TECHNICAL DOCUMENTATION FRONT SHEET

United Energy Pakistan Ltd.

Engineering Services Contractor's monogram

Corrosion Management Strategy

Document No: EST-ALL-202-IN-PRO-00017

Document No. Revision Issue Date Next Review Date

EST-ALL-202-IN-PRO-00017 0 Jul, 2020 Jul, 2023

Element Sub Element

- -
-

Sponsored by Endorsed Approved by

by

Muhammad Fahad Malik. M Faisal

Integrity Engineer Integrity Team Leader
Saad Moin

(Head of Engineering
Services)

This document is the property of UEPL and Contractor name (If applicable). It is not to be copied nor shown to a third party without prior consent.
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DOCUMENT CONTROL

Revision Record
S.No. Revision Revision Section/ Description & Reason for
No. Date Page amendment

01 00 31 July 20 Complete 1st issue

Document

DOCUMENT DISTRIBUTION LIST

1. ALL OPS and ES Personnel

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Table of Contents

1. Purpose……… ............................................................................................................ 4
2. Scope………... ............................................................................................................ 4
3. Normative References................................................................................................. 4
4. Roles and responsibilities............................................................................................ 5
5. HSE Requirements...................................................................................................... 9
6. Corrosion Management Methodology ......................................................................... 9
6.1. Risk Assessment ...................................................................................................... 9
6.2. Corrosion Control Plan Development (CCP) ............................................................ 9
6.2.1 Chemical Injection Plan ........................................................................................ 10
6.2.2. Cathodic Protection Plan ..................................................................................... 11
6.2.3. External/Atmospheric Corrosion Protection Plan................................................. 11
6.3. Implementation of Corrosion Control Plan.............................................................. 11
6.5. Anomaly Management ........................................................................................... 12
7. Performance Management and Continuous Improvement ........................................ 12
7.1 KPIs monitoring ....................................................................................................... 12
7.2 Audit……….. ........................................................................................................... 13
7.3 Capacity Building..................................................................................................... 13
7.4 Lesson Learn Document (LLD) ............................................................................... 13
Workflow………............................................................................................................. 14
Appendix-1 Corrosion Control Program ........................................................................ 15

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1. PURPOSE

This document describes the strategy for Corrosion Management of surface assets
(facilities, pipelines, vessels, tanks, piping etc.) operated in United Energy Pakistan Limited
(UEPL) fields at Badin, MKK and MI&M blocks.

This management strategy is designed to provide an efficient and effective means of

managing safe and reliable operation of UEPL in line with the local legislation, Section 5.4 of
Element 5 of UEP Management System. This corrosion management strategy defines the
roles and responsibilities, corrosion risk assessment philosophy and corrosion mitigation
program to ensure continued safe operations of all United Energy Pakistan’s assets.

2. SCOPE

Metallic equipment covered under this strategy includes:

I. Downhole tubing of oil, gas and water wells.

II. All oil, gas and water piping including buried and above ground well head, facility and
water disposal/injection system piping.

III. All oil, gas and water pipelines including buried and above ground, water
disposal/injection pipelines.

IV. All pressure vessels and tanks

Following static equipment are not covered under this strategy.

I. Non-metallic pipelines and piping

II. X-Trees (WH choke and up steam components are not covered)

3. NORMATIVE REFERENCES

i. Inspection Management Strategy (EST-ALL-202-IN-PRO-00007)

ii. Pipeline Integrity Management Scheme (EST-ALL-202-IN-PRO-00016)
iii. Cathodic Protection Strategy (EST-ALL-202-IN-PRO-00012)

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iv. Pipeline Pigging Procedure (OPS-PRD-000-IN-PRO-00006-01)

v. Pipeline Mothballing Procedure (PRO/ENG/008)
vi. Vessel Integrity Management Scheme (EST-ALL-202-IN-PRO-00008-00)
vii. Tank Integrity Management Scheme (EST-ALL-202-IN-PRO-00009-00)

4. ROLES AND RESPONSIBILITIES

RACI stands For Responsibility, Accountability, Consult and Inform

R = Responsibility (directly involved in carrying out action)

