SALES & SERVICE:

A Tech Authority, Inc.

Data sheet
13745 Stockton Ave.
H-2000-2032-07-A
Chino CA 91710
909-614-4522
[email protected]

HPPA high precision pulldown arm

www.renishaw.com/hppa

The HPPA is a manually System components

actuated swing down tool • Arm/hub assembly with probe • Probe enclosure
setting arm that features the A separate probe enclosure is
new RP3 three axis probe. The arm/hub assembly is a fully
provided to protect the probe
sealed, compact design available in a
whilst the arm is not in use.
The patented hub assembly design range of sizes to suit most machines.
ensures highly repeatable stylus Renishaw has recommended arm • TSI2 interface
positioning each time the HPPA is swung configurations for all standard chuck
The interface processes signals
down into its ‘ARM READY’ position. sizes. The data sheet includes top
between the probe and machine
level kit numbers for machine chuck
The patented rotary kinematic hub design also control and allows simple
sizes 6 in, 8 in, 10 in, 12 in, 15 in,
provides a positive engagement into position integration. The unit is DIN rail
18 in and 24 in.
at both the ‘ARM READY’ and ‘MACHINE mounted and features an ‘Easy
READY’ positions. A bicolour LED indicates Renishaw also has recommended fit’ location mechanism. There are
probe status and also informs the operator stylus configurations for all standard two connectors for simple wiring
that the system is ready for use. tooling sizes. to the HPPA (3-way) and machine
controller (25-way ‘D’ type).
The data sheet includes top level kit
! HPPA is designed specifically for use
part numbers for tooling sizes 16 mm,
with the TSI2 interface. Do not use the HPPA
20 mm, 25 mm, 32 mm, 40 mm and
with any other interface.
50 mm. Where these are not suitable,
arms can be configured by Renishaw
to suit the particular requirement*
* Contact Renishaw plc for information on other
arms options.
Data sheet
HPPA high precision pulldown arm

HPPA system

CNC machine controller Standard kit contents

1 HPPA arm assembly
Probe 2 RP3 probe
enclosure 3 Stylus kit
Stylus 4 TSI2 interface
TSI2 5 Probe enclosure
interface 6 User and installation guide
RP3
7 Base fixing kit

HPPA Cable (optional)

Cable ➤ base 1 2 m, 5 m or 10 m cable

assembly – arm to TSI2

HPPA Probe status LED

Green – Arm ready for use and
probe SEATED.
Red – Triggered

Benefits System specification

• Tool setting times up to 90% faster. Application CNC lathe tool setting
Sense directions Probe ±X, ±Y, +Z
• Recommended OEM arm configurations for
Machine ±X, ±Z, +Y
all standard chuck sizes.
Typical positional 6 in - 15 in chuck arms 5 µm 2 σ X/Z
• Positional repeatability typically 5 μm repeatability (at gauging
18 in - 24 in chuck arms 8 µm 2 σ X/Z
(0.0002 in) 2 σ. speed of 36 mm/min)
Environmental protection IPX8 (static)
• Rugged Renishaw design ensures fault free
operation in the harshest of machine tool Operating temperature 5 °C to 60 °C (41 °F to 140 °F)
environments. Storage temperature -10 °C to 70 °C (14 °F to 158 °F)
Arm sweep angle 91°/90° (If Renishaw probe enclosure is not
• Sealed to IPX8 (static).
used, note maximum arm sweep angle of 91°)
• LED indicator to show probe status and arm RP3 probe data
READY FOR USE.
RP3 stylus trigger force Machine XZ 3.5 N / 350 gf (12.3 ozf) max.
• Stylus “break stem” protects the probe if in high force direction.
stylus overtravel limits are exceeded. 1.5 N / 150 gf (5.3 ozf) max.
in low force direction.
• Stylus configurations to suit 16 mm, 20 mm,
Machine Y 12 N / 1200 gf (42.3 ozf) max.
25 mm, 32 mm, 40 mm and 50 mm tooling.
RP3 stylus overtravel Machine X 9°
Machine Z 9°
Machine Y 2 mm (0.08 in)
 9.5 (0.37) 4.5 (0.18) 2.7 (0.11)

mm (in)
mm (in)
mm (in)

Ø60
(2.36)
Ø50
(1.97)
Ø25 (1.00)

4.2 (0.16)
16 mm

25 mm

40 mm
4.2 (0.16)
4.2 (0.16)

30°
9
(0.35)
4.4 (0.17)

