TRS-System

TRS-IO
Documentation

Tecnologie e Prodotti per l’Automazione

Document data

Date 06/06/2011

Revision 2

File Name eTRS-IO.pdf

Protocol

Typology Documentation

By T.P.A

Group name
Notes

This documentation is property of T.P.A. S.p.A.

Any unauthorized duplication is forbidden.
The Company reserves the right to modify the content of the document at any time.
Index 3

INDEX

CONTENTS............................................................................................................................................... 5

1 DESCRIPTION ................................................................................................................................. 6

2 TECNICAL SPECIFICATIONS ...................................................................................................... 7

3 ELECTRICAL CHARACTERISTICS ............................................................................................. 8

3.1 Maximum levels permitted ....................................................................................................... 8
3.2 Operating parameters ................................................................................................................ 8
3.3 Additional parameters............................................................................................................... 9

4 SPECIFICATIONS......................................................................................................................... 10

5 SIGNAL LED .................................................................................................................................. 11

5.1 Red led (ST)............................................................................................................................ 11
5.2 Yellow (TX) and green (RX) Greenbus Led ......................................................................... 11
5.3 BUS green led........................................................................................................................ 11
5.4 Green led READY ................................................................................................................. 11
5.5 I/O yellow led ......................................................................................................................... 11
5.6 +24Vdc Green led................................................................................................................... 11

6 SELF-TEST..................................................................................................................................... 12
6.1 System errors .......................................................................................................................... 12

7 CABLING MAPS ............................................................................................................................ 14

7.1 GreenBus v4.0 ........................................................................................................................ 16
7.2 Cabling.................................................................................................................................... 16
7.3 +24Vdc Power supply............................................................................................................. 17

8 INPUT/OUTPUT CABLING .......................................................................................................... 19

9 DIMENSIONS................................................................................................................................. 20

eTRS-IO
Revisions 4

REVISIONS
Revision Date Protocol Changes and/or changed paragraphs
No.
Rev 0 15/07/2010 First release
Rev 1 03/08/2010 General update
Rev 2 06/06/2011 Greenbus cables update

eTRS-IO
Contents 5

CONTENTS

Description of requirements and production specifications of TRS-IO remote module.

eTRS-IO
Description 6

1 DESCRIPTION

• 16 bidirectional INPUT/OUTPUT lines (PNP logic with High Side Driver) with
yellow led signal status

• Optoelectronic decoupling of INPUT/OUTPUT

• 4 Mb/s GreenBus V4.0 connection with RJ45 connector

• Communication synchronized with the bus cycle time (1-4 ms.)

• +24Vdc nominal field power supply required to output activation

• 16 OUTPUT group power supply and signal of its presence, software control,
error management of missing power supply

• Hardware protection against connection errors

• Assembly on DIN rails type EN50022 and EN50035

• Dip switch for module addressing

• Anti-rebound digital filter: the input is considered stable, if persists in this state
for almost 2 ms

• Continuous read back of the active outputs, disactivation process of the outputs
in short circuit (after 4 ms approx.), automatic restore of the output in short
circuit (after short circuit removal - within 1 sec.)

• Possibility of TRS expansion modules until 5 units max.

• Total compatibility with TRS expansion modules

• Dimensions: 138x70x23.5 mm

eTRS-IO
Technical specification 7

2 TECNICAL SPECIFICATIONS

• Input threshold levels:

o 0 = from 0V to 10V

o 1 = from 14V to 24V

• Max. Output current: 0.5 A

• Outputs protection against:

o short-circuit

o overload

o overvoltage (40V)

• 4ms delayed read-back of the activated outputs (SM diagnosis)

• 1 terminal for each input/output referred to 0V of +24Vdc power supply

• Connections to AWG 24 ÷ 12

• Field power supply galvanically isolated from the power supply of logic circuits
and 4.0 Greenbus interface

