2023 BuildBlock Engineering Manual 8222023
2023 BuildBlock Engineering Manual 8222023
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BUILDBLOCK ICF BUILDRADIUS BUILDLOCK KNOCKDOWN ICF GLOBALBLOCK ALL FOAM ICF
BUILDDECK BUILDBUCK BUILDCRETE HARDWALL BUILDSHIELD TERMITE & FIRESTOP THERMALSERT BUILDBRACE
405-840-3386 | 831-597-0792 FAX | 866-222-2575 TOLL FREE| BUILDBLOCK.COM | GLOBALBLOCK.MX | STORE.BUILDBLOCK.COM | [email protected]
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Table of Contents
Engineering Certification Statement............................................................................................................. 1
1.0 INTRODUCTION
Overview.................................................................................................................................................. 3
1.1 Prescriptive Approach.......................................................................................................................... 3
1.2 Scope & Limitations ............................................................................................................................. 3
1.3 Definition Of Terms.............................................................................................................................. 3
1.4 Disclaimers.......................................................................................................................................... 5
2.0 MATERIALS
2.1 Concrete............................................................................................................................................. 5
2.2 Reinforcing Steel.................................................................................................................................. 5
2.3 Form Materials.................................................................................................................................... 5
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7.0 LINTELS
7.1 Lintel Reinforcement For Buildblock Building Systems............................................................................ 25
7.2 How To Use The Lintel Reinforcement Tables......................................................................................... 25
7.3 Lintel Reinforcement Table Notes......................................................................................................... 25
Lintel Design ...................................................................................................................................... 27
Lintel Reinforcement Detail.......................................................................................................................... 28
BuildBlock & BuildLock Flat Wall Lintel Tables............................................................................................. 29
Table 7.1A Lintel Load Conditions For Use With Lintel Tables............................................................... 29
Table 7.2A Longitudinal and Shear Reinforcing for 4” Thick By 8” High ICF Flat Panel Lintels................. 30
Table 7.2B Longitudinal and Shear Reinforcing for 4” Thick By 12” High ICF Flat Panel Lintels............... 31
Table 7.2C Longitudinal and Shear Reinforcing for 4” Thick By 16” High ICF Flat Panel Lintels............... 32
Table 7.2D Longitudinal And Shear Reinforcing for 4” Thick By 24” High ICF Flat Panel Lintels.............. 33
Table 7.2E Longitudinal and Shear Reinforcing for 4” Thick By 32” High ICF Flat Panel Lintels............... 34
Table 7.3A Longitudinal And Shear Reinforcing for 6” Thick By 8” High ICF Flat Panel Lintels................ 35
Table 7.3B Longitudinal And Shear Reinforcing for 6” Thick By 12” High ICF Flat Panel Lintels.............. 36
Table 7.3C Longitudinal And Shear Reinforcing for 6” Thick By 16” High ICF Flat Panel Lintels.............. 37
Table 7.3D Longitudinal and Shear Reinforcing for 6” Thick By 24” High ICF Flat Panel Lintels............... 38
Table 7.3E Longitudinal and Shear Reinforcing for 6” Thick By 32” High ICF Flat Panel Lintels............... 39
Table 7.4A Longitudinal and Shear Reinforcing for 8” Thick By 8” High ICF Flat Panel Lintels................. 40
Table 7.4B Longitudinal And Shear Reinforcing For 8” Thick By 12” High ICF Flat Panel Lintels.............. 41
Table 7.4C Longitudinal And Shear Reinforcing For 8" Thick By 16" High ICF Flat Panel Lintels.............. 42
Table 7.4D Longitudinal And Shear Reinforcing For 8" Thick By 24" High ICF Flat Panel Lintels.............. 43
Table 7.4E Longitudinal And Shear Reinforcing For 8" Thick By 32" High ICF Flat Panel Lintels.............. 44
Table 7.5A Longitudinal And Shear Reinforcing For 10" Thick By 8" High ICF Flat Panel Lintels.............. 45
Table 7.5B Longitudinal And Shear Reinforcing For 10" Thick By 12" High ICF Flat Panel Lintels............ 46
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10.0 REFERENCES
BuildBlock Engineering Manual References................................................................................................ 69
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1.0 INTRODUCTION
Approved: Acceptable to the building official or other authority
OVERVIEW having jurisdiction.
This engineering manual is intended to provide prescriptive
requirements for the design of BuildBlock Building Systems ICF Attic: The unfinished space between the ceiling joists of the top
flat wall and Global Block wall systems for limited scope and story and the roof rafters.
applications. A prescriptive specification is one that includes
Authority Having Jurisdiction: The organization, political
clauses for means and methods of construction and composition
subdivision, office, or individual charged with the responsibility
of the concrete mix rather than defining performance
of administering and enforcing the provisions of applicable
requirements. In this manual the requirements only apply to
building codes.
residential structures of 1 and 2 stories with a basement within
load and dimensional limits specified in Table 1.1 and must Backfill: The soil that is placed adjacent to completed portions
comply with local building department requirements and the of a structure (e.g., basement wall, stem wall) with suitable
referenced building codes stated within this manual. compaction and allowance for settlement.
1.1 PRESCRIPTIVE APPROACH Basement: That portion of a building that is partly or completely
below grade. See “story above grade plane.”
The prescriptive requirements of this document are based
primarily on the Prescriptive Method for Insulating Concrete Basic Wind Speed: In accordance with ASCE 7 ref[4]
Forms in Residential Construction [1], Building Code
Construction Joint: The surface where two successive
Requirements for Structural Concrete [2], and the Structural
placements of concrete meet, across which it may be desirable
Design of Insulating Concrete Form Walls in Residential
to achieve bond and through which reinforcement may be
Construction [3] for member strength and reinforcement
continuous.
requirements, and is intended to be consistent with the
provisions in the International Residential Code (IRC 2012) Crawlspace Wall: A perimeter foundation wall 5 feet (1.5 m)
[9]. The design loading requirements are based on Minimum or less in height that creates an under floor space which is not
Design Loads for Buildings and Other Structures [4]. habitable.
1.2 SCOPE & LIMITATIONS Dead Load: Forces resulting from the weight of walls, partitions,
framing, floors, ceilings, roofs, and all other permanent
These provisions apply to the construction of detached one construction entering into, and becoming part of, a building.
and two-family homes, townhouses, and other attached
single-family dwellings in accordance with the general Deflection: Elastic movement of a loaded structural member or
limitations of Table 1.1. The limitations are intended to define assembly (i.e., beam or wall).
the appropriate use of this document for most one and two-
family dwellings including townhouses. An engineered design Design Lateral Soil Load: The force per unit area produced
shall be required for houses built along the immediate, by the soil on an adjacent structure such as a basement wall.
hurricane-prone coastline subjected to storm surge (i.e., beach Enclosure Classifications: Used for the purpose of determining
front property) and in high seismic areas. Intermixing of the internal wind pressure. Buildings are classified as partially
present provisions with other construction materials in a single enclosed or enclosed as defined in the applicable building
structure shall be in accordance with the applicable building code, or if there is no code as follows:
code requirements for that material, the general limitations set
forth in Table 1.1, and relevant provisions of this document. An Enclosed Building: A building not complying with the
engineered design shall be required for applications that do requirements for a partially enclosed building.
not meet the limitations of Table 1.1.
Partially Enclosed Building: A building that complies with both
These tables DO NOT take into account the required horizontal of the following:
shear force resistance for lateral wind or seismic loads. Refer • The total area of openings in a wall that receives
to references [1] & [3] for the required length of shear wall positive external pressure exceeds the sum of the area of
required for horizontal loads and minimum shear wall length openings in the balance of the building envelope (walls
between openings. and roof) by more than 10%, and
• The total area of openings in a wall that receives
1.3 DEFINITION OF TERMS positive external pressure exceeds 4 sq. ft. (0.37 m2) or
Accepted Engineering Practice: An engineering approach that 1% of the area of the wall, whichever is smaller, and the
conforms with accepted principles, tests, technical standards, percentage of openings in the balance of the building
and sound judgment. envelope (walls and roof) does not exceed 20%.
Anchor Bolt: A headed bolt, or threaded rod with nut Endwall: The exterior walls of the building that are
embedded in the concrete, used to connect a structural member perpendicular to the roof ridge. The length of an endwall is
of different material to a concrete member. designated by W. See “sidewall.”
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Exposure Categories: Reflects the effect of the ground surface of a wall to serve as a connection point for other structural
roughness on wind loads in accordance with ASCE 7. members, typically floor joists.
Exposure Category B: includes urban and suburban areas, Light-Framed Construction: Construction where walls, floors
wooded areas or other terrain with numerous closely spaced and roofs are primarily formed by a system of repetitive wood
obstructions having the size of single-family dwellings or larger. or cold-formed steel framing members.
Exposure Category C: includes open terrain with scattered Lintel: A horizontal structural element of reinforced concrete
obstructions having heights generally less than 30 ft (9.1 m). located above an opening in a wall to support the construction
and superimposed loads from above.
Exposure Category D: includes flat, unobstructed areas and
water surfaces. Live Load: Any gravity vertical load other than dead
load,or environmental loads, such as from wind, snow, rain,
Flame-Spread Index: The numerical value assigned to a earthquake, or flood. Includes furniture, people, and personal
material tested in accordance with ASTM E84. effects.
Flat Wall: A solid concrete wall of uniform thickness. Refers to Load-Bearing Value of Soil: The allowable load per surface
BuildBlock and BuildLock ICF Forms. area of soil. It is usually expressed in pounds per square foot
Floor Joist: A horizontal structural framing member that (psf) or kilonewtons per square meter (kN/m2).
supports floor loads. Multiple Dwelling: A building with three or more attached
Footing: A below-grade foundation component that transmits single-family dwelling units, including townhouses, where
loads directly to the underlying soil or rock. means of egress from each dwelling unit are independent.
Form Tie: A mechanical connection in tension used to prevent Roof Snow Load: Uniform load on the roof due to snow
concrete forms from spreading due to the fluid pressure of accumulation; typically 70 to 80 percent of the ground snow
fresh concrete, and which remains permanently embedded in load in accordance with ASCE 7.
the concrete. Screen-Grid Wall: A perforated concrete wall with closely
Foundation: The structural elements through which the dead spaced vertical and horizontal concrete members (cores) with
load of a structure and the loads and forces imposed on it are voids in the concrete between the members created by the stay-
transmitted to the footing, or directly to the soil or rock. in-place form. Refers to GlobalBlock.
Foundation Wall: The structural element of a foundation that Seismic Force: The force exerted on a structure or portion
resists lateral soil loads, if any, and transmits the dead load thereof resulting from seismic (earthquake) ground motions.
of a structure and the loads and forces imposed on it to the Sidewall: The exterior walls of the building that are parallel
footing, or directly to the soil or rock; includes basement, stem, to the roof ridge. The length of a sidewall is designated by L.
and crawlspace walls. See “endwall.”
Grade: The finished ground level adjoining the building at all Slab-on-Ground (Grade): A concrete slab, which is
exterior walls. continuously supported by, and rests on, the soil directly below.
Grade Plane: A reference plane representing the average of Slump: A measure of consistency of freshly mixed concrete
the finished ground level adjoining the building at all exterior equal to the subsidence of the molded specimen measured
walls. immediately after the removal of the slump cone.
Ground Snow Load: Measured load on the ground due to Smoke-Developed Index: The numerical value assigned to a
snow accumulation developed from a statistical analysis of material tested in accordance with ASTM E84.
weather records expected to be exceeded once every 50 years
at a given site. Span: The clear horizontal distance between supports.
Interpolation: A mathematical process used to compute an Specified Compressive Strength of Concrete: The compressive
intermediate value of a quantity between two given values strength of concrete, f’c, used in design and evaluated in
assuming a linear relationship. accordance with Chapter 5 of ACI 318.
