Product Data Sheet Deltav PK Controller Deltav en 3583460

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DeltaV Distributed Control System Product Data Sheet

November 2023

DeltaV™ PK Controller
„ Powerful Standalone. Easily Integrated

„ Faster module execution

„ Designed for use with any DeltaV I/O family


or safety system

„ Easy controller redundancy

„ Retains configuration without power

„ Native Ethernet device connections

„ Available in 4 sizes: 100 DSTs, 300 DSTs,


750 DSTs, and 1500 DSTs

The DeltaV™ PK Controller makes compact and standalone control


applications easy.

Introduction configured using standard DeltaV Engineering tools on a


ProPlus or DeltaV Engineering Workstation.
The DeltaV™ PK Controller provides a feature packed control
Finally, control of Ethernet devices is made easy with built-in
solution for all types and sizes of applications ranging from
Ethernet ports and native protocols supported by the controller
individual skid units to large distributed process plants. It is
- extra cards are not required.
designed to operate in two modes a) Standalone mode or
b) Part of a DeltaV system. In standalone fashion, it can run
without any connection to a server, panel HMI, or other typical Benefits
DCS system elements. As part of a DeltaV system it will function
Runs standalone or as part of a DeltaV system: The PK
as a node of a DCS system.
Controller does not require a connection to its PK Controller
Any time after being configured to run in a standalone fashion, Engineering Software in order to run in a standalone fashion.
the standalone DeltaV PK Controller may be merged into Alternatively, it can be commissioned as a part of a larger DeltaV
a larger DeltaV system. The merging process incorporates system - you choose the behavior that best fits your needs.
the database and graphics from the standalone DeltaV PK
Seamless merging into DeltaV: With our DeltaV engineering
Controller into the larger DeltaV Database, resulting in a single,
software, a standalone DeltaV PK Controller can be seamlessly
native database and system. This process addresses potential
merged into a larger DeltaV system, resulting in one native
conflicts with tags, thereby eliminating the pains associated
database and system, and the elimination of costly and
with mapping two systems together.
time-consuming data mapping exercises.
The standalone DeltaV PK Controller is configured in a
Easily swap and restart a standalone simplex controller:
standalone fashion using the PK Controller Engineering
In the event of the failure of a standalone simplex DeltaV PK
Software. Alternatively, the DeltaV PK Controller may be
Controller, another DeltaV PK Controller can be swapped in
DeltaV PK Controller November 2023

its place and restarted without any additional recommissioning Integrated safety: The DeltaV PK Controller can use either of
activities or the need for a laptop. Simply swap the SD-Card the DeltaV SIS products, including DeltaV SIS with Electronic
from the old controller, to the new controller and insert the Marshalling, or the DeltaV SLS1508 Safety Logic Solver.
new controller onto the carrier - easy. Both offer unique benefits and are easily scalable.

When standalone, no need to manage databases on Easily connect third party devices: Third party devices such
laptops: The on-board SD-Card stores a backup of all as Panel HMIs and variable speed drives are easily connected
configuration and HMI files, enabling a laptop to retrieve using the native on-board protocols, without the use of a
those files and begin engineering a system without having dedicated Ethernet or I/O card. For protocols not supported
already had those files on the laptop to start with. This avoids natively on the PK, the DeltaV Virtual IO Module 2 (VIM2) can
the pain of having to manage files on servers or drives and be used as well as any of the traditional DeltaV Bussed cards.
ensure the latest is being used.
Secure: The DeltaV PK Controller requires a password to
Local HMI: A Standalone DeltaV PK Controller can be deployed access and edit its configuration. In addition, the carrier has an
with one DeltaV Operator Station (Panel HMI or workstation PC) on-board key that when enabled requires physical presence to
to serve local HMI needs1. The DeltaV Operator Station download configuration changes to the controller. Files stored
will communicate with the standalone PK Controller on a on the controller’s SD Card are encrypted. These capabilities
dedicated port on the DeltaV ACN and operate as a Full Span provide added layers of protection against unauthorized access
of Control Operator Station. The DeltaV Operator Station of the controller in standalone applications. When used with
will support 250 DeltaV Continuous Historian tags, a ProPlus as a part of a broader DeltaV system, laptops cannot
which can be scaled up to 3,250 tags. The DeltaV Operator connect to the DeltaV PK Controller or to the DeltaV Network,
Station can support DeltaV Advanced Batch functionalities keeping the DeltaV system closed from unauthorized access.
(Batch Executive and Batch Historian), Quad-monitor support,
Speed: The DeltaV PK Controller executes control modules as
and DeltaV Mobile Communicator along with many other
fast as 25ms, enabling control of faster process applications.
standard DeltaV functionalities.
Advanced Software: The PK Controller supports all of the
Save cabinet space: Using the six built-in Ethernet ports,
advanced DeltaV features that are expected in a world class
the need for additional Ethernet switches is eliminated in
Distributed Control System:
many applications. The introduction of the M-Series 4-wide
I/O Carrier allows for reduced footprint on installations with „ DeltaV Class-based control and unit-modules
reduced I/O count needs. „ DeltaV Model Predictive Control
Easy redundancy: The DeltaV PK Controller supports 1:1 „ DeltaV Neural Networks
redundancy for increased availability. Simply install the
redundant controller onto the carrier next to the primary – „ Works with DeltaV Batch Executive
no added cabinet space or configuration changes. „ Works with DeltaV Version Control Audit Trail (VCAT)5
Flexibility in I/O: The following DeltaV I/O may be used
with the DeltaV PK Controller: M-Series Series 1 & Series 2 Product Description
traditional2, 3, S-Series traditional with the use of the M-series
to S-series I/O Interface Carrier Adapter4, CHARMs I/O (CIOCs), The DeltaV PK Controller executes control logic based
and Wireless I/O (WIOCs), enabling you to select the I/O family on the process signals derived from the I/O and Ethernet
that best meets your needs. Device subsystems.

