CPC316 en
CPC316 en
CPC316 en
Table of Contents
1 Overview .................................................................................1
2 Features ..................................................................................1
3 Order code..............................................................................1
4 Mounting.................................................................................2
5 Electrical connections...........................................................3
6 User Interface .........................................................................6
7 Operation ................................................................................7
8 Parameters description .........................................................11
9 Adding/Stopping pumps .......................................................14
10 Time-Pressure program ........................................................16
Application Note 1 ......................................................................17
Application Note 2 ......................................................................18
Application Note 3 ......................................................................19
Application Note 4 ......................................................................20
Technical data.............................................................................21
Constant Pressure Controller CPC316
1 Overview
The CPC316 constant pressure controller is intended to constant pressure water system and boiler water
systems. It can works with variant inverters.
The water tower or other traditional water system can be replaced by CPC316 constant pressure control
system.
2 Features
(1) Programmable pumps action modes.
(2) Indicates the frequency of the inverter.
(3) Real time clock (with power backup) and programmable Time-Pressure program.
(4) Automatic pumps exchange, enhance the life time of the pumps.
(5) Second setting value (fire fighting pressure) and control.
(6) Alarms with 6 options.
(7) Small auxiliary pump controls, works in power freq. or var. freq. mode.
(8) Direct/Reverse control, reverse control for water system; direct control for water level control in water
pumping systems.
3 Order code
CPC316 - Main output - Pumps - RTC - Comms
(1) (2) (3) (4)
Example:
CPC316-A420-M-T: Constant pressure controller with output of 4~20mA, multiple variable freq. pumps
control function and real time clock.
1
Constant Pressure Controller CPC316
4 Mounting
4.1 Outline dimensions
(All dimensions are in mm)
PV
8.8.8.8.
AL1
COM
MAN
SV
8.8.8.8.
P
□91
T
OUT1 B1 B2 B3
OUT2 G1 G2 G3
PROG DISP
PAR A/M
ALTEC CPC316
100 10
□96
+0.5
cut-out:□92 - 0.0
1
AL
.
M
CO
.8 .8
M AN
PV
. 8
8 .8 .
%
.8
8 .8
B3
G3
SV
B2
P
G2 D IS
B1
OG
G1 PR
OU
T1 16
C3
T2 CP
OU
A /M
R
PA
C
TE
AL
2
Constant Pressure Controller CPC316
5 Electrical connections
5.1 Terminals layout
1 21 31 11
2 22 32 12
3 23 33 13
4 24 34 14
5 25 35 15
6 26 36 16
7 27 37 17
8 28 38 18
9 29 39 19
10 30 20
B1
Power Supply 1 31 11
100~260VAC B2 Alarm - AL1
50/60 Hz 2 32 12
Pump control relays
B3
3 33 13 SP2(fire switch)
G1
+ 4 34 14 STOP
OUT1(main output) G2
- 5 35 15
G3
6 36 16 +
OUT2(output 2) IN2(0~10V)
COM
7 37 17 - 3
GND COM IN + 24V(+) IN + 2
8 8 38 18 9
TXD T/R(+) 24V(+) COM IN - 24V(-) IN - 1
9 9 9 39 19 10
RXD T/R(-) 24V(-) Pressure transmitter Resistance transmission
10 10 10 20 (4~20mA) pressure gauge(0~400Ω)
Power Supply
RS232 RS485 for Transmitter
Note:
The wire connected to terminal 18, 19 must be shield cable and away from the power line, otherwise the
electrical noise may effect the input signal.
3
Constant Pressure Controller CPC316
OUT1
This is the main output, it can be configured as 0~20mA or 4~20mA output(See parameters: 0P 1).
Note:
If the model code is CPC316-V10, OUT1 will output a 0~10V DC signal, and there is a 500Ω resistor
connected in parallel with OUT1 inside the controller. If you want to use current output signal, you must
remove this resistor, and vice versa. See the following figure.
0~20mA
+ +
4 4
5 5
- -
Controller Internal Controller Internal
4
Constant Pressure Controller CPC316
Input signal
The range of the input signal is -10~50mV. Voltage signal which exceed this range must be attenuated with
an appropriately sized input adapter. Current signals are converted to the -10 to 50mV range with a shunt
input adapter.
e.g., suppose the output signal of the two-wire pressure transducer is 4~20mA, now connect a 2.5 Ohm
resistor in parallel with the input terminals.(18, 19). Due to the Ohm’s law, this converts the input signal to
10~50mV.
When the switch SP2 is off, the alteration of the value of SP is enabled.
