Rencana Dan Realisasi Kerja Maintenance Januari 2024

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NO STASIUN MESIN

JEMBATAN TIMBANGAN NO. 1

JEMBATAN TIMBANGAN NO. 2

F PINTU LOADING RAMP 1-16 no. 1


R
U
I
T
R
E PINTU LOADING RAMP 1-16 no. 2
C
E
P
1 T
I
O
N
HORIZONTAL FFB CONVEYOR NO. 1
S
T
A
T
I
O
N
S
T
A
T
I
O
N HORIZONTAL FFB CONVEYOR NO. 2

INCLINED FRESH FRUIT BUNCH CONVEYOR

PANEL LISTRIK FRUIT RECEPTION STATION (MCC)

DISTRIBUTION FRESH FRUIT BUNCH CONVEYOR

VERTICAL STERILIZER NO. 1 c/w AUGER

S
VERTICAL STERILIZER NO. 2 c/w AUGER

S
T
E VERTICAL STERILIZER NO. 3 c/w AUGER
R
I
L VERTICAL STERILIZER NO. 4 c/w AUGER
I
Z
I
PNEUMATIC VALVE
2 N
G

S BLOW DOWN AND BLOW OFF CHAMBER


T
A
T CONDENSATE PIT
I
O
N COMPRESSOR (STERILIZING)

POWER PACK STERILIZER HYDRAULIC SYSTEM

STERILIZER CONTROL SYSTEM PROGRAMER (PLC)

PANEL LISTRIK STERILIZING STATION (MCC)

INCLINED STERILIZED FRUIT BUNCH CONVEYOR


PIPINGS, VALVES AND FITTINGS

DISTRIBUTION STERILIZED FRUIT BUNCH CONVEYOR

AUTOFEEDER NO. 1

AUTOFEEDER NO. 2

AUTOFEEDER NO. 3

THRESHER DRUM NO. 1

THRESHER DRUM NO. 2

THRESHER DRUM NO. 3

UNDER THRESHER CONVEYOR NO.1

UNDER THRESHER CONVEYOR NO. 2

UNDER THRESHER CONVEYOR NO. 3


INCLINED FRUIT CONVEYOR

T
H HORIZONTAL EMPTY BUNCH CONVEYOR
R
E
S
I EMPTY BUNCH PRESS MACHINE
N
3
G
S VIBRATING LIQUOR TANK
T
A
T
I POMPA LIQUOR TANK NO. 1
O
N
POMPA LIQUOR TANK NO. 2

INCLINED EMPTY BUNCH CONVEYOR

INCINERATOR NO. 1

INCINERATOR NO. 2

PANEL LISTRIK THRESHING STATION (MCC)


PIPINGS, VALVES AND FITTINGS

DISTRIBUSI FRUIT CONVEYOR c/w GEARMOTOR

DIGESTER NO. 1

DIGESTER NO. 2

DIGESTER NO. 3

DIGESTER NO. 4

SCREW PRESS NO. 1

SCREW PRESS NO. 2

SCREW PRESS NO. 3

SCREW PRESS NO. 4


POWER PACK SCREW PRESS HYDRAULIC SYSTEM NO. 1

POWER PACK SCREW PRESS HYDRAULIC SYSTEM NO. 2

P
R POWER PACK SCREW PRESS HYDRAULIC SYSTEM NO. 3
E
S
S
POWER PACK SCREW PRESS HYDRAULIC SYSTEM NO. 4
I
N
4
G
OIL GUTTER
S
T
A
T SANDTRAP TANK c/w AUTOMATION SYSTEM
I
O
N
VIBRATING SCREEN DOUBEL DECK NO. 1

VIBRATING SCREEN DOUBLE DECK NO. 2

VIBRATING SCREEN DOUBLE DECK NO. 3

VIBRATING SCREEN SLUDGE

SLUDGE WASTE CONVEYOR 1

HOT WATER TANK

HOT WELL TANK


PIPINGS, VALVES AND FITTINGS

PANEL LISTRIK PRESSING (MCC)

