31 TRF 07-07-2022
31 TRF 07-07-2022
31 TRF 07-07-2022
TECHNICAL SPECIFICATION
200 kVA, 11/ 0.433 kV and 22/ 0.433 kV, Star 1 (Level-1) THREE
PHASE, NON SEALED, OIL IMMERSED OUTDOOR TYPE
DISTRIBUTION TRANSFORMERS
INDE X
Clause Contents
No.
1 Scope
2 System Particulars
3 Service Condition
4 Applicable Standards
5 Specific Technical requirement
6 Design & Construction
6.1 Core
6.2 Windings
6.3 Losses
6.4 Insulation Material & Clearances
6.5 Impedance Value
6.6 Tank
6.7 Off Load Taps
7 Efficiency
8 Heat Dissipation
9 Total minimum oil volume
10 Conservator.
11 Breathers.
12 Terminals
13 Bushing and connections
14 Internal Connections
15 Tank base channel
16 Terminal Marking Plate & Rating Plate
17 Fittings &Fasteners
18 Lightning Arrestors
19 Transformer Oil
20 Tests & Inspection
21 Challenge Testing
22 Type Tests
23 Drawings
24 Rejection
25 Cleaning & Painting
26 Guaranteed Technical Particulars
27 Testing facilities
28 Submission of Routine Test Certificate
29 Stage Inspection
30 Final Inspection
Testing of all distribution transformers for losses at 50 % load
31
and 100% load
1 Scope:-
1.1 This specification covers design, manufacturing, testing and delivery of 200 kVA, 11/
0.433 kV & 22/ 0.433 kV, Star 1 (Level -1) oil immersed, Oil Natural (ONAN) , (Non
Sealed) Three phase distribution transformers suitable for 11kV and 22 kV, 50 Hz,
Distribution system.
1.2 The equipment offered shall be complete with all parts necessary for their
effective and trouble-free operation. Such parts will be deemed to be within the
scope of the supply irrespective of whether they are specifically indicated in the
commercial order or not.
1.3 It is not the intent to specify herein complete details of design and construction.
The equipment offered shall conform to the relevant standards and be of high
quality, sturdy, robust and of good design and workmanship complete in all
respects and capable to perform continuous and satisfactory operations in the
actual service conditions at site and shall have sufficiently long life in service as
per statutory requirements.
1.4 The design and constructional aspects of materials shall not withstanding any
anomalies, discrepancies, omissions, in -completeness, etc. in these specifications
and will be subject to good engineering practice in conformity with the required
quality of the product, and to such tolerances, allowances and requirements for
clearances etc. as are necessary by virtue of various stipulations in that respect in
the relevant Indian Standards, IEC standards, I.E. Rules, I.E. Act and other
statutory provisions.
1.5 The Bidder/supplier shall bind himself to abide by these considerations to the
entire satisfaction of the purchaser and will be required to adjust such details at
no extra cost to the purchaser over and above the tendered rates and prices.
1.6 Tolerances:
The tolerance of guaranteed performance figures shall be as specified in the
(Part -I) table 1 of latest issue of IS 2026 except losses or relevant International
Standard except wherever specified otherwise in this specification.
2 System Particulars: -
The transformers shall be suitable for outdoor installation with following
system particulars and they should be suitable for service under fluctuations
in supply voltage as permissible under Indian Electricity Rules .
2.1 Nominal System Voltage : 11kV or 22 kV
2.2 Corresponding Highest System Voltage :12 kV or 24 kV
3 SERVICE CONDITIONS:
3.1 Equipment supplied against the specification shall be suitable for
satisfactory operation under the following tropical conditions: -
i] Max. ambient air temperature : 50 ◦C.
4 APPLICABLE STANDARDS:-
4.1 The design, manufacture and performance of the equipment shall comply with
all currently applicable statutes, regulations and safety codes. Nothing in this
specification shall be construed to relieve the bidder off his responsibilities.
4.2 The Distribution Transformers shall conform to IS: 1180 (Part 1) : 2014 amended
up to date or other International Standards for equal or better performance.
Unless otherwise modified in this specification the Distribution Transformers
shall comply with the Indian Standard Specification IS 1180 latest.
4.3 Unless otherwise specified, the equipment offered shall conform to amended up
to date Indian, IEC, British or U.S.A. Standards and in particular, to the
following: -
4.4 The applicable standards are as follows:
Sr.No. IS IS
number Name
1. IS:1180(Part -1) : 2014 Outdoor type oil immersed distribution
transformers up to and including 2500
kVA, 33KV.
