Efc Cava 8
Efc Cava 8
Efc Cava 8
EN
MI 970 0700
Cod. 0814819
E.F.C. Secmatic-970 Installation and User's Manual.
GENERAL TABLE OF
CONTENTS
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1st. PART
RECOMMENDATIONS ON WIRING
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SECMATIC – 970
GENERAL RECOMMENDATIONS ON
WIRING
Wiring is to be classified in three different levels.
Cables of the same level can be assembled in trunkings or conduits, except for
controller supply that is to be laid separately in another conduit.
Controller supply will be as much straight as possible from general supply, from a
star distribution by means of either a separate hose per machine (parallel supply of
several machines is to be avoided) or from three terminals specially prepared for that
purpose in electric panel of each dryer.
Minimum gap between trunkings will be 20 cm. If this is not possible, cables
should be laid in a common trunking with three compartments which have to be
separated by means of a grounded metal barrier.
Conduits enclosing level 1 cables must not be laid parallel to conduits with level 3
cables at a distance smaller than 1.5 m.
When these recommendations are difficult to be met, parallel runs must not be
longer than 1.5 m.
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WIRING IN CONTROLLER
Level 1 cables (low level) and level 2 cables reach the controller. These cables have
to arrive separately in three trunkings or compartments.
All cables of probes, safeties, analogical outputs and communications (level 1) will
reach the controller in the same conduit. Controller supply hose (level 2) will be laid in
another conduit and digital outputs hose (level 2) in a different one.
Supply hose (three wires: L1, L2/N, Ground) will get into the cabinet through the
first packing gland on the left. Within cabinet and fixed to available fastenings on side
wall, it will be taken up to supply connector. Ground wire of this hose will be the only
grounding entering controller and its only point of attachment will be the supply
connector. The cabinet can be grounded through anchor fastening screws. Controller
box is fitted with a screw with ground symbol (right side wall) that will not be used to
ground but to connect all shields of level 1 cables.
Digital outputs hose will enter the cabinet through the second packing gland on the
left.
All level 1 cables will arrive in different shielded hoses depending on their
provenance: ambient probes, distribution box probes, safeties, analogical outputs and
communications. All these hoses will distribute their entry into the cabinet through the
three packing glands located more towards the right.
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Two separate hoses leave ambient humidity and temperature probe box: one of
them shielded, with ambient humidity and temperature probes, towards controller, the
other with two wires of maximum and minimum safety thermostats to electric panel.
Path in common of these two hoses should be minimized and, if possible, these hoses
should be kept separated from probe box itself.
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NO CABLE
NO LENGTH IN EXCESS
DEJAR NADA TO BE
DE CABLE SOBRANTE
LEFT IN EN
CABINET. INTERIOR
ELTHE DEL ARMARIO.
SHORTEST ONE TO BE IN ITS TRUNKING.
DEJAR LO MINIMO EN SU RESPECTIVA CANALETA
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CANALETA 3 (NIVEL 1)
CANALETA 1 (NIVEL 2)
CANALETA 2 (NIVEL 2)
ENTRADAS DIGITALES (manguera apantallada)
BORNAS 29 ...... 40
ALIMENTACION 220V (manguera) ENTRADAS 0/10 VOLTIOS Y 4/20 mA. (manguera apantallada)
BORNAS 0. 1. 2 BORNAS 72 ...... 77 y 84.....89
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BORNAS 4 ...... 23 y 41.....60 BORNAS 24 ...... 28
SEPARAR
TO BE KEPT APART AS MAS POSIBLE
LOMUCH AS POSSIBLE
E.F.C. Secmatic-970 Installation and User's Manual.