1
See the DeltaV Workstation and Server Hardware Product Data Sheet for additional details on supported hardware for the Panel HMI and workstation PCs.
2
M-Series Intrinsically Safe traditional cards are not supported for use with the PK Controller.
3
M-Series 8-wide I/O Interface Carriers manufactured prior to 2002 are not compatible with PK Controller. Contact your local sales representative for
additional information.
4
M-Series Vertical Plus I/O Interface Carriers are compatible with the PK controller when using the M-series to S-series I/O Interface Carrier Adapter.
Contact your local sales representative for additional information on installation and setup.
5
VCAT is only supported when the PK controller is used as part of an integrated DeltaV system. VCAT is not supported on the Standalone PK Engineering software.

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Control modules are automatically scheduled by the controller, The DeltaV PK Controller can be used for a variety of Ethernet
based on their assigned scan rates. This allows each control Devices, supporting Modbus TCP client or EtherNet/IP interface
function to be optimized based on the process dynamics. in port P01 and PROFINET(PN1). Port P01 and PROFINET (PN1)
Modules scan times can be set as fast as 25ms, and as slow can be enabled at the same time for greater functionality.
as 60 seconds. The number of control modules that can DeltaV PK Controller will be offered in 4 sizes with the
be assigned to a controller depends on the complexity following capacities:
and scan rate of each modules. For the fastest loop
execution time, use the supported High Density cards # Ethernet
# Ethernet
in a simplex configuration. Sizing # DST’s Devices
Devices in # Batch Units
PROFINET (Standalone)
in port P01
port PN1
Each controller node can be installed as a simplex or redundant
node. Redundancy is provided by adding a second controller, PK100 100 16 50 2

mounted adjacent to the primary controller. Controllers may PK300 300 32 100 4
be connected to DeltaV traditional I/O carriers, which are PK750 750 64 150 8
mounted to the right of the controller carrier. Up to 8 carriers
PK1500 1500 128 250 12
with 8 cards each can be connected to the local bus I/O,
for a total of 64 traditional I/O cards. 4-wide I/O carriers may
be used in combination with 8-wide I/O carriers, and in this
case, the maximum of 8 total I/O carriers is retained.

In addition to traditional I/O cards, the local bus supports


fieldbus technologies, including FOUNDATION Fieldbus,
DeviceNet, Profibus DP, and AS-I protocols, as well as Serial
interface cards. These various I/O products provide a wide range
of interfaces to meet the needs of your control application.
The DeltaV PK Controller also supports CHARMs and
WirelessHART I/O cards. The CHARM I/O Card (CIOC)
connects via the redundant Ethernet ports of the controller
carrier to provide Electronic Marshalling capabilities.
A standalone DeltaV PK Controller can communicate with up
to 16 CIOCs, each providing up to 96 individually configurable
signal types (Limited to the DST capacity of the installed DeltaV
PK Controller). The WirelessHART I/O card (WIOC) provides
redundant communication for up to 100 WirelessHART devices,
providing high availability and reliability of wireless data. Simplex DeltaV PK Controller.
DeltaV PK Controller can communicate with up to 16 WIOCs.

The DeltaV PK Controller is designed for harsh environments Standalone PK Controller


and is rated for G3 corrosive environments, with an operating
temperature range from -40 to 60°C. It is ideally suited Engineering Software
for remote installation close to the process equipment.
The DeltaV PK Controller is configured in a standalone fashion
For more traditional installations with central marshalling
using the PK Controller Engineering Software. PK Controller
cabinets, the PK Controller can utilize any DeltaV I/O solution,
Engineering Software is based on existing DeltaV Software and
including Electronic Marshalling and traditional I/O, meaning it
includes all DeltaV Engineering tools. PK Controller Engineering
has the flexibility to be installed where the application requires.
Software Includes a PK Controller Administration application
which introduces a new environment for standalone DeltaV
Sizing PK Controller administration enabling users to communicate
and authenticate, manage configuration and backups, and
The DeltaV PK Controller can be installed as simplex or
manage multiple projects for standalone DeltaV PK Controllers.
redundant node, and can be used for applications in a wide
variety of sizes, from 100 to 1500 DSTs, depending on which There are two tiers of PK Controller Engineering Software:
capacity controller is selected. For Ethernet Device Control, Basic and Professional.

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DeltaV PK Controller November 2023

the users choice, provided it meets the minimum system


Software Capability Basic Pro
requirements. Virtual Windows client OS machines
Support for all configuration X X (e.g. Windows 10) require a Windows Virtual Desktop Access
languages in DeltaV Control Studio
(VDA) license subscription or Microsoft Software Assurance
Control Studio Online4 X X for each device which is accessing the virtual client machines.
VDA subscriptions must be purchased separately from
Process History View X X
Microsoft or a Microsoft partner. Proof of VDA subscription
Diagnostics3 X X or other valid client access license is required prior to shipment
(Hardware, software, and configuration
of DeltaV client OS VM templates from Emerson.
AMS Device Configurator X X
DeltaV Live Standard Workstation Software 1
X X
DeltaV Live Premium Workstation Software X
DeltaV Continuous Historian X
(up to 50 parameters)2
Event Chronicle Database Storage X
Loop Tuning (DeltaV InSight Basic) X
Model Predictive Control (DeltaV PredictPro) X
PK Project Configuration Comparison X
Control Simulation (Simulate Pro, etc.) X
Locking & viewing locked configurations X
(locked composites) DeltaV rugged laptop running PK Controller Engineering Software.

