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Condenser Sizing

This document contains a calculation sheet for determining the surface area of a condenser. It includes input parameters like condenser temperature and pressure, steam flow rates, tube materials and dimensions. It then shows calculations for heat transfer coefficients, temperature differences, condenser heat duty and the resulting required surface area. Correction factors are also included for things like tube material, wall thickness and water inlet temperature. Charts provide heat transfer coefficients corresponding to different tube diameters, velocities and materials.

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Hsein Wang
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0% found this document useful (0 votes)
149 views10 pages

Condenser Sizing

This document contains a calculation sheet for determining the surface area of a condenser. It includes input parameters like condenser temperature and pressure, steam flow rates, tube materials and dimensions. It then shows calculations for heat transfer coefficients, temperature differences, condenser heat duty and the resulting required surface area. Correction factors are also included for things like tube material, wall thickness and water inlet temperature. Charts provide heat transfer coefficients corresponding to different tube diameters, velocities and materials.

Uploaded by

Hsein Wang
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
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Calculation Sheet for Condenser Surface Area

S.No. Description Units DATA 1 DATA 2


Q Known Q Unknown
1.1 Condenser Pressure, Ps bar
1.2 Condenser Temperature, Ts °C 46.58 46.00
1.3 Condenser Temperature, Ts °F 115.85 114.80
1.4 Turbine Exhaust Steam Enthalpy, hs kCal/kg 570.00
1.5 Auxilliary Steam Enthalpy, ha kCal/kg 0.00
1.6 Condensate Enthalpy, hc kCal/kg NA 46.00
1.7 Turbine Exhaust Steam Flow Rate, Ws tonnes/hr 87.00 1
1.8 Auxilliary Steam Flow Rate, Wa tonnes/hr S
F
1.9 Cleanliness Factor, Fc 0.85 0.72
1.10 Tube Material SS TP 304 Cu Fe 194
1.11 Tube Wall Gauge(BWG) 22.00 18.00
1.12 Circulating Water Inlet Temperature, T1 °C 33.00 33.00
1.13 Circulating Water Inlet Temperature, T1 °F 91.40 91.40
1.14 Circulating Water Temperature Range, TR °C 9.50 9.00
1
1.15 Circulating Water Temperature Range, TR °F 17.10 16.20 S
f
1.16 Tube Diameter inch 0.875 - 1.0 0.625 - 0.75 M
1.17 Tube Water Velocity m/s 2.20 2.10
1.18 Tube Water Velocity ft/s 7.22 6.89

Output
2.1 Circulating Water Outlet Temperature , T2 °C 42.50 42.00
2.2 Circulating Water Outlet Temperature , T2 °F 108.50 107.60
2.3 Initial Temperature Difference, ITD °C 13.58 13.00
2.4 Initial Temperature Difference, ITD °F 24.45 23.40
2.5 Terminal Temperature Difference,TTD °C 4.08 4.00
2.6 Terminal Temperature Difference,TTD °F 7.35 7.20
2.7 Condenser Heat Duty, Q MW 105.00 53.05
2.8 Condenser Heat Duty, Q MMBtu/hr 358.59 181.16
Tube Material And Gauge Correction
2.9 0.86 1.03
Factors, Fm
Inlet Water Temperature Correction
2.10 1.08 1.08
Factor,Fw
2.11 Uncorrected Heat Transfer Coefficient,U1 706.47 700.73
2.12 Heat Transfer Coefficient,U MW/m^2 °C 3.17E-03 3.17E-03
2.13 Heat Transfer Coefficient,U Btu/hr.°F.ft.^2 558.42 559.53
Result
3.1 LMTD °F 14.23 13.74
3.2 Surface Area, As sq.ft 45131.62 23557.21
3.3 Surface Area, As sq.m 4192.86 2188.54
BWG 22.00
91.40 1.0788 Tube Wa
Temp Fw Material 25 24 23
55 0.879 Cu Fe 194 1.042 1.041 1.039
56 0.888 Carbon Steel 1.002 0.998 0.99
57 0.897 Titanium 0.951 0.942 0.928
58 0.905 SS TP 304 0.91 0.897 0.879
59 0.914 SS TP 316/317 0.904 0.891 0.872
60 0.923
61 0.932 low 91 1.078
62 0.941 high 92 1.08
63 0.95
64 0.959
65 0.968 Velocity(ft./s) 7.22
66 0.975
67 0.982 Diameter(inch) 5 5.5 6 6.5
68 0.989 0.625 - 0.75 597 626.2 654 680.7
69 0.994 0.875 - 1.0 588.1 616.8 644.2 670.5
70 1 1.125 - 1.25 579.1 607.4 634.4 660.3
71 1.005 1.375 - 1.5 570.2 598 624.6 650.1
72 1.01 1.625 - 1.75 561.3 588.6 614.8 639.9
73 1.015 1.875 - 2.0 552.3 579.8 605 629.7
74 1.02
75 1.025
76 1.029
77 1.033
78 1.037
79 1.041
80 1.045
81 1.048
82 1.051
83 1.054
84 1.057
85 1.06
86 1.063
87 1.066
88 1.069
89 1.072
90 1.075
91 1.078
92 1.08
93 1.083
94 1.085
95 1.088
96 1.09
97 1.092
98 1.095
99 1.097
100 1.1
101 1.103
102 1.105
103 1.108
104 1.11
105 1.113
106 1.115
107 1.117
108 1.119
109 1.121
110 1.123
Tube Wall Gauge(BWG)
22 20 18 16 14 12 BWG Fm
1.038 1.034 1.028 1.02 1.01 0.997 22 1.038
0.983 0.967 0.936 0.901 0.863 0.81 22 0.983
0.915 0.885 0.83 0.772 0.714 0.64 22 0.915
0.862 0.823 0.754 0.685 0.619 0.539 22 0.862
0.854 0.815 0.744 0.674 0.607 0.527 22 0.854

