456 WHEELED LOADING SHOVEL

A Product of Hard Work

CONTENTS | 456 WHEELED LOADING SHOVEL

A powerful machine PRODUCT WALKAROUND...................................................... PAGE 4

that’s fully loaded SUPERB OPERATOR ENVIRONMENT..................................... PAGE 6

Excellent All-round visibility........................................ PAGE 7

POWER AND PERFORMANCE................................................. PAGE 8

MAINTENANCE MADE EASY................................................. PAGE 10

BUILT TO LAST........................................................................ PAGE 11

SPECIFICATION....................................................................... PAGE 12
456 WHEELED LOADING SHOVEL | CONTENTS

2|3
WALKAROUND | 456 WHEELED LOADING SHOVEL

Excellent all-round visibility

Large glass areas giving excellent visibility
around the machine.
Sloped engine cover provides views at the rear.
Front quarter glass panels overlook central pivot area.

Power and performance

Axles provide automatic traction control
for all conditions.
Smart hydraulic systems maximise efficiency
and drive down fuel costs.
Automatic transmission ensures the
machine is always in the right gear.

Built to last
High-quality, industry-recognised components.
Electronic safeguard systems prevent catastrophic failures.
Designed for easy servicing and maintenance.
456 WHEELED LOADING SHOVEL | WALKAROUND

Superb operator environment

Ergonomic high-back seat for superior comfort.
Easy-to-use, clearly marked controls.
Large, spacious cabin with ample storage room.

Easy access to all areas

Ground-level access for easy servicing
and reduced downtime.
All components in accessible areas.
Large, single-piece engine cover and swing-out
fan give access to engine and cooling bays.

Maximum safety
Inclined steps and well-placed grab
handles allow easy access.
Ground-level checks eliminate the
need to climb onto the machine.
Optional rear-view camera systems available.

4|5
OPERATOR ENVIRONMENT | 456 WHEELED LOADING SHOVEL

Superb operator The largest cab in its class

environment
At 3m³, the 456 has one seriously large operating environment, with
every detail ergonomically designed for comfort and ease of use. There’s
also plenty of room for storage, including a massive open-floor space.
Central to the 456’s well-thought-out design is the person who will
be controlling it. With operators working for up to 12 hours a day,
they need to be constantly alert and comfortable so they can be
productive. The 456’s cab is a remarkable achievement, combining a
stylish interior with highly practical features.

Ergonomic high-back s­eat

The standard high-backed suspension seat is fully adjustable and provides
excellent support and comfort. The result is reduced operator fatigue for
added productivity.

Just the right temperature

Positive pressure cab The excellent heating and ventilation systems ensure ideal working
Easy, safe access The cab is fully sealed in order to reduce dust and dirt entering the temperatures. There is a variable blower speed and a range of fresh air
With a wide door, steps inclined to 10° (something that’s fast becoming a cabin, maintaining a healthy working environment. To suit different intake filters to choose from. The temperature and recirculation controls
quarry standard), non-slip surfaces and well-positioned handles, access is environments, a range of fresh air intake filters (P3, carbon and standard) are all well marked out and simple to use. An optional air-conditioning
always easy and safe, helping to minimise accidents on site. is also available; all are easy to remove for cleaning and replacement. system and heated, air-suspended seat are also available.
 456 WHEELED LOADING SHOVEL | VISIBILITY

Complete controllability
and all-round visibility
Today’s worksites are busier than ever, so safety is always a primary
concern. At JCB, we’re committed to doing everything we can to
reduce the risk of accidents and so we have designed the 456 to
give operators the best possible visibility all around the machine.

Large operator environment

The 360° tinted glass cab allows the operator not only to spot almost all
potential hazards, but also to view the load throughout its full lift range. Heated mirrors
The cab features narrow uprights between the glass panels, an extra large When it’s cold outside, the heated mirrors prevent icing. Plus, there are
wiper and a choice of front and rear blinds to keep the sun off. two interior mirrors that provide superb views of hard-to-see areas.

Controls
All the 456’s controls are conveniently placed and incredibly easy to use.
There’s a choice of single or multi-lever controllers – both allowing
for consistent use with minimum fatigue. The single-lever controller
incorporates a forward/reverse switch that can be used without taking
your hands off the steering wheel, while the multi-lever version is a
switch located to the side. Both controllers feature gear-change and
disconnect switches, and the latter speeds things up by transferring
engine power to the hydraulics.

6|7
POWER AND PERFORMANCE | 456 WHEELED LOADING SHOVEL

Power and performance Turbocharged Cummins QSC engine 456E POWER AND TORQUE
ENGINE PERFORMANCE CURVE

as standard
The 456 boasts an air-to-air intercooled low-emission engine with
700 516
electronically controlled fuel-injection system. This delivers high torque
650 479
at a low engine RPM, enabling the operator to fill the bucket faster.
600 443
In a competitive world, you need to move the maximum amount of
material at the lowest possible cost. Designed to deliver outstanding 550 406

GROSS TORQUE (lb-ft)

GROSS TORQUE (Nm)
power and optimum efficiency, every component on the JCB 456 500 369

has been created to meet rigorous demands day in, day out. 450 332

400 295
A world-class powertrain
350 258
A perfectly matched, balanced powertrain provides the power to move
even the most demanding material from A to B. 300 221

250 184

200 148
700 900 1100 1300 1500 1700 1900 2100 2300
ENGINE RPM

175 235

150 201

POWER OUTPUT (kW)

POWER OUTPUT (hp)

125 168

100 134

ZF Smoothshift transmission
The 456 features a fully automatic transmission. Normally the driver has
75 101
to select the correct gear to ensure efficient fuel use. But with this system
the correct gear is automatically and immediately selected ensuring the
absolute maximum productivity and fuel efficiency, and prolonging the 50 67
700 900 1100 1300 1500 1700 1900 2100 2300
life of the machine. ENGINE RPM
 456 WHEELED LOADING SHOVEL | POWER AND PERFORMANCE

Graziano axles Oil-immersed brakes Load-sensing hydraulics

The 456 is fitted with standard torque proportioning axles that keep the The oil-immersed braking system not only ensures effective braking but also The 456 delivers efficient hydraulic oil flow on demand thanks to a load-sensing
machine moving even in difficult conditions. If one wheel is slipping, power is a long service life. As a safety precaution, a back-up brake circuit allows safe circuit. This minimises fuel consumption, directs power where it is needed
automatically transferred to the wheel with traction. Torque is also increased stopping in the event of drivetrain failure. most and allows for accurate and efficient load placements. When it comes to
at the hubs, which reduces stress on other components. Ultimately, this driving, the steering requires minimum effort, even at full articulation.
saves wear on the tyres and gets the job done faster. There’s also the
option to have even more advanced limited slip differential axles. A choice of loader arms
Different jobs demand excellent versatility, which is why the 456 comes
with a choice of either HT standard/super-high-lift or ZX standard/high-
lift arms.
The Z bar arms generate maximum power to get more from the stockpile,
while the HT arms can be used for a range of applications with different
attachments. The high-lift and super-high-lift options allow you to load
higher-sided vehicles or hoppers without the need for loading ramps or
high-tip buckets

456ZX 456HT 456ZX High Lift 456HT Super High Lift

8|9
MAINTENANCE | 456 WHEELED LOADING SHOVEL

Maintenance made easy Optimum cooling performance

Keeping your machine at the right temperature will ensure it stays
Once in use, the 456 rapidly becomes a vital part of the production efficient and has a long life. The 456’s cooling system is cleverly designed
process, so any downtime could mean a serious loss in productivity to stay free of dirt and debris, while the cooling pack can be easily cleaned
and, therefore, profitability. Keeping it in prime condition is vital, so via the swing-out rear grille and single-piece engine cover doors. For
we have made regular maintenance extremely easy to carry out, particularly arduous or dusty conditions, add-on options include a fully
which in turn will maximise the machine’s use and longevity. automatic reversing fan and a widecore cooling pack. The reversing fan
is designed to protect the cooling pack while the widecore pack allows
Ground-level access larger particles through the cooler without catching.
Daily and weekly maintenance checks can be completed easily and safely
by operators, thanks to ground-level checkpoints.

