LRW Manual 0420
LRW Manual 0420
2 Specifications 4
•Specifications 4
3 Installation 5
•Installation Flow Requirements 5
•Prior to Installation 5
•Flow through assembly 5
•Insertable/retractable installation 6
•Removing 8
•Wiring 10
4 LRW Operation using Realterm 15
•Configuration 15
•Data capture 19
•Calibrating the LRW 21
•Calibration with lab results 23
•Output process values 24
•Density input reconfiguration 24
•Changing temperature units 26
6 Maintenance 34
•Cleaning/Inspection 34
7 Troubleshooting 35
Water 0.377 %
Temp 28.278 C
LRW Low Range Watercut
2" flow through LRW with included 3" and 4" flow through LRW with included
static mixer and manual draw-off valve static mixer and manual draw-off valve
Water 0.377 %
Temp 28.278 C
www.KAM.com
+1 713 784 0000
[email protected]
Made in the USA
LRW Low Range Watercut
Water 0.377 %
Temp 28.278 C
www.KAM.com
Water 0.377 %
Temp 28.278 C
www.KAM.com
+1 713 784 0000
[email protected]
Made in the USA
Flanged fixed insertion LRW for pipelines 3" and up Insertable/retractable LRW for pipelines 3" and up
with 2", 3" or 4" flanged process connection 2", 3" or 4" flanged seal housing
or 2" MNPT process connection
THEORY OF OPERATION
The KAM LRW™ Low Range Watercut / BS&W meter uses a patented microwave resonance technology, responding
to the differing electrical properties of water and oil to determine water content for ranges 0-3%, 0-5% and 0-10%.
The technology is highly repeatable and offers industry-leading accuracy (±0.03% up to 3% water). Additionally,
proprietary AnyDensity™ technology allows the instrument to compensate for any change in density across the entire
API gravity range. Compensation is based on a density input from a mass flow meter or densitometer and all com-
pensation is automatic. This is paramount in situations where a single truck or rail unloading site could see swings in
API gravity from the 20s to the 70s.
The LRW's high-quality components are made and assembled entirely in the USA, providing reliable and consistent
performance for long-term use.
Wetted parts: 316 SS, hastelloy, & PEEK (Other materials available)
Accuracy: +/- 0.03% up to 3% water; +/- 0.05% from 3-5% water; +/- 0.1% from 5-10% water
Alarm relay
RS485 Modbus
Density Correction: AnyDensity™ compensates for changes in fluid density across entire API gravity range
Flow conditions: Well mixed in accordance with API MPMS Chapter 8.2 mixing requirements, vertical
Ex db IIB T6 Gb
IP 68
II 2 G 0102
KAM HIGHLY RECOMMENDS VERTICAL INSTALLATIONS WHEREVER POSSIBLE FOR OPTIMAL MIXING. For LACT
units, truck unloading risers, etc., KAM recommends installation of the LRW in the vertical flow up, immediately after
the pump (OPTION 1) or in the vertical flow down after a static mixer (OPTION 2). For other options, please consult
with the KAM factory.
Static Mixer
Q Q
PLEASE NOTE: In all KAM LRW Installations, the user should ensure that the KAM LRW is installed in a turbulent
flow with the Reynolds Number above 2000. Additionally, all KAM LRW's should be installed in accordance with
API MPMS Chapter 8, Section 2, Table 1, and in accordance with KAM mixing recommendations.
CAUTION: When installing the LRW® sensor in a pipeline containing petroleum products,
petrochemicals, waste waters with the presence of pressure & temperature, and high-pressure steam refer to the
Pipeline Operators’ "Health, Safety and Environmental Policy Procedures" to ensure safe installation.
PRIOR TO INSTALLATION
Remove all the protective packaging materials, and ensure that the LRW® sensor was not damaged
during transit. DO NOT discard provided cables and adaptors as they are required for ongoing calibration and
troubleshooting.
