6500 Control Panel

Installation Manual
Issue 4

RDM0003 – 01/06/2020 Protec Fire Detection PLC

Revision History
Revision Description Author Approved Date
Manual created in the new company AA, JL,
4 Protec 01/06/2020
format NH, RR

This document must be read in accordance with the Product Documentation Disclaimer
available at www.protec.co.uk/terms.

Due to the wide variation in installation conditions, mounting hardware is not supplied with
the 6500 Control Panel. Use fixing devices suitable for the mounting surface and mounting
style of your installation.

Trademarks
Protec® is a registered trademark of Protec Fire Detection PLC in the United Kingdom.

Algo-Tec® is a registered trademark of Protec Fire Detection PLC in the United Kingdom.

Pozidriv® is a registered trademark of Trifast PLC in the United Kingdom.

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Table of Contents
Revision History....................................................................................................................................................... 1

Trademarks .............................................................................................................................................................. 1

Table of Contents .................................................................................................................................................... 2

1 Related Documents ......................................................................................................................................... 3

2 Tool and Materials........................................................................................................................................... 4

3 Parameters ....................................................................................................................................................... 5

3.1 Panel Dimensions................................................................................................................................... 5

3.2 Panel Environment ................................................................................................................................. 6

4 Installation Instructions ................................................................................................................................. 7

4.1 Packaging ................................................................................................................................................ 7

4.2 Mounting ................................................................................................................................................. 8

4.3 Batteries (Where Applicable) .............................................................................................................. 13

4.4 Replace Door ......................................................................................................................................... 15

5 Connection ..................................................................................................................................................... 16

5.1 Mains Wiring (Where Applicable) ....................................................................................................... 16

5.2 Field Wiring ........................................................................................................................................... 17

5.3 External Charger Wiring (Where Applicable) ................................................................................... 19

6 Installation Variations ................................................................................................................................... 20

6.1 Panels with Door Mounted Key Switches ......................................................................................... 20

6.2 Panels with Flush Mount Bezels......................................................................................................... 20

6.3 Panels with Additional Loop Processing Module (LPM) ................................................................. 21

7 Installation Checklist ..................................................................................................................................... 22

8 Component Parts .......................................................................................................................................... 23

9 Component Part Installation ....................................................................................................................... 24

9.1 Printer Paper ......................................................................................................................................... 24

9.2 Expansion Interface ............................................................................................................................. 24

9.3 RS232 Lead ............................................................................................................................................ 25

10 Notes .......................................................................................................................................................... 26

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1 Related Documents
This manual sits within a range of documentation relating to the 6500 Fire Alarm System. Ensure that
all the relevant documents prior to this have been read, understood, and followed correctly.

🌕🌕 Product Documentation Disclaimer www.protec.co.uk/terms

🌕🌕 6500 System Design Manual support.protec.co.uk

🌕🌕 6500 Control Panel Datasheet www.protec.co.uk

🌕🌕 Safety and Regulatory Information (Panels) support.protec.co.uk

🌑🌑 6500 Installation Manual support.protec.co.uk

6500 Commissioning Manual support.protec.co.uk

6500 Loop Commissioning Booklet support.protec.co.uk

6500 Programming Manual support.protec.co.uk

6500 User Manual support.protec.co.uk

6500 Service Manual support.protec.co.uk

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2 Tool and Materials
Tools required to install the 6500 Control Panel.

PZ1 Pozidriv® Screwdriver PZ2 Pozidriv® Screwdriver Terminal Screwdriver

(2.5mm Wide Tip)

Large Slotted Screwdriver Long Needle Nose Pliers Power Drill with Hole Saw
(5mm Wide Tip)

Spirit Level Suitable Cable Glands Mounting Hardware

The use of torque limiting screwdrivers is preferred in order to prevent the overtightening
of fasteners and terminal blocks.

Unless otherwise specified, tighten all fasteners to 0.6 - 0.8Nm.

Any protective bonding conductors disconnected or removed during installation or

maintenance must be refitted to preserve the protective earth within this product.

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3 Parameters

3.1 Panel Dimensions

3.1.1 6500 Standard Chassis

146mm

Figure 1 – Standard Panel Profile Figure 2 – Standard Panel Depth

3.1.2 6500 Extended Chassis

146mm

Figure 4 – Extended Panel Depth

Figure 3 – Extended Panel Profile

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3.2 Panel Environment
Aspects of the panel installation may be governed by local regulation, in which case, the regulation
shall rule over the recommendations given below.