The Electronic Monitoring System

Our sophisticated Electronic Monitoring System ( EMS ) controls and
monitors the components, triggering built-in safeguards that prevent
major damage to major parts. For example, if the coolant temperature
gets too hot, the machine will automatically protect itself and shut down.
This multi-language system allows you to set certain functions to suit the
application, for optimum performance, and displays key operation data
in real time. Fault codes allow quick identification of problems enabling
quicker turnaround of issues, while a service indicator lets you know
when service is required.
 456 WHEELED LOADING SHOVEL | BUILT TO LAST

Built to last Tailoring the machine for your needs Protected hydraulic circuits
The 456 is built to cope with extremely demanding environments, but A high-quality filtration system ensures no debris passes through the
Everything about the new 456 indicates that it is built to last, offering it can also be customised to meet the specific requirements of individual hydraulic circuit. This, along with highly adapted assembly procedures,
maximum productivity over thousands of operational hours. Every applications. For example, for waste applications a series of additional ensures a long operating life.
single component has been carefully designed and manufactured to guards is available, including brake lines guards, extra belly guards, lift ram
rigorous standards, ensuring long life, lower running costs and a high guards, cab screen guards, etc. And for load and carry operations, Smooth
value when it finally comes to selling. Ride Systems can be fitted, turning the arms into a form of suspension
which allows them to float. The machine can then travel more quickly
Designed-in strength over the ground because shock loadings are not passed through the
Using cutting-edge design techniques, the best components, sophisticated machine making it unstable, plus shock is not passed to loads through all
computational analysis and rigorous physical testing, JCB has created a the structures and systems.
machine fit for the demands of your business. The cast steel rear end (often
of plastic fabrication on competitor machines) gives real strength and protects
against significant damage, reducing operating costs. The slope of the rear
bonnet is shaped for better visibility so that it’s easier to see potential hazards,
again reducing damage to the machine. Full chassis belly guarding also
protects the main driveline components from damage on the underside.

Smooth operation
By reducing the shock passing through all the components, the machine is
guaranteed smooth and easy operation – and a longer life span.

Easy maintenance
Easier access for operators and maintenance technicians ensures that the
machine can be kept in the best condition, maintaining availability and
productivity. Service intervals are every 500 hours.

10 | 11
 456 WHEELED LOADING SHOVEL | 456/456e HT/ZX

MAX. ENGINE POWER: 160kW (215hp) MAX. OPERATING WEIGHT: 22079kg (48676lb) MAX. LOADER CAPACITY: 3.5m3 (4.6yd3)

456/456e HT – STATIC DIMENSIONS – Standard height arm 456/456e HT – STATIC DIMENSIONS – Super high lift arm

G G

J F J F

E E

H1 B C D H1 B C D
H A H A

456/456e HT – STATIC DIMENSIONS – Standard height arm 456/456e HT – STATIC DIMENSIONS – Super high lift arm

mm (ft-in) mm (ft-in)
A Overall length 8520 (28-0) A Overall length 9450 (31-0)
B Axle to pivot pin 1713 (5-7) B Axle to pivot pin 2727 (8-11)
C Wheel base 3300 (10-10) C Wheel base 3300 (10-10)
D Axle to counterweight face 1970 (6-5) D Axle to counterweight face 1970 (6-6)
E Minimum ground clearance 470 (1-7) E Minimum ground clearance 470 (1-7)
F Height over exhaust 3260 (10-8) F Height over exhaust 3260 (10-8)
G Width over cab 1400 (4-7) G Width over cab 1400 (4-7)
H Width over tyres 2702 (8-10) H Width over tyres 2702 (8-10)
H1 Wheel track 2100 (6-10) H1 Wheel track 2100 (6-10)
J Height over cab 3370 (11-1) J Height over cab 3370 (11-1)
Pin height (maximum) 4304 (14-1) Pin height (maximum) 5270 (17-3)
Overall operating height 5768 (18-9) Overall operating height 6733 (22-1)
Front axle weight kg (lb) 9266 (20428) Front axle weight kg (lb) 11141 (24562)
Rear axle weight kg (lb) 11105 (24482) Rear axle weight kg (lb) 10130 (22333)
Total weight kg (lb) 20371 (44910) Total weight kg (lb) 21271 (46894)
Inside radius 3182 (10-5) Inside radius 3182 (10-5)
Maximum radius 6630 (21-9) Maximum radius 7121 (23-4)
Articulation angle ± 40° Articulation angle ± 40°

Data based on machine equipped with quickhitch mounted 3.5m³ bucket with toe plate and 23.5 R25 Michelin XHA (L3) radial tyres. Data based on machine equipped with quickhitch mounted 3.5m³ bucket with toe plate and 23.5 R25 Michelin XHA (L3) radial tyres.
 456 WHEELED LOADING SHOVEL | 456/456e ZX

MAX. ENGINE POWER: 160kW (215hp) MAX. OPERATING WEIGHT: 21335kg (47036lb) MAX. LOADER CAPACITY: 3.5m3 (4.6yd3)

456/456e ZX – STATIC DIMENSIONS – Standard height arm 456/456e ZX – STATIC DIMENSIONS – High lift arm

G G

J F J F

E E

H1 B C D H1 B C D
H A H A

456/456e ZX – STATIC DIMENSIONS – Standard height arm 456/456e ZX – STATIC DIMENSIONS – High lift arm

mm (ft-in) mm (ft-in)
A Overall length 7960 (26-1) A Overall length 8520 (27-11)
B Axle to pivot pin 1622 (5-4) B Axle to pivot pin 2182 (7-2)
C Wheel base 3300 (10-10) C Wheel base 3300 (10-10)
D Axle to counterweight face 1970 (6-5) D Axle to counterweight face 1988 (6-6)
E Minimum ground clearance 470 (1-7) E Minimum ground clearance 470 (1-7)
F Height over exhaust 3260 (10-8) F Height over exhaust 3260 (10-8)
G Width over cab 1400 (4-9) G Width over cab 1400 (4-9)
H Width over tyres 2702 (8-10) H Width over tyres 2702 (8-10)
H1 Wheel track 2100 (6-10) H1 Wheel track 2100 (6-10)
J Height over cab 3370 (11-1) J Height over cab 3370 (11-1)
Pin height (maximum) 4107 (13-5) Pin height (maximum) 4677 (15-4)
Overall operating height 5571 (18-3) Overall operating height 6140 (20-2)
Front axle weight kg (lb) 8840 (19487) Front axle weight kg (lb) 9720 (21429)
Rear axle weight kg (lb) 10030 (22112) Rear axle weight kg (lb) 9561 (21078)
Total weight kg (lb) 18870 (41600) Total weight kg (lb) 19281 (42507)
Inside radius 3182 (10-5) Inside radius 3182 (10-5)
Maximum radius 6554 (21-6) Maximum radius 6770 (22-2)
Articulation angle ± 40° Articulation angle ± 40°

Data based on machine equipped with pin mounted 3.3m³ bucket with teeth and 23.5 R25 Michelin XHA (L3) radial tyres. Data based on machine equipped with pin mounted 3.3m³ bucket with teeth and 23.5 R25 Michelin XHA (L3) radial tyres.
 456 WHEELED LOADING SHOVEL | 456/456e HT

456/456e HT – LOADER DIMENSIONS – Standard height arm CHANGES TO OPERATING PERFORMANCE AND DIMENSIONS – Standard height arm

Tipping loads Dimensions

Op. weight Straight Full turn Vertical Width
Tyre size Manufacturer Type Rating kg (lb) kg (lb) kg (lb) mm (in) mm (in)
23.5 - 25 (crossply) Bridgestone 20 Ply L2 -432 (-952) -251 (-553) -246 (-542) -2 (-0.08) 0
N
23.5 R 25 (radial) Goodyear GP - 2B L2 -64 (-141) -38 (-84) -37 (-82) -2 (-0.08) 0
23.5 R 25 (radial) Goodyear RL - 2 + L2 100 (221) 62 (137) +61 (135) -2 (-0.08) 0
23.5 R 25 (radial) Michelin XTLA L2 -100 (-221) -58 (-128) -57 (-126) -2 (-0.08) 0
23.5 - 25 (crossply) Bridgestone 20 Ply L3 -208 (-459) -121 (-267) -118 (-260) 0 0
M
650/65 R25 (radial) Michelin XLD L3 -196 (-432) -113 (-249) -112 (-247) -60 (-2.36) 29 (1.14)
T 750/65 R25 (radial) Michelin XLD L3 424 (935) 262 (578) 257 (567) -6 (-0.24) 205 (8.07)
23.5 R25 (radial) Michelin XRD1A L4 256 (564) 158 (348) 155 (342) 36 (1.42) 0
Q 23.5 R 25 (radial) Goodyear GP - 4B L4 380 (838) 235 (518) 230 (507) 36 (1.42) 0
R 23.5 R 25 (radial) Michelin XLDD2A L5 572 (1261) 353 (778) 345 (761) 36 (1.42) 0
O
23.5 R 25 (radial) Michelin XMINED2 L5 808 (1782) 499 (1100) 488 (1076) 36 (1.42 0
P
S 23.5 R 25 (radial) Goodyear RL - 5K L5 704 (1552) 435 (959) 425 (937) 36 (1.42) 0

Assumes the fitment of Michelin 23.5R25 XHA (L3) tyres.