It is always recommended that the LRW NOT be installed in direct sunlight, and in high-ambient-temperature
installations that it be installed with recommended sunshade.
In cold weather, if LRW is exposed to an open environment, KAM CONTROLS recommends operators insulate
the LRW, and if the pipeline is heated that the heating trace be extended to include the LRW.
If the pipeline is not going to flow for extended amount of time and the pipe is not heated, then LRW should be
taken out to avoid damage to the sensor probe by freezing water.
Flow through (spool) units will be shipped partially assembled. LRW unit can be wired prior to insertion into the spool
for convenience, but this is not required.
For 2" units (FIG. 3-1): FIG. 3-1 LRW FLOW THROUGH 2" MODELS
1. Grease around the O-ring below the small LRW Low Range Watercut
Water 0.377 %
Temp 28.278 C
LRW Low Range Watercut
Water
Temp
0.377
28.278
%
C
flange.
www.KAM.com
www.KAM.com +1 713 784 0000
[email protected]
+1 713 784 0000 Made in the USA
[email protected]
Made in the USA
1. Screw LRW body into spool using 1 3/4" LRW Low Range Watercut
Water 0.377 %
Temp 28.278 C
INSERTABLE/RETRACTABLE INSTALLATION
Loosen to retract
probe into seal housing
3. Measure the distance (D1) from the outside diameter of main pipe to the end of the
connection where the LRW sensor is going to be installed. FIG. 3-6.
FIG. 3-6
D1
D1
5. Measure the calculated MID from the top of the Locking Collar and place a mark with a permanent marker or
tape on the Shaft. FIG. 3-7.
6. Bolt or screw the LRW sensor to the valve or designated installation location.
(KAM CONTROLS recommends using thread sealant and not Teflon tape for the threaded LRW).
8. Using a 3/8" Allen wrench, loosen Socket Cap Screws on the locking collar.
9. Holding by the shaft, push LRW sensor in until the mark is at the top edge of the locking collar. Ensure that LRW
flow indicator is aligned with pipeline flow direction. FIG. 3-8. DO NOT INSERT PROBE PAST MARK.
FIG. 3-8
Mark
11. Using a 3/4" wrench, tighten the hex nuts holding down the Locking Collar one half turn. (FIG. 3-8) These should
never be over-tightened. Their major function is to apply light pressure on the chevron packing to ensure a seal
between the seal housing body and the insertion shaft.
To remove the LRW sensor, first shut off power to the instrument. Loosen the Socket Cap Screws on the Lock Down
Collar, using a 3/8" Allen wrench. Slide the LRW sensor upward until the probe rests inside the seal housing. There is
a mechanical stop when the unit is fully retracted. Retighten the Socket Cap Screws. Next, close the Full-opening Ball
Valve tightly. Drain oil from valve if possible. The LRW sensor may now be unbolted from the system.
Note: If line pressure exceeds 100 psi, use a KAM® IT Insertion Tool when installing/removing the KAM® LRW sensor.
Removal should be conducted in accordance with all regional and Class requirements.
Water 0.377 %
Temp 28.278 C
www.KAM.com
+1 713 784 0000
[email protected]
Made in the USA
WIRING
The KAM LRW Low Range Watercut shall be connected by means of suitable cable entries or conduit systems,
which meet the requirements of IEC 60079-1, sections 13.1 and 13.2, and for which a separate examination
certificate has been issued.
Cable entries (conduit threads) and sealing plugs of simple designs must not be used. Should the LRW be
connected by means of a conduit entry which has been approved for this purpose, the appertaining sealing
device shall be provided immediately at the terminal box.
Openings not used shall be sealed in compliance with IEC 60079-1, section 11.8.
The connecting wire of the Oil Water Detector KAM OWD/ATD/LRW shall be installed to provide for permanent
wiring and adequate protection against mechanical damage.