Lap Splice: A connection of reinforcing steel made by lapping Stay-in-Place Concrete Forms: A concrete forming system using
the ends of bars. stay-in-place forms of foam plastic insulation, a composite of
cement and foam insulation, a composite of cement and wood
Lateral Load: A horizontal force, created by soil, wind, or chips, or other insulating material for constructing cast-in-
earthquake, acting on a structure or its components. place concrete walls.
Lateral Support: A horizontal member or assembly providing Stem Wall: A foundation wall supported directly by the soil or
stability to a wall in the direction perpendicular to the plane rock, or on a footing that supports an above-grade concrete
of the wall. wall and retains unbalanced backfill beneath the slab-on-
Ledger: A horizontal structural member fastened to the side ground of the first story above grade plane.
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Design Wind Speed 150 mph (241 km/hr) 3-second gust (130 mph (209 km/hr) fastest mile)
Ground Snow Load 70 psf (3.4 kPa)
Seismic Design Category Not Included in This Manual - Requires Structural Engineer
FOUNDATIONS
Max Wall Height 12ft
Max Unbalanced Backfill Height 1ft below wall height
Equivalent Fluid Density of Soil 75 pcf (1201 kg/m3)
Presumptive Soil Bearing Value 2,000 psf (96 kPa)
WALLS
Unit Weight of Concrete 150 pcf (23.6kN/m3)
Wall Height (Unsupported) 20ft Max. Varies by core thickness.
FLOORS
Floor Dead Load 15 psf (0.72 kPa)
First Floor Live Load 40 psf (1.9 kPa)
Second Floor Live Load 30 psf (1.4 kPa)
Floor Clear Span (Unsupported) 32 feet (9.8m)
ROOFS
Maximum Roof Slope 12:12
Roof and Ceiling Dead Load 15 psf (0.72 kPa)
Roof Live Load (Ground Snow Load) 70 psf (3.4 kPa)
Attic Live Load 20 psf (0.96 kPa)
Roof Clear Span (Unsupported) 40 feet (12m)
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2.0 MATERIALS
2.2.3 Vertical wall reinforcement in above-grade BuildBlock
2.1 CONCRETE and GlobalBlock walls shall be placed in the center of the wall.
2.1.1 Walls formed with BuildBlock Building Systems forms Vertical wall reinforcement in below-grade (i.e., basement and
shall have a minimum concrete thickness of 6 inches (159 crawlspace) BuildBlock and GlobalBlock walls shall be placed
mm) for basement walls and 4 inches (102 mm) for above- in accordance with BuildBlock Building System below grade
grade walls and crawl space walls, except in Seismic Design wall tables in this manual.
Categories (SDC) D1 and D2 where a wall thickness of 8
inches (159 mm) is required. 2.2.4 Steel reinforcement in amounts and sizes required by
these provisions shall be installed in accordance with the
2.1.2 Ready-mixed concrete for BuildBlock Building Systems following requirements:
walls shall meet the requirements of ASTM C 94 [6, 10].
Slump shall be determined in accordance with ASTM C 143. Vertical Reinforcement. Vertical reinforcement in above grade
Maximum slump and aggregate size requirements shall be walls shall extend continuously to each story above and below.
in accordance with BuildBlock Building Systems Installation
Horizontal Reinforcement. Horizontal reinforcement shall be
recommendations and meet the concrete compressive strength
continuous around corners. Bent bars meeting a minimum
requirements herein. A suitable concrete mix design and
required lap splice with the horizontal reinforcement shall be
placement methodology shall be selected for each project to
permissible at corners.
ensure that concrete is properly consolidated in BuildBlock
walls. Mix designs with a slump greater than 6 inches (152 Splicing of Reinforcement. The longest practicable continuous
mm) are not permissible. length of horizontal or vertical rebar shall be used. When
a splice is required in continuous reinforcement, rebar shall
2.1.3 The minimum compressive strength of concrete (f’c) shall
overlap a minimum of 40db with a separation between bars of
be 3,000 psi at 28 days as determined in accordance with
not greater than 8db.
ASTM C 31 [5].
Bar Size (Diameter in Eighths) Lap Splice Length (Inches)
2.2 REINFORCING STEEL #3 15
2.2.1 Reinforcing steel used in BuildBlock Building Systems
walls shall meet the requirements of ASTM A 615 [7], The #4 20
minimum yield strength of the reinforcing steel shall be Grade #5 25
60 (420 MPa). Steel reinforcement shall have a minimum #6 30
concrete cover in accordance with ACI 318.
#7 35
2.2.2 Horizontal wall reinforcement shall not vary outside of #8 40
the middle third of beams, columns, lintels, horizontal and
vertical cores, and walls for all wall thicknesses, except as
noted below. 2.3 FORM MATERIALS
Expanded Polystyrene (EPS) & Polypropylene Plastic Web Ties
2.2.2(a) Exception: Horizontal wall reinforcement in foundation The physical properties of the Expanded Polystyrene (EPS)
walls is permitted to be placed closer to the inside face of the should comply with ASTM C578, latest edition. The plastic
wall (Tension Side), provided that it does not conflict with the ties shall have sufficient strength to resist at least 8 feet of wet
minimum required cover. concrete which can be calculated in accordance with ACI 347-
04 or latest edition.
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[Flat Wall]
A solid concrete wall of uniform thickness. Refers
to BuildBlock and BuildLock ICF Forms.
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ROOF SHEATHING
TOP PLATE
ATTIC INSULATION
J-BOLT ROOF TRUSSES
OR RAFTERS
CEILING JOIST
DRYWALL
BUILDBUCK ICF
DOOR & WINDOW BUCKING
RIM JOIST
BRICKLEDGE
FORM
FLOOR JOIST
EMBEDDED LEDGER
ATTACHMENT INSULATION
WATERPROOFING &
AIR GAP MEMBRANES
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LIGHT FRAMED 15
ROOF 316
EMBEDDED
HURRICANE STRAPS 321
OR ANCHOR BOLTS
AT TRUSS BEARING
AS SPECIFIED
1ST FLOOR
LIGHT FRAMED
WALL SYSTEM
OPTIONAL BRICK
RIM BOARD
AIR GAP
1" RECOMMENDED
WATERPROOF MEMBRANE
BELOW GRADE
VERTICAL STEEL REINFORCEMENT
AS SPECIFIED
SPLICE OVERLAP 40 SLAB ON GRADE
BAR DIAMETERS SLAB REINFORCEMENT
AS SPECIFIED
FORM-A-DRAIN OR OTHER
APPROVED DRAIN SYSTEM
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LIGHT FRAMED
ROOF
EMBEDDED HURRICANE
STRAPS OR ANCHOR
BOLTS AT TRUSS
BEARING AS
SPECIFIED
2ND FLOOR
1ST FLOOR
LIGHT FRAMED
WALL SYSTEM
OPTIONAL BRICK
RIM BOARD
AIR GAP
1" RECOMMENDED
WATERPROOF MEMBRANE
BELOW GRADE
VERTICAL STEEL REINFORCEMENT
AS SPECIFIED
SPLICE OVERLAP 40 SLAB ON GRADE
BAR DIAMETERS SLAB REINFORCEMENT
AS SPECIFIED
FORM-A-DRAIN OR OTHER
APPROVED DRAIN SYSTEM
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LIGHT FRAMED
ROOF
EMBEDDED HURRICANE
STRAPS OR ANCHOR
BOLTS AT TRUSS
BEARING AS
SPECIFIED
UNSUPPORTED WALL
HEIGHT 12FT MAXIMUM
FORM-A-DRAIN OR OTHER
APPROVED DRAIN SYSTEM
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LIGHT FRAMED
ROOF
EMBEDDED HURRICANE
STRAPS OR ANCHOR
BOLTS AT TRUSS
BEARING AS
SPECIFIED
UNSUPPORTED WALL
HEIGHT 12FT MAXIMUM
FORM-A-DRAIN OR OTHER
APPROVED DRAIN SYSTEM
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TABLE 6.1A ULTIMATE WIND SPEED VULT TO ALLOWABLE STRESS DESIGN VASD
Wind Speed Conversion Table
VULT 100 110 120 130 140 150 160 170 180 190 200
TABLE 6.1B
BASIC WIND SPEED VELOCITY PRESSURE (PSF) *1)
ENCLOSED PARTIALLY ENCLOSED
BASIC WIND
SPEED,VULT EXPOSURE EXPOSURE
B C D B C D
100 16 22 26 Design Required Design Required Design Required
110 20 27 32 Design Required Design Required Design Required
120 23 32 38 Design Required Design Required Design Required
130 27 38 44 Design Required Design Required Design Required
140 32 44 51 Design Required Design Required Design Required
150 36 50 59 Design Required Design Required Design Required
160 41 57 67 Design Required Design Required Design Required
170 46 64 75 Design Required Design Required Design Required
180 52 72 84 Design Required Design Required Design Required
190 58 80 94 Design Required Design Required Design Required
200 64 89 104 Design Required Design Required Design Required
1. This table is based on ASCE7-16 Main Wind Force Resisting System loads for a Category II bldg, mean roof height = 35ft.
2. Calculation of MWFRS wind pressures for various building/roof shapes and partially enclosed buildings should be calculated by a qualified engineer.