• Power Supply from v4.0 GreenBus

• Protection against field supply inversion

• Software control and led signalling the power supply presence

• Led signalling the module activity status, the communication and the
input/output status

• Output activation synchronized according to the execution of the GPL

instruction

• Synchronized sampling of field Input with constant delay

eTRS-IO
Technical specifications 8

3 ELECTRICAL CHARACTERISTICS

3.1 Maximum levels permitted

Parameter Condition Min Type Max Unit
Vcc, Power Supply by GreenBus 10.8 13.2 V
On Output Current max VO = 24 Volt DC 1 A
by external power
VO Output Power Supply 16 36 V
supply
Icc, Power Supply current by external power
8 A
max supply
Temperature 0 65 °C

3.2 Operating parameters

Parameter Condition Min Type Max Unit

Vcc, Power Supply by GreenBus 12 V

Iq, Quiescent Current all off, Vcc=12V 40 mA

all active outputs,
Ip, Operating Current 100 mA
Vcc=12V
On Output Current VOn = 24 Volt DC 0 -- 0.5 A
VO Output Power Supply 18 24 30 V
Voh, output high state VO = 24V, Rl =
18 V
voltage 10KOhm,Cl = 50pF
Vol, output low state VO = 24V, Rl =
6 V
voltage 10KOhm,Cl = 50pF
Vih, input high state voltageVO = 24V 18 V
Vil, input low state voltage VO = 24V 10 V
Operative Temperature 5 60 °C
BaudRate GreenBus 4 Mb/s

eTRS-IO
Technical specifications 9

3.3 Additional parameters

Parameter Condition Min Type Max Unit
1 minute duration 500 Vac
Logic to ouput isolation
100 ms duration 1100 Vac
Input to logic isolation 1 minute duration 2500 Vac

eTRS-IO
Specifications 10

4 SPECIFICATIONS

Generally, power supply, temperature and moisture values must not be exceeded
(see chapter 3).
TRS-IO must be interfaced by means of cables/clamps and anything else (see next
chapters).
The terminal blocks must be inserted also when they are not cabled.

TRS-IO must be assembled on a EN50022 or EN50035 DIN rail by means of the rear
spring connection. For coupling and removal, the user should work on the connecting
tongue with a flat-blade screwdriver, in such a way as to move it back and allow the
coupling, or the release from the guide.

Warning! The metal coupling for the DIN rail is electrically connected to the circuit
earth of TRS-IO the connection to earth: MUST be provided through this connection
(that is the DIN rail must be earthed).

Warning! It should be noted that the GreenBus v4.0 works with 4MHz frequency.
Due to the frequency of the data transmission, to prevent from the effect of possible
electromagnetic interferences, we suggest the use of Cat.6 S/STP cables. Globally,
the cabling length must be limited.

TRS-IO is an electronic device for general purposes in the environment of the light
industry.
It is an A - class product, that, if installed in the home environment, can produce
electromagnetic interferences.
Therefore, the final user must take all the necessary precautions.

eTRS-IO
Signal Signal Led 11

5 SIGNAL LED

5.1 Red led (ST).

reporting the System status (ST) and showing different behaviours: all are not due to
error conditions.
• Blanking light waiting for communication and related to TRS-IO initialization.
• If TRS-IO is properly initialized, it is turned completely off. From this time
forward, if it switches on, it only reports an internal error.
• It is turned on in case of very serious HW fault and is operating until the problem
is removed, followed by other signals from other leds (loss of power supply,
disconnection from GreenBus, and so forth).

5.2 Yellow (TX) and green (RX) Greenbus Led

• In off condition, there is no communication on GreenBus
• They blink synchronously (1/2 second), if GreenBus is not initialized.
• They blink asinchronously, if GreenBus is initialized and the communication is
operating.

5.3 BUS green led

• From an initial off status it is turned on at the end of the self-initialization of the
remote device.
• It is turned off, when there is a problem on the TRS bus or when the TRS bus is
not active.
• It is normally on.

