GROUP MODEL

Product 2015MY
Improvement Sorento (XMa)
Optima (QF)
2014-2015MY
Optima (TF)
Sportage (SL)
NUMBER DATE
PI1802W/X October 2018

PRODUCT IMPROVEMENT CAMPAIGN

SUBJECT: ENGINE REPLACEMENT INSTRUCTIONS
FOR DTC P1326 (PI1802W/X)
This bulletin provides information related to the Technical Service Bulletin previously published
in July 2018 (PI1802, Rev 2, 09/24/2018) titled “Knock Sensor Detection System - ECU Logic
Improvement”. Specifically, this bulletin provides instructions on which procedures to follow if,
after installation of the KSDS, any one of the subject vehicles below returns to the dealer with
Diagnostic Trouble Code (“DTC”), P1326.
 Some 2014MY Optima (TF) vehicles equipped with 2.4L GDI engines, manufactured at
KMC from August 29, 2013 through April 25, 2014;
 All 2015MY Optima (TF/QF) vehicles equipped with 2.4L GDI and 2.0L Turbocharged
GDI (T-GDI) engines;
 All 2014-2015MY Sportage (SL) vehicles equipped with 2.4L GDI and 2.0L
Turbocharged GDI (T-GDI) engines;
 All 2015MY Sorento (XMa) vehicles equipped with 2.4L GDI engines, manufactured
from January 3, 2014 through December 11, 2014.
If DTC P1326 is present, first check for any wiring signal interference following the procedure
set forth below before determining whether an engine replacement is necessary. Based on the
results of the Wiring Signal Interference Check, dealers are to perform either the Knock Sensor
Wiring Repair or the Engine Long-Block Replacement according to the procedures in this TSB.
If the vehicle’s engine is already seized or severely knocking, dealers are to perform the
Engine Long-Block Replacement and the Wiring Signal Interference Check according to the
procedures in this TSB.
Before conducting the procedure, verify the vehicle is included in the list of affected VINs.

 NOTICE
To ensure complete customer satisfaction, always remember to refer to WebDCS
Warranty Coverage (validation) Inquiry Screen (Service → Warranty Coverage →
Warranty Coverage Inquiry) for a list of any additional campaigns that may need to be
performed on the vehicle before returning it to the customer.

File Under: <Product Improvement>

Circulate To: X General Manager 
X Service Manager 
X Parts Manager


X Service Advisors 
X Technicians 
X Body Shop Manager  Fleet Repair
Page 2 of 26
SUBJECT:
ENGINE REPLACEMENT INSTRUCTIONS FOR DTC P1326 (PI1802W/X)
Flow Chart:
DTC P1326 Engine seized/
present severely knocking

Perform Engine
Perform Wiring Signal Replacement
Interference Check Procedure (page 9)
Procedure (page 2) (with Techline
Authorization)

Perform ECU update for

Pass Fail KSDS Software Installation
according to PI1802

Perform Engine Install KS extension Perform Wiring Signal

Replacement Procedure harness Interference Check
(page 9) (page 5) Procedure (page 2)

Pass Fail
Clear
DTC P1326
Install KS
No further extension
action required harness
(page 5)

Wiring Signal Interference Check Procedure:

1. Using the KDS, perform a Fault Code
Search and confirm DTC P1326 is
present.
 If P1326 is present, proceed to the
next step to perform the wiring signal
interference check.
 If the engine is seized or severely
knocking, proceed to the engine
replacement procedure on page 9.

2. Start/warm up the engine and ensure

ENGINE OIL is at operating temperature
(176°F).

TSB: PI1802W/X Multiple Models October 2018

 Page 3 of 26
SUBJECT:
ENGINE REPLACEMENT INSTRUCTIONS FOR DTC P1326 (PI1802W/X)
3. From the KDS Home Screen, select S/W
Management.

4. Select Engine Control → Wiring Signal

Interference Check.

5. Ensure the engine is on and at idle and

ENGINE OIL temperature is at 176°F
degrees or higher. Select OK to proceed.

5b. Select OK to proceed.

NOTE: This test should only be

performed if Knock Sensor Detection
System - ECU Logic Improvement
(PI1802) has previously been completed.

TSB: PI1802W/X Multiple Models October 2018

Page 4 of 26
SUBJECT:
ENGINE REPLACEMENT INSTRUCTIONS FOR DTC P1326 (PI1802W/X)
5c. If the conditions are not met, a pop-up as
shown will be displayed.

6. Enter vehicle mileage and RO number

(VIN is automatically populated).

7. Wiring Signal Interference Check test will

begin and take about three (3) minutes to
complete. NOTE: Do not push on the
accelerator pedal.