ACCS SYSTEM CRUDE OIL TANK NO. 1

ACCS SYSTEM CRUDE OIL TANK NO. 2


SLUDGE TANK

SAND CYCLONE SINGLE STAGE NO. 1

SAND CYCLONE DOUBLE DECK NO. 2

SAND CYCLONE SINGLE STAGE NO. 3

BAK SANDCYCLONE NO. 1

BAK SANDCYCLONE NO. 2

C
L
A
R VIBRATING SCREEN SINGLE DECK
I
F
I
C
A
T
5 I
BUFFER TANK
O
N

S SLUDGE BUFFER TANK


T
A
T
I
O
N
N

S
T
A
T HOT WATER TANK (CLARIFICATION)
I
O
N DECANTER

SOLID CONVEYOR NO. 1

SOLID CONVEYOR NO. 2

SOLID HOPPER

HIGH SPEED SEPARATOR NO. 1

HIGH SPEED SEPARATOR NO. 2

PURE OIL TANK NO. 1

PURE OIL TANK NO. 2

HEAVY PHASE PIT

SLUDGE DRAIN TANK

RECLAIMED OIL TANK

ACCS CONDENSATE

VACUUM DRIER
FLOAT TANK

PIPINGS, VALVES AND FITTINGS

COMPRESSOR (CLARIFICATION)

PANEL LISTRIK CLARIFICATION (MCC)

CAKE BREAKER CONVEYOR

DEPERICARPER COLUMN

FIBRE CYCLONE

FIBRE CYCLONE FAN /AIR LOCK


NUT POLISHING DRUM

NUT AUGER CONVEYOR

DUCTING DESTONER

NUT CYCLONE c/w AIRLOCK

NUT CYCLONE FAN

AIRLOCK DESTONER
NUT GRADING DRUM

NUT SILO NO. 1

NUT SILO NO. 2

NUT SILO NO. 3

RIPPLE MILL NO. 1 c/w MAGNET & VIBRATORY FEEDER

RIPPLE MILL NO. 2 c/w MAGNET & VIBRATORY FEEDER

RIPPLE MILL NO. 3 c/w MAGNET & VIBRATORY FEEDER

K CRACKED MIXTURE CONVEYOR


E
R
N CRACKED MIXTURE ELEVATOR
E
L
6
S
T
A
T
I
AIRLOCK LTDS NO. 1
O
N

LTDS COLUMN NO. 1

LTDS CYCLONE NO. 1

LTDS FAN NO. 1


AIRLOCK LTDS COLUMN N0. 1 KE LTDS COLUMN NO. 2

LTDS COLUMN NO. 2

LTDS COLUMN NO. 2

LTDS FAN NO. 2

AIRLOCK LTDS COLUMN NO. 2 KE CLAYBATH

DISTRIBUSI CLAYBATH CONVEYOR

CLAYBATH NO. 1

CLAYBATH NO. 2

WET SHELL DUCTING

SHELL CONVEYOR 1

SHELL CONVEYOR 2

WET KERNEL CONVEYOR NO. 1

WET KERNEL CONVEYOR NO. 2

WET KERNEL ELEVATOR


WET KERNEL DISTRIBUSI CONVEYOR

KERNEL SILO NO. 1

KERNEL SILO NO. 2

KERNEL SILO NO. 3

KERNEL SILO FAN No. 1

KERNEL SILO FAN No. 2

KERNEL SILO FAN No. 3

DRY KERNEL CONVEYOR

DRY KERNEL TRANSPORT FAN

DRY KERNEL DUCTING

KERNEL STORAGE BUNKER (KSB)

PIPINGS, VALVES AND FITTINGS

PANEL LISTRIK DEPERICARPER & KERNEL RECOVERY (MCC)


STEAM TURBINE 1.500 KW

DIESEL GENSET NO. 1 (160 KW)

DIESEL GENSET NO. 2 (800 KW)

DIESEL GENSET NO. 3 (640 KW)


P
O
W BACK PRESSURE VESSEL c/w AUTOMATION CONTROL SYSTEM
E
R
H COMPRESSOR BACK PRESSURE VESSEL
O
U
7 S BLOWDOWN CHAMBER BACK PRESSURE VESSEL
E

