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ERRU Transformer Calculation

This document provides specifications for calculating the design of a transformer. It includes details of the core dimensions, operating frequency, primary and secondary windings, and wire gauges. The primary has 43 turns using 29 AWG wire. The secondary can provide output voltages of 5V, 15V, 20V or 30V at 1.5A, with turns ranging from 2 to 13. The bobbin dimensions and maximum wire layers are also specified.

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Antonio Adorza
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44 views2 pages

ERRU Transformer Calculation

This document provides specifications for calculating the design of a transformer. It includes details of the core dimensions, operating frequency, primary and secondary windings, and wire gauges. The primary has 43 turns using 29 AWG wire. The secondary can provide output voltages of 5V, 15V, 20V or 30V at 1.5A, with turns ranging from 2 to 13. The bobbin dimensions and maximum wire layers are also specified.

Uploaded by

Antonio Adorza
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Transformer_Calculation

Transformer Calculation 390.264

Core Width 11.15 mm


Ac 1.243225 sq. cm. Effective Cross Sectional Area in sqcm.
Vin 110 V Nominal Input Voltage
Vin 220 V Max Input Voltage
f 66000 Hz Operating Frequency in Hz
Bmax 1570 1558.8365 Gauss Maximum flux density in Gauss
Npri 42.694248 43 Number in terns in Primary

Secondary Calculations
Primary Secondary
Vout (V) Current (A) Watt Turns Current Primary (A) AWG AWG AWG AWG
5 1.5 7.5 2 0.5625 29 26 24 21
15 1.5 22.5 6 0.5625 29 26 24 21
20 1.5 30 9 0.5625 29 26 24 21
30 1.5 45 13 0.5625 29 26 24 21
5 1.5 7.5 2 0.5625 29 26 24 21
0 0 0 0 0.5625 29 26 #NUM! #NUM!
0 0 0 0 0.5625 29 26 #NUM! #NUM!
0 0 0 0 0.5625 29 26 #NUM! #NUM!
0 0 0 0 0.5625 29 26 #NUM! #NUM!
0 0 0 0 0.5625 29 26 #NUM! #NUM!
112.5 32

Bobbin Geometry

Bobbin Width 15 mm
Bobbin Length 17 mm

Core With 11.15 mm


Gap between leg 1 & 2 7.32 mm

Max Effective gap for coiling 2.395 mm

Wire dia 0.52 mm


No of turns possible in a Layer 27.472527 27 turns
Max Layers possible in gap 4.606 5 Layers
No of Layers required 2.73 3 Layers

Page 1
Transformer_Calculation

AWG SWG
Guage inches mm inches mm
0 0.3249 8.25 0.324 8.23
1 0.2893 7.35 0.3 7.62
2 0.2576 6.54 0.276 7.01
3 0.2294 5.83 0.252 6.4
4 0.2043 5.19 0.232 5.89
5 0.1819 4.62 0.212 5.38
6 0.162 4.11 0.192 4.88
7 0.1443 3.67 0.176 4.47
8 0.1285 3.26 0.16 4.06
9 0.1144 2.91 0.144 3.66
10 0.1019 2.59 0.128 3.25
11 0.0907 2.3 0.116 2.95
12 0.0808 2.05 0.104 2.64
13 0.072 1.83 0.092 2.34
14 0.0641 1.63 0.08 2.03
15 0.0571 1.45 0.072 1.83
16 0.0508 1.29 0.064 1.63
17 0.0453 1.15 0.056 1.42
18 0.0403 1.02 0.048 1.22
19 0.0359 0.912 0.04 1.02
20 0.032 0.813 0.036 0.914
21 0.0285 0.724 0.032 0.813
22 0.0253 0.643 0.028 0.711
23 0.0226 0.574 0.024 0.61
24 0.0201 0.511 0.022 0.559
25 0.0179 0.455 0.02 0.508
26 0.0159 0.404 0.018 0.457 0.52 0.0315
27 0.0142 0.61 0.0164 0.417
28 0.0126 0.32 0.0148 0.376
29 0.0113 0.287 0.0136 0.345
30 0.01 0.254 0.0124 0.315
31 0.0089 0.226 0.0116 0.295
32 0.008 0.203 0.0108 0.274
33 0.0071 0.18 0.01 0.254
34 0.0063 0.16 0.0092 0.234
35 0.0056 0.142 0.0084 0.213
36 0.005 0.127 0.0076 0.193
37 0.0045 0.114 0.0068 0.173
38 0.004 0.102 0.006 0.152
39 0.0035 0.089 0.0052 0.132
40 0.0031 0.079 0.0048 0.122
41 0.0028 0.071 0.0044 0.112
42 0.0025 0.064 0.004 0.102
43 0.0022 0.056 0.0036 0.091
44 0.002 0.051 0.0032 0.081
45 0.0018 0.046 0.0028 0.071

Page 2

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