4.5 In case of conflict arising out due to variations between the applicable
standard and the standards specified herein the provisions of this
specification should prevail.
5 Specific Technical requirement:
5.1 Standard kVA Ratings: -
The standard ratings for three phase transformer shall be 200 kVA as per IS 1180
(Part - I):2014
5.2 Nominal voltage ratings
a) Primary voltage : 11kV OR 22 kV
b) Secondary voltage : 0.433 kV
5.2.1 Winding connections: -
i. H.V. Winding : Delta ( ∆)
ii. L.V. Winding : Star (Y)
so as to produce a positive phase displacement of 30 degrees from the
primary to the secondary vectors of the same phase. The neutral of the L.V.
winding shall be brought out to a separate insulated terminal. The voltage
group shall be Dyn -11 (IS 2026 Part I).
5.3 Temperature Rise:
i] The temperature rise for top oil over an ambient temperature of 50° C
should be 35°C maximum [measured by thermometer in accordance with
IS 1180 (Part 1) & IS 2026 (Part 2)]
ii] Temperature rise for winding over an ambient temperature of 50° C should
be 40° C maximum [ measured by resistance method in accordance with IS
1180 (Part 1) IS 2026 (Part 2)]
5.4 No load voltage ratio: -
The no load voltage ratio shall be 11000/ 433 or 22000/ 433 Volts,
6 Design & construction
a. The spring washers must be used for fixing core with tie rod.
c. The maximum flux density in any part of the core and yoke at rated
voltage and frequency shall be such that the flux density with 112.5 %
combined voltage and frequency variation with rated voltage and
frequency does not exceed 1.9 Tesla. Flux density should not be more than
1.69 Tesla at rated voltage and frequency.
d. Limit of no load current shall be 3% of full load current of respective
winding at rated voltage.
6.1 Core
i] The core shall be stacked/ wound type.
a) For Stack core :-
The core shall be of high grade cold rolled grain oriented (C.R.G.O)
annealed steel lamination having low loss and good grain properties,
coated with hot oil proof insulation, bolted together to the frames firmly
to prevent vibration or noise. All core clamping bolts shall be effectively
insulated. The complete design of core must ensure permanency of the
core losses with continuous working of the transformers.
b) For Wound core :-
The core shall be „C‟ type construction of high grade cold rolled grain
oriented (C.R.G.O.) annealed steel lamination having low loss and good
grain properties, coated hot oil proof insulation. The complete design of
core must ensure permanency of the core losses with continuous
working of the transformers. The core material s hall not be brittle in
case of CRGO material.
Core clamping for C.R.G.O.Wound core type transformers shall be as
follows:
1. Core clamping shall be with top and bottom U - shaped core clamps
made of sheet steel clamped.
2. M.S. core clamps shall be painted with oil-resistant paint / Varnish .
3. Suitable provision shall be made in the bottom core clamp / bottom
plate of the transformer to arrest movement of the active part.
4. Core shall be clamped by M12 mm MS Tie rods.
5. Compliance of CRGO Electrical steel as per IS 302 4 [as mentioned in
Cl.No.9.1(a) of IS 1180(Part1):2014] shall be ensured through test
certificate of the supplier.
ii] The grade of core laminations shall be M4 or better.
iii] The successful bidder, shall be required to submit the manufacturer‟s
test report showing the Watt Loss per kg and the thickness of the core
lamination, to ascertain the quality of Core materials.
iv] The purchaser reserves the right to get sample of the core material tested
at any Government recognized laboratory.
v] The transformer core shall not be saturated for any value of V/f ratio to the
extent of 112.5% of the rated value of V/ f ratio (i.e. 11000/50) (due to
combined effect of voltage and frequency) up to 12.5% without injurious
heating at full load conditions and will not get saturated. The bidder shall
furnish necessary design data in support of this situation.
vi] Flux density:-
The maximum flux density in any part of the core and yoke at rated
voltage and frequency shall be such that the flux density with +112.5 %
combined voltage and frequency variation with rated voltage and
frequency does not exceed 1.9 Tesla. Flux density should not be more than
1.69 Tesla at rated voltage and frequency.
vii] The No load current at rated voltage shall not exceed the percentage as given
below.