S DAILY FUEL TANK (3.000 Ltr)


T
A
T
FUEL STORAGE TANK NO. 1 (5.000 Ltr)
I
O
N
FUEL STORAGE TANK NO. 2 (5.500 Ltr)

FUEL STORAGE TANK NO. 3 (6.500 Ltr)

PIPINGS, VALVES AND FITTINGS

PANEL INDUK POWER HOUSE (MAIN SWITCH BOARD)

SHELL HOPPER
FIBRE/SHELL CONVEYOR

FUEL CROSS CONVEYOR

B
O FUEL DISTRIBUTION CONVEYOR
I
L
E
R
8
S
T FUEL EXCESS CONVEYOR
A
T MOVING FLOOR
I FUEL RECYCLING CONVEYOR
O
N BOILER (30 TON/JAM)
CHIMNEY
BLOWDOWN SILINCER
INDUCED DRAFT FAN
FORCE DRAFT FAN
SECONDARY FORCE DRAFT FAN
WATER PIPE BOILER
DUST COLLECTOR NO.1
DUST COLLECTOR NO.2
FURNACE FUEL DISTRIBUTION
AIR COMPRESSOR (BOILER)
PANEL LISTRIK BOILER (MCC)
SOFTENER NO. 1
SOFTENER NO. 2
BOILER FEED TANK
THERMAL DEAERATOR c/w AUTOMATION CONTROL SYSTEM
PIPINGS, VALVES AND FITTINGS

PONTON WADUK BESAR

WATER CLARIFIER TANK

WATER BASIN

WATER TOWER

SAND FILTER NO. 1

SAND FILTER NO. 2


9
SAND FILTER NO. 3

WATER TOWER TANK

FIRE FIGHTING

DIESEL PUMP c/w HYDRANT

PIPINGS, VALVES AND FITTINGS

PANEL LISTRIK WATER TREATMENT PLANT (MCC)

EFFLUENT POND NO. 1 (18 M X 40 M X 3,5 M)

EFFLUENT POND NO. 2 (18 M X 40 M X 3,5 M)


EFFLUENT POND NO. 3 (17 M X 68 M X 3,5 M)

EFFLUENT POND NO. 4 (17 M X 68 M X 3,5 M)

EFFLUENT POND NO. 5 (146 M X 32 M X 4 M)

EFFLUENT POND NO. 6 (146 M X 32 M X 4 M)

EFFLUENT POND NO. 7 (67 M X 38 M X 4 M)

E EFFLUENT POND NO. 8 (146 M X 32 M X 4 M)


F
F EFFLUENT POND NO. 9 (100 M X 25 M X 6 M)
L
U EFFLUENT POND NO. 10 (100 M X 30 M X 4 M)
E
EFFLUENT POND NO. 11 (67 M X 25 M X 4 M)
N
10
T EFFLUENT POND NO. 12 (67 M X 25 M X 4 M)

S EFFLUENT POND NO. 13 (25 M X 25 M X 4 M)


T
A EFFLUENT POND NO. 14 (20 M X 20 M X 6 M)
T
I EFFLUENT POND NO. 15 (30 M X 20 M X 6 M)
O
N PIPINGS, VALVES AND FITTINGS

PANEL LISTRIK EFFLUENT TREATMENT PLANT (MCC)

MESS DIREKSI 1

MESS DIREKSI 2

M
E
S
S
A
M
E MESS MILL MANAGER
S
S
MESS STAFF G6 1
A
N
D MESS STAFF G6 2

F
A MESS STAFF G2 3
C
T
11
O MESS KARYAWAN G8
R
Y

I OFFICE
N
S
T MESS TAMU
A
L
A PENERANGAN JALAN
T
I
O PENRANGAN PABRIK
N
DESKRIPSI PEKERJAAN
JOB LIST (PM/WO)
PM
PM
PM
PM