5.4 Green led READY

• Start condition is off
• It goes on steady from TRS-IO self-initialization and it is ready to communicate
via GreenBus
• It can go off if there is some hardware problem.

5.5 I/O yellow led

shows the status of corresponding I/O.
• When the logic status is 1, it is on
• When the logic status is 0, it is off

5.6 +24Vdc Green led

shows +24Vdc power supply
• It is on when it is powered
• It is off when unpowered or not included within the acceptability range.

eTRS-IO
Self-Test 12

6 SELF-TEST

6.1 System errors

TRS-IO remote device can report conditions of
- anomalous working
- own errors
- expansions connected through v4.0 GreenBus

TRS-IO produces some system errors as follows:

Code System errors Description

2049 #N Wrong Configuration #N remote type found is not equal to the
provided configured one
2050 #N Disconnected #N remote cannot be reached by the field bus
communication
2051 #N Reconnected #N remote now can be reached by the field
bus communication, it has not lost the power
supply and has maintained the configuration
data
2052 #N Error read back not On #N remote the #D non-connected output
connected #D failed
2055 #N Initialized #N remote now can be reached by the field
bus communication; however, it has lost the
power supply and/or the configuration data;
therefore it has been initialized and
configured again
2056 #N +24V power supply error, On #N remote +24V power supply concerning
#D error the #D bench is off or outside of the provided
voltage range
2058 #N Error read back output On #N remote the #D active and connected
#D output failed
2067 #N Error during the A communication error or an error during the
transmission of the execution of an #N remote hardware
configuration configuration command occurred
2068 #N Internal error A Hw or a Fw error inside the #N remote
device occurred
#N shows the remote number
#D shows the mentioned device

Herewith a further system error is shown, which does not concern the current remote,
but the field bus. The onset or the presence of this error may explain some other
accompanying system errors from the remotes.

Code System errors Description

2057 GreenBus power failed GreenBus power supply is off or is in any
case outside the acceptability range

eTRS-IO
Self-Test 13

Additional information on the system errors are shown in the Albatros help in the
chapter of the errors related to the remote devices.

eTRS-IO
Cabling Maps 14

7 CABLING MAPS

DIP SWITCH
SW 1 2 3 4 5 SW 1 2 3 4 5
Receiver No. 1 ON ON ON ON ON Receiver No.17 ON ON ON ON OFF
Receiver No. 2 OFF ON ON ON ON Receiver No.18 OFF ON ON ON OFF
Receiver No. 3 ON OFF ON ON ON Receiver No.19 ON OFF ON ON OFF
Receiver No. 4 OFF OFF ON ON ON Receiver No.20 OFF OFF ON ON OFF
Receiver No. 5 ON ON OFF ON ON Receiver No.21 ON ON OFF ON OFF
Receiver No. 6 OFF ON OFF ON ON Receiver No.22 OFF ON OFF ON OFF
Receiver No. 7 ON OFF OFF ON ON Receiver No.23 ON OFF OFF ON OFF
Receiver No. 8 OFF OFF OFF ON ON Receiver No.24 OFF OFF OFF ON OFF
Receiver No. 9 ON ON ON OFF ON Receiver No.25 ON ON ON OFF OFF
Receiver No.10 OFF ON ON OFF ON Receiver No.26 OFF ON ON OFF OFF
Receiver No.11 ON OFF ON OFF ON Receiver No.27 ON OFF ON OFF OFF
Receiver No.12 OFF OFF ON OFF ON Receiver No.28 OFF OFF ON OFF OFF
Receiver No.13 ON ON OFF OFF ON Receiver No.29 ON ON OFF OFF OFF
Receiver No.14 OFF ON OFF OFF ON Receiver No.30 OFF ON OFF OFF OFF
Receiver No.15 ON OFF OFF OFF ON Receiver No.31 ON OFF OFF OFF OFF
Receiver No.16 OFF OFF OFF OFF ON Receiver No.32 OFF OFF OFF OFF OFF