30°

30°
3.1 (0.12)
34 (1.34)
Stylus dimensions by tool size

44.4 (1.75) 19.1 (0.75)

S = 51 (2) S = 35.7 (1.4)

S = 61 (2.4)

81.2 (3.2) 71.2 (2.8) 55.9 (2.2)

19.5 (0.77) 4.5 (0.18) 4.5 (0.18)

mm (in)

mm (in)
mm (in)

Ø60
(2.36)
Ø60
(2.36)
Ø32
(1.26)

4.2 (0.16)
50 mm
20 mm

32 mm

4.2 (0.16)
4.2 (0.16)

30°
7 4
4.4 (0.17) (0.27) (0.16)
30°

30°
24
54.4 (2.14) 39 (1.53) (0.94)

S = 56 (2.2) S = 41 (1.6)
S = 71 (2.8)

91.2 (3.59) 61.2 (2.41)

76.2 (3)
Data sheet
HPPA high precision pulldown arm

Mounting dimensions

mm (in)

76 (3)
C* M6 (× 2)

B*
26.1 (1.03) Chuck
M8 (× 3)
18.8 (0.74)
D*

118.8 (4.68)

S*
Y*

36 (1.42)

30°
4.2 (0.16)
20.2 (0.8)
Ø 33 (1.30)
7.8 (0.31)
8.5 (0.33)

30 (1.18)
30 (1.18) suggested
47.2 25.8
(1.86) (1.01)
42 16.3
(1.65) X* (0.64)
suggested

5-way M12 13 (0.51)

panel mount minimum
connector Ø109 (Ø4.29) Sealing washer
maximum M8 (x 3)
3
5-way M12 panel
4 2 23 (0.91) mount connector
135 (5.31)

5 1


Ø
67.5 (2.66)

TSI2
30 (1.18)
33 (1.30)

Ø38.1
(Ø1.5) 59 (2.32)
50 (1.97) NOTE: Cable must
70 (2.95) be screened
A★ minimum
Pin Function To ensure EMC integrity, fit
serrated washer (supplied) NOTE: Pilot holes provided in base for
1 Probe+ drilling and fitment of dowel pins, if required
under this screw.
2 Probe-
This ensures electrical
3 Screen connection between base and
Not bulkhead. Spacer required
4 for 15 in, 18 in
connected and 24 in chuck
Not * See page 5 for size
5
connected dimension table
Case Screen
Z*
Side exit version
19 mm A/F adaptor suitable for Ø12 steel tube
or Ø11 flexible conduit. Renishaw recommends
Colour Function Thomas and Betts type conduit (Shureseal™ 1/4 in
TBEF 0250-50) or suitable alternative
Blue Probe+

Grey/black Screen

Green Probe-
Cable to TSI2
Length: 7 m

Dimensions mm (in)
Chuck Tooling Arm size
C D S* X Y Z Tube shape
size size A B
16 mm 35.7 (1.4) 71.7 (2.82)
20 mm 250 219.2 212 212 41 (1.6) 189.2 77 (3.03)
6 in N/A
25 mm (9.84) (8.63) (8.35) (8.35) 51 (2) (7.45) 87 (3.42)
32 mm 56 (2.2) 92 (3.62)
16 mm 35.7 (1.4) 71.7 (2.82)
20 mm 286 249.2 242 248 41 (1.6) 219.2 77 (3.03)
8 in N/A
25 mm (11.26) (9.81) (9.53) (9.76) 51 (2) (8.63) 87 (3.42)
32 mm 56 (2.2) 92 (3.62)
16 mm 35.7 (1.4) 71.7 (2.82)
20 mm 41 (1.6) 77 (3.03)
335 298.2 291 297 268.2
10 in 25 mm 51 (2) 87 (3.42) N/A
(13.19) (11.74) (11.46) (11.69) (10.56)
32 mm 56 (2.2) 92 (3.62)
40 mm 61 (2.4) 97 (3.82)
16 mm 35.7 (1.4) 71.7 (2.82)
20 mm 41 (1.6) 77 (3.03)
25 mm 368 298.2 291 330 51 (2) 268.2 87 (3.42)
12 in N/A
32 mm (14.49) (11.74) (11.46) (12.99) 56 (2.2) (10.56) 92 (3.62)
40 mm 61 (2.4) 97 (3.82)
50 mm 71 (2.8) 107 (4.21)
20 mm 41 (1.6) 77 (3.03)
25 mm 51 (2) 87 (3.42)
400 343.2 336 362 313.2 60
15 in 32 mm 56 (2.2) 92 (3.62)
(15.75) (13.51) (13.23) (14.25) (12.33) (2.36)
40 mm 61 (2.4) 97 (3.82)
50 mm 71 (2.8) 107 (4.21)