PM
PM
PM
PM
MINGGU 1
RENCANA REALISASI PERSONIL
Lanjut ganti liner distribusi
conveyor rebusan bagian Sudah dikerjakan Sidik & Yudi
bawah 6 btg
Lanjut ganti rantai scraper IEB
Sudah dikerjakan Joko & Zulkarnain
conveyor 18 roll
Pindah jalur pipa liquar ke
Sudah dikerjakan Feriyanto & Naufal
Accs condensate
Service elmot sludge Accs cot
no. 1 (ganti grease, sirlak
Sudah dikerjakan Afni & Zalpian
ulang gulungan & pengecekan
komponen lainya)

Service elmot sludge Accs cot


no. 2 (ganti grease, sirlak
Sudah dikerjakan Afni & Zalpian
ulang gulungan & pengecekan
komponen lainya)
Service elmot sludge Accs cot
no. 2 (ganti grease, sirlak
Sudah dikerjakan Afni & Zalpian
ulang gulungan & pengecekan
komponen lainya)
Bobok pondasi dan ganti baut
Sudah dikerjakan Rizami & Yandito
angkur polishing drum
Ganti sprocket fuel distribusi
Sudah dikerjakan Arianto & suparman
conveyor
STATUS DOKUMENTASI JOB LIST (PM/WO)
Target 6 batang sudah
terpasang
PM
PM
80 % (Sisa 3 roll yang
belum terpasang
dilanjutkan pada hari
berikutnya, Selesai)
Selesai
PM

Selesai

Selesai
Selesai
PM
Selesai
PM
PM
PM

Selesai
PT.MITRA AGRO SEMBADA PALM OIL MIL
RENCANA DAN REALISASI KERJA BULAN JANUARI 202
MAINTENANCE

MINGGU 2
RENCANA REALISASI PERSONIL
Modifikasi selenoid valve sterilizer
Sudah dikerjakan Afni, Sandi & Doni
no. 2
Bongkar check valve condensate Str
Sudah dikerjakan Afni, Sandi & Doni
no. 2
Ganti pipa oil gutter no. 2 Sudah dikerjakan Feriyanto & Arianto
Sisip daun screw CBC Sudah dikerjakan Aprizal & Rendi
Joko, Zulkarnain, Suparman,
Ganti airlock LTDS Sudah dikerjakan
Sidik & Rendi
Ganti screw Sudah dikerjakan Rizami, Yudi & Yandito
Ngeliner dumy fibre shell conveyor Sudah dikerjakan Naufal & Rendi
BADA PALM OIL MILL
ERJA BULAN JANUARI 2024
NANCE

STATUS DOKUMENTASI JOB LIST (PM/WO)


Selesai PM
Selesai
Selesai
Selesai
PM

PM
50% (Pekerjaan
diselesaikan pada
hari berikutnya)
65 % (diselesaikan
pada hari berikutnya)
Selesai
MINGGU 3
RENCANA REALISASI PERSONIL
Ganti flange outlet 8 inch
Sudah dikerjakan Feriyanto & Arianto
rebusan no. 2
Ganti elbow / pipa destoner Sudah dikerjakan Sidik & Rizami

Ganti airlock LTDS no. 1 Sudah dikerjakan Joko, Zulkarnain & Yandito
STATUS DOKUMENTASI JOB LIST (PM/WO)
Selesai
PM
PM
PM
70%

80%
PM

PM
PM
MINGGU 4
RENCANA REALISASI PERSONIL
Lanjut modifikasi & perbaikan
Afni, Sandi, Doni &
valve selenoid door open close Sudah dikerjakan
Zalpian
sterilizer no. 4
Pindah jalur corong outlet
vibrating screen CST, ganti dengan Sudah dikerjakan Rizami & Rendi
pipa 10 inch
Bobok & ganti baut pondasi fiber
Sudah dikerjakan Yandito & Yudi
cyclone
Ganti R liner fiber shell conveyor Sudah dikerjakan Sidik & Aprizal

Joko, Zulkarnain &


Ganti chain distribusi boiler 18 Roll Sudah dikerjakan
Suparman
Pemisahan jalur kabel limbah & Afni, Sandi, Doni &
Sudah dikerjakan
workshop Zalpian
STATUS DOKUMENTASI
Selesai
80%
Selesai
Selesai

Realisasi 80% (20%


dikerjakan pada hari
berikutnya)
Selesai

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