Alpha 8 Cv1

Part # MAN-ALPHA8
$95.00 USD

Alpha 8
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Contents
1. Safety and Operational Guidelines 4
1.1 Management Responsibilities ..................................................................................................................5
1.2 Operator Responsibilities.........................................................................................................................6
2. General Information 7
2.1 Service and Parts.....................................................................................................................................8
2.2 Defined Purpose ......................................................................................................................................9
2.3 Warranty...................................................................................................................................................10
3. Specifications 11

4. Compressed Air Supply 12

5. Screen Placement Grid 13

6. Operation 14
6.1 Main Control Panel ..................................................................................................................................15
6.1.1 Operator Interface .......................................................................................................................17
6.2 Print Station..............................................................................................................................................30
6.2.1 Print Station Control Panel ..........................................................................................................30
6.2.2 Install Pallets and Screen Frames...............................................................................................32
6.2.3 Print Head Adjustments...............................................................................................................35
6.2.4 Accessory Sockets ......................................................................................................................38
7. Scheduled Maintenance 39
7.1 Scheduled Maintenance Log ...................................................................................................................51
8. Replacement Parts 52

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1. Safety and Operational Guidelines

DANGER

This symbol identifies situations that endanger people, property, and/or equipment. If such conditions
exist, the equipment must be shut down and all energy sources (electrical, gas, and pneumatic) must be
disconnected, purged, and locked out until the problem is resolved.
Never attempt to bypass or defeat any safety device. Do not attempt to operate the equipment if any safety
device is not functioning properly, or if any doubt exists about proper operation of safety devices.
The product described in this publication may operate at high speed and contain numerous moving parts.
It may employ natural gas or propane, mechanical or pneumatic forces, and/or hazardous voltages, and may
create other conditions that could, through misuse, abuse, unauthorized alteration or retrofitting, inattention, or
lack of understanding, result in injury, death, or damage to the product or to other equipment. In addition,
improper operation may also depreciate the value of the machine and other assets of the owner, and impair the
working efficiency of the machine.
Energy Sources
M&R equipment may use one of more of the following energy sources:
ƒ Compressed Air (Pneumatic Energy)
ƒ Electricity
ƒ Gas (Natural Gas or Propane)
Each form of energy presents its own unique hazards and requires appropriate precautions.
Danger From Compressed Air (Pneumatic Energy)
Only qualified personnel should be allowed to work on pneumatic components or assemblies. Before work is
started on pneumatic components or assemblies, equipment should be disconnected from the air supply and all
pneumatic lines should be purged to prevent accidental operation of pneumatic assemblies. All pneumatic pipes
and hoses should be checked frequently for damage and wear.
Danger From Electrical Energy
Only qualified personnel should have access to electrical enclosures or work on electrical systems, and
enclosures should be locked when not in use. Electrical equipment should be checked regularly.
WARNING
Failure to follow safety and maintenance procedures or to take appropriate corrected action when required can
result in severe or fatal personal injuries, property damage, and/or damage to the equipment.

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1.1 Management Responsibilities

1. Ensure that this equipment is used only for the purposes set forth in the “Defined Purpose” section of
this manual.
2. Ensure that all employees involved with the operation of this equipment or working near it read,
understand, and act in accordance with the operational and safety standards set forth in this manual,
including the Operator Responsibilities listed below.
3. Ensure that all recommended preventive maintenance is carried out according to M&R guidelines.
4. Should any problem arise which compromises the safe operation or normal functioning of this
equipment, ensure that the equipment is immediately shut down, sources of power to the equipment is
shut off and secured, and that personnel not trained to repair - and directly involved in repairing - the
equipment are removed from the immediate area and not allowed to return until the equipment has been
returned to a safe and fully-functional condition.
5. Provide, and compel use of, any personal protection devices that may be required for the safe operation
of this equipment.
6. Make no modification to equipment or equipment software without written approval from M&R.
7. Provide - and support with written documentation - necessary employee training to ensure safe
operation, including but not limited to instruction in:
a. the operation of this machine
b. the use of personal protection devices
c. preventive maintenance procedures

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1.2 Operator Responsibilities

Note: 'Operator Responsibilities' pertain to all employees who work on or near the equipment; this
includes, but is not limited to those who clean, maintain and repair the equipment as well as those who
operate it. In general, all those who work on or near the equipment have a duty to use reasonable and
ordinary care for their own safety when in the vicinity of the machine. Failure to use reasonable and
ordinary care subjects people and property to serious personal injury and/or death and to destruction of
personal and/or company property. M&R expressly disclaims any and all liability, whether in contract, tort
or by statute, for damages, whether in the nature of personal injury/death and/or property damage, and
whether direct, indirect, consequential or incidental, as a result of a failure to use reasonable and
ordinary care.

1. Ensure that this equipment is used only for the purposes set forth in the “Defined Purpose” section of
this manual.
2. Read, understand, and act in accordance with the safety and operational standards and guidelines set
forth in this manual.
3. Install and maintain the equipment and safety devices in accordance with this manual; this includes
checking the equipment and safety devices for external or visible damage at least once per shift, and
making sure all safety and danger notices are in place and in readable condition.
4. Make no modification to equipment or equipment software without written approval from M&R.
5. Ensure that all other employees working on or near this equipment are knowledgeable in its safe
operation, and closely supervise inexperienced employees; keep bystanders away from the equipment.
6. Make sure the area around the equipment is clear and free of obstructions, clean up spills immediately,
and remove ink and other contaminants at the end of each shift.
7. Ensure that any and all safety guards (including but not limited to safety bar, foot switch, yellow cycle
interruption cords, infrared safety beam, yellow floor mats, or hand switches) provided with this
equipment for the purpose of protecting personnel by automatically stopping the equipment are in place
- and are not removed, disabled or rendered ineffective during operation.
8. Wear any personal protection devices required for the safe operation of this equipment.
9. Avoid wearing anything that could become entangled in moving parts; for example, but not by way of
limitation, tie back, pin up, or cover long hair.
10. Do not attempt to operate this equipment if you are sick, fatigued, or under the influence of alcohol
and/or drugs including, but not limited to, prescriptions and over-the-counter medications that warn
against the operation of equipment.
11. Avoid standing on any part of the equipment not intended for that purpose.
12. Immediately shut down the equipment, disconnect and lock out all sources of power (electrical, gas,
and/or pneumatic); and purge all lines under pressure if the equipment fails to be fully operational or if
any safety device fails to operate properly, and ensure that the equipment stays offline until the safety
device is again operational.
13. Perform - and document - preventive maintenance at intervals described in the Operator's Manual.
14. Keep this Operator's Manual in clean, easily readable condition near the equipment at all times so it can
be quickly accessed by operators and maintenance personnel.

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2. General Information
This Document
This document is based on information available at the time of its publication. While every effort has been made
to be accurate, the information contained herein does not purport to cover all details or variations in hardware,
software, features, or specifications, or to provide for every possible contingency in connection with installation,
operation and maintenance. Features may be described herein which are not present in all models of this
product. M&R Printing Equipment, Inc. and its subsidiaries reserve the right to alter specifications in the
manufacture of their products, and they assume no obligation of notice to holders of this document with respect to
changes subsequently made.
M&R Printing Equipment, Inc. and its subsidiaries make no representation or warranty, expressed or implied,
whether pursuant to statute or case law with respect thereto, and assume no responsibility for, the accuracy,
completeness, sufficiency or usefulness of the information contained herein. No warranties of merchantability or
fitness for a particular purpose shall apply.
This is a publication of M&R Printing Equipment, Inc. and its subsidiaries. All information contained herein is
derived in part from proprietary and patent data of M&R Printing Equipment, Inc., and may not be copied,
electronically reproduced, or transmitted in any form without prior written permission, in each case made and
provided.
Any product names used in the documentation are used for identification only and may be trademarks of their
respective owners. The M&R Companies does not claim any rights to those marks.

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2.1 Service and Parts

Manufacturer's Rating Plate
Most products manufactured by the M&R Companies have a metal manufacturer's rating plate. Below is a label
imprinted with the information from your product's rating plate. Please be prepared to provide this information
when calling. This helps us respond to your needs more quickly.
If this is a replacement manual, please record the information from your product's rating plate on the sample plate
shown below.

Date Installed
Installed by
Optional Features and Special Information

Contacting M&R
If you need service or have questions about your equipment, call the appropriate number and ask for Technical
Support. If you need parts, ask for the Parts Department.

From the United States & Canada

Monday-Friday between 8:30 AM and 5:00 PM 800-736-6431 Or 630-858-6101
Central Standard/Daylight Time

From all other countries

Monday-Friday between 14:30 and 23:00 +847-967-4461
Greenwich Mean Time (GMT)
Call our Global Hotline:
Outside Regular Hours
+630-462-4715
Visit www.mrprint.com for a list of global
www.mrprint.com
contacts

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2.2 Defined Purpose

Textile Presses
Textile Presses are designed to print textile inks on textile substrates, as more fully set forth in the manual specific
to that product. Any other use of this equipment is not permitted.
Textile Dryers
Textile Dryers are designed to cure/dry textile inks on textile substrates, as more fully set forth in the manual
specific to that product. Any other use of this equipment is not permitted.
Graphic Presses
Graphic Presses are designed to print graphic inks on rigid and semi-rigid flat substrates, as more fully set forth in
the manual specific to that product. Any other use of this equipment is not permitted.
Graphic Dryers
Graphic Dryers are designed to cure/dry graphic inks on rigid and semi-rigid flat substrates, as more fully set forth
in the manual specific to that product. Any other use of this equipment is not permitted.
Exposure Equipment
Exposure Equipment is designed to produce photographic printing plates and printing screens, as more fully set
forth in the manual specific to that product. Any other use of this equipment is not permitted.
Folding and Packaging Equipment
Folding and Packaging Equipment is designed to fold, transport, and package textile materials, as more fully set
forth in the manual specific to that product. Any other use of this equipment is not permitted.
Ancillary Equipment
Ancillary Equipment is designed to perform specific operations related to processing and handling of substrates,
as more fully set forth in the manual specific to that product. Any other use of this equipment is not permitted.
Digital Equipment
Digital Printers are designed to print water based inks on textile substrates, as more fully set forth in the manual
specific to that product. Any other use of this equipment is not permitted.

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2.3 Warranty
Limited Warranty
Your Warranty does not apply to damages sustained due to equipment misuse, whether intentional or negligent,
and such misuse may void your warranty. Misuse includes - but is not limited to - the items listed below. In
addition, M&R Printing Equipment, Inc. accepts no responsibility for personal injury or property damage caused by
misuse.
1. Use of the equipment for any non-defined purpose
2. Improper installation or use of the equipment
3. Operation of the equipment with defective safety devices
4. Operation of the equipment with safety devices removed, disabled, not working in whole or in part or in
any manner rendered ineffective for the purpose for which they were designed
5. Failure to comply with instructions for transportation, storage, installation, operation, maintenance,
setup, and take-down of the equipment as described in the Operator's Manual
6. Unauthorized modification of the equipment or equipment software
7. Failure to replace worn or defective parts
8. Failure to use M&R supplied replacement and repair parts
9. Defective repairs made to the equipment
10. Dangerous conditions which result from improper use of the equipment

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3. Specifications
Specifications

Alpha 8 Base/Drive Alpha 8 Expansion

Alpha 8 Print Head
Module Module

Air @ 6.9 bar (100 psi)2 53 I/min (1.87 cfm) 53 I/min (1.87 cfm) 55 I/min (1.94 cfm)

208/230 V, 3 ph, 24 A, 208/230 V, 3 ph, 0.01 A, 208/230 V, 3 ph, 1.63 A,

50/60 Hz, 5 kW 50/60 Hz, 0.002 kW 50/60 Hz, 0.37 kW
Electrical Requirements1,3
400 V, 3 ph, 15 A, 400 V, 3 ph, 0.006 A, 400 V, 3 ph, 1 A,
50/60 Hz, 5 kW 50/60 Hz, 0.002 kW 50/60 Hz, 0.37 kW

Maximum Frame Size 66 x 109 cm (26” x 43”) 66 x 109 cm (26” x 43”) —

Maximum Image Area 50 x 70 cm (20” x 28”) 50 x 70 cm (20” x 28”) —

Maximum Print Heads

6 6 —
Supported

599 x 384 cm 274 x 384 cm

Overall Size (L x W) —
(236” x 151”) (108” x 151”)

Standard Pallet Size 4 — — —

Stations 8 6 —
1
If incoming voltage differs from the voltage(s) listed in this table, calculate amperage accordingly. Other electrical
configurations are available: Contact M&R for details.
2
To compute total air requirements, multiply the Expansion Module requirement by the number of Expansion
Modules; multiply the Print Head requirement by the total number of print heads on the press; and add the results
to the Base/Drive Module air requirement.
3
To compute the electrical requirements, separately multiply the Expansion Module amperage and kilowatt
requirements by the number of Expansion modules; multiply the Print Head requirements by the total number of
print heads on the press; and add the results to the Base/Drive Module requirements.
4
There is no standard pallet size because of Alpha 8’s wide-ranging capabilities (Your M&R Representative can
help you select the pallet size and type that best fits your needs?)

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4. Compressed Air Supply

Description

1 Compressor
2 Chiller Unit
3 Shut-Off Valve
4 Closed Loop
5 Supply Lines (Air Drops) to Other Equipment (If Required)
6 Drain with Shut-Off Valve
7 Supply Line (Air Drop) to Equipment (3/4” inside-diameter pipe required)
8 Filter/Regulator/Lubricator
9 Flexible Rubber Hose
10 Equipment

This illustrates a typical closed-loop compressed-air supply system. It is designed to deliver clean, moisture-free
compressed air to pneumatic equipment. Chillers should be installed to help prevent moisture damage to
pneumatic seals, valves, and air cylinders that could void equipment warranties.
Air generated by the compressor (1) contains oil and moisture. The chiller (2) removes moisture as the air passes
through it into the air supply system (4). Shutoff valves (3) should be installed at strategic locations to allow
operators to isolate parts of the system for repair or maintenance without shutting down the entire system. A drain
valve (6) should be installed at the lowest point in the loop to drain off accumulated oil and moisture. The system
may include one or more feeder lines (5). To further reduce moisture and prevent other contaminants from
entering pneumatic equipment, the feeder line should force air to travel upward, causing moisture and
contaminants to collect on the inside of the pipe and flow downward toward the drain valve. The supply line
should run horizontally to a position near the equipment before turning downward (these lines are known as ‘air
drops’.). Before reaching the equipment, the rigid supply pipe (7) should terminate in a shutoff valve (3)
connected to a 3/4” flexible rubber hose (9). The hose should be connected to the filter/regulator/lubricator
manifold (8) on the equipment. The regulator controls air pressure, the filter provides a final moisture-removal
stage, and the lubricator delivers a mist of special oil to lubricate all pneumatic components on the equipment
(10).