 If the result is “OK”, turn the engine

off and proceed to the Engine
Replacement procedure on page 9.

 If the result is “NOT OK”, turn the

engine off and proceed to step 2 of
the Knock Sensor (KS) Extension
Harness Installation procedure on
page 5.

TSB: PI1802W/X Multiple Models October 2018

 Page 5 of 26
SUBJECT:
ENGINE REPLACEMENT INSTRUCTIONS FOR DTC P1326 (PI1802W/X)
KS Extension Harness Installation Procedure:
NOTE: Photos below are from a 15MY Optima (QF). Components and their location may vary in different models.

1. Inspect the ECU harness (A) and verify if

the Knock Sensor wiring extension A
harness (B) has previously been
installed.
NOTE: To identify the extension harness B
(B), look for an external harness (B)
which should be cable-tied to the existing
wiring harness (A) leading by the intake
manifold (C) to the knock sensor (D), as
shown.
 If the extension harness (B) has been
installed, no further action is required.
 If the extension harness (B) has not
been installed, proceed to the next
step. D C

2. Remove the air cleaner and duct

assembly (E).

3. Disconnect the ECU connector (F).

TSB: PI1802W/X Multiple Models October 2018

Page 6 of 26
SUBJECT:
ENGINE REPLACEMENT INSTRUCTIONS FOR DTC P1326 (PI1802W/X)
4. Cut the existing cable-tie (G) from the
connector.

5. Remove the ECU connector cover (H) by

carefully unclipping the two (2) tabs (I) H
and sliding the cover (H) towards the
tabs (I).

6. Carefully remove the electrical tape (J) to

expose the harness wires.

7. Remove the pin retainer (K).

TSB: PI1802W/X Multiple Models October 2018

 Page 7 of 26
SUBJECT:
ENGINE REPLACEMENT INSTRUCTIONS FOR DTC P1326 (PI1802W/X)
8. Locate the three (3) knock sensor circuit
terminals from the ECU connector (F). F
Refer to the “Schematic Diagrams →
Engine Electrical System → Engine QF /
Control System → Schematic Diagrams” TF
chapter of the applicable ETM on KGIS.
44. Knock Sensor Shielded Ground
45. Knock Sensor Ground
F
62. Knock Sensor Interface (Signal)
XMa /
Click here to see a video of SL
terminal removal.
9. Remove the three (3) terminals one at a
time and insert the new terminals of the
extension harness into the ECU F
connector (F). Reinstall pin retainer (K)
and reassemble the connector (F).

 IMPORTANT
Be sure to note the rotational
position of the terminals during
removal. They are directional
and need to be reinstalled in the
same “clock” position.

10. Route the extension harness (B) along

the existing harness (A) leading by the
intake manifold (C) to the knock sensor
(D), as shown.

 IMPORTANT
The harness (B) must be routed
above and secured to the
harness protector (L1) and
L1
UNDER the Breather Hose (L2)
and Camshaft Position Sensor
(L3). L3

L2
TSB: PI1802W/X Multiple Models October 2018
Page 8 of 26
SUBJECT:
ENGINE REPLACEMENT INSTRUCTIONS FOR DTC P1326 (PI1802W/X)
11. Connect the extension harness (B) to the
knock sensor (D).

D
B

12. Cut off and discard the three (3) old knock sensor circuit terminals and the old knock
sensor connector and secure the remaining wires to the new extension harness using the
supplied electrical tape. NOTE: Complete removal of the old knock sensor wires is not
necessary. Only remove the old terminals and connector.

13. Secure the extension harness at the

connector (F) by replacing the cable-tie G
(G) removed in step 4 with a new
supplied cable-tie and the electrical tape F
(J) removed in step 6 with new supplied
electrical tape.

14. Secure the extension harness (B) to the

existing harness (A) using the supplied
cable-ties. Tuck and secure any excess A
wiring of the extension harness near the
ECU with cable-tie.
B
B

15. Reinstall all removed components in the reverse order of removal.

16. Erase the P1326 DTC with the KDS and start the engine to confirm proper operation.

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 Page 9 of 26
SUBJECT:
ENGINE REPLACEMENT INSTRUCTIONS FOR DTC P1326 (PI1802W/X)
Engine Replacement Procedure:
1. Remove the engine assembly by
referring to the “Engine And
Transmission (Transaxle) Assembly →
Engine And Transmission (Transaxle)
Assembly → Repair procedures” chapter
in the applicable Shop Manual on KGIS.

Refer to TSB ENG190 for information

regarding engine replacement practices.

