Painting Ins Report Dak

DOHAT AL KHALEEJ LLC.
DAILY PAINTING INSPECTION REPORT

CLIENT: DATE:-
CONTRACT NO : PAINTING SPEC:
JOB TITLE: LOCATION:
JOB No : REPORT NO:
DESCRIPTION OF ITEMS (PAINTED)
SURFACE PREPARATION
Sand Blasting Time : From To
Abrasive Type Surface Profile :

Blasting Machine Sl No : Painting Machine sl No :
Nozzle Pressure Surface Finish Grit Size

ATMOSPHERIC WORKING CONDITION ( Internal/External)
RELATIVE
TIME WET BULB TEMP DRY BULB DEW POINT STEEL TEMP
(hrs) ( °C ) TEMP ( °C ) (°C)
HUMIDITY
°C Insp. Equipment used Identification No
(%)
1. Whirling Hygrometer D/WH/05

2. DP/RH Calculator DAK/DCP/01
3. Temperature Gause DAK/09/40077-15
4. Hypodermic Niddle gauge AI-NPG-111

5. surface Profile Gauge DAK/D1/01
6. WFT Gauge DAK/WFT/01
7. DFT Gauge CE31943-157
8. Pin Hole detector KGN-333-DAK EL-01
PAINTING APPLICATION -PRIMER Time:-

Paint
Manufacturers/ Application
Batch No Mixing Ratio colour WFT DFT TOTAL DFT
Product coat Method
A.
B.
PAINTING APPLICATION -MID COAT Time:-

Paint
Product coat Method
A.
B.
PAINTING APPLICATION- FINAL COAT Time:-

Paint
Product coat Method
A.
B.
Prepared by CLIENT
sign : Name :
Position : Sign :
Date : Date :
PAINTING INSPECTION REPORT
CUSTOMER
CLIENT ORPIC SOHAR REPORT No
REF NO
CONTRACT
LOCATION DATE 03.04.2015
ORPIC SOHAR REF No
PAINTING PAINT ABRASIVE OMAN
DOHAT AL KHALEEJ LLC HEMPEL
CONTRACTOR SUPPLIER SUPPLIER ABRASIVE
PAINTS METHOD OF
AREA TREATED SURFACE PREPARATION WFT DFT
APPLIED APPLICATION
AMC PAINTING HEMPADUR AIRLESS

Sa 2 1/2 100 77
SERVICE ZINC SPRAY
AMC PAINTING HEMPADUR AIRLESS

N/A 140 129
SERVICE MASTIC SPRAY
TYPE
WET BULB RELATIVE STEEL
TIME DRY BULB TEMP DEW POINT OF
TEMP HUM TEMP
WORK
745 6 4 74 1.5 6 PAINT

1540 11 8 77 7 11 PAINT
No. OF MEN ON
WEATHER MILD BREEZE, DRY, CLOUDY
SITE-12
COMMENTS
ALL BLASTING SAFETY IN ACCORDANCE WITH IGE SR 21. SALTS
CONTAMINATION TEST CARRIED OUT USING BRESLE PATCH KIT, NO CONTAMINATION DETECTED.(Report
No:-278676)BLAST PRESSURE RECORDED 93 psi. VAPOUR TRAP CHECKED (OPEN).SCAFFOLDING CHECKED
BY Mr.Willy Trustitt(scaffolding Supervisor)PRIOR TO COMMENCEMENT OF WORK.WORK PERMIT ISSUED (No:-
7252/24554/JSD/CB 20) ALL DEMARCATION CHECKED AND ACCEPTABLE.
ENGINEER
INSPECTOR NAME:- SAM N. SPECTOR I.L. CHECKLITT
NAME
ENGINEER
INSPECTOR SIGNED
SIGNED
coating
APPLICATION system
Temperature max. 120ºC, 1
equipment,piping,ladders,construction etc.
Equipment, piping,etc,temp from 120ºC to

2
200ºC not insulated or insulated
equipment, piping, etc,temperature from

3
200ºC to 400ºC not insulated
Decks upperside, including inside kickbars

4
, drain gutters, penetration etc.
Stainless and duplex stainless steel

temperature max.120ºC (and X-mas tree , 5
white)
stainless and duplex stainless steel

6
temperature 120ºC to 200ºC
jackets 7
Railings sceptres for railings ( before

assly) cage ladders , gratings
Electric motors 8
Inside-9
Portable water tanks for CS
Outside-1
Portable water tanks of SS 316
Heli decks 14
SS items not to be coated:- Unistrut , tubing , cabletrays,engine exhausts,SS items on mechanical equipment such as
OPTIONAL
COATING SYSTEM NEW CONSTRUCTTION in DFT Minimum DFT(µ)
Zinc rich primer( 65-85µ) 360 µ

High solid epoxy coating ( 2X 100- 250µ )
Top Coat Polyurethane ( 50-60µ)
Zinc rich primer( 65-85µ) 340µ

Medium solid epoxy coating( 2X 100- 250µ )
Top Coat:-( 50- 60 µ)
Zinc Silicate (65-85µ) Silicone Based