LOAD CASES
The information in the above grade wall tables has been determined using four different construction cases for above grade walls that were intended to cover the range of residential construction
conditions typically used. The construction cases are summarized as follows:
Load Case A1 Buildblock wall supporting wood framed roof. - Figure 6.1: Table 6.2a & b
Load Case A2 Buildblock wall supporting one-story wood framed construction. - Figure 6.2; Table 6.3a&b
Load Case A3 Buildblock wall supporting one-story Buildblock wall and wood framed floor and roof. Minimum axial load. - Figure 6.3; Table 6.4a&b
Load Case A4 Buildblock wall supporting one-story Buildblock wall and wood framed floor and roof. Maximum axial load. - Figure 6.4; Tables 6.5a&b
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#4 #5 #4 #5 #4 #5 #4 #5 #4 #5
8 48 48 48 48 48 48 48 48 48 48
20 10 36 48 48 48 48 48 48 48 48 48
12 48 48 48 48 48 48 48 48
8 48 48 48 48 48 48 48 48 48 48
30 10 30 36 48 48 48 48 48 48 48 48
12 42 48 48 48 48 48 48 48
8 42 48 48 48 48 48 48 48 48 48
40 10 30 36 42 48 48 48 48 48 48 48
12 30 48 48 48 48 48 48 48
8 36 48 48 48 48 48 48 48 48 48
50*1 10 30 48 48 48 48 48 48 48
12 18 36 48 48 48 48 48 48
8 30 48 48 48 48 48 48 48 48 48
60*1 10 24 42 42 48 48 48 48 48
12 18 30 26 42 48 48 48 48
8 24 36 36 48 48 48 48 48 48 48
70*1 10 24 36 34 48 44 48 48 48
12 18 24 22 36 30 48 48 48
8 16 24 30 48 48 48 48 48 48 48
80*1 10 20 32 30 44 36 48 48 48
12 12 20 18 30 24 42 30 48
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TABLE 6.3A MINIMUM VERTICAL REINFORCING SPACING FOR BUILDBLOCK FLAT PANEL WALLS
LOAD CASE 2. 8FT - 12FT
MAX. VERTICAL REBAR SPACING (INCHES) *2,*3,*4,*5
DESIGN WALL
WIND HEIGHT BUILDBLOCK FLAT PANEL WALL THICKNESS (INCHES)
PRESSURE (FT.) 4" 6" 8" 10" 12" *8
(PSF) PER
FLOOR #4 #5 #4 #5 #4 #5 #4 #5 #4 #5
8 48 48 48 48 48 48 48 48 48 48
20 10 36 48 48 48 48 48 48 48 48 48
12 48 48 48 48 48 48 48 48
8 48 48 48 48 48 48 48 48 48 48
30 10 30 36 48 48 48 48 48 48 48 48
12 42 48 48 48 48 48 48 48
8 42 48 48 48 48 48 48 48 48 48
40 10 30 36 48 48 48 48 48 48 48 48
12 30 48 48 48 48 48 48 48
8 36 48 48 48 48 48 48 48 48 48
50*1 10 42 48 48 48 48 48 48 48
12 24 36 48 48 48 48 48 48
8 30 48 48 48 48 48 48 48 48 48
60*1 10 30 48 48 48 48 48 48 48
12 18 30 48 48 48 48 48 48
8 48 48 48 48 48 48 48 48
70*1 10 30 42 36 48 48 48 48 48
12 18 30 24 48 42 48 48 48
8 42 48 42 48 48 48 48 48
80*1 10 24 36 36 48 42 48 48 48
12 12 24 24 42 36 48 48 48
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TABLE 6.3B MINIMUM VERTICAL REINFORCING SPACING FOR BUILDBLOCK FLAT PANEL WALLS
LOAD CASE 2. 14FT - 20FT
MAX. VERTICAL REBAR SPACING (INCHES) *2,*3,*4,*5
DESIGN WALL
WIND HEIGHT BUILDBLOCK FLAT PANEL WALL THICKNESS (INCHES)
PRESSURE (FT.) 4" 6" 8" 10" 12" *8
(PSF) PER
FLOOR #4 #5 #4 #5 #4 #5 #4 #5 #4 #5
14 18 24 30 48 48 48 48 48
16 24 42 48 48 48 48
20
18 18 36 48 48 48 48
20 12 30 48 48 48 48
14 12 24 30 42 48 48 48 48
16 24 30 48 48 42 48
30
18 12 24 42 48 36 42
20 12 18 30 42 30 36
14 9 12 18 30 48 48 42 48
16 12 24 42 48 36 42
40
18 9 18 30 42 30 36
20 12 24 36 24 30
14 9 12 18 30 42 48 36 42
16 12 24 30 48 30 36
50*1
18 6 12 24 42 24 30
20 9 18 30 12 24
14 12 24 36 48 30 36
16 12 18 24 42 24 30
60*1
18 28 30 18 24
20 12 18 6 12
14 12 24 30 48 12 24
16 12 18 18 36 12 18
70*1
18 12 24 9 12
20 9 18 6 12
14 12 18 24 42 12 24
16 9 12 16 24 12 18
80*1
18 12 18 9 12
20 6 12 6 12
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TABLE 6.4A MINIMUM VERTICAL REINFORCING SPACING FOR BUILDBLOCK FLAT PANEL WALLS
LOAD CASE 3 & 4. 8FT - 12FT
DESIGN VERTICAL REBAR SPACING (INCHES) *2,*3,*4,*5
WIND MAX. WALL BUILDBLOCK FLAT PANEL WALL THICKNESS (INCHES)
PRES- HEIGHT (FT.)
SURE PER FLOOR 4" 6" 8" 10" 12" *8
(PSF) #4 #5 #4 #5 #4 #5 #4 #5 #4 #5
8 48 48 48 48 48 48 48 48 48 48
20 10 36 48 48 48 48 48 48 48 48 48
12 48 48 48 48 48 48 48 48
8 48 48 48 48 48 48 48 48 48 48
30 10 30 36 48 48 42 48 48 48 48 48
12 42 48 30 42 48 48 48 48
8 42 48 48 48 48 48 48 48 48 48
40 10 30 36 48 48 42 48 48 48 48 48
12 30 48 30 42 48 48 48 48
8 36 48 48 48 36 42 42 48 48 48
50*1 10 36 42 30 42 42 48 48 48
12 24 36 24 36 36 42 48 48
8 30 48 36 42 30 42 36 48 48 48
60*1 10 24 36 24 36 30 42 48 48
12 18 24 18 30 30 42 48 48
8 30 36 30 42 30 42 48 48
70*1 10 24 30 24 36 24 36 48 48
12 18 24 18 30 24 36 48 48
8 30 36 30 36 36 42 48 48
80*1 10 18 30 24 36 24 36 48 48
12 12 24 12 30 24 36 48 48
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TABLE 6.4B MINIMUM VERTICAL REINFORCING SPACING FOR BUILDBLOCK FLAT PANEL WALLS
LOAD CASE 3 & 4. 14FT - 20FT
MAX. VERTICAL REBAR SPACING (INCHES) *2,*3,*4,*5
DESIGN
WALL
WIND BUILDBLOCK FLAT PANEL WALL THICKNESS (INCHES)
HEIGHT
PRES-
(FT.) 4" 6" 8" 10" 12" *8
SURE
PER
(PSF)
FLOOR #4 #5 #4 #5 #4 #5 #4 #5 #4 #5
20 14 12 18 30 48 48 48 48 48
16 30 42 48 48 48 48
18 18 36 48 48 48 48
20 12 30 48 48 48 48
30 14 12 18 30 42 48 48 48 48
16 24 30 48 48 42 48
18 18 24 42 48 36 42
20 12 18 30 42 30 36
40 14 9 18 24 30 48 48 42 48
16 18 24 42 48 36 42
18 9 18 30 42 30 36
20 12 24 36 24 30
50*1 14 9 12 18 30 42 48 36 42
16 12 24 30 42 30 36
18 6 12 24 30 24 30
20 9 12 24 12 24
60*1 14 18 24 30 48 30 36
16 12 18 24 42 24 30
18 18 24 18 24
20 9 12 6 12
70*1 14 12 24 24 42 12 24
16 9 18 18 30 12 18
18 9 18 9 12
20 6 12 6 12
80*1 14 12 24 24 36 12 24
16 6 12 18 24 12 18
18 9 18 9 12
20 6 12 6 12
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7.0 LINTELS
Total Floor Factored Uniform Load on Lintel= 1360 plf (includes
7.1 LINTEL REINFORCEMENT FOR DL+LL for 1 structural floor; x2 for 2 floors)
BUILDBLOCK BUILDING SYSTEMS
Total Roof Factored Uniform Load on Lintel
Lintels are exterior beams subjected to flexure (bending) and
shear. Flexural loads are resisted by reinforcing bars placed (16 Feet Tributary Area per Foot)
at the top and bottom of the lintel. The lintel is generally
Without Attic With Attic
poured as an integral part of the wall, and so for design
purposes the ends of the lintel are assumed to be rigid or fixed Roof Dead Load +
1080 plf 1720 plf
against rotation. Consistent with this design assumption, the Live Load
reinforcing bars must extend into the wall beyond the edges Roof Dead Load +
2040 plf 2680 plf
of the opening. The length of the extension depends on the Snow Load
size of the bar and is given in the lintel reinforcement tables.
When the end of the lintel is close to the corner of a wall, 7.2 HOW TO USE THE LINTEL
the extension should be bent 90 degrees to extend around the
corner. Shear reinforcement, when required, is provided by REINFORCEMENT TABLES
#3 stirrups which can be “S” or “C” shaped as shown in the Review the design criteria used to establish the lintel
stirrup detail in this manual. The shear reinforcement must be reinforcement tables to determine if they are applicable. In
adequately anchored at top and bottom as shown in the stirrup particular, verify that there are no concentrated loads applied
details. to the lintel.
Lintels are designed per the ACI 318 Building Code Determine the lintel height above the opening. Tables are
Requirements for Structural Concrete to act as beams spanning provided for lintel heights of 8”, 12”, 16”, 24”, and 32”.
over openings in exterior walls. Tables are provided for lintel Intermediate lintel heights may be reinforced according to the
heights of 8”, 12”, 16”, 24”, and 32”. The height of the table for the next smaller lintel height.
lintel is limited to the height of the BuildBlock wall above the
opening, and the higher the lintel the less will be the amount Determine the lintel span that is the width of the clear opening
of reinforcement required. The lintel reinforcement tables under the lintel. For spans that are intermediate to the spans
assume a minimum of 3,000 psi concrete strength (at 28 days) shown in the lintel tables, use the next largest lintel span.
and grade 40 for stirrups and grade 60 rebar for flexural or
Determine the factored load per foot of lintel. Use the expected
longitudinal reinforcement.
dead and live applied loads or the code required minimum
These tables may also be used for higher strengths of concrete loads multiplied by the appropriate load factors. The factored
or rebar. The information in these tables has been determined loads given may be used for conditions that do not exceed those
assuming the ends of the lintel are rigid or fixed against shown above for typical residential construction. Examples are
rotation and the superimposed load on the lintel is uniformly given in Table 7.1.
distributed (i.e., there are no concentrated point loads). Any
Find the appropriate table for the selected lintel height and the
arching action of the lintel has conservatively been ignored.
BuildBlock form size being used (9”, 11”, 13”, 15”, or 17”).
These tables do not apply to construction cases not covered by
Find a load in the table equal to or greater than the applied
the assumed conditions, and such cases should receive special
factored load determined above. Read from the table the
design consideration. Intermediate lintel heights should be
required bending (top & bottom) reinforcement (1-#5, 1-#6,
designed using the next smaller lintel height.
2-#5) – and the required shear reinforcement (#3 stirrups and
Intermediate lintel spans should be designed using the next spacing.)
longer lintel span.
7.3 LINTEL REINFORCEMENT TABLE
To use the lintel reinforcement tables the applied service loads
superimposed on the lintel must be multiplied by load factors. NOTES
Refer to ACI 318 or applicable building codes for appropriate Consult with the local building code for minimum required
load factors applied to dead and live loads as well as for service loads.
minimum live load requirements. Examples are given in Table
7.1. Applied service loads must be multiplied by load factors to
use these tables. See ACI 318 or applicable building code for
The lintels have also been checked for deflection. Allowable appropriate load factors applied to dead and live loads.
deflection is limited to L/480 for that part of the deflection
occurring after installation of the nonstructural element (e.g., These tables apply only when the following conditions are met:
window or door) in the opening. L represents the span of the Superimposed loads on the lintel are uniformly distributed.
lintel. To design lintels consistent with the typical residential Lintel is not subject to any concentrated loads. Both ends of the
construction conditions used to establish the vertical wall lintel are fixed against rotation.
reinforcement tables found elsewhere in this manual, the
Where required, (2) #5 bars may be bundled together (in
following loads and load factors may be used.
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When (2) horizontal lintel bars are required, the (2) bars are
to be stacked one on top of the other and centered in the wall.
The stirrups, if required, are wrapped around the stacked top
and bottom.
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LINTEL DETAIL
DOOR WINDOW
OPENING OPENING
#3 STEEL
MIN.5 8"
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TABLE 7.1A LINTEL LOAD CONDITIONS FOR USE WITH LINTEL TABLES
LOAD RANGE EXAMPLE LOAD CONDITION
250 lbs./ft 1-story house; gable end wood roof trusses - non-load bearing wall
500 lbs./ft 1-story house; wood roof trusses 40 ft. span
750 lbs./ft 1-story house; wood roof trusses 40 ft. span; + finished attic
1000 lbs./ft 1-story house; wood roof trusses 40 ft. span; tile roof + finished attic
1500 lbs./ft 2-story house; wood roof trusses (no attic, asphalt shingles) & wood floor system - both 25 ft. spans plus 8 ft high 4" ICF wall
2000 lbs./ft 2-story house; wood roof trusses (attic storage) & wood floor system - both 25 ft. spans plus 10 ft high 4" ICF wall
2500 lbs./ft 2-story house; wood roof trusses (attic storage& tile roof) & wood floor system - both 40 ft. spans plus 10 ft high 4" ICF wall
3000 lbs./ft 2-story house; wood roof trusses (attic storage& tile roof) & wood floor system - both 40 ft. spans plus 10 ft high 6" ICF wall
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TABLE 7.2A
LONGITUDINAL AND SHEAR REINFORCING
FOR 4” THICK BY 8” HIGH ICF FLAT PANEL LINTELS
UNIFORMLY DISTRIBUTED FACTORED LOAD (LB./FT.)
