BS ISO 4406:2021

Hydraulic fluid power Fluids Method for

coding the level of contamination by solid particles

SI.
 BS ISO 4406:2021

INTERNATIONAL ISO
STANDARD 4406

Fourth edition
2021-01

Hydraulic fluid power Fluids

- Method for coding the level of
contamination by solid particles
Transmissions hydrauliques - Fluides - Methode de codification du
niveau de pollution particu/aire solide

Reference number
ISO 4406:2021(E)

©ISO 2021
BS ISO 4406:2021
ISO 4406:2021(E)

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 BS ISO 4406:2021
ISO 4406:2021(E)

Contents Page

Foreword ........................................................................................................................................................................................................................................ iv

Introduction ..................................................................................................................................................................................................................................v

1 Scope ................................................................................................................................................................................................................................. 1

2 Normative references ...................................................................................................................................................................................... 1

3 Terms and definitions ..................................................................................................................................................................................... 1

4 Code definitions ..................................................... . ............... . ............ . 1

............ . .
. . ............ . ............ . ............................................ . ............ . ..............

4.1 General 1
...........................................................................................................................................................................................................

4.2 Basis of code 2

..............................................................................................................................................................................................

4.3 Allocation of scale numbers .. .. .. . .. .. 2

. .. . .. .. . .. . . . .. . .. .. . .. . . . .. . . . . . . .. . . . ... .. . . . .. . . .. .. .. . . . .. . . .. .. ... .. . . . . .. .. . .. .. . . . . .. .. . .. .. . .. . .. .. . .. . . . .. . .. .. . .. . . . .. . . . . . . .. .. . ..

4.4 Determination of code using automatic particle counter analysis ........... ......................... ...................... 3 . .

4.5 Determination of code using microscope sizing ........................................................................................................ 4

5 Identification statement (reference to this document) .. . . .. .. . .. .. .. . . .. ... .. . . .. . . ... .. .. . . .. . . ... .. .. . .. . . . ... .. .. . .. . . . ... .. .. . .. . . . . .. .. .. . ... .. 4

Annex A (normative) Graphical presentation o f the code number ...................................................................................... 5

©ISO 2021 -All rights reserved Ill

BS ISO 4406:2021
ISO 4406:2021(E)

Foreword

ISO (the International Organization for Standardization) is a worldwide federation of national standards
bodies (ISO member bodies). The work of preparing International Standards is normally carried out
through ISO technical committees. Each member body interested in a subject for which a technical
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ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of
electrotechnical standardiz ation.

The procedures used to develop this document and those intended for its further maintenance are
described in the ISO/IEC Directives, Part 1. In particular, the different approval criteria needed for the
different types of ISO documents should be noted. This document was drafted in accordance with the
editorial rules of the ISO/I EC Directives, Part 2 (see w ww.iso.org/directjyes).

Attention is drawn to the possibility that some of the elements of this document may be the subject of
patent rights. ISO shall not be held responsible for identifying any or all such patent rights. Details of
any patent rights identified during the development of the document will be in the Introduction and/or
on the ISO list of patent declarations received (see www.jso.org/patents) .

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World Trade Organization (WTO) principles in the Technical Barriers to Trade (TBT ), see www.iso.org/
iso/fo
• reword,html.

This document was prepared by Technical Committee ISO/TC 131, Fluid power systems, Subcommittee
SC 6, Contamination control.

This fourth edition cancels and replaces the third edition (ISO 4406:2017), which has been technically
revised.

The main change compared to the previous edition is as follows:

- the use of Particle Contamination Monitors (PCMs) can also be utiliz ed for the determination of the
ISO 4406 contamination code (see subclause 4.4.1 ) and PCM is referenced throughout this document .

Any feedback or questions on this document should be directed to the user's national standards body. A
complete listing of these bodies can be found at www.iso,org/members,html.

IV ©ISO 2021 - All rights reserved

 BS ISO 4406:2021
ISO 4406:2021(E)

Introduction

In hydraulic fluid power systems, power is transmitted and controlled through a liquid under pressure
within an enclosed circuit. Solid particle contaminant is always present in the hydraulic fluid and the
amount needs to be determined because the contaminant can cause serious problems.

The ISO 4406 cleanliness code has gained world-wide acceptance as a means of communicating the
cleanliness of a hydraulic fluid. Most hydraulic component manufacturers require a certain ISO
cleanliness level for warranty purposes, to ensure proper function and for a long, trouble-free life.

©ISO 2021 -All rights reserved v

BS ISO 4406:2021
 BS ISO 4406:2021

INTERNATIONAL STANDARD ISO 4406:2021(E)

Hydraulic fluid power Fluids Method for coding the

level of contamination by solid particles

1 Scope

This document specifies the code to be used in defining the quantity of solid particles in the fluid used
in a given hydraulic fluid power system.

2 Normative references
The following documents are referred to in the text in such a way that some or all of their content
constitutes requirements of this document. For dated references, only the edition cited applies. For
undated references, the latest edition of the referenced document (including any amendments) applies.

