Industrial Valves

INDUSTRIAL VALVES
Steve Skinner, Eaton Hydraulics, Havant, UK

Copyright  Eaton Hydraulics 2000
INDUSTRIAL VALVES
Introduction
Products
MOUNTING OPTIONS - PIPE MOUNTED
 Simple system
construction
 Easy fault-finding
 Large space
requirement
 Prone to leakage.
MOUNTING OPTIONS - SUB PLATE MOUNTED
 Simple system construction

 Easy fault finding
 Less prone to leakage
 Large space requirement
MOUNTING OPTIONS - SUB PLATE MOUNTED
 Simple system construction

 Easy fault finding
 Less prone to leakage
 Large space requirement
 Simple valve replacement.
MOUNTING OPTIONS - STACK MOUNTED
 Less flexible system

construction
 More suited to
smaller size valves
 Reduced space
requirement
 Low cost
installation.
MOUNTING OPTIONS - FLANGE MOUNTED
 Provides basic pump control

only (relief, unloading etc.)
 Reduced space requirement.
MOUNTING OPTIONS - MANIFOLD MOUNTED
 Manifold design
adds cost for low
volumes
 Fault finding more
difficult
 Compact installation
 Minimal potential for
leakage.
MOUNTING OPTIONS - SCREW-IN & SLIP-IN CARTRIDGE
 Manifold design
adds cost for low
volumes
 Fault finding more
difficult
 Little possibility for
system
modifications
 Most compact
SCREW - IN installation
CARTRIDGE  Minimal potential for
leakage.
SLIP - IN
CARTRIDGE
CONTROL VALVE FUNCTIONS
CONTROL
VALVES
PRESSURE FLOW DIRECTION

PRESSURE CONTROL FUNCTIONS
RELIEF VALVE - DIRECT ACTING
350 bar x 1960 mm2 = 70,000 N = 7 tonne
350 bar
50 mm
400
litres/min
RELIEF VALVE - PILOT OPERATED
HEAT GENERATION
RELIEF
VALVE
bar
40º C
l/min x bar
kW =
l/min 600
52º C
1º C per 17.5 bar
eg:
Relief Valve
setting = 210 bar
TOIL = 12º C
RELIEF VALVE - VENT PORT
RELIEF VALVE - VENT PORT
SOLENOID VENTED RELIEF VALVE
UNLOADING VALVE
40 bar
120 bar
100 200
l/min l/min
UNLOADING VALVE
300 l/min
40 bar
120 bar
30 bar 30 bar
100 200
l/min l/min
UNLOADING VALVE
100 l/min
40 bar
120 bar
50 bar 0 bar
100 200
l/min l/min
UNLOADING VALVE
0 l/min
40 bar
120 bar
120 bar 0 bar
100 200
l/min l/min
UNLOADING VALVE
40 bar
120 bar
300 x 40
= 20 kW
600
100 200
300
100 x 120
l/min = 20 kW
600
100
40 120
bar
COUNTERBALANCE VALVE
FLOW CONTROL FUNCTIONS
THROTTLE VALVE
THROTTLE VALVE
THROTTLE VALVE WITH BY-PASS
THROTTLE VALVE WITH BY-PASS
THROTTLE VALVE
THROTTLE VALVE
THROTTLE VALVE
THROTTLE VALVE
PRESSURE COMPENSATED FLOW CONTROL VALVE
PRESSURE COMPENSATED FLOW CONTROL VALVE
DIRECTIONAL CONTROL FUNCTIONS
DIRECTIONAL VALVE FUNCTION - 2 POSITION
DIRECTIONAL VALVE
A B A B
P T P T
A B
T P T
DIRECTIONAL VALVE
A B A B
P T P T
A B
T P T
DIRECTIONAL VALVE
A B A B
P T P T
A B
T P T
DIRECTIONAL VALVE
A B A B
P T P T
A B
T P T
DIRECTIONAL VALVE OPERATION
A B
T P T
T A P B T
T A P B T
DIRECTIONAL VALVE OPERATION - LEVER OPERATED
T A P B T
DIRECTIONAL VALVE OPERATION - CAM OPERATED
T A P B T
DIRECTIONAL SOLENOID VALVE
DIRECTIONAL VALVE SIZES
PILOT OPERATED DIRECTIONAL VALVE
T A P B
T A P B
T A P B
INDUSTRIAL VALVES
Introduction
Products
PRESSURE CONTROL VALVES
 Relief valves
- direct acting
- pilot operated
- solenoid controlled
- proportional
 Reducing valves
350 - solenoid controlled

- proportional
bar  Sequence valves
 Unloading valves
 Counterbalance valves
l/min 700
FLOW CONTROL VALVES
250
bar
l/min 375
 Throttle valves
 Pressure & temperature
compensated valves
SOLENOID VALVES
OCT Aug 00
INTERFACES - DIRECT ACTING
P
A B
T T
A B
P
SIZE 2
SIZE 3
P
B A
T T
SIZE 5
SOLENOID VALVES
350
ISO 02 315
250
bar
ISO 03
30 80 115
l/min
ISO 05
SOLENOID VALVES
 Options include:
- AC / DC coil voltages
- solenoid connectors
- spool configurations
- spool sensing switches
- manual overrides
- soft shift options
- pressure ratings
- lever & cam operated
versions
- options for mobile
applications.
TWO-STAGE SOLENOID VALVES
SOLENOID VALVE FAMILY
SIZE 2 30 / 8
SIZE 3 80 / 21
MAXIMUM FLOW
l/min / gpm
SIZE 5 115 / 30
SIZE 5 160 / 42
SIZE 7 300 / 80
SIZE 8 700 / 185
SIZE 10 950 / 250

ASI BUS INTERFACE CONNECTOR
POWER ASI
SUPPLY CABLE
(16 A)
ASI BUS INTERFACE CONNECTOR
 ASI bus connector for
on/off solenoids
 2 amp switching
capability
 Suitable for size 03
and size 05 valves
(plus 2-stage valves)
 Connectors available
for double solenoid
valves
 Power supply cable has rating of

16 amps
 2 auxiliary switch inputs also provided on
the connector
 IP67 protection
STAK VALVES
STAK VALVES
 Relief valves
 Reducing valves
 Sequence valves
 Counterbalance valves
 Check valves
 Pilot operated check valves
 Throttle valves
 Flow control valves
 Sizes, 02, 03, 05, 07 & 08

MANUFACTURING LOCATIONS - UK
Havant
MANUFACTURING LOCATIONS - USA
Searcy
INDUSTRIAL VALVES
Steve Skinner, Eaton Hydraulics, Havant, UK

Copyright  Eaton Hydraulics 2000

Industrial Valves

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INDUSTRIAL VALVES

Steve Skinner, Eaton Hydraulics, Havant, UK

 Simple system construction

 Simple system construction

 Less flexible system

 Provides basic pump control

PRESSURE FLOW DIRECTION

350 bar x 1960 mm2 = 70,000 N = 7 tonne

1º C per 17.5 bar

120 bar 0 bar

350 - solenoid controlled

SIZE 8 700 / 185

SIZE 10 950 / 250

 Power supply cable has rating of

 Sizes, 02, 03, 05, 07 & 08

Steve Skinner, Eaton Hydraulics, Havant, UK

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