OPENING WIDTH (FT)
BOTTOM STEEL
BOTTOM STEEL
BOTTOM STEEL
BOTTOM STEEL
BOTTOM STEEL
BOTTOM STEEL
BOTTOM STEEL
STIRRUP END
STIRRUP END
STIRRUP END
STIRRUP END
STIRRUP END
STIRRUP END
STIRRUP END
STIRRUP END
DISTANCE
DISTANCE
DISTANCE
DISTANCE
DISTANCE
DISTANCE
DISTANCE
DISTANCE
(INCHES)
(INCHES)
(INCHES)
(INCHES)
(INCHES)
(INCHES)
(INCHES)
(INCHES)
3 1-#4 NR 1-#4 NR 1-#4 *FL 1-#4 *FL 1-#4 *FL 1-#4 *FL 1-#4 *FL 1-#4 *FL
4 1-#4 NR 1-#4 12 1-#4 *FL 1-#4 *FL 1-#4 *FL 1-#5 *FL 1-#5 *FL 1-#5 *FL
5 1-#4 NR 1-#4 18 1-#5 *FL 1-#5 *FL 1-#5 *FL 2-#5 *FL 1-#5 *FL
6 1-#4 NR 1-#5 30 1-#6 *FL 1-#6 *FL 1-#6 *FL 2-#5 *FL 2-#5 *FL
12 1-#5 30 2-#5 60
14 1-#6 42
16
18
20
NOTES:
This table only applies to gravity loads(including self weight of the beam itself); any lateral loads due to wind or seismic need to be taken into account by a qualified structural engineer
All shear reinforcement (#3 rebar) is at 6” spacing up to end distance at each end of lintel beam.
*FL = Stirrups are required the Full Length of the Lintel Beam
*NR = Not Required
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TABLE 7.2B
LONGITUDINAL AND SHEAR REINFORCING FOR 4” THICK
BY 12” HIGH ICF FLAT PANEL LINTELS
UNIFORMLY DISTRIBUTED FACTORED LOAD (LB./FT.)
OPENING WIDTH (FT)
BOTTOM STEEL
BOTTOM STEEL
BOTTOM STEEL
BOTTOM STEEL
BOTTOM STEEL
BOTTOM STEEL
BOTTOM STEEL
STIRRUP END
STIRRUP END
STIRRUP END
STIRRUP END
STIRRUP END
STIRRUP END
STIRRUP END
STIRRUP END
DISTANCE
DISTANCE
DISTANCE
DISTANCE
DISTANCE
DISTANCE
DISTANCE
DISTANCE
(INCHES)
(INCHES)
(INCHES)
(INCHES)
(INCHES)
(INCHES)
(INCHES)
(INCHES)
3 1-#4 NR 1-#4 NR 1-#4 12 1-#4 *FL 1-#4 *FL 1-#4 *FL 1-#4 *FL 1-#4 *FL
4 1-#4 NR 1-#4 12 1-#4 12 1-#4 *FL 1-#4 *FL 1-#5 *FL 1-#5 *FL 1-#5 *FL
1-#6 &
5 1-#4 NR 1-#4 12 1-#4 18 1-#5 *FL 1-#5 *FL 1-#5 *FL *FL 1-#5 *FL
1-#5
1-#6 &
6 1-#4 NR 1-#4 18 1-#5 24 1-#5 *FL 1-#5 *FL 1-#6 *FL *FL 2-#5 *FL
1-#5
14 1-#5 24 2-#5 60
16 1-#6 36
18
20
NOTES:
This table only applies to gravity loads(including self weight of the beam itself); any lateral loads due to wind or seismic need to be taken into account by a qualified structural engineer
All shear reinforcement (#3 rebar) is at 6” spacing up to end distance at each end of lintel beam.
*FL = Stirrups are required the Full Length of the Lintel Beam
*NR = Not Required
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TABLE 7.2C
LONGITUDINAL AND SHEAR REINFORCING FOR 4” THICK
BY 16” HIGH ICF FLAT PANEL LINTELS
UNIFORMLY DISTRIBUTED FACTORED LOAD (LB./FT.)
OPENING WIDTH (FT)
BOTTOM STEEL
BOTTOM STEEL
BOTTOM STEEL
BOTTOM STEEL
BOTTOM STEEL
BOTTOM STEEL
BOTTOM STEEL
STIRRUP END
STIRRUP END
STIRRUP END
STIRRUP END
STIRRUP END
STIRRUP END
STIRRUP END
STIRRUP END
DISTANCE
DISTANCE
DISTANCE
DISTANCE
DISTANCE
DISTANCE
DISTANCE
DISTANCE
(INCHES)
(INCHES)
(INCHES)
(INCHES)
(INCHES)
(INCHES)
(INCHES)
(INCHES)
3 1-#4 NR 1-#4 NR 1-#4 NR 1-#4 NR 1-#4 12 1-#4 *FL 1-#4 *FL 1-#4 *FL
4 1-#4 NR 1-#4 NR 1-#4 NR 1-#4 NR 1-#4 18 1-#4 *FL 1-#4 *FL 1-#4 *FL
5 1-#4 NR 1-#4 NR 1-#4 6.5 1-#4 13 1-#4 24 1-#4 *FL 1-#5 *FL 1-#5 *FL
6 1-#4 NR 1-#4 NR 1-#4 13 1-#4 13 1-#5 30 1-#5 *FL 1-#5 *FL 1-#5 *FL
8 1-#4 NR 1-#4 NR 1-#4 13 1-#4 26 1-#5 36 1-#6 *FL 1-#6 *FL 2-#5 *FL
10 1-#4 NR 1-#4 12 1-#4 26 1-#5 39 1-#6 54 2-#5 *FL 2-#6 *FL 2-#6 *FL
1-#7/2-
14 1-#4 NR 1-#5 42 1-#6 52 65 2-#6 78
#5
1-#7/2- 1-#8/2-
16 1-#4 12 1-#6 60 65 78
#5 #6
1-#8/2-
18 1-#5 18 1-#6 66 78
#6
20 1-#5 30 1-#7 78
NOTES:
This table only applies to gravity loads(including self weight of the beam itself); any lateral loads due to wind or seismic need to be taken into account by a qualified structural engineer
All shear reinforcement (#3 rebar) is at 6” spacing up to end distance at each end of lintel beam.
*FL = Stirrups are required the Full Length of the Lintel Beam
*NR = Not Required
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TABLE 7.2D
LONGITUDINAL AND SHEAR REINFORCING FOR 4” THICK
BY 24” HIGH ICF FLAT PANEL LINTELS
UNIFORMLY DISTRIBUTED FACTORED LOAD (LB./FT.)
OPENING WIDTH (FT)
BOTTOM STEEL
BOTTOM STEEL
BOTTOM STEEL
BOTTOM STEEL
BOTTOM STEEL
BOTTOM STEEL
BOTTOM STEEL
STIRRUP END
STIRRUP END
STIRRUP END
STIRRUP END
STIRRUP END
STIRRUP END
STIRRUP END
STIRRUP END
DISTANCE
DISTANCE
DISTANCE
DISTANCE
DISTANCE
DISTANCE
DISTANCE
DISTANCE
(INCHES)
(INCHES)
(INCHES)
(INCHES)
(INCHES)
(INCHES)
(INCHES)
(INCHES)
3 1-#4 NR 1-#4 NR 1-#4 NR 1-#4 NR 1-#4 NR 1-#4 NR 1-#4 *FL 1-#4 *FL
4 1-#4 NR 1-#4 NR 1-#4 NR 1-#4 NR 1-#4 NR 1-#4 *FL 1-#4 *FL 1-#4 *FL
5 1-#4 NR 1-#4 NR 1-#4 NR 1-#4 NR 1-#4 12 1-#4 *FL 1-#4 *FL 1-#4 *FL
6 1-#4 NR 1-#4 NR 1-#4 NR 1-#4 NR 1-#4 12 1-#5 *FL 1-#5 *FL 1-#5 *FL
8 1-#4 NR 1-#4 NR 1-#4 12 1-#4 12 1-#5 24 1-#5 *FL 1-#5 *FL 1-#5 *FL
10 1-#4 NR 1-#4 NR 1-#4 12 1-#5 24 1-#5 36 1-#6 *FL 1-#6 *FL 2-#5 *FL
12 1-#4 NR 1-#4 NR 1-#4 18 1-#5 36 1-#6 54 2-#5 *FL 2-#5 *FL 2-#6 *FL
1-#6
14 1-#4 NR 1-#4 NR 1-#5 30 1-#6 48 2-#5 66 *FL 2-#6 *FL
+ 1-#5
1-#6
16 1-#4 NR 1-#4 NR 1-#5 42 2-#5 60 78 2-#6 *FL
+ 1-#5
1-#6
18 1-#4 NR 1-#5 12 1-#6 54 72 2-#6 90
+ 1-#5
NOTES:
This table only applies to gravity loads(including self weight of the beam itself); any lateral loads due to wind or seismic need to be taken into account by a qualified structural engineer
All shear reinforcement (#3 rebar) is at 6” spacing up to end distance at each end of lintel beam.
*FL = Stirrups are required the Full Length of the Lintel Beam
*NR = Not Required
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TABLE 7.2E
LONGITUDINAL AND SHEAR REINFORCING FOR 4” THICK
BY 32” HIGH ICF FLAT PANEL LINTELS
UNIFORMLY DISTRIBUTED FACTORED LOAD (LB./FT.)
250 500 750 1000 1500 2000 2500 3000
OPENING WIDTH (FT)
BOTTOM STEEL
BOTTOM STEEL
BOTTOM STEEL
BOTTOM STEEL
BOTTOM STEEL
BOTTOM STEEL
BOTTOM STEEL
BOTTOM STEEL
STIRRUP END
STIRRUP END
STIRRUP END
STIRRUP END
STIRRUP END
STIRRUP END
STIRRUP END
STIRRUP END
DISTANCE
DISTANCE
DISTANCE
DISTANCE
DISTANCE
DISTANCE
DISTANCE
DISTANCE
(INCHES)
(INCHES)
(INCHES)
(INCHES)
(INCHES)
(INCHES)
(INCHES)
(INCHES)
3 1-#4 NR 1-#4 NR 1-#4 NR 1-#4 NR NR NR 1-#4 NR 1-#4 NR
1-#6
16 1-#4 NR 1-#4 NR 1-#5 24 1-#5 48 2-#5 60 72 2-#6 78
+ 1-#5
1-#6
20 1-#4 NR 1-#5 18 1-#6 48 2-#5 72 84
+ 1-#5
NOTES:
This table only applies to gravity loads(including self weight of the beam itself); any lateral loads due to wind or seismic need to be taken into account by a qualified structural engineer
All shear reinforcement (#3 rebar) is at 6” spacing up to end distance at each end of lintel beam.
*FL = Stirrups are required the Full Length of the Lintel Beam
*NR = Not Required
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TABLE 7.3A
LONGITUDINAL AND SHEAR REINFORCING FOR 6” THICK
BY 8” HIGH ICF FLAT PANEL LINTELS
UNIFORMLY DISTRIBUTED FACTORED LOAD (LB./FT.)
OPENING WIDTH (FT)
BOTTOM STEEL
BOTTOM STEEL
BOTTOM STEEL
BOTTOM STEEL
BOTTOM STEEL
BOTTOM STEEL
BOTTOM STEEL
STIRRUP END
STIRRUP END
STIRRUP END
STIRRUP END
STIRRUP END
STIRRUP END
STIRRUP END
STIRRUP END
DISTANCE
DISTANCE
DISTANCE
DISTANCE
DISTANCE
DISTANCE
DISTANCE
DISTANCE
(INCHES)
(INCHES)
(INCHES)
(INCHES)
(INCHES)
(INCHES)
(INCHES)
(INCHES)
3 1-#4 NR 1-#4 NR 1-#4 *FL 1-#4 *FL 1-#4 *FL 1-#4 *FL 1-#4 *FL 1-#5 *FL
4 1-#4 NR 1-#4 NR 1-#4 *FL 1-#4 *FL 1-#5 *FL 1-#5 *FL 1-#5 *FL 1-#6 *FL
12 1-#5 18 2-#5 54
14 1-#6 30
16 2-#5 42
18
20
NOTES:
This table only applies to gravity loads(including self weight of the beam itself); any lateral loads due to wind or seismic need to be taken into account by a qualified structural engineer
All shear reinforcement (#3 rebar) is at 6” spacing up to end distance at each end of lintel beam.