Note: System air requirements determine pipe sizes. Air systems should be designed and installed by
licensed plumbing contractors.
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5. Screen Placement Grid

Textile presses are shipped with a Screen Placement Grid as shown above. This is a useful tool for screen
placement between the film positive and the screen.

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6. Operation
Perimeter Barrier
The Perimeter Barrier (1) is provided to restrict access into the index table operating area while the equipment is
in operation. Yellow Cycle Interruption Cords (2) are located along the entire front and rear of the press. Any
pressure on either of these cords will result in a shut down of the equipment and require resetting the control
system before operation may resume. In the event that the Cycle Interruption Cord should break or be cut, the
equipment will shut down. The cord must be replaced or repaired and the control system will have to be reset
before operation may resume. When the cord is reset a red LED (3) illuminates to confirm that the system is now
ready to resume operation.

Emergency Stop Button

The red EMERGENCY STOP Button is provided to stop all operation of the equipment in an EMERGENCY
situation. Push the button to activate.

WARNING: Do NOT turn off electrical power until all Flash Cure Units have cooled down to 38 C (100 F) or
lower.

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6.1 Main Control Panel

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Number Name Function

1 Operator Used to display information regarding operational, programming and system

Interface status messages. Refer to Section 6.1.1, Operator Interface for a detailed
description of the operation and function of this control.

2 Automatic This switch has three positions; Automatic at the top position, Off at the
Manual Mode middle position, and Manual at the lower position. This switch commands the
Switch system to operate in either Automatic or Manual mode of operation. To
operate the index system one complete cycle, press the switch down to
Manual. The index system will cycle one time, along with any print stations
that are selected to On.
Placing this switch in the Automatic position while the index table is in motion
will command the index system to operate in the automatic mode. The dwell
time for automatic operation is adjusted via the Operator Interface (1).
Note: When the switch is selected to the middle or Off position, the index
system will not operate.

3 Print Start / This switch is provided as a convenience when initially starting or finishing a
Print Finish print run. It is designed to eliminate the need to individually turn on or off print
Switch stations. Placing this switch in the Print Start position will automatically
command each print station that is selected to On, to print sequentially at the
start of a print run. Placing this switch in the Print Finish position will
automatically command each print station that is selected to On, to shut-down
sequentially at the completion of a print run.

4 Right Home/Jog Turning this switch to the right momentarily moves the Pallets one half index
Switch to the right from the print station. If the pallets are stopped half way between
print stations, turning this switch to the right momentarily moves the Pallets to
the next print station to complete the index cycle.
Turning and holding this switch to the right jogs the Pallets to the right for as
long as the switch is held to the right.

5 Left Home/Jog Turning this switch to the left momentarily moves the Pallets one half index to
Switch the left from the print station. If the pallets are stopped half way between print
stations, turning this switch to the left momentarily moves the Pallets to the
next print station to complete the index cycle.
Turning and holding this switch to the left jogs the Pallets to the left for as
long as the switch is held to the left.

6 Power On/Off Turns the press ON and OFF.

Switch

7 Emergency The red Emergency Stop button stops all operation.

Stop Button Press the button in until it remains depressed to activate.
Turn the button clockwise until it pops out to deactivate.

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8 Reset Button The green Reset button resets the control system logic in the event of an
emergency stop or activation of one of the cycle interruption cords.

6.1.1 Operator Interface

Operator Interface
The Operator Interface is used to access and adjust all functions of the press. The Operator Interface is divided
into three control areas: Message Display Screen (1), Print Station Utilization (2) and Control Menus (3).

Message Display Screen

The Message Display Screen (1) displays control menus and diagnostic messages.
Print Station Utilization
A graphic of the press layout below the Message Display Screen (2) indicates print stations currently in use by
displaying a green check mark at that position. When a print station is not used a red X is displayed.
The Print Station Utilization graphic is displayed at the bottom of all menu screens.
Control Menus
Control Menu buttons (3) are used to access control menus. From left to right they are: BACK, MAIN,
COUNTERS, TIMERS, OPTIONS, PRINT and ALARM.
Day of the Week and Time of Day
The day of the week and the time of day are displayed in the upper right corner of all menu screens. The time of
day is using a 24 hour clock where 13:00 hours are read as 1:00 PM in the afternoon.
M&R INFO
M&R Information displays contact information and a 24 hour Technical Support Hotline phone number. Program
information also is displayed in this screen.
MAIN
The MAIN screen is used to access all menus used to adjust press functions or to display diagnostic and test
data. The MAIN screen is also used to access the ALARM menu which displays the cause of alarm conditions.
If an ALARM condition is detected, the cause for the alarm is displayed in the solid black area just above the
control menu list at the bottom of the screen. The ALARM display is included in all menu screens.
The menus on the MAIN screen are HEADS PRINT, M&R INFO, TESTS, DATE/TIME, SERVICE DATA,
LANGUAGE and PRODUCTION DATA.

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HEADS PRINT
The HEADS PRINT buttons are used to activate print stations for set up and manual print operations.
Press the button momentarily and the print station will lower into print position. This position is used for set up
procedures, such as screen registration, squeegee pressure and angle adjustment, etc. Press and hold the button
for 2-3 seconds and the print station will perform one complete flood/lower/print/raise cycle.

Print Station Utilization

Select Print Stations by touching the corresponding button (1) in the MAIN menu screen. This will display a
second screen where print stations are selected for operation.
To select a print station, press the corresponding print station button (2) on the screen. The indication will change
from a red X to a green check mark confirming your selection. The OFF indication will also change to ON. Enable
or disable any print station using this screen.
Press the BACK button in the lower left corner to return to the previous screen.

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COUNTERS
The counters menu is accessed by pressing the COUNTERS button located in the Control Menus at the bottom of
all screens. The COUNTERS menu contains six menus: Shift, Job, Total, Preset, Remaining, and Speed.
Shift
Shift indicates the total number of press cycles during a given production shift. To reset the Shift, press the data
entry cell to the right of Shift; a numeric keypad is displayed. Enter 0 and then press ENT. Shift is reset to 0.
Job
Job indicates the total number of index cycles for a given print job. To reset the Job press the data entry cell to
the right of Job; a numeric keypad is displayed. Enter 0 and then press ENT. Job is reset to 0.

The Total displays the total number of index cycles beginning from the initial date of installation of the equipment
in your production facility. The Total is an indication of service life and cannot be changed.
Preset
The Preset menu selection is used to enter a number of print cycles for a given print job. For a print job of 30
dozen (360) shirts, enter 360. You may enter up to a maximum of 32,767 print cycles into the Preset menu.
To set the Preset, press the data entry cell to the right of Preset: a numeric keypad is displayed. Enter the
number of print cycles and then press ENT.
Remaining
The Remaining menu displays the number of print cycles remaining in the Preset menu and functions as a count
down display. The Remaining selection can be changed in the event that 2 or 3 shirts are misprinted. You can
add shirts back into the Remaining selection to keep the remaining count accurate.
The Remaining menu also automatically activates the Print Finish mode and sounds an audible signal when the
last shirt in the count is loaded onto the press.
To change the Remaining count, press the data entry cell to the right of Remaining; a numeric keypad is
displayed. Enter the number of print cycles and then press ENT.

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Speed
Speed displays the current speed of the press in dozens per hour and may not be reset.
Press the BACK button in the lower left corner to return to the previous screen.
TIMERS
Press the TIMERS button (1) to display the Index Time, Flash Time, Quartz, Preheat and Delay screen.
Index
When operating the press in AUTOMATIC mode, the index time (dwell) is the time interval between the end of
one print cycle and the start of the next.
Use the arrow Up and Down buttons (2) on the right and left of the data entry cell for Index Time to increase or
decrease the Index Time. The minimum setting is 0 and the maximum is 20 seconds.
A numeric value (3) is displayed to the right of Index Time, Flash Time and Quartz Time. This provides a visual
indication of the current dwell time setting, and remaining dwell time. As the Index Time (dwell) is adjusted, the
indicator changes to reflect the time entered. As the press operates and the dwell time counts down or decreases,
the numeric value reflects the amount of dwell time remaining, until the start of the next print cycle. When the
dwell time reaches 0, the press automatically starts the next index cycle.

Flash & Quartz

The dwell time for both Flash Time and Quartz Time are adjusted in the same way. The minimum setting for Flash
Time is 0 and the maximum is 20 seconds. The minimum setting for Quartz Time is 0 and the maximum is 15
seconds.
Preheat
Preheat controls the preheat time interval for the Quartz Flash lamps.
Use the arrow Up and Down buttons (4) on the right and left of the data entry cell for Preheat Time to increase
or decrease the Preheat Time. The minimum setting is 0 and the maximum is 15 seconds.

Note: Always use preheat before starting an automatic print cycle. This allows the quartz lamps sufficient
time to achieve curing temperature and eliminates under cure and/or ink build-up on screens.

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Delay
Delay the start of the quartz flash lamps as the index table starts its index motion. Delay time allows the quartz
lamps to reach operating power and reduces overexposure of heat sensitive substrates.
Use the arrow Up and Down buttons on the right and left of the data entry cell for Delay Time to increase or
decrease the Delay Time. The minimum setting is 0 and the maximum is 5 seconds.
OPTIONS
In the MAIN menu press the OPTIONS button. The OPTIONS menu is used to access the optional control
features supplied with your press. The options listed are Prints, Flash, Front, Skip, Towel Mode and Servo.

Prints
The first menu selection in the OPTIONS menu is Prints. Press the Prints indicator at the top of the OPTIONS
screen. The Prints screen is displayed. The Prints menu is used to select the number of print cycles for each
print station. Each of the print stations is indicated in the Prints screen by a numeric value cell and a plus
increase and minus decrease button. Press the plus button to increase the number of print cycles. Press the
minus button to decrease the number of print cycles. The selected number of print cycles appears in the numeric
value cell.
The maximum number of print cycles which may be entered is 9. The minimum number of print cycles is 1.
Press the BACK button in the lower left corner to return to the OPTIONS screen.

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Flash
The next menu selection in the OPTIONS menu is Flash. Press the Flash indicator below the Prints indicator in
the OPTIONS screen. The Flash screen is displayed. The Flash menu is used to select print stations for Flash
operation. Each of the print stations is represented by a Flash unit icon. If a print station is not selected for Flash
operation its icon will appear gray in color. When a print station is selected for Flash operation the icon will appear
in color with a white background.
Press the BACK button in the lower left corner to return to the OPTIONS screen.

Front/Rear Stop
The next menu selection in the OPTIONS menu is Front. Press the Front indicator below the Flash indicator in
the OPTIONS screen. The Front screen is displayed. The Front menu is used to select Front or Rear stop
position for the print carriage. Each of the print stations is represented in the Front screen by an icon similar to
the icon used in the Prints screen. When a print station is selected for REAR stop its icon will appear gray in color
and the word REAR will be displayed along with an arrow indicating the REAR stop position. When a print station
is selected for FRONT stop the icon will appear orange in color with a white background and the word FRONT will
be displayed. An arrow indicates the front stop position.
Press the BACK button in the lower left corner to return to the OPTIONS screen.

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Skip Print – (U.S. Patent No. 5,383,400)

This control menu allows the system operator to select either Sensor (No Shirt Detector) (U.S. Patent No.
5,383,400) or Foot Pedal to skip pallets which do not have a garment loaded on them. To change from Sensor to
Foot Pedal press the button labeled Sensor (1). The button displays Foot Pedal. Pressing the button toggles
between Sensor and Foot Pedal.

Towel Mode On/Off

This control menu allows the system operator to select the towel printing mode. To select Towel Mode press the
button labeled Towel Mode (2). The button will display either an On or Off indication. Pressing the button toggles
between On and Off.

Servo
The next menu selection in the OPTIONS menu is Servo. Press the Servo indicator in the lower right corner of
the OPTIONS screen. This will display the Servo screen. The Servo menu is used to select and adjust index
controls such as Multiple Index cycles, Pallet Sizes and Servo Drive Offset.

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Index
The Index menu is used to select the number of indexes before the print stations begin their print cycle. You may
select Single, Double or Triple index cycles. Press the corresponding button (1) to select the number of indexes
required.

Pallet Size
The Pallet Size control (2) is used to set the servo index drive for the size and weight (load) of the pallets to be
used in a print run. Three different pallet sizes have been pre-programmed into the servo system for standard size
presses, and two pallet sizes (3) for the 80 X 110 model. The pallet sizes are displayed as icons to the right of the
words PALLET SIZE. Press one of the pallet sizes to make your selection, and then press ENTER.

CCW Offset
CW Offset
After the first 2 months of operation, you may notice that the index system locks the printing pallets into position
more roughly than when the machine was new. This is due to the normal break-in of the index drive components
on the index system. The CCW/CW Offset menu will compensate for this condition.

Note: Before activating the Registration Mode adjustment, set the timers (Index Time & Flash Time) to
zero and turn print heads and flash stations OFF.

Start the index system in the AUTOMATIC mode. Allow the system to operate through at least three complete
revolutions. Now remove the index system from the AUTOMATIC mode. During the three cycles, the index servo
drive system has sampled the system for the optimum location and position of the index table. This data is
automatically stored in the servo drive system memory.

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To adjust the CCW Offset (4), press the Left Arrow button to decrease the CCW Offset. Press the Right Arrow
button to increase the CCW Offset. This should only be a slight adjustment, perhaps one or two degrees
maximum. Should the CCW Offset be misadjusted, directional arrows will be displayed above the adjustment
button. The arrows point in the direction which the CCW Offset should be adjusted. The color of the arrow also
indicates the degree of adjustment recommended, GREEN for a small adjustment, YELLOW for a medium
adjustment or RED for a larger adjustment. To adjust the CW offset, perform the same procedure as outlined for
CCW offset.

Print
The HEADS PRINT buttons (1) are used to activate print stations for set up and manual print operations.
Press the button momentarily and the print station will lower into print position. This position is used for set up
procedures such as screen registration, squeegee pressure and angle adjustment etc. Press and hold the button
for 2-3 seconds and the print station will perform one complete lower/flood/raise/print/lower cycle.

Shirts Reset
Shirts Reset (2) is used to reset the Print Start command in the event that the Print Start is used instead of
Manual/Auto to initiate the printing sequence. Activating Shirts Reset places garments on all pallets in the
program and cancels the Print Start sequence.

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ALARM
To access the ALARM screen, press the ALARM button on the MENU screen.
If an alarm condition is detected from the previous production run or production day, the ALARM indication (1)
appears in the lower black area just above the control menu list. The display alerts the operator that an ALARM
condition exists, and that operation of the system is not possible.
The display directs you to the particular area in the system where the ALARM condition exists. For example, if the
red Emergency Stop button has been activated, or left in the ON position at the conclusion of the previous
production shift, the ALARM screen alerts the system operator by displaying Emergency Stop Operators Panel.
Deactivate the Emergency Stop button and press the green reset button to resume operation and clear the
ALARM message.
Press the page BACK to return to the previous screen. Should there be any additional ALARM conditions, these
will also be displayed in the ALARMS screen.