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2nd. Part
CONTROL
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TABLE OF CONTENTS
1. DESCRIPTION...................................................................................... 13
2. GETTING IN CONTACT WITH YOUR SECMATIC-970................. 14
2.1 LIQUID CRYSTAL DISPLAY (LCD) .......................................................................... 15
2.2 CONTROL KEYBOARD ............................................................................................ 16
2.3. SIGNAL LAMPS AND ON/OFF. KEY ....................................................................... 17
3. MAIN DISPLAY ................................................................................... 18
4. MAIN MENU ........................................................................................ 21
5. AUTOMATIC CONTROL .................................................................... 23
5.1.START-UP OF DRYER CONTROLLED BY HUMIDITY. ................................................. 23
5.1.1 Access to main menu ..................................................................................... 23
5.1.2. Selection of automatic running..................................................................... 24
5.1.3. Selection of control type by humidity ........................................................... 25
5.1.4. Selection and change of setpoints................................................................. 26
5.1.5. Control start-up ............................................................................................ 27
5.2. START-UP OF DRYER CONTROLLED BY HUMIDITY_GV......................................... 27
5.3. START-UP OF DRYER CONTROLLED BY TIME ......................................................... 28
5.4. START-UP OF DRYER CONTROLLED BY HUMIDITY AND TIME. ................................ 28
5.5. START-UP OF DRYER AS A WET CURING ROOM ...................................................... 28
5.6. START-UP OF DRYER AS A STORAGE ROOM ........................................................... 29
5.7. START-UP OF THAWING UNIT CONTROLLED BY STANDARD THAWING ................... 29
5.8. START-UP OF THAWING UNIT CONTROLLED BY PROBE THAWING. ......................... 29
6. PROGRAMMED CONTROL .............................................................. 30
6.1 SELECTION OF PROGRAMME NUMBER. ................................................................... 30
6.2 SELECTION OF STEP NUMBER AND ITS LENGTH....................................................... 30
6.3 APPLICATION OF PROGRAMMED CONTROL TO THAWING UNIT ................................ 31
7. INPUTS AND OUTPUTS STATUS ..................................................... 31
7.1 SELF-CONTAINED UNITS......................................................................................... 32
7.2 CENTRALIZED UNITS .............................................................................................. 34
8. GRAPHS ................................................................................................ 36
9.- FAILURES ........................................................................................... 37
9.1. FAILURES AND CODES ........................................................................................... 38
10. DEFROST ENABLING / DISABLING.............................................. 39
11. PERMIT / PROHIBIT OUTSIDE AIR ............................................... 40
12. PERMIT / PROHIBIT RENEWALS.................................................. 41
12.1. PERMIT CYCLIC RENEWAL................................................................................... 41
12.2. FORCED RENEWAL. ............................................................................................. 42
12.3. PERMIT LIMITED RENEWAL. ................................................................................ 42
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1. DESCRIPTION
It is fitted with many types of control, among which the most important are:
All drying controls are fitted with a temperature control during process.
A liquid crystal display (LCD) allows the following values of dryer, among
others, to be seen:
- Ambient values.
- Setpoint values.
- Type of control and of mode (automatic or programmed).
- Signalling of activations.
- Failures and alarms, including history.
- Graphs of last two hours.
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- Control keyboard.
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It allows the display and control of parameters, setpoints and message from unit
and dryer.
Main display
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Up Arrow × :
Down arrow Ø :
Right arrow Ö :
Left arrow Õ :
<E> key :
<Esc> key: It allows getting out (Escape) from any point to main display.
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VENTILATION REFRIGERATION
HEATING DEFROST
Heating: It shows that unit is under heating process to recover set temperature.
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3. MAIN DISPLAY
To have access to main display it is enough to press <Esc> key from any menu
of controller.
1. Control type
2. Humidity control
3. Temperature control.
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5. Signalling
VENTILATION REFRIGERATION
HEATING DEFROST
Heating: It means that unit is under heating process to recover set temperature.
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Outside air / renewal: If this signal is enabled together with drying signal, it
means that drying cycle is being carried out with outside air. Otherwise, it means that
air in room is being renewed. (Outside air is not available in thawing units)
REMARK:
Upon placing controller under voltage, the display shown below appears, where
we can see ambient temperature and humidity, reference of controller and a message
requiring us to press <F> key to have access to main menu
This display will also appear when there is no control started in controller.
.
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4. MAIN MENU
MAIN MENU
Automatic control
Programmed control
Inputs / Outputs status
Graphs
Failures
*Energy saving
Activate Defrost cycle
*Permit outside air (1)
Permit cyclic renewal (2)
Activate forced renewal (2)
Permit limited renewal (2)
*Display of losses
*) Not available in thawing units
To have access to main menu, press <F> key from main display.