*FL = Stirrups are required the Full Length of the Lintel Beam
*NR = Not Required
BUILDBLOCK FLAT WALL ICF PRODUCTS & SAFE ROOM ENGINEERING MANUAL PAGE 35 Revised 04-2023
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TABLE 7.3B
LONGITUDINAL AND SHEAR REINFORCING FOR 6” THICK
BY 12” HIGH ICF FLAT PANEL LINTELS
UNIFORMLY DISTRIBUTED FACTORED LOAD (LB./FT.)
OPENING WIDTH (FT)
STIRRUP END
STIRRUP END
STIRRUP END
STIRRUP END
STIRRUP END
STIRRUP END
STIRRUP END
DISTANCE
DISTANCE
DISTANCE
DISTANCE
DISTANCE
DISTANCE
DISTANCE
DISTANCE
BOTTOM
BOTTOM
BOTTOM
BOTTOM
BOTTOM
(INCHES)
BOTTOM
(INCHES)
BOTTOM
(INCHES)
BOTTOM
(INCHES)
(INCHES)
(INCHES)
(INCHES)
(INCHES)
STEEL
STEEL
STEEL
STEEL
STEEL
STEEL
STEEL
STEEL
3 1-#4 NR 1-#4 NR 1-#4 NR 1-#4 *FL 1-#4 *FL 1-#4 *FL 1-#4 *FL 1-#4 *FL
4 1-#4 NR 1-#4 NR 1-#4 NR 1-#4 *FL 1-#4 *FL 1-#5 *FL 1-#5 *FL 1-#5 *FL
5 1-#4 NR 1-#4 8 1-#5 12 1-#5 *FL 1-#5 *FL 1-#5 *FL 1-#6 *FL 1-#6 *FL
6 1-#5 NR 1-#5 12 1-#5 12 1-#5 *FL 1-#5 *FL 1-#6 *FL 1-#6 *FL 2-#6 *FL
8 1-#5 NR 1-#5 18 1-#6 24 1-#5 *FL 2-#5 *FL 2-#5 *FL 2-#6 *FL
1-#6
16 1-#6 18 54
+ 1-#5
18
20
NOTES:
This table only applies to gravity loads(including self weight of the beam itself); any lateral loads due to wind or seismic need to be taken into account by a qualified structural engineer
All shear reinforcement (#3 rebar) is at 6” spacing up to end distance at each end of lintel beam.
*FL = Stirrups are required the Full Length of the Lintel Beam
*NR = Not Required
BUILDBLOCK FLAT WALL ICF PRODUCTS & SAFE ROOM ENGINEERING MANUAL PAGE 36 Revised 04-2023
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TABLE 7.3C
LONGITUDINAL AND SHEAR REINFORCING FOR 6” THICK
BY 16” HIGH ICF FLAT PANEL LINTELS
UNIFORMLY DISTRIBUTED FACTORED LOAD (LB./FT.)
OPENING WIDTH (FT)
TANCE (INCHES)
TANCE (INCHES)
TANCE (INCHES)
TANCE (INCHES)
TANCE (INCHES)
TANCE (INCHES)
TANCE (INCHES)
TANCE (INCHES)
BOTTOM STEEL
BOTTOM STEEL
BOTTOM STEEL
BOTTOM STEEL
BOTTOM STEEL
BOTTOM STEEL
BOTTOM STEEL
BOTTOM STEEL
3 1-#4 NR 1-#4 NR 1-#4 NR 1-#4 NR 1-#4 NR 1-#4 *FL 1-#4 *FL 1-#5 *FL
4 1-#4 NR 1-#4 NR 1-#4 NR 1-#4 NR 1-#5 12 1-#5 *FL 1-#4 *FL 1-#5 *FL
5 1-#4 NR 1-#4 NR 1-#4 NR 1-#4 NR 1-#5 12 1-#5 *FL 1-#5 *FL 1-#5 *FL
6 1-#4 NR 1-#4 NR 1-#5 12 1-#5 12 1-#5 18 1-#6 *FL 1-#6 *FL 1-#5 *FL
8 1-#4 NR 1-#5 NR 1-#5 12 1-#5 18 1-#6 24 2-#5 *FL 1-#6 *FL 2-#5 *FL
1-#6
10 1-#4 NR 1-#5 NR 1-#5 18 1-#6 30 2-#5 36 2-#6 *FL *FL 2-#6 *FL
+ 1-#5
1-#6
16 1-#5 12 2-#5 30 48 2-#6 60
+ 1-#5
NOTES:
This table only applies to gravity loads(including self weight of the beam itself); any lateral loads due to wind or seismic need to be taken into account by a qualified structural engineer
All shear reinforcement (#3 rebar) is at 6” spacing up to end distance at each end of lintel beam.
*FL = Stirrups are required the Full Length of the Lintel Beam
*NR = Not Required
BUILDBLOCK FLAT WALL ICF PRODUCTS & SAFE ROOM ENGINEERING MANUAL PAGE 37 Revised 04-2023
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TABLE 7.3D
LONGITUDINAL AND SHEAR REINFORCING FOR 6” THICK
BY 24” HIGH ICF FLAT PANEL LINTELS
UNIFORMLY DISTRIBUTED FACTORED LOAD (LB./FT.)
OPENING WIDTH (FT)
BOTTOM STEEL
BOTTOM STEEL
BOTTOM STEEL
BOTTOM STEEL
BOTTOM STEEL
BOTTOM STEEL
BOTTOM STEEL
STIRRUP END
STIRRUP END
STIRRUP END
STIRRUP END
STIRRUP END
STIRRUP END
STIRRUP END
STIRRUP END
DISTANCE
DISTANCE
DISTANCE
DISTANCE
DISTANCE
DISTANCE
DISTANCE
DISTANCE
(INCHES)
(INCHES)
(INCHES)
(INCHES)
(INCHES)
(INCHES)
(INCHES)
(INCHES)
3 1-#4 NR 1-#4 NR 1-#4 NR 1-#4 NR 1-#4 NR 1-#4 NR 1-#4 *FL 1-#4 *FL
4 1-#4 NR 1-#4 NR 1-#4 NR 1-#4 NR 1-#4 NR 1-#4 *FL 1-#4 *FL 1-#5 *FL
5 1-#4 NR 1-#4 NR 1-#4 NR 1-#4 NR 1-#5 12 1-#5 *FL 1-#5 *FL 1-#5 *FL
6 1-#4 NR 1-#4 NR 1-#4 NR 1-#4 NR 1-#5 12 1-#5 *FL 1-#5 *FL 1-#5 *FL
8 1-#4 NR 1-#4 NR 1-#5 NR 1-#5 12 1-#5 24 1#5 *FL 1-#5 *FL 1-#6 *FL
10 1#5 NR 1#5 NR 1#5 12 1-#5 12 1#5 36 1#6 *FL 1#6 *FL 2-#5 *FL
12 1#5 NR 1#5 NR 1#5 12 1-#5 18 1#6 54 2-#5 *FL 2-#5 *FL 2-#6 *FL
1-#6
14 1#5 NR 1#5 NR 1#5 18 1#6 30 2-#5 66 *FL 2-#6 *FL
+ 1-#5
1-#6
16 1#5 NR 1#5 NR 1#6 24 2-#5 48 78
+ 1-#5
1-#6
20 1#5 NR 1#6 18 2-#5 48 66
+ 1-#5
NOTES:
This table only applies to gravity loads(including self weight of the beam itself); any lateral loads due to wind or seismic need to be taken into account by a qualified structural engineer
All shear reinforcement (#3 rebar) is at 6” spacing up to end distance at each end of lintel beam.
*FL = Stirrups are required the Full Length of the Lintel Beam
*NR = Not Required
BUILDBLOCK FLAT WALL ICF PRODUCTS & SAFE ROOM ENGINEERING MANUAL PAGE 38 Revised 04-2023
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TABLE 7.3E
LONGITUDINAL AND SHEAR REINFORCING FOR 6” THICK
BY 32” HIGH ICF FLAT PANEL LINTELS
UNIFORMLY DISTRIBUTED FACTORED LOAD (LB./FT.)
OPENING WIDTH (FT)
STIRRUP END
STIRRUP END
STIRRUP END
STIRRUP END
STIRRUP END
STIRRUP END
STIRRUP END
DISTANCE
DISTANCE
DISTANCE
DISTANCE
DISTANCE
DISTANCE
DISTANCE
DISTANCE
BOTTOM
BOTTOM
BOTTOM
BOTTOM
BOTTOM
(INCHES)
BOTTOM
(INCHES)
BOTTOM
(INCHES)
BOTTOM
(INCHES)
(INCHES)
(INCHES)
(INCHES)
(INCHES)
STEEL
STEEL
STEEL
STEEL
STEEL
STEEL
STEEL
STEEL
3 1-#4 NR 1-#4 NR 1-#4 NR 1-#4 NR 1-#4 NR 1-#4 NR 1-#4 NR 1-#4 NR
NOTES:
This table only applies to gravity loads(including self weight of the beam itself); any lateral loads due to wind or seismic need to be taken into account by a qualified structural engineer
All shear reinforcement (#3 rebar) is at 6” spacing up to end distance at each end of lintel beam.
*FL = Stirrups are required the Full Length of the Lintel Beam
*NR = Not Required
BUILDBLOCK FLAT WALL ICF PRODUCTS & SAFE ROOM ENGINEERING MANUAL PAGE 39 Revised 04-2023
©2023 ALL RIGHTS RESERVED
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TABLE 7.4A
LONGITUDINAL AND SHEAR REINFORCING FOR 8” THICK
BY 8” HIGH ICF FLAT PANEL LINTELS
UNIFORMLY DISTRIBUTED FACTORED LOAD (LB./FT.)
OPENING WIDTH (FT)
BOTTOM STEEL
BOTTOM STEEL
BOTTOM STEEL
BOTTOM STEEL
BOTTOM STEEL
BOTTOM STEEL
BOTTOM STEEL
STIRRUP END
STIRRUP END
STIRRUP END
STIRRUP END
STIRRUP END
STIRRUP END
STIRRUP END
STIRRUP END
DISTANCE
DISTANCE
DISTANCE
DISTANCE
DISTANCE
DISTANCE
DISTANCE
DISTANCE
(INCHES)
(INCHES)
(INCHES)
(INCHES)
(INCHES)
(INCHES)
(INCHES)
(INCHES)
3 1-#4 NR 1-#4 NR 1-#4 *FL 1-#4 *FL 1-#4 *FL 1-#4 *FL 1-#4 *FL 1-#5 *FL
4 1-#4 NR 1-#4 NR 1-#4 *FL 1-#4 *FL 1-#5 *FL 1-#5 *FL 1-#5 *FL 1-#6 *FL
12 1-#5 18 2-#5 54
14 1-#6 30
16 2-#5 42
18
20
NOTES:
This table only applies to gravity loads(including self weight of the beam itself); any lateral loads due to wind or seismic need to be taken into account by a qualified structural engineer
All shear reinforcement (#3 rebar) is at 6” spacing up to end distance at each end of lintel beam.
*FL = Stirrups are required the Full Length of the Lintel Beam
*NR = Not Required
BUILDBLOCK FLAT WALL ICF PRODUCTS & SAFE ROOM ENGINEERING MANUAL PAGE 40 Revised 04-2023
©2023 ALL RIGHTS RESERVED
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TABLE 7.4B
LONGITUDINAL AND SHEAR REINFORCING FOR 8” THICK
BY 12” HIGH ICF FLAT PANEL LINTELS
UNIFORMLY DISTRIBUTED FACTORED LOAD (LB./FT.)