If the temperature at entry fittings should exceed 70 °C, the connecting cables used have to be of the
temperature-resistant type.
The connecting wire of the LRW has to be installed in an enclosure which complies with the requirements of an
accepted type of protection acc. to IEC 60079-0, section 1, if the connection takes place in an area with poten-
tially explosive atmosphere. It is also recommended that the LRW be wired with flexible wiring/conduit with
additional slack/length in the wire to accommodate insertion, removal, and testing.
The LRW supplies power for the loop. Make sure the device that receives data from the LRW does not have a
power source of its own switched on. Also, the LOOP+ and LOOP- are isolated inputs from the chassis/earth. Do
not connect either to a common ground. Use an isolator if necessary.
INPUTS/OUTPUTS/SERIAL
4-20 mA (–) Current output, source (LRW) powered. Set to requisite percent water at factory.
4-20 mA (+)
WIRING DIAGRAMS
CAUTION: Do not connect power to 4-20 mA output. This will damage the board and void product warranty.
POWER+
POWER-
DOUT1
GND
GND
GND
CHS
4-20+
4-20-
GND
GND
232-TXD
232-RXD
GND
485+
485-
LCD connector
POWER (+)
POWER (-)
(-) 24VDC TYPICAL
(+)
WIRING
4-20 (+) ISOLATED
4-20 (-) RECEIVER
(-) INPUT
WITH ISOLATOR
FIG. 3-12 Power and loop with isolator
LRW
LRW POWER SUPPLY
(+) POWER SUPPLY
(+)
WRONG
WIRING
POWER (+)
(-) 24VDC
POWER
POWER(+)
(-) (-) 24VDC
POWER (-) THE 4-20 mA (-) and
(+) power supply (-) can
4-20 (+) RECEIVER not be the same or
4-20
4-20(+)
(-) INPUT connected togeather.
(-)(-)
4-20 (-)
RECEIVERLRW POWER SUPPLY
(+)
INPUT
(+)
POWER (+)
POWER (-)
(-) 24VDC TY
(-) 4-20 mA ISOLATOR (+)
WI
4-20 (+) ISOLATED
LRW POWER SUPPLY
OUTPUT 4-20 (-) RECEIVER
(+) (-) INPUT
POWER (+)
(+)
(-) 24VDC
WRONG
POWER (-)
INPUT WIRING
(-) LRW PROVIDES POWER FOR THE 4-20mA
4-20 (+) RECEIVER
LRW loop adding external power can damage
POWER SUPPLY
4-20 (-)
LRW
(+)
POWER SUPPLY
(+)
INPUT
4-20mA output (+)
W
W
POWER (+)
POWER (+)
WRONG:
POWER (-)
(-) 24VDC TYPICAL
POWER (-)
WRONG:
(-) 24VDC
LRW (+)
DENSITY IN (+) DENSITY METER
(-) (+)
GND OUTPUT METER
DENSITY
DENSITY IN (+)
(-)
GND OUTPUT
POWER SUPPLY
POWER SUPPLY
4-20mA Signal Splitter
4-20mA Signal Splitter
POWER
(+)
IN
LRW (-)
(+) POWER
IN
LRW (+) (-)
DENSITY IN (+)
OUTPUT 1
GND (-) (+)
(+)
DENSITY IN (+) 4-20mA DENSITY METER
OUTPUT 1
(-) Input
GND (-) (+) OUTPUT
4-20mA DENSITY METER
(+)
Input
(-) OUTPUT
(-) (+) OUTPUT 2
(-) OUTPUT 2
2ND
RECEIVER
2ND
RECEIVER
24 VDC
RELAY
GND
LRW
DOUT
GND
LRW GND RELAY
AC VOLTAGE
RELAY
GND
LRW
T HIS DRA WI N G IN DE S IG N A N D
DE TA IL IS T HE PROP E R T Y OF
K A M CON T ROLS
IN CORP ORA T E D. 3939 ANN ARBOR DRIVE
IT S HA LL N OT BE RE PROD U CE D
A N D S HA LL BE RE T U RN E D TO U S HOUSTON TX-77063
ON DE M A N D. USA
LRWMANUAL 0420 14 A LL RI G HT S RE S E R V E D KAM CONTROLS, INC.
w w w.KAM .COM
DRN DOCUM ENT NO.
