Question 1: 1

Question 2: 3

Question 3: 2

Question 4: 1

Question 5: 3

Question 6: 3

Question 7: 4

Question 8: 4

Question 9: 3

Question 10: 3

1. Solidification cracking,

1. Always in weld, longitudinal direction.

2. Always in weld, transverse direction.
3. Always in the last area of a weld to solidify.
4. All of the above.
2. In NDT
1. Radiography is the best method for the detection of lack of side wall
fusion in a single V butt weld.
2. DPI can be used for both surface and subsurface defect detection.
3. MPI can be used for both surface and subsurface defect detection.
4. UT is the best method for the detection and sizing of rounded
(nonplanar) defects
3.Charpy testing is carried out on a welding procedure test plate because ?
1. It gives an indication of the through thickness ductility (in Z direction).
2. The impact test results can be used to verify that the material has not
been adversely affected by the heat of the welding.
3. It gives an indication of the materials elongation properties.
4. It gives a quick indication of the weld quality for welder qualification test.
4. A surface breaking crack will be detected during a magnetic particle
inspection if it is

1. At right angles to the lines of flux

2. Parallel to the lines of flux
3. At 25 degree to the lines of flux
4. All of the above
5. A measure of accuracy of a radiography as an NDT tool is given by

1. Intensity
2. Density
3. Sensitivity
4. Exposure
6. Gamma rays and X rays are part of a family of waves are called

1. Acoustic waves
2. Light waves
3. Electromagnetic waves
4. Transverse waves
7. Tempering is often carried out to regain toughness after which of the
following process

1. Annealing
2. Stress relief annealing
3. Normalizing
4. Hardening
8. When MMA welding low carbon steel which electrode will give the greatest
deposition rate

1. Hydrogen controlled
2. Cellulosic
3. Rutile
4. Iron powder
9. The voltage necessary to maintain an arc during metal arc welding is
termed as

1. Mains supply voltage

2. Arc current
3. Arc voltage
4. Ocv
10. Austenitic stainless steels electrodes are generally smaller in length than
mild steel electrodes because

1. High amperage is used

2. Shelf life is decreased
3. Their heat conductivity is less than that of steel
4. They are more expensive

1.Standard for term metal welding define: EN14610

2.Flame that has acetylene surplus recognize by: the flame cone is yellowish
white
3.Welding indexes: - all arc welding processes start from index 1
- all gas shielded metal arc welding processes start from
index 13
4. Resistance welding processes: R, RA or RP
5.Pre heat: prevent parent metal cracking

 1.
You would object when you see manual metal arc electrodes, stripped of flux,
being used as filler wire for TIG welding because:

A.
It is too expensive

B.
The wire would be too thick

C.
The metal composition may be wrong
 o

D.
The wire is too short
Correct Answer
C. The metal composition may be wrong
Explanation
When manual metal arc electrodes are used as filler wire for TIG welding, the
metal composition may be wrong. Manual metal arc electrodes are designed
specifically for shielded metal arc welding (SMAW) and have a different
composition compared to filler wire used in TIG welding. The composition of
the filler wire is crucial in achieving the desired weld properties and strength.
Therefore, using manual metal arc electrodes as filler wire in TIG welding can
result in weld defects and compromised weld quality.
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 2.
Which amongst the following is going to result in a more severe effect on the
load bearing capacity of a weld?

A.
Porosity

B.
Cracking in the weld area

C.
Undercut for fillet welds

o
D.
Lack of fusion defects
Correct Answer
B. Cracking in the weld area
Explanation
Cracking in the weld area is going to result in a more severe effect on the load
bearing capacity of a weld compared to porosity, undercut for fillet welds, and
lack of fusion defects. Cracking weakens the integrity of the weld and can lead
to complete failure under load. Porosity refers to gas pockets within the weld,
which may reduce strength but not to the same extent as cracking. Undercut
for fillet welds refers to a groove or depression along the weld, which may
affect appearance and fatigue strength but not as severely as cracking. Lack
of fusion defects refers to incomplete bonding between the weld and base
metal, which can reduce strength but is generally less severe than cracking.
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 3.
Select the non-magnetic alloy from the following:

A.
4.0% chromium molybdenum

B.
12.0% chromium

C.
Austenitic stainless steel

o
D.
9.0% nickel steel
Correct Answer
C. Austenitic stainless steel
Explanation
Austenitic stainless steel is the non-magnetic alloy among the options
provided. Austenitic stainless steel is a type of stainless steel that contains
high levels of chromium and nickel. The presence of these elements in
austenitic stainless steel gives it excellent corrosion resistance and high
strength. Additionally, austenitic stainless steel is known for its non-magnetic
properties, making it suitable for various applications where magnetism is
undesirable, such as in certain electronic devices or medical equipment.
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 4.
Argon gas backing is called for when TIG welding austenitic stainless steel
pipe. This is to:

