type of Tank (Corrugated/ Conventional)

In case of corrugated tank, thickness of corrugated sheet (in


33
mm)
34 Size of Transformer Base Channel in mm. Text
Conservator tank to the transformer with oil Boolean
35 level indicator (showing three levels) and drain plug is
provided ( Yes/ No)

36 Dimensions of conservator Tank (LxD) in mm Text

Tech Spec No. CE/T-QC/MSC/DTC /0819 rev dtd.07.07.2022


TECHNICAL SPECIFICATIONS OF 200 kVA, 11/ 0.433 kV and 22/
0.433 kV, Star 1 (Level-1) THREE PHASE, NON SEALED, OIL IMMERSED
OUTDOOR TYPE DISTRIBUTION TRANSFORMERS

Drain Valve size provided to the transformer Numerical


37
tank
Size of Oil filling hole with cap in mm. (on Numerical
38
conservator) is provided.
39 Size of filter valve in mm. is provided. Numerical
No. & Size in mm of Lifting lugs provided to Text
40 Transformer

No. & Size in mm of pulling lugs provided to Text


41
transformer
No. & Size in mm of transformer top cover lifting Text
42
lugs provided to
Transformer
No. of Earthing terminals with suitable size in Numerical
43 (SWG)

Boolean
44 Thermometer pocket is provided (Yes/ No)

Text

45 Quantity of Silica -Gel filled in breather ( in gm) & make


of breather

46 Explosion vent with diaphragm. (Yes/ No) Boolean


No of radiators both on HV & LV side Text
47
provided and location with arrangement & size.

Thickness of the radiator of transformer in mm. Text


48 with size of fins

Numerical
49 No of radiator fins.

50 (A) Radiating surface of radiators in Sq. Mtrs. Numerical

51 (B) Radiating surface of Tank only in Sq. Mtrs. Numerical

Total radiating surface of transformer tank inSq. mtrs. Numerical


52

53 Weight of Core in kgs Numerical

54 Weight of copper (Winding) in Kgs. Numerical

Tech Spec No. CE/T-QC/MSC/DTC /0819 rev dtd.07.07.2022


TECHNICAL SPECIFICATIONS OF 200 kVA, 11/ 0.433 kV and 22/
0.433 kV, Star 1 (Level-1) THREE PHASE, NON SEALED, OIL IMMERSED
OUTDOOR TYPE DISTRIBUTION TRANSFORMERS

Weight of Transformer Tank with fittings in Numerical


55 Kgs.

56 Weight of Oil in kgs Numerical

57 Volume of Oil in Ltrs Numerical

58 Total weight of Transformer in Kgs Numerical


Rating of Lightening Arrestors and Make thereof (kV, kA)
59
60 Reference Standard of Lightening Arrestors.

Min. External Clearances of HV Bushing terminals between Numerical


61
Ph to Ph (in mm )
(outdo0r)
Min. External Clearances of HV Bushing Numerical
62
terminals between Ph to E (in mm) ( outdoor)

Min. External Clearances of LV Bushing Numerical


63
terminals between Ph to Ph (in mm) ( outdoor)

Min. External Clearances of LV Bushing terminals between Numerical


64
Ph to E (in mm) ( outdoor)

The temperature shall in no case reach a value that will Boolean


65 damage the core itself , other parts or
adjacent materials (Yes/ No)

Text
66 Type of Core (stacked/ wound)
Text
67 Core material used & its grade

Numerical
68 Thickness of core lamination in mm

69 No of steps used in CRGO Core Numerical


70 Diameter of the core (in mm) Numerical

71 Effective Core Area ( Sq. cm) Numerical


Flux density at normal voltage and frequency in Tesla Numerical
72
Text
73 Material of H.V. Winding
Text
74 Material of L.V. Winding
Size/diameter of conductor used for HV winding Numerical
75
in mm

Tech Spec No. CE/T-QC/MSC/DTC /0819 rev dtd.07.07.2022


TECHNICAL SPECIFICATIONS OF 200 kVA, 11/ 0.433 kV and 22/
0.433 kV, Star 1 (Level-1) THREE PHASE, NON SEALED, OIL IMMERSED
OUTDOOR TYPE DISTRIBUTION TRANSFORMERS

Total cross section area of HV Winding in sq Numerical


76 mm.