Advanced Unit Management X


Standalone PK Controller
Smart Commissioning Applications X X
- I/O Studio Advanced Control
Smart Commissioning Applications X A Standalone DeltaV PK Controller supports powerful
- DeltaV Device Commissioner
embedded advanced control technology to improve
SIS Configuration (SLS1508 and CSLS) X control performance and optimize plant operations. The PK
Standalone Controller Engineering Software, Professional,
1
Only supported in v14.LTS and beyond
provides control performance monitoring and on-demand
2
Standalone PK Engineering software can support up to a 50 parameter DVCH.
The Standalone Operator workstation comes standard with a 250 parameter control loop tuning which helps you identify control problems
DVCH along with scale-up options available (see “Standalone Operator
Workstation and DeltaV Operator Panel” section for additional details). and easily tune underperforming loops. DeltaV PredictPro
3
The engineering station must be online for Diagnostics to work on the Model Predictive Control (MPC) is also supported on the
Standalone Operator Workstation or DeltaV Operator panel.
Standalone PK Controller. The PK Standalone Professional
4
Control Studio Online is only supported in the Engineering Software. It is not
supported in the Operation Workstation or Operator Panel. Engineering Software provides unlimited single manipulated
variable (MV) MPC which is ideal for applications involving
PK Controller Engineering Software will be available as a regular constraint override, deadtime compensation, and disturbance
media installation or as a Virtual Machine. rejection. Additional add-on MPC licenses are available for
multi-variable applications using up to 20 MVs per Standalone
The regular media installation of PK Controller Engineering
PK Controller.
Software will be installed on the new DeltaV rugged laptop
or any workstation in the DeltaV Workstation and Server
Hardware Product Data Sheet provided it has 16GB of RAM.
The Virtual Machine media can be installed on any PC of

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DeltaV PK Controller November 2023

Standalone Operator Workstation


and DeltaV Operator Panel
A Standalone DeltaV PK Controller can be deployed with one
DeltaV Operator workstation. To support field mountable
workstations, the DeltaV Operator Panel is available which is
a fully functional, ruggedized industrial PC running Windows
101. The DeltaV Operator Panel will be available in three sizes:
15.6”, 18.5”, or 21.5”. The PK Controller Engineering software
configures and downloads the single operator workstation.

The standalone operator workstation will be licensed as


a Standalone Operator Workstation, Full Span of Control.
By default, DeltaV Live will be the operator interface, and the Standalone DeltaV Operator Panel running DeltaV Live.
Standard tier of DeltaV Live is included with no additional
licenses required. DeltaV Operate is also available as an Supported/Embedded Protocols
option and is included with no additional licenses required.
The Standalone Operator Workstation, Full Span of Control
license also includes a 250 parameter DeltaV Continuous
OPC UA
Historian and full Event Chronicle database capabilities. The OPC UA Server in the PK Controller provides native server
All licensing for the standalone operator workstation is enabled implementation of a Data Access profile (real time data)
using a small form factor USB dongle which is attached to the compliant with OPC UA version 1.02. The OPC UA server
operator workstation PC. The standalone operator workstation will allow up to 5,000 reads/second and 500 writes/second.
can be easily upgraded through the following scale-up licenses:
„ DeltaV Continuous Historian Scale-up: 1,000 tag scale-up Modbus TCP
licenses for up to 3,250 tags The PK Controller supports Modbus TCP Client and Server
„ DeltaV Live Operations Premium Performance Pack add-on: interfaces. The Modbus TCP Server interface allows the
This add-on enables DeltaV Live premium runtime features PK Controller to talk to Modbus Client devices like HMIs
for monitoring purposes.
„ Advanced Batch: Enables Batch Executive and Batch Historian
for recipe management, execution, and historization The Modbus TCP Client interface will support Modbus data
Scale-up from 2 – 12 batch units depending on the sources such as PLCs, MCCs, analyzers and similar devices
capacity of the attached PK Controller communicating Modbus TCP. In this interface the PK Controller
is a Modbus Client reading and writing data from/to Modbus
Standalone operator workstations can easily merge into larger Server devices. The Modbus server devices can be Modbus TCP
DeltaV systems and become regular DeltaV Operator Stations. devices or Modbus serial devices using a Modbus TCP gateway.
All operator graphics from the standalone operator workstation
become available on any other workstation in the system and The Modbus TCP interface supports the following types of
existing displays already in the system become available on data access:
the then merged and integrated operator workstation. At the „ Reading input data from Modbus Coils, Discrete Input,
time of merge, Standalone DeltaV Operator Workstation Merge Holding Registers, and Input Registers.
licenses will be required.
„ Writing output data to Coils and Holding registers.

All reads will be performed periodically and outputs will be sent


when they are written.

1
See the DeltaV Workstation and Server Hardware Product Data Sheet for additional details on supported hardware for the Panel HMI and workstation PCs.

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DeltaV PK Controller November 2023

EtherNet/IP Parallel Redundancy Protocol (PRP)


The EtherNet/IP protocol allows data sources such as PLCs, Parallel Redundant Protocol (PRP) PRP is a network protocol
Intelligent Field Devices (IFDs), variable-speed drives, MCCs, standard for Ethernet that provides seamless failover against
and analyzers as well as other devices communicating EtherNet/ failure of any network component. Therefore, it is a great
IP to connect directly in to DeltaV via the PK Controller. solution when high availability and short switchover time
is required. PRP allows for communications in Primary and
The EtherNet/IP interface will support connections for both
Secondary ports of the Ethernet Device Network in the
implicit and explicit messaging to allow access to both Class
PK Controller. This means that a device connected to the
1 and Class 3 EtherNet/IP I/O adapters. Redundancy with
Ethernet Device network is getting the same information
EtherNet/IP Class 1 Implicit and Class3 Explicit messaging
at the same time, through different network paths. In case of
for control (sending outputs to the device) require special
failure in one of the networks it basically provides a zero-time
considerations due to exclusive owner communications defined
to recovery (no time to switchover) and eliminates any single
by the protocol. Please refer to the DeltaV System Planning
point of failure in a redundant Ethernet Device Network.
Guide for more information. Class 3 PCCC and UCMM with
Logix tags message classes are also supported.

