Mitsubishi Carbide
Mitsubishi Carbide
Mitsubishi Carbide
MITSUBISHI CARBIDE
TAFM
● New 3:1 length diameter ratio ● High helix and large flute capacity ● 4 cutting edges per insert ● Wide range of chipbreakers ● Excellent grade profile ●
Coolant thru. nickel plated drill body is designed to resist heat and chip wash ● Stock diameters: Inch (.468 thru 2-1/4”) ● Metric Diameters: (12 thru 56mm)
● Ideal for both non-rotating and rotating applications
TAFL
● New 4:1 length to diameter design ● High helix and large flute capacity ● 4 cutting edges per insert ● 3 available chipbreakers ● Wide grade profile ●
Coolant thru nickel plated drill body is designed to resist heat and chip wash ● Stock diameters: Inch (.625 thru 1-1/4”) ● Metric diameters are stock in
Japan ● Ideal for both non-rotating and rotating applications
TAFS
● New 2:1 length to diameter ratio design ● High helix and large flute capacity ● 4 cutting edges per insert ● 3 available chipbreakers ● Wide grade profile ●
Coolant thru nickel plated drill body is designed to resist heat and chip wash ● Stock diameters: Inch (.625 thru 1-1/4”)
● Metric diameters are stock in Japan ● Ideal for both non-rotating and rotating applications
NPXL
● Two effective insert drill with screw down inserts ● Higher penetration when compared to conventional insert drills ● Screw down insert can be indexed
on the machine ● Total inserts cost comparable to the cost of a re-conditioned drill ● Low cost close tolerance insert is ideal for most drilling application ●
Coolant thru nickel plated drill body is designed to resist heatand chip wash ● Drill body design accepts a range of both inch and metric inserts ● Stock
diameters: Inch (.750 thru 1-5/32”) Metric (20 thru 30mm) ● 140 degree point angle ● 120 degree helix angle ● Length to diameter ratio 3-4:1 ● PVD grades
GP20M (TiCN/Tin on C5 substrate) ● Close tolerance drill ● Ideal for both non-rotating and rotating applications ● Not recommended for low carbon or
gummy materials
BRS
● Brazed carbide tip drill with coolant holes ● Steel body ● Regrindable-center point design ● Stock diameters: Inch (.500 thru 1.188”) Metric (14 thru 20mm)
● 150 degree point angle ● 30 degree helix angle ● Length to diameter ratio: 3-4:1 ● PVD grades: GP20M (TiCN/Tin on C5 substrate) ● Close tolerances ●
Ideal for both non-rotating and roatating applications ● Recommended for low carbon or gummy materials
MZE
● Solid carbide drill (No coolant holes) ● Stock diameters: Inch (.125 thru .633”) Metric (2.9 thru 17mm) ● 140 degree point angle ● 30 degree high helix
angle ● Length to diameter ratio: 2-3:1 ● PVD grades: VP15TF (AlTi)N coating on micro grain substrate)
● Recommended for rotating tool applications
MZS
● Solid carbide drill with coolant holes ● Stock diameters: Inch (.125 thru .7812”) Metric (3.3 thru 17mm) ● 140 degree point angle ● 30 degree high helix
angle ● Length to diameter ratio: 3-5:1 ● PVD grades: VP15TF (AlTi)N coating on micro grain substrate) ● Close tolerances ● High penetration rates
● Recommended for rotating tool applications
Micro
● Worlds smallest carbide drill with coolant holes ● Stock diameters: Inch (.039 thru .120”) Metric (1 thru 3mm) ● 140 degree point angle ● 30 degree high
helix angle ● MZS length to diameter ratio: 10:1 ● MZE (pilot drill) available for each Micro MZS size ● PVD grade: VP15TF (AlTi)N coating on micro grain
substrate) ● Close tolerances ● High penetration rates ● Recommended for rotating tool appliations
MZETYPE
ØD 140˚ ØD
30˚
l2 l3
l1
VP15TF
External coolant drill (Inch/Metric standard)
Drill Diameter (Inch) D d .118 (3MM) (3M) .118 D d .236 (6MM) (6MM) .236 d D d .394 (10MM) (10MM) .394 D d .669 (18MM)
+0 +0 +0 +0
Tolerance
- .00055 - .00071 - .00087 - .0013
3
MZETYPE
ØD 140˚ ØD
30˚
l2 l3
l1
VP15TF
MZE Drill Standard
Standard type (For 3xD)
Shank is Shrink-Fit Ready
Stock * Drill Diameter (ØD) Drill Shank * Dimensions
Order Number Drill
VP15TF Fractional Metric Depth
Decimal l1 l2 l3
(inch) (mm)
* Drill diameter and dimensions appear as fractional values for inch drills and in millimeters for metric drills.