2. After removal of the engine from the vehicle, remove all components that will need to be
transferred by referring to the applicable Shop Manual on KGIS.

3. Place the new engine block on an engine stand.

4. Install all removed components from the old engine block onto the new engine block
utilizing all parts from Service Kit I and II. Be advised of notes below.

Notes:
High Pressure Pump & Roller Tappet:
 Refer to TSB ENG083 for special
attention and handling procedures of
GDI-specific components.
 When installing the high pressure
pump and roller tappet onto the new
engine, apply engine oil to the roller
tappet, and O-rings of the high
pressure pump.
Tightening torques of pump bolts:
9.4 – 10.9 lb.ft (12.8 – 14.7 N.m,
1.3 – 1.5 kgf.m)
Tightening torques of pipe flare nut:
19.5 – 23.9 lb.ft (26.5 – 32.4 N.m,
2.7 – 3.3 kgf.m)

 NOTICE
Refer to TSB ENG083 for gasoline direct injection (GDI) specific information, including
related warnings and cautions for handling high fuel pressure system components.

TSB: PI1802W/X Multiple Models October 2018

Page 10 of 26
SUBJECT:
ENGINE REPLACEMENT INSTRUCTIONS FOR DTC P1326 (PI1802W/X)
Delivery Pipe:
 Refer to TSB ENG083 for special
attention and handling procedures of
GDI-specific components. 1 22 32
 Prior to installing the delivery pipe, be
sure to replace all of the injector O-
rings and injector retainers.
 Prior to installing the delivery pipe,
apply engine oil to the injector O-
rings.
 When installing the delivery pipe, use
caution not to damage the tip of the
injector.
 Be sure to replace the delivery pipe
retaining bolts and torque them in the
sequence shown.
Tightening torque of bolts:
13.7 – 17.4 lb.ft (18.6 – 23.5 N.m,
1.9 – 2.4 kgf.m)

 NOTICE
Combustion seals must be compressed after installation and before attempting to
install into the cylinder head. Use SST 09353 2B000 (refer to TSB ENG083).

Dipstick Tube & Dipstick:

 Prior to installing the new tube,
lubricate the o-ring located at the
bottom of the tube with engine oil.
 Install the red dipstick included in
Service Kit I.
Tightening torque of bolt:
5.8 – 8.7 lb.ft (7.8 – 11.8 N.m,
0.8 - 1.2 kgf.m)

Intake Manifold:
 Prior to installation, replace the intake 22 32
manifold gaskets.
 Torque bolts in the sequence shown.
Tightening torque of bolts: 42 12 52
13.7 – 17.4 lb.ft (18.6 – 23.5 N.m,
1.9 – 2.4 kgf.m)

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 Page 11 of 26
SUBJECT:
ENGINE REPLACEMENT INSTRUCTIONS FOR DTC P1326 (PI1802W/X)
Exhaust Manifold: SULEV (7 studs)
 All engines supplied under this 12
Product Improvement Campaign 42 72
have the exhaust manifold studs
configured for SULEV engines. 62 52
 Using the pictures to the right, check 22 32
the exhaust manifold stud location
and quantity. Relocate as required for
ULEV engines and obtain one (1)
extra from the removed engine. ULEV (8 studs)
 Prior to installation, replace the
exhaust manifold gasket and front 22 62 32
muffler gasket. 52 82
 Torque nuts in the sequence shown.
42 72
Tightening torque of nuts: 12
36.2 – 39.7 lb.ft (49.0 – 53.9 N.m,
5.0 – 5.5 kgf.m)

*For 15MY Sorento (XMa) vehicles

only: check the underhood emissions
label and record whether the label
references ULEV or SULEV. This
information is needed to select/order
the correct replacement engine.

 On Turbo engines, replace the

turbocharger oil feed line and
gaskets.
12 92 52 72 32
Tightening torque of oil feed line bolt:
8.7 – 13.0 lb.ft (11.8 – 17.7 N.m,
1.2 – 1.8 kgf.m)
Tightening torque of oil feed line nuts: 42 62 82 22
5.8 – 8.7 lb.ft (7.8 – 11.8 N.m,
0.8 – 1.2 kgf.m)
Tightening torque of oil drain line nuts
and bolts:
5.8 – 8.7 lb.ft (7.8 – 11.8 N.m,
0.8 – 1.2 kgf.m)
 Torque exhaust manifold nuts in the
sequence shown.
Tightening torque of nuts:
36.2 – 39.7 lb.ft (49.0 – 53.9 N.m,
5.0 – 5.5 kgf.m)