SERVICE DATA
The SERVICE DATA screen is intended for use by M&R Authorized Service Personnel only and requires the use
of a password for access.
DO NOT ATTEMPT TO ACCESS THE SERVICE DATA MENU!

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LANGUAGE
The operator interface screen may be set to display messages in eight different languages, CHINESE, SPANISH,
LATVIAN, DUTCH, FRENCH, POLISH, ENGLISH and PORTUGUESE. To display screen messages in a
particular language, press the language icon on the screen.
DATE/TIME
To set the time and date, press the TIME button at the bottom of the SERVICE DATA screen. This will display the
DATE/TIME screen.
The screen displays the date as Month, Day and Year and the time using a 24 hour clock where 13:00 hours are
read as 1:00 PM.
To change the date, enter the numbers which represent the current Month. Example: 01 = January, 11 =
November. Use the Up or Down arrow buttons to select the numerical value for the Month, Date and Year.
The time is displayed using a 24 hour clock. To change the time, enter the numbers which represent the current
Hour. Example: 13 = 1 O’clock pm. 00 = minutes. The time would be read as 13:00 hours or 1:00 pm in the
afternoon. Use the Up or Down arrow buttons to select the numerical value for the Hour and Minutes.

PRODUCTION DATA
To select PRODUCTION DATA press the PRODUCTION DATA button on the MENU screen.
The optional PRODUCTION DATA menu item is designed for use with the M&R Management Production Report
software package. A detailed logging builds a database, which may be used for cost analysis, job tracking,
production volume reporting, press utilization and down time analysis.
The PRODUCTION DATA report filters, compiles and formats this data for output to any compatible computer.

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TESTS
To select TESTS press the TESTS button on the MAIN menu screen.
The TESTS screen is divided into six control areas which are OPERATOR PANEL, OTHER TESTS, HEADS
TEST, PUSH BUTTONS, SERVO TEST and PRINT HEAD UTILIZATION.
OPERATOR PANEL is used to test the function of each of the control switches located on the main operator
control panel.

To test the Emergency Stop button, press the red button on the control panel to activate it. When deactivated the
indication for the Emergency Stop button in the TESTS screen appears red in color. When activated, the
indication will change to a neutral gray color. The toggle, rotary switches and remaining button on the operator
panel are tested in the same manner.
OTHER TESTS
In the area marked OTHER TESTS are indicators for the remote Emergency Stop push buttons, Emergency
Relay, No T-Shirt Sensor, Index On Proximity Switch and Home Proximity switch. These indicators function
in the same manner as described previously for the OPERATOR PANEL switches.

HEADS TEST
The HEADS TEST menu screen displays controls for Screen Down/Screen Up Proximity, Front Stop
Proximity switch, Rear Stop Proximity switch and Lock Out Proximity switch.
As the print heads operate through a typical flood, down, print and up cycle each of these indicators will become
highlighted to confirm the functionality for that particular function in the print cycle.
For example when running print head number one, as the print head performs the down cycle the red colored
square for Screen Down will be highlighted as the air cylinders extend moving the screen frame down to the
printing pallet. After the completion of the flood and print stroke the circular green indication will be highlighted as
the screen returns to the raised or up position.
The Front Stop, Rear Stop and Lock Out indications perform in the same manner as described above. The next
illustration on the right shows the HEADS TEST screen used on the 80 X 110 model.

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PUSH BUTTON TEST

The PUSH BUTTONS test is used to test the function of the control push buttons located on each individual print
head control panel. These control buttons are PRINT, RESET, HOME LEFT and HOME RIGHT. As you activate
each individual push button the indication on the screen for that particular push button will be highlighted
confirming that the push button is functioning properly.

SERVO TEST
The SERVO TEST menu screen includes three control areas which are MOTION CARD, PLC and SERVO. The
MOTION CARD control area displays red indicators which are used to determine the operating condition of the
motion card. For example when the Servo system is ready for operation the red colored indicator to the left of
READY will be highlighted. The remaining indicators function in the same manner.
The PLC control area displays indicators for input signals (green) and output signals (red). As the control system
operates, these indicators will be intermittently highlighted. These indicators offer a visual indication of PLC
performance at a glance and make diagnosis of control errors easy.
The SERVO control area displays performance data and indications of the servo drives performance. Parameters
such as IN POSITION and TORQUE LIMIT provide instantaneous performance and diagnostic data. The next
illustration on the right shows the SERVO TEST screen used on the 80 X 110 model.

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6.2 Print Station

6.2.1 Print Station Control Panel

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Num
Name Function
ber

1 Squeegee Position the switch up to Lock the squeegee to its mounting bar. Place the
Lock/Unlock switch down to Unlock the squeegee.

2 Front Frame Activates the Screen Frame Locking Clamps on the Front Frame Holder.
Lock Place the switch in the UP position to activate the Screen Frame Locking
Clamp. Place the switch in the DOWN position to deactivate the Screen Frame
Locking Clamp.

3 Flood Speed Adjusts the Floodbar Speed.

Turn the control knob clockwise to increase the Floodbar Speed.
Turn the control knob counterclockwise to decrease the Floodbar Speed.

4 Squeegee Adjusts the Squeegee Speed.

Speed Turn the control knob clockwise to increase the Squeegee Speed.
Turn the control knob counterclockwise to decrease the Squeegee Speed.

5 PRINT Button Used to cycle the individual print station manually. The PRINT button is also
used during screen frame setup to check for proper screen placement during
registration adjustments.

6 Left Home/Jog Turning this Selector Switch to the left momentarily moves the Pallets one half
Button index to the left from the print station. If the pallets are stopped half way
between print stations, turning this switch momentarily moves the Pallets to the
next print station to complete the index cycle.
Turning and holding this switch jogs the Pallets to the left for as long as the
switch is held in the jog left position.

7 Floodbar Position the switch up to Lock the squeegee to its mounting bar. Place the
Lock/Unlock switch down to Unlock the squeegee.

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8 Rear Frame Activates the Screen Frame Locking Clamps on the Rear Frame Holder.
Lock Place the switch in the UP position to activate the Screen Frame Locking
Clamp. Place the switch in the DOWN position to deactivate the Screen Frame
Locking Clamp.

9 Reset Button The green Reset button resets the control system logic in the event of an
emergency stop or activation of one of the cycle interruption cords.

10 Right Home/Jog Turning this Selector Switch to the right momentarily moves the Pallets one half
Button index to the right from the print station. If the pallets are stopped half way
between print stations, turning this switch momentarily moves the Pallets to the
next print station to complete the index cycle.
Turning and holding this switch jogs the Pallets to the right for as long as the
button is held in the jog right position.

6.2.2 Install Pallets and Screen Frames

WARNING: Before entering between print heads, always push in Emergency Stop button. Refer to the beginning
of Section 6 for detailed information.
Install Pallets
Slide the pallet up on the pallet support arm so that it just touches the pallet locator block. Turn the pallet locking
handles (1) towards the center of the press to lock the pallet in place. Install remaining pallets.

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Install Screen Frame

For easy installation of screen frames, and/or flash cure units, the print stations feature a Flip Up Front Frame
Holder which pivots up and out of the way. To move the front frame holder up to the load position, unlatch the
front frame holder lock handle (1). To unlatch, push the locking handle lever down.
Move the front frame holder up to the lock position. A spring loaded locking pin (2) automatically secures the front
frame holder in place during screen frame or flash unit installation.
Install screen frame in the rear screen frame holder. Place the Rear Frame Lock switch on the print head control
panel in the On position. The pneumatic cylinders lock the screen frame into the screen frame holder. To release
the screen frame, move the switch to the Off position and remove the screen frame from the screen frame holder.
Pull out the locking pin knob (2). Move the front screen frame holder to down into the print position.
Pull up on the red locking lever (1) to secure the front frame holder.
Place the Front Frame Lock switch on the print head control panel in the On position.

Squeegee/Floodbar

WARNING: Before entering between print heads, always push in Emergency Stop button. Refer to the beginning
of Section 6 for detailed information.
Install Floodbar and Squeegee
The squeegee and floodbar are installed on their individual mounting bars using pneumatic clamps. The floodbar
is mounted to the rear mounting bar and the squeegee is mounted to the front mounting bar. Install the floodbar
first by positioning the floodbar with the angle on the floodbar facing towards the front of the press. Center the
floodbar on the mounting bar and lift the floodbar up so that the “U” shaped top of the floodbar engages the
mounting bar. Center the floodbar and engage the pneumatic clamps using the switches located on top of the
print station support arm.

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Install the squeegee in the same manner as described for the floodbar.

Park Position
Park Position permits the operator to install and remove the squeegee and floodbar from the front of the print
head rather than standing between print stations. To use Park Position, press the PRINT push button (1) on the
print station control panel. The screen frame will lower. Now press and hold the PRINT push button (1). The print
carriage assembly will move to the front of the print head. If the print carriage is already in the front position,
pressing and holding the PRINT push button will cycle the print carriage to the rear.

WARNING: Before entering between print heads, always push in Emergency Stop button. Refer to the beginning
of Section 6 for detailed information.
Squeegee/Floodbar Angle Adjustment
Both the floodbar and the squeegee are provided with an angle adjustment. The greater the angle, the more ink
the squeegee deposits during the print stroke. Decreasing the angle reduces the ink deposit. The same is true for
the angle of the floodbar. A 15-20 degree angle for the squeegee and floodbar is a good starting point. A
reference scale (1) is stamped into the angle bracket for ease of adjustment.

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To adjust the angle of the floodbar or squeegee, loosen the lock handle (2) on the angle brackets. Position the
floodbar and/or squeegee to the desired angle and tighten the lock handles.

6.2.3 Print Head Adjustments

WARNING: Before entering between print heads, always push in Emergency Stop button. Refer to the beginning
of Section 6 for detailed information.
Print Head Off-Contact Adjustment
The screen frame lift cylinders (1) are located at the four corners of the print head. These cylinders lift and lower
the screen frame during the print cycle. Each cylinder is independently adjustable to provide for off-contact
dimensions between the bottom of the screen and the top surface of the printing pallet.
Turning the knurled knob counterclockwise will increase the off-contact dimension. The adjustment knob has eight
preset positions. As you turn the adjustment knob you will feel a slight “click” as each position is set. Each position
increases the off-contact dimension by .047”. The overall range of the setting is 3/8”. It is important that all four lift
cylinders be adjusted for the same off-contact dimension.
A reference scale is fixed to the cylinder sleeve to provide for accuracy and repeatable settings. The cylinder
mounting screw (2) is used as the start position.

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Squeegee Pressure Equalizer

The squeegee pressure equalizer adjustment uses pneumatic energy to maintain equal pressure across the
length of the squeegee. To use, first raise the squeegee pressure adjustment knobs to maximum pressure on
both the right and left sides of the print carriage by turning the knobs counterclockwise.
To adjust the Squeegee Pressure Equalizer, pull out the adjustment knob (1) to unlock the adjustment. Now turn
the adjustment knob clockwise or to the right to increase the pressure, or counterclockwise or to the left to
decrease the pressure. A setting of 35-40 psi is sufficient for most printing requirements.

Print Head Micro Register

Place the switch for the rear screen frame clamps on the print head control panel in the Off position. This allows
the screen frame to move freely during micro-register adjustments.
Check the micro-register adjustment knobs (2) to be sure that they are not binding. The knobs should have slight
play (1/32”) in both the clockwise and counterclockwise directions.
Unlock both the right and the left micro-register locking handles (1).
The two micro-register knobs (2) at the front of the screen frame holder assembly are used to move the screen
frame from the front to the rear. The micro-register knob (3) on the right side of the screen holder assembly is
used to move the screen frame from the left to the right.
The micro-register adjustments allow for movement of 1/4” from the zero or center position for an overall range of
1/2” right to left and front to rear.
When you have completed the micro-register adjustments, check to be sure the adjustment knobs still have the
1/32” play in both the clockwise and counterclockwise directions. Now lock the micro-register locking handles
securely.
Place the switch for the rear screen frame clamps on the print head control panel in the On position.

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Floodbar and Squeegee Pressure Adjustments

Adjust the floodbar pressure using the knobs at the top of the print carriage assembly. The floodbar pressure
should be adjusted so that there is only a slight pressure felt on the bottom of the screen mesh. To increase the
floodbar pressure, turn the knobs (3) counterclockwise. To decrease the pressure, turn the knobs clockwise.
A properly adjusted squeegee should exhibit a slight bend, producing a light resistance as you manually push the
print carriage towards the rear of the screen. You can note the pressure reading on the reference scale (1) on the
air cylinder. To increase the squeegee pressure, turn the knobs (2) counterclockwise. To decrease the pressure,
turn the knobs clockwise.

Print Stroke Length

To adjust either the front or rear print stroke length, move the sensor (1) to the required position. When the
proximity switches mounted to the print head sense the actuator on the print carriage, the print carriage stops at
that position.

Print Head High Lift Switch

The Print Head High Lift Switch is located on the right front of the Front Screen Holder. Place the switch in the left
position to raise the print head to the high lift position. The High Lift position increases access for the installation,
removal, and cleaning of screens.

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Print Head High Lift Switch (Model 80 X 110)

The Print Head High Lift Switch is located on the right front of the Front Print Head Support. Turn the switch (1) to
the rear position to raise the print head to the high lift position. The High Lift position increases access for the
installation, removal, and cleaning of screens. Return the switch (1) to the front position to lower the print head.

6.2.4 Accessory Sockets

Accessory Sockets are located on the lower electrical enclosure. Sockets for M&R Flash cure unit communication
cables (1), Foot Pedal (2) and the No Shirt Detector (3) are provided. A connection plug (4) for the communication
cable from M&R Flash cure units is located on the front left side of each print head.

Note: Socket location, number and type vary by options ordered and machine model.

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7. Scheduled Maintenance
Benefits
Properly maintained equipment operates more efficiently, reduces operating costs, and lasts longer. A properly
managed preventive maintenance program can minimize downtime.
Preparation
An effective preventive maintenance program includes:
ƒ proper selection, handling, and application of lubricants
ƒ stocking high-quality replacement parts
ƒ general cleaning and appearance of equipment
ƒ creation of a preventive maintenance history for each piece of equipment
Preventive maintenance documentation can be an invaluable resource.

Daily

WARNING: To prevent possible injury to personnel and/or damage to the equipment, lock out and tag the
electrical service and compressed air supply to the equipment.
Check and Clean Print Carriage Assembly
Items required:
1 - Towel
Use a towel to clean ink, lint, dirt or spray adhesive from the print carriage guide shafts, chopper linkage
assembly, adjustment knobs, squeegee/floodbar angle brackets and all other hardware.

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Drain Air Filter Moisture Trap

Press and hold the orange button (1) on the bottom of the filter until no moisture is present in the air.

