mcs2023 Soda Ash
mcs2023 Soda Ash
mcs2023 Soda Ash
Domestic Production and Use: The total value of domestic natural soda ash (sodium carbonate) produced in 2022
was an estimated $1.4 billion1 and the quantity produced was an estimated 11 million tons, slightly less than that in
2021. The U.S. soda ash industry comprised four companies in Wyoming operating five plants and one company in
California operating one plant. The five producing companies have a combined nameplate capacity of 13.9 million
tons per year (15.3 million short tons per year). Borax, salt, and sodium sulfate were produced as coproducts of
sodium carbonate production in California. Chemical caustic soda, sodium bicarbonate, and sodium sulfite were
manufactured as coproducts at several of the Wyoming soda ash plants. Sodium bicarbonate was produced at an
operation in Colorado using soda ash feedstock shipped from the company’s Wyoming facility.
Based on 2022 quarterly reports, the estimated distribution of soda ash by end use was glass, 48%; chemicals, 28%;
miscellaneous uses, 8%; distributors, 5%; soap and detergents, 5%; flue gas desulfurization, 4%; pulp and paper,
1%; and water treatment, 1%.
Recycling: No soda ash was recycled by producers; however, glass container producers use cullet glass, thereby
reducing soda ash consumption.
Import Sources (2018–21): Turkey, 89%; Bulgaria, 3%; Mexico, 2%; and other, 6%.
Events, Trends, and Issues: Production, exports, and consumption in 2022 continued at similar levels as seen
before the global coronavirus disease 2019 (COVID-19) pandemic. More than one-half of U.S. production of soda ash
was exported, but exports for 2022 were estimated to have decreased by 7% compared with those in 2021. Domestic
consumption reported by producers and apparent consumption in 2022 were close to the amounts consumed in 2021.
China produced an estimated 27 million tons of mostly synthetic soda ash in 2022 and was the leading producing
country followed by, in descending order, the United States and Turkey. Other countries annually producing 1 million
tons or more were France, Germany, Italy, Poland, and Russia.
After increasing capacity of natural soda ash during recent years, total production capacity in Turkey was estimated to
be between 4 million and 5 million tons per year, and soda ash shipments in Turkey, especially for export, have
increased during the past few years. Total United States imports, mostly from Turkey, have recently been about
100,000 tons per year, which was more than double the average quantity of annual imports during the past decade.
Mine production
2021 2022e Reserves5, 6
Natural:
United States 11,300 11,000 723,000,000
World Resources:6 Natural soda ash is obtained from trona and sodium carbonate-rich brines. The world’s largest
deposit of trona is in the Green River Basin of Wyoming. About 47 billion tons of identified soda ash resources could
be recovered from the 56 billion tons of bedded trona and the 47 billion tons of interbedded or intermixed trona and
halite, which are in beds more than 1.2 meters thick. Underground room-and-pillar mining, using conventional and
continuous mining, is the primary method of mining Wyoming trona ore. This method has an average 45% mining
recovery, whereas average recovery from solution mining is 30%. Improved solution-mining techniques, such as
horizontal drilling to establish communication between well pairs, could increase this extraction rate and enable
companies to develop some of the deeper trona beds. Wyoming trona resources are being depleted at the rate of
about 15 million tons per year (8.3 million tons of soda ash). Searles Lake and Owens Lake in California contain an
estimated 810 million tons of soda ash reserves. At least 95 natural sodium carbonate deposits have been identified
in the world, the resources of only some of which have been quantified. Although soda ash can be manufactured from
salt and limestone, both of which are practically inexhaustible, synthetic soda ash is costlier to produce and generates
environmental wastes.
Substitutes: Caustic soda can be substituted for soda ash in certain uses, particularly in the pulp and paper, water
treatment, and certain chemical sectors. Soda ash, soda liquors, or trona can be used as feedstock to manufacture
chemical caustic soda, which is an alternative to electrolytic caustic soda.
e
Estimated. E Net exporter. NA Not available. XX Not applicable.
1
Does not include values for soda liquors and mine waters.
2
Natural only.
3
Defined as production + imports – exports ± adjustments for industry stock changes.
4
Defined as imports – exports ± adjustments for industry stock changes.
5
The reported quantities are sodium carbonate only. About 1.8 tons of trona yield 1 ton of sodium carbonate.
6
See Appendix C for resource and reserve definitions and information concerning data sources.
7
From trona, nahcolite, and dawsonite deposits.
8
China is thought to produce natural trona but because the majority of soda ash production is synthetic, China’s production is included in “World
total, synthetic”.