A = Accountability (ensure action is completed)
C = Consult (matter must be discussed with that person/group), I = Inform (person needs to
be informed due to role impact) and - = Irrelevant to this item
Key roles and responsibilities of this procedure are mentioned in below RACI Chart:

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Head of ES/Ops

Projects Team

Construction
Maintenance

Well Works
Operations

Integrity
BMT
S.No Description

Provide assurance on procedure compliance to UEPL Corrosion

1 I - - - - - - R/A
Management Strategy
Ensure timely interaction with IMT team for all new projects and
2 modifications and ensure compliance to recommendation in projects - R - - - - - -
phase
3 Provide complete design basis (field/reservoir data) to IMT for inputs - R - - - - - -
Communicate regarding the compliance to the corrosion control
4 - R - - - - - -
recommendations at the completion of every project and modification
Ensure that QA/QC expectations and relevant procedures for coating of
girth welds, risers, bends/fittings etc., holiday detection of
5 pipeline/vessel coatings, and standard drawings for flow-line crossings, - R - - - - - -
CP bonding, sampling and monitoring points etc., hydro-test, system
cleaning, commissioning and testing procedures etc. are part of the
Package issued for Construction.
Install / retrieve of Corrosion Coupons, Probes and corrosion rate data
6 - - R - - - - -
loggers.
Preventive and Corrective Maintenance of Chemical Injection, sampling
7 - - R - - - - -
and monitoring hardware.
Maintain adequate stocks for spares of Chemical Injection Pumps and
8 - - R - - - - -
monitoring/sampling accessories.
9 Participate in Flowline/Equipment Mothballing & Pigging - - R - R - - -
10 Monitor product quality (Crude PTB, Sales Gas water content etc) - - - R - - - -

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11 Monitor operating pressures, temperatures and flow rates - - - R - - - -

Review / report impact of significant changes in flow or process
12 - - - R - - - -
conditions.
Deployment of chemicals for control of Corrosion, Scale, Bacteria, PTB
13 - - - R - - - -
and Pour point as well as Water Quality monitoring and control
Ensuring Proper maintenance of Chemical injection pumps and Gas
14 - - - R - - - -
Blanket system
Monitoring of TR parameters, gas blanketing pressure, dissolved
15 - - - R - - - -
oxygen levels and logging in Pride/Server based system
16 Sampling and Transportation of collected samples to Corrosion Lab - - - R - - - -
17 Record and Report process upsets - - - R - - - -
18 Update list of Shut-in flow lines and drive their mothballing program. - - - R - - - -
Carry out Operational Pigging as per IMT guidance. Send pig trash
19 - - - R - - - -
samples to lab for analysis
Facilitate Batch/Encapsulated treatment of wells as per IMT
20 - - - R - - - -
recommendation
21 Shutdown co-ordination with IMT team - - - R - - - -
22 Report Loss of containment for investigation - - - R - - - -
23 Communications to IMT team of all relevant data / reports - - - R - - - -
24 Prepare Bell Hole for Inspection - - - - R - - -
Manage the repair / replacement of corroded/leaked flowline, riser,
25 - - - - R - - -
tanks, vessel, etc.
26 Ensure compliance to the IMT team’s recommendation in Projects - - - - R - - -
Ensure on-site technical Supervision of IMT team’s Construction related
27 - - - - R - - -
projects
28 Engage IMT for all well intervention and rigless jobs. - - - - - R - -
29 Ensure complete compliance to the recommendations of IMT team - - - - - R - -
Ensure timely interaction with IMT team for all well completion and
30 - - - - - - R -
comply to IMT recommendations.

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Ensure complete compliance with the recommendations of IMT team