Abhishek Mathur A
4 K A M L R W O P E R AT I O N R E A LT E R M
CONFIGURATION
RealTerm software is used for testing and calibration of the LRW. RealTerm is available as a free download.
1. If you haven't already done so, connect the RS232 cable to the LRW board as shown on page 11, FIG. 3-10
of this manual.
2. Connect the other end of RS232 cable to the serial port of your computer. An RS232 cable for connecting
your PC to the LRW has been supplied with the LRW as well as a USB adaptor in case your computer does
not have an RS232 serial port.
4. The window will automatically default to the "Display" tab. Click on the up arrow beneath the "Cols" window
until the number reaches 120. Do not attempt to type the number in as this will result in an error message. If
you receive the error message you must close RealTerm and reopen.
FIG. 4-1
Display
tab
5. Click on the "Port" tab (FIG. 4-2) and then configure setting to match below.
Baud: 115200
Parity: None
Data Bits: 8
Stop Bits: 1
Hardware Flow Control: 1
Port: Select port number assigned to your serial port or USB port connected to converter
Port tab
7. If not already turned on, turn on power to LRW™. The initial greeting message will appear if the unit
is newly powered up. FIG. 4-3
FIG. 4-3
8. Click on the "Send" tab and select first four boxes under "EOL" (FIG. 4-4)
Send tab
9. LRW output will start automatically in CSV (comma separated values) format. FIG. 4-5
Data can be exported using the capture function. See next page (19) for instructions.
FIG. 4-5
4. A new window will open. If a folder is not already selected, choose a folder and click open. Name the data file
and save to selected folder. FIG 4-7. Click on "Open".
5. Press the "Start: Overwrite" button. The screen will clear and start continuously capturing all data. Fig. 4-6.
FIG. 4-6
Capture
tab
FIG. 4-7
Click here
6. While capturing data, the "Capture" window turns red. FIG 4-8
7. Press Stop Capture to stop data capturing. The saved file can be opened either in MS Excel or in Notepad.
FIG. 4-8
Stop Capture
PLEASE NOTE: The following calibration steps are to be conducted during initial installation with existing process
conditions; during routine verification procedures; or when LRW readings indicate a slight drift off acceptable
accuracies in continuous operation. You will need an RS232 cable (supplied) or an RS232/USB adapter (supplied), a
PC equipped with RealTerm software, and a means for manually collecting and measuring samples.
1. Connect PC to the LRW sensor via supplied RS232 serial port or RS232/USB adapter. Launch RealTerm and follow
steps indicated on pages 15-18 to configure RealTerm.
2. Manually draw (3) samples of fluid according to API MPMS Chapter 8.1, waiting at least 15 minutes between
samples.
3. Each time a sample is drawn, note value or take a screenshot of the current % water LRW reading in the
RealTerm window.
4. Determine water percentage in each sample using a KAM Karl Fischer Moisture Analyzer (recommended), or
other available method.
6. Average the water content from the three LRW readings or screenshots (first data column in RealTerm). Fig. 4-9
8. Calculate the difference between manual sample averages and LRW averages and add or subtract that value to
the current reading of the LRW in Realterm. This value is the calculated percent of water to be entered on
Realterm to calibrate the LRW. See Calibration Example on page 22.