With <Up arrow> and <Down arrow> we can move on menu to select the
desired option, afterwards we will press <E> key that will allow us to validate the
option chosen.
1. Automatic control.
From this option there is access to changes of control type and setpoints.
2. Programmed control
3. Inputs/outputs status
4. Graphs
It makes possible to see a graph of ambient humidity and temperature for the last
two running hours.
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5. Failures
It allows:
- activating manual defrost
- deactivating a defrost cycle in operation.
8. Permit / prohibit outside air (only if validated) (Not available in thawing units)
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5. AUTOMATIC CONTROL
The automatic control of thawing unit can be carried out in different ways:
- Control of standard thawing
- Control of thawing by probes
- Control of storage room
As this is the most commonly used control we will explain in depth drying
controlled by humidity. Starting up of dryer with remaining types of controls is carried
out in a similar way.
MAIN MENU
Automatic control.
Programmed control
Inputs / outputs status
Graphs
Failures
Energy saving
Activate defrost cycle
Permit outside air (1)
Permit cyclic renewal (2)
Activate forced renewal (2)
Permit limited renewal (2)
Display of losses
With up arrow and down arrow we can move on menu and select an option.
Then, we press <E> key what will allow us to validate the option chosen.
AUTOMATIC CONTROL
Control type . Humidity
Temperature setpoint CTEM 3.0º
High humidity limit HR2 85.2%
Low temperature limit HR1 80.0%
Cyclic time
Start-up control
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With <Right arrow> key we can move to field which will allow us to select control type
as required.
AUTOMATIC CONTROL
Control type. Humidity
Temperature setpoint CTEM 3.0º
High humidity limit HR2 85.2%
Low humidity limit HR1 80.0%
Cyclic time
Start-up control
With <Up arrow> and <Down arrow> keys control type with which we want
dryer to be managed is selected.
- Drying control:
- By humidity.
- By humidity_GV.
- By time.
- By Humidity and time.
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- CTEMP Temperature
- HR2 High humidity limit.
- HR1 Low humidity limit.
- VVE Fan speed.(1 or 2) (Not available)
- TVM Fan running cyclic time.
- TVP Fan stop cyclic time.
- TRM Air renewal running cyclic time.
- TRP Air renewal stop cyclic time.
Air renewals are possible only if there are the necessary dampers and in addition
they are permitted from main menu.
The way to enter the different setpoints is similar to the one described to enter
control type.
In numerical fields, if <Up arrow> or <Down arrow> key is kept held down,
increase or decrease of digits will be quicker.
To have access to cyclic time menu, firstly we have to select the option CYCLIC
TIMES and then validate it with <E> key.
AUTOMATIC CONTROL
Control type. Humidity
Temperature setpoint CTEM 3.0º
High humidity limit HR2 85.2%
Low humidity limit HR1 80.0%
Cyclic time
Start-up control
From cyclic time menu it is possible to return to previous menu by selecting the option
SETPOINTS.
Cyclic time
Start-up control
* (Not available)
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Dryer start-up will be carried out by selecting and validating the option
CONTROL START-UP and then pressing <ON /OFF> key located next to signal
lamps.
Once unit has been started-up we press <Esc> key to return to main display.
AUTOMATIC CONTROL
Control type. Humidity
Temperature setpoint CTEM 3.0º
High humidity limit HR2 85.2%
Low humidity limit HR1 80.0%
Cyclic time
Start-up control
The difference between this control and the previous one is just that if humidity
decreases 4 points with respect to low humidity setpoint, the humidification and
ventilations outputs are enabled until humidity has reached the low humidity setpoint
plus 1 point.
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6. PROGRAMMED CONTROL
From main menu we select the option PROGRAMMED CONTROL and validate it by
pressing <E> key.
Automatic control
Programmed control
Inputs/outputs status
Graphs
Failures
Activate defrost cycle
Permit outside air
Permit cyclic renewal
Activate forced renewal
Permit limited renewal
PROGRAMME = 01
Start-up control
We select step to be modified and then its length by always pressing <E> key after any
modification.
