4sf32els 4sf40els, 4sf45els 4sf50els 4SF30GS1 4SF35GS1, 4SF40GS1 4SF45GS1, 4SF50GS1
4sf32els 4sf40els, 4sf45els 4sf50els 4SF30GS1 4SF35GS1, 4SF40GS1 4SF45GS1, 4SF50GS1
4sf32els 4sf40els, 4sf45els 4sf50els 4SF30GS1 4SF35GS1, 4SF40GS1 4SF45GS1, 4SF50GS1
Plunger Pumps
4SF32ELS
4SF40ELS, 4SF45ELS
4SF50ELS
Gas Models
4SF30GS1
4SF35GS1, 4SF40GS1
4SF45GS1, 4SF50GS1
Electric Models
PUMP FEATURES
SPECIFICATIONS
U.S.
Measure
Models - Electric
Models - Gas
Flow ...............................
3.0 GPM
Max. Discharge Pressure 3500 PSI
Max. RPM ...................... 3200 RPM
Stroke ............................
0.173"
2 to 75 PSI
(0.14 to 5.25 BAR)
Flooded to 75 PSI (Flooded to 5.25 BAR)
0.787"
(20 mm)
160F
(71C)
Above 130F call CAT PUMPS for inlet conditions and elastomer recommendations.
(0.70 L)
(1/2" NPTF)
(3/8" NPTF)
(3/8" NPTF)
(1/4" NPTF)
(11.0 kg)
(210 x 281 x 312 mm)
WARNING
All systems require both a primary pressure regulating device (i.e., regulator, unloader) and
a secondary pressure safety relief device (i.e., pop-off valve, safety valve). Failure to
install such relief devices could result in personal injury or damage to the pump or to
system components. CAT PUMPS does not assume any liability or responsibility for the
operation of a customers high pressure system.
Models - Gas
(12.1 L/M)
(245 BAR)
(1725 RPM)
(7.9 mm)
(17 L/M)
(210 BAR)
(1725 RPM)
(11.1 mm)
4SF40GS1
Flow ...............................
4.0 GPM
Max. Discharge Pressure 3500 PSI
Max. RPM ...................... 3200 RPM
Stroke ............................
0.224"
(15 L/M)
(245 BAR)
(1725 RPM)
(9.7 mm)
4SF50ELS
5.0 GPM
3000 PSI
1725 RPM
0.453"
4SF30GS1
(11.4 L/M)
(245 BAR)
(3200 RPM)
(4.4 mm)
Metric
Measure
4SF40ELS
4.0 GPM
3500 PSI
1725 RPM
0.382"
4SF45ELS
Flow ...............................
4.5 GPM
Max. Discharge Pressure 3000 PSI
Max. RPM ...................... 1725 RPM
Stroke ............................
0.437"
U.S.
Measure
4SF32ELS
Flow ...............................
3.2 GPM
Max. Discharge Pressure 3500 PSI
Max. RPM ...................... 1725 RPM
Stroke ............................
0.311"
Model - Electric
Metric
Measure
(19 L/M)
(210 BAR)
(1725 RPM)
(11.5 mm)
4SF35GS1
3.5 GPM
3500 PSI
3200 RPM
0.197"
(13.2 L/M)
(245 BAR)
(3200 RPM)
(5.0 mm)
4SF45GS1,GS118
(15 L/M)
(245 BAR)
(3200 RPM)
(5.7 mm)
4.5 GPM
3000 PSI
3200 RPM
0.256"
Flow .............................................................................
Max. Discharge Pressure ............................................
Max. RPM ....................................................................
Stroke...........................................................................