9. Type "lcal" (lower case L) in either command port under the "Send" tab and click on "Send ASCII."
The "Calibration Mode" message will appear. FIG. 4-9
Calibration
mode message
Command port
Send ASCII
button
10. Type the calculated percent of water (i.e. 1.58 for 1.58%) and click on the Send ASCII button. FIG. 4-10.
Calibration results will be displayed in the RealTerm menu. FIG. 4-11
FIG. 4-10
FIG. 4-11
Calibration
results
CALIBRATION EXAMPLE
1. 2.51% 1. 2.60%
2. 2.75% 2. 2.91%
3. 2.62% 3. 2.70%
Difference of averages:
In cases where on-site reference measurement (Karl Fischer or centrifuge) is not available, the LRW™ can be verified
after obtaining results of manual sample analysis at a laboratory.
1. Connect PC to the LRW™ sensor via supplied RS232 serial port or RS232/USB adapter and launch RealTerm. If
not already done, follow steps indicated on pages 15-18 to configure RealTerm.
2. Manually draw (3) samples of fluid according to API MPMS Chapter 8.1, waiting at least 15 minutes between
sample draws.
3. Each time a sample is drawn, note or take a screenshot of the current LRW™ reading in the RealTerm window.
5. Once results have been received from the lab, average the water content from the three samples. This value is
the "Lab observed % water."
6. Average the water content from the three LRW screenshots. This value is the "LRW observed % water."
NOTE: The "LRW observed % water" should be more than 0 and less than the maximum water % on the
calibration table.
7. Type "=pcal,<LRW observed % water>, <Lab observed % water>" in the command port under the "Send" tab
and click on "Send ASCII." In other words, if the LRW observed water was 1.5% and the Lab observed % water
was 1.75%, you would input "=pcal,1.5,1.75" FIG. 4-12
8. Calibration results will be displayed. FIG. 4-13 If not, run the numbers again or contact KAM for further
assistance.
FIG. 4-12
FIG. 4-13
Values for the 4-20mA loop (water %) and density range can be viewed by following the prompts below.
1. Connect PC to the LRW sensor via supplied RS232 serial port or RS232/USB adapter.
2. Launch RealTerm. Type "?ppv" in the command port under the "Send" tab and click on "Send ASCII." The
configured values for process parameters will be displayed. FIG. 4-14
FIG. 4-14
Density input values are configured at the factory according to information provided by the customer. These values
must match output values from the mass flow meter/densitometer for accurate operation of the LRW.
KAM Controls recommends contacting the factory before changing these settings.
1. Connect PC to the LRW sensor via supplied RS232 serial port or RS232/USB adapter.
2. Verify the low and high end of the density loop by typing “?ppv” in the command port and clicking on "Send
ASCII." The parameters will show the current values for 4mA and 20mA with their respective units (API or g/cm3).
FIG. 4-15
FIG. 4-15
3. If the density is disabled (FIG 4-16), enable it by typing the command “=don” and clicking on "Send ASCII."
FIG. 4-17. The density input should only ever be disabled in situations where process density remains constant.
Density can be disabled by typing "=doff" and clicking on "Send ASCII."
FIG. 4-16
FIG. 4-17
Units for the density input range can either be API gravity or g/cm3. Current input units are indicated under Process
Parameter Values. Fig. 4-16. If the input units on the LRW do not match the output units of the densitometer or PLC,
both units and values must be changed to match the output from the densitometer/PLC.
1. Enter "=den" in the command port and click on "Send ASCII." Current input units will be displayed.
2. To change the values, enter "=den4,<4mA Density value>" and "=den20,<20mA Density value>" in the command
ports and then click "send ASCII." For instance, if the desired low end of the range was 0.8 g/cm3 and the desired
high end of the range was 0.95 g/cm3, you would enter "=den4,0.8" and "=den20,0.95". FIG. 4-18. Values can be
entered in either command port, but you must click the "send ASCII" button associated with each port.
