Uak Series
Uak Series
Uak Series
-V-SD Series
USER’S MANUAL
Design and Maintenance
Rotational Motor
EtherCAT (CoE) Communications Reference
UAK J- C Spindle motor
SGMGV- 8 Servomotor
CACP-JU 3 Power regeneration converter
CACR-JU C SERVOPACK
Outline 1
Compatible Devices 2
Specifications and External
Dimensions for Motors
3
Specifications and External
Dimensions for -V-SD Drivers 4
Peripheral Devices 5
Installation 6
Wiring 7
Operation 8
Adjustments 9
Standards Compliance 10
Inspection, Maintenance,
and Troubleshooting
11
Appendix 12
All rights reserved. No part of this publication may be reproduced, stored in a retrieval system,
or transmitted, in any form, or by any means, mechanical, electronic, photocopying, recording,
or otherwise, without the prior written permission of Yaskawa. No patent liability is assumed
with respect to the use of the information contained herein. Moreover, because Yaskawa is con-
stantly striving to improve its high-quality products, the information contained in this manual is
subject to change without notice. Every precaution has been taken in the preparation of this
manual. Nevertheless, Yaskawa assumes no responsibility for errors or omissions. Neither is
any liability assumed for damages resulting from the use of the information contained in this
publication.
This manual describes information required for designing, testing, adjusting, and maintaining Σ-V-SD Series
servo drives.
Keep this manual in a location where it can be accessed for reference whenever required. Manuals outlined on
the following page must also be used as required by the application.
Term Meaning
Spindle Motor Σ-V-SD Series UAKAJ and UAKBJ motor
Servomotor Σ-V-SD Series SGMGV servomotor
Power Regeneration
Σ-V-SD Series CACP-JU converter
Converter
SERVOPACK Σ-V-SD Series CACR-JU servo amplifier
SERVOPACK for One Axis A SERVOPACK that can control one motor
SERVOPACK for Two Axes A SERVOPACK that can control two motors
Σ-V-SD Driver A power regeneration converter and a SERVOPACK
Servo Drive A set including a servomotor (or a spindle motor) and a Σ-V-SD driver
A complete system that consists of a servo drive, a host controller, and
Servo System
peripheral devices
Servo ON The power to the motor ON
Servo OFF The power to the motor OFF
The power supply to motor is turned OFF by shutting off the base cur-
Base Block (BB)
rent to the power transistor in the current amplifier.
A state in which the motor is stopped and is in position loop with a
Servo Lock
position reference of 0.
The main circuit DC voltage (between P and N terminals) in a power
DC-bus Voltage
regeneration converter and a SERVOPACK
IMPORTANT Explanations
The following icon is displayed for explanations requiring special attention.
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Notation Used in this Manual
• Notation for Reverse Signals
The names of reverse signals (i.e., ones that are valid when low) are written with a forward slash (/) before the
signal name.
Notation Example
BK = /BK
Parameter
number Indicates the Indicates the Indicates when a
(Index Number) change to the Indicates the
minimum setting unit parameter setting parameter
for the parameter. before shipment. parameter will be
effective. classification.
Indicates the setting
range for the parameter.
Parameter
Meaning When Enabled Classification
(Index Number)
n.!0!! Uses the absolute encoder as an
Pn002 [Factory setting] absolute encoder.
After restart Setup
(2002h) Uses the absolute encoder as an
n.!1!!
incremental encoder.
Parameter The notation “n.!!!!” indicates a parameter This section explains the
number for selecting functions. Each ! corresponds to selected function.
(Index Number) the setting value of that digit. The notation shown
here means that the third digit is 1.
Notation Example
2030h:1
Subindex number
Index number
• Notation for Index Numbers of Servo Parameters
The index numbers for a SERVOPACK for one axis and axis 1 of a SERVOPACK for two axes are given for
the index numbers of the servo parameters. The index numbers for axis 2 of a SERVOPACK for two axes can
be calculated by adding 400 hex to the index numbers for axis 1.
Example:
Parameter number: Pn100
= Index number for axis 1: 2040h
↓ Add 400 hex to calculate the index number for axis 2.
= Index number for axis 2: 2440h
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Manuals Related to the Σ-V-SD Series
Refer to the following manuals as required.
Selecting Trial
Maintenance
Models and Ratings and System Panels and Trial Operation
Name and
Peripheral Specifications Design Wiring Operation and Servo
Inspection
Devices Adjustment
Σ-V-SD Series
User’s Manual
Design and Maintenance
Rotational Motor/
EtherCAT (CoE)
Communications Reference
(this manual)
Σ-V-SD Series
User’s Manual
For Command Profile
Rotational Motor/
EtherCAT (CoE)
Communications Reference
(SIEP S800000 95)
Σ-V-SD Series
Safety Precautions
(TOBP C710829 04)
AC SERVOMOTOR
Safety Precautions
(TOBP C2300200 00)
Σ-V-SD Series
Safety Precautions
Base Mounting Unit
(TOMP C710829 08)
Safety Information
The following conventions are used to indicate precautions in this manual. Failure to heed precautions pro-
vided in this manual can result in serious or possibly even fatal injury or damage to the products or to related
equipment and systems.
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Safety Precautions
This section describes important precautions that must be followed during storage, transportation, installation,
wiring, operation, maintenance, inspection, and disposal. Be sure to always observe these precautions thor-
oughly.
WARNING
• Never touch the rotating parts of the motor during operation or adjustments.
Failure to observe this warning may result in injury.
• Before starting operation with a machine connected, make sure that an emergency stop can be
applied at any time.
Failure to observe this warning may result in injury or damage to the product.
• Never touch the inside of the power regeneration converters and SERVOPACKs.
Failure to observe this warning may result in electric shock.
• Do not remove the cover of power supply terminal while the power is ON.
Failure to observe this warning may result in electric shock.
• Do not touch terminals before the main-circuit capacitor has had time to discharge after the power
has been turned OFF because high voltage may still remain in the power regeneration converter
and SERVOPACK. Refer to 7.2.1 Main Circuit for the details of discharge time of main-circuit
capacitor.
Residual voltage may cause electric shock.
• Do not touch terminals while the charge indicator is lit.
Residual voltage may cause electric shock.
After the charge indicator goes out, check the voltage on the DC bus line (i.e., between the P and N terminals)
with a voltage tester before you perform wiring or inspection work.
• Do not touch terminals before the main-circuit capacitor has had time to discharge after voltage
resistance test. Refer to 7.2.1 Main Circuit for the details of discharge time of main-circuit capacitor.
Residual voltage may cause electric shock.
• Make sure that trial operation was completed successfully before you make adjustments.
Failure to observe this warning may result in injury or damage to the product.
• Follow the procedures and instructions for the trial operation as noted in the applicable manual for
that product.
Malfunctions that occur after the motor is connected to the equipment not only damage the equipment, but
may also cause an accident resulting in death or injury.
• The output range of multiturn data for Σ-V-SD driver absolute detection system differs from that for
conventional systems (15-bit encoder and 12-bit encoder). Especially when “Infinite length position-
ing system” of Σ series is to be configured with Σ-V-SD series, be sure to make the system modifi-
cation.
• When you set up the absolute encoder, the multiturn data will change to between minus two and
plus two turns. This will cause the reference position of the machine to change. Adjust the reference
position at the host controller to the correct position after you perform the setup.
If the machine is operated without aligning the position in the host controller, unintended operation may occur
and may result in injuries or damage to the machine. Be careful when starting the machine to ensure that this
does not occur.
• The multiturn limit value must be changed only for special applications.
Changing it inappropriately or unintentionally can be dangerous.
• If the Multiturn Limit Disagreement alarm occurs, check the setting of parameter Pn205 in the SER-
VOPACK to be sure that it is correct.
If the multiturn limit value setting is implemented while an incorrect value is set in Pn205, an incorrect value
will be set in the encoder. The alarm will disappear even if an incorrect value is set, but incorrect positions
will be detected, resulting in a dangerous situation where the machine will move to unexpected positions.
• Do not remove the front cover, cables, connectors, or optional items on the foreside while the power
is ON.
Failure to observe this warning may result in electric shock.
• Do not damage, press, exert excessive force or place heavy objects on the cables.
Failure to observe this warning may result in electric shock, stopping operation of the product, or fire.
• Do not modify the product.
Failure to observe this warning may result in injury, damage to the product, or fire.
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WARNING
• Provide an appropriate braking device on the machine side to ensure safety. A holding brake for a
servomotor with brake is not a braking device for ensuring safety.
Failure to observe this warning may result in injury.
• Do not come close to the machine immediately after resetting momentary power loss to avoid an
unexpected restart. Take appropriate measures to ensure safety against an unexpected restart.
Failure to observe this warning may result in injury.
• Refer to the SigmaWin for Σ-V-SD (MT) Operation Manual before you make adjustments.
Failure to observe this warning may result in injury or damage to the product.
• Connect the ground terminal to electrical codes (ground resistance: 100 Ω or less for a power
regeneration converter and a SERVOPACK with a 200 V power supply. 10 Ω or less for a power
regeneration converter and a SERVOPACK with a 400 V power supply).
Improper grounding may result in electric shock or fire.
CAUTION
• Do not store or install the product in the following places.
• Locations subject to direct sunlight.
• Locations subject to temperatures outside the range specified in the storage/installation temperature condi-
tions.
• Locations subject to humidity outside the range specified in the storage/installation humidity conditions.
• Locations subject to condensation as the result of extreme changes in temperature.
• Locations subject to corrosive or flammable gases.
• Locations subject to dust, salts, or iron dust.
• Locations subject to exposure to water, oil, or chemicals.
• Locations subject to shock or vibration.
Failure to observe this caution may result in fire, electric shock, or damage to the product.
• Do not hold the motors by the cable, motor shaft, or encoder while transporting it.
Failure to observe this caution may result in injury or malfunction.
• Do not hold the power regeneration converters and SERVOPACKs by the front cover or terminal
cover while moving them.
Failure to observe this caution may result in damage to the covers or in a greater possibility of the products
being dropped and damaged.
• Do not place any load exceeding the limit specified on the packing box.
Failure to observe this caution may result in injury or malfunction.
• If disinfectants or insecticides must be used to treat packing materials such as wooden frames, pal-
lets, or plywood, the packing materials must be treated before the product is packaged, and meth-
ods other than fumigation must be used.
Example: Heat treatment, where materials are kiln-dried to a core temperature of 56°C for 30 min-
utes or more.
If the electronic products, which include stand-alone products and products installed in machines, are packed
with fumigated wooden materials, the electrical components may be greatly damaged by the gases or fumes
resulting from the fumigation process. In particular, disinfectants containing halogen, which includes chlo-
rine, fluorine, bromine, or iodine can contribute to the erosion of the capacitors.
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Installation
CAUTION
• Never use the products in an environment subject to water, corrosive gases, inflammable gases, or
combustibles.
Failure to observe this caution may result in electric shock or fire.
• Do not step on or place a heavy object on the product.
Failure to observe this caution may result in injury or malfunction.
• Do not cover the inlet or outlet ports and prevent any foreign objects from entering the product.
Failure to observe this caution may cause internal elements to deteriorate resulting in malfunction or fire.
• Be sure to install the product in the correct direction.
Failure to observe this caution may result in malfunction.
• Provide the specified clearances between the power regeneration converter and the inside surface
of the control panel and between the SERVOPACK and the inside surface of the control panel, and
keep both the converter and the SERVOPACK sufficiently separated from all other devices.
Failure to observe this caution may result in fire or malfunction.
• Do not apply any strong impact.
Failure to observe this caution may result in malfunction.
• Provide at least 100 mm between the machine and the side of the motor that is opposite from the
load (i.e., the side where cooling air is exhausted) to ensure sufficient flow of cooling air to the cool-
ing fan.
If there is not sufficient airflow, the motor temperature fault protective function may operate even at the rated
load.
• Do not allow water, oil, or other liquids to come in direct contact with the motor. If there is a chance
that water, oil, or other liquids may come into direct contact with the motor, install a protective cover.
If water, oil, or other liquids enter the motor, the resistance will be lowered and a ground fault may occur.
• Install the motor on a sturdy mounting bed, base, stand or other structure.
The weight of the motor and the dynamic load during operation are placed on the installation structure and
may cause vibration if the structure is not sturdy enough.
Wiring
CAUTION
• Be sure to wire correctly and securely.
Failure to observe this caution may result in motor overrun, injury, or malfunction.
• Install the I/O signal cables and encoder cable at least 30 cm away from the motor’s main circuit
cable. Never place them in the same duct or bundle them together.
Placing these cables too close to each other may result in malfunction.
• The maximum wiring length is 3 m for I/O signal cables, 20 m for encoder cables or motor main cir-
cuit cables, and 10 m for control power supply cables (+24 V, 0 V).
• To extend the encoder cable past 20 m, always use an extension encoder cable.
• If the main circuit cable length of the servomotor exceeds 20 m, the voltage drop along the cable
will increase greatly and the intermittent duty zone of the torque-motor speed characteristics will be
reduced.
• Use twisted-pair shielded wires or multi-core twisted pair shielded wires for input/output signal
cables and the encoder cables.
• When you connect the cables, do not touch with your bare hands the motor connector pins or the
encoder connector pins that are provided with the motor.
Particularly the encoder may be damaged by static electricity.
• Take appropriate and sufficient countermeasures for each when installing systems in the following
locations.
• Locations subject to static electricity or other forms of noise.
• Locations subject to strong electromagnetic fields and magnetic fields.
• Locations subject to possible exposure to radioactivity.
• Locations close to power supplies.
Failure to observe this caution may result in damage to the product.
• Wiring or inspection must be performed by a technical expert.
• Do not connect a commercial power supply to the U, V, or W motor connection terminals.
Failure to observe this caution may result in injury or fire.
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CAUTION
• Do not connect the motor directly to a commercial power supply.
The motor may be damaged. Connect the motor to the correct SERVOPACK.
• Securely connect the power supply terminal screws and motor connection terminal screws.
Failure to observe this caution may result in fire.
• Do not touch the power terminals before the main-circuit capacitor has had time to discharge
because high voltage may still remain in the power regeneration converter and SERVOPACK.
Refer to 7.2.1 Main Circuit for the details of discharge time of main-circuit capacitor.
First make sure the charge indicator is turned OFF and that the DC-bus (symbol: P and N) voltage value is
correct by using a tester or other device before wiring or starting an inspection.
• Observe the following precautions when wiring main circuit terminal blocks.
• Do not turn the servo drive power ON until all wiring, including the main circuit terminal blocks has been
completed.
• If the main circuit terminal is the connector, remove the connector from the SERVOPACK prior to wiring.
• Insert only one wire per insertion slot on the terminal block and the connector.
• Make sure that the core wire is not electrically shorted to adjacent core wires.
• Always use the specified power supply voltage.
An incorrect voltage may result in fire.
• Make sure that the polarity is correct.
Incorrect polarity may cause ruptures or damage.
• Take appropriate measures to ensure that the input power supply is supplied within the specified
voltage fluctuation range. Be particularly careful in places where the power supply is unstable.
An incorrect power supply may result in damage to the product.
• Install external breakers or other safety devices against short-circuiting in external wiring.
Failure to observe this caution may result in fire.
• For the control power supply, use a 24-VDC power supply with double insulation or reinforced insu-
lation against primary. Make sure that the output holding time is 100 ms or more.
• Do not reverse the polarity of the battery when connecting it.
Failure to observe this caution may damage the battery, power regeneration converter, SERVOPACK, and
motor or cause it to explode.
• Install the battery at the power regeneration converter.
It is dangerous to install batteries at encoder cable, because that sets up a loop circuit between the batteries.
• The motor does not provide overheating protection. If complying with NEC (National Electric Code)
is necessary, implement overheating protection for the motor. However, overheating protection is
not required if you use a SGMGV servomotor or UAKAJ spindle motor. (This is because continuous
operation is possible within the ratings and SERVOPACK protection will function if the ratings are
exceeded.)
Operation
CAUTION
• Always use the motor and SERVOPACK in one of the specified combinations.
Failure to observe this caution may result in fire or malfunction.
• Conduct trial operation on the motor alone with the motor shaft disconnected from machine to avoid
any unexpected accidents.
Failure to observe this caution may result in injury.
• During trial operation, confirm that the holding brake works correctly. Furthermore, secure system
safety against problems such as signal line disconnection.
• Before starting operation with a machine connected, change the settings to match the parameters
of the machine.
Starting operation without matching the proper settings may cause the machine to run out of control or mal-
function.
• Avoid frequently turning the power ON and OFF.
Since the Σ-V-SD driver have a capacitor in the power supply, a high charging current flows when power is
turned ON. Frequently turning the power ON and OFF causes main power devices like capacitors and fuses in
the power regeneration converter and the SERVOPACK to deteriorate more quickly, resulting in unexpected
problems.
• Forced stop function with forward/reverse overtravel is not effective during JOG mode operation
and zero point search using SigmaWin for Σ-V-SD (MT).
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CAUTION
• Make sure that the motor constants for the spindle motors being used match the parameters of the
SERVOPACKs before supplying power when driving spindle motors by using Σ-V-SD series SER-
VOPACK.
Failure to observe this caution may result in injury, fire, and damage to the product.
• When using the servomotor for a vertical axis, install the safety devices to prevent workpieces to fall
off due to occurrence of alarm or overtravel. Set the servomotor so that it will stop in the zero clamp
state at occurrence of overtravel.
Failure to observe this caution may cause workpieces to fall off due to overtravel.
• Do not touch the power regeneration converter and SERVOPACK heat sinks or servomotor while
the power is ON or soon after the power is turned OFF.
Failure to observe this caution may result in burns due to high temperatures.
• Do not make any extreme adjustments or setting changes of parameters.
Failure to observe this caution may result in injury or damage to the product due to unstable operation.
• When an alarm occurs, remove the cause, clear the alarm after confirming safety, and then resume
operation.
Failure to observe this caution may result in damage to the product, fire, or injury.
• Do not use the holding brake on the servomotor for braking.
Failure to observe this caution may result in malfunction.
• The servomotor stopping method of turning the main-circuit or control-circuit power OFF without
turning the servo OFF during operation can not be set in Parameter Pn001.
Refer to 8.4.4 Stopping Servomotor after SV_OFF Command or Alarm Occurrence for details.
• Do not establish communications with the host controller while running SigmaWin for Σ-V-SD (MT),
because an alarm or warning might be issued.
If an alarm or warning is issued, any process currently being executed might be aborted and the system might
also be stopped.
Only when using the following functions, communications with the host controller is allowed while running
SigmaWin for Σ-V-SD (MT).
<functions for use with SigmaWin for Σ-V-SD (MT) that require communications with the host controller
during use>
• Advanced autotuning by reference
• One-parameter tuning
• Anti-resonance control adjustment function
<functions for use with SigmaWin for Σ-V-SD (MT) that will not result in problems if communications estab-
lished with the host controller during use>
• Parameter edit function, excluding parameter initialization
• Monitor function
• Alarm display function, excluding resetting alarms and clearing alarm history
• Data trace function
• Dynamic braking (DB) is an auxiliary function used for emergency stops. It does not guarantee that
the servomotor will come to a full or immediate stop as when a brake is applied. The servomotor
might coast to a stop. Provide appropriate braking devices on the machine side to ensure safety.
• Do not use the servo drive under a load moment of inertia exceeding the maximum allowable value.
Failure to observe this caution may result in damage or malfunction of resistors and power devices in the
SERVOPACK.
CAUTION
• Do not disassemble the power regeneration converter and SERVOPACK.
Failure to observe this caution may result in electric shock or injury.
• Do not attempt to change wiring while the power is ON.
Failure to observe this caution may result in electric shock or injury.
• When replacing the SERVOPACK, resume operation only after transferring the previous SERVO-
PACK parameters to the new SERVOPACK.
Failure to observe this caution may result in damage to the product.
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Disposal
CAUTION
• When disposing of the products, treat them as ordinary industrial waste.
General Precautions
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Warranty
Warranty Period
The warranty period for a product that was purchased (hereinafter called “delivered product”) is one year from
the time of delivery to the location specified by the customer or 18 months from the time of shipment from the
Yaskawa factory, whichever is sooner.
Warranty Scope
Yaskawa shall replace or repair a defective product free of charge if a defect attributable to Yaskawa occurs
during the warranty period above. This warranty does not cover defects caused by the delivered product reach-
ing the end of its service life and replacement of parts that require replacement or that have a limited service
life.
This warranty does not cover failures that result from any of the following causes.
1. Improper handling, abuse, or use in unsuitable conditions or in environments not described in product cata-
logs or manuals, or in any separately agreed-upon specifications
2. Causes not attributable to the delivered product itself
3. Modifications or repairs not performed by Yaskawa
4. Abuse of the delivered product in a manner in which it was not originally intended
5. Causes that were not foreseeable with the scientific and technological understanding at the time of ship-
ment from Yaskawa
6. Events for which Yaskawa is not responsible, such as natural or human-made disasters
(2) Limitations of Liability
1. Yaskawa shall in no event be responsible for any damage or loss of opportunity to the customer that arises
due to failure of the delivered product.
2. Yaskawa shall not be responsible for any programs (including parameter settings) or the results of program
execution of the programs provided by the user or by a third party for use with programmable Yaskawa
products.
3. The information described in product catalogs or manuals is provided for the purpose of the customer pur-
chasing the appropriate product for the intended application. The use thereof does not guarantee that there
are no infringements of intellectual property rights or other proprietary rights of Yaskawa or third parties,
nor does it construe a license.
4. Yaskawa shall not be responsible for any damage arising from infringements of intellectual property rights
or other proprietary rights of third parties as a result of using the information described in catalogs or man-
uals.
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(3) Suitability for Use
1. It is the customer’s responsibility to confirm conformity with any standards, codes, or regulations that
apply if the Yaskawa product is used in combination with any other products.
2. The customer must confirm that the Yaskawa product is suitable for the systems, machines, and equipment
used by the customer.
3. Consult with Yaskawa to determine whether use in the following applications is acceptable. If use in the
application is acceptable, use the product with extra allowance in ratings and specifications, and provide
safety measures to minimize hazards in the event of failure.
• Outdoor use, use involving potential chemical contamination or electrical interference, or use in condi-
tions or environments not described in product catalogs or manuals
• Nuclear energy control systems, combustion systems, railroad systems, aviation systems, vehicle sys-
tems, medical equipment, amusement machines, and installations subject to separate industry or gov-
ernment regulations
• Systems, machines, and equipment that may present a risk to life or property
• Systems that require a high degree of reliability, such as systems that supply gas, water, or electricity, or
systems that operate continuously 24 hours a day
• Other systems that require a similar high degree of safety
4. Never use the product for an application involving serious risk to life or property without first ensuring that
the system is designed to secure the required level of safety with risk warnings and redundancy, and that the
Yaskawa product is properly rated and installed.
5. The circuit examples and other application examples described in product catalogs and manuals are for ref-
erence. Check the functionality and safety of the actual devices and equipment to be used before using the
product.
6. Read and understand all use prohibitions and precautions, and operate the Yaskawa product correctly to
prevent accidental harm to third parties.
(4) Specifications Change
The names, specifications, appearance, and accessories of products in product catalogs and manuals may be
changed at any time based on improvements and other reasons. The next editions of the revised catalogs or
manuals will be published with updated code numbers. Consult with your Yaskawa representative to confirm
the actual specifications before purchasing a product.
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Contents
About this Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iii
Safety Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vi
Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xii
1 Outline . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1
1.1 System Configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
1.2 Model Designation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
1.2.1 Spindle Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
1.2.2 Servomotor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
1.2.3 Σ-V-SD Series Driver . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
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4 Specifications and External Dimensions for Σ-V-SD Drivers . . . . . . . . . .4-1
4.1 Power Regeneration Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
4.1.1 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
4.1.2 External Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
4.2 SERVOPACK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
4.2.1 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
4.2.2 External Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-13
6 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1
6.1 Motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
6.1.1 Installation Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
6.1.2 Enclosure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
6.1.3 Installation Orientation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
6.1.4 Coupling Motor and Machinery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
6.2 Σ-V-SD Driver. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6
6.2.1 Installation Requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6
6.2.2 Thermal Design of Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7
6.2.3 Control Panel Dust-proof Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10
6.2.4 Installation Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-11
6.2.5 Installation Orientation and Space . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-12
7 Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-1
7.1 Motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
7.1.1 Precautions on Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
7.1.2 Spindle Motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4
7.1.3 Servomotors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-12
7.2 Σ-V-SD Driver. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-19
7.2.1 Main Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-19
7.2.2 Control Circuit Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-25
7.2.3 DC-bus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-26
7.2.4 Local Bus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-27
7.2.5 I/O Signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-28
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7.2.6 EtherCAT (CoE) Communications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-31
7.3 Winding Selection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-32
8 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-1
8.1 EtherCAT (CoE) Communications Settings . . . . . . . . . . . . . . . . . . . . . . . . . . 8-3
8.1.1 EtherCAT Secondary Address Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-3
8.1.2 EtherCAT (CoE) Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-3
8.2 EtherCAT State Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4
8.3 Device Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-5
8.4 Settings for Common Basic Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-7
8.4.1 Servomotor Rotation Direction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-8
8.4.2 Overtravel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-9
8.4.3 Holding Brakes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-12
8.4.4 Stopping Servomotor after SV_OFF Command or Alarm Occurrence. . . . . . . . . . . . . . . 8-17
8.4.5 Instantaneous Power Interruption Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-19
8.4.6 Setting Motor Overload Detection Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-20
8.4.7 Spindle Motor Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-22
8.4.8 Setting Local Bus Addresses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-23
8.5 Trial Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-24
8.5.1 Inspection and Checking before Trial Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-24
8.5.2 Trial Operation via EtherCAT (CoE) Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-24
8.6 Limiting Torque . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-25
8.7 Absolute Encoders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-27
8.7.1 Encoder Resolution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-27
8.7.2 Backup of the Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-27
8.7.3 Battery Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-28
8.7.4 Absolute Encoder Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-29
8.7.5 Multiturn Limit Setting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-32
8.7.6 Multiturn Limit Disagreement Alarm (A.CC0) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-33
8.7.7 Absolute Encoder Home Offset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-36
8.8 Hard Wire Base Block (HWBB) Function . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-37
8.8.1 Precautions for the Hard Wire Base Block (HWBB) State . . . . . . . . . . . . . . . . . . . . . . . . 8-37
8.8.2 Operation Example for the Hard Wire Base Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-38
8.8.3 HWBB Status Monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-38
8.8.4 Restoring Operation from a HWBB State. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-38
8.8.5 Error Detection in HWBB Signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-38
8.8.6 Connection Example and Specifications of Input Signals (HWBB Signals) . . . . . . . . . . . 8-39
8.8.7 Operation with SigmaWin for Σ-V-SD (MT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-40
8.8.8 Brake Signal (/BK1, /BK2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-40
8.8.9 Dynamic Brake. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-40
8.8.10 External Device Monitor (EDM ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-41
8.8.11 Application Example of HWBB Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-43
8.8.12 Confirming HWBB Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-44
9 Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-1
9.1 Type of Adjustments and Basic Adjustment Procedure . . . . . . . . . . . . . . . . . 9-2
9.1.1 Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-2
9.1.2 Basic Adjustment Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-3
9.1.3 Monitoring Analog Signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-4
9.1.4 Safety Precautions on Adjustment of Servo Gains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-7
9.2 Advanced Autotuning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-9
9.2.1 Advanced Autotuning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-9
9.2.2 Related Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-19
9.3 Advanced Autotuning by Reference. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-20
9.3.1 Advanced Autotuning by Reference. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-20
9.3.2 Related Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-26
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9.4 One-parameter Tuning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-27
9.4.1 One-parameter Tuning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-27
9.4.2 Related Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-34
9.5 Anti-Resonance Control Adjustment Function . . . . . . . . . . . . . . . . . . . . . . . 9-35
9.5.1 Anti-Resonance Control Adjustment Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-35
9.5.2 Related Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-45
9.6 High-speed Control Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-46
12 Appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12-1
12.1 SERVOPACK Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-2
12.2 Parameter Recording Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-26
12.3 Index Numbers and Corresponding Parameter Numbers . . . . . . . . . . . . 12-32
Index. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Index-1
Revision History
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1
Outline
Outline
1
1-1
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1 Outline
Ground fault
CN 4
detector
Magnetic contactor CN 4 Personal
CN1
Noise filter for emergency stop CN 21 computer
CN 8 Battery Personal
Safety Open
(→SVM) CN 3 computer
door Control power supply 24 VDC 24 VDC CN 22
CN7A CN7B CN7A CN7B CN7A CN7B
contactor
AC reactor
Encoder
Encoder
Encoder
Magnetic contactor
for winding selection
Spindle motor
Servomotor Servomotor
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1.2 Model Designation
UAKAJ-22CZ1OOE
1st + 2nd digits: 9th digit:
Servomotor Type Design Revision Order
Code Specifications Code Specifications
AC Spindle C Standard
UA
Motor
10th digit: Encoder Specifications
3th digit: Cooling Method Code Specifications
Code Specifications Pulse encoder
Z (standard)
K External fan cooled
S Serial encoder *3
4th digit: Winding System
11th digit: Mounting
Code Specifications
Code Specifications
A Single winding
1 Flange type
B Winding selection
3 Foot-mounted type
5th digit: Series
12th digit: Shaft End
Code Specifications
Code Specifications
J Σ-V-SD Series
O Straight with
7th + 8th digits: Blank key and tap
50% ED Rating (S3) Straight without
N
Code Specifications (kW) key and tap
Outline
04*1 3.7
06*1 5.5 13th digit: Lead Wire Orientation
08 7.5 Code Specifications
11 11 O Left when viewed 1
15 15 Blank from the load side
19 18.5 14th digit: Input Voltage
22 22
Code Specifications
30*2 30 Blank Three-phase 200 VAC
37*1, *2 37 E Three-phase 400 VAC
45*1, *2 45
∗1. Available only for single winding models.
∗2. Available only for three-phase 200 VAC models.
∗3. For details about serial encoders, contact your Yaskawa representative.
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1 Outline
1.2.2 Servomotor
1.2.2 Servomotor
Number of Digits : 1 2 3 4 5 6 7 8 9 10 11 12 13
SGMGV-30D8A21
1st + 2nd + 3rd + 4th + 5th digits: 10th digit: Serial Encoder
Series Code Specifications
Specifications 20-bit absolute encoder with
8 capacitor for backup
Σ-V Series
Servomotor SGMGV
(medium inertia) 11th digit: Design Revision Order
Code Specifications
7th + 8th digits: Rated Output A Standard
Code Specifications (kW) M High speed
05 0.45
09 0.85 12th digit: Shaft End
13 1.3 Code Specifications
20 1.8 2 Straight
30 2.9 6 Straight with key and tap
44 4.4 13th digit: Options
55 5.5 Code Specifications
75 7.5
1 Without options
9th digit: Power Supply Voltage B With holding brake (90 VDC)
Code Specifications C With holding brake (24 VDC)
A Three-phase 200 VAC With oil seal and holding brake
D
D Three-phase 400 VAC (90 VDC)
E With oil seal and holding brake
(24 VDC)
S With oil seal
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1.2 Model Designation
CACP-JU22A3A!!!!!!
1st + 2nd + 3rd + 4th + 5th + 10th digit: Input Voltage
6th + 7th digits: Series Code Specifications
Code Specifications A Three-phase 200 VAC
Σ-V-SD Series D Three-phase 400 VAC
CACP-JU Power Regeneration
Converter 11th digit: Regeneration Method
Code Specifications
8th + 9th digits: 50% ED Rating
3 120-degree conduction
Code Specifications (kW)
15 15 12th digit: Design Revision Order
19 18.5 A㧘B㧘C
22 22
30∗1 30 13th digit: Mounting
45∗1 45 Code Specifications
Blank Duct-ventilated
Outline
(2) SERVOPACK for One Axis
Number
of Digits :
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
1
CACR-JU102ACA!!!!!!
1st + 2nd + 3rd + 4th + 5th + 11th digit: Input Voltage
6th + 7th digits: Series Code Specifications
Code Specifications A 270 VDC
Σ-V-SD Series D 540 VDC
CACR-JU SERVOPACK
12th digit: Interface Specifications
8th + 9th + 10th digits: Code Specifications
Rated Output Current C EtherCAT (CoE)
Code Specifications (Arms) Input Voltage
028 28 13th digit: Design Revision Order
036 36 A㧘B㧘C
065 65 14th digit: Mounting
084 84 270 VDC
Code Specifications
102 102
Blank Duct-ventilated
125 125
196 196 15th + 16th + 17th + 18th +
014 14 19th digits: Custom-made *
018 18 Code Specifications
033 32.5 540 VDC Standard
Blank
042 42
051 51
∗ For details about custom-made converters, contact your Yaskawa representative.
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1 Outline
1.2.3 Σ-V-SD Series Driver
CACR-JUM25ACA!!!!!!
1st + 2nd + 3rd + 4th + 5th + 11th digit: Input Voltage
6th + 7th digits: Series Code Specifications
Code Specifications A 270 VDC
Σ-V-SD Series D 540 VDC
CACR-JU SERVOPACK
12th digit: Interface Specifications
8th + 9th digits: Number of Axes Code Specifications
Code Specifications C EtherCAT (CoE)
M2 Two axes
13th digit: Design Revision Order
10th digit: Output Current A㧘B㧘C
Input Voltage 270 VDC
14th digit: Mounting
Specifications (Arms)
Code Code Specifications
Axis 1 Axis 2
3 11.6 11.6 Blank Duct-ventilated
4 18.5 18.5
15th + 16th + 17th + 18th +
5 24.8 24.8
19th digits: Custom-made *
Input Voltage 540 VDC Code Specifications
Specifications (Arms) Blank Standard
Code
Axis 1 Axis 2
3 5.4 5.4
4 8.4 8.4
5 11.9 11.9
∗ For details about custom-made converters, contact your Yaskawa representative.
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2
Compatible Devices
Compatible Devices
2.3.2 Surge Absorbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-21
2.3.3 Absolute Encoder Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-21
2.3.4 AC Reactor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-22
2.3.5 Magnetic Contactor for Winding Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-22
2.3.6 Noise Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-23
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2 Compatible Devices
2.1.1 SERVOPACK for One Axis and Motor
2.1 Combinations
2.1.1 SERVOPACK for One Axis and Motor
Max. Allowable Motor
Spindle Motor Servomotor
Capacity (kW)
SERVOPACK Input UAKAJ- UAKBJ- SGMGV- Spindle
Model Voltage Motor
Single Winding High (50% ED/ Servomotor
Standard continuous
Winding Selection Speed
rating)
09A*, 13A,
CACR-JU028ACA 04, 06 06 09A*, 13A 5.5/3.7 3.0
20A, 30A
CACR-JU036ACA 08 08 30A, 44A 20A, 30A 7.5/5.5 5.0
CACR-JU065ACA 11, 15 11, 15 55A 44A 15/11, 11/7.5 6.0
270 VDC
CACR-JU084ACA 19 19 75A – 18.5/15 7.5
CACR-JU102ACA 22 22 – 55A, 75A 22/18.5 –
CACR-JU125ACA 30 30 – – 30/22 –
CACR-JU196ACA 37, 45 – – – 45/37 –
*
09D , 13D,
CACR-JU014DCA 04, 06 06 09D*, 13D 5.5/3.7 3.0
20D, 30D
CACR-JU018DCA 08 08 30D, 44D 20D, 30D 7.5/5.5 5.0
540 VDC
CACR-JU033DCA 11, 15 11, 15 55D 44D 15/11, 11/7.5 6.0
CACR-JU042DCA 19 19 75D 55D 18.5/15 7.5
CACR-JU051DCA 22 22 – 75D 22/18.5 –
∗ Contact your Yaskawa representative to use this motor.
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2.1 Combinations
Compatible Devices
CACP-JU19D3 15 10.5 46.3 37
CACP-JU22D3 18.5 12.95 55 41
∗2. The continuous rated capacity and charge constant for individual models of SERVOPACKs is shown in this table.
These are not product specifications. Use this information to calculate to determine whether or not the selected com-
bination of devices complies with the recommended operating conditions described above.
Continuous Rated
SERVOPACK Model Capacity Charge Constant
(kW) 2
CACR-JUM23ACA 3 10
CACR-JUM24ACA 4 14
CACR-JUM25ACA 6 20
CACR-JU028ACA 3.7 16
CACR-JU036ACA 5.5 24
CACR-JU065ACA 11 40
CACR-JU084ACA 15 52
CACR-JU102ACA 18.5 64
CACR-JU125ACA 22 64
CACR-JU196ACA 37 102
CACR-JUM23DCA 3 4
CACR-JUM24DCA 4 4
CACR-JUM25DCA 6 5
CACR-JU014DCA 3.7 4
CACR-JU018DCA 5.5 6
CACR-JU033DCA 11 10
CACR-JU042DCA 15 13
CACR-JU051DCA 18.5 16
2-3
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2 Compatible Devices
2.2.1 Spindle Motor
2-4
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2.2 Selecting Cables
Use the following information to select appropriate parts when assembling a pulse encoder cable.
Note: This cable-end connector is equivalent to and can be used as substitute for the 10120-6000LE connector made by
Sumitomo 3M Ltd.
Specifications for cable-end connectors to spindle motors
The cable-end connector to the spindle motor is stored in the motor's terminal box upon delivery.
Compatible Devices
No.10 pin LLF-41T-P1.3E*
∗ The YC-202 crimping tool is required. Contact J.T.S. Mfg. Co., Ltd. for more information.
Cable specifications
Items Standard Type
B9400064-1-E (3 m)
B9400064-2-E (5 m)
2
Order No. B9400064-3-E (10 m)
B9400064-4-E (15 m)
B9400064-5-E (20 m)
KQVV-SW:
General Specifications AWG22×3 (three colors)
AWG26×4 (four twisted-pair)
Finished Dimensions 7.5 mm dia.
F1
A1
F4 F2
A3 A2
F3
Internal Configuration and A1: Red
Lead Color A2: Black
A3: Yellow green
F1: Blue and white - twisted-pair wire
F2: Yellow and white - twisted pair wire
F3: Green and white - twisted pair wire
F4: Orange and white - twisted pair wire
Available Cable Lengths
3 m, 5 m
(Yaskawa Standards)
2-5
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2 Compatible Devices
2.2.1 Spindle Motor
Use the following information to select appropriate parts when assembling a serial encoder cable.
∗ The YRS-440 crimping tool and the DEJ-0.3 extraction tool are required. Contact J.T.S. Mfg. Co., Ltd. for more infor-
mation.
Cable specifications
Items Standard Type
Order No. * JZSP-CMP09- -E
Max Cable Length 20 m
UL20276 (Rated temperature 80°C)
AWG22 × 2C+AWG24 × 2P
AWG22 (0.33 mm2)
General Specifications
Outer diameter of insulating sheath: 1.15 mm dia.
AWG24 (0.20 mm2)
Outer diameter of insulating sheath: 1.09 mm dia.
Finished Dimensions 6.5 mm dia.
2-6
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2.2 Selecting Cables
2.2.2 Servomotor
Servomotor
Main Circuit Cable
Servomotor
Compatible Devices
The main circuit cable must be assembled by customers. The main circuit cable consists of the following three
parts.
Plug JNYFX06SJ3
Electrical Contact ST-TMH-S-C1B
1
2
Outer Diameter of
PE
1.3 mm to 1.8 mm
Insulating Sheath
Mounting Screw M3 pan head screw
Applicable Cable
6.9 mm to 8.3 mm
Outer Diameter
Note: The CT160-3-TMH5B crimping tool is required. Contact Japan Aviation Electronics Industry, Ltd. for more infor-
mation.
2-7
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2 Compatible Devices
2.2.2 Servomotor
Cables
A 600 V heat-resistant vinyl cables is recommended. Select the appropriate size of cable for the servomotor
and the SERVOPACK used.
For details, refer to 7.1.2 (1) Main Circuit Cable Wiring and 7.2.1 (1) Wire Sizes and Tightening Torques.
• Standard connectors
• Protective structure IP67 and European safety standards compliant connector
• Standard connectors
Connector configuration
Two kinds of cable-end connectors to the servomotor are required: one connects to the main circuit and the
other connects to the brake power supply. The following diagram shows relation between the connectors,
cables, and devices.
Cable-end Connectors to (Not included) Servomotor
Straight Plug
L-shaped Plug
Straight Plug
Cable
(Not included)
L-shaped Plug
∗1. When using servomotors without holding brakes, the cable-end connector for the brake power supply is not required.
∗2. For information on cable-end connectors to encoders, refer to 2.2.2 (3) Encoder Cable.
2-8
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2.2 Selecting Cables
Compatible Devices
A
Q
Unit: mm
Outer
Length Effective
Joint Screw Overall Diameter Cable Clamp
Shell of Joint Screw Maximum
Length of Joint Set Screw 2
Size A Portion Nut Length Width Y
L max. V
J±0.12 W min.
Q +0
-0.38
18 1-1/8-18UNEF 18.26 52.37 34.13 1-20UNEF 9.53 42
22 1-3/8-18UNEF 18.26 55.57 40.48 1-3/16-18UNEF 9.53 50
32 2-18UNS 18.26 61.92 56.33 1-3/4-18UNS 11.13 66
2-9
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2 Compatible Devices
2.2.2 Servomotor
R
Q
W
U
V
Unit: mm
Outer
Length Effective
Joint Screw Overall Diameter R U Cable Clamp
Shell of Joint Screw
Length of Joint Set Screw
Size A Portion Nut ±0.5 ±0.5 Length
L max. V
J±0.12 W min.
Q +0
-0.38
18 1-1/8-18UNEF 18.26 68.27 34.13 20.5 30.2 1-20UNEF 9.53
22 1-3/8-18UNEF 18.26 76.98 40.48 24.1 33.3 1-3/16-18UNEF 9.53
32 2-18UNS 18.26 95.25 56.33 32.8 44.4 1-3/4-18UNS 11.13
C
J dia. (Inner diameter of bushing)
1.6
V E dia.
(Inner diameter
Q dia.
of cable clamp)
G
H (Slide Range)
Unit: mm
Effective Outer
Cable Applicable Overall
Screw E J Set Screw Diameter Attached
Clamp Connector Length
Length Diameter G±0.7
H
Diameter V Q±0.7 Bushing
Type Shell Size A±0.7
C Dia.
