Adf en 2021
Adf en 2021
ADF INTRODUCTION 3
NEW KNITELLIGENCE® MACHINE GENERATION 4
ADF BENEFITS 5
ADF PLATING TECHNIQUES 6
STOLL-IKAT PLATING® 8
STOLL-WEAVE-IN® 9
THE ADF FAMILY 10
ADF FEATURES 14
5.2" DISTANCE 16
EKC 17
TECHNICAL DETAILS 18
2
ADF INTRODUCTION
HORIZONTAL - VERTICAL
PHENOMENAL
Visionary, creative and with customized solutions – STOLL offers innovative tools and services for the knitting
of tomorrow. With the ADF machine generation, STOLL sets an entirely new standard and opens up unrivaled
knitting dimensions: their yarn carriers are independent of the carriage and can be moved freely, horizontally and
vertically. A characterizing benefit, hence forming the machines' name “ADF” – meaning “Autarkic Direct Feeding.”
The ADF generation expands your pattern possibilities and sets entirely new standards.
Be competitive through flexibility, innovation and customization with innovative and individualized garments.
3
NEW KNITELLIGENCE® MACHINE GENERATION
CONNECTING
INNOVATION & EXPERIENCE
4
ADF BENEFITS
5
KAPITEL
ADF PLATING TECHNIQUES
MACHINE
system - bringing even more productivity into the
knitting process. While applying the new STOLL-
weave-in®, weft optics can also be achieved.
6
ADF PLATING TECHNIQUES
7
STOLL-IKAT PLATING®
STOLL-IKAT PLATING®
INNOVATION MEETS ART
The aesthetic output of STOLL-ikat plating® can be
best compared to ikat patterns, where space-dyed
weft yarns form a horizontally blurred pattern. The
graphics on ikat textiles traditionally reflect a certain
randomness and less accurate forms and shapes.
Colors seem to fade into each other. You can achieve
a similar effect with STOLL-ikat plating® on STOLL
ADF machines.
8
STOLL-WEAVE-IN®
STOLL-WEAVE-IN®
MAKE ROOM FOR SOME LOOM
STOLL-weave-in® is a technique where
floats can be interlaced into knits in a weft
direction. The outcome is a loom-like knit
with loom-like properties. This is what
provides the stretch and comfort of knits in
the vertical direction and, depending on
stitch construction, the reduced flexibility
in the horizontal direction.
9
KAPITEL
A D F Features
• 32 yarn carriers independent from
carriage
• 8 tracks
• 2 yarn carriers per track
• Sliding bobbin creel
10
THE ADF FAMILY
Features
•3 2 yarn carriers independent from carriage
• 16 tracks
• 2 yarn carriers per track
• Sliding bobbin creel
Working width: 50"/ 127 cm Working width: 50"/ 127 cm Working width: 50"/ 127 cm Working width: 50"/ 127 cm
Gauge range: E 10 – 18; E 6.2 – 10.2* Gauge range: E 10 – 18; E 6.2 – 10.2* Gauge range: E 10 – 18; E 6.2 – 10.2* Gauge range: E 10 – 18; E 6.2 – 10.2*
•T
ake-down system: •T
ake-down system: • Bypass kit (with 2 special yarn carriers for • Bypass kit (with 2 special yarn carriers for
- STOLL-multiflex® - Belt (B) coarse weft yarns and 2 yarn control units) coarse weft yarns and 2 yarn control units)
- Auxiliary - Comb • Take-down system: • Take-down system:
- Comb - STOLL-multiflex® - Belt (B)
Functionality - Auxiliary - Comb
Functionality •M
ainly for knits with deep gores (local - Comb •W eave-in device (W)
or all basic ADF knitting applications
•F knitting), products with large width •W eave-in device (W)
variation or some products with strong Functionality
elastic properties such as braces Functionality • Combines belt take-down and STOLL-
• Enables woven knits to be knitted with weave-in® knitting products
loom-like optics with loom-like
properties: STOLL-weave-in®
* System distance / gauge range: 5" / E 10 – 18; E 6.2 – 10.2
System distance / gauge range: 5.2" / E 5 – 8; E 2,5.2 – 5.2
11
THE ADF FAMILY
Features
• 16 yarn carriers independent from carriage