FIG. 4-18
1. Enter "=api" into the comman port and click on "Send ASCII." Current input units will be displayed. Fig. 4-19
2. To change the values, enter "=api4,<4mA Density value (API)>" and "=api20,<20mA Density value (API)>" into the
command ports and click on "Send ASCII". For instance, if the desired low end of the range was API 20 and the
desired high end of the range was API 70, you would enter "=api4,20" and "=api20, 70". FIG. 4-19.
FIG. 4-19
1. Enter "=degf" for farenheit and "=degc" for Celsius. The change will be confirmed in the main window.
FIG. 4-20
1. The LRW software is included on the CD shipped with your unit. To install, please open the folder containing the
LRW PC program. This may be labelled LRW_PC_X_X_X . For example: LRW_PC_1_1_7.
FIG. 5-1
FIG. 5-3
7. Connect the other end of RS232 cable to the serial port of your
computer. If necessary, a USB adaptor has been supplied in case
your computer does not have an RS232 serial port.
9. You can also go to the Windows “Start Menu”, search for the
file “KAM LRW Connect” and open it.
10. The initial window will pop up. FIG. 5-5. Please select the
RS232 Communication port to which the LRW is connected,
click OK.
11. The initial window will start showing the LRW readings. FIG. 5-6.
Live calibration or on-line calibration is conducted during initial installation, during routine verification procedures, or
when LRW readings indicate a slight drift off acceptable accuracies in continuous operation.
1. If you haven’t done so already, connect the RS232 cable to the LRW board as shown on page 11, FIG. 3-11 of
this manual.
2. Connect PC to the LRW™ sensor via supplied RS232 serial port or RS232/USB adapter and launch the LRW
software.
3. Manually draw (3) samples of fluid according to API MPMS Chapter 8.1, waiting at least 15 minutes between
samples.
4. Each time a sample is drawn, note or take a screenshot of the current “Water Content %” in the “Live Data” tab
on the LRW Software. FIG. 5-6 previous page.
5. Determine water percentage in each sample using a KAM KF Karl Fischer Moisture Analyzer (recommended), or
available method.
11. Type the calculated water percentage value (i.e. 1.00 FIG. 5-8
for 1%) in the Live Calibration field and click on
“Calibrate”. FIG. 5-7.
LAB CALIBRATION
This type of calibration is intended for cases where on-site reference measurement (Karl Fischer or centrifuge) is not
available, and the LRW™ is to be verified after obtaining results of manual sample analysis at a laboratory.
1. If not done so already, connect PC to the LRW™ sensor via supplied RS232 serial port or RS232/USB adapter and
launch the LRW software.
2. Manually draw three (3) samples of fluid according to API MPMS Chapter 8.1, waiting at least 15 minutes be-
tween sample draws.
3. Each time a sample is drawn, note or take a screenshot of the current LRW reading on the “Live Data” tab on the
LRW Software. FIG. 5-6 page 28.
5. Once results have been received from the lab, average the water content from the three samples. This value is
the "Lab Observed Water %."
6. Average the water content from the three LRW screenshots. This value is the "LRW Observed Water %."
NOTE: The "LRW Observed Water %" should be more than 0 and less than the maximum water % on the calibration
table. If not, run the numbers again or contact KAM for further assistance.
9. Click on “Calibrate”.
FIG. 5-10
DENSITY INPUT
The LRW will arrive with density input already enabled. Density input values are configured at the factory according to
information provided by the customer. These values must match output values from the mass flow meter/densitom-
eter for accurate operation of the LRW.
KAM Controls recommends contacting the factory before changing these settings.
If not done so already, connect PC to the LRW™ sensor via supplied RS232 serial port or RS232/USB adapter and
launch the LRW software.
CALIBRATION LOG
3. The Date and Time box will show the date and time
set according to the computer’s time zone settings.
Fig. 5-16.
FIG. 5-16
FIG. 5-18
If probe is removed from the line for inspection, NEVER use sharp or metallic objects such as a knife or screw driver
to clean the antennas. Do NOT power wash the unit.