ISO 4407, Hydraulic fluid power- Fluid contamination- Determination of particulate contamination by
the counting method using an optical microscope

ISO 11171, Hydraulic fluid power - Calibration of automatic particle counters for liquids

ISO 11500, Hydraulic fluid power - Determination of the particulate contamination level of a liquid sample
by automatic particle counting using the light-extinction principle

ISO 21018-3, Hydraulic fluid power - Monitoring the level of particulate contamination of the fluid -
Part 3: Use of the filter blockage technique

ISO 21018-4, Hydraulic fluid power - Monitoring the level of particulate contamination in the fluid -
Part 4: Use of the light extinction technique

3 Terms and definitions

No terms and definitions are listed in this document.

ISO and IEC maintain terminological databases for use in standardization at the following addresses:

ISO Online browsing platform: available at https://www.iso.org/obp

IEC Electropedia: available at http://www.electropedia.org/

4 Code definitions

4.1 General

The purpose of this code is to simplify the reporting of particle count data by converting the numbers of
particles into broad classes or codes, where an increase in one code generally represents a doubling of
the contamination level.

The original code, in accordance with the first edition of this document, stated the reporting at two
sizes: > 5 µm and > 15 µm. The sizes in this document account for the use of a different calibration
standard for optical automatic particle counters (APCs). The reported sizes are> 4 µm(c),> 6 µm(c) and

©ISO 2021 -All rights reserved 1

BS ISO 4406:2021
ISO 4406:2021(E)

;:: 14 µm(c), as per ISO 11171. The last two of these are equivalent to the 5 µm and 15 µm particle sizes
specified in the first edition.

NOTE Throughout this docu1nent, the use of µm(c) means that particle size measurements are carried out
using an APC that has been calibrated in accordance with ISO 11171 or a particle contamination monitor (PCM)
calibrated to ISO 21018-3 or ISO 21018-4.

Measurement of particles using an optical microscope as specified within ISO 4407 establishes the size
of a particle as being equal to its longest dimension, whereas an APC derives the size of an equivalent
particle from its cross-sectional area, a value different in most cases from that determined using a
microscope.

The particle sizes to be reported for measurement by microscope >5 µm and > 15 µm are unchanged
from those specified in the first edition of this document.

CAUTION - Particle counts are affected by a variety of factors. These factors include
procurement of sample, particle counting accuracy and the sample container (where used),
and its cleanliness. Proper care should be taken during sample procurement to ensure that the
sample obtained is representative of the fluid circulation within the system.

4.2 Basis of code

The code for contamination levels using APCs or PCMs comprises three scale numbers that permit the
differentiation of the dimension and the distribution of the particles as follows:

the first scale number represents the number of particles equal to or larger than 4 µm(c)per
millilitreoffluid:

the second scale number represents the number of particles equal to or larger than 6 µm(c)per
millilitreoffluid:and
the third scale number represents the number of particles equal to or larger than 14 µm(c)per
millilitreoffluid.
The code for microscope counting comprises two scale numbers using 5 µm and 15 µm.

4.3 Allocation of scale numbers

4.3.1 The scale numbers are allocated according to the number of particles counted per millilitre of the
fluid sample (see Table1).

4.3.2 A step ratio of generally two, as given between the upper and lower limits for the number of
particles per millilitre in Table1, has been adopted to keep the number of scale numbers within a
reasonable limit and to ensure that each step is meaningful.

Table 1 - Allocation of scale numbers

Number of particles per millilitre

Scale numbera
More than Up to and including

2 500 000 -

> 28
1300 000 2 500 000 28
640 000 1300 000 27
320 000 640 000 26
160 000 320 000 25
80 000 160 000 24
a
Reproducibility below scale number 8 is affected by the actual number of particles counted in the
fluid sample. Raw count should be more th an 20 particles. If this is not possible, refer to 4,4.Z.

2 ©ISO 2021 - All rights reserved

 BS ISO 4406:2021
ISO 4406:2021(E)

Table 1 (continued)

Number of particles per millilitre

Scale number3
More than Up to and including

40 000 80 000 23
20 000 40 000 22

10 000 20 000 21

5 000 10 000 20

2 500 5 000 19

1300 2 500 18

640 1300 17

320 640 16

160 320 15

80 160 14
40 80 13

20 40 12

10 20 11
5 10 10

2,5 5 9

1,3 2,5 8

0,64 1,3 7

0,32 0,64 6

0,16 0,32 5

0,08 0,16 4

0,04 0,08 3

0,02 0,04 2

0,01 0,02 1
0,00 0,01 0
a
Reproducibility below scale number 8 is affected by the actual number of particles counted in the
fluid sample. Raw count should be more than 20 particles. If this is not possible, refer to 4.4.7.