A length of time equal to zero will mean that this step is the last one of programme and
that dryer will remain running indefinitely with the setpoints of the said step.
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Once number of programme, number of step and length have been chosen, we move
onto PROGRAMME and by means of <Down arrow> key we go over setpoints we
want to modify. Modification of setpoints is similar to the one in AUTOMATIC
CONTROL.
The best way to carry out a controlled thawing process is to use the "Thawing control
by probes" and to create a programme with the steps considered necessary depending on
type of product, load, speed, etc. (see 5.8)
A standard thawing process is described below (values mentioned are a reference and
user must modify them depending on his requirements):
- CTEMP 16ºC (this value should decrease in successive steps as thawing progresses)
- CTSP 4ºC (this value can be kept in all steps)
- CTIP 1ºC (this value can be kept in all steps)
And a last step (time=0= indefinite), of "Storage control" (see chapter 5.6), to store
unfrozen products at, for example, 3ºC.
Times to be set to carry out thawing should be adjusted depending on mass, product and
several other factors, (it is usual to operate in thawing processes with times adding up
between 24 and 72 hours, depending on the above mentioned factors, but "each person
has his own way of thinking" and this point is not binding).
This “control of thawing by probes”, has two essential characteristics. The first one is
that as soon as CTSP or CTEM are reached machine stops providing heat. The second
one is that as soon as CTIP is reached by product internal Temperature, step is
considered finished and with no need to wait for step total time to elapse, it will
automatically jump to the following step that in last control would be "control of
storage". This means that as soon as thawing has finished it goes directly to storage
without waiting for timed fixed to elapse.
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From main menu we select the option INPUTS AND OUTPUTS STATUS and
we validate it by pressing the <E> key.
Automatic control
Programmed control
Inputs / outputs status
Graphs
Failures
Energy saving
Activate defrost cycle
Permit outside air
Permit cyclic renewal
Activate forced renewal
Permit limited renewal
Display of losses
OUTPUTS STATUS
01 Alarm Yes/No 11 GV Yes/No
02 Fan Yes/No 12 CP2A 0% Yes/No
03 CP1A 60% Yes/No 13 CAEI Yes/No
04 CP1C Yes/No 14 CAE2 Yes/No
05 VSD Yes/No 15 VSE-CI Yes/No
06 Compressor Yes/No 16 Vl Yes/No
07 VSL Yes/No 17 V2 Yes/No
08 VSCI Yes/No 18 V3 Yes/No
09 VSCE Yes/No 19 CP2C Yes/No
10 VSC Yes/No 20 VSE-CE Yes/No
Analogical inlets <F>
By pressing <F> key, we reach a display with all values of analogical inputs.
ANALOGICAL INPUTS
01 Ambient Temperature 35.8º
02 Ambient humidity .: 75.7%
03 Outside Temperature : -4.6º
04 Outside Humidity : 48.5%
05 Compressor suction pressure. 15.4k
06 Compressor discharge pressure 14.4k
07 Compressor suction temp. 34.8º
08 Compressor discharge temp. 34.6º
09 Sample weight 9.45 kg
10 Auxiliary inlet 7.5%
Analogical inputs <F>
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By pressing <F> key again we will have access to display of Product surface
temperature and Product internal temperature probes.
ANALOGICAL INPUTS
11 Product surface temperature 3.8º
12 Product internal temperature: -2.7%
DIGITAL INPUTS
01 Compressor pressure switch. Yes/No
02 Failure in Fan thermal relay Yes/No
03 Room thermostat Yes/No
04 Air-cooled cond. thermal relay Yes/No
05 Compressor thermal relay Yes/No
06 Oil lacking in compressor Yes/No
07 Compressor klixon Yes/No
Finally, by pressing again <F> key, we can see display of output analogical
values.
ANALOGICAL OUTPUTS
Analogical output 1 52.5%
Analogical output 2 10.0º
Analogical output 3 0.0%
Analogical output 4 100%
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From main menu we select the option INPUTS AND OUTPUTS STATUS and
we validate it by pressing the <E> key.