25 mm 51 (2) 87 (3.42)
32 mm 469 383.2 376 431 56 (2.2) 353.2 92 (3.62) 60
18 in
40 mm (18.46) (15.09) (14.80) (16.97) 61 (2.4) (13.91) 97 (3.82) (2.36)
50 mm 71 (2.8) 107 (4.21)

25 mm 51 (2) 87 (3.42)
32 mm 555 458.2 451 517 56 (2.2) 428.2 92 (3.62) 120
24 in
40 mm (21.85) (18.04) (17.76) (20.35) 61 (2.4) (16.86) 97 (3.82) (4.72)
50 mm 71 (2.8) 107 (4.21)

* Stylus height, S, is adjustable by ±1.5 mm.

Machine X - Z axis application (standard)

Z Y
Please contact Renishaw
X
plc for further information
regarding machine Y axis
applications.
X
Z
TSI2 interface

35 mm M4 (×2)
(1.38 in)
4 mm
(0.16 in)

➤
130 mm
(5.12 in)

Depth 98 mm Standard DIN rail mounting Alternative mounting

(3.86 in)

18 V - 30 V dc SELV 1 14
18 V - 30 V dc Select X- input
BS EN61010 Vss SelX-
2 15
24 V X- output Select X+ input
X-O SelX+
PSU 3 16
X+ output Select Z- input
0V X+O SelZ
4 17
Z- output Select Z+ input
Z-O SelZ+
5 24
Z+ output Inhibit input
Z+O INH
PL1 6
Arm ready output
25
0V
ARO GND
7 Machine ready Shell
Screen*
MRO output SCR
13 * Shell to be connected
GND 0 V
GND to machine star point.
➤ 25-way ‘D’ type socket
(not supplied)
Max. cable
length: 3 m Vss = 18 V - 30 V dc
PL2 1 2 3 !
P+ SCR P- Imax = 80 mA
Probe + Screen Probe - All outputs o/c
Rear Blue + = (F) 250 mA
Brown White
exit Screen (Ø5 × 20 mm
Side Grey/ Renishaw = P-FS02-1A25
Blue Green
➤

HPPA exit black

Belling Lee = L1427B

INPUTS: All internally pulled down (2K4) ACTIVE HIGH inputs

Probe signal outputs

(PL1-2) X-O
(PL1-3) X+O
OCT ACTIVE HIGH outputs Vss - 3.8 V @ max. source 120 mA (one probe signal output only)
(PL1-4) Z-O
(PL1-5) Z+O Vss - 2.4 V @ 20 mA

Arm ready (ARO) / machine ready (MRO) outputs

(PL1-6) ARO

(PL1-7) MRO � OCT ACTIVE HIGH outputs Vss - 2.4 V @ max. source 20 mA
 Outputs:

Standard wiring configuration

+24 V
Machine ready outputs
0V

+24 V
Arm ready outputs 0 V
LED LED
+24 V
Green LED Green
Probe outputs 0 V
Red

Probe enabled

NOTE: These wiring diagrams assume the standard 2

Probe input

▲
OP_X-
one wire Renishaw probe output can be used. Where 1
24 V

▲ ▲ ▲
24 V NC
the four wire option is required (i.e. Fanuc automatic 25
0 V NC 0V
length management input XAE ZAE) the user must 13
0V
provide FOUR inputs from the control to indicate which
Machine TSI2
axis is moving in order to obtain a probe trigger (SelX- 14
controller SelX-

▲
SelX+ SelZ- SelZ+). This signal will instruct the TSI2 to 6

▲ ▲
ARO
send the probe trigger output out through one of four 7
MRO
possible channels (X-X+ Z- Z+).