PROFINET
Available in the PK Controller only when integrated into
a DeltaV system and starting on v15.FP1, PROFINET is a LAN A

communication protocol designed to exchange data between


LAN B
controllers and devices in an industrial automation network.
PRP
PK Controller is a PROFINET controller and will connect with up Device RedBox PRP Capable Switch

to 250 devices such as PLCs, Drives, Remote IO, Transmitters


and Valves.
Non-PRP Non-PRP Non-PRP Non-PRP
Device Device Device Device
PROFINET in the PK Controller is compliant with version 2.3
and CC-A functionality. Allowing configuration via GSDML
PK with Parallel Redundant Protocol (PRP) enabled in a redundant
files and configuring name and IP address for devices from
Ethernet Device Network, talking directly with native PRP devices
DeltaV Explorer. It supports connectivity to real time cyclic
and using a RedBox to talk to Non-native PRP devices.
data coming from the devices to use in control studio for
process control applications (acyclic data and IRT data are
PRP is independent of the application-protocol and can be used
not supported).
by most Industrial Ethernet protocols. In the PK Controller,
For better trouble shooting, device diagnostics are displayed PRP is an optional feature than can be enabled at the Ethernet
in DeltaV Diagnostics, and are available for mapping into Device Network level and is available with all the protocol
control studio for alarming or historization. clients supported in the PK. When enabled, PRP runs on top
of the protocol that is selected at that time. For PRP to work
With the recent adoption of Advance Physical Layer (APL) in
properly, the Ethernet Devices connected to the redundant
the process control industry. The PK Controller can be used
network needs to support PRP natively as well. If the devices
with Ethernet-APL Devices, APL switches and PROFINET for
do not support PRP natively, then a RedBox must be used to
greater connectivity. In addition to that, PROFINET includes the
allow the connection into the PRP network without having
support of Process Automation Profiles for easy configuration
bad status in diagnostics.
and commissioning of APL devices by removing the need of
using vendor specific GSDML files. This makes the PK Controller
the perfect platform for use in this emerging technology.

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DeltaV PK Controller November 2023

Advance Networking
With advance networking in the PK Controller, now it is easier than ever to setup the IP addresses for all the different network
configurations used in the Ethernet ports. Now in one place you can set up IP Address, define the default gateway, enable PRP,
or bond ports to participate in an MRP ring topology.

Network Interface Diagram allows you to see the network configuration for all your Ethernet ports in the PK Controller.

Hardware Specifications

Dimensioned Drawing of Redundant DeltaV PK Controller with Carrier and Power Modules.

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PK Power Module Dimensions

PK Power Module Dimensions.

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DeltaV PK Controller November 2023

PK Controller Specifications
Item Specification
Input power requirement through +24 VDC ±10% at 350 mA maximum; 700 mA maximum for redundant.
the PK Controller carrier
Externally applied backup power +5.0 to +12.6 VDC at 15 uA typic for a simplex controller. Double the consumption for
for real-time clock redundant PK Controllers.
Power dissipation 7.5 W simplex; 15 W redundant.
Isolation None. All circuits are referenced to the +24 VDC return.
SD card interface Supports a removable SDHC version 2.0 memory card of either 2 GB or 8 GB capacity.
The memory card is physically accessible only when the PK Controller is removed from
the carrier.

PK Controller Carrier Specifications


Item Specification
Capacity Two PK Controllers
Input power (redundant) +24 VDC ±10% at 2.75 A maximum
Output power to +12.25 VDC at 3.0 A maximum*
I/O card carrier(s)*
Redundant Ethernet connections Copper twisted pair: 10/100BASE-TX with RJ45 connectors; full duplex operation
(six)
Ethernet port power requirement, +5.0 VDC at 200 mA maximum; carrier supports +5.0 VDC at 300 mA maximum
each (provided by controller)
Mounting Upright on a horizontal DIN rail

*For systems that require additional power (more than the power modules supply), use one of our recommended methods for injecting power into the I/O card carrier.
See DeltaV M-Series I/O Subsystem Horizontal Carriers PDS for more information.

PK Power Module Specifications


Item Specification
Input power (redundant) +24 VDC ±10% at 2.75 A maximum
Output power +12.25 VDC at 3.0 A maximum
Power dissipation 3.25 W

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DeltaV PK Controller November 2023

PK Controller Carrier Parts


5 6 7 8 9 10

4 11

12

13
2

Callout Description
1 Screw terminals for backup battery connection.
Physical key switch
2 When the switch is in the locked position, the KeyLockStatus parameter of the controller has a value of TRUE
and you cannot download, decommission, upgrade or Telnet to the PK Controller. When locked, you can
commission and authenticate the PK Controller; and, backup or retrieve the PK Controller’s project.
Redundant Power Module
3
Provides power to connected I/O.
Ethernet ports 1-3. These appear in software as Network Portx.
4 The three RJ45 connectors on the primary ports are connections for separate networks. These have an
electrically isolated shield for each port. The Faraday shield for each RJ45 connector has no DC ground
connection (floats) and only used to extend the shield onto the electronics around the Ethernet circuitry.
5 Pushbutton release for Ethernet ports 1-3
6 Screw terminals for primary power
7 Redundant PK Controller
8 Redundant PK Controller
9 Screw terminals for secondary power
10 Pushbutton release for Ethernet ports 4-6
Ethernet ports 4-6. These appear in software as Network Portx.
11 The three RJ45 connectors on the secondary ports are connections for separate networks. These have
an electrically isolated Faraday shield for each port. The Faraday shield for each RJ45 connector has no
DC ground connection (floats) and only is used to extend onto the electronics around the Ethernet circuitry.
Redundant Power Module
12
Provides power to connected I/O
13 Carrier connector

