Biesse Rover 322, RT480, 1995

Overview of inputs and outputs

OUTs INs
Module Location used Used Notes
0 Top of Y-sled 16 6 All solenoid outputs
1 Top of Y-sled 16 6 All solenoid outputs
2 Top of Y-sled 13 6 All solenoid outputs
3 Front center of machine 14 8 4 outputs for lamps, rest solenoids
10 Front center of machine 2 0 All solenoid outputs
4 Left in machine 8 15 All solenoid outputs
5 Left in machine 4 7 All solenoid outputs
6 Right in machine 7 12 All solenoid outputs
7 Cabinet 7 7 Relais for N.C.-Open switching, no solenoids
8 Cabinet 3 5 Relais for N.C.-Open switching, no solenoids

Total 90 72
Module 0
Location Y-Sled

I/O Wire# Function

OUT0.0 1991 Solenoid valve for sinking spindle 1
OUT0.1 2011 Solenoid valve for sinking spindle 2
OUT0.2 2031 Solenoid valve for sinking spindle 3
OUT0.3 2051 Solenoid valve for sinking spindle 4
OUT0.4 2081 Solenoid valve for sinking spindle 5
OUT0.5 2101 Solenoid valve for sinking spindle 6
OUT0.6 2121 Solenoid valve for sinking spindle 7
OUT0.7 2141 Solenoid valve for sinking spindle 8
OUT1.0 2171 Solenoid valve for sinking spindle 9
OUT1.1 2191 Solenoid valve for sinking spindle 10
OUT1.2 2211 Solenoid valve for sinking spindle 11
OUT1.3 2231 Solenoid valve for sinking spindle 12
OUT1.4 2261 Solenoid valve for sinking spindle 13
OUT1.5 2281 Solenoid valve for sinking spindle 14
OUT1.6 2301 Solenoid valve for sinking spindle 15
OUT1.7 2321 Solenoid valve for sinking spindle 16

IN0 1041 K145 chain sensors: row slot A-B-C UP

IN1 1541 BUAL sensor spindle slot A, DOWN
IN2 1561 BUBL sensor spindle slot B, DOWN
IN3 1581 BUCL sensor spindle slot C, DOWN
IN4 N/C
IN5 N/C
IN6 10961 Signal lubrication level in tank OK
IN7 10971 Signal lubrication cycle finished
Module 1
Location Y-Sled

I/O Wire#
OUT0.0 2351 Solenoid valve for sinking spindle 17
OUT0.1 2371 Solenoid valve for sinking spindle 18
OUT0.2 2391 Solenoid valve for sinking spindle 19
OUT0.3 2411 Solenoid valve for sinking spindle 20
OUT0.4 2441 Solenoid valve for sinking spindle 21
OUT0.5 2461 Solenoid valve for sinking spindle 22
OUT0.6 2481 Solenoid valve for sinking spindle 23
OUT0.7 2501 Solenoid valve for sinking spindle 24
OUT1.0 2531 Solenoid valve for sinking spindle 25
OUT1.1 2551 Solenoid valve for sinking spindle 26
OUT1.2 2801 Solenoid valve for sinking horizontal spindle ½
OUT1.3 2821 Solenoid valve for sinking horizontal spindle ¾
OUT1.4 2841 Solenoid valve for sinking horizontal spindle 5/6
OUT1.5 2861 Solenoid valve for sinking horizontal spindle 7/8
OUT1.6 15031 Solenoid valve for sinking head protector (hinged)
OUT1.7 15041 Solenoid valve for lifting head protector (hinged)

IN0 10981 Button for manual lubrication cycle

IN1 10151 Sensor spindle slot C: tool is present and locked
IN2 10161 Sensor spindle slot C: tool loose
IN3 10141 Input spindle slot C: manually release tool
IN4 15001 Input: Limit switch SX
IN5 15011 Input: Limit switch DX
IN6 N/C
IN7 N/C
Module 2
Location Y-Sled