OPENING WIDTH (FT)
STIRRUP END
STIRRUP END
STIRRUP END
STIRRUP END
STIRRUP END
STIRRUP END
STIRRUP END
DISTANCE
DISTANCE
DISTANCE
DISTANCE
DISTANCE
DISTANCE
DISTANCE
DISTANCE
BOTTOM
BOTTOM
BOTTOM
BOTTOM
BOTTOM
(INCHES)
BOTTOM
(INCHES)
BOTTOM
(INCHES)
BOTTOM
(INCHES)
(INCHES)
(INCHES)
(INCHES)
(INCHES)
STEEL
STEEL
STEEL
STEEL
STEEL
STEEL
STEEL
STEEL
3 1-#4 NR 1-#4 NR 1-#4 NR 1-#4 *FL 1-#4 *FL 1-#4 *FL 1-#4 *FL 1-#4 *FL
4 1-#4 NR 1-#4 NR 1-#4 NR 1-#4 *FL 1-#4 *FL 1-#5 *FL 1-#5 *FL 1-#5 *FL
5 1-#4 NR 1-#4 8 1-#5 12 1-#5 *FL 1-#5 *FL 1-#5 *FL 1-#6 *FL 1-#6 *FL
6 1-#5 NR 1-#5 12 1-#5 12 1-#5 *FL 1-#5 *FL 1-#6 *FL 1-#6 *FL 2-#6 *FL
8 1-#5 NR 1-#5 18 1-#6 24 1-#5 *FL 2-#5 *FL 2-#5 *FL 2-#6 *FL
1-#6&
16 1-#6 18 54
1-#5
18
20
NOTES:
This table only applies to gravity loads(including self weight of the beam itself); any lateral loads due to wind or seismic need to be taken into account by a qualified structural engineer
All shear reinforcement (#3 rebar) is at 6” spacing up to end distance at each end of lintel beam.
*FL = Stirrups are required the Full Length of the Lintel Beam
*NR = Not Required
BUILDBLOCK FLAT WALL ICF PRODUCTS & SAFE ROOM ENGINEERING MANUAL PAGE 41 Revised 04-2023
©2023 ALL RIGHTS RESERVED
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TABLE 7.4C
LONGITUDINAL AND SHEAR REINFORCING FOR 8" THICK
BY 16" HIGH ICF FLAT PANEL LINTELS
UNIFORMLY DISTRIBUTED FACTORED LOAD (LB./FT.)
OPENING WIDTH (FT)
STIRRUP END
STIRRUP END
STIRRUP END
STIRRUP END
STIRRUP END
STIRRUP END
STIRRUP END
DISTANCE
DISTANCE
DISTANCE
DISTANCE
DISTANCE
DISTANCE
DISTANCE
DISTANCE
BOTTOM
BOTTOM
BOTTOM
BOTTOM
BOTTOM
(INCHES)
BOTTOM
(INCHES)
BOTTOM
(INCHES)
BOTTOM
(INCHES)
(INCHES)
(INCHES)
(INCHES)
(INCHES)
STEEL
STEEL
STEEL
STEEL
STEEL
STEEL
STEEL
STEEL
3 1-#4 NR 1-#4 NR 1-#4 NR 1-#4 NR 1-#4 NR 1-#4 *FL 1-#4 *FL 1-#5 *FL
4 1-#4 NR 1-#4 NR 1-#4 NR 1-#4 NR 1-#5 12 1-#5 *FL 1-#4 *FL 1-#5 *FL
5 1-#4 NR 1-#4 NR 1-#4 NR 1-#4 NR 1-#5 12 1-#5 *FL 1-#5 *FL 1-#5 *FL
6 1-#4 NR 1-#4 NR 1-#5 12 1-#5 12 1-#5 18 1-#6 *FL 1-#6 *FL 1-#6 *FL
8 1-#4 NR 1-#5 NR 1-#5 12 1-#5 18 1-#6 24 2-#5 *FL 1-#6 *FL 2-#5 *FL
1-#6
10 1-#4 NR 1-#5 NR 1-#5 18 1-#6 30 2-#5 36 2-#6 *FL *FL 2-#6 *FL
+ 1-#5
1-#6
16 1-#5 12 2-#5 30 48 2-#6 60
+ 1-#5
NOTES:
This table only applies to gravity loads(including self weight of the beam itself); any lateral loads due to wind or seismic need to be taken into account by a qualified structural engineer
All shear reinforcement (#3 rebar) is at 6” spacing up to end distance at each end of lintel beam.
*FL = Stirrups are required the Full Length of the Lintel Beam
*NR = Not Required
BUILDBLOCK FLAT WALL ICF PRODUCTS & SAFE ROOM ENGINEERING MANUAL PAGE 42 Revised 04-2023
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TABLE 7.4D
LONGITUDINAL AND SHEAR REINFORCING FOR 8" THICK
BY 24" HIGH ICF FLAT PANEL LINTELS
UNIFORMLY DISTRIBUTED FACTORED LOAD (LB./FT.)
OPENING WIDTH (FT)
BOTTOM STEEL
BOTTOM STEEL
BOTTOM STEEL
BOTTOM STEEL
BOTTOM STEEL
BOTTOM STEEL
BOTTOM STEEL
STIRRUP END
STIRRUP END
STIRRUP END
STIRRUP END
STIRRUP END
STIRRUP END
STIRRUP END
STIRRUP END
DISTANCE
DISTANCE
DISTANCE
DISTANCE
DISTANCE
DISTANCE
DISTANCE
DISTANCE
(INCHES)
(INCHES)
(INCHES)
(INCHES)
(INCHES)
(INCHES)
(INCHES)
(INCHES)
3 1-#4 NR 1-#4 NR 1-#4 NR 1-#4 NR 1-#4 NR 1-#4 NR 1-#4 *FL 1-#4 *FL
4 1-#4 NR 1-#4 NR 1-#4 NR 1-#4 NR 1-#4 NR 1-#4 NR 1-#4 *FL 1-#5 *FL
5 1-#4 NR 1-#4 NR 1-#4 NR 1-#4 NR 1-#4 NR 1-#4 12 1-#5 *FL 1-#5 *FL
6 1-#4 NR 1-#4 NR 1-#4 NR 1-#4 NR 1-#5 12 1-#5 12 1-#5 *FL 1-#5 *FL
8 1-#4 NR 1-#4 NR 1-#5 NR 1-#5 NR 1-#5 12 1-#5 18 1-#5 *FL 1-#6 *FL
10 1#5 NR 1#5 NR 1#5 NR 1-#5 12 1-#5 18 1-#6 24 1#6 *FL 2-#5 *FL
12 1#5 NR 1#5 NR 1#5 NR 1-#5 18 1-#6 24 2-#5 36 2-#5 *FL 2-#6 *FL
1-#6 +
14 1#5 NR 1#5 NR 1#5 12 1#6 24 2-#5 36 48 2-#6 *FL
1-#5
1-#6 +
16 1#5 NR 1#5 NR 1#6 12 2-#5 36 48 2-#6 60
1-#5
NOTES:
This table only applies to gravity loads(including self weight of the beam itself); any lateral loads due to wind or seismic need to be taken into account by a qualified structural engineer
All shear reinforcement (#3 rebar) is at 6” spacing up to end distance at each end of lintel beam.
*FL = Stirrups are required the Full Length of the Lintel Beam
*NR = Not Required
BUILDBLOCK FLAT WALL ICF PRODUCTS & SAFE ROOM ENGINEERING MANUAL PAGE 43 Revised 04-2023
©2023 ALL RIGHTS RESERVED
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TABLE 7.4E
LONGITUDINAL AND SHEAR REINFORCING FOR 8" THICK
BY 32" HIGH ICF FLAT PANEL LINTELS
UNIFORMLY DISTRIBUTED FACTORED LOAD (LB./FT.)
OPENING WIDTH (FT)
STIRRUP END
STIRRUP END
STIRRUP END
STIRRUP END
STIRRUP END
STIRRUP END
STIRRUP END
DISTANCE
DISTANCE
DISTANCE
DISTANCE
DISTANCE
DISTANCE
DISTANCE
DISTANCE
BOTTOM
BOTTOM
BOTTOM
BOTTOM
BOTTOM
(INCHES)
BOTTOM
(INCHES)
BOTTOM
(INCHES)
BOTTOM
(INCHES)
(INCHES)
(INCHES)
(INCHES)
(INCHES)
STEEL
STEEL
STEEL
STEEL
STEEL
STEEL
STEEL
STEEL
3 1-#4 NR 1-#4 NR 1-#4 NR 1-#4 NR 1-#4 NR 1-#4 NR 1-#4 NR 1-#4 NR
NOTES:
This table only applies to gravity loads(including self weight of the beam itself); any lateral loads due to wind or seismic need to be taken into account by a qualified structural engineer
All shear reinforcement (#3 rebar) is at 6” spacing up to end distance at each end of lintel beam.
*FL = Stirrups are required the Full Length of the Lintel Beam
*NR = Not Required
BUILDBLOCK FLAT WALL ICF PRODUCTS & SAFE ROOM ENGINEERING MANUAL PAGE 44 Revised 04-2023
©2023 ALL RIGHTS RESERVED
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TABLE 7.5A
LONGITUDINAL AND SHEAR REINFORCING FOR 10" THICK
BY 8" HIGH ICF FLAT PANEL LINTELS
UNIFORMLY DISTRIBUTED FACTORED LOAD (LB./FT.)
OPENING WIDTH (FT)
BOTTOM STEEL
BOTTOM STEEL
BOTTOM STEEL
BOTTOM STEEL
BOTTOM STEEL
BOTTOM STEEL
BOTTOM STEEL
STIRRUP END
STIRRUP END
STIRRUP END
STIRRUP END
STIRRUP END
STIRRUP END
STIRRUP END
STIRRUP END
DISTANCE
DISTANCE
DISTANCE
DISTANCE
DISTANCE
DISTANCE
DISTANCE
DISTANCE
(INCHES)
(INCHES)
(INCHES)
(INCHES)
(INCHES)
(INCHES)
(INCHES)
(INCHES)
3 1-#4 NR 1-#4 NR 1-#4 *FL 1-#4 *FL 1-#4 *FL 1-#4 *FL 1-#4 *FL 1-#5 *FL
4 1-#4 NR 1-#4 NR 1-#4 *FL 1-#4 *FL 1-#5 *FL 1-#5 *FL 1-#5 *FL 1-#6 *FL
12 1-#5 18 2-#5 54
14 1-#6 30
16 2-#5 42
18
20
NOTES:
This table only applies to gravity loads(including self weight of the beam itself); any lateral loads due to wind or seismic need to be taken into account by a qualified structural engineer
All shear reinforcement (#3 rebar) is at 6” spacing up to end distance at each end of lintel beam.
*FL = Stirrups are required the Full Length of the Lintel Beam
*NR = Not Required
BUILDBLOCK FLAT WALL ICF PRODUCTS & SAFE ROOM ENGINEERING MANUAL PAGE 45 Revised 04-2023
©2023 ALL RIGHTS RESERVED
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TABLE 7.5B
LONGITUDINAL AND SHEAR REINFORCING FOR 10" THICK
BY 12" HIGH ICF FLAT PANEL LINTELS
UNIFORMLY DISTRIBUTED FACTORED LOAD (LB./FT.)