MS3057-
18 23.8 10.3 15.9 31.7 3.2 14.3 1-20UNEF 30.1 AN3420-10
10A
MS3057- 1-3/16-
22 23.8 10.3 19 37.3 4 15.9 35.0 AN3420-12
12A 18UNEF
MS3057- 1-3/4-
32 27.8 11.9 31.7 51.6 6.3 23.8 51.6 AN3420-20
20A 18UNS
2-10
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2.2 Selecting Cables
Compatible Devices
L : Size L (9.0 to 11.6)
∗1. The standard kit includes medium size connectors.
∗2. Use the following crimping tool made by DDK Ltd.: 357J-50448T
For details, contact DDK.
• L-shaped Plug
21 dia.
Items Specifications
2
Connector Model CM10- P2S- -D (Cables are not included.)
32.5
21 dia.
(34)
Manufacturer DDK Ltd.
Unit: mm L-shaped plug (CM10-AP2S- -D): TC-573,
Instruction Manuals
Straight plug (CM10-SP2S- -D): TC-583
• Straight Plug
Electrical contact (100 pcs in one bag)
• Crimped type: CM10-#22SC(C3)-100,
21 dia.
21 dia.
2-11
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2 Compatible Devices
2.2.2 Servomotor
Straight Plug
Cable
(Not included)
L-shaped Plug
∗1. When using servomotors without holding brakes, the cable-end connector for the brake power supply is not required.
∗2. For information on cable-end connectors to encoders, refer to 2.2.2 (3) Encoder Cable.
2-12
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2.2 Selecting Cables
Compatible Devices
Straight Plug L-shaped Plug
2-13
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2 Compatible Devices
2.2.2 Servomotor
Cables
A 600 V heat-resistant vinyl cable is recommended. Select an appropriate size of cable for the motor and the
SERVOPACK used.
For details, refer to 7.1.2 (1) Main Circuit Cable Wiring and 7.2.1 (1) Wire Sizes and Tightening Torques.
2-14
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2.2 Selecting Cables
Order No.
Name Length External Appearance
Standard Type Flexible Type*1
3m JZSP-CVP05-03-E
5m JZSP-CVP05-05-E SERVOPACK side
L
Encoder side
10 m JZSP-CVP05-10-E
15 m JZSP-CVP05-15-E Crimping type connector CM10-SP10S-!-D
Cables with (Sumitomo 3M Ltd.) (DDK Ltd.)
Connectors 20 m JZSP-CVP05-20-E
–
on Both 3m JZSP-CVP08-03-E
Ends
5m JZSP-CVP08-05-E SERVOPACK side
L
Encoder side
10 m JZSP-CVP08-10-E
15 m JZSP-CVP08-15-E Crimping type connector CM10-AP10S-!-D
(Sumitomo 3M Ltd.) (DDK Ltd.)
20 m JZSP-CVP08-20-E
Soldered
Kit for Cable-end
36210-0100PL (Connector)
Connectors to
36310-3200-008 (Shell)
SERVOPACKs
(Sumitomo 3M Ltd.)
Connector Specifications
Plug: CM10-SP10S-M-D
JZSP-CVP9-1-E*2
Compatible Devices
Electrical Contact: (Crimped)*3
Straight Plugs CM10-#22SC(C4)-100
(IP67-rated) Applicable Cable Diameter: 6.0 mm to 9.0 mm
– Used as cable-
end connectors to Connector Specifications
encoder
Plug: CM10-SP10S-M-D (DDK Ltd.)
JZSP-CVP9-3-E*2 Electrical Contact: (Soldered)
CM10-#22SC(S1)-100
Applicable Cable Diameter: 6.0 mm to 9.0 mm
2
Connector Specifications
Plug: CM10-AP10S-M-D
JZSP-CVP9-2-E*2 Electrical Contact: (Crimped)*3
L-shaped Plugs CM10-#22SC(C4)-100
(IP67-rated) Applicable Cable Diameter: 6.0 mm to 9.0 mm
– Used as cable-
end connectors to Connector Specifications
encoder Plug: CM10-AP10S-M-D
JZSP-CVP9-4-E*2 Electrical Contact: (Soldered) (DDK Ltd.)
CM10-#22SC(S1)-100
Applicable Cable Diameter: 6.0 mm to 9.0 mm
3m JZSP-CMP09-03-E JZSP-CSP39-03-E
5m JZSP-CMP09-05-E JZSP-CSP39-05-E
Cables 10 m JZSP-CMP09-10-E JZSP-CSP39-10-E
15 m JZSP-CMP09-15-E JZSP-CSP39-15-E
20 m JZSP-CMP09-20-E JZSP-CSP39-20-E
∗1. Use flexible cables for movable sections such as robot arms.
∗2. For details about ordering, contact your Yaskawa representative.
∗3. Use the following crimping tool made by DDK Ltd. : 357J-52667T
2-15
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2 Compatible Devices
2.2.2 Servomotor
2-16
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2.2 Selecting Cables
1m JZSP-CJI01-01-E To converter
Cable for converter I/O 2m JZSP-CJI01-02-E 2.2.3 (6)
Compatible Devices
3m JZSP-CJI01-03-E
1m JZSP-CSI02-1-E
To SERVOPACK
Cable for SERVOPACK
2m JZSP-CSI02-2-E 2.2.3 (7)
for one axis*1
3m JZSP-CSI02-3-E
1m JZSP-CSI01-1-E To SERVOPACK
Cable for SERVOPACK
2m JZSP-CSI01-2-E 2.2.3 (8)
for two axes*2 2
3m JZSP-CSI01-3-E
∗1. When customers assembly the cable, refer to 2.2.3 (7) I/O Cable Specifications for SERVOPACKs for One Axis to
select appropriate parts.
∗2. When customers assembly the cable, refer to 2.2.3 (8) I/O Cable Specifications for SERVOPACKs for Two Axes to
select appropriate parts.
∗3. Required for maintenance work.
2-17
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2 Compatible Devices
2.2.3 Σ-V-SD Driver
(2) Cable Specifications for 24-volt Control Power Supply (With loose leads at one end
and connects a Σ-V-SD driver to a 24-volt control power supply)
Items Specifications
Order No. * JZSP-CNG00- -E
Cable Length 1 m, 2 m, 3 m
Cable and Cable: UL1015 AWG14
Connector Cable-end connector to driver: 175362-1 (PIN : 353717-2)
(3) Cable Specifications for 24-volt Control Power Supply (With connectors on both
ends and connects two Σ-V-SD drivers)
Items Specifications
Order No.*1 JZSP-CNG01-A -E
*2 0.2 m or 0.3 m
Cable Length
Cable: UL1015 AWG14
Cable and
Connector: 175362-1 (PIN : 353717-2)
Connector
Connector manufacturer: Tyco Electronics Japan G.K.
2-18
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2.2 Selecting Cables
Compatible Devices
Cable Length 100 m max.
Cable and Cable: CAT5 STP 4pairs
connector Connector: RJ-45
If you make your own cable, make sure that there is electrical continuity between
Remarks the cable shield and connector shell.
Recommended cable: ZB9020 (manufactured by Beckhoff Automation GmbH)
2-19
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2 Compatible Devices
2.3.1 Molded-case Circuit Breakers, Ground Fault Detectors, and Magnetic Contactors
WARNING
• Always install a molded-case circuit breaker or ground fault detector in the main circuit.
Failure to observe this warning may result in electric shock, equipment damage, or fire.
Select the ground fault detector based on the information in (4) Converter Input Current and Inrush Current.
Note: If the magnetic contactor on the main circuit power supply input is turned ON and OFF frequently, the Σ-V-SD servo
driver may be damaged. Do not turn the power supply ON and OFF with the magnetic contactor more than one time
every 30 minutes.
Select the magnetic contactor based on the information in (4) Converter Input Current and Inrush Current.
2-20
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2.3 Peripheral Devices
• Select a surge absorber with a capacity that is sufficient for the coil in the inductive
load.
• Always install surge absorbers. If you do not install surge absorbers, the surge volt-
age from the coil that occurs when the inductive load is turned ON and OFF will affect
the SERVOPACK control signal lines and could cause incorrect signals.
Compatible Devices
2.3.3 Absolute Encoder Battery
Use the BA518 battery for absolute encoders. This battery can be obtained from Yaskawa Controls Co., Ltd.
CAUTION
• Purchase a battery for the absolute encoder separately and mount it on the power regeneration converter.
• A lithium battery is used for the absolute encoder. Confirm the most current IATA dangerous goods regula- 2
tions before transporting the battery as air cargo.
2-21
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2 Compatible Devices
2.3.4 AC Reactor
2.3.4 AC Reactor
Make sure to install an AC reactor, which corresponds to the capacity of the individual power regeneration
converter, to each power regeneration converter.
Do not connect any equipment other than the power regeneration converter to the secondary side of the AC
reactor. If this caution is not observed, an overcurrent may occur in the power regeneration converter. An AC
reactor is effective in improving the power factor of the power supply side.
Select an AC reactor based on the following table. For details, refer to 5.2 AC Reactor.
∗ This AC reactor does not comply with UL standards. If an AC reactor that complies with UL standards is required,
contact your Yaskawa representative.
Select a magnetic contactor for winding selection based on the following table. For details, refer to 5.3 Mag-
netic Contactor for Winding Selection.
Magnetic Contactor
SERVOPACK for One Axis
for Winding Selection
Model
Input Voltage Model
Standard For UL Compliance
CACR-JU028ACA
270 VDC CACR-JU036ACA
CACR-JU065ACA
HV-75AP4 HV-75AP4/UL
CACR-JU014DCA
540 VDC CACR-JU018DCA
CACR-JU033DCA
CACR-JU084ACA
270 VDC CACR-JU102ACA
CACR-JU125ACA HV-150AP4 HV-150AP4/UL
CACR-JU042DCA
540 VDC
CACR-JU051DCA
2-22
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2.3 Peripheral Devices
Yaskawa recommends the following noise filters. For details, refer to 5.4 Noise Filter.
∗ Also use the following compact AC power supply block-type capacitor (X capacitor).
Compact AC power supply block-type capacitor (X capacitor) model: LDA106M-AA (from Soshin Electric Co., Ltd.)
Some noise filters have large leakage currents. Leakage current is also greatly affected
by ground conditions. If you use a ground fault detector, consider the ground conditions
Compatible Devices
and the leakage current of the noise filter when you select one.
Ask the manufacturer of the noise filter for details.
2-23
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3
Specifications and External
Dimensions for Motors
3-1
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3 Specifications and External Dimensions for Motors
3.1.1 Configuration
' & $ %
(
) #
*
"
+ #
Motor Configuration
Encoder board
Encoder
connector U V W
Z1 Z2 Z3
Main circuit Fan power
terminals supply
terminals
Cable connector Cable connector
Encoder Connector
Model: ELR-12V
Manufacturer: J.S.T.Mfg.Co.,Ltd.
Note: A crimp tool is required.
Motor Connector
3-2
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3.1 Spindle Motor
∗1. The 50% ED rating (S3) is for a 10 minute cycle consisting of 5 minutes of operation and 5 minutes stopped.
∗2. Available only for three-phase, 200 VAC models.
3-3
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3 Specifications and External Dimensions for Motors
3.1.2 Ratings and Specifications
∗1. The 50% ED rating (S3) is for a 10 minute cycle consisting of 5 minutes of operation and 5 minutes stopped.
∗2. Available only for three-phase, 200 VAC models.
3-4
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3.1 Spindle Motor
63.7
10 second rating
50㧑ED rating
15 50㧑ED rating 15.7 95.5
Output Torque 70.0 Continuous rating
(kW) 11 Continuous rating 12.8
(Nm)
15C 9.4
3-5
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3 Specifications and External Dimensions for Motors
3.1.3 Output and Torque Characteristics
(cont’d)
Model
Output Characteristics Torque Characteristics
UAKAJ-
50㧑ED rating
22 21.1 140
Output Torque
(Nm) Continuous rating
22C (kW)
18.5 Continuous rating 18.8 118
15.8
50㧑ED rating
30 249
27.1 Torque Continuous rating
Output 22 Continuous rating (Nm) 183
(kW) 22.5
30C
16.5
50㧑ED rating
54 10 second rating 449 10 second rating
50㧑ED rating
37 307
Output Torque Continuous rating
(kW) 30 Continuous rating 33.3 (Nm) 249
37C
27.7
22.5
50㧑ED rating
74 10 second rating 615 10 second rating
50㧑ED rating
45 374
Output Torque Continuous rating
41.4
(kW) 37 Continuous rating (Nm) 307
45C
29.7
24.4
3-6
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3.1 Spindle Motor
Model
Output Characteristics Torque Characteristics
UAKBJ-
High-speed winding High-speed winding
Output (kW)
Torque (Nm)
35.0 50㧑ED rating
5.5ޓ50㧑ED rating 5.2 23.6 Continuous rating
4.7
3.7 Continuous rating 3.1
Torque (Nm)
Output (kW)
Torque (Nm)
3-7
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3 Specifications and External Dimensions for Motors
3.1.3 Output and Torque Characteristics
(cont’d)
Model
Output Characteristics Torque Characteristics
UAKBJ-
High-speed winding High-speed winding
Output (kW)
Torque (Nm)
70.0 50㧑ED rating
11ޓ50㧑ED rating
10.7
7.5ޓContinuous rating 9.4 47.8 Continuous rating
6.4
Torque (Nm)
210 50㧑ED rating
11ޓ50㧑ED rating
143ޓ Continuous
rating
7.5ޓContinuous rating
50㧑ED rating
Torque (Nm)
358
Continuous
15ޓ50㧑ED rating 263ޓ rating
11ޓContinuous rating
3-8
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3.1 Spindle Motor
(cont’d)
Model
Output Characteristics Torque Characteristics
UAKBJ-
High-speed winding High-speed winding
Output (kW)
Torque (Nm)
50㧑ED rating
18.5ޓ50㧑ED rating 17.5 118
15ޓContinuous rating 14.8 Continuous rating
12.0 95.5
Torque (Nm)
249ޓ Continuous rating
18.5ޓ50㧑ED rating
50㧑ED rating
140
22ޓ50㧑ED rating 21.5 Continuous rating
18.5ޓContinuous rating 17.6 118
14.8
Torque (Nm)
365
50㧑ED rating
22ޓ50㧑ED rating
307ޓ
Continuous
18.5ޓContinuous rating rating
3-9
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3 Specifications and External Dimensions for Motors
3.1.3 Output and Torque Characteristics
(cont’d)
Model
Output Characteristics Torque Characteristics
UAKBJ-
High-speed winding High-speed winding
255ޓ10 second rating
40ޓ10 second rating
Output (kW)
Torque (Nm)
Continuous rating
191
30ޓ50㧑ED rating 50㧑ED rating
32.0 127
20ޓContinuous rating 28.8
19.2
Torque (Nm)
498 50㧑ED rating
30ޓ50㧑ED rating Continuous
332ޓ rating
20ޓContinuous rating
3-10
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3.1 Spindle Motor
3-11
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3 Specifications and External Dimensions for Motors
3.1.6 Rotation Direction
The amount of vibration the spindle motor endures will vary depending on the applica-
tion. Check the vibration acceleration being applied to your motor for each application.
3-12
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3.1 Spindle Motor
LH W
U
QK
!LC
LA
KI
I
T
LL
L
!D
3−m screw*,
KL QR
LG
depth 10
Q S
4−Z dia. mounting holes
LR
5
Q
Unit: mm
Model
L LA LB LC LG LH LL LR Z D I KD KL KI
UAKAJ-
0
04 375 185 150 -0.04 174 12 220 315 60 11 174 – 34 142 174
0
06 467 185 150 -0.04 174 12 220 407 60 11 174 – 34 142 174
Note 1. The shaft key and the keyway are standard JIS B 1301-1996 models.
2. The figures are provided only to explain the dimensions. The actual appearance of the motor may vary.
3. The external shape of the terminal box for the serial encoder is different from the terminal box for the pulse
encoder. Ask your Yaskawa representative for details.
3-13
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3 Specifications and External Dimensions for Motors
3.1.8 External Dimensions
Foot-mounted type`
!D L
KI A
Shaft Extension Unit: mm
R
B
W
U
QK
Q
KD
T
H
C
QR 3−m screw*,
Q S depth 10
G
J J F F XB
4−Z dia. E E N * For 3.7/2.2 kW motors2−m screw
mounting holes M
Unit: mm
Model
A B C D E F G H J KD L M N R
UAKAJ-
0
04 230 83 100 -0.5 174 80 40 9 242 34 34 375 188 106 145
0
06 292 113 100 -0.5 174 80 70 9 242 34 34 467 188 168 175
0
08 286 117 112 -0.5 204 95 50 10 269 75 42.5 486 220 129 200
0
11 296 137 112 -0.5 204 95 70 10 269 75 42.5 546 220 177 250
0
15 261 196 160 -0.5 260 127 89 16 341 55 42.5 568 290 223 307
0
19 261 196 160 -0.5 260 127 89 16 341 55 42.5 568 290 223 307
0
22 307 212 160 -0.5 260 127 105 16 341 55 42.5 630 290 255 323
0
30 381 246 180 -0.5 320 139.5 127 16 407 55 61 769 320 298 388
0
37 421 246 180 -0.5 320 139.5 127 16 407 55 61 809 320 298 388
0
45 377 273 225 -0.5 380 178 127 21 540 75 61 793 420 370 416
Note 1. The shaft key and the keyway are standard JIS B 1301-1996 models.
2. The figures are provided only to explain the dimensions. The actual appearance of the motor may vary.
3. The external shape of the terminal box for the serial encoder is different from the terminal box for the pulse
encoder. Ask your Yaskawa representative for details.
3-14
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3.1 Spindle Motor
U
QK
LH
!LC
LA
KI
I
LL
T
L
!D
3−m screw,
QR
LG
KL depth 10
Q S
LR
4−Z dia. mounting holes
5
Q
LB
Unit: mm
Model
L LA LB LC LG LH LL LR Z D I KD KL KI
UAKBJ-
0
06 568 265 230 -0.046 250 20 300 458 110 15 260 343 42.5 181 250
0
08 568 265 230 -0.046 250 20 300 458 110 15 260 343 42.5 181 250
0
11 632 265 230 -0.046 250 20 300 522 110 15 260 343 42.5 181 250
Note 1. The shaft key and the keyway are standard JIS B 1301-1996 models.
2. The figures are provided only to explain the dimensions. The actual appearance of the motor may vary.
3. The external shape of the terminal box for the serial encoder is different from the terminal box for the pulse
encoder. Ask your Yaskawa representative for details.
3-15
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3 Specifications and External Dimensions for Motors
3.1.8 External Dimensions
Foot-mounted type
!D L
Shaft Extension Unit: mm
KI A R
B
W
U
QK
Q
T
KD
H
3−m screw,
C
QR
S depth 10
Q
G
J J F F XB
4−Z dia. E E N
mounting holes M
Unit: mm
Model
A B C D E F G H J KD L M N R
UAKBJ-
0
06 261 196 160 -0.5 260 127 89 16 341 55 42.5 568 290 223 307
0
08 261 196 160 -0.5 260 127 89 16 341 55 42.5 568 290 223 307
0
11 307 212 160 -0.5 260 127 105 16 341 55 42.5 630 290 255 323
0
15 381 246 180 -0.5 320 139.5 127 16 407 55 61 769 320 298 388
0
19 381 246 180 -0.5 320 139.5 127 16 407 55 61 769 320 298 388
0
22 421 246 180 -0.5 320 139.5 127 16 407 55 61 809 320 298 388
0
30 376.5 273 225 -0.5 380 178 127 21 540 75 61 792.5 420 370 416
Note 1. The shaft key and the keyway are standard JIS B 1301-1996 models.
2. The figures are provided only to explain the dimensions. The actual appearance of the motor may vary.
3. The external shape of the terminal box for the serial encoder is different from the terminal box for the pulse
encoder. Ask your Yaskawa representative for details.
3-16
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3.2 Servomotors
3.2 Servomotors
3.2.1 Ratings and Specifications
Time Rating: Continuous Withstand Voltage: 1500 VAC for one minute (Three-phase,
Vibration Class: V15 200 V class)
Insulation Resistance: 500 VDC, 10 MΩ min. 1800 VAC for one minute (Three-phase,
Ambient Temperature: 0 to 40°C 400 V class)
Excitation: Permanent magnet Enclosure: Totally enclosed, self-cooled, IP67
Mounting: Flange-mounted (except for shaft opening)
Thermal Class: F Ambient Humidity: 20% to 80% (no condensation)
Drive Method: Direct drive
Rotation Direction: Counterclockwise (CCW) with forward run
reference when viewed from the load side
Rated Torque* Nm 2.86 5.39 8.34 11.5 18.6 28.4 35.0 48.0
∗ These items and torque-motor speed characteristics quoted in combination with a SERVOPACK are at an armature
winding temperature of 20°C.
Note 1. The values in parentheses are for servomotors with holding brakes.
3
2. The above specifications show the values under the cooling condition when the following heat sinks are mounted
on the servomotors.
SGMGV-05A : 250 mm × 250 mm × 6 mm (aluminum)
SGMGV-09A, -13A, -20A : 400 mm × 400 mm × 20 mm (iron)
SGMGV-30A, - 44A, -55A, -75A : 550 mm × 550 mm × 30 mm (iron)
3-17
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3 Specifications and External Dimensions for Motors
3.2.1 Ratings and Specifications
Rated Torque* Nm 2.86 5.39 8.34 11.5 18.6 28.4 35.0 48.0
Instantaneous Peak
Nm 9 20 30 46 60 92 107 130
Torque*
Rated Current* Arms 5.2 6.9 10.7 16.7 23.8 32.8 42.1 54.7
Instantaneous Max.
Arms 17 28 40 75 81 110 136 140
Current*
Rated Speed* min-1 1500
∗ These items and torque-motor speed characteristics quoted in combination with a SERVOPACK are at an armature
winding temperature of 20°C.
Note 1. The values in parentheses are for servomotors with holding brakes.
2. The above specifications show the values under the cooling condition when the following heat sinks are mounted
on the servomotors.
SGMGV-05A : 250 mm × 250 mm × 6 mm (aluminum)
SGMGV-09A, -13A, -20A : 400 mm × 400 mm × 20 mm (iron)
SGMGV-30A, - 44A, -55A, -75A : 550 mm × 550 mm × 30 mm (iron)
Rated Torque* Nm 2.86 5.39 8.34 11.5 18.6 28.4 35.0 48.0
Instantaneous Peak
Nm 8.92 13.8 23.3 28.7 45.1 71.1 87.6 119
Torque*
Rated Current* Arms 1.9 3.5 5.4 8.4 11.9 16.5 20.8 25.7
Instantaneous Max.
Arms 5.5 8.5 14 20 28 40.5 52 65
Current*
Rated Speed* min-1 1500
∗ These items and torque-motor speed characteristics quoted in combination with a SERVOPACK are at an armature
winding temperature of 20°C.
Note 1. The values in parentheses are for servomotors with holding brakes.
2. The above specifications show the values under the cooling condition when the following heat sinks are mounted
on the servomotors.
SGMGV-05D : 250 mm × 250 mm × 6 mm (aluminum)
SGMGV-09D, -13D, -20D : 400 mm × 400 mm × 20 mm (iron)
SGMGV-30D, - 44D, -55D, -75D : 550 mm × 550 mm × 30 mm (iron)
3-18
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3.2 Servomotors
Rated Torque* Nm 2.86 5.39 8.34 11.5 18.6 28.4 35.0 48.0
Instantaneous Peak
Nm 9 20 30 46 60 92 107 130
Torque*
Rated Current* Arms 2.6 3.5 5.4 8.4 11.9 16.5 20.8 25.7
Instantaneous Max.
Arms 8.5 14 20 37.6 40.5 55 65 70
Current*
Rated Speed* min-1 1500
∗ These items and torque-motor speed characteristics quoted in combination with a SERVOPACK are at an armature
winding temperature of 20°C.
Note 1. The values in parentheses are for servomotors with holding brakes.
2. The above specifications show the values under the cooling condition when the following heat sinks are mounted
on the servomotors.
SGMGV-05D : 250 mm × 250 mm × 6 mm (aluminum)
SGMGV-09D, -13D, -20D : 400 mm × 400 mm × 20 mm (iron)
SGMGV-30D, - 44D, -55D, -75D : 550 mm × 550 mm × 30 mm (iron)
3-19
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3 Specifications and External Dimensions for Motors
3.2.2 Torque-Motor Speed Characteristics
0 0 0 0
0 1 2 3 4 5 6 7 8 9 10 0 2 4 6 8 10 12 14 16 0 5 10 15 20 25 0 5 10 15 20 25 30 35
Torque (Nm) Torque (Nm) Torque (Nm) Torque (Nm)
2500 2500
Motor Motor
speed 2000 Motor 2000
speed 2000
speed Motor 2000
㧔min-1㧕 㧔min-1㧕 speed
1500 1500 㧔min-1㧕
㧔min-1㧕
A B A B A B A B
1000 1000 1000 1000
500 500
0 0 0 0
0 5 10 15 20 25 30 35 40 45 50 0 10 20 30 40 50 60 70 80 0 20 40 60 80 100 0 50 100 150
Torque (Nm) Torque (Nm) Torque (Nm) Torque (Nm)
Note 1. When the effective torque during intermittent duty is within the rated torque, the servomotor can be used within
the intermittent duty zone.
2. When the main circuit cable length exceeds 20 m, the intermittent duty zone will shrink due to the voltage drop.
3. These torque-motor speed characteristics quoted in combination with a SERVOPACK are at an armature winding
temperature of 20°C.
5000
4000 4000 4000
4000
Motor 3000
speed Motor 3000 Motor Motor 3000
B speed speed
㧔min-1㧕 3000 speed
㧔min-1㧕 㧔min-1㧕2000 㧔min-1㧕
2000 2000
2000 B
A A B
A B A
1000 1000 1000
1000
0 0 0 0
0 1 2 3 4 5 6 7 8 9 10 0 2 4 6 8 10 12 14 16 18 20 0 5 10 15 20 25 30 35 0 5 10 15 20 25 30 35 40 45 50
Torque (Nm) Torque (Nm) Torque (Nm) Torque (Nm)
Motor
speed 3000 Motor Motor 3000 Motor 3000
3000
speed speed speed
㧔min-1㧕
㧔min-1㧕 㧔min-1㧕 㧔min-1㧕
2000 B
2000 2000 2000
B B A
A A B A
1000 1000 1000 1000
0 0 0 0
0 5 10 15 20 25 30 35 40 45 50 55 60 0 10 20 30 40 50 60 70 80 90 100 0 20 40 60 80 100 120 0 50 100 150
Torque (Nm) Torque (Nm) Torque (Nm) Torque (Nm)
Note 1. When the effective torque during intermittent duty is within the rated torque, the servomotor can be used within
the intermittent duty zone.
2. When the main circuit cable length exceeds 20 m, the intermittent duty zone will shrink due to the voltage drop.
3. These torque-motor speed characteristics quoted in combination with a SERVOPACK are at an armature winding
temperature of 20°C.
3-20
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3.2 Servomotors
10000.0
1000.0
Detecting
time (s) 100.0
10.0
∗ A hot start indicates that both the SERVOPACK and the servomotor have run long enough at the rated load to be ther-
mally saturated.
Note: Overload characteristics shown above do not guarantee continuous duty of 100% or more output. Use a servomotor
with effective torque within the continuous duty zone in 3.2.2 Torque-Motor Speed Characteristics.
Note 1. For information on the holding brake power supply and connecting methods, refer to 8.4.3 (1) Wiring Example.
2. The holding brake open time and holding brake operation time vary depending on which discharge circuit is
used. Make sure holding brake open time and holding brake operation time are correct for your servomotor.
3-21
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3 Specifications and External Dimensions for Motors
3.2.5 Allowable Load Moment of Inertia at the Motor Shaft
The larger the load moment of inertia, the worse the movement response of the load.
The allowable load moment of inertia (JL) depends on the motor capacity, as shown below. This value is pro-
vided strictly as a guideline and results may vary depending on servomotor drive conditions.
An overvoltage alarm (A.400) is likely to occur during deceleration if the load moment of inertia exceeds the
allowable load moment of inertia. Take one of the following steps if an overvoltage alarm occurs.
• Reduce the torque limit.
• Reduce the deceleration rate.
• Reduce the maximum speed.
Allowable Allowable
LF
Servomotor Model Radial Load Thrust Load Reference Diagram
(mm)
Fr (N) Fs (N)
SGMGV-05 490 98 40
SGMGV-09 490 98 58 LF
3-22
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3.2 Servomotors
Mating concentricity
of the flange O.D.
0.04 Dia. A
3.2.9
The amount of vibration the servomotor endures will vary depending on the application.
Check the vibration acceleration being applied to your servomotor for each application.
3-23
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3 Specifications and External Dimensions for Motors
3.2.12 External Dimensions
79 dia.
S dia.
80 -0.030 dia.
0
50
70
17 KB1 A
0.02 4-6.6 dia.mounting holes
38 KB2
Shaft Extension
LR
35 dia.
S dia.
18 dia.
R
1
Q
Unit: mm
3-24
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3.2 Servomotors
850 W to 7.5 kW
L
LL LR
36 LM
0.04 A
LG LE
0.04 dia. A
.
dia
LH LA
dia.
79 dia.
LB dia.
S dia.
50
IE
KL1
Shaft Extension
LE LE
62 dia.
S dia.
S dia.
45 dia.
28 dia.
R1
44 dia.
R
1
Q Q
3-25
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3 Specifications and External Dimensions for Motors
3.2.12 External Dimensions
79 dia.
S dia.
80 -0.030 dia.
0
50
70
17 A
KB1 0.02 4-6.6 dia.mounting holes
38 KB2
Shaft Extension
LR
5
35 dia.
S dia.
18 dia.
R
1
Q
Unit: mm
3-26
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3.2 Servomotors
850 W to 7.5 kW
L
LL LR
36 LM
0.04 A
LG LE
0.04 dia. A
.
dia
LH LA
dia.
LB dia.
79 dia.
S dia.
50
KL3
KL1
IE
A 4-LZ dia.
mounting holes
0.02
11 17
KB1 0.04 *
KB3 * For SGMGV-55, -75
KB2
Shaft Extension
LR LR
LE LE
62 dia.
S dia.
S dia.
45 dia.
44 dia.
R
1
Q Q
3-27
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3 Specifications and External Dimensions for Motors
3.2.12 External Dimensions
LR LR 40 58 58 58 58 79 113
Q
Q 30 40 40 40 40 76 110
R1
φS 0 0 0 0 0
S 16 -0.011 19 -0.013 22 -0.013 24 -0.013 24 -0.013 35 +0.01
0
0
42 -0.016
T 5 5 6 7 7 8 8
W
T
R
U 3 3 3.5 4 4 5 5
1
M12 M16
M5 screw,
P screw, screw,
depth 12 depth 25 depth 32
3-28
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4
Specifications and External Dimensions
for Σ-V-SD Drivers
4-1
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4 Specifications and External Dimensions for Σ-V-SD Drivers
4.1.1 Specifications
4-2
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4.1 Power Regeneration Converter
4-3
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4 Specifications and External Dimensions for Σ-V-SD Drivers
4.1.2 External Dimensions
(23)
7.5
Air Flow ∗
Power
Regeneration
Converter
Rear View
(Mounting Pitch)
365±0.5
338
Through
380
Hole
380
365
334
Model Number
(1
15
°)
Input Voltage
Nameplate
15.5
7.5
10 80±
(Mounting Pitch)
4-6 Dia.
5 90
100 Ground Terminal
23
7.5
2-M5 Screws 5
Mounting Hole Diagram
10 80 (10) 200 (100)
100 (145) 300
Air Flow ∗
(7)
86
Unit: mm
Approx. Mass: 8.3 kg
7
∗ The cooling air speed of heat sink must be at least 2.5 m/s at the point closest to the heat sink.
(23)
Air Flow
7.5
Power
Regeneration
Converter
Rear View
(Mounting Pitch)
365±0.5
338
380
Through
Hole
334
380
365
Model Number
(1
15
°)
Input Voltage
Nameplate
10 130±0.5
15.5
7.5
5
7.5
Unit: mm
Approx. Mass: 11.1 kg
7
∗ The cooling air speed of heat sink must be at least 2.5 m/s at the point closest to the heat sink.
Note: Available only for three-phase 200 VAC models.
4-4
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4.1 Power Regeneration Converter
(7.5)
(23)
4-M6 Screw Holes
∗
Power
Regeneration
Converter
Rear View
(Mounting Pitch)
365±0.5
Through
380
365
334
338
380
Hole Model Number
(1
Input Voltage
15
°)
Nameplate
4-7 Dia.
Ground Terminal
2-M6 Screws 10
23
7.5
15.5
7.5
(18.5)
Air Flow ∗
Mounting Hole Diagram
4-5
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4 Specifications and External Dimensions for Σ-V-SD Drivers
4.2.1 Specifications
4.2 SERVOPACK
4.2.1 Specifications
(1) Basic Specifications
Specifications
Item
For Spindle Motor For Servomotor
Control Method Sine-wave current drive with PWM control of IGBT
Applicable Motors Model UAK J SGMGV
Serial encoder (absolute),
Pulse encoder (phases A, B, and
Motor Standard type: 20 bits,
Z), serial encoder: 17 bits
Feedback 4-Mbps communications
Fully-closed Serial conversion unit,
–
Loop Control 4-Mbps communications
Indications CHARGE (orange), RDY (green), and ALM (red)
Built into some models*1 or
provided externally by the user.
It operates when an alarm
occurs, when the main circuit
Dynamic Brake (DB) Functions – power supply turns OFF, when
the servo turns OFF, or when
the control power turns OFF.
The servomotor coasts to a stop
after the dynamic brake.
Main circuit power: Not available (built into power regeneration
Fuses converter)
Control power: Built in
Overcurrent, overload, main circuit voltage error, heat sink over-
Functions Protective Functions heating, overspeed, encoder error, CPU error, PG disconnection
detected, parameter error, etc.
Compensation Functions Quadrant projection compensation and predictive control
Position Loop Proportional control
Control
Speed loop Integral-proportional control and torque control
Standard feature (A motor encoder-external encoder branch con-
Fully-closed Loop Control
version unit is required.)
Number of
2 for each axis
Channels
Analog Monitor Output Power
±10 V (linear range: ±8 V)
(Built-in)*2 Range
Response
1 kHz
Frequency
Connected Personal computer (application: SigmaWin for Σ-V-SD (MT)
Device compatible)
USB
Communica-
Communications USB 1.1 compliant, 12 Mbps (full speed support)
tion Standard
Functions Status displays, parameter setting, and adjustment function
∗1. Dynamic brakes are built into the following models:
• SERVOPACKs for one axis: CACR-JU028A, CACR-JU036A, CACR-JU014D, and CACR-JU018D
• SERVOPACKs for two axes: CACR-JUM23 , CACR-JUM24 , and CACR-JUM25
If you use any other model, provide your own dynamic brake circuit.
The dynamic brake on the CACR-JU036A or CACR-JU018D does not operate when the control power supply is
turned OFF.
∗2. Do not use an analog monitor signal for system control. Use an analog monitor signal only for adjusting the motor
or obtaining data for maintenance purpose.
4-6
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4.2 SERVOPACK
(cont’d)
Specifications
Item
For Spindle Motor For Servomotor
Input Power
24 VDC ±5%
External Voltage
Input Current
Power Required per 3 mA for normal input, 10 mA for latch input
Channel
Normal inputs: 2 for each axis (isolated)
Input Number of
Signals Channels Latch inputs: 3 for SERVOPACK for 1 axis (isolated), 4 for SER-
VOPACK for 2 axes (isolated)
Sequence
Signal Number of
1 for each axis (isolated)
Channels
Maximum
Output Output 50 mA
Signals Current
(Brake) Maximum
Applicable 30 V
Voltage
4-7
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4 Specifications and External Dimensions for Σ-V-SD Drivers
4.2.1 Specifications
(cont’d)
Specifications
Item
For Spindle Motor For Servomotor
Number of
1ch
Channels
Output
+24 V
Voltage
Dynamic Brake (DB)
*3 Allowable –
Functions External Output Output 50 mA
(cont’d) Current
Answerback
Supported
Function
4-8
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4.2 SERVOPACK
4-9
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4 Specifications and External Dimensions for Σ-V-SD Drivers
4.2.1 Specifications
CHARGE
Link/Activity2
Link/Activity1
ERR
RUN
ALM
RDY
Panel display
SERVOPACK
RUN
The RUN indicator shows the status of EtherCAT communication.
LED Indicator
Description
Display Pattern
The EtherCAT (CoE) communication is
Off Continuously OFF
in Init state.
On
The EtherCAT (CoE) communication is
Blinking
200 ms 200 ms in Pre-Operational state.
Off
On
The EtherCAT (CoE) communication is
Single flash
200 ms 1000 ms in Safe-Operational state.
Off
4-10
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4.2 SERVOPACK
ERR
The ERR indicator shows the error status of EtherCAT communication.
LED Indicator
Description
Display Pattern
The EtherCAT communication is in
Off Continuously OFF
working condition.
50 ms
Off
Link/Activity
Indicates whether a communications cable is connected to the CN9A or CN9B connectors and whether com-
munications are active.
LED Indicator
Description
Display Pattern
A communication cable is not physi-
cally connected.
Off Continuously OFF
A EtherCAT (CoE) controller is not
started up.
50 ms
4-11
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4 Specifications and External Dimensions for Σ-V-SD Drivers
4.2.1 Specifications
4-12
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4.2 SERVOPACK
Air Flow ∗
(23)
(7.5)
4-M5 Screw Holes
SERVOPACK
Rear View 365±0.5 (Mounting Pitch)
Through Hole
Model
334
338
Number
380
380
365
(1
Input Voltage
35
(1
°)
15
°)
Nameplate
4-6
Dia.
23
15.5
Ground
7.5
7.5
(10)
10 30±0.5 M4 Screws (145) 200 (100)
(Mounting Pitch) 10 30 (10)
4 42
300
50 50
Air Flow ∗
Mounting Hole Diagram
(5)
40
5
CN8
Unit: mm
Approx. Mass: 4.3 kg
∗ The cooling air speed of heat sink must be at least 2.5 m/s at the point closest to the heat sink.
Model: CACR-JU036ACA, -JU018DCA
Cooling Fan Heat Sink
(23)
∗
(7.5)
SERVOPACK
365±0.5 (Mounting Pitch)
Rear View
Through Hole
Model
334
4
338
Number
380
380
365
Input Voltage
(1
35
(1
°)
15
°)
Nameplate
4-6
Dia.
23
15.5
Ground
7.5
7.5
Terminal
(17)
5
10 30±0.5 M4 Screws
30 (10) (145) 200 (100)
4 42 (Mounting Pitch) 10
50 300
50
CN8
5
Unit: mm
Approx. Mass: 5.0 kg
∗ The cooling air speed of heat sink must be at least 2.5 m/s at the point closest to the heat sink.
4-13
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4 Specifications and External Dimensions for Σ-V-SD Drivers
4.2.2 External Dimensions
(23)
Air Flow ∗
(7.5)
4-M5 Screw Holes
Rear View
338
380
Model
334
380
365
Number
(13
Input Voltage
5°
(11
)
5°
)
Nameplate
4-6
15.5
7.5
Dia
.
23
10 55±0.5 Ground
(Mounting Pitch) Terminal
5 65 5
7.5
M4 Screws
75 200 (100)
10 55 (10)
(145) 300
Mounting Hole Diagram 75
Air Flow ∗
(7)
63
5
Unit: mm
Approx. Mass: 6.4 kg
∗ The cooling air speed of heat sink must be at least 2.5 m/s at the point closest to the heat sink.
Model: CACR-JU084ACA, -JU102ACA, -JU042DCA, -JU051DCA
Heat Sink
Cooling Fan
(23)
(7.5)
SERVOPACK
Rear View
(Mounting Pitch)
Through Hole
365±0.5
338
334
380
380
365
Model
(1
Number
35
(1
°)
15
°)
Input Voltage
Nameplate
10 130±0.5 4-6
15.5
7.5
Dia
(Mounting Pitch) .
5 140
23
Unit: mm
Approx. Mass: 11.8 kg
∗ The cooling air speed of heat sink must be at least 2.5 m/s at the point closest to the heat sink.
4-14
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4.2 SERVOPACK
Model: CACR-JU125ACA
Heat Sink
Cooling Fan
(23)
(7.5)
4-M5 Screw Holes Air Flow ∗
SERVOPACK
Rear View
(Mounting Pitch)
365±0.5
Through Hole
338
334
380
380
(1
365
Model
35
(1
°)
Number
15
°)
200V
Input Voltage
Nameplate
10 130±0.5 4-6
15.5
7.5
Di
(Mounting Pitch) a.
5 140 Ground
23
Terminal 5
150
7.5
2-M5 Screws 200 (100)
Mounting Hole Diagram 10 130 (10) (145) 300
150
Air Flow ∗
(7)
(23)
Air Flow ∗
SERVOPACK
Rear View
(Mounting Pitch)
365±0.5
380
338
334
365
Number
(1
35
(1
°)
15
Input Voltage
°)
Nameplate
4-7 Dia.
Ground Terminal
Air Flow ∗ 4
23
15.5
7.5
7.5
25 200±0.5 M6 Screws
10
(Mounting Pitch)
25 200 (25) 200 (96)
230
250 250 (140) 296
(18.5)
Unit: mm
Approx. Mass: 20.0 kg
∗ The cooling air speed of heat sink must be at least 2.5 m/s at the point closest to the heat sink.
4-15
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4 Specifications and External Dimensions for Σ-V-SD Drivers
4.2.2 External Dimensions
(23)
4-M5 Screw Holes Air Flow ∗
(7.5)
365±0.5(Mounting Pitch)
SERVOPACK
Through Hole
Rear View
380
338
334
380
365
(1
35
°)
(1
Model
15
Number
°)
Input Voltage
Nameplate
15.5
7.5
4-6
Dia
.
23
10 B±0.5
C D (Mounting Pitch) Ground
Terminal 5
7.5
(15)
A M4 Screws
200 (100)
Mounting Hole Diagram 10 B (10) (145) 300
A
Air Flow ∗
(F)
E
CN18
5
CN28
Unit: mm
∗ The cooling air speed of heat sink must be at least 2.5 m/s at the point closest to the heat sink.