Note: If water or excessive moisture is in the reservoir, remove water/moisture from reservoir and inspect
the chiller and compressor for proper operation.

Check Index Drive Chain Lubricator Oil Level

Items required:
1 – 10 wt. Non-Detergent Oil (M&R Part No. 7017000)
IMPORTANT: Under normal operating conditions, the oil level in the reservoir should gradually decrease over
time. If the oil level does not decrease, contact the M&R service department.
1. Visually inspect oil level. To add oil to the reservoir, flip open the cap (1) and fill.
2. Empty the oil collection bottle (2) and dispose of used oil according to local recycling practices.

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Weekly

WARNING: To prevent possible injury to personnel and/or damage to the equipment, lock out and tag the
electrical service and compressed air supply to the equipment.
Check Air Line Lubricator Oil Level
Items required:
1 – Blade screwdriver
1 – 10 wt. Non-Detergent Oil (M&R Part No. 7017000)
1. Check the current oil level on the glass indicator on the oil reservoir (1). If the oil level indicated is less
than half full you will need to add oil.
2. Press and hold the orange button (2) on the bottom of the filter to bleed off any residual air which may
remain in the system.
3. Use a blade screwdriver to remove the oil fill plug (3). Fill with oil to bring the oil to the top of the sight
glass. DO NOT OVERFILL!
4. Replace the oil fill plug and tighten securely.

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Check Air Line Lubricator

Items required:
1 – Blade Screwdriver
IMPORTANT: This procedure requires electrical power and compressed air to be connected to the press.
WARNING: The index system is operational during this adjustment. Always work with an assistant who can shut
down the equipment in an emergency.
1. Adjust the dwell time to "0" and turn “ON” all print stations. Start the press and allow the press to run
with all print stations and the index system operational for 5-10 minutes. After the press has run for 5-10
minutes, observe the oil flow rate at the sight dome (1) on top of the air line lubricator assembly. A
proper rate of flow will be 1 drop of oil for every 10 machine indexes.
2. If adjustment is needed, use a Blade Screwdriver to set the metering screw (1) on top of the sight dome
for the proper rate of 1 drop for every 10 machine indexes. Turn the metering knob counterclockwise to
increase the oil flow rate.

Lubricate Lower Index Flange Bearings

Items required:
1 - Permatex Super Lube with Teflon Grease (M&R Part No. 7018034)
1 – Standard Pump Action Grease Gun
Using a standard pump action grease gun, slowly apply 1 pump of grease to the grease fittings on the bottom (1)
and top (2) flange bearings.

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Every Two Weeks

WARNING: To prevent possible injury to personnel and/or damage to the equipment, lock out and tag the
electrical service and compressed air supply to the equipment.
Lubricate Print Carriage Assembly Linear Bearing
Items required:
1 - Permatex Super Lube with Teflon Grease (M&R Part No. 7018034)
1 - Standard pump action grease gun
Using a standard pump action grease gun, slowly apply 1 pump of grease to the grease fitting (1).

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Monthly

WARNING: To prevent possible injury to personnel and/or damage to the equipment, lock out and tag the
electrical service and compressed air supply to the equipment.
Lubricate Pallet Drive Guide Rail
Items required:
1 – Permatex Super Lube with Teflon Grease (M&R Part No. 7018034)
1 – Small Brush
1 – Towel
Use a towel to remove old grease from both of the guide rail surfaces. Use a small brush to apply a thin coat of
grease to these surfaces (1).

Clean Circulation Fan and Air Vents

Items required:
1 - Vacuum
Vacuum the area around the fresh air intake vent (1), circulation fan and finger guard assembly (2).

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Lubricate Rear Pallet Locator Lock Assembly

Items required:
1 – Permatex Super Lube with Teflon Grease (M&R Part No. 7018034)
1 – Standard pump action grease gun
1 – Towel
1 – Small Brush
1. Use a towel to remove old grease from the inside surface of the Registration Fork (1) and Registration
Cam Follower Bearings (2). Use a small brush to apply a thin coat of new grease to these areas.
2. Using a standard pump action grease gun slowly apply 1 pump of grease to the grease fitting (3).

M&R Companies 1N 372 Main St. Glen Ellyn, IL 60137 USA 45

Tel: +630-858-6101 Fax: +630-858-6134 www.mrprint.com
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Every Three Months

WARNING: To prevent possible injury to personnel and/or damage to the equipment, lock out and tag the
electrical service and compressed air supply to the equipment.
Lubricate Micro Registration Threaded Shafts
Items required:
1 – Permatex Super Lube with Teflon Grease (M&R Part No. 7018034)
1 – Small Brush
1 – Towel
1. Use a towel to remove old grease from the threaded shaft surfaces.
2. Loosen micro-registration knobs (1).
3. Turn adjustment knob (2) counterclockwise as far as possible.
4. Use a small brush to apply a thin coat of grease to the exposed threads (3).
5. Return adjustment knob (2) to original position.
6. Tighten micro-registration knob (1).
Repeat procedure for each print head.

46 M&R Companies 1N 372 Main St. Glen Ellyn, IL 60137 USA

Tel: +630-858-6101 Fax: +630-858-6134 www.mrprint.com
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Replace Air Filter Element and Reservoir Seals

Items required:
1 - Filter Element (M&R Part No. 2019114)
2 - Bowl Seal (M&R Part No. 2020091-1)
1 - 10 wt. Non-Detergent Oil (M&R Part No. 7017000)
1. Press and hold the orange button on the bottom of the filter to bleed off any residual air which may
remain in the system.
2. Remove Moisture Trap and Oil Reservoirs (1) by pulling down the black locking latch (2) and turn 1/8 of
a turn counterclockwise. Align the single line on the upper assembly with the double line on the reservoir
and pull straight down and away from the Filter/Regulator Assembly.
3. Remove Bowl Seals (5) from both Reservoirs and replace with new Seals. Lightly lubricate the outside
surface of the new seals with 10 wt. Non-Detergent Oil.
4. Remove the baffle (3) by turning to the left (counterclockwise).
5. Install new Filter Element (4) and replace Baffle (3). Replace Reservoirs (1). Firmly push Reservoirs up
into the Filter/Regulator Assembly and turn 1/8 turn to lock into place.

Note: The level sight glass should be facing towards the front of the assembly.

M&R Companies 1N 372 Main St. Glen Ellyn, IL 60137 USA 47

Tel: +630-858-6101 Fax: +630-858-6134 www.mrprint.com
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Every Six Months

WARNING: To prevent possible injury to personnel and/or damage to the equipment, lock out and tag the
electrical service and compressed air supply to the equipment.
Check Print Carriage Drive Belt Tension
Items required:
1 - 3/8” Hex Wrench

Note: Manually move the Print Carriage all the way towards the front of the print station.

1. Check drive belt for proper tension. The belt should be straight and taught.
2. If adjustment is needed, use a 3/8" Hex Wrench to loosen the three socket cap screws (1) 2 full turns.
3. To increase drive belt tension, manually move the Print Carriage Drive Assembly towards the rear of the
print station as shown.

IMPORTANT: Do not use pry bars or other tools as levers to move the Print Carriage Drive Assembly

4. While holding the Print Carriage Drive Assembly in position, tighten the three socket cap screws (1).

48 M&R Companies 1N 372 Main St. Glen Ellyn, IL 60137 USA

Tel: +630-858-6101 Fax: +630-858-6134 www.mrprint.com
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Every Three Years

WARNING: To prevent possible injury to personnel and/or damage to the equipment, lock out and tag the
electrical service and compressed air supply to the equipment.
Replace Servo Amplifier Battery
Items required:
1 – Servo Battery (M&R Part No. 1017716)
IMPORTANT: This procedure requires electrical power to be connected to the press.
IMPORTANT: The new battery must be installed within (5) five minutes of removal of the old battery. This will
ensure the preservation of program data in the Servo Amplifier memory.
1. Locate the battery (1).
2. Remove the old battery from the holder by pushing the tab holder to the right, then slide the battery up
and out. Disconnect the battery by squeezing while pulling on the connector (2).
3. Install replacement battery.

M&R Companies 1N 372 Main St. Glen Ellyn, IL 60137 USA 49

Tel: +630-858-6101 Fax: +630-858-6134 www.mrprint.com
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Replace PLC Battery

Items required:
1 – PLC Battery (M&R Part No. 1017185)
IMPORTANT: This procedure requires electrical power to be connected to the press.
IMPORTANT: The new battery must be installed within (5) five minutes of removal of the old battery. This will
ensure the preservation of program data in the PLC memory.
1. Remove the battery access cover (1).
2. Remove the battery (2) from its holder.
3. Remove the battery clip (3) from the terminal.
4. Install replacement battery.
5. Reinstall battery cover (1).

50 M&R Companies 1N 372 Main St. Glen Ellyn, IL 60137 USA

Tel: +630-858-6101 Fax: +630-858-6134 www.mrprint.com
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7.1 Scheduled Maintenance Log

Every 2 Weeks

Every 3 Months

Every 6 Months

Every 3 Years
Every Year
Monthly
Weekly
Date

Daily
Maintenance Procedure performed/
Initials

Check and Clean Print Carriage Assembly X

Drain Air Filter Moisture Trap X

Check Air Line Lubricator Oil Level X

Check Air Line Lubricator X

Check Index Drive Chain Lubricator Oil

X
Level

Lubricate Print Carriage Assembly Linear

X
Bearing

Lubricate Lower Index Flange Bearing X

Lubricate Pallet Drive Guide Rail X

Clean Circulation Fan and Air Vents X

Lubricate Micro-Register Threaded

X
Adjustment Shafts

Replace Air Filter Element and Reservoir

X
Seals

Check Print Carriage Drive Belt Tension X

Replace Servo Amplifier Battery X

Replace PLC Battery X

M&R Companies 1N 372 Main St. Glen Ellyn, IL 60137 USA 51

Tel: +630-858-6101 Fax: +630-858-6134 www.mrprint.com
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8. Replacement Parts
CE vs. UL Models
All equipment containing electrical components is designed to comply with either Conformance European (CE) or
Underwriters Laboratories (UL) standards, and each type of equipment has a different parts list. CE equipment
runs at 50 Hz; UL equipment runs at 60 Hz. Electrical specifications, including Hertz, can be found on the
Manufacturer’s Rating Plate similar to the one shown below.

Note: You must verify whether your equipment is 50 Hz (CE) or 60 Hz (UL) and order parts accordingly.

DANGER: Operating this equipment with incorrect electrical parts can result in severe or fatal personal injuries
and/or property damage.
Schematic Diagrams for Electrical Parts
M&R uses the ‘just-in-time’ approach to printing manuals, so the electrical parts and part numbers shown in this
section should be accurate. However, since schematic diagrams are unit-specific, they remain the most accurate
source of electrical part numbers. Cross-reference the part numbers in this manual with the part numbers in the
schematic diagrams in the back of this manual before placing an order.

52 M&R Companies 1N 372 Main St. Glen Ellyn, IL 60137 USA

Tel: +630-858-6101 Fax: +630-858-6134 www.mrprint.com
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Control Panel (UL & CE)

Control Panel (UL & CE) Part Numbers

Part Name All Models
1 Graphic Logic Control 1038206
2 Toggle Switch Double Pole 1010007A
3 Toggle Switch Double Pole 1010007A
4 Switch Push Button 1010006
5 Switch Push Button 1010006
6 Toggle Switch 2 Position 1010011
Switch Emergency Stop 1010040
7
N.C. Section 1010040B
8 Switch Reset Small 1010001A

M&R Companies 1N 372 Main St. Glen Ellyn, IL 60137 USA 53

Tel: +630-858-6101 Fax: +630-858-6134 www.mrprint.com
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Print Station Control Panel (UL & CE)

Print Station Control Panel (UL & CE) Part Numbers

Part Name All Models
1 Air Switch 4 Way 2018011
2 Air Switch 4 Way 2018011
3 Potentiometer 5k Ohm, 2 Watts 1029020
4 Potentiometer 5k Ohm, 2 Watts 1029020
5 Switch Push Button 1010006
6 3 Position Selector Switch 1010429
7 Air Switch 4 Way 2018011
8 Air Switch 4 Way 2018011
9 Switch Push Button 1010006

54 M&R Companies 1N 372 Main St. Glen Ellyn, IL 60137 USA

Tel: +630-858-6101 Fax: +630-858-6134 www.mrprint.com
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Print Head Servo Drive (UL & CE)

Print Head Servo Drive (UL & CE) Part Numbers

Part Name All Models
1 Terminal Block 1035054
2 Logic Control 16 In/16 Out 1038208
3 Drive 1008475
4 Miniature Relay 24VDC 2 Pole 1010204

M&R Companies 1N 372 Main St. Glen Ellyn, IL 60137 USA 55

Tel: +630-858-6101 Fax: +630-858-6134 www.mrprint.com
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Electrical Cabinet 220 Volt (UL)

Electrical Cabinet 220 Volt (UL) Part Numbers

Part Name All Models
1 Vent Fan 1009004
Servo Amplifier 1017703
2
Replacement Battery 1017716
3 Power Supply 1024132
4 Safety Relay 1017422
5 Safety Relay 1017422
6 Circuit Breaker 3 Pole 35A (3CB1) 1006520
7 Circuit Breaker 3 Pole 15A (3CB2) 1006555
8 Circuit Breaker 2 Pole 3A (3CB8) 1006447
9 Contactor (3M2) 1011302
10 Contactor (3M1) 1011311
11 Remote I/O Unit 1038208
12 Servo PLC Unit 1017739
13 Safety Relay 1017422
14 Remote I/O Unit 1038208
15 Circuit Breaker 2 Pole 0.5A (3CB6) 1006458
16 Remote Input 1038207
17 AC Reactor 1008546A

56 M&R Companies 1N 372 Main St. Glen Ellyn, IL 60137 USA

Tel: +630-858-6101 Fax: +630-858-6134 www.mrprint.com
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Side Electrical Cabinet 220 Volt (UL)

Side Electrical Cabinet 220 Volt (UL) Part Numbers

Part Name All Models
1 12 Connection Header 1011258
2 12 Connection Header 1011258
3 12 Connection Header 1011258
4 Circuit Breaker 3 Pole 15A 1006555
5 Circuit Breaker 3 Pole 15A 1006555
6 Circuit Breaker 3 Pole 15A (3CB4) 1006555
7 Ground Terminal Block 1035005

M&R Companies 1N 372 Main St. Glen Ellyn, IL 60137 USA 57

Tel: +630-858-6101 Fax: +630-858-6134 www.mrprint.com
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Electrical Cabinet 220 Volt (UL)