I/O Wire#
OUT0.0 3971 Solenoid valve for lowering spindle slot A
OUT0.1 3991 Solenoid valve for lowering spindle slot B
OUT0.2 4011 Solenoid valve for lowering spindle slot C
OUT0.3 3981 Solenoid valve for lifting spindle slot A
OUT0.4 4001 Solenoid valve for lifting spindle slot B
OUT0.5 4021 Solenoid valve for lifting spindle slot C
OUT0.6 N/C
OUT0.7 N/C
OUT1.0 10901 Solenoid valve for central lubrication cycle
OUT1.1 9101 Solenoid valve for releasing tool spindle slot A
OUT1.2 9111 Solenoid valve for clamping tool spindle slot A
OUT1.3 9191 Solenoid valve for releasing tool spindle slot B
OUT1.4 9201 Solenoid valve for clamping tool spindle slot B
OUT1.5 10091 Solenoid valve for releasing tool spindle slot C
OUT1.6 10101 Solenoid valve for clamping tool spindle slot C
OUT1.7 N/C

IN0 9161 Sensor spindle slot A: tool is present and locked

IN1 9171 Sensor spindle slot A: tool loose
IN2 9251 Sensor spindle slot B: tool is present and locked
IN3 9261 Sensor spindle slot B: tool loose
IN4 9151 Input spindle slot A: manually release tool
IN5 9241 Input spindle slot B: manually release tool
IN6 N/C
IN7 N/C
Module 3
Location Machine front center

I/O Wire#
OUT0.0 1721 Solenoid valve for left side material stop (origin)
OUT0.1 1741 Solenoid valve for right side material stop (origin)
OUT0.2 N/C
OUT0.3 N/C
OUT0.4 1811 Lamp for origin 1/5
OUT0.5 1901 Lamp for origin 2/6
OUT0.6 1911 Lamp for origin 3/7
OUT0.7 1821 Lamp for origin 4/8
OUT1.0 1131 Solenoid valve for front left material stops, 1. row
OUT1.1 1151 Solenoid valve for front right material stops, 1. row
OUT1.2 1091 Solenoid valve for vacuum pods left 1, ON
OUT1.3 1111 Solenoid valve for vacuum pods right 1, ON
OUT1.4 5171 Solenoid valve for center left material stops
OUT1.5 5191 Solenoid valve for center right material stops
OUT1.6 4991 Solenoid valve for front left material stops, 2. row
OUT1.7 5011 Solenoid valve for front right material stops, 2. row

IN0 303 Foto sensors left origins

IN1 323 Foto sensors right origins
IN2 1021 Foot pedal left
IN3 1031 Foot pedal right
IN4 1001 Enable origin 1/5
IN5 5141 Enable origin 2/6
IN6 5151 Enable origin 3/7
IN7 1011 Enable origin 4/8
Module 10
Location Machine front center

I/O Wire#
OUT0.0 N/C
OUT0.1 N/C
OUT0.2 1161 Solenoid valve for vacuum pods left 1, OFF
OUT0.3 1171 Solenoid valve for vacuum pods right 1, OFF
OUT0.4 N/C
OUT0.5 N/C
OUT0.6 N/C
OUT0.7 N/C
Module 4
Location Machine front left

I/O Wire#
OUT0.0 9291 Solenoid valve for opening left tool magazine
OUT0.1 9301 Solenoid valve for closing left tool magazine
OUT0.2 9371 Solenoid valve for lifting tool holder 1
OUT0.3 9391 Solenoid valve for lifting tool holder 2
OUT0.4 9411 Solenoid valve for lifting tool holder 3
OUT0.5 9431 Solenoid valve for lifting tool holder 4
OUT0.6 9461 Solenoid valve for lifting tool holder 5
OUT0.7 9481 Solenoid valve for lifting tool holder 6

IN0.0 N/C
IN0.1 9821 Sensor tool holder 1 UP
IN0.2 9831 Sensor tool holder 2 UP
IN0.3 9841 Sensor tool holder 3 UP
IN0.4 9851 Sensor tool holder 4 UP
IN0.5 9861 Sensor tool holder 5 UP
IN0.6 9641 Sensor tool present 1
IN0.7 9651 Sensor tool present 2

IN1.0 9661 Sensor tool present 3

IN1.1 9671 Sensor tool present 4
IN1.2 9681 Sensor tool present 5
IN1.3 9341 Sensor left magazine lid open
IN1.4 9351 Sensor left magazine lid closed
IN1.5 9911 Sensor tool holder 6 UP
IN1.6 9921 Sensor tool holder 7 UP
IN1.7 9931 Sensor tool holder 8 UP
Module 5
Location Machine front left