• 8 tracks
• 2 yarn carriers per track
• Sliding bobbin creel
ADF 530-16 ki** ADF 530-16 ki Bc** ADF 530-16 ki W** ADF 530-16 ki BcW**
ADF 530-16 ki multi gauge ADF 530-16 ki Bc multi gauge ADF 530-16 ki W multi gauge ADF 530-16 ki BcW multi gauge
Working width: 50"/ 127 cm Working width: 50"/ 127 cm Working width: 50"/ 127 cm Working width: 50"/ 127 cm
Gauge range: E 5 – 18; E 2,5.2 – 10.2* Gauge range: E 5 – 18; E 2,5.2 – 10.2* Gauge range: E 10 – 18; E 6.2 – 10.2* Gauge range: E 10 – 18; E 6.2 – 10.2*
• Take-down system: •T
ake-down system: • Bypass kit (with 2 special yarn carriers for • Bypass kit (with 2 special yarn carriers
- STOLL-multiflex® - Belt (B) coarse weft yarns and 2 yarn control units) for coarse weft yarns and 2 yarn
- Auxiliary - Comb • Take-down system: control units)
- Comb - STOLL-multiflex® • Take-down system:
Functionality - Auxiliary - Belt (B)
Functionality • Mainly for knits with deep gores (local - Comb - Comb
• For all basic ADF knitting applications knitting), products with large width •W eave-in device (W) •W eave-in device (W)
variation or some products with strong
elastic properties such as braces Functionality Functionality
•E
nables woven knits to be knitted with • Combines belt take-down and
loom-like optics with loom-like properties: STOLL-weave-in® knitting products
STOLL-weave-in®
12
THE ADF FAMILY
Features
• 24 yarn carriers independent
from carriage
• 12 tracks
• 2 yarn carriers per track
• Sliding bobbin creel
• Take-down system: •T
ake-down system: • Take-down system:
- STOLL-multiflex® - Belt (B) - STOLL-multiflex®
- Auxiliary - Comb - Auxiliary
- Comb - Comb
•W eave-in device (W)
Functionality Functionality • Bypass + correspondent yarn control units
• Coarse knitting with 24 yarn carriage • Coarse knitting with 24 yarn carriage
• Create more colors and patterns • Create more colors and patterns Functionality
• Mainly for knits with deep gores (local knitting), • Possibility to knit wider articles or several small ones
products with large width variation or some • Comfortable pattern creation
products with strong elastic properties such as • Easy programming with many yarn carriers/colors
braces • Possibility to knit loom-like articles with loom-like
properties (woven like fabrics)
13
KAPITEL
ADF FEATURES
p Yarn carriers
The yarn carriers move independently of the carriage
and are set program-controlled in their horizontal and
vertical position.
t u
Simplified threading
The yarn carriers can be threaded directly from the
top to any position with the thread-up aid, which is
included in the delivery.
14
ADF FEATURES
15
5.2" DISTANCE
REDUCED
Profit from the enhanced productivity and secure your
competitiveness, as well as sustainable growth!
SYSTEM
DISTANCE FOR
REDUCED
t
KNITTING TIME
16
EKC
With the Extended Knit Control (EKC), your ADF With the order-oriented and task-related graphical
machines become even more productive: it offers user interface, anyone can produce complicated
different features to optimize and enhance the knitted products after just a short training period.
whole production process. It is user-friendly, quick to With the newly developed guided troubleshooting,
learn and makes your daily business easier. EKC is an everyone can handle every situation that occurs
important part of knitelligence® – designed to build during production. By using these new features,
up the most powerful and effective production plants
for knitting machines.
the whole production process will be optimized and
enhanced. Your productivity will increase and costs EXTENDED KNIT
CONTROL:
decrease.
