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    Dipak Sarkar (Introduction To Manufacturing Technology)

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    This document contains information about Dipak Sarkar, a 3rd year mechanical engineering student at an unknown institution with roll number 11100721003. It provides definitions and types of manufacturing processes, industries, and operations. Specifically, it discusses project, job shop, batch, and mass production and provides examples of each. It also outlines primary, secondary and tertiary industries.

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    Dipak Sarkar (Introduction To Manufacturing Technology)

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    ds505211
    18 views14 pages
    This document contains information about Dipak Sarkar, a 3rd year mechanical engineering student at an unknown institution with roll number 11100721003. It provides definitions and types of manufacturing processes, industries, and operations. Specifically, it discusses project, job shop, batch, and mass production and provides examples of each. It also outlines primary, secondary and tertiary industries.

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    This document contains information about Dipak Sarkar, a 3rd year mechanical engineering student at an unknown institution with roll number 11100721003. It provides definitions and types of manufacturing processes, industries, and operations. Specifically, it discusses project, job shop, batch, and mass production and provides examples of each. It also outlines primary, secondary and tertiary industries.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    18 views14 pages

    Dipak Sarkar (Introduction To Manufacturing Technology)

    Uploaded by

    ds505211
    This document contains information about Dipak Sarkar, a 3rd year mechanical engineering student at an unknown institution with roll number 11100721003. It provides definitions and types of manufacturing processes, industries, and operations. Specifically, it discusses project, job shop, batch, and mass production and provides examples of each. It also outlines primary, secondary and tertiary industries.

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    NAME :DIPAK SARKAR

    ROLL NO : 11100721003

    DEPARTMENT :MECHANICAL ENGINEERING

    YEAR : 3RD (6TH SEM)


    Introduction to
    Manufacturing Process
    Contents
    Definition
    Types of Manufacturing
    Types of Industries
    Types of Manufacturing Operations
    What is JIT?
    Kanban System
    Definition
    What is “Manufacturing”?
    ❑ “the process of converting Raw materials into products.”
    ❑ The word “manufacturing” is delivered from the Latin manu factus, meaning
    made by hand.
    ❑ “the conversion of stuff into things” – (by DeGramon, 1998)
    ❑ “economic terms for making goods and services available to satisfy customer”
    – (by T. Black, 1991)
    Types of Manufacturing
    Manufacturing can be defined two ways:
    ▪ Technology – This process to accomplish manufacturing involve a
    combination of machinery, tools, power and manual labor. Manufacturing also
    includes the assembly of multiple parts to make products.

    Product
    Raw Materials Manufacturing
    Process
    Profit
    Machinery

    Tooling

    Labor
    Powe
    r
    ▪ Economic – Manufacturing is the transformation of materials into items of
    greater value by means one or more processing involve. Therefore,
    manufacturing is “added value” to the material.
    - “Added Value” – by changing the material’s shape or properties or by
    combining it with other materials that have been similarly altered.

    Manufacturing
    Process

    Value
    added

    Starting Material Processed Material

    Material in processing
    Types of Industries
    SECONDARY
    INDUSTRY

    TERTIARY
    PRIMARY INDUSTRY
    INDUSTRY

    MANUFACTURING
    INDUSTRIES
    • • Aerospace •

    SECONDARYINDUSTRY
    Agriculture Banking

    TERTIARYINDUSTRY
    • Communication
    PRIMARY INDUSTRY

    • Forestry • Automotive
    • Education
    • Fishing • Building • Entertainment
    • Livestock materials • Financial services
    • Mining • Chemicals • Government
    • Computers • Hotel
    • Petroleum • Insurance
    • Electronics • Restaurant
    • Pharmaceuticals • Transportation
    • Textile • Tourism
    • Real estate
    • Wood &
    furniture
    Types of Manufacturing Operator

    1. Project – 1to 10 units


    [Low Production]
    2. Job shop – 10 to 100units
    3. Batch – 100 to 10,000 units [Medium Production]

    4. Mass – Above 10,000 units [High Production]

    ▪ Production Quantity: number of unit produced annually of a particular


    product type.
    ▪ Product Variety: different product designs or types that are produced in
    the plant.
    1.Project

    Product position – remains stationary during the manufacturing process – size,


    weight, location of the product.
    Materials, people, machinery are brought to the product or product site.
    Based on customer specifications.
    Example: bridge, building construction, aircraft, ships, locomotive.
    2. Job Shop

    Low volume and production quantities called lot sizes with high product
    variety.
    Satisfies a market for nonstandard or unique product.
    Require high skill levels labor – to operate a variety of equipments.
    A short duration activities to provide custom goods.
    Example: space vehicles, reactor vessels, turbines, aircraft component.
    3. Batch

    Batch production produce or process any product in groups which is called


    “batches”.
    Can produce a variety of products – opposed to a continuous production
    process, or a one timeproduction.
    Useful for industries that makes seasonal items\products for which it is
    difficult to forecast the demand.
    Example: similar standard items made periodically in batches; bakery, paint,
    hand tools.
    4. Mass

    Also known as flow production, repetitive flow production, series production.


    Machinery (e.g.: robots, machine press) that is needed to set up the mass
    production line is soexpensive.
    Involved fewer labor cost and a faster rate of production.
    Plant and equipments are arranged in a flow line layout.
    Example: light bulbs, refrigerator,TV.
    THANK YOU

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