Approx.
Model A B C D E F
Mass (kg)
CACR-JUM23ACA 50 30 4 42 40 (5) 4.5
CACR-JUM24ACA 50 30 4 42 40 (5) 4.5
CACR-JUM25ACA 75 55 5 65 63 (7) 5.7
CACR-JUM23DCA 75 55 5 65 63 (7) 5.2
CACR-JUM24DCA 75 55 5 65 63 (7) 5.2
CACR-JUM25DCA 75 55 5 65 63 (7) 5.7
4-16
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5
Peripheral Devices
Peripheral Devices
5.5 Base Mounting Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-16
5.5.1 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-16
5.5.2 Power Regeneration Converter and SERVOPACK Combinations . . . . . . . . . . . . . . 5-16
5.5.3 External Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-18
5.5.4 Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-22
5.5.5 Mounting Method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-23
5-1
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5 Peripheral Devices
5.1.1 Specifications
9± Black
1
Heat-shrinkable Tube
Connector
Red
Battery
50 max. 70 ± 5
Unit: mm
If not using the battery unit from Yaskawa, use the following parts.
CAUTION
• Purchase a battery for the absolute encoder separately and mount it on the power regeneration converter.
• A lithium battery is used for the absolute encoder. Confirm the most current IATA dangerous goods regula-
tions before transporting the battery as air cargo.
5-2
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5.1 Absolute Encoder Battery
Battery Connector
Battery CN8
Peripheral Devices
5
5-3
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5 Peripheral Devices
5.2.1 Specifications
5.2 AC Reactor
5.2.1 Specifications
Rated Rated Insula- Watt Ambi- Storage Ap-
Power Regeneration AC Reactor Voltage Frequency Current Inductance tion Data ent Temper- prox.
Converter Model Model (V) (Hz) (A) (mH) Class Loss Temper- ature Mass
(class) (W) ature (kg)
–10 to –20 to
CACP-JU15A3 X008017 230 50/60 56 0.21 H 55 8
55°C 85°C
–10 to –20 to
CACP-JU19A3 X008018 230 50/60 73 0.17 H 70 8
55°C 85°C
–10 to –20 to
CACP-JU22A3 X008019 230 50/60 90 0.14 H 80 12
55°C 85°C
–10 to –20 to
CACP-JU30A3 X008020 230 50/60 107 0.1 H 85 12
55°C 85°C
–10 to –20 to
CACP-JU45A3B X008022 230 50/60 179 0.07 H 130 25
55°C 85°C
–10 to –20 to
CACP-JU15D3 X008010* 480 50/60 27 0.82 H 70
55°C 85°C
7.3
–10 to –20 to
CACP-JU19D3 X008011 480 50/60 36 0.67 H 80 7.3
55°C 85°C
–10 to –20 to
CACP-JU22D3 X008012 480 50/60 45 0.56 H 120 11.2
55°C 85°C
∗ This AC reactor does not comply with UL standards. If an AC reactor that complies with UL standards is required,
contact your Yaskawa representative.
5-4
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5.2 AC Reactor
40
Nameplate
150 ± 5
2.3
25
75 80
180 100
180 max. 80 max. 50
4-mounting holes
for M6 bolts
Unit: mm
Peripheral Devices
45
Nameplate
150 ± 5
5
2.3
25
75 80
180 100
180 max. 80 max. 50
4-mounting holes
for M6 bolts
Unit: mm
5-5
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5 Peripheral Devices
5.2.2 External Dimensions
45
Nameplate
170 ± 5
3.2
25
75 80
205 102
210 max. 90 max. 51
4-mounting holes
for M6 bolts
Unit: mm
Nameplate
170 ± 5
3.2
25
75 80
205 102
210 max. 95 max. 51
4-mounting holes
for M6 bolts
Unit: mm
5-6
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5.2 AC Reactor
U V W
205 ± 5
X Y Z
3.2
25
150 110
240 126
4-mounting holes 135 max. 63
for M8 bolts
Unit: mm
Peripheral Devices
2.3
25
75 70
4-mounting holes
160 89
for M6 bolts
7
65 max. 45 5
13.5
Unit: mm
70
75
Note: This AC reactor does not comply with UL standards. If an AC reactor that complies with UL standards is required,
contact your Yaskawa representative. The dimensional diagrams for AC reactors that comply with UL standards are
different from the above diagrams.
5-7
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5 Peripheral Devices
5.2.2 External Dimensions
125 ± 5
U V W
X Y Z
2.3
75 25
160 85
160 max. 105
4-mounting holes 90 max. 52
for M6 bolts
7
13.5
Unit: mm
85
75
㨁 㨂 㨃
150 ± 5
㨄 㨅 㨆
25
75 4-mounting 95
holes for M6
180 bolts 114
105 max. 57
Unit: mm
5-8
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5.3 Magnetic Contactor for Winding Selection
∗1. Safety covers are provided on the HV- AP4S and HV- AP4S/UL.
∗2. A dwell time of 1 hour or more is required after applying power supply for 30 minutes.
Peripheral Devices
13 14 17 18
1 2 3 4 5 6
110
107
5
65
85 145
92 160
Main circuit terminals (M5)
Unit: mm
5-9
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5 Peripheral Devices
5.3.3 Terminal Descriptions
1 2 3 4 5 6
112.5
110
107
7 9 11 4-M6 mounting holes
8 10 12
65
145
2.5
85
97 160
105 Main circuit terminals (M5)
Unit: mm
1 2 3 4 5 6
148
168
7 8 9 10 11 12
34 34 34
Unit: mm
1 2 3 4 5 6
7 8 9 10 11 12
HV- AP4㧘HV-ޓޓAP4/UL
5-10
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5.3 Magnetic Contactor for Winding Selection
r
ve al
Co ermin
T Terminal C
over
Possible
Terminal
Te
Cover rm
Co ina
ve l
r
Cover
Terminal
Cover
Terminal
Cover
Terminal
Terminal
Cover
Not
possible
Co
Te ver r
ve l
rm
ina Co mina
l r
Te
Terminal Cover
Terminal
Cover
Peripheral Devices
5
5-11
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5 Peripheral Devices
5.4.1 Specifications
∗ Also use the following compact AC power supply block-type capacitor (X capacitor).
Compact AC power supply block-type capacitor (X capacitor) model: LDA106M-AA (from Soshin Electric Co., Ltd.)
Refer to 10.2.1 EMC Installation Conditions for the installation location of the capacitor.
5-12
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5.4 Noise Filter
C±4
Nameplate
D±2
(L)
(K)
G
B±2 E±4
A±4
5
SOSHIN
EL. CO.
PBT Example of Nameplate (HF3030C-SZC)
1 SOSHIN 4
LINE
EMI FILTER LOAD
2
TYPE HF3030C-SZC
5
Model name
RATING 500 VAC 30 A Rated voltage and current
50 / 60 Hz
LOT.No, Rated frequency
3 6
SOSHIN ELECTRIC CO., LTD.
Lot No.
1 Input terminal 4 Output terminal
Unit: mm
2 Case 5 Earth terminal
3 Nameplate
Unit: mm
Noise Filter Model A B C D E F G H J K L
HF3030C-SZC-47DDD 220 210 66 55 78 R2.25 × 6 4.5 dia. M4 M4 10.5 12.5
HF3040C-SZC-47EDD
HF3050C-SZC-47EDD 270 260 80 70 84 R2.75 × 7 5.5 dia. M5 M4 13 16
HF3060C-SZC-47EDD
Peripheral Devices
5
5-13
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5 Peripheral Devices
5.4.2 External Dimensions
6.5
(20.5)
100±5
75±2
Nameplate
(20.5)
(17.5)
210±5
1 C US SOSHIN ..
TUV 4
EMI FILTER
25/85/21
50
LINE LOAD
TYPE HF3080C-SZC Model name
2 5
RATING 500 VAC 80 A Rated voltage and current
50 / 60 Hz
LOT.No,
3 6 Rated frequency
Lot No.
SOSHIN ELECTRIC CO., LTD.
3 Nameplate
110±5
80±2
Nameplate
(32)
(29)
375±2 24±5
395±5 (208)
6.5 dia. 5
230±5
1 C US SOSHIN ..
4
TUV
EMI FILTER
25/85/21
50
LINE LOAD
TYPE HF3150C-SZC
5
Model name
2 RATING 500 VAC 150 A Rated voltage and current
50 / 60 Hz
LOT.No,
3 6 Rated frequency
SOSHIN ELECTRIC CO., LTD.
Lot No.
3 Nameplate
5-14
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5.4 Noise Filter
6.5
(32)
90±2
120±5
Nameplate
(32)
(29)
380±2 260±5
400±5 6.5 dia. 5
EMI FILTER
25/85/21
50
LINE LOAD
2
TYPE HF3200C-SZC
5
Model name
RATING 500 VAC 200 A Rated voltage and current
50 / 60 Hz Rated frequency
3
LOT.No,
6 Lot No.
SOSHIN ELECTRIC CO., LTD.
Peripheral Devices
43±2
a.
di
5
5.
2-
3-UL1015 AWG18
㧾㨔㨑㨕㨚㨘㨍㨚㨐
(R)
LDA106M-AA
C1,C2,C3=10μF±20% C1 C3
250V 㨪
40/100/21
1209 (S) (T)
C2
(5)
Unit: mm
5-15
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5 Peripheral Devices
5.5.1 Specifications
5.5.1 Specifications
(2) SERVOPACK
SERVOPACK for One Axis
SERVOPACK Base Mounting Unit
Input Voltage Model Model
CACR-JU028ACA
JUSP-JUBM050AA
CACR-JU036ACA
CACR-JU065ACA JUSP-JUBM075AA
270 VDC
CACR-JU084ACA
CACR-JU102ACA JUSP-JUBM150AA
CACR-JU125ACA
CACR-JU014DCA
JUSP-JUBM050AA
CACR-JU018DCA
540 VDC CACR-JU033DCA JUSP-JUBM075AA
CACR-JU042DCA
JUSP-JUBM150AA
CACR-JU051DCA
5-16
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5.5 Base Mounting Units
Peripheral Devices
5
5-17
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5 Peripheral Devices
5.5.3 External Dimensions
20
12
460
425
440
Nameplate
4.6 6
(15)
(8)
Cooling Fan
Approx.Mass: 2.7 kg
Base Mounting
Unit Rear View
460
10 30±0.5 (305)
50 (Mounting Pitch)
5-18
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5.5 Base Mounting Units
20
12
460
425
440
Nameplate
4 (8) 6
(15)
Cooling Fan
Approx.Mass: 2.7 kg
Peripheral Devices
<Mounting Hole Diagram> <Unit Mounted Diagram>
5
Base Mounting
440±0.5 (Mounting Pitch)
10 55±0.5
(Mounting Pitch) (305)
75
5-19
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5 Peripheral Devices
5.5.3 External Dimensions
20
12
460
440
425
Nameplate
4 6
(8)
(15)
Cooling Fan
Approx.Mass: 2.8 kg
Base Mounting
440±0.5 (Mounting Pitch)
10 80±0.5
100 (Mounting Pitch) (305)
5-20
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5.5 Base Mounting Units
Unit: mm
Air Flow
15
2-6 Dia.
20
12
460
440
425
Nameplate
4
(8) 6
(15)
Cooling Fan
Approx.Mass: 3.5 kg
Peripheral Devices
<Mounting Hole Diagram> <Unit Mounted Diagram>
5
Base Mounting
440±0.5 (Mounting Pitch)
10 130±0.5
(Mounting Pitch) (305)
150
5-21
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5 Peripheral Devices
5.5.4 Wiring
5.5.4 Wiring
Connect the 24-VDC and 0-VDC lines to the terminals on the base mounting unit to power the cooling fan.
Note 1. The power supply for the cooling fan on the base mounting unit is separate from the control power supply for the
power regeneration converter and SERVOPACK and separate from the power supply for the sequence signals.
2. The output current that is required from the power supply when one power supply is connected to more than one
base mounting unit is the total input current for all of the connected units. Use a suitable wire size for the required
current and do not exceed the wire size range of the terminal block.
Terminal Name: 0 V
Terminal Name: 24 V
5-22
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5.5 Base Mounting Units
As shown in the following figure, insert the heat sink on the power regeneration converter or SERVOPACK
into the base mounting unit and secure it with the enclosed screws (four).
The side of the base mounting unit with the terminal block is the bottom of the unit.
Peripheral Devices
JUSP-JUBM100AA (23.0 to 28.3 lbf in)
JUSP-JUBM150AA
5-23
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6
Installation
Installation
6-1
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6 Installation
6.1.1 Installation Environment
6.1 Motors
The service life of the motor will be shortened or unexpected problems will occur if the motor is installed
incorrectly or in an inappropriate location. Always observe the following installation instructions.
CAUTION
• Provide sufficient space so that cooling air will be provided to the cooling fan. Keep a space of at least 100
mm between the machine and the ventilation outlet of the motor.
If ventilation is not proper, the motor temperature fault protective function will work regardless of whether or not the
load is at the rated value or not.
• Install the motor in a clean location free from oil mist and water drops. If the motor is likely to come in con-
tact with water or oil, protect the motor with a cover.
The intrusion of water or dirty oil into the interior of the motor will decrease the insulation resistance, which may
result in a ground fault.
• Check that the mounting bed, base, or stand of the motor is of robust construction.
The weight of the motor as well as the dynamic load of the motor in operation will be imposed on it, possibly causing
vibration.
• Use seal connectors, conduits, or similar devices to seal the cable openings of the motor terminal box.
Failure to observe this caution may result in cuttings, mist of cutting oil, or other foreign matter entering the motor
through the cable opening, possibly causing malfunction.
• If you install the motor so that the shaft faces vertically downward, do not allow the motor shaft to come
into contact with the frame, ground surface, or other objects.
Doing so would press the motor shaft into the motor, possibly damaging the bearings.
6-2
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6.1 Motors
6.1.2 Enclosure
The motor enclosure* is described table as follows. Flange
Shaft opening
Spindle motor Servomotor This refers to the gap where
the shaft protrudes from
Enclosure IP44 IP67 the end of the motor.
(2) Servomotor
If the servomotor is used in a location that is subject to water or oil mist, order a servomotor with an oil seal to
seal the through shaft section.
Installation
(2) Servomotor
Mount the servomotor either horizontally or vertically. Horizontal Vertical
When mounting the servomotor vertically, make cable
traps to keep out water. When mounting the servomo-
tor with the shaft up, take measures with the connected 6
machine to prevent oil from getting into the servomo-
tor through gear boxes etc.
Cable trap
6-3
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6 Installation
6.1.4 Coupling Motor and Machinery
• Install the servomotor so that alignment accuracy falls within the following range.
Vibration that will damage the bearings and encoders if the shafts are not properly
aligned.
* Level
B *㧦Alignment Accuracy
Coupling Spindle Motor
Servomotor
Standard High-speed type
Tolerance A 0.03 mm max. 0.01 mm max. 0.03 mm max.
Surface irregularity B 0.03 mm max. 0.01 mm max. 0.03 mm max.
Note: Turn together with coupling.
* A
• Do not allow any direct impact to the shafts when installing the couplings. Do not hit
the area near encoders with a hammer etc., as impacts may damage the encoders.
• Before installation, thoroughly remove the anticorrosive paint from the end of the
motor shaft. Only after removing the paint can motors be installed on the machines.
Anticorrosive
paint is
coated here.
6-4
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6.1 Motors
Motor shaft
Machinery shaft
Belt Installation
(3) Gear Coupling
Check that the motor shaft is parallel to the machinery shaft and that the centers of the gears are engaged prop-
erly. Refer to 3.1.5 Motor Total Indicator Readings for the precision of the peripheral parts connecting to the
motor shaft. The gears may grate if they do not engage properly.
Be sure that no axial load is imposed on the motor shaft.
Installation
6-5
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6 Installation
6.2.1 Installation Requirements
6-6
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6.2 Σ-V-SD Driver
Installation
CACR-JU033DCA 305.7 16.3 289.4 28.9 260.5
CACR-JU042DCA 365.8 18.9 346.9 34.7 312.2
CACR-JU051DCA 422.2 18.9 403.3 40.3 363.0
6-7
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6 Installation
6.2.2 Thermal Design of Control Panel
(2) Air Temperature Rise inside Control Panel (Average Temperature Rise)
Design the control panel so that the internal air temperature will be no more than 10°C higher than the refer-
ence value. If the rise in air temperature in the control panel exceeds 10°C, a cooling system must be installed.
For details, refer to 6.2.2 (3) Cooling System Installation.
The calculation formula for internal temperature rise for a control panel made of metal sheets is as follows:
P P
∆T = =
qe k A
<Example>
Allowable Watt Data Loss for a Control Panel with a Stirring Fan
790 mm
450 mm 150 mm
6-8
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6.2 Σ-V-SD Driver
P P
∆T = qe =
k (A–B)+qh
Install the cooling system so that internal air is taken into the control panel at the top and returned at the bot-
tom, and so that the external air is taken in at the bottom and exhausted at the top.
(Top)
Heat sink
Flow of the
internal air
Flow of the
external air
Installation
Control panel
Cooling system
(Bottom)
6
Cooling System Installation
6-9
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6 Installation
6.2.3 Control Panel Dust-proof Design
Packing
Cable
Packing
Operation Box
6-10
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6.2 Σ-V-SD Driver
• Always secure the Σ-V-SD driver on a vertical surface using screws or bolts.
• Provide the specified space on the left, right, top, and bottom of the driver to enable maintenance and venti-
lation. For details, refer to 6.2.5 Installation Orientation and Space.
• Place the heat sink of the Σ-V-SD driver outside of the ventilation ducts to allow external air flow through
the heat sink. The loss from the control panel will be reduced, and the majority of the loss from the unit will
be cooled directly by the external air.
• Cooling the heat sink requires an air flow of 2.5 m/s in the ventilation duct.
• Make sure that cooling air flows through the heat sink for each Σ-V-SD driver.
• We recommend a metal cooling fan. Plastic fans will deteriorate when exposed to cutting oil, which may
cause Σ-V-SD driver failure or other problems.
Flow of the external air
Cooling fan
Installation
Ventilation duct
Heat sink
6
Flow of the external air
Unit
6-11
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6 Installation
6.2.5 Installation Orientation and Space
5 mm max. 5 mm max.
5 mm min. 5 mm min.
Air Ventilation
Σ-V-SD Driver 120 mm min. Flow
Duct
Fan
Heat
Sink
120 mm min.
5 mm min.
Cooling Air
2.5 m/s min.
Unit: mm
20.5 ± 0.3
(0.5)
10 10
Unit Unit
6-12
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7
Wiring
Wiring
7-1
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7 Wiring
7.1.1 Precautions on Wiring
7.1 Motors
CAUTION
• Separate the motor main circuit cable wiring from the I/O signal cable and encoder cable at least 30 cm,
and do not bundle or run them in the same duct.
Placing these cables too close to each other may result in malfunction.
• The maximum wiring length is 3 m for I/O signal cables, 20 m for encoder cables or motor main circuit
cables, and 10 m for control power supply cables (+24 V, 0 V).
Flexible Cables
Even if the recommended bending radius R is followed in the mechanical design, incorrect wiring may cause
the early disconnection. Observe the following precautions when wiring.
• Cable twisting
Straighten the flexible cables wiring.
Twisted cables cause the early disconnection. Check the indication on the cable surface to make sure that the
cable is not twisted.
• Fixing method
Do not fix the moving points of the flexible cable, or stress on the fixed points may cause early disconnec-
tion.
Fix the cable at the minimum number of points. Do not put stress on the motor-end and SERVOPACK-end
connectors.
• Cable length
If the cable length is too long, it may result the cable sagging. If the cable length is too short, excessive ten-
sion on the fixed points will cause the early disconnection. Use a flexible cable with the optimum length.
• Interference between cables
Avoid interference between cables.
Interference limits the motion of flexible cable, which causes early disconnection. Keep enough distance
between cables, or provide a partition when wiring.
(2) Cable Stress
Make sure there is no bending or tension on the cables themselves, the connections, or the cable lead inlets.
Be especially careful to wire encoder cables and brake cables for main circuit so that they are not subject to
stress because the core wires of encoder cables and brake cables for main circuit are very thin at only 0.2 to 0.3
mm2.
7-2
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7.1 Motors
(3) Connectors
Observe the following precautions:
• When the connectors are connected to the motor, be sure to connect the end of motor main circuit cables
before connecting the encoder cable’s end.
If the encoder cable’s end is connected before connecting the end of motor main circuit cables, the encoder
may break because of the voltage differences between FG.
• Make sure there is no foreign matters such as dust and metal chips in the connector before connecting.
• Do not apply shock to resin connectors. Otherwise, they may be damaged.
• Make sure of the pin arrangement.
• When handling a motor with its cables connected, hold the motor or the connectors and cables will be dam-
aged.
• Make sure that the connector is securely fixed with screws. If the cable connector is not secure, the require-
ments for the protective structure’s specifications may not be met.
• Be sure not to apply stress on the connector, when using flexible cables. The connector may be damaged by
stress.
• Fix the cable connector to SGMGV-05 servomotors with screws. Refer to 7.1.3 Servomotors.
Wiring
7-3
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7 Wiring
7.1.2 Spindle Motors
7-4
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7.1 Motors
Wiring
7-5
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7 Wiring
7.1.2 Spindle Motors
Wiring
• CACR-JU028ACA, -JU014DCA
SERVOPACK End (CN8) Motor End
Pin No. Signal Name Terminal Name
A1 U U
B1 V V
B2 W W
A2
• CACR-JU036ACA, -JU018DCA
SERVOPACK End (CN8) Motor End
Pin No. Signal Name Terminal Name
1 U U
2 V V
3 W W
4
7-6
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7.1 Motors
Wiring
7-7
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7 Wiring
7.1.2 Spindle Motors
Spindle Motor
R Z1
Three-phase, 200 VAC S Z2
or Fan
Three-phase, 400 VAC T Z3
U
U
V
V M
W
W
CN3-8 THM1+ 11
TS
CN3-9 THM1- 12
E E
FG
CN3-4 PG5 V 1
CN3-1 PG0 V 2
CN3-5 PG5 V
CN3-2 PG0 V PG
CN3-6 PG5 V
CN3-3 PG0 V
CN3-16 PA 3
CN3-17 /PA 4
CN3-18 PB 5
CN3-19 /PB 6
CN3-14 PC 7
CN3-15 /PC 8
10
Case
Shielded twisted-pair cable, 0.2 mm2
FG
7-8
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7.1 Motors
Spindle Motor
R Z1
Three-phase, 200 VAC
SERVOPACK or S Z2
for One Axis Fan
Three-phase, 400 VAC T Z3
U
U
V
V M
W
W
E E
CN3-8 THM1+ 11
TS
Wiring
CN3-9 THM1- 12
CN2-1 PG5 V 1
7
CN2-2 GND 5
CN2-5 PS 2
PG
CN2-6 /PS 6
Shell
Shielded twisted-pair cable, 0.2 mm2
FG
7-9
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7 Wiring
7.1.2 Spindle Motors
Fan cable
7-10
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7.1 Motors
Protective cover
Shield wires
2-No.4-40 UNC screws
M4 ground screw
Approx. 40 mm
M4 screw
Cable
(serial data output side)
Note 1. When tightening No.4-40 UNC screws, the positioning hinders inserting the screwdriver. Make sure that the
screws are not inserted at an angle.
2. Ensure that stress is not applied to the connection areas of the cables and plug housings when cables are secured
using Insulock binders.
3. Make sure that the signal lines and shield wires do not become stuck in the protective cover.
4. The depth for M4 screws is 7 mm max.
Wiring
7-11
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7 Wiring
7.1.3 Servomotors
7.1.3 Servomotors
CAUTION
• Install the I/O signal cables and encoder cable at least 30 cm away from the motor’s main circuit cable.
Never place them in the same duct or bundle them together.
Placing these cables too close to each other may result in malfunction.
• When the encoder cable length exceeds 20 m, be sure to use a relay encoder cable.
• When the main circuit cable length exceeds 20 m, the intermittent duty zone will shrink due to the voltage
drop.
CAUTION
• When you connect the cables, do not touch with your bare hands the motor connector pins or the encoder
connector pins that are provided with the motor.
Particularly the encoder may be damaged by static electricity.
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7.1 Motors
2. Mount the cable connector on the servomotor and fix it with screws as shown in the figure
below.
Encoder cable
,All models
molex
U
O-ring
V
Wiring
7-13
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7 Wiring
7.1.3 Servomotors
3 Phase U
1
2 Phase V
1 Phase W
Manufacturer: Japan Aviation Electronics Industry, Ltd.
• Wiring Specifications
• CACR-JUM23ACA, -JUM23DCA
SERVOPACK End
Motor End
(CN18/CN28)
Signal Signal
Pin No. Pin No.
Name Name
A1 U 3 U
B1 V 2 V
B2 W 1 W
A2 FG PE FG
5 Brake terminal
5
4
4 Brake terminal
3
2
3 Phase U
1
2 Phase V
1 Phase W
Manufacturer: Japan Aviation Electronics Industry, Ltd.
• Wiring Specifications
• CACR-JUM23ACA, -JUM23DCA
SERVOPACK End
Motor End
(CN18/CN28)
Signal Signal
Pin No. Pin No.
Name Name
A1 U 3 U
B1 V 2 V
B2 W 1 W
A2 FG PE FG
4 Brake
Brake 5 Brake
Brake
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7.1 Motors
• Wiring Specifications
• CACR-JU036ACA, -JU018DCA
SERVOPACK End
Motor End
(CN8)
Signal Signal
Pin No. Pin No.
Name Name
1 U A U
2 V B V
3 W C W
4 D
A2 D Wiring
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7 Wiring
7.1.3 Servomotors
1 Brake terminal
2 Brake terminal
Motor End
Pin No. Signal Name
Brake 1 Brake
Brake 2 Brake
Note: No polarity for connection to the brake terminals.
Motor End
Pin No. Signal Name
Brake 1 Brake
Brake 2 Brake
Note: No polarity for connection to the brake terminals.
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7.1 Motors
Motor End
Pin No. Signal Name
Brake 1 Brake
Brake 2 Brake
Note: No polarity for connection to the brake terminals.
Wiring
7-17
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7 Wiring
7.1.3 Servomotors
Signal Signal
Pin No. I/O Function Pin No. I/O Function
Name Name
Power supply for
1 PG5V ∗ O encoder 2 GND – 0V
5V
3 PGBAT+ O Encoder for battery 4 PGBAT– O Encoder for battery (–)
Encoder serial signal Encoder serial signal
5 PS ∗ I/O
(+)
6 /PS ∗ I/O
(–)
Power supply for Power supply for
7 FCPG5V ∗ O external encoder 8 GND – external encoder
5V 0V
External encoder serial External encoder serial
9 FCPS ∗ I/O
signal (+)
10 /FCPS ∗ I/O
signal (–)
∗ For a SERVOPACK for two axes, an axis name (1 or 2) will be displayed in .
1 PS 6 BAT (+)
2 /PS 7 –
3 – 8 –
4 PG5 V 9 PG0 V
5 BAT (–) 10 FG (Frame ground)
• Wiring Specifications
SERVOPACK End
Motor End
(CN2/CN21)
Signal Signal
Pin No. Pin No.
Name Name
/PS ∗ 6 2 /PS
∗ 5 1 PS
PS
PGBAT– 4 5 BAT(–)
PGBAT+ 3 6 BAT(+)
GND 2 9 PG0V
PG5V ∗ 1 4 PG5V
FG Shell 10 FG
∗ For a SERVOPACK for two axes, an axis name (1 or 2) will be displayed in .
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7.2 Σ-V-SD Driver
• Do not touch the power terminals before the main-circuit capacitor has had time to dis-
charge because high voltage may still remain in the converter and SERVOPACK. Refer
to the following table for the discharge time of main-circuit capacitor.
• When two or more SERVOPACKs are used in combination, use the longest discharge
time of those SERVOPACKs for the main-circuit capacitor.
For CACR-JUM23ACA 15
two CACR-JUM24ACA 15
axes CACR-JUM25ACA 15
CACR-JU014DCA 10
CACR-JU018DCA 15
For
one CACR-JU033DCA 15
Three- axis
CACR-JU042DCA 15
phase,
400 VAC CACR-JU051DCA 15
CACR-JUM23DCA 15
For
two CACR-JUM24DCA 15
axes
CACR-JUM25DCA 15
• First make sure the charge indicator is turned OFF and that the DC-bus (symbol: P and
N) voltage value is correct by using a tester or other device before wiring or starting an
inspection.
Wiring
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7 Wiring
7.2.1 Main Circuit
7-20
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7.2 Σ-V-SD Driver
M4 1.2 to 1.4
AWG8
AWG10
7
(AWG10)*2
U, V, W M6 2.5 to 3.0 AWG6 AWG8
042DCA motor M6 2.5 to 3.0 AWG6 AWG8
M5 2.0 to 2.4 AWG6 AWG8
U, V, W M6 2.5 to 3.0 AWG6 AWG8
051DCA motor M6 2.5 to 3.0 AWG6 AWG8
M5 2.0 to 2.4 AWG6 AWG8
∗1. For motor model: UAK J-11CZ (Input voltage: Three-phase 200 VAC)
∗2. For motor model: UAK J-11CZ (Input voltage: Three-phase 400 VAC)
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7 Wiring
7.2.1 Main Circuit
• Never connect a surge absorber to the output terminals (U, V, and W) from the SER-
VOPACK.
• Always install surge absorbers. If you do not install surge absorbers, the surge voltage
from the coil that occurs when the inductive load is turned ON and OFF will affect the
SERVOPACK control signal lines and could cause incorrect signals.
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7.2 Σ-V-SD Driver
WARNING
• Do not touch the power terminals before the main-circuit capacitor has had time to discharge because
high voltage may still remain in the converter and SERVOPACK. Refer to this section for the details of dis-
charge time of main-circuit capacitor.
After the charge indicator goes out, check the voltage on the DC bus line (i.e., between the P and N terminals) with a
voltage tester or other device and confirm safety before you perform wiring or inspection work.
R S T
1QF
4SA CACP-JU!!!3! CACR-JU!!!!CA
Converter SERVOPACK
1FLT AC Reactor
2KM
U X L1
V Y L2
P P P
Z N N N
W L3
1KM Control CN7A
power supply + 24 V
24 VDC − 0V CN7B CN7A CN7B
1KM 1SA
1KM 3KM 1Ry 2KM Wiring
2SA
+24 V Emergency Host controller∗ +24 V
stop 3KM 1Ry
ESP+ ALM+ 7
3SA 1D
ESP- ALM-
0V 0V
7-23
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7 Wiring
7.2.1 Main Circuit
(10) Grounding
Use the following information to ensure that the ground is sufficient.
• Make sure to ground the ground terminal ( ).
200 V class: Ground to 100 Ω or less
400 V class: Ground to 10 Ω or less
• Never ground the Σ-V-SD driver in common with welding machines, motors, or other large current electri-
cal equipment. Wiring for grounding cable must be separated from the large-current electrical equipment.
• Always use a ground wire that complies with technical standards on electrical equipment. Minimize the
length of the ground wire. Leakage current flows through the Σ-V-SD driver. Therefore, if the distance
between the ground terminal and the ground terminal is too long, the potential on the ground terminal of the
Σ-V-SD driver will become unstable.
• Always ground Σ-V-SD driver and motors using a ground terminal even when equipment is grounded
through sill channel or steel plate.
• Ground each Σ-V-SD driver directly to the ground as shown in the following figure (a). Do not make a loop
as shown in (b).
Correct Incorrect
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7.2 Σ-V-SD Driver
• The allowable current for the control power supply is 10 A. Perform wiring so that the
total current when combined with the Σ-V-SD driver is 10 A or less.
• Refer to 2.1.3 Power Regeneration Converter, SERVOPACK, and Motor for the max-
imum number of connected drives.
(2) Connections
Control
power
supply
CN7A/B
Control
power
cable
Power
regeneration
SERVOPACK
converter
CN7A/B CN7A/B 7
Signal Signal
Pin No. Pin No.
Name Name
A 24 VDC A 24 VDC
B 0V B 0V
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7 Wiring
7.2.3 DC-bus
7.2.3 DC-bus
A bus bar built into the Σ-V-SD driver connects the power regeneration converter and a SERVOPACK or two
SERVOPACKs.
Barrier of SERVOPACK
Barrier of power regeneration converter
2. Rotate the bus bar of the device on the right 180° clockwise, and then hook it on the terminals
of the device on the left.
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7.2 Σ-V-SD Driver
Local bus
communication
cable
CN5
Local bus
terminating resistor*
CN5A/B
Power
regeneration
converter SERVOPACK
If you connect two or more SERVOPACKs to one power regeneration converter, do not
set the same value for the rightmost digit of the SERVOPACK address in Pn010
(5C00h).
For details, refer to 8.4.8 Setting Local Bus Addresses.
Wiring
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7 Wiring
7.2.5 I/O Signals
(1) Connections
Connector Pin Arrangement (CN1) for I/O Signals of the Power Regeneration Converter
Signal Signal
Pin No. I/O Function Pin No. I/O Function
Name Name
Main circuit connector
1 /MCON+ O
ON output 8* (NC) – –
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7.2 Σ-V-SD Driver
Connector Pin Arrangement (CN1) for I/O Signals of the SERVOPACK for Two Axes
Signal Signal
Pin No. I/O Function Pin No. I/O Function
Name Name
+24 V external power
1 COM24V I
supply input 26* (NC) – –
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7 Wiring
7.2.5 I/O Signals
P-OT1 6
P-OT1,
N-OT1 7 P-OT2 8,10
+24 V
N-OT1,
/HWBB1+ 18 N-OT2 9,11
0V /HWBB1- 17
/HWBB11+,
+24 V /HWBB21+ 30,34
/HWBB2+ 20
0V /HWBB11-, 29,33
19 /HWBB21-
/HWBB2-
/HWBB12+,
/HWBB22+ 32,36
/HWBB12-,
/HWBB22- 31,35
EDM1+ 22
EDM1- 21
THM1+ 11
Thermister EDM1+,
THM1- 12 EDM2+ 42,44
EDM1-,
EDM2- 41,43
/BK1+ 9 THM1+ 23
/BK1- Thermister 24
10 THM1-
㩅㨺㩚㩇㩊 THM2+ 47
+24 V
DB24V 26 Thermister THM2- 50
External 3Ry DBON 25
㩅㨺㩚㩇㩊 /BK1+, GND
dynamic 3Ry /BK2+ 18,20
DBA1 23
brake unit∗ /BK1-,
17,19
24 /BK2-
DBA2
(*)ߪゲ⇟ภ
GND
I/O Connections for SERVOPACKs for One Axis I/O Connections for SERVOPACKs for Two Axes
∗ Not provided by Yaskawa. For details, contact your Yaskawa representative.
Note: If the HWBB function is not used, connect CN1-17 to CN1-20 and CN1-29 to CN1-36 as shown in the following
figures.
CN1 +5 V CN1 +5 V
/HWBB11+,
+24 V /HWBB1+ 18 +24 V /HWBB21+ 30,34
/HWBB11-,
0V /HWBB1- 17 0V /HWBB21- 29,33
/HWBB12+,
/HWBB2+ 20 /HWBB22+ 32,36
/HWBB12-,
/HWBB2- 19 /HWBB22- 31,35
GND
GND
I/O Connections for SERVOPACKs for One Axis I/O Connections for SERVOPACKs for Two Axes
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7.2 Σ-V-SD Driver
Connect CN9A to the master and CN9B to the slave. If reversed, communication will not be successfully per-
formed.
Host controller
EtherCAT
controller EtherCAT (CoE)
communications cable
Note: Do not allow any one EtherCAT (CoE) communications cable to exceed 100 m.
• Connector Specifications
Connector Description
CN9A EtherCAT (CoE) signal input
CN9B EtherCAT (CoE) signal output
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7 Wiring
Contact your Yaskawa representative for details on changing the winding from the SERVOPACK.
7-32
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8
Operation
8-1
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8 Operation
8-2
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8.1 EtherCAT (CoE) Communications Settings
Panel Display
SERVOPACK
(1) Settings
The combination of the settings of rotary switches S1 and S2 determine the station alias number.
<Notes>
When you turn the power supply to the SERVOPACK OFF and back ON, the station alias number is set in the
Configured Station Alias Register of the EtherCAT slave controller (ESC).
the cabling order is mixed up after a device replacement. To avoid that the drives receive wrong process data,
an explicit address of the device is used with a Station Alias.
8-3
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8 Operation
Power ON INIT
(PI) (IP)
PRE-OPERATIONAL
(SI)
(PREOP)
SAFE-OPERATIONAL
(OP)
(SAFEOP)
(SO) (OS)
OPERATIONAL
(OP)
State Description
• No mailbox communication is possible.
INIT
• No process data communication is possible.
• Master configures DL Address and SyncManager channels for Mailbox communication.
• Master initializes DC clock synchronization.
INIT => PREOP • Master requests ‘Pre-Operational’ state.
• Master sets AL Control register.
• Slave checks whether the mailbox was initialized correctly.
• Mailbox communication is possible.
PREOP
• No process data communication is possible.
• Master configures SyncManager channels and FMMU channels for process data.
• Master configures PDO mapping and the sync manager PDO assignment parameters via
SDO.
PREOP => SAFEOP
• Master requests ‘Safe-Operational’ state.
• Slave checks whether the sync manager channels for process data communication and, if
required, the distributed clocks settings are correct.
• Mailbox communication is possible.
SAFEOP • Process Data communication is possible, but only Inputs are evaluated – Outputs remain in
‘Safe’ state.
• Master sends valid Outputs.
SAFEOP => OP
• Master requests ‘Operational’ state.
• Mailbox communication is possible.
OP
• Process data communication is possible.
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8.3 Device Control
Power ON
Disable voltage,
(or main power off) Fault
Shutdown Disable voltage,
(or HWBB signal input) (STW: xxxx xxxx x0xx 1000)
(or Quick stopped)*1 or Quick stop
Ready to Switch on
Disable voltage,
or Quick stop (STW: xxxx xxxx x01x 0001) Disable voltage,
(or main power off) (or main power off)
(or HWBB signal input)*4
(or HWBB signal input)
(or SERVO JOG operation)*2 Switch on Shutdown
(and main-circuit power on)
(and ECAT OP state)*3
∗1. In Quick stop Active state, the SERVOPACK automatically transits to the Switch on Disabled state at the following
cases:
-The main power supply was turned off.
-HWBB signal was inputted.
-The motor was stopped.
∗2. In Switched on state, the SERVOPACK automatically transits to the Switch on Disabled state at the following cases:
-The main power supply was turned off.
-HWBB signal was inputted.
-Motor operation was already enabled by the engineering tool (SigmaWin for Σ-V-SD (MT)).
Operation
∗3. In Ready to Switch on state, the SERVOPACK transits to the next state in the following cases:
-The main power supply was turned on.
-EtherCAT State Machine (ESM) is in Operational state.
-The servomotor is not run by SigmaWin for Σ-V-SD (MT).
∗4. In Operation Enabled state, the SERVOPACK automatically transits to the Switch on Disabled state at the following
cases: 8
-The main power supply was turned off.
-HWBB signal was inputted.
Note 1. shows state.
2. STW means the Statusword of Object 6041h.
3. ______ (underline) means the control command of Controlword (Object 6040h).
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8 Operation
8-6
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8.4 Settings for Common Basic Functions
Note: After you change any of the above settings for basic functions, use one of the following methods to enable the
changes.
• Turn the power supply to the Σ-V-SD Driver OFF and back ON.
• Write 1 to object 2300h in the Switch on Disabled state.
Operation
8-7
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8 Operation
8.4.1 Servomotor Rotation Direction
Reverse
n. 1 (CW)
Rotation speed
The encoder counts
up by a reverse Rotation speed
reference. + Torque reference
Note: SigmaWin for Σ-V-SD (MT) trace waveforms are shown in the above table.
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8.4 Settings for Common Basic Functions
8.4.2 Overtravel
If movable machine parts overtravel and exceed the allowable range of motion, the overtravel limit function
forces the parts to stop by activating the limit switch.
For rotating application such as disc table and conveyor, overtravel function is not necessary.
In such a case, no wiring for overtravel input signals is required.
The overtravel function is not affected by the set value of Pn01E.0 (Motor Type/Application Selection Set-
ting).
CAUTION
• Installing limit switches
For machines that move using linear motion, connect limit switches to P-OT and N-OT of CN1 as shown below to
prevent machine damage. To prevent a contact fault or disconnection from causing accidents, make sure that the limit
switches are normally closed.
Motor forward rotation direction
Servomotor
SERVOPACK Note: For pin numbers of CN1,
Limit CN1 refer to 7.2.5 I/O Signals.
Limit N-OT
switch switch 8
P-OT
7
Parameters Pn50A and Pn50B can be set to enable or disable the overtravel function.
If the overtravel function is not set to use, no wiring for overtravel input signals will be required.
Parameter When
Meaning Classification
(Index Number) Enabled 8
n.1 Inputs the Forward Run Prohibited (P-OT) signal from
Pn50A [Factory setting] CN1-6*1.
(2110h:1) Disables the Forward Run Prohibited (P-OT) signal.
n.8
Allows constant forward rotation.
After restart Setup
n. 2 Inputs the Reverse Run Prohibited (N-OT) signal from
Pn50B [Factory setting] CN1-7*2.
(2110h:2) Disables the Reverse Run Prohibited (N-OT) signal.
n. 8
Allows constant reverse rotation.
∗1. For a SERVOPACK for two axes: CN1-8 (P-OT1), CN1-10 (P-OT2)
∗2. For a SERVOPACK for two axes: CN1-9 (P-OT1), CN1-11 (P-OT2)
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8 Operation
8.4.2 Overtravel
• Dynamic brake
By short-circuiting the electric circuits, the servomotor comes to a quick stop.
For the spindle motor, it coasts to a stop.
• Decelerate to a stop
Stops by using emergency stop torque.
• Coast to a stop
Stops naturally, with no control, by using the friction resistance of the motor in operation.
• Coast mode
Stopped naturally, with no control, by using the friction resistance of the motor in operation.
• Zero clamp mode
A mode forms a position loop by using the position reference zero.