Instead, to remove any oil residue for visual inspection use a clean cloth with oil solvent or part washer.
Preferred solvents include, any petroleum solvent such as mineral spirits, xylene, toluene, gasoline, or diesel. Do not
use WD40 or other chemicals.
If you have a question regarding cleaning solvents, please contact KAM CONTROLS directly at +1 713 784 0000, or
email: [email protected]
During inspection, ensure that there are no foreign objects stuck in the probe or attached to the antennas.
If the LCD display is off despite the LRW being powered on, please follow these instructions:
2. Use a 5/64 Allen wrench to remove the set screw on the display cover.
4. Remove the four (4) screws on the LCD display plate with a Phillips screwdriver (FIG 6-1).
5. Unplug the LCD connector from the terminal board (FIG 6-2) and set LCD display plate aside.
6. Remove the four (4) screws on the Terminal PCB with a Phillips screwdriver. FIG 6-2
7. Carefully pull the Terminal Board away from the Processor board by firmly holding it on the edges and pulling
straight up. Pulling the unit sideways or at an angle may damage the 26-pin connection.
8. Check for any fuses or surge protection devices visibly damaged on the bottom side of the Terminal PCB.
9. If the board passes a visual check, reinstall the Terminal PCB on the LRW by carefully aligning the 26-pin header
with its corresponding mating connector on the Processor board. Push directly down and then install four (4)
screws.
10. Connect the POWER+ and POWER- pins to the field power supply between 12-30V DC (+24V DC power is pre-
ferred) if not already done
If the issue continues please contact KAM technical suuport at [email protected] or call +1 713-784-0000.
Screws
4-20+ DENSITY IN
LED1
4-20- GND
GND DOUT1
LRW™ Low Range Watercut
[email protected]
Phone: +1 (713) 784-0000
GND GND
KAM LRW
232-TXD
www.KAM.com
MADE IN USA
232-RXD GND
GND CHS
485+ POWER-
485- POWER+
www.KAM.com
TP1
+1 713 784 0000
LED2
[email protected]
Made in the USA
TP3
GND
LCD Connector
POWER CONNECTIONS
If you have not already checked the Terminal board for physical defects, please do so according to the instructions on
page 34 of this manual.
The LRW TERMINAL PCB has LEDs to indicate the status of the input power and on board voltages of the LRW. The
sections below provide instructions to verify if the LRW is powered up with the right voltages.
Please note:
1. Use a voltmeter to check the POWER + and POWER - terminals and ensure that the voltage across them is
between 12-30 V DC (24 V DC is recommended).
2. If voltage is not within this range, check the field power supply and bring it within the limits above. Check again.
If it is still not within limits, contact KAM Controls for further assistance.
3. If the voltage across the input power terminals is within the specified limits, connect the red wire of a voltmeter
on the side of LED1 and the black to TP3/GND. FIG. 6-3. It should show the input voltage (12-30 V). This means
the LRW input power is working properly, proceed to next section ("Checking 5V DC supply").
If it does not show this voltage, either the fuse is blown or the lightning protection has been activated. The
instrument electronics need to be checked for additional damage. Please contact KAM Controls at
+1 713 784 0000 or email [email protected] for further assistance.
FIG 6-3
4-20+ DENSITY IN
4-20- GND
GND DOUT1 of LED
[email protected]
Phone: +1 (713) 784-0000
GND GND
KAM LRW
232-TXD
www.KAM.com
MADE IN USA
232-RXD GND
GND CHS
485+ POWER-
485- POWER+
TP1
TP1
LED2
LED2
TP3
TP3/GND (black wire)
GND
CHECKING 5V DC SUPPLY
Once the LRW input power has been verified as per instructions above, proceed to check the 5V DC supply:
2. Proceed to verify the level of this 5V supply by connecting the red wire of the multimeter to TP1 and black wire
to TP3 (GND) Terminal. FIG. 6-3.