120µ
aluminium 2 layers (2X20 -30 µ)
Epoxy Primer( 65-85 µ) High solid 375µ

epoxy coating ( 125-175 µ) High solid epoxy
top coat ( 125-175µ)
Epoxy Primer(40-60µ) Epoxy
sealer( 70-90µ) Top coat 180µ
Polyurethane (40-60µ)
MIO EPOXY(65-85µ) MIO
EPOXY (65-85µ) MIO EPOXY(65- 225µ
85µ)
Epoxy Primer (50-75 µ) High
solid epoxy coating ( 125-175 µ) High
solid epoxy top coat ( 175-225µ) 415µ
HOT DIP GALV. NEN-EN-ISO 1461 Min. DFT= 70 µ

INSIDE-Epoxy primer-(40-60µ)
Epoxy coating Solvent free -(300-500) -kiwa
approved. OUTSIDE:- Epoxy primer( 40-60µ)
450 µ
Top Coat Polyurethane ( 50-
60µ)
Zinc Rich Primer ( 65-85 µ)

Highy solid Epoxy coating( 125-175 µ)
High Solid Epoxy Coating + Non -skid additive 4mm
Min DFT exclusive of additive
( 125-175 µ)
550 µ
High Solid Epoxy Coating ( 125-175 µ)
High Solid Epoxy Coating ( end colour HD)- 125-175
µ
g , cabletrays,engine exhausts,SS items on mechanical equipment such as pumpheads from positive displacements pumps.
OPTIONAL
coating
Alternative
system
Epoxy primer( 40-60µ) High 10

solid epoxy coating ( 2X 100- 250µ )
Epoxy primer( 40-60µ) Medium

Top Coat Polyurethane ( 50-60µ) 2
11
12
13
8
Inside-9
Outside-1
14
from positive displacements pumps.

COATING SYSTEM MAINTENANCE Minimum DFT(µ)
Epoxy Primer Rich (65-85 µ) High

Solid Epoxy Coating (2X100-250) Epoxy acrylic 300µ
top Coat( 40-60 µ)
Zinc rich primer ( 65-85µ)

Medium Solid Epoxy Coating (2X100-250) Top
Coat( 50-60µ)
340µ
Zinc Silicate (65-85µ) Silicone

120 µ
Base aluminium 2 Layers( 2X20-30)
Epoxy Primer (65-85µ) High

solid epoxy Coating (125-175µ) High 375µ
solid epoxy Top coat(125-175µ)
Epoxy Primer ( 40-60µ) Epoxy

Sealer (70- 90µ) Top Coat 180µ
Polyurethane(40-60µ)
EPOXY (65-85µ) MIO 225µ
EPOXY(65-85µ)
Epoxy Primer zinc Rich ( 40-60µ)
High solid Epoxy Coating (125-175µ)
High solid Epoxy Coating (125-175µ) 350µ
Epoxy Primer ( 65-85µ) HS

Epoxy Coating ( 125-150µ) Top 275µ
Coat Polyurethane (4 -60µ)
Zinc Rich primer (Heat Resistant to 200ºC- 40-

60µ) MIO Polyurethane ( Heat Resistant to
200µ
200ºC- 60-80µ) MIO Polyurethane( Heat
resistant to 200ºC-65-85µ)
approved. OUTSIDE:- Epoxy primer( 40-60µ)
450 µ
High solid epoxy coating ( 2X 100-
250µ ) Top Coat
Polyurethane ( 50-60µ)

High Solid Epoxy Coating + Non -skid
additive 4mm ( 125-175 µ) Min DFT exclusive of additive 550 µ
High Solid Epoxy Coating ( 125-
175 µ) High Solid Epoxy Coating
( end colour HD)- 125-175 µ
REMARKS
coating
APPLICATION system
Temperature max. 120ºC, 1
equipment,piping,ladders,construction etc.
Equipment, piping,etc,temp from 120ºC to

2
200ºC not insulated or insulated
equipment, piping, etc,temperature from

3
200ºC to 400ºC not insulated
Decks upperside, including inside kickbars

4
, drain gutters, penetration etc.
Stainless and duplex stainless steel

temperature max.120ºC (and X-mas tree , 5
white)
stainless and duplex stainless steel

6
temperature 120ºC to 200ºC
jackets 7
Railings sceptres for railings ( before

assly) cage ladders , gratings
Electric motors 8
Inside-9
Portable water tanks for CS
Outside-1
Portable water tanks of SS 316
Heli decks 14
SS items not to be coated:- Unistrut , tubing , cabletrays,engine exhausts,SS items on mechanical equipment such as
OPTIONAL
COATING SYSTEM NEW CONSTRUCTTION in DFT Minimum DFT(µ)
Zinc rich primer( 65-85µ) 360 µ

Zinc rich primer( 65-85µ) 340µ

Top Coat:-( 50- 60 µ)
Zinc Silicate (65-85µ) Silicone Based

120µ
aluminium 2 layers (2X20 -30 µ)
Epoxy Primer( 65-85 µ) High solid 375µ

epoxy coating ( 125-175 µ) High solid epoxy
top coat ( 125-175µ)
Epoxy Primer(40-60µ) Epoxy
sealer( 70-90µ) Top coat 180µ
Polyurethane (40-60µ)
EPOXY (65-85µ) MIO EPOXY(65- 225µ
85µ)
Epoxy Primer (50-75 µ) High
solid epoxy coating ( 125-175 µ) High
solid epoxy top coat ( 175-225µ) 415µ
HOT DIP GALV. NEN-EN-ISO 1461 Min. DFT= 70 µ

approved. OUTSIDE:- Epoxy primer( 40-60µ) 450 µ

Highy solid Epoxy coating( 125-175 µ) Min DFT exclusive of additive
High Solid Epoxy Coating + Non -skid additive 4mm 550 µ
( 125-175 µ)
g , cabletrays,engine exhausts,SS items on mechanical equipment such as pumpheads from positive displacements pumps.
OPTIONAL
coating
Alternative
system
Epoxy primer( 40-60µ) High 10

Epoxy primer( 40-60µ) Medium

Top Coat Polyurethane ( 50-60µ) 2
11
12
13
8
Inside-9
Outside-1
14
from positive displacements pumps.