The no load current of 200 kVA transformer shall not exceed 3% the full
load current and will be measured by energizing the transformer at rated
voltage and frequency. Increase of 112.5% of rated voltage shall not
increase the no load current by 6% maximum of full load current.(As per
IS 1180 (Part1):2014)
viii] Number of steps of core shall be minimum of Min. 5 standard steps
6.2 Winding:-
i] Materials: - Aluminum conductor shall be used for HV and LV winding for 2
00kVA, 11kV class and Copper conductor shall be used for HV and LV
winding for 2 00kVA,22 kV class transformers.
ii] Insulation:- Double paper covered conductor shall be used fo r HV and LV
winding for both 200 kVA, 11kV & 22kV transformers.
iii] Current Density: - Current density for HV and LV winding should not be
more than 1. 6 A/ sq. mm for Aluminum conductor and 2.8 A/ sq. mm for
Copper conductor.
iv] L.V. Neutral formation shall be at top.
v] For stack core winding transformers minimum No of HV coils per phase 4
for 11kV class and 6 for 22 kV class and for Wound core type transformers
only one HV coils per phase shall be used.
Table -1
Tolerances:
No positive tolerance shall be allowed on the maximum losses given in the
above table for both 50% & 100% loading values. In case the actual loss
values exceed the above guaranteed values, the transformers shall be rejected
at the risk, cost and responsibility of the supplier. The bidder should
guarantee individual No load losses without any positive tolerance.
The values guaranteed in G.T.P. for flux density, no load current at rated
voltage, no load current at 100 % & 112.5% of rated voltage and no load loss
at rated voltage shall be individually met.
The tolerance on Impedance and electrical performance excluding losses shall
be as given in IS 2026(Part 1).
6.4 Insulation material & clearances:
(i) Materials –
Makes of Electrical grade insulating Kraftpaper, Press Board, Perma wood /
Haldi wood insulation shall be declared in GTP by the bidder. The test report
s for all properties as per relevant I.S. amended up to date shall be
11kV 22
kV
Ph to Ph 255 mm 330mm
HV
Ph to E 140 mm 230 mm
Ph-to- Ph 75 mm 75 mm
LV
Ph to E 40 mm 40 mm
6.6 Tank
6.6.1 The transformer tank shall be made up of prime quality M.S. sheets of
rectangular shape. No other shape will be accepted. The transformer tank shall
be of robust construction. All joints of tank and fittings should be oil tight and
no bulging shall occur during service. The tank design shall be such that the
core and windings can be lifted freely. The tank plates shall be of such
strength that the complete transformer when filled with oil may be lifted bodily
by means of the lifting lugs provided. Tank ins ide shall be painted by varnish
or oil resistant paint. Top cover plate shall be slightly sloping; approximately 5
to 10 deg. towards HV bushing and edges of cover plate should be bent
downwards so as to avoid entry of water through the cover plate gasket. The
width of bend plate shall be 25 mm min. The top cover shall have no cut at
point of lifting lug. The rectangular tank shall be fabricated by welding at
corners.
6.6.2 The transformer tank of corrugation is also acceptable, however shape of tank
shall be rectangular only. The corrugation sheets thickness shall be of
minimum 1.25 mm. Corrugation panel shall be used for cooling. The
transformer shall be capable of giving continuous rated output without
exceeding the specified temperature rise. Bidder shall submit the detailed
calculation sheet along with offer. The safe guard angle frame 50X50X5 mm
shall be welded for corrugated side to the tank.
6.6.3 In rectangular shape tanks, horizontal or vertical joints in tank side walls
and its bottom or top cover will not be allowed. In addition, the cover of the
main tank shall be provided with an air release plug to enable air trapped
within to be released.
Side wall thickness : 3.15 mm.
(min.) Top and bottom plate thickness:5 mm. (min)
a) The permanent deflection of flat plates after pressure / vacuum has been
released; shall not exceed the values given below.
8 Heat Dissipation:
a) Heat Dissipation by tank walls excluding top and bottom plates
should be 500 Watts/Sq. meter.
b) Heat dissipation calculation should be based on maximum measured total
loss i.e ( No load at rated excitation + load loss at 100% Loading converted
to 75 deg' C reference temperature) shall be supplied during temperature
rise test.
c) Only fins type radiators 1.25 mm thick shall be used. The tender should
submit the heat dissipation calculations with the offer.
d) 2nos of radiators shall be provided on HV side and should be fixed at right
angle to the sides and not diagonally. The size of radiators shall cover at
least 50% of the bottom yoke, full core and top yoke.
9 Total Minimum Oil Volume :
The firm should maintain the minimum oil volume in all supplied
transformers as mentioned below or oil up to mark indicator level whichever
is more.