3. The DC voltage should read between 4.95V and 5.05V. This means the power supplies are operational, there
could be a fault in the other systems of the instrument. Contact KAM Technical Support for further assistance.
4. If the voltage is not within limits, the 5V power supply is nonfunctional. Return to the factory for repair.
5. If LED2 does not light up, the 5V DC supply may be damaged. Please contact KAM Technical Support at +1 713
784 0000 or [email protected] for further assistance.
LOOP TROUBLESHOOTING
If you have not already done so, follow the steps on page 34 of this manual to remove LCD cover and faceplate.
If the Loop water reading does not match the water % reading on the LRW local display, please follow
these instructions:
1. The LRW supplies power for the loop. Make sure the device that receives data from the LRW does not have a
power source of its own switched on. Also, the LOOP+ and LOOP- are isolated inputs from the chassis/earth. Do
not connect either to a common ground. Use an isolator if necessary.
2. Check the voltage across the LOOP+ and LOOP- terminals on the Terminal Board. It should read between 10V
and 12V. If not, contact KAM Controls for further assistance.
3. If the voltage across the Loop terminals is within the specified limits, make sure the loop is working properly by
switching the multimeter to ammeter mode and checking the current running through it without a load. The
current must correspond with the readings on the LCD display:
If it does, the 4-20mA wire from the LRW to the PLC may be damaged.
If it doesn't, contact KAM Technical Support for further assistance.
RS232 TROUBLESHOOTING
If experiencing either blank or a non-alphanumeric output on the LRW PC software or on the RS232 terminal (e.g.
RealTerm), please follow these instructions:
1. Make sure the communication settings are set as described on page 16 of this manual. Ensure the communica-
tion port is opened in the terminal software.
2. Follow steps 1 through 4 on the previous section ("Loop Troubleshooting") to access the terminal board of the
LRW.
3. Check the RS232 wires connected to the LRW terminals for damage and ensure they are installed as per the wir-
ing diagram on page 11 of this manual. Replace wires if necessary.
4. Use a multimeter to measure voltage as described below. Please note the red wire on the multimeter should be
connected to RS232 terminals and the black wire to GND.
RS232 RXD (LRW data input line) to GND terminal should be between -5V and -12V.
RS232 TXD (LRW output line) to GND terminal should be should be between -5V and -12V.
If the voltages are not within this range, the RS232 circuit may be damaged. Contact KAM Technical Support for fur-
ther instructions.
If either the RS232 RXD or the RS232 TXD terminal voltages read 0V with respect to the GND terminal and the wire
connections are good, try reversing the RS232 RXD and RS232 TXD wires and check the output on the LRW PC soft-
ware (If using RealTerm, follow configuration procedure on pages 15 to 18).
If the issue continues, please contact KAM Technical Support for further assistance.
RS485 TROUBLESHOOTING
If not able to read MODBUS registers, please follow the instructions below.
NOTE: The RS585+ and RS485- lines in two wire mode are differential, so their voltage needs to me measured with
respect to each other to conform to the RS485 standards. The bias is provided by the master device.
1. RS485 is intended for MODBUS output. Check the activity LEDs on any RS485 converter connected to the RS485
terminals on the LRW.
If lit, verify the MODBUS registers and call KAM Technical Support for further assistance.
If not lit, follow steps 1 through 4 on the "Loop Troubleshooting" section on the previous page to access the
terminal board on the LRW. Proceed to use a voltmeter and connect the red wire on RS485+ and the black wire on
the RS485- terminal. Measure and take note of the voltages. Call KAM Technical Support for further assistance.
MODBUS SETTINGS
SETTINGS
MODE RTU
BAUD RATE 9600
DATA BITS 8
STOP BITS 1
PARITY NONE
SLAVE ID 1
OFFSET 0
MODBUS
KAM REGISTERS
LRW - MODBUS REGISTERS