OPENING WIDTH (FT)
STIRRUP END
STIRRUP END
STIRRUP END
STIRRUP END
STIRRUP END
STIRRUP END
STIRRUP END
DISTANCE
DISTANCE
DISTANCE
DISTANCE
DISTANCE
DISTANCE
DISTANCE
DISTANCE
BOTTOM
BOTTOM
BOTTOM
BOTTOM
BOTTOM
(INCHES)
BOTTOM
(INCHES)
BOTTOM
(INCHES)
BOTTOM
(INCHES)
(INCHES)
(INCHES)
(INCHES)
(INCHES)
STEEL
STEEL
STEEL
STEEL
STEEL
STEEL
STEEL
STEEL
3 1-#4 NR 1-#4 NR 1-#4 NR 1-#4 *FL 1-#4 *FL 1-#4 *FL 1-#4 *FL 1-#4 *FL
4 1-#4 NR 1-#4 NR 1-#4 NR 1-#4 *FL 1-#4 *FL 1-#5 *FL 1-#5 *FL 1-#5 *FL
5 1-#4 NR 1-#4 8 1-#5 12 1-#5 *FL 1-#5 *FL 1-#5 *FL 1-#6 *FL 1-#6 *FL
6 1-#5 NR 1-#5 12 1-#5 12 1-#5 *FL 1-#5 *FL 1-#6 *FL 1-#6 *FL 2-#6 *FL
8 1-#5 NR 1-#5 18 1-#6 24 1-#5 *FL 2-#5 *FL 2-#5 *FL 2-#6 *FL
1-#6 +
16 1-#6 18 54
1-#5
18
20
NOTES:
This table only applies to gravity loads(including self weight of the beam itself); any lateral loads due to wind or seismic need to be taken into account by a qualified structural engineer
All shear reinforcement (#3 rebar) is at 6” spacing up to end distance at each end of lintel beam.
*FL = Stirrups are required the Full Length of the Lintel Beam
*NR = Not Required
BUILDBLOCK FLAT WALL ICF PRODUCTS & SAFE ROOM ENGINEERING MANUAL PAGE 46 Revised 04-2023
©2023 ALL RIGHTS RESERVED
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TABLE 7.5C
LONGITUDINAL AND SHEAR REINFORCING FOR 10" THICK
BY 16" HIGH ICF FLAT PANEL LINTELS
UNIFORMLY DISTRIBUTED FACTORED LOAD (LB./FT.)
OPENING WIDTH (FT)
BOTTOM STEEL
BOTTOM STEEL
BOTTOM STEEL
BOTTOM STEEL
BOTTOM STEEL
BOTTOM STEEL
BOTTOM STEEL
STIRRUP END
STIRRUP END
STIRRUP END
STIRRUP END
STIRRUP END
STIRRUP END
STIRRUP END
STIRRUP END
DISTANCE
DISTANCE
DISTANCE
DISTANCE
DISTANCE
DISTANCE
DISTANCE
DISTANCE
(INCHES)
(INCHES)
(INCHES)
(INCHES)
(INCHES)
(INCHES)
(INCHES)
(INCHES)
3 1-#4 NR 1-#4 NR 1-#4 NR 1-#4 NR 1-#4 NR 1-#4 *FL 1-#4 *FL 1-#5 *FL
4 1-#4 NR 1-#4 NR 1-#4 NR 1-#4 NR 1-#5 12 1-#5 *FL 1-#4 *FL 1-#5 *FL
5 1-#4 NR 1-#4 NR 1-#4 NR 1-#4 NR 1-#5 12 1-#5 *FL 1-#5 *FL 1-#5 *FL
6 1-#4 NR 1-#4 NR 1-#5 12 1-#5 12 1-#5 18 1-#6 *FL 1-#6 *FL 1-#6 *FL
8 1-#4 NR 1-#5 NR 1-#5 12 1-#5 18 1-#6 24 2-#5 *FL 1-#6 *FL 2-#5 *FL
10 1-#4 NR 1-#5 NR 1-#5 18 1-#6 30 2-#5 36 2-#6 *FL 2-#6 *FL 2-#6 *FL
1-#6 +
16 1-#5 12 2-#5 30 48 2-#6 60
1-#5
NOTES:
This table only applies to gravity loads(including self weight of the beam itself); any lateral loads due to wind or seismic need to be taken into account by a qualified structural engineer
All shear reinforcement (#3 rebar) is at 6” spacing up to end distance at each end of lintel beam.
*FL = Stirrups are required the Full Length of the Lintel Beam
*NR = Not Required
BUILDBLOCK FLAT WALL ICF PRODUCTS & SAFE ROOM ENGINEERING MANUAL PAGE 47 Revised 04-2023
©2023 ALL RIGHTS RESERVED
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TABLE 7.5D
LONGITUDINAL AND SHEAR REINFORCING FOR 10" THICK
BY 24" HIGH ICF FLAT PANEL LINTELS
UNIFORMLY DISTRIBUTED FACTORED LOAD (LB./FT.)
OPENING WIDTH (FT)
BOTTOM STEEL
BOTTOM STEEL
BOTTOM STEEL
BOTTOM STEEL
BOTTOM STEEL
BOTTOM STEEL
BOTTOM STEEL
STIRRUP END
STIRRUP END
STIRRUP END
STIRRUP END
STIRRUP END
STIRRUP END
STIRRUP END
STIRRUP END
DISTANCE
DISTANCE
DISTANCE
DISTANCE
DISTANCE
DISTANCE
DISTANCE
DISTANCE
(INCHES)
(INCHES)
(INCHES)
(INCHES)
(INCHES)
(INCHES)
(INCHES)
(INCHES)
3 1-#4 NR 1-#4 NR 1-#4 NR 1-#4 NR 1-#4 NR 1-#4 NR 1-#4 *FL 1-#4 *FL
4 1-#4 NR 1-#4 NR 1-#4 NR 1-#4 NR 1-#4 NR 1-#4 NR 1-#4 *FL 1-#5 *FL
5 1-#4 NR 1-#4 NR 1-#4 NR 1-#4 NR 1-#4 NR 1-#4 12 1-#5 *FL 1-#5 *FL
6 1-#4 NR 1-#4 NR 1-#4 NR 1-#4 NR 1-#5 12 1-#5 12 1-#5 *FL 1-#5 *FL
8 1-#4 NR 1-#4 NR 1-#5 NR 1-#5 NR 1-#5 12 1-#5 18 1-#5 *FL 1-#6 *FL
10 1#5 NR 1#5 NR 1#5 NR 1-#5 12 1-#5 18 1-#6 24 1#6 *FL 2-#5 *FL
12 1#5 NR 1#5 NR 1#5 NR 1-#5 18 1-#6 24 2-#5 36 2-#5 *FL 2-#6 *FL
1-#6 +
14 1#5 NR 1#5 NR 1#5 12 1#6 24 2-#5 36 48 2-#6 *FL
1-#5
1-#6 +
16 1#5 NR 1#5 NR 1#6 12 2-#5 36 48 2-#6 60
1-#5
NOTES:
This table only applies to gravity loads(including self weight of the beam itself); any lateral loads due to wind or seismic need to be taken into account by a qualified structural engineer
All shear reinforcement (#3 rebar) is at 6” spacing up to end distance at each end of lintel beam.
*FL = Stirrups are required the Full Length of the Lintel Beam
*NR = Not Required
BUILDBLOCK FLAT WALL ICF PRODUCTS & SAFE ROOM ENGINEERING MANUAL PAGE 48 Revised 04-2023
©2023 ALL RIGHTS RESERVED
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TABLE 7.5E
LONGITUDINAL AND SHEAR REINFORCING FOR 10" THICK
BY 32" HIGH ICF FLAT PANEL LINTELS
UNIFORMLY DISTRIBUTED FACTORED LOAD (LB./FT.)
OPENING WIDTH (FT)
BOTTOM STEEL
BOTTOM STEEL
BOTTOM STEEL
BOTTOM STEEL
BOTTOM STEEL
BOTTOM STEEL
BOTTOM STEEL
STIRRUP END
STIRRUP END
STIRRUP END
STIRRUP END
STIRRUP END
STIRRUP END
STIRRUP END
STIRRUP END
DISTANCE
DISTANCE
DISTANCE
DISTANCE
DISTANCE
DISTANCE
DISTANCE
DISTANCE
(INCHES)
(INCHES)
(INCHES)
(INCHES)
(INCHES)
(INCHES)
(INCHES)
(INCHES)
3 1-#4 NR 1-#4 NR 1-#4 NR 1-#4 NR 1-#4 NR 1-#4 NR 1-#4 NR 1-#4 NR
NOTES:
This table only applies to gravity loads(including self weight of the beam itself); any lateral loads due to wind or seismic need to be taken into account by a qualified structural engineer
All shear reinforcement (#3 rebar) is at 6” spacing up to end distance at each end of lintel beam.
*FL = Stirrups are required the Full Length of the Lintel Beam
*NR = Not Required
BUILDBLOCK FLAT WALL ICF PRODUCTS & SAFE ROOM ENGINEERING MANUAL PAGE 49 Revised 04-2023
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TABLE 7.6A
LONGITUDINAL AND SHEAR REINFORCING FOR 12" THICK BY 8" HIGH ICF FLAT PANEL LINTELS
UNIFORMLY DISTRIBUTED FACTORED LOAD (LB./FT.)
OPENING WIDTH (FT)
BOTTOM STEEL
BOTTOM STEEL
BOTTOM STEEL
BOTTOM STEEL
BOTTOM STEEL
BOTTOM STEEL
BOTTOM STEEL
STIRRUP END
STIRRUP END
STIRRUP END
STIRRUP END
STIRRUP END
STIRRUP END
STIRRUP END
STIRRUP END
DISTANCE
DISTANCE
DISTANCE
DISTANCE
DISTANCE
DISTANCE
DISTANCE
DISTANCE
(INCHES)
(INCHES)
(INCHES)
(INCHES)
(INCHES)
(INCHES)
(INCHES)
(INCHES)
3 1-#4 NR 1-#4 NR 1-#4 *FL 1-#4 *FL 1-#4 *FL 1-#4 *FL 1-#4 *FL 1-#5 *FL
4 1-#4 NR 1-#4 NR 1-#4 *FL 1-#4 *FL 1-#5 *FL 1-#5 *FL 1-#5 *FL 1-#6 *FL
12 1-#5 18 2-#5 54
14 1-#6 30
16 2-#5 42
18
20
NOTES:
This table only applies to gravity loads(including self weight of the beam itself); any lateral loads due to wind or seismic need to be taken into account by a qualified structural engineer
All shear reinforcement (#3 rebar) is at 6” spacing up to end distance at each end of lintel beam.
*FL = Stirrups are required the Full Length of the Lintel Beam
*NR = Not Required
BUILDBLOCK FLAT WALL ICF PRODUCTS & SAFE ROOM ENGINEERING MANUAL PAGE 50 Revised 04-2023
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TABLE 7.6B
LONGITUDINAL AND SHEAR REINFORCING FOR 12" THICK
BY 12" HIGH ICF FLAT PANEL LINTELS
UNIFORMLY DISTRIBUTED FACTORED LOAD (LB./FT.)
OPENING WIDTH (FT)
BOTTOM STEEL
BOTTOM STEEL
BOTTOM STEEL
BOTTOM STEEL
BOTTOM STEEL
BOTTOM STEEL
BOTTOM STEEL
STIRRUP END
STIRRUP END
STIRRUP END
STIRRUP END
STIRRUP END
STIRRUP END
STIRRUP END
STIRRUP END
DISTANCE
DISTANCE
DISTANCE
DISTANCE
DISTANCE
DISTANCE
DISTANCE
DISTANCE
(INCHES)
(INCHES)
(INCHES)
(INCHES)
(INCHES)
(INCHES)
(INCHES)
(INCHES)
3 1-#4 NR 1-#4 NR 1-#4 NR 1-#4 *FL 1-#4 *FL 1-#4 *FL 1-#4 *FL 1-#4 *FL
4 1-#4 NR 1-#4 NR 1-#4 NR 1-#4 *FL 1-#4 *FL 1-#5 *FL 1-#5 *FL 1-#5 *FL
5 1-#4 NR 1-#4 8 1-#5 12 1-#5 *FL 1-#5 *FL 1-#5 *FL 1-#6 *FL 1-#6 *FL
6 1-#5 NR 1-#5 12 1-#5 12 1-#5 *FL 1-#5 *FL 1-#6 *FL 1-#6 *FL 2-#6 *FL
8 1-#5 NR 1-#5 18 1-#6 24 1-#5 *FL 2-#5 *FL 2-#5 *FL 2-#6 *FL
1-#6 +
16 1-#6 18 54
1-#5
18
20
NOTES:
This table only applies to gravity loads(including self weight of the beam itself); any lateral loads due to wind or seismic need to be taken into account by a qualified structural engineer
All shear reinforcement (#3 rebar) is at 6” spacing up to end distance at each end of lintel beam.