Electrical Cabinet 220V (UL) Part Numbers

Part Name All Models
Servo Amplifier (3SRV1) 1017703
1
Replacement Battery 1017716
2 Power Supply (3PNS1) 1024132
3 Emergency Relay (5CR1) 1017422
4 Safety Relay (8LR2) 1017422
5 Circuit Breaker 3 Pole 35A (3CB1) 1006520
6 Circuit Breaker 3 Pole 15A (3CB2) 1006555
7 Circuit Breaker 3 Pole 15A (3CB3) 1006555
8 Circuit Breaker 2 Pole 0.5A (3CB6) 1006458
9 Circuit Breaker 2 Pole 3A (3CB8) 1006447
10 Contactor (3M2) 1011302
11 Contactor (3M1) 1011311
12 Remote I/O Unit (8PLC1) 1038208
13 Servo PLC Unit (9PLC2) 1038206
14 Latching Relay (8LR1) 1017422
15 Remote I/O Unit (5PLC1) 1038208
16 Remote Input (6PLC1) 1038207

58 M&R Companies 1N 372 Main St. Glen Ellyn, IL 60137 USA

Tel: +630-858-6101 Fax: +630-858-6134 www.mrprint.com
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17 AC Reactor (3ACR1) 1008546A

18 Quartz Relay (3CR1) 1010204
19 Quartz Relay (5CR2) 1010204
20 Reset Relay (8CR3) 1010204
Reset Relay (8CR4) 1010204
21
Relay Socket 1010206

M&R Companies 1N 372 Main St. Glen Ellyn, IL 60137 USA 59

Tel: +630-858-6101 Fax: +630-858-6134 www.mrprint.com
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Electrical Cabinet 380 Volt (CE)

Electrical Cabinet 380V (CE) Part Numbers

Part Name All Models
Servo Amplifier (3SRV1) 1017869
1
Replacement Battery 1017716
2 Power Supply (3PNS1) 1024132
3 Emergency Relay (5CR1) 1017422
4 Safety Relay (8LR2) 1017422
5 Circuit Breaker 3 Pole 20A (3CB1) 1006554
6 Circuit Breaker 1 Pole 0.5A (3CB2) 1006439
7 Circuit Breaker 1 Pole 3A (3CB3) 1006442
8 Circuit Breaker 1 Pole 10A (3CB6) 1016551
9 Line Filter 1036020A
10 Line Filter 1036020A
11 Contactor (3M2) 1011298
12 Contactor (3M1) 1011299
13 Vent Fan 1009004
14 Remote I/O Unit (8PLC1) 1038208
15 Servo PLC Unit (9PLC2) 1038206
16 Latch Relay (8LR1) 1017422
17 Circuit Breaker 1 Pole (CB2) 1006551

60 M&R Companies 1N 372 Main St. Glen Ellyn, IL 60137 USA

Tel: +630-858-6101 Fax: +630-858-6134 www.mrprint.com
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18 Circuit Breaker 1 Pole (CB4) 1006442

19 Remote I/O Unit 1038207
20 AC Reactor (3ACR1) 1017736B
21 Quartz Relay (5CR2) 1010204
22 Quartz Relay (5CR3) 1010204
23 Reset Relay (8CR3) 1010204
Reset Relay (8CR4) 1010204
24
Relay Socket 1010206

M&R Companies 1N 372 Main St. Glen Ellyn, IL 60137 USA 61

Tel: +630-858-6101 Fax: +630-858-6134 www.mrprint.com
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80 X 110 Index Base Electrical Cabinet (CE)

Front View

Top View

62 M&R Companies 1N 372 Main St. Glen Ellyn, IL 60137 USA

Tel: +630-858-6101 Fax: +630-858-6134 www.mrprint.com
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80 X 110 Index Base Electrical Cabinet (CE) Part Numbers

Part Name All Models
1 Axial Fan 230 V 1009004
2 Servo Amplifier (3SRV1) 1017869
3 Power Supply (3PWS1) 1024132
4 Power supply 1017476B
5 Q Motion CPU (4PLC2) 1017873
6 I/O Mixed Module (4PLC3) 1017787
7 Battery 1017716
8 Contactor (3M1) 1011311
9 Contactor (3M2) 1011298
10 Locking Receptacle 15A 1020292
11 Remote I/O/ (5PLC1) 1038208
12 In Module 1038207
13 Safety Relay (5CR1) 1017422
14 Safety Relay (5CR2) 1017422
15 Synchronous Encoder 1017874
16 Latch Relay (9LR1) 1017422
17 Latch Relay (9LR2) 1017422
18 Circuit Breaker 3 Pole 20 A (3CB1) 1006554
19 Circuit Breaker 1 Pole 0.5 A (3CB2) 1006439
20 Circuit Breaker 1 Pole 3 A (3CB3) 1006442
21 AC Reactor (3ACR1) 1017736B
22 3 Phase Power Line Filter (19FL1) 1036020A
23 Miniature Relay (1CR3) 1010204
24 Miniature Relay (9CR4) 1010204
25 Miniature Relay (3CR1) 1010204
26 Miniature Relay (3CR3) 1010204
27 20 Connection Header 1011256
28 Screw Flange Connector 1011252

M&R Companies 1N 372 Main St. Glen Ellyn, IL 60137 USA 63

Tel: +630-858-6101 Fax: +630-858-6134 www.mrprint.com
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80 X 110 Index Base Electrical Cabinet (CE)

80 X 110 Index Base Electrical Cabinet (CE) Part Numbers

Part Name All Models
1 Axial Fan 230 V 1009004
2 Servo Amplifier (19SRV1) 1017869
3 Circuit Breaker 3 Pole 20 A (19CB1) 1006554
4 Circuit Breaker 1 Pole 3 A (19CB3) 1006442
5 Miniature Relay (19CR4) 1010204
6 3 Phase Power Line Filter (19FL1) 1036020A
7 AC Reactor (19ACR1) 1017736B
8 3 Way locking Receptacle 1020292
9 Circuit Breaker 1 Pole 10 A 1006439
10 Contactor (19M1) 1011298
11 Miniature Relay (19CR1) 1010204

64 M&R Companies 1N 372 Main St. Glen Ellyn, IL 60137 USA

Tel: +630-858-6101 Fax: +630-858-6134 www.mrprint.com
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80 X 110 Index Base Side Electrical Cabinet (CE)

80 X 110 Lower Index Side Electrical Cabinet (CE) Part Numbers

Part Name All Models
1 3 Phase Power Line Filter (3FL2) 1036020A
2 3 Phase Power Line Filter (3FL3) 1036020A
3 Circuit Breaker 1 Pole 10 A 1006551
4 Circuit Breaker 1 Pole 10 A 1006551
5 Circuit Breaker 1 Pole 10 A 1006551
6 Circuit Breaker 1 Pole 10 A 1006551
7 Circuit Breaker 1 Pole 10 A 1006551
8 Circuit Breaker 1 Pole 10 A 1006551
9 12 Connection Header 1011258
10 12 Connection Screw Plug 1011257
11 Clamp Terminal Block 1035001
12 Ground Terminal Block 1035005

M&R Companies 1N 372 Main St. Glen Ellyn, IL 60137 USA 65

Tel: +630-858-6101 Fax: +630-858-6134 www.mrprint.com
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Accessory Plugs (UL & CE)

Accessory Plugs (UL & CE) Part Numbers

Part Name All Models
1 Fan Guard with Filter 1009012
2 3 Way Locking Receptacle 15A 1020292
3 Connector Multi-Con-X-Panel 2S 1020039
4 Connector Multi-Con-X-Panel 3S 1020035

66 M&R Companies 1N 372 Main St. Glen Ellyn, IL 60137 USA

Tel: +630-858-6101 Fax: +630-858-6134 www.mrprint.com
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Perimeter Barrier Electrical (UL & CE)

Perimeter Barrier Electrical (UL & CE) Part Numbers

Part Name All Models
1 Mini Safety Limit Switch 1010212
2 Emergency Stop Station 1010228
3 Indicator Red LED Diode 1013005

M&R Companies 1N 372 Main St. Glen Ellyn, IL 60137 USA 67

Tel: +630-858-6101 Fax: +630-858-6134 www.mrprint.com
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Carriage Assembly (UL & CE)

Carriage Assembly (UL & CE) Part Numbers

Part Name All Models
1 Carriage Plate 9165521
2 Squeegee Air Cylinder 90K1737-B
3 Linear Bearing Carriage 3030213
4 Proximity Flag 9165523
5 Bulkhead Fitting 2003239
6 Fitting Grease 1/8” NPT 45 Degree 2003032
7 Grease Nipple M6 X 4.5mm 2005129
8 Fitting Y Connector 1/4" Hose 2003086
9 Button Socket Cap Screw 8-32 X 1-1/4" 3001071
10 Fitting "Y" 5/32" Tube with Hole 2003024
11 Button Socket Cap Screw 8-32 X 1" 3001024
12 Flex Cable Mounting Bracket 90K2771
13 Flexible Cord Grip 3082001
14 Socket Cap Screw 1/4-20 X 1/2" 3009019
15 Socket Cap Screw 1/4-20 X 5/8" 3009047
16 Socket Cap Screw M6 X 16mm 3011075
17 Socket Cap Screw 1/4-20 X 1" 3009042
18 Belt Lock 9165527-C
68 M&R Companies 1N 372 Main St. Glen Ellyn, IL 60137 USA
Tel: +630-858-6101 Fax: +630-858-6134 www.mrprint.com
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80 X 110 Carriage Assembly (UL & CE)

80 X 110 Carriage Assembly (UL & CE) Part Numbers

Part Name All Models
1 Carriage Plate 90K5712
2 Carriage Plate Support 90K5719
3 Belt Lock Steel Casting 9165527-C
4 SQ/FL Air Cylinder Assembly 1-1/4" Bore 2009504-A
5 Button Socket Cap Screw 1/4-20 X 1/2" 3001005
6 Linear Bearing Carriage Heavy 3030222
7 Head Proximity Activator 90K5724
8 Bulkhead Fitting 5/32" O.D. X 1/8" NPT 2003239
9 Fitting Grease 1/8" NPT 45 Deg. 2003032
10 Grease Nipple M6 X 4.5mm 2005129
11 Fitting Y Connector 1/4" Hose 2003086
12 Fitting "Y" 5/32" Tube With Hole 2003024
13 Cylinder Cover Left Hand 90K5721
14 Cylinder Cover Right Hand 90K5722
15 Flexible Cord Grip 3082001
16 Socket Cap Screw 1/4-20 X 1" 3009042
17 Socket Cap Screw 1/4-20 X 5/8" 3009047

M&R Companies 1N 372 Main St. Glen Ellyn, IL 60137 USA 69

Tel: +630-858-6101 Fax: +630-858-6134 www.mrprint.com
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18 Socket Head Cap Screw M6 X 16mm 3011075

19 Socket Cap Screw 1/4-20 X 1/2" 3009019
20 Socket Cap Screw 1/4-20 X 3/4" 3009022
21 Button Socket Cap Screw 8-32 X 1-1/4" 3001071
22 Button Socket Cap Screw 8-32 X 1" 3001024

Squeegee Mounting Bar Assembly (UL & CE)

Squeegee Mounting Bar Assembly (UL & CE) Part Numbers

Part Name All Models
1 Male Handle 3032009
2 Squeegee/Floodbar Mounting Tube 9165526
3 Squeegee/Floodbar Holder, Left 9165525
4 Squeegee/Floodbar Holder, Right 9165524
5 Elastic Stop Nut ZP 1/4-20 3012000
6 Squeegee/Floodbar Air Clamp Cylinder 9162041
7 Socket Cap Screw 5/16-24 X 1/2" 3009133
8 Shoulder Bolt 5/16 X 1-1/4" 3006015
9 SAE Washer #12 3021036
10 Hex Head Bolt 5/16-18 X 5/8" 3008113
11 Flat Washer 1/4" ZP 3020005

70 M&R Companies 1N 372 Main St. Glen Ellyn, IL 60137 USA

Tel: +630-858-6101 Fax: +630-858-6134 www.mrprint.com
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80 X 110 Squeegee Mounting Bar Assembly (UL & CE)

80 X 110 Squeegee Mounting Bar Assembly (UL & CE) Part Numbers
Part Name All Models
1 Male Handle 5/16-18 X .590" 3032009
2 Squeegee/Floodbar Mounting Bar 90K5713
3 Left Hand Squeegee/Floodbar Holder 9165525
4 Right Hand Squeegee/Floodbar Holder 9165524
5 Squeegee/Floodbar Air Clamp Cylinder Assembly 9162041
6 Shoulder Bolt 5/16" X 1-1/4" 3006015
7 Elastic Stop Nut ZP 1/4-20 3012000
8 SAE Washer #12 3021036
9 Full Thread Socket Cap Screw 5/16-24 X 1/2" 3009133
10 Flat Washer 1/4" ZP 3020005
11 Hex Head Bolt 5/16-18 X 5/8" 3008113

M&R Companies 1N 372 Main St. Glen Ellyn, IL 60137 USA 71

Tel: +630-858-6101 Fax: +630-858-6134 www.mrprint.com
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Floodbar Mounting Bar Assembly (UL & CE)

Floodbar Mounting Bar Assembly (UL & CE) Part Numbers

Part Name All Models
1 Wrought Flat Washer 1/4" 3020005
2 Male Handle 3032009
3 Squeegee/Floodbar Mounting Tube 9165526
4 Squeegee/Floodbar Bracket, Right 90K2772
5 Squeegee/Floodbar Bracket, Left 90K2773
6 SAE Washer #12 3021036
7 Elastic Stop Nut ZP 1/4-20 3012000
8 Squeegee/Floodbar Air Clamp Cylinder 9162041
9 Socket Cap Screw 5/16-24 X 1/2" 3009133
10 Shoulder Bolt 5/16 X 1-1/4" 3006015
11 Hex Head Bolt 5/16-18 X 5/8" 3008113

72 M&R Companies 1N 372 Main St. Glen Ellyn, IL 60137 USA

Tel: +630-858-6101 Fax: +630-858-6134 www.mrprint.com
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80 X 110 Floodbar Mounting Bar Assembly (UL & CE)

80 X 110 Floodbar Mounting Bar Assembly (UL & CE) Part Numbers
Part Name All Models
1 Hex Head Bolt 5/16-18 X 5/8" 3008113
2 Male 5/16-18 X .590" 3032009
3 Squeegee/Floodbar Mounting Bar 90K5713
4 Left Squeegee/Floodbar Bracket 90K2773
5 Squeegee/Floodbar Air Clamp Cylinder Assembly 9162041
6 Shoulder Bolt 5/16" X 1-1/4" 3006015
7 Elastic Stop Nut ZP 1/4-20 3012000
8 SAE Washer #12 3021036
9 Full Thread Socket Cap Screw 5/16-24 X 1/2" 3009133
10 Flat Washer 1/4" ZP 3020005

M&R Companies 1N 372 Main St. Glen Ellyn, IL 60137 USA 73

Tel: +630-858-6101 Fax: +630-858-6134 www.mrprint.com
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Head Tube Assembly (UL & CE)