+ : Stock, : Non Stock, : Not Produced
4
MZSTYPE
SUREFLOW
SHANK DESIGN
ØD 140˚ Ød
30˚
l² l³
l¹
VP15TF
Internal coolant drill (Inch standard)
Drill Diameter (Inch) D d .118 (3MM) (3M) .118 D d .236 (6MM) (6MM) .236 d D d .394 (10MM) (10MM) .394 D d .781 (17MM)
+0 +0 +0 +0
Tolerance
- .00055 - .00071 - .00087 - .00106
6
MZSTYPE
SUREFLOW
SHANK DESIGN
ØD 140˚ Ød
30˚
l² l³
l¹
VP15TF
7
MZSTYPE
MZS Drill Standard
Long type (For 5xD)
Shank is Shrink-Fit Ready
Stock * Drill Diameter (ØD) * Dimensions
Order Number Drill
Fractional Metric Depth
VP15TF Decimal l1 l2 l3 d
(inch) (mm)
MZS0860LB + 8.6 .3386 127 72 55 9
MZS03438LB + 11/32 .3438 5.000 2.835 2.165 .3438
MZS0900LB + 9.00 .3543 127 72 55 9
MZS03594LB + 23/64 .3594
5.355 2.992 2.203 .3906
MZS03680LB + U .3680
MZS0950LB + 9.5 .3740 136 76 56 10
MZS03750LB + 3/8 .3750 5.355 3.150 2.203 .3906
MZS0970LB + 9.7 .3810 136 80 56 10
MZS03906LB + 25/64 .3906 5.355 3.150 2.203 .3906
MZS1000LB + 10.0 .3937 136 80 56 10
MZS1030LB + 10.3 .4055 149 84 61 11
MZS04062LB + 13/32 .4062 5.866 3.307 2.406 .4218
MZS1040LB + 10.4 .4094
149 84 61 11
MZS1050LB + 10.5 .4134
MZS04219LB + 27/64 .4219 5.866 3.465 2.401 .4219
MZS1100LB + 11.0 .4331 149 88 61 11
MZS04375LB + 7/16 .4375 6.221 3.622 2.441 .4688
MZS1150LB + 11.5 .4528 158 92 62 12
MZS04531LB + 29/64 .4531
6.221 3.780 2.441 .4688
MZS04688LB + 15/32 .4688
MZS1200LB + 12.0 .4724 158 96 62 12
MZS04844LB + 31/64 .4844 6.575 3.937 2.481 .500
MZS1250LB + 12.5 .4921 167 100 63 13
MZS05000LB + 1/2 .5000 6.575 4.094 2.481 .500
MZS05050LB + TUBE SHEET .5050 6.575 4.094 2.481 .5118
MZS05118LB + 13mm
.5118
6.575 4.094 2.481 .5118
MZS1300LB + 13.0 167 104 63 13
5xD
MZS05156LB + 33/64 .5156
6.922 4.250 2.516 .5469
MZS05312LB + 17/32 .5312
MZS1350LB + 13.5 .5315 176 108 64 14
MZS05469LB + 35/64 .5469 6.921 4.406 2.516 .5469
MZS1400LB + 14.0 .5512 176 112 64 14
MZS05625LB + 9/16 .5625 7.281 4.562 2.562 .5781
MZS1450LB + 14.5 .5709 185 116 65 15
MZS05781LB + 37/64 .5781 7.281 4.718 2.562 .5781
MZS1500LB + 15.0 .5906 185 120 65 15
MZS05937LB + 19/32 .5937
7.593 4.875 2.562 .6250
MZS06094LB + 39/64 .6094
MZS1550LB + 15.5 .6102 193 124 65 16
MZS06250LB + 5/8 .6250 7.593 5.031 2.562 .6250
MZS1600LB + 16.0 .6299 193 128 65 16
MZS06330LB + TUBE SHEET .6330 5.197
MZS06406LB + 41/64 .6406 7.913 5.197 2.559 .6563
MZS06563LB + 21/32 .6563 5.354
MZS1700LB + 17.0 .6690 201 136 65 17