5.0 GPM
3000 PSI
3200 RPM
0.276"
Models - Gas
(17 L/M)
(210 BAR)
(3200 RPM)
(6.5 mm)
4SF50GS1
(19 L/M)
(210 BAR)
(3200 RPM)
(7.0 mm)
EXPLODED VIEW
December 2008
PARTS LIST
ITEM
4
5
6
7
8
9
10
11
12
14
15
20
25
32
33
37
38
48
49
53
64
65
69
70
75
77
PN MATL
92519
125824
92520
126541
150810
45707
45172
45173
127026
89811
141852
14037
45174
45175
45572
46321
46200
46161
45575
45574
45573
45571
45570
45741
46315
45690
14179
92241
44428
44842
14179
45168
48285
45179
46644
126585
27339
43568
25392
STZP
STCP R
STZP
STCP R
NBR
AL
AL
STZP
STCP R
NBR
NBR
NBR
STL
STL
HS
FCM
FCM
FCM
FCM
FCM
FCM
FCM
FCM
FCM
FCM
RTP
NBR
NBR
NY
NBR
AL
AL
CM
SHS
STCP R
NBR
S
NBR
DESCRIPTION
MODEL USED
QTY
4
4
4
4
4
1
1
1
1
1
1
1
1
1
3
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
3
3
3
3
3
3
ITEM
PN MATL
80
46646 SS
81
29003 PTFE
90
45848 CC
100 45183 PVDF
106 45188 NBR
110 45187 BB
126 45190 BB
127 45191 SNG
134 45845 S
135 549520 S
136 45186 S
137 88575 S
138 27000 S
139 14158 S
152 43781 NBR
153 21986 PTFE
157 45192 BB
164 45194 S
166 43721 S
167 43751 S
168 44564 PVDF
185 45193 BB
188 127027 STCP R
249 30972
255
255
255
255
30518
30511
30513
30974
STZP
STZP
STZP
285
300
305
310
311
352
400
80228
34054
34063
34055
34770
44050
7600S
6107
STL
NBR
NBR
NBR
NBR
STZP
BB
DESCRIPTION
MODEL USED
Sleeve
All Models
Back-up-Ring, Sleeve
All Models
Plunger (M20x24)
All Models
Retainer, Seal
All Models
Seal, LPS w/S-Spg
All Models
Manifold, Inlet
All Models
Adapter, Female
All Models
V-Packing
All Models
Valve, Inlet
All Models
Spacer, Inlet
All Models
Spring, Inlet Valve
All Models
Washer, Conical (M6)
All Models
Nut, Slotted (M6)
All Models
Cotterpin (M1.6x10)
All Models
O-Ring, Adapter - 75D
All Models
Back-up-Ring, Adapter
All Models
Adapter
All Models
Seat
All Models
Valve
All Models
Spring
All Models
Retainer, Spring
All Models
Manifold, Discharge
All Models
Screw, HSH (M8x100)
All Models
Assy, Adapter Mount, Gas (Long Shaft Engine)
30GS1, 35GS1, 40GS1, 45GS1, 50GS1
Assy, Bolt Mount, Gas
30GS1, 40GS1, 45GS1, 50GS1
Assy, Bolt Mount, 2-set Screw
35GS1
Assy, Bolt Mount, Electric
32ELS, 40ELS, 45ELS, 50ELS
Assy, Bolt Mount (Short Shaft Engine)
30GS1, 35GS1, 40GS1, 45GS1, 50GS1
Screw (M8-1.25x80), Engine Removal
All Models
Kit, Seal (Inclds: 106,127,139,152)
All Models
Kit, Sleeve & Seal (Inclds: 75,77,80,81,106,127,139,152) All Models
Kit, Valve (Inclds: 152,153,164,166,167,168)
All Models
Kit, Inlet Valve (Inclds: 134-137, 139, 152)
All Models
Tool, Oil Gauge Removal
All Models
Unloader, Regulating
All Models
Oil, Bottle (21 oz.) ISO-68 Hydraulic
All Models
(Fill to specified crankcase capacity prior to start-up)
Bold part numbers are unique to a particualer pump model. Italics are optional items. R Components comply with RoHS Directive.
See Tech Bulletins 002, 036, 043, 055, 057, 064, 065, 070, 074, 075 and 083 for additional information.
MATERIAL CODES (Not Part of Part Number): AL=Aluminum BB=Brass CC=Ceramic CM=Chrome-moly FCM=Forged Chrome-moly HS=High Strength NBR=Medium Nitrile (Buna-N) NY=Nylon
PTFE=Pure Polytetrafluoroethylene PVDF=Polyvinylidene Fluoride RTP=Reinforced Composite S=304SS SHS=304SS/High Strength SNG=Special Blend (Buna) SS=316SS STL=Steel
STCP=Steel/Chrome Plated STZP=Steel/Zinc Plated
Substitute special BS Bolt Kit when Briggs-Stratton engine is used. Installation of a shaft retaining bolt, flat washer and lockwasher is also recommended when using the Briggs-Stratton engine to secure key.
QTY
3
3
3
3
3
1
3
6
3
3
3
3
3
3
6
6
3
3
3
3
3
1
8
1
1
1
1
1
2
1
1
1
1
1
1
1
UNLOADER SPECIFICATIONS
Model 7600S
GPM ..........................................
PSI (7600S)...............................
Inlet Port - Rear.........................
Discharge Port - Front...............
By-Pass Port - Bottom...............
Weight .......................................
Dimensions................................
U.S. Measure
2.0-5.0 GPM
700-3500 PSI
3/8" NPTM
3/8" NPTM
3/8" NPTF
21.4 oz.
3.25 x 1.0 x 4.81"
Metric Measure
(7.6-19 L/M)
(50-245 BAR)
(3/8" NPTM)
(3/8" NPTM)
(3/8" NPTF)
(0.65 kg)
(76 x 25 x 108mm)
Model
Standard
7194
Optional
7193
Flow...........................................
Nozzle Orifice ............................
Hose Barb .................................
Inlet Port ....................................