Stop Switch
When the STOP switch is on, the all outputs will be turned off.
First turn OUT1 off, then the Var. Freq. Pump relay, last the Power Freq. Pump relays(First Start First Stop),
the interval between two power freq. pumps is 2 seconds.
B1, B2 and B3 are relays for switching ON/OFF the contacts for the Var. Freq. Pumps while G1, G2 and G3
are relays for switching ON/OFF the contacts for the Power Freq. Pumps. The common wiring terminal is
COM.
The variable frequency pumps control relays are interlocked, at any time, only one var. freq. pump contactor
will be switch on.
For the same motor, the var. freq. contactor and the power freq. contactor are also interlocked, i.e. either the
var. freq. contactor is on or the power freq. contactor is on for the same motor.
Alarm - AL1
The alarm relay’s contact rating is 3A/250VAC, Normally Open.
5
Constant Pressure Controller CPC316
6 User interface
0. 2 . 4.9 .
PV
AL1 (9)
(1) COM
MAN
(8)
8. 2 . 5.0 .
SV P
(2) %
(3) OUT1 B1 B2 B3
(7)
OUT2 G1 G2 G3
(6)
(4) PROG DISP
ALTEC CPC316
PV Display(green) G1
Indicates the Process Value(i.e. measured #1 power freq. pump working indicator
1
pressure here), also for parameter code display
while programming the controller G2
6
#2 power freq. pump working indicator
SV Display(red)
The display contents can be switched with the G3
DISP key: #3 power freq. pump working indicator
P is lit : Setting Pressure
2
% is lit : Output Power B1
T is lit : Time or Frequency(see note 2) #1 variable freq. pump working indicator
When programming the controller, parameter
value appears here B2
7
[1]
#2 variable freq. pump working indicator
OUT1
Output 1 indicator, lit when OUT1 is ‘ON’ B3
3 #3 variable freq. pump working indicator
OUT2
Output 2 indicator, lit when OUT2 is ‘ON’ P
Lit when setting pressure is showing
PROG key in the lower display
Used to set the “Time-Pressure” program %
8 Lit when output power is showing
in the lower display
DISP key
4 Lower display selector, the type of contents T[2]
displayed on the lower display is changed every Lit when the Time/Frequency is showing
time the DISP key is pressed, the type of in the lower display
contents displayed is indicated by the LED AL1
provided on the right side of the lower display. Alarm 1 indicator, lit when alarm is ‘ON’.
COM
PAR key 9 Communication indicator, flashes when
Parameters scroll key communicates with a host computer.
A/M key MAN
Switch between automatic & manual mode Manual mode indicator, lit in manual mode
5
Up key
Notes:
Increase value
[1]. The brightness was proportioned to the output power level.
[2]. If controller with real time clock, LED T indicates time;
Down key
If controller without real time clock, LED T indicates
Decrease value
frequency of the inverter.
6
Constant Pressure Controller CPC316
7 Operation
When the controller performs manual operation, the indicator ‘MAN’ will be lit, if output power is displaying on
the lower display(LED ‘%’ is lit) the control output can be altered by pressing ∧ and ∨ key.
Operator Level:
This level is intended for normal, everyday operation of the controller at the plant.
Configuration Level:
With the configuration parameter list, the controller can be programed for running in the specific application.
If the last parameter has been reached or there is no key operation within 16 seconds, the menu times out
automatically.
7
Constant Pressure Controller CPC316
14 LOP exit sleep threshold -9.9~99.9 unit In sleep mode, if the measured pressure is less than LOP and the time
lasts for TA seconds, the system will exit sleep mode, one variable freq.
15 1~600 seconds pump will be started.
TA exit sleep duration
16 LOC Lock Code(password) 0~9999 Set to 808 to enter the configuration menu
8
Constant Pressure Controller CPC316
The CPC316 pressure controller must be configured properly in order to perform the correct control function.
How to enter the configuration menu:
1) Press PAR key and hold for 3 seconds to enter the first level menu(i.e. operator parameter list);
2) Press PAR key to scroll the parameter to LOC and set its value to 808(the initial password);
3) Press PAR key, the first parameter appears on the upper display, at the same time the lower display will
display the value of this parameter. The values can be modified by pressing ∧ or ∨ key. After modification,
press the PAR key, the next parameter appears, at the same time, the modified data has been saved.
If the last parameter has been reached or there is no key operation within 16 seconds, the menu times out
automatically.
After configuration, set the configuration password(code LOC) to data other than 808 to protect the parameter
values from being inadvertent modification.