The servomotor stopping method can be set in parameter Pn001. The factory setting of Pn001 differs
depending on the model. For details, refer to 12.1 SERVOPACK Parameters.
• A servomotor under torque control cannot be decelerated to a stop. The servomotor is stopped with the
dynamic braking (DB) or coasts to a stop according to the setting of Pn001.0. After the servomotor stops,
the servomotor will enter a coast state.
• For details on servomotor stopping methods after the SV_OFF command is received or an alarm occurs,
refer to 8.4.4 Stopping Servomotor after SV_OFF Command or Alarm Occurrence.
Note: A coasting to a stop is always performed regardless of the set values of Pn001 if a spindle motor is used.
When Servomotor Stopping Method is Set to Decelerate to Stop
Emergency stop torque can be set with Pn406.
∗ If a spindle motor is used, a stop will be performed using the torque values that are set for Pn430 and Pn431.
• The setting unit is a percentage of the rated torque.
• The factory setting is 800% so that the setting is large enough a value to operate the servomotor at maximum
torque. The maximum value of emergency stop torque that is actually available, however, is limited to the
maximum torque of the servomotor.
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8.4 Settings for Common Basic Functions
To use the overtravel warning function, set digit 4 of Pn00D to 1 (detects overtravel warning).
<Notes>
• Warnings are detected for overtravel in the same direction as the reference.
• Warnings are not detected for overtravel in the reverse direction from the reference.
Example: A warning will not be output for a forward reference even if the N-OT signal (reverse run prohibited)
turns ON.
• A warning can be detected in either the forward or reverse direction, when there is no reference.
• A warning will not be detected when the servomotor power is OFF even if overtravel occurs.
• A warning will not be detected when the servomotor power changes from OFF to ON even if overtravel status
exists.
• Use the Fault Reset command to clear the warning, and not the servo ON/OFF or the overtravel signal.
• If the warning is cleared during overtravel status with the Fault Reset command, a warning will not be detected
again until the overtravel status has been cleared.
• The overtravel warning will be detected when the software limit is in effect.
CAUTION
• The overtravel warning function only detects warnings. It has no affect on stopping for overtravel or motion
operations at the host controller. The next step (e.g., the next motion or other command) can be executed
even if an overtravel warning exists. However, depending on the processing specifications and program-
ming for warnings in the host controller, operation may be affected when an overtravel warning occurs
(e.g., motion may stop or not stop). Confirm the specifications and programming in the host controller.
• When an overtravel occurs, the SERVOPACK will perform stop processing for overtravel. Therefore, when
an overtravel warning occurs, the servomotor may not reach the target position specified by the host con-
troller. Check the feedback position to make sure that the axis is stopped at a safe position.
Related Parameter
Operation
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8 Operation
8.4.3 Holding Brakes
• The brake built into the servomotor with brakes is a de-energization brake, which is
used only to hold and cannot be used for braking. Use the holding brake only to hold
a stopped motor.
• The servomotor power should not continue to be ON when activating the brake.
There is a delay in the braking operation. Set the following ON/OFF timing.
OFF ON OFF
Servo ON signal (/S-ON)
OFF ON OFF
Servomotor power
*3
OFF ON OFF
Brake signal (/BK1, /BK2)
Brake release
Brake contact part (lining)
*1 *1
0V
Position/speed reference
Motor speed
*2
∗1. The operation delay time of the brake depends on the model. For details, refer to Brake Operation Delay Time shown
in the following page.
∗2. Allow a period of 50 ms or more after the brake signal (/BK) is turned ON until the speed reference is input.
∗3. Use Pn506, Pn507, and Pn508 to set the timing of when the brake will be activated and when the servomotor power
will be turned OFF.
Brake Operation Delay Time
Model Voltage Brake Release Time (ms) Brake Applied Time (ms)
SGMGV-05 to 20 100 80
24 VDC,
SGMGV-30, -44 170 100 (24 VDC), 80 (90 VDC)
90 VDC
SGMGV-55, -75 170 80
Note: The above operation delay time is an example when the power supply is turned ON and OFF on the DC side.
The holding brake release time and holding brake operating time depend on the discharge circuit that is used.
Always confirm the operation delay time on the actual equipment before actual operation.
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8.4 Settings for Common Basic Functions
The timing can be easily set using the brake signals (/BK1, /BK2).
Servomotor
Converter: SERVOPACK: with holding
CACP-JU!!!3! CACR-JU!!!!CA brake
AC reactor
Power supply U X
L1 U
V Y P P
L2 V
W Z N N M
L3 W
CN7A
Control power + 24 V
supply (24 VDC) − 0V
CN7B CN7A CN2! ENC
+24 V BK
CN1 (/BK1+,
/BK2+) BK-RY Surge
absorber
(/BK1-,
1D 0V
/BK2-)
AC side DC side
Brake power
supply BK-RY
Blue or yellow Red
White AC DC Black
Operation
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8 Operation
8.4.3 Holding Brakes
• Select the optimum surge absorber in accordance with the applied brake current and
brake power supply.
When using the LPSE-2H01-E power supply: Z10D471 (Made by SEMITEC Corpora-
tion)
When using the LPDE-1H01-E power supply: Z10D271 (Made by SEMITEC Corpora-
tion)
When using the 24-V power supply: Z15D121 (Made by SEMITEC Corporation)
• After the surge absorber is connected, check the total time the brake is applied for the
system. Depending on the surge absorber, the total time the brake is applied can be
changed.
• Configure the relay circuit to apply the holding brake by the emergency stop.
Relay Circuit Example
SERVOPACK
5 to 24 VDC
Emergency stop
Photocoupler
0V
• The holding break stops operating if the signal line is disconnected when positive
logic is the reverse of the polarity of the break signals (/BK1 and /BK2). If it is neces-
sary to use this type of setting, be sure to check operation and confirm that there are
no safety problems.
• A short-circuit fault may occur in the output circuit due to a wiring error or the applica-
tion of an incorrect voltage. If such a fault occurs, the holding break will not operate,
which may result in damage to machinery or an accident causing injury. Always imple-
ment safety measures to ensure safety in case such a fault should occur.
The /BK signals turn OFF (applies the brake) when an alarm is detected or the servomotor power is OFF.
The brake OFF timing can be adjusted with Pn506.
Connector
Type Name Setting Meaning
Pin Number
For pin numbers of ON (close) Releases the brake.
Output /BK1, /BK2 CN1, refer to 7.2.5 I/
O Signals. OFF (open) Applies the brake.
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8.4 Settings for Common Basic Functions
The servomotor will turn OFF immediately when an alarm occurs, regardless of the set-
ting of this parameter. The machine movable part may shift due to gravity or external
force during the time until the brake operates.
Operation
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8 Operation
8.4.3 Holding Brakes
Note: If the servomotor is set so that it comes to a zero-speed stop for an alarm, follow the information in (3) Brake ON
Timing after the Servomotor Stops after the servomotor comes to a stop for a zero position reference.
The servomotor will be limited to its maximum speed even if the value set in Pn507 is
higher than the maximum speed.
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8.4 Settings for Common Basic Functions
• Dynamic braking (DB) is used for emergency stops. The DB circuit will operate fre-
quently if the power is turned ON and OFF or the SV_ON command and SV_OFF
command are received with a reference input applied to start and stop the servomo-
tor, which may result in deterioration of the internal elements in the SERVOPACK.
Use speed input references or position references to start and stop the servomotor.
• Dynamic braking is an auxiliary function for an emergency stop. It is not intended to
stop the motor. The motor may coast to a stop due to a fault. For protection, install
stopping equipment to ensure safety at the machinery if an error occurs.
• Do not use the servo drive with a load moment of inertia that exceeds the allowable
value. Doing so may result in damage or failure of the resistors or power elements in
the SERVOPACK.
• Parameters cannot be used to set the stopping method for the servomotor if the main
circuit power supply (L1, L2, L3) or the control power supply (24 V or 0 V) is turned
OFF during operation without turning OFF the servo. The stopping method depends
on the conditions, as given below.
• Turning OFF the main circuit power supply without turning OFF the servo: The
alarm stopping method is used. For details, refer to 11.2.1 List of Servo Drive
Alarms.
• Turning OFF the control power supply without turning OFF the servo: Refer to the
following table.
• If the servomotor must be stopped by coasting rather than by dynamic braking when
the main circuit power supply or the control power supply is turned OFF but the
SV_OFF command has not been received, arrange the sequence externally so the
current will be cut off for servomotor wires U, V, and W.
• To minimize the coasting distance of the servomotor to come to a stop when an alarm
occurs, the zero-speed stopping method is factory-set for alarms to which the zero-
Operation
speed stop method is applicable. The DB stopping method may be more suitable than
the zero-speed stopping method, however, depending on the application.
For example, for multiple axes coupling operation (a twin-drive operation), machinery
damage may result if a zero-speed stop alarm occurs for one of the coupled shafts
and the other shaft stops by dynamic brake. In such cases, change the method to the 8
DB stopping method.
• If an induction motor is used (Pn01E.0 = 1, 3, or 5), a coasting to a stop is performed
without dynamic braking even if a combination with a DB circuit is specified. If an
induction motor is used, always set Pn001.0 to 2.
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8 Operation
8.4.4 Stopping Servomotor after SV_OFF Command or Alarm Occurrence
The factory setting of Pn001.0 depends on the model. For details, refer to 12.1 SERVOPACK Parameters. If a
spindle motor is used, a coasting to a stop is performed for the motor stopping method when the servo is
turned OFF, regardless of the setting of Pn001.0.
Parameter (Index Number) Stop Mode Mode After Stopping When Enabled Classification
n. 0 DB
Pn001 DB
n. 1 Coast After restart Setup
(2001h)
n. 2 Coast Coast
Note: Similar to the Coast Mode, the setting (Pn001.0 = 1) (which stops the servomotor by dynamic braking and then
holds it in Dynamic Brake Mode) does not generate any braking force when the servomotor stops or when it rotates
at very low speed.
Gr.2: The motor is stopped according to the setting in Pn00B.1 if an alarm occurs. Pn00B.1 is factory-set to
stop the motor by setting the speed reference to “0.” The motor under torque control will always use the
Gr.1 method to stop. By setting Pn00B.1 to 1, the motor stops using the same method as Gr.1. When
coordinating a number of motors, use this alarm stop method to prevent machine damage that may result
due to differences in the stop method.
Refer to 11.2.1 List of Servo Drive Alarms to determine if the alarm that occurred is Gr.1 or Gr.2.
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8.4 Settings for Common Basic Functions
Note: The time that is treated as an instantaneous power interruption is 50 ms for a Σ-V-SD driver with EtherCAT (CoE)
communications reference. You cannot change this time.
Power OFF
Operation
Servomotor continues. Servomotor Power ON
Power ON
status status
Forced OFF
Instantaneous power interruption Instantaneous power interruption
• The holding time of the control power supply (24 VDC) depends on the capability of
the power supply (provision of power supply: user’s responsibility). Check the power
supply before using the application.
• If the load on the servomotor during the power interruption is large, an undervoltage
alarm (A.410) or a converter DC undervoltage alarm (A.41A) may occur.
Operation
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8 Operation
8.4.6 Setting Motor Overload Detection Level
Detection curve of
Detection curve of overload alarm
overload warning when
Pn52B=50%
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8.4 Settings for Common Basic Functions
Motor base current × Derating of base current at detecting overload of motor (Pn52C)
= Derated motor base current
Motor base current: Threshold value of motor current to start calculation for overload alarm
Derating of base current at detecting overload of motor (Pn52C): Derating of motor base current
The following graph shows an example of the detection of an overload alarm when Pn52C is set to 50%. The
calculation for the overload of motors starts at 50% of the motor base current and then an overload alarm will
be detected earlier.
Changing the setting of Pn52C will change the detection timing of the overload alarm, so the time required to
detect the overload warning will also be changed.
As a guideline of motor heating conditions, the relationship between the heat sink sizes and deratings of base
current is shown in a graph in:
Servomotor Heating Conditions in Rotary Servomotors General Instruction in Σ-V Series Product Catalog
(KAEP S800000 42).
Set Pn52C to a value in accordance with the heat sink size and derating shown in the graph, so that an over-
load alarm can be detected at the best timing to protect the servomotor from overloading.
Detection curve of
overload alarm when
Pn52C = 100% (factory setting)
Detection curve of
overload alarm
when Pn52C = 50%
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8 Operation
8.4.7 Spindle Motor Settings
Make the correct settings for the items described in this section.
An incorrect setting may result in spindle motor operation failure or incorrect operation.
(2) Settings for the Motor Type, Application Selection, and Winding Selection
Set the motor type, application setting, and winding selection in Pn01E.0 and Pn01E.1 to match the specifica-
tions of the spindle motor.
Parameter
No. Meaning
Name Setting
(Index Number)
n. 0
Servomotor
[Factory setting]
n. 1 SPM type spindle motor*
n. 2 Induction type servomotor*
Pn01E.0
Motor Type
(2030h:3) n. 3 Spindle motor
n. 4 IPM type servomotor*
n. 5 IPM type spindle motor
n. 6 IPM built-in spindle motor
n. 0
Pn01E.1 None
Winding Selection [Factory setting]
(2030h:3)
n. 1 Mechanical winding selection
∗ Under development
<Setting Example for the UAKBJ-22CZ100E>
This motor is used as the spindle axis, so Pn01E.0 is set to 3. Also, a winding selection motor is used, so
Pn01E.1 is set to 1.
Parameter
No. Meaning
Name Setting
(Index Number)
n. 0
Serial encoder (servomotor)
Pn01F.0 [Factory setting]
Encoder Type
(2030h:4) n. 1 Pulse encoder (spindle motor)
n. 2 Serial encoder (spindle motor)
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8.4 Settings for Common Basic Functions
• Correct Settings
Power regeneration converter
• Incorrect Settings
SERVOPACK 1: Pn010 = 002Ah
SERVOPACK 2: Pn010 = 003Ah
Operation
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8 Operation
8.5.1 Inspection and Checking before Trial Operation
(1) Servomotors
Inspect and check the following items, and take appropriate measures before performing trial operation if any
problem exists.
(2) SERVOPACKs
Inspect and check the following items, and take appropriate measures before performing trial operation if any
problem exists.
Step Operation
Make sure that the wires are connected correctly and then connect the I/O connector (CN1) and the Ether-
1
CAT (CoE) communications connectors (CN9A and CN9B).
Turn ON the power supply to the Σ-V-SD Driver.
When the control power is supplied, the SERVOPACK RDY indicator will light.
When the main circuit power is supplied normally, the SERVOPACK charge indicator (CHARGE) will light.
2
When a master or slave that has its power supply turned ON is connected, the LINK1 and LINK2 indicators
for the CN9A and CN9B connectors to which the EtherCAT (CoE) communications cables are connected
will light.
3 Change the EtherCAT communication state to Operational.
4 Set the Modes of operation to Profile Position mode.
Change the drive state to “Operation enabled” by command of the Controlword.
5
When the power is supplied to the motor, the Statusword indicates “Operation enabled” state.
Set the Target position, Profile velocity, Profile acceleration, and Profile deceleration, and then set Control-
6
word to start positioning.*
Check the following points while performing in step 6.
• Check whether the motor is moving to the reference direction.
If motor is moving to reverse direction to the reference, then change the setting of servomotor direction
rotation.
7 • Check to make sure that there is no abnormal vibration, noise, or heating. If any abnormality is found, clear
the problem.
Note: Because the running-in of the load machine is not sufficient at the time of the trial operation, the servo-
motor may become overloaded.
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8.6 Limiting Torque
For details, refer to Σ-V-SD series User’s Manual For Command Profile EtherCAT (CoE) Communications
Reference (manual no.: SIEP S800000 95).
• Servomotor (Pn01E.0 = 0, 2, 4)
Note 1. If the settings of Pn402 and Pn403 are too low, the torque may be insufficient for acceleration or deceleration of
the servomotor.
2. The maximum torque of the servomotor is used whenever the value exceeds the maximum torque.
Trace Waveform
No Internal Torque Limit
Internal Torque Limit
(Maximum Torque Can Be Output)
t t
Pn403
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8 Operation
Note 1. If the setting is too low, the torque may be insufficient for acceleration or deceleration of the motor.
2. The maximum torque of the motor is used whenever the value exceeds the maximum torque.
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8.7 Absolute Encoders
The absolute encoder can be used as an incremental encoder by setting the Pn002.
Parameter When
Meaning Classification
(Index Number) Enabled
n. 0
Pn002 Uses the absolute encoder as an absolute encoder.
[Factory setting] After restart Setup
(2002h)
n. 1 Uses the absolute encoder as an incremental encoder.
A battery is not required when using the absolute encoder as an incremental encoder.
Operation
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8 Operation
8.7.3 Battery Replacement
Parameter When
Meaning Classification
(Index Number) Enabled
n. 0 Outputs the alarm A.830 when the battery voltage
Pn008 [Factory setting] drops.
After restart Setup
(2008h) Outputs the warning A.930 when the battery voltage
n. 1
drops.
• If Pn008.0 is set to 0, alarm detection will be enabled for 4 seconds after the ALM signal outputs max. 5 sec-
onds when the control power is turned ON.
No battery-related alarm will be displayed even if the battery voltage drops below the specified value after
these 4 seconds.
• If Pn008.0 is set to 1, alarm detection will be always enabled after the ALM signal outputs max. 5 seconds
when the control power supply is turned ON.
ON
OFF
Control
power
Alarm status Normal status
ALM
Max. 5 s 4s
Battery
Alarm A.830 voltage being
(Pn008.0 = 0) monitored
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8.7 Absolute Encoders
Battery Connector
Battery CN8
Before removing the battery or the encoder cable, turn ON the control power supply of
the Σ-V-SD driver. If the power is not turned ON first, the data in the absolute encoder
will be lost.
CAUTION
• The rotational data will be a value between -2 and +2 rotations when the absolute encoder setup is exe-
cuted. The reference position of the machine system will change. Set the reference position of the host
controller to the position after setup.
Operation
If the machine is started without adjusting the position of the host controller, unexpected operation may
cause injury or damage to the machine. Take sufficient care when operating the machine.
Setup (Initialization) can be performed using EtherCAT (CoE) command (Object 2310h:1).
For EtherCAT (CoE) command, refer to Σ-V-SD series User’s Manual For Command Profile EtherCAT (CoE)
Communications Reference (manual no.: SIEP S800000 95).
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8 Operation
8.7.4 Absolute Encoder Setup
Click Cancel to return to the main window without resetting the absolute encoder.
The Alarm Name box displays the code and name of the alarm that is occurring now.
4. Click Execute setting, and a verification message appears confirming if you want to continue
although the coordinate system will change.
Click Cancel to return to the previous window without resetting the absolute encoder.
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8.7 Absolute Encoders
If the encoder is set up successfully, a warning message will appear reminding you that the coordinate
system has changed and must also be reset.
Operation
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8 Operation
8.7.5 Multiturn Limit Setting
Gear
Servomotor
Because the turntable moves in only one direction, the upper limit for revolutions that can be counted by an
absolute encoder will eventually be exceeded. The multiturn limit setting is used in cases like this to prevent
fractions from being produced by the integral ratio of the motor revolutions and turntable revolutions.
For a machine with a gear ratio of n:m, as shown above, the value of m minus 1 will be the setting for the mul-
titurn limit setting (Pn205).
The case in which the relationship between the turntable revolutions and motor revolutions is m = 100 and n =
3 is shown in the following graph.
Pn205 = 100 − 1 = 99
9
8
7 Table rotations
6
Table 5 Rotational
rotations 4 Set value of Pn205 = 99 serial data
Rotational data
3 100
2
50
1
0
100 200 300 0
Motor rotations
The range of the data will vary when this parameter is set to anything other than the factory setting.
1. When the motor rotates in the reverse direction with the rotational data at 0, the rotational data will change
to the setting of Pn205.
2. When the motor rotates in the forward direction with the rotational data at the Pn205 setting, the rotational
data will change to 0. Set the value, the desired rotational amount -1, to Pn205.
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8.7 Absolute Encoders
+32767 Reverse
Pn205 setting value Forward
Forward Reverse
Rotational 0
data Rotational
data 0
Motor rotations
-32768 Motor rotations
Alarm
Alarm Name Alarm Output Meaning
Display
Different multiturn limits have been set in the
A.CC0 Multiturn Limit Disagreement OFF (H)
encoder and SERVOPACK.
If this alarm is displayed, perform the operation described below and change the multiturn limit value in the
encoder to the value set in Pn205.
Setup (Initialization) can be performed using EtherCAT (CoE) command (Object 2310h:1).
For EtherCAT (CoE) command, refer to Σ-V-SD series User’s Manual For Command Profile EtherCAT (CoE)
Communications Reference (manual no.: SIEP S800000 95).
Follow the steps below to set the multiturn limit to the Σ-V-SD driver and the servomotor.
1. In the SigmaWin for Σ-V-SD (MT) component main window, click Setup, print to Set Absolute
Encoder and click Multi-Turn Limit Setting. A verification message appears confirming if you
want to continue although the position data will change.
Operation
Click Cancel to return to the main window without setting the multiturn limit.
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8 Operation
8.7.6 Multiturn Limit Disagreement Alarm (A.CC0)
4. To save the settings, click Writing into the Servopack, and a warning message appears.
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8.7 Absolute Encoders
7. Return to the SigmaWin for Σ-V-SD (MT) component main window. To make the settings for the
motor, click Setup and then click Multi-Turn Limit Setting again. A verification message
appears confirming if you want to continue although the position data will change.
8. Click Continue, and the Multi-Turn Limit Setting box appears. To change the settings, click Re-
Change.
9. To save the settings, click Writing into the Motor, and a warning message appears.
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8 Operation
8.7.7 Absolute Encoder Home Offset
For details, refer to Σ-V-SD series User’s Manual For Command Profile EtherCAT (CoE) Communications
Reference (manual no.: SIEP S800000 95).
Zero
Encoder home
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8.8 Hard Wire Base Block (HWBB) Function
The Hard Wire Base Block function (hereinafter referred to as HWBB function) is a function designed to
baseblock the motor (shut off the motor current) by using the hardwired circuits.
This section describes the HWBB signals (/HWBB1 and /HWBB2) for a single axis of the servo drive.
Each circuit for two channel input signals blocks the run signal to turn off the power module that controls the
motor current, and the motor current is shut off. (Refer to the diagram below.)
Power supply
Control
circuit
24-V power supply
signal
Switch
Run
Block
Block
0V
Power module
Motor
Note: For HWBB function signal connections, the input signal is the 0 V common and the output signal is the source out-
put. This is opposite to other signals described in this manual. To avoid confusion, the ON and OFF status of signals
for HWBB function are defined as follows:
ON: The state in which the relay contacts are closed or the transistor is ON and current flows into the signal line.
OFF: The state in which the relay contacts are open or the transistor is OFF and no current flows into the signal line.
8.8.1 Precautions for the Hard Wire Base Block (HWBB) State
Observe the following precautions in the HWBB state.
• The motor will rotate in an application where external force is applied to the motor (for example, gravity on
the vertical axis). Take measures to secure the motor, such as installing a mechanical brake.
• The motor may move within the electric angle of 180 degrees in case of the power module failure, etc. The
Operation
spindle motor coasts to a stop. Make sure that safety is ensured even in that situation. The rotation angle
depends on the motor type. The maximum rotation angle is given below.
Rotational motor: 1/6 rotation max. (rotation angle at the motor shaft)
• The HWBB function does not shut off the power to the SERVOPACK or electrically isolate it. Take mea-
sures to shut off the power to the SERVOPACK when performing maintenance on it. 8
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8 Operation
8.8.2 Operation Example for the Hard Wire Base Block
If the /HWBB signal is received (OFF) while power is being supplied to the motor, power to the motor will be
shut OFF and the Statusword (Object 6041h) will change to the Switch on Disabled state.
ON OFF ON
/HWBB signal
Controlword Switch on +
(6040h) Enable operation Shutdown Enable operation
Digital inputs 0 1 0
(60FDh bit 24, 25)
Statusword (6041h)
Bit State Display Contents
0: –
15 HWBB active
1: The HWBB function is operating.
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8.8 Hard Wire Base Block (HWBB) Function
For HWBB function signal connections, the input signal is the 0 V common and the output
signal is the source output. This is opposite to other signals described in this manual. To
avoid confusion, the ON and OFF status of signals for HWBB function are defined as follows:
ON: The state in which the relay contacts are closed or the transistor is ON and current
flows into the signal line.
OFF: The state in which the relay contacts are open or the transistor is OFF and no cur-
rent flows into the signal line.
/HWBB1-
Use a
switch that has /HWBB2+
micro-current
contacts.
/HWBB2-
0V
(2) Specifications
Signal Pin
Type SERVOPACK State Meaning
Name Number
CN1-18, ON Does not use the HWBB function. (normal operation)
/HWBB1
CN1-17 OFF Uses the HWBB function. (motor current shut-off request)
For one axis
CN1-20, ON Does not use the HWBB function. (normal operation)
/HWBB2
CN1-19 OFF Uses the HWBB function. (motor current shut-off request)
CN1-30, ON Does not use the HWBB function. (normal operation)
/HWBB11
1st CN1-29 OFF Uses the HWBB function. (motor current shut-off request)
Input
axis ON Does not use the HWBB function. (normal operation)
CN1-32,
/HWBB12
For CN1-31 OFF Uses the HWBB function. (motor current shut-off request)
two
axes CN1-34, ON Does not use the HWBB function. (normal operation)
/HWBB21
2nd CN1-33 OFF Uses the HWBB function. (motor current shut-off request)
axis ON Does not use the HWBB function. (normal operation)
CN1-36,
/HWBB22
CN1-35
Operation
The input signals (HWBB signals) have the following electrical characteristics.
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8 Operation
8.8.7 Operation with SigmaWin for Σ-V-SD (MT)
If the HWBB function is requested by turning OFF the /HWBB1 and /HWBB2 input signals on the two chan-
nels, the power supply to the motor will be turned OFF within 20 ms (see below).
Within 20 ms
/HWBB1
ON OFF (motor current
/HWBB2
(normal operation) shut-off request)
Note: The OFF status is not recognized if the total OFF time of the /HWBB1 and /HWBB2 signals is 0.5 ms or shorter.
If any of the following utility functions is being used with the /HWBB1 and /HWBB2 signals turned OFF, the
SERVOPACK cannot be operated by turning ON the /HWBB1 and /HWBB2 signals. Cancel the utility func-
tion first, and then set the SERVOPACK to the utility function mode again and restart operation.
• JOG operation
• Origin search
• Program JOG operation
• Advanced autotuning
• EasyFFT
• Automatic offset-adjustment of motor current detection signal
CAUTION
• The brake signal output is not related to the safety functions. Be sure to design the system so that the sys-
tem will not be put into danger if the brake signal fails in the HWBB state. Moreover, if a motor with a brake
is used, keep in mind that the brake for the motor is used only to prevent the movable part from being
moved by gravity or an external force and it cannot be used to brake the motor.
CAUTION
• Be sure to design the system so that the system will not be put into danger if the motor coasts to a stop in
the HWBB state. Usually, use a sequence in which the HWBB state occurs after the motor is stopped
using the reference.
• If the application frequently uses the HWBB function, do not use the dynamic brake to stop the motor. Oth-
erwise element deterioration in the SERVOPACK may result. To prevent internal elements from deteriorat-
ing, use a sequence in which the HWBB state occurs after the motor has come to a stop.
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8.8 Hard Wire Base Block (HWBB) Function
Signal
Logic
Name
/HWBB1 ON ON OFF OFF
/HWBB2 ON OFF ON OFF
EDM OFF OFF OFF ON
For HWBB function signal connections, the input signal is the 0 V common and the output
signal is the source output. This is opposite to other signals described in this manual. To
avoid confusion, the ON and OFF status of signals for HWBB function are defined as follows:
ON: The state in which the relay contacts are closed or the transistor is ON and current
flows into the signal line.
OFF: The state in which the relay contacts are open or the transistor is OFF and no cur-
rent flows into the signal line.
Connection Example
The connection example of EDM signal is shown below.
SERVOPACK Host controller
EDM!-
0V
Operation
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8 Operation
8.8.10 External Device Monitor (EDM )
Specifications
Signal Pin
Type SERVOPACK State Meaning
Name Number
Both the /HWBB1 and the /HWBB2 signals are working
EDM1 ON
CN1-22, normally.
For one axis
CN1-21 The /HWBB1 signal, the /HWBB2 signal or both are not
EDM1 OFF
working normally.
Both the /HWBB1 and the /HWBB2 signals are working
EDM1 ON
Out- 1st CN1-42, normally.
put axis CN1-41 The /HWBB1 signal, the /HWBB2 signal or both are not
For EDM1 OFF
working normally.
two
axes Both the /HWBB1 and the /HWBB2 signals are working
EDM2 ON
2nd CN1-44, normally.
axis CN1-43 The /HWBB1 signal, the /HWBB2 signal or both are not
EDM2 OFF
working normally.
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8.8 Hard Wire Base Block (HWBB) Function
Device
24-V power
supply manufactured
Open by OMRON Corp.
G9SX-BC202
/HWBB1+
0V
/HWBB1-
/HWBB2+
/HWBB2-
EDM!+
EDM!-
When a guard opens, both of signals, the /HWBB1 and the /HWBB2, turn OFF, and the EDM signal is ON.
Since the feedback is ON when the guard closes, the device is reset, and the /HWBB1 and the /HWBB2 sig-
nals turn ON, and the operation becomes possible.
Note: The EDM signal is used as a sourcing output. Connect the EDM so that the current flows from EDM1+ to
EDM1- or EDM2+ to EDM2-.
In this case, an error in the external device, disconnection or short-circuiting of the external wiring, or a failure
in the SERVOPACK must be considered. Find the cause and correct the problem.
Operation
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8 Operation
8.8.12 Confirming HWBB Function
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9
Adjustments
Adjustments
9-1
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9 Adjustments
9.1.1 Adjustments
9.1.1 Adjustments
Adjustments (tuning) are performed to optimize the responsiveness of the SERVOPACK.
The responsiveness is determined by the servo gain that is set in the SERVOPACK.
The servo gain is set using a combination of parameters, such as speed loop gain, position loop gain, filters,
moment of inertia ratio. These parameters influence each other. Therefore, the servo gain must be set consid-
ering the balance between the set values.
Generally, the responsiveness of a machine with high rigidity can be improved by increasing the servo gain. If
the servo gain of a machine with low rigidity is increased, however, the machine will vibrate and the respon-
siveness may not be improved. In such case, it is possible to suppress the vibration with a variety of vibration
suppression functions in the SERVOPACK.
The servo gains are factory-set to stable values. The following utility function can be used to adjust the servo
gain to increase the responsiveness of the machine in accordance with the actual conditions. With this func-
tion, parameters related to adjustment above will be adjusted automatically and the need to adjust them indi-
vidually will be eliminated.
This section describes the following utility adjustment functions. These functions are adjusted with SigmaWin
for Σ-V-SD (MT).
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9.1 Type of Adjustments and Basic Adjustment Procedure
Yes
Results OK? Completed.
No
Adjust using One-parameter Tuning.
Adjust manually gains and filters.
Position loop gain, speed loop gain, and filters are available.
Yes
Results OK? Completed.
No
No
Results OK?
Yes
Completed.
Adjustments
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9 Adjustments
9.1.3 Monitoring Analog Signals
The settings and parameters for monitoring analog signals are described in the following sections.
Measuring
White Probe
Black
Probe GND Measuring
Connect it Measuring Instrument*
when monitoring Red Probe
the 2nd axis. Black
Probe GND
∗Measuring instrument is not included.
The user is responsible for providing it.
Position loop
Position
reference + Error + + +
Electronic Speed Current
gear counter Kp loop loop M Load
− −
(U/V/W)
1
+ − CN2
Electronic Motor speed External
gear
Speed
ENC
ENC
Error conversion
counter
+ 1
Position error Error
Electronic counter
− gear
Positioning
completed
Completion of position
reference
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9.1 Type of Adjustments and Basic Adjustment Procedure
The following signals can be monitored by selecting functions with parameters Pn006 and Pn007.
Pn006 is used for analog monitor 1 and Pn007 is used for analog monitor 2.
Parameter Description
(Index Number) Monitor Signal Unit Remarks
n. 00
[Pn007
Motor speed 1 V/1000 min-1 −
Factory
Setting]
n. 01 Speed reference 1 V/1000 min-1 −
n. 02 Servomotor:
[Pn006 1 V/100% rated torque
Torque reference −
Factory Spindle motor:
Setting] 1.2 V/max. torque
n. 03 Position error 0.05 V/1 reference unit 0 V at speed/torque control
n. 04 Position amplifier error 0.05 V/1 encoder pulse unit −
n. 05 Position reference speed 1 V/1000 min-1 −
Pn006 n. 06 Reserved − −
(2006h) Motor-external encoder posi-
n. 07 0.01 V/1 reference unit −
Pn007 tion error
(2007h) Completed: 5 V Completion indicated by out-
n. 08 Positioning completed
Not completed: 0 V put voltage.
n. 09 Speed feedforward 1 V/1000 min-1 −
n. 0A Torque feedforward 1 V/100% rated torque −
n. 0B Reserved − −
Completion of position refer- Completed: 5 V Completion indicated by out-
n. 0C
ence Not completed: 0 V put voltage.
n. 0D External encoder speed 1 V/1000 min-1 Value at motor shaft
Output reference of the load
n. 46 Load meter 6 V/100% meter is set in Pn01C.
Quadrant Error Compensa-
n. 47 1 V/100% −
tion
Adjustments
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9 Adjustments
9.1.3 Monitoring Analog Signals
<Example>
Analog monitor output at n. 00 (motor speed setting)
-6 V -6 V
-8 V
-10 V (approx.)
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9.1 Type of Adjustments and Basic Adjustment Procedure
CAUTION
If adjusting the servo gains, observe the following precautions.
• Do not touch the rotating section of the motor while power is being supplied to the motor.
• Before starting the servomotor, make sure that the SERVOPACK can come to an emergency stop at any time.
• Make sure that a trial operation has been performed without any trouble.
• Install a safety brake on the machine.
Failure to observe this caution may result in injury or damage to the product.
Set the following protective functions of the SERVOPACK to the correct settings before starting to adjust the
servo gains.
If this alarm level is set to a suitable value, the SERVOPACK will detect an excessive position error and will
stop the servomotor if the servomotor does not operate according to the reference. The position error indicates
the difference between the position reference value and the actual motor position.
The position error can be calculated from the position loop gain (Pn102) and the motor speed with the follow-
ing equation.
∗1. The 10th digit of the model number of the servomotor provides information about the encoder resolution.
SGMGV-غغغغغغغ
Adjustments
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9 Adjustments
9.1.4 Safety Precautions on Adjustment of Servo Gains
6000 1048576
Pn520 = × ×2
60 40
= 2621440 × 2
Related Parameter
Excessive Position Error Alarm Level Position
Pn520 Classification
(2102h:2) Setting Range Setting Unit Factory Setting When Enabled
1 to 1073741823 1 reference unit 5242880 Immediately Setup
Related Alarm
Alarm
Alarm Name Meaning
Display
A.d00 Position Error Overflow Position errors exceeded parameter Pn520.
Related Parameters
Related Alarms
Alarm
Alarm Name Meaning
Display
Position Error Overflow
A.d01 The position error is greater than the set value of Pn526.
Alarm at Servo ON
When the position error remain in the error counter, Pn529 limits the speed
Position Error Overflow if the SV_ON command is received. If Pn529 limits the speed in such a
A.d02 Alarm by Speed Limit at state, this alarm occurs when position references are input and the number of
Servo ON position errors exceeds the value set for the excessive position error alarm
level (Pn520).
When an alarm occurs, refer to 11 Inspection, Maintenance, and Troubleshooting and take the corrective
actions.
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9.2 Advanced Autotuning
• Advanced autotuning starts adjustments based on the set speed loop gain (Pn100).
Therefore, precise adjustments cannot be made if there is vibration when starting
adjustments. In this case, make adjustments after lowering the speed loop gain
(Pn100) until vibration is eliminated.
• If the operating conditions, such as the machine-load or drive system, are changed
after advanced autotuning, then change the following related parameters to disable
any values that were adjusted before performing advanced autotuning once again
with the setting to calculate the moment of inertia (Jcalc = ON). If advanced autotun-
ing is performed without changing the parameters, machine vibration may occur,
resulting in damage to the machine.
Pn160.0=0 (Does not use anti-resonance control.)
Pn408=n.00 0 (Does not use friction compensation, 1st notch filter, or 2nd notch fil-
ter.)
t: time
Travel
Reference distanc
e Rated motor
speed × 2/3
Response
Rated motor
torque
Execute advanced autotuning Approx. 100%
after using a JOG operation to
move the position to one where a t: time
Rated motor
suitable of movement range is ensured
torque
Approx. 100% Automatic operation
Advanced autotuning performs the following adjustments.
Adjustments
CAUTION
• Because advanced autotuning adjusts the SERVOPACK during automatic operation, vibration or over-
shooting may occur. To ensure safety, perform advanced autotuning in a state where the SERVOPACK
can come to an emergency stop at any time.
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9 Adjustments
9.2.1 Advanced Autotuning
(1) Preparation
Check the following settings before performing advanced autotuning.
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9.2 Advanced Autotuning
WARNING
Autotuning without reference input involves motor operation, and it is therefore hazardous.
Refer to the SigmaWin for Σ-V-SD (MT) Operation Manual before performing autotuning without reference input.
Be particularly careful of the following point.
• Ensure safety near all moving parts.
Vibration may occur during autotuning without a host frequency. Provide an emergency stop means to shut OFF
the power supply during implementation. The motor will move in both directions within the movement range.
Check the movement range and direction, and provide overtravel prevention means and other safety measures as
required.
CAUTION
Two methods are available to stop autotuning without reference input while the motor is running, and the motor will
stop according to the method selected. Make sure to select the best method for the situation.
• If the SERVO OFF button is used, the motor will stop according to the stopping method after servo off specified
by the parameters.
• If the CANCEL button is used, the motor will decelerate to a stop and then enter a zero clamp state.
Note: The CANCEL button may be invalid in some SERVOPACKs.
The operating procedure from the SigmaWin for Σ-V-SD (MT) is described here.
CAUTION
• When using the SERVOPACK with Jcalc = OFF (load moment of inertia is not calculated), be sure to set a
suitable value for the moment of inertia ratio (Pn103). If the setting greatly differs from the actual moment
of inertia ratio, normal control of the SERVOPACK may not be possible, and vibration may result.
1. In the SigmaWin Σ-V-SD (MT) component main window, click Tuning and then click Tuning.
Adjustments
Click Cancel to return to the SigmaWin Σ-V-SD (MT) component main window without executing tun-
ing.
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9 Adjustments
9.2.1 Advanced Autotuning
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9.2 Advanced Autotuning
Reference Selection
Select a reference pattern from the Reference Selection box or create the reference pattern by directly
entering the values.
As the setting for maximum acceleration increases, the accuracy of the inertia identification tends to
improve.
Consider the pulley diameter or the speed reduction ratio such as the ball screw pitches, and set the
maximum acceleration within the operable range.
Confirm
Click Confirm to view the driving pattern.
Detailed Setting
Create the reference pattern for setting the moment of inertia (mass) by changing the values with the
slider or by directly entering the values.
Next>
Click Next to view the Reference Transmission box.
Cancel
Click Cancel to return to the main window without changing the conditions.
CAUTION
• The amount of movement is the value for each operation (a forward run or a reverse run). After several opera-
tions, the operation starting position may have moved in either direction. Confirm the operable range before each
measurement and operation.
• Certain settings for the parameters or inertia size of the machine may result in overshooting or undershooting, and
cause the speed to temporarily exceed the maximum speed. Allow a margin when making the settings.
Adjustments
Start
Click to Start to transfer the reference conditions to the SERVOPACK. A progress bar displays the
progress status of the transfer.
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9 Adjustments
9.2.1 Advanced Autotuning
Cancel
The Cancel button is available only during the transfer to the SERVOPACK. After the transmission is
finished, it is unavailable and cannot be selected.
<Back
Click Back to return to the Condition Setting box. The Back button is unavailable during a data trans-
fer.
Next>
The Next button is available if the data is transferred successfully. If an error occurs or if the transmis-
sion is interrupted, it is unavailable and cannot be selected.
Click Next to view the Operation/Measurement box.
Cancel
Click Cancel to stop processing and return to the main window.
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9.2 Advanced Autotuning
9. Click Reverse to take measurements by turning (moving) the motor in reverse. After the
measurements and the data transmission are finished, the following window appears.
10. Repeat steps 7 through 9 until all the measurements have been taken.
Measurements will be made from two to seven times and then verification will be performed. The actual
number of times the measurements have been taken is displayed in the upper left part on the screen. The
progress bar displays the percentage of data that has been transferred.
11. After the measurement has been successfully completed, click Servo ON to turn to the servo
OFF status.
12. Click Next. The following window appears.
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9 Adjustments
9.2.1 Advanced Autotuning
13. Click Writing Results to set the moment of inertia (mass) ratio calculated in the operation/
measurement to the parameters.
14. After confirming that the value displayed in the identified moment of inertia (mass) ratio and the
value displayed in the Pn103: Moment of Inertia Ratio are the same, click Finish. The following
window appears.
16. Click Execute to save the change of Pn103 (Moment of Inertia (Mass) Ratio) to SERVOPACK.
After the saving is finished, the tuning main window appears.
17. Select the No reference input option under Reference input from host controller in the
Tuning main window, and then click Autotuning. The following window appears.
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9.2 Advanced Autotuning
18. Select whether or not to use the load moment of inertia (load mass) identification from the
Switching the load moment of inertia (load mass) identification box, the mode from the
Mode selection box, the mechanism from the Mechanism selection box, and enter the
moving distance. Then, click Next.
When the Start tuning using the default settings. check box is selected in the Autotuning-Setting Con-
ditions box, tuning will be executed using the tuning parameters set to the default values.
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9 Adjustments
9.2.1 Advanced Autotuning
21. After confirming the safety of the area adjoining the drive unit, click Yes. The motor will start
rotating and tuning will start.
Vibration generated during tuning is automatically detected, and the optimum setting for the detected
vibration will be made. When the setting is complete, the LED indicator lamps (bottom left of the box) of
the functions used for the setting will light up.