Discharge Port...........................
Weight .......................................
Dimensions................................
4-5 GPM
2.3mm
1/4"
M18 x 1.0
3/8" NPTM
6.3 oz.
2 x 1 x 3"
3-4 GPM
2.1mm
1/4"
M18 x 1.0
3/8" NPTM
6.3 oz.
2 x 1 x 3"
ITEM
471
472
ITEM
PN MATL DESCRIPTION
402
45197 BB
404
45201 BB
408
45198 ZP
410
45199 BB
412
45694 S
414
20184 PTFE
415
14190 NBR
425
45200 BB
428
26133 NBR
429
14759 NBR
430 107675 PTFE
435
45716 S
436 107680 S
437
26127 NBR
438
45206 S
439
45205 BB
440
BB
441
13963 NBR
442
26133 NBR
443
35203 BB
444
45924 S
446
26133 NBR
455
45695 BB
460 107681 BB
465
7091 BB
466 7091.41 BB
468
32098 NBR
485
7141 BB
QTY.
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
473
474
475
476
477
478
479
480
481
482
PN MATL DESCRIPTION
33949
32941
33505
33500
33946
33504
34620
33501
32374
32373
33481
MODEL USED
QTY.
NY
BB
BB
NBR
S
BB
FPM
SS
SS
S
S
BB
BBNY
Handle, Adjustment
All Models
Barb, Adjustable
All Models
Barb, Fixed
All Models
O-Ring, Hose Barb
All models
Spring
All Models
Retainer, Ball Seat
All Models
O-Ring, Retainer
All Models
Ball
All Models
Spring, Tapered
All Models
Orifice, Injector (2.3 mm) Standard
7194
Orifice, Injector (2.1mm)
7193
Body
All Models
Barb Assembly, Adjustable
All Models
(Inclds: 471, 472, 473, 474, 475, 476, 477, 478)
33480 BB
Barb Assembly, Fixed
All Models
(Inclds: 472, 476, 477, 478)
26133 NBR
O-Ring, Body - 80D
All Models
Italics are optional items.
MATERIAL CODES (Not Part of Part Number): BB=Brass FPM=Fluorocarbon
NBR=Medium Nitrile (Buna-N) NY=Nylon S=304SS SS=316SS
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
3.5
3.5
4.0
4.0
4.5
4.5
5.0
Injector
Orifice Size
2.1
2.3
2.1
2.3
2.1
2.3
2.3
mm
mm
mm
mm
mm
mm
mm
SF Injector
Model
7193
7194
7193
7194
7193
7194
7194
Lo-Pressure Nozzle
(Maximum injecting
pressure less
hose friction loss)
300
185
375
225
485
260
300
PSI
PSI
PSI
PSI
PSI
PSI
PSI
50
56
54
50
54
50
50
oz/min
oz/min
oz/min
oz/min
oz/min
oz/min
oz/min
200
175
250
225
325
285
350
PSI
PSI
PSI
PSI
PSI
PSI
PSI
Optimum performance of chemical injector occurs with a 35 ft. high pressure hose and a minimum 3/8" I.D. The type of hose, extended lengths, reduced I.D. and fittings may create back
pressures in excess of the low pressure nozzle rating and prevent the injector from drawing
chemical. Deduct hose friction loss from above low PSI Nozzle. Contact CAT PUMPS
for assistance with other options. Refer to Hose Friction Loss Chart in the Service Manual for
pressure loss with longer hose.
OPERATION
A Regulating Unloader comes with each SF pump to provide system pressure
regulation and pump protection.
For MAXIMUM SUCTION capability, Regulating Unloader should be remounted
on discharge manifold, OPPOSITE from pump inlet port.
By-pass for the regulating unloader may drain to the ground, drain to a reservoir
or connect to the special 3/8" by-pass port on the underside of the inlet manifold.
A 3/8" flexible hose is recommended. The by-pass may return back to the inlet
of the pump by installing a Thermo Valve in the by-pass line using 7091.41.
BY-PASS HOSE ASSEMBLY is designed for cold water or ambient temperature
operation. DO NOT EXCEED 6 MINUTES in BY-PASS operation. Excessive
temperatures will cause premature wear or damage to the pump and VOID
THE WARRANTY.
If unit is INFREQUENTLY USED OR PERIODICALLY STORED, seals may
become dry. UNDER SUCTION FEED, system must be PURGED BEFORE
OPERATION (system liquid must flow through the pump without discharge
restriction) to assure full system pressure is reached.
MOTOR SPECIFICATIONS
Model 8041
Model 8042
Horsepower ...............
Frame Size ................
Phase ........................
Max. Volts..................
Amps .........................
RPM ..........................
Motor Only Weight ....
Shipping Weight ........
Service Factor ...........
Model 8043
5.0 H.P.
184 TC TEFC
Single
230 V
26.0 AMPS.
1725 RPM
90.1 lbs.