TSB: PI1802W/X Multiple Models October 2018

Page 12 of 26
SUBJECT:
ENGINE REPLACEMENT INSTRUCTIONS FOR DTC P1326 (PI1802W/X)
Oil Cooler Tube Assembly:
New engines may be supplied with a
different oil cooler. Use steps below to
determine the need for a replacement oil
cooler tube assembly.
 If the new engine’s (bigger) oil cooler
(A) does not match the old engine’s
(smaller) oil cooler (B), replace the oil
cooler tube assembly with the
A
improved part. See parts table on
page 15.
 If the new engine’s (bigger) oil cooler
(A) matches the old engine’s (bigger)
oil cooler (A), reuse the old engine’s
oil cooler tube assembly.
 If the new engine’s (smaller) oil cooler
(B) matches the old engine’s
(smaller) oil cooler (B), reuse the old
engine’s oil cooler tube assembly.
B

Drive Plate Bolts:

 Replace all seven (7) drive plate
(AT) bolts.

Tightening torque of nuts:

86.8 – 93.9 lb.ft (117.7 – 125.5 N.m,
12.0 – 13.0 kgf.m)
Drive Plate Bolt (A/T)

Torque Converter
 If the torque converter has moved
from the fully inserted position,
carefully push inward while rotating
the torque converter until it is
recessed approximately 9/16 – 5/8”
(14 – 16mm) () into the transaxle
case when reinstalling the automatic
transaxle.

 
Not Fully Inserted Fully Inserted

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 Page 13 of 26
SUBJECT:
ENGINE REPLACEMENT INSTRUCTIONS FOR DTC P1326 (PI1802W/X)
5. Reinstall the assembled engine and transmission/transaxle into the vehicle.
Be sure to:
 Fill crankcase with 5W-30 oil (~5.8 quarts).
 Fill and bleed the cooling system with 50/50 coolant or mixture appropriate for area.
 Pressurize the fuel system before starting the vehicle.
 Reset engine adaptive values and perform steering angle sensor calibration.

Refer to TSB ENG190 for information regarding engine replacement practices.

6. Verify proper operation of the vehicle with road test, and erase any stored DTCs (e.g.,
EPS, ESC, and TPMS) that may have been set by this procedure. Verify no leaks exist
and ensure engine oil and coolant are at their proper level.
If any DTCs are still active, follow any related diagnosis and repair as needed.

TSB: PI1802W/X Multiple Models October 2018

Page 14 of 26
SUBJECT:
ENGINE REPLACEMENT INSTRUCTIONS FOR DTC P1326 (PI1802W/X)
AFFECTED VEHICLE RANGE:
Model Production Date Range
15MY Sorento (XMa) (2.4) January 3, 2014 through December 11, 2014
14MY Optima (TF) (2.4) August 29, 2013 through April 25, 2014
14-15MY Sportage (SL) (2.4 & 2.0T) September 30, 2013 through April 8, 2015
15MY Optima (QF/TF) (2.4 & 2.0T) April 16, 2014 through October 2, 2015

REQUIRED TOOL:
Tool Name Tool Part No. Figure Comments

Torque Wrench Socket 09314 3Q100

Refer to TSB ENG083 for

detailed usage instructions
Injector Combustion
09353 2B000
Seal Ring Installer

Pin Tool 91400 00000QQK Auto-shipped to Dealers

REQUIRED PARTS:
Part Part Number
MY Model Figure
Name 2.4GDI 2.0T-GDI
TF 21101 2GK06QQKR -
2014-
2015
SL 21101 2GK36QQKR 21101 2GK37QQKR
Engine
Long QF 21101 2GK06QQKR 21101 2GK08QQKR
Block
2015 XMa
ULEV & 21101 2GK11QQKR -
SULEV

Part Name Engine Part Number Figure

2.4GDI 21111 2GK50QQK

Service Kit I

2.0T-GDI 21111 2GK60QQK

2.4GDI and
Service Kit II 21111 2GK70QQK
2.0T-GDI

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 Page 15 of 26
SUBJECT:
ENGINE REPLACEMENT INSTRUCTIONS FOR DTC P1326 (PI1802W/X)
Part Name Engine Part Number Figure
2.4GDI and
Drive Plate Bolts 23311 25050
2.0T-GDI

Oil Cooler Tube 2.4GDI 25470 2G050QQK

Assembly
(replacement is
conditional,
2.0T-GDI 25470 2G650QQK
refer to page 12)

KS Extension 2.4GDI and

91400 2T000QQK
Harness 2.0T-GDI

WARRANTY INFORMATION (PI1802W1, MIL ON WITH P1326):