Bucket mounting Direct Direct Direct Direct Direct Direct Quickhitch Quickhitch Quickhitch Quickhitch Quickhitch Quickhitch
Bucket type General Purpose General Purpose General Purpose General Purpose General Purpose General Purpose General Purpose General Purpose General Purpose General Purpose General Purpose General Purpose
Bucket equipment Tipped teeth Tipped teeth Reversible toeplate Reversible toeplate Tipped teeth & Tipped teeth & Tipped teeth Tipped teeth Reversible toeplate Reversible toeplate Tipped teeth & Tipped teeth &
toeplate segments toeplate segments toeplate segments toeplate segments
Bucket capacity (SAE heaped) m3 (yd3) 3.1 (4.1) 3.3 (4.3) 3.3 (4.3) 3.5 (4.6) 3.3 (4.3) 3.5 (4.6) 3.1 (4.1) 3.3 (4.3) 3.3 (4.3) 3.5 (4.6) 3.3 (4.3) 3.5 (4.6)
Bucket capacity (struck) m3 (yd3) 2.497 (3.266) 2.687 (3.517) 2.648 (3.464) 2.844 (3.720) 2.648 (3.464) 2.844 (3.720) 2.497 (3.266) 2.687 (3.515) 2.648 (3.464) 2.844 (3.720) 2.648 (3.464) 2.844 (3.720)
Bucket width mm (ft-in) 2837 (9-4) 2837 (9-4) 2837 (9-4) 2837 (9-4) 2837 (9-4) 2837 (9-4) 2837 (9-4) 2837 (9-4) 2837 (9-4) 2837 (9-4) 2837 (9-4) 2837 (9-4)
Bucket weight with wearparts kg (lb) 1508 (3325) 1554 (3427) 1623 (3579) 1669 (3680) 1623 (3579) 1669 (3680) 1380 (3043) 1416 (3122) 1495 (3296) 1531 (3376) 1495 (3296) 1531 (3376)
Maximum material density kg/m3 (lb/yd3) 2032 (3389) 1895 (3207) 1888 (3195) 1767 (2964) 1888 (3195) 1767 (2964) 1925 (3209) 1796 (3039) 1787 (3024) 1673 (2806) 1787 (3024) 1673 (2806)
Tipping load straight kg (lb) 14635 (32271) 14534 (32047) 14493 (31958) 14392 (31733) 14493 (31958) 14392 (31733) 13888 (30623) 13801 (30432) 13746 (30310) 13653 (30104) 13746 (30310) 13653 (30104)
Tipping load full turn kg (lb) 12601 (27786) 12508 (27580) 12462 (27479) 12368 (27272) 12462 (27479) 12368 (27272) 11933 (26313) 11853 (26135) 11795 (26007) 11708 (25815) 11795 (26007) 11708 (25815)
Payload at 50% FTTL kg (lb) 6301 (13893) 6254 (13790) 6231 (13740) 6184 (13636) 6231 (13740) 6184 (13636) 5697 (13157) 5926 (13068) 5897 (13004) 5854 (12908) 5897 (13004) 5854 (12908)
Maximum break out force kN (lbf) 161 (36193) 153 (34394) 150 (33720) 143 (32146) 150 (33720) 143 (32146) 144 (31022) 138 (31022) 135 (30348) 130 (29224) 135 (30348) 130 (29224)
M Dump angle maximum degrees 45° 45° 45° 45° 45° 45° 45° 45° 45° 45° 45° 45°
N Roll back angle at full height degrees 57° 57° 57° 57° 57° 57° 57° 57° 57° 57° 57° 57°
O Roll back at carry degrees 52° 52° 52° 52° 52° 52° 52° 52° 52° 52° 52° 52°
P Roll back at ground level degrees 46° 46° 46° 46° 46° 46° 46° 46° 46° 46° 46° 46°
Q Load over height mm (ft-in) 4028 (13-3) 4028 (13-3) 4028 (13-3) 4028 (13-3) 4028 (13-3) 4028 (13-3) 4028 (13-3) 4028 (13-3) 4028 (13-3) 4028 (13-3) 4028 (13-3) 4028 (13-3)
R Dump height (45° dump) mm (ft-in) 2930 (9-7) 2888 (9-6) 3069 (10-1) 3027 (9-11) 2930 (9-7) 2888 (9-6) 2824 (9-3) 2782 (9-2) 2963 (9-9) 2921 (9-7) 2824 (9-3) 2782 (9-2)
S Dig depth mm (ft-in) 109 (0-4) 109 (0-4) 91 (0-4) 91 (0-4) 109 (0-4) 109 (0-4) 109 (0-4) 109 (0-4) 91 (0-4) 91 (0-4) 109 (0-4) 109 (0-4)
T Reach at dump height mm (ft-in) 1334 (4-5) 1375 (4-6) 1220 (4-0) 1261 (4-2) 1334 (4-5) 1375 (4-6) 1440 (4-9) 1482 (4-10) 1326 (4-4) 1368 (4-6) 1440 (4-9) 1482 (4-10)
Reach maximum (45° dump) mm (ft-in) 2310 (7-7) 2352 (7-9) 2196 (7-2) 2238 (7-4) 2310 (7-7) 2352 (7-9) 2416 (7-11) 2458 (8-1) 2302 (7-7) 2344 (7-8) 2416 (7-11) 2458 (8-1)
Operating weight (includes 80kg operator and full fuel tank) kg (lb) 20028 (44154) 20074 (44255) 20143 (44407) 20189 (44509) 20143 (44407) 20189 (44509) 20220 (44577) 20256 (44656) 20335 (44831) 20371 (44910) 20335 (44831) 20371 (44910)
 456 WHEELED LOADING SHOVEL | 456/456e HT

456/456e HT – LOADER DIMENSIONS – Super high lift arm CHANGES TO OPERATING PERFORMANCE AND DIMENSIONS – Super high lift arm

Tipping loads Dimensions

Op. weight Straight Full turn Vertical Width
N Tyre size Manufacturer Type Rating kg (lb) kg (lb) kg (lb) mm (in) mm (in)
23.5 - 25 (crossply) Bridgestone 20 Ply L2 -432 (-952) -190 (-419) -186 (-410) -2 (-0.08) 0
23.5 R 25 (radial) Goodyear GP - 2B L2 -64 (-141) -28 (-62) -28 (-62) -2 (-0.08) 0
23.5 R 25 (radial) Goodyear RL - 2 + L2 100 (221) 47 (104) 46 (101) -2 (-0.08) 0
M 23.5 R 25 (radial) Michelin XTLA L2 -100 (-221) -44 (-97) -43 (-95) -2 (-0.08) 0
23.5 - 25 (crossply) Bridgestone 20 Ply L3 -208 (-459) -92 (-203) -89 (-196) 0 0
T
650/65 R25 (radial) Michelin XLD L3 -196 (-432) -86 (-190) -85 (-187) -60 (-2.36) 29 (1.14)
750/65 R25 (radial) Michelin XLD L3 424 (935) 198 (437) 194 (428) -6 (-0.24) 205 (8.07)
Q
23.5 R25 (radial) Michelin XRD1A L4 256 (564) 120 (265) 117 (258) 36 (1.42) 0
R 23.5 R 25 (radial) Goodyear GP - 4B L4 380 (838) 178 (392) 174 (384) 36 (1.42) 0
23.5 R 25 (radial) Goodyear RL - 5K L5 704 (1552) 392 (864) 322 (244) 36 (1.42) 0
O
23.5 R 25 (radial) Michelin XLDD2A L5 572 (1261) 267 (589) 261 (576) 36 (1.42) 0
P
S 23.5 R 25 (radial) Michelin XMINED2 L5 808 (1782) 378 (833) 369 (813) 36 (1.42) 0

Assumes the fitment of Michelin 23.5R25 XHA (L3) tyres.