Size of strip used for LV winding conductor in Text


77 Mm

Total cross section of Copper used in LV Winding in sq. mm Numerical


78

79 No. of conductors in parallel of LV winding Numerical


80 Current density of HV winding , in Amps/ sq. Numerical

mm.
Current density of LV winding, in Numerical
81
Amps / sq.mm.
82 No of HV winding Turns Numerical

83 No of LV winding Turns Numerical


84 No of H.V. coils /phase Numerical

85 No. of L.V. coils/ phase Numerical


Resistance of HV winding at 20 º C in Ohm/phase Numerical
86
Resistance of LV winding at 20 º C in Ohm/phase Numerical
87

88 % impedance value at 75º C Numerical


Text
89 Name of manufacturers of oil

Text
90 Grade of Oil

A. Minimum volume of oil in liters as per clause Numerical


91 No. 9 of tech. specification

B. Quantity of total oil absorption (in Ltrs) in first filling Numerical


92

Total oil Volume including Total Oil absorption in liters i.e. Numerical
93
(A+B)
Breakdown value of oil at the time of first filling (KV/ mm) Numerical
94
considering 2.5 mm gap

Tech Spec No. CE/T-QC/MSC/DTC /0819 rev dtd.07.07.2022


TECHNICAL SPECIFICATIONS OF 200 kVA, 11/ 0.433 kV and 22/
0.433 kV, Star 1 (Level-1) THREE PHASE, NON SEALED, OIL IMMERSED
OUTDOOR TYPE DISTRIBUTION TRANSFORMERS

Total volume of conservator shall be such as to content Boolean


95
10% of total quantity of oil
(Yes/ No)
No load losses at rated voltage and frequency in Numerical
96
Watts
Max. Total losses (No load loss + Load Loss) at 50 % Numerical
97
loading in Watts at 75ºC
Max. Total losses (No load loss + Load Loss) at 100 % Numerical
98
loading in Watts at 75ºC
Magnetizing current (No load) in Amps & its 3% of full Text
99 load current & rated voltage referred
to LV side

Magnetizing current (No load) in amps & its 6 Text


100 % of full load current at maximum voltage
(112.5% of rated voltage ) referred to LV side

Numerical
101 Min Clearance between Core & L.V. in mm
Numerical
102 Min Clearances between L.V. & H.V. in mm
Min Clearances between winding to Numerical
103
body of tank in mm
Min Clearance between HV phase to phase in mm Numerical
104
Min Clearances between end insulation to Earth in mm Numerical
105
Text
106 Insulation materials provided for core
Insulation materials provided for Text
107
H.V. Conductor
Insulation materials provided for Text
108
L.V. Conductor
Thickness of locking spacers between HV coils in mm Numerical
109
Text
Inter layer insulation provided in H.V winding to design
110
for Top & bottom layer

Text
Inter layer insulation provided in L.V winding to design
111
for Top & bottom layer

Tech Spec No. CE/T-QC/MSC/DTC /0819 rev dtd.07.07.2022


TECHNICAL SPECIFICATIONS OF 200 kVA, 11/ 0.433 kV and 22/
0.433 kV, Star 1 (Level-1) THREE PHASE, NON SEALED, OIL IMMERSED
OUTDOOR TYPE DISTRIBUTION TRANSFORMERS

Text
Inter layer insulation provided in between all layer in H.V
112
winding
Text
Inter layer insulation provided in between all layer in L.V
113
winding
Numerical
114 Details of end insulation (thickness in mm)

Whether wedges are Provided at 50% Boolean


115
turns of the Coil (Yes/ No)
116 Thickness of insulating paper Numerical

Numerical
117 Regulation at 0.8 P.F. lag ( in %)

118 Regulation at 0.8 P.F. leading ( in %) Numerical


119 Regulation at unity P.F.. (in %) Numerical
120 Reference standard of Bushing Numerical

121 Material of HV and L.V Bushings Numerical

122 Makes of HV and L.V Bushings Numerical

123 Rating of HV Bushing ( in KV,A) Numerical


124 Rating of LV Bushing (in KV,A) Numerical
Minimum Creepage Distance of HV Bushings in mm Numerical
125
(min 25mm/ kV)
Minimum Creepage Distance of LV Bushings in mm Numerical
126
(min 25mm/ kV)
Power frequency withstand voltage dry & wet in Numerical
127
kV(rms) for HV Bushings for 1 min