N Code: N99 C Code: C99
Claim Causal Repair Labor Op Replacement
Model Qty. Qty.
Type P/N Description Op Code Time P/N
21111 2GK50QQK 1
(PI1802W1)
2.4L GDI 2WD 21111 2GK70QQK 1
8.4
MIL ON with P1326, KSDS 180A12R0 23311 25050 7
M/H
Wire Harness Inspection
Pass, & Engine Replacement (ULEV or SULEV)
1
21101 2GK11QQKR
(PI1802W1)
2.4L GDI 2WD
MIL ON with P1326, KSDS 0.8
180A12R2 91400 2T000QQK 1
Wire Harness Inspection Fail, M/H
KSDS Extension Harness
Sor. 21020 Install
R 0
(XMa) 2G010 21111 2GK50QQK 1
(PI1802W1)
2.4L GDI AWD 21111 2GK70QQK 1
8.6
MIL ON with P1326, KSDS 180A12R1 23311 25050 7
M/H
Wire Harness Inspection
Pass, & Engine Replacement (ULEV or SULEV)
1
21101 2GK11QQKR
(PI1802W1)
2.4L GDI AWD
MIL ON with P1326, KSDS 0.8
180A12R3 91400 2T000QQK 1
Wire Harness Inspection Fail, M/H
KSDS Extension Harness
Install

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Page 16 of 26
SUBJECT:
ENGINE REPLACEMENT INSTRUCTIONS FOR DTC P1326 (PI1802W/X)
Claim Causal Repair Labor Op Replacement
Model Qty. Qty.
Type P/N Description Op Code Time P/N
(PI1802W1) 21111 2GK50QQK 1
2.4L GDI 21111 2GK70QQK 1
8.4
MIL ON with P1326, KSDS 180A16R1
M/H 23311 25050 7
Wire Harness Inspection
Pass, & Engine Replacement 21101 2GK06QQKR 1
(PI1802W1)
2.4L GDI
MIL ON with P1326, KSDS 0.8
180A16R3 91400 2T000QQK 1
Wire Harness Inspection Fail, M/H
KSDS Extension Harness
Opt. 23060 Install
R 0
(QF) 2G400 (PI1802W1) 21111 2GK60QQK 1
2.0L T-GDI 21111 2GK70QQK 1
8.6
MIL ON with P1326, KSDS 180A16R0
M/H 23311 25050 7
Wire Harness Inspection
Pass, & Engine Replacement 21101 2GK08QQKR 1
(PI1802W1)
2.0L T-GDI
MIL ON with P1326, KSDS 0.8
180A16R2 91400 2T000QQK 1
Wire Harness Inspection Fail, M/H
KSDS Extension Harness
Install
(PI1802W1) 21111 2GK50QQK 1
2.4L GDI 21111 2GK70QQK 1
8.4
MIL ON with P1326, KSDS 180111R0
M/H 23311 25050 7
Wire Harness Inspection
Pass, & Engine Replacement 21101 2GK06QQKR 1
Opt. 23060
R 0 (PI1802W1)
(TF) 2G400
2.4L GDI
MIL ON with P1326, KSDS 0.8
180111R5 91400 2T000QQK 1
Wire Harness Inspection Fail, M/H
KSDS Extension Harness
Install

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 Page 17 of 26
SUBJECT:
ENGINE REPLACEMENT INSTRUCTIONS FOR DTC P1326 (PI1802W/X)
Claim Causal Repair Labor Op Replacement
Model Qty. Qty.
Type P/N Description Op Code Time P/N
(PI1802W1) 21111 2GK50QQK 1
2.4L GDI 2WD 21111 2GK70QQK 1
7.7
MIL ON with P1326, KSDS 180112R0
M/H 23311 25050 7
Wire Harness Inspection
Pass, & Engine Replacement 21101 2GK36QQKR 1
(PI1802W1)
2.4L GDI 2WD
MIL ON with P1326, KSDS 0.9
180112R5 91400 2T000QQK 1
Wire Harness Inspection Fail, M/H
KSDS Extension Harness
Install
(PI1802W1) 21111 2GK50QQK 1
2.4L GDI AWD 21111 2GK70QQK 1
8.1
MIL ON with P1326, KSDS 180112R2
M/H 23311 25050 7
Wire Harness Inspection
Pass, & Engine Replacement 21101 2GK36QQKR 1
(PI1802W1)
2.4L GDI AWD
MIL ON with P1326, KSDS 0.9
180112R7 91400 2T000QQK 1
Wire Harness Inspection Fail, M/H
KSDS Extension Harness
Spo. 23060 Install
R 0
(SL) 2G400 (PI1802W1) 21111 2GK60QQK 1
2.0L T-GDI 2WD 21111 2GK70QQK 1
7.7
MIL ON with P1326, KSDS 180112R3
M/H 23311 25050 7
Wire Harness Inspection
Pass, & Engine Replacement 21101 2GK37QQKR 1
(PI1802W1)
2.0L T-GDI 2WD
MIL ON with P1326, KSDS 0.9
180112R8 91400 2T000QQK 1
Wire Harness Inspection Fail, M/H
KSDS Extension Harness
Install
(PI1802W1) 21111 2GK60QQK 1
2.0L T-GDI AWD 21111 2GK70QQK 1
8.1
MIL ON with P1326, KSDS 180112R4
M/H 23311 25050 7
Wire Harness Inspection
Pass, & Engine Replacement 21101 2GK37QQKR 1
(PI1802W1)
2.0L T-GDI AWD
MIL ON with P1326, KSDS 0.9
180112R9 91400 2T000QQK 1
Wire Harness Inspection Fail, M/H
KSDS Extension Harness
Install