COATING SYSTEM MAINTENANCE Minimum DFT(µ)
Epoxy Primer Rich (65-85 µ) High

Solid Epoxy Coating (2X100-250) Epoxy acrylic 300µ
top Coat( 40-60 µ)
Zinc rich primer ( 65-85µ)

Medium Solid Epoxy Coating (2X100-250) Top
Coat( 50-60µ)
340µ
Zinc Silicate (65-85µ) Silicone

120 µ
Base aluminium 2 Layers( 2X20-30)
Epoxy Primer (65-85µ) High

solid epoxy Coating (125-175µ) High 375µ
solid epoxy Top coat(125-175µ)
Epoxy Primer ( 40-60µ) Epoxy

Sealer (70- 90µ) Top Coat 180µ
Polyurethane(40-60µ)
EPOXY(65-85µ)
Epoxy Primer zinc Rich ( 40-60µ)
High solid Epoxy Coating (125-175µ)
High solid Epoxy Coating (125-175µ) 350µ
Epoxy Primer ( 65-85µ) HS

Epoxy Coating ( 125-150µ) Top 275µ
Coat Polyurethane (4 -60µ)
Zinc Rich primer (Heat Resistant to 200ºC- 40-

60µ) MIO Polyurethane ( Heat Resistant to
200µ
approved. OUTSIDE:- Epoxy primer( 40-60µ) 450 µ
High solid epoxy coating ( 2X 100-
250µ )

High Solid Epoxy Coating + Non -skid Min DFT exclusive of additive 550 µ
additive 4mm ( 125-175 µ)
REMARKS
OPTIONAL PAINTING SCHEDULE FOR NEW CONSTRUCTION
coating COATING SYSTEM NEW CONSTRUCTTION Minimum

APPLICATION
system in DFT DFT(µ)
Zinc rich primer( 65-85µ)

Temperature max. 120ºC,
equipment,piping,ladders,construction 1 360 µ
Top Coat Polyurethane
etc.
( 50-60µ)
Equipment, piping,etc,temp from 120ºC

2 Zinc rich primer( 65-85µ) 340µ
to 200ºC not insulated or insulated
Top Coat:-( 50- 60 µ)
equipment, piping, etc,temperature from Zinc Silicate (65-85µ) Silicone

3 120µ
200ºC to 400ºC not insulated Based aluminium 2 layers (2X20 -30 µ)
Decks upperside, including inside Epoxy Primer( 65-85 µ)

4 375µ
kickbars , drain gutters, penetration etc. High solid epoxy coating ( 125-175 µ)
High solid epoxy top coat ( 125-175µ)
Stainless and duplex stainless steel Epoxy Primer(40-60µ) Epoxy
temperature max.120ºC (and X-mas tree , 5 sealer( 70-90µ) Top coat 180µ
white) Polyurethane (40-60µ)
stainless and duplex stainless steel MIO EPOXY(65-85µ) MIO

6 225µ
temperature 120ºC to 200ºC EPOXY (65-85µ) MIO
EPOXY(65-85µ)
Epoxy Primer (50-75 µ)
High solid epoxy coating ( 125-175 µ)
jackets 7 High solid epoxy top coat ( 175-225µ) 415µ
Railings sceptres for railings ( before Min. DFT=

HOT DIP GALV. NEN-EN-ISO 1461
assly) cage ladders , gratings 70 µ
Zinc Rich primer (Heat Resistant to 200ºC-

40-60µ) MIO Polyurethane ( Heat Resistant to
Electric motors 8
Inside-9 Epoxy coating Solvent free -(300-500) -
Portable water tanks for CS Outside- kiwa approved. OUTSIDE:- Epoxy primer( 40- 450 µ
1 60µ) High solid epoxy
coating ( 2X 100- 250µ )
Portable water tanks of SS 316 NO COATING INSIDE TANK
coating Minimum
APPLICATION COATING SYSTEM MAINTENANCE
system DFT(µ)

Min DFT
Highy solid Epoxy coating( 125-175
exclusive of
Heli decks 14 µ) High Solid Epoxy Coating + Non -
additive 550
skid additive 4mm ( 125-175 µ)
µ
OPTIONAL PAINTING SCHEDULE FOR MAINTENANCE
CONSTRUCTION
coating
APPLICATION COATING SYSTEM MAINTENANCE Minimum DFT(µ)
system
Temperature max. 120ºC, Epoxy Primer Rich (65-85 µ) High
equipment,piping,ladders,construc 10 Solid Epoxy Coating (2X100-250) Epoxy 300µ
tion etc. acrylic top Coat( 40-60 µ)
Equipment, piping,etc,temp from Zinc rich primer ( 65-85µ) Medium
120ºC to 200ºC not insulated or Solid Epoxy Coating (2X100-250) Top Coat( 50-
insulated 2 60µ) 340µ
equipment, piping, etc,temperature Zinc Silicate (65-85µ) Silicone