A.
Prevent oxidation

B.
Prevent underbead cracking

C.
Prevent porosity

D.
Control the penetration bead shape
Correct Answer
A. Prevent oxidation
Explanation
Argon gas backing is called for when TIG welding austenitic stainless steel
pipe to prevent oxidation. When welding stainless steel, the presence of
oxygen can lead to the formation of oxides on the weld surface, which can
weaken the weld and reduce its corrosion resistance. By using argon gas as a
backing, it displaces the oxygen in the surrounding atmosphere, creating an
inert environment that prevents oxidation and ensures a stronger and more
durable weld.
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 5.
To minimize what risk is carbon steel manual metal arc welding pre-heated?

A.
Scattered porosity

B.
Worm hole porosity

C.
Parent metal cracking

D.
Lack of penetration
Correct Answer
C. Parent metal cracking
Explanation
Pre-heating carbon steel during manual metal arc welding helps to minimize
the risk of parent metal cracking. This is because pre-heating raises the
temperature of the base metal, reducing the thermal gradient between the
weld and the surrounding metal. This reduces the risk of cracking, as the
lower temperature difference minimizes the stress and strain on the parent
metal during the welding process.
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 6.
What does BS499 specify regarding the drawing dimension quoted for a fillet
weld according to UK practice?

A.
Leg length

B.
Throat thickness

C.
Weld width

D.
Actual throat thickness
Correct Answer
A. Leg length
Explanation
BS499 specifies the leg length for a fillet weld according to UK practice. The
leg length refers to the distance from the root of the fillet weld to the toe of the
fillet weld. This dimension is important as it determines the size and strength
of the weld. By specifying the leg length, BS499 ensures that fillet welds in UK
practice meet the required standards for quality and safety.
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 7.
Which from the following equipment would you choose for safe open site
manual metal welding?

A.
Single operator transformer

B.
Multi operator transformers

C.
AC/DC composite power unit

D.
Diesel engine driven motor generator
Correct Answer
D. Diesel engine driven motor generator
Explanation
A diesel engine driven motor generator would be the best choice for safe open
site manual metal welding because it can provide a reliable and independent
power source. This equipment is not dependent on the availability of electricity
from the grid, making it suitable for remote locations or areas with unstable
power supply. The diesel engine ensures a consistent power output, while the
motor generator converts the mechanical energy from the engine into
electrical energy required for welding. This combination of a diesel engine and
motor generator provides a stable and efficient power source for welding
operations.
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 8.
What would you be most critical of if submerged arc welding is used to make
butt welds?

A.
The root gap tolerance

B.
The angle of preparation

C.
The root face width

D.
The gas cut finish
Correct Answer
A. The root gap tolerance
Explanation
When submerged arc welding is used to make butt welds, the most critical
factor to consider would be the root gap tolerance. The root gap tolerance
refers to the distance between the edges of the two pieces being welded. It is
important to maintain the correct root gap tolerance to ensure proper
penetration and fusion of the weld. If the root gap is too small or too large, it
can result in inadequate weld penetration or excessive heat input, leading to
weld defects and reduced weld quality. Therefore, monitoring and controlling
the root gap tolerance is crucial in submerged arc welding for achieving strong
and reliable butt welds.
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 9.
Select the correct statement from the following:

A.
Preheating increases hardness

B.
Preheating increases cooling

C.
Preheating increases dilution

D.
Preheating increases shrinkage stress
Correct Answer
C. Preheating increases dilution
Explanation
Preheating refers to the process of heating a material before subjecting it to
further processing or treatment. In this context, preheating is known to
increase the dilution of the material. Dilution refers to the mixing or blending of
two or more substances, typically resulting in a decrease in concentration or
purity. When a material is preheated, it becomes more susceptible to mixing
with other substances, leading to an increase in dilution. Therefore, the
correct statement is that preheating increases dilution.
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 10.
What would be the effect of using an oxy-acetylene flame with a long
feathered inner cone on carbon steel?

A.
The weld would be hard and brittle

B.
The weld could be too soft

C.
There will be no effect on the weld

D.
The weld will have undercut
Correct Answer
A. The weld would be hard and brittle
Explanation
Using an oxy-acetylene flame with a long feathered inner cone on carbon
steel would result in a hard and brittle weld. This is because the long
feathered inner cone produces a high heat input, causing rapid cooling of the
weld pool. Rapid cooling leads to the formation of brittle microstructures in the
weld, resulting in a hard and brittle weld.
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 11.
Fillet welds need to be 'blended in' by grinding according to a fabricating
procedure. This influences:

A.
HAZ. cracking

B.
Fatigue life

C.
Residual stress

D.
Yield strength
Correct Answer
B. Fatigue life
Explanation
Grinding fillet welds helps to blend them in, which has a positive influence on
the fatigue life of the weld. By grinding the weld, any potential stress
concentrations or defects in the weld are reduced, which improves the overall
strength and durability of the weld. This ensures that the weld is less likely to
fail under repeated loading or cyclic stresses, thus enhancing its fatigue life.
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 12.
The arc length is most likely to be affected by what during CO2 welding?