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DeltaV PK Controller November 2023

4-wide Horizontal I/O Interface Carrier Dimensions

4-wide I/O Carrier Specifications


Item Specification
Capacity Four I/O cards with terminal blocks.
Maximum Current Bussed field power bus (per I/O card): 3.2 A at 30 VDC or 250 VAC for each connection.
LocalBus Cable Lengths 0.87m (2.8ft)
1.2m (3.9ft) (standard)
1.53m (5.0ft)

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DeltaV PK Controller November 2023

M-series to S-series I/O Interface Carrier Adapter

M-series to S-series I/O Interface Carrier Adapter Specifications


Item Specification
Maximum Current LocalBus (Powers IO cards): 8A

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DeltaV PK Controller November 2023

Certifications Hazardous Area/Location


The following certifications are available for the The following standards are available for the
DeltaV PK Controller: DeltaV PK Controller:
„ CE „ FM (USA)

EMC-EN 61326-1 Installation: Class 1, Division 2, Groups A, B, C, D, T4


„ FM „ cFM (Canada)

FM 3600 Installation: Class 1, Division 2, Groups A, B, C, D, T4

FM 3610 „ ATEX

FM 3611 [Ex] II 3 G Ex nA IIC Gc

FM 3810, Jan 2005 „ IEC Ex


„ CSA Installation: Ex nA IIC T4 Gc
For installation instructions, please refer to: DeltaV Scalable Process System
CAN/CSA C22.2 No.213 Zone 2 Installation Instructions.

CAN/CSA C22.2 No. 61010-1


„ ATEX

EN 60079-0

EN 60079-15
„ Marine Certifications: IACS E10

ABS Certificate of Design Assessment

DNV GL Type Approval Certificate


„ Security Certifications

Achilles Level 2 (v14.FP1)*

Specifications for the DeltaV PK Controller


DST Limit 100, 300, 750, or 1500
Module Execution Rates 25ms, 50ms, 100ms, 200ms, 500ms, 1s, 2s, 5s, 10s, 30s, 60s
User Memory Controller memory
SD-Card memory
Input Power Required +24 VDC ±10% at 2.75 A maximum
Protocols Supported Protocols Supported Natively on the PK Controller: Modbus TCP (Server & Client),
Ethernet/IP (Client: Class 1 & Class 3), PROFINET controller (real time acyclic data)
and OPC UA Server (real time data).Non-native protocols available through dedicated
Bussed cards or the DeltaV Virtual I/O Module 2 (VIM2).

*PRP communications are not included in the certification.

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Environmental Specifications
Operating Temperature -40° to 60°C (-40° to 140°F)
Storage Temperature -40° to 85°C (-40° to 185°F)
Relative Humidity 5 to 95%, non-condensing
Protection Rating IP20, NEMA 12
Airborne Contaminants ISA-S71.04-1985 Airborne Contaminants Class G3
Conformal Coating
Shock 10g ½-sine wave for 11ms
(Normal Operating Conditions)
Vibration (Operative Limit) 1mm peak-to-peak from 5Hz to 13.2Hz, 0.7g from 13.2Hz to 150Hz
LED Indicators1
Power – Green V Indicates DC power is available
Error – Red Continuous Indicates an internal error condition
Error – Red Flashing Indicates the controller is decommissioned
Active – Green Indicates the controller is operating as the primary controller
Active – Green Flashing Indicates the active controller is not configured or a download is in progress
Standby – Green Indicates the controller is operating as the backup controller
Standby – Green Flashing Indicates the standby controller is not configured or a download from the active
is in progress
1
For additional information refer to DeltaV Books Online.

Software Specifications
Minimum Host Computer Requirements for VM Version of Engineering Software
Operating System Windows 10 (recommended)
Memory 16 GB Ram
CPU 64-Bit Processor
Space 160 GB hard drive available space
Networking 1 physical NIC adapter with RJ45 jack (use of wireless network adapters is not supported)
Peripherals 1 USB 2 port

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DeltaV PK Controller November 2023

Protocol specifications of the PK Controller


Modbus TCP (Server) „ Modbus TCP protocol as specified by www.modbus.org.
„ PK Controller as a Server reads and writes data from and to Modbus Client devices.
„ Supports 8 connections.
„ Uses MODICON (PLC) based addressing (Modbus absolute addressing is not supported).
„ No license is required to enable this protocol, and it does not consume DSTs.
*Please review the VIM2 product data sheet as an alternative to provide added Modbus TCP functionality
(e.g. Modbus RTU, Modbus ASCII,etc.)

Modbus TCP (Client)1 „ Modbus TCP protocol as specified by www.modbus.org except for a limited amount of
register types, it only allows 9999 of each category.
„ Register addresses are limited in the following ranges:
z Coils: 1 – 9999
z Discrete Inputs: 10001 – 19999
z Input Registers: 30001 – 39999
z Holding Registers: 40001 – 49999
„ PK Controller as the Modbus Client reads and writes data from and to Modbus
Server devices.
„ The number of supported connections is different for each model of the PK Controller
as indicated in the sizing table.
„ Available in port P01. No license is required to enable this protocol. When integrated
to a DeltaV system, adding Ethernet connected I/O (EIOC and PK) licenses for each
device connected in port P01 is required. Then one DSTs will be consumed for every
LDT that is configured.
*Please review the VIM2 product data sheet as an alternative to provide added Modbus TCP functionality
(e.g. Modbus RTU, Modbus ASCII,etc.)

