Terzaghi Filter Design
Terzaghi Filter Design
Terzaghi Filter Design
Filter Design
Jonathan Fannin1
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Abstract: In a period of just over 10 years, Karl Terzaghi proved the idea of a weighted filter in simple laboratory tests while on faculty
at the American Robert College in Turkey, patented the concept, developed empirical rules for the grain size distribution of filter through
specialist consulting advice on relatively small weirs in Europe, and firmly established those rules as a basis for engineering practice on
the Bou-Hanifia Dam in North Africa. The Terzaghi filter criteria are commonly attributed to experience gained on that latter project.
However, an evaluation of unpublished letter reports, contract documents, and correspondence suggests the evolution of those criteria for
soil retention and permeability occurred during his earlier collaboration with the Austrian consulting company of J. Pfletschinger & Co.
This new insight appears to be confirmed by the uncovering of a draft patent claim, prepared in the name of Josef Pfletschinger, which sets
out the precise details of those filter criteria and whose existence was acknowledged in contract documents for Bou-Hanifia.
DOI: 10.1061/共ASCE兲1090-0241共2008兲134:3共267兲
CE Database subject headings: Sand; Gravel; Filters; Pipes; Design.
Fig. 3. The concept of a loaded inverted filter 共from Terzaghi 1922, with permission of John Wiley & Sons兲
edge of the base of the structure.” In the cofferdam tests, he found had now been granted international recognition for its intellectual
that if the maximum gradient “is located at a considerable depth property.
below the sand surface . . . the failure is preceded by the rise of Terzaghi’s patent describes the concept of a filter that is “per-
the sand…and involves upward movement associated with disin- meable to water and consisting for instance of grit, gravel and
tegration of the entire mass of sand located above the seat of broken stones” and can be attributed directly to his laboratory
incipient failure.” This led him to speculate that “in both cases it research. It does not, however, provide recommendations for es-
should be possible to prevent the failure by covering the seat of tablishing a suitable grain size distribution for the filter medium.
potential disintegration of the sand by a permeable surcharge
heavy enough to counterbalance the seepage pressures which tend
to break up the structure of the subsoil.” From theoretical reason-
Specialist Consulting for Josef Pfletschinger
ing, he estimated the necessary surcharge pressure and verified
„1923–1926…
the hypothesis by placing a surcharge of lead shot on the sand,
leading him to conclude “Subsurface erosion can reliably be pre-
vented by covering the discharge points of water veins with Josef Pfletschinger, with whom Terzaghi had worked prior to the
a…loaded inverted filter” illustrated schematically in Fig. 3. The First World War of 1914–1918, was greatly interested by this
subsoil could be loaded by the weight of the filter layer 共f兲 alone, patent. Writing from Vienna, J.Pfletschinger 关From letter to Terza-
or the filter in combination with a berm 共t兲. Terzaghi compiled the ghi, December 11, 1923 共in German兲兴 was pleased to advise that
findings of his early construction experience and research studies “we have subcontracts with the company Leykam-Josefsthal, and
in a textbook on earthwork mechanics 共Terzaghi 1925a兲. In Chap. are trying to introduce your method of foundation construction for
VI, Sec. 28, he cites the results of these laboratory experiments the weir at Gratwein.” For this project on the River Mur, Pfletsch-
and indicates, in a footnote, his patent on the concept. inger sought a recommendation on the dimensions of a filter layer
of coarse gravel they were proposing to quarry. He asked Terzaghi
for a clear description of his analytical approach, including the
Patents „1922–1924… supporting theory, so that they could rework his design them-
selves if there was a need for changes at short notice. J. Pfletsch-
The loaded inverted filter is a simple yet ingenious concept, for inger 关From letter to Terzaghi, November 26, 1924 共in German兲兴
which Terzaghi filed a patent claim in Germany and Austria in also inquired on several design issues for a weir in the Dutch East
1922, and, the following year in Switzerland and the United Indies, and another in Russia. For the latter project, he requested
States. U.S. Patent #1,499,956 of 1924 recognized “Dr. Karl Terzaghi to “specify the grain size distribution of the filter, in
Terzaghi, a citizen of the Republic of Czechoslovakia, residing at order that seepage through it could be removed by pumping in the
Vienna, Austria” as the inventor of a “means which will prevent coarsest layer, without undue disturbance to the underlying finer
the hollowing out or washing away of buildings, retaining walls, sand layer.” The correspondence is filed together with a hand-
weirs and the like by that part of the backwater which leaks or sketched conceptual drawing by Terzaghi, dated 9 December
trickles through the foundation. The characteristic feature of the 1924, which depicts the arrangement of a three-layer filter 共Fig.