.625&.75
Velocities(ft./s)
7 7.5 8 8.5 9 9.5 U1
706.4 731.2 755.2 775.5 795.3 814.1 717.2052608 .875&1.0
695.8 720.3 743.9 763.9 783.2 801.6 706.474552
685.2 709.3 732.6 752 770.7 788.4 695.7002736
674.7 698.3 721.2 740.4 758.7 776.1 684.9824256 1.125&1.25
664.1 687.4 709.9 727.8 745.7 762.7 674.2517168
653.5 676.4 698.6 716.8 734.4 751 663.4774384
1.375&1.5

1.625&1.75

1.875&2.0
low 7 706.4
high 7.5 731.2

low 7 695.8
high 7.5 720.3

low 7 685.2
high 7.5 709.3

low 7 674.7
high 7.5 698.3

low 7 664.1
high 7.5 687.4

low 7 653.5
high 7.5 676.4 A312 Gr. 3
0
BWG 18.00
91.4 1.0788 Tube Wall G
Temp Fw Material 25 24 23
55 0.879 Cu Fe 194 1.042 1.041 1.039
56 0.888 Carbon Steel 1.002 0.998 0.99
57 0.897 Titanium 0.951 0.942 0.928
58 0.905 SS TP 304 0.91 0.897 0.879
59 0.914 SS TP 316/317 0.904 0.891 0.872
60 0.923
61 0.932 low 91 1.078
62 0.941 high 92 1.08
63 0.95
64 0.959
65 0.968 Velocity(ft./s) 6.89
66 0.975 Velocities(ft./s)
67 0.982 Diameter(inch.) 5 5.5 6 6.5
68 0.989 0.625 - 0.75 597 626.2 654 680.7
69 0.994 0.875 - 1.0 588.1 616.8 644.2 670.5
70 1 1.125 - 1.25 579.1 607.4 634.4 660.3
71 1.005 1.375 - 1.5 570.2 598 624.6 650.1
72 1.01 1.625 - 1.75 561.3 588.6 614.8 639.9
73 1.015 1.875 - 2.0 552.3 579.8 605 629.7
74 1.02
75 1.025
76 1.029
77 1.033
78 1.037
79 1.041
80 1.045
81 1.048
82 1.051
83 1.054
84 1.057
85 1.06
86 1.063
87 1.066
88 1.069
89 1.072
90 1.075
91 1.078
92 1.08
93 1.083
94 1.085
95 1.088
96 1.09
97 1.092
98 1.095
99 1.097
100 1.1
101 1.103
102 1.105
103 1.108
104 1.11
105 1.113
106 1.115
107 1.117
108 1.119
109 1.121
110 1.123
Tube Wall Gauge(BWG)
22 20 18 16 14 12
1.038 1.034 1.028 1.02 1.01 0.997 18 1.028
0.983 0.967 0.936 0.901 0.863 0.81 18 0.936
0.915 0.885 0.83 0.772 0.714 0.64 18 0.83
0.862 0.823 0.754 0.685 0.619 0.539 18 0.754
0.854 0.815 0.744 0.674 0.607 0.527 18 0.744

.625&.75 low
Velocities(ft./s) high
7 7.5 8 8.5 9 9.5 U1
706.4 731.2 755.2 775.5 795.3 814.1 700.7338696 .875&1.0 low
695.8 720.3 743.9 763.9 783.2 801.6 690.2220584 high
685.2 709.3 732.6 752 770.7 788.4 679.7102472
674.7 698.3 721.2 740.4 758.7 776.1 669.2763888 1.125&1.25 low
664.1 687.4 709.9 727.8 745.7 762.7 658.7645776 high
653.5 676.4 698.6 716.8 734.4 751 648.2527664
1.375&1.5 low
high

1.625&1.75 low
high

1.875&2.0 low
high
6.5 680.7
7 706.4

6.5 670.5
7 695.8

6.5 660.3
7 685.2

6.5 650.1
7 674.7

6.5 639.9
7 664.1

6.5 629.7
7 653.5 A312 Gr. 3 0

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