A.
The wire diameter

B.
The current return connections

C.
The gas flow rate

D.
The torch to work angle
Correct Answer
B. The current return connections
Explanation
The current return connections in CO2 welding play a crucial role in
determining the arc length. The current return connections provide a path for
the electrical current to flow back to the power source. If the connections are
not properly made or if there is a high resistance in the connections, it can
lead to a fluctuating arc length. A poor connection can result in an unstable
arc, which can affect the quality and consistency of the weld. Therefore, the
current return connections have a significant impact on the arc length during
CO2 welding.
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  13.
When lamellar tearing has occurred in steel fabrication, how could it have
been found BEFORE welding?

A.
X-ray examination

B.
Dye penetrant

C.
Ultrasonic examination

D.
It would not have been found by any inspection method
Correct Answer
C. Ultrasonic examination
Explanation
Ultrasonic examination is the correct answer because it is a non-destructive
testing method that can detect internal defects such as lamellar tearing in
steel fabrication. This technique uses high-frequency sound waves to
penetrate the material and produce an image of the internal structure, allowing
for the identification of any flaws or abnormalities. Unlike X-ray examination
and dye penetrant testing, which are more suitable for detecting surface
defects, ultrasonic examination is specifically designed to detect internal flaws
and would be the most effective method for identifying lamellar tearing before
welding.
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  14.
You are the overseer of the arc welding of some machine fittings and you find
that they are cadmium plated. Would you:

A.
Permit it to proceed

B.
Permit it to proceed with fume extraction

C.
Stop the operation at once

D.
Advise the welder to drink milk and proceed
Correct Answer
C. Stop the operation at once
Explanation
The correct answer is to stop the operation at once. Cadmium is a highly toxic
metal that can be released as fumes during welding. Inhaling cadmium fumes
can lead to serious health issues, including lung and kidney damage.
Therefore, it is crucial to halt the operation immediately to prevent any
potential harm to the welder and others in the vicinity.
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 15.
Hydrogen is excluded from the weld metal in order to prevent the weld from:

A.
Cracking

B.
Cooling slowly

C.
Cooling quickly

D.
Expanding
Correct Answer
A. Cracking
Explanation
Hydrogen is excluded from the weld metal in order to prevent the weld from
cracking. The presence of hydrogen in the weld metal can lead to the
formation of hydrogen-induced cracking, also known as cold cracking. This
type of cracking occurs when the hydrogen atoms become trapped in the weld
metal and cause internal stress, leading to the formation of cracks. By
excluding hydrogen from the weld metal, the risk of cracking is reduced,
ensuring a strong and reliable weld.
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 16.
A metal is said to have ______________ when it regains its original shape
when stress acting upon it is removed.
 o

A.
Ductility

B.
Plasticity

C.
Malleability

D.
Elasticity
Correct Answer
D. Elasticity
Explanation
Elasticity refers to the property of a metal to regain its original shape when the
stress acting upon it is removed. This means that when a metal is deformed
under stress, it can return to its original shape once the stress is released.
This property is important in various applications where materials need to
withstand and recover from deformation, such as in springs or rubber bands.
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 17.
A suitable mechanical test for a component for vibrational loading would be:

A.
Impact
 o

B.
Tensile

C.
Compressive

D.
Fatigue
Correct Answer
D. Fatigue
Explanation
Fatigue testing is a suitable mechanical test for a component under vibrational
loading because it simulates the repetitive stress and strain cycles that the
component would experience during actual operation. This test helps
determine the component's ability to withstand long-term vibrational loading
without failure or damage. Impact, tensile, and compressive tests are not
specifically designed to evaluate the component's performance under
vibrational loading conditions.
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 18.
What is weld metal refinement called when it takes place in a multi-run
deposit?