Head Tube Assembly (UL & CE) Part Numbers

Part Name All Models
1 Head Tube 90K2703-A
2 Micro Locking Plate 9165512
3 Carriage Air Cable Bushing 90K2707
4 Button Socket Cap Screw 1/4-20 X 3/8" 3001009
5 Hex Head Bolt 3/8-16 X 1/2" 3008149
6 Rubber Grommet 7/8 ID X 1-3/8" OD 7001028
7 Rubber Grommet 1-1/8 OD X 5/8" 7001016
8 Print Head Cover 90K2744
9 Pressure Regulator With Gauge 2019132
10 Head Control Panel 90K1716-A
11 Air Switch 4 Way M5 Port 2018011
12 Fitting Male Swivel Elbow 10-32 2003031
13 Fitting Male Connector 10-32 2003023
14 M5 Stainless Plug 2003331
15 Potentiometer 1029020
16 Switch Push Button 1010006
17 3-Position Selector Switch 1010429
18 Button Socket Cap Screw 10-24 X 3/8" 3001003
19 Locking Plug 1020202
20 Button Socket Cap Screw 8-32 X 3/8" 3001031

74 M&R Companies 1N 372 Main St. Glen Ellyn, IL 60137 USA

Tel: +630-858-6101 Fax: +630-858-6134 www.mrprint.com
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80 X 110 Head Tube Assembly (UL & CE)

80 X 110 Head Tube Assembly (UL & CE) Part Numbers

Part Name All Models
1 Head Tube 90K5702
2 Micro Lock Plate 9165512
3 Carriage Air Cable Bushing 1-3/16" O.D. 90K2707
4 Dome Plug 1/2" Hole 1018009
5 Hex Head Bolt 3/8-16 X 1/2" 3008149
6 Snap In Plug 13/16" Hole Dia. 7025023
7 Print Head Cover 90K2744
8 Pressure Regulator With Gauge 2019132
9 Grommet Rubber 7/8" I.D. X 1-3/8" O.D. 7001028
10 Air Switch 2018011
11 Fitting Male Swivel Elbow 10-32 2003031
12 Air Lock Valve With Stroke Fitting Channel 8090060
13 Fitting Male Connector 10-32 NPT 2003023
14 M-5 Stainless Plug 2003331
15 Potentiometer 1029020
16 Switch Push Button 1010006
17 3-Position Switch 1010429
18 Locking Plug 3 Wire 1020202
19 Button Socket Cap Screw 8-32 X 3/8" 3001031
20 Button Socket Cap Screw 10-24 X 3/8" 3001003
21 Button Socket Cap Screw 1/4"-20 X 3/8" 3001009

M&R Companies 1N 372 Main St. Glen Ellyn, IL 60137 USA 75

Tel: +630-858-6101 Fax: +630-858-6134 www.mrprint.com
 Alpha 8
V.042109

Front Micro Assembly (UL & CE)

Front Micro Assembly (UL & CE) Part Numbers

Part Name All Models
1 Top Micro Casting 9150061
2 Micro Bottom Plate 90K2736-B
3 Wrought Flat Washer 3/8" ZP 3020010
4 Front Micro Bushing 9155011
5 Female Rod End 3/8-24 3034002
6 Hex Head Bolt 3/8-16 X 2-1/2" 3008006
7 Hex Cap Screw 3/8-24 X 1-1/4" 3054031
8 Hex Cap Screw 3/8-24 X 1-3/4" 3054032
9 Rear Micro Mounting Rod End 9150069
10 Micro X - Y Adjustment Screw 8090057
11 Finish Hex Jam Nut 3/8-24 3013015
12 Flange Ball Bearing 1/2 X 3/4 X 5/8" 3023025
13 Micro Lock Washer 8080132
14 Top Lock Washer 9150016
15 Male Rod End 3/8-24 3034003
16 Female Handle 3032001
76 M&R Companies 1N 372 Main St. Glen Ellyn, IL 60137 USA
Tel: +630-858-6101 Fax: +630-858-6134 www.mrprint.com
 Alpha 8
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17 Micro Side Adjustment Screw 8090056

18 Elastic Stop Nut ZP 3/8-16 3012003
19 Clamp 3033087
20 Acorn Hex Nut 3/8-16 3013139
21 Split Lock Washer ZP 1/4" 3022001
22 Button Socket Cap Screw 1/4-20 X 3/4" 3001001
23 Retractable Spring Plunger 3033090
24 Spacer 1"OD 9165538
25 Safety Cable Clip 9150128
26 Button Socket Cap Screw 8-32 X 3/8" 3001031
27 Hex Jam Nut 3/8" 3013014
28 Shoulder Bolt 1/2 X 1-1/2" 3006048
29 Cylinder Screen Up-Down 2009564
30 Fitting Male Elbow 1/8" NPT 2003005
31 Cylinder Screen Up-Down 2009564
32 Screen Holder Leveling Plate 90K2732
33 Wrought Flat Washer 5/16" ZP 3020007
34 Hex Head Bolt 5/16-18 X 1" 3008034
35 Socket Cap Screw 1/4-20 X 5/8" 3009047

M&R Companies 1N 372 Main St. Glen Ellyn, IL 60137 USA 77

Tel: +630-858-6101 Fax: +630-858-6134 www.mrprint.com
 Alpha 8
V.042109

80 X 110 Front Micro Assembly (UL & CE)

80 X 110 Front Micro Assembly (UL & CE) Part Numbers

Part Name All Models
1 Micro Top Plate 90K5732
2 Micro Bottom Plate 90K5736
3 Flat Washer 3/8" 3020010
4 Front Micro Bushing 9155011
5 Female Rod End 3/8-24 3034002
6 Hex Head Bolt 3/8-16 X 2-1/2" 3008006
7 Hex Head Bolt 3/8-16 X 2-1/4" 3008311
8 Hex Cap Screw 3/8-24 X 1-1/4" 3054031
9 Hex Cap Screw 3/8-24 X 1-3/4" 3054032
10 Rear Micro Mounting Rod End 9150069
11 Micro X - Y Adjustable Screw 8090057
12 Finish Hex Jam Nut 3/8-24 3013015
13 Micro Lock Washer 2" O.D. 8080132
14 Top Lock Washer 9150016
15 Female Handle 3032001
78 M&R Companies 1N 372 Main St. Glen Ellyn, IL 60137 USA
Tel: +630-858-6101 Fax: +630-858-6134 www.mrprint.com
 Alpha 8
V.042109

16 Elastic Stop Nut 3/8-16 3012003

17 Clamp 3033087
18 Acorn Hex Nut 3/8-16 3013139
19 Plastic Washer 1" Dia. 9165542
20 Button Socket Cap Screw 1/4-20 X 3/4" 3001001
21 Split Lock Washer 1/4" 3022001
22 Retractable Spring Plunger 3033090
23 Spacer 1" O.D. 9165538
24 Safety Cable Clip 9150128
25 Front Micro Hook Holder 90K5741
26 Front Micro Hook Holder Left Hand 90K5743
27 Locking Shaft 90K5742
28 Front Micro Hook Holder Right Hand 90K5744
29 Front Micro Hook Holder Bumper 90K5739
30 Camrol Bearing 3/4" O.D. 3023287
31 Socket Cap Screw 3/8-16 X 3/4" 3009074
32 Socket Cap Screw 1/4-20 X 5/8" 3009047
33 Flat Socket Cap Screw 6-32 X 5/16" 3010116
34 Socket Cap Screw 3/8-16 X 1" 3009000
35 Button Socket Cap Screw 8-32 X 3/8" 3001031
36 Shoulder Bolt 1/2" X 1-1/2" 3006048
37 Hex Jam Nut 3/8" 3013014
38 Up Down Cylinder Left Hand 90K2704
39 Up Down Cylinder Right Hand 90K2705
40 Socket Cap Screw 1/4-20 X 5/8" 3009047
41 Wrought Flat Washer 5/16" ZP 30220007
42 Hex Head Bolt 5/16-18 X 1" 3008034
43 Screen Holder Leveling Plate 90K2732

M&R Companies 1N 372 Main St. Glen Ellyn, IL 60137 USA 79

Tel: +630-858-6101 Fax: +630-858-6134 www.mrprint.com
 Alpha 8
V.042109

Rear Screen Holder Assembly (UL & CE)

Rear Screen Holder Assembly (UL & CE) Part Numbers

Part Name All Models
1 Wrought Flat Washer 1/2" 3020004
2 Hex Jam Nut ZP 1/2-20 3013023
3 Rear Screen Holder Bracket 9165537
4 Screen Up Unit Mounting Flat Rear 90K2762-B
5 Screen Up Proximity Bracket 90K2759
6 Bumper 90K2721
7 Button Socket Cap Screw 5/16-18 X 7/8" 3001029
8 Split Lock Washer ZP 5/16" 3022003
9 Socket Cap Screw 10-24 X 5/8" 3009045
10 Male Handle 3032045
11 T-Nut 2.5" 9165536
12 Fitting Male Elbow 1/8 NPT 2003005
13 Cylinder Screen Up-Down 2009564
14 Screen Holder Leveling Plate 90K2766-A
15 Screen Up Proximity Activator 90K1757
16 Socket Cap Screw ¼-20 X 5/8" 3009047
17 Button Socket Cap Screw 1/4-20 X 3/8" 3001009
80 M&R Companies 1N 372 Main St. Glen Ellyn, IL 60137 USA
Tel: +630-858-6101 Fax: +630-858-6134 www.mrprint.com
 Alpha 8
V.042109

18 Wrought Flat Washer 5/16" ZP 30220007

19 Hex Head Bolt 5/16-18 X 1" 3008034
20 Rear Screen Holder 90K2767
21 Failsafe Screen Air Lock Cylinder 2009185
22 Fitting Male Swivel Elbow 10-32 2003031
23 Screen Holder Threaded Rod 90K1727
24 Screen Locking Bar 90K2768

M&R Companies 1N 372 Main St. Glen Ellyn, IL 60137 USA 81

Tel: +630-858-6101 Fax: +630-858-6134 www.mrprint.com
 Alpha 8
V.042109

80 X 110 Rear Screen Holder Assembly (UL & CE)

80 X 110 Rear Screen Holder Assembly (UL & CE) Part Numbers
Part Name All Models
1 Rear Screen Holding Bracket 9165537
2 Screen Up Unit Mounting Flat Rear 90K2762-B
3 Screen Up Proximity Bracket 90K2759
4 Bumper 9165534
5 Socket Cap Screw 10-24 X 5/8" 3009045
6 Button Socket Cap Screw 5/16-18 X 7/8" 3001029
7 Split Lock Washer ZP 5/16" 3022003
8 Male Handle 3032045
9 T-Nut 2.25" 9165536
10 Up Down Cylinder Right Hand 90K2705
11 Up Down Cylinder Left Hand 90K2704
12 Screen Holder Leveling Plate 90K2766-A
13 Screen Up Proximity Activator 90K1757
14 Socket Cap Screw 1/4-20 X 5/8" 3009047
15 Wrought Flat Washer 5/16" ZP 30220007
16 Hex Head Bolt 5/16-18 X 1" 3008034
17 Button Socket Cap Screw 1/4-20 X 3/8" 3001009
82 M&R Companies 1N 372 Main St. Glen Ellyn, IL 60137 USA
Tel: +630-858-6101 Fax: +630-858-6134 www.mrprint.com
 Alpha 8
V.042109

18 Rear Screen Holder 39" 90K5709

19 Failsafe Screen Air Lock Cylinder 2009185
20 Fitting Male Swivel Elbow 10-32 2003031
21 1/2-20 Threaded Rod 8050107
22 Screen Frame Locking Bar 90K5711
23 Finish Hex Jam Nut 1/2 20 3013023
24 Flat Washer 1/2" ZP 3020004

Reducer Mount Assembly (UL & CE)

Reducer Mount Assembly (UL & CE) Part Numbers

Part Name All Models
1 Gear Reducer 3027294
2 Reducer Mounting Plate 6" X 8.5" 9165514-A
3 Pulley Shaft 9165515-A
4 External Retainer Ring 18mm 3024072
5 Timing Belt Pulley, 8mm Belt 3041604
6 Keystock 6mm X 6mm X 1.125" 9165544
7 Keystock 6mm X 6mm X 0.55" 9165543-A
8 Pulley Shaft Washer 1" O.D. 9165502
9 Square Cylinder Mounting Bracket 90K2722-A
10 Custom Square Cylinder 2009118
11 Socket Cap Screw 10-24 X 7/8" 3009134
12 Socket Cap Screw 5/16-24 X 1/2" 90K2739
13 Flat Washer 3/8" 3020010
14 Split Lock Washer 3/8" 3022002
15 Socket Cap Screw 3/8-16 X 3/4" 3009074
16 Button Socket Cap Screw M6 X 16mm 3001189
17 Flat Washer 1/4" ZP 3020005
18 Split Lock Washer 1/4" 3022001
19 Button Socket Cap Screw M6 X 25mm 3001142
20 Socket Head Cap Screw M6 X 16mm 3011075
21 Socket Set Screw 1/4-20 X 3/8" 3007003

M&R Companies 1N 372 Main St. Glen Ellyn, IL 60137 USA 83

Tel: +630-858-6101 Fax: +630-858-6134 www.mrprint.com
 Alpha 8
V.042109

Head Drive Assembly (UL & CE)

Head Drive Assembly (UL & CE) Part Numbers

Part Name All Models
1 Carriage Support 90K2706
2 Front End Plate 90K2742
3 Idler Roller Shaft 9165532
4 Idler Roller 9165533
5 Ball Bearing 3023097
6 External Retaining Ring 3024041
7 Bumper Spacer 90K2721
8 Bumper 9165534
9 Socket Cap Screw 10-24 X 5/8" 3009045
10 Socket Cap Screw 10-24 X 1-1/2" 3009021
11 Linear Rail 3030214
12 Poly Chain Belt 9MC3041184-99
13 Energy Chain Mounting Brackets 1017430
14 Button Socket Cap Screw 6-32 X 3/16" 3001112
15 Energy Chain 9MC1017431-20
16 Front Proximity Bracket 9165517
17 Proximity Switch 1010307
84 M&R Companies 1N 372 Main St. Glen Ellyn, IL 60137 USA
Tel: +630-858-6101 Fax: +630-858-6134 www.mrprint.com
 Alpha 8
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18 Proximity Spring 9165518

19 Socket Cap Screw 3/8-16 X 1/2" 3009154
20 Socket Cap Screw M5 X 14mm 3009303
21 Flat Socket Cap Screw 5/16-18 X 1-3/4" 3010034

