CORPORATE OVERVIEW

QUICK FACTS ABOUT VINYAS GROUP INDIA|GERMANY

▪ Vinyas Automobile Technik, the founding entity of Vinyas Group was established in 2013 at Bangalore India by a group of Offers in Manufacturing spectrum covering:
technocrats to cater engineering services globally. ▪ Welding Automation
▪ Our group’s prime focus is to play a pivotal role in automation for the Automotive Industry. ▪ Assembly Automation
▪ Process Automation
▪ Our German firm in Hanau is a service destination to cater our engineering solutions to Europe. The motto of GmbH is to
▪ General Engineering
provide Project Management ,Onsite engineering solutions with Local-Global approach.
▪
Vinyas group Confidential 2021

Special Machines
▪ Our unparalleled ability to deliver Engineering solutions from Process Design, Mechanical Design, Robotic Simulation to Expertise
Contract Manufacturing support with the highest quality across the entire development cycle stands us apart from our ▪ Process Planning
competitors. ▪ Mechanical Design
▪ Robotic Simulation
▪ Our Industrial space is spread across 15,000sq.ft. area for Contract Manufacturing and Assembly needs. Till date we have
▪ OLP
manufactured and air-shipped more than 1000+welding fixtures and standard accessories worth of more than 800 tonnes
▪ Virtual Commissioning
of processed steel from India to Europe and USA
▪ Contract Manufacturing
VINYAS GROUP OF COMPANIES

Excellent Manufacturing Engineering service provider Global Engineering firm with strong presence and office
specialized in Automotive MAG Welding, and Special Purpose across India Germany. Focusing automotive assembly line
Machines for Industrial Automation Systems and Tooling. area for BIW Welding and Process Automation.
“Alone We Can Do So Little; Together We Can Do So Much”

OUR VISION OUR MISSION

To grow our multi-disciplinary team to offer a broad spectrum of To offer comprehensive services in each of our disciplines with
engineering, manufacturing and automation services. creative, sustainable, quality and cost-effective solutions.
 WHO ARE WE | AUTOMOTIVE INDUSTRY

Employees Customers

60+ 15+
Hanau, Germany
Delivery Centre
Domains Global Presence

4 2
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Design Capacity
100K Hours HQ Bangalore, India
Offshore Centre
Simulation Capacity
20K Hours
Contract Manufacturing

40K Hours

2013 2014 2015 2016 2017 2018 2019 2020

Founded in India as Vinyas starts its Extended support to Vinnovative Engg Expanded Design Established Expanded Design Formed Group
Design Supplier for a Contract MFG Facility many major European Incorporated to cater Process , Winding Vinnovative Engg capacities in General strategy to unite
Leading European to offer Manufacturing Automotive Tier 1 BIW Fixture Design Automation GmbH in Hanau, Engineering for teams. Focus across
Tier1 Auto company Solutions to EU clients Companies in MAG Services Services Germany |Onsite Domestic Market Europe and America
 OUR MANUFACTURING ENGINEERING PORTFOLIO

WELDING
COIL AUTOMATION
WINDING ASSEMBLY AUTOMATION
COIL WINDING PROCESS AUTOMATION GENERAL ENGINEERING
COIL WINDING
COIL WINDING
▪ Machine Design for Coil ▪ General Engineering Design for
▪ Prototype Fixturing ▪ Fixture Design Winding Automation Food Processing & Packaging
▪ MAG Welding Design ▪ Robotic Simulation with OLP ▪ Handling Equipment Design Industry
▪ BIW Fixture Design ▪ Virtual Commissioning ▪ System and Layout Design ▪ Structural Design for Printing
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▪ Handling Equipment Design ▪ Handling Equipment Design ▪ Robotic Simulation Industry

▪ Layout Design ▪ Layout Design ▪ Machine Manufacturing ▪ Machine and Line Design For
▪ Robotic Simulation with OLP ▪ Fixture Manufacturing & ▪ Installation and Commissioning Assembly of Dish Washer
▪ Virtual Commissioning Assembly ▪ Spare Parts Supply and ▪ Customized Machines Design
▪ Fixture Manufacturing & Assembly ▪ Measurement Certification, Assembly for Special Purpose Operations.
▪ Measurement Certification ▪ Spare Parts Supply and Assembly
▪ Spare Parts Supply and Assembly

▪ CATIA V5 ▪ NX ▪ Solid Works ▪ Process Designer ▪ Delmia V5

Tools &
▪ FIDES ▪ GM Toolkit ▪ Solid Edge ▪ Process Simulate ▪ RobotStudio
Technologies
▪ INVENTOR ▪ Daimler toolkit ▪ Auto CAD ▪ ROBCAD ▪ Fanuc Roboguide
 OUR COMPETENCIES IN MANUFACTURING APPLICATIONS