Automatic control
Programmed control
Inputs / outputs status
Graphs
Failures
Energy saving
Activate defrost cycle
Permit outside air
Permit cyclic renewal
Activate forced renewal
Permit limited renewal
Display of losses
OUTPUTS STATUS
01 Alarm Yes/No 11 GV Yes/No
02 FaN Yes/No 12 SH Yes/No
03 CPB1 Yes/No 13 CAEI Yes/No
04 CPB2 Yes/No 14 CAE2 Yes/No
05 VSD Yes/No 19 Aux.fan Yes/No
06 SGF1 Yes/No
07 SGF2 Yes/No
08 SGC1 Yes/No
09 SGC2 Yes/No
10 SWC Yes/No
Analogical inputs <F>
By pressing <F> key, we reach a display with all values of analogical inputs.
ANALOGICAL INPUTS
01 Ambient temperature 3.2º
02 Ambient humidity 83.5%
03 Outside temperature 15.1º
04 Outside humidity 80.3%
07 Cooling battery inlet temp. -9.3º
08 Cooling battery outlet temp. -6.2º
09 Sample weight 9.2 kg
10 Auxiliary inlet 0.0%
Analogical inputs <F>
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By pressing again <F> key we will have access to display of Product surface
temperature and Product internal temperature probes.
ANALOGICAL INPUTS
11 Product surface temperature 3.8º
12 Product internal temperature: -2.7%
DIGITAL INPUTS
02 Failure of fan thermal relay Yes/No
03 Room thermostat Yes/No
08 Engine room locking Yes/No
Finally, by pressing again <F> key, we can see display of output analogical
values.
ANALOGICAL OUTPUTS
Analogical output 1 52.5%
Analogical output 2 10.0º
Analogical output 3 0.0%
Analogical output 4 100%
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8. GRAPHS
From main menu we select the option GRAPHS and we validate it by pressing
the <E> key.
MAIN MENU
Automatic control
Programmed control
Inputs / outputs status
Graphs
Failures
Energy saving
Activate defrost cycle
Permit outside air
Permit cyclic renewal
Permit forced renewal
Permit limited renewal
Display of losses
We have access then to display of maximum bands that on large scale shows, in
two graphs, ambient humidity and temperature existing in dryer for the last 2 hours.
By pressing <F> key, scale of above graphs can be enlarged to the utmost.
From this point, we either press <F> key to return to previous display (Maximum
bands) or we press <Esc> key to have access to main display.
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9.- FAILURES
From main menu we select the option FAILURES and validate it by pressing the
<E> key.
MAIN MENU
Automatic control
Programmed control
Inputs / outputs status
Graphs
Failures
Energy saving
Activate defrost cycle
Permit outside air
Permit cyclic renewal
Activate forced renewal
Permit limited renewal
Display of losses
In right top part there is an hour counter. This is enabled whenever SECMATIC-
970 controller is under voltage.
By pressing <F> key, we can obtain up to four displays with 10 failures each,
this means that a history with the last 40 failures occurred is available.
Failure and its code are shown, followed by appearance and disappearance
moment referred to hour counter of unit operation.
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However, if, at any time, it is advisable to carry it out at once, we will select the
option ENABLE DEFROST CYCLE from main menu and we will validate it by
pressing <E> key.
MAIN MENU
Automatic control
Programmed control
Inputs / outputs status
Graphs
Failures
Energy saving
Enable defrost cycle
Permit outside air
Permit cyclic renewal
Enable forced renewal
Permit limited renewal
Display of losses
MAIN MENU
Automatic control
Programmed control
Inputs / outputs status
Graphs
Failures
Energy saving
Disable Defrost Cycle
Permit outside air
Permit cyclic renewal
Activate forced renewal
Permit limited renewal
Display of losses
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Only if your controller is fitted with the possibility of drying with outside air.
The option of outside air allows saving energy provided there are good
conditions when drying cycle takes place with outside air instead of with machine.
From main menu, the option PERMIT OUTSIDE AIR is selected and then it is
validated by pressing <E> key.
MAIN MENU
Automatic control
Programmed control
Inputs / outputs status
Graphs
Failures
Energy saving
Activate defrost cycle
Permit outside air.