EtherNet/IP Interface1 „ EtherNet/IP interface in the PK is a Scanner Device (Client) that reads and writes data
from EtherNet/IP Adapter devices (Servers).
„ EtherNet/IP interface supports the following types of messaging connections:
z Implicit messages (Class 1)
z Explicit messages (Class 3)
z Class 3 with PCCC
z UCMM with Logix Tags
„ Configuration of this messages connections is only supported via manual
configuration on the DeltaV Explorer at the LDT level or bulk edit configuration.
EDS files are not supported.
„ Available in port P01. No license is required to enable this protocol. When integrated
to a DeltaV system, adding Ethernet connected I/O (EIOC and PK) licenses for each
device connected in port P01 is required. Then one DSTs will be consumed for every
LDT that is configured.
*Please review the VIM2 product data sheet as an alternative to provide added EtherNet/IP functionality
(e.g. EDS file support.).

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DeltaV PK Controller November 2023

OPC UA Server „ PK Controller is a Server and allows reads and writes from OPC UA Clients.
„ Supports up to 6 client connections.
„ Allows up to 5000 reads/sec and 500 writes/sec.
„ Supports only the DA profile (real time data).
„ Is based on OPC UA standard version 1.02 that supports the following:
z OPC Binary Transportation
z 128 or 256-bit encryption levels
z Message Signing
z Digital Certificates – Self Signed and Certificate Authority (CA)
z Support online browsing
„ No license is required to enable this protocol, and it does not consume DSTs.
*Please review the DeltaV OPC UA product data sheet for more information regarding other OPC UA clients and
servers available in DeltaV

PROFINET Controller „ Not supported in PK Standalone.


„ Compliant with PROFINET version 2.3 and CC-A.
„ Configuration using GSDML files.
„ DCP operations. Discovery and basic Configuration Protocol that allow users
to discover, identify, and configure PROFINET device name and IP address using
DeltaV Engineering tools.
„ Support reading and writing to Real time cyclic data and reading Device Diagnostics.
„ Does not support Real time Acyclic data and Isochronous Real Time Data (IRT).
„ Maximum of 250 devices.
„ When configuring and commissioning Ethernet-APL devices, Process Automation profiles
are supported but expanded diagnostics and drop-in device replacement for a shared
profile are not supported.
„ Participates in an MRP ring with bonding ports but cannot be MRP manager.
„ The use of PRP is not supported with PROFINET.
„ Supports only S1 devices. That means that when using redundant controllers there
will be a bump during a controller switchover due to reconnection time with devices
after switchover (This is per definition of S1 devices in PROFINET standard).
„ AMS Device Manager is not supported natively through the PK Controller. Consult AMS
Device Manager product data sheet for connectivity with PROFINET.
„ To enable you need the PK Controller PROFINET interface License and add Ethernet
connected I/O (EIOC and PK) licenses for each device connected in the PN1 network.
The consumption of DSTs will happen in the following way:
z If device has 1 or 2 Physical Slots (or Modules) defined in the GSDML file (most common
in small devices like Motor starters & transmitters):
– 1 DST for the first 16 values (the highes value from the I/O types configured).
– After the first 16 values we charge one DST for every signal.
z If the device has more than 2 Physical Slots (or Modules) defined in the GSDML file
(most common in large devices like Remote I/O & PLCs):
– All inputs and outputs are counted and charged with a DST.
*Please review DeltaV Engineering guide for communication and redundancy performance of PROFINET

1
The PK Controller can natively support running either the Modbus TCP Client or the EtherNet/IP Scanner interface but not both simultaneously in P01. The Modbus TCP
Server and OPC UA Server can be run simultaneously alongside one of the chosen protocol Clients in P01 and PROFINET.

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DeltaV PK Controller November 2023