*FL = Stirrups are required the Full Length of the Lintel Beam
*NR = Not Required
BUILDBLOCK FLAT WALL ICF PRODUCTS & SAFE ROOM ENGINEERING MANUAL PAGE 51 Revised 04-2023
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TABLE 7.6C
LONGITUDINAL AND SHEAR REINFORCING FOR 12" THICK
BY 16" HIGH ICF FLAT PANEL LINTELS
UNIFORMLY DISTRIBUTED FACTORED LOAD (LB./FT.)
OPENING WIDTH (FT)
BOTTOM STEEL
BOTTOM STEEL
BOTTOM STEEL
BOTTOM STEEL
BOTTOM STEEL
BOTTOM STEEL
BOTTOM STEEL
STIRRUP END
STIRRUP END
STIRRUP END
STIRRUP END
STIRRUP END
STIRRUP END
STIRRUP END
STIRRUP END
DISTANCE
DISTANCE
DISTANCE
DISTANCE
DISTANCE
DISTANCE
DISTANCE
DISTANCE
(INCHES)
(INCHES)
(INCHES)
(INCHES)
(INCHES)
(INCHES)
(INCHES)
(INCHES)
3 1-#4 NR 1-#4 NR 1-#4 NR 1-#4 NR 1-#4 NR 1-#4 *FL 1-#4 *FL 1-#5 *FL
4 1-#4 NR 1-#4 NR 1-#4 NR 1-#4 NR 1-#5 12 1-#5 *FL 1-#4 *FL 1-#5 *FL
5 1-#4 NR 1-#4 NR 1-#4 NR 1-#4 NR 1-#5 12 1-#5 *FL 1-#5 *FL 1-#5 *FL
6 1-#4 NR 1-#4 NR 1-#5 12 1-#5 12 1-#5 18 1-#6 *FL 1-#6 *FL 1-#6 *FL
1-#6 +
8 1-#4 NR 1-#5 NR 1-#5 12 1-#5 18 1-#6 24 2-#5 *FL *FL 2-#5 *FL
1-#5
10 1-#4 NR 1-#5 NR 1-#5 18 1-#6 30 2-#5 36 2-#6 *FL 2-#6 *FL 2-#6 *FL
1-#6 +
16 1-#5 12 2-#5 30 48 2-#6 60
1-#5
NOTES:
This table only applies to gravity loads(including self weight of the beam itself); any lateral loads due to wind or seismic need to be taken into account by a qualified structural engineer
All shear reinforcement (#3 rebar) is at 6” spacing up to end distance at each end of lintel beam.
*FL = Stirrups are required the Full Length of the Lintel Beam
*NR = Not Required
BUILDBLOCK FLAT WALL ICF PRODUCTS & SAFE ROOM ENGINEERING MANUAL PAGE 52 Revised 04-2023
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TABLE 7.6D
LONGITUDINAL AND SHEAR REINFORCING FOR 12" THICK
BY 24" HIGH ICF FLAT PANEL LINTELS
UNIFORMLY DISTRIBUTED FACTORED LOAD (LB./FT.)
OPENING WIDTH (FT)
BOTTOM STEEL
BOTTOM STEEL
BOTTOM STEEL
BOTTOM STEEL
BOTTOM STEEL
BOTTOM STEEL
BOTTOM STEEL
STIRRUP END
STIRRUP END
STIRRUP END
STIRRUP END
STIRRUP END
STIRRUP END
STIRRUP END
STIRRUP END
DISTANCE
DISTANCE
DISTANCE
DISTANCE
DISTANCE
DISTANCE
DISTANCE
DISTANCE
(INCHES)
(INCHES)
(INCHES)
(INCHES)
(INCHES)
(INCHES)
(INCHES)
(INCHES)
3 1-#4 NR 1-#4 NR 1-#4 NR 1-#4 NR 1-#4 NR 1-#4 NR 1-#4 *FL 1-#4 *FL
4 1-#4 NR 1-#4 NR 1-#4 NR 1-#4 NR 1-#4 NR 1-#4 NR 1-#4 *FL 1-#5 *FL
5 1-#4 NR 1-#4 NR 1-#4 NR 1-#4 NR 1-#4 NR 1-#4 12 1-#5 *FL 1-#5 *FL
6 1-#4 NR 1-#4 NR 1-#4 NR 1-#4 NR 1-#5 12 1-#5 12 1-#5 *FL 1-#5 *FL
8 1-#4 NR 1-#4 NR 1-#5 NR 1-#5 NR 1-#5 12 1-#5 18 1-#5 *FL 1-#6 *FL
10 1#5 NR 1#5 NR 1#5 NR 1-#5 12 1-#5 18 1-#6 24 1#6 *FL 2-#5 *FL
12 1#5 NR 1#5 NR 1#5 NR 1-#5 18 1-#6 24 2-#5 36 2-#5 *FL 2-#6 *FL
1-#6 +
14 1#5 NR 1#5 NR 1#5 12 1#6 24 2-#5 36 48 2-#6 *FL
1-#5
1-#6 +
16 1#5 NR 1#5 NR 1#6 12 2-#5 36 48 2-#6 60
1-#5
NOTES:
This table only applies to gravity loads(including self weight of the beam itself); any lateral loads due to wind or seismic need to be taken into account by a qualified structural engineer
All shear reinforcement (#3 rebar) is at 6” spacing up to end distance at each end of lintel beam.
*FL = Stirrups are required the Full Length of the Lintel Beam
*NR = Not Required
BUILDBLOCK FLAT WALL ICF PRODUCTS & SAFE ROOM ENGINEERING MANUAL PAGE 53 Revised 04-2023
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TABLE 7.6E
LONGITUDINAL AND SHEAR REINFORCING FOR 12" THICK
BY 32" HIGH ICF FLAT PANEL LINTELS
UNIFORMLY DISTRIBUTED FACTORED LOAD (LB./FT.)
OPENING WIDTH (FT)
BOTTOM STEEL
BOTTOM STEEL
BOTTOM STEEL
BOTTOM STEEL
BOTTOM STEEL
BOTTOM STEEL
BOTTOM STEEL
STIRRUP END
STIRRUP END
STIRRUP END
STIRRUP END
STIRRUP END
STIRRUP END
STIRRUP END
STIRRUP END
DISTANCE
DISTANCE
DISTANCE
DISTANCE
DISTANCE
DISTANCE
DISTANCE
DISTANCE
(INCHES)
(INCHES)
(INCHES)
(INCHES)
(INCHES)
(INCHES)
(INCHES)
(INCHES)
3 1-#4 NR 1-#4 NR 1-#4 NR 1-#4 NR 1-#4 NR 1-#4 NR 1-#4 NR 1-#4 NR
NOTES:
This table only applies to gravity loads(including self weight of the beam itself); any lateral loads due to wind or seismic need to be taken into account by a qualified structural engineer
All shear reinforcement (#3 rebar) is at 6” spacing up to end distance at each end of lintel beam.
*FL = Stirrups are required the Full Length of the Lintel Beam
*NR = Not Required
BUILDBLOCK FLAT WALL ICF PRODUCTS & SAFE ROOM ENGINEERING MANUAL PAGE 54 Revised 04-2023
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12IN MIN
24IN MIN
BUILDBLOCK FLAT WALL ICF PRODUCTS & SAFE ROOM ENGINEERING MANUAL PAGE 57 Revised 04-2023
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A
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TYPE OF SHELTER MINIMUM REQUIRED USABLE SHELTER FLOOR AREA IN SQUARE FEET PER OCCUPANT
TORNADO
One and Two Family Dwelling 3
Other Residential 5
HURRICANE
One and Two Family Dwelling 7
Other Residential 10
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1 0.11
#3 3/8"
2 0.22
1 0.2
#4 1/2"
2 0.4
1 0.31
#5 5/8"
2 0.62
1 0.44
#6 3/4"
2 0.88
1 0.6
#7 7/8"
2 1.2
1 0.79
#8 1"
2 1.58
The rebar substitution must have same or greater cross-sectional area, "A" as the rebar it's replacing.
Often it is useful to have conversions for rebar to allow adjustments to be made for either spacings or rebar size. The PCA-100 has
an excellent table (Table 2.3) to allow for adjusting the spacings based on alternative rebar sizes. Other times the bar size only is
necessary, in the instance of lintels. The above chart provides an easy means to calculate Equivalent Cross Sectional Area to allow
for on site rebar substitution. Cross Sectional Area refers to the area of the rebar when cut. This area is used to determine the rebar
requirements for reinforcing a wall, slab or deck, and is in a ratio to the gross area of concrete
Different sized rebar may be used to achieve the appropriate Cross Sectional Area. E.G. 1-#6 and 1-#4 to equal 2-#5 rebar.
*Note: Vertical steel reinforcement should only be specified as a single bar, and the chart above should not be used to adjust vertical
steel reinforcement from a single bar to 2 smaller bars. In the case of reinforcement beside windows, 2 bars are specified, and may be
up-sized to a single bar if desired.
1-#3
2-#3 1-#5
1-#4 2-#3
2-#4 1-#6
1-#5 1-#4 + 1-#3
2-#5 1-#7
1-#6 1-#5 + 1-#4
2-#6
1-#7 2-#5
2-#7
1-#8 1-#6 + 1-#4
2-#8
BUILDBLOCK FLAT WALL ICF PRODUCTS & SAFE ROOM ENGINEERING MANUAL PAGE 68 Revised 04-2023
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10.0 REFERENCES
BUILDBLOCK ENGINEERING MANUAL
REFERENCES
[1] Prescriptive Method for Insulating Concrete Forms in
Residential Construction-2nd Edition, prepared for the U.S.
Department of Housing and Urban Development, Portland
Cement Association, and the National Association of Home
Builders, by the NAHB Research Center, Inc., Upper Marlboro,
Maryland. January, 2002.
BUILDBLOCK FLAT WALL ICF PRODUCTS & SAFE ROOM ENGINEERING MANUAL PAGE 69 Revised 04-2023
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MISSION
To harmoniously use the extraordinary gifts and talents of our
POST FALLS
WAKEFIELD distributors and dealers to fulfill the goals and dreams of millions
WEST
of people who want to build better structures as reflected by our
WATERTOWN PARDEEVILLE
BROOKFIELD
motto: “Build it once. Build it for life.”
JEROME
To manufacture one of the most affordable and highest quality
PIQUA
Insulating Concrete Forms available in the world today.
MCFARLAND COLORADO
SPRINGS CHERRYVILLE
To build greatness by providing the resources and services
NIXA
needed for building successful ICF businesses and sustainable
OKLAHOMA CITY
CORPORATE
ICF structures.
OFFICE
WAXAHACHIE
To build an enduring, profitable company while conducting
business with Godly character, fairness and integrity.
ST. PETERSBURG
VISION
We envision a world where BuildBlock ICF technology delivers
energy-efficient, safe, healthy, comfortable and sustainable ICF
homes and buildings to millions of people worldwide through
the uncompromising integrity of BuildBlock’s team of distributors,
dealers and customers.
SOCIAL MEDIA
The day for building your walls will come, the day
for extending your boundaries.
Micah 7:11