31 - - - - - - R -
(Batch/Encapsulated treatment etc.)
Consult for problems pertaining to Corrosion Control/Flow Assurance of
32 - - - - - - R -
downhole
Develop Corrosion Management Strategy and define corrosion
33 - - - - - - - R/A
monitoring/ control requirements
Define Clear instruction for performance and reporting of routine
34 - - - - - - - R/A
corrosion monitoring activities
35 Develop Complete Pigging Rationale including method and frequency - - - - - - - R/A
36 Develop Chemical Treatment and CP Strategy - - - - - - - R/A
37 Develop Intelligent Pigging Philosophy (if required) - - - - - - - R/A
Perform Leak Inspections, downhole tubing inspections, bell hole
38 inspections
- - - - - - - R/A
39 Perform Spot Checks for Chemical Injection System and CP System - - - - - - - R/A
40 Perform Corrosion Modelling for downhole material selection. - - - - - - - R/A
Perform Lab tests to ascertain corrosion program effectiveness. Review
41 - - - - - - - R/A
production data and recommend actions accordingly
Prepare monthly IMP report and provides Corrosion performance input
42 - - - - - - - R/A
in annual ES performance review
Provide assurance to Management regarding the effectiveness of
43 - - - - - - - R/A
Corrosion Control Program
44 Provide Consultation to corrosion related issues - - - - - - - R/A
Provide Training to Third Party / Operators to perform corrosion related
45 - - - - - - - R/A
test / monitoring(s)
46 Supervise contracts of CP and Chemical Managed Services - - - - - - - R/A
47 Arrange and coordinate Corrosion Program Audits - - - - - - - R/A

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5. HSE REQUIREMENTS

All corrosion and inspection activities shall be conducted in compliance with UEPL HSE
protocols.

6. CORROSION MANAGEMENT METHODOLOGY

6.1. Risk Assessment

Typical corrosion related threats to UEPL Pakistan assets are mature fields and high water cut,
high CO2 in gas reservoirs with limited H2S, bacterial growth in tanks, vessels, piping and
pipeline and aged pipelines (external corrosion due to coating damages and wet soil) etc. The
key to a successful risk assessment is the technical evaluation of all the hazards which can
contributes in asset failures. To ensure asset integrity against all these threats, systematic risk
assessment shall be conducted as follows;

i. Risk assessment of all pipelines will be carried out as per requirements of PIMS (EST-
ALL-202-IN-PRO-00016)

ii. Risk Assessment of Tanks and Vessels will be done as per details in TIMS (EST-ALL-
202-IN-PRO-00009-00) and VIMS (EST-ALL-202-IN-PRO-00008-00).

iii. Scaling risk for wells and pipelines will be determined using water chemistry data and
proprietary computer simulation software. Well scaling matrix (scaling tendency Vs
Production rate) will be updated on half yearly basis using updates well production rates.
Scaling tendency calculations will be repeated after every two years based on freshwater
chemistry analysis and updated process conditions.

iv. CO2 Corrosion risk in wells and flowlines will be calculated using latest corrosion model
available such as ECE 5.5 as required.

If needed, risk simulation of any other anticipated corrosion damage such as MIC shall also be
performed with the help of CMS contractor. Inputs from risk assessment shall be used in
development of corrosion control and flow assurance plan.

6.2. Corrosion Control Plan Development (CCP)

UEPL operates large number of wells and facilities with broadly different operating parameters
and histories. Detailed study is required to maximize benefits from CCP and optimize spending.

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The objective of CCP is to;

i. Achieve maximum availability of treated downhole tubing, flowlines, piping, tanks,

pressure vessels and other static equipment.
ii. Define the high-level corrosion mitigation and monitoring plan required to mitigate the
risks to a level that is acceptable.
iii. Keep corrosion (internal & external) rates in downhole tubing, piping, flowlines, tanks and
vessels to acceptable limits.

In view of above threats, a wholistic corrosion management plan shall be developed to manage
the corrosion related threats. There are two main areas in corrosion management:

i. Chemical Injection Plan

ii. Cathodic Protection Plan

6.2.1 Chemical Injection Plan

All buried and above ground piping, pipelines, vessels and tanks shall be protected against
internal corrosion by the injection of appropriate chemical. Based on anticipated threats
chemicals such as corrosion inhibitor, scale inhibitors, biocides and oxygen scavengers are
deployed accordingly. Considering asset metallurgy, asset/reservoir life, threat to be addressed
a comprehensive treatment program is recommended as follows:

System Survey & Data Collection: Information such as metallurgy used, physical details (dia,
length etc.) of the asset, operational data (oil, gas & water production etc.), interpretation of flow
regimes and velocities to be considered in this phase.