Standalone System Compatibility


Standalone PK Controller is compatible with the following DeltaV System versions

Release version v14.LTS v14.FP1 V14.FP2 V14.FP3 v15.LTS v15.FP1


Standalone PK Controller Yes Yes Yes Yes Yes No

Hardware Ordering Information


Description Model Number
Simplex PK100 Controller Assembly (includes 1 PK100 Controller, 1 Carrier, 2 IOPs, PK0100S
1 Power Module, and 1 Power Module Blank Cover)
Redundant PK100 Controller Assembly (includes 2 PK100 Controllers, 1 Carrier, 2 IOPs, PK0100R
and 2 Power Modules)
Simplex PK300 Controller Assembly (includes 1 PK300 Controller, 1 Carrier, 2 IOPs, PK0300S
1 Power Module, and 1 Power Module Blank Cover)
Redundant PK300 Controller Assembly (includes 2 PK300 Controllers, 1 Carrier, 2 IOPs, PK0300R
and 2 Power Modules)
Simplex PK750 Controller Assembly (includes 1 PK750 Controller, 1 Carrier, 2 IOPs, PK0750S
1 Power Module, and 1 Power Module Blank Cover)
Redundant PK750 Controller Assembly (includes 2 PK750 Controllers, 1 Carrier, 2 IOPs, PK0750R
and 2 Power Modules)
Simplex PK1500 Controller Assembly (includes 1 PK1500 Controller, 1 Carrier, 2 IOPs, PK1500S
1 Power Module, and 1 Power Module Blank Cover)
Redundant PK1500 Controller Assembly (includes 2 PK1500 Controllers, 1 Carrier, 2 IOPs, PK1500R
and 2 Power Modules)
Simplex PK100 Controller Assembly; for installations not using DeltaV traditional local PK0100S-B
I/O (includes 1 PK100 Controller, 1 Carrier, 2 IOPs, and 2 Power Module Blank Covers)
Redundant PK100 Controller Assembly; for installations not using DeltaV traditional local PK0100R-B
I/O (includes 2 PK100 Controllers, 1 Carrier, 2 IOPs, and 2 Power Module Blank Covers)
Simplex PK300 Controller Assembly; for installations not using DeltaV traditional local PK0300S-B
I/O (includes 1 PK300 Controller, 1 Carrier, 2 IOPs, and 2 Power Module Blank Covers)
Redundant PK300 Controller Assembly; for installations not using DeltaV traditional local PK0300R-B
I/O (includes 2 PK300 Controllers, 1 Carrier, 2 IOPs, and 2 Power Module Blank Covers)
Simplex PK750 Controller Assembly; for installations not using DeltaV traditional local PK0750S-B
I/O (includes 1 PK750 Controller, 1 Carrier, 2 IOPs, and 2 Power Module Blank Covers)
Redundant PK750 Controller Assembly; for installations not using DeltaV traditional local PK0750R-B
I/O (includes 2 PK750 Controllers, 1 Carrier, 2 IOPs, and 2 Power Module Blank Covers)
Simplex PK1500 Controller Assembly; for installations not using DeltaV traditional local PK1500S-B
I/O (includes 1 PK1500 Controller, 1 Carrier, 2 IOPs, and 2 Power Module Blank Covers)
Redundant PK1500 Controller Assembly; for installations not using DeltaV traditional local PK1500R-B
I/O (includes 2 PK1500 Controllers, 1 Carrier, 2 IOPs, and 2 Power Module Blank Covers)
SD Card (2GB) for use with DeltaV PK Controllers PK7001S2
SD Card (8GB) for use with DeltaV PK Controllers PK7001S8
M-series 4-wide I/O Interface Carrier with Carrier Shield Bar; for use with PK Controllers PK4040E0C0
M-series to S-series I/O Interface Carrier Adapter for PK Controller PK4059

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DeltaV PK Controller November 2023

Software Ordering Information


Description Model Number
DeltaV PK Controller Engineering Software, Basic version; v14.LTS; English PK2301PR14LTSL39B
DeltaV PK Controller Engineering Software, Professional version; v14.LTS; English PK2301PR14LTSL39P
DeltaV PK Controller Engineering Software, Basic version; Virtual Machine (VM); PK2301PR14LTSL39B-VM
v14.LTS; English1, 2
DeltaV PK Controller Engineering Software, Professional version; Virtual Machine (VM); PK2301PR14LTSL39P-VM
v14.LTS; English1, 2
DeltaV PK Controller Engineering Software, Basic version; PK2301PR14FP1L39B
v14.FP1 with Feature Pack 1; English
DeltaV PK Controller Engineering Software, Professional version; PK2301PR14FP1L39P
v14.FP1 with Feature Pack 1; English
DeltaV PK Controller Engineering Software, Basic version; Virtual Machine (VM); PK2301PR14FP1L39B-VM
v14.FP1 with Feature Pack 1; English1, 2
DeltaV PK Controller Engineering Software, Professional version; Virtual Machine (VM); PK2301PR14FP1L39P-VM
v14.FP1 with Feature Pack 1; English1, 2
DeltaV PK Controller Engineering Software, Basic version; PK2301PR14FP2L39B
v14.FP2 with Feature Pack 2; English
DeltaV PK Controller Engineering Software, Professional version; PK2301PR14FP2L39P
v14.FP2 with Feature Pack 2; English
DeltaV PK Controller Engineering Software, Basic version; Virtual Machine (VM); PK2301PR14FP2L39B-VM
v14.FP2 with Feature Pack 2; English1, 2
DeltaV PK Controller Engineering Software, Professional version; Virtual Machine (VM); PK2301PR14FP2L39P-VM
v14.FP2 with Feature Pack 2; English1, 2
DeltaV PK Controller Engineering Software, Basic version; v14.FP3; English PK2301PR14FP3L39B
DeltaV PK Controller Engineering Software, Professional version; v14.FP3; English PK2301PR14FP3L39P
DeltaV PK Controller Engineering Software, Basic version; Virtual Machine (VM); PK2301PR14FP3L39B-VM
v14.FP3 with Feature Pack 3; English1, 2
DeltaV PK Controller Engineering Software, Professional version; Virtual Machine (VM); PK2301PR14FP3L39P-VM
v14.FP3 with Feature Pack 3; English1, 2
DeltaV PK Controller Engineering Software, Basic version; v15.LTS; English PK2301PR15LTSL39B
DeltaV PK Controller Engineering Software, Professional version; v15.LTS; English PK2301PR15LTSL39P
DeltaV PK Controller Engineering Software, Basic version; Virtual Machine (VM); PK2301PR15LTSL39B-VM
v15.LTS; English
DeltaV PK Controller Engineering Software, Professional version; Virtual Machine (VM); PK2301PR15LTSL39P-VM
v15.LTS; English
1
Proof of a valid Microsoft license (e.g., Virtual Desktop Access “VDA” subscription) for these templates is required prior to delivery.
2
PK Controller Engineering Software Virtual Machine templates are for use with VMware Workstation Pro v15 and later.