MAGWINDING
COIL WELDING BIW WELDING
COIL WINDING ASSEMBLY FIXTURES
COIL WINDING FIXTURES
COIL WINDING SPECIAL
COIL FIXTURES
WINDING
▪ Rear Twist Beam ▪ A-pillar and B Pillar ▪ Drive shaft circlip assembly ▪ Geo Stations ▪ Fixtures for Composite Materials
▪ Front Sub Frame ▪ Body Sides (BSI and BSO) ▪ Electric power steering shaft ▪ Re spot Stations ▪ Cutting Fixtures
▪ Rear Sub Frame ▪ Front and Rear Doors assembly ▪ Rework Stations ▪ Weighing and Marking Fixtures
▪ Font Lower Control Arm ▪ Roof ▪ Battery assembly for ▪ Loading Stations ▪ Laser Welding Fixtures
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▪ Rear Lower Control Arm ▪ Floor electrical vehicle ▪ All type of Grippers ▪ Aluminium Welding Fixtures
▪ Instrument Panel ▪ Dash Panel ▪ Front and Rear Axles for ▪ Visual Checking Stations ▪ Robotic Punching Stations
▪ Engine Exhaust System ▪ Hood Special Vehicle ▪ Punching Stations ▪ Rivet Welding and Stud Welding
▪ Fuel Rail Welding ▪ Rear Qtr. Panel ▪ Dish Washer Assembly ▪ Containers ▪ Press annealing Fixtures
▪ Brake Pedal ▪ Deck Lid ▪ Automated feeding Systems ▪ Automotive Milling Stations
▪ Battery Tray ▪ Fender ▪ Checking Fixtures ▪ Containers
▪ Front & Rear Bumper ▪ Motor Compartment
▪ Aluminium Frame Welding
 AUTOMOTIVE CAPABILITIES IN VARIOUS STAGES OF PROJECT
PVPL DOOR HEMMING
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LAYOUT DESIGN ROBOTIC SIMULATION OLP COMPLETE LINE DELIVERY

SCOPE OF WORK INPUT SOFTWARE

1200 Hours of Design, 200 hours of Simulation, 08 Weeks, Piaggio door, 3 variants, Preliminary Layout, Car part 2D and 3D data.
Hemming fixture, Simulation and Layout design, Cycle time study, Pneumatic Customer Standards, Hemming information CATIA V5, Rob CAD, Robo Studio, Delmia
sequence chart and documentation. Manufacturing, assembly, measurement reports. and standard equipment data.

CHALLENGES SOLUTIONS PROVIDED OUTPUT

Hemming doors without opening swing arm. Common swing arm design which 3D, 2D, BOM of fixtures with technical
Hemming all flanges without opening
helped to reduce verities for manufacturing & maintenance. Customer utilized our documents. Rob CAD Cell, System Layout.
swing arm. Challenge for Design and
shop floor for installation & try-outs. This helped to reduce timeline. Manufactured and assembled fixtures
simulation.
 OUR CONTRACT MANUFACTURING CAPABILITIES
KEY FEATURES WITH MANUFACTURING AT VINYAS GROUP
▪ Vinyas group is familiar with manufacturing of all global standard

▪ Our Industrial space is spread across 15000 sq ft. area for Design, Manufacturing & Assembly needs.

▪ Romer CMM measurement arm with 3.5 m reachability.

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▪ 5T crane for assembly for heavy assembly , packing and 3T crane for fabrication.

▪ #1 customer for Destaco India, one of top 25 customers for Festo India, one of the top 5 customer for Schunk India as on end of FY 2018-19.

▪ With good contacts and volume of business the prices and delivery schedules of purchase parts can be negotiated effectively.

▪ Having more than 50+ local supplier base can speed up the procurement of manufacturing at any moment of time.

▪ Good relationship & volume business with international freight forwarders helps to deliver on time
 CAPACITIY PER MONTH
DESIGN-SIMULATION TEAM TEAM CAPACITY PER MONTH
4500
Role Exp. Design Simulation Quality 4000
Years 4000

Project Manager 15+ 4 1 - 3500

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3000
Team Leader 8 to 12 7 2 1
2500 2400

Senior Engineer 6 to 10 10 3 2 2000 1800 1800 1800

1600
1500 1400
Engineer
2 to 6 19 4 -
1000
650 650
Team Size (53) 40 10 3
500 350

0
Catia V5 NX Inventor Fides SolidWorks
RobCAD PSPD RobotStudio Delmia AutoCAD

*Note: Based on the project size we can ramp up the capacity easily
VINYAS SUCCESS GROWTH WITH TIER 1 EUROPEAN CUSTOMER

Robotic offline programming and online programming activities initiated. Stabilization of

the offline and online programming team is in progress. 2019

Started supporting manufacturing support to build weld cells and spare

parts to customer global plants . 2018

Stabilized the overall business with mechanical design, robotic simulation,

manufacturing of fixtures with pneumatic installation solutions . 2017

Onsite Support for Design and Simulation team to support at customer

location. Fixed billing contract agreed and ODC formed. 2016

Design and simulation team capacity increased. Executed project on

automation fixtures for composite material manufacturing. 2015

Design team capacity increased. Robotic simulation and

manufacturing activities started . 2014

Incorporated and started supporting fixture design. 2013

 For more details contact:
Vijay Kumar C M
Technical Director
Vinyas Group
Phone: +91 80 6741 3612
Vinyas Automobile Technik Vinnovative Engineering Pvt Ltd Vinnovative GmbH
Kurt- Blaum-Platz 8
Mobile: +91 98 8654 2744
No. 26A , Near NTTF Circle, No. 26A (North West Potion), Near NTTF Circle
Peenya 2nd Phase, Peenya 2nd Phase, 6450 Hanau, E-mail: [email protected]
Peenya Industrial Area, Peenya Industrial Area, Germany
Bangalore - 560 058 Bangalore – 560058 [email protected]
Phone: +9180 6741 3600 Phone: +91 80 6741 3650
Website: www.vinyas-group.com

THANK YOU