22. When tuning is completed, click Finish to return to the main window. The results of tuning will
be written in the parameters.
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9.2 Advanced Autotuning
Mid-execution Automatic
Parameter Name
Changes Changes
Pn100 Speed Loop Gain No Yes
Pn101 Speed Loop Integral Time Constant No Yes
Pn102 Position Loop Gain No Yes
Pn103 Moment of Inertia Ratio No No
Pn104 2nd Speed Loop Gain No Yes
Pn105 2nd Speed Loop Integral Time Constant No Yes
Pn106 2nd Position Loop Gain No Yes
Pn12B 3rd Speed Loop Gain No Yes
Pn12C 3rd Speed Loop Integral Time Constant No Yes
Pn12D 3rd Position Loop Gain No Yes
Pn12E 4th Speed Loop Gain No Yes
Pn12F 4th Speed Loop Integral Time Constant No Yes
Pn130 4th Position Loop Gain No Yes
Pn160 Anti-Resonance Control Related Switch Yes Yes
Pn161 Anti-Resonance Frequency No Yes
Pn163 Anti-Resonance Damping Gain No Yes
Pn401 1st Step 1st Torque Reference Filter Time Constant No Yes
Pn408 Torque Related Function Switch Yes Yes
Pn409 1st Notch Filter Frequency No Yes
Pn40A 1st Notch Filter Q Value No Yes
Pn40C 2nd Notch Filter Frequency No Yes
Adjustments
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9 Adjustments
9.3.1 Advanced Autotuning by Reference
Advanced autotuning by reference starts adjustments based on the set speed loop gain
(Pn100). Therefore, precise adjustments cannot be made if there is vibration when start-
ing adjustments. In this case, make adjustments after lowering the speed loop gain
(Pn100) until vibration is eliminated.
Advanced autotuning by reference is performed generally to fine-tune the SERVOPACK after advanced auto-
tuning of the SERVOPACK has been performed.
If the moment of inertia ratio is correctly set to Pn103, advanced autotuning by reference can be performed
without performing advanced autotuning.
Movement
Speed
Reference Reference
Travel
d istance
Response
Host controller
CAUTION
• Because advanced autotuning by reference adjusts the SERVOPACK during automatic operation, vibra-
tion or overshooting may occur. To ensure safety, perform advanced autotuning by reference in a state
where the SERVOPACK can come to an emergency stop at any time.
• Be sure to set a suitable value for the moment of inertia ratio (Pn103) using advanced autotuning before
executing the advanced autotuning by reference. If the setting greatly differs from the actual moment of
inertia ratio, normal control of the machine may not be possible, and vibration may result.
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9.3 Advanced Autotuning by Reference
(1) Preparation
Check the following settings before performing advanced autotuning by reference. The message “NO-OP”
indicating that the settings are not appropriate will be displayed, if all of the following conditions are not met.
• The travel distance in response to references from the host controller is smaller than the set positioning com-
pleted width (Pn522).
• The motor speed in response to references from the host controller is smaller than the set rotation detection
level (Pn502).
• The stopped time is 10 ms or less. (The stop time is the time that bit 10 (target reached) of the Statusword
(6041h) is 1.)
• The rigidity of the load is low and vibration occurs when positioning is performed.
• The position integration function is used.
• P control operation (proportional control) is performed.
• The mode switch is used.
• The positioning completed width (Pn522) is to small.
Change only the overshoot detection level (Pn561) to finely adjust the amount of overshooting without chang-
ing the positioning completed width (Pn522). Because Pn561 is set by default to 50%, the allowable amount
of overshooting is the half as that for the positioning completed width.
When Pn561 is set to 0%, the amount of overshooting can be adjusted without any overshooting in the posi-
tioning completed width. If the setting of Pn561 is changed, however, the positioning time may be extended.
Adjustments
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9 Adjustments
9.3.1 Advanced Autotuning by Reference
Advanced autotuning by reference is performed from the SigmaWin for Σ-V-SD (MT).
The operating procedure from the SigmaWin for Σ-V-SD (MT) is described here.
1. Confirm that the correct moment of inertia ratio in Pn103 is set by using the advanced
autotuning.
2. In the SigmaWin Σ-V-SD (MT) component main window, click Tuning and then click Tuning.
Click Cancel to return to the SigmaWin Σ-V-SD (MT) component main window without executing tun-
ing.
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9.3 Advanced Autotuning by Reference
4. After confirming that there is no problem, click OK. The following window appears.
5. Select the Position reference input option under Reference input from host controller in
the Tuning main window, and then click Autotuning. The following window appears.
Adjustments
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9 Adjustments
9.3.1 Advanced Autotuning by Reference
6. Select the mode from the Mode selection combo box and the mechanism from Mechanism
selection combo box, and then click Next. When the Start tuning using the default settings.
check box is selected in the Autotuning-Setting Conditions box, tuning will be executed using tuning
parameters set to the default value.
8. Enter the correct moment of inertia ratio and then click Next. The following window appears.
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9.3 Advanced Autotuning by Reference
9. Turn the servo on and then input the reference from the host controller. Click Start tuning.
10. After confirming the safety of the area adjoining the drive unit, click Yes. The motor will start
rotating and tuning will start.
Vibration generated during tuning is automatically detected, and the optimum setting for the detected
vibration will be made. When the setting is complete, the LED indicator lamps (bottom left of the box) of
the functions used for the setting will light up.
11. When tuning is completed, click Finish to return to the main window. The results of tuning will
be written in the parameters.
Adjustments
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9 Adjustments
9.3.2 Related Parameters
Mid-execution Automatic
Parameter Name
Changes Changes
Pn100 Speed Loop Gain No Yes
Pn101 Speed Loop Integral Time Constant No Yes
Pn102 Position Loop Gain No Yes
Pn103 Moment of Inertia Ratio No No
Pn104 2nd Speed Loop Gain No Yes
Pn105 2nd Speed Loop Integral Time Constant No Yes
Pn106 2nd Position Loop Gain No Yes
Pn12B 3rd Speed Loop Gain No Yes
Pn12C 3rd Speed Loop Integral Time Constant No Yes
Pn12D 3rd Position Loop Gain No Yes
Pn12E 4th Speed Loop Gain No Yes
Pn12F 4th Speed Loop Integral Time Constant No Yes
Pn130 4th Position Loop Gain No Yes
Pn160 Anti-Resonance Control Related Switch Yes Yes
Pn161 Anti-Resonance Frequency No Yes
Pn163 Anti-Resonance Damping Gain No Yes
Pn401 1st Step 1st Torque Reference Filter Time Constant No Yes
Pn408 Torque Related Function Switch Yes Yes
Pn409 1st Notch Filter Frequency No Yes
Pn40A 1st Notch Filter Q Value No Yes
Pn40C 2nd Notch Filter Frequency No Yes
Pn40D 2nd Notch Filter Q Value No Yes
Pn412 1st Step 2nd Torque Reference Filter Time Constant No Yes
Pn413 1st Step 3rd Torque Reference Filter Time Constant No Yes
Pn414 1st Step 4th Torque Reference Filter Time Constant No Yes
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9.4 One-parameter Tuning
One-parameter tuning enables automatically setting related servo gain settings to balanced conditions by
adjusting one tuning level.
Perform one-parameter tuning if satisfactory responsiveness is not obtained with advanced autotuning or
advanced autotuning by reference.
To fine-tune each servo gain after one-parameter tuning, refer to 9.6 High-speed Control Adjustments.
CAUTION
• Vibration or overshooting may occur during adjustment. To ensure safety, perform one-parameter tuning in
a state where the SERVOPACK can come to an emergency stop at any time.
Failure to observe this caution may result in injury or damage to the product.
• Be sure to set a suitable value for the moment of inertia ratio (Pn103) before executing the one-parameter
tuning.
If the setting greatly differs from the actual moment of inertia ratio, normal control of the machine may not be possi-
ble, and vibration may result.
(1) Preparation
Check the following settings before performing one-parameter tuning.
The message “NO-OP” indicating that the settings are not appropriate will be displayed, if the following con-
dition is not met.
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9 Adjustments
9.4.1 One-parameter Tuning
The operating procedure from the SigmaWin for Σ-V-SD (MT) is described here.
WARNING
Be sure to carefully read the SigmaWin for Σ-V-SD (MT) Operation Manual before executing this function.
Special care must be taken for the following.
• Before executing this function, make sure that the emergency stop (power off) can be activated when
needed.
When tuning is initiated by this function, some parameters will be overwritten with the recommended values. As a
result, the response speeds may change considerably. Before executing this function, make sure that the emergency
stop (power off) can be activated when needed.
• Set a correct moment of inertia (mass) ratio to execute this function.
If not correctly set, vibration may be generated.
• When the feedforward level is changed, the new value is applied after the positioning completed signal is
output (after bit 10 (target reached) of the Statusword (6041h) is changed to 1).
Click Cancel to return to the SigmaWin Σ-V-SD (MT) component main window without executing tun-
ing.
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9.4 One-parameter Tuning
Adjustments
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9 Adjustments
9.4.1 One-parameter Tuning
9. Enter the correct moment of inertia ratio and then click Next. The following window appears.
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9.4 One-parameter Tuning
10. Turn the servo on and then input the reference from the host controller. Click Start tuning.
11. Change the tuning level by clicking the setting arrows. Continue to raise the level until an
overshoot occurs.
Note: The new tuning level is applied after the positioning completion signal is output (after bit 10 (target reached)
of the Statusword (6041h) is changed to 1).
The notch filter/anti-resonance control auto setting function, the anti-resonance control adjustment func-
tion, or autotuning with reference input can be used as required.
For details, refer to Functions To Suppress Vibration.
Adjustments
12. When tuning is complete, click Completed to return to the main window. The settings will be
written in the SERVOPACK.
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9 Adjustments
9.4.1 One-parameter Tuning
• Auto Setting
To use auto settings, enable automatically setting the notch filter and anti-resonance control in the parameter
settings.
Notch filter frequencies that are suitable for the vibration that was detected during tuning will be set for 1 step
and 2 step. If automatic setting is enabled for anti-resonance control, the anti-resonance control frequency will
be set automatically.
The window that is used to automatically set the notch filters is shown below.
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9.4 One-parameter Tuning
To Autotuning
Click To Autotuning to execute autotuning using reference inputs from the host controller. See 9.3.1
Advanced Autotuning by Reference for details.
Notch Filter
Usually, set this function to Auto Setting. (The notch filter is factory-set to Auto Setting.)
If this function is set to Auto Setting, vibration will be detected automatically during one-parameter tuning and
the notch filter will be set.
Set this function to Not Auto Setting only if you do not change the notch filter setting before executing one-
parameter tuning.
Parameter
Function When Enabled Classification
(Index Number)
Does not set the 1st notch filter automatically with
n. 0
the utility function.
n. 1 Sets the 1st notch filter automatically with the util-
Pn460 [Factory setting] ity function.
Immediately Tuning
(20A9h:7) Does not set the 2nd notch filter automatically with
n. 0
the utility function.
n. 1 Sets the 2nd notch filter automatically with the
[Factory setting] utility function.
Usually, set this function to Auto Setting. (The anti-resonance control is factory-set to Auto Setting.)
When this function is set to Auto Setting, vibration will be automatically detected during one-parameter tun-
ing and anti-resonance control will be automatically adjusted and set.
Parameter
Function When Enabled Classification
(Index Number)
Does not use the anti-resonance control automati-
n. 0
Pn160 cally with the utility function.
Immediately Tuning
(206Bh:1) n. 1 Uses the anti-resonance control automatically with
[Factory setting] the utility function.
Adjustments
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9 Adjustments
9.4.2 Related Parameters
Mid-execution Automatic
Parameter Name
Changes Changes
Pn100 Speed Loop Gain No Yes
Pn101 Speed Loop Integral Time Constant No Yes
Pn102 Position Loop Gain No Yes
Pn103 Moment of Inertia Ratio No No
Pn104 2nd Speed Loop Gain No Yes
Pn105 2nd Speed Loop Integral Time Constant No Yes
Pn106 2nd Position Loop Gain No Yes
Pn12B 3rd Speed Loop Gain No Yes
Pn12C 3rd Speed Loop Integral Time Constant No Yes
Pn12D 3rd Position Loop Gain No Yes
Pn12E 4th Speed Loop Gain No Yes
Pn12F 4th Speed Loop Integral Time Constant No Yes
Pn130 4th Position Loop Gain No Yes
Pn160 Anti-Resonance Control Related Switch Yes Yes
Pn161 Anti-Resonance Frequency No Yes
Pn163 Anti-Resonance Damping Gain No Yes
Pn401 1st Step 1st Torque Reference Filter Time Constant No Yes
Pn408 Torque Related Function Switch Yes Yes
Pn409 1st Notch Filter Frequency No Yes
Pn40A 1st Notch Filter Q Value No Yes
Pn40C 2nd Notch Filter Frequency No Yes
Pn40D 2nd Notch Filter Q Value No Yes
Pn412 1st Step 2nd Torque Reference Filter Time Constant No Yes
Pn413 1st Step 3rd Torque Reference Filter Time Constant No Yes
Pn414 1st Step 4th Torque Reference Filter Time Constant No Yes
9-34
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9.5 Anti-Resonance Control Adjustment Function
This function rarely needs to be used because it is automatically set by the advanced autotuning or advanced
autotuning by reference input. Use this function only if fine-tuning is required, or vibration detection is failed
and readjustment is required.
Perform one-parameter tuning or use another method to increase the responsiveness after performing this
function. If the anti-resonance gain is increased with one-parameter tuning performed, vibration may result. If
that occurs, perform this function again to fine-tune the settings.
CAUTION
• If this function is executed, related parameters will be set automatically. Therefore, there will be a large
response change after this function is executed. Enable the function in a state where the machine can
come to an emergency stop at any time to ensure the safety operation of the machine.
• Be sure to set a suitable value for the moment of inertia ratio (Pn103) before executing the anti-resonance
control adjustment function. If the setting greatly differs from the actual moment of inertia ratio, normal
control of the machine may not be possible, and vibration may result.
• This function detects vibration between 100 and 1,000 Hz. Vibration will not be
detected for frequencies outside of this range, and instead, “F----” will be displayed.
• Vibration can be reduced more effectively by increasing the anti-resonance damping
gain (Pn163). The amplitude of vibration may become larger if the damping gain is
excessively high. Increase the damping gain from about 0% to 200% in 10% incre-
ments while checking the effect of vibration reduction. If the effect of vibration reduc-
tion is still insufficient at a gain of 200%, cancel the setting, and lower the control gain
using a different method, such as one-parameter tuning.
(1) Preparation
Check the following settings before performing anti-resonance control adjustment function.
The message “NO-OP” indicating that the settings are not appropriate will be displayed, if the following con-
dition is not met.
Anti-resonance control adjustment function is performed from the SigmaWin for Σ-V-SD (MT).
The following methods can be used for the anti-resonance control adjustment function.
9-35
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9 Adjustments
9.5.1 Anti-Resonance Control Adjustment Function
CAUTION
Be sure to carefully read the SigmaWin for Σ-V-SD (MT) Operation Manual before executing this function.
Special care must be taken for the following.
• Before executing this function, make sure that the emergency stop (power off) can be activated when
needed.
This function will automatically set parameters when used. As a result, the response speeds may change considerably
after execution. Before executing this function, make sure that the emergency stop (power off) can be activated when
needed.
• The moment of inertia (mass) must be correctly set to execute this function.
If it is not correctly set, satisfactory anti-resonance control cannot be achieved.
• This function is generally only used to adjust the servo gain, as you should avoid considerable change in
the frequency.
If the frequency is changed while the anti-resonance control adjustment function is being used, the current anti-reso-
nance control effect will be lost. Care must be taken when automatic frequency detection is executed in Auto Detect
mode.
• If vibration cannot be suppressed by executing this function, cancel execution and reduce the servo gain
by other methods such as custom tuning.
• Use an adjustment method such as custom tuning to improve response characteristics after executing this
function.
When the servo gain is increased during an adjustment such as custom tuning, vibration may be gener-
ated. In this case, execute the anti-resonance control adjustment function again for fine adjustment.
The anti-resonance control adjustment function supports the adjustment of anti-resonance control effective for
vibration frequencies from 100 to 1,000 Hz when servo gain is increased. Vibration can be suppressed by set-
ting vibration frequency by auto detection or by manual setting to adjust damping gain. Input a reference and
execute this function when there is vibration.
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9.5 Anti-Resonance Control Adjustment Function
Click Cancel to return to the SigmaWin Σ-V-SD (MT) component main window without executing tun-
ing.
Adjustments
9-37
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9 Adjustments
9.5.1 Anti-Resonance Control Adjustment Function
5. Select the tuning mode and the mechanism, and then click Next. The following box appears.
9-38
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9.5 Anti-Resonance Control Adjustment Function
6. Enter the correct moment of inertia ratio and then click Next. The following window appears.
Adjustments
9-39
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9 Adjustments
9.5.1 Anti-Resonance Control Adjustment Function
8. Click Auto Detect to set the frequency and click Start adjustment. The following window
appears.
Click Reset to reset the settings to their original values during adjustment.
10. When the adjustment is complete, click Finish to return to the main window. The set values will
be written in the SERVOPACK.
9-40
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9.5 Anti-Resonance Control Adjustment Function
Click Cancel to return to the SigmaWin Σ-V-SD (MT) component main window without executing tun-
ing.
Adjustments
9-41
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9 Adjustments
9.5.1 Anti-Resonance Control Adjustment Function
5. Select the tuning mode and the mechanism, and then click Next. The following box appears.
9-42
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9.5 Anti-Resonance Control Adjustment Function
6. Enter the correct moment of inertia ratio and then click Next. The following window appears.
Adjustments
9-43
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9 Adjustments
9.5.1 Anti-Resonance Control Adjustment Function
8. Click Manual Set to set the frequency and click Start adjustment. The following window
appears.
Click Reset to reset the settings to their original values during adjustment.
Click Reset to reset the settings to their original values during adjustment.
11. When the adjustment is complete, click Finish to return to step 6. The set values will be written
in the SERVOPACK.
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9.5 Anti-Resonance Control Adjustment Function
Mid-execution Automatic
Parameter Name
Changes Changes
Pn160 Anti-Resonance Control Related Switch Yes Yes
Pn161 Anti-Resonance Frequency No Yes
Pn162 Anti-Resonance Gain Compensation Yes No
Pn163 Anti-Resonance Damping Gain No Yes
Pn164 Anti-Resonance Filter Time Constant 1 Compensation Yes No
Pn165 Anti-Resonance Filter Time Constant 2 Compensation Yes No
Adjustments
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9 Adjustments
Cannot use
Select gain internal speed
Spindle axis bank from
2 – – – feedforward
operation
0 to 3. control func-
tion.
• Related Parameters
Parameter (Index Number) Function When Enabled Classification
n. 0
Disables predictive function.
[Factory setting]
n. 1 Enables predictive function.
Pn070
n. 0 Disables quadrant projection After restart Setup
(2030h:5)
[Factory setting] compensation function.
Enables quadrant projection
n. 1
compensation function.
n. 0
No function
Pn071.0 [Factory setting]
After restart Setup
(2030h:6) n. 1 Uses internal speed FF function.
n. 2 Uses model following control function.
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9.6 High-speed Control Adjustments
Adjustments
9-47
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10
Standards Compliance
Standards Compliance
10
10-1
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10 Standards Compliance
European Directives
Name Model UL Standards
(CE Marking)
CACP-JU15A3A
CACP-JU19A3A
CACP-JU22A3A
CACP-JU30A3A Certified Not available
CACP-JU15D3A
CACP-JU19D3A
CACP-JU22D3A
Power Regeneration
CACP-JU15A3B
Converter
CACP-JU19A3B
Certified Certified
CACP-JU22A3B
CACP-JU30A3B
CACP-JU45A3B Pending
CACP-JU15D3B
Pending
CACP-JU19D3B Certified
CACP-JU22D3B
CACR-JU028ACA
CACR-JU036ACA
CACR-JU065ACA
Certified Certified
CACR-JU084ACA
CACR-JU102ACA
CACR-JU125ACA
SERVOPACK for One Axis
CACR-JU196ACA Pending
CACR-JU014DCA
CACR-JU018DCA
Pending
CACR-JU033DCA Certified
CACR-JU042DCA
CACR-JU051DCA
CACR-JUM23ACA
CACR-JUM24ACA Certified Certified
CACR-JUM25ACA
SERVOPACK for Two Axes
CACR-JUM23DCA
CACR-JUM24DCA Certified Pending
CACR-JUM25DCA
Note: Contact your Yaskawa representative for details on models for which certification is pending.
10-2
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10.2 Precautions for Complying with European Standards
This section describes the EMC installation conditions satisfied in test conditions prepared by Yaskawa.
The actual EMC level may differ depending on the actual system's configuration, wiring, and other conditions.
However, because this product is built-in, check that the following conditions are still met after being installed
in the user's product.
Shield box
*1 *2 *3
Power supply: " Surge Noise AC
Clamp
L1, L2, L3
Three-phase 200 VAC absorber filter reactor
Power regeneration
*6 converter &
*4 *5 2T CACP-JU!!A3!
# Surge Noise Control ' -1
Core
Power supply: CN7A/B CN5
Single-phase 200 VAC absorber filter power 24 V, 0 V
supply 2T
24 VDC + – Core
1T
+ – Core
CN7A/B CN5A/B
2T 24 V, 0 V 2T
$ -2 2T
*7 Core
+ –
CN7A/B CN5A/B
24 V, 0 V
*
Clamp Clamp
CN21
Core C
CN28 Servo-
1T motor
Core B
CN22 Encoder
10-3
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10 Standards Compliance
10.2.2 Precautions
(cont’d)
Symbol Cable Name Specification
Spindle motor main circuit cable Shield cable
Spindle motor encoder cable Shield cable
Servomotor main circuit cable for 1st axis Shield cable
Servomotor encoder cable for 1st axis Shield cable
Ԣ Servomotor main circuit cable for 2nd axis Shield cable
ԣ Servomotor encoder cable for 2nd axis Shield cable
∗1. Recommended surge absorber model: LT-C32G801WS (Soshin Electric Co., Ltd.)
∗2. For more information on this noise filter, refer to 5.4 Noise Filter.
∗3. For more information on this AC reactor, refer to 5.2 AC Reactor.
∗4. Install the following surge absorber on the power line between the single-phase 200 V power supply and the 24 VDC
power supply.
Surge absorber model: LT-C12G801WS (Soshin Electric Co., Ltd.)
∗5. Install the following noise filter on the power line between the single-phase 200 V power supply and the 24 VDC
power supply.
Noise filter model: HF2005A-UP (Soshin Electric Co., Ltd.)
∗6. Use a 24-VDC control power supply with double insulation against primary or reinforced insulation.
∗7. For the EtherCAT (CoE) communication cable, refer to 2.2.3 (9) Cable Specifications for Use with EtherCAT (CoE)
Communications.
10.2.2 Precautions
(1) Attachment Methods of Ferrite Cores
One turn Two turn
Cable
Cable
Note: Do not connect the analog monitor cable to the SERVOPACK during operations.
Connect them only when the machinery is stopped during maintenance.
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10.2 Precautions for Complying with European Standards
To comply with the Low Voltage Directive, be sure to meet the following conditions when combining this
drive with other devices.
(3) Grounding
Ground the neutral point of the 400-V power supply. The leakage current may exceed 3.5 mA. Therefore, use
a 10-mm2 or thicker copper grounding wire.
Standards Compliance
10
10-5
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10 Standards Compliance
To comply with the UL standard, be sure to meet the following conditions when combining this drive with
other devices.
(5) AC Reactor
Use an AC reactor for UL compliance according to 5.2.1 Specifications.
Refer to 5.5 Base Mounting Units for information on the base mounting unit.
(8) Grounding
Ground the neutral point of a 400-V power supply.
The leakage current may exceed 3.5 mA. Therefore, use a 10-mm2 or thicker copper grounding wire.
10-6
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11
Inspection, Maintenance, and Troubleshooting
11
11-1
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11 Inspection, Maintenance, and Troubleshooting
11.1.1 Motor
11-2
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11.1 Inspection and Maintenance
Refer to the standard replacement period in the following table, contact your Yaskawa representative. After an
examination of the part in question, we will determine whether the parts should be replaced or not.
The parameters of any SERVOPACKs overhauled by Yaskawa are reset to the factory
settings before shipping. Be sure to confirm that the parameters are properly set before
starting operation.
Standard
Part Operating Conditions
Replacement Period
Cooling Fan 4 to 5 years
Smoothing Capacitor 7 to 8 years • Surrounding Air Temperature: Annual average of
Relays – 30°C
• Load Factor: 80% max.
Fuses 10 years
• Operation Rate: 20 hours/day max.
Aluminum Electrolytic
5 years
Capacitor on Circuit Board
Note: If the above operating conditions are not used, replacement may be required sooner than the standard replacement
period. To extend the life of the parts, reduce the ambient temperature. Contact your Yaskawa representative if you
require more-detailed information.
11
11-3
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11 Inspection, Maintenance, and Troubleshooting
Status Indications
The alarm code is displayed.
SERVOPACK panel display
Example: A. → 0 → 1 → 0
Bit 3 (Fault) in the Statusword changes to 1.
Statusword (object 6041h)
(Bit 3 is 0 when operation is normal.)
Error code (object 603Fh) The current alarm code is stored in object 603Fh.
The controller is notified of the alarm that occurred.
Emergency message* (Notification may not be possible if EtherCAT communications are unsta-
ble.)
∗ For details, refer to 11.4 Monitoring Communications Data When Alarms or Warnings Occur.
Motor Stop Method for Alarms
Gr.1: The alarm stopping method depends on the setting of Pn01E.0.
If Pn01E.0 = 0 and a SERVOPACK with a capacity of 5 kW max. is used:
The stopping method set in Pn001.0 is used. Stopping is performed with dynamic braking (DB) in the
factory setting.
If Pn01E.0 = 0 and a SERVOPACK with a capacity that exceeds 5 kW max. is used:
A coasting to a stop is performed.
If Pn01E.0 = 1 to 8:
A coasting to a stop is performed.
Gr.2: The motor is stopped according to the setting in Pn00B.1 if an alarm occurs. Pn00B.1 is factory-set to
stop the motor by setting the speed reference to “0.” The motor under torque control will always use the
Gr.1 method to stop. By setting Pn00B.1 to 1, the motor stops using the same method as Gr.1. When
coordinating a number of motors, use this alarm stop method to prevent machine damage that may result
due to differences in the stop method.
Resetting Alarms
Available: Removing the cause of alarm and then executing the alarm reset can clear the alarm.
N/A: Executing the alarm reset cannot clear the alarm.
The alarm name, alarm meaning, motor stop method for alarms, and alarm reset capability are listed in order
of the alarm numbers in 11.2.1 List of Servo Drive Alarms and 11.2.2 List of Alarms for EtherCAT (CoE)
Communications.
The probable causes of alarms and corrective actions are provided in 11.2.3 Troubleshooting of the Servo
Drive Alarms and 11.2.4 Troubleshooting of the EtherCAT (CoE) Communications.
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11.2 Alarm Displays
11-5
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11 Inspection, Maintenance, and Troubleshooting
11.2.1 List of Servo Drive Alarms
(cont’d)
Alarm Motor Stop Alarm
Alarm Name Meaning
Display Method Reset
The DC-bus voltage inside the power regeneration converter
A.41A Converter DC Undervoltage Gr.2 Available
is abnormally low.
The AC voltage inside the power regeneration converter is
A.41B Converter AC Undervoltage Gr.1 Available
abnormally low.
Power Failure While Motor The AC power supply was cut off while the motor was run-
A.41C Gr.1 Available
Running ning.
Converter Initial Charging The charging of the main circuit capacitor did not finish
A.42C Gr.1 Available
Error within the specified period of time.
Main Circuit Capacitor
A.450 The capacitor of the main circuit has deteriorated or is faulty. Gr.1 N/A
Overvoltage
A.510 Overspeed The motor speed is excessively high. Gr.1 Available
A.521 Autotuning Alarm Vibration was detected during autotuning. Gr.1 Available
The deviation between the speed reference and the actual
A.531 Excessive Speed Deviation Gr.1 Available
motor speed is abnormal.
Overspeed The low-speed winding maximum rotation speed was
A.540 Gr.1 Available
(During Low-speed Winding) exceeded during low-speed winding.
• During the winding selection operation check that is per-
formed when the power is turned ON, the electromagnetic
contactor for winding selection did not change according
to the internal command.
Winding Selection Operation
A.690 • Winding selection was not completed within two seconds Gr.1 N/A
Fault
of receiving the winding selection command.
• Chattering occurred in the electromagnetic contactor for
winding selection when the winding selection command
was not received.
The motor did not stop within 10 s after the emergency stop
A.6B0 Emergency Stop Failure Gr.1 Available
signal input.
The motor was operating for several seconds to several tens
A.710 Overload: High Load Gr.2 Available
of seconds under a torque largely exceeding ratings.
The motor was operating continuously under a torque
A.720 Overload: Low Load Gr.1 Available
largely exceeding ratings.
Continuous electrical operation was performed that
Converter Electric Operation
A.72A exceeded the rated output of the power supply regenerative Gr.2 Available
Overload
converter.
Converter Power Supply Continuous regenerative operation was performed that
A.72B Gr.1 Available
Regenerative Overload exceeded the ratings of the power regenerative converter.
A.730 When the dynamic brake was applied, rotational energy
Dynamic Brake Overload Gr.1 Available
A.731 exceeded the capacity of dynamic brake resistor.
Converter Inrush Resistance The main circuit power supply turned ON and OFF fre-
A.74A Gr.1 Available
Overload quently.
A.790 Motor Overheated The motor temperature exceeded the upper limit. Gr.1 Available
Motor Temperature Detection
A.791 The motor thermistor is either disconnected or is damaged. Gr.1 N/A
Error
The temperature of the heat sink in the SERVOPACK
Heat Sink in SERVOPACK
A.7A0 exceeded 100°C, or the thermistor in the SERVOPACK was Gr.2 Available
Overheated
disconnected or damaged.
Built-in Fan in SERVOPACK
A.7AB The fan inside the SERVOPACK stopped. Gr.1 Available
Stopped*1
Built-in Fan in Converter
A.7AC The fan inside the power regeneration converter stopped. Gr.1 Available
Stopped*1
The heat sink inside the power regeneration converter
Converter Heat Sink
A.7BA exceeded 100°C, or the thermistor in the converter was dis- Gr.2 Available
Overheated
connected or damaged.
∗1. If the fan stops, an alarm or a warning will issued in accordance with the setting of SERVOPACK parameter
Pn00D.2.
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11.2 Alarm Displays
(cont’d)
Alarm Motor Stop Alarm
Alarm Name Meaning
Display Method Reset
All the power supplies for the absolute encoder have failed
A.810 Encoder Backup Error Gr.1 N/A
and position data was cleared.
A.820 Encoder Checksum Error The checksum results of encoder memory is incorrect. Gr.1 N/A
Absolute Encoder Battery The battery voltage was lower than the specified value after
A.830 Gr.1 Available
Error the control power supply is turned ON.
A.840 Encoder Data Error Data in the encoder is incorrect. Gr.1 N/A
The encoder was rotating at high speed when the power was
A.850 Encoder Overspeed Gr.1 N/A
turned ON.
A.860 Encoder Overheated The internal temperature of encoder is too high. Gr.1 N/A
External Encoder Error of
A.8A0*2 Scale
The external encoder is faulty. Gr.1 Available
A.8A5*2 External Encoder Overspeed The overspeed from the external encoder occurred. Gr.1 Available
A.8A6*2 External Encoder Overheated The overheat from the external encoder occurred. Gr.1 Available
Current Detection Error1
A.B31 The current detection circuit for phase-U is faulty. Gr.1 N/A
(Phase-U)
Current Detection Error 2
A.B32 The current detection circuit for phase-V is faulty. Gr.1 N/A
(Phase-V)
Current Detection Error 3
A.B33 The detection circuit for the current is faulty. Gr.1 N/A
(Current detector)
Converter Gate Drive Output An error occurred in the gate drive signal of power transistor
A.B4A Gr.1 N/A
Error of the power regeneration converter.
Converter CPU: AD An error occurred in the A/D conversion circuit inside the
A.BDA Gr.1 Available
Conversion Circuit Error power regeneration converter.
Converter Reference Voltage An error occurred in the reference voltage output inside the
A.BDC Gr.1 Available
Error 2 power regeneration converter.
Internal program error 0 occurred inside the power regenera-
A.BDD Converter System Error 0 Gr.1 N/A
tion converter.
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11 Inspection, Maintenance, and Troubleshooting
11.2.1 List of Servo Drive Alarms
(cont’d)
Alarm Motor Stop Alarm
Alarm Name Meaning
Display Method Reset
Phase C was not detected during the first two rotations after
Phase C Not Detected
the power supply was turned ON.
A.C50 Gr.1 N/A
Magnetic Pole Incorrect
The magnetic pole could not be detected.
Detection
Overtravel Detection at An overtravel signal was detected during magnetic pole
A.C51 Gr.1 Available
Polarity Detection detection.
An attempt was made to detect the magnetic pole for the
Polarity Detection
A.C52 high-speed winding or when changing the winding (for Gr.1 Available
Uncompleted
motors with a winding selection).
Out of Range for Polarity Movement during magnetic pole detection reached or
A.C53 Gr.1 N/A
Detection exceeded the set value of Pn494.
A.C54 Polarity Detection Error 2 The magnetic pole could not be detected. Gr.1 N/A
Absolute Encoder Clear Error
The multiturn for the absolute encoder was not properly
A.C80 and Multiturn Limit Setting Gr.1 N/A
cleared or set.
Error
Encoder Communications Communications between the SERVOPACK and the
A.C90 Gr.1 N/A
Error encoder is not possible.
Encoder Communications
A.C91 An encoder position data calculation error occurred. Gr.1 N/A
Position Data Error
Encoder Communications An error occurs in the communications timer between the
A.C92 Gr.1 N/A
Timer Error encoder and the SERVOPACK.
A.CA0 Encoder Parameter Error Encoder parameters are faulty. Gr.1 N/A
A.CB0 Encoder Echoback Error Contents of communications with encoder is incorrect. Gr.1 N/A
Different multiturn limits have been set in the encoder and
A.CC0 Multiturn Limit Disagreement Gr.1 N/A
the SERVOPACK.
Serial Converter Unit
A.CF1*2 Communications Error Reception from the serial converter unit. Gr.1 N/A
(Reception error)
Serial Converter Unit
Timer for communications with the serial converter unit is
A.CF2*2 Communications Error
faulty.
Gr.1 N/A
(Timer stop)
A.D00 Position Error Pulse Overflow Position error pulses exceeded parameter (Pn520). Gr.1 Available
Position Error Pulse Overflow
A.D01 Position error pulses accumulated too much. Gr.1 Available
Alarm at Servo ON
After a position error pulse has been input, Pn529 limits the
speed if the SV_ON command is received. If Pn529 limits
Position Error Pulse Overflow
the speed in such a state, this alarm occurs when the position
A.D02 Alarm by Speed Limit at Servo Gr.2 Available
references are input and the number of position error pulses
ON
exceeds the value set for parameter Pn520 (Excessive Posi-
tion Error Alarm Level).
Motor-load Position Error
A.D10 The position error between motor and load is excessive. Gr.2 Available
Overflow
A.E00 System Alarm 5 Internal program error 5 occurred in the SERVOPACK. Gr.1 Available
A.E02 System Alarm 6 Internal program error 6 occurred in the SERVOPACK. Gr.1 N/A
A.E03 System Alarm 7 Internal program error 7 occurred in the SERVOPACK. Gr.1 N/A
A.E61 System Alarm 8 Internal program error 8 occurred in the SERVOPACK. Gr.1 N/A
HWBB Function Signal Input
A.EB1 The HWBB function signal input timing is faulty. Gr.1 N/A
Timing Error
A power regeneration converter local bus WD alarm
A.EEA Converter Local Bus WD Error Gr.1 N/A
occurred.
Converter Local Bus A communications error occurred during the power regener-
A.EEB Gr.1 Available
Communications Error ation converter local bus communications.
A.EF0 Local Bus Connection Error The local bus is not connected. Gr.1 Available
∗2. The alarm that may occur when using external encoders.
11-8
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11.2 Alarm Displays
(cont’d)
Alarm Motor Stop Alarm
Alarm Name Meaning
Display Method Reset
A.EF2 Local Bus Drive WD Error A local bus watchdog alarm occurred in the SERVOPACK. Gr.2 N/A
Local Bus Communications
A.EF4 An error occurred during local bus communications. Gr.2 Available
Error
Converter AC Power Supply The voltage was low for one second in phase L1, L2, or L3
A.F1A Gr.1 Available
Open Phase when the main power supply was turned ON.
Converter AC Power Supply
A.F2A The power supply frequency is faulty. Gr.1 Available
Frequency Error
Converter AC Power Supply
The detection of the AC power supply input frequency was
A.F2B Frequency Detection Time Gr.1 Available
not completed within the set time.
Exceeded
There is an error in the connection to the external dynamic
A.F30 External DB Error Gr.1 N/A
brake.
Converter AC Power Supply
A.F3B An error occurred in the AC power supply phase sequence. Gr.1 Available
Phase Sequence Error
11
11-9
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11 Inspection, Maintenance, and Troubleshooting
11.2.2 List of Alarms for EtherCAT (CoE) Communications
0A47h Loading Servo Information The loading of SERVOPACK information was failed. Gr.1 N/A
Error
EEPROM Parameter Data
0A48h The checksum in EEPROM is broken. Gr.1 N/A
Error
11-10
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11.2 Alarm Displays
Contact your Yaskawa representative if the problem cannot be solved by the described corrective action.
Alarm:
Cause Investigative Actions Corrective Actions
Alarm Name
Set the power supply voltage within
The power supply voltage sud-
Measure the power supply voltage. the specified range, and initialize
denly dropped.
the parameter.
The power supply went OFF
Note the circumstances when the Initialize the parameter and then set
while changing a parameter set-
power supply went OFF. the parameter again.
ting.
The SERVOPACK may be faulty.
The number of times that parame- Check to see if the parameters were Repair or replace the SERVO-
A.020: ters were written exceeded the frequently changed through the host PACK.
Parameter Checksum limit. controller. Reconsider the method of writing
Error parameters.
(The parameter data in Malfunction caused by noise Turn the power supply ON and OFF
the SERVOPACK is from the AC power supply or several times. If the alarm still Take countermeasures against
incorrect.) grounding line, static electricity occurs, there may be noise interfer- noise.
noise, etc. ence.
Gas, water drops, or cutting oil
entered the SERVOPACK and The SERVOPACK may be faulty.
Check the installation conditions.
caused failure of the internal Replace the SERVOPACK.
components.
Turn the power supply ON and OFF
The SERVOPACK may be faulty.
SERVOPACK failure several times. If the alarm still
Replace the SERVOPACK.
occurs, the SERVOPACK is faulty.
Write the parameter of another
A.021: The software version of SERVO- Check SigmaWin for the Σ-V-SD
SERVOPACK of the same model
Parameter Format PACK that caused the alarm is (MT) to see if the set software ver-
with the same software version.
Error older than that of the written sion agrees with that of the SERVO-
Then turn the power OFF and then
(The data format of the parameter. PACK. If not, an alarm may occur.
ON again.
parameter in the SER-
VOPACK is incorrect.) The SERVOPACK may be faulty.
SERVOPACK failure −
Replace the SERVOPACK.
The power supply voltage sud- The SERVOPACK may be faulty.
A.022: Measure the power supply voltage.
denly dropped. Replace the SERVOPACK.
System Checksum
The power supply went OFF Note the circumstances when the The SERVOPACK may be faulty.
11
11-11
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11 Inspection, Maintenance, and Troubleshooting
11.2.3 Troubleshooting of the Servo Drive Alarms
(cont’d)
Alarm:
Cause Investigative Actions Corrective Actions
Alarm Name
Check to see if write processing
Writing the motor parameters
ended before the write was com- Write the motor parameters again.
failed.
pleted.
Check to see if suitable motor
Motor Parameter Error Write suitable motor parameters.
parameters were written.
The power supply voltage sud- Set the power supply voltage within
Measure the power supply voltage.
denly dropped. the specified range.
The power supply went OFF
Note the circumstances when the
while changing a motor parame- Write the motor parameters again.
power supply went OFF.
A.029: ter setting.
Motor Parameter The number of times that motor The SERVOPACK may be faulty.
Checksum Error Check to see if the parameters were
parameters were written Repair or replace the SERVO-
(The motor parameter frequently changed.
exceeded the limit. PACK.
data in the SERVO-
PACK is corrupted.) Malfunction caused by noise Turn the power supply ON and OFF
from the AC power supply or several times. If the alarm still Take countermeasures against
grounding line, static electricity occurs, there may be noise interfer- noise.
noise, etc. ence.
Gas, water drops, or cutting oil
entered the SERVOPACK and The SERVOPACK may be faulty.
Check the installation conditions.
caused failure of the internal Replace the SERVOPACK.
components.
Turn the power supply ON and OFF
The SERVOPACK may be faulty.
SERVOPACK failure several times. If the alarm still
Replace the SERVOPACK.
occurs, the SERVOPACK is faulty.
A.02C:
Converter Parameter
The power regeneration converter
Checksum Error Power regeneration converter
− may be faulty. Replace the power
(The parameter data in failure
regeneration converter.
the power regeneration
converter is incorrect.)
A.02D:
Converter Parameter
The power regeneration converter
Format Error Power regeneration converter
− may be faulty. Replace the power
(The parameter format in failure regeneration converter.
the power regeneration
converter is incorrect.)
A.02E:
Converter System
The power regeneration converter
Checksum Error Power regeneration converter
− may be faulty. Replace the power
(The parameter data in failure
regeneration converter.
the power regeneration
converter is incorrect.)
A.030:
The SERVOPACK may be faulty.
Main Circuit Detector SERVOPACK failure −
Replace the SERVOPACK.
Error
The SERVOPACK and servomo- Select the proper combination of
A.040: Check the combination of SERVO-
tor capacities do not match each SERVOPACK and servomotor
PACK and servomotor capacities.
Parameter Setting other. capacities.
Error
The SERVOPACK may be faulty.