120 µ
from 200ºC to 400ºC not insulated Base aluminium 2 Layers( 2X20-30)
3
Decks upperside, including inside Epoxy Primer (65-85µ) High
kickbars , drain gutters, solid epoxy Coating (125-175µ) High solid 375µ
penetration etc. 11 epoxy Top coat(125-175µ)
Stainless and duplex stainless Epoxy Primer ( 40-60µ) Epoxy
steel temperature max.120ºC (and Sealer (70- 90µ) Top Coat 180µ
X-mas tree , white) 5 Polyurethane(40-60µ)
stainless and duplex stainless
steel temperature 120ºC to 200ºC
6 EPOXY(65-85µ)
Epoxy Primer zinc Rich ( 40-60µ) High
jackets 12 solid Epoxy Coating (125-175µ) High solid
Epoxy Coating (125-175µ) 350µ
Railings sceptres for railings Epoxy Primer ( 65-85µ) HS
( before assly) cage ladders , 13 Epoxy Coating ( 125-150µ) Top 275µ
gratings Coat Polyurethane (4 -60µ)
Zinc Rich primer (Heat Resistant to 200ºC- 40-60µ)

Electric motors 8 MIO Polyurethane ( Heat Resistant to 200ºC- 60-80µ) 200µ
MIO Polyurethane( Heat resistant to 200ºC-65-85µ)
Inside-9 Epoxy coating Solvent free -(300-500) -kiwa
Portable water tanks for CS Outside- approved. OUTSIDE:- Epoxy primer( 40-60µ) 450 µ
1 High solid epoxy coating ( 2X 100- 250µ )
Portable water tanks of SS 316 NO COATING INSIDE TANK

Min DFT
Heli decks 14 exclusive of
High Solid Epoxy Coating + Non -skid additive 4mm
additive 550 µ
( 125-175 µ)
RECOMMENDATION OF PAINT SCHEMES
CODE NAMES FOR DIFFERENT PAINTS
Sr No Code Paint Name
1 P1 Zinc ethyl Silicate Primer
2 P2 Epoxy zinc phosphate primer
3 P3 Epoxy mastic primer -I
4 P4 Epoxy red oxide primer
5 U1 Epoxy MIO under Coat
6 L1 Tank Liner
7 B1 Phenolic bitumen Black Paint

8 B2 Bitumen Aluminium Paint
9 B3 Graphite based bituminous paints
10 C1 Coal tar epoxy Coating
11 F1 Acrylic PU top Coat
12 F2 Synthetic Enamel
13 F3 Aluminium Finish paint
14 H1 Heat Resistant Aluminium
15 H2 High Temperature Silicone Coating
16 H3 Epoxy Phenolic thermal Coating
17 CR1 Chlorinated rubber zinc phosphate primer
18 CR2 Chlorinated rubber MIO Undercoat
19 CR3 Chlorinated rubber topcoat
20 T1 Tie Coat
PAINTING SCHEME PLAN FOR EQUIPMENT GROUP
SL No Equipment Group Max. Operating Temp.°C
Bare columns/vessels/reactors/heat
exchangers/towers/pipeline & piping
1 80
supports/pumps/blowers/compressors/CV/Moto
rs/Instruments & Electrical Mounting
Structural steel works for heaters
2 80
( including railings/ plateforms.)
3 Other Structural steel works, Gratings 80
4 Fin fan coolers ( Excepts 03-EA-27) 120
Heater shell , Ducting , Manhole, Foundation

5 Bolts etc. flare stacks, Flare lines, KOD, and 150
piping requiring Al ground colour
Reformer Shell, Convection boxes , box covers,

6 Hot ducting , 03-EA-027 header and other 150-300
items of high temperature
7 Grab crane , Flare Line Supporting Structure 80
8 Lifts/HOT/EOT etc
LAN FOR EQUIPMENT GROUP
Surface Preparation Painting System Total DFT in µm
One coat of P2+ Two

Manual Cleaning 170
coats of F1
One coat of P3 + Two

Manual Cleaning 225
coat of F1
One coat of P2+ Two

Manual
coats of F1/ One
Cleaning/Manual 170/ 270
coat of P2 + Two coat
cleaning
of B1
One coat of P2+ Two

Manual cleaning 170
coats of F1
Manual cleaning Two coats of H1 40
Manual cleaning Two coats of H1 40
One coat of P2+ Two