Dry lighting impulse withstand voltage test in kV (Peak) Numerical


128 stating the waveform
adopted for HV Bushing.
Separate source power frequency withstand test for Numerical
129
HV for 1minute in kV(min)

Separate source power frequency Numerical


130
withstand test for LV for 1minute in kV(min)

Induced over voltage withstand test for 1 min. specify Text


131
voltage frequency, time for

Tech Spec No. CE/T-QC/MSC/DTC /0819 rev dtd.07.07.2022


TECHNICAL SPECIFICATIONS OF 200 kVA, 11/ 0.433 kV and 22/
0.433 kV, Star 1 (Level-1) THREE PHASE, NON SEALED, OIL IMMERSED
OUTDOOR TYPE DISTRIBUTION TRANSFORMERS

test.

Numerical
132 Impulse test value (in kVp) .
Numerical
133 Efficiency at 75 º C at unity P.F. at 125 % Load

134 Efficiency at 75 º C at unity P.F at 100 % Load Numerical

135 Efficiency at 75 º C at unity P.F. at 75 % Load Numerical

136 Efficiency at 75 º C at unity P.F. at 50 % Load Numerical

137 Efficiency at 75 º C at 0.8 P.F. lag at 125 % Load Numerical

138 Efficiency at 75 º C at 0.8 P.F. lag at 100 % Load Numerical

139 Efficiency at 75 º C at 0.8 P.F. lag at 75 % Load Numerical

140 Efficiency at 75 º C at 0.8 P.F. lag at 50 % Load Numerical

141 Efficiency at 75 º C at 0.8 P.F. lag at 25 % Load Numerical

Efficiency at 75 º C at 0.8 P.F. leading at 125 % Numerical


142 Load

Efficiency at 75 º C at 0.8 P.F. leading at 100 % Numerical


143 Load

Efficiency at 75 º C at 0.8 P.F. leading at 75 % Load Numerical


144
Efficiency at 75 º C at 0.8 P.F. leading at 50 % Load Numerical
145
Efficiency at 75 º C at 0.8 P.F. leading at 25 % Load Numerical
146
The test certificates of copper conductors, core Boolean
, insulating paper, porcelain Bushings,steel plate used
147 for enclosure of the offered transformer are enclosed
with the offer (Yes/ No)

Tech Spec No. CE/T-QC/MSC/DTC /0819 rev dtd.07.07.2022


TECHNICAL SPECIFICATIONS OF 200 kVA, 11/ 0.433 kV and 22/
0.433 kV, Star 1 (Level-1) THREE PHASE, NON SEALED, OIL IMMERSED
OUTDOOR TYPE DISTRIBUTION TRANSFORMERS

All type test report carried out on transformer at NABL Boolean


laboratory shall be submitted along with the offer as per
148 cl. XXII (c) of Section (I) i.e. Instructions to tenderers.
(Yes/ No). Firm may
attach online.

Unbalance current test, Air pressure test and temperature Boolean


149 rise test shall be conducted as per format enclosed with
the technical specification
along with the offer (Yes/ No)

Boolean
150 All drawings shall be furnished for each offered item
separately along with this
offer(Yes/ No)
Boolean
Oil absorption calculation sheet shall be furnished
151 for each offered item separately along with thisoffer
(Yes/ No)

Heat dissipation calculation shall be furnished Boolean


152 for each offered item separately along with this offer (Yes/
No)

Calculation sheet submitted for Flux density Boolean


153 calculations (stating HV & LV turns) for each offered
item separately
along with the offer (Yes/ No)
Calculation sheet for 112.5% of rated V/ f ratio (Over Boolean
154 fluxing) calculation sheet shall be furnished for each
item separately along with
this offer (Yes/ No )

Required documents, plant and machinery, testing Boolean


equipment , list of order
155 executed/under execution shall be furnished
for each offered item separately along with this offer (Yes/
No)

The information required under Quality Assurance shall Boolean


156 be submitted with the offer in physical format & soft
copy(Yes/
No)

Tech Spec No. CE/T-QC/MSC/DTC /0819 rev dtd.07.07.2022


TECHNICAL SPECIFICATIONS OF 200 kVA, 11/ 0.433 kV and 22/
0.433 kV, Star 1 (Level-1) THREE PHASE, NON SEALED, OIL IMMERSED
OUTDOOR TYPE DISTRIBUTION TRANSFORMERS

The cost data in the prescribed format shall be Boolean


157 submitted with offer in physical format & soft copy (Yes/
No)
Text
158 The performance Guarantee of the
transformers in years