Outputs:

Alternative wiring configuration

+24 V
Machine ready outputs
0V

+24 V
Arm ready outputs 0 V
LED LED
+24 V
Green LED Green
Probe outputs 0 V
Red

Probe enabled

Probe input 2 OP_X-

▲

1 24 V
▲ ▲ ▲

24 V NC
25 0V
0 V NC
13 0V
Machine TSI2
14 SelX-
▲

Controller
6 ARO
NOTE: With this configuration the machine
▲ ▲

7 MRO
controller ARO input load must not exceed 10 mA.
Renishaw plc T +44 (0)1453 524524
New Mills, Wotton-under-Edge, F +44 (0)1453 524901
Gloucestershire, GL12 8JR E [email protected]
United Kingdom www.renishaw.com

HPPA kit selection list *

HPPA part number and critical dimension matrix

16 mm 20 mm 25 mm 32 mm 40 mm 50 mm ‘A’ mm (in) ‘B’ mm (in)

RE SE RE SE RE SE RE SE RE SE RE SE
6 in 0241 0262 0200 0263 0201 0264 0202 0265 250 (9.84) 219.2 (8.63)
8 in 0244 0266 0203 0267 0204 0268 0205 0269 286 (11.26) 249.2 (9.81)
10 in 0247 0270 0206 0271 0207 0272 0208 0273 0248 0274 335 (13.19) 298.2 (11.74)
12 in 0250 0275 0209 0276 0210 0277 0211 0278 0251 0279 0252 0280 368 (14.49) 298.2 (11.74)
15 in 0212 0281 0213 0282 0214 0283 0254 0284 0255 0285 400 (15.75) 343.2 (13.51)
18 in 0216 0286 0217 0287 0257 0288 0258 0289 469 (18.46) 383.2 (15.09)
24 in 0219 0290 0220 0291 0260 0292 0261 0293 555 (21.85) 458.2 (18.04)
‘S’ mm (in) 35.7 (1.4) 41 (1.6) 51 (2) 56 (2.2) 61 (2.4) 71 (2.8)
HPPA kit part no. = A-2275-XXXX (XXXX from above)

*RE = rear exit SE = side exit

Parts list – please quote the part number when ordering equipment
Type Part no. Description
Stylus kit A-2197-0157 Stylus kit for 16 mm tooling
Stylus kit A-2197-0158 Stylus kit for 20 mm tooling
Stylus kit A-2197-0159 Stylus kit for 25 mm tooling
Stylus kit A-2197-0160 Stylus kit for 32 mm tooling
Stylus kit A-2197-0161 Stylus kit for 40 mm tooling
Stylus kit A-2197-0162 Stylus kit for 50 mm tooling
TSI2 interface A-2176-0010 TSI2 tool setting arm interface
Fuse P-FS02-1A25 250 mA quick-blow fuse for TSI2
RP3 probe kit A-2197-0049 RP3 probe assembly and user’s guide
RP3 OEM kit A-2197-0007 RP3 probe assembly, user’s guide and OEM PCB
RP3 front cover kit A-2197-0006 Front cover, eyelid and eyelid spring
Stylus break stem M-2197-0150 Stylus break stem for 25 mm - 50 mm tooling styli
Micro break stem M-2197-0156 Stylus break stem for 16 mm - 20 mm tooling styli
Probe enclosure A-2275-0098 HPPA probe enclosure
Probe enclosure seal M-2275-0076 HPPA probe enclosure seal
2 m cable P-CA82-1010 2 m cable to connect HPPA to TSI2
5 m cable P-CA82-1009 5 m cable to connect HPPA to TSI2
10 m cable P-CA82-1011 10 m cable to connect HPPA to TSI2
Tool kit A-2176-0636 Standard HP arm tool kit
Tool kit A-2176-0639 Micro HP arm tool kit
Base fixing kit A-2275-0113 HPPA/HPMA base fixing kit
Publications. These can be downloaded from our web site at www.renishaw.com
RP3 H-2000-2014 Data sheet
RP3 H-2000-5187 User’s guide
HPPA H-2000-5186 User’s guide
Machine tool styli H-1000-3200 Brochure

For worldwide contact details, please visit our SALES & SERVICE:
main web site at www.renishaw.com/contact A Tech Authority, Inc.
13745 Stockton Ave.
Chino CA 91710
909-614-4522
*H-2000-2032-07*
RENISHAW HAS MADE CONSIDERABLE EFFORTS TO ENSURE THE CONTENT OF THIS DOCUMENT IS CORRECT
AT THE DATE OF PUBLICATION BUT MAKES NO WARRANTIES OR REPRESENTATIONS REGARDING THE CONTENT.
RENISHAW EXCLUDES LIABILITY, HOWSOEVER ARISING, FOR ANY INACCURACIES IN THIS DOCUMENT.
[email protected]
© 2001-2010 Renishaw plc. All rights reserved. Issued 01.10 Part no. H-2000-2032-07-A