Permit cyclic renewal
Activate forced renewal
Permit limited renewal
Display of losses
If, after the option of operation with outside air has been selected, we wish to
cancel it to carry out drying with machine, we have to select, from main menu, the
option PROHIBIT OUTSIDE AIR and validate it by pressing <E> key.
MAIN MENU
Automatic control
Programmed control
Inputs / outputs status
Graphs
Failures
Energy saving
Activate defrost cycle
Prohibit outside air.
Permit cyclic renewal
Activate forced renewal
Permit limited renewal
Display of losses
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It is possible to renew air of dryer in a cyclic way. For that purpose, in the first
place, this operation is to be permitted.
From main menu we select the option PERMIT CYCLIC RENEWAL and we
validate it by pressing <E> key.
MAIN MENU
Automatic control
Programmed control
Inputs / outputs status
Graphs
Failures
Energy saving
Activate defrost cycle
Permit outside air
Permit cyclic renewal
Activate forced renewal
Permit limited renewal
Display of losses
Once the cyclic renewal has been permitted, it is possible to prohibit it from
main menu. We select the option PROHIBIT CYCLIC RENEWAL and we validate it
with <E> key.
MAIN MENU
Automatic control
Programmed control
Inputs / outputs status
Graphs
Failures
Energy saving
Activate defrost cycle
Permit outside air
Prohibit cyclic renewal
Activate forced renewal
Permit limited renewal
Display of losses
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From main menu we select the option PERMIT FORCED RENEWAL and we
validate it by pressing <E> key.
MAIN MENU
Automatic control
Programmed control
Inputs / outputs status
Graphs
Failures
Energy saving
Activate defrost cycle
Permit outside air
Permit cyclic renewal
Activate forced renewal
Permit limited renewal
Display of losses
Once the forced renewal has been permitted, it is possible to prohibit it from
main menu. We select the option PROHIBIT FORCED RENEWAL and we validate it
with <E> key.
MAIN MENU
Automatic control
Programmed control
Inputs / outputs status
Graphs
Failures
Energy saving
Activate defrost cycle
Permit outside air
Activate cyclic renewal
Prohibit forced renewal
Permit limited renewal
Display of losses
It is possible to limit air renewals, both cyclic and forced, by making them
enable only if outside temperature is close to set temperature in dryer.
If, after limited renewal has been permitted, we try to renew air while outside
temperature is out of range, outside air signalling will remain blinking.
.
From main menu we select the option PERMIT LIMITED RENEWAL and we validate
it by pressing <E> key.
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MAIN MENU
Automatic control
Programmed control
Inputs / outputs status
Graphs
Failures
Energy saving
Activate defrost cycle
Permit outside air
Permit cyclic renewal
Activate forced renewal
Permit limited renewal
Display of losses
Once the limited renewal has been permitted, it is possible to prohibit it from main
menu. We select the option PROHIBIT LIMITED RENEWAL and we validate it with
<E> key.
MAIN MENU
Automatic control
Programmed control
Inputs / outputs status
Graphs
Failures
Activate defrost cycle
Permit outside air
Permit cyclic renewal
Activate forced renewal
Prohibit limited renewal
Display of losses
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From main menu we select the option DISPLAY OF LOSSES and press the <E> key.
MAIN MENU
Automatic control
Programmed control
Inputs / outputs status
Graphs
Failures
Activate defrost cycle
Permit outside air
Permit cyclic renewal
Activate forced renewal
Permit limited renewal
Display of losses
Display of losses
Accumulated loss 20.6%
Loss speed per day 0.08% / D
Reference initial weight 8.6S k
Reference current weight 7.58 k
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The adjustment has to result in the correct air distribution or sweeping within
room. (This is essential to achieve the best homogeneity in product.)
There are different systems to properly adjust these dampers, for example, with
an anemometer, etc.
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Assuming different opening values in both dampers and a stroke time for
both servomotors, basic running must make CP1 close while CP2 opens
and conversely. Shortest closing time damper must meet some waiting time
for synchronization to be correct.
By holding down at the same time <Left arrow> + <Down arrow> keys from main
synoptic chart we reach a display where damper running status can be seen.