A.
Weld annealing

o
B.
Weld refining

C.
Weld normalising

D.
Weld recrystallisation
Correct Answer
B. Weld refining
Explanation
Weld refining is the correct term for the process of weld metal refinement
when it occurs in a multi-run deposit. This process involves improving the
quality and properties of the weld metal by removing impurities and refining
the microstructure. It helps in enhancing the strength, toughness, and overall
performance of the weld joint.
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 19.
For a manual metal arc welding project, when ‘hydrogen control’ is
specified the electrode would normally be:

A.
Cellulosic

B.
Iron oxide
 o

C.
Acid

D.
Basic
Correct Answer
D. Basic
Explanation
When "hydrogen control" is specified in a manual metal arc welding project,
the electrode would normally be basic. Basic electrodes have a coating that
contains materials such as calcium carbonate or calcium fluoride, which helps
to reduce the amount of hydrogen in the weld. Hydrogen can cause issues
such as cracking in the welded joint, so using a basic electrode helps to
minimize this risk and ensure a stronger and more reliable weld.
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 20.
What is the reason for a centerline crack in a submerged arc weld bead?

A.
Usage of a high manganese filler wire

B.
Usage of a damp flux

C.
Weld bead is deep and narrow

D.
Usage of higher voltage than required
Correct Answer
C. Weld bead is deep and narrow
Explanation
A centerline crack in a submerged arc weld bead can occur when the weld
bead is deep and narrow. This is because the deep and narrow shape of the
weld bead creates a high stress concentration in the centerline, making it
more susceptible to cracking. The stress concentration is caused by the
uneven distribution of heat and the rapid cooling of the weld bead. This type of
crack is common in submerged arc welding and can be prevented by
adjusting the welding parameters to create a wider and shallower weld bead.
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 21.
Severe porosity in metal arc welds is brought to your attention when open site
working, what would you investigate?

A.
Electrode type

B.
Power plant type

C.
Electrode storage
 o

D.
Day temperature
Correct Answer
C. Electrode storage
Explanation
When severe porosity is observed in metal arc welds during open site
working, investigating electrode storage would be necessary. Porosity in
welds can be caused by various factors, such as moisture or contaminants
present on the electrode. Improper storage of electrodes, such as exposure to
moisture or high humidity, can lead to porosity issues. Therefore, examining
the conditions in which the electrodes are stored would help identify if
improper storage is the cause of the porosity problem.
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 22.
What does preheating for arc welding apply to?

A.
Assembly welding only

B.
Assembly and tack welding

C.
Joints over 25 mm thick only

D.
Cruciform welds only
Correct Answer
B. Assembly and tack welding
Explanation
Preheating for arc welding applies to assembly and tack welding. Preheating
is the process of heating the base metal before welding to minimize the risk of
cracking and improve the weld quality. It is particularly important for thicker
materials and when welding dissimilar metals. Preheating helps to reduce
thermal stress and ensures proper fusion between the base metal and the
filler material. Therefore, it is necessary for both assembly welding, where
multiple components are joined together, and tack welding, which is a
temporary welding used to hold the parts in place before the final welding.
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 23.
Which bend test specimens that have been taken from a 25 mm thick carbon
steel butt weld would be prone to show lack of inter-run fusion?

A.
Side bend

B.
Root bend

C.
Face bend

D.
Guided bend
Correct Answer
A. Side bend
Explanation
The side bend test specimens that have been taken from a 25 mm thick
carbon steel butt weld would be prone to show lack of inter-run fusion. This is
because the side bend test is specifically designed to evaluate the quality of
the weld in terms of fusion and penetration between the weld layers. Lack of
inter-run fusion refers to a condition where there is inadequate bonding
between the different layers of the weld, which can result in weak and
defective welds. Therefore, the side bend test specimens would be more likely
to reveal any lack of inter-run fusion in the carbon steel butt weld.
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 24.
When hyper-eutectoid steel is quenched at above its upper critical, the
predominant structure will be:

A.
Austenite

B.
Martensite

C.
Troostite

D.
Sorbite
Correct Answer
B. Martensite
Explanation
When hyper-eutectoid steel is quenched at above its upper critical
temperature, the predominant structure that forms is martensite. Quenching
involves rapidly cooling the steel, which prevents the formation of other
structures such as pearlite or bainite. Martensite is a hard and brittle structure
that forms when the steel is cooled quickly enough to trap carbon atoms in a
distorted lattice. This structure gives the steel its high strength and hardness,
making it suitable for applications that require these properties.
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 25.
What is one of the advantages of metal gas arc shielded welding?

A.
Can be used in draughty locations without protection

B.
Produces a deposit low in hydrogen content

C.
Any welding position can be welded with spray transfer

D.
Fine spatter at nozzle restricting gas flow
Correct Answer
B. Produces a deposit low in hydrogen content
Explanation
Metal gas arc shielded welding produces a deposit low in hydrogen content.
This is advantageous because high levels of hydrogen in the weld can lead to
hydrogen-induced cracking, which can weaken the weld and cause it to fail.
By producing a deposit with low hydrogen content, metal gas arc shielded
welding helps to ensure the integrity and strength of the weld.

Standard for welder approval : BS EN 287