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Vane Pump Failure

The document discusses common causes of failure for vane pumps, including pressure peaks, cavitation, and aeration. Pressure peaks can be caused by shock loads or slow valve response times. Cavitation is caused by factors like blocked strainers, closed inlet valves, or suction heights being too great. Aeration occurs when air is introduced through vacuum conditions and compressed by pressure. Contamination is also discussed as a major cause of hydraulic system failures.

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307 views62 pages

Vane Pump Failure

The document discusses common causes of failure for vane pumps, including pressure peaks, cavitation, and aeration. Pressure peaks can be caused by shock loads or slow valve response times. Cavitation is caused by factors like blocked strainers, closed inlet valves, or suction heights being too great. Aeration occurs when air is introduced through vacuum conditions and compressed by pressure. Contamination is also discussed as a major cause of hydraulic system failures.

Uploaded by

batuhan kılıç
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PPS, PDF, TXT or read online on Scribd
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VANE PUMPS - COMMON CAUSES OF FAILURE

Steve Skinner, Eaton Hydraulics, Havant, UK


Copyright  Eaton Hydraulics 2000
VANE PUMPS - COMMON CAUSES OF FAILURE

Steve Skinner, Eaton Hydraulics, Havant, UK


Copyright  Eaton Hydraulics 2000
VANE PUMPS - COMMON CAUSES OF FAILURE

Steve Skinner, Eaton Hydraulics, Havant, UK


Copyright  Eaton Hydraulics 2000
VANE PUMPS - COMMON CAUSES OF FAILURE

Steve Skinner, Eaton Hydraulics, Havant, UK


Copyright  Eaton Hydraulics 2000
VANE PUMPS - COMMON CAUSES OF FAILURE

Steve Skinner, Eaton Hydraulics, Havant, UK


Copyright  Eaton Hydraulics 2000
VANE PUMPS - COMMON CAUSES OF FAILURE

Steve Skinner, Eaton Hydraulics, Havant, UK


Copyright  Eaton Hydraulics 2000
VANE PUMPS - COMMON CAUSES OF FAILURE

Steve Skinner, Eaton Hydraulics, Havant, UK


Copyright  Eaton Hydraulics 2000
VANE PUMPS - COMMON CAUSES OF FAILURE

PRESSURE
PEAKS CONTAMINATION

AERATION

CAVITATION
VANE PUMPS - COMMON CAUSES OF FAILURE

CONTAMINATION
HYDRAULIC SYSTEM FAILURES

Between 70 and 90% of


hydraulic system failures are
caused by poor fluid condition

HYDRAULIC SYSTEM FAILURES


TYPICAL CONTAMINATION DAMAGE
CLEANLINESS LEVELS

REQUIRED ACTUAL
LEVEL LEVEL
CLEAN

DIRTY
FLUID SAMPLING
CONTAMINATION MEASUREMENT

1 micron (m) = 0.000001 metre = 0.001 millimetre


CONTAMINATION VISIBILITY

 
HUMAN GRAIN
POLLEN HAIR OF SALT

0 10 20 30 40 50 60 70 80 90 100
microns
CONTAMINATION COUNTING

100
milli litres
CONTAMINATION CLASSIFICATION

>2m >5m > 15  m

100
milli litres
PARTICLE COUNTER

The sample cylinder

Target Pro
contains some fluid.
Press FLUSH to drain

CO2
sfjdslj ;djg djg
0ad[g [jg i]0dig

CO2
]0d9ig 0d0g
00dg 099d =09
]09 0ae9 00gi0
]0d9]09 ]ierwEPO
]D0009 099
EUGE0 0E9JKO
00 909iiidsjr
Press FLUSH to drain
contains some fluid.
Target Pro
The sample cylinder
PARTICLE COUNTER
CONTAMINATION REPORT