17
TECHNICAL DETAILS
Knitting unit ADF 330-24 ki BcW ADF 330-32 ki BcW ADF 530-32 ki ADF 530-32 ki Bc ADF 530-32 ki W
Carriages | Combined knitting-transfer systems with split function 1 1×3 1×3 1×3 1×3 1×3
Electronic wear-free selection systems with 2 selection points 8 8 8 8 8
Dynamic tension setting with step motors;
extremely quick adjustments of stitch tension with PTS (Power Tension Setting)
Drive | Racking
Main drive: programmable speed; variable stroke; Power-RCR system (Rapid Carriage Return);
flexible speed adjustment using starting bar; CFC-protective system (Carriage Force Control)
Max. knitting speed (m/s) 2
1.2 1.2 1.2 1.2 1.2
Max. knitting speed by empty rows (m/s) 1.5 1.5 1.5 1.5 1.5
Racking course max. 4", programmable racking speed
Needle bed
Max. working width, in inches (cm) 36 (91) 36 (91) 50 (127) 50 (127) 50 (127)
E 10 – 18 E 10 – 18 E 10 – 18
Gauges 3
E 10-18; E 6.2 - 10.2 E 10-18; E 6.2 - 10.2
E 6.2 – 10.2 E 6.2 – 10.2 E 6.2 – 10.2
Gauge conversion 4
Fixed knockover bits
Moveable holding-down jacks on both needle beds
Pelerine spring-transfer needle with spring-loaded latch
Needle detector
Needle exchange
Thread clamping and cutting devices, left | right 12 I 12 16 I 16 16 I 16 16 I 16 16 I 16
Illuminated working space
Shock stop motion, front | rear I I I I I
Plush device
Devoré kit with 1 system
Devoré kit with 2 systems 5
Yarn guide
18
TECHNICAL DETAILS
Fabric take-down system ADF 330-24 ki BcW ADF 330-32 ki BcW ADF 530-32 ki ADF 530-32 ki Bc ADF 530-32 ki W
Main take-down Belt take-down Belt take-down STOLL-multiflex® Belt take-down STOLL-multiflex®
Auxiliary take-down - - -
Comb take-down
Safety devices
Light curtain
Machine complies with EC regulations (CE mark)
Machine status lamp with alarm buzzer
Cleaning device
Dimensions | Weights
Length: unpacked | in the case | on pallet, approx. in mm 2720 I 2970 I 2970 2720 I 2970 I 2970 3080 I 3540 I 3540 3080 I 3540 I 3540 3080 I 3540 I 3540
Width: unpacked | in the case | on pallet, approx. in mm 1280 I 1138 I 1102 1280 I 1138 I 1102 1203 I 1138 I 1102 1203 I 1138 I 1102 1203 I 1138 I 1102
Height: unpacked | in the case | on pallet, approx. in mm 1880 I 2081 I 2010 1880 I 2081 I 2010 1810 I 2218 I 2010 1810 I 2218 I 2010 1810 I 2218 I 2010
Weight: net | gross with case | gross with pallet, approx. in kg 1490 I 1905 I 1605 1370 I 1785 I 1485 1495 I 1910 I 1610
Power
Connection value, depending on operating status (kW) 10 2.3 2.3 2.3 2.3 2.3
Flexible voltage connection AC 230V/400V +/–10 %
Standard equipment 3
Gauges E 6.2 | 7.2 | 8.2 | 10 | 6
For gauges E 10–14 and 6.2: 7
For 24 bobbins. 10
The electric power con- Further special equipment on
Special equipment 12 | 12/10 | 14 | 14/12 | 16 | 18 | - 2× yarn carrier with eyelet sumption during knitting request.
18/16 E 3,5.2 8
Requires transformer. always depends on the
1
All systems are fully - 2× bypass for E 3,5.2 gauge and working We reserve the right to make
independent. 4
Conversion possible to multi - 2× yarn control unit for 9
System for measuring and conditions and will be technical changes as our prod-
Knitting with the three-way gauge and vice versa within E 3,5.2 regulation the stitch length. considerably lower that ucts are continuously undergo-
technique, or simultaneous the same gauge range. For gauges E 16–18: the connection value ing further development.
transfer to the front and - 2× yarn carrier with eyelet indicated. All data valid at time of printing.
rear. 5
Gauge availability on request. E 6.2
- 2× bypass for E 6.2
2
Depends on yarn and - 2× yarn control unit for E 6.2
pattern structure.