Bucket mounting Direct Direct Direct Direct Direct Direct Direct Quickhitch Quickhitch Quickhitch Quickhitch Quickhitch Quickhitch
Bucket type General Purpose General Purpose General Purpose General Purpose General Purpose General Purpose General Purpose General Purpose General Purpose General Purpose General Purpose General Purpose General Purpose
Bucket equipment Tipped teeth Tipped teeth Tipped teeth Reversible toeplate Reversible toeplate Tipped teeth & Tipped teeth & Tipped teeth Tipped teeth Reversible toeplate Reversible toeplate Tipped teeth & Tipped teeth &
toeplate segments toeplate segments toeplate segments toeplate segments
Bucket capacit AE heaped) m3 (yd3) 2.8 (3.7) 3.1 (4.1) 3.3 (4.3) 3.3 (4.3) 3.5 (4.6) 3.3 (4.3) 3.5 (4.6) 3.1 (4.1) 3.3 (4.3) 3.3 (4.3) 3.5 (4.6) 3.3 (4.3) 3.5 (4.6)
Bucket capacity (struck) m3 (yd3) 2.210 (2.891) 2.497 (3.266) 2.687 (3.517) 2.648 (3.464) 2.844 (3.720) 2.648 (3.464) 2.844 (3.720) 2.497 (3.266) 2.687 (3.515) 2.648 (3.464) 2.844 (3.720) 2.648 (3.464) 2.844 (3.720)
Bucket width mm (ft-in) 2837 (9-4) 2837 (9-4) 2837 (9-4) 2837 (9-4) 2837 (9-4) 2837 (9-4) 2837 (9-4) 2837 (9-4) 2837 (9-4) 2837 (9-4) 2837 (9-4) 2837 (9-4) 2837 (9-4)
Bucket weight with wearparts kg (lb) 1436 (3166) 1508 (3325) 1554 (3427) 1623 (3579) 1669 (3680) 1623 (3579) 1669 (3680) 1380 (3043) 1416 (3122) 1495 (3296) 1531 (3376) 1495 (3296) 1531 (3376)
Maximum material density kg/m3 (lb/yd3) 1468 (2450) 1311 (2186) 1222 (2068) 1218 (2061) 1140 (1912) 1218 (2061) 1140 (1912) 1241 (2070) 1158 (1960) 1153 (1951) 1079 (1810) 1153 (1951) 1079 (1810)
Tipping load straight kg (lb) 9688 (21363) 9587 (20609) 9520 (20991) 9493 (20933) 9427 (20786) 9493 (20933) 9427 (20786) 9097 (20058) 8753 (19932) 9004 (19853) 8942 (19717) 9004 (19853) 8942 (19717)
Tipping load full turn kg (lb) 8221 (18128) 8128 (17922) 8067 (17784) 8038 (17724) 7978 (17591) 8038 (17724) 7978 (17591) 7697 (16972) 7645 (16856) 7608 (16775) 7551 (16650) 7608 (16775) 7551 (16650)
Payload at 50% FTTL kg (lb) 4111 (9064) 4064 (8961) 4034 (8892) 4019 (8862) 3989 (8795) 4019 (8862) 3989 (8795) 3848 (8486) 3822 (8428) 3804 (8387) 3776 (8325) 3804 (8387) 3776 (8325)
Maximum break out force kN (lbf) 175 (39340) 163 (36642) 155 (34844) 152 (34170) 145 (32596) 152 (34170) 145 (32596) 146 (32821) 140 (31472) 137 (30798) 132 (29674) 137 (30798) 132 (29674)
M Dump angle maximum degrees 45° 45° 45° 45° 45° 45° 45° 45° 45° 45° 45° 45° 45°
N Roll back angle at full height degrees 58° 58° 58° 58° 58° 58° 58° 58° 58° 58° 58° 58° 58°
O Roll back at carry degrees 54° 54° 54° 54° 54° 54° 54° 54° 54° 54° 54° 54° 54°
P Roll back at ground level degrees 46° 46° 46° 46° 46° 46° 46° 46° 46° 46° 46° 46° 46°
Q Load over height mm (ft-in) 4994 (16-5) 4994 (16-5) 4994 (16-5) 4994 (16-5) 4994 (16-5) 4994 (16-5) 4994 (16-5) 4994 (16-5) 4994 (16-5) 4994 (16-5) 4994 (16-5) 4994 (16-5) 4994 (16-5)
R Dump height (45° dump) mm (ft-in) 3960 (13-0) 3896 (12-9) 3854 (12-8) 4034 (13-3) 3993 (13-1) 3896 (12-9) 3790 (12-5) 3790 (12-5) 3748 (12-4) 3929 (12-11) 3887 (12-9) 3790 (12-5) 3748 (12-4)
S Dig depth mm (ft-in) 109 (0-4) 109 (0-4) 109 (0-4) 91 (0-4) 91 (0-4) 109 (0-4) 109 (0-4) 109 (0-4) 109 (0-4) 91 (0-4) 91 (0-4) 109 (0-4) 109 (0-4)
T Reach at dump height mm (ft-in) 1327 (4-4) 1393 (4-7) 1432 (4-8) 1277 (4-2) 1318 (4-4) 1393 (4-7) 1432 (4-8) 1497 (4-11) 1539 (5-1) 1383 (4-6) 1425 (4-8) 1497 (4-11) 1539 (5-1)
Reach maximum (45° dump) mm (ft-in) 3046 (10-0) 3110 (10-2) 3152 (10-4) 2996 (9-10) 3038 (10-0) 3110 (10-2) 3152 (10-4) 3216 (10-7) 3258 (10-8) 3102 (10-2) 3144 (10-4) 3216 (10-7) 3258 (10-8)
Operating weight (includes 80kg operator and full fuel tank) kg (lb) 20856 (45979) 20928 (46138) 20974 (46239) 21043 (46391) 21089 (46493) 21043 (46391) 21089 (46493) 21120 (46561) 21156 (46641) 21235 (46815) 21271 (46894) 21235 (46815) 21271 (46894)
 456 WHEELED LOADING SHOVEL | 456/456e ZX

456/456e ZX – LOADER DIMENSIONS – Standard height arm CHANGES TO OPERATING PERFORMANCE AND DIMENSIONS – Standard height arm

Tipping loads Dimensions

Op. weight Straight Full turn Vertical Width
Tyre size Manufacturer Type Rating kg (lb) kg (lb) kg (lb) mm (in) mm (in)
N 23.5 - 25 (crossply) Bridgestone 20 Ply L2 -432 (-952) -251 (-553) -246 (-542) -2 (-0.08) 0
23.5 R 25 (radial) Goodyear GP - 2B L2 -64 (-141) -38 (-84) -37 (-82) -37 (-82) 0
23.5 R 25 (radial) Goodyear RL - 2 + L2 100 (221) 62 (137) 61 (135) -2 (-0.08) 0
23.5 R 25 (radial) Michelin XTLA L2 -100 (-221) -58 (-128) -57 (-126) -2 (-0.08) 0
M 23.5 - 25 (crossply) Bridgestone 20 Ply L3 -208 (-459) -121 (-267) -118 (-260) 0 0
T 23.5 - 25 (crossply) Firestone 20 Ply L3 -312 (-688) -181 (-399) -177 (-390) 0 0
650/65 R25 (radial) Michelin XLD L3 -196 (-432) -113 (-249) -112 (-247) -60 (-2.36) 29 (1.14)
Q 750/65 R25 (radial) Michelin XLD L3 424 (935) 262 (578) 257 (567) -6 (-0.24) 205 (8.07)
23.5 R25 (radial) Michelin XRD1A L4 256 (564) 158 (348) 155 (342) 36 (1.42) 0
R
23.5 R 25 (radial) Goodyear GP - 4B L4 380 (838) 235 (518) 230 (507) 35 (1.42) 0
O 23.5 R 25 (radial) Goodyear RL - 5K L5 704 (1552) 435 (959) 425 (937) 36 (1.42) 0
S P 23.5 R 25 (radial) Michelin XLDD2A L5 572 (1261) 353 (778) 345 (761) 36 (1.42) 0
23.5 R 25 (radial) Michelin XMINED2 L5 808 (1782) 499 (1100) 488 (1076) 36 (1.42) 0
Optional extra counterweight – – 800 (1764) 1445 (2628) 1211 (2206) 0 0

Assumes the fitment of Michelin 23.5R25 XHA (L3) tyres.