MZS06718LB + 43/64 .6718
5.512
MZS06875LB + 11/16 .6875 8.228 .7031
MZS07031LB + 45/64 .7031 5.669
MZS07188LB + 23/32 .7188
8.543
5.827
.7344
MZS07344LB + 47/64 .7344 5.984 2.559
MZS07500LB + 3/4 .7500
MZS07580LB + TUBE SHEET .7580
8.858
6.142
.7812
MZS07656LB + 49/64 .7656
MZS07812LB + 25/32 .7812 6.299
* Drill diameter and dimensions appear as fractional values for inch drills and in millimeters for metric drills.
+ : Stock, : Non Stock, : Not Produced
8
MZS AND MZE DRILL FOR TUBE SHEET DRILING Reference MZS and MZE sections for additional dimensions
Drill type Order Number VP15TF Drill diameter Flute length Shank diameter
MZS0970MB + .3810” 50 10
MZS0970LB + .3810” 80 10
*Drill diameter and dimensions appear as fractional values for inch drills and in millimeters for metric drills.
+ : Stock, : Non Stock, : Not Produced
9
Micro MZETYPE
Drill Diameter (Inch) D d .120 (3MM)
+0
Tolerance
l2 l3 - .00055
l1
10
Micro MZSTYPE
Micro MZS Kit Chart
*Add suffix when ordering. Example shown: 2.8mm Drill
Kit - K2 MZS0280LB-K2
l2 l3
Kit - K4 MZS0280LB-K4
l1
Individual MZS0280LB
MZS Drills
-K2 = 2 drills (1-pilot drill) -K4 = 4 drills (1-pilot drill)
Micro For drill diameters tolerance reference Micro MZE p.202 LB L/D = 10 X D
Stock Drill Diameter (ØD) Dimensions
Order Number Tap Size
VP15TF Fractional Metric Decimal l1 l2 l3 d
(inch) (mm)
) (A)
4.23 (16)
(C) Pa
.26 (1) M
(D) 7.0
S I(
0P
(E)
3.70 (14) .13 (.5)
0 ) (B)
(F) 10 Pa
M
Unreasonable Range
(5.0
3.17 (12) 0
(2) (3) (4) (5) P SI
.08 .12 .16 .20
7 00 )
Pa (C)
Drill Diameter inch (mm) 0M
2.64 (10)
I (3.
0 PS
40 )
2.11 (8)
1. 5 MPa (D)
(
PSI )
200 1 . 0 MPa (E)
1.58 (6) (
PSI (F)
150 a )
P
(0.5M
1.06 (4)
4 0 PSI
1
.53 (2)
0
(2) (4) (6) (8) (10) (12) (14) (16) (18) (20) (22)
0
.08 .16 .24 .32 .40 .48 .56 .64 .72 .80 .88
Drill Diameter inch (mm)
Performance Requirements
In order for micro MZS Drills to perform properly you must
satisfy the following requirements.
1. ✓High pressure pump system (800 psi or greater) 4. ✓Coolant with E.P. additives
2. ✓Filter to 5 microns 5. ✓Use MZE pilot drill
VP COATING
(AlTi)N Compound coating
Conventional
coated grade B
Micro grain cemented
Wear resistance
Toughness
12
MZE,MZSTYPE
● Regrinding the front face
REGRINDING PROCEDURES
● Check the cutting edge Fig.1
1) Check the worn and/or damaged condition of the
cutting edge.