19
TECHNICAL DETAILS
Knitting unit ADF 530-32 ki BcW ADF 530-16 ki ADF 530-16 ki Bc ADF 530-16 ki W
Drive | Racking
Main drive: programmable speed; variable stroke; Power-RCR system (Rapid Carriage Return);
flexible speed adjustment using starting bar; CFC-protective system (Carriage Force Control)
Max. knitting speed (m/s) 2
1.2 1.2 1.2 1.2
Max. knitting speed by empty rows (m/s) 1.5 1.5 1.5 1.5
Racking course max. 4", programmable racking speed
Needle bed
Yarn guide
20
TECHNICAL DETAILS
Fabric take-down system ADF 530-32 ki BcW ADF 530-16 ki ADF 530-16 ki Bc ADF 530-16 ki W
Safety devices
Light curtain
Machine complies with EC regulations (CE mark)
Machine status lamp with alarm buzzer
Cleaning device
Dimensions | Weights
Length: unpacked | in the case | on pallet, approx. in mm 3080 I 3540 I 3540 3080 I 3540 I 3540 3080 I 3540 I 3540 3080 I 3540 I 3540
Width: unpacked | in the case | on pallet, approx. in mm 1203 I 1138 I 1102 1203 I 1138 I 1102 1203 I 1138 I 1102 1203 I 1138 I 1102
Height: unpacked | in the case | on pallet, approx. in mm 1810 I 2218 I 2010 1810 I 2218 I 2010 1810 I 2218 I 2010 1810 I 2218 I 2010
Weight: net | gross with case | gross with pallet, approx. in kg 1375 I 1790 I 1490 1380 I 1795 I 1495 1260 I 1675 I 1375 1385 I 1800 I 1500
Power
Connection value, depending on operating status (kW) 12 2.3 2.3 2.3 2.3
Flexible voltage connection AC 230V/400V +/–10 %
21
TECHNICAL DETAILS
Knitting unit ADF 530-16 ki BcW ADF 530-24 ki ADF 530-24 ki Bc ADF 830-24 ki W
Drive | Racking
Main drive: programmable speed; variable stroke; Power-RCR system (Rapid Carriage Return);
flexible speed adjustment using starting bar; CFC-protective system (Carriage Force Control)
Max. knitting speed (m/s) 2 1.2 1.2 1.2 1.2
Max. knitting speed by empty rows (m/s) 1.5 1.5 1.5 1.5
Racking course max. 4", programmable racking speed
Needle bed
Yarn guide
22
TECHNICAL DETAILS
Fabric take-down system ADF 530-16 ki BcW ADF 530-24 ki ADF 530-24 ki Bc ADF 830-24 ki W
Safety devices
Light curtain
Machine complies with EC regulations (CE mark)
Machine status lamp with alarm buzzer
Cleaning device
Dimensions | Weights
Length: unpacked | in the case | on pallet, approx. in mm 3080 I 3540 I 3540 3080 I 3540 I 3540 3080 I 3540 I 3540 3950 I 4490 I 4490
Width: unpacked | in the case | on pallet, approx. in mm 1203 I 1138 I 1102 1203 I 1138 I 1102 1203 I 1138 I 1102 1203 I 1150 I 1100
Height: unpacked | in the case | on pallet, approx. in mm 1810 I 2218 I 2010 1810 I 2218 I 2010 1810 I 2218 I 2010 1810 I 1940 I 1810
Weight: net | gross with case | gross with pallet, approx. in kg 1265 I 1680 I 1380 1490 I 1905 I 1605 1370 I 1785 I 1485 1750 I 2510 I 2010
Power
Connection value, depending on operating status (kW) 12 2.3 2.3 2.3 2.3
Flexible voltage connection AC 230V/400V +/–10 %
Standard equipment 3
For knit&wear. 7
For gauges E 10–14 and 6.2: 8
For 24 bobbins. 12
The electric power consump- Further special equipment on
Special equipment - 2× yarn carrier with eyelet tion during knitting always request.
4
Conversion possible to multi E 3,5.2 9
For 12 bobbins. depends on the gauge and
1
All systems are fully gauge and vice versa within - 2× bypass for E 3,5.2 working conditions and will We reserve the right to make
independent. the same gauge range. - 2× yarn control unit for E 3,5.2 10
Requires transformer. be considerably lower that technical changes as our prod-
Knitting with the three-way For gauges E 16–18: the connection value ucts are continuously undergo-
technique, or simultaneous 5
Only for fine gauges. - 2× yarn carrier with eyelet 11
System for measuring and indicated. ing further development.
transfer to the front and rear. E 6.2 regulating the stitch length. All data valid at time of printing
6
Gauge availability on request. - 2× bypass for E 6.2-7.2 04/21-E.
2
Depends on yarn and pattern - 2× yarn control unit for E 6.2
structure.
23
KARL MAYER STOLL Textilmaschinenfabrik GmbH
Stollweg 1
72760 Reutlingen
Germany
contact @ stoll.com
www.stoll.com