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Page 18 of 26
SUBJECT:
ENGINE REPLACEMENT INSTRUCTIONS FOR DTC P1326 (PI1802W/X)
WARRANTY INFORMATION (PI1802X1, ENGINE SEIZED/SEVERE KNOCKING):
N Code: N99 C Code: C99
Claim Causal Repair Labor Op Replacement
Model Qty. Qty.
Type P/N Description Op Code Time P/N
(PI1802X1) 21111 2GK50QQK 1
2.4L GDI 2WD
Engine Seized / Severe 21111 2GK70QQK 1
8.4
Knocking, Techline 180A12R8 23311 25050 7
M/H
Authorized Engine
Replacement, KSDS Wire (ULEV or SULEV)
1
Harness Inspection Pass 21101 2GK11QQKR
(PI1802X1) 21111 2GK50QQK 1
2.4L GDI AWD
Engine Seized / Severe 21111 2GK70QQK 1
8.6
Knocking, Techline 180A12R9 23311 25050 7
M/H
Authorized Engine
Replacement, KSDS Wire (ULEV or SULEV)
1
Harness Inspection Pass 21101 2GK11QQKR
Sor. 21020 (PI1802X1) 21111 2GK50QQK 1
R 0 2.4L GDI 2WD
(XMa) 2G010
Engine Seized / Severe 21111 2GK70QQK 1
Knocking, Techline 8.9 23311 25050 7
180A12RA
Authorized Engine M/H
Replacement, KSDS Wire (ULEV or SULEV)
1
Harness Inspection Fail, 21101 2GK11QQKR
KSDS Wire Harness Install 91400 2T000QQK 1
(PI1802X1) 21111 2GK50QQK 1
2.4L GDI AWD
Engine Seized / Severe 21111 2GK70QQK 1
Knocking, Techline 9.1 23311 25050 7
180A12RB
Authorized Engine M/H
Replacement, KSDS Wire (ULEV or SULEV)
1
Harness Inspection Fail, 21101 2GK11QQKR
KSDS Wire Harness Install 91400 2T000QQK 1

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 Page 19 of 26
SUBJECT:
ENGINE REPLACEMENT INSTRUCTIONS FOR DTC P1326 (PI1802W/X)
Claim Causal Repair Labor Op Replacement
Model Qty. Qty.
Type P/N Description Op Code Time P/N
(PI1802X1) 21111 2GK50QQK 1
2.4L GDI
Engine Seized / Severe 21111 2GK70QQK 1
8.4
Knocking, Techline 180A16R9
M/H 23311 25050 7
Authorized Engine
Replacement, KSDS Wire
Harness Inspection Pass 21101 2GK06QQKR 1
(PI1802X1) 21111 2GK60QQK 1
2.0L T-GDI
Engine Seized / Severe 21111 2GK70QQK 1
8.7
Knocking, Techline 180A16R8
M/H 23311 25050 7
Authorized Engine
Replacement, KSDS Wire
Harness Inspection Pass 21101 2GK08QQKR 1