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This alarm and this permit are configured in display 'USER'S CONFIGURATION' that
can be accessed from main display by holding down at the same time <Left arrow> +
<Right arrow> keys.
Before the possible configuration options appear it is necessary to enter user's key. This
key is different from the one for general configuration. If a faulty key is entered, control
returns to main display.
With <Down arrow> key we move onto 'Hysteresis..." line and then its status can be
modified by pressing <Up arrow> and <E> keys.
In case of OFF, no high temperature failure control is carried out; if there is any value,
this value would be of hysteresis over temperature setpoint and in the case room
temperature is higher than CTEM + HTA, we will receive a failure alarm but this will
NOT stop machine.
With <Down arrow> key we move onto 'Modification permit...' line. Its status is
modified by pressing <E>key.
If 'Modification permit .....NO', no data can be modified, no action whatsoever, like start
or stop a control, can be carried out, not even <ON/OFF> key would have any effect. It
will be possible to increase or decrease data but these values cannot be validated by
pressing <E> key.
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ENERGY SAVING
Display includes:
Current hour and day.
Weekly table for saving hours.
Safety bands.
Value of current hour and day is not controlled by a clock that will keep running during
supply cuts, therefore, hour can be delayed with respect to actual hour a period of time
equivalent to the time unit has been kept without supply. Any installation fitted with a
commercial computer will avoid this problem since from time to time computer will
update hour as well as day, saving table and bands.
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Safety bands are limits that if exceeded, will make saving stop. Value of these
temperature limits is equal to value of temperature setpoint ± temperature safety band.
Actually, humidity safety band is not a true band as it is just a limit over high
humidity setpoint (HR2) in drying controls (humidity, humidity and time, and losses) or
under low humidity setpoint (HR1) in curing and thawing unit controls.
With <Up arrow> and <Down Arrow> keys we move over the different line
headings. With <Right arrow> key edition fields are accessed. Once inside one of these
fields value will be modified with <Up arrow> and <Down arrow> keys and it will be
validated with <E> key. In edition fields of hour table, if <Right arrow> key is kept held
down, all table fields will scroll quickly.
The edition of several days with the same intervals can be carried out by making a
copy of intervals of the day before. For that purpose, it is necessary to go onto heading
of the day on which we wish to make a copy and hold down <E> key for 1 sec. Thus
copy of intervals of day of previous line is made.
Control will begin saving process provided the following conditions exist:
- Current hour within a saving interval.
- Temperature and humidity within safety bands.
- Humidity > HR2 - 2 ºC (drying controls) or
- Humidity < HR1 (curing or thawing controls).
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In time and storage control types only the temperature safety band it to be taken
into account.
During saving process, actuations will be shown in display, although actually they
will not take place as long as the saving condition is maintained, unless it is question of
fan running by cyclic times or a cyclic or forced air renewal.
During saving process, fan will be running by cyclic times and cyclic or forced
renewals can be made.
While saving is being carried out, the use of outside air is not permitted. However,
it will be permitted, if while being in a saving interval, saving has been discontinued
because it is out of safety bands.
The operation will be carried out when positioning cursor on history resetting
lines and pressing <E> key .
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Configuration loaded
Load is carried out in the same way as load in general configuration except for
the following values (that keep their value):
Code of machine (year, purchase order number and machine number, except
number of version which is actually loaded)
Language
Automatic or programmed programmes.
Energy saving: hour, day, table and safety bands.
Reset counters
When making this load, the following configurations remain configured as:
Modification permit... YES
Energy saving...NO
Consequently, if we wish not to permit modifications or validate energy saving,
we should enter again user's configuration to modify its status.
COMPUTER CONFIGURATION
By pressing <Esc> key it will initiate and control will show main display.
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When load is made from user's configuration, none of values of keys is changed.
To change language press <Arrow down> key together with <Esc> key. Every
click will mean the change to a new language.
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E.F.C. Secmatic-970 Installation and user's Manual
3rd. PART
MISCELLANEOUS
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SECMATIC
MISCELLANEOUS
INDEX
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78.........83 84.........89
41........50 51........60 61.........65 66.........71 72.........77
4........13 14........23 24.........28 29.........34 35.........40
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SUPPLY
1 Controller ground.
2-3 220v (+/-10%) Controller supply at 220v alternating.