Tech Spec No. CE/T-QC/MSC/DTC /0819 rev dtd.07.07.2022


TECHNICAL SPECIFICATIONS OF 200 kVA, 11/ 0.433 kV and 22/
0.433 kV, Star 1 (Level-1) THREE PHASE, NON SEALED, OIL IMMERSED
OUTDOOR TYPE DISTRIBUTION TRANSFORMERS

Annexure III- Technical specification for QR Code generation

1. SCOPE: The QR Code Generation for Distribution Transformer Identification should be easy to create,
compact in size and friendly user. Being compact in size the QR Code requires less space.

2. SERVICE CONDITIONS:
The QR Code laminated P-Touch labels shall be suitable for satisfactory operation under the following
tropical conditions.
2.1 Maximum ambient temperature (Degree C) 50
2.2 Maximum temperature in shade (Degree C) 45
2.3 Minimum Temperature (Degree C) 3.5
2.4 Relative Humidity (percent) 10 to 95
2.5 Maximum Annual rain fall (mm) 1450
2.6 Maximum wind pressure (kg/sq.m) 150
2.7 Maximum altitude above mean sea level ( Meter) 1000
2.8 Isoceranic level (days per year) 50
2.9 Seismic level (Horizontal Acceleration) 0.3 g
Moderately hot and humid tropical climate conductive to rust and fungus growth ….
3. GENERAL TECHNICAL REQUIREMENT:
The QR Code shall be laminated P-Touch labels. The QR Code shall be 2D square barcode which can be
store data in encoded format. This saves space and giving specified information to users. This QR Code, if
scanned with mobile shall be convert encoded data readable text without error.
4. TECHNICAL DETAILS :
The QR Code laminated P-Touch labels shall be temperature resistant, fade resistant, water resistant,
chemical resistant, scratch ( abrasion ) proof and strong adhesion.
5. TECHNICAL DATA :
The QR Code laminated P-Touch labels with following data shall be
provided on transformer.
1) Name of Manufacture :
2) Rating :
3) Sr. No. :
4) Date of Manufacturing :
5) A/T No. :
6. LOCATION OF QR CODE :
The QR Code laminated P-Touch labels shall be located below the Name Plate on transformer body. Itshould
be clearly visible.
The example of QR Code laminated P-Touch labels location as below :
Tech Spec No. CE/T-QC/MSC/DTC /0819 rev dtd.07.07.2022
TECHNICAL SPECIFICATIONS OF 200 kVA, 11/ 0.433 kV and 22/
0.433 kV, Star 1 (Level-1) THREE PHASE, NON SEALED, OIL IMMERSED
OUTDOOR TYPE DISTRIBUTION TRANSFORMERS

Tech Spec No. CE/T-QC/MSC/DTC /0819 rev dtd.07.07.2022


TECHNICAL SPECIFICATIONS OF 200 kVA, 11/ 0.433 kV and 22/
0.433 kV, Star 1 (Level-1) THREE PHASE, NON SEALED, OIL IMMERSED
OUTDOOR TYPE DISTRIBUTION TRANSFORMERS

Tech Spec No. CE/T-QC/MSC/DTC /0819 rev dtd.07.07.2022


TECHNICAL SPECIFICATIONS OF 200 kVA, 11/ 0.433 kV and 22/
0.433 kV, Star 1 (Level-1) THREE PHASE, NON SEALED, OIL IMMERSED
OUTDOOR TYPE DISTRIBUTION TRANSFORMERS

Following are the indicative drawings. Bidder shall submit name plate drawing as per Clause
No. 15.1 Fig.1 of IS 1180(Part-1):2014 and as per Clause No.16 of this technical specification.