(The parameter setting SERVOPACK failure −
Replace the SERVOPACK.
was out of the allowable
setting range.) The parameter setting is out of Check the setting ranges of the Set the parameter to a value within
the specified range. parameters that have been changed. the specified range.
The speed of program JOG oper-
A.042: ation is lower than the setting
Parameter range after having changed the Check that the detection conditions* Increase the setting for Pn533 “Pro-
gram JOG Movement Speed.”
Combination Error setting of Pn533 “Program JOG is satisfied.
Movement Speed.”
11-12
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11.2 Alarm Displays
(cont’d)
Alarm:
Cause Investigative Actions Corrective Actions
Alarm Name
A.04B:
Converter Parameter
The power regeneration converter
Setting Error Power regeneration converter
− may be faulty. Replace the power
(The parameter data in failure
regeneration converter.
the power regeneration
converter is incorrect.)
Check the capacities to see if they
satisfy the following condition:
The SERVOPACK and servomo- Select the proper combination of
(Servomotor capacity)/(SERVO-
A.050: tor capacities do not match each SERVOPACK and servomotor
PACK capacity) ≥ 1/4, and (Servo-
other. capacities.
Combination Error motor capacity)/(SERVOPACK
(The SERVOPACK and capacity) ≤ 4.
servomotor capacities do Replace the servomotor and see if
not correspond.) Encoder failure Replace the servomotor (encoder).
the alarm occurs again.
The SERVOPACK may be faulty.
SERVOPACK failure −
Replace the SERVOPACK.
11
11-13
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11 Inspection, Maintenance, and Troubleshooting
11.2.3 Troubleshooting of the Servo Drive Alarms
(cont’d)
Alarm:
Cause Investigative Actions Corrective Actions
Alarm Name
A.05A:
Induction Motor
Combination Error The SERVOPACK capacity and Check the combination of the SER-
Align the SERVOPACK capacity
(The capacity of the spindle motor capacity are not VOPACK capacity and servomotor
and spindle motor capacity.
spindle motor is outside compatible. capacity.
of the range that can be
combined.)
A.05B:
Converter
A converter that does not support
Combination Error
an emergency stop was used with − Replace the converter.
(The converter and SER- Pn01B.0 set to 1.
VOPACK are not com-
bined correctly.)
After executing the utility func-
A.0B0:
tion to turn ON the power to the Turn the SERVOPACK power sup-
Cancelled Servo ON −
motor, the Servo ON command ply OFF and then ON again.
Command Alarm was sent from the host controller.
Incorrect wiring or contact fault
of main circuit cable or motor Check the wiring. Correct the wiring.
main circuit cable.
Check for short-circuits across the
Short-circuit or ground fault of
cable phase-U, -V, and -W, or Some cables may be damaged.
main circuit cable or motor main
between the grounding and terminal Replace damaged cables.
circuit cable.
U, V, or W.
Check for short-circuits across the
Short-circuit or ground fault motor terminal phase-U, -V, and - The motor may be faulty. Replace
inside the motor. W, or between the grounding and the motor.
motor terminal U, V, or W.
Check for short-circuits across the
servomotor connection terminals U,
Short-circuit or ground fault The SERVOPACK may be faulty.
V, and W on the SERVOPACK, or
inside the SERVOPACK. Replace the SERVOPACK.
between the grounding and terminal
A.100: U, V, or W.
Overcurrent
(An overcurrent flowed Check the resistor power consump-
through the IGBT or The dynamic brake (DB: Emer- tion monitor in SigmaWin for the Σ-
Change the SERVOPACK model,
heat sink of SERVO- gency stop executed from the V-SD (MT) to see how many times
operation conditions, or the mecha-
PACK overheated.) SERVOPACK) was frequently the DB has been used. Or, check the
nism so that the DB does not need
activated, or the DB overload alarm history to see if the DB over-
to be used so frequently.
alarm occurred. load alarm A.730 or A.731 was
reported.
A heavy load was applied while Check to see if the operating condi- Reduce the load applied to the
the motor was stopped or running tions are outside servo drive specifi- motor or increase the operation
at a low-speed. cations. speed.
Take countermeasures for noise,
Improve the wiring or installation
such as correct wiring of the FG.
Malfunction caused by noise environment, such as by reducing
Use an FG wire size equivalent to
interference. noise, and check to see if the alarm
the SERVOPACK main circuit wire
recurs.
size.
Turn the power supply OFF and
then ON again. If the alarm still
SERVOPACK failure −
occurs, the SERVOPACK may be
faulty. Replace the SERVOPACK.
11-14
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11.2 Alarm Displays
(cont’d)
Alarm:
Cause Investigative Actions Corrective Actions
Alarm Name
A mistake occurred when select- Check the power regeneration con-
Change the power regeneration con-
ing the power regeneration con- verter capacity and the total output
verter capacity.
verter capacity. capacity of the SERVOPACK.
An unmatched AC reactor is
− Use the specified AC reactor.
used.
The main circuit cable is either
incorrectly wired or has a contact Make sure the wiring is correct. Correct the wiring.
fault.
Check for short-circuits across
A short-circuit or ground fault
phase R, S, and T of the cable, or The cable may have short-cir-
occurred in the main circuit
between the ground and phase R, S, cuited. Replace the cable.
cable.
or T.
A.10A:
Converter Overcurrent Check for short-circuits across
(An overcurrent flowed A short-circuit or ground fault phase R, S, and T of the main circuit
The power regeneration converter
through the power tran- occurred in the power regenera- power supply connection terminal
may be faulty. Replace the power
sistor inside the power of the power regeneration converter,
tion converter. regeneration converter.
regeneration converter.) or between the ground and phase R,
S, or T.
Improve the noise environment, Take measures against noise, such
including the wiring and installa- as wiring the FG correctly. Match
Malfunction caused by noise.
tion, and check to see if the alarm the FG wire size with the SERVO-
occurs again. PACK main circuit wire size.
A short-circuit or ground fault The AC reactor may be faulty.
−
occurred in the AC reactor. Replace the AC reactor.
Turn the power supply OFF and
then ON again. If the alarm still
Power regeneration converter
− occurs, the power regeneration con-
failure
verter may be faulty. Replace the
power regeneration converter.
Check for short-circuits between the
The cable may be faulty. Replace
Ground fault of motor cable cable phase-U, -V, and -W and the
the cable.
grounding.
Check for short-circuits between the
The motor may be faulty. Replace
Ground fault inside the motor motor terminals U, V, and W and
the motor
the grounding.
Check for short-circuits between the
motor connection terminals U, V,
Ground fault of main circuit in The SERVOPACK may be faulty.
11-15
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11 Inspection, Maintenance, and Troubleshooting
11.2.3 Troubleshooting of the Servo Drive Alarms
(cont’d)
Alarm:
Cause Investigative Actions Corrective Actions
Alarm Name
• For 200-VAC SERVOPACKs
with DC-bus power supply
input: The power supply volt-
age exceeded 410 V. Set AC/DC power supply voltage
Measure the power supply voltage.
• For 400-VAC SERVOPACKs within the specified range.
with DC-bus power supply
input: The power supply volt-
age exceeded 820 V.
Improve the power supply condi-
tions, and turn the power supply ON
The power supply is unstable, or
again after installing a surge
was influenced by a lightning Measure the power supply voltage.
absorber. If the alarm still occurs,
surge.
the SERVOPACK may be faulty.
Replace the SERVOPACK.
A.400:
Acceleration/deceleration was
Overvoltage executed under the following
(The DC-bus voltage conditions.
inside the SERVO- • The AC power supply voltage
PACK is abnormally of 200-VAC SERVOPACK Check the power supply voltage and
high.) Set AC power supply voltage within
was in the range between 230 the speed and torque during opera-
the specified range.
V and 270 V. tion.
• The AC power supply voltage
of 400-VAC SERVOPACK
was in the range between 480
V and 560 V.
The moment of inertia exceeded Confirm that the moment of inertia Increase the deceleration time, or
the allowable value. ratio is within the allowable range. reduce the load.
Turn the control power OFF and
then ON again while the main cir-
cuit power supply is OFF. If the
SERVOPACK failure −
alarm still occurs, the SERVO-
PACK may be faulty. Replace the
SERVOPACK.
11-16
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11.2 Alarm Displays
(cont’d)
Alarm:
Cause Investigative Actions Corrective Actions
Alarm Name
• For 200-V power regeneration
converter with DC-bus power
supply input:
The power voltage exceeded
410 V. Set the AC/DC power supply volt-
Measure the power supply voltage.
• For 400-V power regeneration age within the specified range.
converter with DC-bus power
supply input:
The power voltage exceeded
820 V.
Improve the power supply condi-
tions, and turn ON the power supply
The power supply is unstable, or again after installing a surge
was influenced by a lightening Measure the power supply voltage. absorber. If the alarm still occurs,
surge. the power regeneration converter
may be faulty. Replace the power
regeneration converter.
A.40A: Acceleration/deceleration was
Converter Overvoltage executed under the following
(The DC-bus voltage conditions.
inside the converter is • The AC power supply voltage
abnormally high.) of 200-VAC SERVOPACK Check the power supply voltage and
Set the AC power supply voltage
was in the range between 230 the speed and torque during opera-
within the specified range.
V and 270 V. tion.
• The AC power supply voltage
of 400-VAC SERVOPACK
was in the range is between
480 V and 560 V.
The moment of inertia exceeded
the allowable value in the SER- Make sure the moment of inertia Increase the deceleration time, or
VOPACK connected to the power ratio is within the allowable range. reduce the load.
regeneration converter.
Turn OFF the control power and
then turn it ON again while the
main circuit power supply is OFF.
Power regeneration converter
− If the alarm still occurs, the power
failure
regeneration converter may be
faulty. Replace the power regenera-
tion converter.
11
11-17
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11 Inspection, Maintenance, and Troubleshooting
11.2.3 Troubleshooting of the Servo Drive Alarms
(cont’d)
Alarm:
Cause Investigative Actions Corrective Actions
Alarm Name
Measure the AC power supply volt- Improve the power supply condi-
The AC voltage is unstable.
age. tions.
The DC bus voltage is unstable,
Measure the DC bus power supply The SERVOPACK may be faulty.
A.40C: or an error occurred in the main
voltage. Replace the SERVOPACK.
Abnormal Voltage in circuit in the SERVOPACK.
Converter Main Circuit The DC bus voltage is unstable,
(An error occurred in the The power regeneration converter
or an error occurred in the main Measure the DC bus power supply
main circuit of the power may be faulty. Replace the power
circuit in the power regeneration voltage.
regeneration converter.) regeneration converter.
converter.
An error occurred in the AC/DC The power regeneration converter
voltage detection circuit in the − may be faulty. Replace the power
power regeneration converter. regeneration converter.
• For 200-VAC SERVOPACKs:
The power supply voltage was
in the range between 125 V and
170 V. Set the power supply voltage within
Measure the power supply voltage.
• For 400-VAC SERVOPACKs: the specified range.
A.410: The power supply voltage was
Undervoltage in the range between 250 V and
(The DC-bus voltage 323 V.
inside the SERVO- The power supply voltage
PACK is low.) Measure the power supply voltage. Increase the power supply capacity.
dropped during operation.
Occurrence of instantaneous Improve the power supply condi-
Measure the power supply voltage.
power interruption. tions.
The SERVOPACK may be faulty.
SERVOPACK failure −
Replace the SERVOPACK.
• For 200-VAC power regenera-
tion converter:
The power supply voltage was
in the range between 125 V and
170 V. Set the power supply voltage within
Measure the power supply voltage.
• For 400-VAC power regenera- the specified range.
tion converter:
The power supply voltage was
in the range between 250 V and
A.41A: 323 V.
Converter DC
Undervoltage The wiring of the main circuit DC Correct the wiring of the main cir-
Check the wiring.
(The DC-bus voltage bus is incorrect. cuit DC bus.
inside the power regen- Separate the SERVOPACK and
eration converter is low.) An error occurred in the main cir- then turn ON the power supply
Separate the main circuit DC bus of
cuit of the SERVOPACK con- again. If an alarm does not occur,
the SERVOPACK.
nected to the converter. the SERVOPACK may be faulty.
Replace the SERVOPACK.
Turn the power supply OFF and
then ON again. If the alarm still
Power regeneration converter
− occurs, the power regeneration con-
failure
verter may be faulty. Replace the
power regeneration converter.
11-18
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11.2 Alarm Displays
(cont’d)
Alarm:
Cause Investigative Actions Corrective Actions
Alarm Name
• For 200-VAC power regenera-
tion converter:
The power supply was in the
range between 50 V to 125 V. Set AC power supply voltage within
A.41B: Measure the power supply voltage.
• For 400-VAC power regenera- the specified range.
Converter AC tion converter:
Undervoltage The power supply was in the
(The AC voltage inside range between 100 V to 250 V.
the power regeneration
converter is low.) If an alarm occurs after turning the
correct power ON, the power regen-
Power regeneration converter
− eration converter may be faulty.
failure
Replace the power regeneration
converter.
Turn the power supply OFF and
A power failure occurred. −
then ON again.
The AC power supply was dis-
Check the main circuit contactor Turn OFF the AC power supply and
connected by the main circuit
and NFB. then turn it ON again.
contactor.
The AC voltage is unstable dur-
ing the operation.
A.41C: • For 200-VAC power regenera-
Power Failure While tion converter:
Motor Running The power supply was 50 V Set AC power supply voltage within
(The AC power supply Measure the power supply voltage.
or less. the specified range.
was cut off while the • For 400-VAC power regenera-
motor was running.) tion converter:
The power supply was 100 V
or less.
If an alarm occurs after turning the
correct power ON, the power regen-
Power regeneration converter
− eration converter may be faulty.
failure
Replace the power regeneration
converter.
The main circuit cable is either
incorrectly wired or has a contact Make sure the wiring is correct. Correct the wiring.
fault.
The wiring of the main circuit DC Correct the wiring of the main cir-
Check the wiring.
bus is incorrect. cuit DC bus.
11-19
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11 Inspection, Maintenance, and Troubleshooting
11.2.3 Troubleshooting of the Servo Drive Alarms
(cont’d)
Alarm:
Cause Investigative Actions Corrective Actions
Alarm Name
The order of phases U, V, and W
Confirm that the servomotor is cor-
in the servomotor wiring is incor- Check the servomotor wiring.
rectly wired.
rect.
A.510: A reference value exceeding the
Reduce the reference value or adjust
Overspeed overspeed detection level was Check the input value.
the gain.
(The servomotor speed input.
exceeds the maximum.) The motor speed exceeded the Check the servomotor speed wave- Adjust the servo gain, or reconsider
maximum. form. the operation conditions.
The SERVOPACK may be faulty.
SERVOPACK failure −
Replace the SERVOPACK.
A.521:
Autotuning Alarm Excessive vibration was detected Perform the corrective action for the
Check the speed waveform of the
(Vibration was detected in the motor during one-parame- operating procedure for the func-
motor.
during one-parameter ter tuning. tion.
tuning or Easy-FFT.)
The motor main circuit cable is
either incorrectly wired or has a Make sure the wiring is correct. Correct the wiring.
A.531: contact fault.
Excessive Speed
Check for short-circuits across
Deviation A short-circuit or ground fault
phase U, V, and W of the cable, or The cable may have short-cir-
(The deviation between occurred in the motor main cir-
between the ground and phase U, V, cuited. Replace the cable.
the speed reference and cuit cable.
or W.
actual motor speed is
abnormal.) The load is heavy (for example, Check to see if the load friction is
the cutting resistance may be high and the moment of inertia of Remove the load.
high). the load is too high.
Check the wiring of the motor and
The sequence of phase U, V, and
of the electromagnetic contactor for Correct the motor wiring.
W motor lines is incorrect.
winding selection.
A.540: The reference input value
Overspeed (During Reduce the reference value, or
exceeds the maximum speed of Check the input reference.
Low-speed Winding) adjust the gain.
the low-speed winding.
(The low-speed winding
maximum speed was The low-speed winding maxi-
Check the motor speed from the
exceeded during low- mum rotation speed was Adjust the gain, or revise the oper-
motor speed monitor in SigmaWin
speed winding.) exceeded during low-speed wind- ating conditions.
for the Σ-V-SD (MT).
ing.
The SERVOPACK may be faulty.
SERVOPACK failure −
Replace the SERVOPACK.
During the winding selection
check that is performed when the
Check the wiring of the SERVO-
power is turned ON, the electro- Correct the wiring of the winding
PACK and of the electromagnetic
magnetic contactor for winding selection signal.
contactor for winding selection.
selection did not change accord-
ing to the internal command.
A.690: Winding selection was not com-
Check the wiring of the electromag- Correct the wiring of the electro-
Winding Selection pleted within two seconds of
netic contactor for winding selec- magnetic contactor for winding
Operation Fault receiving the winding selection
tion. selection.
command.
Chattering occurred in the elec- Correct the wiring of the electro-
tromagnetic contactor for wind- Check the wiring of the electromag- magnetic contactor for winding
ing selection when the winding netic contactor for winding selec- selection, or replace the electromag-
selection command was not tion. netic contactor for winding selec-
received. tion.
A.6B0:
Emergency Stop
Failure
The set value of the emergency Correct the emergency stop torque
(The motor did not stop −
stop torque in Pn406 is too small. setting in Pn406.
within 10 s after the
emergency stop signal
input.)
11-20
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11.2 Alarm Displays
(cont’d)
Alarm:
Cause Investigative Actions Corrective Actions
Alarm Name
Incorrect wiring or contact fault Confirm that the servomotor and
Check the wiring.
of servomotor and encoder. encoder are correctly wired.
Reconsider the load conditions and
Operation beyond the overload Check the servomotor overload
A.710: operation conditions. Or, increase
protection characteristics. characteristics and command.
A.720: the servomotor capacity.
Overload Excessive load was applied dur-
A.710: High Load ing operation because the servo- Check the command and servomo-
A.720: Low Load Remove the mechanical problems.
motor was not driven due to tor speed.
mechanical problems.
The SERVOPACK may be faulty.
SERVOPACK failure −
Replace the SERVOPACK.
The sequence of phase U, V, and Check the wiring of the motor’s
Correct the motor wiring.
W motor lines is incorrect. main circuit cable.
The motor main circuit cable is
either incorrectly wired or has a Make sure the wiring is correct. Correct the wiring.
A.72A: contact fault.
Converter Electric
A mistake occurred when select- Check the power regeneration con-
Operation Overload Change the power regeneration con-
ing the power regeneration con- verter capacity and the total output
(A continuous operation verter capacity.
verter capacity. capacity of the SERVOPACK.
drew power at a rate that
exceeded the rated out- Turn the power supply OFF and
put of the power regen- then ON again. If the alarm still
Converter current detection cir-
eration converter.) − occurs, the power regeneration con-
cuit failure
verter may be faulty. Replace the
power regeneration converter.
The AC power supply voltage is Set AC power supply voltage within
Measure the power supply voltage.
low. the specified range.
A mistake occurred when select- Check the power regeneration con-
Change the power regeneration con-
A.72B: ing the power regeneration con- verter capacity and the total output
verter capacity.
verter capacity. capacity of the SERVOPACK.
Converter Power
Supply Regenerative The AC power supply voltage is Set AC power supply voltage within
Measure the power supply voltage.
Overload low. the specified range.
(Continuous power Turn the power supply OFF and
regeneration exceeded then ON again. If the alarm still
the ratings of the power Power regeneration converter
− occurs, the power regeneration con-
regeneration converter.) failure
verter may be faulty. Replace the
power regeneration converter.
11-21
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11 Inspection, Maintenance, and Troubleshooting
11.2.3 Troubleshooting of the Servo Drive Alarms
(cont’d)
Alarm:
Cause Investigative Actions Corrective Actions
Alarm Name
A.790: The ambient temperature around Check the ambient temperature Make sure the ambient temperature
Motor Overheated the motor is high. around the motor. around the motor does not increase.
(The motor temperature Make the acceleration/deceleration
has exceeded the upper Acceleration and deceleration
− of the motor smoother, or change
limit.) were repeated frequently.
the operation pattern.
The cable between the SERVO-
A.791: PACK and spindle motor is either Make sure the wiring is not discon-
Correct the wiring.
disconnected or has a contact nected and no contact fault exists.
Motor Temperature
fault.
Detection Error
(The motor thermistor is The thermistor wiring in the spin- The spindle motor may be faulty.
−
either disconnected or is dle motor is disconnected. Replace the spindle motor.
damaged.) The spindle motor may be faulty.
The thermistor has failed. −
Replace the spindle motor.
Improve the installation conditions
The operating ambient tempera- Check the ambient temperature
of the SERVOPACK and reduce the
ture is too high. using a thermometer.
operating ambient temperature.
A.7A0: The overload alarm has been Check the alarm history to see if the
Change the method for resetting the
reset by turning OFF the power overload alarm of the SERVO-
Heat Sink in alarm.
too many times. PACK was reported.
SERVOPACK
Overheated The installation orientation of the
(The temperature of the SERVOPACK is incorrect or the Check the installation conditions of Install the SERVOPACK correctly
heat sink in the SERVO- distance from other equipment is the SERVOPACK. as specified.
PACK exceeded 100°C, insufficient.
or the thermistor in the The SERVOPACK may be faulty.
SERVOPACK was dis- SERVOPACK failure −
Replace the SERVOPACK.
connected or damaged.)
The heat sink cooling fan in the
ventilation duct stopped or the Make sure that there is no foreign Remove the foreign matter. Or
fan in the base mounting unit matter in the fans. replace the fan.
stopped.
A.7AB: Remove the foreign matter. If the
Built-in Fan in The fan inside the SERVOPACK Check for foreign matter or debris alarm still occurs, the SERVO-
SERVOPACK stopped. inside the SERVOPACK. PACK may be faulty. Replace the
Stopped SERVOPACK.
A.7AC:
Remove the foreign matter. If the
Built-in Fan in
Check for foreign matter or debris alarm still occurs, the power regen-
Converter Stopped The fan inside the power regener-
inside the power regeneration con- eration converter may be faulty.
(The fan inside the ation converter stopped.
verter. Replace the power regeneration
power regeneration con- converter.
verter stopped.)
11-22
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11.2 Alarm Displays
(cont’d)
Alarm:
Cause Investigative Actions Corrective Actions
Alarm Name
Improve the installation conditions
The operating ambient tempera- Check the operating ambient tem- of the power regeneration converter
ture is high. perature using a thermometer. and reduce the operating ambient
temperature.
The overload alarm has been
Remove the cause of the overload
reset by turning OFF the power −
alarm.
too many times.
A.7BA:
Converter Heat Sink Either the load is in excess or
Overheated operation is performed beyond Review the load and operation con-
−
(The temperature of the the power regeneration process- ditions.
heat sink inside the ing capacity.
power regeneration con- The installation orientation of the
verter exceeded 100°C, power regeneration converter is Check the installation conditions of Install the power regeneration con-
or the thermistor in the incorrect or the distance from the power regeneration converter. verter correctly as specified.
converter was discon- other equipment is insufficient.
nected or damaged.)
The power regeneration converter
Power regeneration converter
− may be faulty. Replace the power
failure
regeneration converter.
The heat sink cooling fan in the
ventilation duct stopped or the Make sure that there is no foreign Remove the foreign matter. Or
fan in the base mounting unit matter in the fans. replace the fan.
stopped.
Alarm occurred when the power
Check to see if the power was
to the absolute encoder was ini- Set up the encoder.
turned ON initially.
tially turned ON.
The encoder cable disconnected, Check to see if the power was Confirm the connection and set up
A.810: and connected again. turned ON initially. the encoder.
Encoder Backup Error The power from both the control
Replace the battery or take similar
(Detected on the power supply (+5 V) and the bat- Check the encoder connector bat-
measures to supply power to the
encoder.) tery power supply from the SER- tery or the connector contact status.
encoder, and set up the encoder.
(Only when an absolute VOPACK is not being supplied.
encoder is connected.) If the alarm cannot be reset by set-
Absolute encoder failure − ting up the encoder again, replace
the servomotor.
The SERVOPACK may be faulty.
SERVOPACK failure −
Replace the SERVOPACK.
Set up the encoder again. If the
11
11-23
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11 Inspection, Maintenance, and Troubleshooting
11.2.3 Troubleshooting of the Servo Drive Alarms
(cont’d)
Alarm:
Cause Investigative Actions Corrective Actions
Alarm Name
Turn the power supply OFF and
then ON again. If the alarm still
Encoder failure −
occurs, the servomotor may be
A.840: faulty. Replace the servomotor.
Encoder Data Error
(Detected on the Correct the wiring around the
encoder.) encoder by separating the encoder
Malfunction of encoder because
− cable from the servomotor main cir-
of noise interference, etc.
cuit cable or by checking the
grounding and other wiring.
The servomotor was running at Check the speed monitor in Reduce the servomotor speed to a
200 min-1 or higher when the SigmaWin for the Σ-V-SD (MT)
to see the servomotor speed value less than 200 min-1, and turn
control power supply was turned
A.850: when the power is turned ON. ON the control power supply.
ON.
Encoder Overspeed
(Detected when the con- Turn the power supply OFF and
then ON again. If the alarm still
trol power supply was Encoder failure −
turned ON.) occurs, the servomotor may be
faulty. Replace the servomotor.
(Detected on the
encoder.) Turn the power supply OFF and
then ON again. If the alarm still
SERVOPACK failure −
occurs, the SERVOPACK may be
faulty. Replace the SERVOPACK.
The ambient temperature around Measure the ambient temperature The ambient temperature must be
the servomotor is too high. around the servomotor. 40°C or less.
Check the accumulated load ratio
The servomotor load is greater Set the servomotor load within the
monitor in SigmaWin for the Σ-V-
A.860: than the rated load. specified range.
SD (MT) to see the load.
Encoder Overheated
(Only when an absolute Turn the power supply OFF and
encoder is connected.) then ON again. If the alarm still
Encoder failure −
(Detected on the occurs, the servomotor may be
encoder.) faulty. Replace the servomotor.
Turn the power supply OFF and
then ON again. If the alarm still
SERVOPACK failure −
occurs, the SERVOPACK may be
faulty. Replace the SERVOPACK.
Before setting the zero point posi-
Setting of the zero point position tion, use the fully-closed feedback Make the settings so that the servo-
A.8A0: of absolute external scale failed counter monitor in SigmaWin for motor will be stopped while setting
External Encoder because the servomotor rotated. the Σ-V-SD (MT) to confirm that the zero point position.
Error of Scale the servomotor is not rotating.
External encoder failure − Replace the external encoder.
A.8A1: External encoder failure − Replace the external encoder.
External Encoder
Error of Module Serial converter unit failure − Replace the serial converter unit.
A.8A2:
External Encoder
External encoder failure − Replace the external encoder.
Error of Sensor
(Incremental)
A.8A3: The absolute external encoder may
External Encoder be faulty. Refer to the encoder man-
Absolute external encoder failure −
Error of Position ufacture’s instruction manual for
(Absolute) corrective actions.
A.8A5:
The overspeed from the external Repair or replace the external
External Encoder −
encoder occurred. encoder.
Overspeed
A.8A6:
The overheat from the external Repair or replace the external
External Encoder −
encoder occurred. encoder.
Overheated
11-24
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11.2 Alarm Displays
(cont’d)
Alarm:
Cause Investigative Actions Corrective Actions
Alarm Name
A.B31: Turn the power supply OFF and
Current Detection The current detection circuit for then ON again. If the alarm still
−
Error 1 phase U is faulty. occurs, the SERVOPACK may be
(Phase-U) faulty. Replace the SERVOPACK.
A.B32: Turn the power supply OFF and
Current Detection The current detection circuit for then ON again. If the alarm still
−
Error 2 phase V is faulty. occurs, the SERVOPACK may be
(Phase-V) faulty. Replace the SERVOPACK.
Turn the power supply OFF and
A.B33: The detection circuit for the cur- then ON again. If the alarm still
−
Current Detection rent is faulty. occurs, the SERVOPACK may be
Error 3 faulty. Replace the SERVOPACK.
(Current detector) The servomotor main circuit Check for disconnection of the
Correct the servomotor wiring.
cable is disconnected. motor main circuit cable.
11-25
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11 Inspection, Maintenance, and Troubleshooting
11.2.3 Troubleshooting of the Servo Drive Alarms
(cont’d)
Alarm:
Cause Investigative Actions Corrective Actions
Alarm Name
Turn the power supply OFF and
A.BF4: then ON again. If the alarm still
SERVOPACK failure −
System Alarm 4 occurs, the SERVOPACK may be
faulty. Replace the SERVOPACK.
The order of phases U, V, and W
Confirm that the servomotor is cor-
in the servomotor wiring is incor- Check the servomotor wiring.
rectly wired.
rect.
11-26
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11.2 Alarm Displays
(cont’d)
Alarm:
Cause Investigative Actions Corrective Actions
Alarm Name
An attempt was made to detect
the magnetic pole for the high-
speed winding (for motors with a
A.C52: winding selection). Perform magnetic pole detection for
Polarity Detection −
An attempt was made to detect the low-speed winding.
Uncompleted
the magnetic pole when changing
the winding (for motors with a
winding selection).
The travel distance during mag- Increase the magnetic pole detec-
C53:
netic pole detection exceeded the tion travel range in Pn494.
Out of Range for −
magnetic pole detection travel Increase the magnetic pole detec-
Polarity Detection
range in Pn494. tion speed loop gain in Pn481.
Increase the magnetic pole detec-
tion confirmation torque in Pn495.
Increase the magnetic pole detec-
The motor’s electrical angle dur-
tion allowable deviation range in
C54: ing magnetic pole detection con-
Pn498 (however, a motor overheat-
Polarity Detection firmation exceeded the magnetic −
ing alarm or overload alarm may
Error 2 pole detection allowable devia-
occur).
tion range in Pn498.
Reduce the external force on the
motor’s stator to about 10% or less
of the motor’s rated torque.
Turn the power supply OFF and
then ON again. If the alarm still
A.C80: Encoder failure −
occurs, the servomotor may be
Absolute Encoder faulty. Replace the servomotor.
Clear Error
(Multiturn Limit Setting Turn the power supply OFF and
Error) then ON again. If the alarm still
SERVOPACK failure −
occurs, the SERVOPACK may be
faulty. Replace the SERVOPACK.
Re-insert the encoder connector and
Contact fault of encoder connec- Check the encoder connector con-
confirm that the encoder is correctly
tor or incorrect encoder wiring. tact status.
wired.
Encoder cable disconnection or
Use the encoder cable with the
short-circuit. Check the encoder cable.
specified rating.
Or, incorrect cable impedance.
Corrosion caused by improper
temperature, humidity, or gas Improve the operating environmen-
11
11-27
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11 Inspection, Maintenance, and Troubleshooting
11.2.3 Troubleshooting of the Servo Drive Alarms
(cont’d)
Alarm:
Cause Investigative Actions Corrective Actions
Alarm Name
The noise interference occurred
on the input/output signal line Check the encoder cable and con- Confirm that there is no problem
because the encoder cable is bent nector. with the encoder cable layout.
and the sheath is damaged.
A.C91:
The encoder cable is bundled
Encoder Confirm that there is no surge volt-
with a high-current line or near a Check the encoder cable layout.
Communications age on the encoder cable.
high-current line.
Position Data Error
The FG potential varies because
of influence from machines on Properly ground the device to sepa-
Check the encoder cable layout.
the servomotor side, such as the rate from the encoder FG.
welder.
Noise interference occurred on
Take countermeasures against
the input/output signal line from −
noise.
the encoder.
Excessive vibration and shocks Reduce the machine vibration, or
Check the operating environment.
were applied to the encoder. correctly install the servomotor.
A.C92:
Encoder Turn the power supply OFF and
Communications then ON again. If the alarm still
Encoder failure −
Timer Error occurs, the servomotor may be
faulty. Replace the servomotor.
Turn the power supply OFF and
then ON again. If the alarm still
SERVOPACK failure −
occurs, the SERVOPACK may be
faulty. Replace the SERVOPACK.
Turn the power supply OFF and
then ON again. If the alarm still
Encoder failure −
occurs, the servomotor may be
A.CA0: faulty. Replace the servomotor.
Encoder Parameter
Error Turn the power supply OFF and
then ON again. If the alarm still
SERVOPACK failure −
occurs, the SERVOPACK may be
faulty. Replace the SERVOPACK.
The encoder wiring and contact
Check the encoder wiring. Correct the encoder wiring.
are incorrect.
Noise interference occurred due Use tinned annealed copper twisted-
to incorrect encoder cable specifi- − pair or shielded twisted-pair cable
cations. with a core of at least 0.12 mm2.
Noise interference occurred
The wiring distance must be 20 m
because the wiring distance for −
max.
the encoder cable is too long.
The FG potential varies because
Make the grounding for the
A.CB0: of influence from machines on Check the encoder cable and con-
machine separately from encoder
Encoder Echoback the servomotor side, such as the nector.
side FG.
Error welder.
Excessive vibration and shocks Reduce the machine vibration or
Check the operating environment.
were applied to the encoder. correctly install the servomotor.
Turn the power supply OFF and
then ON again. If the alarm still
Encoder failure −
occurs, the servomotor may be
faulty. Replace the servomotor.
Turn the power supply OFF and
then ON again. If the alarm still
SERVOPACK failure −
occurs, the SERVOPACK may be
faulty. Replace the SERVOPACK.
11-28
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11.2 Alarm Displays
(cont’d)
Alarm:
Cause Investigative Actions Corrective Actions
Alarm Name
The multiturn limit value of the
encoder is different from that of
Check the value of the Pn205 of the Change the settings at the occur-
the SERVOPACK. Or, the multi-
SERVOPACK. rence of alarm.
A.CC0: turn limit value of the SERVO-
Multiturn Limit PACK has been changed.
Disagreement Turn the power supply OFF and
then ON again. If the alarm still
SERVOPACK failure −
occurs, the SERVOPACK may be
faulty. Replace the SERVOPACK.
Wiring of cable between serial
converter unit and SERVOPACK Check the external encoder wiring. Correct the cable wiring.
is incorrect or contact is faulty.
The specified cable is not used
Confirm the external encoder wir-
A.CF1: between serial converter unit and Use the specified cable.
ing specifications.
Serial Converter Unit SERVOPACK.
Communications Error Cable between serial converter
(Reception error) Measure the external encoder cable
unit and SERVOPACK is too Use 20 m cable max.
length.
long.
Sheath of cable between serial
converter unit and SERVOPACK Check the external encoder cable. Replace the cable.
is broken.
Correct the wiring around serial
Noise interferes with the cable
A.CF2: converter unit, e.g., separating
between serial converter unit and −
input/output signal line from main
Serial Converter Unit SERVOPACK.
circuit cable or grounding.
Communications Error
(Timer stop) Serial converter unit failure − Replace the serial converter unit.
SERVOPACK failure − Replace the SERVOPACK.
Confirm that there is no contact
The contact in the servomotor U, Check the motor main circuit cable
fault in the motor wiring of encoder
V, and W wirings is faulty. connection.
wiring.
Reduce the position reference speed
The position reference speed is Reduce the reference speed, and
or acceleration of position refer-
A.D00: too high. operate the SERVOPACK.
ence.
Position Error Pulse
The acceleration of the position Reduce the reference acceleration, Reduce the reference acceleration
Overflow
reference is too high. and operate the SERVOPACK. of the position reference.
(Position error exceeded
the value set in the Setting of the Pn520 (Excessive
Check the alarm level (Pn520) to
11
11-29
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11 Inspection, Maintenance, and Troubleshooting
11.2.3 Troubleshooting of the Servo Drive Alarms
(cont’d)
Alarm:
Cause Investigative Actions Corrective Actions
Alarm Name
After a position error pulse has
been input, Pn529 limits the
speed if the SV_ON command is
A.D02: received. If Pn529 limits the
Correct the excessive position error
Position Error Pulse speed in such a state, this alarm
alarm level (Pn520).
Overflow Alarm by occurs when the position refer- –
ences are input and the number of Or, adjust the speed limit level at
Speed Limit at Servo
position error pulses exceeds the servo turns ON (Pn529).
ON
value set for parameter Pn520
(Excessive Position Error Alarm
Level).
Install the external encoder in the
Motor rotation direction and Check the servomotor rotation opposite direction, or change the
external encoder installation direction and the external encoder setting of the external encoder
A.D10: direction are opposite. installation direction. usage method (Pn002.3) to reverse
Motor-load Position the direction.
Error Overflow
Mounting of the load (e.g., stage)
Check the external encoder
and external encoder joint instal- Check the mechanical joints.
mechanical connection.
lation are incorrect.
The SERVOPACK may be faulty.
SERVOPACK failure –
A.E00: Replace the SERVOPACK.
System Alarm 5 A setting on the DIP switch (S3) Turn OFF all pins on the DIP switch
Check the DIP switch settings.
was changed. (S3).
A.E02:
System Alarm 6
A.E03: The SERVOPACK may be faulty.
SERVOPACK failure −
System Alarm 7 Replace the SERVOPACK.
A.E61:
System Alarm 8
The output signal circuits or devices
for /HWBB1 and /HWBB2
A.EB1: The lag between activations of
or the SERVOPACK input signal
HWBB Function the input signals /HWBB1 and Measure the time lag between the
circuits may be faulty. Alterna-
Signal Input Timing /HWBB2 for the HWBB function /HWBB1 and /HWBB2 signals.
tively, the input signal cables may
Error is 10 second or more.
be disconnected. Repair or replace
them.
The local bus cable of the power
regeneration converter is either Either re-install the local bus cable
Check the local bus cable.
disconnected or a has a contact or replace it.
fault.
A.EEA:
Improve the noise environment, Install the local bus cable away
Converter Local Bus
including the wiring and installa- from the peripheral equipment, or
WD Error Malfunction caused by noise
tion, and check to see if the alarm replace it with a cable that has a fer-
(A power regeneration occurs again. rite core.
converter local bus WD
alarm occurred.) Turn the power supply OFF and
The terminator circuit inside the then ON again. If the alarm still
power regeneration converter has − occurs, the power regeneration con-
failed. verter may be faulty. Replace the
power regeneration converter.
11-30
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11.2 Alarm Displays
(cont’d)
Alarm:
Cause Investigative Actions Corrective Actions
Alarm Name
Check to see if the same value is set
Set the rightmost digit of Pn010
The same local bus address is set for the rightmost digit of Pn010
(5C00h) to a unique value for each
twice. (5C00h) for more than one SERVO-
SERVOPACK.
PACK.
The local bus cable of the power
A.EEB: regeneration converter is either Either re-install the local bus cable
Check the local bus cable.
Converter Local Bus disconnected or a has a contact or replace it.
Communications Error fault.
(A communications Improve the noise environment, Install the local bus cable away
error occurred in the including the wiring and installa- from the peripheral equipment, or
power regeneration con- Malfunction caused by noise
tion, and check to see if the alarm replace it with a cable that has a fer-
verter local bus.) occurs again. rite core.
Turn the power supply OFF and
The terminator circuit inside the then ON again. If the alarm still
power regeneration converter has − occurs, the power regeneration con-
failed. verter may be faulty. Replace the
power regeneration converter.
The local bus cable is either dis- Either re-install the local bus cable
Check the local bus cable.
connected or has a contact fault. or replace it.
Improve the noise environment, Install the local bus cable away
including the wiring and installa- from the peripheral equipment, or
Malfunction caused by noise
tion, and check to see if the alarm replace it with a cable that has a fer-
A.EF0: occurs again. rite core.
Local Bus Connection Make sure the local bus terminator
Error The local bus terminator is not
is installed at the terminal SERVO- Install the terminator.
(An error occurred in the installed. PACK.
local bus connection.)
Turn the power supply OFF and
then ON again. If the alarm still
occurs, the power regeneration con-
Terminator circuit failure −
verter or the terminator may be
faulty. Replace the power regenera-
tion converter or the terminator.
Improve the noise environment, Install the local bus cable away
including the wiring and installa- from the peripheral equipment, or
Malfunction caused by noise
tion, and check to see if the alarm replace it with a cable that has a fer-
occurs again. rite core.
A.EF2:
Make sure the local bus terminator
Local Bus Drive WD The local bus terminator is not
is installed at the terminal SERVO- Install the terminator.
11
11-31
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11 Inspection, Maintenance, and Troubleshooting
11.2.3 Troubleshooting of the Servo Drive Alarms
(cont’d)
Alarm:
Cause Investigative Actions Corrective Actions
Alarm Name
The three-phase power supply Make sure the power supply wiring
A.F1A: Check the power supply wiring.
wiring is faulty. is correct.
Converter AC Power
The three-phase power supply is Measure the voltage for each phase Balance the power supply by chang-
Supply Open Phase
unbalanced. of the three-phase power supply. ing phases.
(The voltage was low for
one second on phase L1, Turn the power supply OFF and
L2, or L3 when the main then ON again. If the alarm still
Power regeneration converter
power supply was turned − occurs, the power regeneration con-
failure
ON.) verter may be faulty. Replace the
power regeneration converter.
The three-phase power supply Make sure the power supply wiring
Check the power supply wiring.
wiring is faulty. is correct.
The three-phase power supply is Measure the voltage for each phase Balance the power supply by chang-
A.F2A: unbalanced. of the three-phase power supply. ing phases.
Converter AC Power
Supply Frequency An error occurred in the fre-
Measure the frequency of the three- Make sure the power supply wiring
Error quency of the three-phase power
phase power supply. is correct.
(The deviation in the supply.
power supply frequency Turn the power supply OFF and
is large.) then ON again. If the alarm still
Power regeneration converter
− occurs, the power regeneration con-
failure
verter may be faulty. Replace the
power regeneration converter.
The three-phase power supply Make sure the power supply wiring
Check the power supply wiring.
wiring is faulty. is correct.
A.F2B:
Converter AC Power The three-phase power supply is Measure the voltage for each phase Balance the power supply by chang-
Supply Frequency unbalanced. of the three-phase power supply. ing phases.
Detection Time An error occurred in the fre-
Exceeded Measure the frequency of the three- Make sure the power supply wiring
quency of the three-phase power
(The detection of the AC phase power supply. is correct.
supply.
power supply input fre-
quency was not com- Turn the power supply OFF and
pleted within the set then ON again. If the alarm still
Power regeneration converter
time.) − occurs, the power regeneration con-
failure
verter may be faulty. Replace the
power regeneration converter.