1 2 3
220v
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24 25 26 27 28
Display
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72 24v/100mA output
73 TSP Product surface temperature (0/10v ó 2/10v)
74 TIP Product internal temperature (0/10v ó 2/10v)
75 PP Sample weight (0/10v)
76 EA Auxiliary input (0/10v)
77 Common
84 24v/100mA output
85 TE Outside temperature (0/10v)
86 HRE Outside relative humidity (0/10v)
87 PAC Compressor suction pressure (4/20mA)
88 PDC Compressor discharge pressure (4/20mA)
89 Common
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72 24v/100mA Output
73 TSP Product surface temperature (0/10v or 2/10v)
74 TIP Product internal temperature (0/10v or 2/10v)
75 PP Sample weight (0/10 V)
76 EA Auxiliary input (0/10v)
77 Common
84 24v/100mA output
85 TE Outside temperature (0/10v)
86 HRE Outside relative humidity (0/10v)
87 --- ---
88 --- ---
89 Common
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61 Free.
62 Free.
63 Free.
64 Free.
65 Common.
Analogical outputs will be 0/10 V with jumpers (SW1, SW2, SW3, SW4) installed
and 0/1 V with jumpers removed
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61 Free.
62 Free.
63 Free.
64 Free.
65 Common.
Analogical outputs will be 0/10 V with jumpers (SW1, SW2, SW3, SW4) installed
and 0/1 V with jumpers removed.
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FLUORESCENT LCD DISPLAY PLATE
FLUORESCENT
E.F.C.
SUPPLY
TRANSFORMER
PLATES
MULTIPLE
CONNECT.
CABLE
FLUORESCENT
OFF SWITCH (10
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MINUTES)
CONNECTOR TO
MOTHERBOARD
DISPLAY SWITCH IN
REACTANCE FOR LIQUID CRYSTAL CONTRAST REVERSE VIDEO
FLUORESCENT
Secmatic-970 Installation and user's Manual
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FLUORESCENT SUPPLY CONNECTION FOR
SUPPLY CONNECTION DISPLAY AND KEYBOARD
E.F.C.
220V~50/60Hz
RESET
BUTTON
MOTHER
BOARD
PLATE
SEE PAGE
7/10 PLATE OF
ANALOGICAL I/O
SEE PAGE 9/10
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PLATE OF DIGITAL
OUTPUTS. SEE PAGE
8/10 DIGITAL OUTPUTS ANALOGICAL ANALOGICAL
OUTPUTS INPUTS
S-970 BOTTOM VIEW. THESE ARE THREE PLATES THAT CAN BE SEEN SEPARATELY ON PAG. 7/10, 8/10 & 9/10
Secmatic-970 Installation and user's Manual
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CONNECTION FOR
GROUNDING FLUORESCENT SUPPLY DISPLAY AND KEYBOARD
CONNECTION
E.F.C.
Ó Ó
SUPPLY
220V~50/60Hz RESET
BASEPLATE
BUTTON
BATTERY
RAM
EPROM
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CONFIGURATION
MICROSWTICH
RS-422 DIGITAL
DIGITAL OUTPUTS COMMUNICATION INPUTS
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DIGITAL OUTPUTS
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PERSONNEL TRAINING
Given the electric power used and how unit operates, personnel who is going to
carry out above operations must be familiar with both the electrical system and the
refrigeration system. This knowledge has to be confirmed by training courses or
recognised specific knowledge.
RESIDUAL RISKS
Given unit construction and how they are delivered, it is assumed that there are
no risk areas, taking into account particularly, that personnel responsible for any
intervention must be familiar with unit. Nevertheless and as they are important, the
following should be mentioned:
Fan and its transmission are covered with a metal housing that can be removed with the
appropriate tool, in that case it is necessary to remove voltage and to take care not to
introduce any extremities or sharp objects into fan, motor or transmission.
The electric panel, in its condition as a power supply centre, must be handled
without voltage and with total lack of sharp objects.
To handle it, use indicators of unit status to avoid the accidental start-up.
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