Bucket mounting Direct Direct Direct Direct Direct Direct Direct Quickhitch Quickhitch Quickhitch Quickhitch Quickhitch Quickhitch
Bucket type General Purpose General Purpose Penetration General Purpose General Purpose General Purpose General Purpose General Purpose General Purpose General Purpose General Purpose General Purpose General Purpose
Bucket equipment Tipped teeth Tipped teeth Tipped teeth Reversible toeplate Reversible toeplate Tipped teeth & Tipped teeth & Tipped teeth Tipped teeth Reversible toeplate Reversible toeplate Tipped teeth & Tipped teeth &
toeplate segments toeplate segments toeplate segments toeplate segments
Bucket capacity (SAE heaped) m3 (yd3) 3.1 (4.1) 3.3 (4.3) 3.1 (4.1) 3.3 (4.3) 3.5 (4.6) 3.3 (4.3) 3.5 (4.6) 3.1 (4.1) 3.3 (4.3) 3.3 (4.3) 3.5 (4.6) 3.3 (4.3) 3.5 (4.6)
Bucket capacity (struck) m3 (yd3) 2.791 (3.651) 2.991 (3.912) 2.791 (3.651) 2.933 (3.836) 3.137 (4.103) 2.933 (3.836) 3.137 (4.103) 2.497 (3.266) 2.687 (3.515) 2.648 (3.464) 2.844 (3.720) 2.648 (3.464) 2.844 (3.720)
Bucket width mm (ft-in) 2837 (9-4) 2837 (9-4) 2811 (9-3) 2800 (9-2) 2800 (9-2) 2800 (9-2) 2800 (9-2) 2837 (9-4) 2837 (9-4) 2837 (9-4) 2837 (9-4) 2837 (9-4) 2837 (9-4)
Bucket weight with wearparts kg (lb) 1602 (3532) 1645 (3627) 1612 (3554) 1722 (3797) 1765 (3892) 1722 (3797) 1765 (3892) 1380 (3043) 1416 (3122) 1495 (3296) 1531 (3376) 1495 (3296) 1531 (3376)
Maximum material density kg/m3 (lb/yd3) 2064 (3411) 1925 (3257) 2061 (3436) 1920 (3249) 1797 (3014) 1920 (3249) 1797 (3014) 1874 (3125) 1748 (2957) 1743 (2950) 1631 (2737) 1743 (2950) 1631 (2737)
Tipping load straight kg (lb) 15340 (33826) 15235 (33594) 15318 (33776) 15211 (33541) 15106 (33308) 15211 (33541) 15106 (33308) 13975 (30815) 13880 (33557) 13857 (30556) 13762 (30346) 13857 (30556) 13762 (30346)
Tipping load full turn kg (lb) 12797 (28218) 12703 (28011) 12776 (28172) 12672 (27943) 12577 (27732) 12672 (27943) 12577 (27732) 11620 (25621) 11534 (25433) 11506 (25371) 11419 (25179) 11506 (25371) 11419 (25179)
Payload at 50% FTTL kg (lb) 6399 (14109) 6352 (14005) 6388 (14086) 6336 (13971) 6288 (13866) 6336 (13971) 6288 (13886) 5810 (12811) 5767 (12716) 5753 (12686) 5710 (12590) 5753 (12686) 5710 (12590)
Maximum break out force kN (lbf) 172 (38666) 165 (37092) 172 (38666) 161 (36193) 154 (34619) 161 (36193) 154 (34619) 153 (34394) 147 (33046) 143 (32146) 137 (30798) 143 (32146) 137 (30798)
M Dump angle maximum degrees 45° 45° 45° 45° 45° 45° 45° 45° 45° 45° 45° 45° 45°
N Roll back angle at full height degrees 67° 67° 67° 67° 67° 67° 67° 67° 67° 67° 67° 67° 67°
O Roll back at carry degrees 45° 45° 45° 45° 45° 45° 45° 45° 45° 45° 45° 45° 45°
P Roll back at ground level degrees 39° 39° 39° 39° 39° 39° 39° 39° 39° 39° 39° 39° 39°
Q Load over height mm (ft-in) 3822 (12-6) 3822 (12-6) 3856 (12-3) 3831 (12-6) 3831 (12-6) 3822 (12-6) 3822 (12-6) 3822 (12-6) 3702 (12-2) 3831 (12-6) 3711 (12-2) 3822 (12-6) 3702 (12-2)
R Dump height (45° dump) mm (ft-in) 2741 (9-0) 2699 (8-10) 2765 (9-1) 2887 (9-6) 2845 (9-4) 2741 (9-0) 2699 (8-10) 2621 (8-7) 2559 (8-5) 2767 (9-1) 2725 (8-11) 2621 (8-7) 2559 (8-5)
S Dig depth mm (ft-in) 74 (0-3) 74 (0-3) 74 (0-3) 91 (0-4) 91 (0-4) 109 (0-4) 109 (0-4) 74 (0-3) 74 (0-3) 91 (0-4) 91 (0-4) 109 (0-4) 109 (0-4)
T Reach at dump height mm (ft-in) 1183 (3-11) 1135 (3-9) 1207 (4-0) 1085 (3-7) 1039 (3-5) 1183 (3-11) 1135 (3-9) 1301 (4-3) 1255 (4-1) 1205 (3-11) 1159 (3-10) 1301 (4-3) 1255 (4-1)
Reach maximum (45° dump) mm (ft-in) 2140 (7-0) 2182 (7-2) 2164 (7-1) 2032 (6-8) 2074 (6-10) 2140 (7-0) 2182 (7-2) 2260 (7-5) 2302 (7-7) 2152 (7-1) 2194 (7-2) 2260 (7-5) 2302 (7-7)
Operating weight (includes 80kg operator and full fuel tank) kg (lb) 18823 (41497) 18872 (41605) 18833 (41519) 18943 (41762) 18992 (41870) 18943 (41762) 18992 (41870) 19147 (42211) 19196 (42320) 19267 (42476) 19316 (42584) 19267 (42476) 19316 (42584)
 456 WHEELED LOADING SHOVEL | 456/456e ZX

456/456e ZX – LOADER DIMENSIONS – High lift arm CHANGES TO OPERATING PERFORMANCE AND DIMENSIONS – High lift arm

Tipping loads Dimensions

Op. weight Straight Full turn Vertical Width
N
Tyre size Manufacturer Type Rating kg (lb) kg (lb) kg (lb) mm (in) mm (in)
23.5 - 25 (crossply) Bridgestone 20 Ply L2 -432 (-952) -198 (-436) -194 (-428) -2 (-0.08) 0
23.5 R 25 (radial) Goodyear GP - 2B L2 -64 (-141) -30 (-66) -29 (-64) -2 (-0.08) 0
23.5 R 25 (radial) Goodyear RL - 2 + L2 100 (221) 49 (108) 48 (106) -2 (-0.08) 0
M 23.5 R 25 (radial) Michelin XTLA L2 -100 (-221) -46 (-101) -45 (-99) -2 (-0.08) 0
23.5 - 25 (crossply) Bridgestone 20 Ply L3 -208 (-459) -96 (-212) -93 (-205) 0 0
T
23.5 - 25 (crossply) Firestone 20 Ply L3 -312 (-688) -143 (-315) -140 (-309) 0 0
650/65 R25 (radial) Michelin XLD L3 -196 (-432) -89 (-196) -88 (-194) -60 (-2.36) 29 (1.14)
Q 750/65 R25 (radial) Michelin XLD L3 424 (935) 262 (578) 257 (567) -6 (-0.24) 205 (8.07)
23.5 R25 (radial) Michelin XRD1A L4 256 (564) 125 (276) 122 (269) 36 (1.42) 0
R
23.5 R 25 (radial) Goodyear GP - 4B L4 380 (838) 186 (410) 182 (401) 36 (1.42) 0
23.5 R 25 (radial) Goodyear RL - 5K L5 704 (1552) 344 (759) 336 (741) 36 (1.42) 0
O
23.5 R 25 (radial) Michelin XLDD2A L5 572 (1261) 279 (615) 273 (602) 36 (1.42) 0
S P
23.5 R 25 (radial) Michelin XMINED2 L5 808 (1782) 394 (869) 386 (851) 36 (1.42) 0
Optional extra counterweight – – 800 (1764) 1192 (2628) 1000 (2206) 0 0

Assumes the fitment of Michelin 23.5R25 XHA (L3) tyres.