2) If the cutting edge is chipped, remove the damaged 20˚
part using a green wheel.
● Regrinding the front face Fig.2
1) The face can be ground by a three rake system. With
the use of a twist drill grinder or a universal tool and
10˚~12˚
cutter grinder, set the drill to 20° for a 140° point angle
as shown in Figure 1.
2) Grind the flank so that the first angle of 10°~12° is
obtained as shown in Figure 2. Index and grind the
other cutting edge. Spark out and maintain lip heights Fig.3
within .0008”.
3) Next, tilt the drill an additional 10° and grind the flank 20˚~22˚
so that a second angle of 20°~22° as shown in Figure 3.
Grind the second angle so the edge line between the
first and second angle aligns with the center of the drill. ● Web thinning
A conical grind is also acceptable. Fig.4
● Grinding wheel; Diamond cup type
230 grit to 400 grit Ø4 inch to Ø6 inch
● Honing ● Honing
1) Hone the chisel edge per chart below Fig.5
● Diamond file: T-1-140, T-0-400, T-0-1500
2) Hone uniformly over the entire cutting edge.
● Diamond files: T-1-140, T-0-400, T-0-1500
3) Hone width
A
Drill Diameter Hone Width A
● Caution
As a result of regrinding, the coating has been ground
off the front flank. Therefore, there will be a reduction Finishing File
in tool life compared with a new product. MITSUBISHI code T-0-400 (#400)
13
MZE/MZS/MicroCUTTING CONDITIONS
USE AND CHARACTERISTICS OF THE SOLID CARBIDE DRILL Wide and deep flute
●
Straight cutting
g edge
Ideal drill for all materials - the Solid Carbide Drill offers a combination of wide
flute and quality proven coating technology.
● Linear cutting edge permits easier regrinding and simple cutting edge honing.
● Easy discharge of chips because of wide and deep flute.
● Much higher drilling accuracy than HSS drill.
● 5 times higher efficiency and 10 times longer tool life than HSS drill.
Three-rake face
X shaped web
RECOMMENDED CUTTING CONDITIONS - MZE DRILL
Drill diameter Ø .114 ~ Ø .236 Drill diameter Ø .236 ~ Ø .394 Drill diameter Ø .394 ~ Ø .551 Drill diameter Ø .551 ~ Ø .630
Workpiece Hardness Cutting speed Feed Cutting speed Feed Cutting speed Cutting speed Feed
Feed (IPR)
(SFM) (IPR) (SFM) (IPR) (SFM) (SFM) (IPR)
Mild steel <
= 180HB 150 .008 180 .010 215 .012 230 .014
Carbon steel 180 ~ 280HB 130 .008 165 .010 195 .012 215 .014
Alloy steel 280 ~ 350HB 115 .006 150 .008 180 .010 195 .012
Stainless steel <
= 200HB 65 .004 80 .0048 80 .006 80 .008
High hardened steel 40 ~ 60HRC 65 .004 80 .0048 80 .006 100 .008
Gray cast iron 180 ~ 220HB 165 .010 195 .012 230 .014 230 .016
Ductile cast iron 230 ~ 300HB 150 .008 180 .010 215 .012 230 .014
Heat Resistant Materials - 65 .004 80 .005 80 .006 98 .008
Heat Resistant Materials - 32-80 .002 tion is necessary to prevent blockage of the Oil Holes.