Manual cleaning coats of F1 170
One coat of P2+ Two
Manual cleaning coats of F1 170
HYDROCARCON STORAGE TANKS AND TANK FARMS
Max. Total
Surface
SL No Equipment Group Operating Painting system DFT in Remarks
preparation
Temp. ºC µm
EXTERNAL PAINTING 80 Blast Cleaning
Tank shell , tank roof One coat of P1 + One coat of U1 + 2 coat s of F1
1 For uninsulated tanks Manual cleaning One coat of P2 +One coat of U1 +2 coats of F1
For insulated Tanks Blast Cleaning Two coats H3
staire Case , railing gratings etc, for both 80-250 Manual cleaning One coat of P1 + One coat of U1 + 2 coat s of F1 280
2 insulated as well as un insulated tanks Manual cleaning One coat of P2 +One coat of U1 +2 coats of F1
Gratings One coat of P2 + Two coats of B1
3 Manual cleaning 280
4
5
6
7
8
9
10
11
12
13
14
ORPIC
STANDARD CONSTRUCTION SPECIFICATION
FOR
PAINTING WORKS
DOC. NO : J151/ORPIC/2015
PROJECT NAME : Residue Upgradation and MS/HSD quality

Improvement Project
JOB NO : 6235
OWNER : INDIAN OIL CORPORATION LIMITED

VADODARA , GUJRAT
0 20.07.2006 FIRST ISSUED FOR ENQUIRY

REV DATE DESCRIPTION PREPARED BY CHECKED BY APPROVED BY
TOYO ENGINEERING INDIA LIMITED

MUMBAI
Rev Date Description
0 22.07.2007 FIRST ISSUE FOR ENQUIRY
TOYO INDIA STANDARD CONSTRUCTION SPECIFICATION TEIL
TOYO ENGINEERING
INDIA LTD. PAINTING WORKS O-301 A
ISSUED DATE: 20.07.2006 IRUP PROJECT PAGE 1OF 15
CONTENTS
Pages
1. 0 General……………………………………………………………………………. 2
1.1 Scope……………………………………………………………………………… 2
1.2 Specific job requirement……………………………………………………………. 3
1.3 Codes and standards…………………………………………………………….. 3
1.4 Definition………………………………………………………………………….. 3
1.5 Qualification…………………………………………………………………………. 4
2. 0 Painting Surfaces………………………………………………………………… 4
2.1 Surface to be painted…………………………………………………………… 4
2.2 Surface not to be painted ……………………………………………………….. 5
30 Painting Scheme………………………………………………………………. 6
3.1 Painting system for equipment , piping and steel structure……………….. 6
4 .0 Painting Procedure……………………………………………………………… 8
4.1 Treatment prior to surface preparation…………………………………………….. 8
4.2 Surface preparation……………………………………………………………….. 9
4.3 Treatment after surface preparation…………………………………………….. 10
4.4 Painting………………………………………………………………………….. 11
5 .0 Field safety and hygiene……………………………………………………….. 12
6 .0 Field storage and control of paint…………………………………………………. 13
6.1 Storage…………………………………………………………………………….. 13
7 .0 Inspection………………………………………………………………………….. 14
7.1 Inspection of surface preparation…………………………………………………. 14
7.2 Acceptance…………………………………………………………………………. 15
8 .0 Transportation…………………………………………………………………….. 15
9 .0 Records………………………………………………………………………….. 15
Attachements
1. Annexure-I Table for surface Preparation 17
2. Annexure-II Painting System 19
3. Annexure-III Painting colour codes 28
4. Annexure-IV Approved Manufacturers 33

TOYO ENGINEERING
ISSUED DATE: 20.07.2006 IRUP PROJECT PAGE 2 OF 15
1. 0 GENERAL
1.1 Scope
1.1.1 This Construction specification covers the requirements for painting of all
equipment,piping,steel structure etc. for residual Upgradation and MS/HSD
Quality Improvement Project at Indian Oil Corporation Limited,
Vadodara ,Gujarat, M/s IOCL have appointed Toyo Engineering India Ltd as
"Project Management Consultant"(PMC)
It also explains the method of surface preparation , painting system , procedure

for painting and inspection requirements.
1.1.2 This specification shall be applied to painting work for this project. The
Contractor shall complete the work in all respect with the best quality of
material and workmanship and in accordance with the best engineering practice
and instructions from PMC
1.1.3 This standard specification shall not apply to the following painting work.
(a) Painting to be carried out based on manufacturers specifications.

(b) Repairing
(c) Painting of temporary installation.
(d) Painting using methods other than general methods such as brushing and
spraying.
(e) Coating and Lining.
TOYO ENGINEERING
ISSUED : 20.07.2006 IRUP PROJECT PAGE 3 OF 15
1.2 Specific job Requirements

Where specific job requirements are in contradiction to this specification, specific job
requirement shall govern
1.3 Codes and Standards
1.3.1 The applicable codes and standards reference in this specification shall be as
follows:
(1) (a) ASTM : American Standard Test Methods for Paints and
. coating.
(b) ASA.A 13.1- 1981 : Scheme for identification of piping
system
(2) Steel Structure painting council ( SSPC - SP) - American standard.