10 Conservator:
a) The total volume of conservator shall be such as to contain 10% of total
quantity of oil. Normally 3% quantity of the total oil will be contained in
the conservator. Dimension of the conservator shall be indicated on the
General Arrangement Drawing. The capacity of the conservator tank shall
be designed keeping in view the total quantity of oil and its contraction
and expansion due to the temperature variations.
b) Oil level indicator shall be provided on the side which will be with fully
covered detachable flange with single gasket and tightened with MS nut -
bolt. Level indication by colour shall not be accepted.
c) The inside diameter of the pipe connecting the conservator to the main
tank should be 25 to 50 mm and it should be project into the conservator
in such way that its end is approximately 20 mm above the bottom of the
conservator so as to create a sump for collection of impurities. The minimum
oil level (corresponding to ( -) 5 deg.) should be above the sump level. [Refer
Cl.no.16.3 of IS 1180 (Part1):2014]
d) There shall be minimum -5deg, normal 30deg. and maximum 98deg.
marking on oil gauge indicator of the conservator.
e) The pipe of conservator tank shall have slopping flap so that the oil falling
from the pipe shall not fall on the active job and shall fall on the side wall
only.
f) The conservator tank shall be provided with drain plug and a filling hole
(30 mm) with cover.
11 Breather:
a) The material used for Breather shall be only of Poly propylene and joints
should be screwed type.
b) The dehydrating agent shall be Silica gel confirming to IS 3401. The volume
of breather shall be suitable for 500 gm upto 200 kVA transformers. Makes
of the Breather shall be subject to purchaser's approval. The make and
design of breather shall be subject to approval of C.E. (Testing).
12 Terminals:
a) The Palm type terminal connector of adequate capacity shall be connected
to L.V side suitable to connect it to the Bus extension.
d) Brass rods 12 mm. diameter for HT with necessary nuts, check -nuts and
plain thick tinned washer.
13 Bushings :
13.1 The transformers shall be fitted on high voltage and low voltage sides with
outdoor type bushings with appropriate voltage and current ratings as per IS
3347 (part IV). The HV bushings (3nos.) shall be provided with R -Y-B colour
coding marking & shall conform to IEC 60137 :2017 latest amendment. The low
voltage bushings (4 nos.) shall conform to IS 7421. Alternatively, the low voltage
side may be made suitable for adoption of PVC/ XLPE cables of suitable size. The
dimensions shall conform to IS 1180(Part 1): 2014 clause no. 10.1.5.
13.2 The LV bushing shall be made in two parts. The outer bushing shall be of
porcelain. The dimensions of the outer bushing shall confirm to the relevant Part/
Section of IS 3347 depending on the voltage class. The internal bushing shall be of
either porcelain or tough insulating material, like epoxy and shall have embedded
stem. Metal portion of the internal HV and LV bushing inside the tank shall
remain dipped in oil in all operating conditions. [Refer Cl.no.10.1.3 of IS 1180
(Part1):2014].
13.3 Gaskets shall be made of synthetic rubber or synthetic rubberized cork resistant
to hot transformer oil or Nitrile Rubber.. [Refer Cl.no.10.1.4 of IS 1180
(Part1):2014]
13.4 The dimensions of the bushings of voltage classes shall confirm to Cl. no 10.1.5 of
IS 1180 (Part1):2014.
13.5 For 11kV class transformers 12 kV rating and 22 kV class transformers 24 kV
rating Bushings, shall be used and for 433 volts 1.0 kV bushing shall be used.
Bushings of the same voltage class shall be interchangeable. Bushings with plain
shed shall be as per relevant IS:3347 (part IV) amended up to date. HV bushings
shall be mounted on the top of the transformer tank & LV bushings shall be
mounted on side of the transform er tank.
13.6 HV bushings shall be mounted on curvature shaped embossed plate and not on
welded M.S ring. Supporting clamps for LT cable should be provided to avoid the
weight of cable on the Bushing.
13.7 The minimum creepage distance for both HV & LV Bushings shal l not be less
than 25 mm per kV.
13.8 Compliance of bushing as per IEC 60137 :2017 latest amendment / IS 7421 and
relevant part of IS3347 shall be ensured through test certificate from the
supplier of transformer manufacturer firm getting the same tested from BIS
recognized / group 2 category of laboratory.
13.9 Supporting clamp for cable should be provided to avoid weight of cable on the
bushing/bushing rod.