>2m >5m > 15  m

Example: 325,000 86,000 12,200


per 100 ml VICKERS TARGET-PRO
VICKERS TARGET-PRO
Sample: MACHINE 1
Sample:
Date: MACHINE 1
8.1.99
Date:
Sample Vol: 30ml 8.1.99
Sample
Flow rate:Vol:5030ml
- 25 ml/min
Reported values: - 25 ml/min
Flow rate: 50 COUNTS / ml
Reported values:
ISO: COUNTS / ml
22/17/13
ISO:
NAS: 8 22/17/13
NAS: 8
MIN MAX AVG
2m MIN
3214 MAX
3285 AVG
3250
5 2m
m 3214
832 3285
887 3250
860
5 m
15 m 832
119 887
124 860
122
m
2515m 7 119 12124 9 122
m
5025m 07 1 12 09
50 m
100 m 00 01 00
100 m 0 0 0
ISO CLEANLINESS CODE
Particles / 1 ml Range Code
0.01
1
0.02
2
0.04
3
0.08
4
0.16
5
0.32
6
0.64
7
1.3
8
2.5
9
5
10
10
11
20
12
40
13
122 80
14
160
320
15 ISO 4406
16 Code
860 640
17 19 / 17 / 14
1300
18
2500
3250 5000
19
20
10000
COMPONENT CLEANLINESS
RECOMMENDED ISO CLEANLINESS CODE
P < 140 bar P < 210bar P > 210 bar

20/18/15 19/17/15 18/16/13

20/18/15 19/17/14 18/16/13

18/16/14 17/15/13 16/14/12

20/18/15 19/17/14

18/16/13 17/15/12

20/18/15 19/17/14

18/16/13 17/15/12

20/18/15 20/18/15 20/18/15


HYDRAULIC FILTER
HYDRAULIC FILTER
VANE PUMPS - COMMON CAUSES OF FAILURE

CAVITATION
CAVITATION

VACUUM
CAVITATION
CAVITATION
CAVITATION DAMAGE
CAUSES OF CAVITATION
CAUSES OF CAVITATION - BLOCKED STRAINER
CAUSES OF CAVITATION - CLOSED INLET VALVE
CAUSES OF CAVITATION - COLLAPSED HOSE
CAUSES OF CAVITATION - FLUID TOO COLD
CAUSES OF CAVITATION - LINES TOO LONG
CAUSES OF CAVITATION - TOO MANY BENDS
CAUSES OF CAVITATION - SUCTION HEIGHT TOO GREAT
CAUSES OF CAVITATION - DRIVE SPEED TOO FAST
CAUSES OF CAVITATION - BLOCKED AIR BREATHER
CAUSES OF CAVITATION - BLOCKED AIR BREATHER
VANE PUMPS - COMMON CAUSES OF FAILURE

AERATION
AERATION

VACUUM
AERATION
AERATION

PRESSURE PRESSURE
AERATION
AERATION

VACUUM
AERATION
BUBBLES COMPRESSED
AIR DISSOLVED
DIESELING
VANE PUMPS - COMMON CAUSES OF FAILURE

PRESSURE
PEAKS
EFFECT OF PRESSURE PEAKS
EFFECT OF PRESSURE PEAKS
CAUSES OF PRESSURE PEAKS - SHOCK LOADS
CAUSES OF PRESSURE PEAKS - SHOCK LOADS
CAUSES OF PRESSURE PEAKS - SHOCK LOADS
CAUSES OF PRESSURE PEAKS - SHOCK LOADS
CAUSES OF PRESSURE PEAKS - SHOCK LOADS
CAUSES OF PRESSURE PEAKS - VALVE RESPONSE TIMES
CAUSES OF PRESSURE PEAKS - VALVE RESPONSE TIMES
CAUSES OF PRESSURE PEAKS - VALVE RESPONSE TIMES
VANE PUMPS - COMMON CAUSES OF FAILURE

Steve Skinner, Eaton Hydraulics, Havant, UK


Copyright  Eaton Hydraulics 2000

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