Bucket mounting Direct Direct Direct Direct Direct Direct Direct Quickhitch Quickhitch Quickhitch Quickhitch Quickhitch Quickhitch
Bucket type General Purpose General Purpose General Purpose General Purpose General Purpose General Purpose General Purpose General Purpose General Purpose General Purpose General Purpose General Purpose General Purpose
Bucket equipment Tipped teeth Tipped teeth Tipped teeth Reversible toeplate Reversible toeplate Tipped teeth & Tipped teeth & Tipped teeth Tipped teeth Reversible toeplate Reversible toeplate Tipped teeth & Tipped teeth &
toeplate segments toeplate segments toeplate segments toeplate segments
Bucket capacity (SAE heaped) m3 (yd3) 2.8 (3.7) 3.1 (4.1) 3.3 (4.3) 3.3 (4.3) 3.5 (4.6) 3.3 (4.3) 3.5 (4.6) 3.1 (4.1) 3.3 (4.3) 3.3 (4.3) 3.5 (4.6) 3.3 (4.3) 3.5 (4.6)
Bucket capacity (struck) m3 (yd3) 2.497 (3.266) 2.791 (3.651) 2.991 (3.912) 2.933 (3.836) 3.137 (4.103) 2.933 (3.836) 3.137 (4.103) 2.497 (3.266) 2.687 (3.515) 2.648 (3.464) 2.844 (3.720) 2.648 (3.464) 2.844 (3.720)
Bucket width mm (ft-in) 2837 (9-4) 2837 (9-4) 2837 (9-4) 2800 (9-2) 2800 (9-2) 2800 (9-2) 2800 (9-2) 2837 (9-4) 2837 (9-4) 2837 (9-4) 2837 (9-4) 2837 (9-4) 2837 (9-4)
Bucket weight with wearparts kg (lb) 1529 (3371) 1602 (3532) 1645 (3627) 1722 (3797) 1765 (3892) 1722 (3797) 1765 (3892) 1380 (3043) 1416 (3122) 1495 (3296) 1531 (3376) 1495 (3296) 1531 (3376)
Maximum material density kg/m3 (lb/yd3) 1713 (2858) 1540 (2567) 1436 (2430) 1432 (2424) 1340 (2249) 1432 (2424) 1340 (2249) 1410 (2351) 1315 (2226) 1312 (2220) 1228 (2060) 1312 (2220) 1228 (2060)
Tipping load straight kg (lb) 11593 (25563) 11536 (25437) 11456 (25262) 11438 (25222) 11360 (25049) 11438 (25222) 11360 (25049) 10613 (23401) 10540 (23239) 10524 (23204) 10452 (23045) 10524 (23204) 10452 (23045)
Tipping load full turn kg (lb) 9593 (21152) 9546 (21049) 9476 (20896) 9453 (20844) 9382 (20687) 9453 (20844) 9382 (20687) 8744 (19280) 8680 (19140) 8659 (19094) 8594 (18951) 8659 (19094) 8594 (18951)
Payload at 50% FTTL kg (lb) 4797 (10576) 4773 (10525) 4738 (10448) 4727 (10422) 4691 (10343) 4727 (10422) 4691 (10343) 4372 (9640) 4340 (9570) 4330 (9547) 4297 (9475) 4330 (9547) 4297 (9475)
Maximum break out force kN (lbf) 164 (36867) 151 (33945) 145 (32596) 142 (31922) 136 (30573) 142 (31922) 136 (30573) 134 (30123) 129 (28999) 126 (28325) 121 (27201) 126 (28325) 121 (27201)
M Dump angle maximum degrees 45° 45° 45° 45° 45° 45° 45° 45° 45° 45° 45° 45° 45°
N Roll back angle at full height degrees 53° 53° 53° 53° 53° 53° 53° 53° 53° 53° 53° 53° 53°
O Roll back at carry degrees 52° 52° 52° 52° 52° 52° 52° 52° 52° 52° 52° 52° 52°
P Roll back at ground level degrees 44° 44° 44° 44° 44° 44° 44° 44° 44° 44° 44° 44° 44°
Q Load over height mm (ft-in) 4393 (14-5) 4393 (14-5) 4393 (14-5) 4402 (14-5) 4402 (14-5) 4393 (14-5) 4393 (14-5) 4393 (14-5) 4273 (14-0) 4402 (14-5) 4282 (14-1) 4393 (14-5) 4273 (14-0)
R Dump height (45° dump) mm (ft-in) 3376 (11-1) 3312 (10-10) 3270 (10-9) 3458 (11-4) 3416 (11-2) 3312 (10-10) 3270 (10-9) 3192 (10-6) 3130 (10-3) 3338 (10-11) 3296 (10-10) 3192 (10-6) 3130 (10-3)
S Dig depth mm (ft-in) 75 (0-3) 75 (0-3) 75 (0-3) 91 (0-4) 91 (0-4) 109 (0-4) 109 (0-4) 75 (0-3) 75 (0-3) 91 (0-4) 91 (0-4) 109 (0-4) 109 (0-4)
T Reach at dump height mm (ft-in) 1099 (3-7) 1259 (4-2) 1213 (4-0) 1162 (3-10) 1117 (3-8) 1259 (4-2) 1213 (4-0) 1379 (4-6) 1333 (4-5) 1283 (4-3) 1237 (4-1) 1379 (4-6) 1333 (4-5)
Reach maximum (45° dump) mm (ft-in) 2553 (8-5) 2617 (8-7) 2659 (8-9) 2509 (8-3) 2551 (8-4) 2617 (8-7) 2659 (8-9) 2737 (9-0) 2779 (9-1) 2629 (8-8) 2617 (8-9) 2737 (9-0) 2779 (9-1)
Operating weight (includes 80kg operator and full fuel tank) kg (lb) 19161 (42242) 19234 (42403) 19283 (42511) 19354 (42668) 19403 (42776) 19354 (42668) 19403 (42776) 19557 (43118) 19607 (43226) 19678 (43382) 19727 (43490) 19678 (43382) 19727 (43490)
 456 WHEELED LOADING SHOVEL | 456/456e HT/ZX

LOADER – HT 456 (TIER 2 EMISSIONS)

Widely spaced four ram geometry provides the combination of excellent visibility with high bucket torque characteristics 6-cylinder wastegated turbo-charged, liquid cooled, direct injection diesel. Air-to-air charge-air cooling ensure low emissions and
throughout the working arc. The pin, bush and sealing design on all pivot points provide extended maintenance intervals. “clean-burn” combustion chamber provides minimum fuel consumption. A remote sump oil drain facility simplifies servicing.

Type 4 stroke direct injection

LOADER – ZX Model 6CT 8.3C
Capacity litres (in3) 8.3 (504.5)
Heavy duty three ram geometry provides high breakout forces with excellent loading characteristics. The pin, bush and sealing
design on all pivot points provide extended maintenance intervals. Bore mm (in) 114 (4.49)
Stroke mm (in) 135 (5.32)
Aspiration Turbo charged
TRANSMISSION Cylinders 6
Max gross power to SAE J1995/ISO 14396 kW (hp) @ 2000rpm 161 (216)
4 wheel drive, automatic smooth shift transmission electrically operated selector and gear change incorporating a speed inhibitor
Rated gross power to SAE J1995/ISO 14396 kW (hp) @ 2200rpm 153 (205)
and modulation for smooth, responsive on-the-move direction and ratio changes. Single stage integral torque converter
Nett power to SAE J1349/EEC 80/1269 kW (hp) @ 2200rpm 147 (197)
4 forward and 3 reverse gears.
Max torque Nm (lbf.ft) @ 1400rpm 994 (733)
Type Smooth shift powershift
Emissions:-
Make & model ZF 4WG 210
Relevant standards EUNR MM Stage 2 USA CFR Part 89
Torque converter stall ratio 2.813 : 1 (Complies with EU/EPA “Off Highway” Construction Equipment Regulation Stage 2).
1st gear kph (mph) 6.9 (4.3)
2nd gear kph (mph) 12.3 (7.7) 456e (TIER 3 EMISSIONS)
3rd gear kph (mph) 24.4 (15.3)
4th gear (forward only) kph (mph) 37.4 (23.4) 6-cylinder wastegated turbo-charged, liquid cooled, direct injection common rail diesel. Air-to-air charge-air cooling ensure
low emissions and “clean-burn” combustion chamber provides minimum fuel consumption. A remote sump oil drain facility
simplifies servicing.

AXLES Type 4 stroke direct injection

Model QSC 8.3
Type Epicyclic hub reduction
Capacity litres (in3) 8.3 (504.5)
Make & model Graziano PR24 front / PR15 rear
Bore mm (in) 114 (4.49)
Overall axle ratio 23.538 : 1
Stroke mm (in) 135 (5.32)
Rear axle oscillation 25°
Aspiration Turbo charged
Cylinders 6
Max gross power to SAE J1995/ISO 14396 kW (hp) @ 2000rpm 160 (215)
STEERING
Rated gross power to SAE J1995/ISO 14396 kW (hp) @ 2200rpm 160 (215)
Priority steer hydraulic system with emergency steering. Piston pump meters flow through steer valve to provide smooth low Nett power to SAE J1349/EEC 80/1269 kW (hp) @ 2200rpm 154 (206.5)
effort response. Steering angle ± 40°. Steer rams fitted with end rod damping to provide cushioned steering at full articulation. Max torque Nm (lbf.ft) @ 1400rpm 915 (675)
Adjustable steering column.
Emissions:-
US EPA Tier 3, CARB Tier 3, EU Stage 111A.