14 Internal connections:
14.1 H.V. Winding :
i. In case of H.V. winding, all jumpers from winding to bushing shall have
cross section larger than winding conductor.
ii. Inter coil connection shall be by crimping and brazing.
iii. In case of Aluminum / Copper winding Delta joints shall be with
crimping and Brazing only.
iv. Lead from delta joint shall be connected to bushing rod by brazing only.
at 50% rated load in watts and maximum total losses at 100% rated load in
watts.
c) Rating & terminal marking plates shall be combined into one plate and
shall be mark with standard mark Govern by the provisions of the BIS act
1986.
d) Terminals shall be provided with terminal marking plates. The
transformer shall be provided with riveted rating plate of minimum 18
SWG aluminum anodized material sheet in a visible position. The entries
of the rating plate shall be indelibly marked (i.e. by etching, engraving or
stamping).
e) Marking as `M.S.E.D.C.L' and `Sr. No.' of transformer shall be engraved on
transformer main tank below L.T. bushings.
f) The name of the company, order No., capacity, month and year of
manufacturing shall be engraved on separate plate which shall be firmly
welded to main tank and shall form integral part of the tank.
g) The distribution transformer shall be marked with the Standard Mark.
The use of Standard Mark is governed by the provisions of the Bureau of
Indian Standards Act, 1986 and the Rules Regulations made there under.
h) In addition to the BIS certification mark license No. (a seven digit
number) represented as CM/L xxxxxxx shall be clearly & indelibly marked
on the rating plate as per the norms of BIS. The width to height ratio of ISI
symbol shall be 4:3.
i) The copy of valid ISI license shall be submitted in support with the bidding
document.
j) Each transformer shall be provided with rating plate having marking as
per Cl.no.13 of IS 1180(Part 1): 2014 clearly indicating maximum total
losses at 50% rated load in watts and maximum total losses at 100%
rated lo ad in watts.
k) Following details shall also be given on the rating plate as per Fig.1 of
Cl.no.13.1 of IS 1180(Part 1): 2014 and terminal marking plate with
diagram shall be in accordance with Cl.no.13.2 of IS 1180(Part 1): 2014.
(i) ISI Mark.
(ii) Energy Efficiency level as approved by BIS
(iii) Order No. – Month & year.
(iv) Sr.No. of transformer.
(v) Date of manufacturing – Month & year.
Normal 30 deg.C.
Maximum 98 deg.C.
4. All ferrous bolts, nuts and washers placed in outdoor positions shall be
treated to prevent corrosion by hot dip galvanizing except high tensile
steel bolts and spring washers, which shall be Electro, galvanized.
Appropriate precautions shall be taken to prevent electrolytic action
between dissimilar materials.
5. Each bolt or stud shall project at least one thread but not more than three
threads through the nut, except when otherwise approved for terminal
board studs or relay stems. If bolts are provided at inaccessible places for
ordinary spanners, special spanners shall be provided.
6. The length of screwed portion of the bolts shall be such that no screw
thread may form part of a sheer plane between members.
7. Taper washers may be provided where necessary. Protective washers of
suitable material shall be provided front and back of the securing screws.
8. LT side should be of Pad type terminal.
18 Lightening Arrestors:
The Lightening Arrestors (Disconnector type) of high surge capacity of 9kV,
5kA for 11k V class ( 8/20 micro wave shape) and 18 kVrms, 5 kA ( 8/20
micro wave shape) for 22 kV class transformers conforming to IS: 3070/ 1993
shall be mounted on the HV bushings of transformer, clamped securely to the
tank, to protect the transformer and associated line equipment from the
occasional high voltage surges resulting from lighting or switching operations.
The Earthing terminal of the lightening arresters shall be grounded separately.
Random sample of LA shall be destructively tested by breaking the LA to
confirm availability of inside component only.
19 Transformer Oil
Transformer oil to be used in all the Distribution transformers shall comply
with the requirements of latest IS 335/2018 amended up to date thereof.
The Unused Mineral Insulating Oils (type II ) are obtained by distillation and
refining of crude petroleum as required to meet the properties specified below.
Note – Maximum measured total loss (No load at rated excitation + load
loss at maximum current tap converted to 75 Deg.C reference
Note: Tests at (c) and (d) may be carried out on more than one unit.
20.5 Pressure and Oil leakage Test : -
20.5.1 Pressure Test (Type Test): For non-sealed and sealed type transformers, the
transformer tank subjected to air pressure of 80 kPa for 30 min and vacuum
of 250 mm of mercury for 30 min. The permanent deflection of flat plat e,
after pressure/vacuum has been released, shall not exceed the values given
below.
Up to 750 mm 5.0 mm
The type test shall be submitted by the supplier at the time of offer and shall
be got approved from CE Testing as per terms & conditions of tender.