00 No fraction
6 precision of display 0.0 1/10 precision
DOT 1/100 precision
0.00
0.000 1/1000 precision
0FF Idle
12 NO.1 Pump 1 on/off(Relay 1)
ON Enable
0FF Idle
13 NO.2 Pump 2 on/off(Relay 2)
ON Enable
0FF Idle
14 NO.3 Pump 3 on/off(Relay 3)
ON Enable
0FF Idle
15 NO.4 Pump 4 on/off(Relay 4)
ON Enable
0FF Idle
16 NO.5 Pump 5 on/off(Relay 5)
ON Enable
0FF Idle
17 NO.6 Pump 6 on/off(Relay 6)
ON Enable
9
Constant Pressure Controller CPC316
Output 1 0-20 0 to 20 mA
18 0P 1 (To inverter) 4-20 4 to 20 mA
0FF Off
19 0P2 Output 2 PFG aux. pump output(power frequency)
PFB aux. pump output(var. frequency)
10
Constant Pressure Controller CPC316
8 Parameters description
8.1 Pressure measurements
Pressure
The measurement of pressure is affected by parameters SN,
DOT, 0FST, K,L, LOL and F,L. These parameter must be set
properly according to the specify condition, otherwise the K ,L
indication of the measured pressure will be incorrect.
(1). When using the “Resistance Transmission Pressure Gauge” as the pressure sensor, the input signal
parameter SN must be set to PRE, set K,L to the full scale value of the sensor, set LOL to 0.
(2). When using the other pressure sensors, the input signal parameter SN must be set to L,N(linear signal).
Set K,L, make it corresponds to the pressure value represented by 50mV (the full scale).
Set LOL, make it corresponds to the pressure value represented by 0mV.
(3). Set proper value for “Input filter coefficient” (code F,L), the greater value, the more stable display but
slower response.
The settings: SN = L,N, K,L = 10.0 (display value for Current Input Adapter
50mV), LOL = -2.5 (display value for 0mV)
11
Constant Pressure Controller CPC316
The three standard pump are soft-start controlled and the auxiliary pump works in power frequency mode.
B1, B2, B3 and OUT2 are defined as var. freq. contator control relays.
G1, G2, G3 and AL1 are defined as power freq. contactor control relays.
The connection of the var. freq. pump is fixed. The 6 power freq. pumps are controlled by B1, B2, B3, G1, G2
and G3 respectively.
If the measured pressure PV is less than the setting pressure SV and the adding pump condition is met, B1,
B2, B3, G1, G2, and G3 will be switched on to start the corresponding pump in sequence, and the six pumps
works in power frequency mode.
If the measured pressure PV is greater than the setting value SV, the power frequency pumps will be
stopped with order of First Start Last Stop.
12
Constant Pressure Controller CPC316
8.3 Alarm
Four different types of alarm can be configured with ALO 1: K ,AL, LOAL, KDA and LDA, as the following table
shows.
The alarm hysteresis is KYS1. Hysteresis is used to provide a definite indication of the alarm condition and to
prevent alarm relay chatter.
△
AL1
time time
Alarm Indicator OFF ON OFF Alarm Indicator OFF ON OFF
SV Alarm Value
time time
Alarm Indicator OFF ON OFF Alarm Indicator OFF ON OFF
13
Constant Pressure Controller CPC316
9 Adding/Stopping pumps
If SV-PV > DB, and the max output K PL was kept and lasts for TK, the adding pump event will be triggered.
DB: Allowable pressure oscillation during the adding or stopping of pumps
TK: Max output (highest freq.) duration
In the adding pump procedure, the following table lists the output and the action sequence of the relays.
If PV-SV > DB, and the min output L PL was kept and lasts for TL, the stopping pump event will be triggered.
DB: Allowable pressure oscillation during the adding or stopping of pumps
TL: Min output (lowest freq.) duration
In the stopping pump procedure, the following table lists the output and the action sequence of the relays.
14
Constant Pressure Controller CPC316
While there is only one var. freq. pump is running and if the measure pressure PV is greater than setting
pressure SV, the output of the PI algorithm will be decreased and reach the “enter sleep threshold” SLEP. If
PV > SV + DB, and the output keeps SLEP and lasts for “enter sleep duration” TB, the water system will enter
sleep mode, the main output will be turned off.(OUT1 outputs 0)
If 0P2 = 0FF, after the system enters sleep mode, the all pumps will be switched off.
If 0P2 = PFG, after the system enters sleep mode, the var. freq. pump will be switched off, the auxiliary pump
will be switched on and runs in power frequency mode.