Opt. 23060 (PI1802X1) 21111 2GK50QQK 1

R 0 2.4L GDI
(QF) 2G400
Engine Seized / Severe 21111 2GK70QQK 1
Knocking, Techline 8.9
180A16RB 23311 25050 7
Authorized Engine M/H
Replacement, KSDS Wire 21101 2GK06QQKR 1
Harness Inspection Fail,
KSDS Wire Harness Install 91400 2T000QQK 1
(PI1802X1) 21111 2GK60QQK 1
2.0L T-GDI
Engine Seized / Severe 21111 2GK70QQK 1
Knocking, Techline 9.2
180A16RA 23311 25050 7
Authorized Engine M/H
Replacement, KSDS Wire 21101 2GK08QQKR 1
Harness Inspection Fail,
KSDS Wire Harness Install 91400 2T000QQK 1
(PI1802X1) 21111 2GK50QQK 1
2.4L GDI
Engine Seized / Severe 21111 2GK70QQK 1
8.4
Knocking, Techline 180111RA
M/H 23311 25050 7
Authorized Engine
Replacement, KSDS Wire
Harness Inspection Pass 21101 2GK06QQKR 1
Opt. 23060
R 0 (PI1802X1) 21111 2GK50QQK 1
(TF) 2G400
2.4L GDI
Engine Seized / Severe 21111 2GK70QQK 1
Knocking, Techline 8.9
180111RF 23311 25050 7
Authorized Engine M/H
Replacement, KSDS Wire 21101 2GK06QQKR 1
Harness Inspection Fail,
KSDS Wire Harness Install 91400 2T000QQK 1

TSB: PI1802W/X Multiple Models October 2018

Page 20 of 26
SUBJECT:
ENGINE REPLACEMENT INSTRUCTIONS FOR DTC P1326 (PI1802W/X)
Claim Causal Repair Labor Op Replacement
Model Qty. Qty.
Type P/N Description Op Code Time P/N
(PI1802X1) 21111 2GK50QQK 1
2.4L GDI 2WD
Engine Seized / Severe 21111 2GK70QQK 1
7.7
Knocking, Techline 180112RA
M/H 23311 25050 7
Authorized Engine
Replacement, KSDS Wire
Harness Inspection Pass 21101 2GK36QQKR 1
(PI1802X1) 21111 2GK50QQK 1
2.4L GDI AWD
Engine Seized / Severe 21111 2GK70QQK 1
8.1
Knocking, Techline 180112RC
M/H 23311 25050 7
Authorized Engine
Replacement, KSDS Wire
Harness Inspection Pass 21101 2GK36QQKR 1
(PI1802X1) 21111 2GK60QQK 1
2.0L T-GDI 2WD
Engine Seized / Severe 21111 2GK70QQK 1
7.7
Knocking, Techline 180112RD
M/H 23311 25050 7
Authorized Engine
Replacement, KSDS Wire
Harness Inspection Pass 21101 2GK37QQKR 1
(PI1802X1) 21111 2GK60QQK 1
2.0L T-GDI AWD
Engine Seized / Severe 21111 2GK70QQK 1
8.1
Knocking, Techline 180112RE
M/H 23311 25050 7
Authorized Engine
Replacement, KSDS Wire
Harness Inspection Pass 21101 2GK37QQKR 1
(PI1802X1) 21111 2GK50QQK 1
2.4L GDI 2WD
Spo. 23060 Engine Seized / Severe 21111 2GK70QQK 1
R 0
(SL) 2G400 Knocking, Techline 8.3
180112RF 23311 25050 7
Authorized Engine M/H
Replacement, KSDS Wire 21101 2GK36QQKR 1
Harness Inspection Fail,
KSDS Wire Harness Install 91400 2T000QQK 1
(PI1802X1) 21111 2GK50QQK 1
2.4L GDI AWD
Engine Seized / Severe 21111 2GK70QQK 1
Knocking, Techline 8.7
180112RH 23311 25050 7
Authorized Engine M/H
Replacement, KSDS Wire 21101 2GK36QQKR 1
Harness Inspection Fail,
KSDS Wire Harness Install 91400 2T000QQK 1
(PI1802X1) 21111 2GK60QQK 1
2.0L T-GDI 2WD
Engine Seized / Severe 21111 2GK70QQK 1
Knocking, Techline 8.3
180112RI 23311 25050 7
Authorized Engine M/H
Replacement, KSDS Wire 21101 2GK37QQKR 1
Harness Inspection Fail,
KSDS Wire Harness Install 91400 2T000QQK 1
(PI1802X1) 21111 2GK60QQK 1
2.0L T-GDI AWD
Engine Seized / Severe 21111 2GK70QQK 1
Knocking, Techline 8.7
180112RJ 23311 25050 7
Authorized Engine M/H
Replacement, KSDS Wire 21101 2GK37QQKR 1
Harness Inspection Fail,
KSDS Wire Harness Install 91400 2T000QQK 1

TSB: PI1802W/X Multiple Models October 2018

 Page 21 of 26
SUBJECT:
ENGINE REPLACEMENT INSTRUCTIONS FOR DTC P1326 (PI1802W/X)
NOTE: Refer to Warranty Bulletin 2018-10 for details regarding coolant and substitute transportation
reimbursement requirements.
Use sublet code ‘X3’ with a maximum allowed amount of $19.80 for “ENGINE R&R” engine oil
reimbursement.
If the replacement of the Oil Cooler Tube Assembly was required, please manually enter the
applicable Oil Cooler Tube Assembly part number to the claim’s related parts section.