23.2 The drawings shall be of A -3 (420 x 297 mm) size only. The bidder should also
supply along with his offer the pamphlets/literatures etc. for fittings / accessories.
23.3 The bidder should not change design once offered as per A/T, approved
drawings and Type Test Reports.
23.4 The successful Bidders shall submit complete set of Drawings (as listed in
Cl.No.23.1) of transformer in duplicate indicating dimensions to Testing cell for
approval and get approved it as per terms & conditions of tender.
24 Rejection :-
24.1 Apart from rejection due to failure of the transformer to meet the specified
test requirements the transformer shall be liable for rejection on any one of the
following reasons.
i. Maximum load losses at 50 % load & 100% Load loss exceeds the specified
values mentioned in Cl. No.6.3 above.
ii. Impedance voltage value exceeds the guaranteed value plus tolerances as
mentioned at Cl.No.6.5 above.
iii Type test not carried out as per clause no. 20.2 & 20.3 of the specification.
iv. Drawings not submitted as per clause no. 23.0 of the specification.
i. The external surfaces shall be painted one coat of epoxy primer followed by
two coats of polyurethane (finish coat) for (outside) and Inside of the tank
shall be painted with hot oil resistant paint/ varnish with one coat with dry
film thickness as mentioned in Table 12, clause 15.5 of IS 1180(Part 1):2014.
ii. The certificate shall be produce by the manufacturer if seven tank facilities
are availed from the other vendor about availability of the adequate size of
tank for treatment.
iii. The test of measurement of paint thickness shall be carried out cross hatch
test, chemical test and other as per IS 13871:1993
iv. The surface of the tank shall be properly pre -treated / phosphated in a
seven tank process before painting and the shade of paint shall be Aircraft
Blue colour ( shade No. 108 as per IS 5) with minimum 40 micron thickness.
v. The seven tank process facility shall be enhance to ensure proper quality
for INDOOR application.
vi. The month and year of supply shall be painted in red bold Marathi
lettering at two places, one on conservator and other at sum conspicuous
place on the transformer which shall be clearly visible from the ground.
26 Guaranteed Technical Particulars:
The bidder should fill up all the details in GTP parameter list, the statement
such as “as per drawings enclosed”, “as per MSEDCL‟s requirement” “as per
IS” “ As per Standard” etc. are not furnished and such offers shall liable for
rejection.
27 Testing facility
The bidder should have adequate testing facility for all routine and
acceptance tests and also arrangement for measurement of losses,
resistance, etc. details of which will be enumerated in the tender.
28 Submission of Routine TestCertificate
a) The successful bidder shall submit the routine test certificate along with
documentary evidence for having paid the relevant taxes for the following
raw materials viz. Oil, Aluminum / copper conductors, insulating
materials, core materials, bushings at the time of routine testing of the
fully assembled transformer
b) Instruction and operation Manual
1. After receipt of LoA, Supplier shall give 15 days‟ advance intimation to the Chief
Engineer (MMD) to organize stage inspection.
2. After receipt of intimation from successful bidder, Chief Engineer (MMD)
will depute MSEDCL‟s representative to visit factory of bidder for Stage
Inspection.
3. Activities below will be carried out during Stage Inspection:
(a) Verification of available raw material stock & its quality.
(b) Verification of assembly of core, windings and other core materials.
(c) Verification of Raw materials such as core stamping, winding conductor, oil etc.
Bidder shall use these materials manufactured/supplied by the standard
manufacturers and furnish the manufacturer's test certificates, proof of purchase
from those manufacturers, documentary evidence for having paid the excise duty
for the information of the department.
(d) Verification of Performance certificate issued by MSEDCL for earlier
transformers supplied by bidder and document of compliance done by
manufacturer against failure of supplied transformers in previous tenders of
MSEDCL, if any.
(e) Verification of original type tests reports, Drawings & GTP, if required.
31 Testing of all Distribution Transformers for total losses at 50% load and 100% load at
MSEDCL Stores:
After receipt of transformers at stores centers, all distribution transformers
from the lot will be tested for total Losses at 50% load and 100% load at all
stores by MSEDCL as well as by a third party NABL lab like ERDA, etc.
Supplier has liberty to be present at the time of testing.
32 Random Sample Testing (RST):
32.1 The bidder should intimate to Chief Engineer (MMD) of completion of dispatches of whole lot
of Distribution Transformers to stores against this tender.
32.2 Chief Engineer (MMD), M.S.E.D.C.L will select the stores for Random Sample Testing (RST)
and depute Executive Engineer (Testing) to carry out RST of the lot.