SW 7 ON OFF
SW 8 ON OFF
GBus Termination Last Receiver Last Receiver No

eTRS-IO
Cabling Maps 15

1 +24Vdc
2 GND24

1 I/O 1
2 I/O 2
3 I/O 3
4 I/O 4
5 I/O 5
6 I/O 6
7 I/O 7
8 I/O 8

1 I/O 9
2 I/O 10
3 I/O 11
4 I/O 12
5 I/O 13
6 I/O 14
7 I/O 15
8 I/O 16

eTRS-IO
Cabling Maps 16

7.1 GreenBus v4.0

Pin Name Function Notes

1 0V Negative GreenBUS power
2 +12 V GreenBus Power supply (+12Volt ±%5) Max 1,5A
3 0V Negative GreenBUS power
4 TX+ GreenBus Tx (positive signal) 100 Ohm termination)
5 TX- GreenBus Rx (negative signal)
6 +12 V GreenBus Power supply (+12Volt ±%5) Max 1,5°
7 Rx+ GreenBus Rx (positive signal) 100 Ohm termination
8 RX- GreenBus Rx (positive signal)
Shield Ground

This channel, created by TPA. S.p.A. is able to connect remote devices of a field with a
refresh time from 1 to 4 milliseconds. The transmission frequency is 4MHz, the
throughput is 300 Byte/millisecond.
Communication occurs in Full-Duplex-mode.
Within the communication frame max. 8 devices, reacting with a refresh time of 1
millisecond, or up to 16 devices at 2 milliseconds, or 32 devices at 4 milliseconds or a
combination of these values, according to the application requirements, can be
available.

Warning! TX and RX always refer to the transmitter

7.2 Cabling
v4.0 GreenBus serial cable requires a cabling from device to device made of Ethernet
cable segments terminated with RJ45 connector. Due to the frequency of the data
transmission, to prevent from the effect of possible electromagnetic interferences, we
suggest the use of Cat.6 S/STP cables. All S/STP cables are equipped with double
twisted, individually shielded wires and a comprehensive shield.

eTRS-IO
Cabling Maps 17

Overall, the cabling length must be contained.

To reach more devices and reduce cabling distances, the AlbStar device (R1M3
models and following) can be used to have 4 links available (of course remote devices
must be distributed on the lines, in order to supply a lower line load to the more distant
remotes).
Each GreenBus v4.0 channel link must be terminated in correspondence of the last
remote device physically connected (the more distant one); termination is made by
activating (ON) the 7 and 8 Dip-Switches fit on the remote device.

Warning! Without termination the GreenBus v4.0 channel will not work properly and
the Cnc Albatros will return a list of communication errors. In the same manner it will
happen, if the termination is executed also on other remote devices of the same
stretch of line.

Warning! Do not use Ethernet cross-cables (also called "patch cables")

7.3 +24Vdc Power supply

This is +24Vdc power, used for the output driver and normally supplied towards the
TRS bus to power possible expansions connected to TRS-IO.

eTRS-IO
Cabling Maps 18

It is of note that the maximum current limit available from the +24Vdc power system
along the TRS bus of a remote device (receiver and possible expansions) is equal to
8A. The total loads controlled by a remote, whose +24Vdc power supply is drawn from
the master only, must be dimensioned for a 8A maximum absorption, (for the limits
see chapter 3).

The terminal block should be inserted in any case.

eTRS-IO
Input/Output cabling 19

8 INPUT/OUTPUT CABLING

eTRS-IO
Dimensions 20

9 DIMENSIONS

eTRS-IO
T.P.A. S.p.A. Tecnologie e Prodotti per l’Automazione
Via Carducci, 221 - 20099 Sesto S. Giovanni
Tel. +390236527550 – fax: +39022481008
e-mail: [email protected] - www.tpaspa.it
P.I.: IT02016240968 C.F.: 06658040156