Risk Modelling: The collected data is reviewed thoroughly and simulated using different
software to assess the nature and magnitude of potential corrosion threat. This simulation shall
include scale simulation and corrosion modelling. Chemical contractor shall perform this
simulation in consultation with SME. Final risk score should be shared accordingly with
Corrosion Engineer for review.

Lab Testing (For Exploratory Wells Only): Based on the collected data, necessary lab
evaluation is carried out to simulate the field environment in the lab. Standard testing protocols
defined by NACE/ASTM/International Standards etc. should be followed. After comprehensive
lab evaluation, best in class product recommendation is submitted by respective SMEs in area
of concern. The product recommendation should also include the initial dosage rates based on
lab evaluation.

Similar Environment Application (For Development Wells Only): Based on the relevant
application experience, tentative chemical treatment program with initial dosage rates and

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injection location will be developed and implemented for development wells. Lab testing is not
necessary for development wells.

Field Trial: After data collection, lab testing and chemical treatment program development
recommendation field trial will be conducted. Chemical deployment shall be implemented as per
the guidelines of IMT and deployment compliance to be maintain at least 95%. All trial
monitoring parameters and KPIs such as corrosion rates, retrieved JP condition, residuals, iron
count, salt in crude/BS&W, bacteria test, pour point etc. will be monitored periodically to assess
the chemical performance. A final trial report will be issued concluding the success or failure of
the trial. In view of the trial report findings, continuation of the chemical treatment plan should be
decided accordingly.

Continuous Optimization: Initially dosage rates of the selected products are recommended
based on the lab evaluation and similar experience. In view of corrosion monitoring data,
opportunities should be explored for an optimized treatment rate for each chemical and half
yearly review for all treatment plans should be performed. The optimization process should aim
the cost performance without compromising the chemical performance.

Note: Chemical inhibition is generally not implemented on dry oil and gas pipeline and
equipment (< 5PTB and <7 lb/mmscfd) until and unless there is a specific requirement.

6.2.2. Cathodic Protection Plan

All buried carbon steel coated pipelines and equipment shall be protected against external soil
corrosion by CP system application. Based on the requirement, cathodic protection system can
be Impressed Current or sacrificial. CP system shall not be applied on above ground, non-
metallic and bare metallic buried pipeline. Additional details around cathodic protection can be
found in Cathodic Protection procedure (EST-ALL-202-IN-PRO-00012).

Further details of Corrosion Control Plan activities can be seen in Appendix-1.

6.2.3. External/Atmospheric Corrosion Protection Plan

All above ground piping, pipelines and equipment shall be painted with appropriate paint/coating
to protect against atmospheric corrosion threat.

6.3. Implementation of Corrosion Control Plan

Each plan should have three sub elements and shall consists of following:

i. Implementation of corrosion management plan should be ensured. Plan shall consist of

recommendations such as chemical injection dosage with appropriate product, design
and installation of appropriate CP system etc.

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ii. Effectiveness of plan should be monitored on quarterly frequency through assigned

KPIs like residuals, corrosion rates, bacteria levels, pipe to soil potential level and coating
damages/FFS as a result of ECDA etc.

iii. Results of monitoring shall be reviewed to determine the effectiveness of each plan. In
case of unsatisfactory results, or non-compliance of plan, feedback to be provided by
Corrosion Engineer for wholistic implementation of plan.

Details around, inspection management and cathodic protection plan can be found in Inspection
Management Strategy and Cathodic Protection Strategy respectively.

6.5. Anomaly Management

Corrosion findings where acceptance criteria are violated are called anomalies. In case of
continuous unsatisfactory results of corrosion management plans, all major anomalies shall be
recorded, reported and closed as defined below:
I. All anomalies related to corrosion are recorded in an Integrity Management anomaly
register.
II. Anomaly register to be reviewed regularly and feedback in improving corrosion plan
should be given for continuous improvement.
Further details related to Anomaly management can be found in Anomaly Management
Procedure.