Body Insert
Stock
15
NPXMTYPE - The Insertable New Point Drill
Insert
Stock
16
NPXL/MTYPE - The Insertable New Point Drill
NPT (
For NPX
Series Drill )
Coated Diameter Dimensions (mm)
Class
GP20M
Shape Order Number
Fraction mm Decimal W T
17
BRSTYPE
ØD 150˚ Ød
30˚
l4 l5
l2 l3
l1
(Inch Standard)
Drill Diameter (D) Dimensions (inch)
Order Number Stock
Fractional Dia. Decimal Dia. d l1 l2 l3 l4 l5 H
BRS0032 + 1/2 .500
BRS0033 + 33/64 .5156 4.609 2.734 2.140
BRS0034 + 17/32 .5313
5/8 1.875 1.375
BRS0035 + 35/64 .5469
4.812 2.937 2.297
BRS0036 + 9/16 .5625
BRS0037 + 37/64 .5781 5.015 3.140 2.453
BRS0038 + 19/32 .5938
5.140 3.140 2.453
BRS0039 + 39/64 .6094
BRS0040 + 5/8 .6250
5.328 3.328 2.609
BRS0041 + 41/64 .6406
3/4 2 1.500
BRS0042 + 21/32 .6563
BRS0043 + 43/64 .6719 5.546 3.546 2.765
BRS0044 + 11/16 .6875
BRS0045 + 45/64 .7031 5.734 3.734 2.921 1/8
BRS0046 + 23/32 .7188 5.984 3.734 2.921 NPT
BRS0047 + 47/64 .7344
BRS0048 + 3/4 .7500 6.203 3.953 3.109
BRS0049 + 49/64 .7656
BRS0050 + 25/32 .7813
6.309 4.140 3.265
BRS0051 + 51/64 .7969
BRS0052 + 13/16 .8125
1 2.250 1.750
BRS0053 + 53/64 .8281 6.609 4.359 3.421
BRS0054 + 27/32 .8438
BRS0055 + 55/64 .8594
6.796 4.546 3.578
BRS0056 + 7/8 .8750
BRS0057 + 57/64 .8906
BRS0058 + 29/32 .9063 7.015 4.765 3.734
BRS0059 + 59/64 .9219
BRS0060 + 15/16 .9375
7.328 4.953 3.890
BRS0061 + 61/64 .9531
BRS0062 + 31/32 .9688
BRS0063 + 63/64 .9844 7.546 5.171 4.046
BRS0100 + 1 1.000
BRS0101 + 1-1/64 1.0156
7.734 5.359 4.203
BRS0102 + 1-1/31 1.0313
BRS0103 + 1-3/64 1.0469
1/4
BRS0104 + 1-1/16 1.0625 1-1/4 7.953 5.578 2.375 4.359 1.875
NPT
BRS0105 + 1-5/64 1.0781
BRS0106 + 1-3/32 1.0938
8.140 5.765 4.515
BRS0107 + 1-7/64 1.1094
BRS0108 + 1-1/8 1.1250
BRS0109 + 1-9/64 1.1406 8.359 5.984 4.671
BRS0110 + 1-5/32 1.1563
BRS0111 + 1-11/64 1.1719
8.546 6.172 4.828
BRS0112 + 1-3/16 1.1875
+ : Stock, : Non Stock, : Not Produced
18
BRS,NPXL/MTYPE
H
ØD 150˚ Ød
30˚
l4
l2 l3
l1
(Metric Standard)
Drill Diameter (D) Dimensions (Metric)
Order Number Stock
D l1 l2 l3 l4 Ød H
+ : Stock, : Non Stock, : Not Produced Stock in Japan. Delivery 2-4 Weeks.
(Hardness) Cutting Speed Feed Cutting Speed Feed Cutting Speed Feed
(feet/min.) (inch/rev.) (feet/min.) (inch/rev.) (feet/min.) (inch/rev.)
Mild steel (HB160 Under) BRS 250 .010 250 .012 300 .014
BRS
Carbon steel, Alloy steel (HRC25 Under) 250 .010 250 .012 300 .012
NPX
BRS
Carbon steel, Alloy steel (HRC30 Under) 180 .010 200 .010 200 .011
NPX
Gray Cast iron NPX 300 .012 300 .014 300 .016
Ductile Cast iron NPX 300 .011 300 .012 300 .012
19
( INDEXABLE
INCH-STANDARD ) TAFMTYPE
Drills from 1-15/16” have 4 inserts.