32.3 Advance intimation of 15 days will be given to supplier for joint inspection.
32.4 The date of RST will not be altered to the convenience or request of supplier. If supplier‟s
representative fails to attend on the date fixed for RST, the RST will be carried out in his
absence and results of RST will be binding on supplier. In case the selected transformer fails in
any of the tests, complete lot of transformers will be rejected.
32.5 Activities below will be carried out by EE (Testing) during Random Sample Testing: Visual
inspection of design, dimensions, color, name plate, radiator, bushings, LAs, Conservator
tank, breather etc. of all (100%) transformers from supplied lot.
32.6 EE (Testing) will select one transformer at random from the lot of transformers already tested
for total Losses at 50% load and 100% load which shall be opened and all design technical
parameters shall check as per approved GTP, approved drawings and technical specifications.
That Selected transformer for random testing shall be tested for all routine testing
before opening.
32.7 If any technical parameters are found deviating from the approved GTP, approved
drawings & technical specifications during Random Sample Testing, whole lot shall be
rejected
35 Performance Guarantee:
All transformers supplied against this specification shall be guaranteed for a
period of 66 months from the date of receipt at the consignee„s Stores Center or
60 months from the date of commissioning, whichever is earlier. However, any
engineering error, omission, wrong provisions, etc. which do not have any effect
on the time period, shall be attended to as and when observed / pointed out
without any price implication.
36 COST DATA SHEET:-
The bidders shall submit the cost data sheets indicating the break up prices
and quantity of each raw material and components along with the unit rates
required for manufacture the offered transformers along with the offer. The
cost data sheet format is enclosed herewith.. If the rates quoted are not
justified with the cost data sheets, the offer shall not be considered for
evaluation and placement of the order.
The cost data sheets shall be scrutinized by MM Cell section.
UNIT
Sr. PARTICULARS UNIT QTY AM
RATE
No. T
S
(Rs.)
Rs.
1 CORE (M4 or better ) KG
4 OIL / Kg/LTRS
5 TANK NO
6 CHANNELS KG
Assembly of HV / LV
7 KG
BUSHINGS, Lightening
Arrestors
8. OTHERS LUMPSUM
TOTAL
WASTAGE @ %
37 Schedules:
37.1 The bidder shall fill in the following schedules which form part of the tender
specification and offer. If the schedules are not submitted duly filled in with
the offer, the offer shall be rejected.
Schedule `A' -Guaranteed Technical
Particulars Schedule `B' -Schedule of
Tenderer's Experience.
37.2 The discrepancies between the specification and the catalogs, Literatures and
indicative drawings which are subject to change, submitted as part of the offer,
shall not be considered and representation in this regard will not be entertained.
37.3 The Bidder shall submit the list of orders for similar type of equipment, executed
of under execution during the last three years, with full details in the schedule of
Tenderer's experience (Schedule `B') to enable the purchaser to evaluate the
tender.
Schedule `A'
GUARANTEED TECHNICAL PARTICULARS
As indicated in E-Tendering GTP Parameter
SCHEDULE – „B‟
Tenderer shall furnish here a list of similar orders executed/under execution by him to
whom a reference may be made by Purchaser in case he considers such a reference
necessary.
1 2 3 4 5
NAME OF FIRM
DESIGNATION
DATE
Date of Testing:
Reference Standard
All the opening of the transform er tank were closed with suitable gasket, bushing,
valves and plugs. The compressor pipe connected at oil filling hole on conservator and
a pressure guage was fitted at air vent plug. The parallel string were places around
the tank, the distance between st ring and tank as shown in following diagram were
recorded before applying the pressure and after releasing pressure.
A
B
C
D
Permanent Deflection : mm
Name of Supplier:
Order No.:
Capacity & Voltage Ratio of Distribution Transformer: kVA, / 0.433 kV Vector
Sr. No. of equipment Tested:
Date of Testing:
Reference Standard
H. V. Winding L. V. Winding
P. T. Ratio : / =
C. T. Ratio : / =
Wattmeter Constant =
Total Multiplying Factor (MF) =
Ambient Temp.
Rise in Top Oil Temp. °C
W1+W2+W3 watt
Top Oil Temp. °C
Average °C
Total Watt
W2 watts
W3 watts
W1 watts
T1 °C
TIME
T3 °C
T2 °C
Tim Resistanc
e e
=
Results :
Boolean
44 Thermometer pocket is provided (Yes/ No)
Text
Numerical
49 No of radiator fins.
Text
66 Type of Core (stacked/ wound)
Text
67 Core material used & its grade
Numerical
68 Thickness of core lamination in mm
mm.