If 0P2 = PFB, after the system enters sleep mode, the var. freq. pump will be switched off, the auxiliary pump
will be switched on and runs in var. frequency mode.
15
Constant Pressure Controller CPC316
10 Time-Pressure program
10.1 Overview
When the Real Time Clock (RTC) function is available, a Time-Pressure program(pattern) can be set up to
implement the Time-Pressure pattern control.
In this program, a day was divided into 8 duration, with the real time clock and the pre-set pattern, the
controller adjust the setting pressure and perform the closed-loop control to the pressure continuously, the
time starts from 00:00 and ends at 24:00.
Pressure(MPa)
L4
L5
L3
L6
L2
L7
L8
L1 Time(HH:MM)
(00.00) t1 t2 t3 t4 t5 t6 t7 t8(24.00)
Time-Pressure Program
If the last parameter has been reached or there is no key operation within 16 seconds, the menu times out
automatically.
3 T2 Segment 2 end time 00.00 to 24.00 Only appears when [TRL = PRO9
4 L2 Segment 2 target pressure SPL to SP K
The Time-Pressure program consists of 8 segments at most, the time value in the “Time-Pressure Program” must
meet the following condition: T1 < T2 < T3 < T4 < T5 < T6 < T7 < T8
According to the requirements, the user can set 1 to 8 segments(not all 8 segments), the last segment end time must be
24.00 thus the following segments will be prohibited.
16
Q1
Tri-Phase
V
380V/50Hz
A Q2 MB1
L1 R U
L2 S V M1
L3 T W
MG1
N
1
Q3 N 4+
2 Power supply OUT1
Inverter
L 5- TH1
11 MB2
16 +
AL1
TH1 12 IN2 F M2
17 -
RUN
The normal open MG2
TH2
terminals of the thermal CPC316 18
Application Note 1
B1
G1
B2
G3
B3
contact of MB1, MB2
G2
Alarm bell/lamp MG3
OUT2
COM
OUT2
and MB3 in parallel to
Auto run/stop inverter.
7 37 31 34 32 35 33 36 6
38 Terminal 13,14,15,18,19 must be
TH3
Manual 39 kept away from power/load line.
MG4
M4
Constant Pressure Controller CPC316
Aux. pump
TH4 (power freq.)
ON ON ON ON
MG1 MG2 MG3 MG4 Note:
For this appnote, please set:
FVNC = PF3(3 pumps loop control)
MB3 OFF MB3 OFF MB2 OFF OFF
0P2 = PFG(power frequency)
Equipments QTY. Comments
MB2 MB1 MB1 Controller 1 CPC316
MM MM MM MM
Inverter 1
MG1 MB1 MG2 MB2 MG3 MB3 Pressure Gauge 1
SPDT switch 1 Auto, Manual
Air Switch 3 Q1,Q2,Q3
MM Contactor 8 MB1-MB3,MG1-MG4,MM
MB1 MG1 MB2 MG2 MB3 MG3 MG4
Thermal overload
TH1 TH2 TH3 TH4 relay
4 TH1,TH2,TH3,TH4
17
Ammeter 1
Q1
18
Tri-Phase
380V/50Hz V
A Q2 MB1
L1 R U
L2 S V M1
L3 T W
MG1
N 4+
1
Q3 N OUT1 5- Inverter
2
L TH1
16 +
11 MB2
AL1 IN2 17 - F
12 M2
TH1 RUN
18 MG2
CPC316 IN+
Application Note 2
TH2 19
IN- MB1
Constant Presssure Controller Pressure Gauge
TH3
13 MB2
The normal open STOP TH2
terminals of the 14 MB3 MB3
thermal overload SP2
relays are 15 MB4 M3
connected in
Alarm bell/lamp
B1
G1
B2
G3
B3
G2
parallel as Connect the auxiliary contact of MG3
OUT2
COM
OUT2
alarm. Auto MB1-MB4 in parallel to run/stop
inverter.
7 37 31 34 32 35 33 36 6
38 Terminal 13,14,15,18,19 must be
kept away from power/load line. TH3
Manual 39 MB4
M4
Constant Pressure Controller CPC316
Aux. pump
(var. freq.)