97.1 lbs.
Yes
1.0
Horsepower ...............
Frame Size ................
Phase ........................
Max. Volts ..................
Amps .........................
RPM ..........................
Motor Only Weight ....
Shipping Weight ........
Capacitor Start ..........
Service Factor ...........
7.5 H.P.
215 TCZ TEFC w/184C FACE
Single
208-230 V
34/31 AMPS.
1725 RPM
133.4 lbs.
144.5 lbs.
Yes
1.0
Horsepower ...............
Frame Size ................
Phase ........................
Max. Volts ..................
Amps .........................
RPM ..........................
Motor Only Weight ....
Shipping Weight ........
Capacitor Start ..........
Service Factor ...........
Model 8044
5.0 H.P.
184 TC TEFC
Three
208-230/460 V
15/13.2/6.6 AMPS.
1725 RPM
84.0 lbs.
95.0 lbs.
1.15
7.5 H.P.
215 TCZ TEFC W/184C FACE
Three
208-230/460 V
21.5/20/10 AMPS.
1725 RPM
110.2 lbs.
121.3 lbs.
1.15
Horsepower...............
Frame Size ...............
Phase........................
Max. Volts .................
Amps.........................
RPM ..........................
Motor Only Weight ....
Shipping Weight ........
Service Factor ...........
For warranty consideration contact CAT PUMPS for the local Authorized Baldor Service Center or call direct to Baldor 5016464711
for assistance. If you are uncertain as to the cause of failure (Pump or Motor), secure Returned Goods Authorization number and
return complete assembly PREPAID to CAT PUMPS for evaluation.
HORSEPOWER REQUIREMENTS
MODEL
FLOW
4SF32ELS
4SF40ELS
4SF45ELS
4SF50ELS
U.S.
GPM
3.2
4.0
4.5
5.0
Metric
L/M
12.1
15
17
19
PSI
1500
BAR
105
3.3
4.1
4.6
5.1
PRESSURE
PSI
PSI
2000
2500
BAR
BAR
140
175
4.4
5.5
5.5
6.9
6.2
7.7
6.9
8.6
PSI
3000
BAR
210
6.6
8.3
9.3
10.3
PSI
3500
BAR
245
7.7
9.5
N/A
N/A
Model 8046
10.0 H.P.
215 TCZ TEFC w/184C FACE
Three
208-230/460 V
28/26/13 AMPS.
1725 RPM
140.1 lbs.
151.1 lbs.
1.15
Horsepower...............
Frame Size ...............
Phase........................
Max. Volts .................
Amps.........................
RPM ..........................
Motor Only Weight ....
Shipping Weight ........
Service Factor ...........
No
60 HZ
104F
1-1/8"
E-46145
LR-2262
PUMP
RPM
GPM x PSI
1460
Electric Brake
H.P. Required
1725
1725
1725
1725
4SF DIMENSIONAL
A
B
C
D
E
4SF30GS1, 4SF35GS1, 4SF40GS1, 4SF45GS1, 4SF45GS118, 4SF50GS1
7.44(189) 4.92(125) 11.06(281) 11.85(301) 8.27(210)
4SF32ELS, 4SF40ELS, 4SF45ELS, 4SF50ELS
7.44(189) 4.92(125) 11.06(281)
8.27(210)
8041
8042
8043
8044
8046
N
13.94(354)
13.94(354)
16.75(425)
15.56(395)
15.56(395)
O
12.81(325)
12.81(325)
13.40(340)
13.40(340)
13.40(340)
P
11.56(294)
10.06(269)
P2
9.00(229)
12.44(316)
12.44(316)
4.01(102)
12.28(312)
8.31(211)
8.66(220)
9.44(210)
3.43(87)
9.36(237)
2.68(68)
4.01(102)
12.28(312)
8.31(211)
8.66(220)
3.43(87)
9.36(2.37)
2.68(68)
Q
22.60(574)
22.60(574)
25.41(645)
24.22(615)
24.22(615)
R
7.5(190)
7.5(190)
8.5(216)
8.5(216)
8.5(216)
S
.41 DIA(10)
.41 DIA(10)
.41 DIA(10)
.41 DIA(10)
.41 DIA(10)
International Inquiries
FAX (763) 785-4329
e-mail: [email protected]
U
5.5(140)
5.5(140)
5.5(140)
5.5(140)
5.5(140)
V
5.88(149)
5.88(149)
8.75(222)
8.75(222)
8.75(222)
World Headquarters
CAT PUMPS
1681 - 94th Lane N.E. Minneapolis, MN 55449 - 4324
Phone (763) 780-5440 FAX (763) 780-2958
e-mail: [email protected]
www.catpumps.com
T
3.5(89)
3.5(89)
4.25(108)
4.25(108)
4.25(108)