(3) Swedish standards institution - SIS-05-5900-1967 for surface
preparation
(4) Indian Standards.
(a) IS -101 : Methods of test for ready mix paints and enamels.
(b) IS - 2379 : 1990 Pipe line identification colour code
If there is conflict between the requirement of the above mentioned codes and
1.3.2 standards and this specification , the requirement of this Specification shall
prevail. All conflicts shall be referred to PMC for resolution before proceeding
with the work.
1.4 Definitions
For the purpose of this standard specification, the following definitions shall be
applied.
TEIL
STANDARD CONSTRUCTION SPECIFICATION O-301-A
TOYO INDIA
TOYO ENGINEERING INDIA LTD. PAINTING WORKS
1.4.1 Plant facilities :
Facilities which comprise various types of plants related to energy. Chemical

industry and protection of environment etc. These include equipment ( e.g. towers ,
columns , vessels , including combustion equipment), machines, piping ,storage
tanks, steel frames,stacks, ducts, electrical equipments , instrumentation equipments
etc.
1.4.2 Substrata surface :

Surfaces of items to be painted ,which ,however ,have not yet been prepared for
painting.
1.4.3 Painting surfaces :
Substrata surface prepared to receive paint or paint film surfaces to receive

subsequent or additional coating.
1.4.4 Painting system :
Combination of paint films, including surface preparation , from prime coating to

finish coating, in order to satisfy the intended purpose and effectiveness of painting.
1.5 Qualification
Persons who are engaged in painting work shall be fully trained and shall have the
qualification of employer. Certificate , or qualification issued by Authorities are
desirable.
2 .0 PAINTING SURFACES
2.1 Surfaces to be painted

The exposed surfaces of the following equipments/ items shall be painted.
TEIL
TOYO INDIA
2.1.1 Exposed surfaces of :

(a) Structural steel for pipe racks , equipment supporting structure etc.
(b) All piping and Equipments such as columns, vessels, tanks , heat
exchangers, .( Insulated & uninsulated , and C.S & S.S ).
(c) Steel piping and pipe supports
(d) Ladders , handrails , platforms, stairways etc.
(e) Instruments and electrical panel boards
(f) Valves , relief valves
2.1.2 Surfaces of rotating machinery and the like , except for rotating and sliding
contact surfaces.
2.1.3 Part or entire surfaces of items, requiring rust and corrosion protection.
2.1.4 External surfaces of stainless steel equipment , storage tanks , piping etc.
to be covered with hot insulation materials ,of which operating
temperature is upto 500°C.
2.2 Surfaces not to be painted
The surfaces of the following should not be painted.
2.2.1 Internal surfaces of pipes ,equipments , etc. and internal surfaces of

closed steel structure which do not require chemical , acid and alkali
resistance.
2.2.2 surfaces of steel structure to be fire proofed with concrete or mortar

covering.
2.2.3 Surfaces of steel structure embedded or in contact with concrete or

mortar.
TEIL
TOYO INDIA
2.2.5 Interior wall surfaces of furnaces , boilers ,etc, heating tubes and portions
with heat resistant treatment.
2.2.6 Materials with high resistance to corrosion , such as stainless steel and
anti weathering steel , except the stainless steel surfaces of the equipment
, storage tanks , piping etc. to be covered with hot insulation materials , of
which operating temp. is upto 500ºC.
2.2.7 Galvanised steel materials such as gratings , piping , handrails etc.
2.2.8 Friction surfaces to be connected with high tensile strength bolts.
2.2.9
All imported equipments shall be duly final painted before depatch to site ,
incase of any damage touch up will be carried out at site as per painting
procedure. In case of indigenous , equipment shall be applied primer at
shop and final paint at site as per painting specification enclosed.
2..2.10 High pressure steam piping not to be painted.
3. 0 PAINTING SCHEMES
3.1 Painting system for equipment , piping and steel structures
3.1.1 Painting system for equipment , piping and steel structure are listed in
annexture II.
annexture II.
3.1.2 Incase painting system is not applicable due to special environment

such as salt water immersion , chemical exposure, chemical immersion
etc. Vendors specification or practice may be applicable subject to PMC's
prior written approval.
TEIL
TOYO INDIA
ISSUED : 20.07.2006 PAGE 7 OF 15
3.1.3 The final colour shall be as per colour code given in annexure III. Ground
colour shall be applied through out the length of pipes , and on metal
cladded insulated lines , minimum 2M long portion should be painted.
Colour bands shall be applied in the following points.
(a) At battery limit points.

(b) At start and terminating points.
At intersection points , change of direction points , junction points of
(c) services , appliances , Midway of piping section , near valves , across
culverts ,etc.
(d) For long stretch piping at 50 metres interval.
3.1.4 Minimum width of the colour band shall be as follows:

a) 3" NB and below ….. 75mm.
b) Above 3" NB upto 6" NB …. NBX 25mm
c) Above 6" NB upto 12" OD …NBX 18mm
d) Above 12" OD ……NBX15mm
The telative width of the first colour band to the subsequent

band shall be 4:1.
3.1.5 Flow direction should be indicated by an arrow in above locations as per
para 3.1.3. Colours of arrow shall be black or white in contrast to the
colour on which they are superimposed.
3.1.6 Product name shall be marked at pump inlet ,outlet and battery limits. Line
number shall be stencilled in black or white on all the pipe lines in more
than one location. Size of the letter shall be 40 mm to 150 mm as per the
size of the. Equipment number shall be stecilled in all equipments in black
or white letters of 150 mm size.
TEIL
TOYO INDIA
3.1.7 wherever deemed required by process Department or safety , pipes

handling hazardous substances will be given hazard marking of 30 mm
wide diagonal stripes of Black and Golden Yellow as per IS : 2379.
3.1.8 Identification Markings on Equipment /piping.
Equipment Tag Numbers shall be stencilled /neatly painted using normal