Dispose of old parts in accordance with local, state, and Federal regulations.

 NOTICE
VIN inquiry data for this repair is provided for tracking purposes only. Kia retailers
should reference PI1802W/X* when accessing the WebDCS system.

Appendix 1 (Warranty Claim Authorization)

Scenario Description Action Required

TL PWA required for all dealers – Video of condition

and WRTY143 form required*
Wiring Signal
Interference Check Video requirement examples below are for illustration
Campaign - TSB # cannot be purposes, individual requirements will vary based upon
PI1802W/X Case for completed due the condition reported:
1 Warranty to engine seizure
 Video should be continuous and show the VIN
Authorization or other engine
(most convenient VIN plate) and pan to show the
NO INSPECTION failure (won’t run
engine condition
long enough to
complete the test)  For engine seizures, attempt to turn over engine
with breaker bar in video
 For hole in engine block, show hole in video

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Page 22 of 26
SUBJECT:
ENGINE REPLACEMENT INSTRUCTIONS FOR DTC P1326 (PI1802W/X)
Appendix 2 (Video Capture & Upload)
Capturing a video is often helpful in assisting the Kia Techline Agent in determining a proper
diagnosis strategy. Once a TechLine case is open, the following procedure will guide you
through the video capture and upload.

The Chrome™ browser should be used to access the Techline portal. Follow the steps
below to clear the default browser if it is other than Chrome™.

For KDS Tab 10.1 Tablets:

1. Select “Settings” from the App Screen.

2. Select the “General” tab at the top.

3. Select “Default Applications”.

4. If “Internet” is the default browser, select

the CLEAR button.
If “Chrome” is the default browser, further
action is not required.

5. When opening the Techline portal, select

“Chrome” and select Always”.

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 Page 23 of 26
SUBJECT:
ENGINE REPLACEMENT INSTRUCTIONS FOR DTC P1326 (PI1802W/X)
For KDS Tab S2 Tablets:
1. Select “Settings” from the App Screen.

2. Select “Applications”.

3. Select “Default Applications”.

4. Select “Browser app”.

5. Ensure “Chrome” is selected.

TSB: PI1802W/X Multiple Models October 2018

Page 24 of 26
SUBJECT:
ENGINE REPLACEMENT INSTRUCTIONS FOR DTC P1326 (PI1802W/X)
Setting Your Video Size to “Limit to Email”
1. Select “Camera” from the App Screen.

2. Select the Settings icon.

3. Select the Video Camera icon.

4. Ensure “Limit to email” is selected.

TSB: PI1802W/X Multiple Models October 2018

 Page 25 of 26
SUBJECT:
ENGINE REPLACEMENT INSTRUCTIONS FOR DTC P1326 (PI1802W/X)
Attaching Video to a Techline Case
1. Open K-Support in the device Chrome™
browser or select the “Techline” button
on KDS home page.

https://ksupport.kiausa.com

2. Open your existing Techline case for the

vehicle requiring a video capture by
selecting the case number.

3. Select “Attachment”.

4. Select “Add Files”.

5. Select “Camcorder” and the video

camera will open.

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Page 26 of 26
SUBJECT:
ENGINE REPLACEMENT INSTRUCTIONS FOR DTC P1326 (PI1802W/X)
6. Start by recording the VIN. Ensure sun
glare is not reflecting off windows or
other objects.

Without stopping the recording, capture

the area of the vehicle displaying the
issue. i.e.;
 Engine Noise – record the engine.
 Hole In Block – record the side of the
engine with the damage.
 Seized Engine – record a technician
trying to turn the engine over with a
breaker bar.

 NOTICE
NOTE: Ensure the video size is set to “Limit to email” (see page 24). Only
record the VIN and the engine exhibiting the concern. Any additional information
will increase the size of the video and make it difficult to upload or download.

7. Stop the video when you captured what is needed. Select “OK” to use this capture or
“RETRY” to capture the video again.

8. Ensure a description of the recording.

For example, engine knock or smoke
from exhaust.

9. Select “Submit Case”.

10. Select “Yes” when the confirmation

message below appears.

Note: Selecting anything other than

“Yes” will not save the video capture.

TSB: PI1802W/X Multiple Models October 2018