BRAKES
TYRES
Hydraulic power braking on all wheels, operating pressure 80 bar (1160psi). Dual circuit with accumulator back-up provide
maximum safety under all conditions. In board mounted, oil immersed, multi-plate disk brakes with organic brake linings are A variety of tyre options are available including:
environmentally acceptable. Parking brake, electro-hydraulic disc type operating on transmission output shaft. 23.5 x 25 x 20 ply (L2). 23.5R25 RL-2+ (L2). 23.5 x 25 x 20 ply (L3). 23.5R25 XTLA (L2).
23.5R25 GP2B (L2). 23.5R25 VUT (L2). 650/65 R25 XLD (L3). 23.5R25 XHA (L3). 23.5R25 VMT (L3).
23.5R25 XMINED2 (L5). 750/65 R25 XLD (L3).
 456 WHEELED LOADING SHOVEL | 456/456e HT/ZX

ELECTRICAL SYSTEM 456/456e HT – ATTACHMENTS

24 volt negative ground system, 70 Amp alternator with 2 x 110 Amp hour low maintenance batteries. Isolator located in rear An extensive range of attachments including pallet forks, crane jibs, high dumping buckets and timber grapples are available to fit
of machine. Ignition key start/stop and pre-heat cold start. Primary fuse box. Other electrical equipment includes quartz halogen, directly or via the JCB quickhitch mounting.
twin filament working lights, front/rear wash/wipe, heated rear screen, full road going lights, clock, gauge and warning light
monitoring. Connectors to IP67 standard.
456/456e HT – STANDARD EQUIPMENT
System voltage Volt 24
Loader: Bucket reset mechanism, loader arm kickout mechanism, loader control isolator, single lever or multi lever servo control,
Alternator output Amp hour 70 high torque geometry combines with excellent visibility between arms.
Battery capacity Amp hour 2 x 110
Engine: Air cleaner ­2 stage dry type – cyclonic with primary and safety elements, sedimenter, twin bowl fuel filters, alternator and
air conditioning compressor drive belt guards, isolated cooling package with hydraulically driven cooling fan.
Transmission: Single lever shift control, speed inhibitor, neutral start, disconnect on footbrake and loader lever, disconnect isolator
CAB switch, direction changes and kickdown on gear selector and loader control lever.

Resiliently mounted ROPS/FOPS structure (tested in accordance with EN13510 : 2000/EN13627 : 2000 (Level 2). De - luxe Axles: Epicyclic wheel hub reduction, fixed front, oscillating rear.
operator environment combines ergonomically located controls with a high level of appointment and low internal noise levels. Brakes: Multi-plate wet disc brakes, organic linings, dual circuit hydraulic power. Parking disc brake on transmission output shaft.
Entry/exit is via large rear hinged door and anti - slip steps. Excellent forward visibility is provided by a 3 section curved, laminated
Hydraulics: Twin piston pumps with priority steer, emergency steer back-up, 2 spool loader circuit with accumulator support,
windscreen and full glazing below waistline. Extensive instrumentation includes electronic monitoring panel and display (EMS).
3rd and 4th spool auxiliary hydraulic circuits available as an option.
Heating / ventilation provides balanced and filtered air distribution throughout the cab via a powerful 8 kW capacity heater.
The unitary construction allows easy sealing and prevents ingress of dust. A transmission lock on the selector prevents inadvertent Steering: Adjustable steering column, “soft feel” steering wheel 5 turns lock to lock, resilient stops on max lock.
engagement and the loader controls can be isolated for safe road travel. Cab: ROPS/FOPS safety structure, interior reading light, centre mounted master warning light. Electronic monitoring panel with
Exterior power level 456 (Tier II): 72 Lp(A) 109 Lw(A) LCD message display. Two speed intermittent front windscreen wipe/wash and self park, single speed rear windscreen wipe/
Exterior power level 456E (Tier III): 72 Lp(A) 106 Lw(A) wash and self park. 3 speed heater/demisting with replaceable air filter, LH and RH opening windows, sun visor, internal rear
view mirror, external mirrors, adjustable suspension seat with belt and headrest, operator storage facilities, laminated windscreen,
heated rear screen, loader control isolator, horn, adjustable armrest, heated mirrors.
456/456e HT – LOADER HYDRAULICS Electrical: Road lights front and rear, parking lights, front and rear working lights, reverse alarm and light, rear fog light, battery
isolator, radio wiring and speakers, 70 amp alternator, rotating beacon.
Variable displacement piston pump feed a “load sensing” system providing a fuel efficient and responsive distribution of power as
required. Main services are servo actuated from a single lever (joystick) loader control. Auxiliary circuits controlled via additional lever Bodywork: Front and rear fenders, side and rear access panels, flexible bottom step, full width rear counterweight, recovery hitch,
or joystick mounted electrical buttons. Accumulator back-up is available to control loader in the event of loss of pump pressure. lifting lugs.

Pump type Twin variable displacement piston pump

Pump 1 max. flow l/min (UK gal/min) 163 (36) 456/456e HT – OPTIONAL EQUIPMENT
Pump 1 max. pressure bar (lb/in2) 250 (3625)
Air conditioning, limited slip differentials front/rear axles, Turbo 2 and dust buster pre-cleaner, tooth guard, replaceable bucket
Pump 2 max. flow l/min (UK gal/min) 163 (36)
wearparts, epoxy coated radiator/coolers, automatically reversing cooling fan, stainless steel brake pipes, smooth ride system (SRS),
Pump 2 max. pressure bar (lb/in )
2 160 (2320)
hydraulic quickhitch with in-cab hydraulic pin isolation, full rear fenders, reversing camera (colour), auto greasing system, joystick or
Hydraulic cycle times at full engine revs seconds Multi-lever hydraulic controls, auxiliary hydraulic control on seperate lever or joystick mounted (proportional), 24V to 12V in cab
Arms raise (full bucket) 5.8 converter, cab screen guards, additional front and rear work lights, heated air suspension seat, light guards, front and rear blinds,
Bucket dump (full bucket) 1.2 engine block heater, biodegradable hydraulic oil, cab filtration options, fire extinguisher, number plate light kit, white noise reverse
Arms lower (empty bucket) 4.1 alarm, smart reverse alarm, parallel lift links (recommended for pallet forks), Super High Lift loader arms, canopy cab, Wastemaster
cab, widecore radiator, sealed electrics, grease gun and cartridge, basic and full belly guard kits, mesh air intake screen, ARV kit,
Total cycle 11.1
safety strut, transmission cooler bypass, non-heated mirrors, grease gun, LiveLink telematics.

Ram dimensions Bore Rod Closed centres Stroke

Bucket ram x2 mm (in) 130 (5.1) 75 (3.0) 1845 (72.6) 1270 (50.0) 456/456e HT – Wastemaster Standard Equipment
Lift ram x2 mm (in) 160 (6.3) 80 (3.1) 1290 (50.8) 744 (29.3)
Steer ram x2 mm (in) 90 (3.5) 50 (2.0) 621 (244) 312 (12.3) Machine as above including: basic and full belly guard kit, turbo 2 pre-cleaner, carbon cab air intake filter, front and rear light guards,
widecore radiator, full Wastemaster branding, mesh air intake screen.
 456 WHEELED LOADING SHOVEL | 456/456e ZX

456/456e ZX – LOADER HYDRAULICS 456/456e ZX – STANDARD EQUIPMENT

Variable displacement piston pump feed a “load sensing” system providing a fuel efficient and responsive distribution of power as Loader: Bucket reset mechanism, loader arm kickout mechanism, loader control isolator, single lever or multi lever servo control,
required. Main services are servo actuated from a single lever (joystick) loader control. Auxiliary circuit controlled via additional lever high breakout forces with excellent loading characteristics.
or joystick mounted electrical buttons. Accumulator back-up is available to control loader in the event of loss of pump pressure. Engine: Air cleaner ­2 stage dry type – cyclonic with primary and safety elements, sedimenter, twin bowl fuel filters, alternator and
air conditioning compressor drive belt guards, isolated cooling package with hydraulically driven cooling fan.
Pump type Twin variable displacement piston pump Transmission: Single lever shift control, speed inhibitor, neutral start, disconnect on footbrake and loader lever, disconnect isolator
Pump 1 max. flow l/min (UK gal/min) 163 (36) switch, direction changes and kickdown on gear selector and loader control lever.
Pump 1 max. pressure bar (lb/in2) 250 (3625) Axles: Epicyclic wheel hub reduction, fixed front, oscillating rear.
Pump 2 max. flow l/min (UK gal/min) 163 (36) Brakes: Multi-plate wet disc brakes, organic linings, dual circuit hydraulic power. Parking disc brake on transmission output shaft.
Hydraulics: Twin piston pumps with priority steer, emergency steer back-up, 2 spool loader circuit with accumulator support,
Pump 2 max. pressure bar (lb/in2) 160 (2320)
3rd and 4th spool auxiliary hydraulic circuits available as an option.
Hydraulic cycle times at full engine revs seconds Steering: Adjustable steering column, “soft feel” steering wheel 5 turns lock to lock, resilient stops on max lock.
Arms raise (full bucket) 5.8 Cab: ROPS/FOPS safety structure, interior reading light, centre mounted master warning light. Electronic monitoring panel with
Bucket dump (full bucket) 1.2 LCD message display. Two speed intermittent front windscreen wipe/wash and self park, single speed rear windscreen wipe/
Arms lower (empty bucket) 4.1 wash and self park. 3 speed heater/demisting with replaceable air filter, LH and RH opening windows, sun visor, internal rear
view mirror, external mirrors, adjustable suspension seat with belt and headrest, operator storage facilities, laminated windscreen,
Total cycle 11.1
heated rear screen, loader control isolator, horn, adjustable armrest, heated mirrors.
Electrical: Road lights front and rear, parking lights, front and rear working lights, reverse alarm and light, rear fog light, battery
Ram dimensions Bore Rod Closed centres Stroke isolator, radio wiring and speakers, 70 amp alternator, rotating beacon.
Bucket ram x1 mm (in) 180 (7.1) 90 (3.5) 1120 (44.1) 530 (20.9) Bodywork: Front and rear fenders, side and rear access panels, flexible bottom step, full width rear counterweight, recovery hitch,
Lift ram x2 mm (in) 160 (6.3) 80 (3.1) 1290 (50.8) 744 (29.3) lifting lugs.
Steer ram x2 mm (in) 90 (3.5) 50 (2.0) 621 (24.4) 312 (12.3)