Parameter Rating
Mounting Environment The panel must be mounted in a location with no exposure to direct
sunlight, moisture, or vibration. Consult the Safety and Regulatory
Information leaflet for further information.
Mounting Surface The panel must be mounted on a stable, level surface that is not subject
to vibration which can sufficiently support its weight and accommodate
the necessary fixing hardware.
Mounting Orientation The panel must be mounted in its normal orientation to a vertical
surface, using a spirit level. Any twist or inclination in the installation
may allow the batteries to move within the chassis.
Mounting Location The panel must be positioned in an accessible location, at an accessible
height, allowing sufficient space around the installation for user
operation and maintenance.
Mounting Hardware Use suitable mounting hardware for the mounting surface and the panel
weight. Screws with head diameters between 7mm and 10mm must be
used to correctly fit the panel mounting holes.
Chassis Entry Any openings made in the chassis must be suitable to maintain the
product’s stated Ingress Protection (IP) rating.
Chassis Load Rating The panel can support loads of up to 10kg in the standard chassis, and
up to 20kg in the extended chassis. Batteries must be placed flat to the
bottom of the enclosure and positioned symmetrically.

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4 Installation Instructions

4.1 Packaging
Carefully take the 6500 Control Panel out from its packaging. Ensure that the waste packaging is
properly recycled once the panel has been installed.

Cardboard Box Polyethylene Foam Packaging

6500 Control Panel Installation Kit

Contents:
Installation Manual
Installation Template
Loop Commissioning Booklet
Panel Keys
Charger Spares Kit*

*Included only where required

Take care whilst opening the cardboard box not to cut too deep inside the packaging, as this
may cause damage to the panel. Carefully slit the packaging tape to open the box.

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4.2 Mounting
4.2.1 Open the Door
Open the panel door using the key provided in the Installation Kit.

4.2.2 Disconnect Ribbon Cable

Disconnect the ribbon cable from the display board, by unlatching the connector at the door side.

Figure 5 – Remove Display Board Ribbon Cable

4.2.3 Remove the Hinge Pins

Using long needle nose pliers, carefully remove the hinge pins whilst supporting the door.

Figure 6 – Hinge Pin (Step 1) Figure 7 – Hinge Pin (Step 2)

Step 1 – Start with the upper hinge pin. Pinch the tip of the pin to release the barb, then gently
force it downwards and halfway out of the hinge.
Step 2 – Grab the hook end of the pin and pull it free from the hinge.
Step 3 – Repeat for the lower hinge pin, forcing upwards to remove it.

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4.2.4 Remove the Door
Pull the door away from the chassis and place the door and hinge pins in a safe place so not to
damage them.

Figure 8 – Remove Panel Door

Ensure that all connections from the door to the chassis are disconnected before removing
the door, refer to Section 6.1.

4.2.5 Remove the Battery Clamp (Where Applicable)

Detach the battery clamp by removing the two retaining screws with a PZ2 Pozidriv® screwdriver and
pull it away from the chassis. Place the battery clamp, screws, and associated washers in a safe place.

Figure 9 – Remove Battery Clamp (Step 1) Figure 10 – Remove Battery Clamp (Step 2)

Take care not to misplace the washers and ensure they are re-installed correctly later.

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4.2.6 Disconnect the Earth Wiring
Disconnect the earth wiring from the gear tray earth block using a large slotted screwdriver and from
the power supply using a terminal screwdriver.

Figure 11 – Disconnect Earth Wiring

Do not disconnect the wiring from the earth stud.

4.2.7 Remove the Gear Tray

Remove the gear tray mounting screws using a PZ2 Pozidriv® screwdriver and carefully lift it out of
the chassis. Place the gear tray, screws, and associated washers in a safe place.

Figure 12 – Remove Gear Tray (Step 1) Figure 13 – Remove Gear Tray (Step 2)

Anti-static precautions must be taken whilst handling the gear tray.

Take care not to misplace the washers and ensure they are re-installed correctly later.

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4.2.8 Install Cable Glands
Using the areas located in Figure 14 and Figure 15, drill, using a suitably sized hole saw, the chassis to
accommodate the necessary cable glands. Position the glands at the correct distance from the
mounting surface in order to align to the cable conduit.

Figure 14 – Gland Areas (Top Entry)

Figure 15 – Gland Area (Back Entry)

Figure 14 and Figure 15 are labelled to show the ideal cable entry locations for each cable type.

LP – Loops
IO – Inputs / Outputs
NW – Network

On panels with internal power supplies, ensure the mains cable is provided its own gland
and is fed through the areas marked in Figure 14 and Figure 15.

Figure 16 – Panel Drilling

Ensure the chassis is free from swarf and dust before re-assembling the parts so as not to
cause damage to the internal components or cause injury.

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4.2.9 Mount the Chassis
Using the installation template together with a spirit level, mark out the fixing locations of the panel.
Drill, fill and plug the fixing holes, then securely mount the chassis with suitable hardware. Use the
key-hole openings at the top of the panel to hook the panel onto the wall, before fitting the lower
screws.

Always check for cables and pipes which could be buried in the wall before drilling.