M&R Companies 1N 372 Main St. Glen Ellyn, IL 60137 USA 85

Tel: +630-858-6101 Fax: +630-858-6134 www.mrprint.com
 Alpha 8
V.042109

80 X 110 Head Drive Assembly (UL & CE)

Head Drive Assembly (UL & CE) Part Numbers

Part Name All Models
1 Carriage Support Extrusion 90K5703
2 Front End Plate 90K2742
3 Linear Rail Shaft 9165532
4 Idler Roller 9165533
5 Ball Bearing 3023097
6 External Retaining Ring 5/8" 3024041
7 Bumper-Spacer 90K2721-A
8 Bumper 9165534
9 Socket Cap Screw 10-24 X 2" 3009065
10 Socket Cap Screw 10-24 X 5/8" 3009045
11 Linear Rail 3030221-A
12 8mm Poly Chain Belt 9MC3041184-135
13 Energy Chain Mounting Bracket 1017430
14 Chain 9MC1017431-30
15 Front Proximity Bracket 9165517
16 Proximity Switch 1010307
17 Proximity Spring 9165518
18 Socket Cap Screw M5 X 14mm 3009303
19 Socket Cap Screw 3/8-16 X 1/2" 3009154
86 M&R Companies 1N 372 Main St. Glen Ellyn, IL 60137 USA
Tel: +630-858-6101 Fax: +630-858-6134 www.mrprint.com
 Alpha 8
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20 Button Socket Cap Screw 6-32 X 3/16" 3001112

21 Flat Socket Cap Screw 5/16-18 X 1-3/4" 3010034

Auxiliary Drive Assembly (UL & CE)

Auxiliary Assembly (UL & CE) Part Numbers

Part Name All Models
1 Drive Sprocket 90K1328
2 Hold Down Disk Spacer 90K1345
3 Hold Down Disk 90K1346
4 Gear Reducer 3027154
5 Button Socket Cap Screw 3/8-16 X 3" 30010706
6 5/8" Heavy Duty Lock Washers 3022043
7 Socket Head Cap Screw M16 X 40mm 3008365
8 Socket Cap Screw M12 X 1.75 X 35mm 3009155

M&R Companies 1N 372 Main St. Glen Ellyn, IL 60137 USA 87

Tel: +630-858-6101 Fax: +630-858-6134 www.mrprint.com
 Alpha 8
V.042109

Head Control Box Assembly (UL & CE)

Head Control Box Assembly (UL & CE) Part Numbers

Part Name All Models
1 Control Box Back Channel 90K2716
2 In Out Module Spacer 90K2717
3 Rail 90K1772-1
4 Pan Head Machine Screw 8-32 x 1/4" 3004018
5 SAE Washer #8 3021001
6 Control Box Front Panel 90K2718
7 Drive Box Window 9150958
8 Head Control Box Mounting Bracket 90K2709
9 Access Hole Cover 90K2719
10 Manifold Assembly 2010145-C
11 Socket Cap Screw 8-32 X 1-1/4" 3009160
12 SAE washer #10 3021029
13 Button Socket Cap Screw 10-24 X 1/4" 3001021
14 Socket Cap Screw 3/8-16 X 1/2" 3009154

88 M&R Companies 1N 372 Main St. Glen Ellyn, IL 60137 USA

Tel: +630-858-6101 Fax: +630-858-6134 www.mrprint.com
 Alpha 8
V.042109

80 X 110 Head Control Box Assembly (UL & CE)

80 X 110 Head Control Box Assembly (UL & CE) Part Numbers
Part Name All Models
1 Control Box Back Channel 90K2716
2 In Out Module 90K2717
3 Rail 90K1772-1
4 SAE Washer #8 3021001
5 Pan Head Machine Screw 8-32 X 1/4" 3004018
6 Control Box Front Panel 90K2718
7 Drive Box Window 9150958
8 Head Control Box Mounting Bracket 90K2709
9 Access Hole Cover 90K2719
10 Manifold Assembly 2010145-C
11 Socket Cap Screw 8-32 X 1-1/4" 3009160
12 Socket Cap Screw 3/8-16 X 1/2" 3009154
13 Button Socket Cap Screw 10-24 X 1/4" 3001021
14 SAE Washer #10 3021029

M&R Companies 1N 372 Main St. Glen Ellyn, IL 60137 USA 89

Tel: +630-858-6101 Fax: +630-858-6134 www.mrprint.com
 Alpha 8
V.042109

Chassis Assembly (UL & CE)

Chassis Assembly (UL & CE) Part Numbers

Part Name All Models
1 Chassis Weldment 90K1401-B
2 Warning Lamp Stand Assembly 90K1570
3 Side Rail 90K2431-A
4 Lamp Guard Weldment 90K1576
5 Split Lock Washer 3/8" 3022002
6 Socket Cap Screw 3/8-16 X 1-1/4" 3009030
7 Flat Washer 3/8" 3020010
8 Button Socket Cap Screw 3/8-16 X 5/8" 3001020

90 M&R Companies 1N 372 Main St. Glen Ellyn, IL 60137 USA

Tel: +630-858-6101 Fax: +630-858-6134 www.mrprint.com
 Alpha 8
V.042109

80 X 110 Chassis Assembly (UL & CE)

80 X 110 Chassis Assembly (UL & CE) Part Numbers

Part Name All Models
1 Chassis Weldment 90K5401
2 Warning Lamp Stand Assembly 90K1570
3 Side Rail 90K5431
4 Lamp Guard Weldment 90K1576
5 Split Lock Washer 3/8" 3022002
6 Socket Cap Screw 3/8-16 X 1-1/4" 3009030
7 Flat Washer 3/8" 3020010
8 Button Socket Cap Screw 3/8-16 X 5/8" 3001020

M&R Companies 1N 372 Main St. Glen Ellyn, IL 60137 USA 91

Tel: +630-858-6101 Fax: +630-858-6134 www.mrprint.com
 Alpha 8
V.042109

Drive Side Assembly (UL & CE)

Drive Side Assembly (UL & CE) Part Numbers

Part Name All Models
1 Drive Weldment - Auxiliary 90K2301
2 Motor Mounting Rail Flat 90K2362
3 End Rail Weldment 90K1148
4 End Rail Connector Block 90K1134
5 End Rail Connector Weldment 90K2131
6 Spacer .88" 90K2328
7 Spacer 1.31" 90K2326
8 Oil Through Weldment 90K2370
9 Spacer .56" 90K2327
10 Chain Guide Extrusion, Left 90K2634
11 Chain Guide Extrusion, Right 90K2609
12 Flat Washer 5/8" X 1/8" 3022077
13 Split Lock Washer ZP 5/8" 3022005
14 Hex Head Bolt 5/8-11 X 1-1/2" 3008068
15 Flat Washer 3/8" 3020010
16 Split Lock Washer 3/8" 3022002
17 Socket Cap Screw 3/8-16 X 1" 3009000
92 M&R Companies 1N 372 Main St. Glen Ellyn, IL 60137 USA
Tel: +630-858-6101 Fax: +630-858-6134 www.mrprint.com
 Alpha 8
V.042109

18 Button Socket Cap Screw 3/8-16 X 1" 3001006

19 SAE Washer ZP 1/2" 3021000
20 Split Lock Washer 1/2" 3022000
21 Socket Cap Screw 1/2-13 X 2" 3009015
22 Button Socket Cap Screw 3/8-16 X 5/8" 3001020
23 Flat Washer 1/2" 3020012
24 Spring Lock Washer 1/2" 3022011
25 Socket Cap Screw 1/2-13 X 1-1/2" 3009027

M&R Companies 1N 372 Main St. Glen Ellyn, IL 60137 USA 93

Tel: +630-858-6101 Fax: +630-858-6134 www.mrprint.com
 Alpha 8
V.042109

Pallet Arm Assembly (UL & CE)

Pallet Arm Assembly (UL & CE) Part Numbers

Part Name All Models
1 Base Pallet Arm Weldment 90K1220-C
2 Bottom Socket Cap Screw 3/8-24 X 1-1/2" 3001078
3 Pallet Support Bracket 9150301
4 Left Locking Cam 9050154
5 Right Locking Cam 9050153A
6 Spherical Washer 9102153
7 Elastic Stop Nut ZP 5/16-18 3012001
8 Wrought Flat Washer 5/16" ZP 30220007
9 Hex Head Bolt 5/16-18 X 1-3/4" 3008014
10 Hex Jam Nut 3/8-24 3013015
11 Cam Follower 1/2-20 X 1-1/4" 3023432
12 Cam Follower With Eccentric Stud 3023656
13 SAE Washer ZP 1/2" 3021000
14 Drive Pin 90K1218
15 Resilient Bushing 90K1227-A
16 Pallet Back Slide 90K5236
17 Pallet P1622-1
18 Flat Washer 5/16" 3022014
19 Shoulder Bolt 3/8 X 3/4" 3006013
20 Pallet Back Bumper 90K1237-A
21 Chain Pin Reinforcement 90K1239
22 Chain Pin Cover 90K1212
23 Button Socket Cap Screw 10-24 X 1/2" 3001013
24 Flat Socket Cap Screw 10-24 X 1/2" 3010001

94 M&R Companies 1N 372 Main St. Glen Ellyn, IL 60137 USA

Tel: +630-858-6101 Fax: +630-858-6134 www.mrprint.com
 Alpha 8
V.042109

80 X 110 Pallet Arm Assembly (UL & CE)

Pallet Arm Assembly (UL & CE) Part Numbers

Part Name All Models
1 Spider Arm 90K5220
2 Camrol Bearing 3023656
3 Cam Follower 1-1/4" X 3/4" Stud 3023432
4 SAE Washer ZP 1/2" 3021000
5 Drive Pin 90K1218
6 Resilient Bushing 90K1227-A
7 Cylinder Brass Bearing 3/8" X 5/8" X 3/4" 3023218
8 Pallet Back Slide 90K1236
9 Pallet Back Bumper 90K1237
10 Chain Pin Reinforcement 90K1239
11 Chain Pin Cover 90K1212
12 Spherical Washer 9102153
13 Spider Arm Fork 90K5273
14 Pallet Base Side Angle 90K5277
15 Left Locking Cam 9050154
16 Hex Head Bolt 5/16-18 X 1-3/4" 3008014
17 Wrought Flat Washer 5/16" ZP 30220007

M&R Companies 1N 372 Main St. Glen Ellyn, IL 60137 USA 95

Tel: +630-858-6101 Fax: +630-858-6134 www.mrprint.com
 Alpha 8
V.042109

18 Elastic Stop Nut ZP 5/16-18 3012001

19 Right Locking Cam 9050153A
20 Hex Head Bolt 5/16-18 X 1-3/4" 3008014
21 Finish Hex Jam Nut 3/8-24 3013015
22 Flat Socket Cap Screw 10-24 X 1/2" 3010001
23 Button Socket Cap Screw 10-24 X 1/2" 3001013
24 SS Flat Washer 3/8" 3020013
25 Shoulder Bolt 3/8" X 3/4" 3006009
26 S.S. Flat Washer 5/16" 3022014
27 Button Socket Cap Screw 1/4-20 X 3/4" 3001001

96 M&R Companies 1N 372 Main St. Glen Ellyn, IL 60137 USA

Tel: +630-858-6101 Fax: +630-858-6134 www.mrprint.com
 Alpha 8
V.042109

Outfeed Top Assembly (UL & CE)

Outfeed Top Assembly (UL & CE) Part Numbers

Part Name All Models
1 Idler Sprocket and Shaft 90K1130
2 Split Collar 3011042
3 Hold Down Disk Spacer 90K1345
4 Hold Down Disk 90K1346
5 Button Socket Cap Screw 3/8-16 X 3" 30010706

M&R Companies 1N 372 Main St. Glen Ellyn, IL 60137 USA 97

Tel: +630-858-6101 Fax: +630-858-6134 www.mrprint.com
 Alpha 8
V.042109

Front Screen Holder Assembly (UL & CE)

Front Screen Holder Assembly (UL & CE) Part Numbers

Part Name All Models
1 Front Screen Holder 90K1729
2 Fail Safe Screen Air Lock Cylinder 2009185
3 Fitting Male Swivel Elbow 10-32 2003031
4 Screen Holder Threaded Bar 90K1725
5 Button Socket Cap Screw 5/16-18 X 5/8" 3001018
6 Finish Hex Jam Nut 1/2-20 3013023
7 Screen Frame Locking Bar 9150111
8 Wrought Flat Washer 1/2" ZP 3020004
9 Valve 4 Way 1/8" NPT Ports 2018065
10 Fitting Male Elbow 1/8" NPT 2003005
11 Fitting Male Connector 1/8" 2003001
12 Button Socket Cap Screw 8-32 X 1" 3001024
13 Valve 4 Way Mounting Box 90K2738
14 Screen Holder Threaded Rod 8050107

98 M&R Companies 1N 372 Main St. Glen Ellyn, IL 60137 USA

Tel: +630-858-6101 Fax: +630-858-6134 www.mrprint.com
 Alpha 8
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80 X 110 Front Screen Holder Assembly (UL & CE)

80 X 110 Front Screen Holder Assembly (UL & CE) Part Numbers
Part Name All Models
1 Front Screen Holder 90K5706
2 Failsafe Screen Air Lock Cylinder 2009185
3 Fitting Male Swivel Elbow 10-32 2003031
4 Screen Holder Leveling Bar Sub-Assembly 90K1726
5 Screen Frame Locking Bar 90K5711
6 Screen Holder Screw Assembly 8010003
7 Finish Hex Jam Nut 1/2-20 3013023
8 Button Socket Cap Screw 5/16-18 X 5/8" 3001018
9 Flat Washer 1/2" ZP 3020004
10 Cup Washer 8010005

M&R Companies 1N 372 Main St. Glen Ellyn, IL 60137 USA 99

Tel: +630-858-6101 Fax: +630-858-6134 www.mrprint.com
 Alpha 8
V.042109

Oil Reservoir Assembly (UL & CE)

Oil Reservoir Assembly (UL & CE) Part Numbers

Part Name All Models
1 Oil Reservoir Bracket 9P31182
2 Reservoir W/Screen 2020042
3 Hex Nut ZP 5/8-18 3013016
4 Flat Washer 1/4" ZP 3020005
5 Split Lock Washer ZP 1/4" 3022001
6 Button Socket Cap Screw 1/4-20 X 1/2" 3001005

100 M&R Companies 1N 372 Main St. Glen Ellyn, IL 60137 USA
Tel: +630-858-6101 Fax: +630-858-6134 www.mrprint.com
 Alpha 8
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Print Head Hinge Assembly (UL & CE)

Print Head Hinge Assembly (UL & CE) Part Numbers

Part Name All Models
1 Lower Base Weldment 90K1976
2 Bearing Block 90K1973
3 Head Tubing Weldment 90K4960
4 Bearing Block Base 90K4972
5 Side Cover 90K4897
6 Adapter Bearing 3023098
7 High Lift Cylinder Assembly 90K1974
8 SAE Washer 5/16" 3021023
9 Socket Cap Screw 5/16-18 X 1-1/2" 3009004
10 Socket Set Screw 1/4-20 X 1/2" 3007009
11 Hex Head Bolt 3/4-16 X 3" 3008367
12 Thin Hex Nylon Locknut 3/4-16 3013249
13 SAE Washer ZP 1/2" 3021000
14 Split Lock Washer 1/2" 3022000
15 Socket Cap Screw 1/2-13 X 1-3/4" 3009014
16 Flat Washer 1/4" ZP 3020005
17 Socket Cap Screw 1/4-20 X 1/2" 3009019