456/456e ZX – ATTACHMENTS 456/456e ZX – OPTIONAL EQUIPMENT

An extensive range of attachments are available to fit directly or via the JCB quickhitch mounting. Air conditioning, limited slip differentials front/rear axles, Turbo 2 and dust buster pre-cleaner, tooth guard, replaceable bucket
wearparts, epoxy coated radiator/coolers, automatically reversing cooling fan, stainless steel brake pipes, smooth ride system (SRS),
hydraulic quickhitch with in-cab hydraulic pin isolation, full rear fenders, reversing camera (colour), auto greasing system, joystick or
Multi-lever hydraulic controls, auxiliary hydraulic control on seperate lever or joystick mounted (proportional), 24V to 12V in cab
converter, cab screen guards, additional front and rear work lights, heated air suspension seat, extra counterweight, light guards,
front and rear blinds, engine block heater, biodegradable hydraulic oil, cab filtration options, fire extinguisher, number plate light
kit, white noise reverse alarm, smart reverse alarm, High Lift loader arms, canopy cab, Wastemaster cab, LiveLink telematics,
widecore radiator, sealed electrics, grease gun and cartridge, basic and full belly guard kits, mesh air intake screen, ARV kit, safety
strut, transmission cooler bypass.

456/456e ZX – Wastemaster Standard Equipment

Machine as above including: basic and full belly guard kit, turbo 2 pre-cleaner, carbon cab air intake filter, front and rear light guards,
widecore radiator, full Wastemaster branding, mesh air intake screen.
 456 WHEELED LOADING SHOVEL | 456/456e HT

456/456e HT – LOADER DIMENSIONS – FORK FRAME WITH FORKS UNLOADING GRAPPLE DIMENSIONS – Standard height arm

F
A

20°

I 45°

H
E
B K
20°
D J
D
F

E
A C
C
L
B G
M

LOADER DIMENSIONS – FORK FRAME WITH FORKS UNLOADING GRAPPLE DIMENSIONS – Standard height arm

Standard height arm Super high lift arm Standard height arm
mm (ft-in) mm (ft-in) mm (ft-in)
Fork carriage width 1500 (4-11) 1500 (4-11) A Grapple capacity m2 (yd2) 2.40 (2.87)
Length of tines 1220 (4-0) 1220 (4-0) B Tine height at 20° dump 3707 (12-2)
A Reach at ground level 1175 (3-10) 2143 (7-0) C Reach at full height and 20° dump 1998 (6-7)
B Reach at arms horizontal 1851 (6-1) 2650 (8-8) D Tine height at 45° dump 3087 (10-2)
C Tine surface to ground level 50 (0-2) 50 (0-2) E Reach at full height and 45° dump 1494 (4-11)
D Arms horizontal height 1975 (6-6) 1975 (6-6) F Tine height, arms horizontal and 20° dump 1228 (4-0)
E Arms maximum height 4194 (13-9) 5160 (16-11) G Reach, arms horizontal and 20° dump 3086 (10-1)
F Reach at maximum height 874 (2-10) 931 (3-1) H Maximum height inside grapple 5129 (16-10)
Payload ** kg (lb) 7808 (17215) 5755 (12687) I Maximum height 7084 (23-3)
Tipping load straight kg (lb) 11281 (24868) 8314 (18328) J Height at maximum opening 2357 (7-9)
Tipping load full turn (40°) kg (lb) 9760 (21518) 7193 (15858) K Maximum opening 2706 (8-11)
Attachment weight kg (lb) 590 (1301) 590 (1301) L Reach at ground level 2804 (9-2)
Assumes the machine is fitted with Michelin 23.5R25 XHA (L3) tyres. M Overall length 9524 (31-3)
** At a centre of gravity distance of 600mm (2-0). Operating weight kg (lb) 20320 (44798)
Based on 80 % of full turn tipping load as defined by ISO 8313.
Manual fork spacings at 50mm increments. Assumes the machine is fitted with Michelin 23.5R25 XHA (L3) tyres.
Class 4A fork section 60 mm x 150 mm (2.4 x 6 inches).
 456 WHEELED LOADING SHOVEL | 456/456e ZX

456/456e ZX – LOADER DIMENSIONS – FORK FRAME WITH FORKS

F
Assumes the fitment of Michelin 23.5R25 XHA (L3) tyres Standard arm High lift arm
Fork carriage width mm (ft-in) 1500 (4-11) 1500 (4-11)
Length of tines mm (ft-in) 1220 (4-0) 1220 (4-0)
A Reach at ground level mm (ft-in) 1084 (3-7) 1644 (5-5)
B Reach at arms horizontal mm (ft-in) 1695 (5-7) 2172 (7-2)
C Below ground level mm (ft-in) 16 (0-1) 16 (0-1)
D Arms, horizontal height mm (ft-in) 1975 (6-6) 1975 (6-6)
E E Arms, maximum height mm (ft-in) 3997 (13-1) 4567 (15-0)
F Reach at maximum height mm (ft-in) 735 (2-5) 813 (2-8)
Payload* kg (lb) 7883 (17383) 5880 (12967)
D
Tipping load straight kg (lb) 11812 (26044) 8882 (19587)
Tipping load full turn (40°) kg (lb) 9853 (21724) 7351 (16210)
Attachment weight kg (lb) 590 (1301) 590 (1301)
A *At the centre-of-gravity distance 600mm (2ft-0in). Based on 80% of full turn tipping load as defined by ISO 8313.
C
Manual fork spacings at 50mm (2in) increments. Class 4A Fork section 150mm x 60mm (6in x 2.4in).
B
BUCKET SELECTOR

Loose density Fill factor

Material kg/m3 lb/yd3 %
Snow (fresh) 200 337 110
3.5 Peat (dry) 400 674 100
Sugar beet 530 894 100
Bucket capacity (m3)

3.3 Coke (loose) 570 961 85

Barley 600 1012 85
3.1 Petroleum coke 680 1146 85
Wheat 730 1231 85
3.0 Coal bitumous 765 1290 100
Fertiliser (mixed) 1030 1737 85
2.8 Coal anthracite 1046 1764 100
Earth (dry) (loose) 1150 1939 100
Nitrate fertiliser 1250 2180 85
Sodium chloride (dry) (salt) 1300 2192 85
800 1000 1200 1400 1600 1800 2000 2200
Cement Portland 1440 2428 100
Material density (kg/m3)
Limestone (crushed) 1530 2580 100
Sand (dry) 1550 2613 100
Asphalt 1600 2698 100
100%
Gravel (dry) 1650 2782 85
Clay (wet) 1680 2832 110
Sand (wet) 1890 3187 110
115% 95%
Fire clay 2080 3507 100
Bucket fill factors
Copper (concentrate) 2300 3878 85
Slate 2800 4721 100
Magnetite 3204 5402 100
456 WHEELED LOADING SHOVEL | NOTES
JCB Sales Limited, Rocester, Staffordshire, United Kingdom ST14 5JP. Tel: +44 (0)1889 590312 Email: [email protected]
Download the very latest information on this product range at: www.jcb.com
©2009 JCB Sales. All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or by any other means, electronic, mechanical, photocopying or otherwise, without prior permission from JCB Sales.
JCB reserves the right to change specifications without notice. Illustrations and specifications shown may include optional equipment and accessories. The JCB logo is a registered trademark of J C Bamford Excavators Ltd. 9999/5355 10/10 Issue 4