4.2.10 Replace the Gear Tray

Carefully locate the gear tray back into the chassis and replace the mounting screws. Reverse the
instructions of Section 4.2.7.

4.2.11 Replace the Earth Wiring

Replace the earth wiring to the earth block and to the power supply. Reverse the instructions of
Section 4.2.6.

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4.3 Batteries (Where Applicable)
4.3.1 Install the First Battery
Fit the first battery into the right-hand corner of the chassis as shown in Figure 17. Connect the red
battery lead to the positive (+) terminal on the first battery as shown in Figure 18.

Figure 17 – First Battery (Step 1) Figure 18 – First Battery (Step 2)

4.3.2 Install the Second Battery

Fit the second battery into the left-hand corner of the chassis as shown in Figure 19 . Connect the
black battery lead to the negative (-) terminal on the second battery as shown in Figure 20.

Figure 19 – Second Battery (Step 1) Figure 20 – Second Battery (Step 2)

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4.3.3 Install the Battery Link
Carefully connect one side of the battery link onto the positive (+) terminal of the left-hand battery and
the other to the negative (-) terminal of the right-hand battery as show in Figure 21.

Figure 21 – Install Battery Link

4.3.4 Replace the Battery Clamp

Replace the battery clamp by re-installing the two screws onto chassis, refer to Section 4.2.5.

Figure 22 – Replace Battery Clamp

Ensure the battery lead and the battery link do not get trapped beneath the clamp. Take
care not to short the battery terminals when aligning the metal battery clamp to the chassis.

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4.3.5 Do not Connect the Battery Lead
To prevent partial discharge of the batteries, refrain from connecting the battery lead to the power
supply until the commissioning stage. Refer to the 6500 Commissioning Manual for information on
powering up the panel.

Figure 23 – Refrain from Connecting the Battery Lead

4.4 Replace Door

4.4.1 Replace the Hinge Pins
Align the door back to the chassis and replace the hinge pins. Reverse the instructions of Section 4.2.3.

4.4.2 Reconnect the Ribbon Cable

Reconnect the ribbon connector to the display board. Reverse the instructions of Section 4.2.2.

Figure 24 – Finished Installation

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5 Connection

Refer to the 6500 System Design Manual for information on cable lengths, cable types and
system design parameters.

Do not overtighten, exert lateral force onto, or twist the body of the terminal blocks when
connecting the wiring. The terminal blocks are rated up to 0.4Nm of tightening torque.

5.1 Mains Wiring (Where Applicable)

Follow the wiring path shown in Figure 25.

Ensure the mains supply has been completely isolated before working on the mains wiring.

Figure 25 – Mains Wiring Path

The incoming mains connection must be made as short as possible, but not tight, and be
routed through the cable restraint provided.
Maintain clear segregation between the mains wiring and the rest of the field wiring. Do not
use the same cable gland for any other field wiring.
Use a terminal screwdriver to secure the connection, without overtightening the terminal
block.
Ensure that bare earth conductors are correctly sleeved prior to connection.
Ensure that a clean connection is made, with no bare conductors or strands of cable left
showing.

Refrain from powering up the panel until the commissioning stage. Refer to the 6500
Commissioning Manual for information on powering up the panel.

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5.2 Field Wiring
The termination of the field wiring is to be carried out in a neat and tidy manner allowing sufficient
cable tails to accommodate any future requirements or amendments. Each cable and cable core
should be correctly and uniquely identified. Refer to the 6500 System Design Manual for information
on cable lengths and cable types.

5.2.1 Loop Wiring Diagram

Connect the field wiring to the relevant terminals using a terminal screwdriver. Sleeve then connect
the cable screens back to the gear tray earth block using a large slotted screwdriver.

Figure 26 – Loop Wiring Schematic

5.2.2 I/O Wiring Diagram
Connect the field wiring to the relevant terminals using a terminal screwdriver. Sleeve then connect
the cable screens back to the gear tray earth block using a large slotted screwdriver.

Figure 27 – I/O Wiring Schematic

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5.2.3 Network Wiring Diagram
Connect the field wiring to the relevant terminals using a terminal screwdriver. Sleeve then connect
the cable screens back to the correct terminals as shown.

6500 Network

From network channel To network channel 2

1 of the previous panel of the next panel

Figure 28 – Network Wiring Schematic

Do not connect the network cable screens to the chassis or the gear tray earth block.

Follow the guidance given in the 6500 System Design Manual for network connections
using Steel Wire Armoured (SWA) cable.

5.2.4 Field Wiring Routing

Follow the wiring paths shown in Figure 29.

Figure 29 – Field Wiring Paths

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5.3 External Charger Wiring (Where Applicable)
5.3.1 External Power Supply Wiring Diagram
Connect the external charger wiring to the relevant terminals using a terminal screwdriver. Connect
the cable screens back to the correct terminals as shown.