Note:
ON ON ON
MB4 MG1 MB4 MG2 MB4 MG3 MB3
For this appnote, please set:
FVNC = PF3(3 pumps loop control)
0P2 = PFB(var. frequency)
MB3 OFF MB3 OFF MB2 OFF MB2
Tri-Phase V
380V/50Hz A Q2 MB1
L1 R U
L2 S V M1
L3 T W
MG1
N 4+
1
Q3 N OUT1 5- Inverter
2
L TH1
16 +
MB2
IN2 17 - F
TH1 M2
RUN
TH2 18 MG2
Application Note 3
CPC316 IN+
19
TH3 IN- MB1
Constant Presssure Controller Pressure Gauge
TH4 13 MB2
The normal open STOP TH2
terminals of the 14 MB3 MB3
thermal overload SP2
relays are 15 MB4 M3
connected in
Alarm bell/lamp
B1
G1
B2
G3
B3
G2
MG3
AL1
AL1
parallel as alarm. Connect the auxiliary contact of
OUT2
COM
OUT2
Auto MB1-MB4 in parallel to run/stop
inverter.
11 7 37 31 34 32 35 33 36 6 12
38 Terminal
13,14,15,18,19 TH3
Manual 39
must be kept away MB4
from power/load
Constant Pressure Controller CPC316
line. M4
MG4
ON ON ON ON
MB4 MG1 MB4 MG2 MB4 MG3 MB3 MG4 Note: TH4
For this appnote, please set:
MB3 OFF MB3 OFF MB2 OFF MB2 OFF FVNC = PF4(4 pumps loop control)
Equipments QTY. Comments
Controller 1 CPC316
MB2 MB1 MB1 MB1
MM MM MM MM Inverter 1
Pressure Gauge 1
MG1 MB1 MG2 MB2 MG3 MB3 MG4 MB4
SPDT switch 1 Auto, Manual
Air Switch 3 Q1,Q2,Q3
Contactor 8 MB1-MB3,MG1-MG4,MM
MM
MB1 MG1 MB2 MG2 MB3 MG3 MB4 MG4 Thermal overload
relay
4 TH1,TH2,TH3,TH4
TH1 TH2 TH3 TH4
Switch 2 STOP, SP2
Alarm bell 1
Man. Auto
Indicator 10
Application Note 3: 4 var. freq. pumps loop control Voltmeter 1
19
(4 standard pumps) Ammeter 1
20
Q1
Tri-Phase
380V/50Hz V
A Q2
L1 R U
L2 S V M0
L3 T W
N 4 +
Q3 1
N OUT1 5 - Inverter MG1
2
L M1
11 16 +
MG1
AL1 IN2 17 - F
TH1
Application Note 4
TH1 12
MG2 MG2
TH2
MG3 CPC316 18
TH3 IN+ M2
19
MG4 Constant Presssure Controller IN-
TH4 Pressure Gauge
MG5 TH2
TH5 13
MG6 STOP MG3
TH6 14
SP2 M3
15
TH3
B1
B2
B3
G1
G2
G3
Connect the inverter failure
COM
Alarm bell/lamp
Auto alarm N.C. terminal and the MG4
N.C. terminal of thermal
Constant Pressure Controller CPC316
37 31 32 33 34 35 36
38 overload relays in parallel as M4
alarm.
Manual 39
TH4
Terminal 13,14,15,18,19 must be
ON ON ON ON ON ON kept away from power/load line. MG5
M5
MG1 MG2 MG3 MG4 MG5 MG6
TH5
OFF OFF OFF OFF OFF OFF MG6
M6
MM MM MM MM MM MM Note: TH6
For this appnote, please set:
FVNC = PF6
MG1 MG2 MG3 MG4 MG5 MG6
TH1 TH2 TH3 TH4 TH5 TH6 Equipments QTY Comments Equipments QTY Comments
Thermal overload
Controller 1 CPC316 relay 4 TH1-TH4
Inverter 1 Switch 2 STOP, SP2
MM Manual Automaic
Pressure Gauge 1 Alarm bell 1
Application Note 4: Fixed var. freq. pump control SPDT switch 1 Auto, Manual Indicator 10
Air Switch 3 Q1,Q2,Q3 Voltmeter 1
(1 var. freq. pump + 6 power freq. pumps) Contactor 7 MG1-MB6,MM Ammeter 1
Constant Pressure Controller CPC316
Technical data
Size 96(W)x96(H)x100(D)mm
21
ALTEC
深圳市亚特克电子有限公司
Shenzhen ALTEC Electronics Co., LTD.
Address: 4D, Building 6, Tianan Industrial Zone, Nanshan, Shenzhen, China
Postcode: 518054
Tel : +86 (0755) 26409070 26416767 26415837 13802580359
Fax: +86 (0755) 26416767
http://www.altec.cc
E-mail:[email protected]