'Arial ' Lettering style on all equipment and piping ( Both insulated &
uninsulated ) after completion of all paint works. Lettering colour shall be
either BLACK or WHITE , depending upon the background , so as to obtain
good contrast.
Operations group shall specify location.
Sizes shall be :
Columns Vessels , Heaters 150 mm

Pumps and other M/C 50mm
Piping OD/2 with Maximum 100 MM.
Storage Tanks As per Drawings
4. 0 PAINTING PROCEDURE
4.1 Treatment prior to surface preparation
The following work shall be carried out prior to surface preparation.
4.1.1 remove slag , flux and spatter adhered to weld and steel surfaces
DAK
STANDARD CONSTRUCTION SPECIFICATION J-151
DOHAT AL KHALEEJ
DOHAT AL KHALEEJ LLC PAINTING WORKS
ISSUED : 14-42015 ORPIC SOHAR PAGE 9 OF 15
4.1.2 Where substances such as grease and machine oil are found on the surface
, remove them with cleaning solvent or other appropriate methods.
4.1.3 Remove excessive rust and dirt using appropriate methods.
4.2 Surface Preparation
4.2.1 Surface Preparation shall be carried out by appropriate methods that will
ensure the required grade of finish. Procedure and degree of surface
preparation are shown in Annexture 1 " Classification of steel surface
preparation".
One or more of the following methods of surface preparation shall be

followed , depending on the condition of steel surface, to achieve maximum
durability.
a) Shot blasting as per Sa 2.5
b) Mechanical or power tool cleaning ( as specific requirement)
c) High pressure water blast cleaning with or without abrasives.
4.2.2 Restrictions concerning surface preparation and protective measures
(a) In case of rain or bad weather , surface preparation shall not be carried out
out doors.
(b) When the surface substrata is wet , preparation shall not be carried out.
(c) When the relative humidity is 89% or higher , surface preparation shall not ,
in principle , be carried out.
(d) When surface preparation is carried out during the night or in dark locations
( inside of tanks ,etc ) ,proper lighting arrangements shall be made to check
the extent of rust removal from the surface.
TEIL
TOYO INDIA
(e) When blast cleaning is to be carried out at the job site,appropriate

protective measures shall be taken to ensure prevention of adverse effect of
dust on adjecent work or environmental pollution in the surrounding area.
(f) Iron grids used in blasting shall be approved by PMC before

commencement of work.
4.2.3 Surface shall be air blast cleaned by using A 1203 particles , chilled cast
iron or maleable iron , by sand blasting where grit blasting is not possible.
4.2.4 Surface preparation is considered very important since the performance of

any paint system is directly related to the level surface preparation adopted
prior to painting.
4.3 Treatment after surface preparation
After the completion of surface preparation , the surfaces are to checked for
the following prior to commencement of painting.
4.3.1 When rusting occurs after completion of surface preparation , surface

preparation of the rusted area shall be carried out again , by using
appropriate methods , prior to painting.
4.3.2 The painting surface shall be fully cleaned of mill scale , rust and loose dust
accumulated on the surface , due to the surface preparation work.
4.3.3 The painting surfaces ( cleaning of which has already been completed )
shall be kept clean in such a way as to prevent the adherence of grease ,
oil , dust, and other detrimental materials until the painting work is stated.
TEIL
TOYO INDIA O-301 A
TOYO
ENGINEERING INDIA LTD.
PAINTING WORK
ISSUED: 20.07.2006 IRUP PROJECT PAGE 11OF 15
4.4 Painting
4.4.1 Protection
Contractor shall fully all equipments , piping , walls floors and other
surfaces from damage and contamination , and shall provide the necessary
protection required to fully protect all surfaces from dust , paint dropping,
paint mist, other contaminants during the process of painting work. Care
shall be taken to protect all stainless steel surfaces from zinc paint.
4.4.2 Mixing of paint

(a) Paint shall be thoroughly stirred before use.
(b) For multi-liquid type paints , the specified mixing ratio and pot life
shall be observed.
4.4.3 Application
(a) Painting shall be done either by brushing or by spraying.

(b) Painting tools, suitable for the paints work shall be used
according to manufacturers recommendations and as per work
location , environment , shape of the items to be painted and
condition of surface to be painted.
(c) Each coat shall be painted in the order specified in the painting
system. During painting , the overcoat intervals and film
thickness specified , shall be maintained as manufacturers
recommendations and according to the properties and
performance of the paints.
Each coat shall be painted in the order specified in the painting
system. During painting , the overcoat intervals and film
thickness specified , shall be maintained as manufacturers
recommendations and according to the properties and
performance of the paints.

TOYO INDIA TEIL
TOYO O-301 A
ISSUED: 20.07.2006 IRUP PAINTING
PROJECT WORK PAGE 12 OF 15
(d) Where each coat is applied successively , such continuous painting work
shall be carried out after the lapse of specified drying time and dry of
previous film has be confirmed.
4.4.4 Restrictions
Unless special measures are taken, painting shall not be carried out under
the following conditions
(a) When the painting surfaces are moist or likely to become moist due to rain ,
snow , dew or frost.
When the temperature during painting is 4.4ºC or lower and is not suitable
(b) for drying and hardening of paint.
(c) When the relative humidity is 89% or more.
(d) When the temperature of painting surfaces is high and defects such as air
bubbles may occur in the paint film.
(e) When a strong wind is blowing and foreign materials such as sand may
adhere to the paint film.
5 .0 FIELD SAFETY AND HYGIENE
5.1 Industrial hygiene and safe working practice in connection with the painting
work shall be strictly followed to avoid potential hazards to health and of
fire.
Special care shall be taken with regard to the following matters:
5.1.1 When surfaces are to be prepared by blast cleaning or with use of power
tools , protectors such as goggles , mask etc. shall be used.