I/O Wire#
OUT0.0 9501 Solenoid valve for lifting tool holder 7
OUT0.1 9521 Solenoid valve for lifting tool holder 8
OUT0.2 9551 Solenoid valve for lifting tool holder 9
OUT0.3 9571 Solenoid valve for lifting tool holder 10
OUT0.4 N/C
OUT0.5 N/C
OUT0.6 N/C
OUT0.7 N/C

IN0.0 9941 Sensor tool holder 9 UP

IN0.1 9951 Sensor tool holder 10 UP
IN0.2 9731 Sensor tool present 6
IN0.3 9741 Sensor tool present 7
IN0.4 9751 Sensor tool present 8
IN0.5 9761 Sensor tool present 9
IN0.6 9771 Sensor tool present 10
IN0.7 N/C

IN1.0 N/C
IN1.1 N/C
IN1.2 N/C
IN1.3 N/C
IN1.4 N/C
IN1.5 N/C
IN1.6 N/C
IN1.7 N/C
Module 6
Location Machine front right

I/O Wire#
OUT0.0 11631 Solenoid valve for opening right tool magazine
OUT0.1 11641 Solenoid valve for closing right tool magazine
OUT0.2 10361 Solenoid valve for lifting tool holder 11
OUT0.3 10381 Solenoid valve for lifting tool holder 12
OUT0.4 10401 Solenoid valve for lifting tool holder 13
OUT0.5 10421 Solenoid valve for lifting tool holder 14
OUT0.6 10451 Solenoid valve for lifting tool holder 15
OUT0.7 N/C

IN0.0 11681 Sensor right magazine lid open

IN0.1 11691 Sensor right magazine lid closed
IN0.2 10181 Sensor tool holder 11 UP
IN0.3 10191 Sensor tool holder 12 UP
IN0.4 10201 Sensor tool holder 13 UP
IN0.5 10211 Sensor tool holder 14 UP
IN0.6 10221 Sensor tool holder 15 UP
IN0.7 10271 Sensor tool present 11

IN1.0 10281 Sensor tool present 12

IN1.1 10291 Sensor tool present 13
IN1.2 10301 Sensor tool present 14
IN1.3 10311 Sensor tool present 15
IN1.4 N/C
IN1.5 N/C
IN1.6 N/C
IN1.7 N/C
Module 7
Location Cabinet

I/O Wire#
OUT0.0 N.O. 121
OUT0.0 C. 122 Turn on machine
OUT0.0 N.C. N/C

OUT0.1 N.O. P2
OUT0.1 C. 1251 Enable drives

OUT0.2 N.O. 8391

OUT0.2 C. 8451 Start VFD
OUT0.2 N.C. N/C

OUT0.3 N.O. P2
OUT0.3 C. 1761 Blinking light

OUT1.0 N.O. A3
OUT1.0 C. 7211 Start spindles
OUT1.0 N.C. N/C

OUT1.1 N.O. P2
OUT1.1 C. 8042 Reset drives

OUT1.2 N/C

OUT1.3 N.O. 330

OUT1.3 C. 331 “Out consenso ripristino barriere fotocellule”

IN0.0 341 K22 chain: Thermo fuse, safety line, air OK

IN0.1 8141 X1X/29: Axis X OK
IN0.2 8231 X1Y/29: Axis Y OK
IN0.3 8321 XAZ/4B: Axis Z OK
IN0.4 351 Signal from VFD: Standstill
IN0.5 N/C
IN0.6 8562 X1C/29: Axis C OK
IN0.7 10081 Sensors tool holders 1-15 DOWN
Module 8
Location Cabinet

I/O Wire#
OUT0.0 N.O. A4
OUT0.0 C. 7391 KSLA1: Switch inverter output to spindle slot A
OUT0.0 N.C. N/C

OUT0.1 N.O. A4
OUT0.1 C. 7411 KSLB1: Switch inverter output to spindle slot B

OUT0.2 N.O. A4
OUT0.2 C. 7431 KSLC1: Switch inverter output to spindle slot C
OUT0.2 N.C. N/C

OUT0.3 N/C

OUT1.0 N/C
OUT1.1 N/C
OUT1.2 N/C
OUT1.3 N/C

IN0.0 1181 ISAX: Home switch X

IN0.1 1191 ISAY: Home switch Y
IN0.2 1201 ISAZ: Home switch Z
IN0.3 1231 ISAC: Home switch C
IN0.4 N/C
IN0.5 8421 “Input ripristino slot”
IN0.6 N/C
IN0.7 N/C