Figure 30 – External PSU Wiring Schematic

Do not connect the external charger cable screens to the chassis or the gear tray earth
block.

5.3.2 External Power Supply Routing

Follow the wiring path shown in Figure 31.

Figure 31 – External Charger Wiring Path

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6 Installation Variations

6.1 Panels with Door Mounted Key Switches

Disconnect the key switch earth cable from the gear tray earth block, using a large slotted screwdriver,
before the door is removed from the panel.

Figure 32 – Key Switch Earth Cable

6.2 Panels with Flush Mount Bezels

Refer to the instructions given in the Flush Mount Bezel installation leaflet.

Figure 33 – Flush Mount Bezel

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6.3 Panels with Additional Loop Processing Module (LPM)
6.3.1 Coupling
Couple the LPM to the panel chassis using suitably sized brass bushes and lock nuts. The two
enclosures must remain tightly fastened together and earthed separately to their respective
protective earth points.

Figure 34 – LPM Coupling Gland Locations

6.3.2 Connections
Connect the network between the panel and the LPM following the path recommend below, refer to
Section 5.2.3. Maintain clear segregation between the mains wiring and the rest of the field wiring.

Figure 35 – LPM Network Wiring

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7 Installation Checklist

The panel is level and securely fixed to the mounting surface. 🌕🌕

The panel is located in a location with no exposure to direct sunlight, moisture, or vibration. 🌕🌕

The panel is positioned in an accessible location, at an accessible height. 🌕🌕

Sufficient space has been left around the installation for user operation and maintenance. 🌕🌕

The load rating of the chassis and load rating of the fixing method have been respected. 🌕🌕

The inside of the enclosure is free from any debris, swarf, dust, tools or building materials. 🌕🌕

Any terminal covers, protective covers or shrouds have been refitted. 🌕🌕

Any protective bonding conductors have been refitted. 🌕🌕

All safety earth connections are sufficiently tightened. 🌕🌕

All earth and screen wires are not tight and have sufficient room for expansion. 🌕🌕

All high Voltage cables are suitably restrained. 🌕🌕

The product’s stated Ingress Protection (IP) rating has been maintained. 🌕🌕

The washers have been refitted correctly on the battery clamp and the gear tray. 🌕🌕

No wires are trapped beneath the batteries, or beneath the battery clamp. 🌕🌕

The battery temperature compensation probe is in the correct location and is not subject to
🌕🌕
trapping or fouling.

Sufficient cable tails have been left to accommodate any future requirements or amendments. 🌕🌕

The waste packaging has been properly recycled. 🌕🌕

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8 Component Parts
Identification of the component parts of the 6500 Control Panel.

Chassis Gear Tray Door

Power Supply PCB Cover Terminal Board

Loop Card I/O Card Network Card

System Controller Card Hinge Pin Battery Clamp

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9 Component Part Installation
Ensure the mains supply has been completely isolated before opening the door and
working inside the panel.

9.1 Printer Paper

Install a roll of printer paper into the printer.

Figure 36 – Printer Paper (Step 1)

Figure 37 – Printer Paper (Step 2)

Step 1 – Gently lever the holder bracket open to accommodate the roll.
Step 2 – Feed the paper into the printer. Note, that when the panel is powered the paper will
feed through the printer automatically.

Contact Protec or an authorised distributor for guidance on compatible paper types.

9.2 Expansion Interface

The 6500 Control Panel features an expansion interface to connect to advanced peripherals. This
interface utilises standard RJ45 female connectors, which are not to be confused with ethernet ports.
Refer to the 6500 Service Manual for the installation of advanced peripherals.

Figure 38 – Refrain from Connecting to the Expansion Interface

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9.3 RS232 Lead
Install an RS232 lead into the panel for connection to external equipment.

Figure 39 – RS232 Lead (Step 1) Figure 40 – RS232 Lead (Step 2&3)

Step 1 – Unscrew the PCB cover using a PZ1 Pozidriv® screwdriver and lever it open to access
the RS232 port.
Step 2 – Connect RS232 lead onto the port, making sure cable is routed upwards.
Step 3 – Close the PCB cover and screw it back to the terminal board.

Ensure that isolation is provided between the panel and the external equipment connected
over RS232.

Dependent on the diameter of the RS232 cable used, the PCB cover may require
modification to allow the cable to exit correctly. A small opening may be cut in the base of
the PCB cover to allow access to the cable.

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10 Notes

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 A5

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01/06/2020 RDM0003 Issue 4

All rights reserved © 2020 Protec Fire Detection PLC

Protec Fire Detection PLC

Protec House
Churchill Way
Nelson, Lancashire
BB9 6RT
United Kingdom

A Proud British Manufacturer

This document must be read in accordance with the Product Documentation Disclaimer available at protec.co.uk/terms.
6500 Control Panel – Installation Manual
RDM0003 Issue 4
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