M&R Companies 1N 372 Main St. Glen Ellyn, IL 60137 USA 101
Tel: +630-858-6101 Fax: +630-858-6134 www.mrprint.com
 Alpha 8
V.042109

80 X 110 Print Head Hinge Assembly (UL & CE)

80 X 110 Print Head Hinge Assembly (UL & CE) Part Numbers
Part Name All Models
1 Lower Base Weldment 90K6976
2 Bearing Block 90K1973
3 Head Tubing Weldment 90K6960
4 Bearing Block Base 90K4972
5 Side Cover 90K4897
6 Adapter Bearing 3023098
7 High Lift Cylinder Assembly 90K1974
8 Hex Head Bolt 3/4-16 X 3" 3008367
9 3/4-16 Thin Hex Nylon Locknut 3013249
10 Socket Set Screw 1/4-20 X 1/2" 3007009
11 Bearing Cap 90K4981
12 Rubber Grommet 7001041
13 Socket Cap Screw 1/4-20 X 1/2" 3009019
14 Flat Washer 1/4" ZP 3020005
15 SAE Washer ZP 1/2" 3021000
16 Split Lock Washer 1/2" 3022000
17 Socket Cap Screw 1/2-13 X 1-3/4" 3009014
102 M&R Companies 1N 372 Main St. Glen Ellyn, IL 60137 USA
Tel: +630-858-6101 Fax: +630-858-6134 www.mrprint.com
 Alpha 8
V.042109

18 Split Lock Washer 1/4" 3022001

19 Button Socket Cap Screw 1/4-20 X 5/8" 3001010

80 X 110 Head Base Assembly (UL & CE)

80 X 110 Head Base Assembly (UL & CE) Part Numbers

Part Name All Models
1 Print Head Base Weldment 90K5850
2 Leveling Pad 90K1675
3 Front Post Assembly 90K5870
4 Washer 90K5881
5 Flat Washer 1/2" 3020012
6 Split Lock Washer 1/2" 3022000
7 Socket Cap Screw 1/2-13 X 1-1/2" 3009027
8 Finish Hex Nut 3/8-24 3013008
9 Full Thread Socket Head Cap Screw 3/8-16 X 2" 3009073

M&R Companies 1N 372 Main St. Glen Ellyn, IL 60137 USA 103
Tel: +630-858-6101 Fax: +630-858-6134 www.mrprint.com
 Alpha 8
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80 X 110 Front Post Assembly (UL & CE))

80 X 110 Front Post Assembly (UL & CE) Part Numbers

Part Name All Models
1 Front Post Weldment 90K5875
2 Side Plates 90K5865
3 Front Locator Base 9IN2481
4 Front Locator Cylinder Screw 2-3/4" 9IN2482
5 Front Locator Nut 1" 9IN2483
6 Front Locator Bracket 90K5863
7 Front Locator Shaft 90K5885
8 Proximity Switch 1010082D
9 Front Locator Bushing 9IN2491
10 Socket Cap Screw 5/16-18 X 3/4" 3009005
11 Adjusting Bolt 90K5864
12 Locator Cylinder Bracket 90K5862
13 Adjustment Block 90K5866
14 Hex Head Bolt 1/2-13 X 4-1/2" 3008141
15 1 Piece Split Collar 1/2" 3011018
16 Air Cylinder 33mm Bore 25mm Stroke 2009514
104 M&R Companies 1N 372 Main St. Glen Ellyn, IL 60137 USA
Tel: +630-858-6101 Fax: +630-858-6134 www.mrprint.com
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17 Male Rod End 5/16-24 3034024

18 Front Locator Bronze Sleeve 90K5886
19 2 Piece Split Collar 3/4" I.D. 3011016
20 Locking Mechanism Plate 90K5746-A
21 Cylinder Clevis Front, Right Side 90K5752
22 Cylinder Clevis Front, Left Side 90K5753-A
23 Locking Mechanism Hook 90K5751-A
24 Cylinder Sub-Assembly 90K5745
25 Shoulder Bolt 1/4" X 3/4" 3006002
26 Sleeve Bearing 1/4" X 3/8" X 1/2" 3023670
27 Cylinder Sleeve Bushing 90K5755
28 Shoulder Bolt 1/4" X 1-1/4" 3006073
29 Shoulder Bolt 1/4" X 2" 3006099
30 SAE Washer #10 3021029
31 Elastic Stop Nut 10-24 3012002
32 Cylinder Spacer 90K5754
33 Head Registration Flat 90K5756
34 Flat Socket Cap Screw 10-24 X 3/4" 3010000
35 Socket Cap Screw 5/16-24 X 3/4" 3009141
36 Grommet Rubber 1-1/8" O.D. X 5/8" 7001016
37 Washer 90K5868
38 Switch 2001143
39 Machine Screw Washer ZP #10 3021008
40 Button Socket Cap Screw 10-24 X 3/4" 3001002
41 Flat Washer 3/8" 3020010
42 Split Lock Washer 3/8" 3022002
43 Hex Head Bolt 3/8-16 X 3/4" 3008028
44 Button Socket Cap Screw 3/8-16 X 3/4" 3001025

M&R Companies 1N 372 Main St. Glen Ellyn, IL 60137 USA 105
Tel: +630-858-6101 Fax: +630-858-6134 www.mrprint.com
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Outfeed Drive Assembly (UL & CE)

Outfeed Drive Assembly (UL & CE) Part Numbers

Part Name All Models
1 Outfeed Weldment 90K1101-A
2 Idler Upper Bearing Mount 90K1127
3 Bearing 3023213
4 End Rail Weldment 90K1148
5 End Rail Connector Weldment 90K1131
6 End Rail Connector Block 90K1134
7 End Rail 90K1152
8 Spacer 0.88" 90K2328
9 Spacer 1.31" 90K2326
10 Spacer 0.56" 90K2327
11 Oil Trough Weldment 90K2370
12 Chain Guide Extrusion, Right 90K2609
13 Chain Guide Extrusion, Left 90K2634
14 Button Socket Cap Screw 3/8-16 X 5/8" 3001020
15 SAE Washer ZP 1/2" 3021000
16 Split Lock Washer 1/2" 3022000
106 M&R Companies 1N 372 Main St. Glen Ellyn, IL 60137 USA
Tel: +630-858-6101 Fax: +630-858-6134 www.mrprint.com
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17 Socket Cap Screw 1/2-13 X 2" 3009015

18 Flat Washer 3/8" 3020010
19 Button Socket Cap Screw 3/8-16 X 1" 3001006
20 Flat Washer 1/2" 3020012
21 Spring Lock Washer 1/2" 3022011
22 Socket Cap Screw 1/2-13 X 1-1/2" 3009027
23 Flat Washer 5/8" X 1/8" 3022077
24 Split Lock Washer ZP 5/8" 3022005
25 Hex Head Bolt 5/8-11 X 1-1/2" 3008068

Pallet Locator Assembly (UL & CE)

Pallet Locator Assembly (UL & CE) Part Numbers

Part Name All Models
1 Shaft, Pallet Locator 90K2451
2 Thrust Bearing Washer 30320209
3 Steel Needle Roller Thrust Bearing 3023601
4 Pallet Locator - Right Side 90K1474
5 Pallet Locator - Left Side (Not Shown) 90K1476
6 Locator Adjusting Nut 9P11452
7 Locator Cylinder Assembly 90K2452

M&R Companies 1N 372 Main St. Glen Ellyn, IL 60137 USA 107
Tel: +630-858-6101 Fax: +630-858-6134 www.mrprint.com
 Alpha 8
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FRL Assembly (UL & CE)

FRL Assembly (UL & CE) Part Numbers

Part Name All Models
1 Filter Regulator Lubricator 3/4" 2020091
2 3-Way Yellow Lockout Valve 3/4" 2020003C
3 Nipple 3/4" 2005019
4 Reducing Bushing 2004038

108 M&R Companies 1N 372 Main St. Glen Ellyn, IL 60137 USA
Tel: +630-858-6101 Fax: +630-858-6134 www.mrprint.com
 Alpha 8
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Perimeter Barrier Assembly (UL & CE)

Perimeter Barrier Assembly (UL & CE) Part Numbers

Part Name All Models
1 End Guard 90K1369-A
2 Corner Assembly 90K2556
3 Side Support 90KRET1360
4 End Guard Support 90K1375-B
5 Support Leg Assembly 90K1390-A
6 Emergency Stop Bracket 90KRET1363
7 Socket Set Screw 5/16-18 X 1/4" 3007126
8 Button Socket Cap Screw 5/16-18 X 2-1/2" 3001067
9 Perimeter Tension Unit, Right 90K2581
10 Perimeter Tension Unit, Left 90K2580
11 Fix End Tube Assembly 90K2560
Safety Wire Kit 14 Stations 9MA7031015-KIT-14ST
Safety Wire Kit 20 Stations 9MA7031015-KIT-20ST
12 Safety Wire Kit 26 Stations 9MA7031015-KIT-26ST
Safety Wire Kit 32 Stations 9MA7031015-KIT-32ST
Safety Wire Kit 38 Stations 9MA7031015-KIT-38ST

M&R Companies 1N 372 Main St. Glen Ellyn, IL 60137 USA 109
Tel: +630-858-6101 Fax: +630-858-6134 www.mrprint.com
 Alpha 8
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Fixed End Tube Assembly (UL & CE)

Fixed End Tube Assembly (UL & CE) Part Numbers

Part Name All Models
1 Perimeter System Tube 90K2557
2 End Cap, Fix End 90K2577
3 Socket Set Screw 1/4-20 X 1/2" 3007009
4 Button Socket Cap Screw SS 10-24 X 3/8" 3001105

110 M&R Companies 1N 372 Main St. Glen Ellyn, IL 60137 USA
Tel: +630-858-6101 Fax: +630-858-6134 www.mrprint.com
 Alpha 8
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Perimeter Barrier Tension Unit Assembly (UL & CE)

Perimeter Barrier Tension Unit Assembly (UL & CE) Part Numbers
Part Name All Models
Cylinder Tube Left Side 90K2570
1
Cylinder Tube Right Side 90K2579
2 Tensioning Unit Assembly 90K2575
3 End Cap Slide End 90K2576
4 Safety Limit Switch 1010212
5 Sensor Plastic Cover 90K2568
6 Compression Spring 3043110
7 Fitting Male Connector 1/8" NPT 2003000
8 Button Socket Cap Screw 10-24 X 3/8" 3001003
9 Button Socket Cap Screw 10-24 X 3/4" 3001002
10 Socket Cap Screw 8-32 X 3/4" 3009032

M&R Companies 1N 372 Main St. Glen Ellyn, IL 60137 USA 111
Tel: +630-858-6101 Fax: +630-858-6134 www.mrprint.com
 Alpha 8
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80 X 110 Perimeter Barrier Assembly (UL & CE)

80 X 110 Left Right End Guard Assembly (UL & CE) Part Numbers
Part Name All Models
1 End Guard Half Weldment 90K5376
2 Corner Assembly 90K2556
3 Side Support 90KRET1360
4 End Guard Support 90K5375
5 Emergency Stop Bracket 90KRET1363
6 Support Leg Weldment 90K1395-B
7 Nylon Leveling Pad 2" Dia. 3037001
8 Fix End Tube Assembly 90K2560
9 Socket Set Screw 5/16-18 X 3/4" 3007123
10 Flat Socket Cap Screw 5/16-18 X 3/4" 3010008
11 Right Balancer Assembly 90K9910
12 Left Balancer Assembly 90K9920

112 M&R Companies 1N 372 Main St. Glen Ellyn, IL 60137 USA
Tel: +630-858-6101 Fax: +630-858-6134 www.mrprint.com
 Alpha 8
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80 X 110 Left Balancer Assembly (UL & CE)

80 X 110 Left Balancer Assembly (UL & CE) Part Numbers

Part Name All Models
1 Balancer Holder Left Side 90K9921
2 Tool Retractor 3041938
3 Balancer Mounting Bracket 90K9914
4 Perimeter System Tube 90K9912
5 End Cap Slide End 90K2576
6 Button Socket Cap Screw SS 10-24 X 3/8" 3001105
7 Balancer Holder, Left Cover 90K9926
8 Sensor Cover #1 90K9929
9 Switch Mounting Bracket 90K9931
10 Safety Limit Switch 1010212
11 Sensor Cover #2 90K9932
12 Socket Cap Screw 10-24 X 1-1/2" 3009021
13 Socket Cap Screw 8-32 X 1" 3009147
14 Retractor Cable Guide 90K9915
15 Cable Link 90K9917
16 Proximity Activator 90K9918
17 Button Socket Cap Screw 10-24 X 5/8" 3001051
18 Button Socket Cap Screw 10-24 X 1/2" 3001013
19 Socket Set Screw 5/16-18 X 1/4" 3007126
20 Button Socket Cap Screw 10-32 X 3/8" 3001012
21 Flat Socket Cap Screw 10-24 X 1" 3001008
22 Button Socket Cap Screw 10-24 X 3/8" 3001003

M&R Companies 1N 372 Main St. Glen Ellyn, IL 60137 USA 113
Tel: +630-858-6101 Fax: +630-858-6134 www.mrprint.com
 Alpha 8
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80 X 110 Right Balancer Assembly (UL & CE)

80 X 110 Right Balancer Assembly (UL & CE) Part Numbers

Part Name All Models
1 Balancer Holder, Right Side 90K9911
2 Tool Retractor 3041938
3 Balancer Mounting Bracket 90K9914
4 Perimeter System Tube 90K9912
5 End Cap Slide End 90K2576
6 Button Socket Cap Screw SS 10-24 X 3/8" 3001105
7 Balancer Holder, Right Cover 90K9925
8 Sensor Cover #1 90K9929
9 Switch Mounting Bracket 90K9931
10 Safety Limit Switch 1010212
11 Sensor Cover #2 90K9930
12 Retractor Cable Guide 90K9915
13 Cable Link 90K9917
14 Proximity Activator 90K9918
15 Button Socket Cap Screw 10-24 X 1/2" 3001013
16 Socket Set Screw 5/16-18 X 1/4" 3007126
17 Socket Cap Screw 8-32 X 1" 3009147
18 Flat Socket Cap Screw 10-24 X 1" 3001008
19 Button Socket Cap Screw 10-24 X 3/8" 3001003
20 Button Socket Cap Screw 10-32 X 3/8" 3001012
21 Socket Cap Screw 10-24 X 1-1/2" 3009021
22 Button Socket Cap Screw 10-24 X 5/8" 3001051

114 M&R Companies 1N 372 Main St. Glen Ellyn, IL 60137 USA
Tel: +630-858-6101 Fax: +630-858-6134 www.mrprint.com