Connect the external dynamic brake
There is an error in the connec-
A.F30: Make sure that the external dynamic correctly. If the alarm still occurs,
tion to the external dynamic
brake is connected correctly. the SERVOPACK may be faulty.
External Dialog Box brake.
Replace the SERVOPACK.
Error
(There is an error in the Replace the external dynamic brake
The external DB circuit failed. −
connection to the exter- circuit.
nal dynamic brake.) Check the settings of Pn001.0 and Correct the settings of Pn001.0 and
A parameter is not set correctly.
Pn601. Pn601.
The three-phase power supply Make sure the power supply wiring
Check the power supply wiring.
wiring is faulty. is correct.
A.F3B: The phases of the three-phase
Converter AC Power power supply was different Modify the power supply so that the
−
Supply Phase before and after an instantaneous phases remain fixed.
Sequence Error power interruption.
(An error occurred in the Turn the power supply OFF and
AC power supply phase then ON again. If the alarm still
sequence.) Power regeneration converter
− occurs, the power regeneration con-
failure
verter may be faulty. Replace the
power regeneration converter.
11-32
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11.2 Alarm Displays
Alarm
Alarm Name Cause Investigative Action Corrective Action
Code
Fault occurred in the Repair or replace the
0EA0h System Alarm 9 –
SERVOPACK. SERVOPACK.
Fault occurred in the Repair or replace the
0EA1h System Alarm 10 –
SERVOPACK. SERVOPACK.
Fault occurred in the Repair or replace the
0EA2h System Alarm 11 –
SERVOPACK. SERVOPACK.
Fault occurred in the Repair or replace the
0EA3h System Alarm 12 –
SERVOPACK. SERVOPACK.
Synchronous timing Turn the power supply
EtherCAT DC (Sync0) fluctuated for OFF and ON again and
0A10h –
Synchronization Error EtherCAT communica- then reestablish commu-
tion. nication.
EtherCAT communica-
tion was not in Opera- Reset the alarm and then
0A11h EtherCAT State Error tional state while the – reestablish communica-
servomotor was operat- tion.
ing.
An EtherCAT communi- Correct the EtherCAT
cation error occurred due – wiring and apply counter-
to noise. measures for noise.
Correct the controller so
EtherCAT Outputs The controller did not Check the process data
that it updates the process
0A12h Data Synchronization update process data in the that the controller is out-
data in the regular cycle
Error regular cycle interval. putting.
interval.
There is a fault in the Check the EtherCAT
EtherCAT cable or con- cable and connector wir- Correct the wiring.
nector wiring. ing.
Check whether the setting
is within the following
The position unit is set range. Correct the setting of
out of range. 1/4096 < Object object 2301h.
2301:01/Object
2301:02 < 4096
11
11-33
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11 Inspection, Maintenance, and Troubleshooting
11.2.4 Troubleshooting of the EtherCAT (CoE) Communications
(cont’d)
Alarm
Alarm Name Cause Investigative Action Corrective Action
Code
Object 2300h was exe-
cuted while an utility
Turn the power supply
function was being exe- –
OFF and ON again.
cuted using the Sig-
maWin for Σ-V-SD (MT).
The power supply was
turned ON or object Reconnect the encoder,
Check the wiring of the
2300h was executed and then turn ON the
encoder.
Loading Servo while the encoder was not power supply again.
0A47h connected.
Information Error
The power supply was
turned ON or object
Reset the parameter, and
2300h was executed Check the setting of the
then turn ON the power
while alarm 040h parameter.
supply again.
(Parameter Setting Error
1) occurred.
Fault occurred in the Repair or replace the
–
SERVOPACK. SERVOPACK.
Initialize the parameter
The power supply was
Check the timing of the set value (object 1011h),
interrupted during param-
power interruption. and then input the param-
eter writing.
eter again.
Repair or replace the
The number of parame- SERVOPACK.
ters written exceeded the –
Correct the parameter
EEPROM Parameter maximum value.
0A48h writing method.
Data Error
Set the power supply
voltage within the speci-
The power supply voltage Measure the power sup-
fications, and initialize
momentarily dropped. ply voltage.
the parameter set value
(object 1011h).
Fault occurred in the Repair or replace the
–
SERVOPACK. SERVOPACK.
11-34
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11.3 Warning Displays
The warning name and warning meaning are listed in order of the warning numbers in 11.3.1 List of Warnings.
The causes of warnings and troubleshooting methods are provided in 11.3.2 Troubleshooting of Warnings.
Warning Setting
Warning Name Meaning Reset
Number Parameter
Position error exceeded the parameter setting
A.900 Position Error Overflow Required Pn008.2
(Pn520×Pn51E/100).
When the servomotor power turns ON, the
Position Error Overflow
A.901 position error exceeded the parameter setting Required Pn008.2
Alarm at Servo ON
(Pn526×Pn528/100).
This warning occurs before the overload
alarms (A.710 or A.720) occur. If the warning
A.910 Overload Required Pn008.2
is ignored and operation continues, an over-
load alarm may occur.
Abnormal vibration at the motor speed was
A.911 Vibration Required Pn008.2
detected.
This warning occurs before the converter
electric operation overload alarm (A.72A)
Converter Electric Operation
A.91A occurs. If the warning is ignored and opera- Required –
Overload
tion continues, a converter electric operation
overload alarm may occur.
This warning occurs before the converter
power supply regenerative overload alarm
Converter Power Supply
A.91B (A.72B) occurs. If the warning is ignored and Required –
Regenerative Overload
operation continues, a converter power supply
regenerative overload alarm may occur.
This warning occurs before dynamic brake
overload alarm (A.730 or A.731) occurs. If
A.921 Dynamic Brake Overload the warning is ignored and operation contin- Required Pn008.2
ues, a dynamic brake overload alarm may
occur.
Built-in Fan in SERVOPACK
11-35
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11 Inspection, Maintenance, and Troubleshooting
11.3.1 List of Warnings
(cont’d)
Warning Setting
Warning Name Meaning Reset
Number Parameter
This warning occurs before the motor over-
heated alarm (A.790) occurs. If the warning is
A.980 Motor Overheated Required –
ignored and operation continues, a motor
overheated alarm may occur.
Overtravel is detected while the servomotor
A.9A0 Overtravel Required Pn00D.3
power is ON.
11-36
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11.3 Warning Displays
Warning
Number:
Warning Name Cause Investigative Actions Corrective Actions
(Warning
Description)
The servomotor U, V, Check the servomotor main circuit Confirm that there is no contact fault
and W wirings is faulty. cable connection. in the motor wiring or encoder wiring.
Operation beyond the Check the servomotor overload char- Reconsider the load conditions and
overload protection acteristics and executed run com- operating conditions. Or, increase the
11-37
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11 Inspection, Maintenance, and Troubleshooting
11.3.2 Troubleshooting of Warnings
(cont’d)
Warning
Number:
Warning Name Cause Investigative Actions Corrective Actions
(Warning
Description)
The sequence of phase
Check the wiring of the motor’s main
U, V, and W motor lines Correct the motor wiring.
circuit cable.
is incorrect.
The motor main circuit
cable is either incor-
Make sure the wiring is correct. Correct the wiring.
rectly wired or has a
contact fault.
A.91A:
A mistake occurred
Converter Check the power regeneration con-
when selecting the Change the power regeneration con-
Electric verter capacity and the total output
power regeneration con- verter capacity.
Operation capacity of the SERVOPACK.
verter capacity.
Overload
Turn the power supply OFF and then
ON again. If the warning still occurs,
Converter current detec-
− the power regeneration converter may
tion circuit failure
be faulty. Replace the power regenera-
tion converter.
The AC power supply Set AC power supply voltage within
Measure the power supply voltage.
voltage is low. the specified range.
A mistake occurred
Check the power regeneration con-
when selecting the Change the power regeneration con-
verter capacity and the total output
power regeneration con- verter capacity.
capacity of the SERVOPACK.
verter capacity.
A.91B:
Converter Power The AC power supply Set AC power supply voltage within
Measure the power supply voltage.
Supply voltage is low. the specified range.
Regenerative
Turn the power supply OFF and then
Overload
ON again. If the warning still occurs,
Power regeneration
− the power regeneration converter may
converter failure
be faulty. Replace the power regenera-
tion converter.
The servomotor rotates Take measures to ensure the servomo-
because of external Check the operation status. tor will not rotate because of external
force. force.
A.921: Reconsider the following:
Dynamic Brake Check the power consumed by DB • Reduce the servomotor reference
Overload The rotating energy at a
resistance monitor in SigmaWin for Σ- speed.
DB stop exceeds the DB
(Warning before V-SD (MT) to see how many times the • Reduce the moment of inertia ratio.
resistance capacity.
the alarm A.731 DB has been used. • Reduce the number of times of the
occurs) DB stop operation.
A.923:
Remove foreign matter. If the warning
Built-in Fan in The fan inside the SER- Check for foreign matter or debris
still occurs, the SERVOPACK may be
SERVOPACK VOPACK stopped. inside the SERVOPACK.
faulty. Replace the SERVOPACK.
Stopped
Remove the foreign matter. If the
A.92B:
The fan inside the Check for foreign matter or debris warning still occurs, the power regen-
Built-in Fan in
power regeneration con- inside the power regeneration con- eration converter may be faulty.
Converter
verter stopped. verter. Replace the power regeneration con-
Stopped
verter.
11-38
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11.3 Warning Displays
(cont’d)
Warning
Number:
Warning Name Cause Investigative Actions Corrective Actions
(Warning
Description)
A.930: The battery connection
Check the battery connection. Reconnect the battery.
Absolute is incorrect.
Encoder Battery
The battery voltage is
Error
lower than the specified Measure the battery voltage. Replace the battery.
(The absolute value 2.7 V.
encoder battery
voltage is lower
than the specified
value.) The SERVOPACK may be faulty.
SERVOPACK failure −
∗ Only when an Replace the SERVOPACK.
absolute encoder
is connected.
• For 200-VAC SER-
VOPACKs:
The AC power supply
voltage was in the
range between 125 V
and 170 V. Set the power supply voltage within
Measure the power supply voltage.
• For 400-VAC SER- the specified range.
VOPACKs:
The AC power supply
voltage was in the
A.971: range between 250 V
Undervoltage and 323 V.
The power supply volt-
age dropped during Measure the power supply voltage. Increase the power supply capacity.
operation.
Occurrence of instanta-
neous power interrup- Measure the power supply voltage. Improve the power supply conditions.
tion.
11-39
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11 Inspection, Maintenance, and Troubleshooting
11.3.2 Troubleshooting of Warnings
(cont’d)
Warning
Number:
Warning Name Cause Investigative Actions Corrective Actions
(Warning
Description)
The ambient tempera-
Check the ambient temperature Make sure the ambient temperature
ture around the motor is
A.980: around the motor. around the motor does not increase.
high.
Motor
Overheated Acceleration and decel- Make the acceleration/deceleration of
eration were repeated − the motor smoother, or change the
frequently. operation pattern.
Refer to 11.5 Troubleshooting Mal-
function Based on Operation and
Conditions of the Motor. Even if over-
travel signals were not shown,
A.9A0: momentary overtravel may have been
When the servomotor
Overtravel Check the status of the overtravel sig- detected. Do the following.
power is ON, over- • Do not specify movements that
(Overtravel status nals using the host controller.
travel status is detected. would cause overtravel from the
is detected.)
host controller.
• Check the wiring of the overtravel
signals.
• Take countermeasures for noise.
11-40
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11.4 Monitoring Communications Data When Alarms or Warnings Occur
The Emergency Telegram consists of eight bytes with the data as shown in table below:
Byte 0 1 2 3 4 5 6 7
11
11-41
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11 Inspection, Maintenance, and Troubleshooting
Be sure to turn OFF the servo system before troubleshooting items shown in bold lines in the table.
11-42
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11.5 Troubleshooting Malfunction Based on Operation and Conditions of the Motor
(cont’d)
Problem Probable Cause Investigative Actions Corrective Actions
Check if there are any loose mount-
Tighten the mounting screws.
ing screws.
Check if there is misalignment of
Mounting is not secured. Align the couplings.
couplings.
Check if there are unbalanced cou-
Balance the couplings.
plings.
Check for noise and vibration
Bearings are defective. Replace the motor.
around the bearings.
Check for any foreign matter, dam-
Vibration source at the driven
age, or deformations on the machin- Contact the machine manufacturer.
machine
ery's movable parts.
The I/O signal cable must be tinned
annealed copper shielded twisted-
Noise interference due to incorrect pair or screened unshielded twisted- Use the specified I/O signal cable.
I/O signal cable specifications
pair cable with a core of 0.12 mm2
min.
Noise interference due to length of Check the length of the I/O signal The I/O signal cable length must be
I/O signal cable cable. no more than 3 m.
The encoder cable must be tinned
annealed copper shielded twisted-
Abnormal Noise Noise interference due to incorrect pair or screened unshielded twisted- Use the specified encoder cable.
from Servomotor encoder cable specifications
pair cable with a core of 0.12 mm2
min.
Noise interference due to length of Check the length of the encoder The encoder cable must be no more
encoder cable cable. than 20 m.
Noise interference due to damaged Check if the encoder cable is bent Replace the encoder cable and mod-
encoder cable and the sheath is damaged. ify the encoder cable layout.
Check if the encoder cable is bun-
Excessive noise to the encoder Correct the encoder cable layout so
dled with a high-current line or near
cable that no surge is applied.
a high-current line.
The FG potential varies because of
Check if the machines are correctly Properly ground the machines to
influence from machines on the ser-
grounded. separate from the encoder FG.
vomotor side, such as the welder.
Check if there is noise interference
SERVOPACK pulse counting error Take measures against noise in the
on the I/O signal line from the
due to noise interference encoder wiring.
encoder.
Check if vibration from the machine
11-43
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11 Inspection, Maintenance, and Troubleshooting
(cont’d)
Problem Probable Cause Investigative Actions Corrective Actions
Check to see if the servo gains have
Unbalanced servo gains Execute the advanced autotuning.
been correctly adjusted.
Speed loop gain value (Pn100) too Check the speed loop gain (Pn100). Reduce the speed loop gain
high Factory setting: Kv = 40.0 Hz (Pn100).
High Motor Speed Check the position loop gain
Position loop gain value (Pn102) Reduce the position loop gain
Overshoot on (Pn102).
too high (Pn102).
Starting and Factory setting: Kp = 40.0/s
Stopping
Check the speed loop integral time
Incorrect speed loop integral time constant (Pn101). Correct the speed loop integral time
constant (Pn101) constant (Pn101).
Factory setting: Ti = 20.0 ms
Incorrect moment of inertia ratio Check the moment of inertia ratio Correct the moment of inertia ratio
data (Pn103) (Pn103). (Pn103).
The encoder cable must be tinned
annealed copper shielded twisted-
Noise interference due to improper pair or screened unshielded twisted- Use the specified encoder cable.
encoder cable specifications
pair cable with a core of 0.12 mm2
min.
Noise interference due to length of The encoder cable length must be
Check the encoder cable length.
encoder cable no more than 20 m.
Noise interference due to damaged Check if the encoder cable is bent or Replace the encoder cable and cor-
encoder cable if its sheath is damaged. rect the encoder cable layout.
Check if the encoder cable is bun-
Excessive noise interference at the Change the encoder cable layout so
dled with a high-current line or near
encoder cable that no surge is applied.
Absolute Encoder high-current line.
Position FG potential varies because of Ground machines correctly, and
Difference Error Check if the machines are correctly
influence of machines such as weld- prevent diversion to the FG on the
(The position grounded.
ers at the servomotor. encoder side.
saved in the host
controller when Check if there is noise interference
SERVOPACK pulse counting error Take measures against noise in the
the power was on the I/O signal line from the
due to noise interference encoder wiring.
turned OFF is encoder.
different from the Check if vibration from the machine
position when the Excessive vibration and shock to occurred or motor installation is Reduce vibration from the machine,
power was next the encoder incorrect (mounting surface accu- or secure the motor installation.
turned ON.) racy, fixing, alignment, etc.).
Encoder failure − Replace the motor.
SERVOPACK failure
− Replace the SERVOPACK.
(The pulse count does not change.)
Check the error detection section of Correct the error detection section
the host controller. of the host controller.
Check if the host controller is exe- Execute a multiturn data parity
Host controller multiturn data read-
cuting data parity checks. check.
ing error
Check noise in the cable between Take measures against noise, and
the SERVOPACK and the host con- again execute a multiturn data par-
troller. ity check.
11-44
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11.5 Troubleshooting Malfunction Based on Operation and Conditions of the Motor
(cont’d)
Problem Probable Cause Investigative Actions Corrective Actions
Check the external power supply Correct the external power supply
(+24 V) voltage for the input signal. (+24 V) voltage.
Forward or reverse run prohibited Check if the overtravel limit switch
Correct the overtravel limit switch.
signal is input. operates properly.
Check if the overtravel limit switch Correct the overtravel limit switch
is wired correctly. wiring.
Check the fluctuation of the exter-
Stabilize the external power supply
nal power supply (+24 V) voltage
(+24 V) voltage.
for the input signal.
Forward or reverse run prohibited Check if the overtravel limit switch
Correct the overtravel limit switch.
signal malfunctioning. operates correctly.
Overtravel (OT) Check if the overtravel limit switch
Correct the overtravel limit switch
wiring is correct. (check for dam-
wiring.
aged cables or loose screws.)
Incorrect forward or reverse run Check if the P-OT signal is allo- If another signal is allocated in
prohibited signal (P-OT/N-OT) cated in Pn50A.3. Pn50A.3, allocate P-OT.
allocation (parameters Pn50A.3, Check if the N-OT signal is allo- If another signal is allocated in
Pn50B.0) cated in Pn50B.0. Pn50B.0, allocate N-OT.
Check the settings for parameters
Select a servomotor stop method
Pn001.0 and Pn001.1 when the ser-
other than “coast to stop.”
Incorrect motor stop method selec- vomotor power is OFF.
tion Check the settings for parameters
Select a servomotor stop method
Pn001.0 and Pn001.1 when in
other than “coast to stop.”
torque control.
Improper limit switch position and Install the limit switch at the appro-
Improper Stop −
dog length priate position.
Position by
Overtravel (OT) The overtravel limit switch position
Install the overtravel limit switch at
Signal is too short for the coasting dis- −
the appropriate position.
tance.
11
11-45
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11 Inspection, Maintenance, and Troubleshooting
(cont’d)
Problem Probable Cause Investigative Actions Corrective Actions
The encoder cable must be tinned
annealed copper shielded twisted-
Noise interference due to incorrect pair or screened unshielded twisted- Use the specified encoder cable.
encoder cable specifications
pair cable with a core of 0.12 mm2
min.
Noise interference due to length of Check the length of the encoder The encoder cable must be no more
encoder cable cable. than 20 m.
Noise influence due to damaged Check if the encoder cable is bent Replace the encoder cable and mod-
encoder cable and its sheath is damaged. ify the encoder cable layout.
Check if the encoder cable is bun-
Change the encoder cable layout so
Excessive noise to encoder cable dled with a high-current line or near
that no surge is applied.
a high-current line.
The FG potential varies because of
Check if the machines are correctly Properly ground the machines
influence from machines on the ser-
grounded. encoder FG.
vomotor side such as the welder.
SERVOPACK pulse count error due Check if the I/O signal line from the Take measures against noise in the
Position Error to noise encoder is influenced by noise. encoder wiring.
(Without Alarm) Check if vibration from the machine
Excessive vibration and shock to occurred or motor installation is Reduce the machine vibration or
the encoder incorrect (mounting surface accu- mount the motor securely.
racy, fixing, alignment, etc.).
Check if a position error occurs at
Unsecured coupling between Secure the coupling between the
the coupling between machine and
machine and motor machine and motor.
motor.
The I/O signal cable must be tinned
annealed copper shielded twisted-
Noise interference due to improper pair or screened unshielded twisted- Use input signal cable with the
I/O signal cable specifications specified specifications.
pair cable with a core of 0.12 mm2
min.
Noise interference due to length of The I/O signal cable length must be
Check the I/O signal cable length.
I/O signal cable no more than 3 m.
Encoder failure (The pulse count
− Replace the motor.
does not change.)
SERVOPACK failure − Replace the SERVOPACK.
Ambient operating temperature too Measure the motor ambient operat- Reduce the ambient operating tem-
high ing temperature. perature to 40°C or less.
Motor surface dirty Visually check the surface. Clean dust and oil from the surface.
Motor Overheated
If overloaded, reduce load or
Motor overloaded Check the load status with monitor. replace with larger capacity SER-
VOPACK and motor.
11-46
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12
Appendix
Appendix
12
12-1
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12 Appendix
Supplemental Information
The index numbers for a SERVOPACK for one axis and axis 1 of a SERVOPACK for two axes are given for
the index numbers of the servo parameters. The index numbers for axis 2 of a SERVOPACK for two axes can
be calculated by adding 400 hex to the index numbers for axis 1.
Example:
Parameter number: Pn100
= Index number for axis 1: 2040h
↓ Add 400 hex to calculate the index number for axis 2.
= Index number for axis 2: 2440h
Parameter
Setting Factory When Motor Reference
No. Size Name Units Classification
Range Setting Enabled Type Section
(Index No.)
spindle
Basic Function Select motor,
2 0000 to 00B3 − 0000 After restart Setup −
Switch 0 servo-
motor
4th 3rd 2nd 1st
digit digit digit digit
n.
Reference
Direction Selection Section
Pn000
0 Forward reference for forward rotation.
(2000h)
1 Forward reference for reverse rotation. 8.4.1
2 to 3 Reserved (Do not change.)
12-2
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12.1 SERVOPACK Parameters
(cont’d)
Parameter
Setting Factory When Motor Reference
No. Size Name Units Classification
Range Setting Enabled Type Section
(Index No.)
spindle
Application Function motor,
2 0100 to 1222 − *1 After restart Setup −
Select Switch 1 servo-
motor
spindle
Application Function motor,
2 0000 to 4113 − 0001 After restart Setup −
Select Switch 2 servo-
motor
12
12-3
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12 Appendix
(cont’d)
Parameter
Setting Factory When Motor Reference
No. Size Name Units Classification
Range Setting Enabled Type Section
(Index No.)
spindle
Application Function Immedi- motor,
2 0000 to 005F − 0002 Setup 9.1.3
Select Switch 6 ately servo-
motor
4th 3rd 2nd 1st
digit digit digit digit
n.
Analog Monitor 1 Signal Selection
00 Motor speed (1 V/1000 min-1)
01 Speed reference (1 V/1000 min-1)
02 Torque reference (1 V/100% for servomotor, 1.2 V/max. torque for spindle motor)
03 Position error (0.05 V/1 reference unit)
04 Position amplifier error (0.05 V/1 encoder pulse unit)
05 Position reference speed (1 V/1000 min-1)
Pn006
(2006h) 06 Reserved (Do not change.)
07 Motor-external encoder position error (0.01 V/1 reference unit)
08 Positioning completion (positioning completed: 5 V, positioning not completed: 0 V)
09 Speed feedforward (1 V/1000 min-1)
0A Torque feedforward (1 V/100%)
0B Reserved (Do not change.)
0C Completion of position reference (completed: 5 V, not completed: 0 V)
0D External encoder speed (1 V/1000 min-1)
46 Load meter (6 V/100%)
47 Quadrant error compensation (1 V/100%)
12-4
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12.1 SERVOPACK Parameters
(cont’d)
Parameter
Setting Factory When Motor Reference
No. Size Name Units Classification
Range Setting Enabled Type Section
(Index No.)
spindle
Application Function Immedi- motor,
2 0000 to 005F − 0000 Setup 9.1.3
Select Switch 7 ately servo-
motor
4th 3rd 2nd 1st
digit digit digit digit
n.
Analog Monitor 2 Signal Selection
00 Motor speed (1 V/1000 min-1)
01 Speed reference (1 V/1000 min-1)
02 Torque reference (1 V/100% for servomotor, 1.2 V/max. torque for spindle motor)
03 Position error (0.05 V/1 reference unit)
04 Position amplifier error (0.05 V/1 encoder pulse unit)
05 Position reference speed (1 V/1000 min-1)
Pn007
(2007h) 06 Reserved (Do not change.)
07 Motor-external encoder position error (0.01 V/1 reference unit)
08 Positioning completion (positioning completed: 5 V, positioning not completed: 0 V)
09 Speed feedforward (1 V/1000 min-1)
0A Torque feedforward (1 V/100%)
0B Reserved (Do not change.)
0C Completion of position reference (completed: 5 V not completed: 0 V)
0D External encoder speed (1 V/1000 min-1)
46 Load meter (6 V/100%)
47 Quadrant error compensation (1 V/100%)
spindle
Application Function motor,
2 0000 to 7121 − 4000 After restart Setup −
Select Switch 8 servo-
motor
4th 3rd 2nd 1st
digit digit digit digit
n.
Reference
Lowered Battery Voltage Alarm/Warning Selection Section
0 Outputs alarm (A.830) for lowered battery voltage.
8.7.3
1 Outputs warning (A.930) for lowered battery voltage.
Pn008
(2008h)
Function Selection for UnderVoltage
0 Does not detect warning for undervoltage.
1 Detects warning for undervoltage.
2 Reserved (Do not change.)
0 Detects warning.
1 Does not detect warning.
12
12-5
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12 Appendix
(cont’d)
Parameter
Setting Factory When Motor Reference
No. Size Name Units Classification
Range Setting Enabled Type Section
(Index No.)
spindle
Application Function motor,
2 0000 to 1111 − 0001 After restart Setup −
Select Switch B servo-
motor
4th 3rd 2nd 1st
digit digit digit digit
n.
Reserved (Do not change.)
Pn00B
(200Bh) Reference
Alarm Gr.2 Stop Method Selection Section
0 Stops the motor by setting the speed reference to “0.”
8.4.4
1 Same setting as Pn001.0 (Stops the motor by applying DB or by coasting).
spindle
Application Function motor,
2 0000 to 1101 − 0000 − Setup –
Select Switch D servo-
motor
4th 3rd 2nd 1st
digit digit digit digit
n.
Reserved (Do not change.)
When
Overtravel Warning Detection Selection Enabled
0 Does not detect overtravel warning.
Immediately
1 Detects overtravel warning.
spindle
Pn010 SERVOPACK Address
motor,
2 (for USB/Local bus com- 0000 to 007F – 0001 After restart Setup –
(5C00h) servo-
munication)
motor
12-6
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12.1 SERVOPACK Parameters
(cont’d)
Parameter
Setting Factory When Motor Reference
No. Size Name Units Classification
Range Setting Enabled Type Section
(Index No.)
spindle
Application Function motor,
2 0000 to 0011 – 0000 After restart Setup –
Select Switch 1B servo-
motor
4th 3rd 2nd 1st
digit digit digit digit
n.
Emergency Stop Signal Selection
0 Disables the emergency stop signal.
Pn01B
(2030h:1) 1 Enables the emergency stop signal.
Pn01C 1 Outputs a load ratio of 100% for the 10-s rated output of the motor.
(2030h:2) 2 Outputs a load ratio of 100% for the 50% ED rated output of the motor.
3 Outputs a load ratio of 100% for the continuous rated output of the motor.
Appendix
12
12-7
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12 Appendix
(cont’d)
Parameter
Setting Factory When Motor Reference
No. Size Name Units Classification
Range Setting Enabled Type Section
(Index No.)
spindle
Application Function motor,
2 0000 to 0016 – 0000 After restart Setup –
Select Switch 1E servo-
motor
Winding Selection
0 None
1 Mechanical winding selection
2 Reserved (Do not change.)
3 Uses external DB by CN3.
spindle
Application Function motor,
2 0000 to 0002 – 0000 After restart Setup –
Select Switch 1F servo-
motor
spindle
Pn030 Reserved motor,
2 – – 0000 – Setup –
(–) (Do not change.) servo-
motor
12-8
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12.1 SERVOPACK Parameters
(cont’d)
Parameter
Setting Factory When Motor Reference
No. Size Name Units Classification
Range Setting Enabled Type Section
(Index No.)
spindle
motor,
2 Function at Cutting Feed 0000 to 0011 – 0000 After restart Setup –
servo-
motor
spindle
motor,
2 Function at Fast-forward 0000 to 0022 – 0000 After restart Setup –
servo-
motor
spindle
Application Function motor,
2 0000 to 0002 – 0000 After restart Setup –
Select Switch 7F servo-
motor
12-9
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12 Appendix
(cont’d)
Parameter
Setting Factory When Motor Reference
No. Size Name Units Classification
Range Setting Enabled Type Section
(Index No.)
spindle
Pn100 Immedi- motor,
2 Speed Loop Gain 10 to 20000 0.1 Hz 400 Tuning –
(2040h:1) ately servo-
motor
spindle
Pn101 Speed Loop Integral 0.01 Immedi- motor,
2 15 to 51200 2000 Tuning –
(2040h:2) Time Constant ms ately servo-
motor
spindle
Pn102 Immedi- motor,
2 Position Loop Gain 10 to 20000 0.1/s 400 Tuning –
(2040h:3) ately servo-
motor
spindle
Pn103 Immedi- motor,
2 Moment of Inertia Ratio 0 to 20000 1% 100 Tuning –
(2060h) ately servo-
motor
spindle
Pn104 Immedi- motor,
2 2nd Speed Loop Gain 10 to 20000 0.1 Hz 400 Tuning –
(2041h:1) ately servo-
motor
spindle
Pn105 2nd Speed Loop Integral 0.01 Immedi- motor,
2 15 to 51200 2000 Tuning –
(2041h:2) Time Constant ms ately servo-
motor
spindle
Pn106 Immedi- motor,
2 2nd Position Loop Gain 10 to 20000 0.1/s 400 Tuning –
(2041h:3) ately servo-
motor
spindle
Pn109 Immedi- motor,
2 Feedforward Gain 0 to 100 1% 0 Tuning –
(2061h) ately servo-
motor
spindle
Pn10A Feedforward Filter Time 0.01 Immedi- motor,
2 0 to 6400 0 Tuning –
(2062h) Constant ms ately servo-
motor
spindle
Application Function for motor,
2 0000 to 5334 − 0000 − Setup −
Gain Select Switch servo-
motor
4th 3rd 2nd 1st
digit digit digit digit
n.
Reserved (Do not change.)
Pn10B
(2065h) Speed Loop Control Method
When
Enabled
0 PI control
1 I-P control After restart
2 to 3 Reserved (Do not change.)
12-10
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12.1 SERVOPACK Parameters
(cont’d)
Parameter
Setting Factory When Motor Reference
No. Size Name Units Classification
Range Setting Enabled Type Section
(Index No.)
spindle
Pn121 Friction Compensation Immedi- motor,
2 10 to 1000 1% 100 Tuning –
(2067h:1) Gain ately servo-
motor
spindle
Pn123 Friction Compensation Immedi- motor,
2 0 to 100 1% 0 Tuning –
(2067h:3) Coefficient ately servo-
motor
spindle
Pn124 Friction Compensation -10000 to Immedi- motor,
2 0.1 Hz 0 Tuning –
(2067h:4) Frequency Correction 10000 ately servo-
motor
spindle
Pn125 Friction Compensation Immedi- motor,
2 1 to 1000 1% 100 Tuning –
(2067h:5) Gain Correction ately servo-
motor
spindle
Pn12B Immedi- motor,
2 3rd Speed Loop Gain 10 to 20000 0.1 Hz 400 Tuning –
(2042:1) ately servo-
motor
spindle
Pn12C 3rd Speed Loop Integral 0.01 Immedi- motor,
2 15 to 51200 2000 Tuning –
(2042h:2) Time Constant ms ately servo-
motor
spindle
Pn12D Immedi- motor,
2 3rd Position Loop Gain 10 to 20000 0.1/s 400 Tuning –
(2042h:3) ately servo-
motor
spindle
Pn12E Immedi- motor,
2 4rd Speed Loop Gain 10 to 20000 0.1 Hz 400 Tuning –
(2043h:1) ately servo-
motor
spindle
Pn12F 4rd Speed Loop Integral 0.01 Immedi- motor,
2 15 to 51200 2000 Tuning –
(2043h:2) Time Constant ms ately servo-
motor
spindle
Pn130 Immedi- motor,
2 4rd Position Loop Gain 10 to 20000 0.1/s 400 Tuning –
(2043h:3) ately servo-
motor
spindle
Model Following Immedi- motor,
2 0000 to 1121 − 0100 Tuning −
Control Related Switch ately servo-
motor
4th 3rd 2nd 1st
digit digit digit digit
n.
Pn140 Reserved (Do not change.)
(206Ah:1)
Reserved (Do not change.)
Appendix
12-11
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12 Appendix
(cont’d)
Parameter
Setting Factory When Motor Reference
No. Size Name Units Classification
Range Setting Enabled Type Section
(Index No.)
spindle
Pn141 Model Following Immedi- motor,
2 10 to 20000 0.1/s 500 Tuning −
(206Ah:2) Control Gain ately servo-
motor
spindle
Model Following
Pn142 Immedi- motor,
2 Control Gain 500 to 2000 0.1% 1000 Tuning −
(206Ah:3) ately servo-
Compensation
motor
spindle
Model Following
Pn143 Immedi- motor,
2 Control Bias 0 to 10000 0.1% 1000 Tuning −
(206Ah:4) ately servo-
(Forward Direction)
motor
spindle
Model Following
Pn144 Immedi- motor,
2 Control Bias 0 to 10000 0.1% 1000 Tuning −
(206Ah:5) ately servo-
(Reverse Direction)
motor
Model Following spindle
Pn147 Control Speed Immedi- motor,
2 0 to 10000 0.1% 1000 Tuning −
(206Ah:8) Feedforward ately servo-
Compensation motor
spindle
Predictive Control motor,
2 0000 to 0014 – 0012 After restart Setup –
Function Select Switch servo-
motor
Predictive Control
0 Reserved (Do not change.)
1 Kp linkage predictive parameter setting
spindle
Predictive Control
Pn151 Immedi- motor,
2 Acceleration/Decelera- 0 to 300 1% 100 Tuning –
(208Ah:2) ately servo-
tion Gain
motor
spindle
Pn152 Predictive Control Ratio Immedi- motor,
2 0 to 300 1% 100 Tuning –
(208Ah:3) of Weight ately servo-
motor
spindle
Pn153 Predictive Control Immedi- motor,
2 10 to 300 1% 100 Tuning –
(208Ah:4) Equivalent Kp Ratio ately servo-
motor
12-12
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12.1 SERVOPACK Parameters
(cont’d)
Parameter
Setting Factory When Motor Reference
No. Size Name Units Classification
Range Setting Enabled Type Section
(Index No.)
spindle
Pn154 Predictive Control Speed Immedi- motor,
2 0 to 5000 0.1% 0 Tuning –
(208Ah:5) FF Gain ately servo-
motor
spindle
Pn155 Predictive Control Immedi- motor,
2 0 to 5000 0.1% 0 Tuning –
(208Ah:6) Torque FF Gain ately servo-
motor
spindle
Predictive Control
Pn156 0.01 Immedi- motor,
2 Torque FF Filter Time 0 to 65535 0 Tuning –
(208Ah:7) ms ately servo-
Constant
motor
spindle
Pn157 Predictive Control Immedi- motor,
2 10 to 100 0.1 80 Tuning –
(208Ah:8) Parameter Kph(C) ately servo-
motor
spindle
Pn158 Predictive Control Immedi- motor,
2 0 to 5000 0.1 0 Tuning –
(208Ah:9) Parameter Cd ately servo-
motor
spindle
Pn159 Predictive Control Immedi- motor,
2 -90 to 1000 0.01 0 Tuning –
(208Ah:10) Parameter α ately servo-
motor
spindle
Pn15A Predictive Control
-10000 to Immedi- motor,
2 Equivalent Kp Fine 0.1/s 0 Tuning –
(208Ah:11) 32767 ately servo-
Adjustment Amount
motor
spindle
Anti-Resonance Control Immedi- motor,
2 0000 to 0011 − 0010 Tuning 9.5
Related Switch ately servo-
motor
4th 3rd 2nd 1st
digit digit digit digit
n.
Anti-Resonance Control Selection
Pn160 0 Does not use anti-resonance control.
(206Bh:1) 1 Uses anti-resonance control.
spindle
Pn161 Anti-Resonance Immedi- motor,
2 10 to 20000 0.1 Hz 1000 Tuning −
(206Bh:2) Frequency ately servo-
motor
Appendix
spindle
Pn162 Anti-Resonance Gain Immedi- motor,
2 1 to 1000 1% 100 Tuning −
(206Bh:3) Compensation ately servo-
motor
12
12-13
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12 Appendix
(cont’d)
Parameter
Setting Factory When Motor Reference
No. Size Name Units Classification
Range Setting Enabled Type Section
(Index No.)
spindle
Pn163 Anti-Resonance Immedi- motor,
2 0 to 300 1% 0 Tuning −
(206Bh:4) Damping Gain ately servo-
motor
spindle
Anti-Resonance Filter
Pn164 -1000 to 0.01 Immedi- motor,
2 Time Constant 1 0 Tuning −
(206Bh:5) 1000 ms ately servo-
Compensation
motor
spindle
Anti-Resonance Filter
Pn165 -1000 to 0.01 Immedi- motor,
2 Time Constant 2 0 Tuning −
(206Bh:6) 1000 ms ately servo-
Compensation
motor
Pn205 servo-
2 Multiturn Limit Setting 0 to 65535 1 Rev 65535 After restart Setup 8.7.5
(20C0h) motor
spindle
Pn20A Number of External 1 pitch/ motor,
4 4 to 1048576 32768 After restart Setup −
(20C1h) Scale Pitch rev servo-
motor
spindle
Pn20E Reserved motor,
4 – – – – – –
(–) (Do not change.) servo-
motor
spindle
Pn210 Reserved motor,
4 – – – – – –
(–) (Do not change.) servo-
motor
spindle
Fully-closed Control motor,
2 0000 to 1003 − 0000 After restart Setup −
Selection Switch servo-
motor
4th 3rd 2nd 1st
digit digit digit digit
n.
Pn22A Reserved (Do not change.)
(2083h)
Reserved (Do not change.)
12-14
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12.1 SERVOPACK Parameters
(cont’d)
Parameter
Setting Factory When Motor Reference
No. Size Name Units Classification
Range Setting Enabled Type Section
(Index No.)
Pulse Encoder Stop Immedi- spindle
2 0000 to 0001 – 0000 Setup –
Vibration Suppression ately motor
spindle
Pn304 Immedi- motor,
2 JOG Speed 0 to 10000 1 min-1 500 Setup −
(2140h) ately servo-
motor
spindle
Pn305 Soft Start Acceleration Immedi- motor,
2 0 to 10000 1 ms 0 Setup −
(2090h) Time ately servo-
motor
spindle
Pn306 Soft Start Deceleration Immedi- motor,
2 0 to 10000 1 ms 0 Setup −
(2091h) Time ately servo-
motor
spindle
Pn311 Vibration Detection Immedi- motor,
2 50 to 500 1% 100 Tuning –
(2094h:2) Sensibility ately servo-
motor
spindle
Pn324 Moment of Inertia Immedi- motor,
2 0 to 20000 1% 300 Setup 9.2
(2143h) Calculating Start Level ately servo-
motor
spindle
Pn401 1st Step 1st Torque
0.01 Immedi- motor,
2 Reference Filter Time 0 to 65535 100 Tuning –
(2040h:4) ms ately servo-
Constant
motor
Pn402 Immedi- servo-
2 Forward Torque Limit 0 to 800 1% 800 Setup –
(20A0h:1) ately motor
Pn403 Immedi- servo-
2 Reverse Torque Limit 0 to 800 1% 800 Setup –
(20A0h:2) ately motor
Pn404 Forward External Torque Immedi- servo-
2 0 to 800 1% 100 Setup –
(20A3h:1) Limit ately motor
Pn405 Reserve External Torque Immedi- servo-
2 0 to 800 1% 100 Setup –
(20A3h:2) Limit ately motor
spindle
Pn406 Immedi- motor,
2 Emergency Stop Torque 0 to 800 1% 800 Setup 8.4.2
Appendix
12-15
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12 Appendix
(cont’d)
Parameter
Setting Factory When Motor Reference
No. Size Name Units Classification
Range Setting Enabled Type Section
(Index No.)
spindle
Torque Related Function motor,
2 0000 to 1111 − 0000 − Setup −
Switch servo-
motor
4th 3rd 2nd 1st
digit digit digit digit
n.
When
1st Step Notch Filter Selection
Enabled
0 N/A
Immediately
1 Uses 1st step notch filter for torque reference.
Pn408
When
(20A7h) Speed Limit Selection
Enabled
0 Uses the smaller of the maximum motor rotational speed and the value of Pn407 as
the speed limit value.
After restart
1 Uses the smaller of the overspeed detection speed and the value of Pn407 as the
speed limit value.