Tech Spec No. CE/T-QC/MSC/DTC /0819 rev dtd.07.07.2022


Tech Spec No. CE/T-QC/MSC/DTC /0819 rev dtd.07.07.2022
TECHNICAL SPECIFICATIONS OF 200 kVA, 11/ 0.433 kV and 22/
0.433 kV, Star 1 (Level-1) THREE PHASE, NON SEALED, OIL IMMERSED
OUTDOOR TYPE DISTRIBUTION TRANSFORMERS

Tech Spec No. CE/T-QC/MSC/DTC /0819 rev dtd.07.07.2022


TECHNICAL SPECIFICATIONS OF 200 kVA, 11/ 0.433 kV and 22/
0.433 kV, Star 1 (Level-1) THREE PHASE, NON SEALED, OIL IMMERSED
OUTDOOR TYPE DISTRIBUTION TRANSFORMERS

Tech Spec No. CE/T-QC/MSC/DTC /0819 rev dtd.07.07.2022


TECHNICAL SPECIFICATIONS OF 200 kVA, 11/ 0.433 kV and 22/
0.433 kV, Star 1 (Level-1) THREE PHASE, NON SEALED, OIL IMMERSED
OUTDOOR TYPE DISTRIBUTION TRANSFORMERS

Tech Spec No. CE/T-QC/MSC/DTC /0819 rev dtd.07.07.2022


TECHNICAL SPECIFICATIONS OF 200 kVA, 11/ 0.433 kV and 22/
0.433 kV, Star 1 (Level-1) THREE PHASE, NON SEALED, OIL IMMERSED
OUTDOOR TYPE DISTRIBUTION TRANSFORMERS

Tech Spec No. CE/T-QC/MSC/DTC /0819 rev dtd.07.07.2022


TECHNICAL SPECIFICATIONS OF 200 kVA, 11/ 0.433 kV and 22/
0.433 kV, Star 1 (Level-1) THREE PHASE, NON SEALED, OIL IMMERSED
OUTDOOR TYPE DISTRIBUTION TRANSFORMERS

Tech Spec No. CE/T-QC/MSC/DTC /0819 rev dtd.07.07.2022


TECHNICAL SPECIFICATIONS OF 200 kVA, 11/ 0.433 kV and 22/
0.433 kV, Star 1 (Level-1) THREE PHASE, NON SEALED, OIL IMMERSED
OUTDOOR TYPE DISTRIBUTION TRANSFORMERS

Tech Spec No. CE/T-QC/MSC/DTC /0819 rev dtd.07.07.2022


TECHNICAL SPECIFICATIONS OF 200 kVA, 11/ 0.433 kV and 22/
0.433 kV, Star 1 (Level-1) THREE PHASE, NON SEALED, OIL IMMERSED
OUTDOOR TYPE DISTRIBUTION TRANSFORMERS

Note:- The drawings given below are indicative drawings, however for providing

Tech Spec No. CE/T-QC/MSC/DTC /0819 rev dtd.07.07.2022


TECHNICAL SPECIFICATIONS OF 200 kVA, 11/ 0.433 kV and 22/
0.433 kV, Star 1 (Level-1) THREE PHASE, NON SEALED, OIL IMMERSED
OUTDOOR TYPE DISTRIBUTION TRANSFORMERS

and affixing label for respective capacity kVA, should be followed as per guidelines of
BEE.
Label design, manner of display:
Fig.1. Detailed label specifications (size, colour scheme, font size, security features, if any, etc.),
content of the label (parameters displayed on the label) is provided below:

Tech Spec No. CE/T-QC/MSC/DTC /0819 rev dtd.07.07.2022


TECHNICAL SPECIFICATIONS OF 200 kVA, 11/ 0.433 kV and 22/
0.433 kV, Star 1 (Level-1) THREE PHASE, NON SEALED, OIL IMMERSED
OUTDOOR TYPE DISTRIBUTION TRANSFORMERS

Fig. 2. Manner of display of label:


The label shall be applied on the front base of the equipment near the name
plate,so as to be prominently visible on the equipment.

Fig. 3. Colour Scheme:

Tech Spec No. CE/T-QC/MSC/DTC /0819 rev dtd.07.07.2022


TECHNICAL SPECIFICATIONS OF 200 kVA, 11/ 0.433 kV and 22/
0.433 kV, Star 1 (Level-1) THREE PHASE, NON SEALED, OIL IMMERSED
OUTDOOR TYPE DISTRIBUTION TRANSFORMERS

Tech Spec No. CE/T-QC/MSC/DTC /0819 rev dtd.07.07.2022


TECHNICAL SPECIFICATIONS OF 200 kVA, 11/ 0.433 kV and 22/
0.433 kV, Star 1 (Level-1) THREE PHASE, NON SEALED, OIL IMMERSED
OUTDOOR TYPE DISTRIBUTION TRANSFORMERS

Sample Picture of manner of affixing of Label:

Tech Spec No. CE/T-QC/MSC/DTC /0819 rev dtd.07.07.2022

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