TOYO INDIA TEIL
TOYO O-301 A
5.1.2 When painting work is to be carried out using organic solvent in an almost
airtight environment , appropriate ventilating and lighting equipments shall
be provided. Additionally , appropriate protectors such as gas masks etc.
l shallbe worn.
5.1.3 Monitor for any fire around the work loaction and extinguish the fire prior to
work , if observed.
6 .0 FIELD STORAGE AND CONTROL OF PAINT
6.1 Storage
6.1.1 As a rule, paint shall be stored in well ventilated room , constructed to the
appropriate standard of fire resistance.
6.1.2 All paint and thinner shall be stored in such a way that the manufacturers
labels can be readily identified.
6.1.3 Paint stocks shall be controlled so that thay can be used within their
effective period of use.
6.1.4 For storage area , provide prescribed protective measure and signs. Paint
exceeding the prescribed quantity shall not be stored.
6.1.5 Care shall be taken while storing and handling to avoid breakage or marked
deformation of containers.
6.1.6 When paint is stored outdoors, it shall be protected by using platic/tin
sheets or other appropriate measures, in order to prevent damage to
containers or changes in the quality of paints.
TEIL
TOYO INDIA
O-301 A
TOYO
6.1.7 When paint is temporarily stored in working area , the amount equivalent to one day's
use or less shall be stored.Paint shall be protected from rain ,snow etc using
plastic/tin sheets.
7 .0 INSPECTION
7.1 Inspection of surface preparation
The prepared surfaces shall be compared with the standard photographs of SIS, IS or
SSPC. Where the prepared surfaces are found to be equivalent to those indicated in
the above standard photographs, they shall be deemed acceptable.
7.1.1 Appearance of paint film

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DOHAT AL KHALEEJ LLC.

DAILY PAINTING INSPECTION REPORT

Abrasive Type Surface Profile :

Nozzle Pressure Surface Finish Grit Size

1. Whirling Hygrometer D/WH/05

4. Hypodermic Niddle gauge AI-NPG-111

PAINTING APPLICATION -PRIMER Time:-

PAINTING APPLICATION -MID COAT Time:-

PAINTING APPLICATION- FINAL COAT Time:-

AMC PAINTING HEMPADUR AIRLESS

AMC PAINTING HEMPADUR AIRLESS

745 6 4 74 1.5 6 PAINT

Equipment, piping,etc,temp from 120ºC to

equipment, piping, etc,temperature from

Decks upperside, including inside kickbars

Stainless and duplex stainless steel

stainless and duplex stainless steel

Railings sceptres for railings ( before

Portable water tanks of SS 316

Zinc rich primer( 65-85µ) 360 µ

Zinc rich primer( 65-85µ) 340µ

Zinc Silicate (65-85µ) Silicone Based

Epoxy Primer( 65-85 µ) High solid 375µ

HOT DIP GALV. NEN-EN-ISO 1461 Min. DFT= 70 µ

Zinc Rich Primer ( 65-85 µ)

Epoxy primer( 40-60µ) High 10

Epoxy primer( 40-60µ) Medium

from positive displacements pumps.

Epoxy Primer Rich (65-85 µ) High

Zinc rich primer ( 65-85µ)

Zinc Silicate (65-85µ) Silicone

Epoxy Primer (65-85µ) High

Epoxy Primer ( 40-60µ) Epoxy

Epoxy Primer ( 65-85µ) HS

Zinc Rich primer (Heat Resistant to 200ºC- 40-

Zinc Rich Primer ( 65-85 µ)

Equipment, piping,etc,temp from 120ºC to

equipment, piping, etc,temperature from

Decks upperside, including inside kickbars

Stainless and duplex stainless steel

stainless and duplex stainless steel

Railings sceptres for railings ( before

Portable water tanks of SS 316

Zinc rich primer( 65-85µ) 360 µ

Zinc rich primer( 65-85µ) 340µ

Zinc Silicate (65-85µ) Silicone Based

Epoxy Primer( 65-85 µ) High solid 375µ

HOT DIP GALV. NEN-EN-ISO 1461 Min. DFT= 70 µ

Zinc Rich Primer ( 65-85 µ)

Epoxy primer( 40-60µ) High 10

Epoxy primer( 40-60µ) Medium

from positive displacements pumps.

Epoxy Primer Rich (65-85 µ) High

Zinc rich primer ( 65-85µ)

Zinc Silicate (65-85µ) Silicone

Epoxy Primer (65-85µ) High

Epoxy Primer ( 40-60µ) Epoxy

Epoxy Primer ( 65-85µ) HS

Zinc Rich primer (Heat Resistant to 200ºC- 40-

Zinc Rich Primer ( 65-85 µ)