When
2nd Step Notch Filter Selection
Enabled
0 N/A
Immediately
1 Uses 2nd step notch filter for torque reference.
spindle
Pn409 1st Notch Filter Immedi- motor,
2 50 to 2000 1 Hz 2000 Tuning –
(20A9h:1) Frequency ately servo-
motor
spindle
Pn40A Immedi- motor,
2 1st Notch Filter Q Value 50 to 1000 0.01 70 Tuning –
(20A9h:2) ately servo-
motor
spindle
Pn40B Immedi- motor,
2 1st Notch Filter Depth 0 to 1000 0.001 0 Tuning –
(20A9h:3) ately servo-
motor
spindle
Pn40C 2nd Notch Filter Immedi- motor,
2 50 to 2000 1 Hz 2000 Tuning –
(20A9h:4) Frequency ately servo-
motor
spindle
Pn40D Immedi- motor,
2 2nd Notch Filter Q Value 50 to 1000 0.01 70 Tuning –
(20A9h:5) ately servo-
motor
spindle
Pn40E Immedi- motor,
2 2nd Notch Filter Depth 0 to 1000 0.001 0 Tuning –
(20A9h:6) ately servo-
motor
spindle
Pn412 1st Step 2nd Torque
0.01 Immedi- motor,
2 Reference Filter Time 0 to 65535 100 Tuning –
(2041h:4) ms ately servo-
Constant
motor
spindle
Pn413 1st Step 3rd Torque
0.01 Immedi- motor,
2 Reference Filter Time 0 to 65535 100 Tuning –
(2042h:4) ms ately servo-
Constant
motor
12-16
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12.1 SERVOPACK Parameters
(cont’d)
Parameter
Setting Factory When Motor Reference
No. Size Name Units Classification
Range Setting Enabled Type Section
(Index No.)
spindle
1st Step 4th Torque
Pn414 0.01 Immedi- motor,
2 Reference Filter Time 0 to 65535 100 Tuning –
(2043h:4) ms ately servo-
Constant
motor
spindle
Torque Related Function Immedi- motor,
2 0000 to 0011 – 0000 Setup –
Switch 2 ately servo-
motor
Pn416 0 N/A
(20A9h:14) 1 Uses 3rd step notch filter for torque reference.
spindle
Pn417 3rd Notch Filter Immedi- motor,
2 50 to 2000 1 Hz 2000 Tuning –
(20A9h:8) Frequency ately servo-
motor
spindle
Pn418 Immedi- motor,
2 3rd Notch Filter Q Value 50 to 1000 0.01 70 Tuning –
(20A9h:9) ately servo-
motor
spindle
Pn419 Immedi- motor,
2 3rd Notch Filter Depth 0 to 1000 0.001 0 Tuning –
(20A9h:10) ately servo-
motor
spindle
Pn41A 4rd Notch Filter Immedi- motor,
2 50 to 2000 1 Hz 2000 Tuning –
(20A9h:11) Frequency ately servo-
motor
spindle
Pn41B Immedi- motor,
2 4rd Notch Filter Q Value 50 to 1000 0.01 70 Tuning –
(20A9h:12) ately servo-
motor
spindle
Pn41C Immedi- motor,
2 4rd Notch Filter Depth 0 to 1000 0.001 0 Tuning –
(20A9h:13) ately servo-
motor
Pn430 Immedi- spindle
2 Torque Limit (Powering) 0 to 800 1% 150 Setup –
(20AAh:1) ately motor
Pn431 Torque Limit Immedi- spindle
2 0 to 800 1% 150 Setup –
Appendix
12-17
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12 Appendix
(cont’d)
Parameter
Setting Factory When Motor Reference
No. Size Name Units Classification
Range Setting Enabled Type Section
(Index No.)
spindle
Pn481 Magnetic Pole Detection Immedi- motor,
2 10 to 20000 0.1 Hz 400 Tuning –
(20C8h:1) Speed Loop Gain ately servo-
motor
spindle
Pn482 Magnetic Pole Detection 0.01 Immedi- motor,
2 15 to 51200 3000 Tuning –
(20C8h:2) Speed Integral Time ms ately servo-
motor
spindle
Magnetic Pole Detection
Pn486 Immedi- motor,
2 Command Acceleration/ 0 to 100 1 ms 25 Tuning –
(20C8h:4) ately servo-
Deceleration Time
motor
spindle
Pn487 Magnetic Pole Detection
Immedi- motor,
2 Command Constant 0 to 300 1 ms 0 Tuning –
(20C8h:5) ately servo-
Speed Time
motor
spindle
Pn488 Magnetic Pole Detection Immedi- motor,
2 50 to 500 1 ms 100 Tuning –
(20C8h:6) Command Waiting Time ately servo-
motor
12-18
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12.1 SERVOPACK Parameters
(cont’d)
Parameter
Setting Factory When Motor Reference
No. Size Name Units Classification
Range Setting Enabled Type Section
(Index No.)
spindle
Pn490 Magnetic Pole Detection Immedi- motor,
2 0 to 20000 1% 100 Tuning –
(20C8h:9) Load Level ately servo-
motor
spindle
Pn493 Magnetic Pole Detection Immedi- motor,
(20C8h:12)
2
Command Speed
0 to 1000 1 min-1 50
ately
Tuning
servo-
–
motor
spindle
Pn494 Magnetic Pole Detection 0.001 Immedi- motor,
2 1 to 65535 250 Tuning –
(20C8h:13) Variable Range rev ately servo-
motor
spindle
Magnetic Pole Detection
Pn495 Immedi- motor,
2 Confirmation Torque 0 to 200 1% 100 Tuning –
(20C8h:14) ately servo-
Reference
motor
spindle
Pn498 Polarity Detection Immedi- motor,
2 0 to 30 1 deg 10 Tuning –
(20C8h:17) Allowable Error Range ately servo-
motor
spindle
Pn499 Reserved motor,
2 – – 15 – Tuning –
(20C8h:18) (Do not change.) servo-
motor
spindle
Pn49A Reserved motor,
2 – – 50 – Tuning –
(20C8h:19) (Do not change.) servo-
motor
spindle
Pn4F0 1st Positive Projection 100000 Immedi- motor,
2 0 to 65535 10000 Setup –
(20ADh:1) Compensation Gain /s3 ately servo-
motor
spindle
Pn4F1 1st Positive Projection
Immedi- motor,
2 Compensation Limit 0 to 30000 0.01% 0 Setup –
(20ADh:2) ately servo-
Offset
motor
spindle
Pn4F2 2nd Positive Projection 100000 Immedi- motor,
2 0 to 65535 1000 Setup –
(20ADh:3) Compensation Gain /s3 ately servo-
motor
spindle
Pn4F3 2nd Positive Projection
Immedi- motor,
2 Compensation Limit 0 to 30000 0.01% 0 Setup –
(20ADh:4) ately servo-
Offset
motor
spindle
Pn4F4 Positive Projection
-30000 to 0.01 Immedi- motor,
2 Compensation Limit 0 Setup –
(20ADh:5) 30000 %/ms ately servo-
Change Value
motor
spindle
Pn4F5 Positive Projection
Immedi- motor,
2 Compensation Limit 0 to 30000 0.01% 0 Setup –
(20ADh:6) ately servo-
Clamp Value
motor
Appendix
spindle
Pn4F6 1st Negative Projection 100000 Immedi- motor,
2 0 to 65535 10000 Setup –
(20ADh:7) Compensation Gain /s3 ately servo-
motor
12
12-19
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12 Appendix
(cont’d)
Parameter
Setting Factory When Motor Reference
No. Size Name Units Classification
Range Setting Enabled Type Section
(Index No.)
spindle
1st Negative Projection
Pn4F7 Immedi- motor,
2 Compensation Limit 0 to 30000 0.01% 0 Setup –
(20ADh:8) ately servo-
Offset
motor
spindle
Pn4F8 2nd Negative Projection 100000 Immedi- motor,
2 0 to 65535 1000 Setup –
(20ADh:9) Compensation Gain /s3 ately servo-
motor
spindle
2nd Negative Projection
Pn4F9 Immedi- motor,
2 Compensation Limit 0 to 30000 0.01% 0 Setup –
(20ADh:10) ately servo-
Offset
motor
spindle
Negative Projection
Pn4FA -30000 to 0.01%/ Immedi- motor,
2 Compensation Limit 0 Setup –
(20ADh:11) 30000 ms ately servo-
Change Value
motor
spindle
Pn4FB Negative Projection
Immedi- motor,
2 Compensation Limit 0 to 30000 0.01% 0 Setup –
(20ADh:12) ately servo-
Clamp Value
motor
spindle
Pn4FC Projection Compensa- -350 to Immedi- motor,
2 0.1/s 0 Setup –
(20ADh:13) tion Timing Constant 32767 ately servo-
motor
spindle
Pn501 Immedi- motor,
2 Zero Clamp Level 0 to 10000 1 min-1 10 Setup −
(2100h:1) ately servo-
motor
Pn502 Immedi- servo-
2 Rotation Detection Level 1 to 10000 1 min-1 20 Setup −
(2100h:2) ately motor
Pn503 Speed Coincidence Immedi- servo-
2 0 to 100 1 min-1 10 Setup −
(2100h:3) Signal Output Width ately motor
spindle
Pn506 Brake Reference - Servo Immedi- motor,
2 0 to 50 10 ms 0 Setup
(2112h:1) OFF Delay Time ately servo-
motor
spindle
Pn507 Brake Reference Output Immedi- motor,
(2112h:2)
2
Speed Level
0 to 10000 1 min-1 100
ately
Setup
servo-
8.4.3
motor
spindle
Pn508 Waiting Time for Brake
Immedi- motor,
2 Signal When Motor 10 to 100 10 ms 50 Setup
(2112h:4) ately servo-
Running
motor
12-20
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12.1 SERVOPACK Parameters
(cont’d)
Parameter
Setting Factory When Motor Reference
No. Size Name Units Classification
Range Setting Enabled Type Section
(Index No.)
spindle
motor,
2 Input Signal Selection 1 0000 to FFF1 − 1881 After restart Setup −
servo-
motor
Reference
P-OT Signal Mapping
Section
0 to 7 Forward run allowed when P-OT input signal is ON (L-level)
8 Forward run allowed 7.2.5
− spindle
motor,
2 Input Signal Selection 2 0000 to FFFF 8882 After restart Setup –
servo-
motor
12
12-21
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12 Appendix
(cont’d)
Parameter
Setting Factory When Motor Reference
No. Size Name Units Classification
Range Setting Enabled Type Section
(Index No.)
spindle
Probe1, Probe2, HOME motor,
2 0000 to FFFF – 6543 After restart Setup –
Input Signal setting servo-
motor
spindle
Immedi- motor,
2 OT Function 0000 to 0003 – 0000 Setup –
ately servo-
motor
spindle
Excessive Error Level 1 refer-
Pn51B 0 to Immedi- motor,
4 between Servomotor and ence 1000 Setup –
(2102h:5) 1073741824 ately servo-
Load Positions unit
motor
spindle
Pn51E Excessive Position Error Immedi- motor,
2 10 to 100 1% 100 Setup 11.3.1
(2102h:1) Warning Level ately servo-
motor
spindle
1 refer-
Pn520 Excessive Position Error 1 to Immedi- motor, 9.1.4
4 ence 5242880 Setup
(2102h:2) Alarm Level 1073741823 ately servo- 11.2.1
unit
motor
spindle
1 refer-
Pn522 Positioning Completed 0 to Immedi- motor,
4 ence 7 Setup –
(2102h:3) Width 1073741824 ately servo-
unit
motor
12-22
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12.1 SERVOPACK Parameters
(cont’d)
Parameter
Setting Factory When Motor Reference
No. Size Name Units Classification
Range Setting Enabled Type Section
(Index No.)
spindle
1 refer-
Pn524 1 to Immedi- motor,
4 NEAR Signal Width ence 1073741824 Setup –
(2102h:4) 1073741824 ately servo-
unit
motor
spindle
Excessive Position Error 1 refer-
Pn526 1 to Immedi- motor,
4 Alarm Level at Servo ence 5242880 Setup 11.2.1
(2103h:1) 1073741823 ately servo-
ON unit
motor
spindle
Excessive Position Error
Pn528 Immedi- motor,
2 Warning Level at Servo 10 to 100 1% 100 Setup 11.3.1
(2103h:2) ately servo-
ON
motor
spindle
Pn529 Speed Limit Level at Immedi- motor,
(2103h:3)
2
Servo ON
0 to 10000 1 min-1 10000
ately
Setup
servo-
11.2.1
motor
spindle
Pn52A Multiplier per One Fully- Immedi- motor,
2 0 to 100 1% 20 Tuning –
(2102h:6) closed Rotation ately servo-
motor
spindle
Pn52B Immedi- motor,
2 Overload Warning Level 1 to 100 1% 20 Setup 8.4.6
(2104h:1) ately servo-
motor
spindle
Derating of Base
Pn52C motor,
2 Current at Detecting 10 to 100 1% 100 After restart Setup 8.4.6
(2104h:2) servo-
Overload of Motor
motor
spindle
Program JOG Operation Immedi- motor,
2 0000 to 0005 − 0000 Setup –
Related Switch ately servo-
motor
4th 3rd 2nd 1st
digit digit digit digit
n.
Program JOG Operation Switch
0 (Waiting time Pn535 → Forward movement Pn531) × Number of movements Pn536
1 (Waiting time Pn535 → Reverse movement Pn531) × Number of movements Pn536
2 (Waiting time Pn535 → Forward movement Pn531) × Number of movements Pn536
Pn530 (Waiting time Pn535 → Reverse movement Pn531) × Number of movements Pn536
(2142h:1) 3 (Waiting time Pn535 → Reverse movement Pn531) × Number of movements Pn536
(Waiting time Pn535 → Forward movement Pn531) × Number of movements Pn536
4 (Waiting time Pn535 → Forward movement Pn531 → Waiting time Pn535 →
Reverse movement Pn531) × Number of movements Pn536
5 (Waiting time Pn535 → Reverse movement Pn531 → Waiting time Pn535 →
Forward movement Pn531) × Number of movements Pn536
spindle
Pn531 1 refer-
Program JOG 1 to Immedi- motor,
4 ence 32768 Setup –
(2142h:2) Movement Distance 1073741824 ately servo-
unit
motor 12
12-23
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12 Appendix
(cont’d)
Parameter
Setting Factory When Motor Reference
No. Size Name Units Classification
Range Setting Enabled Type Section
(Index No.)
spindle
Pn533 Program JOG Immedi- motor,
(2142h:3)
2
Movement Speed
1 to 10000 1 min-1 500
ately
Setup
servo-
–
motor
spindle
Pn534 Program JOG Accelera- Immedi- motor,
2 2 to 10000 1 ms 100 Setup –
(2142h:4) tion/Deceleration Time ately servo-
motor
spindle
Pn535 Program JOG Waiting Immedi- motor,
2 0 to 10000 1 ms 100 Setup –
(2142h:5) Time ately servo-
motor
spindle
Pn536 Number of Times of Immedi- motor,
2 0 to 1000 1 time 1 Setup –
(2142h:6) Program JOG Movement ately servo-
motor
Pn541 spindle
2 Rated Speed Setting 100 to 65535 1 min-1 65535 After restart Setup –
(2098h:1) motor
Pn542 Speed Coincidence Immedi- spindle
2 10 to 50 1% 15 Setup –
(2098h:2) Detection Width ately motor
Pn543 Immedi- spindle
2 Speed Detection Level 0 to 10000 0.01% 1000 Setup –
(2098h:3) ately motor
Pn544 Speed Detection Immedi- spindle
2 0 to 10000 0.01% 100 Setup –
(2098h:4) Hysteresis ately motor
Speed Error Excessive Immedi- spindle
2 0000 to 0031 – 0000 Setup –
Protection Select Switch ately motor
12-24
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12.1 SERVOPACK Parameters
(cont’d)
Parameter
Setting Factory When Motor Reference
No. Size Name Units Classification
Range Setting Enabled Type Section
(Index No.)
spindle
Pn550 Analog Monitor 1 Offset -10000 to Immedi- motor,
2 0.1 V 0 Setup
(2116h:1) Voltage 10000 ately servo-
motor
spindle
Pn551 Analog Monitor 2 Offset -10000 to Immedi- motor,
2 0.1 V 0 Setup
(2116h:2) Voltage 10000 ately servo-
motor
9.1.3
spindle
Pn552 Analog Monitor -10000 to Immedi- motor,
2 × 0.01 100 Setup
(2116h:3) Magnification (× 1) 10000 ately servo-
motor
spindle
Pn553 Analog Monitor -10000 to Immedi- motor,
2 × 0.01 100 Setup
(2116h:4) Magnification (× 2) 10000 ately servo-
motor
spindle
Pn561 Overshoot Detection Immedi- motor, 9.2.1
2 0 to 100 1% 50 Setup
(2148h) Level ately servo- 9.3.1
motor
spindle
Pn601 motor,
2 DB Resistor Capacity 0 to 65535 10 W 0 After restart Setup –
(2114h) servo-
motor
spindle
Pn630 Emergency Stop Immedi- motor,
2 0 to 10000 1 ms 0 Setup –
(2118h:1) Execution Delay Time ately servo-
motor
spindle
External Magnetic
Pn631 motor,
2 Contactor OFF Delay 0 to 10000 1 ms 0 After restart Setup –
(2118h:2) servo-
Time
motor
Appendix
12
12-25
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12 Appendix
12-26
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12.2 Parameter Recording Table
(cont’d)
Index Factory When
Parameter Name
Number Setting Enabled
Friction Compensation Coef-
Pn123 2067h:3 0 Immediately
ficient
Friction Compensation Fre-
Pn124 2067h:4 0 Immediately
quency Correction
Friction Compensation Gain
Pn125 2067h:5 100 Immediately
Correction
Pn12B 2042h:1 400 3rd Speed Loop Gain Immediately
3rd Speed Loop Integral Time
Pn12C 2042h:2 2000 Immediately
Constant
Pn12D 2042h:3 400 3rd Position Loop Gain Immediately
Pn12E 2043h:1 400 4rd Speed Loop Gain Immediately
4rd Speed Loop Integral Time
Pn12F 2043h:2 2000 Immediately
Constant
Pn130 2043h:3 400 4rd Position Loop Gain Immediately
Model Following Control
Pn140 206Ah:1 0000 Immediately
Related Switch
Pn141 206Ah:2 500 Model Following Control Gain Immediately
Model Following Control Gain
Pn142 206Ah:3 1000 Immediately
Compensation
Model Following Control Bias
Pn143 206Ah:4 1000 Immediately
(Forward Direction)
Model Following Control Bias
Pn144 206Ah:5 1000 Immediately
(Reverse Direction)
Model Following Control
Pn147 206Ah:8 1000 Speed Feedforward Compen- Immediately
sation
Predictive Control Function
Pn150 208Ah:1 0012 After restart
Select Switch
Predictive Control Accelera-
Pn151 208Ah:2 100 Immediately
tion/Deceleration Gain
Predictive Control Ratio of
Pn152 208Ah:3 100 Immediately
Weight
Predictive Control Equivalent
Pn153 208Ah:4 100 Immediately
Kp Ratio
Predictive Control Speed FF
Pn154 208Ah:5 0 Immediately
Gain
Predictive Control Torque FF
Pn155 208Ah:6 0 Immediately
Gain
Predictive Control Torque FF
Pn156 208Ah:7 0 Immediately
Filter Time Constant
Predictive Control Parameter
Pn157 208Ah:8 80 Immediately
Kph(C)
Predictive Control Parameter
Pn158 208Ah:9 0 Immediately
Cd
Pn159 208Ah:10 0 Predictive Control Parameter α Immediately
Predictive Control Equivalent
Pn15A 208Ah:11 0 Immediately
Kp Fine Adjustment Amount
Appendix
Anti-Resonance Control
Pn160 206Bh:1 0010 Immediately
Related Switch
Pn161 206Bh:2 1000 Anti-Resonance Frequency Immediately
12-27
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12 Appendix
(cont’d)
Index Factory When
Parameter Name
Number Setting Enabled
Anti-Resonance Damping
Pn163 206Bh:4 0 Immediately
Gain
Anti-Resonance Filter Time
Pn164 206Bh:5 0 Immediately
Constant 1 Compensation
Anti-Resonance Filter Time
Pn165 206Bh:6 0 Immediately
Constant 2 Compensation
Pn205 20C0h 65535 Multiturn Limit Setting After restart
Number of External Scale
Pn20A 20C1h 32768 After restart
Pitch
Pn20E – 1 Reserved (Do not change.) –
Pn210 – 1 Reserved (Do not change.) –
Fully-closed Control Selection
Pn22A 2083h 0000 After restart
Switch
Pn230 20D0h:1 1024 Number of Encoder Pulse After restart
Pn232 20D0h:2 0 C-Phase Compensation Width After restart
Magnetic Pole Origin
Pn233 20D0h:3 0 After restart
Corrected Value
Pulse Encoder Stop Vibration
Pn234 20D0h:4 0000 Immediately
Suppression
Pn304 2140h 500 JOG Speed Immediately
Pn305 2090h 0 Soft Start Acceleration Time Immediately
Pn306 2091h 0 Soft Start Deceleration Time Immediately
Pn311 2094h:2 100 Vibration Detection Sensibility Immediately
Moment of Inertia Calculating
Pn324 2143h 300 Immediately
Start Level
1st Step 1st Torque Reference
Pn401 2040h:4 100 Immediately
Filter Time Constant
Pn402 20A0h:1 800 Forward Torque Limit Immediately
Pn403 20A0h:2 800 Reverse Torque Limit Immediately
Forward External Torque
Pn404 20A3h:1 100 Immediately
Limit
Pn405 20A3h:2 100 Reverse External Torque Limit Immediately
Pn406 20A2h 800 Emergency Stop Torque Immediately
Speed Limit during Torque
Pn407 20A5h 10000 Immediately
Control
Torque Related Function
Pn408 20A7h 0000 –
Switch
Pn409 20A9h:1 2000 1st Notch Filter Frequency Immediately
Pn40A 20A9h:2 70 1st Notch Filter Q Value Immediately
Pn40B 20A9h:3 0 1st Notch Filter Depth Immediately
Pn40C 20A9h:4 2000 2nd Notch Filter Frequency Immediately
Pn40D 20A9h:5 70 2nd Notch Filter Q Value Immediately
Pn40E 20A9h:6 0 2nd Notch Filter Depth Immediately
1st Step 2nd Torque Reference
Pn412 2041h:4 100 Immediately
Filter Time Constant
1st Step 3rd Torque Reference
Pn413 2042h:4 100 Immediately
Filter Time Constant
1st Step 4th Torque Reference
Pn414 2043h:4 100 Immediately
Filter Time Constant
12-28
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12.2 Parameter Recording Table
(cont’d)
Index Factory When
Parameter Name
Number Setting Enabled
Torque Related Function
Pn416 20A9h:14 0000 Immediately
Switch 2
Pn417 20A9h:8 2000 3rd Notch Filter Frequency Immediately
Pn418 20A9h:9 70 3rd Notch Filter Q Value Immediately
Pn419 20A9h:10 0 3rd Notch Filter Depth Immediately
Pn41A 20A9h:11 2000 4rd Notch Filter Frequency Immediately
Pn41B 20A9h:12 70 4rd Notch Filter Q Value Immediately
Pn41C 20A9h:13 0 4rd Notch Filter Depth Immediately
Pn430 20AAh:1 150 Torque Limit (Powering) Immediately
Pn431 20AAh:2 150 Torque Limit (Regeneration) Immediately
Pn432 20ABh:1 15 Motor Flux Lower Level Immediately
Servo Mode Flux Level
Pn433 20ABh:2 100 Immediately
(for High-speed Winding)
Servo Mode Base Speed Ratio
Pn434 20ABh:3 100 Immediately
(for High-speed Winding)
Servo Mode Flux Level
Pn435 20ABh:4 100 Immediately
(for Low-speed Winding)
Servo Mode Base Speed Ratio
Pn436 20ABh:5 100 Immediately
(for Low-speed Winding)
Load Ratio Meter Filter Time
Pn43F 20ACh:1 100 Immediately
Constant
Sweep Torque Reference
Pn456 2146h:4 15 Immediately
Amplitude
Notch Filter Adjustment
Pn460 20A9h:7 0101 Immediately
Switch
12-29
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12 Appendix
(cont’d)
Index Factory When
Parameter Name
Number Setting Enabled
1st Positive Projection
Pn4F1 20ADh:2 0 Immediately
Compensation Limit Offset
2nd Positive Projection
Pn4F2 20ADh:3 1000 Immediately
Compensation Gain
2nd Positive Projection
Pn4F3 20ADh:4 0 Immediately
Compensation Limit Offset
Positive Projection Compensa-
Pn4F4 20ADh:5 0 Immediately
tion Limit Change Value
Positive Projection Compensa-
Pn4F5 20ADh:6 0 Immediately
tion Limit Clamp Value
1st Negative Projection
Pn4F6 20ADh:7 10000 Immediately
Compensation Gain
1st Negative Projection
Pn4F7 20ADh:8 0 Immediately
Compensation Limit Offset
2nd Negative Projection
Pn4F8 20ADh:9 1000 Immediately
Compensation Gain
2nd Negative Projection
Pn4F9 20ADh:10 0 Immediately
Compensation Limit Offset
Negative Projection
Pn4FA 20ADh:11 0 Compensation Limit Change Immediately
Value
Negative Projection
Pn4FB 20ADh:12 0 Compensation Limit Clamp Immediately
Value
Projection Compensation Tim-
Pn4FC 20ADh:13 0 Immediately
ing Constant
Pn501 2100h:1 10 Zero Clamp Level Immediately
Pn502 2100h:2 20 Rotation Detection Level Immediately
Speed Coincidence Signal
Pn503 2100h:3 10 Immediately
Output Width
Brake Reference - Servo OFF
Pn506 2112h:1 0 Immediately
Delay Time
Brake Reference Output Speed
Pn507 2112h:2 100 Immediately
Level
Waiting Time for Brake Signal
Pn508 2112h:4 50 Immediately
When Motor Running
Pn50A 2110h:1 1881 Input Signal Selection 1 After restart
Pn50B 2110h:2 8882 Input Signal Selection 2 After restart
Probe1, Probe2, HOME Input
Pn511 2110h:3 6543 After restart
Signal setting
Pn517 2110h:4 0000 OT Function Immediately
Excessive Error Level between
Pn51B 2102h:5 1000 Servomotor and Load Posi- Immediately
tions
Excessive Position Error
Pn51E 2102h:1 100 Immediately
Warning Level
Excessive Position Error
Pn520 2102h:2 5242880 Immediately
Alarm Level
Pn522 2102h:3 7 Positioning Completed Width Immediately
Pn524 2102h:4 1073741824 NEAR Signal Width Immediately
Excessive Position Error
Pn526 2103h:1 5242880 Immediately
Alarm Level at Servo ON
12-30
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12.2 Parameter Recording Table
(cont’d)
Index Factory When
Parameter Name
Number Setting Enabled
Excessive Position Error
Pn528 2103h:2 100 Immediately
Warning Level at Servo ON
Speed Limit Level at Servo
Pn529 2103h:3 10000 Immediately
ON
Multiplier per One Fully-
Pn52A 2102h:6 20 Immediately
closed Rotation
Pn52B 2104h:1 20 Overload Warning Level Immediately
Derating of Base Current at
Pn52C 2104h:2 100 After restart
Detecting Overload of Motor
Program JOG Operation
Pn530 2142h:1 0000 Immediately
Related Switch
Program JOG Movement Dis-
Pn531 2142h:2 32768 Immediately
tance
Program JOG Movement
Pn533 2142h:3 500 Immediately
Speed
Program JOG Acceleration/
Pn534 2142h:4 100 Immediately
Deceleration Time
Pn535 2142h:5 100 Program JOG Waiting Time Immediately
Number of Times of Program
Pn536 2142h:6 1 Immediately
JOG Movement
Pn541 2098h:1 65535 Rated Speed Setting After restart
Speed Coincidence Detection
Pn542 2098h:2 15 Immediately
Width
Pn543 2098h:3 1000 Speed Detection Level Immediately
Pn544 2098h:4 100 Speed Detection Hysteresis Immediately
Speed Error Excessive Protec-
Pn545 2098h:5 0000 Immediately
tion Select Switch
Analog Monitor 1 Offset Volt-
Pn550 2116h:1 0 Immediately
age
Analog Monitor 2 Offset Volt-
Pn551 2116h:2 0 Immediately
age
Analog Monitor Magnifica-
Pn552 2116h:3 100 Immediately
tion (× 1)
Analog Monitor Magnifica-
Pn553 2116h:4 100 Immediately
tion (× 2)
Pn561 2148h 50 Overshoot Detection Level Immediately
Pn601 2114h 0 DB Resistor Capacity After restart
12
12-31
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12 Appendix
Supplemental Information
The index numbers for a SERVOPACK for one axis and axis 1 of a SERVOPACK for two axes are given for
the index numbers of the servo parameters. The index numbers for axis 2 of a SERVOPACK for two axes can
be calculated by adding 400 hex to the index numbers for axis 1.
Example:
Parameter number: Pn100
= Index number for axis 1: 2040h
↓ Add 400 hex to calculate the index number for axis 2.
= Index number for axis 2: 2440h
12-32
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12.3 Index Numbers and Corresponding Parameter Numbers
(cont’d)
Index Number Parameter Name
2065h Pn10B Application Function for Gain Select Switch
2067h:1 Pn121 Friction Compensation Gain
2067h:3 Pn123 Friction Compensation Coefficient
2067h:4 Pn124 Friction Compensation Frequency Correction
2067h:5 Pn125 Friction Compensation Gain Correction
206Ah:1 Pn140 Model Following Control Related Switch
206Ah:2 Pn141 Model Following Control Gain
206Ah:3 Pn142 Model Following Control Gain Compensation
206Ah:4 Pn143 Model Following Control Bias (Forward Direction)
206Ah:5 Pn144 Model Following Control Bias (Reverse Direction)
206Ah:8 Pn147 Model Following Control Speed Feedforward Compensation
206Bh:1 Pn160 Anti-Resonance Control Related Switch
206Bh:2 Pn161 Anti-Resonance Frequency
206Bh:3 Pn162 Anti-Resonance Gain Compensation
206Bh:4 Pn163 Anti-Resonance Damping Gain
206Bh:5 Pn164 Anti-Resonance Filter Time Constant 1 Compensation
206Bh:6 Pn165 Anti-Resonance Filter Time Constant 2 Compensation
2083h Pn22A Fully-closed Control Selection Switch
208Ah:1 Pn150 Predictive Control Function Select Switch
208Ah:2 Pn151 Predictive Control Acceleration/Deceleration Gain
208Ah:3 Pn152 Predictive Control Ratio of Weight
208Ah:4 Pn153 Predictive Control Equivalent Kp Ratio
208Ah:5 Pn154 Predictive Control Speed FF Gain
208Ah:6 Pn155 Predictive Control Torque FF Gain
208Ah:7 Pn156 Predictive Control Torque FF Filter Time Constant
208Ah:8 Pn157 Predictive Control Parameter Kph (C)
208Ah:9 Pn158 Predictive Control Parameter Cd
208Ah:10 Pn159 Predictive Control Parameter α
208Ah:11 Pn15A Predictive Control Equivalent Kp Fine Adjustment Amount
2090h Pn305 Soft Start Acceleration Time
2091h Pn306 Soft Start Deceleration Time
2094h:2 Pn311 Vibration Detection Sensibility
2098h:1 Pn541 Rated Speed Setting
2098h:2 Pn542 Speed Coincidence Detection Width
2098h:3 Pn543 Speed Detection Level
2098h:4 Pn544 Speed Detection Hysteresis
2098h:5 Pn545 Speed Error Excessive Protection Select Switch
20A0h:1 Pn402 Forward Torque Limit
20A0h:2 Pn403 Reverse Torque Limit
20A2h Pn406 Emergency Stop Torque
Appendix
12-33
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12 Appendix
(cont’d)
Index Number Parameter Name
20A9h:2 Pn40A 1st Notch Filter Q Value
20A9h:3 Pn40B 1st Notch Filter Depth
20A9h:4 Pn40C 2nd Notch Filter Frequency
20A9h:5 Pn40D 2nd Notch Filter Q Value
20A9h:6 Pn40E 2nd Notch Filter Depth
20A9h:7 Pn460 Notch Filter Adjustment Switch
20A9h:8 Pn417 3rd Notch Filter Frequency
20A9h:9 Pn418 3rd Notch Filter Q Value
20A9h:10 Pn419 3rd Notch Filter Depth
20A9h:11 Pn41A 4rd Notch Filter Frequency
20A9h:12 Pn41B 4rd Notch Filter Q Value
20A9h:13 Pn41C 4rd Notch Filter Depth
20A9h:14 Pn416 Torque Related Function Switch 2
20AAh:1 Pn430 Torque Limit (Powering)
20AAh:2 Pn431 Torque Limit (Regeneration)
20ABh:1 Pn432 Motor Flux Lower Level
20ABh:2 Pn433 Servo Mode Flux Level (for High-speed Winding)
20ABh:3 Pn434 Servo Mode Base Speed Ratio (for High-speed Winding)
20ABh:4 Pn435 Servo Mode Flux Level (for Low-speed Winding)
20ABh:5 Pn436 Servo Mode Base Speed Ratio (for Low-speed Winding)
20ACh:1 Pn43F Load Ratio Meter Filter Time Constant
20ADh:1 Pn4F0 1st Positive Projection Compensation Gain
20ADh:2 Pn4F1 1st Positive Projection Compensation Limit Offset
20ADh:3 Pn4F2 2nd Positive Projection Compensation Gain
20ADh:4 Pn4F3 2nd Positive Projection Compensation Limit Offset
20ADh:5 Pn4F4 Positive Projection Compensation Limit Change Value
20ADh:6 Pn4F5 Positive Projection Compensation Limit Clamp Value
20ADh:7 Pn4F6 1st Negative Projection Compensation Gain
20ADh:8 Pn4F7 1st Negative Projection Compensation Limit Offset
20ADh:9 Pn4F8 2nd Negative Projection Compensation Gain
20ADh:10 Pn4F9 2nd Negative Projection Compensation Limit Offset
20ADh:11 Pn4FA Negative Projection Compensation Limit Change Value
20ADh:12 Pn4FB Negative Projection Compensation Limit Clamp Value
20ADh:13 Pn4FC Projection Compensation Timing Constant
20C0h Pn205 Multiturn Limit Setting
20C1h Pn20A Number of External Scale Pitch
20C8h:1 Pn481 Magnetic Pole Detection Speed Loop Gain
20C8h:2 Pn482 Magnetic Pole Detection Speed Integral Time
20C8h:4 Pn486 Magnetic Pole Detection Command Acceleration/Deceleration Time
20C8h:5 Pn487 Magnetic Pole Detection Command Constant Speed Time
20C8h:6 Pn488 Magnetic Pole Detection Command Waiting Time
20C8h:9 Pn490 Magnetic Pole Detection Load Level
20C8h:12 Pn493 Magnetic Pole Detection Command Speed
20C8h:13 Pn494 Magnetic Pole Detection Variable Range
20C8h:14 Pn495 Magnetic Pole Detection Confirmation Torque Reference
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12.3 Index Numbers and Corresponding Parameter Numbers
(cont’d)
Index Number Parameter Name
20C8h:17 Pn498 Polarity Detection Allowable Error Range
20C8h:18 Pn499 Reserved (Do not change.)
20C8h:19 Pn49A Reserved (Do not change.)
20D0h:1 Pn230 Number of Encoder Pulse
20D0h:2 Pn232 C-Phase Compensation Width
20D0h:3 Pn233 Magnetic Pole Origin Corrected Value
20D0h:4 Pn234 Pulse Encoder Stop Vibration Suppression
2100h:1 Pn501 Zero Clamp Level
2100h:2 Pn502 Rotation Detection Level
2100h:3 Pn503 Speed Coincidence Signal Output Width
2102h:1 Pn51E Excessive Position Error Warning Level
2102h:2 Pn520 Excessive Position Error Alarm Level
2102h:3 Pn522 Positioning Completed Width
2102h:4 Pn524 NEAR Signal Width
2102h:5 Pn51B Excessive Error Level between Servomotor and Load Positions
2102h:6 Pn52A Multiplier per One Fully-closed Rotation
2103h:1 Pn526 Excessive Position Error Alarm Level at Servo ON
2103h:2 Pn528 Excessive Position Error Warning Level at Servo ON
2103h:3 Pn529 Speed Limit Level at Servo ON
2104h:1 Pn52B Overload Warning Level
2104h:2 Pn52C Derating of Base Current at Detecting Overload of Motor
2110h:1 Pn50A Input Signal Selection 1
2110h:2 Pn50B Input Signal Selection 2
2110h:3 Pn511 Probe1, Probe2, HOME Input Signal setting
2110h:4 Pn517 OT Function
2112h:1 Pn506 Brake Reference - Servo OFF Delay Time
2112h:2 Pn507 Brake Reference Output Speed Level
2112h:4 Pn508 Waiting Time for Brake Signal When Motor Running
2114h Pn601 DB Resistor Capacity
2116h:1 Pn550 Analog Monitor 1 Offset Voltage
2116h:2 Pn551 Analog Monitor 2 Offset Voltage
2116h:3 Pn552 Analog Monitor Magnification (×1)
2116h:4 Pn553 Analog Monitor Magnification (×2)
2118h:1 Pn630 Emergency Stop Execution Delay Time
2118h:2 Pn631 External Magnetic Contactor OFF Delay Time
2140h Pn304 JOG Speed
2142h:1 Pn530 Program JOG Operation Related Switch
2142h:2 Pn531 Program JOG Movement Distance
2142h:3 Pn533 Program JOG Movement Speed
2142h:4 Pn534 Program JOG Acceleration/Deceleration Time
Appendix
12-35
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12 Appendix
(cont’d)
Index Number Parameter Name
5C00h Pn010 SERVOPACK Address (for USB/Local bus communication)
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Index
Index E
emergency stop torque - - - - - - - - - - - - - - - - - - - - - - - - - - - - 8-10
EtherCAT (CoE) communications - - - - - - - - - - - - - - - - - - - - - - 8-3
EtherCAT (CoE) commands - - - - - - - - - - - - - - - - - - - - - - - 8-3
EtherCAT commands - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-9
A EtherCAT communications - - - - - - - - - - - - - - - - - - - - - - - - - - 4-9
absolute encoder - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 8-27 EtherCAT secondary address - - - - - - - - - - - - - - - - - - - - - - - - - 8-3
setup - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 8-29 EtherCAT state machine - - - - - - - - - - - - - - - - - - - - - - - - - - - - 8-4
absolute encoder battery - - - - - - - - - - - - - - - - - - - - - - - - - 2-21, 5-2
setup procedure - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-3 F
specifications - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-2 ferrite core - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 10-4
AC reactor - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-22, 5-4 FMMU - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-9
external dimensions - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-5
specifications - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-4
H
advanced autotuning - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 9-9 hard wire base block (HWBB) function - - - - - - - - - - - - - - - - - 8-37
advanced autotuning by reference - - - - - - - - - - - - - - - - - - - - - 9-20 external device monitor (EDM ) - - - - - - - - - - - - - - - - - - 8-41
alarms - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 11-4 holding brakes - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 8-12
EtherCAT (CoE) Communications - - - - - - - - - - - - - - - - - 11-10 I
monitoring communications data - - - - - - - - - - - - - - - - - - 11-41
I/O signals - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-28
motor stop method - - - - - - - - - - - - - - - - - - - - - - - - - - - - 11-4
connection diagrams - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-30
resetting alarms - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 11-4
connector pin arrangement (CN1) - - - - - - - - - - - - - - - - - - 7-28
servo drive alarms - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 11-5
index number - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - iv
status indications - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 11-4
troubleshooting of the EtherCAT (CoE) communications - 11-33 L
troubleshooting of the servo drive alarms - - - - - - - - - - - - 11-11 LED indicator - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-9
analog monitor - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 9-4
limiting torque - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 8-25
connectors CN61 and CN62 - - - - - - - - - - - - - - - - - - - - - - - 9-4 local bus - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-27
monitor signal - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 9-4
setting monitor factor - - - - - - - - - - - - - - - - - - - - - - - - - - - 9-6 M
anti-resonance control adjustment - - - - - - - - - - - - - - - - - - - - - 9-35 magnetic contactor for winding selection - - - - - - - - - - - - - 2-22, 5-9
applicable communication standards - - - - - - - - - - - - - - - - - - - - 4-9 external dimensions - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-9
installation orientation - - - - - - - - - - - - - - - - - - - - - - - - - - 5-11
B
specifications - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-9
base block (BB) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - iii terminal descriptions - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-10
base mounting units - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-16
mailbox (CoE) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-9
external dimensions - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-18
main circuit - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-19
power regeneration converter and SERVOPACK typical main circuit wiring example - - - - - - - - - - - - - - - - - 7-23
combinations - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-16
MECHATROLINK-III communications settings - - - - - - - - - - - - 8-3
specifications - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-16
MECHATROLINK-III commands - - - - - - - - - - - - - - - - - - 8-3
battery replacement - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 8-28
setting switches S1 and S2 - - - - - - - - - - - - - - - - - - - - - - - - 8-3
C motor constants - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 8-22
multiturn limit disagreement alarm (A.CC0) - - - - - - - - - - - - - - 8-33
cables - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-4
multiturn limit setting - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 8-32
servomotor - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-7
spindle motor - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-4 N
Σ-V-SD drivers - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-17
noise filter - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-23, 5-12
CiA402 drive profile - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-9
external dimensions - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-13
coast mode - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 8-10
specifications - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-12
coast to a stop - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 8-10
notch filter - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 9-33
combinations - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-2
power regeneration converter, SERVOPACK, and motor - - - - 2-3 O
SERVOPACK for one axis and motor - - - - - - - - - - - - - - - - 2-2 one-parameter tuning - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 9-27
SERVOPACK for two axes and motor - - - - - - - - - - - - - - - - 2-2 overtravel - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 8-9
connector for communications - - - - - - - - - - - - - - - - - - - - - - - - 4-9 servomotor stopping method when overtravel occurs - - - - - 8-10
control circuit power supply - - - - - - - - - - - - - - - - - - - - - - - - - 7-25
P
D physical layer - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-9
DC-bus - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-26 power regeneration converter - - - - - - - - - - - - - - - - - - - - - - - iii, 4-2
DC-bus voltage - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - iii external dimensions - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-4
decelerate to a stop - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 8-10 specifications - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-2
device control - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 8-5 process data - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-9
discharge time of main-circuit capacitor - - - - - - - - - - - - - - - - - 7-19
Distributed Clocks - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-9 S
drive profile - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 8-5 servo drive - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - iii
dynamic brake - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 8-10 servo gain - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 9-2
Index-1
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Index
W
Warnings - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 11-35
list - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 11-35
monitoring communications data - - - - - - - - - - - - - - - - - - 11-41
troubleshooting - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 11-37
winding selection motors - - - - - - - - - - - - - - - - - - - - -3-4, 3-7, 3-15
Index-2
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Revision History
The revision dates and numbers of the revised manuals are given on the bottom of the back cover.
Date of Rev.
Section Revised Content
Publication No.
March 2013 – – First edition
In the event that the end user of this product is to be the military and said product is to be employed in any weapons systems or the manufacture
thereof, the export will fall under the relevant regulations as stipulated in the Foreign Exchange and Foreign Trade Regulations. Therefore, be sure
to follow all procedures and submit all relevant documentation according to any and all rules, regulations and laws that may apply.
Specifications are subject to change without notice for ongoing product modifications and improvements.
© 2013 YASKAWA ELECTRIC CORPORATION. All rights reserved.