4.4 Determination of code using automatic particle counter analysis

4.4.1 Counting shall be undertaken in accordance with ISO 11500 or another recognized method,
using an APC calibrated to ISO 11171 or a PCM calibrated to ISO 21018-3 or ISO 21018-4.

4.4.2 A first scale number shall be allocated to the number of particles equal to or larger than 4 µm(c).

4.4.3 A second scale number shall be allocated to the number of particles equal to or larger than
6 µm(c).

4.4.4 A third scale number shall be allocated to the number of particles equal to or larger than
14 µm(c) .

4.4.5 The three numbers shall be written one after the other and separated by oblique strokes
(slashes).

EXAMPLE A code of 22/18/13 signifies that there are more than 20 000 and up to and including 40 000
particles equal to or larger than 4 µm(c), more than 1 300 and up to and in cl uding 2 500 particles equal to or
larger than 6 µm(c), and more than 40 and up to and including 80 particles equal to or larger than 14 µm(c) in
1 mL of a given fluid sample.

©ISO 2021 -All rights reserved 3

BS ISO 4406:2021
ISO 4406:2021(E)

Graphical presentation of ISO code results shall be as described in Annex A.

4.4.6 When applicable, include either"*" (too numerous to count) or "-" (no requirement to count)
notations when reporting the scale number.

EXAMPLE 1 */19/14 means that this sample has too many particles equal to or larger than 4 µm(c) to count.

EXAMPLE 2 -/19/14 means that there was no requirement to count particles equal to or larger than 4 µm(c).

4.4.7 When the raw data in one of the size ranges results in a particle count of fewer than 20 parti cles ,
the scale number for that size range shall be labelled with the symbol "<::".

EXAMPLE A code of 14/12/>7 signifies that there are more than 80 and up to and including 160 particles
equal to or larger than 4 µ m(c) per millilitre and more than 20 an d up to and including 40 particles equal to or
larger than 6 µm(c) per millilitre. The third part of the code, >7, indicates that there are more than 0,64 and up to
and including 1,3 particles equal to or larger than 14 µm(c) per millilitre but less than 20 particles were counted,
which lowers statistical confidence. Due to this lower confidence, the 14 µ m(c) part of the code can be higher
than 7, indicating a particle count of more than 1,3 particles per millilitre.

4.5 Determination of code using microscope sizing

4.5.1 Counting shall be undertaken in accordance with ISO 4407.

4.5.2 A scale number shall be allocated to the number of particles equal to or larger than 5 µm.

4.5.3 A second scale number shall be allocated to the number of particles equal to or larger than 15 µm.

4.5.4 In order to relate to counts obtaine d with an APC or PCM, the code shall be sta ted in three-part
form with the first part given as"-".

EXAMPLE -/18/13.

Gr aph ical presentation of ISO code results shall be as described in AnnexA.

5 Identification statement (reference to this document)

The following statement shall be used in test reports, catalogues and sales literature when electing to
comply with the requirements of this document:

"Solid contaminant code conforms to ISO 4406, Hydraulic fluid power - Fluids - Method for coding the
level of contamination by solid particles."

4 ©ISO 2021 - All rights reserved

 BS ISO 4406:2021
ISO 4406:2021(E)

Annex A
(normative)

Graphical presentation of the code number

For APC or PCM analysis, the contaminant code is determined by:

allocating a first scale number to the total number of particles equal to or larger than 4µm(c);

allocating a second scale number to the total number of particles equal to or larger than 6µm(c);

allocating a third scale number to the total number of particles equal to or larger than 14µm(c)jand

writing these three numbers one after another separated by oblique strokes (slashes).

EXAMPLE 1 See 22/18/13 in Figure A.1. or if the first scale number is not required or used: -/18/13
determined with an APC or PCM.

For analysis by microscope, use" -" in place of the first scale number and allocate the second, and third
numbers based upon the counts at 5 µm and 15 µm, respectively.

EXAMPLE 2 -/18/13 determined with an optical microscope.

Interpolation is acceptable. Extrapolation is not permissible.

Quote scale number at 4 µm(c), 6 µm(c) and 14 µm(c) levels for APCs and PCMs, and at 5 µm and 15 µm
for microscope counting.

©ISO 2021 -All rights reserved 5

BS ISO 4406:2021
ISO 4406:2021(E)

2,5
28
1,3 Y2
21
6,4
26
3,2
25
1,6
105 24
8
23
4
22
2 '

\� 21

5 \\ 20

2,5 \�
'
19

18
1,3 I'\
....
6,4 "' 11

3,2 � 16

1,6 � 15
l
102 "' 14
8 "
" 13
4
12
2
11
10
10
5
9
2,5
8
1, 3
1 1
6,4
6
3,2
5
1,6
4
8
3
4
2
2
1

4 6 14 X1
5 15
Key

Y1 number of particles per m il lilit re larger than indicated size

Y2 scale number
X1 pa r tic le size, µm(c)
X2 particle size, µm

Figure A.1 - E xa m ple of graphical presentation of ISO code results

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