Method of Statement GRP Repair

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METHOD OF STATEMENT

GRP SECTIONAL PANEL TANK (GRP LAMINATION)


METHOD OF STATEMENT (GRP SECTIONAL PANEL TANK REPAIR)

1. Title
Method Statement for Water Tank (GRP SECTIONAL PANEL WATER
TANK RECTIFICATION)

2. Purpose & Scope


The method statement is proposed to cover water tank (GRP PANEL TANK)
rectification.

The scope involves laminating the damaged panel with GRP materials.

3. Material
•GP Resin
• Glass fiber mat- E or Chopped strand mat
• Catalyst Dispenser

4. Equipment & Tools


• Mohair rollers
• Steel rollers
• Measuring tape
• Brushes
• Scrappers
• Grinders

5. Responsibilities
5.1 Site Manager
• The site manager will make sure that the documentation must be
submitted to the relevant parties in compliance with the works to be undertaken.
Documents and permits will be submitted in a timely professional way.

• The site manager will make certain the work is performed in line with the
method statement before GRP installation commences.
5.2 Site Engineer
• The site engineer will prepare for the appropriate work to be undertaken to
the prescribed standards for the rectification process. The installation will align
with the method statement and specifications supplied under the designated job
order.

• The site engineer will ensure to acquisition of all necessary materials as


specified for the job order.

• The site engineer will ensure sufficient materials are available on-site to
complete the work as scheduled.

• The site engineer will make sure that the installation area is prepared and
ready for the GRP lining application to be applied in a specified manner.

• The site engineer will be in possession of MSDSs and be fully conversant


with the said MSDSs for all materials utilized in the application of the GRP lining.

• The site engineer will ensure adequate health and safety compliance is
adhered to such as ventilation and material storage and handling.
5.3 Quality Control and Quality Assurance Engineer
• Will be qualified and have experience in overseeing similar projects.

• Will make sure the method statement is being adhered to in all aspects.

• QA/QC will make the subcontractor aware of specifications and provide job
order drawings before application of the GRP lining commences.

• It will be the responsibility of the QA/QC to check the supply of materials meets
the required specification before the GRP lining work commences.

• QA/QC will monitor the handling and distribution of the GRP materials in
compliance with the site engineer’s instructions and MSDSs.

• QA/QC will verify that the surface working area is following the GRP installation
method of statement.

• QA/QC will verify all members of the installation team are qualified and briefed
on the procedures of the installation.

• QA/QC will inspect the GRP lining for visual deviations.

• QA/QC will check the GRP lining for integrity and areas not in compliance will
undergo remedial repairs to ensure specifications are met and comply with the
customer’s order.

• QA/QC will monitor the depth of the GRP lining and ensure the 3 to 4mm depth
is in overall compliance with the job order and method statement.
6. Methodology

• Preparation: Opening the tank wall 1x3meter X 2 i: e 2 corners for easy


access inside the tank, air circulation & visibility.

Also involves- cleaning the surface of the tank and removing any loose or
damaged material.

• Inspection: An inspection of the tank is performed to determine the extent


of the damage and the required repairs.

• Surface Preparation: The surface of the tank is then prepared for repair by
sanding, cleaning, and applying a primer to ensure adhesion of the repair
material.

• Repair Material Application: A suitable repair material, such as a fiberglass


resin, is then applied to the damaged area. The material is typically applied
in several layers, with each layer being allowed to cure before the next is
applied.

• Finishing: The repaired area is then sanded and polished to match the
surface of the surrounding panel.

Also includes- Closing wall 1x3meter X 2 i: e 2 corners.

• Testing: The repaired tank is then subjected to leak testing to ensure that
the repair is watertight.

• Clean-up: The site is cleaned up and all tools and equipment are removed.
7. Safety
• Approved Method Statement should be brief, communicated, and always
implemented properly and available on the site.

• All staff will be certified to work in a confined space.

• Pre-task briefing to be completed daily by the site/project engineer prior to any


task starting. Foremen to conduct a pre-task briefing for teams every day.

• morning clearly outlining the safe work method steps, roles, and
responsibilities.

• Full job-specific PPE (appropriate respirator, chemical resistant overall, gloves,


goggles, etc.) to be always worn and inspected, verified, and approved prior to
use by the main contractor-authorized personnel daily.

• A gas monitor should be available with the team during the activity.

• All subcontractors will be inducted and fully aware of site emergency


procedures.

NOTE: - THIS METHOD OF STATEMENT IS SUBJECTED TO GRP PANEL


CRACK AND ITS REPAIR.

End of Method Statement

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