7. PERFORMANCE MANAGEMENT AND CONTINUOUS IMPROVEMENT

7.1 KPIs monitoring

To monitor the overall performance and effectiveness of Corrosion Management Program, KPIs
should be set out and shall be reviewed quarterly in totality. KPIs should at least include the
following:

Chemical Inhibition:
Residual Monitoring: ≥ 5 ppm for Scale Inhibitor and ≥ 10 ppm for Corrosion Inhibitor
Dissolve oxygen levels: ≤ 10ppb
Corrosion Rates (Coupons/Probes): ≤ 3 MPY
Bacteria Monitoring: ≤ 1 Risk score (For ATP Testing) and ≤ 10 col/ml (for serial dilution)
Salt in crude/BS&W: ≤ 5 PTB/ ≤ 0.01%
Pig trash sample analysis etc: Fe content and sludge analysis

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Cathodic Protection:
Pipe to soil potential: ≥ - 850 mV ON and ≤ -1300 mV ON
TR/Solar Panel Uptime: ≥ 95%
Anode current discharge etc: ≤ 80% of the design current

In addition to above technical KPIs, cost efficiency KPIs should also be included in each plan.

7.2 Audit
Regular audit should be performed to ascertain the corrosion management strategy, and should
at least cover following areas:

a) HSE
b) Plan implementation compliance
c) Monitoring plan effectiveness
d) Database/Reports storage of each plan
e) Anomaly management process and anomalies closure

Audit should be performed in every two years.

7.3 Capacity Building

It should be aimed and planned that all personnel, whether in-house or contracted, performing or
supervising any corrosion related activities, in program development or execution, are certified
as per relevant industry standards.

7.4 Lesson Learn Document (LLD)

Learnings and experiences during development and execution of inspection plans shall be
captured through LLDs and incorporated in relevant Corrosion processes. Projects Lesson
Learned Procedure (EST-ALL-201-IN-PRO-00003-00) may be adopted for LLDs process,
formats and compilation.

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Workflow

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Appendix-1 Corrosion Control Program

Remedial
S.No Activity Location Method Frequency Target Consequences Responsibility
Action
NACE External corrosion
Pipe to Soil All pipelines,
RP0169 Performance of of the structure with
Potential (PSP) flowlines, Tanks
(Data will cathodic increasing Notify CP
1 Monitoring and bottoms, Buried Bi- Monthly BPO Contractor
be store in Protection probability of Engineer
Current Plant Piping,
CP system hydrocarbon
adjustment Fire water line
database) release.
Develop action
Cathodic protection
All pipelines, plans for
system will loss the
flowlines, Tanks improving the BPO contractor
Review of PSP effectiveness and Notify CP
2 bottoms, Buried NA Bi- Monthly performance of and CP
data external corrosion Engineer
Plant, Piping, Cathodic Engineer
will continue
Fire water line Protection
unabated.
System
Maintenance and
Preventive Cathodic protection
Rectification of CP To Keep
Maintenance on system will loss the
System (TR units, Cathodic
NACE Bi-monthly effectiveness and Notify CP
3 Junction Box, All Facilities Protection BPO Contractor
RP0169 basis and external corrosion Engineer
Ground beds, System
rectification with continue
CTPs, Cables, effective
Need Basis unabated.
etc.)
Need Basis, To ensure The segments of
DCVG/Close usually planned satisfactory Low CP protection
All Metallic NACE Notify CP
4 interval Potential after review of performance of will bot be detected BPO Contractor
Pipelines RP0502 Engineer
(CIPS Survey) PSP monitoring Cathodic and probability to
data protection external corrosion

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system on leaks will be

entire pipeline / increased.
Flowline

Need Basis, To locate and

usually planned size the defects Cost of Cathodic
External Corrosion after review of in external protection will
All Metallic NACE Notify CP
5 Direct Assessment PSP monitoring coating of the increase with BPO Contractor
Pipelines RP0502 Engineer
Survey data in addition pipeline in oder higher like hood of
to the yearly to optimize CP Failures.
plan and leaks system
Need Basis, To remove
Accelerated
usually done mitigate
Corrosion on one of
when PSP interference
Interference All Pipelines and NACE the interfering Notify CP
6 monitoring and to optimize BPO Contractor
Survey piping RPO169 systems that could Engineer
report suggests Cathodic
result in release of
some possible Protection
containment.
interference System
UT
Increased
measurem To inspect the
Probability of
All ent PSP condition of the Notify CP Inspection
7 Riser Inspection Bi- Annual Hydrocarbon
Pipeline/Flowline monitoring external coating Engineer Contractor
release due to
and Visual and pipeline
external Corrosion
Inspection
UT Need Basis, Increased Construction
To inspect the
measurem usually doe as Probability of Team and Field
All condition of the Notify CP
8 Bell Hole Survey ent PSP a result of Hydrocarbon Corrosion
Pipeline/Flowline external coating Engineer
monitoring DCVG/ECDA release due to Engineering
and pipeline
and Visual and Riser external Corrosion Team