invention consists in arranging . . . a filter of such a characteristic, 5兲. Early the next year, J. Pfletschinger 关From letter to Terzaghi,
that it will permit the free outflow of the underground-water but March 23, 1925 共in German兲兴 provided Terzaghi with data he had
prevent the passage through of constituents or parts of the soil, requested on the earthworks at Gratwein, and a picture of the
and whereby the filter is loaded or weighted in such a manner, excavation during the placement of the filters. Further, on the
that the layers located underneath the filter and through which the Russian project, Pfletschinger acknowledged use of Terzaghi’s
leakage water flows cannot be driven upwardly. . . . The correct- principles in the most extensive manner, and asked him to provide
ness of the static calculation on which the dimensioning is based a detailed sketch of the optimized version of the design of the
has been checked by experiments.” Two schematic drawings of filter including, once again, a request for grain size distribution
the 1922 journal article 共Fig. 3兲 were used to illustrate the patent curves. A 1926 advertisement for J. Pfletschinger & Co. in the
共Fig. 4兲. The published research, arising from an interest driven journal “Die Wasserwirtschaft” makes reference to an interna-
by his early professional experience in hydropower development, tional practice in hydrotechnical works, including a specialist ca-
Fig. 4. Protection of weirs to prevent hollowing out or washing away 共from US Patent 1,499,956兲
Taking leave of absence from the American Robert College, D10f ⬍ 10D50b 共1兲
Terzaghi moved to Boston to accept the offer of a Visiting Lec-
where f denotes the filter material and b denotes the base soil.
tureship at the Massachusetts Institute of Technology 共MIT兲 from
Although he fully appreciated the need to limit the grain size of
Professor Charles Spofford, Head of the Department of Civil and
the filter material, it appears the empirical rule for soil retention
Sanitary Engineering. His return to the United States marked the
had not yet been established in the “classic” form advocated later
beginning of a very significant period of his career, and his emer-
in Terzaghi and Peck 共1948兲. No companion rule was suggested
gence as the leading international authority on soil mechanics.
in his report for permeability.
Terzaghi’s courses established a pattern for teaching the subject.
J. Pfletschinger 关From letter to Terzaghi, September 4, 1926
His laboratory research, carried out in part at the MIT laboratory
共in German兲兴 wrote again on the weir at Hallein, providing Terza-
that he developed and in part at the Bureau of Public Roads,
ghi with plan drawings for the nearly 5 m high spillway, and
Washington, D.C., where he was a research consultant, estab-
proposing the filter be constructed in three layers comprising “a
lished a sound basis for the practice of soil mechanics 共Casa-
well-cleaned and rounded shot rock of 50 to 100 mm, a well-
grande 1960兲. Speaking on foundation engineering to the Boston
sorted and rounded gravel of 10 to 20 mm, and a layer of 2 to
Society of Civil Engineers, and specifically on the design of weirs
7 mm.” The configuration of the lowermost layer was to control
on permeable ground, Terzaghi 共1925b兲 acknowledged that with
flow from an underlying stratum of conglomerate, with placement
Forchheimer’s transposing of the geometry of isothermal systems
from downstream to upstream, and compaction by hand 共see Fig.
to theoretical hydraulics and derivation of formulas for seepage
6兲. Terzaghi was asked to give his opinion on the suitability of the
losses: “It remained to analyze the stresses produced by the per-
proposal, and provide any feedback as soon as possible. A hand-
colating water and to determine their effect on the equilibrium of
written draft response by K. Terzaghi 关From draft letter to
the underground. This problem formed part of my own investiga-
Pfletschinger, September 25, 1926 共in German兲兴 notes his ap-
tions.” He proceeded to summarize the influence of hydrody-
proval of the configuration. The size range proposed for the filter
namic forces, the concept of a filter, and the results of his labo-
layers indicates a D10 in the cobbles three to four times the D50 of
ratory experiments. He also made reference to “the first weir
the medium gravel, and a D10 for the medium gravel two to three
designed by means of the theory of piping effect . . . across the
times the D50 of the fine gravel 共see Table 1兲. Accordingly, the
river Mur in the Alps” for which construction had been completed
proposal satisfies the recommendation Terzaghi had provided a
in the spring of 1925.
few months earlier for the Granville Dam, which suggests
J. Pfletschinger 关From letter to Terzaghi, April 26, 1926 共in
Pfletschinger was likely familiar with its general form. Interest-
German兲兴, now writing to Terzaghi at MIT, advised “we have a
ingly, it also satisfies the “classic” empirical rules for both soil
dam system at Hallein, on the Salzach River, where we are using
retention and permeability that were to follow later, relating D15f
your patented filter. We would like to ask you to check the fol-
of the filter to D85b of the base soil.
lowing analyses and would like to have your opinion on this filter
system.” The letter includes calculations for the Hallein project
that had been reworked from the methodology Terzaghi had pro-
vided in January 1924 for the weir on the River Mur at Gratwein. Table 1. Filter Layers for the Weir at Hallein, Austria
Specifically, Pfletschinger wanted to establish the pore water pres- Size range D10 D15 D50 D85
sure at the base of the filter, in order to optimize its configuration. Layer 共mm兲 共mm兲 共mm兲 共mm兲 共mm兲
Our first insight into Terzaghi’s recommendations on grain size
Cobbles 50–100 55 57.5 75 92.5
distribution appears in a consulting report to the company of Fay,
Medium gravel 10–20 11 11.5 15 18.5
Spofford and Thorndike on the site of the proposed Granville
Fine gravel 2–7 2.5 2.75 4.5 6.25
storage dam at Westfield, Mass. 共Terzaghi 1926b兲. In it, Terzaghi