ØD
MDD (Maximum Drilling Depth) Ød²
D
Ød Ød¹
l³
l¹ l²
L/D=3 L
20
TAFS/TAFLTYPE ( INDEXABLE
INCH-STANDARD )
TAFS
d2
ØD
Ød d1
l3
l1 l2
L
L/D=2
# of Inserts
Dimensions (Inch) Spare Parts
Stock
TAFL d²
ØD
Ød Ød¹
l³
l¹ l²
L
L/D=4
# of Inserts
21
TAFS/TAFM/TAFLTYPE
INSERT
Coated Dimensions (inch)
Class
Drill diameter
UE6020
GP20M
UP20M
Shape Order Number
US735
(inch)
U625
I.C. T R
GCMT
95° GCMT040204-U1
15/32~9/16
GCMT1.51.51-U1 + .196
.1
8 5
R
GPMT060204-U1
7°
19/32~11/16
GPMT1.81.51-U1 + + 7/32 3/32
. 1/64
I.C T
GPMT070204-U1
3/4~7/8
GPMT21.51-U1 + + 1/4
GPMT M
100 U1 Type 15/16~1-1/16 GPMT090304-U1
60˚ *1-15/16~2-3/16 GPMT2.521-U1 + + 5/16 1/8
1-1/8~1-5/16 GPMT11T308-U1
*2-1/4 GPMT32.52-U1 + + 3/8 5/32
1/32
11˚ GPMT140408-U1
R
I.C. T
1-3/8~1-7/8
GPMT432-U1 + + 1/2 3/16
GCMT GCMT040204-U2
95° 15/32~9/16
GCMT1.51.51-U2 + + + .196
.1
85
R
GPMT060204-U2
7°
19/32~11/16
GPMT1.81.51-U2 + + + 7/32 3/32
. 1/64
I.C T
GPMT070204-U2
3/4~7/8
GPMT21.51-U2 + + + 1/4
GPMT M
100 U2 Type
15/16~1-1/16 GPMT090304-U2
60˚ *1-15/16~2-3/16 GPMT2.521-U2 + + + 5/16 1/8
1-1/8~1-5/16 GPMT11T308-U2
*2-1/4 GPMT32.52-U2 + + + 3/8 5/32
1/32
11˚ GPMT140408-U2
R
I.C. T
1-3/8~1-7/8
GPMT432-U2 + + + 1/2 3/16
GPMT060204-U3
GPMT
19/32~11/16
GPMT1.81.51-U3 + + + + 7/32
3/32
100
U3 Type GPMT070204-U3
60˚ 3/4~7/8
GPMT21.51-U3 + + + + 1/4 1/64
15/16~1-1/16 GPMT090304-U3
M
*1-15/16~2-3/16 GPMT2.521-U3 + + + + 5/16 1/8
11˚
R 1-1/8~1-5/16 GPMT11T308-U3
I.C. T *2-1/4 GPMT32.52-U3 + + + + 3/8 5/32
1/32
GPMT140408-U3
1-3/8~1-7/8
GPMT432-U3 + + + + 1/2 3/16
22
TAFS/TAFM/TAFLTYPE
RECOMMENDED CUTTING CONDITIONS (TAF Series)
Chip Breaker
Cutting Speed SFM (feet/min) Feed IPR
(15/32 to 19/32) (5/8 to 2-1/4) (5/8 to 1-1/4) (15/32 to 19/32) (5/8 to 7/8) (15/16 to 1-5/16) (1-3/8 to 1-13/16) (1-15/16 to 2-1/4)
1115 18.47
Coolant volume (GPM)
Coolant pressure (PSI)
725 13.20
580 10.56
Coolant pressure
435 7.92
290 5.28
145 2.64
23
LOS ANGELES HEAD OFFICE
17401 Eastman Street Irvine, California 92614
949-862-5100 FAX 949-862-5180
4-25-9 Ryogoku
Sumida-ku, Tokyo 130-0026 Japan
Tel: 011-81-3-3632-7931 Fax: 011-81-3-3632-7965