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Inspection inspection
survey

As defined in
To Check
Selected PIMS, VIMS Increased
Thickness remaining wall
Flowline/pipeline and Tanks as Probability of Notify
Monitoring thickness of the Inspection
9 UT Monitoring (s), Vessels, well as required Hydrocarbon Corrosion
by UT piece of Contractor
Tanks and Plant during other release due to loss Engineer
meter equipment
Piping inspection of wall thickness
inspected
activities
May results under
Ensuring the or overdosing and
Spot Check. 5 effective no injection of the
Notify
Chemical Injection All Injection days for wellsite Deployment of chemical, which
10 NA Corrosion CMS Contractor
Survey Points and Fortnightly Chemical can harm the
Engineer
for Facility Treatment integrity of the
Program equipment and can
lead to a failure.
To ensure
proper
corrosion input Can result in
At the start of at the time of premature failure of
Corrosion Input to All new projects Notify Engineering
every new Engineering the equipment and
11 Projects / as well as NA Corrosion Team, Corrosion
project/Modifica and design in damage to
Engineering Modifications Engineer Engineer
tion order to environment and
minimize the harm to people
threat of
Corrosion

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To ensure
Oxygen free May result in Production
Produced Water Dissolved water injection accelerated Operator
Notify
Dissolved Oxygen System, all oxygen Weekly/Fortnig ad deposal Corrosion of the (Weekly) and
12 Corrosion
Monitoring Injection and monitoring htly syetem in order water system with CMS contrator
Engineer
Disposal system Procedure to maintain the failure as the on fortnightly
integrity of ultimate outcome. basis
system
Can reduce the
injectivity of the Production
To maintain
Millipore water to the point Notify Operators (Daily
All Injection and required
13 Millipore test Daily where expensive Corrosion / weekly) and
Disposal system injectivity for
Procedure well interventions Engineer Lab Chemist (on
WIW and WDW
may become request)
necessary.
Can reduce the
injectivity of the Production
To maintain
water to the point Notify Operators (Daily
All Injection and OIW required
14 Oil In water Daily where expensive Corrosion / weekly) and
Disposal system Procedure injectivity for
well interventions Engineer Lab Chemist (on
WIW and WDW
may become request)
necessary.
Coupon
NACE To monitor the
installation
RP0775 corrosion rate
May result in retrieval by
All Flowline / Coupon As per defined at selected
accelerated Notify Maintenance,
Pipelines (s) cleaning frequency of location for
15 Corrosion Rate corrosion and Corrosion Coupon cleaning
wellheads, procedure, respective adjusting the
frequency failure in Engineer and analysis be
PODs ER data location corrosion
the system Lab Chemist, ER
analysis management
probe reading by
procedure program
Operations, ER

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probe data
analysis by IMT

The result may be

the underdosing or
overdosing of the
system,
underdosing can
result in
All JPs wells, To check the Sampling and
undesirable rate of
Flowline / trunk effective transportation to
Residual According to corrosion in the Notify
lines and mitigation of the lab by
16 Inhibitor Residuals Monitoring recommended system whereas Corrosion
selected system against Operations,
Procedure frequency overdosing results Engineer
chemically internal Testing by Lab
loss of revenue.
treated wells corrosion Chemist
Scale inhibitor
overdosing to is
considered
dangerous from
corrosion point of
view.
To support May result in out of
Operations and spec crude sale
Lab Notify
Daily according to produce data gas or poor
17 Lab Testing All Facilities Testing Corrosion Lab Chemist
to request. necessary for management of
Procedure Engineer
ensuring water quality and
corrosion corrosion control

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management system.
system's
effectiveness

According to
To estimate the Sampling and
recommendatio Surprises in the
All JPs and NACE loss of material Notify transportation to
n and form of failure due
18 Iron Count selected FL/PLs RP0192- due to internal Corrosion lab by
Frequency as to loss of mass can
and wells Latest Corrosion, Engineer Operations, Test
well as on occur.
erosion by Lab Chemist
request
To determine
the chemistry of
Can Cause Sampling and
the producing
CO2 improper selection Notify transportation to
fluid for the
19 CO2 Monitoring All wells Monitoring Need Basis of chemical and Corrosion lab by
selection of
Procedure treatment Engineer Operations, Test
right kind of
philosophy. by Lab Chemist
treatment
philosophy.
To identify Sampling and
H2S reservoir Surprises in the Notify transportation to
20 H2S Monitoring All wells Monitoring Need Basis souring issues form of failure and Corrosion lab by
Procedure and take risk to personnel Engineer Operations, Test
proactive action by Lab Chemist
To see the
Repetitive failure
corrosion
Visual can happen due to
All wells effects of Notify
Inspection, On request the lack of
21 Tubing Inspection during/after produced fluid Corrosion IMT (Field)
UT during workover understanding of
Workover and to evaluate Engineer
Monitoring real corrosion
the
mechanism.
effectiveness of

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the corrosion
mitigation plan

Snaps, UT
All Leaks monitoring, Repetitive failure
recoded at Coating can happen due to
To determine Notify
Tanks, Vessels, inspection, the lack of
22 Leak Inspection Need Basis the root causes Corrosion IMT (Field)
Flowlines, physical understanding of
of failure Engineer
Pipelines, piping parameters real corrosion
etc. , historical mechanism.
records
Review
short
listing, Lab
To select the
screening,
most efficient Loss of Operations
Chemical bottle Notify
and economical and revenue, IMT/CMS
23 Selection and All Locations testing, Need Basis Corrosion
chemical for premature failure Contractor
Recommendation compatibilit Engineer
treatment and high OPEX
y field trial,
purpose
dosage
determinati
on etc.
To remove the
water and Unacceptable rates
Selected
sludge out of of internal corrosion Notify
Flowline/pipeline Pigging As guidelines
24 Flowline Pigging the line and to and subsequent Corrosion Operations
, Vessels, Tanks procedure by IMT
mitigate the high failure rate due Engineer
and Plant Piping
threat of to internal corrosion
internal

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Corrosion Management Strategy
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corrosion

All Flowline To control Unacceptable rates

pipeline (s) that internal of internal corrosion Notify
Flowline Mothballing
25 shut in for more Need Basis corrosion while and subsequent Corrosion Operations
Mothballing Procedure
then 5 days or 1 the line remain high failure rate due Engineer
month shut in to internal corrosion
To clean the High rate of under
tank of any deposit corrosion Notify
Tank bottom All produced As per
26 As per TIMS sludge and premature Corrosion Operations
cleaning Water Tanks TIMS
deposited failure of tank Engineer
inside bottom
To clean the High rate of under
vessel of any deposit corrosion Notify
Vessel bottom As per
27 As per VIMS As per VIMS sludge and premature Corrosion Operations
Cleaning VIMS
deposited failure of vessel Engineer
inside bottom shell
High rate of
Biocide To kill bacterial
Water corrosion due to Notify
Biocide Shock Shock growth and to
28 Injection/Dispos Weekly bacteria and Corrosion Operations
Dosing dosing mitigate threat
al System premature failure in Engineer
Procedure of MIC
the system
To analyze the
chemistry of
10-Ions Water Un-expected Notify
All wells that 10-ion test producing water
29 Chemistry Need Basis corrosion failure or Corrosion CMS Contractor
producing water Procedure in order to
Analysis scaling of the well Engineer
estimate the
corrosivity and

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scaling
tendency of the
well

To treat the
All CS Gas
wells in order to High rate of internal
Wells without Batch At Notify
mitigate the corrosion and
30 Batch Treatment continuous treatment recommended Corrosion Operations
threats of premature failure of
injection Procedure time interval Engineer
internal the wells
provision
Corrosion

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