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DeltaV PK Controller November 2023

Standalone Licensing Ordering Information


Description Model Number
Operator Station, Full Span of Control; for use with DeltaV Operator Panel PK2104R14LTSL39
or Workstation on Standalone PK Controller systems only; v14.LTS; English
Operator Station, Full Span of Control; for use with DeltaV Operator Panel PK2104R14FP1L39
or Workstation on Standalone PK Controller systems only; v14.FP1; English
Operator Station, Full Span of Control; for use with DeltaV Operator Panel PK2104R14FP2L39
or Workstation on Standalone PK Controller systems only; v14.FP2; English
Operator Station, Full Span of Control; for use with DeltaV Operator Panel PK2104R14FP3L39
or Workstation on Standalone PK Controller systems only; v14.FP3; English
Operator Station, Full Span of Control; for use with DeltaV Operator Panel PK2104R15LTSL39
or Workstation on Standalone PK Controller systems only; v15.LTS; English
DeltaV Live Operations Premium Performance Pack add-on for DeltaV Operator Panel PK2104P01
or Workstation on Standalone PK Controller systems only
Advanced Batch for DeltaV Operator Panel or Workstation on PK2248S002
Standalone PK Controller systems only; 2 Units, Base License
Advanced Batch for DeltaV Operator Panel or Workstation on PK22UPS066
Standalone PK Controller systems only; 1 Unit, Scaleup License
DeltaV Continuous Historian Scaleup for DeltaV Operator Panel PK22UPS042
or Workstation on Standalone PK Controller systems only; 1000 Parameters
DeltaV PredictPro MPC add-on for Standalone PK Controller, 2 MV Outputs1 PK3152S002
DeltaV PredictPro MPC add-on for Standalone PK Controller, 5 MV Outputs 1
PK3152S005
DeltaV PredictPro MPC add-on for Standalone PK Controller, 10 MV Outputs1 PK3152S010
DeltaV PredictPro MPC add-on for Standalone PK Controller, 20 MV Outputs1 PK3152S020
Quad-Monitor Workstation License; for use with DeltaV Operator Panel PK2104K01
or Workstation on Standalone PK Controller systems only
1
DeltaV PredictPro MPC add-on license is per Standalone PK Controller, with a maximum of 20 MVs per controller. DeltaV PredictPro can only be configured using the
Professional version of the PK Controller Engineering Software.

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DeltaV PK Controller November 2023

Merged and Integrated Licensing Ordering Information


Description Model Number
Controller Redundancy VE31REDP
PK Controller PROFINET Interface License VE4108PS01
Ethernet connected I/O (EIOC and PK): nn Physical Devices* VE4109Sxxx*
Operator Station, Full Span of Control; only for merging an existing PK2104 VE2104PKM
with a DeltaV system
DeltaV Live Operations Premium Performance Pack; only for merging an existing VE2104P01PKM
PK2104P01 with a DeltaV system
Advanced Batch Units, 2 Units; only for merging an existing PK2248S002 VE2248S002PKM
with a DeltaV system that does not contain a Batch Executive already.
Otherwise, use the VE22UPS066PKM
Advanced Batch Units, 1 Unit Scaleup; only for merging an existing PK22UPS066 VE22UPS066PKM
with a DeltaV system
DeltaV Continuous Historian 1000 Parameters Scaleup; only for merging an existing VE22UPS042PKM
PK22UPS042 with a DeltaV system
Quad-Monitor Workstation License; only for merging an existing PK2104K01 VE2104K01PKM
with a DeltaV system
DeltaV Continuous Historian, 1250 Parameters; Only for PK Merging VE22UPS042OPPKM1
DeltaV Continuous Historian, 2250 Parameters; Only for PK Merging VE22UPS042OPPKM2
DeltaV Continuous Historian, 3250 Parameters; Only for PK Merging VE22UPS042OPPKM3

*Where xxx and nn is the number of Physical Devices that you want to license in the EIOC and PK. VE4109Sxxx licenses are system wide and are shared across the EIOC
and PK Controllers on the system. Also, VE4109Sxxx license is additive in the system and therefore you just need to buy more licenses if you want to increase the number
of physical devices in the system (there is no scale up license).

PK Controller Spare Part Ordering Information


Description Model Number
PK100 Controller KL2002X1-BA1
PK300 Controller KL2002X1-BB1
PK750 Controller KL2002X1-BC1
PK1500 Controller KL2002X1-BD1
PK Controller Protection Cover KL4002X1-DA1
Power Module; for PK Controller Carrier KL1502X1-BA1
Power Module Protection Cover; for PK Controller Carrier KL1502X1-BB1
I/O Port Switch Module; Copper; for PK Controller Carrier KL1605X1-BA1
PK Controller Carrier KL4002X1-BA1

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DeltaV PK Controller November 2023

Related Products Prerequisites


„ DeltaV Workstation and Server Hardware „ For each DeltaV PK Controller (or pair of redundant
controllers), a PK Controller carrier is required.
„ DeltaV M-Series Traditional I/O
„ Each PK Controller requires a dedicated system bulk
„ DeltaV S-Series Traditional I/O
power supply. Please refer to DeltaV Bulk Power Supplies
„ DeltaV M-Series I/O Subsystem Horizontal Carriers product data sheet for details.
„ DeltaV Live „ The DeltaV PK Controller requires PK Controller Engineering
Software, or v14.3 or later DeltaV software.
„ DeltaV Operate
„ For PROFINET functionality, DeltaV v15.FP1 or
„ S-Series Horizontal Carriers
later is required.
„ M-series Virtual I/O Module 2
„ S-series Virtual I/O Module 2
„ DeltaV PK FLEX controller
„ DeltaV OPC UA servers and clients

©2023, Emerson. All rights reserved.


The Emerson logo is a trademark and service mark of Emerson Electric Co. The DeltaV logo is
a mark of one of the Emerson family of companies. All other marks are the property of their
respective owners.
The contents of this publication are presented for informational purposes only, and while
diligent efforts were made to ensure their accuracy, they are not to be construed as warranties
or guarantees, express or implied, regarding the products or services described herein or their
use or applicability. All sales are governed by our terms and conditions, which are available on
Contact Us request. We reserve the right to modify or improve the designs or specifications of our products
www.emerson.com/contactus at any time without notice.

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