Current density of LV winding, in Numerical
81
Amps / sq.mm.
82 No of HV winding Turns Numerical
Text
90 Grade of Oil
Total oil Volume including Total Oil absorption in liters i.e. Numerical
93
(A+B)
Breakdown value of oil at the time of first filling (KV/ mm) Numerical
94
considering 2.5 mm gap
Numerical
101 Min Clearance between Core & L.V. in mm
Numerical
102 Min Clearances between L.V. & H.V. in mm
Min Clearances between winding to Numerical
103
body of tank in mm
Min Clearance between HV phase to phase in mm Numerical
104
Min Clearances between end insulation to Earth in mm Numerical
105
Text
106 Insulation materials provided for core
Insulation materials provided for Text
107
H.V. Conductor
Insulation materials provided for Text
108
L.V. Conductor
Thickness of locking spacers between HV coils in mm Numerical
109
Text
Inter layer insulation provided in H.V winding to design
110
for Top & bottom layer
Text
Inter layer insulation provided in L.V winding to design
111
for Top & bottom layer
Text
Inter layer insulation provided in between all layer in H.V
112
winding
Text
Inter layer insulation provided in between all layer in L.V
113
winding
Numerical
114 Details of end insulation (thickness in mm)
Numerical
117 Regulation at 0.8 P.F. lag ( in %)
test.
Numerical
132 Impulse test value (in kVp) .
Numerical
133 Efficiency at 75 º C at unity P.F. at 125 % Load
Boolean
150 All drawings shall be furnished for each offered item
separately along with this
offer(Yes/ No)
Boolean
Oil absorption calculation sheet shall be furnished
151 for each offered item separately along with thisoffer
(Yes/ No)
1. SCOPE: The QR Code Generation for Distribution Transformer Identification should be easy to create,
compact in size and friendly user. Being compact in size the QR Code requires less space.
2. SERVICE CONDITIONS:
The QR Code laminated P-Touch labels shall be suitable for satisfactory operation under the following
tropical conditions.
2.1 Maximum ambient temperature (Degree C) 50
2.2 Maximum temperature in shade (Degree C) 45
2.3 Minimum Temperature (Degree C) 3.5
2.4 Relative Humidity (percent) 10 to 95
2.5 Maximum Annual rain fall (mm) 1450
2.6 Maximum wind pressure (kg/sq.m) 150
2.7 Maximum altitude above mean sea level ( Meter) 1000
2.8 Isoceranic level (days per year) 50
2.9 Seismic level (Horizontal Acceleration) 0.3 g
Moderately hot and humid tropical climate conductive to rust and fungus growth ….
3. GENERAL TECHNICAL REQUIREMENT:
The QR Code shall be laminated P-Touch labels. The QR Code shall be 2D square barcode which can be
store data in encoded format. This saves space and giving specified information to users. This QR Code, if
scanned with mobile shall be convert encoded data readable text without error.
4. TECHNICAL DETAILS :
The QR Code laminated P-Touch labels shall be temperature resistant, fade resistant, water resistant,
chemical resistant, scratch ( abrasion ) proof and strong adhesion.
5. TECHNICAL DATA :
The QR Code laminated P-Touch labels with following data shall be
provided on transformer.
1) Name of Manufacture :
2) Rating :
3) Sr. No. :
4) Date of Manufacturing :
5) A/T No. :
6. LOCATION OF QR CODE :
The QR Code laminated P-Touch labels shall be located below the Name Plate on transformer body. Itshould
be clearly visible.
The example of QR Code laminated P-Touch labels location as below :
Tech Spec No. CE/T-QC/MSC/DTC /0819 rev dtd.07.07.2022
TECHNICAL SPECIFICATIONS OF 200 kVA, 11/ 0.433 kV and 22/
0.433 kV, Star 1 (Level-1) THREE PHASE, NON SEALED, OIL IMMERSED
OUTDOOR TYPE DISTRIBUTION TRANSFORMERS
Following are the indicative drawings. Bidder shall submit name plate drawing as per Clause
No. 15.1 Fig.1 of IS 1180(Part-1):2014 and as per Clause No.16 of this technical specification.
Note:- The drawings given below are indicative drawings, however for providing
and affixing label for respective capacity kVA, should be followed as per guidelines of
BEE.
Label design, manner of display:
Fig.1. Detailed label specifications (size, colour scheme, font size, security features, if any, etc.),
content of the label (parameters displayed on the label) is provided below: